Service Notes: Confi Dential

SERVICE NOTES
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of VS-640/540/420/300.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Copyright © 2012 ROLAND DG CORPORATION
70140-10
Contents
1 Structure & Spare Parts 3-16 CUTTER PROTECTION REPLACEMENT .................3-81
1-1 COVERS (VS-640/540) 3-17 CUT RIBBON CABLE REPLACEMENT ......................3-82
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below) ..........1-1 3-18 LINEAR ENCODER BOARD REPLACEMENT ...........3-88
COVERS (VS-640/540) 3-19 HOW TO FOLD RIBBON CABLE TO THE HEAD .......3-93
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above) .........1-3 3-20 INK TUBE REPLACEMENT ........................................3-96
COVERS (VS-420/300) 3-21 RIBBON CABLE (MAIN BOARD
(S/N VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below) ..........1-5 TO CARRIAGE BOARD) REPLACEMENT ................. 3-112
COVERS (VS-420/300)
(S/N VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above) .........1-7 4 Adjustment
1-2 FRAME ...........................................................................1-9 4-1 SERVICE MODE ..............................................................4-2
1-3 DRIVE UNIT (VS-640) ................................................... 1-11 4-2 HOW TO UPGRADE FIRMWARE/INSTALL
DRIVE UNIT (VS-540) ...................................................1-13 FIRMWARE ...................................................................4-16
DRIVE UNIT (VS-420) ....................................................1-15 4-3 HEAD ALIGNMENT ........................................................4-23
DRIVE UNIT (VS-300) ....................................................1-17 4-4 LIMIT POSITION & CUT DOWN POSITION
1-4 HEAD CARRIAGE ..........................................................1-19 INITIALIZE ....................................................................4-27
1-5 BASE FRAME(VS-640/540) ..........................................1-21 4-5 LINEAR ENCODER SETUP ..........................................4-29
BASE FRAME(VS-420/300) ..........................................1-23 4-6 FLUSHING POSITION ADJUSTMENT ...........................4-31
1-6 CHASSIS .......................................................................1-25 4-7 CROP MARK SENSOR ADJUSTMENT .......................4-33
1-7 PINCH ROLLER ............................................................1-26 4-8 CROP-CUT ADJUSTMENT ...........................................4-36
1-8 STAND ...........................................................................1-27 4-9 PRINT/CUT POSITION ADJUSTMENT .........................4-39
1-9 TOOL CARRIAGE ..........................................................1-28 4-10 CALIBRATION(FEEDING DIRECTION) ......................4-42
1-10 WIPER and CAP SYSTEMs ........................................1-29 4-11 TOOL HEIGHT ADJUSTMENT ....................................4-44
1-11 INK SYSTEM 4-12 TOOL PRESSURE ADJUSTMENT ..............................4-46
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below, 4-13 BELT TENSION ADJUSTMENT ...................................4-50
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below) .............1-30 4-14 BELT POSITION ADJUSTMENT .................................4-53
INK SYSTEM 4-15 TAKE-UP UNIT OPERATION CHECK .........................4-60
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above) .............1-32 5 Supplemental Information
INK TUBE WIRING (VS-640 S/N ZZ92065 and below) 1-34 5-1 SPECIAL TOOLS ..............................................................5-1
INK TUBE WIRING (VS-640 S/N ZZ92066 and above, 5-2 SENSOR MAP ..................................................................5-2
VS-540/420/300)........................................................1-35
1-12 ACCESSORY 6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT /
(S/N VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below,
SCRATCHY PRINTING / BLURRED PRINTING ..............6-1
VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below) .............1-36
6-2 POOR PRINTING QUALITY WHEN USING
ACCESSORY
(S/N VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above,
THE METALLIC SILVER INK ..........................................6-2
6-3 MIXED COLOR IS PRINTED AT THE METALLIC
VS-420 ZAH0636 and above, VS-300 : ZAH0668 and above) .............1-38
SILVER SPECIFIED AREA ...............................................6-2
6-4 PARTICULAR COLOR IS NOT PRINTED AT ALL ............6-3
2 Electrical Section
2-1 WIRING MAP ..................................................................2-1 6-5 SHIFTING IN PRINTING/COLOR SHIFTING ...................6-3
2-2 MAIN BOARD ..................................................................2-3 6-6 INK DROPS ON THE MEDIA ................................................6-3
2-3 SERVO BOARD ............................................................2-14 6-7 VERTICAL BANDING .......................................................6-4
2-4 CARRAGE BOARD .......................................................2-20 6-8 MISSING DOT OR DEFLECTED DOT APPEARS
2-5 SUB BOARD ..................................................................2-23 WHEN PRINTING AFTER A LONG ...................................6-4
2-6 MAINTENANCE PARTS LIST .......................................2-28 6-9 UNWANTED LINES ARE PRINTED .................................6-4
6-10 PRINT & CUT MISALIGNMENT .....................................6-5
3 Replacement of Main Parts 6-11 POOR CUTTING QUALITY (STITCH CUT, DISTORTED
3-1 HEAD REPLACEMENT ...................................................3-4 CUT, MISMATCHED START AND END POINTS) .............6-8
3-2 DAMPER REPLACEMENT ........................................... 3-11 6-12 MEDIA SKEW .................................................................6-8
3-3 WIPER REPLACEMENT ...............................................3-18 6-13 MOTOR ERROR .............................................................6-9
3-4 FELT WIPER REPLACEMENT .....................................3-21 6-14 HEATER / DRYER TEMPERATURE DOES
3-5 CAP TOP REPLACEMENT ...........................................3-24 NOT RISE ........................................................................6-10
3-6 TOOL CARRIAGE REPLACEMENT .............................3-29 6-15 THE TAKE-UP UNIT* DOES NOT OPERATE
3-7 CARRIAGE MOTOR REPLACEMENT ..........................3-34 (*OPTION) .......................................................................6-10
3-8 FEED MOTOR REPLACEMENT ...................................3-40 6-16 PROBLEM IN NETWORK
3-9 PUMP REPLACEMENT ................................................3-51 (RIP DOES NOT RECOGNIZE THE PRINTER) ............ 6-11
3-10 BOARD REPLACEMENT 6-17 ERROR MESSAGE ...................................................... 6-11
(MAIN BOARD SW POWER SUPPLY) .........................3-56 6-18 SERVICE CALL ............................................................6-12
3-11 BATTERY REPLACEMENT .........................................3-66
3-12 CARRIAGE BELT REPLACEMENT ...........................3-69 7 Service Activities
3-13 ENCODER SCALE REPLACEMENT ..........................3-74 7-1 INSTALLATION CHECK LIST ..........................................7-1
3-14 GRIT ENCODER REPLACEMENT ............................3-76 7-2 MAINTENANCE CHECK LIST ........................................7-16
3-15 PINCH ROLLER REPLACEMENT ..............................3-80 7-3 SPECIFICATION .............................................................7-17
Revision Record
Revision No. Date Description of Changes Approval Issued
0 2010.5.28 First Edition Kato Misako

Following section has been revised for supporting
1 2010.8.10 VS-540/420/300. Kato Misako
Section 3, Section 4 and Section 7
Following section has been revised for supporting
VS-540/420/300.
2 2010.9.6 Kato Misako
Section 1 and Section 2
7-3 SPECIFICATION has been revised.
Sect1 has been revised.
(1-1 COVERS / 1-3 DRIVE UNIT / 1-5 BASE FRAME ~VS-640/540 ~ /
1-9 TOOL CARRIAGE / 1-10 WIPER and CAP SYSTEMs / 1-11 INK SYSTEM /
1-12 ACCESSORY)
3-5 CAP TOP REPLACEMENT has been revised.

3 2011.7.15 Sawamura Kaori
3-20 INK TUBE REPLACEMENT has been revised.
3-21 RIBBON CABLE (MAIN BOARD
TO CARRIAGE BOARD) REPLACEMENT has been revised.
7-1 INSTALLATION CHECK LIST has been revised.
7-2 MAINTENANCE CHECK LIST has been revised.
4 2011.7.28 7-2 MAINTENANCE CHECK LIST has been revised. Sawamura Kaori
1-3 DRIVE UNIT (VS-640, VS-540, VS-420, VS-300),

5 2011.12.14 Sawamura Misako
1-9 TOOL CARRIAGE Parts has been revised.
Sect1 has been revised.

(1-2 FRAME / 1-3 DRIVE UNIT / 1-4 HEAD CARRIAGE / 1-6 CHASSIS /
6 2012.3.23 1-10 WIPER and CAP SYSTEMs / 1-11 INK SYSTEM / 1-12 ACCESSORY) Sawamura Yamane
3-20 INK TUBE REPLACEMENT has been revised.
4-3 HEAD ALIGNMENT has been revised.
4-1 SERVICE MODE has been revised.

7 2012.3.28 Sawamura Yamane
6-18 SERVICE CALL has been revised.
8 2012.5.10 1-4 HEAD CARRIAGE / 1-6 CHASSIS has been revised. Sawamura Umemoto
9 2012.5.31 1-1 COVER Parts have been revised. Sawamura Yuko
1-5 BASE FRAME ~VS-640/540~ Parts have been revised.

10 2012.10.12 1-5 BASE FRMAE~VS-420/300~ Parts have been revised. Sawamura Yuko
1-10 WIPE and CAP SYSTEMs Parts have been revised.
To Ensure Safe Work
About and Notices.
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
: Tips and advise before the adjustment.

About the Labels Affixed to the Unit
These labels are affixed to the body of this product.
The following figure describes the location.
Caution : Pinching Hazard

Contact during operation may cause the
hand or fingers to become pinched, rsult-
ing in injury.
Caution : Moving Print Heads

The print heads move at high speed and
pose a hazard.
Flammable
Ink and discharged fluid are flammable.
Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
Caution : High Temperature
The platen and dryer become hot. Exer-
cise caution to avoid fire or burns.
Caution: High Voltagve

Cover removal may pose hazard of
shock or electrocution due to high
voltage.
Flammable
Ink and discharged fluid are flam-
mable. Keep away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic.
Avoid contact with the body. Use
only in a well-ventilated area.
WARNING - FOR CONTINUED
PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH FUSE OF THE
SPECIFIED TYPE AND CURRENT RATING.
F80L HS
Electric charge.
Do not touch when power is on.
The wiring terminal untended for connec-

tion of the protective earthing conductor
associated with the supply wiring.
Do not disconnect the cable of this termi-
nal except the time of replacement.
S1
13
1 18
S6 11
1-1 COVER
37
27 33 S1
35 36
25
S1 S1
28
S5 7 12 S1
1 Structure & Spare Parts
S6
39
S1
S1
S7 18
S6 37 29
S1 S9
10 S8 S1
31 3
34
14 S3 32
1-1
38
23
S2
S4
6
S10 21 2
S1
S1 20
19 30
Revised 9 4
16
S1 20
S5
S1
~VS-640/540~ (VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below)
22 17
26 24 S1
15
S1
S1
1-1 COVER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name qt. Parts No. Parts Name qt.
1000006510 ASSY,COVER FRONT VS-640 1 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 35
1
1000007209 ASSY,COVER FRONT VS-540 1 S2 31139103 PLAPOINT,FE4*6 WH 1
2 W701406010 ASSY,PANEL BOARD VS-640 1 S3 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 2
3 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 1 S4 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 2
4 23475212 CABLE-CARD,24P1 600L BB 1 S5 31139104 SCREW,PLAPOINT M4*6 BK FE 4
6 1000006795 COVER,CHASSIS VS-640 1 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 6
7 1000006733 COVER,INK CARTRIDGE VS-640 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.(VS-640) 6
S7
10 1000006793 COVER,MAINTENANCE INKHEAD VS-640 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.(VS-540) 5
1000006730 COVER,RAIL B VS-640 1 S8 31049107AS SCREW SET,CAP M3*12 3CBC 20 PCS 1
11
1000007207 COVER,RAIL B VS-540 1 S9 31379111 CLAMP,CABLE CKS-13-H 1
12 1000006791 COVER,RAIL B-RIGHT VS-640 1 S10 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1
1000006511 COVER,RAIL F VS-640 1
13
1000007208 COVER,RAIL F VS-540 1
14 1000006509 COVER,SIDE L VS-640 1
15 1000006508 COVER,SIDE R VS-640 1
16 1000006792 COVER,UNDER L VS-640 1
17 1000006756 COVER,UNDER R VS-640 1
18 12239406 CUSHION,TM-96-6 2
19 1000006770 FRAME,AUTOCUTTER VS-640 1
20 22495102 KEY TOP,CLEAR GX-24 2
21 22495101 KEY TOP,WHITE GX-24 7
22 1000004160 LABEL, REFLECTION XC-540#LA1041 1
23 1000006358 LABEL,CAUTION LEC-330#LA1149 1
24 22535460 LABEL,ENERGY STAR COLOR #LA668 1
25 1000001099 LABEL,HARMFUL FIRE #LA915 1
26 1000003489 LABEL,MARK ECO#LA1014 1
27 1000006804 LABEL,SET INK VS-640 1
28 1000001620 LABEL,USE ECO-SOL MAX#LA924 1
29 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 1
30 1000009436 LCD,CUSHION VS-640 Revised 9 1
31 1000006803 SHEET,PANEL VS-640 1
32 1000006790 STAY,PANEL VS-640 1
1000007012 FRAME,COVER F VS-640 1
33
1000007281 FRAME,COVER F VS-540 1
34 1000007014 HOOK,INT SW R VS-640 1
1000007015 PLATE,NUT COVER F VS-640 1
35
1000007013 PLATE,COVER F VS-640 1
36
1000007282 PLATE,COVER F VS-540 1
37 1000004198 SHAFT,COVER F VP-540 2
21425110 WASHER,COVER FJ-50(VS-640) 14
38
39 1000007284 KNOB,COVER FRONT VS-540 1
* qt. indicates the number of parts that is described in the figure.
1-2
S1
13
S1
40 1 18
S6 11
S1
1-1 COVER
S1 37
33 S1
27 35 36
Revised 3
S1
25
28 S1 12 S1
S5 7 S6
39
S1
S1
S1 S7 18
S6 37 29
S1 S9
10 S8 S1
31 3
34
14 S3 32
1-3
38
23
S2
S4
6
S10 21 2
S1
S1 20
19 30
Revised 9 4
16
S1 20
S5
S1
~VS-640/540~ (VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above)
22 17
26 24 S1
15
S1
S1
1-1 COVER Revised 3
1
7 1000008569 COVER,INK CARTRIDGE VS-640_01 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.(VS-640) 6
S7
10 1000006793 COVER,MAINTENANCE INKHEAD VS-640 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.(VS-540) 5
11
1000006511 COVER,RAIL F VS-640 1
13
1000007208 COVER,RAIL F VS-540 1 Revised 3: Refer to the Service Information VS640-016
14 1000006509 COVER,SIDE L VS-640 1
15 1000006508 COVER,SIDE R VS-640 1
16 1000006792 COVER,UNDER L VS-640 1
17 1000006756 COVER,UNDER R VS-640 1
18 12239406 CUSHION,TM-96-6 2
20 22495102 KEY TOP,CLEAR GX-24 2
21 22495101 KEY TOP,WHITE GX-24 7
26 1000003489 LABEL,MARK ECO#LA1014 1
27 1000006804 LABEL,SET INK VS-640 1
31 1000006803 SHEET,PANEL VS-640 1
32 1000006790 STAY,PANEL VS-640 1
1000007012 FRAME,COVER F VS-640 1
33
1000007281 FRAME,COVER F VS-540 1
34 1000007014 HOOK,INT SW R VS-640 1
35
1000007013 PLATE,COVER F VS-640 1
36
1000007282 PLATE,COVER F VS-540 1
37 1000004198 SHAFT,COVER F VP-540 2
38
40 1000008570 COVER,EXTENDED ICHOLDER UNIT VS-640 1
1-4
27
25
S1 11
28
S1
S1
1-1 COVER
7 13
S1
S5
18
1
S6
S1
37 33
36
35
S1
10
14
S6
S1
S4 37 S6
39 S7 29
34 S1 12
23 S8 S1
S1
38 S9
1-5
S3
3
S2
32
2 6
S1 31
19 Revised 930
S10
20 S1
21
16 S5
4
22 S1
26 24
S1 17
15
1-1 COVER
1
7 1000006733 COVER,INK CARTRIDGE VS-640 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-420) 4
S7
10 1000006793 COVER,MAINTENANCE INKHEAD VS-640 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-300) 3
11
1000007237 COVER,RAIL F VS-420 1
13
1000007253 COVER,RAIL F VS-300 1 * qt. indicates the number of parts that is described in the figure.
14 1000006509 COVER,SIDE L VS-640 1
15 1000006508 COVER,SIDE R VS-640 1
16 1000006792 COVER,UNDER L VS-640 1
17 1000006756 COVER,UNDER R VS-640 1
18 12239406 CUSHION,TM-96-6 2
20 22495102 KEY TOP,CLEAR GX-24 2
21 22495101 KEY TOP,WHITE GX-24 7
26 1000003489 LABEL,MARK ECO#LA1014 1
27 1000006804 LABEL,SET INK VS-640 1
31 1000006803 SHEET,PANEL VS-640 1
32 1000006790 STAY,PANEL VS-640 1
1000007285 FRAME,COVER F VS-420 1
33
1000007289 FRAME,COVER F VS-300 1
34 1000007014 HOOK,INT SW R VS-640 1
35
1000007286 PLATE,COVER F VS-420 1
36
1000007288 PLATE,COVER F VS-300 1
37 1000004198 SHAFT,COVER F VP-540 2
21425110 WASHER,COVER FJ-50 (VS-420) 10
38
1-6
S1
40
S1 S1
1-1 COVER
25 S1 11
28 S1 S1 S1
27 7
13
Revised 3
S1
S5
18
1
S6
S1
37 33
36
35
S1
10
14
S6
S1
1-7
S4 37 S6
39 S7 29
34 S1 12
23 S8 S1
S1
38 S9
S3
3
S2
32
2 6
S1 31
19 Revised 9 30
S10
20 S1
21
16 S5
4
22 S1
26 24
S1 17
15
1-1 COVER
Revised 3
1
7 1000008569 COVER,INK CARTRIDGE VS-640_01 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-420) 4
S7
10 1000006793 COVER,MAINTENANCE INKHEAD VS-640 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. (VS-300) 3
11
1000007237 COVER,RAIL F VS-420 1
13
1000007253 COVER,RAIL F VS-300 1 Revised 3: Refer to the Service Information VS640-016
14 1000006509 COVER,SIDE L VS-640 1
15 1000006508 COVER,SIDE R VS-640 1
16 1000006792 COVER,UNDER L VS-640 1
17 1000006756 COVER,UNDER R VS-640 1
18 12239406 CUSHION,TM-96-6 2
20 22495102 KEY TOP,CLEAR GX-24 2
21 22495101 KEY TOP,WHITE GX-24 7
26 1000003489 LABEL,MARK ECO#LA1014 1
27 1000006804 LABEL,SET INK VS-640 1
31 1000006803 SHEET,PANEL VS-640 1
32 1000006790 STAY,PANEL VS-640 1
1000007285 FRAME,COVER F VS-420 1
33
1000007289 FRAME,COVER F VS-300 1
34 1000007014 HOOK,INT SW R VS-640 1
35
1000007286 PLATE,COVER F VS-420 1
36
1000007288 PLATE,COVER F VS-300 1
37 1000004198 SHAFT,COVER F VP-540 2
38
40 1000008570 COVER,EXTENDED ICHOLDER UNIT VS-640 1
1-8
1-2 FRAME
S21 41 30
13 S10 S16
S3 11
S16
S16
S6
S15
S16 S14
8 1
S16 9 S18 36
Revised 6
S17 S18
37 S7
S16 9 S9 Revised 6
27 29 14
S19
S5 40
5 19 6 S5 7 S16
33 35 S22 S16
S16
22 S9 28
17 25 S3
S17 S3
10
21 S11
S19 6 S10
S16 S9 S21
6 42 8 S18
32 S17
S7
S18
38
S22
S19 S2
S19 S19
S1 S11 7
16
S8
S20 S19
15
S13
S5 39
S5 S4
12
20
3 S13 23
S12
4
S19 18
S13 34
31
S13 S16
S12
S6
S15
24
2
26
S23
1-9
1-2 FRAME

1 21905192 ADAPTER,CLAMP MEDIA SP-540V 2 S1 31029101 BUSH,NB-19 1
2 7520501000 ASSY,CAP BOTTLE 2 FJ-52 1 S2 31029106 BUSH,SQUARE SB-6025 1
3 W701406040 ASSY,FAN JUNCTION BOARD VS-640 1 S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 3
4 21985140 BRACKET,INK CATCH TANK SP-540V 1 S4 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 2
5 12159573 BUSH,80F-0603 2 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 6
6 12159563 BUSH,80F-1006 3 S6 31129101 PIPE SET,POLYCA 3*6*8 20PCS 2
7 12159508 BUSH,SHAFT OILES 80F-1206 2 S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT 50 PCS 4
8 1000002589 BASE,RAIL VP-540 2 S8 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS 1
9 21745109 COLLAR,LEVER FJ-540 2 S9 31149705 RING SET,E-RING ETW-7 SUS 50PCS 3
10 1000006696 CABLE-ASSY,F-COVER R VS-640 2 S10 31019149 SCREW SET,BINDING M2.3*8 3CBC 100PCS 4
11 1000006695 CABLE-ASSY,M-COVER L VS-640 1 S11 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 2
12 1000002168 CABLE-ASSY,FAN VP-540 1 S12 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 2
13 1000006785 COVER,INT SW L VS-640 1 S13 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 13
1000006728 FRAME,MIDDLE L VS-640 S14 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 2
14 1
1000009381 FRAME,MIDDLE L VS-640_01 Revised 6 S15 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 2
15 1000006721 FRAME,MIDDLE R VS-640 1 S16 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 13
16 1000006808 FRAME,RAIL STAY VS-640 1 S17 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 5
1000006729 FRAME,SIDE L VS-640 S18 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 7
17 1
1000009382 FRAME,SIDE L VS-640_01 Revised 6 S19 31069104 SCREW,CAP M4*6+FL NI 17
18 1000006768 FRAME,SIDE R VS-640 1 S20 31179106 SCREW,JACK UP SP-540V 2
19 22305101 GUIDE,LEVER SP-300 1 S21 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
20 1000006410 HOLDER,PUMP TUBE SP-300I 1 S22 31799107 SCREW SET,CAP M4*6 NI 20PCS 2
21 1000001601 KNOB,XC-540 1 S23 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
22 1000006809 LEVER,CAM PINCH VS-640 1
23 22155763 OILES BUSH 80F-0806 1 * qt. indicates the number of parts that is described in the figure.
24 1000003088 PAD,BASE BOTTOM VP-540 1 Revised 6: Refer to the Service Information VS640-028, VS640-032
25 22175105 PINCH ROLL SPRING 1
26 22055474 PLATE,INK CATCH TANK FJ-52 1
27 1000002609 PLATE,LEVER LINK VP-540 1
28 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1
29 22145393 SHAFT,JOINT PNC-960 1
1000004767 SHAFT,SQUARE RS-640
1000002526 SHAFT,SQUARE VP-540
30 1
1000007213 SHAFT,SQUARE VS-420
22295270 SHAFT,SQUARE SP-300
31 22535444 LABEL,READ MANUAL #LA637 1
32 22035196 STAND,LEVER SP-300 1
33 1000002629 STAY,COVER UNDER VP-540 1
34 1000006788 STAY,FRAME SIDE R VS-640 1
35 1000002555 STAY,LEVER SENSOR VP-540 Revised 6 1
36 1000009349 STAY,PINCH LEVER ADJUST RE-640 1
37 1000009348 STAY,PINCH LEVER RE-640 Revised 6 1
38 1000002554 STAY,SUPPORT RAIL L VP-540 1
39 1000006807 SUPPORT,CABLE VS-640 1
40 1000006783 SUPPORT,FRAME R VS-640 1
41 1000006784 SUPPORT,FRAME L VS-640 1
42 1000006786 COVER,INT SW R VS-640 1
1-10
1-3 DRIVE UNIT
~VS-640~
S7
S7
68 33
S7
S7
75
S11
32
S11
45
S7
S7
S11
76
17
35
S1 S14 18
80
79 S7
S4 18
11 S5
12
50 S13
56 11 7 S1
S10 S10 25
S20 37 S25
S19 71 S8 44 S7
25 4 59
S9 S8 S11 36
S18 49 S1 47
S3
42 64 48 78
S17
S7
S15 S1 S11
38 51 2 77
S7 S22 40
58 S7 S11
52
S7 2
60 S7 S11
34 Revised 6 2 S7
S11
3
19
54
S7 46 23
41 S17 S11 22
14 6
S12 S7
69 S5
S7 39 S20
S2 S7 70
21 S5 10 8 Revised 5
S7 S18 S9
74 S14
57 S7 24 55
S20
63 16 65
9 72 S20 13 29 S23 S21
20 62 S14 S20
S2 S20 7 11 S161 53 30 Revised
S8 S19 11 31 27 S21
S17 54 43 S7 82
S10 S8
S20 81 50 26
67 S7 66
5 S24 S8 61
S20
15 S5
S11 73 S6
Revised
1-11
1-3 DRIVE UNIT
~VS-640~ * qt. indicates the number of parts that is described in the figure.
PARTS LIST -Main Parts- PARTS LIST -Main Parts-

1 6701409040 ASSY,FEED MOTOR VS-640 1 56 1000001479 SHAFT,IDLE PULLEY XC-540 1
2 W701406090 ASSY,FLEX 1 VS-640 3 57 22295117 SHAFT,LOCK CJ-70 1
3 W7014060A0 ASSY,FLEX 2 VS-640 1 58 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 4
4 W7014060B0 ASSY,FLEX 3 VS-640 1 59 1000006798 SHEET,HOLDER CABLE VS-640 2
5 W701407040 ASSY,GRIT ENCODER BOARD VS-640 1 60 1000003665 SHEET,LINEAR SCALE XJ-540 1
6 W701406080 ASSY,JUNCTION BOARD VS-640 1 61 1000002162 SHEET,ROTARY DISK SLIT 360LPI 1
7 6700469030 ASSY,PULLEY VP-540 2 62 22185101 SLIDER,LOCK CJ-70 1
8 6701409100 ASSY,SCAN MOTOR VS-640_01 1 63 22175134 SPRING,A CJ-70 2
Revised 5
9 11869103 BALL,4MM 1 64 22175122 SPRING,BACK UP PNC-960 1
1000006775 BASE,SCAN DRIVE VS-640 1 65 22175157 SPRING,C P-ROLLER CM-500 1
10
1000009095 BASE,SCAN DRIVE VS-640_01 1 66 1000000900 SPRING,PINCH 2000 AJ-1000 1
Revised 5
11 22175815 BEARING F8-16ZZ 4 67 1000002596 STAY,G-ENCODER SENSOR VP-540 1
12 1000006714 BELT,150S2M2413LW-C 1 68 1000006758 STAY,GUIDE FLEX VS-640 1
13 23415124 CABLE ASSY,GRIT MOTOR SP-300 1 69 22715469 STAY,HOLD SHAFT SQUARE SP-540V 1
14 1000006691 CABLE-ASSY,CUT-CAR ORG VS-640 1 70 1000006774 STAY,OIL GUARD VS-640 1
15 1000006694 CABLE-ASSY,GRIT ENC VS-640 1 71 1000002597 STAY,RAILGUIDE L VP-540 1
16 1000006690 CABLE-ASSY,PRI-CAR ORG VS-640 1 72 1000002534 STAY,SHAFT DRIVE PULLEY VP-540 1
17 1000006822 CABLE-CARD,15P1 2850L BB HIGH-V 1 73 1000002594 STOPPER,GRIT-ENCORDER VP-540 1
18 1000004962 CABLE-CARD,36P1 2930L BB HIGH-V 3 74 22135441 STOPPER,LINEAR SCALE FJ-540 1
19 1000006704 CABLE-CARD,40P1 400L BB HIGH-V 1 75 1000006712 SUPPORT,CUT CABLE VS-640 1
20 21365103 CASE,LOCK CJ-70 1 76 1000006823 SUPPORT,GUIDE CABLE VS-640 1
21 1000006757 COVER,INNER VS-640 1 77 1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640 1
22 1000006801 COVER,JUNCTION BOARD VS-640 1 78 1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01 1
23 1000006781 COVER,RAIL SIDE VS-640 1 79 1000006753 FRAME,SUPPORT RAIL VS-640 1
24 1000006765 COVER,SCAN MOTOR VS-640 1 80 1000006514 GUIDE,TUBE 10 VS-640 25
25 1000004149 FILTER(E),FRC-40-12-1.7-013 2 81 1000006807 SUPPORT,CABLE VS-640 1
26 1000002593 FLANGE,GRIT-ENCORDER VP-540 1 82 1000008376 COVER,FEED GEAR VS-640 1
Revised 3
27 1000006769 FLANGE,MOTOR FEED VS-640 1
1000006762 FRAME,SCAN MOTOR VS-640 1 PARTS LIST -Supplemental Parts-
29
1000008039 FRAME,SCAN MOTOR VS-640_01 Revised 3 1 Parts No. Parts Name qt.
30 21685128 GEAR H300 S10(B6C16POM) 1 S1 31029106 BUSH,SQUARE SB-6025 4
31 1000001905 GEAR,H187S20(B8) 1 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 2
32 1000006711 GUIDE,CABLE FLEX-CUT VS-640 2 S3 3000000033 CLAMP,WIRE PLESS RFC-45VO 5
33 1000006710 GUIDE,CUT CABLE VS-640 1 S4 3000000030 CLAMP,WIRE PRESS RFC-33V0 5
34 1000009392 HOLDER,BACKUP SHAFTSQUARE RE-640 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 17
35 1000005272 HOLDER,CABLE F RS-640 Revised 6 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 3
S6
36 1000004782 HOLDER,CABLE RS-640 1 31049170AS SCRE SET,CAP M3*8 NI 50PCS. Revised 3 3
37 1000001555 HOLDER,IDLE PULLEY XC-540 1 S7 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 39
38 21655131 HOLDER,LINEAR SCALE CJ-70 1 S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 11
39 1000002971 LABEL,G-ROLLER 170 VP-540 #LA978 1 S9 31129102 PIPE SET,POLYCA 4*8*10 20PCS 2
40 1000002970 LABEL,G-ROLLER 50 VP-540 #LA977 7 S10 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 3
41 1000002685 LABEL,PINCH ROLL VP-540#LA968 1 S11 31299102AS RIVET SET,NYLON P2655B 20 PCS. 29
42 1000006512 L-BEARING,SSR15XW1GGE/W2GE+2320L 1 S12 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
43 1000006763 LOCK,STAY VS-640 1 S13 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 1
44 1000003151 PAD,GUIDE TUBE VP-540 2 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 6
45 1000006516 PLATE,CABLE CUT VS-640 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 20
46 1000002581 PLATE,CUT ORIGIN VP-540 1 S16 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 4
47 1000004783 PLATE,HOLDER CABLE RS-640 1 S17 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 6
48 22055316 PLATE,LINEAR SCALE CJ-70 1 S18 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 2
49 1000006760 PLATE,RAIL REAR VS-640 1 S19 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 4
50 1000001904 PULLEY,T55P2S16(B21C26) 2 S20 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 14
51 1000006759 RAIL,GUIDE VS-640 1 S21 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
52 1000006789 RAIL,LINEAR SCALE VS-640 1 S22 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 11
53 1000006709 R-BEARING,6000ZZNR*NS7S 1 S23 31069104 SCREW,CAP M4*6+FL NI 5
54 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 2 S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 2
55 1000001480 SHAFT,DRIVE PULLEY XC-540 1 S25 31549101 3M 898 FILAMENT TAPE 12MM*50M 1
Revised 6: Refer to the Service Information VS640-031
1-12
1-3 DRIVE UNIT
~VS-540~
S7
S7
68 33
S7
S7
75
S11
32
S11
45
S7
S7
S11
76
17
35
S1 S14 18
80
79 S7
S4 18
11 S5
12
50 S13
56 11 7 S1
S10 S10 25
S20 37 S25
S19 71 S8 44 S7
25 4 59
S9 S8 S11 36
S18 49 S1 47
S3
42 64 48 78
S17
S7
S15 S1 S11
38 51 2 77
S7 S22
40
52 S7 S11
S7 58 2
60 S7 S11
34 Revised 6 2 S7
S11
3
19
54
S7 46 23
41 S17 S11 22
14 6
S12 S7
69 S5
S7 39 S20
S2 S7 70
21 S5 10 8
S7 S18 S9
74 S14 Revised 5
57 S7 24 55
S20
63 16 65
9 72 S20 13 29 S23 S21
20 62 S14 S20
S2 S20 7 11 S161 53 30 Revised3
S8 S19 11 31 27 S21
S17 54 43 S7 82
S10 S8
S20 81 50 26
67 S7 66 S8
5 S24 S20 61
15 S5
S11 73 S6
Revised3
1-13
1-3 DRIVE UNIT
~VS-540~ * qt. indicates the number of parts that is described in the figure.

5 W701407040 ASSY,GRIT ENCODER BOARD VS-640 1 60 1000002544 SHEET,LINEAR SCALE VP-540 1
Revised 5
10
Revised 5
19 1000006704 CABLE-CARD,40P1 400L BB HIGH-V 1 75 1000003036 SUPPORT,CUT CABLE VP-540 1
20 21365103 CASE,LOCK CJ-70 1 76 1000004142 SUPPORT,GUIDE CABLE TYPE2 VP-540 Revised 3 1
22 1000006801 COVER,JUNCTION BOARD VS-640 1 78 1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540 1
23 1000006781 COVER,RAIL SIDE VS-640 1 79 1000007202 FRAME,SUPPORT RAIL VS-540 1
24 1000006765 COVER,SCAN MOTOR VS-640 1 80 1000006514 GUIDE,TUBE 10 VS-640 25
25 1000004149 FILTER(E),FRC-40-12-1.7-013 2 81 1000006807 SUPPORT,CABLE VS-640 1
26 1000002593 FLANGE,GRIT-ENCORDER VP-540 1 82 1000008376 COVER,FEED GEAR VS-640 1
Revised 3
29
32 1000002591 GUIDE,CABLE FLEX-CUT VP-540 2 S3 3000000033 CLAMP,WIRE PLESS RFC-45VO 4
35 1000005271 HOLDER,CABLE F RS-540 Revised 6 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 3
S6
36 1000005174 HOLDER,CABLE RS-540 1 31049170AS SCRE SET,CAP M3*8 NI 50PCS. Revised 3 3
45 1000002613 PLATE,CABLE CUT VP-540 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 18
47 1000002612 PLATE,HOLDER CABLE VP-540 1 S17 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 7
1-14
1-3 DRIVE UNIT
~VS-420~
S7
S11 S11
32
68 S7
S7 45
S7
S11
17
76 33
Revised3
S7 18
Revised3 S1
79 S14
S7 80 35
S5 S4
S10 49 S13
50 S25 25
7 12 59
S10 S1
56 S11 36
11
S20 37 4 2 47
S19 S8
71 44 S11
S8 S7 78
64
S7 S18 S9 77
51 S3 S11
S22 48
38 60 S1
3
S17 S7
42 S7
34 Revised 6
S11
19
52 46 58 23
S7
S17 54 22
40 6 S7
14 S12
41 S5
S15
39
69
S17 S2
S7 S14 S20
74 S5
S7 S5
S18 S9 24 10 8
9 63 57 S14 Revised 5
62 S7
S2 55
20 S16
43 21 81
S8 S17 7 S20 13
54 S10 70 29 S23
16 S20 72 11 S7 65 1
31 53
S20 11 50 S20 S8
S19 S21 Revised3
27 S8
82 S21
67
S7 26
5 S5 S20 61
15 S24 30
66
S11 73 S6
Revised3
1-15
1-3 DRIVE UNIT
~VS-420~
5 W701407040 ASSY,GRIT ENCODER BOARD VS-640 1 60 1000007229 SHEET,LINEAR SCALE VS-420 1
Revised 5
10
Revised 5
19 1000006704 CABLE-CARD,40P1 400L BB HIGH-V 1 1000002617 SUPPORT,GUIDE CABLE VP-540 1
76
20 21365103 CASE,LOCK CJ-70 1 1000008015 SUPPORT,GUIDE CABLE VS-420_01 Revised 3 1
22 1000006801 COVER,JUNCTION BOARD VS-640 1 78 1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420 1
23 1000006781 COVER,RAIL SIDE VS-640 1 1000007232 FRAME,SUPPORT RAIL VS-420 1
79
24 1000006765 COVER,SCAN MOTOR VS-640 1 1000008014 FRAME,SUPPORT RAIL VS-420_01 Revised 3 1
25 1000004149 FILTER(E),FRC-40-12-1.7-013 2 80 1000006514 GUIDE,TUBE 10 VS-640 25
26 1000002593 FLANGE,GRIT-ENCORDER VP-540 1 81 1000006807 SUPPORT,CABLE VS-640 1
27 1000006769 FLANGE,MOTOR FEED VS-640 1 82 1000008376 COVER,FEED GEAR VS-640 1
Revised 3
1000006762 FRAME,SCAN MOTOR VS-640 1 * qt. indicates the number of parts that is described in the figure.
29
1000008039 FRAME,SCAN MOTOR VS-640_01 Revised 3 1 PARTS LIST -Supplemental Parts-
30 21685128 GEAR H300 S10(B6C16POM) 1 Parts No. Parts Name qt.
31 1000001905 GEAR,H187S20(B8) 1 S1 31029106 BUSH,SQUARE SB-6025 4
32 1000007226 GUIDE,CABLE FLEX-CUT VS-420 2 S2 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 2
33 1000007234 GUIDE,CUT CABLE VS-420 1 S3 3000000033 CLAMP,WIRE PLESS RFC-45VO 4
34 1000009392 HOLDER,BACKUP SHAFTSQUARE RE-640 1 S4 3000000030 CLAMP,WIRE PRESS RFC-33V0 4
35 1000007223 HOLDER,CABLE F VS-420 Revised 6 1 S5 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 17
36 1000007222 HOLDER,CABLE VS-420 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 3
S6
37 1000001555 HOLDER,IDLE PULLEY XC-540 1 31049170AS SCRE SET,CAP M3*8 NI 50PCS. Revised 3 3
39 1000002971 LABEL,G-ROLLER 170 VP-540 #LA978 1 S8 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 11
41 1000002685 LABEL,PINCH ROLL VP-540#LA968 1 S10 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS 3
42 1000007140 L-BEARING,SSR15XW1GGE/W2GE+1750L 1 S11 31299102AS RIVET SET,NYLON P2655B 20 PCS. 28
43 1000006763 LOCK,STAY VS-640 1 S12 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
44 1000003151 PAD,GUIDE TUBE VP-540 2 S13 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 1
45 1000007225 PLATE,CABLE CUT VS-420 1 S14 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 6
46 1000002581 PLATE,CUT ORIGIN VP-540 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 16
47 1000007221 PLATE,HOLDER CABLE VS-420 1 S16 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 4
49 1000007231 PLATE,RAIL REAR VS-420 1 S18 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 2
50 1000001904 PULLEY,T55P2S16(B21C26) 2 S19 31049137AS SCREW SET,CAP M4*25 3CBC 20 PCS 4
51 1000007230 RAIL,GUIDE VS-420 1 S20 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 16
52 1000007233 RAIL,LINEAR SCALE VS-420 1 S21 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
53 1000006709 R-BEARING,6000ZZNR*NS7S 1 S22 31239103AS SCREW SET,W-SEMS M3*8 NI+PW 50 PCS 7
54 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 2 S23 31069104 SCREW,CAP M4*6+FL NI 5
55 1000001480 SHAFT,DRIVE PULLEY XC-540 1 S24 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 2
S25 31549101 3M 898 FILAMENT TAPE 12MM*50M 1
1-16
1-3 DRIVE UNIT
~VS-300~
S7
S11 S11
32
68 S7
45
S7
S11
76
17
33
S7
18
S1
79 S14
S7 80 35
S5 S4
S10 49 S13
50 S25 25
7 12 59
S10 S1
56 S11 36
11
S20 37 4 2 47
S19 S8
71 44 S11
S8 S7 78
64
S7 S18 S9 77
51 S3 S11
S22 48
38 60 S1
3
S17 S7
42 S7
34 Revised 6
S11
19
52 46
S7 58 23
S17 54 22
40 6 S7
14 S12
41 S5
S15
39
69
S17 S2
S7 S14
74 S5 S20
S7 S5
S18 S9 24 10 8
9 63 57 S14 Revised5
62 S7
S2 55
20 S16
43 21 81
S8 S17 7 S20 13
54 S10 70 29 S23
16 S20 72 11 S7 65 1
31 53
S20 11 50 S20 S8
S19 S21
27 S8 Revised3
S21
67 82
S7 S20 26
5 S5
61
15 S24 66 30
S11 73 S6
Revised3
1-17
1-3 DRIVE UNIT
~VS-300~
5 W701407040 ASSY,GRIT ENCODER BOARD VS-640 1 60 1000002665 SHEET,LINEAR SCALE VP-300 1
Revised 5
10
Revised 5
18 23475213 CABLE CARD,36P1 2000L BB SP-300 3 74 22135441 STOPPER,LINEAR SCALE FJ-540 1
19 1000006704 CABLE-CARD,40P1 400L BB HIGH-V 1 76 1000002617 SUPPORT,GUIDE CABLE VP-540 1
20 21365103 CASE,LOCK CJ-70 1 77 1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300 1
22 1000006801 COVER,JUNCTION BOARD VS-640 1 79 1000007247 FRAME,SUPPORT RAIL VS-300 1
23 1000006781 COVER,RAIL SIDE VS-640 1 80 1000006514 GUIDE,TUBE 10 VS-640 25
24 1000006765 COVER,SCAN MOTOR VS-640 1 81 1000006807 SUPPORT,CABLE VS-640 1
25 1000004149 FILTER(E),FRC-40-12-1.7-013 2 82 1000008376 COVER,FEED GEAR VS-640 1
Revised 3
26 1000002593 FLANGE,GRIT-ENCORDER VP-540 1 * qt. indicates the number of parts that is described in the figure.
29
32 1000002667 GUIDE,CABLE FLEX-CUT VP-300 2 S3 3000000033 CLAMP,WIRE PLESS RFC-45VO 4
35 1000005564 HOLDER,CABLE F VP-300i Revised 6 1 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 3
S6
36 1000005563 HOLDER,CABLE VP-300i 1 31049170AS SCRE SET,CAP M3*8 NI 50PCS. Revised 3 3
Revised 3
45 1000002674 PLATE,CABLE CUT VP-300 1 S15 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS. 16
47 1000002675 PLATE,HOLDER CABLE VP-300 1 S17 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 7
1-18
S2 14
S2
S2 S16 Revised 6
S6
13 Revised 6
8 ***
**
9
8
1-4 HEAD CARRIAGE
39 40 S2 S2
S7
S2 * Revised 8 11
2 S2
S2 S8 25
37 1
37
38 34 S12
38 35
S1 7
33 S2 28
19
12 S2
S10
1-19
22
31
S5
15 10 27
20
10 S14 21
18 S5
S4 23 26 36 31
6
4 24
S3 S2 S13 29
30 27
24
5 16
S3 S11 29
S9
S15 3 S9
S2
* Cut off 10mm when using the tube.

** Cut off 220mm when using the tube.
32
S3
S2 4
*** Cut off necessary length when using the tape.

S2 17 S3
1-4 HEAD CARRIAGE

W701407030 ASSY,LINEAR ENCODER BOARD VS-640 1 S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
1
6700989040 ASSY,LINEAR ENC BOARD SERVICE 1 Revised 3 S2 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 29
2 W701407011 ASSY,PRINT CARRIAGE VS-640_01 Revised 8 1 S3 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 6
3 1000006716 BASE,CARRIAGE AL VS-640 1 S4 31109601 NUT SET,SQUARE M3*6*1.6 FE NI 100PCS 2
4 1000006717 BASE,CARRIAGE SIDE AL VS-640 2 S5 31149703AS RING SET,E-RING ETW-4 100 PCS. 3
5 1000006530 BASE,HEAD VS-640 1 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 2
6 1000006752 BASE,HOLDER CARRIAGE VS-640 1 S7 31409811AS SADDLE SET,LOCKING WIRE LWS-1211Z 20P 8
7 1000006692 CABLE-ASSY,HEAD UD SENS VS-640 1 S8 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 2
8 1000006702 CABLE-CARD,29P1 256L BB HIGH-V 3 S9 31799103 SCREW SET,CAP M3*15 NI 20PCS 4
9 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V 1 S10 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
10 21775103 CAM,CARRIAGE FJ-540 2 S11 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 8
11 11769118 CLAMP,FCM2-S6-14 1 S12 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
12 1000006528 COVER,HEAD INKJET VS-640 1 S13 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS 3
13 1000009151 COVER,PRINT CARRIAGE VS-640_01 1 S14 31239125AS SCREW SET,W-SEMS M3*8 SUS 50 PCS. 2
14 1000006805 COVER,PRINT JUNCTION VS-640 Revised 6 1 S15 31199905AS SCRW SET,SET CONE M3*16 NI 20 PCS 1
15 1000006526 DAMPER,INK VS-640 4 S16 39008183 DUNPLON TAPE NO.375 75MM*50M Revised 6 1
16 1000006718 FRAME,CARRIAGE U/D VS-640 1 * qt. indicates the number of parts that is described in the figure.
17 1000006525 GUIDE,CARRIAGE CAP VS-640 1 Revised 6: Refer to the Service Information VS640-026, VS640-033
18 6701409010 ASSY,HEAD INKJET VS-640 1 Revised 8: Refer to the Service Information VS640-036
19 1000006529 JOINT,HEAD VS-640 4
20 1000002587 LEVER,CARRIAGE VP-540 1
21 21345105 LOCK,CJ-500 1
22 1000006847 MAGNET,VS-640 1
23 1000006531 PLATE,GND VS-640 1
24 22055548 PLATE,SLIDER CARRIAGE FJ-540 2
26 1000006766 SHAFT,HEXAGON CARRIAGE VS-640 1
27 22185127 SLIDER,CARRIAGE FJ-540 2
28 1000002623 SPACER,U/D LEVER VP-540 1
29 22175159 SPRING,CARRIAGE SIDE FJ-50 2
30 22175520 SPRING,HEAD ADJUST 500 FJ-540 1
31 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 2
32 1000006732 STAY,ALIGN HEAD VS-640 1
33 1000006722 STAY,CARRIAGE TUBE VS-640 1
34 1000000417 STAY,ENCORDER SENSOR SP-540V 1
35 1000006764 STAY,HOLDER CARRIAGE BOARD VS-640 1
36 1000006761 SUPPORT,CARRIAGE BOARD VS-640 1
37 1000002679 ADAPTER,JUNCTION VPY306 2
38 1000007020 ASSY,TUBING 3*200MM VS-640 1
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01 1
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540 1
39
40
1-20
S15
S14 S7
~VS-640/540~
S6
S9
S7
1-5 BASE FRAME
S14 3
12 24 S5
5
3 S16 S5
3 1
25 S16 7 13
S5 24 S15
S3
8 S16 4 18
Revised10
S5
9
S3 15
S6
S5
1-21
3 S12 14
S13 6
17 10 S9
S16 S2 16
S10 23
S6 6 S13
S6 2
16
Revised10
4 S5
S5 23
15 S16
S9
9 10
S12 S16
S4
S14
S1
S16 S9
21 20 19
20
22
S14 S16 S8 S16
S16 S5
11 S8
S11 11
S11
1-5 BASE FRAME
~VS-640/540~

1000004772 APRON,B RS-640 (VS-640) 1 S1 31029101 BUSH,NB-19 2
1
1000004795 APRON,B RS-540 (VS-540) 1 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
1000006802 APRON,F UNDER VS-640 (VS-640) 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P(VS-640) 12
2 S3
1000007199 APRON,F UNDER VS-540 (VS-540) 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P(VS-540) 11
1000004792 ASSY,CORD HEATER RS-640 (VS-640) 4 S4 31179106 SCREW,JACK UP SP-540V 6
3
1000002165 ASSY,CORD HEATER VP-540 (VS-540) 2 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 23
W701406060 ASSY,THERMISTOR BOARD VS-640 2 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 10
4
6700469060 ASSY,THERMISTOR BOARD SERVICE 2 S7 31279106 LABEL,CAUTION HOT SURF NO.778 2
1000006105 APRON,F AL RS-640 (VS-640) 1 S8 31299102AS RIVET SET,NYLON P2655B 20 PCS. 4
5 1000006379 APRON,F AL RS-640 (VS-640) 1 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 6
1000002148 APRON,F AL VP-540 (VS-540) 1 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 2
6 1000002175 CABLE-ASSY,PAPER SENSOR VP-540
Revised 3 1 S11 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 6
1000006507 BED,VS-640 (VS-640) 1 S12 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 4
7
1000002147 BED,VP-540 (VS-540) 1 S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
1000004791 CABLE-ASSY,HEATER RS-640 (VS-640) 2 S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 18
8
1000002183 CABLE-ASSY,HEATER VP-540 (VS-540) 2 S15 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 4
9 1000002181 CABLE-ASSY,THERMISTOR VP-540 2 S16 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 30
10 1000002184 CABLE-ASSY,THERMOSTAT VP-540 2
11 1000000764 FAN,A35577-55ROL 2 * qt. indicates the number of parts that is described in the figure.
12 1000006794 FRAME,SIDE BED L VS-640 1
1000006713 PAD,CUTTER VS-640 (VS-640) 1 Revised 10: Refer to the Service Information VS640-03 8
13
1000002598 PAD,CUTTER VP-540 (VS-540) 1
1000006813 PLATE,SHUTTER VS-640 (VS-640) 1
14
1000002541 PLATE,SHUTTER VP-540 (VS-540) 1
15 15099124 SENSOR,US-602SXTLAS 65OFF 50ON 2
16 15099115 SENSOR-INTERRUPTER GP2A25NJ 2
1000005695 STAY,DRY HEATER RS-640 (VS-640) 2
Revised10
1000009778 STAY,DRY HEATER RS-640_01 1
17
1000002606 STAY,DRY HEATER VP-540 (VS-540) 2
Revised10
1000009776 STAY,DRY HEATER VP-540_01 1
18 1000002600 SHUTTER,BED L VP-540 1
19 1000002599 SHUTTER,BED R VP-540 1
20 21625103 SHUTTER,HEATER CORD SP-300 2
21 1000002582 SPACER,BED LOWER VP-540 3
22 1000002583 SPACER,BED UPPER VP-540 3
23 1000002585 STAY,PAPER SENSOR VP-540 2
1000004773 STAY,PRINT HEATER RS-640 (VS-640) 2
24
1000002590 STAY,PRINT HEATER VP-540 (VS-540) 2
1000009780 STAY,DRY HEATER 2 RS-640_01 1
25 Revised10
1000009776 STAY,DRY HEATER VP-540_01 1
1-22
~VS-420/300~
13
S5
1-5 BASE FRAME
S15
S7
18
12 S9
S14
S6 S7
5 24
17 S5
3 S15
4 1
S3 S5
S16 S3
15
1-23
S2
S6 8 S12 10
3
24
14
S3
S6
S6 4 S10
S16 S9 S13
15 17 S16 16
9 S5
S12 23 6
10 S5 S13
2 16
23
11 20
S11
S9
S1 S8
S4 S16 19
11
21 S5
S14 S11 20
S16 S8
22
S14 S1
1-5 BASE FRAME
~VS-420/300~

1000007219 APRON,B VS-420 1 S1 31029101 BUSH,NB-19 2
1
1000005559 APRON,B SP-300i 1 S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
1000007218 APRON,F UNDER VS-420 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-420) 9
2 S3
1000007244 APRON,F UNDER VS-300 1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P (VS-300) 7
1000007276 ASSY,CORD HEATER VS-420 2 S4 31179106 SCREW,JACK UP SP-540V 2
3
1000002166 ASSY,CORD HEATER VP-300 2 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 23
W701406060 ASSY,THERMISTOR BOARD VS-640 2 S6 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 7
4
6700469060 ASSY,THERMISTOR BOARD SERVICE 2 S7 31279106 LABEL,CAUTION HOT SURF NO.778 2
1000007295 APRON,F AL VS-420 1 S8 31299102AS RIVET SET,NYLON P2655B 20 PCS. 4
5
1000002152 APRON,F AL VP-300 1 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 6
6 1000002175 CABLE-ASSY,PAPER SENSOR VP-540 1 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 2
1000007295 BED,VS-420 1 31019124 SCREW SET,BINDING M3*35 NI 50 PCS (VS-420) 6
7 S11
1000002151 BED,VP-300 1 31019124 SCREW SET,BINDING M3*35 NI 50 PCS (VS-300) 3
1000002183 CABLE-ASSY,HEATER VP-540 2 S12 31019115AS SCREW SET,BINDING M3*4 3CBC 100 PCS 4
8
1000002755 CABLE-ASSY,HEATER VP-300 2 S13 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 2
9 1000002181 CABLE-ASSY,THERMISTOR VP-540 2 S14 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 10
10 1000002184 CABLE-ASSY,THERMOSTAT VP-540 2 S15 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 4
1000000764 FAN,A35577-55ROL (VS-420) 2 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P (VS-420) 26
11 S16
1000000764 FAN,A35577-55ROL (VS-300) 1 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P (VS-300) 18
12 1000006794 FRAME,SIDE BED L VS-640 1 * qt. indicates the number of parts that is described in the figure.
13 1000007220 PAD,CUTTER VS-420 1
13 1000002656 PAD,CUTTER VP-300 1 Revised 10: Refer to the Service Information VS640-038
1000007217 PLATE,SHUTTER VS-420 1
14
1000002657 PLATE,SHUTTER VP-300 1
15 15099124 SENSOR,US-602SXTLAS 65OFF 50ON 2
16 15099115 SENSOR-INTERRUPTER GP2A25NJ 2
1000007296 STAY,DRY HEATER VS-420
Revised10 2
1000009779 STAY,DRY HEATER VS-420_01
17
1000002669 STAY,DRY HEATER VP-300
Revised10 2
1000009777 STAY,DRY HEATER VP-300_01
18 1000002600 SHUTTER,BED L VP-540 1
19 1000002599 SHUTTER,BED R VP-540 1
20 21625103 SHUTTER,HEATER CORD SP-300 2
21 1000002582 SPACER,BED LOWER VP-540 1
22 1000002583 SPACER,BED UPPER VP-540 1
23 1000002585 STAY,PAPER SENSOR VP-540 2
1000007215 STAY,PRINT HEATER VS-420 2
24
1000002668 STAY,PRINT HEATER VP-300 2
1-24
1-6 CHASSIS
S5 12
27
3 S10 S5
S5 S9
16 S5
29
28 2
S5
24
25
13 S11 19
10
4 17 S1
S12 S1
18
S1
1 S5
S10
Revised 8 S10 9 11
S4
S6
21
26 23
S7 6 5 8
20 7 22
S8
S13 15
S3

6701409020 ASSY,MAIN BOARD VS-640 26 13129170 POWER SW AJ7201B 1
1 1
6701979010 ASSY,MAIN BOARD RE-640 Revised 8 1000002044 CABLE-ASSY,117V SELECTOR XC-540 2
27
2 W701406020 ASSY,POWER BOARD VS-640 1 1000002043 CABLE-ASSY,230V SELECTOR XC-540 2
3 1000006708 ASSY,SERVO BOARD VS-640 1 1000004962 CABLE-CARD,36P1 2930L BB HIGH-V (VS-640) 3
4 15009101 BATTERY CR2032 1 23475240 CABLE-CARD,36P1 2670L BB HIGH-V (VS-540) 3
28
5 1000002189 CABLE-ASSY,JUNBI A VP-540 1 1000007177 CABLE-CARD,36P1 2370L BB HIGH-V (VS-420) 3
6 1000002190 CABLE-ASSY,JUNBI B VP-540 1 23475213 CABLE-CARD,36P1 2085L BB HIGH-V (VS-300) 3
7 23415268 CABLE-ASSY AC GROUND GREEN SP-540 1 29 1000004149 FILTER(E),FRC-40-12-1.7-013 1
8 23415116 CABLE ASSY,JUNBI D SP-300 1
9 1000002173 CABLE-ASSY,JUNBI E VP-540 1 PARTS LIST -Supplemental Parts-
10 23415117 CABLE ASSY,POWER MAIN SP-300 1 Parts No. Parts Name qt.
11 1000004961 CABLE-ASSY,POWER SERVO RS-540 1 S1 31029106 BUSH,SQUARE SB-6025 3
12 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540 1 S3 31289105AS CUPSCREW SET, M3*6 3CBC 100 PCS 2
13 23475197 CABLE CARD 25P1 105L BB FJ-540 1 S4 31289111AS CUPSCREW SET, M4*6 NI 100 PCS. 1
15 1000006771 CHASSIS,VS-640 1 S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 21
16 11769118 CLAMP,FCM2-S6-14 1 S6 31279116 LABEL,EARTH MARK-1 NO.E-580 1
17 1000006174 FAN,9A0624H414 1 S7 31279121 LABEL,FLASH-LIGHTING NO.E-582 1
18 12399353 FILTER(E) TFT-081813N F-540 1 S8 31279191 LABEL,WARNING FUSE REPLACE #347 1
19 12559105 FUSE,5X20 021706.3MXP 6.3A/250V 2 S9 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
20 13429702 INLET AC P01CF01 15A250V 1 S10 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 7
21 1000002682 LABEL,LAN VP-540#LA964 1 S11 31019124 SCREW SET,BINDING M3*35 NI 50 PCS 2
22 22535117 LABEL,POWER CM-500 NO.893 1 S12 31369102 SPACER,PCB SUPPORT PCB-8S 2
23 1000006130 POWER UNIT,LEB150F-0536-XRLD A 1 S13 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 1
24 1000006772 STAY,CABLE VS-640 1 * qt. indicates the number of parts that is described in the figure.
25 1000002566 STAY,CHASSIS FAN VP-540 1 Revised 8: Refer to the Service Information VS640-034
1-25
1-7 PINCH ROLLER
S2
S4 S2
18 17
12
3 13 16
14 3
9 15 2
1
S1
4
S1 4
8
5
8
6
5
6
S3 S3
7 S1
11 S1
10 7
S3 S3

6700460210 ASSY,PINCHROLL L VP-540 1 S1 31149702AS RING SET,E-RING ETW-3 100 PCS. 4
1
6700460220 ASSY,PINCHROLL R VP-540 1 S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P 2
6700460300 ASSY,PINCHROLL C VP-540 (VS-640) 6 S3 31249211AS WASHER SET,PLAIN 4.3*7*0.5 NI 100P 2
6700460300 ASSY,PINCHROLL C VP-540 (VS-540) 5 S4 31249303 WASHER SET,SPRING M3 NI 100 PCS 2
2
6700460300 ASSY,PINCHROLL C VP-540 (VS-420) 3
6700460300 ASSY,PINCHROLL C VP-540 (VS-300) 2
3 21745101 COLLAR,P-ROLLER PNC-960 1
4 22195153 FRAME,PINCH ROLL SP-540V 1
5 22145416 LEVER,P-ROLLER PNC-960 1
6 11539104 PIN 3*35 SUS M6 1
7 22145831 PIN NO.1 (214-831) 1
8 22145832 PIN NO.2 214-832 1
9 22055264 PLATE,GUIDE P PNC-960 1
10 21565103 P-ROLLER FD16S4(B10) TYPE2 1
11 21565102 P-ROLLER TD16S4(B10) TYPE2 1
12 22625101 SPRING,PINCH LEFT SP-300 1
13 1000002648 SPRING,PINCH LEFT VP-540 1
14 22625102 SPRING,PINCH RIGHT SP-300 1
15 1000002649 SPRING,PINCH RIGHT VP-540 1
16 22715461 STAY,PINCH CENTER SP-540V 1
17 1000003028 STAY,PINCH SENSOR VP-540 1
18 1000002973 LABEL,PINCH SENSOR VP-540 #LA979 1
1-26
1-8 STAND S4
9
15
5
17
6 4
S4
16
S1
11
7
22
S3
18
S1 S2 7
13
1
S4 11
S3
S1 4 10
S6
S4
6
17 S5
7 12
19 5 9
S1 18
23 S2 14
13
7 S4
S1
S1
S1
2 22
S1
S1
23
S1
21
S1
S1
20
S1
3
24
S1
PARTS LIST -Main Parts-

1 1000006779 ARM,L VS-640 1 17 1000004721 SHAFT,FEEDER RS-540 2
2 1000006778 ARM,R VS-640 1 18 1000005480 SPACER,BASE FEEDER RS-540 2
3 1000006533 ASSY,BASE STAND VS-640 2 19 1000006812 STAND,LEG L VS-640 1
4 1000004718 BASE,FEEDER RS-540 2 20 1000006811 STAND,LEG R VS-640 1
5 1000001068 BUSH,80F-1610 2 1000006787 STAY,STAND VS-640 (VS-640) 1
6 1000001352 BUSH,80F-1620 2 1000007198 STAY,STAND VS-540 (VS-540) 1
21
7 1000004720 BUSH,FEEDER R RS-540 4 1000007228 STAY,STAND VS-420 (VS-420) 1
8 12329505 CASTER,BWS-50BN 4 1000007243 STAY,STAND VS-300 (VS-300) 1
9 1000004719 COVER,FEEDER RS-540 2 22 1000003635 STOPPER,PIPE FEEDER XJ-740 2
10 1000004734 DAMPER,FRT-C2-301G1 1 23 1000006824 SUPPORT,STAY STAND VS-640 2
11 1000001584 FLANGE,GUIDE 3 XC-540 2 24 1000007016 STAND,BASE VS-640 2
12 1000004722 GEAR,S32(B5M0.8) RS-540 1 PARTS LIST -Supplemental Parts-
13 1000003545 KNOB,BOLT 117-10313 2 Parts No. Parts Name qt.
14 1000001090 LABEL,CLAMP L AJ-1000#LA913 1 S1 31049157 SCREW,CAP M6*20 3CBC+PW+SW 26
15 1000001089 LABEL,CLAMP R AJ-1000#LA912 1 S2 3000000110 NUT SET,SQUARE M6*11*3 3C 50PCS 2
1000004764 PIPE,FEEDER SHAFT RS-640 (VS-640) 2 S3 31119701 PIN,SNAP M14 SUS 2
1000004725 PIPE,FEEDER SHAFT RS-540 (VS-540) 2 S4 3000000124 SCREW SET,BIND P-TIGHT4*12 3CBC 50PCS 18
16
1000007227 PIPE,FEEDER SHAFT VS-420 (VS-420) 2 S5 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 1
1000007251 PIPE,FEEDER SHAFT VS-300 (VS-300) 2 S6 31019703 SCREW,BINDING P-TIGHT M3*8 3C 100P 2
1-27
1-9 TOOL CARRIAGE
S6 S5
S6
11
14
12 S6
S4 S6 20
S9
16
4
S12
S4
S4 10
3 S3
23 24
17 22
1 Revised 5
S3
13 S7 21
S5
7
18
S9
S10
S5 S11
S1
2 8
15 6
S2
S8
19

1 22805571 ASSY,CARRIAGE SP-300 1 21 22715168 STAY,AUTO CUTTER 2 CM-500 1
2 22805292 ASSY,CLAMP BLADE CM-500 1 22 22175122 SPRING,BACK UP PNC-960 1
3 W701406050 ASSY,CROP SENS BOARD VS-640 1 23 1000002531 STAY,CUT CARRIAGE BOARD VP-540 1
W701407020 ASSY,CUT CARRIAGE BOARD VS-640 24 1000009137 SHEET,FILTER CROP VS-640 1
4 1
W701407021 ASSY,CUT CARRIAGE BOARD VS-640_01 Revised 5
5 W701406090 ASSY,FLEX 1 VS-640 1 3
Revised PARTS LIST -Supplemental Parts-
6 22805291 ASSY,HOLDER BLADE CM-500 1 Parts No. Parts Name qt.
7 22805287 ASSY,PLATE CAM SLIDE CM-500 1 S1 31029801AS BUSH SET,ROLL 2*4 3C100PCS 1
8 7488739000 BASE CUTTER CJ-500 1 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 1
9 1000006776 BASE,CUT CARRIAGE VS-640 1 S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 2
10 1000002185 CABLE-ASSY,PINCH SENSOR VP-540 1 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 4
11 22025646 COVER,BELT HOLDER EGX-600 2 S5 31289102AS CUPSCREW, M3*6 NI 7
12 1000002570 COVER,CARRIAGE BOARD VP-540 1 S6 31299102AS RIVET SET,NYLON P2655B 20 PCS. 6
13 22025269 COVER,CARRIAGE CM-500 1 S7 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS 1
14 21655232 HOLDER,BELT EGX-600 2 S8 31019118AS SCREW SET,BINDING M3*10 3CBC 100PCS 1
15 21495115 SCREW,BLADE SET CM-500 1 S9 31019116AS SCREW SET,BINDING M3*6 3CBC 100 PCS 2
16 15099115 SENSOR-INTERRUPTER GP2A25NJ 1 S10 31169103AS SCREW SET,FLAT M3*6 3CBC 100 PCS 1
17 22285503 NUT,PENHOLDER 1 S11 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 1
18 22175154 SPRING,BLADE UP CM-500 1 S12 31069104 SCREW,CAP M4*6+FL NI 4
19 22175155 SPRING,SCREW CM-500 1 * qt. indicates the number of parts that is described in the figure.
20 1000002540 STAY,HOLDER BELT VP-540 1
1-28
1-10 WIPE and CAP SYSTEMs
S2
S7 33
3
36
Revised 6 Revised 6
41 29
17 1
Revised 6
17 28
7 31
S5 7
S5 S5
S5
S7 27 35
8 S4
S4 7 23
26 4
24 S8
S4
21 33 7
40 32
11
6 2
27 7 7
8 S4
S4 2
25
42 S7 37
16 37
22 14 23 S4 25 7
7 37
Revised 6
S4 30
7
37 S4
19 S4
S4 S1
S3 S4
18 34 18
39
10 39
5
S6
20
38
12 13 43
Revised 10 (280mm)
S4
45 15 9
S9
S11 S6 S10
43
(50mm)
44
Parts No. Parts Name qt. PARTS LIST -Main Parts-
1 1000009369 ARM,WIPER CAM VS-640_01 Revised 6 1 Parts No. Parts Name qt.
2 1000006747 ARM,LINK UP VS-640 2 30 1000006825 SPRING,CAP SWING VS-640 1
3 6701409200 ASSY,CAP TOP VS-640_01 Revised 6 1 1000006523 SPRING,CAP VS-640 1
31 Revised 3
4 1000006521 BASE,BACK-UP CAP VS-640 1 1000007551 SPRING,CAP VS-640_01 1
5 1000006748 BASE,CAP VS-640 1 32 22175521 SPRING,PINCH ROLLER 930 FJ-540 1
6 1000006725 BELT,172P2M4-530 1 33 1000006518 SPRING,SCRAPER VS-640 2
7 1000000796 BUSH,80F-0503 11 34 1000006773 STAY,PUMP ASSY VS-640 1
8 12159573 BUSH,80F-0603 2 35 1000006724 STAY,WIPE SENSOR VS-640 1
9 1000006697 CABLE-ASSY,PUMP MOTOR VS-640 1 36 1000006720 STAY,WIPER SCRAPER VS-640 1
10 1000002182 CABLE-ASSY,WIPER MOTOR VP-540 1 37 22135349 STOPPER,PEN-HOLDER CM-24 4
11 1000006693 CABLE-ASSY,WIPER SENS VS-640 1 38 1000002019 STOPPER,PUMP XC-540 1
12 1000006754 COVER,WIPE UNDER VS-640 1 39 1000002645 STOPPER,SHAFT CAP VP-540 2
13 1000006749 FRAME,BASE CAP VS-640 1 40 1000006736 WIPER,HEAD FELT VS-640 1
14 1000009368 FRAME,WIPER VS-640_01 Revised 6 1 41 1000006517 WIPER,HEAD VS-640 1
15 1000006751 GEAR,S14S5(B12) 1 42 1000006737 WIPER,SCRAPER VS-640 1
16 1000006723 HOLDER,WIPE MOTOR VS-640 1 1000002119 TUBE,EPDM ID2-OD4 310MM 1
17 1000006519 HOLDER,WIPER VS-640 2 43 (3000000053) (TUBE,EPDM 2-4) Revised 10 1
18 22435106 MOTOR,103-593-1041 2 3000000181 TUBE,INK BK 2.2FAI 1
19 1000006755 PAD,WIPE VS-640 1 44 6700319010 ASSY,PUMP SUB XC-540 1
20 1000006750 PLATE,P-MOTOR VS-640 1 45 1000008314 ADAPTER,JOINT 2L MCL-1 Revised 10 1
21 1000006726 PLATE,SENS WIPER VS-640 1 PARTS LIST -Supplemental Parts-
22 1000006738 PLATE,WIPE SCRAPER VS-640 1 Parts No. Parts Name qt.
23 22565406 DRIVE PULLEY 2 S1 31029101 BUSH,NB-19 1
24 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1 S2 31029803AS BUSH SET,ROLL 3*5 3C 20PCS. 1
25 1000006746 SHAFT,CAP VS-640 4 S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P 1
26 1000006735 SHAFT,WIPER VS-640 1 S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 17
27 22165178 SPACER,6FAI FJ-50 2 S5 31149703AS RING SET,E-RING ETW-4 100 PCS. 5
28 1000009370 SPACER,ARM WIPER VS-640_01 Revised 6 1 S6 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 5
29 1000006524 SPRING,CAP FRONT VS-640 1 S7 31049170AS SCREW SET,CAP M3*8 NI 50 PCS. 3
30 1000006825 SPRING,CAP SWING VS-640 1 S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS. 1
* qt. indicates the number of parts that is described in the figure. S9 31049169AS SCREW SET,CAP M4*8 3CBC+PW 20PCS 3
Revised 6: Refer to the Service Information VS640-027, VS-640-30 S10 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 1
Revised 10: Refer to the Service Information VS640-039 S11 31179106 SCREW,JACK UP SP-540V 2
1-29
1-11 INK SYSTEM
(VS-640 : ZAH2971 and below, VS-540 : ZAH1721 and below, VS-420 : ZAH0635 and below, VS-300 : ZAH0667 and below)
S1 S5
13
S3 9
12
26 S1
18
35
25
10 S1 17
S4
7 19 S1 21 Revised 6 27
34 S1
S1 S1
39 S1
31
S1 S10
22
15
36
4 43 S8 S7
23 S11
22 24
6
1
33 14
44 S11
5 22 S1
46 4
5 S9 11 S1 29
43 8
44
45 4
22
S5 44
1
45
44 20 S2
5
3 16
5 46 30 S1
44 32 38
44 S2 S1
S1 20
S1
S5
28
37 8
41
42
S12
1-30
1-11 INK SYSTEM

1 1000004796 ADAPTER,JOINT 2-3FAI RS-540 8 32 1000002563 SHAFT,PUMP VP-540 1
3 1000002679 ADAPTER,JUNCTION VPY306 2 33 1000006910 SHAFT,TUBE VALVE VS-640 1
4 11909133 ADAPTER,SCREW 2FAI FJ-50 16 34 1000006901 SPACER,INK CARTRIDGE VS-640 8
5 1000006327 ADAPTER,TUBE 3-4 LEC-330 16 35 22175167 SPRING,CARTRIDGE FJ-50 8
6 1000006909 ARM,TUBE VALVE VS-640 8 36 22625103 SPRING,PRESS CARTRIDGE SP-300 8
7 W701406070 ASSY,CARTRIDGE IC BOARD VS-640 8 37 1000006908 STAY,TUBE VALVE VS-640 1
8 6701219010 ASSY,CIRCULATING PUMP LEC-330 2 38 1000006782 STAY,W-PUMP ASSY VS-640 1
9 W701406030 ASSY,INK TANK BOARD VS-640 1 39 1000006932 SUPPORT,TUBE VALVE VS-640 1
Revised 6
10 1000006727 BASE,INK CARTRIDGE VS-640 1 40 21435109 TUBE,SILICONE 3*5*8 FJ-540 8
11 12159573 BUSH,80F-0603 4 41 1000003089 SHEET,FRAME SUPPORT RAIL VP-540 2
12 1000006698 CABLE-ASSY,INK IC 1-4 VS-640 1 1000006731 COVER,INK CARTRIDGE UNDER VS-640 1
42
13 1000006699 CABLE-ASSY,INK IC 5-8 VS-640 1 1000007515 COVER,INK CARTRIDGE UNDER VS-540 1
14 1000006700 CABLE-ASSY,MIX PUMP VS-640 1 43 22805572 ASSY,TUBING 2*80MM SP-540V 8
15 1000006907 CABLE-ASSY,VALVE SENS VS-640 1 44 1000007020 ASSY,TUBING 3*200MM VS-640 7
16 1000002564 COUPLING,PUMP VP-540 1 45 1000007021 ASSY,TUBING 3*500MM VS-640 7
17 1000006742 COVER,BOARD I/C VS-640 1 46 1000007022 ASSY,TUBING 6*42MM VS-640 8
18 12029300 COVER,HOLDER IC FJ-50 1
1000006743 COVER,SENSOR I/C VS-640 8 PARTS LIST -Supplemental Parts-
19
1000007298 COVER,SENSOR I/C VS-640_01 Revised 3 8 Parts No. Parts Name qt.
20 21685122 GEAR,S10S20 2 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 68
21 6700980300 ASSY,HOLDER I/C RS-540 8 S2 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
Revised 6
22 11659149 HOLDER,RING O 2FAI FJ-50 16 S3 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS 8
23 1000006911 LEVER,TUBE VALVE VS-640 1 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 3
24 22435106 MOTOR,103-593-1041 1 S5 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 18
25 1000006740 PLATE,BASE INK CARTRIDGE VS-640 1 S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 8
26 1000006744 PLATE,HOLDER I/C VS-640 8 S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS 8
27 1000006741 PLATE,INK JOINT2 VS-640 1 S9 31149703AS RING SET,E-RING ETW-4 100 PCS. 4
28 1000002595 PLATE,P-BEARING VP-540 1 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
29 1000001585 PLATE,P-MOTOR XC-540 1 S11 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 10
30 22175815 BEARING F8-16ZZ 1 S12 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
Revised 6: Refer to the Service Information VS640-029, VS640-032
* Cut the tube to the following length. (mm)

Between No.1 Adapter(Ink Cartridge) Between Choke Between No.3 Y Adapter
Cartridge and and and
Choke No2.Adaputer Circulate Pump
No.44 No.44* No.45*
1 90
2 90
3 105
4 105
5 140
6 140
7 180 80 250
8 180 80 250
1-31
1-11 INK SYSTEM Revised 3
(VS-640 : ZAH2972 and above, VS-540 : ZAH1722 and above, VS-420 : ZAH0636 and above, VS-300 : ZAH0668 and above)
S1
36
S13
52
50
S14
51
S1 S5
13
S3 9
12
26 S1
18
35
25
10 S1 17
S4
7 19 S1 21 27
Revised 6
34 S1
S1 S1
39 S1
31
S1 S10
22
15
36
4 43 S8 S7
23 S11
22 24
6
1
33 14
44 S11
5 22 S1
46 11 4
5 S9 S1 29
43 8
44
49 45 4
48 22
S5 44
1
45
44 20 S2
5
3 16
5 46 30 S1
44 32 38
44 S2 S1
S1 20
S5 S1
28
37
8
47
42
S12
1-32
1-11 INK SYSTEM Revised 3
1 1000004796 ADAPTER,JOINT 2-3FAI RS-540 8 36 22625103 SPRING,PRESS CARTRIDGE SP-300 24
3 1000002679 ADAPTER,JUNCTION VPY306 2 37 1000006908 STAY,TUBE VALVE VS-640 1
4 11909133 ADAPTER,SCREW 2FAI FJ-50 16 38 1000006782 STAY,W-PUMP ASSY VS-640 1
5 1000006327 ADAPTER,TUBE 3-4 LEC-330 16 39 1000006932 SUPPORT,TUBE VALVE VS-640 1
Revised 6
6 1000006909 ARM,TUBE VALVE VS-640 8 40 21435109 TUBE,SILICONE 3*5*8 FJ-540 8
7 W701406070 ASSY,CARTRIDGE IC BOARD VS-640 8 1000006731 COVER,INK CARTRIDGE UNDER VS-640 1
42
8 6701219010 ASSY,CIRCULATING PUMP LEC-330 2 1000007515 COVER,INK CARTRIDGE UNDER VS-540 1
9 W701406030 ASSY,INK TANK BOARD VS-640 1 43 22805572 ASSY,TUBING 2*80MM SP-540V 8
1000006727 BASE,INK CARTRIDGE VS-640 44 1000007020 ASSY,TUBING 3*200MM VS-640 7
10 1
1000009380 BASE,INK CARTRIDGE VS-640_01 Revised 6 45 1000007021 ASSY,TUBING 3*500MM VS-640 7
11 12159573 BUSH,80F-0603 4 46 1000007022 ASSY,TUBING 6*42MM VS-640 8
12 1000006698 CABLE-ASSY,INK IC 1-4 VS-640 1 47 1000008562 TRAY,INK VS-640 1
13 1000006699 CABLE-ASSY,INK IC 5-8 VS-640 1 48 1000008563 PAD,TRAY VS-640 2
14 1000006700 CABLE-ASSY,MIX PUMP VS-640 1 49 1000008564 PAD,TRAY2 VS-640 2
15 1000006907 CABLE-ASSY,VALVE SENS VS-640 1 50 1000008565 PLATE,HOLDER I/C2 VS-640 8
16 1000002564 COUPLING,PUMP VP-540 1 51 1000008566 PLATE,IC VS-640 2
17 1000006742 COVER,BOARD I/C VS-640 1 52 1000008571 STAY,SPRING PRESS VS-640 1
18 12029300 COVER,HOLDER IC FJ-50 1
19 1000007298 COVER,SENSOR I/C VS-640_01 8 PARTS LIST -Supplemental Parts-
20 21685122 GEAR,S10S20 2 Parts No. Parts Name qt.
21 6700980300 ASSY,HOLDER I/C RS-540 Revised 6 8 S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS. 84
22 11659149 HOLDER,RING O 2FAI FJ-50 16 S2 31199701AS SCREW SET,SET WP M3*3 NI 20 PCS 4
23 1000006911 LEVER,TUBE VALVE VS-640 1 S3 31019801 SCREW,BINDING S-TIGHT M3*6 3C 100PCS 8
24 22435106 MOTOR,103-593-1041 1 S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20P 3
25 1000006740 PLATE,BASE INK CARTRIDGE VS-640 1 S5 31329601AS CLAMP SET,INSULOK T-18S 100 PCS. 18
26 1000006744 PLATE,HOLDER I/C VS-640 8 S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS. 8
27 1000006741 PLATE,INK JOINT2 VS-640 1 S8 31129102 PIPE SET,POLYCA 4*8*10 20PCS 8
28 1000002595 PLATE,P-BEARING VP-540 1 S9 31149703AS RING SET,E-RING ETW-4 100 PCS. 4
29 1000001585 PLATE,P-MOTOR XC-540 1 S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS. 1
30 22175815 BEARING F8-16ZZ 1 S11 31049142AS SCREW SET,CAP M3*6 NI MEC 20 PCS 10
31 1000006689 SENSOR-INTERRUPTER,EE-SX4009-P1 1 S12 31409702 SADDLE SET,LOCKING WIRE LES-1010 20P 1
32 1000002563 SHAFT,PUMP VP-540 1 S13 31289112AS CUPSCREW SET,M3*10 NI 100 PCS. 16
33 1000006910 SHAFT,TUBE VALVE VS-640 1 S14 31289102AS CUPSCREW SET,M3*6 NI 50 PCS. 4
34 1000006901 SPACER,INK CARTRIDGE VS-640 8
35 22175167 SPRING,CARTRIDGE FJ-50 8 * qt. indicates the number of parts that is described in the figure.
Revised 6: Refer to the Service Information VS640-029, VS640-032
* Cut the tube to the following length. (mm)
Between No.1 Adapter(Ink Cartridge) Between Choke Between No.3 Y Adapter

Cartridge and and and
Choke No2.Adaputer Circulate Pump
No.44 No.44* No.45*
1 90
2 90
3 105
4 105
5 140
6 140
7 180 80 250
8 180 80 250
1-33
Chock Unit
INK TUBE WIRING
2FAI Adapter 2FAI Adapter

2FAI O Ring 2FAI O Ring 2-3FAI Adapter 3-3FAI Adapter
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI Tube 3FAI 6Link Tube(No.1)
Cartridge No.1 Lc
80mm 90mm 42+/-1.0mm 430mm
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI Tube 3FAI 6Link Tube(No.2) Rear
Cartridge No.2 C 42+/-1.0mm
80mm 90mm 430mm
VS-640：S/N ZZ92065 and below
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI Tube 3FAI 6Link Tube(No.3) Wh M Y Lm
Cartridge No.3 Lm
80mm 105mm 42+/-1.0mm 430mm
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI Tube 3FAI 6Link T ube(No.4) C K Lc Mt
Cartridge No.4 M
80mm 105mm 42+/-1.0mm 430mm
Chock Valve Front
Cartridge No.5 Y 42+/-1.0mm
80mm 140mm 430mm
Chock Valve
1-34
Cartridge No.6 K
80mm 140mm 42+/-1.0mm 430mm
Y Joint 3FAI 4Link Tube(No.8) Y Joint
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI Tube 3FAI Tube
Cartridge No.7 MT 42+/-1.0mm
80mm 180mm 80mm 3FAI Tube 3FAI 4Link Tube(No.7) 20mm
Pump for
250mm Circulating
* This wiring map is shown as the machine of 8 colors of CMYKLcLmWMT(WMT mode).
System
3FAI 4Link Tube(No.10)

Chock Valve
Cartridge No.8 WH
80mm 180mm 42+/-1.0mm 80mm 3FAI Tube 3FAI 4Link Tube(No.9) 20mm
250mm
Parts Name in the wiring map Parts No. Parts Name

2FAI Tube 22805572 ASSY,TUBING 2*80MM SP-540V
3FAI Tube 1000007020 ASSY,TUBING 3*200MM VS-640
Chock Valve Tube 1000007022 ASSY,TUBING 6*42MM VS-640
3FAI 6Link Tube 1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01
3FAI 4Link Tube 1000006797 TUBE,SJ-RDG3*4 LINK4 VS-640
Chock Unit
2FAI Adapter 2FAI Adapter

2FAI O Ring 2FAI O Ring 2-3FAI Adapter
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI 6Link Tube(No.1)
Cartridge No.1 Lc
INK TUBE WIRING
80mm 90mm 42+/-1.0mm
Chock Valve
Rear
Cartridge No.2 C 42+/-1.0mm
80mm 90mm
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI 6Link Tube(No.3) Wh M Y Lm
Cartridge No.3 Lm
80mm 105mm 42+/-1.0mm
Chock Valve
2FAI Tube 3FAI Tube Tube 3FAI 6Link T ube(No.4) C K Lc Mt
Cartridge No.4 M
80mm 105mm 42+/-1.0mm
Chock Valve Front

Cartridge No.5 Y 42+/-1.0mm
80mm 140mm
VS-640：S/N ZZ92066 and above, VS-540/420/300
Chock Valve
Cartridge No.6 K
80mm 140mm 42+/-1.0mm
1-35
Y Joint 3FAI 4Link Tube(No.8) Y Joint
Chock Valve
Cartridge No.7 MT 42+/-1.0mm
80mm 180mm 80mm 3FAI Tube 3FAI 4Link Tube(No.7) 20mm
Pump for
250mm Circulating
System
* This wiring map is shown as the machine of 8 colors of CMYKLcLmWMT(WMT mode).
3FAI 4Link Tube(No.10)

Chock Valve
Cartridge No.8 WH
80mm 180mm 42+/-1.0mm 80mm 3FAI Tube 3FAI 4Link Tube(No.9) 20mm
250mm
Parts Name in the wiring map Parts No. Parts Name

2FAI Tube 22805572 ASSY,TUBING 2*80MM SP-540V
3FAI Tube 1000007020 ASSY,TUBING 3*200MM VS-640
Chock Valve Tube 1000007022 ASSY,TUBING 6*42MM VS-640
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01
1000007210 TUBE,SJ-RDG3*4 LINK6 VS-540
3FAI 6Link Tube
3FAI 4Link Tube
1-12 ACCESSORY
11
13
22
117V 230V 230V BR
29
3 4 10
240VA 240VE
35 5
15
1 2
37
16
8 8
24 24
35
17 46
38 S4 S4
45
40 47 47
17
41 6 7
39
42
18 32
41
48 43
S2
49
48
18
36 S1
33
21
27 44
34
23 51 20
23
25
19
9 12
14 26
13
28 30 31
S3
50
1-36
1-12 ACCESSORY
1 23495124 AC CORD 3ASL100 240VA 10A SAA 1 21545178 PAD,RAIL SPACER SP-300 (VS-640) 4
2 13499111 AC CORD H05VV-F 240VE 10A S 1 36 21545178 PAD,RAIL SPACER SP-300 (VS-540) 3
3 13499109 AC CORD SJT 117V 10A 3PVC 1 21545178 PAD,RAIL SPACER SP-300 (VS-420/300) 2
4 23495125 AC-CORD H05VV 230V 10A S 1 37 1000006878 PAD,SPACER STAND L VS-640 1
5 13499209 ADAPTER PLUG (100V) 1 38 1000006877 PAD,SPACER STAND R VS-640 1
6 6701409060 ASSY,MEDIA CLAMP L LONG VS-640 1 1000006870 PAD,SUPPORT STAND VS-640 1
7 6701409050 ASSY,MEDIA CLAMP R LONG VS-640 1 39 1000007263 PAD,SUPPORT STAND VS-540 1
8 22845112 BASE,MEDIA CLAMP SP-300 2 1000007269 PAD,SUPPORT STAND VS-420 1
9 11849102 BLADE,OLFA AUTO CUTTER XB10 1 1000006876 PAD,TRAY ARM VS-640 1
10 1000006571 CABLE-AC,3P 117/230V BR 2.5M 1 40 1000007264 PAD,TRAY ARM VS-540 1
11 23495117 CABLE-AC,VCTF 100V 12A 3P-S 1 1000007270 PAD,TRAY ARM VS-420 1
12 22335143 CAP,EPDM 1 41 1000006872 PAD,TRAY FEEDER VS-640 2
1000006867 CARTON,COVER VS-640 2 42 1000006863 PAD,U-LEFT VS-640 1
1000007260 CARTON,COVER VS-540 2 43 1000006864 PAD,U-RIGHT VS-640 1
13
1000007266 CARTON,COVER VS-420 2 44 22155133 PIPE,TOOL D9*L150 FJ-540 1
1000007272 CARTON,COVER VS-300 2 45 22055691 PLATE,LONG CLAMP MEDIA L SP-540V 1
1000006868 CARTON,SLEEVE VS-640 2 46 22055693 PLATE,LONG CLAMP MEDIA R SP-540V 1
1000007261 CARTON,SLEEVE VS-540 2 47 1000006810 SHEET,CLAMP MEDIA VS-640 2
14
1000007267 CARTON,SLEEVE VS-420 2 48 1000003861 SHEET,MIRROR XJ-740 2
1000007273 CARTON,SLEEVE VS-300 2 49 1000006799 STOPPER,CARRIAGE VS-640 1
15 1000006875 CARTON,STAND LEG L/R VS-640 2 1000006879 TRAY,SKID VS-640 1
1000006869 CARTON,STAND VS-640 1 1000007265 TRAY,SKID VS-540 1
50
16
1000007274 CARTON,STAND VS-300 1 51 12569656 TWEEZERS PTS-01 1
17 1000006873 CARTON,TRAY ARM VS-640 2
18 1000006871 CARTON,TRAY FEEDER VS-640 2 PARTS LIST -Supplemental Parts-
19 11369115 CASE,PP BOTTLE 2 Parts No. Parts Name qt.
20 ST-037 CLEAN STICK TX712A 10 S1 31279201 LABEL,REPACKAGE #LA16 1
21 22565682 HEXAGONAL WRENCH 5 1 S2 31139103 PLAPOINT,FE4*6 WH 1
22 22535532 LABEL,CARTON CARE #LA762 1 S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW 38
1000006846 LABEL,CARTON VS-640#LA1172 2 S4 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 8
1000007277 LABEL, CARTON VS-540#LA1191 2
23
1000007278 LABEL, CARTON VS-420#LA1192 2 * qt. indicates the number of parts that is described in the figure.
24 1000003017 LABEL,CLAMP MEDIA XC-540#LA991 2
25 22535144 LABEL,DRAIN BOTTLE #LA29 1
27 1000006806 LABEL,SET INK S VS-640 1
1000006683 MANUAL,INS EN VS-640 1
28
1000006682 MANUAL,INS JP VS-640 1
29 1000006686 MANUAL,REP JP/EN VS-640 1
1000006681 MANUAL,USE EN VS-640 1
30
1000006680 MANUAL,USE JP VS-640 1
1000006685 MANUAL,USE2 EN VS-640 1
31
1000006684 MANUAL,USE2 JP VS-640 1
32 1000002989 PAD,DUMMY CARTRIDGE SP-540V 6
33 1000006865 PAD,L-LEFT VS-640 1
34 1000006866 PAD,L-RIGHT VS-640 1
35 1000006874 PAD,PIPE FEEDER SHAFT VS-640 2
1-37
1-12 ACCESSORY Revised 3
11
13
22
117V 230V 230V BR
29
3 4 10
240VA 240VE
35 5
15
1 2
37
16
8 8
24 24
35
17 46
38 S4 S4
45
40 47 47
17
41 6 7
39
42 32
18
43 41
S2
48 49 S1
48
18
36
33
21
27 44
34
20
23 23 51
25
19
9 12
14 26
13
28 30 31
S3
50
1-38
1-12 ACCESSORY Revised 3
1 23495124 AC CORD 3ASL100 240VA 10A SAA 1 21545178 PAD,RAIL SPACER SP-300 (VS-640) 4
2 13499111 AC CORD H05VV-F 240VE 10A S 1 36 21545178 PAD,RAIL SPACER SP-300 (VS-540) 3
3 13499109 AC CORD SJT 117V 10A 3PVC 1 21545178 PAD,RAIL SPACER SP-300 (VS-420/300) 2
4 23495125 AC-CORD H05VV 230V 10A S 1 37 1000006878 PAD,SPACER STAND L VS-640 1
5 13499209 ADAPTER PLUG (100V) 1 38 1000006877 PAD,SPACER STAND R VS-640 1
6 6701409060 ASSY,MEDIA CLAMP L LONG VS-640 1 1000008652 PAD,SUPPORT STAND VS-640_01 1
7 6701409050 ASSY,MEDIA CLAMP R LONG VS-640 1 39 1000008653 PAD,SUPPORT STAND VS-540_01 1
8 22845112 BASE,MEDIA CLAMP SP-300 2 1000008654 PAD,SUPPORT STAND VS-420_01 1
9 11849102 BLADE,OLFA AUTO CUTTER XB10 1 1000006876 PAD,TRAY ARM VS-640 1
10 1000006571 CABLE-AC,3P 117/230V BR 2.5M 1 40 1000007264 PAD,TRAY ARM VS-540 1
11 23495117 CABLE-AC,VCTF 100V 12A 3P-S 1 1000007270 PAD,TRAY ARM VS-420 1
12 22335143 CAP,EPDM 1 41 1000006872 PAD,TRAY FEEDER VS-640 2
1000006867 CARTON,COVER VS-640 2 42 1000008645 PAD,U-LEFT VS-640_01 1
1000007260 CARTON,COVER VS-540 2 43 1000008646 PAD,U-RIGHT VS-640_01 1
13
1000007266 CARTON,COVER VS-420 2 44 22155133 PIPE,TOOL D9*L150 FJ-540 1
1000007272 CARTON,COVER VS-300 2 45 22055691 PLATE,LONG CLAMP MEDIA L SP-540V 1
1000008648 CARTON,SLEEVE VS-640_01 2 46 22055693 PLATE,LONG CLAMP MEDIA R SP-540V 1
1000008649 CARTON,SLEEVE VS-540_01 2 47 1000006810 SHEET,CLAMP MEDIA VS-640 2
14
1000008650 CARTON,SLEEVE VS-420_01 2 48 1000003861 SHEET,MIRROR XJ-740 2
1000008651 CARTON,SLEEVE VS-300_01 2 49 1000008642 STOPPER,CARRIAGE LONG VS-640 1
15 1000006875 CARTON,STAND LEG L/R VS-640 2 1000006879 TRAY,SKID VS-640 1
50
16
1000007274 CARTON,STAND VS-300 1 51 12569656 TWEEZERS PTS-01 1
17 1000006873 CARTON,TRAY ARM VS-640 2
18 1000008647 CARTON,TRAY FEEDER VS-640_01 2 PARTS LIST -Supplemental Parts-
19 11369115 CASE,PP BOTTLE 2 Parts No. Parts Name qt.
20 ST-037 CLEAN STICK TX712A 10 S1 31279201 LABEL,REPACKAGE #LA16 1
21 22565682 HEXAGONAL WRENCH 5 1 S2 31139103 PLAPOINT,FE4*6 WH 1
22 22535532 LABEL,CARTON CARE #LA762 1 S3 31049157 SCREW,CAP M6*20 3CBC+PW+SW 38
1000006846 LABEL,CARTON VS-640#LA1172 2 S4 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS 8
23
1000007278 LABEL, CARTON VS-420#LA1192 2 * qt. indicates the number of parts that is described in the figure.
1000007279 LABEL, CARTON VS-300#LA1193 2 Revised 3: Refer to the Service Information VS640-016
24 1000003017 LABEL,CLAMP MEDIA XC-540#LA991 2 Revised 6: Refer to the Service Information VS640-035
25 22535144 LABEL,DRAIN BOTTLE #LA29 1
1000006806 LABEL,SET INK S VS-640 1
27
1000009393 LABEL,SET INK 2 VS-640 #LA1342 Revised 6 1
1000009356 MANUAL,INS EN VS-640_03 Revised 6 1
28
1000009355 MANUAL,INS JP VS-640_03 Revised 6 1
29 1000006686 MANUAL,REP JP/EN VS-640 1
1000009354 MANUAL,USE EN VS-640_04 Revised 6 1
30
1000009353 MANUAL,USE JP VS-640_02 Revised 6 1
1000009358 MANUAL,USE2 EN VS-640_03 Revised 6 1
31
1000009357 MANUAL,USE2 JP VS-640_03 Revised 6 1
32 1000008644 PAD,DUMMY CARTRIDGE VS-640 6
33 1000006865 PAD,L-LEFT VS-640 1
34 1000006866 PAD,L-RIGHT VS-640 1
35 1000006874 PAD,PIPE FEEDER SHAFT VS-640 2
1-39
18
26
43
36
2-1 WIRING MAP
17 15
2 Electrical Section
37 32
31
39
40
19
44
21 22
44 16
35
14
30
34 23
44 20 25
38 41 46
42
2-1
38 41
7 8
42 13
11 29
24
14
10 9
38 41 33
38 41
42 13
11
45 6
1
4
5
3 2
CABLE LIST
Parts No. Parts Name Parts No. Parts Name
1 1000002189 CABLE-ASSY,JUNBI A VP-540 1000004962 CABLE-CARD,36P1 2930L BB HIGH-V (VS-640)
2 1000002190 CABLE-ASSY,JUNBI B VP-540 23475240 CABLE CARD,36P1 2670L BB HIGH-V(VS-540)
35
3 23415268 CABLE-ASSY AC GROUND GREEN SP-540 1000007177 CABLE-CARD,36P1 2370L BB HIGH-V (VS-420)
4 23415116 CABLE ASSY,JUNBI D SP-300 23475213 CABLE CARD,36P1 2000L BB SP-300 (VS-300)
5 1000002173 CABLE-ASSY,JUNBI E VP-540 36 1000006699 CABLE-ASSY,INK IC 5-8 VS-640
6 1000004961 CABLE-ASSY,POWER SERVO RS-540 37 1000006702 CABLE-CARD,29P1 256L BB HIGH-V
7 23415117 CABLE ASSY,POWER MAIN SP-300 1000004792 ASSY,CORD HEATER RS-640 (VS-640)
8 1000002188 CABLE-ASSY,SCAN MOTOR VP-540 1000002165 ASSY,CORD HEATER VP-540 (VS-540)
38
9 1000002180 CABLE-ASSY,RELAY JUNCTION VP-540 1000007276 ASSY,CORD HEATER VS-420 (VS-420)
10 1000002168 CABLE-ASSY,FAN VP-540 1000002166 ASSY,CORD HEATER VP-300 (VS-300)
1000002044 CABLE-ASSY,117V SELECTOR XC-540 (100V) 39 1000006692 CABLE-ASSY,HEAD UD SENS VS-640
11
1000002043 CABLE-ASSY,230V SELECTOR XC-540 (200V) 40 1000006694 CABLE-ASSY,GRIT ENC VS-640
13 1000002184 CABLE-ASSY,THERMOSTAT VP-540 1000004791 CABLE-ASSY,HEATER RS-640 (VS-640)
14 1000002181 CABLE-ASSY,THERMISTOR VP-540 41 1000002183 CABLE-ASSY,HEATER VP-540 (VS-540/420)
15 1000006698 CABLE-ASSY,INK IC 1-4 VS-640 1000002755 CABLE-ASSY,HEATER VP-300 (VS-300)
16 23415124 CABLE ASSY,GRIT MOTOR SP-300 42 1000006696 CABLE-ASSY,F-COVER R VS-640
17 1000006701 CABLE-ASSY,PINCH UD SENS VS-640 43 1000006907 CABLE-ASSY,VALVE SENS VS-640
18 1000006695 ABLE-ASSY,M-COVER L VS-640 44 1000004149 FILTER(E),FRC-40-12-1.7-013
19 23505834 CABLE-ASSY MAINT-COVER SW FJ-540
20 1000006693 CABLE-ASSY,WIPER SENS VS-640
21 1000006691 CABLE-ASSY,CUT-CAR ORG VS-640
22 1000006690 CABLE-ASSY,PRI-CAR ORG VS-640
23 1000002175 CABLE-ASSY,PAPER SENSOR VP-540
24 1000002182 CABLE-ASSY,WIPER MOTOR VP-540
25 1000006697 CABLE-ASSY,PUMP MOTOR VS-640
26 1000006700 ABLE-ASSY,MIX PUMP VS-640
29 23475197 CABLE CARD 25P1 105L BB FJ-540
30 1000006704 CABLE-CARD,40P1 400L BB HIGH-V
1000006821 CABLE-CARD,26P1 2330L BB HIGH-V (VS-640)
31
32 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V
23475238 CABLE-CARD, 15P1 2570L BB(VS-540)
33
23475207 CABLE CARD,15P1 1900L BB SP-300 (VS-300)
34 23475212 CABLE-CARD,24P1 600L BB
2-2
2-2 MAIN BOARD
MAIN BOARD_Arrangement Diagram(Component Side)
Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8

It indicates the version of the Board. DIP SW
OFF OFF OFF OFF OFF OFF OFF OFF
2-3
MAIN BOARD_Arrangement Diagram (Soldering Side)
2-4
MA[0..25]
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 MA[0..25]
MD[0..31]
PC8 PC21 PC29 PC37 PC38 PC216 PC218 PC229 PC223 MD[0..31]
VCC3 IC2
TXD2 A0 R31 68 RA0 A15 R48 43 RA15 MD0 29 25 MA1
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u TXD2 DQ0 A0
VCC3 A1 R30 68 RA1 A16 R47 43 RA16 MD1 31 24 MA2
DQ1 A1
VCC3 A2 R51 68 RA2 A17 R46 43 RA17 MD2 33 23 MA3
R22 10K DQ2 A2
1
6
1
6
1
6
1
6
RA14 RA24 RA32 RA40 MD3 35 22 MA4
R8 DQ3 A3
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 MD4 38 21 MA5
RRXD2
10K EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J RA47 RA8 DQ4 A4
T3 T21 A3 1 8 RA3 A18 4 5 RA18 MD5 40 20 MA6
DQ5 A5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
2
9
3
8
4
7
5
PC39 PC30 PC22 PC9 PC7 PC224 PC225 VCC3 A4 2 7 RA4 A19 3 6 RA19 MD6 42 19 MA7
10
10
10
10
R23 10K DQ6 A6
A5 3 6 RA5 A20 2 7 RA20 MD7 44 18 MA8
DQ7 A7
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u A6 4 5 RA6 A21 1 8 RA21 MD8 30 8 MA9
DQ8 A8
/WR2 MD9 32 7
D61
D63
D50
D49
D51
D62
D60
D48
D57
D53
D55
D58
D56
D59
D54
D52
D19
D31
D28
D16
D18
D30
D29
D17
D23
D24
D22
D26
D25
D20
D21
D27
MA10
/WR2 EXBV8V330JV EXBV8V680JV DQ9 A9
VCC3 MD10 34 6 MA11
RA46 RA7 DQ10 A10
A7 1 8 RA7 A22 4 5 RA22 MD11 36 5 MA12
R49 JUMP1 DQ11 A11
A8 2 7 RA8 A23 3 6 RA23 VCC3 MD12 39 4 MA13
47 DSP01-002-430G-0 DQ12 A12
A9 3 6 RA9 A24 2 7 RA24 MD13 41 3 MA14
R21 DQ13 A13
A10 4 5 RA10 A25 1 8 RA25 MD14 43 2 MA15
/IRL3
/IRL2
/IRL1
/IRL0
10K DQ14 A14
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
R201 MD15 45 1 MA16
EXBV8V330JV EXBV8V680JV 0 DQ15/A-1 A15
VCC1.55 VCC3 VCC1.55 JP1 48 MA17
/Cmd_HS_StoM RA45 A16
PC222 A11 1 8 RA11 DSP03-003-432G 17 MA18
A17
PC207 PC201 PC210 PC221 CE0.1u VCC3 A12 2 7 RA12 /CS0 3 16 MA19
A18
A13 3 6 RA13 14 9 MA20
WP/ACC A19
CE0.1u CE0.1u CE0.1u CE0.1u A14 4 5 RA14 A[0..25] 2 26 10 MA21
R57 A[0..25] CE A20
VCC3 T20 T19 T2 /RRD 28
EXBV8V330JV /RRD OE
C17
D17
A18
B18
A19
B19
A20
C18
B20
C19
C20
D18
D19
D20
E18
E17
F17
F18
E19
E20
G17
G18
F19
F20
J17
J18
G19
G20
H19
H20
K17
K18
J19
J20
K19
K20
L17
L18
L20
L19
M20
M19
M17
M18
N20
N19
P20
P19
N17
N18
R20
R19
P17
P18
T20
T19
R17
R18
U20
U19
V20
V19
T17
T18
10K RA[0..25] 1 /WWE0 11 13 VCC3
RA[0..25] /WWE0 WE NC
PC228 VCC3 12 15
Normal : 2-3 RESET RY/BY
CA
R20 2.2K CE0.1u R76 33 /RESET1 47
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D31
D16
D30
D17
D29
D18
D28
D19
D27
D20
D26
D21
VSS
VSS
VSS
NMI
RRXD JIGU : 1-2 BYTE
IRL3
IRL2
IRL1
IRL0
VDD
VDD
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VSSQ
VCC3 27 PC4
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
VDDQ
XTAL2
R85 /DREQ1 VSS
R19 10K B17 W20 D25 T31 VCC3 46 37 CE0.1u
EXTAL2
RD/WR2
VSS-RTC
VDDQ D25 NoMount R69 10K VSS VCC
MD0/SCK
VDD-RTC
C16 U18
MD1/TXD2
MD2/RXD2
CTS2 DREQ1 T41 R65 33
R7 10K A17 U17 MBM29LV160BE90TN(MBM29LV320BE)
TCLK DREQ0 /DREQ0
/Cmd_HS_MtoS B16 V17
MD8/RTS2 RXD
C15 Y20 D22
/Cmd_HS_MtoS VDDQ D22 R74 75 DQM7
VCC3 T1 D15 W19 D24 DQM7
VSSQ D24
Cmd_MtoS B15 Y19 D23
R6 10K Cmd_MtoS MD7/TXD D23 R55 75 DQM6
A16 W18 DQM6 VCC VCC3
SCK2/MRESET WE7/CAS7/DQM7/REG
C14 U16 CN2
VDD VSSQ R73 75 DQM3
D14 V16 DQM3 MA25 MA1
R5 10K VSS VDDQ 20 21
RA1 A18 A15 Y18 MD0 MA2
A18 WE6/CAS6/DQM6 R54 75 DQM2 19 22
6 5 A25 A19 B14 W17 DQM2 MD1 MA3
A19 WE3/CAS3/DQM3/ICIOWR 18 23
7 A24 C13 Y17 MD2 MA4
VDDQ WE2/CAS2/DQM2/ICIORD 17 24
4 A23 D13 W16 R72 56 /WR MD3 MA5
VSSQ RD/WR /WR 16 25
8 A22 A20 A14 U15 MD4 MA6
A20 VSSQ 15 26
3 A21 A21 B13 V15 R53 56 /RD MD5 MA7
A21 VDDQ /RD 14 27
9 A20 A22 A13 Y16 MD6 MA8
A22 RD/CASS/FRAME 13 28
T16 2 A19 A23 B12 W15 R71 56 /RAS MD7
EXBA10E103J
MA9
A23 RAS /RAS 12 29
1 10 A18 C12 U14
VDDQ VSS 11 30
D12 V14 R52 33 /CS2 MD8 MA10
DACK0 VSSQ VDD TP254 10 31
A24 A12 Y15 MD9 MA11
A24 CS2 9 32
MAIN BOARD_Circuit Diagram 1/9
T13 A25 B11 W14 R70 56 MD10 MA12

A25 CS3 /CS3 8 33
T8 T17 A11 U12 MD11 MA13
R2 MD3/CE2A VSSQ 7 34
A10 V13 T50 MD12 MA14
MD4/CE2B VDDQ DRAK0 6 35
C11 U13 MD13 MA15
10K VDDQ DRAK0 5 36
D11 V12 MD14 MA16
VSSQ DRAK1 T43 4 37
B10 Y14 A2 A2 10 1 T52 MD15 MA17
MD5/RAS2 A2 3 38
A9 W13 A3 A6 2 MA18
R3 DACK0 A3 2 39
R4 R89 NoMount T7 B9 U11 A3 9
2.2K DACK1 VSSQ 1 40
2.2K A0 C8 V11 A7 3
A0 IC7 VDDQ
R15 10K A0 C10 Y13 A4 A4 8 VCC3 IC17 NoMount
VDDQ A4
D10 W12 A5 A8 4 4
VSSQ A5 VDD
R14 10K A1 A1 D8 Y12 A6 A5 7 VCC3 13 2 R82 0
EXBA10E103J
A1 A6 VDD CLKA1 CLK120_1
A8 W11 A9 5 6 3 R83 0
T5 STATUS0 CKIO2 T38 CLKA2 CLK120_2
B8 U10 16 14 R80 0
STATUS1 VSSQ FBK CLKA3 CLK120_3
R1 10K A7 V10 RA52 15 R39 0
DACK1 MD6/IOIS16 HD6417297BP267 VDDQ CLKA4 CLK120_4
C9 Y11 CLK120 R42 56 1
T6 VDDQ CKIO REF
D9 Y10 A7 6 R91 33
VSSQ A7 CLKB1 CLK60_1
STATUS0 B7 W10 A8 VCC3 R95 10K 8 7 R79 33
STATUS0 T11 ASEBRK/BRKACK A8 S2 CLKB2 CLK60_2
STATUS1 A6 Y9 A9 R94 10K 9 10
STATUS1 T18 TDO A9 S1 CLKB3
C7 U9 11
VDD VSSQ CLKB4
D7 V9 5
VSS VDDQ GND
2-5
VCC3 T12 B6 W9 A10 RA51 VCC3 12 VCC3 VCC3
R29 T4 TMS A10 GND
A5 Y8 A11 A10 10 1
T10 TCK A11
B5 W8 A12 A14 2 CY2308-2 PC57 PC58
P
10 + C5 T15 TDI A12
10u_16V C4 V4 A11 9
TRST NC
C3 U8 A15 3 CE0.1u CE0.1u
CKIO2ENB VSSQ
M
C6 V8 A12 8
NC VDDQ
A4 Y7 A13 A16 4
R28 VDD-PLL2 A13
D6 W7 A14 A13 7
EXBA10E103J
VSS-PLL2 A14
B4 U7 A17 5 6
P
10 + C4 VDD-PLL1 VSS
10u_16V D5 V7
VSS-PLL1 VDD
A3 Y6 A15
VDD-CPG A15
M
B3 W6 A16 R64 75 /WE0
VSS-CPG A16 /WE0
A2 U6
R27 XTAL VSSQ
A1 V6 R45 75 DQM0
EXTAL VDDQ DQM0
C5 Y5 A17
P
10 + C3 NC A17
10u_16V D16 W5 R44 75 DQM1
NC WE0/CAS0/DQM0 DQM1 VCC3
H17 Y4
NC WE1/CAS1/DQM1
M
H18 W4 R62 75 DQM4
NC WE4/CAS4/DQM4 DQM4
N3 Y3 PC3
NC WE5/CAS5/DQM5
N4 U5 R43 75 DQM5 CE0.1u
NC VSSQ DQM5 IC1
C6 U4 V5
R26 NC VDDQ STATUS0 1 5
V18 W3 R63 56 CKE A VCC
NC CKE CKE STATUS1 2 D1
B
0 VCC3
CE9p R187 75 /WE1 R16
/WE1 3 4 K A
Y1 GND Y
RDY
RESET
CS0
CS1
CS4
CS5
CS6
BS
VSSQ
RD2
VDDQ
VSSQ
D47
D32
VDD
VSS
D46
D33
VDDQ
VSSQ
D45
D34
D44
D35
VDDQ
VSSQ
D43
D36
D42
D37
VDDQ
VSSQ
D41
D38
D40
D39
VDDQ
VSSQ
D15
D0
D14
D1
VDDQ
VSSQ
D13
D2
VDD
VSS
D12
D3
VDDQ
VSSQ
D11
D4
D10
D5
VDDQ
VSSQ
D9
D6
BACK/BSREQ
BREQ/BSACK
D8
D7
FA-365 20.0MHz VCC1.55 VCC3 470
SN74LVC1G32DCK KPT-2012SGC (GREEN)
C8
J3
J4
J2
J1
F3
F4
F2
F1
P1
P2
P3
P4
E4
E3
E2
E1
L1
L2
L3
L4
T1
T2
T3
T4
B2
B1
C2
C1
R1
R2
R3
R4
D4
D3
D2
D1
G3
G4
H3
H4
G2
G1
H2
H1
K2
K1
K3
K4
N1
N2
U1
U2
V1
V2
Y1
U3
V3
Y2
M1
M2
M3
M4
W1
W2
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
R60
CE9p PC209 T29 10K PC206 PC205 PC204 PC203 PC202 PC217 PC215 PC213 PC208
CE0.1u PC220
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
T25
/RESET1
D47
D32
D46
D33
D45
D34
D44
D35
D43
D36
D42
D37
D41
D38
D40
D39
D15
D0
D14
D1
D13
D2
D12
D3
D11
D4
D10
D5
D9
D6
D8
D7
T22
T14
D[0..63]
A[0..25]
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

D1
D14
D0
D15
D3
D12
D2
D13
D5
D10
D4
D11
D7
D6
D8
D9
D63
D48
D62
D49
D61
D50
D60
D51
D59
D52
D58
D53
D57
D54
D56
D55
D25
D24
D22
D23
D31
D16
D30
D17
D27
D20
D26
D21
D29
D18
D28
D19
R10
56
33
56
75
56
75
75
D35
D47
D44
D32
D34
D46
D45
D33
D39
D43
D40
D36
D38
D42
D41
D37
D3
D1
D12
D14
D2
D0
D13
D15
D7
D5
D6
D10
D8
D4
D9
D11
D33
D46
D32
D47
D35
D44
D34
D45
D37
D42
D36
D43
D39
D40
D38
D41
PC6 PC5 PC211 PC212 PC214 PC226 PC227 PC219 10K 1

2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
RA19 RA28 RA36 RA43
EXBA10E103J EXBA10E103J EXBA10E103J EXBA10E103J
R12
R18
R25
R32
R33
R34
R35
6
1
6
1
6
1
6
1
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
8
7
6
5
VCC3
DD33
DD46
DD32
DD47
DD35
DD44
DD34
DD45
DD37
DD42
DD36
DD43
DD39
DD40
DD38
DD41
DD1
DD14
DD0
DD15
DD3
DD12
DD2
DD13
DD5
DD10
DD4
DD11
DD7
DD6
DD8
DD9
DD63
DD48
DD62
DD49
DD61
DD50
DD60
DD51
DD59
DD52
DD58
DD53
DD57
DD54
DD56
DD55
DD25
DD24
DD22
DD23
DD31
DD16
DD30
DD17
DD27
DD20
DD26
DD21
DD29
DD18
DD28
DD19
/BS
/CS1
/CS4
/CS5
/CS6
/RD2
/CS0
/CCS0
DD[0..63]
DD[0..63]
RA13 RA25 RA33 RA41 RA10 RA22 RA44 RA39
EXBV8V560JV RA20 EXBV8V560JV RA29 EXBV8V330JV RA37 EXBV8V330JV RA49 EXBV8V560JV RA15 EXBV8V560JV RA27 EXBV8V330JV RA31 EXBV8V330JV RA35
VCC3 EXBV8V560JV EXBV8V560JV EXBV8V330JV EXBV8V330JV EXBV8V560JV EXBV8V560JV EXBV8V330JV EXBV8V330JV
VCC3
VCC3
R152 R322 R328
1.0K 1.0K 1.0K
IC39 TP303 TP302
PC118 IC40A IC40B
RN5VD29AA-TR
CE0.1u R327
2 1 1 2 3 4 /RESET1
VDD OUT /RESET1
56
3 5
NC
GND Cd SN74LVC14APWRSN74LVC14APWR
PC112 IC40C
4
CE0.1u 5 6 R325
/RESET2
56
SN74LVC14APWR
DD[0..63]
DD[0..63]
VCC3 VCC3 SDBK[0..2]
IC3
1 48 MD[0..31] RA[0..25]
LAB/BA /LOE MD[0..31]
DD0 2 47
LB0 LA0 RA6
DD1 3 46 4 5 MD0
LB1 LA1
4 45 3 6 MD1 IC8 IC13 IC20 IC24
GND GND A[0..25]
VCC3 DD2 5 44 2 7 MD2 RA3 23 2 DD48 RA3 23 2 DD32 RA3 23 2 DD16 RA3 23 2 DD0
LB2 LA2 R205 47 A0 DQ0 A0 DQ0 A0 DQ0 A0 DQ0
DD3 6 43 1 8 MD3 A15 SDBK0 RA4 24 4 DD49 RA4 24 4 DD33 RA4 24 4 DD17 RA4 24 4 DD1
LB3 LA3 A1 DQ1 A1 DQ1 A1 DQ1 A1 DQ1
PC1 7 42 EXBV8V330JV RA5 25 5 DD50 RA5 25 5 DD34 RA5 25 5 DD18 RA5 25 5 DD2
VCC VCC RA9 R204 NoMount A2 DQ2 A2 DQ2 A2 DQ2 A2 DQ2
DD4 8 41 4 5 MD4 SDBK1 RA6 26 7 DD51 RA6 26 7 DD35 RA6 26 7 DD19 RA6 26 7 DD3
LB4 LA4 A3 DQ3 A3 DQ3 A3 DQ3 A3 DQ3
CE0.1u DD5 9 40 3 6 MD5 RA7 29 8 DD52 RA7 29 8 DD36 RA7 29 8 DD20 RA7 29 8 DD4
LB5 LA5 R208 47 A4 DQ4 A4 DQ4 A4 DQ4 A4 DQ4
10 39 2 7 MD6 A16 RA8 30 10
A[0..25]
DD53 RA8 30 10 DD37 RA8 30 10 DD21 RA8 30 10 DD5
GND GND A5 DQ5 A5 DQ5 A5 DQ5 A5 DQ5
DD6 11 38 1 8 MD7 RA9 31 11 DD54 RA9 31 11 DD38 RA9 31 11 DD22 RA9 31 11 DD6
LB6 LA6 R207 NoMount A6 DQ6 A6 DQ6 A6 DQ6 A6 DQ6
DD7 12 37 EXBV8V330JV SDBK2 RA10 32 13 DD55 RA10 32 13 DD39 RA10 32 13 DD23 RA10 32 13 DD7
LB7 LA7 RA11 A7 DQ7 A7 DQ7 A7 DQ7 A7 DQ7
VCC3 DD8 13 36 4 5 MD8 RA11 33 42 DD56 RA11 33 42 DD40 RA11 33 42 DD24 RA11 33 42 DD8
HB0 HA0 R206 47 A8 DQ8 A8 DQ8 A8 DQ8 A8 DQ8
DD9 14 35 3 6 MD9 A17 RA12 34 44 DD57 RA12 34 44 DD41 RA12 34 44 DD25 RA12 34 44 DD9
HB1 HA1 A9 DQ9 A9 DQ9 A9 DQ9 A9 DQ9
PC11 15 34 2 7 MD10 RA13 22 45 DD58 RA13 22 45 DD42 RA13 22 45 DD26 RA13 22 45 DD10
GND GND A10 DQ10 A10 DQ10 A10 DQ10 A10 DQ10
DD10 16 33 1 8 MD11 RA14 35 47 DD59 RA14 35 47 DD43 RA14 35 47 DD27 RA14 35 47 DD11
HB2 HA2 A11 DQ11 A11 DQ11 A11 DQ11 A11 DQ11
CE0.1u DD11 17 32 SDBK0 36 48 DD60 SDBK0 36 48 DD44 SDBK0 36 48 DD28 SDBK0 36 48 DD12
HB3 HA3 EXBV8V330JV A12 DQ12 A12 DQ12 A12 DQ12 A12 DQ12
18 31 SDBK1 21 50 DD61 SDBK1 21 50 DD45 SDBK1 21 50 DD29 SDBK1 21 50 DD13
VCC VCC RA18 BA1 DQ13 BA1 DQ13 BA1 DQ13 BA1 DQ13
DD12 19 30 4 5 MD12 SDBK2 20 51 DD62 SDBK2 20 51 DD46 SDBK2 20 51 DD30 SDBK2 20 51 DD14
HB4 HA4 BA0 DQ14 BA0 DQ14 BA0 DQ14 BA0 DQ14
DD13 20 29 3 6 MD13 53 DD63 53 DD47 53 DD31 53 DD15
HB5 HA5 DQ15 DQ15 DQ15 DQ15
21 28 2 7 MD14 /RAS 18 /RAS 18 /RAS 18 /RAS 18
GND GND /RAS RAS RAS RAS RAS
DD14 22 27 1 8 MD15 /RD 17 /RD 17 /RD 17 /RD 17
HB6 HA6 /RD CAS CAS CAS CAS
DD15 23 26 /WR 16 40 /WR 16 40 /WR 16 40 /WR 16 40
HB7 HA7 EXBV8V330JV /WR WE NC WE NC WE NC WE NC
/WR2 24 25 /CS3 19 19 19 19
HAB/BA /HOE /CS3 CS CS CS CS
VCC3 DQM7 39 39 39 39
R202 DQM7 DQMH DQM5 DQMH DQM3 DQMH DQM1 DQMH
SN74LVCH16245ADGG DQM6 15 15 15 15
DQM6 DQML DQM4 DQML DQM2 DQML DQM0 DQML
10K
VCC3 VCC3 CKE 37 CKE 37 CKE 37 CKE 37
/GATE1 CKE CKE CKE CKE CKE
IC9 38 VCC3 38 VCC3 38 VCC3 38 VCC3
CLK120_1 CLK CLK CLK CLK
1 48
LAB/BA /LOE
DD16 2 47 28 1 28 1 28 1 28 1
LB0 LA0 RA21 VSS VDD VSS VDD VSS VDD VSS VDD
DD17 3 46 4 5 MD16 41 14 41 14 41 14 41 14
LB1 LA1 VSS VDD VSS VDD VSS VDD VSS VDD
4 45 3 6 MD17 54 27 54 27 54 27 54 27
GND GND VSS VDD VSS VDD VSS VDD VSS VDD
VCC3 DD18 5 44 2 7 MD18 6 3 6 3 6 3 6 3
LB2 LA2 VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ
DD19 6 43 1 8 MD19 12 9 12 9 12 9 12 9
PC20 7 42 EXBV8V560JV 46 43 46 43 46 43 46 43
VCC VCC RA26 VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ VSSQ VDDQ
DD20 8 41 4 5 MD20 52 49 52 49 52 49 52 49
CE0.1u DD21 9 40 3 6 MD21
LB5 LA5
10 39 2 7 MD22 MT48LC16M16A2P-7E MT48LC16M16A2P-7E MT48LC16M16A2P-7E MT48LC16M16A2P-7E
GND GND
DD22 11 38 1 8 MD23
LB6 LA6
DD23 12 37 EXBV8V560JV
LB7 LA7 RA30
VCC3 DD24 13 36 4 5 MD24
HB0 HA0 CLK120_2
DD25 14 35 3 6 MD25 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
HB1 HA1
PC25 15 34 2 7 MD26
GND GND
DD26 16 33 1 8 MD27
HB2 HA2
CE0.1u DD27 17 32
HB3 HA3 EXBV8V560JV PC76 PC75 PC74 PC73 PC85 PC86
18 31
VCC VCC RA34 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
DD28 19 30 4 5 MD28
HB4 HA4
DD29 20 29 3 6 MD29 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
HB5 HA5
21 28 2 7 MD30
GND GND
P
P
P
DD30 22 27 1 8 MD31 + + + VCC3
HB6 HA6
DD31 23 26
HB7 HA7 EXBV8V560JV PC15 PC14 PC13 PC12 PC23 PC24 PC33 PC32 PC31 PC28 PC46 PC47 PC55 PC54 PC53 PC52 PC65 PC66
P
24 25 C22 C23 C24 +
M
M
HAB/BA /HOE
DD[0..63] 10u_16V
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
10u_16V
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
10u_16V M CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
SN74LVCH16245ADGG C29
M
10u_16V
/WR2
/WR2
RA[0..25]
2-6
MA[0..25]
MA[0..25]
VCC3 VCC3
IC23
FL45
1 48 DB[0..15] VCC3 VCC_1.5
LAB/BA /LOE DB[0..15]
VCC3 VCC3 VCC3 DD0 2 47
LB0 LA0 RA68 NoMount
IC12 DD1 3 46 4 5 DB0 DB0 C46
LB1 LA1 TP286
1 48 PC68 4 45 3 6 DB1 DB1 NoMount
LAB/BA /LOE GND GND TP277
15
42
64
2
12
40
13
6
RA0 2 47 DD2 5 44 2 7 DB2 DB2 IC47 CN21

LB0 LA0 RA38 LB2 LA2 TP287
RA1 3 46 4 5 MA0 MA0 CE0.1u DD3 6 43 1 8 DB3 DB3 DB0 24 5 1
LB1 LA1 TP250 LB3 LA3 TP278 D0 VBUS FL46 VCC
VCC3 4 45 3 6 MA1 7 42 EXBV8V330JV DB4 DB1 25 3 4 1 2
VIF
VIF
VIF
GND GND VCC VCC RA69 TP288 D1/AD1 DM -Data

VDD
RA2 5 44 2 7 MA2 MA19 DD4 8 41 4 5 DB4 DB5 DB2 26 3

LB2 LA2 TP258 LB4 LA4 TP279 D2/AD2 +Data
PC36 RA3 6 43 1 8 MA3 DD5 9 40 3 6 DB5 DB6 DB3 27 4 3 2 4
LB3 LA3 LB5 LA5 TP289 D3/AD3 DP Ground
AFED33V
AFEA33V
AFED15V
AFEA15V
7 42 EXBV8V680JV MA20 VCC3 10 39 2 7 DB6 DB7 DB4 28 43 5A

VCC VCC RA42 TP260 GND GND TP280 D4/AD4 SD0 NoMount CASE1A
CE0.1u RA4 8 41 4 5 MA4 DD6 11 38 1 8 DB7 DB8 DB5 29 44 5B
LB4 LA4 LB6 LA6 TP290 D5/AD5 SD1 CASE1B
RA5 9 40 3 6 MA5 MA21 PC80 DD7 12 37 EXBV8V330JV DB9 DB6 30 45 90Ω±10%
LB5 LA5 TP262 LB7 LA7 RA70 TP281 D6/AD6 SD2
10 39 2 7 MA6 DD8 13 36 4 5 DB8 DB10 DB7 31 46 NoMount
GND GND HB0 HA0 TP291 D7 SD3 FL47
RA6 11 38 1 8 MA7 MA22 CE0.1u DD9 14 35 3 6 DB9 DB11 DB8 32 47 R168
LB6 LA6 TP263 HB1 HA1 TP282 D8 SD4 NoMount
VCC3 RA7 12 37 EXBV8V680JV 15 34 2 7 DB10 DB12 DB9 33 48 NoMount
LB7 LA7 RA48 GND GND TP285 D9 SD5
RA8 13 36 4 5 MA8 MA23 DD10 16 33 1 8 DB11 DB13 DB10 34 49
HB0 HA0 TP264 HB2 HA2 TP283 D10 SD6 R355
PC41 RA9 14 35 3 6 MA9 DD11 17 32 EXBV8V560JV DB14 DB11 35 50 VCC3
HB1 HA1 HB3 HA3 TP292 D11 SD7 NoMount
15 34 2 7 MA10 MA24 18 31 DB15 DB12 36 52
GND GND TP265 VCC VCC RA71 TP284 D12 SOF
CE0.1u RA10 16 33 1 8 MA11 DD12 19 30 4 5 DB12 DB13 37
HB2 HA2 HB4 HA4 D13
RA11 17 32 MA25 DD13 20 29 3 6 DB13 DB14 38
HB3 HA3 EXBV8V680JV T9 HB5 HA5 D14 /INTUSB_1
18 31 21 28 2 7 DB14 DB15 39 57
VCC VCC RA50 GND GND D15 DREQ0 /DREQ1
RA12 19 30 4 5 MA12 DD14 22 27 1 8 DB15 59
HB4 HA4 HB6 HA6 DEND0 R356
RA13 20 29 3 6 MA13 DD15 23 26 EXBV8V560JV VCC3 MA13 18 58
HB5 HA5 HB7 HA7 A1 DACK0
21 28 2 7 MA14 24 25 MA14 19
GND GND HAB/BA /HOE A2 NoMount
RA14 22 27 1 8 MA15 VCC3 MA15 20 62
HB6 HA6 R251 R169 A3 DEND1 DACK1
RA15 23 26 SN74LVCH16245ADGG MA16 21 60
HB7 HA7 EXBV8V680JV NoMount A4 DREQ1 R361
24 25 10K MA17 22 61
HAB/BA /HOE A5 DACK1/DSTB0
MA18 23
/GATE2 T156 A6/ALE NoMount
SN74LVCH16245ADGG 17
MPBUS
/CCS1 56 16
CS TEST
VCC3 VCC3 /USB_WE 55 VCC3 VCC3 VCC3
WR1
VCC3 IC15 /WWE0 54
WR0
P
1 48 /RRD2 53 10 + C33 PC125 PC133

LAB/BA /LOE RD XIN
PC50 RA16 2 47 /INTUSB_0 51 11
LB0 LA0 RA54 /INTUSB_0 INT XOUT
RA17 3 46 4 5 MA16 NoMount NoMount NoMount
M
LB1 LA1
CE0.1u 4 45 3 6 MA17 /RESET1 63
GND GND /RESET1 RST R167
RA18 5 44 2 7 MA18
LB2 LA2
RA19 6 43 1 8 MA19
DGND
AFED33G
AFEA33G
REFRIN
AFEA15G
AFED15G
LB3 LA3 NoMount

7 42 EXBV8V560JV VCC3 VCC3 VCC3
VCC VCC RA56 R166
1
9
8
7
VCC3 RA20 8 41 4 5 MA20 NoMount

41
14
LB4 LA4 NoMount Y6

RA21 9 40 3 6 MA21 PC290 PC291 PC292
LB5 LA5
PC63 10 39 2 7 MA22
GND GND
RA22 11 38 1 8 MA23 NoMount NoMount NoMount
LB6 LA6
CE0.1u RA23 12 37 EXBV8V560JV NoMount
LB7 LA7 RA57 C40 C45
RA24 13 36 4 5 MA24
HB0 HA0 NoMount
RA25 14 35 3 6 MA25 NoMount
HB1 HA1
15 34 2 7 TP266 R357 VCC_1.5 VCC_1.5 VCC_1.5
GND GND /CCS5
16 33 1 8 TP268 NoMount
/CS5 HB2 HA2 /RRD
17 32 EXBV8V560JV R217 56 /RRD2 PC126 PC288 PC289
/RD2 HB3 HA3 /RRD2
18 31
VCC VCC RA59
19 30 4 5 WWE1 R222 56 NoMount NoMount NoMount
/WE1 HB4 HA4 /FPGA_WE
20 29 3 6 TP269 /WWE0
/WE0 HB5 HA5 /WWE0
21 28 2 7 TP244 R224 56 /USB_WE
GND GND /WWR
/WR2 22 27 1 8
HB6 HA6
23 26
/CS1 HB7 HA7 EXBV8V560JV
24 25 /CCS1
HAB/BA /HOE /CCS1
SN74LVCH16245ADGG
VCC3
R171
10K
/F0_INTREQ
/WWE0
/ALT_STATUS
/GATE1
/GATE2
/INTUSB_0
/ALT_RESET
/ALT_DCLK
/ALT_DATA
/ALT_CONF_DONE
/ALT_CONFIG
4
3
2
1
/MTRERR
10K
10K
CROP_ON
/INTDDA
/SERIAL_START
/SRVBRD_RESET
RA72
EXBV8V103JV
5
6
7
8
VCC3 DB[0..15]
DB[0..15]
R277
R276
T75
/SENSOR
DB7
DB6
/PANEL
VCC3
VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3
PC93 PC94 PC95 PC98 PC99 PC111 PC114 PC115
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u VCC3
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
1 75 DB5
/SW0 I/O I/O
GNDIO
GNDIO
1
6
VCCIO2
VCCIO2
2 74 DB4
/SW1 I/O I/O
3 73 DB3 RA74
IO/VCCINT
IO/GNDINT
/SW2 I/O I/O
4 72 DB2 EXBA10E103J
/LED I/O I/O
2
9
3
8
4
7
5
5 71 DB1
10
LCD_RW I/O I/O

6 70 DB0 SW1
LCD_RS I/O I/O
7 69 1 8
LCD_E I/O I/O
8 68 2 7
/LCD_CS I/O I/O
9 67 3 6
VCCIO1 I/O
10 66 4 5
GNDIO I/O
11 65
GNDINT GNDINT
12 64 R134 33 KHS42E
RTC_DATA IO/GCLK0 IC27 IO/GCLK3 CLK60_1
13 63
VCCINT VCCINT
14 EPM240T100C5N 62
RTC_WDATA IO/GCLK1 IO/GCLK2 /RESET1
15 61
RTC_CLK I/O I/O
16 60
RTC_CE I/O GNDIO
17 59
AD_CK I/O VCCIO2 /IRL0
18 58
/AD_CS I/O I/O /IRL1
2-7
19 57
AD_IN I/O I/O /IRL2
T152 20 56
HEAD_SENS I/O I/O /IRL3
21 55 MA21
/PS_SENS I/O I/O
22 54 MA22
TMS I/O
23 53 MA23
TDI I/O
VCC3 24 52 MA24
TCK I/O
25 51 MA25
TDO I/O
R358 R359 MA[0..25]
I/O
I/O
I/O
I/O
I/O
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
IO/GNDINT
I/O
IO/VCCINT
I/O
I/O
I/O
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
I/O
I/O
I/O
I/O
10K MA[0..25]
10K
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
CN16
TCK TP330
1
2
TDO TP331
3
4
TMS TP332
T87
5
/CCS4
6
7
8
/CCS6
/CCS5
/CCS1
TDI TP334
9
/CCS0
/RRD2
10
RESERVE_PORT
41V_Control
53398-10 R360
RB_NIRQ
RB_NRES
10K
/CCS4
/CCS6
/CCS5
/CCS1
AD_OUT
EXT_IN3
EXT_IN2
EXT_IN1
EXT_IN0
EXT_OUT3
EXT_OUT2
EXT_OUT1
EXT_OUT0
R136 150
H_UD
C27
CE100p
R156 150
P_POS
C28
CE100p
VCC
20
IC42
LLAT0 R149 100 2 18 R343 100 FL36 EXCML16A270U LAT0
A1 Y1 LAT0
/ALT_RESET LLAT1 R148 100 3 17 R342 100 FL21 EXCML16A270U LAT1
VCC
/ALT_RESET A2 Y2 LAT1
/RRD LLAT2 R147 100 4 16 R341 100 FL12 EXCML16A270U LAT2
/RRD A3 Y3 LAT2
/FPGA_WE DAC[0..9] LLAT3 R146 100 5 15 R340 100 FL35 EXCML16A270U LAT3
/FPGA_WE DAC[0..9] A4 Y4 LAT3
/CCS5 CCH0 R145 100 6 14 R339 100 FL37 EXCML16A270U CH0
/CCS5 RA53 A5 Y5 CH0
DAC_A0 4 5 DAC0 CCH1 R144 100 7 13 R338 100 FL22 EXCML16A270U
SA_/SWE
SA_/SOE
CH1
A6 Y6 CH1
R68 33 DAC_A1 3 6 DAC1 /RESET2 8 12
CLK60_2 /RESET2 A7 Y7
MD[0..31] DAC_A2 2 7 DAC2 /PS_SENS 9 11
MD[0..31] /PS_SENS A8 Y8
DAC_A3 1 8 DAC3 C241 C240 C239 C238 C237 C236
MA[0..25] 1 VCC
MA[0..25] EXBV8V181JV E1
SA_D[0..15] 19 CE100p
GND
E2
CE100p CE100p CE100p
RA55 PC120
DAC_A4 4 5 DAC4 TC74VHCT541AFT CE100p CE100p
MD6
MD0
MD5
10
DAC_A5 3 6 DAC5 CE0.1u /HRESET
/HRESET
DAC_A6 2 7 DAC6 /P_SIDE_SENS
/P_SIDE_SENS
DAC_A7 1 8 DAC7
SA_D0
SA_D1
SA_D2
SA_D3
SA_D4
SA_D5
SA_D6
SA_D7
SA_D8
SA_D9
SA_D10
SA_D11
SA_D12
SA_D13
SA_D14
SA_D15
MD4
MD3
MD2
MD8
MD13
MD12
MD1
MD7
MD11
SA_A0
SA_A1
SA_A2
SA_A3
SA_A4
SA_A5
SA_A6
SA_A7
SA_A8
SA_A9
VCC3 VCC
SA_A10
SA_A11
SA_A12
EXBV8V181JV
T61
T60
T66
T51
T53
T55
T47
MA18
MA19
20
DAC_A8 R84 180 DAC8 IC41
DAC_A9 R86 180 DAC9 CCH2 R143 100 2 18 R337 100 FL13 EXCML16A270U CH2
A1 Y1 CH2
VCC1.2 CCH3 R142 100 3 17 R336 100 FL20 EXCML16A270U CH3
VCC
A2 Y2 CH3
J13
K12
H2
H1
J2
J1
H16
H15
J15
J16
P2
P1
N2
N1
M2
M1
L2
L1
P3
M4
M3
L4
L3
F6
F3
G6
K5
J4
K4
K1
K2
D6
E6
E5
D3
E4
E3
E2
E1
T3
R3
R6
P6
N7
N6
B4
A3
B3
D4
A6
B6
C2
A5
C5
C11
D11
B5
C1
A4
NNCHG0 R141 100 4 16 R335 100 FL38 EXCML16A270U NCHG0
RA58 A3 Y3 NCHG0
DACLAT0 4 5 DAC_LAT0 NNCHG1 R140 100 5 15 R334 100 FL23 EXCML16A270U NCHG1
DAC_LAT0 A4 Y4 NCHG1
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
GND
CLK0
CLK1
CLK2
CLK3
CLK5
CLK6
CLK7
MSEL0
MSEL1
G9 D5 MD10 DACLAT3 1 8 DAC_LAT3 8 12
VCCINT I/O DAC_LAT3 A7 Y7
H7 B7 MD15 9 11 VCC
VCCINT I/O EXBV8V181JV A8 Y8
I/O CLKUSR
H10 C4 MD9 C235 C234 C233 C232 C231 C230
VCCINT I/O
J7 C6 MD14 1
VCCINT I/O E1 PC119
B1 N4 R223 180 /DAC_RESET 19 CE100p
GND
VCCIO1 NC /DAC_RESET E2 CE0.1u
G3 P15 NNCHG3 CE100p CE100p CE100p
VCCIO1 I/O T35
K3 P14 NNCHG2 TC74VHCT541AFT CE100p CE100p
10
VCCIO1 I/O
R1 P13 NNCHG1
VCCIO1 I/O
A2 P12 NNCHG0
VCCIO2 I/O
A15 C12 MA20 VCC3
VCCIO2 I/O
C10 D13 MA22 NNCHG[0..3] IC35 FL34
VCCIO2 I/O R126 R295 10
C7 D10 MA17 SI_B0 1 2 EXCML16A270U SI0_YB
VCCIO2 I/O 1A 1Y SI0_YB
E10 N3 CCH[0..3] 100 3 TP324
VCCIO2 NC T26 T59 1Z C227 TP341
E7 K13 FL44
VCCIO2 NC R127 R296 10 CE220p
B16 R13 CCH3 SI_A0 7 6 EXCML16A270U SI0_ZB
VCCIO3 I/O 2A 2Y SI0_ZB
G14 T13 CCH2 100 5 FL32
VCCIO3 I/O 2Z R272 10
K14 R12 CCH1 EXCML16A270U SI0_YA
VCCIO3 I/O R125 SI0_YA
R16 T12 CCH0 SCK0 9 10 TP322
VCCIO3 I/O 3A 3Y C219 TP339
M10 C14 MD30 100 11 FL42
VCCIO4 I/O 3Z R271 10 CE220p
M7 B12 MD25 VCC1.2 EXCML16A270U SI0_ZA
VCCIO4 I/O R214 SI0_ZA
P7 K8 VCC3 15 14 FL33
VCCIO4 NC 4A 4Y R270 10
P10 B10 MD21 VCC3 13 EXCML16A270U SCK0_YB
VCCIO4 I/O NoMount PC233 4Z SCK0_YB
T2 A7 MD16 4 16 TP323
VCCIO4 I/O PC106 G VCC3 C218 TP340
T15 A11 MD22 NoMount 12 8 FL43
VCCIO4 I/O CE0.1u G GND R269 10 CE220p
M5 K7 T36 EXCML16A270U SCK0_ZB
VCCA_PLL1 NC SCK0_ZB
L6 C13 MA21 HD151031FPEL ET FL31
VCCD_PLL1 I/O R293 10
E12 D8 MA16 EXCML16A270U SCK0_YA
VCCA_PLL2 I/O SCK0_YA
F11 D14 MD31 TP321

VCCD_PLL2 I/O C226 TP338
A1 A13 MD26 FL41
GND I/O R294 10 CE220p
A16 K6 EXCML16A270U SCK0_ZA
GND NC T27 SCK0_ZA
B2 B13 MD27 VCC3
GND I/O
B15 B11 MD23 IC34 FL28
GND I/O R123 R291 10
C8 IC16 A8 MD17 SI_B1 1 2 EXCML16A270U SI1_YB
GND I/O 1A 1Y SI1_YB
C9 A14 MD28 100 3 TP318
GND I/O 1Z C225 TP313
E8 B14 MD29 FL19
GND I/O R124 R292 10 CE220p
E9 EP2C5F256 A9 MD18 SI_A1 7 6 EXCML16A270U SI1_ZB
GND I/O 2A 2Y SI1_ZB
G8 A12 MD24 100 5 FL26
GND I/O 2Z R268 10
H3 B9 MD19 LLAT[0..3] EXCML16A270U SI1_YA
GND I/O R122 SI1_YA
H8 A10 MD20 SCK1 9 10 TP316
GND I/O 3A 3Y C217 TP311
H9 L11 LLAT3 100 11 FL17
GND I/O 3Z R267 10 CE220p
H14 M11 LLAT2 EXCML16A270U SI1_ZA
GND I/O SI1_ZA
J3 N11 LLAT1 VCC3 15 14 FL27
GND I/O 4A 4Y R265 10
J8 P11 LLAT0 VCC1.2 VCC3 13 EXCML16A270U SCK1_YB
GND I/O R218 4Z SCK1_YB
J9 J10 4 16 TP317
GND NC PC105 G VCC3 C216 TP312
J14 R14 SB_/SOE 12 8 FL18
GND I/O NoMount PC244 CE0.1u G GND R266 10 CE220p
K9 T14 SB_/SWE EXCML16A270U SCK1_ZB
GND I/O SCK1_ZB
M8 G15 SB_D13 NoMount HD151031FPEL ET FL25
GND I/O R290 10
M9 F16 SB_D14 EXCML16A270U SCK1_YA
GND I/O SCK1_YA
2-8
P8 G13 SB_D11 TP315
GND I/O C224 TP310
P9 H13 SB_D10 FL16
GND I/O R289 10 CE220p
R2 F15 SB_D15 EXCML16A270U SCK1_ZA
GND I/O SCK1_ZA
R15 G16 SB_D12 VCC3
GND I/O
T1 H11 SB_D5 IC33 FL5
GND I/O R120 100 R287 10
VCC3 T16 G10 SB_D6 SI_B2 1 2 EXCML16A270U SI2_YB
GND I/O 1A 1Y SI2_YB
L5 H12 SB_D8 3 TP301
GND_PLL1 I/O 1Z C223 TP308
N5 G11 SB_D7 FL10
GND_PLL1 I/O R121 100 R288 10 CE220p
D12 G12 SB_D9 SI_A2 7 6 EXCML16A270U SI2_ZB
GND_PLL2 I/O 2A 2Y SI2_ZB
R210 R209 F12 K16 SB_D0 5 FL3
GND_PLL2 I/O 2Z R264 10
10K 10K M6 J12 SB_D2 EXCML16A270U SI2_YA
GNDA_PLL1 I/O R119 100 SI2_YA
E11 K15 SB_D1 SCK2 9 10 TP299
GNDA_PLL2 I/O 3A 3Y C215 TP306
M13 J11 SB_D4 11 FL8
nSTATUS I/O 3Z R263 10 CE220p
T44 F2 K11 SB_D3 EXCML16A270U SI2_ZA
TCK I/O SI2_ZA
T30 G1 L9 /DAC_RST VCC3 15 14 FL4
TMS I/O R216 4A 4Y R262 10
T32 G2 J6 VCC3 13 EXCML16A270U SCK2_YB
TDO NC T37 4Z SCK2_YB
T39 H5 H6 1.0K 4 16 TP300
TDI NC T28 G VCC3 C214 TP307
F1 G4 PC104 12 8 FL9
DATA0 NC T33 G GND R261 10 CE220p
F14 CE0.1u EXCML16A270U SCK2_ZB
NC T67 SCK2_ZB
R211 HD151031FPEL ET FL2
R285 10
10K EXCML16A270U SCK2_YA
DCLK
CONF_DONE
nCONFIG
nCE
I/O ASDO
I/O nCEO
I/O nCSO
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
NC
NC
NC
NC
NC
NC
NC
NC
NC
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O INIT_DONE
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O
I/O PLL2_OUTp
I/O
I/O
I/O
I/O
I/O
I/O
SCK2_YA
TP298
C222 TP305
FL7
J5
F4
P4
P5
F5
F9
F8
F7
T4
T5
T6
T7
L7
L8
T8
T9
C3
B8
R4
R5
R7
R8
R9
R286 10 CE220p
H4
G5
G7
D1
D2
D7
D9
N8
N9
F10
F13
P16
L13
E13
E15
L10
T10
T11
L14
L12
L15
L16
E14
E16
C15
C16
R10
R11
N14
K10
N10
N12
N13
N15
N16
D16
D15
EXCML16A270U SCK2_ZA
M14
M12
M16
M15
SCK2_ZA
DDA_CLK VCC3
DDA_CLK R225 33
DDA_StoM IC32 FL1
DDA_StoM R117 100 R283 10
DDA_MtoS SI_B3 1 2 EXCML16A270U SI3_YB
DDA_MtoS 1A 1Y SI3_YB
T46
T40
T56
T64
T69
T34
T54
T57
T63
T68
T45
T62
T65
T42
/F0_INTREQ C209 3 TP297
/F0_INTREQ CE100p 1Z C221 TP304
FL6
SB_A0
SB_A1
SB_A2
SB_A3
SB_A4
SB_A5
SB_A9
SB_A8
SB_A6
SB_A10
SB_A7
SB_A11
SB_A12
ENC_PHB
ENC_PHA
R118 100 R284 10 CE220p
/ALT_DCLK PSAVE SI_A3 7 6 EXCML16A270U SI3_ZB
PSAVE 2A 2Y SI3_ZB
/ALT_CONF_DONE SB_A[0..12] 5 FL30
SI_B0
SI_B1
SI_B2
SI_B3
2Z R260 10
/ALT_CONFIG EXCML16A270U
/ALT_STATUS
/ALT_DATA
SI_A0
SI_A1
SI_A2
SI_A3
SI3_YA
R116 100 SI3_YA
SI_B[0..3] SCK3 9 10 TP320
SCK0
SCK1
SCK2
SCK3
3A 3Y C213 TP337
SI_A[0..3] 11 FL40
3Z R259 10 CE220p
SCK[0..3] EXCML16A270U
DACLAT0
DACLAT1
DACLAT2
DACLAT3
SI3_ZA
SI3_ZA
VCC3 15 14 FL24
4A 4Y R257 10
DACLAT[0..3] VCC3 13 EXCML16A270U
DAC_A0
DAC_A1
DAC_A2
DAC_A3
DAC_A4
DAC_A5
DAC_A6
DAC_A7
DAC_A8
DAC_A9
SCK3_YB
4Z SCK3_YB
VCC3 4 16 TP314
G VCC3 C212 TP309
DAC_A[0..9] PC103 12 8 FL15
G GND R258 10 CE220p
SA_A[0..12] PC69 PC64 PC48 PC45 PC44 PC43 PC42 CE0.1u EXCML16A270U SCK3_ZB
SCK3_ZB
SB_D[0..15] HD151031FPEL ET FL29
R281 10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u EXCML16A270U SCK3_YA
ENC_PHB SCK3_YA
TP319
ENC_PHA C220 TP336
IC10 IC28 PC238 PC237 PC236 PC232 PC231 PC72 PC70 FL39
R282 10 CE220p
SA_D0 7 5 SA_A0 SB_D0 7 5 SB_A0 EXCML16A270U SCK3_ZA
/ALT_STATUS I/O1 A0 I/O1 A0 SCK3_ZA
SA_D1 8 4 SA_A1 SB_D1 8 4 SB_A1 VCC1.2 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
/ALT_DATA I/O2 A1 I/O2 A1
SA_D2 9 3 SA_A2 SB_D2 9 3 SB_A2
/ALT_DCLK I/O3 A2 I/O3 A2
SA_D3 10 2 SA_A3 SB_D3 10 2 SB_A3 PC234 PC240 PC243 PC71 PC247 PC246 PC245 PC242 PC241 PC239
/ALT_CONF_DONE I/O4 A3 I/O4 A3
SA_D4 13 1 SA_A4 SB_D4 13 1 SB_A4
/ALT_CONFIG I/O5 A4 I/O5 A4
SA_D5 14 44 SA_A5 SB_D5 14 44 SB_A5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
I/O6 A5 I/O6 A5
SA_D6 15 43 SA_A6 SB_D6 15 43 SB_A6
I/O7 A6 I/O7 A6
SA_D7 16 42 SA_A7 SB_D7 16 42 SB_A7
I/O8 A7 I/O8 A7
SA_D8 29 27 SA_A8 SB_D8 29 27 SB_A8
I/O9 A8 I/O9 A8
SA_D9 30 26 SA_A9 SB_D9 30 26 SB_A9
I/O10 A9 I/O10 A9
SA_D10 31 25 SA_A10 SB_D10 31 25 SB_A10
I/O11 A10 I/O11 A10
SA_D11 32 24 SA_A11 SB_D11 32 24 SB_A11
I/O12 A11 I/O12 A11
SA_D12 35 21 SA_A12 SB_D12 35 21 SB_A12
I/O13 A12 I/O13 A12
SA_D13 36 20 SB_D13 36 20
I/O14 A13 I/O14 A13
SA_D14 37 19 SB_D14 37 19
I/O15 A14 I/O15 A14
SA_D15 38 18 SB_D15 38 18
I/O16 A15 I/O16 A15
T24 22 T73 22
NC NC
23 23
R41 NC R112 NC
SA_/SWE 17 28 SB_/SWE 17 28
WE NC WE NC
0 0
T23 6 11 VCC3 T72 6 11 VCC3
CE VCC CE VCC
33 33
R36 VCC R100 VCC
SA_/SOE 41 SB_/SOE 41
OE PC34 OE PC84
0 0
40 12 CE0.1u 40 12 CE0.1u
BHE VSS BHE VSS
39 34 39 34
BLE VSS BLE VSS
CY7C1021CV33-12ZXC CY7C1021CV33-12ZXC
VCC
VCC
TP335
5
6
7
8
RA80
PC128 EXBV8V103JV R371
CE0.1u NoMount
VCC C255 C254 C253 C252 CN23
4
3
2
1
IC11
1
20
RTC_WDATA 12 13 RTC_DATA IC45 CE100p CE100p CE100p CE100p
RTC_WDATA DI DO RTC_DATA RA82 2
RTC_CLK 2 EXT_OUT0 2 18 4 5 TP351
RTC_CLK CLK EXT_OUT0 A1 Y1 3
RTC_CE 7 10 EXT_OUT1 3 17 3 6 TP344
VCC
RTC_CE CE /INT EXT_OUT1 A2 Y2 4
3 EXT_OUT2 4 16 2 7
R59 FOUT EXT_OUT2 A3 Y3 5
VCC3 D2 1SS355 EXT_OUT3 5 15 1 8 TP348 TP217
10K EXT_OUT3 A4 Y4 6
A K 1 6 14 TP343 CN1
CR2032-RTC BACKUP NC A5 Y5 EXBV8V330JV 7
4 7 13 TP1 ENV_TH
HOLDER BATTERY BCR20V4 NC A6 Y6 8 1
8 8 12
R37 NC A7 Y7 2 Reserve
BT1 1 2 A K 6 9 9 11 MD-S8100-90
VDD NC A8 Y8
10K PC27 14 53398-02
NC RA81
D3 1SS355 1 4 5
E1
CE0.1u 11 5 19 3 6
GND
GND TEST PC293 E2
2 7 VCC
RX-4045SA VCC3 CE0.1u TC74VHCT541AFT 1 8 VCC
10
R61
CN11 CN5
EXBV8V330JV NoMount
20
IC209 C248 C249 C250 C251 TP234
(0) 1 1
EXT_IN0 18 2 TP345
EXT_IN0 Y1 A1 2 2
EXT_IN1 17 3 CE100p CE100p CE100p CE100p TP350
VCC
EXT_IN1 Y2 A2 3 3 PRINT ORG Sensor
EXT_IN2 16 4 TP349
EXT_IN2 Y3 A3 4 4
EXT_IN3 15 5 TP347
EXT_IN3 Y4 A4 5
AD_OUT 14 6 53398-04
AD_OUT Y5 A5 R172 150 6
P_POS 13 7 PINCHPOS
P_POS Y6 A6
H_UD 12 8 HEAD_UD NoMount
H_UD Y7 A7 HEAD_UD
11 9 (MD-S6100-90)
RRXD2 Y8 A8 R170 150
VCC TP247
1 C48 C49 R17 CN9
R215 E1 CE100p CE100p
19 1.0K
GND
10K E2 1
R133 2
HEAD_TH1 HD74LVC541AT Reserve
10
HEAD_TH1 3
33
PC101 VCC 53014-03
CE1.0u
STATUS0
1
6
RA23
R135 STATUS1
HEAD_TH2 TP231
HEAD_TH2 EXBA10E103J
CN6
TP4
TP5
TP6
TP7
TP8
33
2
9
3
8
4
7
5
PC107 PC102 RXD2 PC18 C202 C203 C204 C205
10
CE1.0u CE0.1u CE0.1u 1
IC38 VCC VCC3 Maintenance_Cover_SW
2
1 20 CE100p CE100p CE100p CE100p

CH0 VCC RA16
20
2 IC6 4 5 53014-02
R137 CH1
P_SIDE 3 14 DBB0 18 2 PRINT_CARRIAGE_ORG 3 6
P_SIDE CH2 DO Y1 A1
33 4 15 DBB1 17 3 MAINTENANCECOVER_L 2 7
VCC
PC110 CH3 SARS Y2 A2
5 DBB2 16 4 FRONT_COVER 1 8
CE1.0u CH4 Y3 A3
6 DBB3 15 5 MAINTENANCE_COVER R
CH5 Y4 A4 EXBV8V330JV
7 12 DBB4 14 6 REAR_PAPER TP233 CN7
CH6 REF Y5 A5
8 11 DB[0..15] DBB5 13 7 FRONT_PAPER
R154 CH7 AGND DB[0..15] Y6 A6 RA17 1
CROPMARK 9 DBB6 12 8 CUTTING_CARRIAGE_ORG 4 5 PAPER REAR Sensor
COM RA201 Y7 A7 2
33 10 DB0 4 5 DBB0 DBB7 11 9 PINCH_ROLL_U/D 3 6 TP232
PC113 DGND Y8 A8 3
/AD_CS 18 DB1 3 6 DBB1 2 7
CE1.0u /AD_CS CS 4
VCC DB2 2 7 DBB2 1 1 8
R157 10K_1% E1 5
AD_CK 16 19 DB3 1 8 DBB3 19 PAPER FRONT Sensor
GND
AD_CK CLK NC E2 EXBV8V330JV 6
AD_IN 17 C201 C208 C207 C206
R158 AD_IN DI EXBV8V560JV
ENV_TH 13 HD74LVC541AT 53398-06
10
SE
33 CE100p CE100p CE100p CE100p
PC117 RA202
TLC0838CPW DB4 4 5 DBB4
CE1.0u DB5 3 6 DBB5
DB6 2 7 DBB6
DB7 1 8 DBB7 CN4
41V_SENSE R161 TP218
2-9
41V_SENSE EXBV8V560JV 1
33 /SENSOR 2
PC122 CUT_ORG_Sensor
CE1.0u 3
53398-03
DBB[0..7]
VCC3
1
6
RA12
EXBA10E103J
TP243
2
9
3
8
4
7
5
VCC VCC CN8

10
PC16 CN3 VCC

CE0.1u 1
VCC
1 R203 2
TP201 CN10 TP246
2 3
20
IC4 TP211 10K TP253
RA2 3 1 TP245 4
/SW2 2 18 4 5 TP202 TP252
/SW2 A1 Y1 4 2 5
LCD_RS 3 17 3 6 TP220 RXD2 TP251 CROPMARK TP242
VCC
LCD_RS A2 Y2 5 3 6
LCD_RW 4 16 2 7 TP203 TP249 To Monitor Serial
LCD_RW A3 Y3 6 TXD2 4 7
LCD_E 5 15 1 8 TP212 TP248 PINCHPOS TP241
LCD_E A4 Y4 7 5 8
/LCD_CS 6 14 TP221 IC48A IC48C CROP_ON TP240
/LCD_CS A5 Y5 EXBV8V330JV 8 CROP_ON 9
/LED 7 13 TP213 53398-05 /SERIAL_START TP239
/LED A6 Y6 9 /SERIAL_START 10
/SW0 8 12 TP204 2 1 6 5 /SRVBRD_RESET TP238
/SW0 A7 Y7 10 /INTDDA /SRVBRD_RESET 11
/SW1 9 11 TP214 /MTRERR TP237
/SW1 A8 Y8 11 /MTRERR 12
TP205 MAINTENANCECOVER_L TP236
12 To PANEL BOARD SN74LVC14APWR SN74LVC14APWR 13
1 TP215 RESERVE_PORT TP235
E1 13 RESERVE_PORT 14
19 TP206 IC48B IC48D To SERVO BOARD
GND
E2 14 15
TP222 /INTDDA TP230
RA5 15 R24 33 16
TC74VHCT541AFT 4 5 TP223 3 4 9 8 DDA_MtoS TP229
10
16 DDA_MtoS 17
3 6 DDA_StoM TP228
17 DDA_StoM 18
2 7 TP207 C7
18 19
1 8 CE100p SN74LVC14APWR SN74LVC14APWR /Cmd_HS_MtoS TP227
PC17 19 /Cmd_HS_MtoS 20
TP208 /Cmd_HS_StoM TP226
CE0.1u EXBV8V330JV 20 /Cmd_HS_StoM 21
VCC3 VCC3 Cmd_MtoS TP225
21 Cmd_MtoS 22
DBB[0..7] TP209 Cmd_StoM TP224
RA4 22 Cmd_StoM 23
20
IC5 TP216
EXBV8V330JV 23 PC137 C2 R11 33 24
DBB7 18 2 4 5 TP210 TP219
B0 A0 24 CE0.1u CE100p 25
DBB6 17 3 3 6
VCC
B1 A1
DBB5 16 4 2 7 00 6232 124 015 800+ VCC3 00 6232 125 015 800+
B2 A2
DBB4 15 5 1 8
B3 A3
14
DBB3 14 6 4 5 IC48E
B4 A4 IC48F
DBB2 13 7 3 6
B5 A5 R9
DBB1 12 8 2 7 11 10 13 12 DDA_CLK
B6 A6 DDA_CLK
DBB0 11 9 1 8
B7 A7 33 SN74LVC14APWR
C1
RA3
7
19 CE100p SN74LVC14APWR
E EXBV8V330JV
1
GND
DIR
SN74LVC245APWR
10
/PANEL
/PANEL
/WWR
/WWR
/HRESET
/HRESET
R13 33
DAC[0..9] VHV0 VHV0 CN17
DAC[0..9]
+41V IC22
1
CN19 VHV0 DAC0 4 22
D0 VCC45 2
2
F2 DAC1 3 PC131 COM0
4 D1 3
P
DAC2 2 3 TR13 CE0.1u GND
3 D2 2SC2873
+ C25 4
DAC3 1 20 PC257 COM0
2 01543.15DR D3 NPNB 22u_50V 5
1
DAC4 30 18 CE0.1u GND
M
1 D4 FB 6
2
VHV1 DAC5 29 16 COM0
D5 PNPB R106 R110 7
P
P
B4P-VH PC130 + C43 PC129 + C42 F1 DAC6 28 3 TR14 GND
D6 2SC4131 8
DAC7 27 24 1ohm 510 COM0
D7 VCC5 9
1
CE0.1u 220u_50V CE0.1u 220u_50V DAC8 26 GND
M
M
01543.15DR D8 R115 10
DAC9 25 COM0 COM3
D9 43 11
9 GND
DP 12
DAC_LAT0 5 11 VCC3 ENC_PH_A
DAC_LAT0 LAT DP 13
/DAC_RESET 6 12 VCC
/DAC_RESET RST DP 14
13 ENC_PH_B
DP 15
23 15 GND
TEST DP R101 R103 16
17 HEAD_TH1
DP 43 4.7 HEAD_TH1 17
T49 19 GND
DP 18
1
T147 8 21 PC61 LAT0
DAOUT DP CE0.1u R96 R98 TR10 LAT0 19
VCC 7 3 GND
GND5 2SA1746 20
10 10 510 CH0
GND45 CH0 21
2
14 C17 GND
VOUTGND 22
P
1
+ CE0.022u HS2 NCHG0
TR9 NCHG0 23
CN22 IC,E09A54RA 3 GND
C16 C18 C19 2SA1213 24
SCK3_YA
M
220u_16V CE0.1u CE0.01u 1 SCK3_YA 25
2
SCK3_ZA
2 SCK3_ZA 26
SI3_YA
3 SI3_YA 27
SI3_ZA
4 SI3_ZA 28
IC21 HEAT-SINK SCK0_YA
SCK0_YA 29
B04B-XASK-1 DAC0 4 22 SCK0_ZA
D0 VCC45 SCK0_ZA 30
3
2
DAC1 3 SI0_YA
D1 TR5 SI0_YA 31
2 DAC2 2 3 SI0_ZA
41V_Control Q1 D2 2SC2873 PC235 SI0_ZA 32
DAC3 1 20 SCK0_YB
DTD113EK D3 NPNB SCK0_YB 33
1
DAC4 30 18 CE0.1u SCK0_ZB
D4 FB SCK0_ZB 34
1
DAC5 29 16 SI0_YB
D5 PNPB R75 R78 TR6 SI0_YB 35
DAC6 28 3 SI0_ZB
D6 2SC4131 SI0_ZB 36
DAC7 27 24 1ohm 510
D7 VCC5
1
DAC8 26 VCC 36FMN-BTK
D8 R90
DAC9 25 COM1
D9 43
9
DP PC136
DAC_LAT1 5 11 VCC3 CN15
DAC_LAT1 LAT DP CE0.1u
6 12 VHV1
RST DP 1
13
DP 2
23 15 GND
TEST DP R56 R66 PC121 3
17 COM1
DP 43 4.7 CE0.1u 4
T48 19 GND
DP 5
1
8 21 PC60 COM1
DAOUT DP CE0.1u R38 R198 TR1 6
7 3 GND
GND5 2SA1746 7
10 10 510 COM1
GND45 8
2
14 C9 GND
VOUTGND 9
1
VCC D4 CE0.022u COM1

TR3 10
K A IC,E09A54RA 3 GND
2SA1213 VCC3 11
VCC3 COM3
R344 NoMount 12
2
1SS355 GND
13
VCC3 C13 TP11 T58 VHV1 (10K) P_SIDE
R81 P_SIDE 14
CE0.33u IC19 PQ070XZ1HZ VCC1.55 IC26 HEAD_UD
1.0K HEAD_UD 15
1 3 DAC0 4 22 /P_SIDE_SENS
VIN VO D0 VCC45 /P_SIDE_SENS 16
2
PC51 IC14 RN5VD29AA-TR TP267 DAC1 3 HEAD_SENS
D1 HEAD_SENS 17
P
P
CE0.1u 2 1 2 4 R220 + R87 DAC2 2 3 TR4 HEAD_TH2
GND
VDD OUT VC VADJ 120_1% C12 PC59 10K D2 + C26 HEAD_TH2 18
DAC3 1 20 2SC2873 PC230 GND
100u_25V D3 NPNB 22u_50V 19
5
1
3 5 CE0.1u DAC4 30 18 CE0.1u LAT1
M
M
NC
GND Cd D4 FB LAT1 20
2
DAC5 29 16 VCC3 GND
D5 PNPB R58 R50 21
4
C11 DAC6 28 3 TR2 CH1
CE0.01u R219 D6 CH1 22
DAC7 27 24 510 2SC4131 R176 GND
D7 VCC5 1ohm 23
1
120_1% DAC8 26 0 NCHG1
D8 NCHG1 24
DAC9 25 R199 COM2 VCC3
D9 25
9 43 GND
DP R177 26
DAC_LAT2 5 11 VCC3 SCK3_ZB
R212 DAC_LAT2 LAT DP NoMount SCK3_ZB 27
6 12 SCK3_YB
1.0K_1% RST DP SCK3_YB 28
13 SCK1_ZA
DP SCK1_ZA 29
23 15 SCK1_YA
2-10
TEST DP SCK1_YA 30
17 R77 R67 SI1_ZA
DP SI1_ZA 31
T71 19 43 4.7 SI1_YA
DP SI1_YA 32
1
8 21 SCK1_ZB
DAOUT DP PC82 R92 R88 TR7 SCK1_ZB 33
7 3 SCK1_YB
GND5 CE0.1u 2SA1746 SCK1_YB 34
VCC3 D202 10 510 HS3 SI1_ZB
GND45 10 SI1_ZB 35
2
K A 14 SI1_YB
VOUTGND SI1_YB 36
1
C10
NoMount IC,E09A54RA 3 CE0.022u 36FMN-BTK
TP12 T155
2
IC205 VCC_1.5 TR8

1 3 2SA1213 HEAT-SINK
VCC OUT
CN14
P
2 FIN + R331 IC25
N.C. GND C34 PC284 1
NoMount DAC0 4 22
NoMount NoMount D0 VCC45 2
2
NoMount DAC1 3 COM2
M
D1 3
DAC2 2 3 TR12 GND
D2 4
DAC3 1 20 2SC2873 PC249 COM2
D3 NPNB 5
1
DAC4 30 18 CE0.1u GND

D4 FB 6
2
DAC5 29 16 COM2
D5 PNPB R102 R99 TR11 7
DAC6 28 3 GND
D6 2SC4131 8
VCC3 D203 DAC7 27 24 1ohm 510 COM2
D7 VCC5 9
1
K A DAC8 26 GND
D8 10
DAC9 25 R97 COM3 COM3
D9 11
1SS355 9 43 GND
DP 12
TP27 T158 DAC_LAT3 5 11 VCC3 COM3
DAC_LAT3 LAT DP 13
IC49 VCC1.2 6 12 GND
RST DP 14
1 3 13 LAT3
VCC OUT DP LAT3 15
PSAVE 23 15 GND
PSAVE TEST DP R107 16
P
2 FIN + R373 17 R104 CH3
N.C. GND C47 PC294 10K DP 43 CH3 17
T70 19 4.7 GND
220u_6.3V DP 18
1
BD12KA5FP CE0.1u +41V VCC3 8 21 NCHG3
M
R221 DAOUT DP PC81 R128 R114 NCHG3 19
7 3 TR15 GND
GND5 CE0.1u 20
10K 10 2SA1746 VCC LAT2
GND45 10 510 LAT2 21
2
R164 14 C20 GND

VOUTGND 22
1
22K CE0.022u CH2

R324 CH2 23
IC,E09A54RA 3 GND
1.0K 24
41V_SENSE VCC3 NCHG2
41V_SENSE TR16 NCHG2 25
2
VCC D5 GND
R160 2SA1213 26
K A T139 IC40D VCC SI3_YB
SI3_YB 27
14
1.0K SI3_ZB
IC40F R150 R323 SI3_ZB 28
1SS355 SN74LVC14APWR ENC_PHA 8 9 SCK2_YA
ENC_PHA R330 SCK2_YA 29
T146 12 13 100 33 SCK2_ZA
1.0K SCK2_ZA 30
IC208 VCC3 SI2_YA
SN74LVC14APWR C228 SI2_YA 31
3 2 C21 T141 IC40E SI2_ZA
VIN VOUT CE1000p SI2_ZA 32
7
CE0.1u SCK2_YB
R153 R329 SCK2_YB 33
P
R367 + R163 ENC_PHB 10 11 SCK2_ZB
ADJ
120_1% C38 PC123 10K ENC_PHB SCK2_ZB 34
100 33 SI2_YB
100u_25V SI2_YB 35
1
AIC1086PM CE0.1u SI2_ZB
M
SN74LVC14APWR C229 SI2_ZB 36
CE1000p
36FMN-BTK
R370
P
+ C44 120_1%
10u_16V
VCC VHV1 VHV0
M
CN18
R369
120_1% 1
2
3
COM0 COM0
4
COM1 COM1
R366 5
COM2 COM2
270_1% 6
COM3 COM3
7
8
9
53398-09
VCC3 VCC3 VCC3 VCC3
DD[0..63] ND[0..31] NA[0..25]

DD[0..63] PC2 PC19 ND[0..31] PC10 PC26 NA[0..25]
CE0.1u CE0.1u CE0.1u CE0.1u
IC30 RA[0..25] IC31
RA[0..25]
1 48 1 48
LAB/BA /LOE LAB/BA /LOE
DD0 2 47 RA0 2 47
LB0 LA0 LB0 LA0
DD1 3 46 4 5 ND0 RA1 3 46 4 5 NA0
LB1 LA1 LB1 LA1
4 45 3 6 ND1 4 45 3 6 NA1
GND GND GND GND
DD2 5 44 2 7 ND2 RA2 5 44 2 7 NA2
LB2 LA2 LB2 LA2
DD3 6 43 1 8 ND3 RA3 6 43 1 8 NA3
LB3 LA3 LB3 LA3
7 42 RA60 EXBV8V330JV 7 42 RA62 EXBV8V680JV
VCC VCC VCC VCC
DD4 8 41 4 5 ND4 RA4 8 41 4 5 NA4
LB4 LA4 LB4 LA4
DD5 9 40 3 6 ND5 RA5 9 40 3 6 NA5
LB5 LA5 LB5 LA5
10 39 2 7 ND6 10 39 2 7 NA6
GND GND GND GND
DD6 11 38 1 8 ND7 RA6 11 38 1 8 NA7 VCC3
LB6 LA6 LB6 LA6
DD7 12 37 RA64 EXBV8V330JV RA7 12 37 RA66 EXBV8V680JV
LB7 LA7 LB7 LA7
DD8 13 36 4 5 ND8 RA8 13 36 R93 68 NA8
HB0 HA0 HB0 HA0 R213
DD9 14 35 3 6 ND9 RA9 14 35 R129 68 NA9
HB1 HA1 HB1 HA1 10K
15 34 2 7 ND10 15 34
GND GND GND GND
DD10 16 33 1 8 ND11 16 33
HB2 HA2 Cmd_StoM HB2 HA2 RRXD
DD11 17 32 RA73 EXBV8V330JV 17 32
HB3 HA3 HB3 HA3
18 31 18 31
VCC VCC VCC VCC
DD12 19 30 4 5 ND12 19 30 R132 33
HB4 HA4 /BS HB4 HA4 RB_NBS
DD13 20 29 3 6 ND13 20 29 R151 33 /CCS4
HB5 HA5 /CS4 HB5 HA5 /CCS4
21 28 2 7 ND14 21 28 R162 33
GND GND GND GND RB_CKIOB
DD14 22 27 1 8 ND15 22 27
HB6 HA6 CLK120_3 HB6 HA6
DD15 23 26 RA61 EXBV8V330JV 23 26 R179 33
HB7 HA7 /CS6 HB7 HA7 /CCS6
24 25 24 25
/WR HAB/BA /HOE HAB/BA /HOE
SN74LVCH16245ADGG VCC3 SN74LVCH16245ADGG
VCC3
VCC3 R180
10K
PC35
PC78 CE0.1u
/CCS4
CE0.1u
IC37
1 48
LAB/BA /LOE
DD16 2 47
LB0 LA0
DD17 3 46 4 5 ND16
LB1 LA1
4 45 3 6 ND17
GND GND
DD18 5 44 2 7 ND18
LB2 LA2
DD19 6 43 1 8 ND19
LB3 LA3
7 42 RA63 EXBV8V330JV
VCC VCC VCC3
DD20 8 41 4 5 ND20
LB4 LA4
DD21 9 40 3 6 ND21
LB5 LA5 IC44F
10 39 2 7 ND22
GND GND B2
DD22 11 38 1 8 ND23 GND Power Supply
LB6 LA6 B15 VCC3
DD23 12 37 RA65 EXBV8V330JV GND
LB7 LA7 C5 E3
DD24 13 36 4 5 ND24 GND all pin functions are common between VCCIO1
HB0 HA0 C12 G3
DD25 14 35 3 6 ND25 GND 3C5, 3C10, 3C16, 3C25 unless otherwise noted VCCIO1
HB1 HA1 D7 CB28 CB29
15 34 2 7 ND26 GND Place on bottom side under FPGA
GND GND D10 K3 CE0.1u CE22u
DD26 16 33 1 8 ND27 GND VCCIO2
HB2 HA2 E4 M3
DD27 17 32 RA67 EXBV8V330JV GND VCCIO2
HB3 HA3 E13
18 31 GND
VCC VCC G4 P4
HB4 HA4 G13 P7
HB5 HA5 K4 T1
21 28 2 7 ND30 GND VCCIO3 CB30 CB31 CB32 CB33 CB34 Place on bottom side under FPGA
GND GND K13
DD30 22 27 1 8 ND31 GND CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
HB6 HA6 M4 P10
DD31 23 26 RA84 EXBV8V330JV GND VCCIO4
HB7 HA7 M13 P13
24 25 GND VCCIO4
HAB/BA /HOE N7 T16
GND VCCIO4
SN74LVCH16245ADGG N10
GND
P5 K14
GND VCCIO5 CB35 CB36 CB37 CB38 CB39 CB40 CB41
P12 M14
GND VCCIO5 CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE22u CE22u
R2
GND
R15 E14
GND VCCIO6 Place two capacitors at FPGA side oriented to SDRAM
2-11
H7 G14
GND VCCIO6
H8 Place one capacitor on each other side of FPGA
GND
H9 A16
GND VCCIO7
H10 C10
GND VCCIO7
J7 C13
GND VCCIO7
J8
GND
J9 3C5/ A1
GND VCCIO8 CB42 CB43 CB44 CB45
J10 3C16 3C10 C4 Place on bottom side under FPGA
GND VCCIO8 CE0.1u CE0.1u CE0.1u CE0.1u
F6 C7
GND GND IO VCCIO8
F10
GND GND IO
J11
GND GND IO
K8 VCCC1.2
GND GND IO
G11
GND IO IO
K6
GND IO IO
K12 G6
GND IO IO VCCINT CB46 CB47 CB48 CB49
VCC3 D10 L9 G7
L4 GND IO IO VCCINT CE0.1u CE0.1u CE0.1u CE0.1u
K A L10 G8 Place one on each side of FPGA as close as possible
GND IO IO VCCINT
MMZ1608S800A L11 G9
GND IO IO VCCINT
1SS355 VCCC1.2 G10
VCCINT
TP28 T81 H6
VCCINT
IC52 VCCC1.2 CB50 VCC2.5 N4 3C5/ H11
VCCD_PLL1 VCCINT
1 3 L5 3C10 3C16 K7
VCC OUT VCCA_PLL1 VCCINT
F7 CB51 CB52 CB53 CB54
IO VCCINT VCCINT
P
2 FIN + PC87 R381 CE0.1u M5 F11 Place one on each side of FPGA as close as possible
N.C. GND C14 GNDA_PLL1 IO VCCINT VCCINT CE0.1u CE0.1u CE0.1u CE0.1u
10K J6
220u_6.3V IO VCCINT VCCINT
BD12KA5FP CE0.1u CB55 VCC2.5 D13 K11
M
VCCD_PLL2 IO VCCINT VCCINT
F12 M11
VCCA_PLL2 IO IO VCCINT
1.2V Max500mA J12
IO IO VCCINT
CE0.1u E12 L6
GNDA_PLL2 IO IO VCCINT
K9 CB56 CB57
3C5/3C10 IO IO VCCINT
CB58 VCC2.5 D4 K10 CE22u CE22u
Place at FPGA side opposite to 1.2V regulator
VCCD_PLL3 IO IO IO VCCINT
F5 M9
VCCA_PLL3 IO IO IO VCCINT
CE0.1u E5
GNDA_PLL3 IO
CB59 VCC2.5 N13
VCCD_PLL4 IO
L12
VCCA_PLL4 IO CB60 CB61 CB62 CB63
CE0.1u M12 CE0.1u CE0.1u CE0.1u CE0.1u
GNDA_PLL4
Place one capacitor close to each VCCA pin
IO
EP3C10F256N
VCC3 D11
L5
K A
MMZ1608S800A
1SS355
TP29 T82
IC53 VCC2.5
1 3
VCC OUT
P
2 FIN + PC88 R382
N.C. GND C15 10K
220u_6.3V
BD25KA5FP CE0.1u
M
2.5V Max500mA
IC44C
SDRAM
NA[0..25]
Bank 3+4
P6 NA8 IC50
VREF B3N0 / IO
P11 NA1 xSDR_A0 25 2 xSDR_D0
VREF B4N0 / IO A0 DQ0
xSDR_A1 26 4 xSDR_D1
A1 DQ1
N3 xSDR_D12 xSDR_A2 27 5 xSDR_D2
IO A2 DQ2
P3 xSDR_D11 xSDR_A3 60 7 xSDR_D3
IO A3 DQ3
R3 xSDR_WE xSDR_A4 61 8 xSDR_D4
IO A4 DQ4
T3 LED_0 xSDR_A5 62 10 xSDR_D5
VREF (3C16 only) IO LED_0 A5 DQ5
T2 xSDR_A8 xSDR_A6 63 11 xSDR_D6
IO A6 DQ6
N5 xSDR_DQM1 xSDR_A7 64 13 xSDR_D7
IO A7 DQ7
N6 xSDR_RAS xSDR_A8 65
IO A8
M6 xSDR_A9 xSDR_A9 66 74 xSDR_D8
IO A9 DQ8
M7 xSDR_D24 xSDR_A10 24 76 xSDR_D9
IO A10 DQ9
R5 xSDR_A4 xSDR_A11 21 77 xSDR_D10
Bank 3 IO A11 DQ10
T5 xSDR_A7 79 xSDR_D11
IO DQ11
R6 xSDR_A6 80 xSDR_D12
IO DQ12
T6 xSDR_D30 82 xSDR_D13
IO DQ13
L7 xSDR_A5 xSDR_BANK0 22 83 xSDR_D14
IO BA0 DQ14
R7 xSDR_A0 xSDR_BANK1 23 85 xSDR_D15
IO BA1 DQ15
T7 xSDR_D31
IO
L8 xSDR_DQM3 xSDR_WE 17 31 xSDR_D16
IO WE DQ16
M8 xSDR_A3 xSDR_CAS 18 33 xSDR_D17
IO CAS DQ17
N8 xSDR_D29 xSDR_RAS 19 34 xSDR_D18
IO RAS DQ18
NA[0..25]
P8 xSDR_D25 xSDR_CS 20 36 xSDR_D19
IO CS DQ19
SDR_CLK 37 xSDR_D20
DQ20
N9 xSDR_A2 VCC3 SDR_CLK 68 39 xSDR_D21
IO R196 CLK DQ21
R10 xSDR_DQM2 xSDR_CKE 67 40 xSDR_D22
IO CKE DQ22
T10 xSDR_D17 1.2K xSDR_DQM0 16 42 xSDR_D23
IO DQM0 DQ23
R11 xSDR_D16 xSDR_DQM1 71
IO DQM1
T11 xSDR_D26 xSDR_DQM2 28 45 xSDR_D24
IO DQM2 DQ24
R12 xSDR_D18 xSDR_DQM3 59 47 xSDR_D25
IO DQM3 DQ25
T12 xSDR_D22 48 xSDR_D26
IO DQ26
P9 xSDR_D19 14 50 xSDR_D27
Bank 4 IO NC DQ27
R13 xSDR_D21 30 51 xSDR_D28
IO NC DQ28
T13 xSDR_D28 57 53 xSDR_D29
IO NC DQ29
M10 xSDR_D27 69 54 xSDR_D30
IO NC DQ30
N11 xSDR_D20 70 56 xSDR_D31
IO NC DQ31
T14 xSDR_D23 73
IO NC
T15 xSDR_A1
IO Place around SDRAM
N12 NA0 VCC3
VREF (3C16 only) IO
1 44
VDD VSS
CB15 CB16 CB17 CB18 CB19 CB20 CB21 CB22 CB23 15 58
VDD VSS
EP3C10F256N 29 72
VDD VSS
CE22u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 43 86
VDD VSS
3 6
VDDQ VSSQ
9 12
VDDQ VSSQ
35 32
VDDQ VSSQ
41 38
VDDQ VSSQ
49 46
VDDQ VSSQ
IC44B 55 52
VDDQ VSSQ
75 78
Bank 1+2 VDDQ VSSQ

81 84 Power-up / reset setting
VDDQ VSSQ
F3 xSDR_BANK0
VREF B1N0 / IO
for Strapping Options VCC3
L3 xSDR_BANK1 MT48LC4M32B2P-6
VREF B2N0 / IO
PHYAD2 MII_RXD1P R181 1.0K
PHYAD1 MII_RXD2P R182 1.0K

B1 xSDR_A11
IO
C2 xSDR_A10 PHYAD0 MII_RXD3P R183 1.0K
IO
D1 xSDR_CAS
IO
G5 xSDR_CS CONFIG2 MII_RXDVP R184 1.0K
Bank 1 IO
F2 xSDR_D15
IO
F1 xSDR_D14 CONFIG1 MII_CRS R185 1.0K
IO
G2 xSDR_D13
IO
G1 NA7 CONFIG0 MII_COLP R186 1.0K
VREF (3C16 only) IO
J2 xSDR_D0 ISO MII_RXERP R40 1.0K
IO
J1 xSDR_D10
IO
K2 NA6 SPEED NACT_LED R188 1.0K
VREF (3C16 only) IO RA86
K1 xSDR_D1 MII_RXDV 8 1 MII_RXDVP
IO
L2 xSDR_D3 GMII_RX_CLK 7 2 MII_RXCLKP DUPLEX MII_RXD0P R189 1.0K
IO
2-12
L1 xSDR_D2 GMII_RX_CLK
IO MII_RXER 6 3 MII_RXERP
N2 xSDR_D5 GMII_MTX_CLK5 4 NWAYEN NLINK_LED R190 1.0K
Bank 2 IO GMII_MTX_CLK
N1 xSDR_D4
IO EXBV8V101JV
K5 xSDR_D9
IO
L4 xSDR_D8 IC44D
IO
R1 xSDR_DQM0 Bank 5+6
IO
P2 xSDR_D7 L14 MII_MDC
IO VREF B5N0 / IO
P1 xSDR_D6
IO (3C16: VREF B5N1)
F14 MII_MDIO
VREF B6N0 / IO
IC46
EP3C10F256N
MII_TXCLKP 22
TXC
N14 MII_TXD1 MII_TXEN 23
IO TXEN/TX_EN
P15 MII_TXD3 MII_TXD3 27
IO TXD3
P16 MII_TXD2 MII_TXD2 26
IO TXD2
R16 MII_TXD0 MII_TXD1 25 VCC3
IO TXD1/TXD[1] L1
N16 GMII_TXD6 MII_TXD0 24 CB1 VTAP
IO TP13 TXD0/TXD[0]
N15 GMII_TXD5 TDRS CB2 CB3 MMZ1608S800A CB4
IO TP14
L13 MII_TXEN
Bank 5 IO
L16 GMII_TXD7 MII_RXCLKP 19 CE0.1u CE0.1u CE0.1u CE0.1u
IO TP15 RXC R105
L15 MII_CRS MII_RXDVP 18
VREF (3C16 only) IO RA87 RXDV/CRSDV/CONFIG2 49.9 1%
K16 GMII_TXD4 MII_RXD3 8 1 MII_RXD3P 13 R108
IO TP16 RXD3/PHYAD0
K15 MII_RXD0 MII_RXD2 7 2 MII_RXD2P 14 49.9 1%
IO RXD2/PHYAD1
J14 MII_RXD1 MII_RXD1 6 3 MII_RXD1P 15
IO RXD1/RXD[1]/PHYAD2
J13 MII_RXD3 MII_RXD0 5 4 MII_RXD0P 16 7 TD+
IO RXD0/RXH[0]/DUPLEX TX+
MII_RXERP 20 6 TD-
EXBV8V101JV RXER/RX_ER/ISO TX- 100Ω±10%
H16 MII_RXD2
IO
H15 GMII_RXD4 5 RD+ RD+ CN12
IO TP17 R109 0 RX+
F13 MII_COL MII_COL MII_COLP 28 4 RD- RD- CB5 8
VREF (3C16 only) IO COL/CONFIG0 RX- RD-
B16 MII_RXDV MII_CRS 29 6
IO CRS/CONFIG CT
C15 MII_RXER R111 7
Bank 6 IO R113 0 RD+
D16 GMII_RXD5 MII_MDC MII_MDCP 12 49.9 1% CE0.1u
IO TP18 MDC R130
D15 GMII_RXD6 MII_MDIO 11 4
IO TP19 MDIO 49.9 1% GND
C16 GMII_RXD7 VCC3 CB6 5
IO TP20 R131 GND
CLK25_PHY 9 RDRS
XI/REFCLK
8 TD- CB7 2
470 XO TD-
EP3C10F256N CE0.1u 3
CT
VCC3 NMAXRES 32 TD+ 1
R155 NoMount RST TD+
CE0.1u VCC3
30 NLINK_LED 9
CLK25_PHY LED0/NWAYEN TP2 R159 A_LED_R
10
LED_1 K_LED_R
31 NACT_LED 330 VCC3
LED1/SPEED TP3 TP9
10 12 13
REXT R165 A_LED_L FG
11 14
NMAXRES LED_0 K_LED_L FG
VCC3 21 VCC3 330
R17310K INTRP TP10
TP21 17 J1011F21PNL
VDDIO_3.3
INTP
INTP CB8 CB9
3
VDDA_3.3 CE0.1u CE22u
2 CB10
VDDPLL_1.8 CE22u
CB11 CB12
R174 CB13 CE0.1u VCC3
6.49K 1% CE22u L2
CE100p CB14
33 1 CE0.1u MMZ1608S800A
Paddle GND L3
MMZ1608S800A
KSZ8041NL
MII-Transceiver
VCC3
SERIALIZATION & DEBUG CONNECTOR
ST1 R200
Brecis Nios2 Brecis 10K SPI Serial Flash
VCC3
1 2 CY2_TDO
3.3V 3.3V JTAG_TDO SE_SW_CS
VCC 3 4 SPI_NCS
NC /SE_HOLD /SE_CS SE_BOOT_CS
NMRES 5 6 SPI_D IC51
TP22 R226 MR /MR SE_D SE_D
DIAG5V 7 8 SPI_Q SPI_NCS 7
NC +5V SE_Q SE_Q CS
NoMount UART_TX 9 10 SPI_CLK SPI_D 15 8 SPI_Q
S_TX S_TX SE_CLK SE_CLK D Q
UART_RX 11 12 CY2_TDI
S_RX S_RX JTAG_TDI NC
CY2_NCE 13 14 CY2_TCK SPI_CLK 16 VCC3
BOOTSRC BOOTSRC JTAG_TCK NC SCLK
15 16 CY2_TMS VCC3 9 2
R227 GND GND JTAG_TMS NC WP VCC
1 10
1.5K HOLD VSS CB24
signal names & derections relate to
header mounted on printserver PCB 3 11 CE0.1u
NC NC
PS-16PE-D4T1-B1E 4 12
NC NC
5 13
NC NC
6 14
NC NC
FPGA Configuration Interface M25P32
NMRES
CY2_RECONFIG
VCC3
1
4
R229 D9
IC44A 10K RB481K
Configuration
J3 CY2_NCE
nCE
2
3
H5 CY2_NCONFIG
nCONFIG
F15 RB_NRES
CLKUSR / IO RB_NRES R240
J15 BUTTON
nDEV_CLR / IO
J16 UART_TX 1.5K
DEV_OE / IO
VCC3
F4 CY2_NSTATUS R230 10K
nSTATUS
H14 CY2_CONF_DONE
CONF_DONE
G16 LED_1
INIT_DONE / IO LED_1 R231 10K
G15 NMAXRES
CRC_ERROR / IO NMAXRES
SPI_[CLK..Q..D..NCS]
H1 R175 22 SPI_CLK R232

DCLK
H2 R228 22 SPI_Q INTP 1.5K
DATA0 / IO INTP
C1 R178 22 SPI_D
DATA1, ASDO / IO CY2_[TMS..TDI..TCK..TDO]
D2 R273 22 SPI_NCS VCC2.5
FL_nCE, nCSO / IO
F16
nCEO / IO
FPGA Configuration Mode: Active serial via SPI
G12 MSEL2 J41: 1-2 & J42: 2-3 => fast POR (3-9ms)
MSEL2
H12 MSEL1 J41: 2-3 & J42: 1-2 => normal POR (50-200ms)
MSEL1
H13
MSEL0
VCC3
RA88
J5 CY2_TMS CY2_TMS 8 1 Main 25 MHz Clock
TMS
H3 CY2_TCK CY2_TDI 7 2
TCK
H4 CY2_TDI CY2_TCK 6 3 VCC3
JTAG TDI
J4 CY2_TDO CY2_TDO 5 4
TDO
EXBV8V103JV CB25 CB26
EP3C10F256N CE0.1u CE0.1u
IC44G Y2
Clockports
1 4
INH VCC R233
3C5, 3C10 3C16, 3C25 NA[0..25] 2 3 F25M
NA[0..25] GND OUT CLK25_PHY
E2 NA9 49.9 1%
CLK CLK0 / I
Bank 1 E1 SG-710ECK-25M-B
CLK CLK1 / I R234 CLK25_FPGA
R235 10K
M2 CLK25_FPGA 49.9 1%
CLK CLK2 / I
Bank 2 M1
CLK CLK3 / I
2-13
R236 10K
E15 GMII_MTX_CLK
CLK GND / I GMII_MTX_CLK
Bank 6 E16 GMII_RX_CLK
CLK CLK5 / I GMII_RX_CLK
M15
CLK CLK6 / I CLK120_4
Bank 5 M16
CLK CLK7 / I RB_CKIOB
A9 R237 10K
I CLK8 / I
Bank 7 B9 UART_RX R238 10K
I CLK9 / I
A8 R239 10K
I CLK10 / I
Bank 8 B8
I CLK11 / I DACK0
T9 R241 10K ROBI interface at FPGA
I CLK12 / I
Bank 4 R9
I CLK13 / I DRAK0
IC44E NA[0..25]
T8 R242 10K NA[0..25]
I CLK14 / I Bank 7+8
Bank 3 R8 R243 10K
I CLK15 / I C11 NA3
VREF B7N0
NA2
C6 NA4 ND[0..31]
R4 SDR_CLK VREF B8N0 ND[0..31]
PLL1 PLL1_OUTp / IO SDR_CLK NA5
Bank 3 T4 RB_SPARE
PLL1 PLL1_OUTn / IO C14 ND15
TP23 IO
D14 ND0
D3 IO
IO PLL3_OUTp / IO /CCS4 D11 ND14
Bank 8 C3 IO
IO PLL3_OUTn / IO /DREQ0 D12 ND1
IO
A13
VREF (3C16 only) IO
B13 ND13
P14 GMII_GTX_CLK IO
IO PLL4_OUTp / IO TP24 E11 ND2
Bank 4 R14 CY2_RECONFIG IO
IO PLL4_OUTn / IO E10 ND12 Pull up/down to inactive levels
IO
A12 ND3
B14 RB_NIRQ Bank 7 IO
PLL2 PLL2_OUTp / IO RB_NIRQ B12 ND11
Bank 7 A14 /WWR IO
PLL2 PLL2_OUTn / IO /WWR A11 ND4
IO
B11 ND10
IO
A15 ND5
EP3C10F256N IO VCC3
F9 ND9
IO
A10 ND6
IO R278 NoMount R280 NoMount RB_NIRQ
B10 ND8 /DREQ0
IO R305 10K RB_NIRQ
C9 ND7 RB_NIRQ
IO
D9 RB_SENSE_A
IO R314 10K DACK0
E9 RB_NRDY DACK0
IO TP25 R318 NoMount DACK0
R320 10K RB_NRDY R321 10K
C8 RB_NBS /WWR
IO RB_NBS R347 NoMount RB_NRES
D8 RB_SENSE_B R244 0
IO R350 10K RB_NRES
E8 TP26 ND23 RB_NRES
IO R362 10K
F8 ND24 DRAK0
IO
A7 ND22
IO
B7 ND25
IO R372 10K RB_NBS
A6 ND21
IO R376 10K
B6 ND26 /CCS4
IO
E7 ND20
IO
Bank 8 E6 ND27
IO
A5 ND19
IO
B5 ND28
IO
D6 ND18
IO
A4 ND29
IO
B4 ND17
IO
A2
VREF (3C16 only) IO
A3 ND30
IO
D5 ND16
IO
B3 ND31
IO
EP3C10F256N
2-3 SERVO BOARD
SERVO BOARD_Arrangement Diagram (Component Side)
It indicates the
version of the Board.
2-14
SERVO BOARD_Arrangement Diagram (Soldering Side)
2-15
TP409
DDA_StoMExtin VCC3
DDA_StoMExtin
1 D15 Q4
IC15 VCC3
2 Y1 R97
/Cmd_StoM_out 18 2 DDA_CLK T36 VCC3 R120 1
3 DTC114EK
3 Q1 D1
17 3 /Cmd_MtoS_ 220 220
4 Q2 D2
6
1
/Cmd_HS_StoM_out 16 4 /Cmd_HS_MtoS C35 SEL-6414E IC20 IC19
5 Q3 D3
15 5 DDA_MtoS CE0.1u HC49/U-S 8MHZ RA11 D0 11 21 A1 D8 11 21 A1
6 Q4 D4 I/O0 A0 I/O0 A0
2
14 6 INTDDA C64 D1 12 23 A2 D9 12 23 A2
7 Q5 D5 TP19 EXBA10E103J I/O1 A1 I/O1 A1
13 7 CE0.1u D2 13 24 A3 D10 13 24 A3
8 Q6 D6 I/O2 A2 I/O2 A2
2
9
3
8
4
7
5
12 8 T3 D3 15 25 A4 D11 15 25 A4
10
9 Q7 D7 I/O3 A3 I/O3 A3
11 9 C40 C41 D4 16 26 A5 D12 16 26 A5
10 Q8 D8 I/O4 A4 I/O4 A4
R86 CE27p CE27p D5 17 1 A6 D13 17 1 A6
11 Slow_Power_On TP412 I/O5 A5 I/O5 A5
1 D6 18 2 A7 D14 18 2 A7
33
33
12 E1 1.8K I/O6 A6 I/O6 A6
19 VCC3 D7 19 3 A8 D15 19 3 A8
13 E2 I/O7 A7 I/O7 A7
/Serial_Start
10K(NON) 4 A9 4 A9
/SERVO_RES
14 A8 A8
74LVC541 /LWR 27 5 A10 /HWR 27 5 A10
/MTRERR
R112
15 T405 TP20 /WE A9 /WE A9
R110
8
7
6
5
T48 R62 6 A11 6 A11
16 T406 A10 A10
6
1
/CS1 20 7 A12 /CS1 20 7 A12
8
7
6
5
17 RA4 /CS A11 /CS A11
8 A13 8 A13
T34
T39
T41
R113
10K(NON)
T37 RA7
1
2
3
4
18 EXBV8V103J A12 A12
0
T407 /RD 22 9 A14 /RD 22 9 A14
/OE A13 /OE A13
1
2
3
4
CN12 52808-1891 EXBA10E103J 10 A15 10 A15
TP28 TP26 A14 A14
2
9
3
8
4
7
5
DDA_CLK VCC3 VCC3
10
1
R119
14 28 14 28
2 PowerON GND VCC3 GND VCC3
/Cmd_StoM C52
3
/Cmd_MtoS R400 33 TP400
4 CE0.1u
/Cmd_HS_StoM R401 33 TP401 CY7C1399BN-12ZXC C51 CY7C1399BN-12ZXC
5
6
7 T8 CE0.1u
TP411
SCLKO
/H8_RES
DDA_StoMout C58 C59 C60
8 DDA_StoMout
DDA_MtoS T30
9
10 INTDDA
/RD
/HWR
/LWR
T33 T32 T35 T29 VCC3
11 CE100p
RESERVE VCC3 RA3
G_CWW
G_CW
D8
D9
D10
D11
D12
D13
D14
T300
T301
T302
T303
T304
T18
T17
T16
T15
T14
T13
T12
T400
T11
T401
T10
12 T31
CE100p CE100p D8 10 6 VCC3 VCC3 VCC3 EXBV8V103J
13 MAINTENANCE_HATCH
/MTRERR D9 2
14
/SERVO_RES D10 9 R300 10K R307 10K
15 C65
/Serial_Start C66 D11 3 R301 10K R308 10K
16
4
3
2
/CropOn D12 8 R302 10K R309 10K 1
17 /CropOn
108
107
106
105
104
103
102
101
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
PinchPos CE0.1u D13 4 R303 10K R310 10K
4
3
2
1
18 PinchPos CE0.1u D14 7 R304 10K R311 10K
R64 2.2K
EXBA10E103J
5
6
7
8
19
R111 2.2K(NON)
CropMark VCC D15 5 1 R305 10K R312 10K
RA13
RES
20 CropMark
GND
GND
5
6
7
8
STBY
VCC3
R306 10K R313 10K
XTAL
R118
10K(NON)
R117
10K(NON)
PF6/AS
21
EXTAL
PF5/RD
PD0/D8
PD1/D9
PLLVSS
FO_OUT C67 C61
PH1/CS5
PH0/CS4
PG3/CS3
PG2/CS2
PG1/CS1
PG0/CS0
PD2/D10
PD3/D11
PD4/D12
PD5/D13
PD6/D14
PLLVCC
PF3/LWR
PF4/HWR
22 T28
PF0/WAIT
D0 10 6
23 Maintenance_Cover_L SUB_CLK /MTD_En3
PF7/CLKOUT
D1 2
24 SUB_LOAD /MTD_En2
P50/TXD2/IRQ0
P51/RXD2/IRQ1
CE0.1u CE0.1u D2 9
PF2/LCAS/IRQ15
PF1/UCAS/IRQ14
25 TP406 /MTD_En1
VCC3 109 72 D15 D3 3
T27 P52/SCK2/IRQ2 PD7/D15 /MTD_En0
CN11 110 71 D0 D4 8
P53/ADTRG/IRQ3 PE0/D0
52808-2591 SUB_DATA_OUT 111 70 D1 D5 4 VCC3
T402
T403
T404
SUB_DATA_OUT PH2/CS6/(IRQ6) PE1/D1 R115 10K TP415
P65/TMO1/DACK1/IRQ13
P64/TMO0/DACK0/IRQ12
P63/TMCI1/TEND1/IRQ11
P62/TMCI0/TEND0/IRQ10
VCC3 SUB_STORE 112 69 D2 D6 7 R342
SUB_STORE R76 PH3/CS7/OE/(IRQ7) PE2/D2
RA14
EXBA10E103J
T250 113 68 D3 D7 5 1 /SERVO_RES 10K
SUB_DATA_IN 10K PG4/BREQO PE3/D3 R114 10K
single:pull_dowm 114 67 /H8_RES R133
R242 R252 PG5/BACK VCC3
multi:pull_up 115 66 D4
TP39
TP40
TP38
TP37
PG6/BREQ PE4/D4 10K

10K 1% 10K 1% 116 65 D5
VCC3 PE5/D5
117 64 D6 CN9
/MTD_En3
/MTD_En2
CAP_Org SOL_CURNT_AD P40/AN0 PE6/D6

118 63 D7 TCK
R243 WIPE_Org Y_CURNT_AD P41/AN1 PE7/D7 1
119 62 VFWE
BED_TH X_CURNT_AD P42/AN2 FWE 2
R77
10K(NON)
33 T260 VCC3 RA5 120 61 ExtLoad TDO
R251 VM_Voltage P43/AN3 P61/TMRI1/DREQ1/IRQ9 ExtLoad 3
1 5 121 60 ExtStore
APRON_TH VREF P60/TMRI0/DREQ0/IRQ8 ExtStore 4
33 7 122 59 FANPWM2 TMS
SERVO BOARD_Circuit Diagram 1/4
AVCC P27/PO7/TIOCB5/EDRAK1/(IRQ15) FANPWM2 5

C213 C212 4 SUB_DATA_IN 123 58 FANPWM1
P44/AN4 P26/PO6/TIOCA5/EDRAK0/(IRQ14) FANPWM1 6
8 124 57 ExtDin
P45/AN5 P25/PO5/TIOCB4/(IRQ13) ExtDin 7
CE0.1u CE0.1u 3 125 56 ExtDout
P46/AN6/DA0 P24/PO4/TIOCA4/(IRQ12) ExtDout 8
9 126 55 StpBRef TDI
P47/AN7/DA1 P23/PO3/TIOCD3/(IRQ11) 9
2 CAP_Org 127 54 StpARef VCC3
/LWR
P54/AN12/IRQ4 P22/PO2/TIOCC3/(IRQ10) 10
6 10 WIPE_Org 128 IC16 53 SolPWM
P55/AN13/IRQ5 P21/PO1/TIOCB3/(IRQ9)
TS1 TS2 129 52 53398-1090
P56/AN14/DA2/IRQ6 P20/PO0/TIOCA3/(IRQ8) ExtCLK R134
EXBA10E103J T20 T23 130 51
TP33TP32 P57/AN15/DA3/IRQ7 P17/PO15/TIOCB2/TCLKD/EDRAK3 Y_En_Pha C74 C76 10K
131 50
TP34 AVSS P16/PO14/TIOCA2/EDRAK2 INTDDA
CN10 132 49
TP413 NC P15/PO13/TIOCB1/TCLKC Y_En_Phb
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
/MON_HS_toPC 133 48 CE0.1u CE0.1u VCC3

1 P35/SCK1/(OE) P14/PO12/TIOCA1 TP416
/MON_HS_toPC DDA_CLK 134 47
/MTD_En1
/MTD_En0
G_CWW
2 P34/SCK0 GND TP417

IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
Sub_to_Servo R125 Rxd Sub_to_Servo 135 46 A1 1 75

3 P33/RXD1 P13/PO11/TIOCD0/TCLKB X_En_Pha IO IO
Servo_to_Sub 0 136 45 A2 2 74 R136
4 TP414 GND P12/PO10/TIOCC0/TCLKA X_En_Phb IO IO
GNDIO
GNDIO
VCCIO2
VCCIO2
DDA_MtoS 137 44 YPWM A3 3 73 10K

5 P32/RXD0/IrRXD P11/PO9/TIOCB0 IO IO T408
Servo_to_Sub 138 43 XPWM A4 4 72
P31/TXD1 P10/PO8/TIOCA0 IO IO T409
53398-0590 DDA_StoM 139 42 T55 D0 5 71
P30/TXD0/IrTXD P75/EDACK1/(DACK1) IO IO DDA_StoMExtin
140 41 T56 D1 6 70
Bed_Heater_ON P80/EDREQ2/(IRQ0) P74/EDACK0/(DACK0) IO IO DDA_StoMout
VCC 141 40 T57 D2 7 69
2-16
R124 Apron_Heater_ON P81/EDREQ3/(IRQ1) P73/ETEND1/(TEND1) IO IO R135
142 39 T58 D3 8 68
P82/ETEND2/(IRQ2) VCC3 IO IO /GE_PhB 10K(NON)
10K(NON) 143 38 T59 9 67
MD0 NMI VCCIO1 IO /GE_PhA
5
7
4
8
3
9
2
10
144 37 T38 10 66
Sub_to_Servo C62 MD1 WDTOVF GNDIO IO
RA6 T40 11 IC11 65
Servo_to_Sub CE470p GNDINT GNDINT
R130 R339 R122 EXBA10E103J SCLK 12 64
IO/GCLK0 IO/GCLK3
2.2K 10K 10K VCC3 13 EPM240T100C5N 63
/RD
G_CW
IC-CPU HD6432673A06FC VCCINT VCCINT
1
6
/CS2 14 62
R126
1.2K(NON)
IO/GCLK1 IO/GCLK2
StpARef 15 61
IO IO
5
7
4
8
3
9
2
10
StpBRef 16 60
C63 RA15 IO GNDIO
VCC3 VCC Stp0Decay 17 59
EXBA10E103J IO VCCIO2
R123 C68 Stp0APWM 18 58 Sol_En
IO IO Sol_En
0(NON) Stp0BPWM 19 57 Sol_PWM-
MD2
P83/ETEND3/(IRQ3)
P84/EDACK2/(IRQ4)
P85/EDACK3/(IRQ5)
VCC3
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
GND
PC6/A6
PC7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
GND
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
GND
PA2/A18
PA3/A19
PA4/A20
PA5/A21
PA6/A22
PA7/A23
NC
P70/EDREQ0/(DREQ0)
P71/EDREQ1/(DREQ1)
P72/ETEND0/(TEND0)
IO IO Sol_PWM-
1
6
CN13 C57 VCC3 Stp0APh 20 56 Sol_PWM+
TP5 TP4 TP3 TP2 TP1 IO IO Sol_PWM+
1
2
3
4
5
6
7
8
9
Stp0BPh 21 55 X_En
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1 CE1u CE0.1u IO IO X_En
T43 T49 T42 TMS 22 54 X_PWM-
2 TMS IO X_PWM-
R109 33 CE0.1u TDI 23 53 X_PWM+
3 ExtCLK TDI IO X_PWM+
R108 33 R121 TCK 24 52 Y_En
4 ExtDout TCK IO Y_En
R107 33 10K TDO 25 51 Y_PWM-
5 ExtDin EXT_Port1 TDO IO Y_PWM-
R106 33 T26
IO
IO
IO
IO
IO
VCCIO1
GNDIO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO
IO/DEV_OE
IO/DEV_CLRn
VCCIO1
GNDIO
IO
IO
IO
IO
6 ExtStore EXT_Port2
R105 33
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
7 ExtLoad EXT_Port3 CE0.1u
JP3 T54
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
8
1 T47 C77 C75 C80 C79
9
T9
T7
10 T53
VCC3 VCC3 VCC3 2 T46 CE0.1u VCC3
11
R317 10K
DDA_StoM
/RES
CE0.1u CE0.1u
53398-1190 3 VFWE SolPWM R318 10K
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
R314 R315 R316 T52 YPWM
TP301 10K 10K 10K DSP03-003-432G(NON) T45 T51 XPWM Y_PWM+
TP300 TP302 Y_PWM+
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
5
7
4
8
3
9
2
10
T50
RA8 RA9 T44
R80 RA10
R321 100 0 VCC3 Stp3BPh
EXT_Port1 EXBA10E103J EXBA10E103J EXBA10E103J Head_Power_On Stp3BPh
VCC3 R322 100 Stp3APh
EXT_Port2 Head_Slow_Power_On Stp3APh
1
6
1
6
1
6
R323 100 Stp3BPWM
EXT_Port3 GRIT_ORG Stp3BPWM
Stp3APWM
Stp1Decay
Stp1APWM
Stp1BPWM
Stp1APh
Stp1BPh
Stp2Decay
Stp2APWM
Stp2BPWM
Stp2APh
Stp2BPh
C18 Stp3APWM
CE0.1u C303 C304 C305 Stp3Decay
Stp3Decay
Stp2BPh
CE470p CE470p CE470p
Stp2APh
Stp2BPWM
8
7
6
5
Stp2APWM
VCC3
8
7
6
5
RA400 Stp2Decay
VCC3
1
2
3
4
EXBV8V103J Stp0BPh Stp1BPh
Stp0APh Stp1APh
1
2
3
4
T24 T21 T25 T22 R61 Stp0BPWM Stp1BPWM
R54 VCC3 1.0K Stp0APWM Stp1APWM
1.0K T5
R73 IC7C IC7D Stp0Decay Stp1Decay
SOL_CURNT VCC3 IC8
SOL_CURNT SOL_CURNT_AD
3.3K 2 1 5 6 9 8 /RES
R74 C22 VDD OUT
Y_CURNT 4
Y_CURNT Y_CURNT_AD NC
3.3K 3 5
R75 CE0.1u GND Cd 74LVC14 74LVC14
X_CURNT C21
X_CURNT X_CURNT_AD
3.3K RN5VD29A CE0.1u
VM
VCC3
R25
47K
D35 D34 D33 D32 IC7A IC7B
1SS355 1SS355 1SS355 1SS355 VCC3 1 2 3 4
VM_Voltage
C401 74LVC14 74LVC14
CE0.1u
2.2K
1.5K
1.5K
1.5K
C73
CE0.022u
C70
CE0.022u
C69
CE0.022u
C72
CE0.022u
R132
R129
R128
R131
VCC3 C107
VM
CE0.22u/50V
C17
CE0.1u
2
1
+ C5
C105
D44 100u/63V
CE0.22u/50V
IC6A DAN217U
3
Y_En_Pha 2 1 C104 VCC
Y_En_Pha
CE0.22u/50V
CE0.22u/50V
C108
C106
C111
74LVC14 CE0.01u
CE1u/25V CN3
VCC
IC6B TP69 TP77 TP76 1 Scan_Encoder_Phase_A
16
18
17
IC3
2 Scan_Encoder_Phase_B
Y_En_Phb 4 3 9
Y_En_Phb VS TP72 3
5
6
7
8
Y_PWM+ 7 12
VCP
Y_PWM+ IN1 VS 4
VREF
RA1 Y_PWM- 4 FL18
74LVC14 Y_PWM- IN2 5
VBOOT
EXBV8V102J Sol_PWM+ 14 EXCML20A390U
4 5
3 6
2 7
1 8
Sol_PWM+ IN3 R5 0.1ohm/1W 6
6 Scan_Motor+
IC6C TP78 OUT1 7
4
3
2
1
Y_En 8 5 Scan_Motor-
Y_En EN1 OUT2 8
X_En_Pha 6 5 3 15
X_En_Pha TP75 EN2 OUT3 FL17 TP71
Sol_En 13 EXCML20A390U 5267-08A
Sol_En EN3
RA2
74LVC14
1 8
1 8
2 7 To SCAN MOTOR
GND
GND
GND
GND
SENSE2
SENSE1
IC6D 2 7 R171
3 6
3 6
1
2
X_En_Phb 8 9 4 5 10K L6234
11
10
20
19
X_En_Phb 4 5
C16 C15 C14 C13 TP80
EXBV8V470J
74LVC14
R15 100K 0.1% R19 R16
12K 0.1% 12K 0.1% TP79
R12 100K 0.1% CE1000p CE1000p
Sol_CURNT CE1000p CE1000p IC1D
Sol_CURNT - 13
IC1B Y_CURNT 14
R168 12K 0.1% Y_CURNT
- 6 + 12
7
VM C103 + 5 NJM3403AM R18
R160 R17
CE0.22u/50V 100K 0.1%
R9 12K 0.1% 4.7K 0.1% 4.7K 0.1%
R10 VCC
NJM3403AM R159
2
1
C101 D43 R167
100K 0.1% R11
CE0.22u/50V DAN217U 4.7K 0.1%
VCC 4.7K 0.1% R163 0 330(NON)
R319 R320
3
C100
C112
CE0.22u/50V 0 330(NON)
C110
CE0.22u/50V
C102
CE1u/25V
CE0.01u
TP70 TP68 TP73
16
18
17
IC2 To CUT CARRIAGE BOARD
TP74
9
VS
Sol_PWM- 7 12 CN6
VCP
Sol_PWM- IN1 VS TP43
VREF
X_PWM+ 4 +24V VCC
X_PWM+ IN2 R3 FL8 1
VBOOT
X_PWM- 14 1ohm/1W VCC
X_PWM- IN3 R4 0.1ohm/1W FL2 TP82 EXCML20A390U Sol+ 2
6 CN2 TP47TP48TP49
OUT1 EXCML20A390U R14 R166 3
Sol_En 8 5 Sol+
Sol_En EN1 OUT2 1 0 0(NON) 4
3 15 R51
EN2 OUT3 2 5
X_En 13 10K Sol-
X_En EN3 3 FL9 TP44 6
4 EXCML20A390U Sol- 7
R141
10K(NON)
5
Feed_Motor+ C113 8
R169 R170
GND
GND
GND
GND
SENSE2
SENSE1
6 PinchPos 9 PinchPos
4
IC1A CE0.1u
Comment: 10K
10K 7 NJM3403AM R13 /Crop_ON@ 10 /Crop_ON
1
2
L6234 3 R139 0
11
10
20
19
FL1 TP81 8 R7 0 + 11 CropMark
R164 R165 1 100 VCC
R21 100K 0.1% EXCML20A390U 9 CropMark C4 12
12K 0.1% 12K 0.1% 2 R6
10 - CE470p 13
VCC 100K
11 14
11
IC1C 12 15
- 9
R2 R1 13
X_CURNT 8 VCC 52808-1591
X_CURNT 1.0K 1.0K 14
+ 10
IC6E 15
R20 74LVC14 16 Feed_Motor-
NJM3403AM R161 R162 C1 VCC3 C93
100K 0.1% R50 470 17
4.7K 0.1% 4.7K 0.1% 10 11 CE0.1u CE0.1u
/GE_PhA TP90 TP89 18 R8
VCC
R156 R157 R37 470 19
12 13 0(NON)
/GE_PhB 20
0 330(NON) FeedEn_Ph_A_in
21
IC6F
22
2-17
74LVC14 C92 FeedEn_Ph_B_in
CE1000p 23
TP95 TP88
C89 24
CE1000p 25
/GE_PhA_in
26
27
/GE_PhB_in
28
29
TP87 TP94 TP86 TP93 TP85 TP92 TP84
R49 33 30
@SUB_CLK
SUB_CLK 31
@SUB_LOAD
32
@SUB_DATA_OUT
R36 33 33
@SUB_STORE_OUT
SUB_LOAD 34
@SUB_DATA_IN
35
@Sub_to_Servo
R48 33 36
@Servo_to_Sub
SUB_DATA_OUT 37
@MAINTENANCE_HATCH
38
@Maintenance_Cover_L
R35 33 39
SUB_STORE 40
40FMN-BTK-A
R47 150
SUB_DATA_IN
C88 To FEED MOTOR BOARD
CE100p VCC3
R46 10K
R34 10K
VCC
R402 10K
R30 1.0K
R33 150 R31 10K

Sub_to_Servo
C91
CE100p
Servo_to_Sub
IC5A R44 33
TP83
2 1
74LVC14 TP91
IC5B IC5E
R42 150
VCC3 4 3 10 11
Maintenance_Cover_L TP402
C85
C84 74LVC14 74LVC14
CE0.1u CE1.0u
IC5C IC5F
R43 150
6 5 12 13
MAINTENANCE_HATCH
C86
74LVC14 74LVC14 CE100p
IC5D
8 9 R403 150
GRIT_ORG
C400
74LVC14 CE100p
TP42 TP41
IC12 C46 VCC VMTD C45 C44
FANPWM1 2 18
FANPWM1 D1 Q1
FANPWM2 3 17 IC17
FANPWM2 D2 Q2
/CropOn 4 16 /Crop_ON@ CE0.1u MTD2005-7101 CE0.22u/50V VMTD
/CropOn D3 Q3 /Crop_ON@
/MTD_En0 5 15 25 8 CE0.22u/50V
/MTD_En0 D4 Q4 TP14 TP16 TP24 VCC VMMA
/MTD_En1 6 14 3 20 D9
/MTD_En1 D5 Q5 ALM VMMB
/MTD_En2 7 13 DG1S6
/MTD_En2 D6 Q6 FL16
/MTD_En3 8 12 5 10
/MTD_En3 D7 Q7 Stp0APh PHA OUT1
9 11 23 12 D28
D8 Q8 Stp0BPh PHB OUT2 EXCML20A390U
24 14 DG1S6
Stp0Decay DECAY OUT3
1 TP18 18 +24V
E1 OUT4
19 D11
E2
6 7 DG1S6
ENA A LG A FL15
74VHCT541 22 21 R53
TP31 TP13 ENA B LG B
TP27 9 D26 0ohm/1W
R71 3.3K NC EXCML20A390U
2 15 DG1S6
Stp0APWM VREFA NC D3 D2FS6-5063
26 16
VREFB NC TP46
R79 C32 4 19 D10
CR NC C20 TP45
VCC 1.0K VCC DG1S6 + CN7
FL14 10u/100V
1 27 IC10
VSA VSB 1
C402 CE0.047u D27 1 8 L4
EXCML20A390U R60 100 Source1 Drain1 2 CHASSIS FAN
CE0.1u R84 DG1S6 2 7
Gate1 Drain1 RCH895NP-181K TP53
10K 3 6 5267-02A
RSA
PG
RSB
TP10 R59 100 Source2 Drain2 D4 D2FS6-5063
D12 4 5
R99 Gate2 Drain2
11
13
17
Stp0BPWM DG1S6 FL13
UPA1759G-E2-A C19 + CN400
3.3K C34 R72 R100 TP56
C31 C49 10u/100V
C48 D24 EXCML20A390U 1
R96 CE3900p CE820p L3
CE0.047u 220 220 DG1S6 2
1.0K CE820p
RCH895NP-181K 3 To FAN JUNCTION
R68 R102 TP403 4
0.68ohm/1W 0.68ohm/1W BED_TH 5
TP404 6
BOARD
C301
APRON_TH 7
C300 VCC VMTD CE0.22u/50V
8
IC301 53398-0890
CE0.1u MTD2005-7101 VMTD
C302
25 8
TP307 TP308 TP310 VCC VMMA CE0.22u/50V
3 20 D303
ALM VMMB
TP50
TP54
TP57
TP52
TP311
TP313
TP314
5 10
DG1S6 FL301 TP312
Stp3APh PHA OUT1
23 12 CN401
Stp3BPh PHB OUT2 D304 EXCML20A390U
24 14 +A_I0
Stp3Decay DECAY OUT3 1
TP305 18 -A_I0
OUT4 2
DG1S6 -B_I0
D300 3
6 7 +B_I0
ENA A LG A DG1S6 FL300 4
22 21 +A_I3
TP303 TP306 ENA B LG B 5 PUMP MOTOR
TP309 9 -A_I3
R326 3.3K NC D305 EXCML20A390U 6
2 15 -B_I3
Stp3APWM VREFA NC 7
26 16 +B_I3
VREFB NC 8
R328 4 19
CR NC D301 DG1S6
VCC 53014-08
1.0K DG1S6 FL302
C306 1 27
TP58
TP60
TP61
TP59
VSA VSB
CE0.047u
EXCML20A390U
R330 D306 CN402

10K +A_I1
RSA
PG
RSB
TP304 1
DG1S6 -A_I1
R327 3.3K D302 2
-B_I1
11
13
17
Stp3BPWM DG1S6 FL303 3
C308 +B_I1 Reserve
R333 R334 C310 4
C307 CE3900p C309 EXCML20A390U 5
R329 CE820p D307
CE0.047u 220 220
1.0K CE820p +24V VMTD 53014-05(NON)
R332 DG1S6
TP62
TP64
TP65
TP63
R331
0.68ohm/1W 0.68ohm/1W
CN403
R404 R406 +A_I2
0ohm/1W(NON) 0ohm/1W(NON) 1
C54 VCC -A_I2
2
-B_I2
3
IC18 +B_I2 WIPER MOTOR
C53 C56 4
CE0.1u(NON) MTD2005F-3072(NON) D23 5
19 1
TP8 TP7 TP17 VCC VMMA DG1S6(NON) FL12 6
24 14 CE0.22u/50V(NON)
ALM VMMB
CE0.22u/50V(NON) D25 53014-06
EXCML20A390U(NON)
2-18
26 3 DG1S6(NON)
Stp1APh PHA OUT1
17 7
Stp1BPh PHB OUT2
18 8 D19
TP6 Stp1Decay DECAY OUT3
12 VCC CN404
OUT4 DG1S6(NON) FL11 TP66 TP67
1
27 28 D20
ENA A LG A EXCML20A390U(NON) 2
16 15 Wipe_Org
TP12 TP9 ENA B LG B 3
TP15 HS1 WIPE ORG
R94 GND 4
23 HS2 D21 DG1S6(NON)
Stp1APWM VREFA GND 5
CE0.047u(NON) 20 2 Cap_Org SENSOR
3.3K(NON) VREFB NC DG1S6(NON) FL10 6
C47 25 4
R92 CR NC 7
VCC 6 D22
1.0K(NON) NC EXCML20A390U(NON) C99
22 9 53014-07
VSA NC
11
R90 NC CE0.1u
13 D17 DG1S6(NON)
10K(NON) NC
21
RSA
NC
RSB
TP11 VSB DG1S6(NON) FL7
VCC
R95
5
13
10
Stp1BPWM D18 EXCML20A390U(NON)
3.3K(NON) C43 R89 R103 R23 R22
C50 C42 C55
R98 CE3900p(NON) 10K 10K
220(NON) 220(NON) CE820p(NON) DG1S6(NON)
1.0K(NON) CE0.047u(NON) CE820p(NON)
R88 R104
1ohm/1W(NON) 1ohm/1W(NON)
D39 IC7E
+24V VMTD DG1S6 FL6 R39 11 10
WIPE_Org
D40 EXCML20A390U 150
C12
DG1S6 74LVC14
R405 R407 CE100p
0ohm/1W(NON) 0ohm/1W
D31 IC7F
DG1S6 FL5 R38
C37 VCC 13 12
C36 C39 CAP_Org
D36 EXCML20A390U 150
IC14 C11
DG1S6 74LVC14
CE0.1u MTD2005F-3072 CE0.22u/50V CE100p
19 1 CE0.22u/50V D37
TP23 TP22 TP36 VCC VMMA
24 14 DG1S6
ALM VMMB FL4
26 3 D38
Stp2APh PHA OUT1 EXCML20A390U
17 7 DG1S6
Stp2BPh PHB OUT2
18 8
TP21 Stp2Decay DECAY OUT3
12 D29
OUT4
DG1S6 FL3
27 28
ENA A LG A
16 15
TP30 TP25 ENA B LG B D30 EXCML20A390U
TP35 HS1
R70 GND DG1S6
23 HS2
Stp2APWM VREFA GND
20 2
3.3K VREFB NC
C30 25 4
R69 CR NC
VCC 6
1.0K NC
22 9
VSA NC
11
NC
R66 13
NC
CE0.047u 10K 21
RSA
NC
RSB
TP29 VSB
R78
5
13
10
Stp2BPWM
3.3K C28 R65 R85
C33 CE3900p C27 C38
R81 CE820p
CE0.047u CE820p 220 220
1.0K
R63 R87
1ohm/1W 1ohm/1W
+41V Q1 +VHEAD
2SJ553S
+41V
R158 CN4
CN1 +41V C109
1K/0.5W 4
CE1000p
6 R155 3
5 2 To MAIN BOARD
4 15K 1
To SW POWER SUPPLY 3 R154 R153
100 B4P-VH
2 2.2K/0.5W
1
3
B6P-VH + C2
3
1000u/63V 2 Q7
Head_Power_On
DTC114EK 2 Q8
DTC114EK
1
Head_Slow_Power_On
1
+24V VCC VCC3
CN405
F1 VMTD
1
2
3 To SW POWER SUPPLY
11CT 3.15A 4
T1 5
R152 T2 D1
+41V DE3L20U-7061 BR1 VM 5267-05A
1K/0.5W
C97
R26 RXEF185
C98 R149
47 CE1000p Q2 47/1W
CE0.1u 2SJ553S D42
IC4 T4 PTZ43A
L1
9 8 +24V
NC NC RCH895NP-470K
+41V 10 7
NC SWout
11 6
VIn NC
12 5 R148
B.S Reg
13 4 15K
NC CE/SS
14 3 C7
Comp DGND
220u/35V
15 2 + CE0.1u R24
Vref NC
CE0.1u
16 1 D2 R40
CE0.047u
NC AGND 47/1W
D2FS6-5063 1K/1W
CE1000p
C6
R147
SPI-8010A R150
C10
C9
C96 2.2K/0.5W R146
100
C8 CE1000p 100
C95
CE0.1u 2
R408 R27 Q3
470 1%
R29
10K 1% 1.0K 1% 1 3 2SK2796STR-E
3
3
2 2 Q6
1000u/63V
PowerON C94
DTC114EK +
Q5 CE470p
R151 1.0K
C3
1
1
DTC114EK
2-19
Slow_Power_ON
VCC +24V
R250 R253
C23 15/1W(NON) 47/1W
R55
47 (NON)
CE0.1u (NON) T6
IC9
RCH895NP-470K (NON) C219
9 8 VCC D5 1SS355
NC NC L2 T258 T261
+41V 10 7
NC SWout CE0.1u(NON)
11 6 IC207 CN207
VIn NC
12 5 T19 1 8
B.S Reg R255 Source1 Drain1 1
13 4 VCC IC13 VCC3 2 7
NC CE/SS Bed_Heater_ON Gate1 Drain1 2
14 3 C83 1 3 0 3 6
Comp DGND IN OUT R257 Source2 Drain2 3 To Power Board
15 2 + C403 4 5
Vref NC D41 CE0.1u Apron_Heater_ON Gate2 Drain2 4
16 1 CE0.1u 2 + R127 0
NC AGND D2FS6-5063(NON) GND
10K UPA1759G-E2-A 5267-04A
SPI-8010A (NON) UPC2933T
CE0.1u
CE0.1u (NON)
CE0.047u (NON)
C25
CE1000p (NON)
CE1000p (NON) C29 C71 VCC +24V
C82
C78
100u/25V CE0.1u
C81
C26
R56 R58
C24 330u/16V
R260 R256
15/1W(NON) 47/1W
R57
1.8K 1% (NON) 100 1% (NON)
470 1%(NON)
C223
CE0.1u(NON)
2-4 CARRIAGE BOARD
CARRIAGE BOARD_Arrangement Diagram (Component Side)
2-20
VHV0 +5 +5
+3.3 VHV0
CN4
VHV0
36
35 VHV0
P
34 COM1A C20
P
P
+ C4 C12 C25
33
COM1A
To LINEAR ENCODER CE0.1u
47u_16V CE0.1u
+ C2
CE0.1u
+ C24
+5
LED1
32 47u_16V 10u_50V R34
M
A K
M
M
31
COM1A BOARD PRINT CARRIAGE BOARD
30 330
+5
29 SEL6410E
COM1A CN2 +3.3
28 C26
TP2
27 1 CE0.1u
COM2B enc_phA TP12
26 2
20
TP1 IC5
25 3
enc_phB lat 2 18 R41 33 CN10
24 enc_phA 4 A0 B0
chA 3 17 R40 33 TP11
VCC
23 +5 C3 A1 B1 COM2A 29
53261-04 chB 4 16 R39 33
22 enc_phB A2 B2 28
CE0.1u NCHG 5 15 R37 33
21 A3 B3 27
Head_TH 6 14
20 head_th A4 B4 26
7 13
19 A5 B5 C32 C31 C30 C29 25
from MAIN BOARD CN17 8 12 CE100p
18 lat A6 B6 24
9 11 CE100p CE100p CE100p
17 A7 B7 23
16 chA 22
19
15 E 21
1
GND
14 NCHG DIR 20
13 19
10
12 SN74LVC245APWR 18
11 17
TP5
10 si7_y 16
IC4 to Rear CN3
9 si7_z COM1A 15
2 3 R35 33 sck
8 sck_y RIN1+ ROUT1 14
R31 R30 5
7 sck_z ROUT2 13
82 82 1 11 C22
6 si1_y RIN1- ROUT3 12
6 13 CE100p
5 si1_z RIN2+ ROUT4 11
CN8
4 C18 10
7 +3.3 GND_COM2A
3 CE220p RIN2- 9 1
10 16
2 si2_y RIN3+ VCC 8 2
1 si2_z C23 7 3
9 8
RIN3- GND CE0.1u 6 4
36FMN-BTK 14 GND_COM2A
RIN4+ 5 5
12 lat
ENB 4 6
GND_COM1A 15 4
RIN4- ENA 3 7
GND_COM2B NCHG
2 8
1 9
VHV0 VHV1 +3.3
R36 10
CN5 DS26LV32ATM/NOPB 52808-29
11
VHV0 TP8 GND_COM1A
36 0 12
VHV1 to Front CN4
35 TP9 COM1A 13 +3.3 VHV0
COM1A
34 14 CN12
COM1B
33 COM2A 15
COM2A 1
32 16 COM1A
COM1B 2
31 17 COM1B
3
30 18 COM2A
COM1B +5 CN1 4
29 19 COM2B
5
28 1 To HEAD 20 to DP
COM1B NoMount 6
27 2 21
R1 +5 7
26 3 22
CARRIAGE BOARD_Circuit Diagram 1/2
25
COM2B (1.0K)
4
UP/DOWN 23
8
C1 SENSOR 9
24 5 24
p_side 10
23 CE0.1u 25
head_u/d 53261-05 TP4 R23 sck 11
22 26
/p_side_enable NoMount
21 27 53398-11
xhot R22 33 (10K) xhot
20 28
19 29
IC1
18 GND_COM2B
2 3 si7 C21 52808-29
17 RIN1+ ROUT1
from MAIN BOARD CN15 R33 R32 5 si1 CE100p
16 ROUT2
chB 82 82 1 11 si2 VHV0 +3.3 GND_COM1A GND_COM2A GND_COM1A
15 RIN1- ROUT3
6 13 si3
2-21
14 RIN2+ ROUT4
R14 R15 CN9
13 GND_COM1B
+3.3 82 82 7 +3.3 COM2B
12 RIN2- 1
10 16
11 RIN3+ VCC 2
R12 R13 COM1B
10 C17 3
82 82 9 8
9 RIN3- GND CE0.1u 4
14 GND_COM2B
8 RIN4+ 5
R29 R28 12
7 ENB 6
si3_z 82 82 15 4 +3.3 VHV0 +3.3 +5
6 RIN4- ENA 7
si3_y
5 8
4 C10 C9 C11 C19 9 C43 C34 R2 R3
3 CE220p CE220p CE220p CE220p 10 CE0.1u CE0.1u 10K 10K
si4_z DS26LV32ATM/NOPB
2 11
si4_y
1 12
13 to Rear CN4
2
36FMN-BTK +5
14
R20 (1.0K) 1 (22K) 3
15
1
GND_COM1B R21 NoMount NoMount VR1 NoMount 16
TR1 17
GND_COM2B +5 2 VHV0 +3.3
DTB123EK 18
VHV1 C16 R42 33 TP13 si7
19
8
3
CN6 R10 R8 CN7
CE0.1u 20
VHV1 3 CN3 R47 33 TP18 si5
36 0 1ohm 21 1
++
VHV1 1
35 1 22 2
COM2A 2 IC3A R48 33 TP19 si3
34 - 2 DC FAN 23 3
- BA-10358F
33 3 24 4
4
COM2A R49 33 TP20 si1 GND_COM2B
32 25 5
C15 C8 53261-03
31 COM2A 26 6
NoMount R50 33 TP21 chB
30 CE1000p R11 AD2 K D1 27 7
A K (CE1000p)
29 COM2A
28 8
28 R9 2.2K 3.3K C33 C39 C40 C41 C42 29 9
1SS355 1SS355
27 COM2B
CE100p 10
CE100p CE100p CE100p CE100p 52808-29
26 11
25 COM2B
12
TP6 GND_COM1B
24 13
TP7
23 14
COM2B COM2B
22 15
COM1B COM1B
21 16
IC2 to Front CN3
20 17
2 3 si4 TP10
19 RIN1+ ROUT1 18
R16 R17 5 si8 R38 33 si8
18 ROUT2 19
82 82 1 11 si5 TP14
from MAIN BOARD CN14 17 RIN1- ROUT3 20
6 13 si6 R43 33 si6
16 RIN2+ ROUT4 21
R19 R18 TP15
15 22
82 82 7 +3.3 R44 33 si4
14 RIN2- 23
10 16 TP16
13 RIN3+ VCC 24
R7 R6 R45 33 si2 +3.3 VHV0
12 C5 25
82 82 9 8 TP17
11 RIN3- GND CE0.1u 26
si8_y 14 R46 33 chA
10 RIN4+ 27 C44 C27
si8_z R4 R5 12 IC3B
9 ENB 28 CE0.1u CE0.1u
82 82 15 4 TP3 BA-10358F+ + 5 R26 0
8 RIN4- ENA 29
Head_TH R25 7
7
si5_y 0 6 R24 +5 52808-29
6 C6 C7 C14 C13 -
si5_z - 10K_1%
5 CE220p CE220p CE220p CE220p DS26LV32ATM/NOPB GND_COM1B
4 C28 C35 C36 C37 C38 R27 NoMount
3 CE100p
si6_y CE100p CE100p CE100p CE100p
2
si6_z
1
36FMN-BTK
GND_COM2A
GND_COM2B
CARRIAGE BOARD_Circuit Diagram 2/2
CUT CARRIAGE BOARD
+5
C104
8
CE0.1u
IC100A
++ 3
1
2
-
-
BA-10358F
4
CN100 +5 CN101
So1+
15
14
So1+
So1-
1
2 To SOLENOID
13
ILS-2T
12
So1-
11
+5
10
CN103
9
To SERVO BOARD 8
PinchPos PinchPos
1
7
6 /Crop_ON
CropSens
2
3 PINCH POS SENSOR
5 4
+5 C106
4 R101 NoMount R100
3 IC100B + 53398-04
2 + 5 10K VR100 1M
CE0.1u
1
7
1 Q100
- 6
52808-15 - 2 DTB123EK
BA-10358F CN102
C100 R102 R106 R107
3
1
NoMount 2.2K
R103
390 0 @Crop_ON
@Crop_Sens
2
3
To CROP SENSOR BOARD
NoMount
+5 C105 53398-03
C102 CE1000p CE1000p
A
R105
D101
NoMount +5
NoMount
K
+ C101
P
C103
A
R104 CE0.1u
D100 47u_16V
NoMount
M
NoMount
K
LINEAR ENCODER BOARD
+5
+5
CN200 IC200
1 5 R200
1 VCC An
2 LENC_PHA 2
GND 150
3
3 Vout(A)
4 LENC_PHB 4
Vout(B) K
6
C200 KE-2107-18
CABLE-ASSY,LINEAR ENCODER VP-540
CE0.1u
K
D201 D200
UDZS 7.5B UDZS 7.5B
A
GRIT ENCODER BOARD
+5
CN300 +5
U300
1 R300
3 1
2 Vout(A) An
R301 33 PH_A 4 150
3 GND
R302 33 PH_B 5
4 VCC
6 2
Vout(B) K
5267-04
K
D301 D300 SENSOR,KE-2A10-36

C300
UDZS 7.5B UDZS 7.5B
CE0.1u
A
2-22
2-5 SUB BOARD
SUB BOARD_Arrangement Diagram (Component Side)
2-23
+5
IC502A
14
IC503D TC74VHC32FT
1 2 12
11
13
TC74VHC14FT
+5
20 7
IC500
PD0 2 19 DB0
1D 1Q
PD1 3 18 DB1
PANEL BOARD
VCC
2D 2Q
PD2 4 17 DB2
3D 3Q
PD3 5 16 DB3
4D 4Q
PD4 6 15 DB4
5D 5Q
PD5 7 14 DB5
6D 6Q
PD6 8 13 DB6
7D 7Q
PD7 9 12 DB7
8D 8Q
1
OC
11
GND
CLK
TC74VHCT574AFT
10
C500
NoMount
IC503B TC74VHC32FT
+5 R514 4 +5
LED505
100 6
C507 5 K A BUSY R512
R508
P
3
CE100p +5 +5
+ C508 100 Q507 330
IC503A TC74VHC32FT 2 SEL6410E
47u_16V R513 1
M
3 R505 DTD113EK
100
1
C506 2 10K
CE100p
IC503C TC74VHC32FT CN500
CN501 R509 9 VSS
1
100 8 VDD
24 C501 2
10 V0 LED503
23 CE100p +5 3
RS
22 4 SETUP R510
R/W K A
21 5
20
3
SUB BOARD_Circuit Diagram 1/4
LCD_RS PD[0..7] IC501 E 330

20 6 Q505
LCD_R/W PD0 18 2 DB0 DB0 2 SEL6410E
19 B0 A0 7
LCD_E PD1 17 3 DB1 DB1
VCC
18 B1 A1 8 DTD113EK
PD0 PD2 16 4 DB2 DB2 LED502
17 B2 A2 9
1
PD1 PD3 15 5 DB3 DB3
16 B3 A3 10 PAUSE R507
PD2 PD4 14 6 DB4 DB4 K A
15 B4 A4 11
3
PD3 PD5 13 7 DB5 DB5 390
14 B5 A5 12 Q504
PD4 PD6 12 8 DB6 DB6 2 SLR343BC4T3F
13 B6 A6 13
PD5 PD7 11 9 DB7 DB7
12 B7 A7 14 DTD113EK
PD6 VLED LED504
11 R504 15
1
PD7 19 +5 VLSS
10 E 16 POWERR511
3
/LCD_CS 1 470 K A
GND
9 DIR
3
2 MDF7-16P-2.54DSA(55) 390
8 Q503 Q506
/LED TC74VHCT245AFT 2 SLR343BC4T3F
10
7 +5 To LCD
6 DTD113EK
1
/SW0 DTD113EK
5 Q500
1
R506 R503
4 2SK2796S-TR
/SW1 10K 10K
3
2
/RESET R502 100
1
+5
52806-24 LED500
20
2-24
IC506
PD4 3 2 K A BASE R500
POWER_LED
D1 Q1
3
PD5 4 5 BASE LED 330
VCC
D2 Q2
PD6 7 6 PAUSE_LED 2 SEL6410E
from MAIN BOARD R518 100 D3 Q3
PD7 8 9 BUZZER
D4 Q4
PD3 13 12 BUSY_LED HEATER
C515 D5 Q5
1
PD2 14 15 SETUP_LED Q501

NoMount D6 Q6 LED501
PD1 17 16 LCD_ON DTD113EK
D7 Q7 R501
PD0 18 19 HEATER_LED K A
D8 Q8
3
330
11 2 SEL6410E
R517 100 CLK
1 +5 +5
GND
CLR
14
C514 SN74HCT273APWR RA501 Q502
10
DTD113EK IC502B
NoMount 1 10
C
2 9 3 4
3 8 +5
4 7 BZ500
TC74VHC14FT
+5 5 6
C IC502C
1
20
IC505 EXBA10E103J 5 6
PD0 2 18 CONFIG SW500 EVQ21305R CONFIG 2 BUZZER
A0 B0
3
PD1 3 17 PAUSE TC74VHC14FT
VCC
A1 B1 SW502 PAUSE Q508
PD2 4 16 POWER EVQ21305R 2
A2 B2 IC502D
PD3 5 15 TMB-05
A3 B3 SW508 POWER DTD113EK
PD4 6 14 EVQ21305R 9 8
A4 B4
1
PD5 7 13
A5 B5
PD6 8 12 TC74VHC14FT
A6 B6
PD7 9 11
A7 B7 IC502E
R516 100 19 +5 11 10
E
1
GND
DIR RA500
C512 TC74VHC14FT
NoMount TC74VHCT245AFT 1 10
10
C
2 9
3 8 13 12
4 7
+5 5 6
C IC502F TC74VHC14FT
7
20
IC504 EXBA10E103J
PD7 2 18 MENU SW503 EVQ21305R LEFT CURSOR
A0 B0
PD6 3 17 DOWN CURSOR
VCC
A1 B1 SW501 TOP CURSOR
PD5 4 16 ENTER EVQ21305R
A2 B2
PD4 5 15
A3 B3 SW505 DOWN CURSOR
PD3 6 14 LEFT CURSOR EVQ21305R +5
A4 B4
PD2 7 13 TOP CURSOR
A5 B5 SW504 RIGHT CURSOR
PD1 8 12 RIGHT CURSOR EVQ21305R
A6 B6
PD0 9 11
A7 B7 SW506 MENU
EVQ21305R
R515 100 19
E SW507 ENTER
1 EVQ21305R C503 C502 C505 C504 C513 C511 C509
GND
C510 DIR
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
NoMount
TC74VHCT245AFT
10
POWER BOARD to SW Power Supply
CN1101
to Power SW
CN1102
1 1
2 2
3 3
4
B2P3-VH
B2(4-2 3)P-VH
CN1103
1
2 to Print Thermostat F1A
CLIP PFC-5000-0202
F1B
CLIP PFC-5000-0202
FS1100
B2P-VH
CN1104
5X20 021706.3MXP 6.3A/250V
1
FS1101
2
3
to Print Heater 1 5X20 021706.3MXP 6.3A/250V
SSR1100
RELAY,SSR AQ1208 B2P3-VH
CN1109 F2A F2B
INPUT+
INPUT-
LOAD2
LOAD1 1
CLIP PFC-5000-0202 CLIP PFC-5000-0202
2
3
to Servo Board
4
3
4
5 to 100/200V Select Cable
6
CN1100
R1100 0 7
1
B4P7-VH
2 C1100
CN1105
3 NoMount
4 1
SSR1101
5267-04 R1101 0
RELAY,SSR AQ1208
2
3
to Print Heater 2
INPUT+
INPUT-
LOAD2
LOAD1
C1101
B2P3-VH
NoMount
CN1106
4
3
1
2 to DryerThermostat
B2P-VH
CN1107
1
2
3
to Dryer Heater 1
B2P3-VH
CN1110
1
2
3
4
5
to 100/200V Select Cable
6
7
B4P7-VH
CN1108
1
2
3
to Dryer Heater 2
B2P3-VH
FAN JUNCTION BOARD THERMISTOR BOARD ×2
CN400 CN402
1 1
2 2 to FAN
3
5267-02
4
to Servo Board 5
CN401 CN600
6 TH600
7 1 1
8 2 to FAN 2 103KT
53398-08 5267-02 53398-02
CN404
1
2 to Print Thermistor Board
53014-02
CN403
CN601
1 TH601
2 to Dryer Thermistor Board 1
2 103KT
53014-02
53398-02
CROP MARK SENSOR BOARD 1
CN100
1
2
3
CABLE-ASSY,CROP SENSOR VP-540

1
U100
RPR-220
2
CARTRIDGE IC BOARD ×8
CN1014 CN1012
CN1015 CN1013
2 1
1 2 2 1 CN1006 CN1004
CN1007 CN1005
5 1 2
5268-02 2 1
3 5 2 1
5268-02 1 2
4 3 1 2
5
4 5268-02 5
CN032-004-000 3 5268-02
3
GND1 CN032-004-000 4
4
GND2
CN032-004-000
CN032-004-000
GND5
GND6
CN1010 CN1008
CN1011 CN1009
2 1
1 2 2 1 CN1002 CN1000
5 1 2 CN1003 CN1001
5268-02 2 1
3 5
5268-02 1 2 2 1
4 3
5 1 2
4 5268-02
CN032-004-000 3 5
CN032-004-000 4 5268-02
GND3 3
GND4 4
CN032-004-000
GND7 CN032-004-000
GND8
2-25
+3.3
R14 R13
+3.3 10K 10K INK TANK BOARD
CN5
TCK
1
2
TDO
3
CN9
4
TMS
5 1
6 2
7 3 to MIX PUMP
8 4
TDI
9 5
10
+3.3 53014-05
53398-10 R26
10K +3.3
1
6
RA9 CN17
K
R12
D3 EXBA10E103J INK_Exist_0
22K TP12 1
2
9
3
8
4
7
5
+3.3 +5 1SS355
10
2
A
Ink_Emputy_0
/RESET RA7 3
5 4 To Ink 1
P
P
+ C35 + C15 4
P
6 3
47u_16V 47u_16V + C13
7 2 292132-4
2.2u_50V
M
M
8 1 CN16
M
+5 INK_Exist_1
EXBV8V101JV 1
CN18
2
Ink_Emputy_1
1 RA6 3 To Ink 2
5 4
2 4
to PINCH U/D SENSOR 6 3
3
7 2 292132-4
C37 5267-03 8 1 CN15
+3.3 INK_Exist_2
EXBV8V101JV 1
CE0.1u C34 C33 C32 C31 C30 C29 C28 C27
2
Ink_Emputy_2
3
CN6 CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p To Ink 3
4
26
MIX_PUMP_+A 292132-4
25
MIX_PUMP_-A CN14
24
MIX_PUMP_-B INK_Exist_3
23 1
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
MIX_PUMP_+B
22 2
+3.3 Ink_Emputy_3
21 3 To Ink 4
A8
A9
D9
D8
A10
A11
A12
A13
A14
A15
D14
D13
D12
D11
D10
N.C.
20 4
I2/OE1
VCCIO
19
GNDIO
GNDIO
VCCINT
+3.3 1 75 292132-4
GNDINT
I3/GCLRn
18 N.C. D7
I1/GCLK1
2 74
17 N.C. GNDIO
3 73 TDO
I4/OE2/GCLK2
16 VCCIO D6/TDO
R10 R9 TDI 4 72
15 10K A7/TDI N.C.
10K 5 71
14 N.C. D5
+5 +3.3 6 70 +3.3
13 IC2 A6 N.C.
7 69
12 N.C. D4
20
RD74LVC541B 8 68
11 A5 D3
1
6
SUB_CLK R27 100 2 18 R25 100 9 67

10 A1 Y1 A4 D2
SUB_LOAD R20 100 3 17 R24 100 @sub_load 10 66 RA8 CN13
VCC
9 A2 Y2 A3 VCCIO
SUB_DATA_IN R19 100 4 16 R23 100 11 65 EXBA10E103J INK_Exist_4
8 A3 Y3 GNDIO GNDIO 1
2
9
3
8
4
7
5
SUB_STORE_IN R18 100 5 15 R22 100 12 64

10
7 A4 Y4 A2 D1 2
SUB_DATA_OUT R17 33 6 14 R28 33 @sub_load 13 63 Ink_Emputy_4
6 A5 Y5 A1 D0 RA4 3 To Ink 5
Sub_to_Servo R16 33 7 13 R29 33 14 IC1 62 TCK 5 4
5 A6 Y6 A0 C15/TCK 4
Servo_to_Sub R15 100 8 12 R21 100 15 61 6 3
4 A7 Y7 B14/TMS C14
Maintenance_Cover_L 9 11 16 60 7 2 292132-4
3 A8 Y8 B13 EPM3064ATC100-10N C13
Front_Cover_L TMS 17 59 8 1 CN12
2 B12 GNDIO
C3 C2 1 NoMount 18 58 INK_Exist_5
1 C16 C7 C6 C5 C4 E1 C12 C11 C10 C9 C17 C18 C8 VCCIO C12 EXBV8V101JV 1
19 19 57
GND
CE470p CE470p CE470p CE470p E2 TP5 B11 C11 2
52808-26 NoMount 20 56 Ink_Emputy_5
TP4 B10 C10 RA3 3 To Ink 6
NoMount CE470p NoMount NoMount NoMount NoMount 21 55 5 4
10
NoMount TP3 B9 N.C. 4
NoMount 22 54 6 3
N.C. C9
C1 C14 23 53 7 2 292132-4
TP2 B8 GNDIO
CE0.1u CE0.1u +3.3 24 52 8 1 CN11
N.C. C8
25 51 INK_Exist_6
TP1 B7 VCCIO EXBV8V101JV 1
C26 C25 C24 C23 C22 C21 C20 C19
PC6 2
Ink_Emputy_6
2-26
CE0.1u 3
CE470p CE470p CE470p CE470p CE470p CE470p CE470p CE470p To Ink 7
GNDIO
N.C.
N.C.
B6
B5
B4
B3
GNDIO
VCCIO
B2
B1
B0
GNDINT
VCCINT
C0
C1
C2
GNDIO
C3
C4
C5
C6
C7
N.C.
N.C.
4
from JUNCTION
292132-4
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
BOARD CN10
+3.3 INK_Exist_7
1
2
Ink_Emputy_7
PC2 PC1 PC3 PC7 PC8 PC5 PC4 3 To Ink 8
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u 4
SEL_IHB 292132-4
+3.3 SEL_C +5
CN4 Ink_TxD SEL_B
Ink_RxD SEL_A
/RESET
1
R6 CN3
5
6
7
8
to JIGU 2
RA1 0
R8 R7 1
5267-02 EXBV8V103JV NoMount
10K 1.0K 2 to MAINTENANCE
3
+5
TP17
TP14
TP16
TP13
4
3
2
1
TP10
TP8
TP11
TP9
TP15
+5 R11 +5 53014-03 COVER_L_1
0
K
CN2
D1 R4
NoMount 1
3
(1SS355) 0 2 MAINTENANCE
Q1 2
A
3
NoMount +5
(DTC114EK) R5
COVER_L_2
NoMount
1
3
4
5
0
53014-03
RELAY1
K
N.C.
N.O.
NoMount
D2
NoMount (ATXS206)
N.C.
COM COM
N.O.
(D1FL20U)
A
9
8
+5
12
10
+5 R2
0
+5 CN1
R3 (0)
TP6 CN8
1
8
7
6
5
8
7
6
5
PC9 TP7 RA2
1 NoMount R1 2
TP18 CE0.1u IC3 RA5 EXBV8V222JV to CARTRIDGE IC BOARD
1 8 Ink_RxD EXBV8V222JV A K D8
2 3 VALVE SENSOR
GND RXD 3 (0) 4
2 7 Ink_TxD UDZS 7.5B
1-W TXD 4 NoMount
1
2
3
4
1
2
3
4
3 6 +5 A K D9 53014-04
NC POL 5
4 5 IC4 UDZS 7.5B
VDD VPP 6
SEL_A 11 13 A K D10
A 0 7
DS2480B+T&R SEL_B 10 14 UDZS 7.5B
B 1 8
TP19 SEL_C 9 15 A K D11
C 2 9
12 UDZS 7.5B
R30 0 3
3 1 53014-09
COM 4
5 CN7
5
C36 SEL_IHB 6 2
INH 6 1
NoMount 4
7 2
(CE470p) 7 A K D4
VEE 3
16 UDZS 7.5B
VCC 4
8 +5 A K D5
GND 5
UDZS 7.5B
6
TC74HC4051AFT A K D6
PC10 7
UDZS 7.5B
CE0.1u 8
A K D7
UDZS 7.5B 53014-08
+5
JUNCTION BOARD NoMount
+5 R901 NoMount CN902
0 CN900
1
1 2 MAINTENANCE COVER_R
2 3
K
R900 0 D900 RESERVE
3 4
NoMount
3
(1SS355) (53014-03) (53014-04)
Q900 2 CN908
A
+5 NoMount
1
DTC114EK
2
1
3
1
3
1
to RELAY BOARD
K
K
R902 +5 NoMount RELAY900 NoMount
NoMount CN909 D902 NoMount D903 RELAY901 (5267-02)
(10K) NoMount (G5NB-1A) NoMount NoMount
1
(D1FL20U) (D1FL20U)
A
A
2
4
2
4
2
(G5NB-1A)
3 (to PINCH U/D)
C905 (5267-03)
NoMount +5
(CE0.1u)
K
CN907 D901
NoMount
1
3
(1SS355)
2
Q901 2
A
to MAIN BOARD 3
NoMount
CN901 CN903 NoMount DTC114EK
1
FRONT_COVER +5 (53398-03)
1 26
PINCH U/D SENS
2 25
MAINTENANCE_COVER_L
3 24
Servo_to_Sub
4 23
Sub_to_Servo
5 22
SUB_DATA_out
6 21
SUB_STORE_in
7 20
SUB_DATA_in
8 19
SUB_LOAD_in
9 18
SUB_CLK_in
10 17
+5
11 16
12 15 to INK TANK BOARD
13 14
14 13
15 12
16 11
17 10
CN906 +3.3
18 9
MIX_PUNP_+A
19 1 8
MIX_PUNP_-A
20 2 7
+3.3 MIX_PUNP_-B +3.3 +5
2-27
21 3 6
from SERVO BOARD from SERVO BOARD MIX_PUNP_+B
22 4 5
23 5 4
P
P
+5 + C902 + C900
24 3
53014-05 47u_16V 47u_16V
25 2
C904
M
M
26 1
CE0.1u CN905
27
52808-26
28 1
29 2
GRIT_Ph_A to GRIT ENCODER
30 3
F_MOTOR_- GRIT_Ph_B
31 4
32
5267-04
33
34
35
36
37
38
39
F_MOTOR_+
40
40FMN-STK-A
C901
CE1.0u
CN904
FEED_Ph_A
1
FEED_Ph_B
2
3 to FEED MOTOR
4
5
6
7
5267-07
+5
C903
CE0.1u
2-6 MAINTENANCE PARTS LIST_Electrical Parts
MAIN BOARD
Parts No Parts Name Description Function
IC22
IC21
1000001098 IC,E09A54RA D/A Converter
IC26
IC25
TR14
TR6
15129122 TR 2SC4131 GB Transistor for Driving HEAD
TR2
TR11
TR1
TR10
15129121 TR 2SA1746 OY Transistor for Driving HEAD
TR7
TR15
F1 DC Fuse for Head
1000000659 FUSE,01543.15DR
F2 DC Fuse for Head
SERVO BOARD
IC17 Pump Motor Driver
15189105 IC-LINEAR,MTD2005-7101
IC301 Circulation Pump Motor Driver
15189111 IC-LINEAR,MTD2005F-3072 IC14 Wipe Motor Driver
15119119 TR,MOS UPA1759G-E2-A IC10 Fan Driver
15119119 TR,MOS UPA1759G-E2-A IC207 Relay Driver
12559102 FUSE 11CT 3.15A F1 DC Fuse for Step Motor Driver
15189116 IC-LINEAR L6234PD013TR ET IC2 Solenoid Drive Control
15189116 IC-LINEAR L6234PD013TR ET IC3 Solenoid Drive Control
POWER BOARD
FS1100 AC Fuse for Print Heater
12559105 FUSE,5X20 021706.3MXP 6.3A/250V
FS1101 AC Fuse for Dryer
SSR1100 Relay for Printer Heater
1000004355 RELAY,SSR AQ1208
SSR1101 Relay for Dryer
2-28
3 Replacement of Main Parts
To Ensure safe Work
Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine.
< Rear View >

Unplug
AC INLET for the Printer Unit
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
3-1
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min.

1. THERMISTER CHECK
It can be checked in the SERVICE MENU>[THERMISTOR CHK].
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CROP-CUT ADJUSTMENT
5. PRINT / CUT POSITION ADJUSTMENT
Adj. Time : 35min
Total Time : 50min.
TOOL CARRIAGE REPLACEMENT : 20 min

1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. FLUSHING POSITION ADJUSTMENT
3. TOOL HEIGHT ADJUSTMENT
4. TOOL PRESSURE ADJUSTMENT
5. CROP MARK SENSOR ADJUSTMENT
7. PRINT/CUT POSITION ADJUSTMENT
Adj. Time : 40min
Total Time : 60min.
CAP TOP REPLACEMENT : 20 min.

Total Time : 10min.
WIPER/FELT WIPER REPLACEMENT : 20 min.

Total Time : 10min.
CARRIAGE MOTOR REPLACEMENT : 20 min

1. SERVO LOCK CHECK
It can be checked in the [MOTOR MENU]>[SERVO LOCK]>[S].
2. AGING
It can be performed in the [MOTOR MENU]>[AGING]>[SCAN].
3. MOTOR HOURS CLEAR
Adj. Time : 5min
Total Time : 25min.
FEED MOTOR REPLACEMENT : 40 min

1. SERVO LOCK CHECK
2. AGING
It can be performed in the [MOTOR MENU]>[AGING]>[FEED].
3. GRIT ENCODER CHECK
4. MOTOR HOURS CLEAR
Adj. Time : 6min
Total Time : 46min.
GRIT ENCODER REPLACEMENT : 10 min.

Adj. Time : 2min.
Total Time : 12min.
CARRIAGE BELT REPLACEMENT : 35min.

1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. CUTTING QUALITY CHECK
Adj. Time : 20min
Total Time : 55min.
MAIN BOARD REPLACEMENT (In case that the parameters cannot be transferred by Peck.) : 35 min.
1. BATTERY INSTALLATION
2. FIRMWARE INSTALLATION
3. SYSTEM PARAMETER INITIALIZE
4. TIME AND DATE SETTING
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
5. IP ADDRESS SETTING
Start the machine with the Service Mode and set in the User Menu.
6. HEAD RANK SETTING
It can be set in the [PRINT MENU]>[HEAD RANK].
7. SERIAL NUMBER INPUT
It can be set in the [SUB MENU]>[SERIAL NO.].
8. INK TYPE SETTING
It can be set in the [SUB MENU]>[CHANGE INKTYPE].
9. SENSOR CHECK
It can be performed in the SENSOR CHECK.
10. LIMIT POSITION & CUT DOWN POSITION INITIALIZE
12. LINEAR ENCODER SETUP
14. HEAD ALIGNMENT
Only Bidirectional Adjustments are required.
15. CALIBRATION
Adj. Time : 115min
Total Time : 150min.
3-2
MAIN BOARD REPLACEMENT (In case that the parameters can be transferred by Peck.) : 35 min.
5. PUT PARAMETER
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK]. *Set the [DATE] in order of the [Year/Month/Day].
7. SENSOR CHECK
It can be performed in the SENSOR CHECK.
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
Adj. Time : 35min
Total Time : 70min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.

1. TOOL UP/DOWN CHECK
2. PINCH ROLLER SENSOR CHECK
Adj. Time : 23min
Total Time : 30min.
CARRIAGE BOARD REPLACEMENT : 10min.

1. HEAD UP/DOWN SENSOR CHECK
It can be performed in the SERVICE MENU>[SENSOR CHECK].
2. THERMISTER CHECK
Adj. Time : 10min
Total Time : 20min.
PANEL BOARD REPLACEMENT : 7min.

1. LCD/LED/BUZ CHECK
It can be performed in the [SUB MENU]>[LCD/LED/BUZ CHK].
2. KEY CHECK
It can be performed in the [SUB MENU]>[KEY CHECK].
Adj. Time : 3min
Total Time : 10min.
SERVO BOARD REPLACEMENT : 18min.

1. I/S CHECK
It can be performed in the [I/S MENU]>[I/S CHECK].
2. IC CHECK
It can be performed in the [I/S MENU]>[CARTRIDGE]>[IC CHECK].
3. FAN CHECK
It can be performed in the [SUB MENU]>[FAN CHECK]>[VACUUM FAN] to check that there is a operation sound of the vacuum fans.
4. PUMP CHECK
It can be performed in the [I/S MENU]>[PUMP CHECK]>[PUMP SUCTION] to check the pumps work correctly.
5. SENSOR CHECK
It can be performed in the [SENSOR CHECK].
6. HEATER CHECK
It can be performed in the [HEATER MENU]>[HEATER CHECK].
It can be performed in the [MOTOR MENU]>[G-ENC. CHECK].
8. AGING
It can be performed in the [MOTOR MENU]>[AGING]>[BOTH].
9. TOOL UP/DOWN CHECK
It can be performed by [PAUSE] key in the [CUTTING MENU]>[FORCE ADJUST].
Adj. Time : 40min
Total Time : 58min.
PUMP REPLACEMENT : 10 min.

1. PUMP CHECK
2. PUMP TIMES CLEAR
Adj. Time : 2min
Total Time : 12min.
ENCODER SCALE REPLACEMENT : 25min.

Adj. Time : 5min.
Total Time : 30min.
ENCODER BOARD REPLACEMENT : 15min.

Adj. Time : 5min.
Total Time : 20min.
BATTERY REPLACEMENT : 7min.

Adj. Time : 2min.
Total Time : 9min.
CUT RIBBON CABLE REPLACEMENT : 20min.

Total Time : 20min.
3-3
3-1 HEAD REPLACEMENT
Turn off the Sub Power SW, and then turn off the Main Power
1 SW.
Be sure to turn off the main power when replacing

the head. The Head or Main Board could break, oth-
OFF
erwise. It is recommended to disconnect the power
cord.
Remove the Right Cover and the Right Top Cover.

2
Right Top Cover
Right Cover
Open the Front Cover and move the Tool Carriage with the
3 Head Carriage leftwards to the position where it is not above
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage. 2 1
Remove the Carriage Cover.

4
The positions of fixing screws for the Carriage Cover are at
the left, right and top of the cover. Carriage Cover
The Head Carriage Cover has six screws.
3-4
Disconnect all Head Ribbon Cables from the Head.
5 Put the disconnected Head Ribbon Cables underneath the
Carriage Board.
Unhook the Head Cover from the Head. <Left>

6
<Right>
Hook
Hook
Open the Wire Saddles for bundling the ink tubes and pull
7
the ink tubes toward you.
Wire Saddle
3-5
Pull up the Damper, the ink tubes and the Head Covers slow-
8 ly with opening the Hook of the Head Cover.
Do not touch the valve

of the Damper. When
you touch the valve,
the ink leaks from the Valve
Damper.
When the ink drops on the Head Board, the Head

will be broken.
To prevent the ink from leaking or spattering, put

the cloth on the Right Under Cover.
Remove the screws as shown in the figure and remove the <Left>
9 Head.
<Right>
Screw
Screw
3-6
Fix the Damper, the ink tubes and the Head Cover set to the
10
new Head.
Tu r n t h e h e a d
rank label to the
Head rank
left and fix the
Label
Head.
Do not touch the

valve of the Damper.
When you touch the Valve
valve, the ink leaks
from the Damper.
Press the Head Cover to the Head until the hook of

the Head Cover clicks into place.
Hook
Be careful not to make the head surface touch with

the Head Carriage Base.
Connect the Head Ribbon Cables to the Head.

11
Do not connect the cables to the wrong connector

or connect the cables halfway. The Head will be
broken.
Check whether the Head Ribbon Cables are connected to

12 4
the correct connectors.
2
3
1
4 3 2 1
3-7
Fix the Head with the screws as shown in the figure. <Left>
13 You do not have to care about the order for fixing the screws.
<Right>
Use the 6kgf·cm torque driver (ST-056) and the

hexagonal bit (1000006902 TOOL,BIT HEXAGO- Screw
NAL ST-118) to tighten up the screws.
Screw
Bundle the ink tubes with the wire saddles with pushing ink
14 tubes toward the back of the Head Carriage.
Wire Saddle
Fix the Right Top Cover.

15 Right Top Cover
Connect the Tool Carriage to the Head Carriage.

16 Then, move the Head Carriage by hand to the lock position.
3-8
Turn on the Main Power SW, and then turn on the Sub Power
17 SW while pressing the left, right and down keys to enter the
Service Mode.
In [PRINT MENU]>[HEAD RANK] menu, input the Head

18 Rank shown in the figure printed on the label on the carton SERVICE MENU
PRINT MENU
box of the Head. [ ]
Input the Head Rank by selecting the digit with the left and
PRINT MENU
right keys and changing the parameters with the up and HEAD RANK
down keys. [ ]
Press the [ENTER] key to save the settings.
HEAD RANK
1234567 (1/3)
[ ]
HEAD RANK
1234567 (3/3)
ENTER
Carton Box
You have to input these values
Head Rank
Perform [FUNCTION]>[CLEANING]>[POWERFUL CL.] once.

19
FUNCTION
CLEANING
[ ]
CLEANING
POWERFUL CL.
ENTER
3-9
C l e a r t h e H e a d i n f o r m a t i o n . P e r f o r m [ S E RV I C E
20 MODE]>[HISTORY MENU]>[HEAD GROUP]>[SHOT SERVICE MENU
HISTORY MENU
COUNT 1] to [SHOT COUNT 8]>[CLEAR]. [ ]
HISTORY MENU
HEAD GROUPE
[ ]
SHOT COUNT 1
333333 KShot
[ ]
SHOT COUNT 1
CLEAR
ENTER
Perform the following adjustments.

21
1. THERMISTER CHECK
[SERVICE MENU]>[THERMISTOR CHK]
2. Test Print
When the printing result has a banding, a missing dot, a scratchy printing, or a blurred printing,
perform the cleaning again.
3. [4-3 HEAD ALIGNMENT]
4. [4-8 CROP-CUT ADJUSTMENT]
5. [4-9 PRINT / CUT POSITION ADJUSTMENT]
3-10
3-2 DAMPER REPLACEMENT
Before replacing the damper, check which ink is filled in the damper that you will replace by referring the following im-
age.
8 colors 6 colors 4 colors

Ink cartridge Ink cartridge Ink cartridge
1 2 3 4 5 6 7 8 Slot # 1 2 3 4 5 6 7 8 Slot # 1 2 3 4 5 6 7 8 Slot #
Lm
Lm
Lc
M
Lc
M
Y
Mt
Y
C
K
M
C
C
W
K
M
Y
C
K
Y
K
P P Print head P P Print head P P Print head

A C D F A C D F A C D F
B E G H B E G H B E G H
1
SW.
OFF
Close the Chock Valve with the hexagonal wrench which is

2 bundled with the machine.
When you keep the Chock valve closed for a long

time under the high temperature environment, the
shape of the tube in the Chock Valve changes and
this affects the ink firing.
Remove the Right Cover and the Right Top Cover.

3
Right Top Cover
Right Cover
3-11
Open the Front Cover and move the Tool Carriage with the
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage. 2 1

5
The positions of fixing screws for the Carriage Cover are at
the left, right and top of the cover. Carriage Cover
Disconnect all Head Ribbon Cables from the Head.

6 Put the disconnected Head Ribbon Cables underneath the
Carriage Board.
3-12
Unhook the Head Cover from the Head.
7 <Left>
<Right>
Hook
Hook
Open the Wire Saddles for bundling the ink tubes and pull
8 the ink tubes toward you.
Wire Saddle
Pull up the Damper, the ink tubes and the Head Covers slow-
9 ly with opening the Hook of the Head Cover.
Do not touch the valve

of the Damper. When
you touch the valve,
the ink leaks from the Valve
Damper.
Hook
When the ink drops on the Head Board, the Head

will be broken.
To prevent the ink from leaking or spattering, put

the cloth on the Right Under Cover.
3-13
Pick the both ends of the Damper Joint and remove it from
10
the Damper.
Damper Joint
Ink leaks from the Damper right after removing the

Damper Joint.
Pull out the Damper from the Head Cover.

11
Head Cover
Damper
Insert the new Damper into the Head Cover.

12
Head Cover
The Damper has no particular right or left orienta-
tion.
Damper
Connect the Damper Joint to the Damper with supporting the

13 bottom of the Damper.
Opening the both ends of the Damper Joint makes

you fix it easily.
Damper Joint
Check whether the Damper Joint cannot be re-

moved by pulling up it.
3-14
Fix the Damper, the ink tubes and the Head Cover set to the
14 Head with opening the hook of the Head Cover.
When you straighten the Damper, the ink tubes and

the Head Cover set, you can fix them easily.
Hook
Do not touch the valve of the Damper. When you

touch the valve, the ink leaks from the Damper.
Press the Head Cover to the Head until the hook of Hook
the Head Cover clicks into place.
Bundle the ink tubes with the wire saddles with pushing ink
15
tubes toward the back of the Head Carriage.
Wire Saddle
Connect the Head Ribbon Cables.

16
Do not connect the cables to the wrong connector

or connect the cables halfway. The Head will be
broken.
3-15
Check whether the Head Ribbon Cables are connected to
17
the correct connectors.
4 3 2 1
3 2 1
4
Open the Chock Valve.

18
Fix the Right Top Cover.

19 Right Top Cover

20 Then, move the Head Carriage by hand to the lock position.
3-16
21 Turn on the Main Power SW, and then turn on the Sub Power
SW while pressing the left, right and down keys to enter the
Service Mode.

22
FUNCTION
CLEANING
[ ]
CLEANING
POWERFUL CL.
ENTER
P e r f o r m [ S E RV I C E M O D E ] > [ S U B M E N U ] > [ C H O C K
23
CL]>[START]. Open and close the Chock Valve by following
the message. SERVICE MENU
SUB MENU
[ ]
SUB MENU
CHOCK CL
[ ]
CHOCK CL
START
ENTER
3-17
3-3 WIPER REPLACEMENT
1 SW.
ON
Select [SUB MENU]>[MAINTENANCE]>[REPLACE WIPER]

2 in the Users Menu and press the [ENTER] key.
MENU
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE WIPER
When the message shown in the figure appears, remove the

3
Right Cover.
OPEN COVER R
Touch the location shown in the figure to discharge any static

4
electricity.
And, the preparation completes when the message shown in
the figure appears.
FINISHED?
3-18
Detach the Hook to the hole on the Felt Wiper with the twee-
5
zers.
When you press the Wiper Frame, it will rotate and

you can return it to the original position. Even if
you rotate the Wiper Frame and change its position,
there is no problem because the machine always
detects the wiper origin position after replacing the
Wiper.
When there is any buildup of ink on the Wiper Wiper Frame

Frame and the Wiper Scraper, clean them with the
Cleaning Stick.
Scraper
Detach the old Wiper and insert the new Wiper.

6
The Wiper has the particular direction.

Place the inclined end on the back side and the
surface for wiping the Head on the right side.
Attach the Hook and press the part shown in the figure with
7
the tweezers.
You have to attach the Hook. When you do not at-

tach the Hook, the Wiper may be removed during
the operation.
3-19
Fix the Right Cover and press the [ENTER] key.
8
The Head Carriage moves to the lock position and perform

9 the cleaning automatically. Then, the message shown in the
figure appears after finishing the cleaning.
CLEANING...
>>
MAINTENANCE
REPLACE WIPER
3-20
3-4 FELT WIPER REPLACEMENT
1 SW.
ON
Select [SUB MENU]>[MAINTENANCE]>[REPLACE FELT] in

2 the Users Menu and press the [ENTER] key.
MENU
SUB MENU
SUB MENU
MAINTENANCE
MAINTENANCE
REPLACE FELT
When the message shown in the figure appears, remove the

3 Right Cover.
OPEN COVER R
Touch the location shown in the figure to discharge any static

4
electricity.
And, the preparation are complete when the message shown
in the figure appears.
FINISHED?
3-21
Detach the Hook to the hole on the Felt Wiper with the twee-
5
zers.
When you press the Wiper Frame, it will rotate and

you can return it to the original position. Even if
you rotate the Wiper Frame and change its position,
there is no problem because the machine always
detects the wiper origin position after replacing the
Wiper.
When there is any buildup of ink on the Wiper

Frame and the Wiper Scraper, clean them with the
Cleaning Stick.
Wiper Frame
Scraper
Detach the old Felt Wiper and insert the new Felt Wiper.
6
The Felt Wiper has no particular direction.
Attach the Hook and press the part shown in the figure with
7
the tweezers.
You have to attach the Hook. When you do not

attach the Hook, the Felt Wiper may be removed
during the operation.
3-22
Fix the Right Cover and press the [ENTER] key.
8
The Head Carriage moves to the lock position and perform

9 the cleaning automatically. Then, the message shown in the
figure appears after finishing the cleaning.
CLEANING...
>>
MAINTENANCE
REPLACE FELT
3-23
3-5 CAP TOP REPLACEMENT
1 SW.
OFF
Remove the Right Cover.

2
Right Cover
Move the Head Carriage leftwards to the position where it is

3
not above the Capping Unit.
Remove the Right Under Cover.

4
Right under Cover
3-24
Open the Wire Saddles for bundling the tubes of the Cap
5
Top.
Wire Saddle
Remove the tubes of the Cap Top from the Pump.

6
Remove the Spring.

7
Do not lose the Spring becasue it is small.
Spring
Remove the Cap Top with pressing the [T] shape hook down-
8 ward and pull up the Cap Top.
Be careful with the ink leakage from the tubes when

you pull up the Cap Top.
<[T] shape hook>
3-25
Fix the new Cap Top by fitting the [T] shape hook with the
9 Cap Top Base.
Groove
When you fix the Cap Top, fit the Spring in the
Groove on the bottom of the Cap Top.
Fix the Spring.

10
Spring
Connect the tubes of the Cap Top to the Pump. Both tubes
11
can be connected to the both connectors shown in the figure.
Revised 3
Be sure to wipe off the

ink if ink is adhered to
the joints.
3-26
Bundle the tubes of the Cap Top with the Wire Saddles.
12
Bundle the tubes as shown in the figure. If you do

not bundle the tubes, the ink is not drained correctly.
Wire Saddle
Move the Head Carriage by hand to the lock position.

13
Service Mode.

15
FUNCTION
CLEANING
[ ]
CLEANING
POWERFUL CL.
ENTER
3-27
Fix the Right Under Cover.
16
Be careful not to pinch the tubes of the Cap Top

with the Right Under Cover.
Right Under Cover
3-28
3-6 TOOL CARRIAGE REPLACEMENT
Remove the following covers in order.

1
1. Right Cover
2. Front Cover Top Cover
3. Front Rail Cover
Left Cover
4. Left Cover
5. Top Cover Front Rail Cover
Front Cover
Right Cover
Separate the Tool Carriage from the Head Carriage.

2
Remove the Tool Carriage Cover.

3
Tool Carriage Cover
Remove the four rivets shown in the figure to remove the

4
Tool Carriage Board Cover.
Tool Carriage Board Cover
3-29
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and
5 Solenoid
Solenoid wirings.
Crop Mark Sensor Cable
Pinch Roller Sensor Cable
Remove the two screws fixing the Tool Carriage Board.

6
Tool Carriage Board
Remove the two screws to remove the Tool Carriage Board

7 Tool Carriage Board Stay
Stay from the Tool Carriage Assy.
Remove the two screws as shown in the figure to remove the

8
Tool Carriage Assy.
3-30
Remove the screws shown in the figure and remove the Auto
9 Sheet Cutter from the Tool Carriage.
Tool Carriage
Be careful not to lose the spring.

Screw
< Rear side >
Auto Sheet Cutter
Spring
Screw
Fix the Auto Sheet Cutter to the new Tool Carriage.

10 Tool Carriage
Do not forget to fix the spring.
< Rear side >
Screw
Auto Sheet Cutter
Spring
Screw
Fix the new Tool Carriage Assy with two screws while push-
11 ing it upwards.
Fix the Tool Carriage by pushing it toward the step

of the Cut Carriage Stay.
Tool Carriage
Screw
Step
Cut Carriage Stay
3-31
Fix the Tool Carriage Assy to the Tool Carriage Board Stay
with the two screws as shown in the figure.
Fix the Tool Carriage Board with the two screws as shown in
13 the figure.
Tool Carriage Board
Connect the Crop Mark Sensor, Pinch Roller Sensor and

14 Solenoid
Solenoid wirings.
Fix the Tool Carriage Board Cover with the four rivets shown
15 in the figure.
3-32
16
Tool Carriage Cover
Perform the following adjustments and settings.

17
1. [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
2. [4-11 TOOL HEIGHT ADJUSTMENT]
3. [4-12 TOOL PRESSURE ADJUSTMENT]
4. [4-7 CROP MARK SENSOR ADJUSTMENT]
5. [4-8 CROP-CUT ADJUSTMENT]
6. [4-9 PRINT / CUT POSITION ADJUSTMENT]
3-33
3-7 CARRIAGE MOTOR REPLACEMENT
1 SW.
OFF

2
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
5. Right Under Cover
6. Right Frame
Right Top Cover
When removing the Chassis Cover
Panel Cover, remove

the sensor with the ca-
ble and the ribbon cable
from the Panel Board.
Right Under Cover

Right Frame
Panel Cover
Disconnect the connector of the Motor Cable.

3
3-34
Remove the spring on the Flange.
4
Spring
Remove the three screws fixing the Flange, and remove the
5 motor together with the Flange.
The fixing direction

of one screw near
the spring is differ-
ent from the others.
Remove the three screws shown in the figure to remove the

6 motor from the Flange.
And fix a new motor to the Flange.
Be careful with the fixing direction of the Flange in

relation to the motor cables.
Fix the Flange with the three screws temporarily.

7
The fixing direction

of one screw near
the spring is differ-
ent from the others.
3-35
Fix the spring.
8
Spring
Unlock the Head Carriage.

9
Turn the Drive Gear by hand to check if the gears mesh to-
10
gether.
Tighten up the three screws to fix the Flange in the order

11 shown in the figure.
3-36
3
Turn the Drive Gear by hand for short steps back and forth to
12 check if there is no backlash all the way around.
Apply a proper quantity of grease (FLOIL G902) to

gears of the motor and Drive Gear.
Connect the connector of the Motor Cable.

13

14
3-37
Fix the Right Frame and Panel Cover.
15
When fixing the Panel

Cover, fix the sensor with
the sensor cable and the
ribbon cable to the Panel
Board.
Right Frame
Panel Board
Perform the SERVO LOCK CHECK.

16
After turning on the Main Power SW, turn on the Sub Power
SW while pressing the left, right and down keys to enter the +
Service Mode.
MENU
MENU
SERVICE MENU
In [MOTOR MENU]>[SERVO LOCK] menu, select [S].

17
Move the Head Carriage left and right by hand and make
sure the value on the LCD changes depending on the head SERVICE MENU
position. MOTOR MENU
[ ][ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
S: 3
Press the [ENTER] key to excite the motor.

18 Check the Head Carriage can not be moved easily by hand
and the value on the LCD doesn't change.
SERVO LOCK
S: 1688
[ENTER]
SERVO LOCK
S: * 1688
3-38
Perform the AGING.
19 Go back to the [MOTOR MENU], and select [AGING]>[SCAN]
and press the [ENTER] key. Make sure the machine per- SERVICE MENU
forms AGING and then, finish it by pressing [ENTER] key. MOTOR MENU
[ ]
MOTOR MENU
AGING
Do not load any media when performing [AGING]. [ ]

AGING
SCAN
Clear the motor working hours.

20 Go back to the Service Menu, and select [HISTORY MENU] SERVICE MENU
HISTORY MENU
>[MOTOR GROUP]>[MOTOR HOURS S]>[CLEAR] and [ ]
press the [ENTER] key. The motor working hours will be re-
set to 0. HISTORY MENU
MOTOR GROUP
[ ][ ]
MOTOR HOURS S
1653 hours
[ ]
MOTOR HOURS S
CLEAR
ENTER
3-39
3-8 FEED MOTOR REPLACEMENT
1 SW.
OFF

2
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
6. Right Frame
Right Top Cover

When removing the Chassis Cover
Panel Cover, remove
the sensor with the
cable and the ribbon
cable from the Panel
Board.
Right Under Cover

Right Frame
Panel Cover
Remove the Right Side Frame Stay.

3
Right Side Frame Stay
3-40
Remove the Grit Encoder Board.
4
Grit Encoder Board
Remove the Grit Encoder Stopper.

5
Grit Encoder Stopper
Remove the Grit Encoder.

6
Grit Encoder
Make sure not to scratch or leave any fingerprints

on the Grit Encoder.
Move the Head Carriage leftwards by hand.

7
3-41
Remove the Inner Cover
8
Inner Cover
Remove the screw fixing the Cable Support and make it

9 floated.
Cable Support
Remove the Feed Motor Cable with the junction cable from
10 the Junction Board.
Junction Board
Remove the spring.

11
Spring
3-42
Remove the three screws shown in the figure and remove
12
the Feed Motor.
The bottom screw shown in the figure is removed through the

slit on the bottom of the Bed
Pull out the Feed Motor leftward and taking out it from the
13
rear side of the Cap Top unit.
Remove the Feed Motor Cable from the connector of the

14
junction cable. .
3-43
Remove the three screws as shown in the figure to remove
15 the motor from the Flange.
And fix a new motor to the Flange.
Be careful with the fixing direction of the Flange in

relation to the motor cables.
Connect the Feed Motor Cable to the junction cable.

16
Take in the new Feed Motor from the rear of the Cap Top unit
17 and fit it with the Frame.
Fix the Flange with the three screws temporarily.

18
3-44
Fix the bottom screw temporarily through the slit on the bot-
tom of the Bed
Fix the spring.

19
Spring
Turn the Drive Gear by hand to check if the gears mesh to-
20 gether.
Tighten up the three screws to fix the Flange in the order

1
3
3-45
Turn the Drive Gear by hand for short steps back and forth to
22
check if there is no backlash all the way around.
Apply a proper quantity of grease (FLOIL G902) to

gears of the motor and Drive Gear.
Connect the Feed Motor Cable to the Junction Board.

23
Junction Board
Fix the Cable Support.

24
Cable Support
Fix the Inner Cover.

25
Inner Cover
3-46
26
Fix the Grit Encoder.

27
Grit Encoder
The both sides of the Grit Encoder is the same.

When fixing the Grit Encoder, make sure not to
scratch or leave any fingerprints on it.
Fix the Grit Encoder Stopper with the three screws while
28
holding the Shaft
Fix the Grit Encoder Board together with the stay so that the
29 Grit Encoder is in between the gap of sensor.
Grit Encoder Board

Adjust the position
of the sensor so that
the clearance with
the Grit Encoder is
around 1mm.
1mm
3-47
Rotate the Shaft to check that the Grit Encoder does not
30
touch the sensor
Shaft
Fix the Right Side Frame Stay.

31
Fix the Right Frame and the Panel Cover.

32

Cover, fix the sensor with
the sensor cable and the
ribbon cable to the Panel
Board.
Right Frame
Panel Board
Perform the SERVO LOCK CHECK.

33 After turning on the Main Power SW, turn on the Sub Power
Service Mode.
3-48
In [MOTOR MENU]>[SERVO LOCK] menu, select [F].
34 Move the Head Carriage left and right by hand and make
sure the value on the LCD changes depending on the head SERVICE MENU
position. MOTOR MENU
[ ][ ]
MOTOR MENU
SERVO LOCK
[ ]
SERVO LOCK
F: 140 140
Press the [ENTER] key to excite the motor.

35 Check the Grit Roller can not be rotated easily by hand and
the value on the LCD doesn't change.
SERVO LOCK
F: 80 80
[ENTER]
SERVO LOCK
F:* 80 80
Check the Grit Encoder.

36 Go back to the [MOTOR MENU], and select [G-ENC.
SERVICE MENU
MOTOR MENU
CHECK] and press the [ENTER] key. Make sure the Grit En- [ ] [ ]
coder functions correctly by confirming the display to show MOTOR MENU
[G-ENC. CHECK COMPLETED]. G-ENC. CHECK
[ENTER]
In case that [G-ENC. CHECK FAILED] appears, check the M-ENC: 6654
G-ENC: 6653
followings.
G-ENC. CHECK
1. Grit Encoder is fixed correctly. COMPLETED
2. Feed Motor is fixed correctly.
3. There are no scratches or fingerprints. G-ENC. CHECK
FAILED
Perform AGING.
37 Go back to the [MOTOR MENU], and select [AGING]>[FEED]
SERVICE MENU
and press the [ENTER] key. Make sure the machine per- MOTOR MENU
forms AGING and then, finish it by pressing [ENTER] key.
[ ]
MOTOR MENU
AGING
[ ][ ]
Do not load any media when performing [AGING]. AGING
FEED
3-49
Clear the motor working hours.
38 G o back to the Service Menu, and select [HIS-
SERVICE MENU
HISTORY MENU
TORY MENU]>[MOTOR GROUP]>[MOTOR HOURS [ ]
F]>[CLEAR] and press the [ENTER] key. The motor work-
ing hours will be reset to 0. HISTORY MENU
MOTOR GROUP
[ ][ ]
MOTOR HOURS F
1653 hours
[ ]
MOTOR HOURS F
CLEAR
ENTER
3-50
3-9 PUMP REPLACEMENT
1 SW.
OFF

2
Right Cover

3 not above the Capping Unit.
Remove the Panel Cover and the Right Under Cover.

4 Panel Cover
When removing the

Panel Cover, remove
the ribbon cable from
the Panel Board.
Right Under Cover
3-51
Remove the motor cable from the connector.
5
Remove the tubes of the Cap Top and the drain tube.
6
Remove the two screws fixing the Pump Unit Stay and take
7 out the Pump Unit.
Remove the two screws shown in the figure and remove the
8 Pump Unit Stay.
Pump Unit Stay
3-52
9 the motor from the Pump.
Then, fix the new Pump to the motor.
Fox the Pump Unit Stay to the Pump with the two screws
Pump Unit Stay
Fix the Pump Unit with the two screws shown in the figure.
11
Connect the tubes of the Cap Top and the drain tube to the
12 Pump Unit.
Tubes of the Cap Top
Drain tube
Be careful with the position to connect each tube.
3-53
Connect the motor cable to the connector.
13
Fix the Right Frame and the Panel Cover.

14 Panel Board

C o v e r, f i x t h e r i b b o n
cable to the Panel Board.
Right Frame

15
Service Mode.
3-54
Select [SERVICE MENU]>[I/S MENU]>[PUMP CHECK], and
17
perform [PUMP SUCTION] and [PUMP RELEASE] to check
the pumps work correctly. SERVICE MENU
I/S MENU
[ ][ ]
I/S MENU PUMP CHECK

PUMP CHECK PUMP SUCTION
PUMP CHECK
PUMP RELEASE
Clear the pump times.

18 Select [SERVICE MENU]>[HISTORY MENU]>[MOTOR
SERVICE MENU
GROUP]>[PUMP TIMES]>[CLEAR], and press the [ENTER]
HISTORY MENU
key.
[ ]
HISTORY MENU
MOTOR GROUP
[ ]
PUMP TIMES PUMP TIMES

9134 times CLEAR
3-55
3-10 BOARDS REPLACEMENT (MAIN BOARD / SW POWER SUPPLY)
BOARD LAYOUT (IN CHASSIS)
POWER BOARD
SERVO BOARD
MAIN BOARD
SW POWER SUPPLY
MAIN BOARD REPLACEMENT

MAIN BOARD CONNECTOR LAYOUT
CN4 CN8
CN3
CN6
CN7 CN5
CN9
CN14
CN15
CN17
CN19 CN22
3-56
Turn on the Main Power SW.
1
ON
< Rear View >
Start the Peck.

2
Perform [Get Report] and [Get Parameters], and save the

3 Service Report and the parameters.
Turn off the Main Power SW and pull out the Power Cord.
4
OFF
< Rear View >
3-57
Remove the Right Cover, the Right Top Cover and the Chas-
5 sis Cover.
Chassis Cover
Right Cover Right Top Cover
Remove the four screws shown in the figure.

6
Screw
Screw
<Top View>
Disconnect the cables and release the cables from the

7 clamps.
Do not forget CN1108

CN1107
to disconnect
CN1106
the cables
shown in the CN1105
figure. CN11
CN1104
CN1103
CN904 CN905 CN906
CN2
Disconnect all the cables from the Servo Board.

8
CN405 CN207 CN400
CN11
CN401
CN7
CN403
CN404
CN3
CN4
CN1
3-58
Pull out the Chassis to the front side.
9
Chassis
Remove the four screws shown in the figure to remove the

10
Servo Board.
Disconnect the connector and flexible cable shown in the fig-

11 CN4
ure and fix them to the new Main Board.
Remove the four screws shown in the figure and replace with
the new Main Board. CN7 CN5
CN8
CN14
CN15
CN17
CN19 CN22
CN3
CN6
CN9
3-59
Fix the Servo Board with the four screws shown in the figure.
12
Put back the Chassis.

13
Chassis
Connect all the cables to the Servo Board.

14
CN405 CN207 CN400
CN11
CN401
CN7
CN403
CN404
CN3
CN4
CN1
Connect the cables and bundle the cables with the clamps.
15

CN1107
to connect the CN1106
cables shown
CN1105
in the figure. CN1104
CN11 CN1103
CN904 CN905 CN906
CN2
3-60
Fix the Chassis with the four screws shown in the figure.
16
Screw
Screw
< Top View >
Perform the following operations after replacement.

17
Refer to [3-11 BATTERY REPLACEMENT].
Refer to [4-2 HOW TO UPGRADE/INSTALL FIRMWARE].
5. PUT PARAMETER
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
7. SENSOR CHECK
It can be performed in the Sensor Check.
Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].
Refer to [4-8 CROP-CUT ADJUSTMENT].
Necessary when the voltage is adjusted in the CROP MARK SENSOR ADJUSTMENT.
3-61
Perform the following operations if it is not possible to transfer the parameters by Peck4.exe.
Refer to [3-11 BATTERY REPLACEMENT].
Set the date and time in the [SERVICE MENU]>[SUB MENU]>[CLOCK].
*Set the [DATE] in order of the [Year/Month/Day].
6. HEAD RANK SETTING
It can be set in the [PRINT MENU]>[HEAD RANK].
7. SERIAL NUMBER INPUT
It can be set in the [SUB MENU]>[SERIAL NO.].
8. INK TYPE SETTING
9. SENSOR CHECK
It can be performed in the Sensor Check.
10. LIMIT & CUT DOWN POSITION INITIALIZE
Refer to [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
Refer to [4-6 FLUSHING POSITION ADJUSTMENT].
* Perform the required adjustment depending on the serial number.
Refer to [4-5 LINEAR ENCODER SETUP].
Refer to [4-12 TOOL PRESSURE ADJUSTMENT]
14. HEAD ALIGNMENT
Refer to [4-3 HEAD ADJUSTMENT].
Only Bidirectional Adjustment is required.
15. CALIBRATION
Refer to [4-10 CALIBRATION].
Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].
Refer to [4-8 CROP-CUT ADJUSTMENT].
Refer to [4-9 PRINT/CUT POSITION ADJUSTMENT].
3-62
SW POWER SUPPLY REPLACEMENT (41V)
SW POWER SUPPLY CONNECTOR LAYOUT
Connected to the [CN1]

and [CN405] on the SER-
VO BOARD, and [CN22]
on the Main Board
Connected to the
[CN302] on the Power
Board
1 SW and pull out the Power Cord.
OFF
2 sis Cover.
Chassis Cover
Right Cover Right Top Cover
3-63
Remove the four screws shown in the figure.
3
Screw
< Top View > Screw
Disconnect the cables and release the cables from the

4 clamps.

to disconnect CN1107
the cables CN1106
shown in the
CN1105
figure. CN1104
CN11 CN1103
CN904 CN905 CN906
CN2
Pull out the Chassis to the front side.

5
Chassis
Disconnect all the cable from the SW Power Supply.

6
3-64
Remove the five screws shown in the figure and replace with
7 the new SW Power Supply.
Connect all the cables to the SW Power Supply.
In case that the volume is accidentally turned

around, adjust the output voltage value to +41 +/-
0.1.
Volume
Put back the Chassis.

8
Chassis
Fix the Chassis with the four screws shown in the figure.
9
Screws
Screws
< Top View >
Connect the cables and bundle the cables with the clamps.
10

CN1107
to connect the CN1106
cables shown
CN1105
in the figure. CN1104
CN11 CN1103
CN904 CN905 CN906
CN2
3-65
3-11 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor put it into fire.
It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal or preservation.
It may cause heat, explosion and fire.
1 SW.
Remove the Chassis Cover.
OFF
Remove the battery on the Main Board by pushing it down

2 and tilting towards right.
1 Socket
Main Board
3-66
Replace the battery with new one.
3
Socket
Battery
Be careful with the direction of the battery.
Main Board
Turn on the Main Power SW, then turn on the Sub Power
Service Mode. +
MENU
MENU
SERVICE MENU
Select [SUB MENU]>[CLOCK]>[TIME], and set the time and

5 press [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ][ ]
CLOCK
TIME
[ ]
TIME
The display of [B] which shows a battery exhaus- 00:00:59 B
tion disappears by this step. [ ]
TIME
13:01:59 B
[ ENTER]
Select [SUB MENU]>[CLOCK]>[DATE], and set the date and

6 press [ENTER] key.
SERVICE MENU SUB MENU
SUB MENU CLOCK
[ ][ ]
CLOCK
DATE
[ ]
DATE
00/00/00
[ ]
DATE
09/01/13
[ ENTER ]
3-67
7 SW.
Fix the Chassis Cover.
OFF
Dispose of the battery.

8
3-68
3-12 CARRIAGE BELT REPLACEMENT
!! IMPORTANT !!
When replacing the Carriage Belt, make sure to connect the new belt to the current belt, and pass the new belt
at the same time as removing the current belt.
There is a possibility that the new belt cannot be fixed without connecting the new belt to the current belt.
1 SW.
OFF
Remove the Covers in order.

2
1. Front Cover Ink Cartridge Cover
2. Right Cover
Top Cover
3. Right Top Cover
4. Left Cover Left Cover
5. Front Rail Cover
Right Top Cover
6. Top Cover Front Rail Cover
7. Ink Cartridge Cover
Front Cover
Right Cover

3
3-69
4
Tool Carriage Cover
Remove the four rivets as shown in the figure to remove the

5 Tool Carriage Board Cover.
Disconnect the Crop Mark Sensor, Pinch Roller Sensor and

6 Solenoid wirings.
Solenoid Cable
Remove the Tool Carriage Board from the Tool Carriage Stay.
7
Tool Carriage Board
3-70
Remove the two screws to remove the Tool Carriage Board
8 Stay from the Tool Carriage Assy.
Tool Carriage Board Stay
Loosen the two fixing screws as shown in the figure. < Top View / Left Side of the BELT >
9 And loosen the Adjustment Screw.
Fixing Screw
Adjustment Screw
Loosen the four screws as shown in the figure.

10 Screw
Remove the Carriage Belt from the plate, and connect the
11 new belt with the scotch tape. Tape
New Belt
Carriage Belt
3-71
Slowly pull the belt end which is not connected the new belt
12 Belt Stay
until the new one reaches to the Belt Stay.
Check that the belt is not twisted.
Apply adequate quantity of grease (P/# : 39008297

FLOIL G 902 14KG) to pulleys.
< Left Side> < Right Side>
Tighten the screws as shown in the figure to fix both ends of < Cross-section diagram >
13 the Carriage Belt to the Belt Holder with the plastic plate and
metal plate.
OK)
Screw
Carriage Belt Carriage Belt
When fixing the Carriage Belt, make sure the ends Metal Plate
of the Carriage Belt are not overlapped.
Plastic Plate Belt Holder
NG)
Screw
Be careful with the fixing direction of the plastic
plate and the fixing order of the plates. Metal Plate
< Cross-section diagram >
OK) Screw Metal Plate

Screw
Plastic Plate
Metal Plate
Carriage Belt Belt Holder
Tighten the Adjustment Screw to have tension on the belt. < Top view - Left side of the Belt >
14 And tighten the two Fixing screws as shown in the figure.
Do not tighten the Adjustment Screw tight.
Adjustment Screw Fixing Screw
3-72
Fix the Tool Carriage Assy to the Tool Carriage Board Stay.
Fix the Tool Carriage Board with the two screws as shown in
16 the figure.
Tool Carriage Board
Connect the Crop Mark Sensor, Pinch Roller Sensor and So-
17 lenoid wirings. Solenoid Cable
Move the Head Carriage in a whole width of the Guide Rail several times to remove the slack in the Carriage Belt.
18
Then, carry out the following adjustments.
1. [4-13 BELT TENSION ADJUSTMENT]

2. [4-14 BELT POSITION ADJUSTMENT]
3. [4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE]
4. CUTTING QUALITY CHECK
3-73
3-13 ENCODER SCALE REPLACEMENT

1
1. Right Cover Ink Cartridge Cover
2. Left Cover
Top Cover
3. Front Cover
4. Right Top cover
Left Cover
5. Front Rail Cover
Right Top Cover
6. Top Cover
Front Rail Cover
Front Cover
Right Cover
Move the Head Carriage leftwards.

2
Remove the Encoder Scale by removing the plate fixing the

3 Encoder Scale at its right end and the spring on its left end.
Spring Encoder Scale
Plate
Remove the Spring Plate from the Encoder Scale and fix it to
4 the new Encoder Scale where there is no cutout on it.
Spring Plate
Cutout
Make sure not to scratch or put grease on the En-

coder Scale when fixing it.
Do not touch the surface of the Encoder Scale.
3-74
Put the Encoder Scale in between the Encoder Plate and the Encoder Scale
5 Guide Rail.
Then, fix the right end with the plate and hook up the spring
on the left end.
Make sure that the Encoder Scale is in place. Guide Rail
Encoder Plate
Do not loosen or tighten the screws fixing the
Encoder Plate.
Encoder Scale
Plate
Spring Screw
Move the Head Carriage in a whole width of the machine.

6 Make sure that the Encoder Scale doesn't make contact with
the Encoder Module and also Encoder Scale is between the
slit of the Encoder Module.
Carry out the [4-6 LINEAR ENCODER SETUP].
<Closeup image of Encoder Scale and Module>

Module
Encoder Scale
3-75
3-14 GRIT ENCODER REPLACEMENT
1 SW.
OFF

2
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
6. Right Frame
3 Right Top Cover

When removing the
Chassis Cover
Panel Cover, remove
the sensor with the
cable and the ribbon
cable from the Panel
Board.
Right Under Cover

Right Frame
Panel Cover
Remove the Right Side Frame Stay.

4
3-76
Remove the Grit Encoder Board.
5
Grit Encoder Board
Remove the Grit Encoder Stopper.

6
Remove the Grit Encoder.

7
Grit Encoder
Make sure not to scratch or leave any fingerprints

on the Grit Encoder.
Fix the Grit Encoder.

8
Grit Encoder
The both sides of the Grit Encoder is the same.

When fixing the Grit Encoder, make sure not to
scratch or leave any fingerprints on it.
3-77
Fix the Grit Encoder Stopper with the three screws while
9 holding the Shaft
Fix the Grit Encoder Board together with the stay so that the
10
Grit Encoder is in between the gap of sensor.
Grit Encoder Board
Adjust the position

of the sensor so that
the clearance with
the Grit Encoder is
around 1mm. 1mm
Rotate the Shaft to check that the Grit Encoder does not
11
touch the sensor
シャフト
12
Service Mode. +
MENU
MENU
SERVICE MENU
3-78
Check the GRIT ENCODER.
13 Go back to the [MOTOR MENU], and select [G-ENC. SERVICE MENU
CHECK] and press the [ENTER] key. Make sure the Grit MOTOR MENU
Encoder functions correctly by confirming the display shows [ ] [ ]
[G-ENC. CHECK COMPLETED]. MOTOR MENU
G-ENC. CHECK
[ENTER]
M-ENC: 6654
G-ENC: 6653
In case that [G-ENC. CHECK FAILED] appears, check the G-ENC. CHECK
followings. COMPLETED
1. Grit Encoder is fixed correctly. G-ENC. CHECK

2. Feed Motor is fixed correctly. FAILED
3. There is no scratches or finger prints.
Fix the following covers.
1. Right Cover
2. Right Top Cover
3. Chassis Cover
4. Panel Cover
6. Right Frame
3-79
3-15 PINCH ROLLER REPLACEMENT
Conical type is used on both left & right Pinch Rollers and flat
1
type is used for the Middle Pinch Rollers. Left Pinch Roller Right Pinch Roller
The violet marking is done on the outer side of left

and right Pinch Rollers.
There is no marking on the middle Pinch Rollers.
Violet marking
Remove the E Ring on one side of the Pinch Roller and pull
2
out the Shaft.
Pinch Roller
Make sure not to lose the washers which are

fixed at both sides of the Pinch Roller.
E Ring
Shaft
Put the new Pinch Roller with washers and insert the Shaft
3
into the Pinch Roller.
Fixing operation becomes easy when you put the washers to
the Pinch Roller with grease.
Washer
Fix the E Ring and check that the Pinch Roller rotates
4
smoothly.
E Ring
3-80
3-16 CUTTER PROTECTION REPLACEMENT
Open the Front Cover and remove the Cutter Protection.

1 Cutter Protection
Wipe and remove the adhesion on the Bed with alcohol.

2
3 Install the Cutter Protection from 1mm from right edge Cutter Protection
of the Bed.
Make sure that the Cutter Protection is not bumpy.

4
Cutter Protection
1mm
3-81
3-17 CUT RIBBON CABLE REPLACEMENT

1 Top Cover
1. Right Cover Chassis Cover

2. Right Top Cover
3. Chassis Cover Right Top Cover
Left Cover
4. Front Cover
5. Front Rail Cover Front Rail Cover
6. Left Cover
7. Top Cover
Front Cover
Right Cover

2

3
Tool Carriage Cover
Remove the four rivets shown in the figure to remove the

4
Tool Carriage Board Cover.
3-82
Remove the Cable Holder and disconnect the Cut Ribbon
5
Cable from the Carriage Board. Cut Ribbon Cable
Cable Holder

6
the Cable Support. (For VS-640/540) Cable Support
Pull the Cut Ribbon Cable to access the screws.
Remove the two Cable Holders at the rear side of the ma-
7
chine
3-83
Remove the 12 rivets fixing the Cut Ribbon Cable and Cable
8
Holder shown in the figure.
Disconnect the Cut Ribbon Cable from the Servo Board and
9
take out it from the Cable Guides.
Cable Guide
Cable Guide
Cut Ribbon
Cable
3-84
10 Connect the Cut Ribbon Cable to the Servo Board and put it
between the Cable Guides.
Put the Cut Ribbon Cable rightward with holding the Inner
Cable Guide so that the Cut Ribbon Cable fits to the Inner
Cut Ribbon Cable
Cable Guide.
Inner Cable Guide
Outer Cable Guide
Cut Ribbon Cable
Inner Cable Guide
Outer Cable Guide
Fix the 12 rivets fixing the Cut Ribbon Cable and Cable Hold-
11
er shown in the figure.
3-85
12 Fix the two Cable Holders at the rear side of the machine
Fix the Cable Holder and connect the Cut Ribbon Cable to
13
the Carriage Board. Cut Ribbon Cable
Cable Holder
Connect the Tool Carriage to the Head Carriage by hand.

14
15 Move the Head Carriage in a whole width of the machine and

check whether the Cut Ribbon Cable does not jam.
Then, move the Head Carriage by hand to the lock position.
3-86
16 Fix the Cable Support with the three screws shown in the fig-
ure. (For VS-640/540) Cable Support
Pull the Cut Ribbon Cable to access the screws.
17 Fix the Tool Carriage Board Cover with the four rivets shown
in the figure.
18 Fix the Tool Carriage Cover.
Tool Carriage Cover
3-87
3-18 LINEAR ENCODER BOARD REPLACEMENT
1
SW.
OFF
2 Right Top Cover
sis Cover.
Chassis Cover
Right Cover
Open the Front Cover and move the Tool Carriage and the
the Capping Unit.
Then, disconnect the Tool Carriage from the Head Carriage.

4
The fixing screws for the Carriage Cover is at the left, right
and top of the cover. Carriage Cover
3-88
Remove the two rivets fixing the Print Junction Cover.
5
Print Junction Cover
Disconnect all Head Ribbon Cables which are fix to the Print
6 Carriage Board.
Remove four screws fixing the Print Carriage Board.

7
Disconnect the Linear Encoder Board Cable and the Head

8 Up Down Sensor Cable from the Print Carriage Board.
3-89
Remove the Linear Encoder Board with the Stay by erecting
9 the Print Carriage Board as shown in the figure.
Linear Encoder Board with the Stay
Remove the Linear Encoder Board from the Stay.

10
Then, fix the new the Linear Encoder Board to the Stay
Linear Encoder Board
Stay
Fix the Linear Encoder Board with the Stay by erecting the
11
Print Carriage Board as shown in the figure.
Module
Make sure that the En-
coder Scale doesn't
make contact with the
Encoder Module and
also Encoder Scale is
between the slit of the
Encoder Module.
Encoder Scale
Connect the Linear Encoder Board Cable and the Head Up

12
Down Sensor Cable to the Print Carriage Board.
3-90
Fix the Print Carriage Board with the four screws shown in
13
the figure.
Connect all Head Ribbon Cables to the Print Carriage Board.

14
Fix the Print Junction Cover with the two rivets shown in the
15
figure.
Print Junction Cover
16 Remove the Carriage Cover.

The fixing screws for the Carriage Cover is at the left, right
and top of the cover. Carriage Cover
3-91
Move the Head Carriage in a whole width of the machine.
17
Make sure that the Encoder Scale doesn't make contact with
the Encoder Module and also Encoder Scale is between the
slit of the Encoder Module again.
Carry out the [4-5 LINEAR ENCODER SETUP].
3-92
3-19 HOW TO FOLD RIBBON CABLE TO THE HEAD
These procedures are for the ribbon cables to the Head. The ribbon
cable and the procedure are different from each connector. Refer to
the following list and procedures and fold the ribbon cables.
Connector A : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V

Connector B : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V A C A B
Connector C : 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V
<Connector A : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V>

Place the ribbon cable whose character side faces up.
1
Character side
There is no difference between left and right direc-

tion.
Fold the ribbon cable with 90 degree at the 18 +/-5 mm point

2 from the left end.
18 +/- 5mm
Character side
Fold back the ribbon cable at the 20 +/- 5mm point.

3
18 +/- 5mm
Character side
18 +/- 5mm
20 +/- 5mm
Character side
20 +/- 5mm Plain side

Plain side
3-93
<Connector B : 1000006702 CABLE-CARD,29P1 256L BB HIGH-V>
Place the ribbon cable whose plain side faces up.
1
Plain side

tion.
Fold the ribbon cable with 90 degree at the 18 +/-5 mm point

18 +/- 5mm
Plain side
90 degree
Character side

3 18 +/- 5mm
Plain side
Plain side
18 +/- 5mm
20 +/- 5mm
Plain side
20 +/- 5mm Character side

Character side
3-94
<Connector C : 1000006703 CABLE-CARD,29P1 276L BBR HIGH-V>
Place the ribbon cable whose plain side faces up.
1
Plain side
The black band should be placed at the left side.

Black Band
Fold the ribbon cable with 90 degree at the 18 +/-5 mm point 18 +/- 5mm

Plain side
18 +/- 5mm
Plain side
90 degree
Character side

3 18 +/- 5mm
Plain side
Plain side
20 +/- 5mm 18 +/- 5mm
Plain side
Character side
20 +/- 5mm Character side
3-95
3-20 INK TUBE REPLACEMENT
Service Mode. +
MENU
MENU
SERVICE MENU
Select [SERVICE MENU]>[SUB MENU]>[PUMP UP], and

2 SERVICE MENU
take out the ink in the Ink Tube by following the messages SUB MENU
on the LCD panel. It takes about 35 minutes to finish [PUMP [ ] [ ]

SUB MENU
UP]. PUMP UP
[ ]
EMPTY
When you perform [PUMP UP], you have to use six DRAIN BOTTLE
Dummy Cartridges. Do not use the Dummy Car- ENTER
REMOVE SOL CTR.

tridge which has been used for more than 10 times. 12345678
If you use such Dummy Cartridge, the ink line may
not be sealed completely. PUMPING-UP
>>>>>
3 SW.
OFF

4 Ink Cartridge Cover
1. Right Cover
Top Cover
2. Right Top Cover Chassis Cover
3. Chassis Cover
Left Cover Right Top Cover
4. Front Cover
6. Left Cover
8. Top Cover Front Cover
Right Cover
3-96
Remove the Cut Cable Support by removing the three screws
5 shown in the figure. (For VS-640/540)
Cut Cable Support
Remove the Left Cover Sensor from the Plate by removing

6 the two screws shown in the figure.
Remove the Plate fixed to the Left Cover Sensor Cable by

7 removing the two screws shown in the figure.
Plate
3-97
Remove the Left Support Frame by removing the two screws Left Support Frame
Remove the Cut Cable Guide by removing the three screws

9 shown in the figure. Cut Cable Guide
3-98
Move the Tool Carriage and the Head Carriage leftwards to
10 the position where it is not above the Capping Unit.
2 1

11 The positions of screws fixing the Carriage Cover are at the
left, right and top of the Carriage Cover. Head Carriage Cover
Remove the Ink Tubes from the Damper Joints and Y Tube
12
Joints.
The other side of the Y tube joint goes to the head.

Do not replace this tube. Y Tube Joint
Y Tube Joint
Damper Joint
Open the Wire Saddles fixing the Ink Tubes and put the clear
tape at the tip of the Ink Tube to prevent the ink from coming
out.
3-99
Revised 6
<Only for VS-640 : Seriial No. ZZ92064 and below>
13
Mark or put the label to the Cartridge side of the Ink Tube to
identify which is connected to the Head Carriage side of the
Ink Tube.
In this procedure, the number labels are put on the Cartridge
side of the Ink Tube. The number has been written on the
Head Carriage Side of Ink Tubes.
Joint Adapter
Revised 3
Number Label
No. 1 to No.10 are lined from the top to the bottom of the Ink
Tubes (Head Carriage Side).
No.1 to 6 :
<Number on the Ink Tube (Head Carriage Side)>
No.1
1000007239 TUBE,SJ-RDG3*4 LINK6 VS-420 No.2
No.3
No.4
No.7 to 10 : No.5
No.7
No.10
Tube Guide
The Ink Tube (Head Carriage Side) from No. 7 to No.10 are
connected to the Circulating Pump and the Y Tube Joints to
circulate the ink. Put the number labels on the Plate of the
Circulating Pump and the Ink Tubes from the Chock Unit to
the Y Tube Joints.
The number is not printed on the Ink Tube connect- Number Number
Label Label
ed to the Circulating Pump and the Y Tube Joints.
The number of the label is printed on the Ink Tubes
connected to the Head Carriage.
3-100
Revised 6
<Only for VS-640 : Seriial No. ZZ92064 and below> <No.1 to 6>(Only for VS-640 : Seriial No. ZZ92064 and below)
14
Disconnect the Ink Tubes (Head Carriage Side) from the
Joint Adapters, the Y Tube Joints and the Circulating Pump.
And, put the clear tape at the tip of the Ink Tube to prevent
the ink from coming out.
It is not necessary to replace the Ink Tubes (Car-

tridge Side).
<No.1 to 6> (Only for VS-640 : Seriial No. ZZ92065 and above
<Only for VS-640 : Seriial No. ZZ92065 and above and VS- and VS-540/420/300)
540/420/300>
Disconnect the Ink Tubes from the Chock Unit, the Y Tube
Joints and the Circulating Pump. And, put the clear tape at
the tip of the Ink Tube to prevent the ink from coming out.
No.6 No.5 No.4 No.3 No.2 No.1
Revised 3 <No.7 to 10>
No.1 to 6 :
No.7 to 10 :
3-101
Revised 6
<Only for VS-640 : Seriial No. ZZ92064 and below> <No.1 to 6>(Only for VS-640 : Seriial No. ZZ92064 and below)
15
Open the Wire Saddle fixing the Ink Tubes and pull up the
Ink Tube from No.7 to No.10 on the Support Frame.
Support Frame Wire Saddle
<No.1 to 6> (Only for VS-640 : Seriial No. ZZ92065 and above
<Only for VS-640 : Seriial No. ZZ92065 and above and VS- and VS-540/420/300)
Wire Saddle
540/420/300>
Open the Wire Saddle and place all tubes on the Support
Frame.
Support Frame
Open the Wire Saddle fixing the Ink Tubes at the rear of the
16
Head Carriage. And pull out the Ink Tubes from the Cable
Tie and the Tube Guide.
Tube Guide Wire Saddle

Cable Tie
When you cut the Ink Tube at the rear of the Head
Carriage, it is easy to remove the Ink Tube.
Be careful with the ink in the Ink Tubes when you
cut the Ink Tube.
3-102
Remove the Ink Tubes with the Tube Guides from the Holder
17 Holder Cable Plate
Cable Plate and the Support Frame.
Support Rail Frame
When you move the Head Carriage to the center of

the machine, you can take out the Ink Tubes easily.
Remove the Tube Guides from the Ink Tubes and fix them to
18 the new Ink Tubes
Tube Guide
Revised 3
Confirm that No. 1 to No.10 are lined from the top to

the bottom of the Ink Tubes (Head Carriage Side).
No.1 to 6 :
No.1
No.2
No.5
No.7 to 10 : No.7
No.8

1000007256 TUBE,SJ-RDG3*4 LINK4 VS-300 Tube Guide
3-103
Put the Ink Tubes with the Tube Guide on the Support Rail
19
Frame.
Pass the Ink Tubes through the Cable Tie at the rear of the
20
Head Carriage.
Tube Guide
Cable Tie
Connect the Ink Tubes to the Damper Joints and the Y Tube
21 No.10
Damper
Joints. Check which number of the Ink Tube is connected to
No.9
Joint
which Damper Joint and Y Tube Joint by referring the figure.
No.4
No.5
No.3
No.2
No.6
No.1
When you connect the Ink Tubes, the Ink Tubes

may bend. Do not use the bent Ink Tube.
No.7
No.8
Head
Fix the Ink Tubes with the three Wire Saddles shown in the
22 No.1
figure. Check which number of the Ink Tube is fixed to which
No.3
Wire Saddles by referring the figure. No.5
Fix the Ink Tubes with the Wire Saddles while pushing them No.7
No.8
backward so as not to locate the front of the Head Carriage. No.2 No.10
No.4
No.6
No.9
If you do not fix the Ink Tubes as shown in the fig-

ure, the Ink Tubes would pull up the Head Carriage
and the Head Carriage would be tilted.
3-104
Fix the Ink Tubes with the three Wire Saddles at the rear of
23
the Head Carriage. Push the Ink Tubes toward the Tube
Guide and fix them with the Wire Saddle.
No.3
No.4
No.6
No.8

No.7
No.8 No.7
No.9 No.9
Fix the Ink Tubes with the Tube Guides to the Holder Cable
24 Holder Cable Plate
Plate and the Support Rail Frame.
Support Rail Frame
When you move the Head Carriage to the center of

the machine, you can fix the Ink Tubes easily.

25
Pass the Ink Tube from No.7 to No.10 through the Support
Rail Frame. And, fix them with the Wire Saddle shown in the
figure.
Wire Saddle
Support Rail Frame
3-105
Revised 6 <Only for VS-640 : Seriial No. ZZ92065 and above and VS- <No.1 to 6> (Only for VS-640 : Seriial No. ZZ92065 and
540/420/300> above and VS-540/420/300)
Pass all ink tubes under the Support Frame and fix all ink Wire Saddle
tubes with the Wire Saddles.
Support Frame
Revised 6
26 <No.1 to 6>(Only for VS-640 : Seriial No. ZZ92064 and below)
Connect the Ink Tube (Head Carriage Side) to the Joint
Adapters, Y Tube Joints and the Circulating Pump.
<Only for VS-640 : Seriial No. ZZ92065 and above and VS- <No.1 to 6> (Only for VS-640 : Seriial No. ZZ92065 and above
and VS-540/420/300)
540/420/300>
Connect ink tubes to the Chock unit.
No.6 No.5 No.4 No.3 No.2 No.1

No.1 to 6 :
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-
640_01
No.7 to 10 : <No.7 to 10>

3-106
Revised 3
Confirm that No. 1 to No.10 are lined from the top to
the bottom of the Ink Tubes (Head Carriage Side).
No.1
No.1 to 6 :
No.2
1000007188 TUBE,SJ-RDG3*4 LINK6 VS-640_01 No.3
No.5
No.8
No.7 to 10 : No.9

1000007240 TUBE,SJ-RDG3*4 LINK4 VS-420 Tube Guide
Damper
No.10
No.9
Joint
No.4
No.5
No.3
Check which number of the Ink Tube is connected
to which Damper Joint and Y Tube Joint by refer-
ring the figure.
No.2
No.6
No.1
No.7
No.8
Head
Move the Head Carriage to the position of the right figure.

27 Then, check the clearance between the Ink Tube and the
Guide Cable Support is more than 6mm.
Using a 6mm hex wrench is easy to check. Guide Cable Support
Adjustment is not necessary if the clearance is more than

6mm. Go to 31 step.
Revised 3
6mm hex wrench
3-107
Move the Head Carridge to the capping position.
28
Then, open the clamps that bundle the Ink Tube.
Revised 3
Pull and move the Ink Tubes to the Print Head side.
29
Revised 3
If the cable tie is extremely loosen, tighten it.
Be careful not to make it too tight.
3-108
Fix the Ink Tubes with the clamps.
30
Perform 27 step [Checking the clearance] again.
Revised 3
Fix the Cut Cable Guide with the three screws shown in the
31 figure.
Cut Cable Guide
If the Head Carriage is not locked, lock it.
Fix the Left Support Frame with the two screws shown in the
32 Left Support Frame
figure.
3-109
Fix the Plate fix to the Left Cover Sensor Cable with the two
33
screws shown in the figure.
Plate
Fix the Left Cover Sensor Cable with the two screws shown
34
in the figure.
Fix the Cut Cable Support with the three screws shown in the
35
figure. (For VS-640/540)
Cut Cable Support
3-110
Move the Head Carriage in a whole width of the machine
36
manually to check that the Tube Guides make physical con-
tact with the Rail.
When the Tube Guides make physical contact

with the Rail, remove the Ink Tubes with the Tube
Guides from the Cable Holder Plate and the Sup-
port Frame. Then, fix the Ink Tubes with the Tube
Guides again.
37
Service Mode. +
MENU
MENU
SERVICE MENU
38 Select [SERVICE MENU]>[SUB MENU]>[FILL INK], and per-

form Ink Filling by following the sequences. It takes about 10
minutes to finish [PUMP UP]. SERVICE MENU
SUB MENU
[ ] [ ]
SUB MENU
FILL INK
[ ]
EMPTY
DRAIN BOTTLE
ENTER
3-111
3-21 RIBBON CABLE (MAIN BOARD TO CARRIAGE BOARD) REPLACEMENT
Turn off the Sub power SW and the Main Power SW.
1
You do not need to perform [PUMP UP]. OFF

1. Right Cover
Top Cover
2. Right Top Cover Chassis Cover
3. Chassis Cover
Left Cover Right Top Cover
4. Front Cover
6. Left Cover
8. Top Cover Front Cover
Right Cover
Remove the Cut Cable Support by removing the three screws

3 shown in the figure. (For VS-640/540)
Cut Cable Support
3-112
Remove the Left Cover Sensor from the Plate by removing
4 the two screws shown in the figure.
Remove the Plate fixed to the Left Cover Sensor Cable by

5 removing the two screws shown in the figure.
Plate
Remove the Left Support Frame by removing the two screws

Left Support Frame
3-113
Remove the Cut Cable Guide by removing the three screws
7 shown in the figure. Cut Cable Guide
Open the Front Cover and move the Tool Carriage and the
the Capping Unit. 2 1
3-114
9 The positions of screws for fixing the Carriage Cover are at Head Carriage Cover
the left, right and top of the Carriage Cover.
Open all Wire Saddles fixing the Ink Tubes shown in the fig-
10 ure.
Wire Saddle
Remove the Ink Tubes with the Tube Guides from the Holder
11 Cable Plate and the Support Rail Frame.
Support Rail Frame
Holder Cable Plate
Open the Cable Clamp and remove the Cable Tie from the
12 Cable Clamp.
Cable Clamp
Cable Tie
3-115
Move the Ink Tubes with the Tube Guides rightward and re-
13 move the Ribbon Cables from the Carriage Board. Carriage Board
Remove the Ribbon Cables from the Main Board and remove
14 the Cable Clamp from the Ribbon Cables. Cable Clamp
Main Board
Remove the Ferrite Core from the Ribbon Cables.

15
Ferrite Cores
Open the four Clamps shown in the figure.

16
Clamp
3-116
Remove the Boards fixed to the Ribbon Cables and remove
17 the Ferrite Core from the Ribbon Cables.
Board
Ferrite Core
Board
Remove the Ferrite Core from the Ribbon Cables and take
18 out the Ribbon Cables from the machine.
Ribbon Cable
Character
Side
Ferrite Core
3-117
Fold the new Ribbon Cable by referring the figure below.
19 The position to fold the Ribbon Cable is different depending
on the position to fix the Ribbon Cable to the Carriage Board.
1
2
3
tion.
<No.1 Ribbon Cable> Carriage Board

Main Board
150 +/- 5mm
Plain side 137 +/- 5mm Character

Character side
side
137 +/- 5mm 150 +/- 5mm

Plain side
<No.2 Ribbon Cable>

Main Board Carriage Board
137 +/- 5mm

Plain side
Character
Character side
side 137 +/- 5mm
137 +/- 5mm 137 +/- 5mm
Plain side
<No.3 Ribbon Cable>

Main Board Carriage Board
Plain side 124 +/- 5mm

Character
137 +/- 5mm Character
side
side
137 +/- 5mm 124 +/- 5mm
Plain side
Pass the three Ferrite Cores through the Ribbon Cables and
20 locate the Ferrite Cores shown in the figure.
Carriage Board
Main Board
Ferrite Core
Character
side
Character
side
Plain side
3-118
Locate the Ribbon Cables among the Cable Holders, the
21 Holder Cable Sheets and the Holder Cable Plate.
Ribbon Cable
Character
Side
Connect the Ribbon Cables to the Carriage Board.

22
Carriage Board
Fix the Ink Tubes with the Tube Guides to the Holder and the
23 Plate.
Holder Cable Plate
Confirm that the Cables fit in the grooves of the Tube Guides.
Ink Tube
Cables
Tube Guide
< Cross Section >
3-119
Confirm the Ribbon Cables, the Cable Holders, the Holder Cable Plate and the Holder Cable Sheets to the Tube
24 Guides by referring the following figures.
Cable Holder
Ribbon Cable x 1
Holder Cable Sheet x 2
Ribbon Cable x 2
Cable Holder
Holder Cable Plate
Tube Guide
Confirm that the fixing direction of the Holder Cable Plate is correct.
25
Holder Cable Sheet Ribbon Cable

Cable Holder
Ribbon Cable
Holder Cable Plate
Cable Holder
Ink Tube
NG
< Cross Section >
Holder Cable Plate
OK
< Cross Section >
3-120
Pull out the Ribbon Cables from the Bush shown in the figure
26 and fix them with the Board. Ferrite Core
Board
And, move the Ferrite Core to the position shown in the fig-
ure.
Bush
Pull out the Ribbon Cables to the position near the Scan Mo-
27 Scan Motor
tor and fix them with the Board.
Board
Connect the Ribbon Cables to the Main Board.

28
Ferrite Core
Put the Ferrite Core on the Cable Clamp and close the Cable Cable Clamp
Clamp.
Main Board
3-121
Close the four Clamps shown in the figure.
29
Clamp
Hook the Cable Tie to the Cable Clamp and close the Cable
30 Clamp to cover the Ferrite Core.
Cable Clamp
Ferrite Core
Cable Tie
Move the Head Carriage to the position of the right figure.

31 Then, check the clearance between the Ink Tube and the
Guide Cable Support is more than 6mm.
Using a 6mm hex wrench is easy to check. Guide Cable Support
Adjustment is not necessary if the clearance is more than

6mm. Go to 35 step.
Revised 3
6mm hex wrench
3-122
Move the Head Carridge to the capping position.
32
Then, open the clamps that bundle the Ink Tube.
Revised 3
Pull and move the Ink Tubes to the Print Head side.
33
Revised 3
If the cable tie is extremely loosen, tighten it.
Be careful not to make it too tight.
3-123
Fix the Ink Tubes with the clamps.
34
Perform 31 step [Checking the clearance] again.
Revised 3
Fix the Cut Cable Guide with the three screws shown in the
35 figure. Cut Cable Guide
If the Head Carriage is not locked, lock it.
Fix the Left Support Frame with the two screws shown in the
36 Left Support Frame
figure.
3-124
Fix the Plate to the Left Cover Sensor Cable with the two
37
screws shown in the figure.
Plate
Fix the Left Cover Sensor Cable with the two screws shown
38
in the figure.
Fix the Cut Cable Support with the three screws shown in the
39
figure. (For VS-640/540)
Cut Cable Support
3-125
Move the Head Carriage to the width of the machine manu-
40
ally to check that the Tube Guides make physical contact
with the Rail.
When the Tube Guides make physical contact

with the Rail, remove the Ink Tubes with the Tube
Guides from the Cable Holder Plate and the Sup-
port Frame. Then, fix the Ink Tubes with the Tube
Guides again.
3-126
4 Adjustment
To Ensure safe Work
Turn off the Sub Power SW, Main Power SW, and unplug the power cable of the Printer and
deodorization equipment before performing parts replacement.
Performing the parts replacement while the power is on may result in injury by unintended
operation of the machine.
Unplug
AC INLET for the Printer Unit
< Rear View >
Static electricity can harm some electronic devices. To prevent static damage, discharge static
electricity from your body before you touch any of electronic devices. You can do so by touching
an unpainted metal surface on the chassis.
You can also take the following steps to prevent damage from electrostatic discharge (ESD):
z When unpacking a static-sensitive device from its shipping carton, do not remove the
device from the antistatic packing material until you are ready to install the device to the
machine. Just before unwrapping the antistatic packaging, be sure to discharge static
electricity from your body.
z When transporting a sensitive device, first place it in an antistatic container or packaging.
z Handle all sensitive devices in a static-safe area. If possible, use antistatic floor pads and
workbench pads.
4-1
4-1 SERVICE MODE
MENU
+ POWER ON [ MENU ] key SERVICE MENU
SERVICE MENU PRINT MENU HEAD RANK This menu is used for entering the Head Rank for each head with 24 digit number and alphabet.
PRINT MENU HEAD RANK 12345678 (1/3) The digits can be changed with [ ] and [ ] keys and parameters can be changed with
[ ] and [ ] keys. The digit being changed is marked with an under bar.
Press [ENTER] key to save the settings. It beeps for alerting when the calculation for verification,
CHECK SUM, is not correct in order to avoid input error.
PRINT MENU HEAD ADJUST BIAS PERFORMING

HEAD ADJUST BIAS TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing

[ ] or [ ] keys while in [TEST PRINT] menu. Also by
BIAS pressing [ ] or [ ] keys again after feeding, media returns
--- VIEW --- to the original position.
HEAD ADJUST BI-DIR.DEFAULT PERFORMING

BI-DIR.DEFAULT TEST PRINT TEST PRINT
Ink type : PIGMENT
BI-DIR.DEFAULT No.1 No.2 No.3 No.4
SETTING -15 -20 -15 -20
Ink type : MAX
No.1 No.2 No.19 No.20
-15 -20 -15 -20
Dot pattern can be selected with [ ] and [ ] keys, and value can be selected with [ ] and [ ] keys.
[ENTER] key for saving the setting. The value being selected is marked with an under bar.
It returns to the former menu after setting.
Default: * * (0) It can be changed starting from the standard value (15) with [ ] and [ ] keys.
Range: 0 to +60dot (changeable by 0.5dot which is indicated as 1/2.
HEAD ADJUST BIAS 2 PERFORMING

BIAS 2 TEST PRINT TEST PRINT
Feeds media for visual check of the test pattern, by pressing

BIAS [ ] or [ ] keys while in [TEST PRINT] menu. Also by
pressing [ ] or [ ] keys again after feeding, media returns
--- VIEW --- to the original position.
Normal (beeps 1 time)

This is for checking the installation and
PRINT MENU NOW PROCESSING.. LINEAR ENCODER operation of Linear Encoder and Scale.
LINEAR ENCODER POS: 1361.00mm SETUP COMPLETED Refer to [4-5 LINEAR ENCODER SETUP].
Error (beeps 2 times)
LINEAR ENCODER Error is found on Linear
SETUP FAILED Encoder and Scale.

LINEAR ENCODER Error is found on Head
HEADBOARD FAILED Board.

This is for checking if there are dusts,
PRINT MENU NOW PROCESSING.. LINEAR CHECK greases or scratches on Linear Encorder.
LINEAR CHECK COMPLETED
LINEAR CHECK Dusts, greases or scratches
are found on Linear Scale.
FAILED:1000.00mm

PRINT MENU NOW PROCESSING.. LINEAR CALIB. This is for calibrating the cutting size in the scan direction
by calculating the expansion and contraction amount of the
LINEAR CALIB. SETUP COMPLETED Encoder Scale.
LINEAR CALIB.
0.18%
LINEAR CALIB.
FAILED TO SETUP
PRINT MENU CALIB.DEFAULT PERFORMING This menu is used for Calibration.

CALIB.DEFAULT TEST PRINT TEST PRINT Refer to [4-10 CALIBRATION].
CALIB.DEFAULT PERFORMING
TEST PRINT2 TEST PRINT
CALIB.DEFAULT SETTING When it shows [ ***** ], it means that it has never been setup and
it needs to be set. In this case, even if adjustment is unnecessary
SETTING +0.05% +0.10% by the test result, [0] must be set here.
PRINT MENU TEST PATTERN PERFORMING

This is for checking the Head Alignment in Bidirectional.
TEST PATTERN BI-DIR. TEST PRINT
TEST PATTERN PERFORMING It prints on the entire print range with solid single color by each head.
TEST PRINT Print mode is fixed at 720 dpi and 8 pass.
FILL
TEST PATTERN PERFORMING This print pattern is for checking a shifting error in Bidirectional and
BI-DIR. CHECK TEST PRINT also for confirming the mechanical tendency.
PRINT MENU NOW PROCESSING.. FLUSHING ADJ. NOW PROCESSING..

FLUSHING ADJ. 0.00mm -0.40mm
This is for adjusting the flushing position. Set the head height to LOW. As entering the menu, the Head Carriage moves to the current flushing position.
With [left] and [right] keys, Move the Head Carriage to the position where the slot of the Carriage Cap Guide makes contact with the tip of the Backup Cap Base, and press [ENTER] key to save
the position. Or, start the adjustment from the leftmost position and press [ENTER] key to save the position where arm part of cap unit starts to move.
As [ENTER] key is pressed, the head is automatically capped and it backs out the menu. For backing out the menu without saving the position, press [MENU] key without pressing [ENTER] key.
4-2
SERVICE MENU I/S MENU MOVE CARRIAGE NOW PROCESSING.. I/S CHECK
I/S MENU I/S CHECK TO AVOID WIPER COMPLETED
Checking Error
I/S CHECK ERROR
WIPER
This is for checking the operation of the wiper motor and sensor.
Make sure not to have the Head Carriage and Tool Carriage above the wiper unit during the check.
I/S MENU PUMP CHECK PUMP SUCTION NOW PROCESSING..

PUMP CHECK PUMP SUCTION A
PUMP SUCTION NOW PROCESSING..

CIR-PUMP
PUMP CHECK PUMP RELEASE NOW PROCESSING..

PUMP RELEASE A
PUMP RELEASE NOW PROCESSING..

CIR-PUMP
This is for checking the pump motor. The rotation for both ink suction and release can be checked.
Pump motor rotates for 5 seconds and stop.
I/S MENU I/S CONTROL MOVE CARRIAGE WIPER/FELT

I/S CONTROL WIPER/FELT TO AVOID WIPER ORIGIN
The wiper can be moved manually.

Option: ORIGIN / WIPER / FELT / FELT WAITING
Default: ORIGIN
Caution: Make sure not to have the Head Carriage and Tool carriage above the wiper unit during this operation.
Remove all cartridges

before pressing [ENTER] key Set cartridge to SLOT1
I/S MENU CARTRIDGE IC CHECK
CARTRIDGE IC CHECK SLOT1 INSERT
Error
IC CHECK
SLOT1 ERROR
Normal
IC CHECK
SLOT1 OK
From SLOT1 to 8 in order
Set cartridge to SLOT12
IC CHECK
SLOT8 INSERT
Error
IC CHECK
SLOT8 ERROR
Normal
IC CHECK
SLOT8 OK
IC CHECK
COMPLETED
All cartridges must be removed before entering IC HECK menu.

It detects Ink Cartridge IC, writes and loads information, and checks the communication. First, it confirms
if there is the driver for IC detection. The message below is shown when an error is found on the driver.
IC CHECK
SYSTEM ERROR
Next, IC communication is checked individually by slot.
When a cartridge is inserted, it automatically starts to communicate with the cartridge IC for checking. Display
shows [OK], when the communication is done properly. As cartridge is removed, the slot number of next
cartridge to be inserted is displayed. Starting from SLOT1, it continues to SLOT8 in order. When the check
of SLOT8 is completed, the following message is displayed at the end of check.
IC CHECK
COMPLETED
It returns to IC CHECK menu by pressing [ENTER] key. When communication is failed, it displays as below.
IC CHECK
SLOT1 ERROR
It returns to IC CHECK menu by pressing [ENTER] key.
NOTE:
Any cartridge can be used for this check as long as it has IC chip on it.
No information is written on IC chip during this check. (Normally, the count of the cartridge installation is
written. However, the count of the installation in this check is not written.)
Before this IC CHECK, make sure Cartridge Sensor is working properly.
4-3
CARTRIDGE SL1 : SERIAL
Serial No. of the Ink Cartridge IC is displayed.
SLOT 1 1402A30C010000A5
SL1 : INK TYPE Ink type of the Ink Cartridge IC is displayed.

Max K
SL1 : CAPACITY Ink capacity of the Ink Cartridge IC is displayed.

200cc
SL1 : LOT NO.

Lot No. of the Ink Cartridge IC is displayed.
40216A
SL1 : CONSUM. Ink consumption of the Ink Cartridge is displayed.

100.000cc
SL1 : TIME
The used time of the Ink Cartridge is displayed.
0y000d00h00m00s
SL1 : INSERT The insert count of the Ink Cartridge is displayed.

1 times
SL1 : FLAG
The Flag information of the Ink Cartridge is displayed.
000000000
It reads the information written on the IC of each carriage.

CARTRIDGE Following messages are displayed when some error is found.
SLOT 2 Ink cartridge is not inserted
SLOT1
NO CARTRIDGE
CARTRIDGE A cartridge with no IC is inserted, wire break or short
SLOT 8 SLOT1
NO IC CHIP
System error due to the trouble such as a damage of driver IC placed on Ink Tank Board
SLOT1
SYSTEM ERROR
Data error
SLOT1
DATA ERROR
I/S MENU CIRCULATE INK CIRCULATING INK

CIRCULATION This menu is to circulate the white ink.
CIRCULATE INK
CIRCULATION : Circulate ink.
CIR-DISCHARGE : Circulate ink and
discharge the determinate quantity of ink.
CIRCULATE INK CIRCULATING INK
CIR-DISCHARGE
SERVICE MENU CUTTING MENU CROPMARK SENSE MIN 0.7V MAX2.3 This is for adjusting the level of Crop Mark Sensor.
CUTTING MENU CROPMARK SENSE OUTLEVEL CHECK [2.0V ] Refer to [4-7 CROP MARK SENSOR ADJUSTMENT].
This is for adjusting the Crop Mark Sensor sensitivity.

CROPMARK SENSE ADJUST There are 3 levels of sensitivity, 0, +1 and +2.
ADJUST +2 +1 This adjustment may help when Crop Mark detection is
failed with the default level setting.
Default: 0
CUTTING MENU FORCE ADJUST 30gf This is for adjusting the Tool Pressure.
FORCE ADJUST 30gf 17 16 Refer to [4-12 TOOL PRESSURE ADJUSTMENT].
30gf Range: 0 to 30 Default: 17
200gf Range: 31 to 80 Default: 56
FORCE ADJUST 200gf

200gf 56 57
CROP-CUT ADJ. This test pattern is for adjusting the cut position during
CUTTING MENU PERFORMING automatic Crop Mark detection. It prints a square
CROP-CUT ADJ. TEST PRINT TEST PRINT Crop Mark and cuts the contour after detecting the mark.
CROP-CUT ADJ. F:+0.30 +0.30mm When it shows [ ***** ], it means that it has never
been setup and it needs to be set. In this case, even
SETTING S:-0.40 -0.40mm if adjustment is unnessesary due to the test result,
Returns to menu with [MENU] key [0] must be set here.
This test pattern is for adjusting the cut position during

CROP-CUT ADJ. PERFORMING automatic Crop Mark detection. It prints a square
TEST PRINT 2 TEST PRINT Crop Mark and continuously prints 0.1mm scales for
both scan and feed direction, and then cuts crosswise
after detecting the mark.
4-4
CUTTING MENU PRINT-CUT ADJ. PERFORMING This test pattern is for adjusting the print & cut
PRINT-CUT ADJ. TEST PRINT TEST PRINT position. It prints three square Crop Marks along the
scan direction and cuts the contours of the marks.
PRINT-CUT ADJ. F:+0.30 +0.30mm When it shows [ ***** ], it means that it has never
been setup and it needs to be set. In this case, even
SETTING S:-0.40 -0.40mm
if adjustment is unnessesary due to the test result,
Returns to menu with [MENU] key [0] must be set here.
PRINT-CUT ADJ. PERFORMING This test pattern is for adjusting the print & cut
TEST PRINT 2 TEST PRINT position. It prints 0.1mm scales for both scan and
feed direction and then cuts crosswise.
SERVICE MENU FRSHODPULWwabC 12345678

SENSOR CHECK *** H * *EC
This menu displays the real-time status of each sensor.

* It shows [ ] when the sensor is ON. The second page shows the status of each
The first page shows the status of each sensor. Each alphabet stands for as follows. Cartridge Sensor and Ink Empty Sensor.
F: Front Paper Sensor W: Pinch Roller Sensor Head Up/Down Sensor Each color has two positions and the left side
R: Rear Paper Sensor w: Wiper Sensor H: Head HIGH on the display shows the left-side head.
S: Crop Mark Sensor a: TU Motor Drive Sensor L: Head LOW
H: Head Lock Sensor (When TU is connected) Blank: Cartridge not inserted, Ink remains
O: Limit Sensor b: Chock Valve Sensor TU Motor Drive Sensor C: Cartridge inserted, Ink remains
D: Side Cover Sensor (* is disappear when the Choke Valve is closed.) * : Driving E: Cartridge not inserted, Ink empty
P: Maintenance Cover Sensor C: Front Cover Sensor Blank : Not driving * : Cartridge inserted, Ink empty
U: Head Up/Down Sensor (When the DipSW PAGE16bit1 is 1.)
L: Sheet Load Sensor
SERVICE MENU THERMISTOR CHK This is for checking Thermistor. It displays the temperature read from the thermistor placed on the board of the Head1.
THERMISTOR CHK HEAD:25 C/ 77 F The temperature on the left is in Celsius and the right is in Fahrenheit.
Since the temperature of the device possibly rises, it normally shows higher temperature than the room temperature.
SERVICE MENU SUB MENU SERIAL NO. This menu is for entering the Serial No. of the machine in seven digits. The cursor moves
SUB MENU SERIAL NO. ZS00000 between digits with [ ] and [ ] keys. The parameter can be changed with [ ] and [ ] keys.
SUB MENU CHANGE INKTYPE NOW PROCESSING..

To Setup View
CHANGE INKTYPE MAX 4 MAX 4
BUSY LED flashes
This is for changing the Ink Type. Different from the process in the User Menu, Ink Type PIG 4 : PIGMENT CMYK
operations such as Head Wash and Fill Ink are not included. Max 4 : ECO-SOL Max CMYK
This menu is used as a correction purpose when a wrong-type ink is selected. Max 6 : ECO-SOL Max CMYKLcLm
When the ink type is changed, Ink System is initialized internally and then it exits Max WMT : ECO-SOL Max WMT
the menu and Setup is canceled. Revised 7 Max W : ECO-SOL Max W
UNKNOWN: Ink Type not specified
SUB MENU EMPTY

FILL INK DRAIN BOTTLE
When ink is not filled
SELECT INK TYPE INSTALL SET SOL CRT.

E-SOL Max4COLOR DRAIN BOTTLE 12345678
SET CARTRIDGE
12345678
Goes next, when cartridge is set
FILLING INK... CHECK

>>>>> DRAIN BOTTLE
Goes next, when completed
SUB MENU EMPTY REMOVE SOL CRT. PUMPING-UP...

PUMP UP DRAIN BOTTLE 12345678 >>>>>
Goes next, when completed
REMOVE CARTRIDGE
12345678
Goes next, when cartridge is removed
SET DUMMY CRT. PUMPING-UP... REMOVE DUMMY CRT PUMPING-UP...

123456 >>>>> 123456 >>>>>
Goes next, after pressing ENTER
SUB MENU EMPTY [HEAD REPLACE] [FILL INK]

HEAD REPLACE DRAIN BOTTLE sequence sequence
Cleaning and ink filling for after head replacement.
4-5
SUB MENU EMPTY REMOVE SOL CRT. SET SOLCL-LIQUID SET DUMMY CRT.
HEAD WASH DRAIN BOTTLE 12345678 12345678 123456
REMOVE CARTRIDGE SET CL-LIQUID
12345678 12345678
Goes next, when cartridge is removed Goes next, when cleaning cartridge is set
WASHING HEAD... REMOVE DUMMY CRT EMPTY SET SOLCL-LIQUID

>>>>> 123456 DRAIN BOTTLE 12345678
SET CL-LIQUID
12345678
Goes next, when cartridge is set.
WASHING HEAD... EMPTY REMOVE SOL CL WASHING HEAD...

>>>>> DRAIN BOTTLE 12345678 >>>>>
REMOVE CL-LIQUID
12345678
Goes next, when cleaning cartridge is removed
SET SOLCL-LIQUID WASHING HEAD... REMOVE SOL CL WASHING HEAD...

12345678 >>>>> 12345678 >>>>>
SET CL-LIQUID REMOVE CL-LIQUID
12345678 12345678
Goes next, when cleaning cartridge is set Goes next, when cleaning cartridge is removed
SET SOLCL-LIQUID WASHING HEAD... EMPTY REMOVE SOL CL

12345678 >>>>> DRAIN BOTTLE 12345678
SET CL-LIQUID REMOVE CL-LIQUID
12345678 12345678
Goes next, when cleaning cartridge is set Goes next, when cleaning cartridge is removed
WASHING HEAD... SET DUMMY CRT. WASHING HEAD... REMOVE DUMMY CRT
>>>>> 123456 >>>>> 123456
Goes next, after pressing ENTER Goes next, after pressing ENTER
EMPTY SET SOLCL-LIQUID SET DUMMY CRT. WASHING HEAD...

DRAIN BOTTLE 12345678 123456 >>>>>
SET CL-LIQUID
12345678
Goes next, when cleaning cartridge is set
REMOVE DUMMY CRT SET DUMMY CRT. WASHING HEAD... REMOVE DUMMY CRT
123456 123456 >>>>> 123456
Goes next, after pressing ENTER Goes next, after pressing ENTER Goes next, after pressing ENTER
SET DUMMY CRT. WASHING HEAD... REMOVE DUMMY CRT WASHING HEAD...
123456 >>>>> 123456 >>>>>
Goes next, after pressing ENTER Goes next, after pressing ENTER
beeps two times beeps one times (while closing)

SUB MENU CHOKE CL CLOSE THE VALVE
CHOKE CL START
Perform 2 times after ink filling

beeps two times beeps one times (while closing)
NOW PROCESSING.. OPEN THE VALVE NOW PROCESSING..
After performing two times,
Powerful Cleaning is performed.
Suction Pump starts sucioning Pump Mootor stops
This is for cleaning by opening and closing the Choke Valve.
This sequence stops once when the following conditions. After the follosing sitiations are solved, ths sequence start again.
- If the valve was operated before [OPEN THE VALVE] or [CLOSE THE VALVE] appears.
- If the Ink Cartridge is removed.
- If ink gets empty.
- If five minutes have passed after [OPEN THE VALVE] appear.
SUB MENU PERIODIC CL. This is for selecting a cleaning type for [PERIODIC CL.] function.
PERIODIC CL. LIGHT LIGHT Options: LIGHT / NORMAL / MEDIUM Default: NORMAL
LIGHT: Wiping and light evacuation (lighter than regular cleaning) only
NORMAL/MEDIUM: The regular NORMAL/MEDIUM cleaning
SUB MENU FAN CHECK This is for checking the operation of fans. Press [ENTER] key for ON/OFF of fans.
FAN CHECK VACUUM FAN Fan turns off automatically as exiting this menu.
SUB MENU TU CHECK TU Selecting [START], the operation of TU can be

TU CHECK TU START STOP confirmed by manually moving the dancer roller of TU.
The driving status of TU is indicated on the upper right
When Take-Up unit is not connected of the display. It shows [ * ] while driving and it is blank
when not driving. Also selecting [STOP], make sure TU
TU IS does not drive when the dancer roller is moved. Once
back out this menu, the initial status here is always
NOT CONNECTED [START] despite what is selected before.
4-6
SUB MENU CLOCK DATE DATE
CLOCK DATE 09/01/15 09/01/15
[Year/Month/Day] Display [Year/Month/Day] Edit
CLOCK TIME TIME

TIME 01:01:59 01:01:59
Display Edit
TIME TIME It shows [B], when

01:01:59 B 01:01:59 B battery is dead.
This is for displaying and editing the date and time. When it detects the battery exhaustion, [B] is indicated on the time display. In this case,
battery needs to be replaced. However, [B] does not disappear automatically when the battery is replaced. [B] is deleted when the time is
newly set up with [ENTER] key on the time edit menu.
When the real time clock is not active due to battery exhaustion, the maintenance operation may be performed improperly. For instance, it
performs cleaning every time the main power is turned on. The time set here is used for the timings of maintenance operations and for the time
record of Event Log function. It must be aware that it affects the maintenance operations when the setting is changed here.
When this setting is changed, it is recorded on the Event Log. The time before change is used for the log time, and the new time is recorded as
a referential information.
SUB MENU DIP SW CHECK

This is for checking Dip Switch. It displays the real-time status of the No.1 to 8 in
DIP SW CHECK 0000 order from the left. [0] is OFF and [1] is ON.
bit # [ 1 2 3 4 ]
SUB MENU KEY CHECK This is for checking the operation of panel keys. It shows [NONE] on the lower LCD
before pressing any key. It shows the key name when a key is pressed. And it shows
KEY CHECK NONE the message [KEY ERROR] when two or more keys are pressed at the same time, and
it is considered that no buttons are pressed. You can exit this menu with [ ] key.
Therefore, [ ] key needs to be the last button to be pressed in order to check all
keys. No operations for 10 seconds or pressing [ ] key let it exit this menu. When
exiting, the names of the keys that never been pressed are displayed with a buzzer.
This means that if a buzzer does not go off when exiting, all keys are checked properly.
The power cannot be turned off with the Sub Power SW while performing this menu
SUB MENU
Abbreviated This is for checking LCD, LED and buzzer. When this menu is selected, it sequentially
LCD/LED/BUZ CHK performs the functions of LCD, LED and buzzer. The functions are as follows. ON/OFF
Returns when completed of LCD contrast, LCD back light, ON/OFF of buzzer, display all dots of LCD.
Confirm that all functions operate properly, visually and by the sound.
While checking ON/OFF of buzzer, press ENTER key to
Waiting for incoming data

SUB MENU DETECTING... This is for checking the data input from network. The check sum and input data byte
PORT CHECK 00: 0B are shown on the lower LCD. On the left, it displays the check sum in hexadecimal of
two digits. On the right, it displays the input data byte in decimal of max. 10 digits. They
Receiving data from network are cleared when [ENTER] key is pressed. The input data byte overflows at
4GB(4294967296B) and is reset to 0.
NETWORK
B3:1073741624B
MAINTE. MSG. This is for setting the timing to show the message for maintenance. It displays the
SUB MENU message suggesting to perform maintenance when the total print time reaches the
MAINTE. MSG. NONE 100 hours specified hours. Range: NONE, 10 to 999 hours (in 10 hour unit) Default: NONE
SERVICE MENU MOTOR MENU AGING SCAN SCAN : Aging for Scan Motor.
MOTOR MENU AGING SCAN NOW AGING The Head Carriage runs max. printing width
in Scan direction.
FEED : Aging for Feed Motor.

Grit Roller runs 100mm back and forth.
AGING FEED
BOTH : The Head Carriage runs max. printing width
FEED NOW AGING in Scan direction, and at the same time, Grit Roller
runs 100mm back and forth.
CUTTING : The Tool Carriage runs max. printing width

AGING BOTH in Scan direction, and at the same time, Grit Roller
runs the half of max. printing width back and forth.
BOTH NOW AGING
AGING CUTTING To stop Aging, press [ENTER] key. The Head Carriage
automatically returns to the capping position, and it returns to the
CUTTING NOW AGING former menu after the Head is capped.
Make sure not to perform Aging for excessive time when the
head has ink, in order to prevent the head from being damaged
by dried ink. When Aging is performed with ink filled, it runs while
performing the Flushing operation. No Flushing when ink is not
filled.
Servo Motor : LOCKED
MOTOR MENU SERVO LOCK SERVO LOCK This is for checking whether Servo Motor can be locked
SERVO LOCK S: 100 F: * 0 0 properly. While in this menu, Servo Motor is free. When the
Carriages are moved by hands, the displayed values change as
long as the feed-back is proper.
Servo Motor : FREE Servo Motor can be locked by pressing [ENTER] key.
When it is locked while the motor is in pause, the power is
SERVO LOCK SERVO LOCK controlled normally.
As for [F(Feed direction)], the value displayed on the left changes
F: 240 20 F: 0 0 by Grid Encoder, and the right changes by Motor Encoder.
Normal (beeps one time)

MOTOR MENU M-ENC: 6654 G-ENC. CHECK
This is for checking whether the Grit Encoder functions normally.
G-ENC. CHECK G-ENC: 6653 COMPLETED Be careful with the Feed Motor which drives as executing this
menu.
The motor drives about four times and it displays the coordinates
Error (beeps two times) of the stop position of Motor Encoder and Grit Encoder at each
time. The result is judged by the last Encoder coordinates.
G-ENC. CHECK
FAILED
4-7
SVC.MODE HEAT. The heater does not operate when the machine is started in Service Mode.
SERVICE MENU HEATER MENU
Set [START] here when the heater needs to be on. [START] is canceled once the
HEATER MENU SVC. MODE HEAT. STOP > STOP Sub Power is turned off and the setting is back to [STOP] when entering the
Service Mode next time.
HEATER MENU HEATER ADJUST PRINT

This is for setting the offset of heater temperature.
HEATER ADJUST PRINT 0 -3 The heater is controlled with this offset value added
to the temperature displayed on the LCD.
Range: -5 to +5 Default: 0
HEATER ADJUST DRYER
DRYER 0 -3
HEATER MENU PREHEAT TEMP. This is for setting the heater temperature for [PREHEATING] under the
[HEATER MENU] in the User Menu.
PREHEAT TEMP. 35 C 35 C Range: 20 to 40 C Default: 30 C
HEATER MENU HEAT TIMEOUT This is for setting the time to show the confirmation message when controlling
heater temperature before printing. It shows the message of
HEAT TIMEOUT OFF 10min [HEATING TIMEOUT CONTINUE?] when the temperature controll is not completed
at the specified timing when controlling the heater temperature before printing.
Range: OFF, 10 to 30 min (by 10 min) Default: 20 min
Print Heater : OFF Print Heater : ON

HEATER MENU PRINT _ 25 C PRINT _ 40 C
*
HEATER CHECK DRYER 25 C DRYER 25 C
This is for checking the heaters and thermistors.

While in this menu, it shows ON/OFF status and the temperatures read from the thermistors of Print heater and Dryer. [ ] and [ ] keys
are for selecting the heater or dryer and [ENTER] key is for turning ON/OFF the selected heater or dryer. "ON/OFF" mentioned here only
means to power on or off manually, and not to control the temperature. Be aware that the temperature keeps rising while it is ON. It turns off
automatically when exiting the menu.
Check if the temperature rises when the heater or dryer is ON and also if the temperature decreases to the room temperature when it is OFF.
The temperature is displayed in Celsius only.
Revised 7
This is for setting the amount of feed of media after printing when [FEED FOR DRY] and
HEATER MENU FEED FOR DRY L [OPTION DRYER] under the [HEATER MENU] in the User Menu is “ENABLE”.
FEED FOR DRY L 150 mm 200 mm Range: 100 to 300 mm (by 10 mm) Default: 250 mm
SERVICE MENU SYSTEM SWITCH PAGE1 This is the software switch for switching the setting of supporting functions.
SYSTEM SWITCH PAGE1 00000000 Normally, it is not necessary to change. Each bit can be selected by [ ] and [ ] keys
and switched by [ ] and [ ] keys.
bit #[ 8 7 6 5 4 3 2 1 ] Press [ENTER] key to save the settings. There are 16 pages of 8 bit System Switches.
Bit Contents Meanings Default
SYSTEM SWITCH PAGE16 Reflection of the heater related [1] enables the settings of [FULL WIDTH S] and
PAGE1:Bit4 0
parameters to the test pattern [PERIODIC CL.] for all test patterns.
PAGE16 00000000
PAGE1:Bit7 Periodic flushing of MAX ink Enables with [0], Disables with [1] 0
bit #[ 8 7 6 5 4 3 2 1 ]
The AQUEOUS PIGMENT ink with [1].
PAGE4:Bit7 Pump Operation 0
ECO-SOL MAX ink with [0].
* All the default of the items not shown here is [0].

CAUTION : The machine may make unexpected move when the Bits not shown here are changed.
SERVICE MENU HISTORY MENU MOTOR HOURS F MOTOR HOURS F

HISTORY MENU MOTOR GROUP 3 hours CLEAR
In History Menu, the parameters are separated in groups CATEGORIES: MOTOR GROUP / HEAD GROUP / MAINTE GROUP /
by categories. The parameters can be displayed or cleared WIPE GROUP / PRINT GROUP / CUTTING GROUP /
by selecting the group. INK GROUP / HEATER GROUP / ERROR GROUP /
SYSTEM
SERVICE MENU REPORT Reports can be printed. The head to print the report is selectable, considering the
REPORT SERVICE REPORT case of head trouble. Select a head with [ ] and [ ] keys and press [ENTER] key
to start printing.
SERVICE : Service Report is printed. It prints the Service Information additionally

REPORT to the System Report of the standard menu.
HISTORY : History Report is printed.
HISTORY REPORT CARTRIDGE : Ink Cartridge IC Report is printed. It lists the information written on
the IC of the Ink Cartridges installed on the machine.
EVENT LOG : Event Log Report is printed. The number of Event to be printed is
selectable from 100/200/ALL(400).
REPORT ALL : All Reports are printed together. (System Report, Service Report,
CARTRIDGE History Report, Ink Cartridge IC Report, Event Log Report).
SERIAL : Service Report and History Report can be sent to RS-232C Serial
using special tool. (9600bps, N81, X : ON/OFF)
REPORT NUM PRINT LOGS

Required Printing Area
EVENT LOG 100 LOGS
Options: 100LOGS/200LOGS/ALL SERVICE: W270 L360mm
HISTORY: W165 L160mm
CARTRIDGE: W180 L35mm
REPORT EVENT LOG/100 LOGS: W280 L155mm
ALL EVENT LOG/200 LOGS: W280 L285mm
EVENT LOG/ALL(400): W280 L545mm
REPORT
SERIAL
4-8
HISTORY MENU
MOTOR GROUP
Item Contents Unit Reference
MOTOR HOURS F Total time that the Feed Motor has been rotated. hour
MOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life: 3000 hours
PUMP TIMES Total time that the Pump Motor has been rotated. times Life: 200,000 times
PUMP TIMES CIR Total time that the Circuit Pump Motor has been rotated. times Life:
CLEAR ALL Clear all the value in the Motor Group.
HEAD GROUP
Life: 6 billion Shots/nozzle
SHOT COUNT 1 Number of shots fired from the nozzle(H1 A) Shots/1000
Ink from SLOT8
SHOT COUNT 2 Number of shots fired from the nozzle(H1 B) Shots/1000
Ink from SLOT2
SHOT COUNT 3 Number of shots fired from the nozzle(H1 C) Shots/1000
Ink from SLOT4
SHOT COUNT 4 Number of shots fired from the nozzle(H1 D) Shots/1000
Ink from SLOT5
SHOT COUNT 5 Number of shots fired from the nozzle(H1 E) Shots/1000
Ink from SLOT6
SHOT COUNT 6 Number of shots fired from the nozzle(H1 F) Shots/1000
Ink from SLOT3
SHOT COUNT 7 Number of shots fired from the nozzle(H1 G) Shots/1000
Ink from SLOT1
SHOT COUNT 8 Number of shots fired from the nozzle(H1 H) Shots/1000
Ink from SLOT7
WIPE H1 Number of times the Wiping has been performed.(H1) times
RUB H1 Number of times the Rubbing has been performed.(H1) times
RUB H2 Number of times the Rubbing has been performed.(H2) times
Number of times the Normal Cleaning has been
NORMAL CL. H1 times
performed.(H1)
Number of times the Medium Cleaning has been
MEDIUM CL. H1 times
performed.(H1)
Number of times the Powerful Cleaning has been
POWERFUL CL.H1 times
performed.(H1)
Number of times the Automatic Cleaning has been
AUTO CL.H1 times
performed.(H1)
CLEAR H1 Clear all the value of the H1.
CLEAR ALL Clear all the value of all the Head.
MAINTENANCE GROUP
Number of times the Head Maintenance([SUB
MAINTE. COUNT MENU]>[MAINTENANCE]>[CLEANING]) has been times
performed.
This value is cleared automatically after
TOTAL TIME Lapsed time from the last Head Maintenance hour
carrying out the Head Maintenance.
PRINTING TIME Printing time from the last Head Maintenance hour
carrying out the Head Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPE GROUP
WIPING COUNT Number of times the Wiping has been performed. times
replacing it.
WIPE REPLACE Number of times the Wipe has been replaced. times
FELT WIP COUNT Number of times the Felt Wiping has been performed. times
replacing it.
FELT WIPE REPLACE Number of times the Felt Wipe has been replaced. times
CLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUP
PRINTING TIME Total time of printing performed. hour Test print time is excluded.
PRINT PAGES Number of pages printed pages
CLEAR ALL Clear all the value in the PRINT GROUP.
4-9
CUTTING GROUP
CUTTING TIME Total time of cutting performed. hour Test print time is excluded.
Disconnection of Tool Carriage and Head
DISCONNECT Number of times the carriage has been disconnected. times
Carriage.
CLEAR ALL Clear all the value in the CUTTING GROUP.
INK GROUP
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. times
CHANGE INK Number of times the Ink type has been changed. times
INK CIRCULATE Number of times the Ink Circuration has been performed times
Number of times the Ink Circuration and discharge have
INK DISCHARGE 1 times
been performed (discharge amount : low)
been performed (discharge amount : middle)
been performed (discharge amount : high)
CLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUP
SERVICE CALL Number of times the Service Call has occurred. times
S-CALL HISTORY Service Call Number of the last 5 Calls. No.

MOTOR ERROR F Number of times the Feed Motor Error has occurred. times
MOTOR ERROR S Number of times the Scan Motor Error has occurred. times
Number of times the Low Temperature Error has
LOW TEMP.ERR. times
occurred.
Number of times the High Temperature Error has
HIGH TEMP.ERR. times
occurred.
Number of times of forced capping for
Number of times the Emergency Capping Error has Head dry prevention that works when cap
EMERG. CAPPING times
occurred. is left open for 3 minutes or more due to
cover open or other reasons.
When cap is left open, it is detected when
START UNCAPPED Number of times the machine has started uncapped. times
machine is started.
CLEAR ALL Clear all the value in the ERROR GROUP.
HEATER GROUP
PRINT USE TIME Total time of Print Heater used. hour
DRY USE TIME Total time of Dryer used. hour
CLEAR ALL Clear all the value in the HEATER GROUP.
SYSTEM GROUP
POWER ON COUNT Number of times Sub Power has been turned on. times
POWER ON TIME Total time of Sub Power ON. hour Sleep time is excluded.
SLEEP TIME Total time of the machine in Sleep Mode. hour
It counts Auto Sheet Cut performed by
SHEETCUT COUNT Number of times the Sheet Cut has been performed. times
both printer and RIP.
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-10
SERVICE REPORT
Service Report
Head rank : 198968685919089899F9ER0Y
Head bi
Pigment :
No.1 : +15.5 No.2 : +5.5
No.3 : +24.5 No.4 : +10.5
Max :
No.1 : +19 No.2 : +15.5 No.3 : +13.5 No.4 : +17 No.5 : +14
No.6 : +7.5 No.7 : +10.5 No.8 : +4.5 No.9 : +6.5 No.10 : +5
No.11 : +28 No.12 : +22.5 No.13 : +22.5 No.14 : +26.5 No.15 : +22.5
No.16 : +13 No.17 : +16.5 No.18 : +9.5 No.19 : +11.5 No.20 : +9.5
Dip SW : 0000
System SW page ( 1- 4) : 00000000 00000000 00000000 00000000
System SW page ( 5- 8) : 00000000 00000000 00000000 00000000
System SW page ( 9-12) : 00000000 00000000 00000000 00000000
System SW page (13-16) : 00000000 00000000 00000000 00000000
Ink Mode : E-SOL Max6COLOR
Maintenance request : NONE
Booter version : 1.00 Heater adjust(PRINT) : 0 C
Battery : Charged Heater adjust(DRYER) : 0 C
Periodic CL. degree : NORMAL Preheat temperature : 30 C
Limit position : 25.0 mm Heating timeout : 20 min
Cutter down position : 2016.7 mm
Calibration default : -0.28 % Drain liquid volume : 302.1 cc
Encoder position(L) : 1803.7 mm Standard head : 1
Encoder position(R) : 178.1 mm Flushing pos adjust : -0.48 mm
Encorder calibration : +0.087 % Crop-tool adjust (F/S) : -0.10/ 0.25 mm

Force adjust 30gf : 13 Print-cut adjust (F/S) : -0.30/ +0.35 mm
Force adjust 200gf : 51 Crop sensor adjust : 0
Roland Versa CAMM series

Model : VS-640 IP Address : 192.168.000.100 Ink type : E-SOL Max 6Color
Version : 2.10 Subnet Mask : 255.255.255.000 Ink remain (1-4) : 63/ 63/ 63/ 63
Serial No. : XXXXXXX Gateway Address : 000.000.000.000 Ink remain (5-8) : 63/ 63/ 42/ 42
Date : 2010/03/10 14:19 MAC Address : 00:40:AB:00:7C:E5
Head Temperature : 27 C / 80.6 F Heater temp.(PRINT) : 23 C / 72 F
Heater temp.(DRYER) : 23 C / 72 F
Menu language : Japanese Calibration : +1.00 % Vacuum power : Auto
Length unit : mm Full width scanning : FULL Set remain at loading : Disable
Temperature unit : C Scan interval : 0.0 sec Heater setting(PRINT) : 35 C / 94 F
Head height : Low Sleep : Enable Heater setting(DRYER) : 40 C / 104 F
Edge detection : Enable Sleep interval : 30 min Feed for dry : Disable
Empty mode : Stop Sheet remain : 0.0m Preheating : PREHEAT
Media Release : Disable Periodic cleaning : NONE Drying Time : 0 min
Bi-dir. simple : 0 Alternation : Enable
Bi-dir. adjust No.1 : 0 No.2 : 0 No.3 : 0 No.4 : 0 No.5 : 0
No.6 : 0 No.7 : 0 No.8 : 0 No.9 : 0 No.10 : 0
Tool parameter :
Force : 90 gf Cutting calib. (F/S) : 0.00/ 0.00 % Cutting priority : Command
Velocity : 30 cm/s Print-cut adjust (F/S) : 0.00/ -0.05 mm Prefeed : Disable
Offset : 0.250 mm Crop-cut adjust (F/S) : +0.10/ +0.05 mm Auto Env Match : Enable
Up velocity : 30 cm/s
Preset name : NAME1

Calibration : 0.00 % Scan interval : 0.0 sec Force : 50 gf Cutting calib. (F/S) : 0.00/ 0.00 %
Heater setting(PRINT) : 35 C / 94 F Edge detection : Enable Velocity : 30 cm/s Print-cut adjust (F/S) : 0.00/ 0.00 mm
Heater setting(DRYER) : 40 C / 104 F Full width S : FULL Offset : 0.250 mm Crop-cut adjust (F/S) : 0.00/ 0.00 mm
Feed for dry : Disable Preheating : Preheat Up velocity : 30 cm/s Media Release : Disable
Bi-dir. simple : 0 Vacuum power : AUTO Drying Time : 0 min Alternation : Enable
No.6 : 0 No.7 : 0 No.8 : 0 No.9 : 0 No.10 : 0
Preset name : NAME2
No.6 : 0 No.7 : 0 No.8 : 0 No.9 : 0 No.10 : 0
Preset name : NAME8

No.6 : 0 No.7 : 0 No.8 : 0 No.9 : 0 No.10 : 0
4-11
HISTORY REPORT
History Report
Model : VS-640 Serial No. : XXXXXXX
Version : 2.10 Date : 2010/03/10 14:24
==== Motor group ====
Motor feed (trip / total [clear]): 0/ 0 hours [0]
Motor scan (trip / total [clear]): 9/ 9 hours [0]
Pump Times (trip / total [clear]): 1,703/ 1,703 times [0]
Pump TimesCIR(trip / total [clear]): 232/ 232 times
==== Maintenance group ====
Maintenance Count : 0 times
Total time : 45 hours
Printing time : 8 hours
==== Wiper group ====
Wiping count : 8 times
Wiper replace count : 0 times
Felt Wiping count : 8 times
Felt Wiper replace count: 0 times
==== Head group ====
Shot Cnt. 1 (trip/total [clear]): 2,697/ 2,697
: H1
Wiping count for head : 43 times
Headrank set count : 0 times
Auto cleaning count : 17 times
Normal cleaning count : 4 times
Medium cleaning count : 0 times
Powerful cleaning count : 1 times
==== Print group ====
Printing time : 6 hours
Print pages : 34 pages
==== Ink group ====
Cartridge change(1-4) : 0 1 2 0 times
Cartridge change(5-8) : 0 1 2 0 times
Change ink type : 0 times
Ink Circulation : 0 times
Ink Discharge (1-3) : 0 times 0 times 0 times
==== Error group ====
Service call count : 0 times
Service call history : **** **** **** **** ****
Motor error (feed) : 0 times
Motor error (scan) : 2 times
Low temperature error : 0 times
High temperature error : 0 times
Emergency capping : 0 times
Start uncapped : 2 times
==== Heater group ==== PRINT DRYER
Heater used time : 6 6 hours
==== System group ====
Power on count : 97 times
Power on time : 37 hours
Sleep time : 2 hours
Sheet cut count : 33 times
Peck used count : 0 times
==== Cutting group ====
Cutting time : 0 hours
Disconnect carr. count : 67 times
4-12
INK CARTRIDGE REPORT
Ink Cartridge Report

Version : 2.10
No: SERIAL/ INK TYPE/ CAP./ LOT No/ CONSUM./ TIME/ INS./ FLAG
1: 14d178b002000071/ Max Lc/ 200cc/ 60907A/ 47.879cc/0y015d04h14m08s/ 1/ 00000000
2: 14d178b002000071/ Max C/ 200cc/ 61004A/ 75.914cc/0y015d04h14m03s/ 1/ 00000000
3: 14d178b002000071/ Max Lm/ 200cc/ 61021A/ 81.901cc/0y015d04h13m58s/ 1/ 00000000
4: 14d178b002000071/ Max M/ 200cc/ 61026A/ 53.789cc/0y015d04h13m52s/ 1/ 00000000
5: 14d178b002000071/ Max Y/ 200cc/ 60907A/ 47.879cc/0y015d04h14m08s/ 1/ 00000000
6: 14d178b002000071/ Max K/ 200cc/ 61004A/ 75.914cc/0y015d04h14m03s/ 1/ 00000000
7: 14d178b002000071/ Max C/ 200cc/ 61021A/ 81.901cc/0y015d04h13m58s/ 1/ 00000000
8: 14d178b002000071/ Max M/ 200cc/ 61026A/ 53.789cc/0y015d04h13m52s/ 1/ 00000000
EVENT LOG REPORT

Event log Report
Version : 2.10 Date : 2010/03/10 17:20
Last event : 500
Date Time Event Information Date Time Event Information
+--------+-----+-----------------+------------------------------------------+ +--------+-----+-----------------+---------------------------------
10/03/10 17:20 Print start 27 C Testpattern 10/03/10 12:57 Print start 27 C Testpattern
10/03/10 17:19 Print done 27 C Testpattern 10/03/10 12:56 Print done 27 C Testpattern
10/03/10 17:17 Print done 27 C Testpattern 10/03/10 12:55 Setup done Width : 926mm Env.:0.038
10/03/10 17:14 Print start 27 C Testpattern 10/03/10 12:53 Cancel done
10/03/10 17:14 Print done 27 C Testpattern 10/03/10 12:53 Cancel start Pinch lever up
10/03/10 17:13 Print start 27 C Testpattern 10/03/10 12:53 Setup done Width : 1222mm Env.:0.010
10/03/10 17:11 Print done 27 C Testpattern 10/03/10 12:52 Cancel done
10/03/10 17:09 Print start 27 C Testpattern 10/03/10 12:52 Cancel start Pinch lever up
10/03/10 17:06 etup done Width : 932mm Env.:0.028 10/03/10 12:48 Setup done Width : 1222mm Env.:0.011
10/03/10 17:05 Sub power on Service mode 10/03/10 12:46 Sub power on Service mode
10/03/10 15:59 Sub power off 10/03/10 12:46 Main power on Normal
10/03/10 15:56 Print done 27 C Testpattern 10/03/10 12:46 Sub power off
10/03/10 15:53 Setup done Width : 932mm Env.:0.028 10/03/10 12:07 Cancel done
10/03/10 15:52 Sub power on Service mode 10/03/10 12:07 Cancel start Pinch lever up
10/03/10 15:13 Sub power off 10/03/10 12:07 Setup done Width : 1315mm Env.:0.012
10/03/10 15:00 Print done 27 C Testpattern 10/03/10 12:05 Cancel done
10/03/10 14:59 Print start 27 C Testpattern 10/03/10 12:05 Cancel start Pinch lever up
10/03/10 14:55 Setup done Width : 932mm Env.:0.034 10/03/10 12:02 Print done 27 C Testpattern
10/03/10 14:54 Sub power on Service mode 10/03/10 12:01 Print start 27 C Testpattern
10/03/10 14:39 Sub power off 10/03/10 12:01 Print done 27 C Testpattern
10/03/10 14:38 Print done 27 C Testpattern 10/03/10 12:00 Print start 27 C Testpattern
10/03/10 14:36 Print start 27 C Testpattern 10/03/10 11:59 Print done 27 C Testpattern
10/03/10 14:35 Print done 27 C Testpattern 10/03/10 11:49 Sub power on Service mode
10/03/10 14:33 Print start 27 C Testpattern 10/03/10 11:48 Sub power off
10/03/10 14:32 Setup done Width : 932mm Env.0.031 10/03/10 11:47 Print done 27 C Testpattern
10/03/10 14:28 Sub power on Service mode 10/03/10 11:47 Print start 27 C Testpattern
10/03/10 23:57 Sub power off 10/03/10 11:45 Print done 27 C Testpattern
10/03/10 13:00 Print start 27 C Testpattern 10/03/10 11:29 Sub power off
10/03/10 12:59 Print start 27 C Testpattern 10/03/10 11:27 Main power on Normal
10/03/10 12:58 Print done 27 C Testpattern 10/03/10 11:27 Sub power off
10/03/10 12:58 rint start 27 C Testpattern 10/03/10 11:27 Error Scan motor 00500
4-13
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
All parameters will be initialized. Turn on the Sub Power SW

ENTER
+ while pressing [ ], [ ] and [ENTER] keys to start the
machine in system parameter initialize mode.
Select the model by pressing [ ] and [ ] keys.
Press [ENTER] key to initialize the system parameter or
INITIALIZE ALL
SYS.PARAMETER
press the Sub Power SW more than 1 second to cancel it.
[ ] The machine turns off automatically when the initialization is
completed. All the parameters are reset to the default.
SELECT MODEL
VS-640
It is necessary to initialize the limit position after this
[ ] initialization. [SERVICE CALL 0101] occurs without initializing
the limit position.
INITIALIZATION
COMPLETED
LANGUAGE / UNIT SERVICE REPORT PRINTING

SELECTION
MENU
+ Turn on the Sub Power SW while
pressing [ ] key to start the machine
in the service report printing
Roland DG Corp.
VS-640
+ mode.
The service report will be printed
automatically when the media is set
up. It prints with Black ink.
MENU LANGUAGE
ENGLISH SERVICE REPORT (Printing Area : W270 L360mm)
[ ] The machine turns to be the normal
mode after printing.
LENGTH UNIT
mm > INCH
[ ]
TEMP. UNIT
C > F
4-14
Key Combinations
Function for Service Combination Key Selection Comments
Press [MENU] and [ ] to enter Service

Service Mode + Menu.
"[UPDATE FIRMWARE?] will be displayed.

F/W Upgrade Mode + Press [ENTER] to upgrade F/W."
+ Use this when the Main Board is replaced.
F/W Installation Mode for a

brand-new Main Board
"[SUM-ERROR] will be displayed.
ENTER
Press [ENTER] to upgrade F/W."
"All parameters will be initialized.

System Parameter Initialize ENTER
+ Press [ENTER] to start initialize."
Limit Position/Cut Down Position "Press [ENTER] to initialize Limit Position.

Initialize
+ Then set up Cut Down Position."
"Service Report will be printed.

Service Report + It is the same as the Service Report in the
Service Menu."
Function for Users Combination Key Selection Comments
Press [ ] and [ ] to select Language /

Language/Unit Selection MENU
+ Unit.
4-15
4-2 HOW TO UPGRADE/INSTALL FIRMWARE
It is necessary to prepare the followings to upgrade/install the firmware.

1.Firmware file
2.WindowsPC (Network port is required.)
3.Peck.exe
4.Network cable (A cross cable is required when you connect the printer to PC directly.)
HOW TO UPGRADE FIRMWARE (Referential Time : 5 min)
Check the IP address of the printer.

1 Turn on the Main Power SW and Sub Power SW, then press
MENU
[MENU] key.
Select [SYSTEM INFO.]>[NETWORK]>[IP ADDRESS].
[ ]
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NETWORK
[ ]
NETWORK
IP ADDRESS
[ ]
IP ADDRESS
192.168.000.100
Turn off the Sub Power SW.

2
4-16
Start the Peck.
3 [Peck] screen is displayed, and click [Select Port] button.
Select [Type4 SPi,VS etc.] from [Product].

4 Also, select [Via Network] and input IP ad-
dress of the printer.
Click [OK] button.
[Peck] screen is displayed again.

5 Click [Firmware Upgrade] button.
[OPEN] screen is displayed.

6
Select the rmware le and click [Open].
The firmware will be sent to the printer.
4-17
The machine goes into the Firmware Upgrade
7 mode automatically. FIRMWARE V3.0 NG DATA ERROR
When upgrade is completed, the Sub Power SW
turns off automatically.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETED
HOW TO INSTALL FIRMWARE (Referential Time : 10 min)
This is required when a new Main Board without the firmware is installed.
Turn on the Main Power SW while pressing [ ], [ ], and

1 [ ] keys.
UPDATE FIRMWARE?
Press [ENTER] key to set the machine ready to receive the

2 firmware.
UPDATE FIRMWARE?
[ ]
WAITING
000.000.000.000
4-18
Press [MENU] key, and set [IP ADDRESS], [SUBNET MASK]
3 and [GATEWAY ADDR.].
Press [ ] and [ ] keys for moving between digits, and WAITING
[ ] and [ ] keys for selecting value. After setting an ad- 000.000.000.000
dress, press [ENTER] key to go next address setting.
MENU
When [GATEWAY ADDR.] is set, it returns to the waiting
mode for receiving the firmware by pressing [ENTER] key.
IP ADDRESS
192.168.000.100
[ ]
SUBNET MASK
The setting made here is only temporary for the firm-
ware installation and it is not saved.
255.255.255.000
[ ]
GATEWAY ADDR.
000.000.000.000
[ ]
WAITING
192.168.000.100
Start the Peck on PC.

4 [Peck] screen is displayed, and click [Select Port] button.
Select [Type4 Spi, VS etc.] from [Product].

5 Also, select [Via Network] and input IP ad-
dress of the printer.
Click [OK] button.
4-19
[Peck] screen is displayed again.
6 Click [Firmware Upgrade] button.

7
Select the firmware le and click [Open].
The firmware will be sent to the printer.
It starts loading the firmware.

8 The firmware installation is completed when FIRMWARE V3.0 NG DATA ERROR
[COMPLETED] message is displayed.
Turn off the Sub Power SW.
ERASING NG DEVICE ERROR
WRITING NG DEVICE ERROR
VERIFYING NG DEVICE ERROR
COMPLETED
4-20
Turn on the Sub Power SW while pressing [ ], [ ], and
9 [ENTER] keys to enter [INITIALIZE ALL SYS. PARAMETER]
menu.
Select the model by pressing [ ] and [ ] keys,
ENTER
+
and press [ENTER] key to start initialization. The Sub Power
turns off automatically when it is completed.
INITIALIZE ALL
SYS.PARAMETER
[ ]
SELECT MODEL
VS-640
[ ]
INITIALIZATION
COMPLETED
Turn on the Sub Power SW while pressing [ ], [ ] and

10 [ ] keys to enter the Service Mode.
+
MENU
MENU
SERVICE MENU
Enter the [NETWORK] menu and input [IP AD-

11 DRESS], [SUBNET MASK] and [GATEWAY
MENU
ADDR.]. SERVICE MENU
Turn off the Sub Power when the network setting [ ]
is completed.
MENU
SYSTEM INFO.
[ ] [ ]
SYSTEM INFO.
NEETWORK
[ ]
NETWORK [ ] IP ADDRESS
[ ]
IP ADDRESS 192.168.000.100
[ ]
NETWORK [ ] SUBNET MASK

[ ]
SUBNET MASK 255.255.255.000
[ ]
NETWORK [ ] GATEWAY ADDR.

[ ]
GATEWAY ADDR. 000.000.000.000
4-21
Start the Peck on PC.
12 [Peck] screen is displayed, and click [Put Parameters] button.

13 Select the System Parameter le that is saved before the
Main Board replacement.
Click [Open]. Peck starts to send the System Parameter to
the printer.
Click [Get Report] button to import the System Report file.

14
Confirm that the System Parameter is reloaded properly.
The network settings set at the step 11 are replaced

with the ones saved in the System Parameter as [Put
Parameters] is executed.
Please do the network settings again if necessary.
4-22
4-3 HEAD ALIGNMENT (Referential Time : 15 min.)
This is necessary to obtain the good printing quality. Be sure to operate this alignment when the head is replaced.
If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could occur.
The PET-G is required for this alignment.
Please DO NOT use Take-Up Unit for this alignment.
Remove the Right Cover and Right Top Cover.

1
Right Top Cover
Right Cover
Open the Front Cover.

2 Release the cap of the Head Carriage and disconnect
the Tool Carriage from the Head Carriage.
2 1
Remove the Head Carriage Cover.

3 Lock the Head Carriage.
Head Carriage Cover
4-23
+
Set up the PET-G on the machine.
MENU
MENU
SERVICE MENU
Select [PRINT MENU]>[HEAD ADJUST]>[BIAS]>[TEST

5 PRINT] and press [ENTER] key.
SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BIAS
[ ]
BIAS
TEST PRINT
[ ]
Test pattern is printed. The test pattern is different depending < Firmware : ~ Ver.1.30 >
6 on the ink type. <CMYK> <CMYKLcLm> <CMYKLcLmWMT>
The printed test pattern can be fed forward and back-

ward by [ ] and [ ] keys to be seen easily.
Revised 6 Head can be adjusted with the existing test pattern

< Firmware : Ver.1.30 ~ >
by selecting [PRINT MENU]>[HEAD ADJUST]>[BIAS <CMYK> <CMYKLcLm> <CMYKLcLmWMT>
2]. Adjustment can be performed by whichever of
test pattern. Because the machine does not feed the
media for [BIAS] test pattern, it is not affected by me-
dia feeding.
[BIAS ADJUSTMENT]
7 Loosen the three screws fixing the Head in the order of the
figure.
Loosen the screws fixing the head for 1/2 turn.

If the screws are loosened too much, the adjustment
1
cannot be done correctly.
2
4-24
Insert the 1.5 mm Hexagonal Wrench through the hole of the
8 Head Carriage, then turn the Adjustment Screw to make the
lines of each color in the test pattern straight.
Position of the printing moves one line by turning the

screw 1/4 turn.
Revised 6 When the right half of the lines are shifting downwards, turn
the screw CW.
When the right half of the lines are shifting upwards, turn the
screw CCW two or three round once to get back to the posi-
tion where the right-side lines are lower than the left ones.
Print the test pattern again, and perform the head adjustment
When adjusting the head position, turn the screw

< Firmware : ~ Ver.1.30 > < Firmware : Ver.1.30 ~ >
CW.
This side only
Turning the screw CWW is only when fitting back
the misalignment.
Tighten the screws fixing the head in order as shown in the

9 figure, using the Torque Driver (ST-056).
Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws too strong. 3
4-25
[BIDIRECTION ADJUSTMENT]
10 Select [PRINT MENU]>[HEAD ADJUST]>[BI-DIR. DEFAULT] SERVICE MENU
PRINT MENU
>[TEST PRINT] and press [ENTER] key.
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
Loosen the screws fixing the head for 1/2 turn. BI-DIR.DEFAULT
If the screws are loosened too much, the adjustment [ ]
cannot be done correctly.

BI-DIR.DEFAULT
TEST PRINT
Test pattern is printed.

11 Find the position where the two lines are
overlapping and check the number of
each color.
H1
In case of having problem selecting one
between two numbers, half No.20 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40
value is also available for inputting.

The number with is the current setting. H1
No.19 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40
H1
No.18 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40
H1
No.3 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40
H1
No.2 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40
H1
No.1 0 +12 +13 +14 +15 +16 +17 +18 +19 +20 +21 +22 +23 +24 +25 +26 +27 +28 +29 +30 +31 +32 +40
Select [No.1] to [No.20] from [HEAD ADJUST]>[BIDIR.

12 DEFAULT]>[SETTING] menu and enter the parameters BI-DIR.DEFAULT
TEST PRINT
checked at step 11 with [ ] and [ ] keys.
Press [ENTER] key to save the settings.
BI-DIR.DEFAULT
SETTING
Parameters can be entered with an increment of 0.5. No. 1 No. 2

-15 -20
No. 19 No. 20
-15 -20
4-26
4-4 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)
This is for adjusting the relative distance between the Limit Sensor and the Capping Position, and also detecting the
distance from the Cut Down Position to the Limit Sensor after completing the adjustment.
When the Limit Position is not correctly set, it may cause some problems such as a head capping error and a head
carriage lock error. Also, when the cutter-down position is not correct, there will be some problems such as a cutter-
down error when separating the sheet.

1

2 [ ] keys to enter the Limit Initialize mode.
LIMIT INITIALIZE
MENU

3 And lock the Head Carriage.
Confirm that the Head Carriage is locked by pushing it lightly
2
to left and eliminate the looseness.
4-27
Confirm that the head is capped properly, and press [ENTER]
4 key. The Tool Carriage will be separated from the Head Car- SETTING UP
riage and the limit position initialize will start. THE LIMIT
After initialize is completed, the message is displayed. [ ]
DETECTING..
SETTING UP
CUTTER DOWN POS
To be in the Cut Down condition, move the Tool Carriage

5 with your hand until it makes full contact with the Auto Cutter
Frame.
Auto Cutter Frame
Press [ENTER] key to perform the Cut Down Position Initial-

6 ize. SETTING UP
After initialize is completed, the message is displayed. CUTTER DOWN POS
[ ]
DETECTING..
Perform the following adjustment.
[4-6 FLUSHING POSITION ADJUSTMENT]
INITIALIZATION
COMPLETED
4-28
4-5 LINEAR ENCODER SETUP (Referential Time : 5min.)
This is for checking the reading of the linear encoder and for calibrating its expansion/contraction caused by the op-
eration environment. This operation is required when Limit Sensor, Encoder Scale or Encoder Module is replaced or
the position is adjusted.

+
MENU
MENU
SERVICE MENU
Make sure to unload the media.

2 Lower the Pinch Rollers.
Also, be sure to remove the Media Clamps.
Select [PRINT MENU]>[LINEAR ENCODER], and press [EN-

3 TER] key. SERVICE MENU
PRINT MENU
[ ] [ ]
PRINT MENU
LINEAR ENCODER
[ ]
NOW PROCESSING..
POS: 1361.00mm
4-29
One of the messages appears at the completion of the set
4 up. In case of Setup error, check the followings.
Dirt/Scratch on the Encoder Scale. LINEAR ENCODER

Dirt/Scratch on the Encoder Module. SETUP COMPLETED
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables. LINEAR ENCODER
SETUP FAILED
When LINEAR ENCODER SETUP is completed, perform the

5 [LINEAR CALIB.] in the Service Menu.
PRINT MENU
LINEAR CALIB.
[ ]
NOW PROCESSING..
LINEAR CALIB.
SETUP COMPLETED
[ ]
LINEAR CALIB.
0.18%
In case of an error, check the followings.

6
PRINT MENU
Dirt/Scratch on the Encoder Scale. LINEAR CALIB.
Dirt/Scratch on the Encoder Module.
[ ]
Encoder Scale is not between the Encoder Module.
Backlash of the Carriage Motor Gear and the Drive Gear.
NOW PROCESSING..
Fixation between the Carriage and the Carriage Belt.
Bad Contact in the cables.
LINEAR CALIB.
FAILED TO SETUP
4-30
4-6 FLUSHING POSITION ADJUSTMENT (Referential Time : 5min.)
This is to adjust the flushing position. Without this adjustment, the Flushing may not be performed properly.
1 SW.
OFF
The Head height should be set LOW.

2 High
Low

3
Right Cover

4 not above the Capping Unit.
4-31
Remove the Right Under Cover and lock the Head Carriage.
5
Right under Cover

+
MENU
MENU
SERVICE MENU
Select [PRINT MENU]>[FLUSHING ADJ.], and press [EN-

7 TER] key. SERVICE MENU
The Head Carriage automatically moves to the current flush- PRINT MENU
ing position.
[ ]
PRINT MENU
FLUSHING ADJ.
FLUSHING ADJ.
0.00mm - 0.40mm
Move the Head Carriage to the position where the slot of the
8 Carriage Cap Guide makes contact with the tip of the Backup
Cap Base by pressing [ ] and [ ] keys. Then, press [EN- Carriage Cap Guide
TER] key to set the flushing position.

Or, start adjustment from the leftmost position and press
[ENTER] key to save the position where arm part of cap unit
starts to move.
When you press [MENU] key before pressing [ENTER] to set
the position, the flushing position is not updated and exits to
the menu.
Arm Part Backup Cap Base
4-32
4-7 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
This adjustment is for adjusting the sensitivity of the Crop Mark Sensor. If not adjusted, the crop marks cannot be
read correctly and it results in the misaligned cut with the print. This adjustment is required under following cases.
- Crop Mark Sensor or Tool Carriage Board is replaced or adjusted.
- The VR for adjusting the voltage is unexpectedly moved.
- The distance between Crop Mark Sensor and the bed surface is changed.
When it needs to be adjusted for a particular media, use the media instead of SV-GG. However, in this case, the ad-
justment is to be optimized for the media and it may affect the crop mark detection on other media. The result of the
crop mark recognition on Roland media is not assured, when any media other than SV-GG is used for this adjust-
ment.
The Print Heater and Dryer must be off during this adjustment..

1
1. Right Cover Top Cover
2. Left Cover
3. Front Cover
Front Rail Cover
4. Front Rail Cover Left Cover
6. Top Cover
Front Cover
Right Cover
Remove the Tool Carriage from the Head Carriage.

2

3
Tool Carriage Cover
4-33
Remove the four rivets as shown in the figure for removing
4 the Tool Carriage Board Cover.
ツールキャリッジボードカバー

Setup the SV-GG on the machine. +
MENU
MENU
SERVICE MENU
Select [CUTTING MENU>[CROPMARK SENS]>[OUTLEVEL

6 CHECK], and press [ENTER] key. SERVICE MENU
A Crop Mark will be printed. CUTTING MENU
[ ]
CUTTING MENU
CROPMARK SENSE
[ ]
CROPMARK SENSE
OUTLEVEL CHECK
[ ]
After printing a Crop Mark, the Tool Carriage moves to above

7 the Crop Mark automatically.
It is not necessary to adjust when the MAX voltage is 2.7
+/-0.2V.
Min2.5V Max2.7V
[2.5V]
4-34
If the MAX voltage is not proper, refer to the voltage dis-
8 played in [ ] on the lower screen. Adjust the VR on the Tool
Carriage Board so that the voltage in [ ] to be 2.7 +/-0.2V. VR
Because of the ink dry, the voltage displayed in [ ]

decreases in time. Perform this operation quickly for
the adjustment is done smoothly
Min2.5V Max2.7V
[2.5V]
Perform [OUTLEVEL CHECK] again and confirm that the

9 MAX voltage is proper.
If the voltage is not proper, adjust the voltage again.
Min2.5V Max2.7V
[2.5V]
4-35
4-8 CROP-CUT ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If it is not adjusted, the cut-
ting position based on the detected Crop Marks becomes wrong, and that results in the mis-alignment of the Print
and Cut performed under the auto crop mark detection.
This adjustment is required when Crop Mark Sensor or Tool Carriage is replaced.
Before this adjustment, it is necessary to confi rm that [ENABLE] is selected for [AUTO ENV. MATCH].
Also, Take-up Unit must not be used during this adjustment.

Set up media on the machine. +
Any media can be used for this adjustment. MENU
MENU
SERVICE MENU
Perform Bidirectional Adjustment referring to [4-3 HEAD AD-

2 JUSTMENT]. SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
[TEST PRINT 2]
3 Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST PRINT SERVICE MENU
2], and press [ENTER] key. CUTTING MENU
The test print and cut will be performed.
[ ][ ]
CUTTING MENU
CROP-CUT ADJ.
For this step, use the same media that bidirectional [ ][ ]
adjustment is done.
CROP-CUT ADJ.
TEST PRINT2
[ ]
4-36
From the test pattern, find the value where the print line <TEST PATTERN>
4 matches the cut line. .0 - .0
In this case, the correction value for the scan direction is

"- 0.3". Correction-value scale . - .
.0 - .0
-0.
0. -0.
If it is difficult to see the cut line visually, use a mag-

0.0 -0.0
.0 . .0 0. 0.0 Scan
nifier. Feed
- .0 - . - .0 -0. -0.0
Cut line
Select [CUTTING MENU]>[CROP-CUT ADJ.]>[SETTING],

5 and enter the correction-values found in the test pattern for CUTTING MENU
both Feed and Scan. CROP-CUT ADJ.
F: Feed direction S: Scan direction [ ][ ]

Left: Current value Right: New value
(Setting range: +/-2.00mm In 0.01mm unit) CROP-CUT ADJ.
SETTING
key : Value of F, towards +
key : Value of F, towards - [ ]
key : Value of S, towards +
key : Value of S, towards - F:+0.30 +0.30mm
S:+-0.40 -0.40mm
ENTER key : Saves new setting
MENU key : Moves out SETTING menu [ ]
[TEST PRINT]
6 Select [CUTTING MENU]>[CROP-CUT ADJ.]>[TEST
PRINT], and press [ENTER] key.
The test print and cut will be performed. CUTTING MENU
CROP-CUT ADJ.
[ ]
CROP-CUT ADJ.
TEST PRINT
[ ]
A Crop Mark is printed, and it is detected by the Crop Mark

7 Sensor, and its contour is cut. Confirm the cut line position on Broken line is indicating the cut line
the print visually.

nifier.
4-37
Adjustment is completed if the position error of cut line is
8 within +/-0.1mm. If not, select [SETTING] menu again for fur- CUTTING MENU
ther adjustment. CROP-CUT ADJ.
[ ][ ]
key : Moves cut position towards front
CROP-CUT ADJ.
key : Moves cut position towards rear
SETTING
key : Moves cut position towards right
key : Moves cut position towards left [ ]
F:+0.30 +0.30mm
MENU key : Moves out SETTING menu
S:+-0.40 -0.40mm
[ ]
Fine Adjustment
-
F:
+
-
+
S:
Perform the test print again for confirmation. Adjustment is
9 completed if the position of cut line is satisfactory. Broken line is indicating the cut line
If not, repeat the adjustment again.
Before adjustment
After adjustment
4-38
4-9 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
This adjustment is for calibrating the relative positions of printing and cutting. If it is not adjusted, it may result in the
misalignment of the printing and cutting.
This adjustment is required when Tool Carriage is replaced, or a head is replaced or adjusted, and also when the
relative distance between the Carriage and head is changed.
Before this adjustment, it is necessary to confi rm that [ENABLE] is selected for [AUTO ENV. MATCH].
Also, Take-up Unit must not be used during this adjustment

+
Set up media on the machine.
Any media can be used for this adjustment. MENU
MENU
SERVICE MENU
Perform Bidirectional Adjustment referring to [4-3 HEAD AD-

2 JUSTMENT]. SERVICE MENU
PRINT MENU
[ ][ ]
PRINT MENU
HEAD ADJUST
[ ][ ]
HEAD ADJUST
BI-DIR.DEFAULT
[ ]
[TEST PRINT 2]
3 Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[TEST PRINT SERVICE MENU
2], and press [ENTER] key. CUTTING MENU
[ ][ ]
CUTTING MENU
PRINT-CUT ADJ.
For this step, use the same media that bidirectional [ ][ ]

adjustment is done.
PRINT-CUT ADJ.
TEST PRINT2
[ ]
4-39
From the test pattern, find the value where the print line <TEST PATTERN>
4 matches the cut line.
.0 - .0
In this case, the correction value for the scan direction is

"- 0.3". Correction-value scale . - .
.0 - .0
-0.
0. -0.

0.0 -0.0
nifier. .0 . .0 0. 0.0 Scan
Feed
- .0 - . - .0 -0. -0.0
Cut line
Select [CUTTING MENU]>[PRINT-CUT ADJ.]>[SETTING],

5 and enter the correction-values found in the test pattern for CUTTING MENU
PRINT-CUT ADJ.
both Feed and Scan.
F: Feed direction S: Scan direction [ ][ ]

Left: Current value Right: New value
PRINT-CUT ADJ.
(Setting range: +/-5.00mm In 0.01mm unit) SETTING
key : Value of F, towards +
[ ]
key : Value of F, towards -
key : Value of S, towards + F:+0.30 +0.30mm
key : Value of S, towards - S:+-0.40 -0.40mm
[ ]
Select [PRINT-CUT ADJ.]>[TEST PRINT], and press [ENTER]

6 key.
CUTTING MENU
PRINT-CUT ADJ.
[ ]
PRINT-CUT ADJ.
TEST PRINT
[ ]
Three marks are printed at the left-end, right-end and the

7 center of the media, and each mark is cut. Confirm the cut
line positions on the marks visually.

nifier.
Broken line is indicating the cut line
4-40
Adjustment is completed if the position error of cut line is
8 within the range below. If not, select [SETTING] menu again
for further adjustment. CUTTING MENU
PRINT-CUT ADJ.
Mark on the right: Within +/-0.1mm [ ][ ]

Mark on the left: Within +/-0.3mm
(Make an adjustment based on the mark on the right) PRINT-CUT ADJ.
SETTING
[ ]
key : Moves cut position towards front F:+0.30 +0.30mm

key : Moves cut position towards rear S:+-0.40-0.40mm
key : Moves cut position towards right [ ]
key : Moves cut position towards left
ENTER key : Saves new setting Fine Adjustment
-
F:
+
-
+
S:
Perform the test print again for confirmation. Adjustment is
9 completed if the position of cut line is satisfactory.
If not, repeat the adjustment again. Left Center Right (Base)
+/-0.3mm +/-0.1mm
Broken line is indicating the cut line
4-41
4-10 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20 min.)
This adjustment is for calibrating the feed amount of media. It allows the media to be fed proper amount by calibrat-
ing the variation in Grit Roller diameter. Calibration is made based on the value in feeding media [PET-G].
Without proper calibration, it may cause misalignment in the feed amount of media, and it results in the problems
such as white banding, banding of overlap or the dimension error of print result compared to the original data.
Take-up Unit must not be used during this adjustment.

+
Setup the PET-G on the machine.
MENU
MENU
SERVICE MENU
2 Select [PRINT MENU]>[CALIB.DEFAULT]>[TEST PRINT],

and press [ENTER] key. SERVICE MENU
Test Pattern will be printed. PRINT MENU
[ ][ ]
PRINT MENU
CALIB.DEFAULT
Test print requires 510mm or more of the media [ ][ ]
setup width.
CALIB.DEFAULT
TEST PRINT
[ ]
Measure the length of the feed direction and use the value to
3 calculate the calibration amount with the formula shown at
4 .
400mm
Test pattern is always printed with offset 0.00%.

Even if a correction is made in the [SETTING]
Feed
menu, the test pattern is not changed.
500mm
Scan
4-42
Calculate the amount to be calibrated with the formula as
Measured
400 -
Length
Calibration
= x 100
Value
Measured
Length
Select [PRINT MENU]>[CALIB.DEFAULT]>[SETTING], and

5 enter the calibration value with [ ] and [ ] keys.
SERVICE MENU
PRINT MENU
Press [ENTER] key to save the setting.
[ ][ ]
PRINT MENU
CALIB.DEFAULT
[ ][ ]
Parameters can be entered with an increment of
0.01%. CALIB.DEFAULT
(MAX. +2.00% to MIN. -2.00%) SETTING
[ ]
SETTING
+0.00% + 0.15%
[ ]
4-43
4-11 TOOL HEIGHT ADJUSTMENT (Referential Time : 5min.)
Install the White Dummy Pen (ST-006) to the Tool Carriage.

1
White Dummy Pen
Position the Pinch Rollers as shown in the figure, and lower the loading lever.
2
Pinch Roller
Grit Roller

3
Disconnect the Tool Carriage from the Head Carriage.

4
4-44
5
Tool Carriage Cover

And move the Tool Carriage to the right side of the bed.
Turn the Adjustment Screw to adjust the space between the

7 pen end and bed to be 2.5 mm to 2.6 mm.
Perform [4-12 TOOL PRESSURE ADJUSTMENT].
Adjustment
Screw
4-45
4-12 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min)
This adjustment is to correct the tool pressure during cutting.

Before this adjustment, it is necessary to perform [4-11 TOOL HEIGHT ADJUSTMENT].
Install the White Dummy Pen (ST-006) to the Tool Carriage.

1
White Dummy Pen
Move the Pinch Rollers at the positions as shown in the figure, and lower them.
2
Pinch Roller
Grit Roller

3
1. Right Cover Top Cover
2. Left Cover
3. Front Cover
Left Cover Front Rail Cover
4. Front Rail Cover
5. Top Cover
Front Cover
Right Cover
4-46
Disconnect the Tool Carriage from the Head Carriage.
4

5
Tool Carriage Cover

And move the Tool Carriage to the right side of the bed.

MENU
MENU
SERVICE MENU
4-47
Select [CUTTING MENU]>[FORCE ADJUST].
8
MENU
SERVICE MENU
[ ][ ]
SERVICE MENU
CUTTING MENU
Only the Tool Carriage can be moved in [FORCE
[ ][ ]
ADJUST] menu.
CUTTING MENU
FORCE ADJUST
Select [FORCE ADJUST]>[30gf], and press [PAUSE] key to

9 move the Tool Carriage down. CUTTING MENU
FORCE ADJUST
[ ]
FORCE ADJUST
30gf
[ ]
30gf
17 16
[PAUSE]
Lift up the Tool Holder with the Dial Gauge (ST-013) and
10 measure the pressure when the pen tip leaves the bed. 30gf
17 16
Adjust the parameter in [30gf] menu with [ ] and [ ] keys
for the pressure to be 25 to 35gf (0.25N to 0.35N).
[ ][ ]
[ENTER]
ST-013
Select [FORCE ADJUST]>[200gf], and press [PAUSE] key to

11 move the Tool Carriage down. CUTTING MENU
FORCE ADJUST
[ ]
FORCE ADJUST
200gf
[ ]
200gf
56 57
[PAUSE]
4-48
Lift up the Tool Holder with the Tension Gauge (ST-002) and
12 measure the pressure when the pen tip leaves the bed. 200gf
56 57
Adjust the parameter in [200gf] menu with [ ] and [ ] ST-002
keys for the pressure to be 195 to 205gf (1.9N to 2.0N). [ ][ ]
[ENTER]
Select [30gf] menu under [FORCE ADJUST] menu.

13 Confirm that the force is 25 to 35gf (0.25N to 0.35N) when 30gf
17 16
the tip of the pen leaves the bed by lifting the Tool Holder
with the Dial Tension Meter (ST-013).
[ ][ ]
[ENTER]
If the value of the force is not proper, repeat the adjustment

again.
ST-013
4-49
4-13 BELT TENSION ADJUSTMENT (Referential Time : 20min.)
Connect the Tool Carriage to the Head Carriage and move

1 them to the right in the lock position.

1. Right Cover
2. Left Cover
3. Front Cover Top Cover
4. Front Rail Cover Left Cover
Front Rail Cover
5. Top Cover
Front Cover
Right Cover
Measure the tension of the belt at the po- <*1>

3 <*1>
sition above the center of the fourth Grit
Roller from the left using Tension Gauge
(ST-001)(*1).
Pull up the belt until its inside comes to the
top surface of the Cut Cable Guide when
you see it from the machine front(*2). The
tension is proper if the measured value is
0.62kgf - 0.71kgf.
If the tension is improper, move on to the
next step and adjust the belt tension.
<The Belt Tension Measurement Position and

Measured Value> <*2>
Position of the Grit Measured Cut Cable Guide
Model
Roller Value
0.62kgf
VS-640 The fifth from the left to
0.71kgf Belt
0.82kgf
VS-540 The fourth from the left to
0.90kgf
0.74kgf
VS-420 The third from the left to
0.85kgf
Between the second and 1.25kgf
VS-300 the third Grit Roller from to
the left 1.40kgf
4-50
Loosen the two Fixing Screws which is located on the left
4 end of the belt halfway round.
<Top view>
Fixing Screw
Be careful with the sharp edges around the belt

when loosening the screws. It may cause injury.
Fixing Screw
Insert a wrench through the holes on the Side Frame and

5 loosen the two screws to make a gap of three millimeters
between the tip of the screw and Idle Pulley Holder.
(The belt tension cannot be adjusted higher when the 3mm
screw contacts with Idle Pulley Holder.)
Screws
The gap between the screws and Idle Pulley can be

seen from both front side and rear side of the ma-
chine.
Idle Pulley Holder
Turn the Adjustment Screw as shown in the figure to adjust

6 the value of the tension gauge within acceptable range refer-
ring to 3 .
Adjustment
Screw
Turn the screw CW: Tension is increased

Turn the screw CCW: Tension is decreased
Tighten the two Fixing Screws shown in the figure, and again
7 confirm that the tension is within the proper value. Fixing Screw
Fixing Screw
4-51
Tighten the two screws shown in the figure to slightly contact
8 with Idle Pulley Holder.
Move on to [4-14 BELT POSITION ADJUSTMENT].

Screws
Make sure not to tighten the screws too tight.

It may move the fixed Idle Pulley Holder acciden-
tally.
Idle Pulley Holder
4-52
4-14 BELT POSITION ADJUSTMENT (Referential Time : 30min.)
This adjustment is to prevent the belt wear which is caused by the belt contacting with the pulley Flanges exces-
sively. The belt position needs to be confirmed after the Belt Tension Adjustment and adjusted if it is necessary.

1. Right Cover
Top Cover
2. Left Cover
Chassis Cover
3. Front Cover
Left Cover
4. Front Rail Cover Right Top Cover
5. Top Cover
6. Right Top Cover Front Cover
7. Chassis Cover
Front Rail Cover
Right Cover

+
MENU
MENU
SERVICE MENU
[ADJUSTMENT ON THE DRIVE PULLEY SIDE]

3 Perform the Aging test for the belt. SERVICE MENU
Select [MOTOR MENU]>[AGING]>[SCAN], and press MOTOR MENU
[ENTER] key. [ ]
MOTOR MENU
AGING
[ ]
AGING
SCAN
[ ]
4-53
Confirm the belt position.
4 The position is proper when the belt is not touching the
Flanges of the Drive Pulley excessively. When the position
is proper, skip this adjustment and go to [ADJUSTMENT ON
THE IDLE PULLEY SIDE] described in the later step of this
adjustment leaving the belt aging on. When the position is
improper, make adjustment as follows.
Flange
Belt partly touching the Flange is acceptable.
Press [ENTER] key to cancel Aging.

5
SCAN
NOW AGING
[ ]
Release the Head Carriage and move it to the left by hands.

6
Remove the Right Under Cover and Right Side Frame.

7
Right Side Frame
Right Under Cover
4-54
Loosen the two Fixing Screws located on the right end of the
8 belt.
Loosen the screws about a few rounds for the

bottom of the screw head not to contact with the
Fixing Screw
Stay.
Press [ENTER] key to restart Aging.

9
AGING
SCAN
[ ]
Adjust the belt position turning the Adjustment Screw as fol- Touching the Flange on the FRONT side of machine
10 lows.
Belt leans to the front side of the machine

-Turn the screw carefully in CW (loosening).
The work space is narrow. Be careful and try not to Adjustment Screw
touch the driving pulley and belt.
Belt leans to the rear side of the machine Touching the Flange on the REAR side of machine
-Turn the screw carefully in CCW (tightening).
Adjustment Screw
4-55
Tighten the two Fixing Screws for the bottom of the screw
11 head to slightly contact with the Stay.
Fixing Screw
Confirm that the belt is not touching the pulley anges exces-
12 sively.
When the belt is in improper position, adjust it again.
When it is proper, leave the belt aging on, and go to the fol-
lowing [ADJUSTMENT ON THE IDLE PULLEY SIDE].
Flange
[ADJUSTMENT ON THE IDLE PULLEY SIDE] <Top view(L)>

13 Confirm the position of the belt.
The position is proper when the belt is not touching the
Flanges excessively. When the position is proper, close this
BELT POSITION ADJUSTMENT. When it is improper, make
adjustment as follows.
Flange
Belt partly touching the Flange is acceptable.
14 Press [ENTER] key to cancel Aging.
SCAN
NOW AGING
[ ]
4-56
Loosen the two Fixing Screws located at the left end of the
15 belt eighth to quarter round.
Fixing Screw
When the screw is loosen more than necessary, it

gives difficulty in adjusting the belt. Also, you need
to be careful with the sharp edges around it when
turning the screws. It may cause injury.
Fixing Screw
Insert a wrench through the holes on the Side Frame and

16 loosen the two screws to make a gap of three millimeters
between the tip of the screw and Idle Pulley Holder.
3mm
Screws
The gap between the screws and Idle Pulley can be

seen from both front side and rear side of the ma-
chine
Idle Pulley Holder
Press [ENTER] key to restart Aging.

17
AGING
SCAN
[ ]
Insert a wrench through the holes on the Side Frame and ad-
18 just the belt position turning the screw 1 and 2 as follows.
Belt leans to the front side of the machine

-Turn the screw 1 carefully in CW to press it to the Idle Pulley
Holder.
* Make sure to have a gap of three millimeters between the
Screw 1
screw 2 and Idle Pulley Holder when turning the screw 1.
Screw 2
4-57
Belt leans to the rear side of the machine
-Turn the screw 2 carefully in CW to press it to the Idle Pulley
Holder.
* Make sure to have a gap of three millimeters between the
screw 1 and Idle Pulley Holder when turning the screw 2.
Screw 1
Screw 2
19 Tighten one of the screws that has no contact with the Idle
Pulley Holder to slightly touch the Idle Pulley Holder.
Screws
Make sure not to tighten the screws too tight.

It may move the Idle Pulley Holder accidentally.
Idle Pulley Holder
Tighten the two fixing screws as shown in the figure.

20
Fixing Screw
Be careful with the moving Carriages during the

work, and also with the sharp edges of the mechan-
ical parts around it.
Fixing Screw
Confirm that the belt is not touching the Pulley Flanges ex-
21 cessively.
When the belt is in improper position, adjust it again.
When it is proper, press [ENTER] key to cancel Aging.
Flange
SCAN
NOW AGING
[ ]
4-58
Fix the Right Side Frame by sliding it from
22 behind to hook the tab as shown in the fig-
ure.
4-59
4-15 TAKE-UP UNIT OPERATION CHECK (Referential Time : 2min.)
This is to check whether Take-up Unit operates properly.
Confirm that the cable of Take-up Unit is connected to the

1 <Rear View>
connector and turn on the Main Power SW.

+
MENU
MENU
SERVICE MENU
Select [SUB MENU]>[TU CHECK]>[TU].

3
SERVICE MENU
SUB MENU
[ ][ ]
SUB MENU
TU CHECK
[ ][ ]
TU CHECK
TU
[ ]
TU
START START
[ ]
4-60
Confirm that [START] is selected, and press [ENTER] key to
4 turn on the Take-up Unit.
TU
START START
[START] or [STOP] can be selected with [ ] and [ ]
[ ] keys.
The current setting is displayed on the left and the
new setting is displayed on the right.
Set [AUTO] switch of the Take-up Unit to either [FORWARD]

5 or [BACKWARD].
Move the Dancer Roller up and down by hand, and confirm

6 that the drive part rotates.
Drive Part
The operation status of Take-up Unit can be con-

firmed also on the LCD. [ * ] is displayed on the right
side of upper LCD while driving, and not displayed
while not driving.
TU *
START START
Dancer Roller
Select [STOP] with [ ] and [ ] keys, and press [ENTER]

7 key.
TU
START STOP
[ ]
4-61
Move the Dancer Roller up and down by hand, and confirm
8 that the drive part does not rotate.
Drive Part
The setting of [STOP] is canceled when exiting the

menu. The initial setting is [START] every time en-
tering [TU] menu.
Dancer Roller
4-62
5 Supplemental Information
5-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
Parts No. ST-056
Parts Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Parts No. 1000005463

Parts Name TOOL,BIT PHILLIPS NO.1 L150MM ST-107
Purpose HEAD ALIGNMENT
Parts No. 1000006902

Parts Name TOOL,BIT HEXAGONAL ST-118
Purpose HEAD REPLACEMENT
Parts No. ST-002

Parts Name TENSION GAUGE 300GF/300CN
Purpose TOOL PRESSURE ADJUSTMENT
Parts No. ST-006

Parts Name WHITE DUMMY PEN
TOOL HEIGHT ADJUSTMENT

Purpose
TOOL PRESSURE ADJUSTMENT
Parts No. ST-013

Parts Name DIAL TENSION METER DT-100
Purpose TOOL PRESSURE ADJUSTMENT
Parts No. ST-001

Parts Name TENSION GAUGE 2000GF/2000CN
Purpose BELT TENSION ADJUSTMENT
Parts No. ST-037

Parts Name CLEANING STICK TX712A
Purpose HEAD CLEANING
Parts No. 21755107

Parts Name CLEANING LIQUID(SL) 500ML
Purpose HEAD CLEANING (SOL)
Parts No. 21755102

Parts Name CLEANING LIQUID,500ML CJ-70
Purpose HEAD CLEANING (PIG/DYE)
5-1
5-2 SENSOR MAP
FRONT COVER SENSOR
It detects whether the Front Cover is opened or closed.
REAR PAPER SENSOR LIMIT SENSOR HEAD LOCK SENSOR
It detects the rear edge of the It detects the limit positon of It detects whether the HEAD
media and also whether the the head carriage in the scan CARRIAGE is at the lock position or
media is loaded or not. direction. not.
RIGHT COVER
SENSOR
It detects whether the
Right Cover is opened or
closed.
FEED ENCODER
MODULE
It detects the rotation
position of the Grit Roller.
(Right side of the machine)
THERMOSTAT (DRYER)
THERMOSTAT (HEATER)
If the Dryer exceeds the limit
If the Heater exceeds the limit temperature, it stops the power supply.
temperature, it stops the power
supply.
FRONT PAPER SENSOR

It detects the front edge of the media.
THERMISTOR(DRYER )
It takes the temperature of the Dryer.
THERMISTOR(HEATER)
It takes the temperature of the Heater. (Front side of the machine)
LEFT COVER SENSOR

It detects whether the Left Cover is opened or
closed.
SHEET LOAD SENSOR

It detects whether the Sheet Loading
Lever is UP or DOWN.
CHOKE VALVE SENSOR

It detects if the choke valve is closed or
not.
(Left side of the machine)
5-2
WIPER SENSOR
It detects the limit position of the Wiper
movement.
ENCODER MODULE
It detects the coordinates in the carriage moving
HEAD UP/DOWN SENSOR direction, and also generates the print signal.
It detects the position of the Head Height Lever.
THERMISTOR
It takes the temperature around the Head.
5-3
PINCH ROLLER SENSOR
It detects the positions of Pinch Roller.
CROP MARK SENSOR
It detects the Crop Mark.
INK CARTRIDGE IC SENSOR

INK EMPTY SENSOR It communicates with the IC chip of the Ink
It detects whether the Ink Cartridge is Cartridge.
empty or not.
INK CARTRIDGE SENSOR

It detects whether the Ink Cartridge is installed
or not.
5-4
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
Missing dot or
deflected-fired dot Yes Perform Normal Improved
Completed
appears on the test Cleaning
pattern.
Not Improved
No *Several Normal Cleanings and a Powerful Cleaning did not
improve the printing result.
Go to 1 to 13 Go to 14 to 23
NO CHECK ACTION REFERENCE OUTLINE

The machine is not Install in a location that is
Never install the machine in a location where it is tilted or where
1 installed in an appropriate level and stable offering
it may wobble or librate.
location good operating conditions
Feed is not smooth when the media is tilted or tensioned
The media is not set up Load and set up the media
2 User's Manual unevenly on the left or right. Reload and set up the media
correctly at the correct position
correctly.
When the temperature of the print heater is too high and the ink
dries too fast, it may result in banding because the dots stay
Temperature of the Print
Set appropriate small after landing on media.
3 heater / Dryer is User's Manual
temperature When the temperature of the print heater is too low and the ink
inappropriate
dries too slow, it may result in black banding because the dots
stay large and overlap each other after landing on media.
The media is not The substrate which stretches or shrinks considerably or the
4 Use other media
appropriate one which does not absorb the ink efficiently cannot be used.
Bi-directional adjustment is Correct the setting for

5 User's Manual
not correct Bidirectional Printing
FEED CALIBRATION is If the calibration is not correct, white fine line caused by gaps or
6 Correct Calibration User's Manual
not correct dark line caused by overlapping appears.
Scanning distance of the Set the [FULL WIDTH S] Set [FULL WIDTH S] to [FULL] to equalize the heating time on
7 User's Manual
Head Carriage to [FULL] each pass. This may improve printing quality.
When this is set to [1 min] to [990 min], self cleaning is

Set [PERIODIC CL.] to
8 [PERIODIC CL.] setting User's Manual performed while printing is paused. And it may cause uneven
[NONE] or [Page]
printing before and after cleaning.
Wrong profile for the

9 Use the suitable profile
media
[3-1 HEAD Head Rank setting affects the amount of the ink fired. If it is not
10 Head Rank is not correct Set Head Rank
REPLACEMENT] set properly, the ink dots are not fired in appropriate sizes.
[4-3 HEAD
11 Head is not adjusted Adjust Head Check whether [BIAS] setting is correct.
ADJUSTMENT]
Ink tubes are not bundled Correct the order of ink [3-20 INK TUBE Ink tubes incorrectly bundled in the saddles pull the print head
12
correctly tubes in the saddles REPLACEMENT] upward, that may tilt the print head.
The message to shake the cartridges is displayed periodically. If

Ink agitation in the ink Shake the cartridges
13 User's Manual you do not follow the message, the ink generates high or low
cartridge gently
density inside to bring about inappropriate printing result.
Cleaning does not work effectively and the nozzle condition

[3-5 CAP TOP
14 Defect of Cap Top Replace Cap Top cannot be improved. Also, if the head is not capped correctly,
REPLACEMENT]
the head dries and it may cause the nozzle clog.
If the ink damper has the air inside, the ink is supplied
[3-2 DAMPER
15 Air inside the ink damper Perform [CHOKE CL] intermittently. Therefore, it causes missing dots or deflected
REPLACEMENT]
dots.
Nozzle condition becomes poor due to the foreign substances

16 Foreign substances Perform Manual Cleaning User's Manual
stuck on the surface of the Head.
6-1
The wrong fitting direction The wiper has its fitting direction. If the wiper is fitted in the
17 Refit the wiper User's Manual
of the wiper wrong direction, wiping cannot be done efficiently.
[3-2 WIPER Wiping does not work effectively and foreign substances left on
18 Wiper wears out Replace Wiper
REPLACEMENT] the head surfaces cannot be removed completely.
The felt wiper is to absorb the ink on the print head surface.
19 Felt wiper wears out Replace Felt Wiper User's Manual When absorbing performance is low, cleaning cannot be done
efficiently.
The cap top's tube is in correct length for proper pumping. If the
Cap top tube is wrongly Correct mounting of Cap [3-5 CAP TOP
20 tube is mounted wrongly or cut in shorter length, pumping
mounted top tube REPLACEMENT]
cannot be done appropriately.
Generally, we do not recommend to wipe the surface of Head

Clean the head surface
with a cleaning stick. Howerver, it is worth trying before
21 Head nozzle is clogged using the cleaning stick
replacing the Head. Soak the cleaning stick in cleaning liquid
(Manual Cleaning)
fully, and then tap and lightly rub the surface of Head with it.
[3-1 HEAD
22 Broken Head Replace Head
REPLACEMENT]
Ink suction during cleaning does not work and the nozzle
23 Broken Pump Replace Pump
condition cannot be improved.
6-2 POOR PRINTING QUALITY WHEN USING THE METALLIC SILVER INK

If the temperature settings of Print heater and Dryer are not
Heater temperature is not Set appropriate appropriate to dry the metallic silver ink, the ink may not dry.
1 User's Manual
appropriate temperature The ambient temperature should be appropriate to obtain the
correct temperature of heaters as specified.
If the media is not appropriate for the metallic silver ink, the ink
2 Media is not appropriate Use appropriate media
may not settle on the media.
If too much ink is fired, the ink may not dry and the printing
Density of the metallic Adjust the density of
3 surface may not look shiny.
silver ink is not appropriate metallic silver ink
Adjust the density on the drawing software or VersaWorks.
The metallic silver ink can not cover up the color underneath it.
If the color underneath the metallic silver ink is visible, do not
Way of creating print data
4 Check created print image overlap the area specified for metallic silver and CMYK when
is not appropriate
creating print image, or select the spot color from the Roland
color library.
6-3 MIXED COLOR IS PRINTED AT THE METALLIC SILVER SPECIFIED AREA
Mixed color will be printed if the CMYK area is overlapped with

Way of creating print data
Check created print image RDG_MetallicSilver. Do not overlap the metallic silver area and
1 or printing mode is not
/ printing mode CMYK area when creating print job, or select the spot color from
appropriate
the Roland color library.
6-2
6-4 PARTICULAR COLOR IS NOT PRINTED AT ALL

If the Head is not capped correctly, ink suction for one color may
[3-5 CAP TOP
1 Defect of Cap Top Replace Cap Top not be done. And, the Head dries and it may cause the nozzle
REPLACEMENT]
clog.
When the machine keeps printing with ink cartridge almost
Ink Cartridge is almost Check remaining Ink / empty, the negative pressure delivered in the ink tube causes
2 User's Manual
empty Replace the Ink Cartridge the improper ink supplying and the head cannot fire the ink
correctly.
If the cartridge tab does not stick out when the cartridge is
Error of Ink Empty Replace the ink cartridge / empty, Ink Empty cannot be detected and printing continues
3
detection sensor without ink firing. Also, if the sensor is not working, Ink Empty
cannot be detected even if the cartridge tab sticks out.
If there is a bad communication between the head and the Main

Board, the signal for driving head is not sent properly and
results in improper printing. If the Flexible cable is fixed slanted,
4 Bad contact / Broken cable Refix / Replace the cable
it may cause the bad electrical contact or shortcircuit. And, the
cable which has been connected and disconnected several
times may have a damaged terminal.
When air bubbles are inside the Ink line, the head may not fire
the Ink temporarily. Air bubbles tend to go into the Ink line
Remove air bubbles with
if Ink Cartridge is installed and uninstalled many times.
Service Menu [CHOKE CL]
The air bubbles inside the lines can be removed by performing
5 Air bubbles in Ink line
[CHOKE CL] in the service menu.
Eliminate the looseness of If the tube has air due to the looseness of the tube joint, fix the
the tube joint joint and remove the air.
[3-20 INK TUBE

6 Broken Ink Tube Replace Ink Tube
REPLACEMENT]
[3-1 HEAD
7 Broken Head Replace Head
REPLACEMENT]
[3-10 BOARDS
8 Broken Main Board Replace Main Board
REPLACEMENT]
6-5 SHIFTING IN PRINTING/COLOR SHIFTING
If media is not set straight, it comes loose on the Platen and it

1 The media is set tilted Set the media correctly User's Manual wrinkles, and results in shifting. Set the media straight referring
to the User's Manual.
Encoder Scale is dirty / Clean or replace Encoder [3-13 ENCODER SCALE When Encoder Scale is not read correctly, printing position may
2
broken Scale REPLACEMENT] shift.
Encoder Module is dirty / Clean or replace Encoder When Encoder Module does not read Encoder Scale correctly,
3
broken Module printing position may shift.
Bad contact of Flexible Refix / Replace the If the Flexible Cable is not fixed correctly, the Head moves
4
Cable Flexible Cable incorrectly and results in the shift in printing.
6-6 INK DROPS ON THE MEDIA

When foreign substances such as fiber dust are stuck on the
1 Foreign substances Perform Manual Cleaning User's Manual surface of the Head, Ink sometimes leaks from it. Wipe the
surface of Head with a cleaning stick.
Use the media clamps / If media tends to curl or become bumpy due to the Ink
2 Media strikes Head Replace to the suitable absorption, the Head sometimes strikes the media and it causes
media the Ink dropping problem.
6-3
If media produces static electricity easily, the ink tends to
remain on the head surface while printing and results in ink
Static electricity of the
3 Perform [PERIODIC CL] User's Manual dropping. When [PERIODIC CL] is set to [1 min] to [990 min],
media
automatic cleaning is performed while printing and it may
prevent the ink dropping.
Cleaning does not work effectively with worn wiper. Therefore,
foreign substances stuck on the head surface cannot be
4 Wiper wears out Replace Wiper User's Manual
removed completely and the ink flows through it and results in
ink dropping.
[3-20 INK TUBE When the ink tube is broken, it is not possible to keep the ink
5 Broken ink tube Replace Ink Tube
REPLACEMENT] line air tight and results in ink dropping.
6-7 VERTICAL BANDING

When there is a scratch or dirt on the Encoder Scale, the
Clean / Replace Encoder [3-13 ENCODER SCALE
1 Encoder Scale is dirty printing image could be affected and the vertical bandings could
Scale REPLACEMENT]
appear at the position where there is a scratch or dirt.
When the sliding resistance with the moving Head Carriage
increases partly due to some dirt on the LM Guide, it may affect
2 LM Guide is dirty Clean LM Guide
the printing at the position where there is dirt and the vertical
banding may appear.
When there are foreign substances on the teeth of the gear, the
There is dirt in teeth of the
3 Clean the gear movement of the Head Carriage changes at the position where
gear
there is dirt. And it results in the periodical vertical banding.
6-8 MISSING DOT OR DEFLECTED DOT APPEARS WHEN PRINTING AFTER A LONG INTERVAL
When the main power is off, the maintenance flushing is not

Check the main power Do not switch off the main
1 User's Manual performed and it may cause the nozzle clog. Make sure to turn
switch power
the power on / off with only the sub power switch for daily use.
The message to shake the cartridges is displayed periodically. If

Ink agitation in the ink
2 Gently shake the cartridge User's Manual you do not follow the message, the ink generates high or low
cartridge
density inside to bring about inappropriate printing result.
Perform ink circulation /

Check the cable
If the ink circulation is not performed, the ink settles and
Periodic ink circulation is connection of circulation
3 [4-1 SERVICE MODE] separates. The precipitated material may be solidified and
not working pump / Check the ink lines
cause clogging of the print heads or other malfunction.
including the circulation
pump
6-9 UNWANTED LINES ARE PRINTED
Encoder Scale is dirty / Clean or replace Encoder [3-13 ENCODER SCALE If the Encoder Scale has any fine dust on it, some unwanted
1
broken Scale REPLACEMENT] lines may be printed on that area.
6-4
6-10 Print & Cut Misalignment
Ideal Conditions
The above illustration shows the ideal print and cut conditions where the red stars signify the printed image and the black lines signify the cut
path. Since the actions to be taken are different depending on the conditions of shifting, check how cutting is shifted first and take
appropriate actions. Most of the actions can be done by users.
Symptom 1 : Cut is Shifted in the Same Direction for the Same Amount
Possible Causes
Print & Cut adjustment is not correctly done.
Actions
1. Perform [ADJUST BI-DIR] in the User menu.
2. Perform [PRINT-CUT ADJ.] in the User menu.
Symptom 2 : Cut is OK at Right Side but is Getting Shifted as It Goes to the Left Side
Possible Causes
1. Expansion / Contraction of the Encoder Scale
2. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING].
3. Expansion / Contraction of the media
4. There is a problem in reading the Encoder Scale.
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] in the User menu.
5. Use the crop marks.
6. Clean or replace the Encoder Scale.
6-5
Symptom 3 : Cut is OK at Lead Edge but is Getting Shifted as It Goes to the End of Print
Possible Causes
1. There is some setting value other than 0 set in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING].
2. Expansion/Contraction of the media
3. Strong back tension of the heavy roll media causes the media to be fed less than it should be when printing.
Actions
1. Set 0 in [CUTTING MENU]>[CALIBRATION]>[FEED SETTING] in the User menu.
2. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
4. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
Symptom 4 : Symptom1, 2 and 3 are Mixed or Details are Not Clear
Actions
1. Enable [CUTTING MENU]>[AUTO ENV.MATCH] in the User menu.
2. Set 0 in [CUTTING MENU]>[CALIBRATION]>[SCAN SETTING] and [FEED SETTING] in the User menu.
5. Prefeed the media to make it unrolled before starting a printing to decrease the back tension.
6. Decrease [SPEED] and [UP-SPEED] in [CUT CONFIG].
7. Divide the file into 2 or more and output them as separate jobs in order to make the feeding distance of each job shorter.
9. Adjust the belt tension.
10. Clean or replace the Encoder Scale.
6-6
Symptom 5 : Cut is Shifted When Using Crop Marks
Possible Causes
1. Crop-cut adjustment is not correctly done.
2. Crop mark sensor adjustment is not correctly done.
Actions
2. Perform [CROP-CUT ADJ.] in the User menu.
3. Perform the crop mark sensor adjustment by executing [CROPMARK SENS]>[OUTLEVEL CHECK] in the Service menu.
6-7
6-11 POOR CUTTING QUALITY (STITCH CUT, DISTORTED CUT, MISMATCHED START AND END POINTS)
1 Blade Holder is fixed loose Fix the Blade Holder tightly
Blade-offset setting is not Set the blade-offset

2
correct correctly
[4-12 TOOL PRESSURE

3 Cutting force is not correct Adjust Tool pressure
ADJUSTMENT]
When using only left and right pinch rollers, middle part of the
Middle Pinch Rollers are Use the Middle Pinch
4 media will not follow both edges when the media is fed and this
not used Rollers.
may affect the cutting quality.
5 Blade tip is worn out Replace the Blade
Depending on the surface condition or the types of media, Blade

Blade Holder tip is caught Do not use the Blade
6 Holder tip gets caught by the substrate and it results in stitch
by the media Holder tip
cut.
Bearing inside Blade
7 Holder does not rotate Replace the Blade Holder
smoothly
Scratches in Cutter Replace the Cutter
8
Protection Protection
[4-11 TOOL HEIGHT
9 Tool height is not correct Adjust the tool height
ADJUSTMENT]
Tool does not move up / [3-6 TOOL CARRIAGE
10 Replace the Tool Carriage
down smoothly REPLACEMENT]
[3-6 TOOL CARRIAGE
11 Tool Carriage is loose Replace the Tool Carriage
REPLACEMENT]
Holder part of Tool [3-6 TOOL CARRIAGE
12 Replace the Tool Carriage
Carriage is loose REPLACEMENT]
When there is a backlash at the Scan motor or Feed motor,
13 Backlash of Motor Gear Adjust Backlash Tool Carriage and Grit Roller will be driven unstable and results
in symptoms such as mismatched start and end points.
14 Belt Tension is not correct Adjust Belt Tension
When the driver IC that drives solenoid is damaged, rarely

Solenoid IC on Servo Replace IC2 and IC3 on
15 abnormal tool pressure is given. In this case, the blade hits the
Board is damaged the Servo Board
bed and jumps when it goes down and it results in stitch cutting.
6-12 MEDIA SKEW
Fixing of the Media Fix the Media Holders If the Media Holders are not fixed firmly, the media cannot be
1 User's Manual
Holders firmly fed because the Media Holders are unstable.
Setting of the Media to the Set the Media to the Media When the media is not set to the Media Holders correctly, the
2 User's Manual
Media Holders Holders again media is fed tilted and it may result in Media shifting.
Some types of media may tend to stick to the platen. Starting

Set the [MEDIA printing with that type of media may have a feed problem. By
3 The sticky media is used RELEASE] menu to User's Manual setting [MEDIA RELEASE] menu to [ENABLE.], the machine
[ENABLE.] feeds the media back and forth before starting printing and the
sticking can be removed.
The most effective measure against Media shifting is to set
Media is not set straight to Media straight to the machine. Especially on lengthy printing,
4 Setup Media again User's Manual
the machine small tilt of Media setup results in big Media shifting while
printing.
When dust such as pieces of vinyl is stuck to the Grit Roller,
5 Grit Roller is dirty Clean the Grit Roller ability to hold Media decreases and it results in Media shifting.
Use a brush to clean the Grit Roller.
[3-15 PINCH ROLLERS When pinch rollers wear out, ability to hold media decreases
6 Pinch Roller is worn out Replace the Pinch Roller
REPLACEMENT] and it results in media shifting.
7 Grit Roller is loose Fix the Grit Roller
6-8
6-13 MOTOR ERROR

Remove cause of
1 Media Jamming
Media Jamming
Back tension of media is When using hard-to-unroll or too heavy media, Motor Error
2 Use appropriate Media
too high occurs due to over load for feeding the media.
Perform Limit Position & [4-4 LIMIT POSITION &

Limit position is not When the limit position is not correctly set, it causes a Scan
3 Cut Down Position CUT DOWN POSITION
appropriate Motor Error.
Initialize INITIALIZE]
There is a dirt in teeth of When the Drive Gear has dirt on its teeth and cannot rotate,
4 Clean Drive Gear
Drive Gear the Motor Error occurs.
When the Motor is broken or reaches its end of life, the Motor
Motor is broken or comes [3-7 CARRIAGE MOTOR
5 Replace Motor cannot follow the order from the CPU and it results in a Motor
to its end of life REPLACEMENT]
Error.
When the Motor Driver is broken, the Power Supply voltage for
6 Servo Board is broken Replace Servo Board the motor is not supplied and the motor cannot move. It results
in the Motor Error.
Power Supply for Motor is Replace Switching [3-10 BOARDS When the Power Supply voltage for the Motor is not supplied,
7
broken Power Supply REPLACEMENT] the Motor cannot move and it results in the Motor Error.
ERROR DESCRIPTION
SCAN MOTOR ERROR

CODE : 0000 0000
Error Detected at first

Error detected as a result
NO MEANING CAUSE
Feed Motor Deviation Error
0001 (The order from the CPU does not match the
feedback of the Feed Motor.)
Feed Motor Overcurrent Error 1
0004 (Big load is put on the motor movement
instantaneously.)
Feed Motor Overcurrent Error 2
0008 (A little load is put on the motor movement for
a long time.) < External factors >
1. Media Jamming
000C 0004 and 0008 occurred at the same time. 2. Pull or Move the Carriage by hands.
3. Carriage runs into a thing or hands.
0005 0001 and 0004 occurred at the same time. 4. Media is stuck because it is caught by the paper pipe.
5. Media is pulled forcedly.
0009 0001 and 0008 occurred at the same time. 6. Too heavy media is loaded.
Scan Motor Deviation Error < Machine factors >

0010 (The order from the CPU does not match the 1. The grease lubrication of the motor gear is not enough.
feedback of the Scan Motor.) 2. Motor is broken or end of life
3. Servo Board is broken.
Scan Motor Overcurrent Error 1
4. Tool Carriage fixation to the belt is loose.
0040 (Big load is put on the motor movement
5. The bearing inside the idle pulley is worn out.
instantaneously.)
6. The carriage belt loses steps.
Scan Motor Overcurrent Error 2 (The symptom may be improved when you grease the belt.)
0080 (A little load is put on the motor movement for
a long time.)
00C0 0040 and 0080 occurred at the same time.
0050 0010 and 0040 occurred at the same time.
0090 0010 and 0080 occurred at the same time.
6-9
6-14 HEATER / DRYER TEMPERATURE DOES NOT RISE
1 The media is not loaded Set up the media User's Manual
Inappropriate temperature Check the temperature When the [PRINT HEATER / DRYER] is [OFF] on the machine,
2 User's Manual
is set on the machine setting the Heater does not operate.
A narrow media may take a long time to heat because it is

3 Media width is too small Use a wider media
subject to be cooled by a suction fan.
In cold environment, it may take a long time or the Heater may

Environmental temperature Raise the environmental
4 User's Manual fail to reach the preset temperature. Suggest using the machine
is low temperature
under the environment from 20 to 32 °C.
The voltage of power

5 Check the voltage If the voltage is unstable, the heater cannot function fully.
supply is unstable
Bad contact or cut line on

If the cable between the Heater unit and Main Board is broken,
the cable between the
6 Re-fix / Replace the cable the Heater temperature does not rise. Check the connection of
Heater Unit and Main
the each cable or replace it if it is broken.
Board
The temperature of the Heater does not rise if the Fuse FS1100
Fuse on the Power Board Replace the Fuse on the
7 or FS1101 is blown out on the Power Board. FS1100 for Print
is broken Power Board
Heater, FS1101 for Dryer.
The Heater does not work correctly because the signal to the
8 Power Board is broken Replace the Power board
Heater is not transferred correctly.
6-15 THE TAKE-UP UNIT* DOES NOT OPERATE (*OPTION)

The cable for Take-Up Unit Connect the cable to the
1
is not connected machine
If the media is set in [TU2] mode, switching operation by

The media is set up in
2 Select [TU] User's manual MANUAL or AUTO is not active. When the take-up unit starts
[TU2] mode
automatic taking up, the switches become active since then.
Make the setting for the

3 AUTO switch is not ON
AUTO switch on
[Section 3 TAKE-UP Check the connection / bad contact of the cable from AC
Check the cable
Cable is in bad connection BOARD Junction Board to SW Power Unit, DC Junction Board, Head
4 connection / bad contact
or bad contact REPLACEMENT] Board, Main Board, TU Junction Board and Take-Up Board.
Replace the cable
(Ref. XJ or LEC series) Replace the cable if there is a problem in the cable itself.
[Section 3 TAKE-UP
Replace the Take-Up BOARD
5 Take-Up Board is broken
Board REPLACEMENT]
(Ref. XJ or LEC series)
6-10
6-16 PROBLEM IN NETWORK (RIP DOES NOT RECOGNIZE THE PRINTER)

Turn off the main power It can be solved by restarting the printer with the main power.
1
and restart the printer Try it several times.
It can be solved by refixing the network cable. Try it several

2 Refix the cable
times.
The problem may be in the network when they are connected

Connect them directly through LAN. It can be identified whether the problem is on the
3 Network problem
with a crossover cable printer or the network, by connecting the PC and the printer
directly with a crossover cable.
Main board may be damaged if the problem is not solved by the

4 Main board is damaged Replace the Main board
measures above.
6-17 ERROR MESSAGE
Restart the machine Restart the machine and see if the same error occurs again.
1 service call
Refer to SERVICE CALL
[6-18 SERVICE CALL]
as follows
Restart the machine Restart the machine and see if the same error occurs again.
2 Internal Error
Upgrade the firmware to Check the revision record of the firmware version and upgrade it
the latest version if the error has been solved in the firmware.
6-11
6-18 SERVICE CALL
CODE EXPLANATION CAUSE ACTION

Disorder of communication with
Check cable connection between Main Board and Servo Board.
Sub CPU Servo Board does not work correctly.
Check the other cable connections of Servo Board.
Sub CPU does not work correctly.
0002 Servo Board replacement
This occurs when the Sub CPU is There is a bad connection between Main
Main Board replacement
not detected after turning on the Board and Servo Board.
Flexible cable replacement
machine
0004 Sub CPU SRAM error SRAM is broken. Servo Board replacement
Servo Board does not work correctly. Check cable connection between Main Board and Servo Board.
An error occurs during Sub CPU does not work correctly. Check the other cable connections of Servo Board.
0005 downloading a program for sub There is a bad connection between Main Servo Board replacement
CPU. Board and Servo Board. Main Board replacement
A noise on a signal. Flexible cable replacement
A noise on a signal while sending a Check cable connection between Main Board and Servo Board.
command. Check the other cable connections of Servo Board.
An error occurs when trying to
0006 Sub CPU was reset to default. Servo Board replacement
connect with sub CPU.
Tried to communicate when Sub CPU was Main Board replacement
reset to default. Flexible cable replacement
Servo Board does not work correctly.

Sub CPU does not work correctly.
Check cable connection between Main Board and Servo Board.
There is a bad connection between Main
Check the other cable connections of Servo Board.
An error occurs while sending a Board and Servo Board.
0007 A noise on a signal while sending a
Servo Board replacement
command.
command.
Flexible cable replacement
Sub CPU was reset while sending a
command.
Servo Board does not work correctly. Check cable connection between Main Board and Servo Board.
There is a problem with Sub CPU does not work correctly. Check the other cable connections of Servo Board.
0008 synchronizing serial There is a bad connection between Main Servo Board replacement
communication to Sub CPU. Board and Servo Board. Main Board replacement
A noise on a signal. Flexible cable replacement
Network I/F Initialize has not Network I/F does not work correctly. Check the firmware is installed into Network I/F.
0010 Firmware for Network I/F is not installed.
been completed. Main Board replacement
Limit Position Initialize in the Limit Position Initialize has not been done.
0101 Service Mode has not been Limit Position Initialize is ended before it Complete Limit Position Initialize correctly.
done. is completed.
Head Lock Sensor does not work correctly

Head Lock Sensor replacement
Head Lock Sensor is ON when it or is broken.
0102 Head Carriage is not located at the correct
Check the mechanical backlash or loose with the scan axis related
should be OFF, or vice versa.
parts.
position.
Limit Sensor does not work correctly or is

Limit Sensor replacement
Limit Sensor is ON when it broken.
0103 Tool Carriage is not located at the correct
Check the mechanical backlash or loose with the scan axis related
should be OFF, or vice versa.
parts.
position.
Fault of Tool Carriage Connection

Check the mechanical Backlash or loose with the Tool Carriage
Loose of Connection Part
part.
0105 Tool Carriage Connection Error Fault of the Limit Position Initialize value
Connection Part Replacement
Limit Sensor does not work correctly or is
Limit Position Initialize
broken.
Fault of Tool Carriage Connection

Check the mechanical Backlash or loose with the Tool Carriage
Machine fails to disconnect the Loose of Connection Part
part.
0106 Tool Carriage from the Head Fault of the Limit Position Initialize value
Connection Part Replacement
Carriage. Limit Sensor does not work correctly or is
Limit Position Initialize
broken.
Linear Encoder Setup has not been done.

Linear Encoder Setup has not
0107 Linear Encoder Setup is ended before it is Carry out Linear Encoder Setup in service menu.
been done.
completed.
6-12
CODE EXPLANATION CAUSE ACTION
Wiper Unit hits the Tool Carriage

Move the Carriages on the bed not to hit the Wiper Unit.
Wiper Motor error
Wiper Motor Replacement
Wiper unit does not work Defect of Wiper Unit
0109 Defect of Wiper Sensor
Wiper Unit Replacement
correctly.
Wiper Sensor Replacement
Cut-line or short-circuit of cable and Flexible
Cable and Flexible Cable Replacement
cable
Confirm whether Encoder Scale is between the slit of

Encoder Module in a whole width of the machine.
Input value from Linear Encoder
Check cable connection between Linear Encoder Board and
is not changed by the Linear
Read error of Linear Encoder. Main Board.
Encoder origin setup.
0110 Read error of Encoder on Scan Motor side. Confirm connection between Belt and Carriage.
When Motor stops during
Belt is not fixed to Head Carriage firmly. Linear Encoder replacement
printing, expected movement is
Scan Motor replacement
not completed on some head.
Servo Board replacement
This error occurs when the

Crop-Cut Adjustment in the Service menu has
0111 machine performs the Auto Crop not been performed. Carry out Crop-Cut Adjustment in service menu.
Mark Detection
Cartridge IC driver is broken.

Communication error with
0112 Cartridge IC driver cable has short circuited or Ink cartridge IC sensor replacement
Cartridge IC driver
cut-line.
There is a problem with Thermistor cable has short circuited or cutline. Check cable connection around Thermistor.
0130 Thermistor has a problem.
Thermistor for Print Heater Thermistor replacement
Print Heater Cable connection has a problem. Check Print Heater

Print Heater temperature has
0135 Thermostat has a problem. Check Thermostat
reached 60°C and above.
Thermistor has a problem. Check Thermistor
There is a problem with Thermistor cable has short circuited or cutline. Check Cable connection around Thermistor
0140 Thermistor has a problem.
Thermistor for dryer. Thermistor replacement
Dryer cable connection has a problem. Check Dryer

Dryer temperature has reached
0145 Thermostat has a problem. Check Thermostat
80°C and above.
Thermistor has a problem. Check Thermistor
Revised 7
There is a problem with Head
0250 Head is broken. Head replacement
device.
6-13
7 Service Activities
7-1 INSTALLATION CHECK LIST
VS-640/540/420/300 INSTALLATION CHECK LIST

Date :
User Name : Serial Number :
Checking the place of installation
There is a space necessary for installing the machine as below.
3600 mm(141.7 in) VS-640

3400 mm(133.9 in) VS-540
3100 mm(122 in) VS-420
2800 mm(110.2 in) VS-300
Work Space
2600mm(102.4 in) VS-640

2400mm(94.5 in) VS-540
2100mm(82.7 in) VS-420
1800mm(70.9 in) VS-300
Unit Space
2000 mm(78.7 in)

800 mm(31.5 in)
Install the machine in a location that is level, stable, and able to bear the weight of the machine.
The total weight of the machine can reach 200 kg (441 lb.) or more (170kg (375 lb.) or more for the 50-
inch model, 150kg (331 lb.) or more for the 42-inch model, 130kg (287 lb.) or more for the 30-inch model).
Installation in an unsuitable location may cause serious accidents, such as tipping over, falling, and collapsing
of the machine.
Never install the machine in an outdoor location or in a location where it can be exposed to water or moisture.
Such circumstances may cause electric leakage and lead to electric shock,electrocution, or fire.
Never install the machine close to any flammable objects or in a gas-filled location.
Combustion or explosion may be a danger.
It may cause fire or explosion.

Operating the machine in a dark and clattered location may result in such accidents as your inadvertent
stumbling and getting caught in the machine.
Ensure adequate ventilation for the work area.

Failing to perform ventilation may result in a health hazard or danger of combustion due to ink fumes.
Connect to an electrical outlet that complies with this machine's ratings (for voltage, frequency, and current).
Incorrect voltage or insufficient current may cause fire or electrical shock.
Position the machine where you can keep the power plug within immediate reach at all times.
This is to enable quick disconnection of the power plug in the event of an emergency. Install the machine next
to an electrical outlet. Also, provide enough empty space to allow immediate access to the electrical outlet.
7-1
Unpacking
Manual, CD-ROM, DVD-

ROM etc.
7-2
Checking the Accessories
Power cord : 1 Arms (one for right and Casters : 2 Stand legs (one for
left each) right and left each
Stand stay : 1 Shafts : 2 Shaft clamps : 2 Bolts : 38
Heaxagonal Pipe : 1 Cable clamp : 1 Media holder and Media clamps* (one for
wrench : 1 retaining screws (one right and left each)
for right and left each) * Installed on the machine
Middle pinch rollers* : Blade holder/Blade/Pin Drain bottles : 2

VS-640 : 6, VS-540 : 5, Replacement blades for
VS-420 : 3, VS-300 : 2 (one for each) separating knife : 1
*Installed on the machine
SOL INK cleaning Dummy cartridges : 6 Replacement wiper Replacement felt Tweezers : 1
cartridges : 2 :1 wiper : 1
Software RIP : 1 User's Manual : 1 Setup guide : 1 Special Color Ink Guide : 1
Cartridge-slot label : 1 Cleaning Cleaning sticks : 10 Inkjet Printer Maintenance

fluid : 1 Guide : 1
Roland OnSupport Installation & Setting

Guide/Installation disc (one for each)
7-3
Assembling and Installing
Set up the followings in reference to the Setup Guide [3.Assembling and Installing] to [7. Network Settings].
Assembling the Stand – Mounting the Machine
Installing the Drain Bottle
Removing the Packing Materials
Connecting the Cables
Apply the cleaning liquid to the rubber gasket of the Cap Top with the cleaning stick. Revised 3
It is necessary to apply the cleaning liquid to the Cap Top before performing the initial FILL INK because the Cap Top
can not keep the air tight in case of the Cap Top is dry.
Moisten the cleaning stick with the cleaning liquid.

Be sure to use the included cleaning stick.
Apply the cleaning liquid to the rubber gasket of the Cap Top.
Installing the Ink Cartridges
- Affixing the Cartridge-slot Labels

* Using the bundled cartridge-slot label (black label), mask the colors you are not using.
In the case of 4 colors of CMYK (CMYK mode)
In the case of 6 colors (CMYKLcLm mode)

In the case of 8 colors (WMT mode)
7-4
Installing the Ink Cartridges
Gently shake the ink cartridges before inserting them to the slots.
Dummy cartridges Cleaning cartridges MAX ink cartridges
(Cleaning the heads : approx. 60 minutes) (Ink filling : approx.10 minutes )

Using 2 pcs of cleaning cartirdges and dummy cartridges, First, insert the MAX cartridges into slots 7 and 8. Insert
insert and remove them several times in the order of the slots dummy cartridges into the rest of slots. Then, insert the MAX
from 1 and 2 to 7 and 8. cartridges into slots 1 to 6.
!! IMPORTANT !!
When the message "EMPTY DRAIN BOTTLE" appears, be sure to discard. If not discarded at this step, the
discharged ink will overflow.
If it is hard to remove the dummy cartridges, use the

Retainer
retainer.
If you attempt to remove them strongly by hand,the

dummy cartridge may be shaved and its scraps may
enter the ink line.
Installing the Blade
Network Settings
IP address of PC
IP address of VS-640/540/420/300
Bidirectional Adjustment
Perform Bidirectional Adjustment from service menu using PET-G. The default bidirectional adjustment values
for VS-640/540/420/300 may be off from the appropriate value.
7-5
Upgrading the Firmware
Upgrade the firmware to the latest version.
Setting Date and Time
Go to SERVICE MENU > SUB MENU > CLOCK and set date and time to the local time.
Installing Roland
VersaWorks
Install Roland VersaWorks in reference to the Quick Start Guide.
System requirements for installing the software.
Windows 7 Professional/Ultimate (32-bit edition)

Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Operating system (OS) Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later
Windows 2000 Service Pack 4
2.0-GHz or faster Pentium 4
Processor
(2.0-GHz or faster Core 2 Duo recommended)
512 MB of RAM (1 GB or more recommended)
Memory (RAM)
( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space required
40 GB or more recommended
as a working space
Hard-disk file system NTFS format
Optical drive DVD-ROM drive
� Ethernet port
Other requirements � For AppleTalk connection: Windows 2000 Service Pack 4 as the
operating system, with AppleTalk protocol installed
� To use Roland@NET and VersaWorks Online: Internet connec-
tion and web browser
For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com/)
Make the setting for Roland@NET

Select the check box [Download Updates Automatically and Notify] if the customer accepts it.
Power-saving setting on PC
Turn off the PC's Power-saving functions which make the PC goes stanby or sleep. It may stop a job being
output.
7-6
Installing Roland
OnSupport
Install Roland OnSupport in reference to the Startup Guide.
System Requirements
Operating system (OS) Windows 7 Professional/Ultimate (32-bit edition)

Windows Vista Business/Ultimate Service Pack 1 (32-bit edition)
Windows Vista Business/Ultimate (32-bit edition)
Windows XP Professional Service Pack 2 or later
Processor 2.0 GHz or faster Pentium 4

(2.0-GHz or faster Core 2 Duo recommended)
Memory (RAM) 512 MB of RAM (1 GB or more recommended)

( For Windows Vista/7, 1 GB ( 2 GB or more recommended) )
Video card and monitor A resolution of 1,280 x 1,024 or more recommended
Free hard-disk space re- 40 GB or more recommended

quired as a working space
NTFS format
Optical drive CD-ROM drive
Other requirements � Ethernet port

� Internet connection and web browser
� Communication environment where you can send e-mails
* For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).
Basic Operations
- How to display OnSupport Help
Environmental Settings (Language/Network)
- Checking the Network Connection
To fully utilize OnSupport, you need to connect your computer to our OnSupport server via the Internet. If your
computer is linked to the Internet, you will enable its connection to our OnSupport server only by installing
OnSupport.
- Setting the E-mail Server

- What is “OnSupport Mail”?
Registering/Loging in/Updating the Account
- Registering the Roland DG Account if the customer accepts it
When you register the Roland DG Account (Roland DG ID), you will become able to use OnSupport more
effectively. You are to communicate with our OnSupport server in registering your account.
E-mail address is required.
- How to update OnSupport
Connecting and Managing the Devices
When you make the management settings, you will become able to use “OnSupport Mail function” and the
“Device Firmware Update function.” To update the firmware, you need to log in OnSupport with the computer
with which you made the management settings.
7-7
Basic Operation
Explain following items in reference to the User's Manual.
Switch On!
!! IMPORTANT !!
Always leave the main power on. Maintenance operation is automatically carried out every 12 hours while the
machine is not in use. Use the sub power switch for the daily powering on and off.
Loading Media
For the stable media feeding, place the middle pinch rollers above all the grit rollers that lie between the left
and right pinch rollers.
Setup of Media
- About [Media Setting] menu

[Media Setting] menu guides the settings in the interactive mode. Using this menu, you can set all of the basic settings
only by setting according to the instructions on the display. The setting details can be stored as the preset menu. The
items set through the [Media Setting] menu can be also set individually.
Setting the Output-start Location
Printing Tests and Cleaning
Setting The Cutting Test And The Blade Force
Pausing and Canceling Output
Switch Off
Keep the loading lever raised when the machine is not in use.
Maintenance: For always using the printer in the best condition
Checking for Remaining Ink and Replacing Cartridges
!! IMPORTANT !!
The remaining ink amount shown on the machine and VersaWorks is only an approximate guide, which may
differ somewhat from the actual amount remaining.
How to Replace Ink Cartridges
!! IMPORTANT !!
- Shake the cartridge gently before installing a ECO-SOL MAX ink cartridge.
- Be sure to replace with an item of identical type. Never mix items of different types.
- Never leave the machine with any ink cartridge removed. The print heads may become clogged.
- Never frequently insert and remove an ink cartridge. Air may leak into the ink tube and be a cause of missing
dots.
- When printing is paused, the coloring at the seam may be altered when printing resumes. Before you perform
lengthy printing, check the amount of ink remaining in the ink cartridges.
- Never store ink at any locations where high temperature may occur or exposed to open flame.
7-8
Maintenance of Ink Cartridges
- Shake the ink cartridge periodically to maintain the good ink condition.
- "SHAKE CARTRIDGE" appears periodically.
- "SHAKE CARTRIDGE" does not appear when in the sleep mode or the sub power is off.
- The message shows up with beeps. After that, no beeps are made.
- During the message is displayed, the machine does not do anything unless the message is cleared.
- When plural printing jobs are printed continuously, the message does not show up.When the machine stays
idling for several minutes, the message shows up. (Overnight printing is available.)
Disposing of Discharged Ink
The message "CHECK DRAIN BOTTLE" appears when a certain amount of discharged fluid has collected in the bottle.
!! IMPORTANT !!
- When you dispose of discharged ink, make sure to reset the discharged-fluid count from [MENU] > [SUB MENU] >
[MAINTENANCE] > [DRAIN BOTTLE] and press the [ENTER] key. Otherwise, "CHECK DRAIN BOTTLE" message
appears at the inappropriate timing.
- Never place discarded fluid in the location close to fire.
- To store discharged fluid temporarily, use the included drain bottle or durable sealed container such as a metal can
or polyethylene tank, and cap it tightly.
- Dispose of discharged fluid properly, in accordance with your local laws.
Cleaning
- Pinch rollers
- Grit rollers
- Platen
- Paper side sensor
- Front cover
- Media clamps
!! IMPORTANT !!
- Never use gasoline, alcohol, thinner, or any other flammable material.
- Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry.
About Care and Maintenance of Print Head
- Normal Cleaning
- Medium Cleaning
- Powerful Cleaning
The ink consumption of VS-640's Powerful Cleaning is equivalent to the medium cleaning of older printers,
Medium Cleaning is equivalent to the normal cleaning of older printers, and Normal Cleaning consumes less
ink than the normal cleaning of older printers.
Manual Cleaning of Print Head
!! IMPORTANT !!
- To keep the stable output condition at all times, perform the manual cleaning more than once a month.
- The cut rail is not detected by the sensor. Be sure to put it back when completing the manual cleaning.
7-9
When Problems Such As Dot Drop-out are Not Cleared Up
- About [INK RENEWAL]

Even after performing cleaning using the cleaning function (normal, medium, or powerful) or manual cleaning, perform
this operation.
Replacing the Wiper (Be careful about the fitting direction.)
Replacing the Felt Wiper
Replacing the Blade
Replacing the Separating Knife
When Not in Use for a Prolonged Period
- Switch on the sub power once a month.

[PRESS THE POWER KEY TO CLEAN] message appears once a month.
- Keep at a Constant Temperature and Relative Humidity

Even when the machine is not in use, keep it at a temperature of 5 to 40°C (41 to 104°F) and a relative humidity
of 20 to 80% (with no condensation). Temperatures that are too high may degrade the ink and cause malfunction.
Temperatures that are too low may cause the ink to freeze and damage the heads.
Explain following items in reference to the Setup Guide.
When Transferring the Unit
VS-640/540/420/300 is transported with the ink filled. The ink pressure applied from the ink cartridges closes
the inner valve of the ink damper. So that, you do not have to worry about ink dripping during transporting.
When the machine has to be tilted, always keep the cartridge slot side upper than the print head side.
Part of Practice
Fully Utilizing Preset Function
- Saving Various Settings as a Name Assigned Preset

- Loading a Saved Preset
All menu items listed below can be saved in Presets.

- [PRINT] (Print heater), [DRYER]
- [PREHEATING]
- [DRYING TIME]
- [ADJUST BI-DIR SIMPLE SETTING]
- [ADJUST BI-DIR DETAIL SETTING]
- [CALIBRATION]
- [EDGE DETECTION]
- [SCAN INTERVAL]
- [VACUUM POWER]
- [FULL WIDTH S]
- [FEED FOR DRY]
- [FORCE], [SPEED], [OFFSET], [UP-SPEED]
- [CALIBRATION] (in the [CUTTING MENU])
- [PRINT-CUT ADJ.]
- [CROP-CUT ADJ.]
7-10
Fully Utilize the Media Heating System
!! IMPORTANT !!
To obtain stable temperature, use the machine at an ambient temperature of 20 to 32°C (68 to 90°F).
The optimal temperature for the media varies according to the type of media and differences in the print mode.
If the ink forms lumps or smudges, raise the temperature. If it still occurs even after raising the temperature, try
using a print mode of higher image quality by VersaWorks. If problems persist, try reducing the amount of ink by
VersaWorks.
Fully Utilizing the Correction Function *
Alleviating Horizontal Bands and the Like (feed correction function) *
Adjusting Head Height to Match Media Thickness *
!! IMPORTANT !!
* These adjustments are required for each Media individually.
If you are setting Feed Calibration on your machine, check in advance that [Use
Printer Settings] is set on VersaWorks.
Accommodating to the Types and Condition of Media
Using Transparent Media [EDGE DETECTION DISABLE]

Printing Hard-to-dry Media [SCAN INTERVAL OFF]
Using the Media Easy to be Winkled/Hard to be Fed [VACUUM POWER]
Speeding Up Output for Narrow Media [FULL WIDTH S]
Preventing Soiling of the Media and Dot Drop-out [PERIODIC CL.NONE]
Using Sticky Media [MEDIA RELEASE ENABLE]
Clamping the Nozzle Array to be Used (CMYKLcLm mode only) [ALTERNATION DISABLE]
Fully Utilizing Cutting Function
- Preventing Pulling of the Media with Undue Force When Performing Cutting Only [PREFEED]
- Fine-tuning the Cutting Conditions [CUT CONFIG FORCE/SPEED/OFFSET/UP-SPEED]
- Accurately Adjusting the Cutting-in Amount
- Performing Distance Correction During Cutting [CUTTING MENU CALIBRATION]
When you perform Print & Cut, be sure to set [CALIBRATION] in the [CUTTING MENU] to “0.00%.” Otherwise
the printing and cutting positions may become misaligned. This calibration is to be used only when performing
cutting only.
Correcting Misalignment of the Printing and Cutting Positions
- [PRINT - CUT ADJ.] (Print & Cut Position Adjustment)
Prioritize The Suttings Setting of This Machine to The Settings of a Computer Side
- [CUTTING PRIOR]
7-11
Viewing the Automatic Environment Correction Function Settings
!! IMPORTANT !!
This function is for correcting the Print & Cut misalignment caused by the stretch/shrinkage of Encoder Scale.
Make sure to set it to [ENABLE] at all times. [AUTO ENV. MATCH]: ENABLE (default)
Printing with Crop Marks
- Aligning Automatically and Cutting

- Aligning Manually and Cutting
Correcting Misalignment for Printing and Cutting When Using Crop Marks
- If misalignment occurs when performing Print & Cut with Crop Marks printed, perform this correction.
- Perform bidirectional adjustment before doing this correction.
Using Media Take-up

System*
* The take-up system is optional part.

Explain following items in reference to the User's Manual of Automatic Media Take-up Unit.
How to Load Media
- Setting for the AUTO switch on the take-up unit (Take-up with outward curl, Take-up with inward curl)
How to Remove Taken-up Media
!! IMPORTANT !!
Never use automatic cutoff of the media by the printer.
Avoid following operations that pull the media with undue force.
- Never operate the MANUAL switch when the loading lever is lowered.
- Never use [UP] cursor key of the printer to feed the media in reverse.
Explain following items in reference to the User's Manual of VS-640.
Use The Media Take-up System When The Output Accompanied With The Pull-back Operation is Performed
- Use Conditions of Take-up System When “TU2” is Selected

(This is mainly for Print & Cut operation.)
- How to Output by Limiting Length (Roland VersaWorks)
(Select ”CustomCUT” from [Size] under “Media Settings.” and Set “H”at 300mm.)
- If the length of output at one time is too long, the media may get soiled by touching the work floor. To avoid
the media from getting soiled by touching the floor, output the media by about 300 mm.
- When performing printing in [TU2] mode, the Take-up system never responds to any manual switch
operation. When the automatic taking up starts, the switching operation responds.
7-12
Output Operation Management
Determining What Happens When Ink Runs Out
- [EMPTY MODE]
Returning All Settings to Their Initial Values
When you use metallic silver ink and white ink

* Only for the ink type 8 colors (WMT mode)
Explain following items in reference to the SPECIAL COLOR INK GUIDE.
Characteristics of Inks and Important Notes
- White ink and metallic silver ink precipitate.

- Maintenance must be performed.
- Drying inks
- We strongly recommend lamination.
Before Starting the Day's Work
- The ingredients in white and metallic silver inks tend to settle.

Each day, before starting the day's operations, remove just the white and metallic silver ink cartridges, shake them
gently, then reinsert them.
Creating Printing Data
- Basic Approach for Creating Printing Data

- Creating Data for Printing
Printing With Metallic Silver/CMYKLcLm Color (Both or Individually)
Printing With Metallic Silver/White/CMYK Color in a Single Pass
Printing With White/CMYKLcLm Color (Both or Individually)
All 8 colors (CMYKLcLmWMt) cannot be printed simultaneously.

The following printings are available.
- CMYKLcLmMt printing
- CMYKLcLm printing
- White printing
- CMYKLcLm and White in a Single Pass
- Mt printing
- CMYKMt and White in a Single Pass
Consequently, when CMYKLcLmMt printing, White cannot be printed. And, when CMYKMt and White printing,
LcLm cannot be printed.
!! IMPORTANT !!
In the print mode which uses Mt ink, it may not dry fully depending on the media. In that case, set [ SCAN
INTERVAL] or raise the temperature of the heaters.
7-13
!! IMPORTANT !!
The accuracy of Dual-pass Printing (Printing after pull-back the printing) is not specified.
The default media profiles in VersaWorks do not provide any Dual-pass print mode such as [-onWhite] or
[-underWhite].
Message for Ink Circulation

White ink and metallic silver ink are circulated periodically to prevent the ink precipitation automatically.
Adding Media Profiles
Explain the procedure of adding Media Profiles of third-party media.
Downloading Media Profiles from the web site.
Adding Media Profiles to VersaWorks.
!! IMPORTANT !!
In the print mode for Mt ink, the ink may not dry fully depending on the type of the media. Confirm the proper
printing result in a trial printing beforehand.
Job outputting from

Roland VersaWorks
Explain each procedure as follows on a job outputting from Roland VersaWorks.
Printing
Cutting
!! IMPORTANT !!
Never use the Media clamps during cutting.
Printing and cutting
Print then Cutting with Crop Marks (Refer to User's Manual [Printing with Crop Marks])
- Aligning Automatically and Cutting

- Aligning Manually and Cutting
When printing and cutting are performed using Crop Marks, misalignment of cutting caused by media stretch/
shrinkage can be avoided.
7-14
Others
Explain to refer to the User's Manual when an error message is displayed. And also explain to switch off and on
the machine and check what happens before calling for inquiry when [SERVICE CALL] is displayed, since it occasionally
solves the problem just by restarting.
Explain the procedure of capping the print heads referring to the User's Manual [If the Heads Still Do Not Move]. When
the print carriage does not return to the standby position, capping needs to be done manually by user.
Consumable Parts and

Replacement Cycle
Parts Name Replacement Cycle

Print Head 6 billion shots / nozzle (6,000,000 kshots)
Wiper Wiping 3000 times
Felt Wiper Wiping 800 times
Cap Top 6 months
Scan Motor 3000 hours
Ink Tube 3000 hours
Sponge for Wipers Replace it appropriately diagnosing from the appearance of it
Lithium Battery 24 months
Cutter Protection Replace it depending on the scratches
Pinch Roller Replace it depending on the wear of the rubber part
7-15
7-2 Maintenance Check List
VS-640/540/420/300 Maintenance Check List
Date :
User Name : Serial Number :
Check items Operation points Check

Interview the customer Ask the customer if there is something that he/she is concerned about. Done
Output / Get Report before maintenance [Get Report] by Peck, or print both Service Report and History Report. Done
If large amount of ink is discharged in the drain bottle, dispose of it and give Good
Check drain bottle an explanation to the customer. Make sure to reset the discharged-ink
count. Dispose Reset
Upgrade the firmware to the latest version Upgrade the firmware if the installed firmware is not the latest version. OK
Determine if it should be replaced based on the SHOT COUNT in the Good

History Report, the test print result and the customer's interview.
Check Replacement Reset
Replacemnet cycle : 6 billions shots
Consumable Done
Parts Head
Perform manual cleaning by using cleaning sticks and cleaning liquid. Perform Cleaning
Output the test patterns of BIAS to check the error, and perform adjustment
Good Adjustment Done
if necessary.
Determine if it should be replaced based on MOTOR ERROR and MOTOR

HOURS S in the History Report, or on the motor sound when performing a
Good
Scan Motor print and the customer's interview. Put grease on the gear if you replace the
motor. Replacement Reset
Replacement Cycle : 3,000 hours Done
Determine if it should be repalced on the performance of the cleaning or the

Wiper wiping times of the history report. Perform Replacement Done
Replacement Cycle : Wiping count 3,000 times Cleaning
Determine if it should be repalced on the performance of the cleaning or the

Felt Wiper wiping times of the history report. Perform Replacement Done
Replacement Cycle : Wiping count 800 times Cleaning
Check if the Encoder Scale has any dirt or dust or any ink on. And, check
Linear Encoder Scale 1 Perform Replacement Done
the Encoder Module, too.
Cleaning
Revised 3
Good RVW, Firmware
Check the Linear Encorder Sheet with [SERVICE MENU]>[PRINT
Upgrading
Linear Encorder Scale 2 MENU]>[LINEAR CHECK]. If result is not good, upgrade the firmware and
the RVW and perform cleaning and replacement if necessary. Perform Replacement Done
Cleaning
Determine if it should be replaced based on the performance of the cleaning Good

Cap Top or the period from the time when the Cap Top was repalced last time.
Perform Replacement Done
Replacement Cycle : 6 months
Cleaning
Good
Sponge under the Wipers Determine if it should be replaced diagnosing from the appearance of it. Replacement Done
Perform
Cleaning
Good
Perform manual cleaning using cleaning sticks and cleaning liquid. Replace
Wiper Scraper Replacement Done
it depending on the performance or appearance. Perform
Cleaning
Lithuium Battery Replacement Cycle : 24 months Good Replacement Done
Check if the carriage belt does not touch the upper end or lower end of the
Check Carriage Belt drive pulley and idle pulley when the head carriage moves in the full width. Good Adjustment Done
Mechanical Adjust the belt position, if necessary.
Parts
Cutter Protection Replace it depending on the scratches. Good Replacement Done
Check if it is not worn out or not dirty, or not deformed. Check if it rotates
Pinch Roller Good Replacement Done
smoothly.
Grid Roller Remove foreign substances put on it by using a brush. Done
Check the clearance between the ink tube and the guide cable support is
Revised 4 Ink Tube more than 6mm. Adjust the ink tube position, if necessary. Good Adjustment Done
Refer to the Sect3 (from 3-20-27 to 3-20-30).
Check that there is no problem with the printing operation and printing
Check printing Done
result.
Check cutting Check that there is no problem with the cutting operation and cutting result. Done
Output / Get Report after maintenace [GET REPORT] by Peck, or print both Service Report and History Report. Done
7-16
7-3 Specifications
Main unit specifications
VS-640 VS-540 VS-420 VS-300

Printing technology Piezoelectric inkjet
Media Width 210 to 1,625 mm (8.3 210 to 1,371 mm (8.3 182 to 1,071 mm (7.2 182 to 762 mm (7.2
to 64 in.) to 54 in.) to 42.2 in.) to 30 in.)
Thickness Maximum 1.0 mm (39 mil) with liner, for printing
Maximum 0.4 mm (16 mil) with liner and 0.22 mm (9 mil) without liner, for cutting
Roll outer diameter Maximum 210 mm (8.3 in.)
Roll weight Max. 40 kg (88 lb.) Max. 30 kg (66 lb.) Max. 25 kg (55 lb.) Max. 25 kg (55 lb.)
Core diameter(*1) 76.2 mm (3 in.) or 50.8 mm (2 in.)
Printing/cutting width(*2) Max. 1,600 mm Max. 1,346 mm Max. 1,046 mm Max. 736 mm
(63 in.) (53 in.) (41.2 in.) (29 in.)
Ink Types 220-cc cartridge / 440-cc cartridge
cartridges Colors Four colors (cyan, magenta, yellow, and black) or,
Six colors (cyan, magenta, yellow, black, light cyan, light magenta) or,
Eight colors (cyan, magenta, yellow, black, light cyan, light magenta, metallic silver, white)
Printing resolution (dots per inch) Maximum 1,440 dpi
Cutting speed 10 to 300 mm/s
Blade force 30 to 300 gf
Cutting Type Roland CAMM-1 series compatible
blade Blade offset 0 to 1.5 mm(0 to 0.059 in)
Software resolution (when cutting) 0.025 mm/step
Distance accuracy (when printing) Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater
(*3)(*4)
Distance accuracy Error of less than ±0.4% of distance traveled, or ±0.3 mm, whichever is greater
(when cutting)(*3) When distance correction has been performed (when the setting for [CUTTING MENU] - [CALIBRATION]
has been made): Error of less than ±0.2% of distance traveled, or ±0.1 mm, whichever is greater
Repeatability (when cutting) ±0.1 mm or less
(*3)(*5)
Alignment accuracy for printing and ±0.5 mm or less
cutting (*3)(*6)
Alignment accuracy for printing Error of less than ±0.5% of distance traveled, or ±3 mm, whichever is greater
and cutting when reloading media
(*3)(*7)
Media heating system (*8) Print heater, setting range for the preset temperature: 30 to 45°C (86 to 112°F)
Dryer, setting range for the preset temperature: 30 to 50°C (86 to 122°F)
Connectivity Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep feature
Power requirements AC 100 to 120 V ±10%, AC 100 to 120 V ±10%, AC 100 to 120 V ±10%, AC 100 to 120 V ±10%,
8.2 A, 50/60 Hz or 7.9 A, 50/60 Hz or 7.2 A, 50/60 Hz or 5.6 A, 50/60 Hz or
AC 220 to 240 V ±10%, AC 220 to 240 V ±10%, AC 220 to 240 V ±10%, AC 220 to 240 V ±10%,
4.2 A, 50/60 Hz 4.0 A, 50/60 Hz 3.7 A, 50/60 Hz 2.9 A, 50/60 Hz
Power During operation Approx. 1,080 W Approx. 1,050 W Approx. 960 W Approx. 740 W
Sleep mode Approx. 14.8 W Approx. 14.4 W Approx. 14.5 W Approx. 14.4 W
Acoustic During operation 64 dB (A) or less

noise level During standby 41 dB (A) or less
Dimensions (with stand) 2,575 (W) x 705 (D) x 2,315 ( W ) x 705 (D) 2,015 ( W ) x 705 (D) 1,705 ( W ) x 705 (D)
1,105 (H) mm (101.4 x 1,105 (H) mm (91.2 x 1,105 (H) mm (79.4 x 1,105 (H) mm (67.2
(W) x 27.8 (D) x 43.5 (W) x 27.8 (D) x 43.5 (W) x 27.8 (D) x 43.5 (W) x 27.8 (D) x 43.5
(H) in.) (H) in.) (H) in.) (H) in.)
Weight (with stand) 130 kg (287 lb.) 120 kg (265 lb.) 105 kg (232 lb.) 90 kg (199 lb.)
Environ- Power on (*9) Temperature: 15 to 32°C (59 to 90°F) (20°C [68°F] or more recommended), humidity: 35 to 80%RH
mental (non-condensing)
Power off Temperature: 5 to 40°C (41 to 104°F), humidity: 20 to 80%RH (non-condensing)
Accessories Exclusive stands, power cord, blade, blade holder, media clamps, media holder, replacement blade
for separating knife, software RIP, User's Manual, etc.
7-17
*1
Note: The media holder of this machine is exclusive use for the media of paper tube (core) inner diameter 3 inches. To use 2 inches media, the optional
media flanges are required.
*2
The length of printing or cutting is subject to the limitations of the program.
*3
� Media type: Media specified by Roland DG Corp. (Cutting only)
� Temperature: 25°C (77°F), humidity: 50%
� Roll media must be loaded correctly.
� Applicable when all pinch rollers available to the media width are used.
� Side margins: 25 mm or more for both the left and right margins
� Front margin: 35 mm or more
� Excluding expansion/contraction of the media
� Not assured when the print heater or dryer is used.
� All correction or adjustment function of this machine has been made properly.
*4
� With Roland PET film, print travel: 1 m
*5
� [PREFEED] menu item must be set to "ENABLE."
Range for assured repetition accuracy
64-inch model
� For media with a width exceeding 610 mm: Length 4,000 mm
� For media with a width of 610 mm or less: Length 8,000 mm
54-inch model
� For media with a width exceeding 610 mm: Length 4,000 mm
� For media with a width of 610 mm or less: Length 8,000 mm
42-inch model
� Length 3,000 mm
30-inch model
� Length 3,000 mm
*6
� Provided that media length is under 3,000 mm
� Excludes the effects of slanted movement and of expansion and contraction of the media.
*7
� Data size:
64-inch model:1,000 mm in the media-feed direction, 1,600 mm in the carriage-movement direction
30-inch model:1,000 mm in the media-feed direction, 736 mm in the carriage-movement direction
� No lamination
� Automatic detection of crop marks at 4 points when media is reloaded.
� During cutting, [PREFEED] menu item must be set to "ENABLE."
� Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media.
*8
� Warm-up is required after power up. This may require 5 to 20 minutes, depending on the operating environment.
� Depending on the ambient temperature and media width, the preset temperature may fail to be reached.
*9
� Operating environment
Use in an operating environment with this range.+
7-18

Service Notes: Confi Dential

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SERVICE NOTES

Copyright © 2012 ROLAND DG CORPORATION

Revision No. Date Description of Changes Approval Issued

0 2010.5.28 First Edition Kato Misako

3-5 CAP TOP REPLACEMENT has been revised.

1-3 DRIVE UNIT (VS-640, VS-540, VS-420, VS-300),

Sect1 has been revised.

4-1 SERVICE MODE has been revised.

9 2012.5.31 1-1 COVER Parts have been revised. Sawamura Yuko

1-5 BASE FRAME ~VS-640/540~ Parts have been revised.

About and Notices.

: Tips and advise before the adjustment.

Caution : Pinching Hazard

Caution : Moving Print Heads

Caution: High Voltagve

The wiring terminal untended for connec-

* qt. indicates the number of parts that is described in the figure.

* qt. indicates the number of parts that is described in the figure.

* qt. indicates the number of parts that is described in the figure.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

* Cut off 10mm when using the tube.

*** Cut off necessary length when using the tape.

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-

* qt. indicates the number of parts that is described in the figure.

PARTS LIST -Main Parts-

* qt. indicates the number of parts that is described in the figure.

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

PARTS LIST -Main Parts- PARTS LIST -Main Parts-

* Cut the tube to the following length. (mm)

* Cut the tube to the following length. (mm)

Between No.1 Adapter(Ink Cartridge) Between Choke Between No.3 Y Adapter

2FAI Adapter 2FAI Adapter

3FAI 4Link Tube(No.10)

Parts Name in the wiring map Parts No. Parts Name

2FAI Adapter 2FAI Adapter

80mm 90mm 42+/-1.0mm

Chock Valve Front

3FAI 4Link Tube(No.10)

Parts Name in the wiring map Parts No. Parts Name

Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8

T13 A25 B11 W14 R70 56 MD10 MA12

VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3 VCC3

PC6 PC5 PC211 PC212 PC214 PC226 PC227 PC219 10K 1

24 25 C22 C23 C24 +

RA0 2 47 DD2 5 44 2 7 DB2 DB2 IC47 CN21

GND GND VCC VCC RA69 TP288 D1/AD1 DM -Data

RA2 5 44 2 7 MA2 MA19 DD4 8 41 4 5 DB4 DB5 DB2 26 3

7 42 EXBV8V680JV MA20 VCC3 10 39 2 7 DB6 DB7 DB4 28 43 5A

1 48 /RRD2 53 10 + C33 PC125 PC133

LB3 LA3 NoMount

VCC3 RA20 8 41 4 5 MA20 NoMount

LB4 LA4 NoMount Y6

PC93 PC94 PC95 PC98 PC99 PC111 PC114 PC115

LCD_RW I/O I/O

F11 D14 MD31 TP321

PC107 PC102 RXD2 PC18 C202 C203 C204 C205

1 20 CE100p CE100p CE100p CE100p