Q2118121 01 El CRT 00001

CUSTOMER NAME: OCP SA
Electrical Design Criteria
Document No: Q2118121-01-EL-CRT-00001 Rev A

Date:21/2/2023
Project Name:
Filtration & Stockage Boues DAOUI KHOURIBGA”
Customer Project Name.: OCP SA
© Copyright 2021 JESA Group. No part of this document or the information it contains may be reproduced or transmitted in any form or by any means electronic
or mechanical, including photocopying, recording, or by any information storage and retrieval system, without permission in writing from JESA.
Filtration & Stockage boues DAOUI Q2118121 Electrical Design Criteria
Rev Description Originator Reviewer JESA Approver Revision Date Customer Approver Approval Date
A IFR O.TAFINE K.KHALLADI MA AZZAOUI 2/21/2022
Optional Customer Project Number

Optional Customer Document Number
Electrical Design Criteria Filtration & Stockage boues DAOUI KHOURIBGA (1)
Rev 0 01 December 2019 ii
Table of Contents
1. INTRODUCTION .............................................................................................................................. 5
2. Definitions ..................................................................................................................................... 6
1.1 POWER DISTRIBUTION SYSTEM ..................................................................................................... 7
2.1.1 Classification of Loads ............................................................................................... 7
2.1.2 Voltage levels ............................................................................................................ 7
2.1.3 Motor Voltage Selection............................................................................................ 8
2.1.4 Transformer Ratings .................................................................................................. 8
2.1.5 General ...................................................................................................................... 8
1.2 CONTROL SUPPLY FOR ELECTRICAL SYSTEM.................................................................................. 9
2.2.1 High voltage circuit breaker (Not applicable)............................................................ 9
2.2.2 Medium voltage circuit breaker ................................................................................ 9
2.2.3 Low voltage ............................................................................................................... 9
3. GENERAL EQUIPMENT DESIGN CRITERIA ....................................................................................... 11
3.1 Environmental ..............................................................................................................................11
3.2 Appearance ..................................................................................................................................11
3.3 Protection against Explosion and Fire Hazards ............................................................................11
3.4 Emergency System Design ...........................................................................................................13
3.5 Vital Systems Design ....................................................................................................................13
3.6 Degrees of Protection ..................................................................................................................13
3.7 Earthing System Design................................................................................................................14
3.7.1 Plant Earthing System (OnShore) ............................................................................14
3.7.2 Equipment Earthing System ....................................................................................14
3.7.3 Main Substation ......................................................................................................14
3.7.4 Earthing and Bonding Equipment ...........................................................................15
3.7.5 Instrumentation and Communications Earthing .....................................................15
3.7.6 Transfer Potentials ..................................................................................................15
3.7.7 Site Boundary ..........................................................................................................15
3.8 Lightning Protection.....................................................................................................................15
3.9 Minor Systems .............................................................................................................................15
3.9.1 Lighting Design ........................................................................................................15
3.9.2 Communications......................................................................................................16
3.9.3 Fire Alarm System....................................................................................................16
3.9.4 Motor Controls ........................................................................................................17
3.9.5 Power System Protection ........................................................................................17
3.10 Electrical Equipment Selection ....................................................................................................18
3.10.1 Emergency Diesel Generation .................................................................................18
3.10.2 Power Factor Correction .........................................................................................18
3.10.3 HV Equipment (Not applicable) ...............................................................................18
3.10.4 Grid Connection.......................................................................................................19
3.10.5 Primary MV switchboards .......................................................................................19
3.10.6 Main Power & Motor control centers .....................................................................20
3.10.7 HV/MV Transformers (Not applicable)....................................................................20
3.10.8 MV/LV & LV/LV Transformers .................................................................................20
3.10.9 Motors .....................................................................................................................21
Design Criteria Template (Electrical)

MS-EP-TEM-0016 Rev 0 01 December 2019 3
3.10.10 DC Un-interruptible Power Supplies (UPS)..............................................................21
3.10.11 AC UPS .....................................................................................................................22
3.10.12 Cables ......................................................................................................................22
3.11 Hazardous Area Installation .........................................................................................................23
3.12 Package Plant ...............................................................................................................................23
3.13 Installation ...................................................................................................................................24
3.13.1 Layout ......................................................................................................................24
3.13.2 Substation Layout ....................................................................................................24

1. INTRODUCTION
This document presents the Electrical Design Criteria and defines the standards and procedures to be used
during electrical engineering and design activities for the “Filtration & Stockage Boues DAOUI KHOURIBGA.”
The Electrical Design Criteria ensures uniformity and consistency of the design by describing:
 Technical documentation used to control the Electrical Design.

 Tools, software and procedures used in preparing the design.
 Specific requirements for system design.
 Requirements for protection and control systems.
 Equipment sizing and selection methods.
 Equipment specifications.
 Definition of detail for all Electrical deliverables.
While this document provides general guidance, it shall not be a substitute for good engineering judgment
which should be applied as appropriate with the approval of the respective Lead Electrical Engineer.
The Electrical Design Criteria supports the Basis of Design. The Basis of Design provides the electrical system
performance necessary to meet the process plant requirements.
The Customer shall formally approve this document before the design is commenced.
All voltages less than 1000 volts listed in this document are utilization voltages, nominal voltage is the
transformer output secondary voltage.

2. Definitions
The following key definitions apply for this project:
Word / Phrase Definition
AC / a.c. Alternating Current
ATEX Explosive Atmosphere
CT Current Transformer
DC / d.c. Direct Current
DCS Distributed Control System
EMC Electromagnetic Compatibility (for radio frequency interference)
EN European Norm
HV High Voltage
I&C Instrumentation & Control
IEC International Electrotechnical Commission
IECEx IEC System for Certification to Standards relating to Equipment for use in Explosive Atmospheres
IEEE Institute of Electrical and Electronics Engineers
ISO International Organization for Standardization
LV Low Voltage
MCC Motor Control Center
MV Medium Voltage
Ni-Cd Nickel Cadmium
ONAN Oil Natural Air Natural
PLC Programmable Logic Controller
RCD Residual Current Device
SID Safety In Design
UPS Uninterruptible Power System
VRLA Valve Regulated Lead Acid
VT Voltage Transformer
XLPE Cross Linked Polyethylene

1.1 POWER DISTRIBUTION SYSTEM
2.1.1 Classification of Loads

Electrical loads shall be classified as performing a service which is:
Vital service - A service which, when failing in operation or when failing if called upon, can cause an unsafe
condition of the process and/or electrical installation, jeopardize “life-safety” systems, or cause major
damage to the installation. Some of these loads are designated as “emergency” loads by some national
codes.
Essential service - A service, which, when failing in operation or when failing if called upon, will affect the
continuity, the quality or the quantity of product produced. (Caution: This term is defined in different
ways in different national or facility specific codes.)
Non-essential service - A service that is neither vital nor essential.
2.1.2 Voltage levels
Voltage Levels
Equipment Nominal No. No. Frequency Fault Remarks
Voltage of of Level
Phas Wires
es
MV system 10kV 3ph 3 50 HZ TBD Resistance earthing

wires
LV System -1 525V 3ph 3 50 HZ TBD Neutral CPI earthed

wires (IT Scheme, Neutral not distributed) for 525V
motor loads
LV System -2 380V 3ph 3 50 HZ TBD Neutral CPI earthed

wires (IT Scheme, Neutral not distributed) for 380V
motor loads
LV System -3 380V 3ph 4 50 HZ TBD with Neutral solidly earthed

+N wires (TT scheme, Neutral distributed) for lighting
and receptacles and auxiliaries (Battery
charger, UPS, …)
LV System-4 220V 1Ph+ 2 50 HZ TBD Scheme TBD (Motor heaters and auxiliaries)
N wires
EDG System 525V 3ph 3 50 HZ TBD Neutral CPI earthed

wires (IT Scheme, Neutral not distributed)
AC UPS 220 VAC 1 2 50 HZ TBD

wires
DC UPS 220 VDC 1 2 DC TBD

wires

Voltage Levels
Equipment Nominal No. No. Frequency Fault Remarks
Voltage of of Level
Phas Wires
es
DC UPS 48 VDC 1 2 DC (Not Applicable)

wires
2.1.3 Motor Voltage Selection

The selection of motor voltages and power ratings should conform to the following.
Voltages motor rating
10 kV > 200 Kw (DOL)
10 kV > 700 Kw (VSD)
525 V ≥ 0,37Kw & ≤ 200kW (DOL)
525 V ≥ 0.37 kW & ≤ 700 Kw (VSD)
380 V < 0.37kW
For isolated motors of a given size range or for certain motors furnished with specialty equipment, the
above voltage-motor size assignment may vary.
2.1.4 Transformer Ratings

Secondary Voltage Maximum rating
10 kV TBD
525 V As Required 3150KVA
380 V As Required 2500KVA
2.1.5 General
CORPORATE STANDARD TO BE FOLLOWED JESA standard specification &

standards
INTERNATIONAL / NATIONAL STANDARDS TO BE FOLLOWED IEC / UTE / UL/IEEE/NE
TIE UP WITH EXISTING SYSTEM IF APPLICABLE YES
TYPE OF ELECTRICAL EQUIPMENT’S TO BE USED IN As per AREA CLASSIFICATION

HAZARDOUS AREAS
ACCURACY CLASS OF METERS WHERE SEPARATE FROM
DIGITAL RELAY

a) REVENUE METERS CL.0.5
b) kW METER CL.0.5
c) AMMETER CL.0.5
d) VOLTMETER CL.0.5
e) kVA METER CL.0.5
f) POWER FACTOR METER CL.0.5
g) TIMER (ms, s) CL.0.5
h) TEMPERATURE CL.0.5
VOLTAGE DROP
a) MOTORS Max. 5% (running) & 15% (starting)

unless noted otherwise
b) FEEDERS Max. 2%
c) LIGHTING 3% (From LDB to last light fitting)
d) BUSBAR (MV/LV) 10%
1.2 CONTROL SUPPLY FOR ELECTRICAL SYSTEM
2.2.1 High voltage circuit breaker (Not Applicable)

a) Spring Charging Motors 127 V DC
b) Closing 127 V DC
c) Trip Coil 127 V DC
d) Alarm 220 V DC
e) Indication 220 V DC
f) Relay aux. supply 127 V DC
g) Heaters in Panels 220 V AC
h) Control Circuit 220 V DC
2.2.2 Medium voltage circuit breaker

a) Spring Charging Motors 220 V DC
b) Closing 220 V DC
c) Trip Coil 220 V DC
d) Alarm 220 V DC
e) Indication 220 V DC
f) Relay aux. supply 220 V DC
g) Heaters in Panels 220 V AC
h) Control Circuit 220 V DC
2.2.3 Low voltage

a) Coil Circuit Voltage 220 V AC, Redundant CPT from MCC
b) AIR CIRCUIT BREAKERS 220 V AC (UPS)
c) Indications 220 V DC
d) Alarm 220 V DC
e) Space Heater Circuit 220 V AC (SPACE HEATER BUS)

POWER SUPPLY TO LOCAL 525V, 50Hz, TP,
CONTROL PANELS FOR PACKAGE UNITS 380V, 50Hz, TP,
(AS REQUIRED IN EACH PACKAGE) 220V, 50Hz, SPN,
220 V DC
SOURCE OF SUPPLY FOR CRITICAL LOADS

220V AC UPS: for DCS & other
instrumentation loads. ACB feeders in MCCs.
220V DC Power: for closing & tripping circuit

of VCB in MV switchboard.
220 V DC POWER: for signalization

3. GENERAL EQUIPMENT DESIGN CRITERIA
3.1 Environmental
Electrical equipment, installation materials, wiring and cabling, etc. will be suitable for the overall climatic
conditions, their position within the installation and the local environment. The conditions are likely to
encompass exposure to a moisture and salt laden atmosphere, sea spray, sunlight, extremes of temperature
and humidity, fungal growth, abnormal vibration, and shock.
The insulating and dielectric materials used in all electrical equipment shall be non-toxic and shall not contain
compounds that are persistent and/or hazardous environmental contaminants, e.g. polychlorinated
biphenyls (PCBs). JESA has a global prohibition on the use of asbestos.
The equipment specifications and datasheets will detail the environmental conditions.
3.2 Appearance
Electrical equipment will be painted as far as possible following the general colour scheme of the plant. The
electrical equipment should be a consistent defined colour so that people working in the plant recognize the
electrical equipment items as being electrical because of the colour.
3.3 Protection against Explosion and Fire Hazards

The IEC / IECEx / ATEX requirements shall be followed for hazardous area classification.
The area classification drawings, used in conjunction with the national or regional electrical installation code,
will be the basis for selecting electrical equipment for various locations. The specification and selection,
installation and maintenance of certified equipment for hazardous locations shall be in accordance with the
applicable national and international standards.
The following types of explosion protection may be required:
 Ex d Flame-proof enclosure.
 Ex e Increased safety.
 Ex i Intrinsical safety.
 Ex p Pressurized enclosure.
 Ex n type of protection n, use in zone 2.
 IEC 60079, parties 0 à 31 – « Explosive atmospheres »

 IEC 61241, parties 0 à 18 – “Electrical apparatus for use in the presence of combustible dust”
 EN 60529 – “Degrees of protection provided by enclosures” (IP)
 EN 13463 –Parties 1 à 8- “Non-electrical equipment for potentially explosive atmosphere”
Equipement électrique ATEX Norme IEC Norme EN
Exigences Générales / IEC 60079-0 EN 60079-0

General Requirements
Protection du matériel par enveloppes antidéflagrantes
« d »/ IEC 60079-1 EN 60079-1
Protection of equipment by flameproof enclosures "d"
Classification des emplacements - Atmosphères
explosives gazeuses/ IEC 60079-10-1/2 EN 60079-10-1/2
Location Classification - Explosive Gas Atmospheres

Protection de l’équipement par sécurité intrinsèque « i »
Equipment protection by intrinsic safety “i” IEC 60079-11 EN 60079-11
Protection du matériel par salle à surpression interne « p »

Equipment protection by internal overpressure room “p” IEC 60079-13 EN 60079-13
Conception, sélection et construction des installations

électriques IEC 60079-14 EN 60079-14
Design, selection and construction of electrical installations
Protection du matériel par mode de protection « n »
Equipment protection by “n” protection mode IEC 60079-15 EN 60079-15
Inspection et entretien des installations électriques

Inspection and maintenance of electrical installations IEC 60079-17 EN 60079-17
Protection par encapsulage « m »

Protection by encapsulation "m" IEC 60079-18 EN 60079-18
Réparation, révision et remise en état de l’appareil

Repair, overhaul and refurbishment of the device IEC 60079-19 EN 60079-19
Protection par enveloppe à surpression « p »

Protection by “p” overpressure enclosure IEC 60079-2 EN 60079-2
Systèmes électriques de sécurité intrinsèque

Intrinsically Safe Electrical Systems IEC 60079-25 EN 60079-25
Matériel d’un niveau de protection du matériel (EPL) Ga

Hardware with Equipment Protection Level (EPL) Ga IEC 60079-26 EN 60079-26
Concept de réseau de terrain de sécurité intrinsèque

(FISCO) IEC 60079-27 EN 60079-27
Intrinsically Safe Field Network Concept (FISCO)
Protection du matériel et des systèmes de transmission
utilisant le rayonnement optique
Protection of equipment and transmission systems using IEC 60079-28 EN 60079-28
optical radiation
Détecteurs de gaz – Exigences d’aptitude à la fonction des
détecteurs de gaz inflammables
Gas detectors – Performance requirements for flammable IEC 60079-29-1 EN 60079-29-1
gas detectors
Détecteurs de gaz – Sélection, installation, utilisation et

maintenance des détecteurs de gaz inflammables et
d’oxygène IEC 60079-29-2 EN 60079-29-2
Gas Detectors – Selection, Installation, Use and
Maintenance of Flammable Gas and Oxygen Detectors
Détecteurs de gaz – Exigences d’aptitude à la fonction des
détecteurs de gaz inflammables à chemin ouvert
Gas Detectors - Performance Requirements for Open Path IEC 60079-29-4 EN 61241-1
Flammable Gas Detectors
Traçage par résistance électrique – Exigences générales

et d’essais IEC 60079-30-1 EN 60079-30-1
Electrical Resistance Tracing - General and Testing
Requirements
Traçage par résistance électrique – Guide d’application
pour la conception, l’installation et la maintenance
Electrical Resistance Heat Tracing – Application Guide for IEC 60079-30-2 EN 60079-30-2
Design, Installation and Maintenance

Protection du matériel par remplissage pulvérultent « q »
Protection of equipment by powder filling "q" IEC 60079-5 EN 60079-5
Protection du matériel par immersion dans l’huile « o »

Equipment protection by immersion in oil “o” IEC 60079-6 EN 60079-6
Protection du matériel par sécurité augmentée « e »

Equipment protection by increased safety “e” IEC 60079-7 EN 60079-7
Protection par sécurité intrinsèque « iD » IEC 61241-11 EN 61241-11

intrinsic safety protection “iD”
Type de protection « pD »
type of protection « pD » IEC 61241-4 EN 61241-4
Ventilation artificielle pour la protection des bâtiments pour
analyseur(s)
Artificial ventilation for the protection of buildings for IEC/TR 60079-16
analyzer(s)
Méthode de détermination de la température minimale
d’inflammation de la poussière IEC 61241-2-1 EN 50281-2-1
Method for determining the minimum ignition temperature
of dust
Méthode de détermination de la résistivité des couches de
poussières IEC 61241-2-2 EN 61241-2-2
Method for determining the resistivity of dust layers
Méthode de détermination de l’énergie minimale
d’inflammation des mélanges air/poussières IEC 61241-2-3
Method for determining the minimum ignition energy of
air/dust mixtures
Dispositifs de sécurité nécessaires pour le fonctionnement
sûr d’un matériel vis-à-vis des risques d’explosion EN 50495
Safety devices necessary for the safe operation of
equipment with respect to the risk of explosion
All equipment specifications will request certificates of compliance issued by a recognized testing
organization.
3.4 Emergency System Design

An emergency power supply shall be provided whenever required, in order to secure a safe plant shutdown
of the plant. Generally, the emergency power supply shall be fed from an emergency generator.
The change-over to the emergency power supply shall be automated. If necessary, sequenced starting of the
electrical equipment served by the emergency power supply shall be provided.
3.5 Vital Systems Design

Battery back-up D.C. and A.C. Uninterruptible Power Supplies (UPS) will be provided to sustain those vital
loads requiring a no-break supply during the period of emergency generator run-up or total black-out.
3.6 Degrees of Protection

Where there are no specific electrical code hazardous rating requirements at the proposed equipment
location or client requirements the minimum enclosure ratings shall be as follows, based on the IEC 60529
standard:

Equipment and/or application RATING:
Voltages Load
Motors IP55
Cabinets, junction boxes, control panels and all other outside enclosures IP65
Cabinets, junction boxes, control panels and all other enclosures installed indoor in pressurized IP41
and air-conditioned rooms
3.7 Earthing System Design
3.7.1 Plant Earthing System (OnShore)

A mesh-type earthing system shall be provided within the battery limits of process plant for earthing and
lightning-protection. Separate but interconnected earthing systems will be provided for HV power, LV power
and control, instrumentation, communications, and intrinsic safety equipment.
The various earthing loops of the same voltage are intermeshed as far as possible in order to achieve a low
earthing resistance. If necessary, the earthing resistance can be further improved by installing additional
earthing rods.
The plant earthing system resistance to each earth electrode shall not exceed < 5 ohms “reference as NFPA
& l'IEEE” (add special requirement for HV substations 1 Ohm).
Below grade earthing conductors shall be buried a minimum of 600 mm and shall be installed with slack
between connections. Underground connections shall be exothermic weld type.
3.7.2 Equipment Earthing System

Electrical equipment operating above 525V and enclosures of power transformers, switchgear, motor control
equipment, lighting panels, etc. shall be wire connected to the main earth loop.
Unless otherwise specified, other electrical equipment operating below 525V shall be earthed to the MCC
earth bus via an earthing conductor in the power supply.
Metal floodlight and street light poles, building frames, pipe racks, and large skids with several electrical users
shall be wire connected to the main earthing loop. The switches and fence shall be bonded to the main
earthing loop.
Single or parallel metallic tray runs along a pipe rack shall be earthed at regular intervals. Trays leaving a pipe
rack, tray expansion fittings, and hinge splice plates shall have bonding jumpers installed to ensure raceway
continuity.
An insulated earth bus shall be installed in the control room for instrument earths. This bus shall be isolated
from power earthing conductors and building structures. It shall be connected to a cluster of earth rods near
the building and from there shall be tied at one point to the main earth loop.
For equipment installed in existing plant, connections shall be made to existing earthing systems following
the same rules.
3.7.3 Main Substation

An earth grid designed in accordance with IEEE 80 shall be installed at the main substation. The grid shall
include a perimeter loop located one meter outside and bonded to the substation fence.
Appropriately sized earth conductors, buses and equipment connections shall be installed based on the
calculated system earth fault current. Major equipment shall be connected to the earth bus at two points.
For equipment installed in existing substations, connections shall be made to existing earthing systems
following the same rules.
3.7.4 Earthing and Bonding Equipment

All non-current carrying metallic parts and enclosures of electrical equipment and metallic structures used
for mounting electrical equipment will be effectively bonded to earth throughout the plant so as to ensure
that all exposed conductive parts are at substantially equal potential during normal operation and under fault
conditions. All exposed conductive parts of equipment, piping, vessels, and structural items will be effectively
bonded so as to prevent the accumulation of static charge. Non-electrical equipment, including structural
steel, can be considered in this assessment, so long as the risk of discontinuity is addressed.
Metal sheaths and armoring of cables shall be earthed in the switchgear and at the load end. Care has to be
taken to ensure that the metal sheaths and armoring are interconnected at cable branches or joints.
To bridge the insulating effect of the anti-vibration mountings on mechanical packages, bonding conductors
will be used to connect the insulated equipment to the adjacent structural steel.
3.7.5 Instrumentation and Communications Earthing

I&C design criteria shall be referred.
3.7.6 Transfer Potentials

Earth bonding conductor shall be run from the main substation earth bar to each distribution switch room
earth bar.
3.7.7 Site Boundary

Calculations shall be performed to ensure that there are no excessive potentials at the site boundaries under
fault conditions.
3.8 Lightning Protection

In general, Lightning protection shall comply with the requirements of IEC 62305.
Air terminals are to be installed on, or adjacent to, buildings and structures susceptible to lightning strokes.
Elevated buildings must be equipped with external lightning protection consisting of arresters and
conductors which are connected with the earthing system via aboveground isolating terminals.
All major steel structures, platforms, equipment, machinery and other non-conducting metallic components
of electrical equipment and instrumentation in buildings and plant sections are to be connected to the
earthing system via earthing and bonding.
No separate earth connections are required for equipment, items, vessels and machinery which are directly
attached to steel structures.
3.9 Minor Systems
3.9.1 Lighting Design

The lighting system shall provide the illumination necessary for plant operation and maintenance. It is
regarded as a prime safety system and will be designed to provide flexibility of power sources. The distinct
lighting duties are:
 Normal lighting.
 Emergency lighting.
 Escape lighting.
 Street lighting.
 Obstacle illumination.
Whenever possible, high performance LED lighting shall be preferred.

Unless otherwise specified:
- Normal lighting is supplied from the main distribution system and will constitute 70 to 90% of the
illumination installed.
- Emergency service lighting will be approximately 10 to 30% of the general installation connected to
the emergency distribution system.
Escape lighting will be provided in muster areas and escape routes by battery back-up emergency fittings,
with supply from the emergency distribution system.
The (in-service) lighting intensities measured 1 m above floor shall be provided as per EN/ISO standards.
Power shall be supplied to the lighting circuits from lighting distribution boards installed within the
substation/plant.
Area to be illuminated Lux Level
Outdoor Platforms active/inactive 100/60
Outdoor active 50
Street lighting 20
Outdoor Stairways and walkways 100
Indoor Stairways and walkways 200
Workshops 150
Halls:
- Storage area 20
- Stairways and walkways 60
Control rooms and offices 300
Indoor Platforms active/inactive 100/60
Indoor Technical facilities 200
Transformer lodges 200
3.9.2 Communications
I&C/VDS design criteria shall be referred.
3.9.3 Fire Alarm System

SID design criteria shall be referred.

3.9.4 Motor Controls
Motors will normally be controlled from the DCS. Local manual control of motors will be for emergency,
testing and limited services only, e.g. hoists.
Unless otherwise specified, Local start/stop/emergency Stop stations with lock off emergency stops will be
provided for all drives.
The DCS will communicate with the individual starters via a hardwired and communications interface, as
required in the project specifications.
3.9.4.1 MV & LV Motors

MV/LV motor starters shall be located in MV Switchgears/ MCCs located in substation building or other areas
as per Single line diagrams and schematics.
The following functions are provided in each motor starter:
 ON/OFF.
 STOP.
 Running.
 Fault.
 Local/remote.
 For other options, the specifications and datasheets of MV/LV switchgears shall be referred.
Microprocessor controlled motor starters will be used. These systems shall provide drive monitoring and
protection features including self-diagnostics and communication facilities.
3.9.4.2 Local Control Stations

Motors that have to be locally controlled for process reasons shall be equipped with local control stations
containing Start/Stop/Emergency Stop push buttons and signaling lamps On/Off.
For Motors equipped with VFD, a speed indication and raise/low or potentiometer shall be included in the
local control station.
The emergency stop shall be able to be locked and tagged in the off position. The control stations shall be
equipped with ammeters for motors of 22 kW and above.
Unless otherwise specified, the local control switches are directly wired to the motor feeder in
switchgear/MCC.
Motor-operated actuators shall be equipped with an integrated power and control circuit, including limit
switches and torque shut-down functions, etc.
3.9.5 Power System Protection

The equipment defined will provide adequate safeguards against the effects of any fault occurring on the
power system or component parts.
All protective devices, including relays and current transformers (CT’s), are to be adequately rated to
withstand the prospective short circuit current which can flow or be induced.
Multifunction protective relays will be used as required in the single line diagrams, schematics, and
switchgear specifications.

The relay protection devices will be such that a clear indication is given of the fault which caused a trip.
Circuit breakers should not be capable of reclosure without first manual resetting.
Back up protection will be provided by time and time-current grading of upstream protection devices,
supplemented by automatic communications schemes where appropriate.
Current transformers (CTs) and voltage transformers (VTs) shall be specified with characteristics, e.g. rated
output and accuracy class, which are adequate for the associated protection, control and/or monitoring
equipment.
Unless otherwise specified, separate CTs should be used for metering and protection services.
The rated output of VTs shall, as a minimum, be equal to the connected burden of the protection, control
and/or monitoring devices, including the load burden, plus 20% spare, rounded up to the next standard
rating.
3.10 Electrical Equipment Selection
3.10.1 Emergency Diesel Generation

The emergency generator shall be supplied comprising the following components:
 Diesel engine.
 Generator.
 Air intake and exhaust air system.
 Starting system (battery or/and air starter).
 Fuel system
 Switching and control facilities.
The generator shall be of the three-phase synchronous type with brushless exciter, suitable for parallel
operation with the mains. The power rating shall be based on an inductive power factor of 0.8.
3.10.2 Power Factor Correction

If the calculated plant load power factor at the main 10 kV point of supply is less than the target value
required by the client, power factor correction shall be provided to reach this value.
The automatic connection and disconnection depend on the reactive power. The controller measures the
reactive power and, whenever the pre-set cos phi threshold is exceeded, it issues delayed switching signals
for connecting and disconnecting the capacitors by means of an output relay.
In the case of switchgear with two incoming feeders and a bus-tie, preferably a compensation system may
be provided per bus-bar section.
3.10.3 HV Equipment (Not applicable)
3.10.3.1 Surge arrester (Not applicable)

The surge arrester shall be designed and manufactured according to IEC 60099-4 and the requirements of
the project specifications. The surge arrester shall be metal-oxide type without spark gaps. The surge arrester
shall provide primary protection for switchgear, transformer and other high voltage equipment against
atmospheric and switching over voltages.
The competed surge arrester shall be house in a porcelain insulator. The porcelain housing shall be
dimensioned to provide a leak free interface with the end caps. The housing shall withstand the lighting
impulse voltage of the arrester. The surge arrester shall be hermetically sealed to ensure no moisture

absorption or deterioration of the metal-oxide element of the surge arrester. The design and construction
shall provide pressure relief and prevent explosive shattering of the housing if the arrester is stressed in
excess of its design capability.
3.10.3.2 Three-pole disconnector (Not applicable)

The disconnector shall be designed and manufactured according to IEC 62271-102 and the requirements of
the project specifications. The breaking medium shall be air.
The operating mechanism shall be fixed at the base frame, in a weather proof, vermin proof and dust proof
housing. The degree of protection shall be class IP 55 as per IEC-144. The operating mechanism shall be
provided with a universal joint to allow for a reasonable degree of out of alignment of the operating rod.
3.10.3.3 Voltage transformers(Not applicable)

Voltage transformers shall be designed and manufactured for outdoor installation and according to
IEC61869-3 and the requirements of the project specifications.
The VT shall be an oil immersed type equipped with brown porcelain insulators. The VT must not be equipped
with arcing horns. The VT shall be hermetically sealed.
3.10.3.4 Metering outfit (MOF) (Not applicable)

The metering outfit CT-VT shall be designed and manufactured for outdoor installation and according to
IEC61869-4 and the requirements of the project specifications. The MOF shall be an oil immersed type
equipped with brown porcelain insulators. The MOF must not be equipped with arcing horns. The MOF will
be hermetically sealed.
3.10.3.5 Three-pole circuit breaker (Not applicable)

The circuit breakers shall be designed according to IEC-62271-100 in its last revision, and it shall comply with
the minimum technical characteristics indicated in the project specifications.
The circuit breakers shall be for outdoor installation, three-phase, motor-spring-operated, trip-free in any
position and SF6 gas type with porcelain supporting insulator. All the three poles of circuit breakers shall be
operated by local electrical and remote/electrical from the mechanism in the housing.
The circuit breakers shall be completed with operating mechanism, supporting structure, piping, conduits,
wiring and any other accessories needed for operation. The operating mechanism shall be suitable for
mounting on a circuit breaker supporting structure, and below the circuit breaker in a weather-proof, dust-
proof, venin-proof and well-ventilated housing. The degree of protection shall be class IP 55.
3.10.4 Grid Connection

Refer to supply contract, standards, and specifications.
The power supply for the Filtration & Stockage Boues DAOUI KHOURIBGA will be from 10 kV substation
Adaptation DAOUI
3.10.5 Primary MV switchboards

MV switchboards will be of the free-standing sheet steel cubicle type, metal clad, compartmented for fault
arc containment, with insulated busbar systems to provide fault free busbar zone, and with draw-out type
switchgear. The switchgear types used shall be arc-proof tested in accordance with IEC 62271-200. Single bus
bar switchgear should be used, the use of double busbar switchgear shall be approved by the customer.

All components will be rated and able to withstand the full fault level specified for the time specified and will
have test certificates indicating that they have been tested by a recognized independent test laboratory.
Circuit breakers shall be vacuum type. Circuit breakers shall be equipped with spring energy store and spring-
winding motor sufficient for three switching operations (OFF - ON – OFF) and incorporate solid-state
protection relays and local electrical metering at each feeder, and at each incomer.
The protection relays will be self-monitoring, with trip circuit supervision capability, remote setting capability
and a full suite of monitoring parameters for both local and remote reading.
Compartments enclosing potential transformers, control transformers and other equipment essential to the
operation of the switchgear will be readily accessible and be clearly marked.
3.10.6 Main Power & Motor control centers

For New consumers (permanent), Draw-out, metal-clad switchgear shall be used. The switchgear and MCCs
shall be type tested with barriers both metal and/or plastic according to IEC 61439-2. Circuit breakers shall
be Form 4 with line and load side segregation. Draw-out type modules shall have a fixed test position for off-
load functional tests.
For temporary solution to supply existing consumers during plant shut-down, Fixed type switchboard shall
be used.
The power transfer between transformer and LV switchgear and MCC shall be by XLPE cables.
The wiring diagrams of existing substations should be followed.
All components will be rated and able to withstand the full fault level specified for one second and will have
type test certificates indicating that they have been tested by a recognized independent test laboratory.
Each starter unit will have components designed for TYPE 2 Co-ordination according to IEC 60947-4-1.
3.10.7 HV/MV Transformers (Not applicable)

Unless otherwise specified, HV/MV distribution transformers shall be oil filled breathing tank type with
conservator oil preservation systems and will be normally YNyn0 connection.
The HV transformers shall be suitable for outdoor installation (despite being mounted under shelters) and
ONAN/ONAF cooling. HV transformers will be capable of operating continuously at rated power at the
maximum specified outdoor ambient temperature.
High voltage windings will be provided with tapings and a facility for on-load tap changing with a tapping
range of ± 15 % (in 1.5 % steps) unless system design dictates otherwise.
3.10.8 MV/LV & LV/LV Transformers

Unless otherwise specified, distribution transformers will be normally Dyn11 connection.
The transformers will be capable of operating continuously at rated power at the maximum specified outdoor
ambient temperature.
When specified in transformer datasheet, high voltage windings will be provided with tapings and a facility
for off-circuit tap changing. A manually operated means of changing the taps shall be provided, with a tapping
range of ± 5 % (in 2.5 % steps) unless system design dictates otherwise. For dry type transformers bolted
cable taps are acceptable.

Dry type transformers shall be installed in electrical switch rooms or outdoors. All dry-type transformers
shall have integral metal enclosures.
3.10.9 Motors
3.10.9.1 Medium Voltage Motors

The motors shall be squirrel-cage induction motors for direct across-the-line starting.
Unless otherwise specified, the winding insulation shall be temperature class F, with a temperature rise to
class B at rated load.
The winding ends shall be wired to terminals in the junction box and, if necessary, in the neutral point
terminal box. A further terminal for connection of the earthing conductor shall be provided in the terminal
box. Two earth terminals shall be provided on opposite sides of the outside of the motor housing.
All motors are equipped with space heaters. The space heaters are fed from the LV-compartment of the HV-
switchgear and will be energized if the motor is not in operation.
The lubrication for anti-friction bearings shall be by means of grease via grease nipples or, in the case of
friction bearings, by circulating oil or slip rings. Type of lubricant, quantity and relubrication intervals shall be
specified in the documentation.
Vibration of motors shall be limited to values as specified in IEC 60034-14 according to grade A.
3.10.9.2 Low Voltage Motors

The type of low-voltage motors depends on the requirements of the driven machine and ambient conditions.
The motors shall be squirrel-cage induction motors for direct on line starting.
Unless otherwise specified, the power rating specified on the nameplate is the shaft power that the motor is
capable of delivering under the ambient conditions specified on the nameplate during continuous duty
(operation type S1).
In rating the motors and the mains it is assumed that the voltage at the motor terminals will drop to 80% of
the nominal voltage and that the motors will accelerate satisfactorily up to rated speed.
The winding insulation shall be min. temperature class B.
A terminal shall be provided in the terminal box for connection of the earthing conductor.
3.10.10 DC Un-interruptible Power Supplies (UPS)

The DC UPS systems will comprise dual 100% rated rectifiers and dual 50% rated batteries. The battery
capacities for the individual systems will be calculated on the basis of:
 Operating load, with an allowance for charging efficiency, battery ageing, and temperature variations.
 A duration determined by application.
The DC power supply consists of:
 2 Rectifiers (dual 100% rated).

 2 Batteries (dual 50% rated).
 1 DC distribution board.
The rectifiers and DC distribution boards shall be installed in standard-type cabinets.

These cabinets shall be installed in switch rooms.
The UPS shall be provided with a microprocessor-based unit showing status, measurements and messages.
3.10.11 AC UPS
The AC UPS systems will comprise dual 100% rated rectifiers/inverters and dual 50% rated batteries.
The UPS system consists of:
 2 Rectifier (dual 100% rated).

 2 Inverter (dual 100% rated).
 2 Batteries (dual 50% rated).
 1 Static by-pass switch (SBS).
 1 Manual by-pass switch.
 1 AC distribution board.
UPS systems shall be installed in standard-type cabinets.
These cabinets shall be installed in low voltage switch rooms or separate rooms (for instrumentation).
Distribution boards shall be provided with fixed mounted incoming and outgoing feeders including 20 %
spare feeders.
A manual by-pass shall be provided for maintenance purposes.
The UPS shall be provided with a microprocessor-based unit showing status, measurements and messages.
3.10.11.1 Batteries
There are three alternative types of battery that are technically acceptable for UPS duty:
 Vented lead acid batteries.

 Vented nickel cadmium batteries.
 Valve regulated gas recombination type lead acid (VRLA).
The following minimum aging factors should be used in sizing batteries:
 Vented nickel cadmium batteries – 1.1.

 Valve regulated gas recombination type lead acid (VRLA) – 1.25.
The following final discharge voltage should be used in sizing batteries:
 Vented nickel cadmium batteries – 1.05 volts per cell.

 Valve regulated gas recombination type lead acid (VRLA) – 1.8 volts per cell.
Temperature parameter shall also be added
Unless specified in datasheets, the use of Ni-Cd batteries is preferred.
The negative pole shall not be earthed, an overall earth fault monitoring relay shall be provided.
3.10.12 Cables
Cables will be suitable for service in the environmental conditions described for the plant.
Unless otherwise specified, nominal power cable ratings will be based on:

 Ambient air temperature as per site conditions document.
 Soil temperature as per site conditions document.
Derating factors will be applied as necessary to take account of installation configuration and variation in
ambient temperature, in accordance with IEC standards.
Cables partially or totally within the buildings will in addition to the above requirements be low smoke
emission, zero halogen type (less than 0.05%).
The voltage rating of cables will be as follows:
 L.V. power & control: 600/1000V

 M.V. power: 12/20 (24kV).
3.11 Hazardous Area Installation

Plant areas where the formation of gases, vapors, mist or dust may occur in such quantities that flammable
mixtures with air are likely, shall be classified as hazardous areas in accordance with the respective
regulations.
Process/SID (Safety In Design) specifications shall be referred.
To ensure the proper design, installation and maintenance of electrical equipment in areas where flammable
gas or vapors may be present, the appropriate documentation shall be prepared. Documentation shall be
prepared in accordance with the requirements of IEC 60079-14 and the Hazardous Electrical Installation
Design Guide.
All equipment specifications will request certificates of compliance issued by a recognized testing
organization.
3.12 Package Plant

Package Units are plants, plant sections or machinery which are procured and installed as virtually ready-for-
operation units because of special manufacturer’s know-how.
When planning, designing, manufacturing and installing a package unit, the supplier will use his experience
and know-how gained over many years in the installation and operation of such units.
In order to ensure this procedure, it is also permitted to use components which do not fully conform to
Customer’s or JESA’s specifications. This also applies to materials, corrosion protection and paint coats.
However, it is imperative that the following details be observed:
 Observance of the contractually stipulated regulations.

 Consideration of the ambient conditions.
 Tie-in to the electrical systems of the overall plant; the type of installation within the package may differ
from that of the overall plant.
The documentation shall comply with the manufacturer’s standards. The format and structure of the
documents may differ from that of the JESA documentation, but it must contain the technical data and
instructions required.
In all cases, prior to manufacturing, vendor shall obtain the formal approval from OCP/JESA for any deviation
or alternative solution.

3.13 Installation
3.13.1 Layout
The basic method of construction shall be aboveground cable in trays for power, control, and instrument
circuits. Underground construction shall be used for certain offsite circuits (e.g., street lighting and circuits
to equipment or buildings remote from the main pipe rack). An aboveground cable system shall be used for
lighting and receptacle circuits, as well as for the extension of instrument circuits beyond area junction boxes.
Area or unit substations shall consist of stepdown power transformers, a bus duct, secondary switchgear,
and motor control equipment. Area substations shall be centrally located with respect to the loads supplied.
Switchgear and motor control equipment shall generally be installed indoors in mechanically ventilated
switch rooms located in non-hazardous areas. When practical, this equipment shall be purchased factory
installed in prefabricated switchgear buildings.
3.13.2 Substation Layout

Equipment will be located to be accessible for maintenance. Lifting aids, such as circuit breaker removal
trucks, will be provided for heavy components.
Switchgear and MCCs will generally be front connected with single row switchboards.
3.13.2.1 Area or Unit Substations

As far as possible, substations should be designed for expansion in at least one direction.
Each switchboard (each bus section for double-ended switchboards) and medium-voltage motor control
assembly should be designed for expansion in at least one direction.
Provision shall be made for an approximate 20% increase in the number of low voltage motor starters. This
shall be accomplished by providing 20% future space or spare equipped feeders as specified in single line
diagrams and switchgear specification.
3.13.2.2 Electrical Equipment Rooms

Substations shall be of elevated floor type. The substation floor shall be extended at the double door
entrance to facilitate receiving of equipment. All doors shall be furnished with adequate canopy and open
outwards. A heavy-duty door closer is required to assure the door will close against the internal positive air
pressure. The width of the extended platform shall be min. 2 meters more than that of the double door.
Removable type handrails shall be provided for the extended platform.
3.13.2.3 Cable Basement

The underground concrete cable trenches will stop outside the cable cellar. Distribution of cables in the cable
cellar shall be done with cable trays or underground installation.
Where cables enter the switch room (e.g. cable slots under switchgear) the cable entry shall be sealed flame
retardant. The filler to be used is polyurethane foam with a cover of flam-mastic or rock-wool panels with a
cover of flam-mastic.
3.13.2.4 Battery Rooms

The battery room shall be designed as per the applicable National and IEC Standards.

The battery room shall be classified according to the discharging gas from the batteries, and the electrical
equipment inside shall be suitable for installation as per hazardous classification areas, Process/SID (Safety
In Design) specifications shall be referred.
The battery room shall be designed to contain the battery banks only. The size of the room should be
adequate to allow access to at least three sides of each battery bank for maintenance purposes.
All non-current-carrying metalwork in the room, e.g. cable tray, battery stands, etc. shall be bonded to earth.
All metalworks shall be protected against corrosion.
An eye wash station shall be installed in or near each battery room.
3.13.2.5 Medium Voltage Switchgear

For single-row arrangements, a passageway of minimum 1.5 m shall be provided for assembly withdrawal. In
the case of two row arrangement, the passageway between the two operating panels shall be minimum of
2m. The room height shall be minimum 4 m (clear height from floor level). If manufacturer’s recommended
clearances exceed those above, the manufacturer’s recommendations shall take precedence.
HV power factor compensation equipment may be located in dedicated separate rooms inside the
substations.
3.13.2.6 Low-Voltage Switchgear

The passageway between two opposite operating panels shall be min. 1 m. In the case of single-row
arrangement, the passageway shall be min. 0.8 m. If manufacturer’s recommended clearances exceed those
above, the manufacturer’s recommendations shall take precedence.
The room height shall be minimum 3 m (clear height from floor level and/or false floor level).
3.13.2.7 UPS Systems

UPS-systems and DC-Systems, including their batteries, used for electrical and instrumentation system
services shall be generally installed in the LV rooms. Depending on size, batteries may be installed in separate
cabinets.
3.13.2.8 Emergency Generator

When applicable, the emergency generator shall be installed in a separate weatherproof enclosure beside
the Substation (To be defined as per project requirements). The emergency generator enclosure shall include
the local control panel and inst.


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Q2118121 01 El CRT 00001

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CUSTOMER NAME: OCP SA

Electrical Design Criteria

Document No: Q2118121-01-EL-CRT-00001 Rev A

Customer Project Name.: OCP SA

Optional Customer Project Number

Design Criteria Template (Electrical)

Design Criteria Template (Electrical)

 Technical documentation used to control the Electrical Design.

Design Criteria Template (Electrical)

The following key definitions apply for this project:

Word / Phrase Definition

AC / a.c. Alternating Current

ATEX Explosive Atmosphere

DC / d.c. Direct Current

DCS Distributed Control System

EMC Electromagnetic Compatibility (for radio frequency interference)

I&C Instrumentation & Control

IEC International Electrotechnical Commission

IEEE Institute of Electrical and Electronics Engineers

ISO International Organization for Standardization

MCC Motor Control Center

Ni-Cd Nickel Cadmium

ONAN Oil Natural Air Natural

PLC Programmable Logic Controller

RCD Residual Current Device

SID Safety In Design

UPS Uninterruptible Power System

VRLA Valve Regulated Lead Acid

XLPE Cross Linked Polyethylene

Design Criteria Template (Electrical)

2.1.1 Classification of Loads

Non-essential service - A service that is neither vital nor essential.

2.1.2 Voltage levels

MV system 10kV 3ph 3 50 HZ TBD Resistance earthing

LV System -1 525V 3ph 3 50 HZ TBD Neutral CPI earthed

LV System -2 380V 3ph 3 50 HZ TBD Neutral CPI earthed

LV System -3 380V 3ph 4 50 HZ TBD with Neutral solidly earthed

EDG System 525V 3ph 3 50 HZ TBD Neutral CPI earthed

AC UPS 220 VAC 1 2 50 HZ TBD

DC UPS 220 VDC 1 2 DC TBD

Design Criteria Template (Electrical)

DC UPS 48 VDC 1 2 DC (Not Applicable)

2.1.3 Motor Voltage Selection

Voltages motor rating

10 kV > 200 Kw (DOL)

10 kV > 700 Kw (VSD)

525 V ≥ 0,37Kw & ≤ 200kW (DOL)

525 V ≥ 0.37 kW & ≤ 700 Kw (VSD)

380 V < 0.37kW

2.1.4 Transformer Ratings

525 V As Required 3150KVA

380 V As Required 2500KVA

CORPORATE STANDARD TO BE FOLLOWED JESA standard specification &

TIE UP WITH EXISTING SYSTEM IF APPLICABLE YES

TYPE OF ELECTRICAL EQUIPMENT’S TO BE USED IN As per AREA CLASSIFICATION

Design Criteria Template (Electrical)

a) MOTORS Max. 5% (running) & 15% (starting)

1.2 CONTROL SUPPLY FOR ELECTRICAL SYSTEM

2.2.1 High voltage circuit breaker (Not Applicable)

2.2.2 Medium voltage circuit breaker

2.2.3 Low voltage

Design Criteria Template (Electrical)

SOURCE OF SUPPLY FOR CRITICAL LOADS