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Preparation and characterization of a superabsorbent slow-release

fertilizer with sodium alginate and biochar


M. Baki, J. Abedi-Koupai
Department of Water Engineering, College of Agriculture, Isfahan University of Technology, Isfahan 84156-83111, Iran
Correspondence to: J. Koupai (E - mail: koupai@cc.iut.ac.ir)

ABSTRACT: A novel hydrogel was synthesized through the graft copolymerization of acrylic acid (AA) and acrylamide (AM) onto
sodium alginate with ammonium persulfate as the initiator, methylene bisacrylamide as the crosslinking agent, and calcium chloride
as the precipitating agent. Rapeseed meal biochar made at 300 8C was also used. A series of graft copolymers with various molar ratio
of AA to AM was prepared. The structures of the hydrogels were characterized by Fourier transform infrared spectroscopy and scan-
ning electron microscopy. The free absorbency and rate of release were investigated. The grafting efficiency increased as the concentra-
tion of AM increased. There was a considerable percentage of nitrogen in the graft copolymers, and the release rate of nitrogen from
fertilizer in soil and water decreased with increasing concentration of AM. The water retention of soil without hydrogel remained at
63 and 53.4% on the 10th and 20th days, but with the hydrogels, it was above 70% even on the last day. V C 2017 Wiley Periodicals, Inc. J.

Appl. Polym. Sci. 2017, 135, 45966.

KEYWORDS: applications; biodegradable; hydrophilic polymers

Received 17 July 2017; accepted 20 October 2017


DOI: 10.1002/app.45966

INTRODUCTION and crosslinking are some of these methods.8,10,12 The graft


reaction involves the copolymerization of a monomer onto the
Population growth, climate change, and drought are important
polymer backbone; it originates from the formation of an active
issues in that their impact on agricultural production is enor-
site at a point on a polymer chain other than its end, and
mous. Fertilizer and water are two essential elements in plant
this is followed by the exposure of this site to a monomer.13–15
growth, and it is important to improve the efficiency of their
Polymer grafting is a powerful method for affecting substantial
application, especially in areas that are suffering from drought.1,2
changes to alginate’s properties and thus expand its applications
Approximately 40–70% of nitrogen, 80–90% of phosphorus, and utilization.15,16 Alginate-based graft copolymers have
and 50–70% of potassium of applied normal fertilizers are lost attracted a lot of attention, for example, in the grafting of vinyl
in the environment.3 These losses mainly depend on surface monomers such as methyl acrylate, acrylamide (AM), and
runoff, leaching, and vaporization.4 This process causes some acrylic acid (AA).17,18 It is obvious that natural polymers have
serious environmental pollution and financials losses. One of less toxic effects than synthetic polymers, and they are more
the methods used to control these losses is the use of biode- suitable for applications in agriculture.
gradable superabsorbent polymers to encapsulate fertilizer gran-
ules. The application of theses polymers leads the nutrients to In recent years, the synthesis of biodegradable superabsorbent
be released gradually; also, plants can efficiently absorb these polymers for controlling nutrient release and their safety in the
nutrients, and environmental pollution is decreased.5,6 environment has attracted much attention. The macromolecules
of these polymers are able to be broken down into smaller com-
Superabsorbent polymers are three-dimensional, crosslinked pounds or completely degrade in a biologically active environ-
hydrophilic, linear, or branched polymers capable of swelling ment.19 The biodegradation process is caused by microorganisms,
and retaining very large volumes of water and saline or physio- but environmental degradation is caused by hydrolysis and oxida-
logical solutions.7–9 Superabsorbent polymers have been used tion processes in a biological environment.20,21 Polysaccharides,
extensively in various fields, for instance, in agriculture, drug which are stereoregular polymers of monosaccharides, are natural
delivery, and biosensors.1,10,11 raw materials that are the main part of natural-based superabsor-
There are various methods for polymer synthesis. Radical copo- bent hydrogels that are distinctive because of their exceptional
lymerization, frontal copolymerization, graft copolymerization, properties, such as their biocompatibility, biodegradability,

C 2017 Wiley Periodicals, Inc.


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Table I. Characteristics of the Rapeseed Meal Biochar Produced at 300 8C

N (%) C (%) H (%) S (%) O (%) pH EC (dS/m) SA (m2/g) Ash content Volatile content
14.8 60.15 5.1 0.5 19.45 8.67 2 70 13 51

SA: Surface Area.

renewability, and nontoxicity.22,23 The graft copolymerization of Ammonium persulfate (APS) was used as the initiator. AM, AA,
vinyl monomers onto polysaccharides, such as starch, chitosan, and APS were supplied by Merck Corp. (Germany) and were
sodium alginate (NaAlg), carrageenan, and cellulose, is an effi- used after purification. Calcium chloride monohydrate
cient method for producing superabsorbent polymers.23 (CaCl2H2O), which was used as the precipitating agent, and
Alginic acid is a natural acidic polysaccharide extracted from a NaAlg were obtained from R&M (United Kingdom). MBA was
brown algae named phylum phaeophytawhich.24 Alginic acid is supplied by Aecochem Corp. (China). To prepare the fertilizer,
an unbranched block copolymer consisting of two distinct rapeseed meal biochar made at 300 8C was used.
monosaccharide residues, (1,4)-b-D-mannopyranuronic acid Preparation of the Rapeseed Meal Biochar
and (1,4)-a-L-gulopyranuronic acid.25,26 Alginates are salts and The rapeseed meal was first dried in air and then ground and
derivatives of alginic acid; among all of its salts, NaAlg is the sieved to obtain particle sizes of less than 2 mm. An electrical
most widely used compound. furnace was used to produce the biochar. A cubic iron box was
designed to put in an electrical furnace. The door of the box
In this research, we prepared a novel superabsorbent slow-release
had an inlet for injecting N2 as inert gas and an outlet to pass
fertilizer (SSRF) to integrate the retention and sustained release
the produced gases. The sample was carefully weighed and
of water and fertilizer. For the production of this fertilizer,
placed on steel plates, and then, the box filled with the steel
instead of grafting either one type of the monomer onto alginate,
plates was placed in the electrical furnace. To perform pyrolysis,
we grafted AA and AM together on the alginate backbone
the feedstock was pyrolyzed at 300 8C at a heating rate of 5 8C/
because the different monomers had different characteristics and
min with the same holding time at this temperature (2 h).
the use of these different properties would be beneficial.
The characteristics of the produced biochar is shown in Table I.
To prepare the fertilizer, rapeseed meal biochar made at 300 8C
This was a low-temperature pyrolysis.
was used. The term biochar is used for organic materials con-
verted into a stable carbon form mainly by pyrolysis under a Gelatinization of NaAlg
limited supply of oxygen.27 Biochar is a carbonaceous material Eight grams of NaAlg was dispersed in 200 mL of distilled water.
that contains polycyclic aromatic hydrocarbons with an array of The system was heated at 80 8C at 1000 rpm with mechanical stir-
other functional groups28 and is produced with the intent of ring for 20 min to form a gelatinized NaAlg paste. The gelatinized
being added to soil to improve the soil’s agronomic proper- NaAlg paste was cooled, and 20 g of AA and AM at different con-
ties.29 Several studies have proven the potential of biochar to centration ratios (75:25, 25:75, and 50:50), 0.2 g of MBA, and
improve soil’s physical and chemical properties,27 enhance its then 1 g of APS as the initiator were added. The mixture was
water-holding capacity,30 and increase its nutrient retention.31 stirred at 1000 rpm for 120 min. The biochar powder was mixed
with the produced gel and stirred to make a uniform gel. Then,
According to previous studies on the ability of biochar to release
we precipitated the gel by dropping it from a separating funnel
the nutrients gradually and act as a slow-release fertilizer, in this
into a beaker with 2 mol/L CaCl2 solution, and it was left in that
research, it was used as a source of nutrients in the SSRF.
solution for 1 h. Then, the beads were taken out from the solu-
Most studies in this field have focused on nitrogen fertilizers, tion, rinsed with distilled water, and dried at 50 8C overnight.
but a few studies have considered other elements, such as phos- After the grafting reaction proceeded in a heterogeneous
phorous. In this research, the releases of phosphorous, nitrogen, medium, the graft copolymer was generally purified by the com-
and potassium were investigated simultaneously. plete removal the monomer from the grafting mixture by extrac-
tion with a suitable solvent. In this research, the graft copolymer
After synthesis, the SSRF grafting efficiency (E%) and grafting
was purified by acetone. A proposed scheme describing the main
percentage (G%) of AA and AM onto NaAlg, water absorbency,
reactions is presented in Figure 1.
and release behavior in soil and water were investigated.
The novelties of this research were the use of the rapeseed meal
biochar as the source of nutrients in the production of the
SSRF and the grafting of AA and AM together on the alginate
backbone in the reaction.

EXPERIMENTAL

The graft-copolymerization process was performed with NaAlg


as the polymer backbone, AA and AM as the monomers, and
methylene bisacrylamide (MBA) as the crosslinking agent. Figure 1. Proposed scheme describing the graft-copolymerization process.

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Table II. Characteristics of the Soil

2
OM (g/kg) P (mg/L) K (mg/L) NANO3 (mg/L) Mg (mg/L) Ca (mg/L) EC (dS/m) pH
0.25 18.5 306 10 90 110 0.95 7.5

OM: Organic Matter.

Graft Parameters Measurement of the Water Retention in Soil


G% and E% used to characterize the nature of the copolymer An amount of 5 g of the SSRF sample was well mixed with
were defined and calculated as follows:32 200 g of dry soil (diameter < 2 mm) and kept in a beaker, and
Wg 2W0 then, 200 g of tap water was slowly added to the beaker and
G%5 3100 (1) weighed (W1). A controlled experiment, that is, without the
W0
Wg 2W0 SSRF sample, was also carried out. The beakers were maintained
E%5 3100 (2) at room temperature and weighed every 5 days (Wi) over a
W2
period of 20 days. The water-retention percentage (WR%) of
where Wg is the weight of the grafted polymer, W0 is the weight the soil was determined with the following equation:34
of NaAlg, and W2 is the weight of the monomer. Wi
WR%5 (4)
W1
Characterization
The surface-functional group distributions were determined by The soil sample that was used in this research was a sandy loam
Fourier transform infrared (FTIR) spectroscopy, and in this soil. Some of the soils characteristics are shown in Table II.
study, FTIR spectra of a pellet compressed from a mixture of Rate of Release of the Fertilizer in Soil
the sample and KBr powder were obtained with a Jasco FTIR- To study the slow-release behavior of the SSRF in soil, the follow-
680 spectrophotometer (Jasco, Japan) within the wave-number ing experiment was carried out: 1 g of SSRF was well mixed with
range 400–4000 cm21. The scanning electron microscopy (SEM) 200 g of dry soil (<26 mesh) and kept in a 200 mL beaker prop-
images of the fertilizers were obtained by SEM (Philips XI30, erly covered and incubated for different periods at room tempera-
The Netherlands). ture. The pH, Electrical Conductivity (EC), and other
characteristics of the soil that could mainly affect the release
Free Absorbency behavior of the fertilizer are shown in Table II. Throughout the
The tea-bag method is the most conventional, fastest, and most experiment, the soil was maintained at a 20 wt % water-holding
suitable for limited amounts of samples (W0 5 0.1–0.3 g).32 The capacity by weighing and the addition of distilled water when
SSRF sample was placed into a tea bag, and the bag was dipped necessary. After 1, 3, 5, 10, 15, 20, 25, and 30 days, the remaining
in an excess amount of water or saline solution for 1 h until SSRF in the beakers was picked out, washed with distilled water,
equilibrium swelling was reached. Then, we removed excess and then dried at room temperature overnight to estimate the
solution by hanging the bag until no liquid dripped off. The tea contents of N, P, and K. The N content was estimated by the
bag was weighed (W1), and the swelling capacity (Se) was calcu- Kjeldahl method, and the P and K contents were determined by
lated by eq. (3):33 the ICP method (inductively coupled plasma optical emission
W1 2W0 spectrometry (ICP-OES), PerkinElmer, Optima 7300DV).
Se 5 (3)
W0
RESULTS AND DISCUSSION
Nitrogen Content of the SSRF
The grafted polymers were categorized according to the molar
Total N analyses were carried out with a CHNSO elemental ana-
ratio of AA to AM. The produced SSRFs were SSRF1, with an
lyzer (CHNSO, Vario EL III, Germany).
AA/AM ratio of 25:75; SSRF2, with an AA/AM ratio of 50:50
ratio; and SSRF3, with an AA/AM ratio of 75:25.
Release Behavior of the SSRF in Water
To study the release behaviors of P, K, and N, 0.5 g of the dry Graft Parameters
SSRF was added to a 500 mL flask containing 250 mL of dis- In this research, AA and AM were successfully crosslinked by
tilled water (release medium), the flasks were put into an incu- methylene bisacrylamide (MBA) as the crosslinker and grafted
bator, and the temperature was set at 25 8C. After a period of onto the NaAlg backbone. The crosslinker was a material that
time (2, 4, 6, 8, 24, 48, 96, 168, and 240 h), 25 mL of extracted
fluid was sampled for P, K, and N measurements; then, 25 mL Table III. G% and E% Values of AA and AM onto NaAlg
of distilled water was added to the flasks to maintain a constant
amount of solvent. The N content was estimated by the Kjeldahl Grafted polymer AA/AM G% E%
method, and the P and K content were determined by the
SSRF1 25:75 200.2 70.3
Inductively Coupled Plasma (ICP) method (inductively coupled
SSRF2 50:50 148.1 52.5
plasma optical emission spectrometry (ICP-OES), Optima
SSRF3 75:25 100 31.8
7300DV, PerkinElmer).

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hydrogen-bonding interactions. The bands at 2900 and


290022950 cm21 represented symmetric and asymmetric CAH
stretching of CHx groups, respectively, for long-chain aliphatic/
alkane compounds.38 The peak at 1600 cm21 (alkene, C@C bond
group) originated from carboxyl, ester, aldehyde, or ketone moie-
ties, and the peak at 1090 cm21 (phenolic, CAO stretching
absorption band) was due to the OAH deformation and CAO
stretching of different types of oxygenated compounds, such as
alcohols, phenols, and ethers.39,40 The peaks at 650 cm21 showed
the presence of single and polycyclic aromatic groups.39
All of the observed functional groups have been reported as
chemical groups characterizing many other carbon-based
adsorbents, including biochars and activated carbons.
Figure 2. FTIR spectrum of rapeseed meal produced at 300 8C. [Color fig- The IR spectrum of SSRF2 is shown in Figure 3. Some charac-
ure can be viewed at wileyonlinelibrary.com] teristic peaks in the SSRF2 spectrum can be ascribed as follows.
The observed peak at 3450 cm21 was attributed to the ANH
could form a strong polymeric network in the SSRF, and it stretching vibrations of the AM unit, which overlapped with the
helped to retain the water in the polymeric network. AOH groups of the acrylate units. The peak at 2900 cm21 was
The G% and E% values of AA and AM are shown in Table III. ascribed to the CAH absorption band, which can be present for
As the concentration of AM increased, G% and E% increased. the methyl and methylene groups of the acrylate unit. The peak
This could be explained by the fact that the monomer mole- at 1550 cm21 corresponded to the asymmetric ACOO2 stretch-
cules that were in the immediate vicinity of reaction sites ing; this indicated the introduction of AA and AM into the
became acceptors of macroradicals; this resulted in chain initia- graft-copolymer composite. The band at 1100 cm21 was attrib-
tion, and so, they became free-radical donors to neighboring uted to the ACAOA and the OH coupling interactions of the
molecules, and this caused the lowering of termination.35 ACOOH and CAN stretching vibrations indicated the grafting
reaction of AA and AM on the NaAlg backbone.41 Similar
Another reason was that AA, in contrast to AM, may have preferred absorption bands in these regions have also been observed by
to produce homopolymer rather than become a grafted copolymer Liu et al.,42 Wu and Liu,43 and Lanthong et al.36
on the NaAlg backbone.36 One should consider that the AA could
have easily been grafted onto NaAlg backbone in the presence of Taken together, these results demonstrate that all of the grafted
AM. In a similar process, the graft copolymerization of AM onto polymers were successfully crosslinked by MBA.
cashew gum was investigated by Durcilene et al.,37 and the results of SEM Surface Morphology
their research showed that as the concentration of AM increased, the Figure 4 shows the SEM images of SSRF2. On the basis of the
value of the grafting parameters increased; their results were the figure, the surface of the superabsorbent polymer was coarse
same as the results obtained in this research. and undulant; this structurally increased the surface area of the
fertilizer. Many small, uniform, interconnected pores were
FTIR Spectroscopy
observed, as shown in Figure 4(a). These pores were the regions
The surface-functional groups of the biochar and SSRFs were
of water permeation, where water easily diffused into the poly-
characterized with FTIR analysis, and the FTIR spectra of the
meric network. This kind of surface facilitated the permeation
samples are presented in Figures 2 and 3. The IR spectra of the
of water into the polymeric network to form a swollen hydro-
biochars were characterized by a significant band at a wave
gel.40 The presented surface morphology supported the occur-
number of 3400 (OAH functional group), which showed
rence of graft polymerization. There were large pores, which
caused the high water absorbency and swelling rate of the
superabsorbent composite.44 The image of the inner structure
also showed a broad network and porous structure of the prod-
uct. These results were similar to those of previous studies by
Wu et al.45 and Kabiri and Zohuriaan-Mehr.44
Nitrogen Content of the SSRFs
The nitrogen percentage of the SSRFs are given in Table IV.
There was a considerable percentage of nitrogen in the graft
copolymers; this could have been due to the presence of grafted
polyacrylamide chains. In the series of graft copolymers based
on NaAlg, there was a variation in the nitrogen content of
SSRFs produced with different molar ratios of AA to AM.
A double-coated, slow-release Nitrogen, Phosphorous and Potas-
Figure 3. FTIR spectra for SSRF2. sium fertilizer (NPK) compound fertilizer with superabsorbent

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Figure 4. SEM images of SSRF2: (a) surface structure and (b) inner structure.

properties and water retention was prepared by Wu and Liu Release Behavior of the SSRFs in Water
through the crosslinking of poly(acrylic acid)–diatomite contain- One of the most important characteristics of SSRFs is their
ing urea chitosan and an water-soluble, granular NPK fertilizer slow-release properties. Figure 6(a–c) shows the N, P, and K
that contained 15.7% nitrogen; in comparison, this was 5% less release behavior of the grafted SSRF1, SSRF2, and SSRF3 poly-
than the nitrogen percentage of the SSRF prepared in this study. mers, respectively, in distilled water at 25 8C. As shown in Fig-
ure 6(a), for the release behavior of N, the release percentage
Free Absorbency
was fast at first and slowed down gradually. Also, the figure
The effects of different concentration ratios of AA to AM on the
shows that the release rate of N from the SSRF decreased with
free absorbencies of the SSRFs by the tea-bag method is shown in
increasing concentration of AM. This could be explained by the
Figure 5. According to Flory,46 the water absorbency of a superab-
fact that as the concentration of AM increased, E% was higher,
sorbent polymer depends on the amount of hydrophilic groups,
and as discussed in the previous section, this caused the grafted
the crosslinking density, the polymer network behavior, the elas-
polymers with a high concentration of AM to have a weaker
ticity of the polymer networks, the type of solvent, and the ionic
free absorbency, so it was harder for water to penetrate through
strength of the external solution. Hydrophilic groups play an
the surface of the grafted polymer to dissolve the fertilizer
extremely important part in the water absorbency. The ratio of
nutrients.
different hydrophilic groups was adjusted by changes in the pro-
portion of AA to AM. As shown in Figure 5, after a maximum Figure 4(b) shows the release rate of phosphorous from the
value of absorbency was reached when the AM content was 25 wt SSRF. Phosphorous could only be released after the hydrolyzing
%, the absorbency decreased as the AM concentration increased. cleavage of PAOAP bonds, and this had some optimal condi-
tions, such as pH and temperature.47
The effect of the AM content on the free absorbency might
have been due to the synergistic effect of ACONH2 and From Figure 4(c), we deduced that the release rate of potassium
ACOO2 groups. The free absorbency was dependent on the from the SSRFs decreased as time passed. In the beginning
hydrogen-bonding interactions between the functional groups. hours of checking the potassium release, its rate was fast. One
The ACOO2 groups had better hydrophilic abilities than the reason was that there was a difference between the concentra-
ACONH2 group with stronger hydrogen-bonding interactions tion of potassium in the fertilizer and that in the solution that
because of the higher number of hydrophilic groups, so the free surrounded it, but by the time the potassium release rate
absorbency decreased with increasing AM concentration.5,42,45 decreased, the difference between the concentrations vanished.
Wu et al.45 prepared a cellulose-g-poly(acrylic acid-co-acrylam-
ide) superabsorbent composite through the graft copolymeriza-
tion of AA and AM onto a cellulose backbone, and their results
indicate that the water absorbency increased when the molar
ratio of AM to AA plus AM was below 0.25. When this ratio
increased further, the water absorbency decreased remarkably.
These results were similar to the results shown in Figure 3.

Table IV. Nitrogen Percentages of the Grafted Polymers

Grafted polymer N (%)


SSRF1 22.1
SSRF2 21
SSRF3 20.4 Figure 5. Effect of the AA/AM concentration ratio on the free absorbency.

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in the figure, the release rate of nitrogen was higher than those
of phosphorus and potassium, and they had been almost
released completely (similar to SSRF3) after 30 days. This was
because the solubility of urea was great. The release rates of
phosphorus and potassium of SSRF3 were 83 and 72 wt %,
respectively, over 30 days.
Wu and Liu43 prepared a double-coated, slow-release NPK com-
pound fertilizer, and their results show that the N in fertilizer
was released at levels of 11.9, 17.8, and 73.2% by the 3rd, 5th,
and 30th days, respectively; the P was released at levels of 3.9,
8.2, and 64% by the 3rd, 5th, and 30th days, respectively; and
the K in the fertilizer was released at levels of 2.3, 6.4, and 68%
by the 3rd, 5th, and 30th days, respectively. The release of the
nutrients was in accordance with the results of this research.
The proposed mechanism of nutrient release is described as fol-
lows. First, the protective shell was slowly swollen by the water
in the soil after it was added to the soil, and the NaAlg-g-P(AA-
co-AM) layer transformed into a hydrogel. When water pene-
trated through the holes of the protective layer, the diffusion of

Figure 6. Release of (a) N, (b) P, and (c) K in water.

After water penetrated through the pores, the dissolution of the


nutrients had started.
The release behaviors of the nutrients in the SSRFs were the
same as those in the study by Liu et al.42 They prepared a
superabsorbent, slow-release nitrogen fertilizer by inverse sus-
pension polymerization in the presence of urea. The nitrogen in
their fertilizer released 13.0, 59.2, and 78.3 wt % within 24 h
(1 day), 72 h (3 days), and 672 h (28 days), respectively.

Rate of Release of the Fertilizers in Soil


Figure 7(a–c) shows the slow-release behavior of nitrogen, phos-
phorus, and potassium from fertilizers in soil.
From these figures, we concluded that the release rate of fertil-
izer decreased with increasing concentration of AM. This agreed
with the statements discussed in the previous section. As shown Figure 7. Release of (a) N, (b) P, and (c) K in soil.

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The release behaviors of the SSRFs were investigated in distilled


water and soil. The release rates of the SSRFs showed good
results, and the release rates of nitrogen were higher than those
of phosphorus and potassium. The release behavior of the con-
trolled release fertilizer is affected by the soil pH and salt con-
centration, and it is necessary to carry out tests with soils that
have different characteristics to investigate its influence on the
nutrient release of fertilizer.
In addition, the water retention of soil improved up to 80%
with fertilizer-embedded grafted polymers added to soil. The
final result of this research is that the product had good slow-
release properties and showed good water-retention properties,
Figure 8. Water-retention behavior of soil samples with SSRFs and a plain and the SSRF could act as an efficient SSRF.
soil sample (control) as a function of time.
From this study, we inferred that the produced SSRFs had good
water-retention capacities in soil, and this was a significant
the nutrients started. Under the effect of water, ions, and micro-
advantage over normal slow-release fertilizers, which always
organisms in the soil, the NaAlg layer slowly degraded and con-
only have controlled release properties.
tinued to dissolve the leftover NPK fertilizer.48,49 The degradation
rate determined the nutrient-release rate. The absorbed water
continued to diffuse slowly into the core and dissolve the soluble
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