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ABSTRACT: A novel hydrogel was synthesized through the graft copolymerization of acrylic acid (AA) and acrylamide (AM) onto
sodium alginate with ammonium persulfate as the initiator, methylene bisacrylamide as the crosslinking agent, and calcium chloride
as the precipitating agent. Rapeseed meal biochar made at 300 8C was also used. A series of graft copolymers with various molar ratio
of AA to AM was prepared. The structures of the hydrogels were characterized by Fourier transform infrared spectroscopy and scan-
ning electron microscopy. The free absorbency and rate of release were investigated. The grafting efficiency increased as the concentra-
tion of AM increased. There was a considerable percentage of nitrogen in the graft copolymers, and the release rate of nitrogen from
fertilizer in soil and water decreased with increasing concentration of AM. The water retention of soil without hydrogel remained at
63 and 53.4% on the 10th and 20th days, but with the hydrogels, it was above 70% even on the last day. V C 2017 Wiley Periodicals, Inc. J.
N (%) C (%) H (%) S (%) O (%) pH EC (dS/m) SA (m2/g) Ash content Volatile content
14.8 60.15 5.1 0.5 19.45 8.67 2 70 13 51
renewability, and nontoxicity.22,23 The graft copolymerization of Ammonium persulfate (APS) was used as the initiator. AM, AA,
vinyl monomers onto polysaccharides, such as starch, chitosan, and APS were supplied by Merck Corp. (Germany) and were
sodium alginate (NaAlg), carrageenan, and cellulose, is an effi- used after purification. Calcium chloride monohydrate
cient method for producing superabsorbent polymers.23 (CaCl2H2O), which was used as the precipitating agent, and
Alginic acid is a natural acidic polysaccharide extracted from a NaAlg were obtained from R&M (United Kingdom). MBA was
brown algae named phylum phaeophytawhich.24 Alginic acid is supplied by Aecochem Corp. (China). To prepare the fertilizer,
an unbranched block copolymer consisting of two distinct rapeseed meal biochar made at 300 8C was used.
monosaccharide residues, (1,4)-b-D-mannopyranuronic acid Preparation of the Rapeseed Meal Biochar
and (1,4)-a-L-gulopyranuronic acid.25,26 Alginates are salts and The rapeseed meal was first dried in air and then ground and
derivatives of alginic acid; among all of its salts, NaAlg is the sieved to obtain particle sizes of less than 2 mm. An electrical
most widely used compound. furnace was used to produce the biochar. A cubic iron box was
designed to put in an electrical furnace. The door of the box
In this research, we prepared a novel superabsorbent slow-release
had an inlet for injecting N2 as inert gas and an outlet to pass
fertilizer (SSRF) to integrate the retention and sustained release
the produced gases. The sample was carefully weighed and
of water and fertilizer. For the production of this fertilizer,
placed on steel plates, and then, the box filled with the steel
instead of grafting either one type of the monomer onto alginate,
plates was placed in the electrical furnace. To perform pyrolysis,
we grafted AA and AM together on the alginate backbone
the feedstock was pyrolyzed at 300 8C at a heating rate of 5 8C/
because the different monomers had different characteristics and
min with the same holding time at this temperature (2 h).
the use of these different properties would be beneficial.
The characteristics of the produced biochar is shown in Table I.
To prepare the fertilizer, rapeseed meal biochar made at 300 8C
This was a low-temperature pyrolysis.
was used. The term biochar is used for organic materials con-
verted into a stable carbon form mainly by pyrolysis under a Gelatinization of NaAlg
limited supply of oxygen.27 Biochar is a carbonaceous material Eight grams of NaAlg was dispersed in 200 mL of distilled water.
that contains polycyclic aromatic hydrocarbons with an array of The system was heated at 80 8C at 1000 rpm with mechanical stir-
other functional groups28 and is produced with the intent of ring for 20 min to form a gelatinized NaAlg paste. The gelatinized
being added to soil to improve the soil’s agronomic proper- NaAlg paste was cooled, and 20 g of AA and AM at different con-
ties.29 Several studies have proven the potential of biochar to centration ratios (75:25, 25:75, and 50:50), 0.2 g of MBA, and
improve soil’s physical and chemical properties,27 enhance its then 1 g of APS as the initiator were added. The mixture was
water-holding capacity,30 and increase its nutrient retention.31 stirred at 1000 rpm for 120 min. The biochar powder was mixed
with the produced gel and stirred to make a uniform gel. Then,
According to previous studies on the ability of biochar to release
we precipitated the gel by dropping it from a separating funnel
the nutrients gradually and act as a slow-release fertilizer, in this
into a beaker with 2 mol/L CaCl2 solution, and it was left in that
research, it was used as a source of nutrients in the SSRF.
solution for 1 h. Then, the beads were taken out from the solu-
Most studies in this field have focused on nitrogen fertilizers, tion, rinsed with distilled water, and dried at 50 8C overnight.
but a few studies have considered other elements, such as phos- After the grafting reaction proceeded in a heterogeneous
phorous. In this research, the releases of phosphorous, nitrogen, medium, the graft copolymer was generally purified by the com-
and potassium were investigated simultaneously. plete removal the monomer from the grafting mixture by extrac-
tion with a suitable solvent. In this research, the graft copolymer
After synthesis, the SSRF grafting efficiency (E%) and grafting
was purified by acetone. A proposed scheme describing the main
percentage (G%) of AA and AM onto NaAlg, water absorbency,
reactions is presented in Figure 1.
and release behavior in soil and water were investigated.
The novelties of this research were the use of the rapeseed meal
biochar as the source of nutrients in the production of the
SSRF and the grafting of AA and AM together on the alginate
backbone in the reaction.
EXPERIMENTAL
2
OM (g/kg) P (mg/L) K (mg/L) NANO3 (mg/L) Mg (mg/L) Ca (mg/L) EC (dS/m) pH
0.25 18.5 306 10 90 110 0.95 7.5
Figure 4. SEM images of SSRF2: (a) surface structure and (b) inner structure.
properties and water retention was prepared by Wu and Liu Release Behavior of the SSRFs in Water
through the crosslinking of poly(acrylic acid)–diatomite contain- One of the most important characteristics of SSRFs is their
ing urea chitosan and an water-soluble, granular NPK fertilizer slow-release properties. Figure 6(a–c) shows the N, P, and K
that contained 15.7% nitrogen; in comparison, this was 5% less release behavior of the grafted SSRF1, SSRF2, and SSRF3 poly-
than the nitrogen percentage of the SSRF prepared in this study. mers, respectively, in distilled water at 25 8C. As shown in Fig-
ure 6(a), for the release behavior of N, the release percentage
Free Absorbency
was fast at first and slowed down gradually. Also, the figure
The effects of different concentration ratios of AA to AM on the
shows that the release rate of N from the SSRF decreased with
free absorbencies of the SSRFs by the tea-bag method is shown in
increasing concentration of AM. This could be explained by the
Figure 5. According to Flory,46 the water absorbency of a superab-
fact that as the concentration of AM increased, E% was higher,
sorbent polymer depends on the amount of hydrophilic groups,
and as discussed in the previous section, this caused the grafted
the crosslinking density, the polymer network behavior, the elas-
polymers with a high concentration of AM to have a weaker
ticity of the polymer networks, the type of solvent, and the ionic
free absorbency, so it was harder for water to penetrate through
strength of the external solution. Hydrophilic groups play an
the surface of the grafted polymer to dissolve the fertilizer
extremely important part in the water absorbency. The ratio of
nutrients.
different hydrophilic groups was adjusted by changes in the pro-
portion of AA to AM. As shown in Figure 5, after a maximum Figure 4(b) shows the release rate of phosphorous from the
value of absorbency was reached when the AM content was 25 wt SSRF. Phosphorous could only be released after the hydrolyzing
%, the absorbency decreased as the AM concentration increased. cleavage of PAOAP bonds, and this had some optimal condi-
tions, such as pH and temperature.47
The effect of the AM content on the free absorbency might
have been due to the synergistic effect of ACONH2 and From Figure 4(c), we deduced that the release rate of potassium
ACOO2 groups. The free absorbency was dependent on the from the SSRFs decreased as time passed. In the beginning
hydrogen-bonding interactions between the functional groups. hours of checking the potassium release, its rate was fast. One
The ACOO2 groups had better hydrophilic abilities than the reason was that there was a difference between the concentra-
ACONH2 group with stronger hydrogen-bonding interactions tion of potassium in the fertilizer and that in the solution that
because of the higher number of hydrophilic groups, so the free surrounded it, but by the time the potassium release rate
absorbency decreased with increasing AM concentration.5,42,45 decreased, the difference between the concentrations vanished.
Wu et al.45 prepared a cellulose-g-poly(acrylic acid-co-acrylam-
ide) superabsorbent composite through the graft copolymeriza-
tion of AA and AM onto a cellulose backbone, and their results
indicate that the water absorbency increased when the molar
ratio of AM to AA plus AM was below 0.25. When this ratio
increased further, the water absorbency decreased remarkably.
These results were similar to the results shown in Figure 3.
in the figure, the release rate of nitrogen was higher than those
of phosphorus and potassium, and they had been almost
released completely (similar to SSRF3) after 30 days. This was
because the solubility of urea was great. The release rates of
phosphorus and potassium of SSRF3 were 83 and 72 wt %,
respectively, over 30 days.
Wu and Liu43 prepared a double-coated, slow-release NPK com-
pound fertilizer, and their results show that the N in fertilizer
was released at levels of 11.9, 17.8, and 73.2% by the 3rd, 5th,
and 30th days, respectively; the P was released at levels of 3.9,
8.2, and 64% by the 3rd, 5th, and 30th days, respectively; and
the K in the fertilizer was released at levels of 2.3, 6.4, and 68%
by the 3rd, 5th, and 30th days, respectively. The release of the
nutrients was in accordance with the results of this research.
The proposed mechanism of nutrient release is described as fol-
lows. First, the protective shell was slowly swollen by the water
in the soil after it was added to the soil, and the NaAlg-g-P(AA-
co-AM) layer transformed into a hydrogel. When water pene-
trated through the holes of the protective layer, the diffusion of
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