Blood detection BD20

Service manual

Profit starts with care

www.moba.net
Document number:14011470-002-GB 2014-11-05
 Original manual
Document start date: 2013-03-08
Document number: 14011470-002-GB
Software version : V83.0

Copyright
MOBA BV reserves all rights to this documentation, especially the right to reproduce and publish this documentation, also in case of
patent applications. The contents and any part of this documentation may not be reproduced, stored or published in any manner or
form, which includes electronic and mechanical procedures, photocopies, sound-recordings, or in any other manner, without the
advance written agreement of MOBA b.v. MOBA b.v. is not responsible for errors in this documentation and reserves the right to
make technical changes.
MOBA b.v. is not liable for any damages that are a result of eventual errors in this documentation. Any liability is excluded for direct or
indirect damages that may be consequence of the delivery or the use of this documentation, in so far as this is legally permitted.

2 14011470-002-GB Service manual

 Table of Contents

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Purpose of the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2 Objective of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3 The installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5 Help on how to read this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.5.1 Names of keys in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Safety instructions indicated in the documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 Warning symbols on the machine/module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.3 Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.3.1 General residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.4 Personal protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.4.1 Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4.2 Hygiene and environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.1 Installation of the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2 Installation of the software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3 Switching on for the first time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4 Handling the machine over to the customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.5 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.1 Short-term storage (up to 1 month) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.2 Long-term storage (more to 1 month) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4 Blood detection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1 Purpose of the module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.2 Overview of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.3 Operating principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.4 Description of the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Blood detection BD20 3

5 Blood detection BD20 adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Turning by hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2 Adjust Blood detection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.1 Calibrate Blood detection unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.2 Start to adjust the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3 General breakpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.3.1 Breakpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.4 Height adjustment BD20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.5 Run Breakpoint set wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.6 Run Calibration wizard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.7 Setup Begincheck threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.7.1 Setup Begincheck threshold - Software version > 83.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.7.2 Setup Begincheck threshold - Software version < 83.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.7.3 Check the Begincheck information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.8 Setup Blood detection level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

5.8.1 Check blood detection setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.8.2 Check Batch detect info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.8.3 Setup Blood detection level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.9 Setup the White / Brown scanner settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.10 Check the blood detection performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

5.10.1 Sensitivity and overpull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 General diagnostic overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.2 Where to check the Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.3 Light intensity too low during calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.4 Begincheck threshold problem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.5 Check if the LED flash is in the centre of the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.6 Change BLD14 (LED) board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.7 Reset the LED flash counters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.8 Switch on the communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.9 Switch OFF the communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.10 Check power supply in control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.11 Change Blood camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.12 Change fibre cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.13 Change the mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.14 Check status of LED’s on BLD15 Led Control board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6.15 Check status of LED’s on BLD16 Blood detection camera board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7 Service settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.1 Common settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.2 Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.3 Actual settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

7.4 Diagnose settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Blood detection BD20 5

8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.2 Local regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.2.1 Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
8.2.2 Chemical waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

8.3 Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
A.1 Block diagram BD20 optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

A.2 Block diagram BD20 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

A.3 Block diagram BD20 Led Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

A.4 Block diagram BD20 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

List of illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

List of tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6 14011470-002-GB Service manual

 Preface

The documentation supplied with the Blood detection BD20 consists of four parts:

1 The User Manual.

The User Manual explains how to start and stop the machine and contains safety and maintenance
instructions, the adjustments and error messages. This User Manual is intended for persons
operating the machine.
2 The Service Manual.
This explains how the machine is shut down, the adjustments inspection and the removal procedure.
This manual is to be used by your maintenance personnel and our service personnel.
3 The Exploded Views and/or the 3D model.
These show the information needed to order parts. This information is for your maintenance staff and
our service staff.
4 Electrical and electronic diagrams.
These contain the electrical engineering and electronic diagrams, adjustments of the frequency
controllers and adjustments of all other electrical and electronic parts. This manual is to be used by
your maintenance personnel and our service personnel.

NOTE
Keep these manuals with the machine. Service technicians may require information about the machine
when servicing the machine.

Introduction

1.1 Purpose of the machine

Operate the machine as described in the User Manual. This machine may not be used for other purposes.
Have everyone who works with this machine read the manual.

1.2 Objective of the manual

This manual is intended for the machine's service technician. It is important that the technician knows and
understands this manual and the user manual.
The release numbers of documents are indicated in the page headers of User and Service Manuals. Refer
to this number when you contact our service helpdesk.

Blood detection BD20 7

1.3 The installation instructions
NOTE
The machine must be installed and disassembled in accordance with the procedures described in the
service manual.

NOTE
After installing the machine store the documents delivered with the order confirmation together with this
manual.

The arrangement of each part and the space required to set up the machine are stated in the layout
drawing, as well as the space needed to open the doors of the control cabinets. The following information
is given in the documents that were delivered with the order:
1 The workplaces
2 The applicable CE directives
3 The electrical specifications
4 The quality of the power supply
5 The compressed air supply
6 The operating conditions
7 The storage conditions
8 The installation instructions

1.4 Guarantee
For the guarantee provisions we refer you to the description in the general conditions of sale. These
conditions are applicable unless explicitly agreed in other conditions.
You lose the right to a guarantee on this product in the following cases:
• The machine has not been operated correctly.
• Changes have been made to the machine without MOBA's agreement.
• The general safety instructions have not been observed.
• The machine has not been serviced and maintained in accordance with the instructions.

NOTE
The wearing parts of your machine are not covered by the guarantee. See the attachments in the User
Manual!

1.5 Help on how to read this manual

In the manual the term ‘machine’ is used that also includes the relative module, installation, unit or the
system with the associated equipment.
The icons in the manual and on the machine's screen indicate a function or a comment. The icons are
explained below.

NOTE
The illustrations in this manual can differ from those on the machine. Remember this when reading this
manual and carrying out work on the machine.

8 14011470-002-GB Service manual

1.5.1 Names of keys in the text
Text in square brackets, such as [DETAIL], refers to a button on the keyboard or touchscreen of the main
control panel.

Blood detection BD20 9

10 14011470-002-GB Service manual
2 Safety

Read the manual carefully before you start to use the machine/module. Read and understand the
information in this manual, and observe the instructions. Carry out all work in accordance with the current
work, safety and environmental regulations.

Table 1 - General safety instructions

GENERAL SAFETY INSTRUCTIONS

The machine must not be in operation when you remove guards, drip trays or other parts of the machine
during maintenance or service.

Stop the machine with a normal stop. Use the emergency-stop buttons only in emergencies.

Only personnel authorised and instructed by the machine's owner may use the machine.

Tell other employees that you are going to work with or on the machine.

Clear away any tools and fit any protective covers removed from the machine, where relevant, before
you carry out a test run.

Always test run the machine after making an adjustment or replacing parts.

Never remove, bridge or block any safeguards.

Switch off the main switch before changing electrical parts. Lock the main switch with the padlock and
keep the key with you.

Only specialised persons who are authorised to do so may carry out work on the machine's electrical
circuit.

Take ESD preventive safety measures before you touch electronic components. ESD = ElectroStatic
Discharge; discharge of electrostatic energy that can damage electronic parts.

Wait at least five minutes after switching off the main switch to the before you start work on any
electronic systems.

2.1 Safety instructions indicated in the documents

NOTE
Additional information will be provided in this frame.

Blood detection BD20 11

 WARNING
a A warning will be displayed in this frame. Users can injure themselves or cause serious damage to
the product.

DANGER
a A danger is indicated in this frame. Failure to heed this warning places the user's life in danger.

2.2 Warning symbols on the machine/module

Warning symbols are attached to the machine/module. Warning symbols that have come loose or are
unreadable must be replaced with new symbols. Warning symbols are available from MOBA b.v..

This symbol is shown in places where there is a risk of injury through general causes or
through different causes occurring at the same time.

This warning symbol is shown in locations with a risk of an electric shock.

This warning symbol is shown locations with a risk of injury by turning parts.

This warning symbol is shown in locations with a risk of injury by sharp parts.

This warning symbol is shown in locations with a risk of injury caused by a slippery floor.

This warning symbol is shown in locations with a risk of eye damage due to UV-C(*) light.

This warning symbol is shown in locations with a risk of pinching parts of the body.

This warning symbol shown in locations where spraying with water or the use of a high-
pressure cleaner is prohibited.

12 14011470-002-GB Service manual

 This symbol is applied in locations where access is forbidden. If you enter this area you
can suffer physical injury.

This warning symbol is displayed at locations where hearing protection must be worn.

This symbol is displayed at locations where it is necessary to read the manual in

connection with safety and the safe condition of the machine.

(*) See the glossary.

2.3 Residual risk

The Blood detection BD20 has been equipped with safeguards designed by our engineers. Even though
these safeguards have been installed we wish to draw the attention of the operators and service
technicians to a number of residual risks. The following risks can be present when the machine is in
operation.

2.3.1 General residual risks

WARNING
a Take due care with respect to the general residual risks. Carelessness can have serious
consequences.
• The Blood detection BD20 can include sharp parts. Sharp parts increase the risk of cuts during
cleaning and maintenance.
• Injuries can be caused by moving parts if the protective covers are left open. Never operate the
machine without its protective covers.
• Malfunctions can result in moving parts in the machine dropping to their bottom position.

Blood detection BD20 13

2.4 Personal protection
When you are near the machine or when you work on the machine, you may need the following personal
protection items. Stickers on the machine indicate which personal protection items you need.

This warning symbol is displayed at locations where ear-protectors must be worn.

This warning symbol is displayed at locations where protective goggles must be worn.

This warning symbol is displayed at locations where gloves must be worn.

This warning symbol is displayed at locations where safety shoes must be worn.

2.4.1 Cleaning
During cleaning, use gloves and protective goggles.

2.4.2 Hygiene and environment

Observe the rules and regulations for hygiene and environment when you operate or maintain the
machine.
Protect the production process from harmful interference. Make sure cleaning and maintenance agents do
not enter the production process.

14 14011470-002-GB Service manual

3 Installation

3.1 Installation
The module will be installed on the Egg grader by MOBA b.v. or its subcontractors. If the buyer installs the
machine, the following instructions apply.

WARNING
a Installation of the machine must be carried out by authorised, trained and competent personnel.

3.1.1 Installation of the module

To install the module on the Egg grader:
1 Place the module according to the installation drawings supplied with the module.
2 Install the control panel cabinet near the machine according to the installation drawings supplied with
the module.
3 Connect the module according to the installation drawings supplied with the module.

3.2 Installation of the software

Name of the software is “Moba Blood detector 20”.

Fig. 1 - Check if correct software is installed

To install the software:

With the introduction of the Blood detection BD20 there are two directories added in the L:\mps directory.
- L:\mps\Bloodpc.000
This directory contains the software for the Xenon flash blood detector.
- L:\mps\Bloodpc.001
This directory contains the software for the Blood detection BD20 Led flash blood detector.
- L:\mps\Bloodpc
Is the directory where the blood detector copies is files from when it start.
From MMI version 70 the Blood detection BD20 is supported in the software installation.
- In the MMI machine settings make a selection for the correct type of blood detector.
- From DOS UserPc version 43.xx is the BD20 blood detector supported in the software installation.
While installing the Userpc using the command: “set omnia=install” you need to select the correct
BloodPC type.

Blood detection BD20 15

3.3 Switching on for the first time
To switch the machine on for the first time:
1 Make sure the Blood detection BD20 has been installed correctly.
2 Make sure no mechanical parts have been damaged during transport.
3 Switch the Blood detection BD20 on.
4 Use the circuit breaker in the Electrical cabinet of the Egg grader to switch the Blood detection BD20
on.
5 Check the operation of the Blood detection BD20.

3.4 Handling the machine over to the customer

To hand over the machine to the customer:
1 Explain how the machine works. Point out the safety features and remaining risks as explained in the
manuals.
2 Explain how to operate the machine.
3 Explain how to clean the machine (see the user manual).
4 Explain how to maintain the machine (see the service manual and the checklist).

3.5 Storage

3.5.1 Short-term storage (up to 1 month)

To store the machine for the short term:
1 Clean the machine.
2 Switch the machine off.
3 Disconnect the power supply from the machine.
4 Cover the machine with a tarp.

3.5.2 Long-term storage (more to 1 month)

To store the machine for the long term:
1 Clean the machine.
2 Switch the machine off.
3 Disconnect the power supply from the machine.
4 If the machine contains parts that use oil (for example, gearboxes): replace the oil with an oil type that
is suitable for long-term storage.
5 Cover the machine with a tarp.

16 14011470-002-GB Service manual

4 Blood detection unit

4.1 Purpose of the module

The Blood detection BD20 is a detection module which can be placed on the Omnia Egg Grader. The
module inspects the egg for the presence of blood in brown as well as in white eggs. If blood eggs are
detected, they can be send to a conveyor assigned for offgrade eggs or for example to the end of the
machine.

4.2 Overview of the module

The Blood detection BD20.

1
2 6 7
3
4
5

Fig. 2 - Overview Blood detection BD20

1- Electrical cabinet
2- Power supply
3- Net filter
4- Blood camera
5- LED control board
6- LED light source
7- Fibre optics

Blood detection BD20 17

4.3 Operating principle
The system works by means of spectral analysis. When blood particles are within an egg, a chemical
substance called haemoglobin (the chemical that gives blood the red color) will penetrate the egg liquids
(albumen and yolk). This will result in a diffused presence (dispersion invisible to the human eye) of
haemoglobin throughout the egg. The dispersion will deform the spectrum of light if send trough the egg.
This is detectable by electronics.

4.4 Description of the module

The Blood detection BD20 has 3 functions:
- Begincheck.
- Blood detection.
- Brown detection (option, software licence required).

4
1 5
6
2
3

Fig. 3 - Blood detection unit detail

1- Begincheck LED’s
2- Color detection sensor
3- Blooddetection LED’s
4- Lens
5- Mirror
6- Fibre

Begincheck LED’s
The Begincheck LED’s flashes with each carrier. It is checked whether an egg is in the carrier. A part of the
light is reflected from the shell and is received by a sensor-system that is able to tell the shade of brown of
the shell. This information is used by the algorithm that tells whether an eggs contains blood yes/no for
eliminating influences of brown shells. This information can also be used by the Omnia grading computer if
this is equipped with the optional brown-detection software for sorting eggs on the color of the shell.

Blooddetection LED’s
The Blood detection LED’s flashes only when an egg is in the carrier. The light will enter the egg and either
be absorbed or passes the egg. On the opposite side of the Blooddetection LED’s, a optical system

18 14011470-002-GB Service manual

 receives the light that passes trough the egg and analyses the possible spectrum deformation by
haemoglobin. Since the dispersion effect is noticed, traces of blood will influence the spectrum no matter
where the bloodspot is located within the egg. The result of this way of working is that eggs where some
blood traces are fully solved in the egg liquids (invisible to the human eye) can still create this dispersion.

Blood detection BD20 19

20 14011470-002-GB Service manual
5 Blood detection BD20 adjustment

5.1 Turning by hand

The machine must be turned by hand to check a number of settings. To this end a nut is mounted on the
Transfer's drive shaft. Use a 46 mm spanner to turn the machine by hand in the direction in which the eggs
travel.

Fig. 4 - Turning by hand (machine layout may differ)

1- Nut on drive shaft

5.2 Adjust Blood detection unit

This section describes the breakpoint- and calibration wizard of the Blood detection unit.
- Run the “Breakpoint wizard” e.g. when the adjustment of the main timing of the Omnia egg grader is
changed.
- Run the “Calibration wizard” when e.g. you change the LED board, fibres or Blood camera.

5.2.1 Calibrate Blood detection unit

You need special white calibration eggs to adjust the system.

NOTE
Order number calibration eggs: 21537620 (Box + 7 eggs).

NOTE
Calibrate the Blood detection unit after every 600 hours of production with the special white calibration eggs
and the calibration wizard.

Blood detection BD20 21

5.2.2 Start to adjust the system
Sequence of calibration and how to setup the system:
1 See paragraph 5.4, ’Height adjustment BD20’ on page 23
2 See paragraph 5.5, ’Run Breakpoint set wizard’ on page 24.
3 See paragraph 5.6, ’Run Calibration wizard’ on page 25.
4 See paragraph 5.7, ’Setup Begincheck threshold’ on page 27.
5 See paragraph 5.8, ’Setup Blood detection level’ on page 29.
6 See paragraph 5.9, ’Setup the White / Brown scanner settings’ on page 33.
7 See paragraph 5.10, ’Check the blood detection performance’ on page 34.

5.3 General breakpoint

The breakpoint value is a moment an action takes place. You have to determine the breakpoints
mentioned in paragraph 5.3.1 before you can use the Blood detection unit.

NOTE
To determine the breakpoints you have to run the Breakpoint wizard. (See paragraph 5.5)

5.3.1 Breakpoints
The distance between two track carriers is 82 mm, this distance is divided into 90 pulses. Each pulse
position (breakpoint) can be linked to an action. E.g. the begincheck LED’s is on another position than the
Blooddetection LED’s, thus the moment of flashing of the begincheck LED’s is different of the moment of
flashing the Blooddetection LED’s etc.
- Begincheck breakpoint
This is the moment the Begincheck LED’s are flashing. This is when the track carrier is exactly in the
middle of the “White light”.
- Flash breakpoint
The data is send for which Orange / Green LED’s need to be flashed.
- Start read Bl Rf breakpoint
This is the moment the Orange / Green LED’s are flashing. This is a fixed value due to the
mechanical distance between the begincheck LED’s and the Blooddetection LED’s.
- Copy from Can
Before the Blooddetection LED’s are flashing the egg information is received from the Omnia Master
Control. This action is called “Copy from Can”.
- Copy to Can
After the Blooddetection LED’s have flashed, all the blood information is collected and returned to
the Omnia Master Control. This action is called “Copy to Can”.

22 14011470-002-GB Service manual

5.4 Height adjustment BD20
The position of BD20 must be adjusted for a good performance.

4
1
Fig. 5 - Height adjustment BD20
1- Slot-hole
2- Carrier (Omnia-PX)
3- Distance = 2 mm
4- Receiver housing

Height adjustment of the BD20:

1 Move the BD20 in the slot-hole until the distance between the carrier and the receiver housing is 2 mm.

Blood detection BD20 23

5.5 Run Breakpoint set wizard
All the calculations are done by the wizard automatically. Put the empty carrier exactly in the middle of the
Begincheck mark and read the instructions on the screen. Automatic the settings are saved in ‘Common
settings’, see paragraph 7.1.

1
4
2
5
Fig. 6 - Breakpoint set wizard
1- Carrier
2- Begincheck mark
3- Read the encoder value
4- Report of the changes
5- Marked with *, when the setting is changed

Run the Breakpoint set wizard:

1 Go to Setup - Wizard - Breakpoint set.
2 Turn the machine manual forwards with spanner 46 mm at least one track carrier. See paragraph 5.1.
- The hardware is synchronised with the track carrier.
3 Stop turning when the carrier is exactly in the middle of the “White LED light” and centered to the
begincheck mark. See fig. 6.
- The encoder-value on the screen should change when you move the machine.
4 Press the [Next] button.
- If any changes are made you will see a report as in fig. 6.
- The numbers between the brackets are the previous settings.
5 Press the [Ok] button to save the changes.

24 14011470-002-GB Service manual

5.6 Run Calibration wizard
Special white calibration eggs are available to calibrate the BD20. With the white calibration eggs you
calibrate the system for white and brown eggs at the same time. This is done by a special calibration
wizard.

NOTE
Calibrate the Blood detection unit after every 600 hours production with the special white calibration eggs.

Fig. 7 - Carrier in the middle of the “White LED light”

1- Begincheck mark

Run Calibration wizard:

1 Go to User - Hardware - Calibration wizard.
2 Turn the machine manual forwards with spanner 46 mm. See paragraph 5.1.
- Stop turning when the carrier is exactly in the middle of the “White LED light” and centered to the
begincheck mark.
3 “Put the white calibration eggs in the carriers in front of the “White LED light”.
- Don’t start if there are no calibration eggs in front of the “White LED light”. See fig. 7.
4 Press [Next] to setup the control range of the Brown detection (energy levels).

Fig. 8 - Energy levels

5 If text “Energy levels values found” appears, press [Next]. (see fig. 8)
- Expected Rd/Gr value is between 1.6 - 1.7.

NOTE
The light intensity is too low if Red value is too low during calibration. See paragraph 6.3.

Blood detection BD20 25

 2 1

3
Fig. 9 - Carrier in the middle of Green and Orange LED’s
1- Fibre lens
2- Green and Orange LED’s
3- Encoder value
6 Turn the machine manual forwards with spanner 46 until the encoder value is set to the correct value.
(in this example 46)
- The carriers with the white calibration eggs are in middle of the “Green and Orange LED’s” and the
fibre lens.
7 Press [Next] to setup the Gain level for the Blood and Ref value.

1 2
Fig. 10 - Setup HV Blood and HV Ref
1- Adjusting busy
2- Adjusting finished
8 After HV Blood and HV Ref are found, press [Next].
- Expected values between 100 - 180.
- If HV blood and/or HV Ref value is between 180 - 220, the light intensity is too low. Check the items
mentioned in paragraph 6.3.
- Repeat the calibration.

26 14011470-002-GB Service manual

 Fig. 11 - Energy ratio set
9 After the correct energy ratio is set, press [Next].
- Expected Ratio value between 0.7 - 0.8.
- If progress < 100% not all energy levels could be calculated.
10 Calibration is finished.

5.7 Setup Begincheck threshold

The begincheck threshold is a summation of the Red, Green and Blue value. When the summation of the
RGB values are above this threshold the begincheck detects an egg.
Check the software version to follow the correct setup.
• See paragraph 5.7.1, ’Setup Begincheck threshold - Software version > 83.0’ on page 27 .
• See paragraph 5.7.2, ’Setup Begincheck threshold - Software version < 83.0’ on page 28.

5.7.1 Setup Begincheck threshold - Software version > 83.0

Fig. 12 - Begincheck threshold and Begincheck info

Setup begincheck threshold:

1 Go to Service&Diagnose - Settings - Hardware Settings.
2 Fill-in Begincheck threshold = 1.5 (preset all tracks).
3 Start machine without eggs.
4 Go to Service&Diagnose - Hardware - Optimal begincheck value.
5 Check the optimal Begincheck threshold setting for all tracks. (wait for stable number)
- Expected Begincheck threshold value between 0.8 - 2.5.
6 Press [Ctrl-H] to go to “Hardware settings”.

Blood detection BD20 27

 7 Fill-in the Begincheck threshold settings.
8 Check the Begincheck information. See paragraph 5.7.3.

5.7.2 Setup Begincheck threshold - Software version < 83.0

In the software version < 83.0 the Begincheck treshold can be determined for Brown eggs only. For white
eggs the begincheck threshold is fixed.

Fig. 13 - Begincheck threshold and Begincheck info

Setup Begincheck threshold for white eggs:

1 Go to Service&Diagnose - Settings - Hardware Settings.
2 Fill-in the Begincheck threshold = 1.5 (preset all tracks).
3 Check the Begincheck information. See paragraph 5.7.3.

Setup Begincheck threshold for brown eggs:

1 Go to Service&Diagnose - Settings - Hardware Settings.
2 Fill-in the Begincheck threshold = 1.5 (preset all tracks).
3 Start production with brown eggs.
4 Go to Service&Diagnose - Hardware - Optimal begincheck value.
5 Check the optimal Begincheck threshold setting for all tracks. (wait for stable number)
- Expected Begincheck threshold value between 0.8 - 2.5.
6 Press [Ctrl-H] to go to “Hardware settings”.
7 Fill-in the Begincheck threshold settings.
8 Check the Begincheck information. See paragraph 5.7.3.

28 14011470-002-GB Service manual

5.7.3 Check the Begincheck information

Fig. 14 - Begincheck info

1 Go to Service&Diagnose - Hardware - begincheck.
2 Check the Begincheck information.
- W = 0 / BC = 0, No egg weight in the carrier and begincheck detects no egg in the carrier. (= OK)
- W > 0 / BC = 0, Egg weight in the carrier and begincheck detects no egg in the carrier. (= problem)
- W = 0 / BC = 1, No egg weight in the carrier and begincheck detects egg in the carrier. (= problem)
- W > 1 / BC = 1, Egg weight in the carrier and begincheck detects egg in the carrier. (= OK)

NOTE
If the begincheck threshold setting is not correct, dark brown eggs will go to the end of the machine. For
possible solutions, see paragraph 6.4.

5.8 Setup Blood detection level

Procedure to setup the Blood detection level:
1 See paragraph 5.8.1, ’Check blood detection setting’ on page 29.
2 See paragraph 5.8.2, ’Check Batch detect info’ on page 31.
3 See paragraph 5.8.3, ’Setup Blood detection level’ on page 32.

5.8.1 Check blood detection setting

After running the wizards the production can be started. First check the blood detection setting.

Fig. 15 - Statistic detector data

1- Diff. value

Blood detection BD20 29

 Check the blood detection setup:
1 Go to Service&Diagnose - Hardware - Detector - Statistic Detector Data (White or brown eggs).
2 Start the production with eggs. (White or brown)
3 Check if the Diff. value is between 0,8 and 1,2.

If the Diff. value is not correct:

1 Check if glass in front of the Green and Orange LED’s is clean.
2 Press [Page down] for the correct screen.
3 Check if the lens is clean.
4 Check if all Green and Orange LED’s are flashing.
5 Check if the fibre cable is not damaged and all the way in, into the flatcable connector:
- of the Blood camera. See paragraph 6.11.
- of the fibre cable holder. See paragraph 6.12.
6 Check if the mirror is in the correct position and not damaged. See paragraph 6.13.
7 Check if the flatcable is in the correct position and not damaged:
- At the BLD15 in the Blood camera.
- At the BLD14 board in the LED and fibre housing.

How to check step 6 and step 7:

- Take the fibre cable out of the Blood camera. See paragraph 6.11.
- Place a lamp in front of the fibre cable.
- Check on the other side of the fibre cable if the light is coming out on the middle of the egg in the
carrier.

All checkpoints are correct but the Diff value is still wrong:
If the Diff value is still wrong it can be corrected by changing the HV Blood setting. Go to
Service&Diagnose - Setting - Hardware setting.
- Diff value < 0.8 => bring HV Blood up (steps of 5 up) and check the Diff value again.
- Diff value > 1.2 => bring HV Blood down (steps of 5 down) and check the Diff value again.

30 14011470-002-GB Service manual

5.8.2 Check Batch detect info
The Batch detection is used to detect big differences between egg batches. The Difference-max value is
the maximum value of this current running batch. If a new batch is started all the data will be reset.

1
2

3
Fig. 16 - Batch detect info
1- Number of batch
2- Difference-max value
3- Batch detection level

Check the Batch detect info:

1 Go to Service&Diagnose - Hardware - Detector - Batch detect info.
2 Start the production.
3 Check the Difference-max.
- After running about 10.000 eggs per track the Difference Max. should not exceed the Batch
detection level.
- Expected Difference-max value is between 2.0 - 2.8.
- A value between 2.0 - 2.8 is a good value. Meaning, a new batch is detected.
4 Check the number of batches.
- How many times a day a batch is changed. (normally 10 / 20 times a day)
5 Setup the Batch detection level with the above Batch info.

Setup the Batch detection level:

1 Go to Service&Diagnose - Settings - Diagnose setting.
2 Fill-in the Batch detection level.
- Batch detection level = (Difference-max + 0,2).

Blood detection BD20 31

5.8.3 Setup Blood detection level
The Blood detection BD20 needs to be adjusted by hand until you find the correct amount of good eggs
between the blood eggs. The screen “Bloodlevel White” or “Bloodlevel Brown” can predict the amount of
blood eggs detected with at certain detection level. This helps you to decide which detection level to use.

3
4
5

Fig. 17 - Change testlevel

1- “Parts per million”
2- Nr. of blood with testlevel 0.0100
3- Testlevel 0.0100
4- Nr. of blood with testlevel 0.0005
5- Testlevel 0.0005
6- Actual settings

Setup the blood detection level:

1 Go to Service&Diagnose - Egg - Bloodlevel.
2 Press [Page down] for “Parts per million”.
3 Press the [Arrow key left], [Arrow key right], [Arrow key up] and [Arrow key down] to change the
Testlevel to: 0.0100.
4 Start production.
5 Check the number of Blood eggs [ppm] per million good eggs.
- In our example, in this batch of almost 1.000.000 eggs it will predict 892 blood eggs.
6 Find out the correct amount of blood eggs in this batch in previous batches.
- Check the name of the supplier for his batch of eggs.
- Check the history countings for this supplier in the MMI of the grader. In this example we assume an
average of 0.2% of blood eggs in previous batches.
7 Setup the predicted percentage of blood eggs in this batch by changing the testlevel.
- Calculation: 0.2% of 1.000.000 eggs = 2000 eggs.

32 14011470-002-GB Service manual

 8 Press the [Arrow key left], [Arrow key right], [Arrow key up] and [Arrow key down] to change this
testlevel until the correct amount of Blood eggs is reached.
- While changing this testlevel you will notice that the amount of blood eggs will increase or decrease.
9 Press [Enter] to go to the Actual settings.
10 Go to:
- “Rel. Det. Level Algo3 Wh” for testlevel white eggs.
- “Rel. Det. Level Algo3 Br1” for testlevel brown eggs.
11 Fill-in the testlevel value you just have found for every track.
12 Check the performance. See paragraph 5.10.

5.9 Setup the White / Brown scanner settings

Fig. 18 - White / Brown scanner settings

1- White / Brown value info
Go to Setup - Settings - White / Brown scanner settings.

White / Brown-scan Min:

The White / brown-scan Min to is defined by running the Calibration wizard.
- Expected White / Brown scan max value is between 1.6 - 2.0.
- A value below the White / Brown-scan Min value is a white egg.

White / Brown-scan Max:

Setup the White / Brown-scan Max setting by calculation.
- The white / brown-scan Max value is the maximum value for a dark brown egg. The min-max range
is divided in 9 Brown levels. See fig. 18.

Setup the White / Brown-scan Max setting by calculation:

- Go to Service & Diagnose - Hardware - Detector - Statistic detector data for brown eggs.
- Press [Page down] for the correct screen.
- Check the Average and S.D for the Rd/Gr value.
- White / Brown-scan Max = Average + (S.D. x 3).

Blood detection BD20 33

 - Result in this example: White / Brown-scan Max = 2.60 + (0.12 x 3) = 2.96.

Check the White / Brown value info:

- Go to User - Countings - White / Brown value info.
- Check if the brown eggs divided over the 9 brown levels as in fig. 18.

5.10 Check the blood detection performance

1 Set sensitivity setting in the MMI for blood eggs to 0.
2 Select a separate lane for grading the blood eggs only.
3 Make sure that lane for blood eggs is empty and clear the receiver- and buffersets.
4 Do not bypass any other grades to the blood eggs.
5 Switch off Inkjet on blood eggs.
6 Go to User - Countings - Egg Counter info.
7 Reset the Egg Counters (Total).
8 Wait until the number of blood eggs is 100.
- Use [Arrow left / right] key to see the total percentage of blood eggs.
9 Take from the reserved packing lane the 100 blood eggs.
10 Break and analyse the eggs.
11 Calculate the percentage of good eggs. (eggs without blood) between the blood eggs.
- The normal percentage of good eggs allowed between the blood eggs is 20% to 50%.

5.10.1 Sensitivity and overpull

The overpull is the number of good eggs allowed between the blood eggs.

Table 2 - Rule of thumb for setting sensitivity

Required sensitivity Overpull

20%
If 80% of all detected eggs contain visible blood, the
Low
detector is set at low sensitivity and will likely miss smaller
blood spots.

50%
If 50% of all detected eggs contain visible blood, the
High
detector is functioning normal and the sensitivity is high,
good for detecting spots >2mm².

80%
Extreme high If 20% of all detected eggs contain visible blood, the
detector is at maximum sensitivity.

34 14011470-002-GB Service manual

6 Troubleshooting

6.1 General diagnostic overview

The Diagnose page is used to check the hardware.
- Go to Setup - Hardware - Diagnose Info

Fig. 19 - Diagnose info

The machine-speed
- The machine-speed is calculated from the frequency of encoder pulses.

Encoder-pulses / track carrier

- The number of encoder pulses between each track carrier. The maximum can fluctuate between 85
and 95. The number is usually above 90.

The actual encoder-value

- This is the encoder-value read from the hardware.
- When the machine is running, the encoder value run from 0 to 90, and start again at 0.
- This number increases very fast so it is hard to see.

Warnings and errors

No IO-card found
- The Blood camera could not make a connection with the internal I/O card.
- Switch off the power of the Blood detection unit, wait a minute and switch on the power.
- Change Blood camera when the I/O card is still not available.
- Switch off the communication with the Omnia Master Control, so you still can grade without the
Blood detection unit.

Machine is starting / stopping

- The Blood camera received a running signal from the Omnia Master Control via CAN, but the
encoder tells the Blood camera the machine is stopped.
- This message is only visible during the start / stop of the machine.
- When the message appears during a running machine, there are two error possibilities:
a. The encoder signal from the main-timing towards the Blood detection unit is corrupted.

Blood detection BD20 35

 Machine is running without start signal
- This message only appears when the Blood camera received a machine stop signal from the Omnia
Master Control via CAN, but the encoder tells the Blood camera the machine is running.
- Check if the communication with the Omnia Master Control is active.

Timing error
- Timing error appears when the sequence of actions is not right.
- Run the Breakpoint wizard (See paragraph 5.5) to setup the timing. This error could appear once in
a while.

6.2 Where to check the Hardware

In fig. 20 you see the Blood camera unit, Color sensor and Begincheck. When one of the hardware units is
on error the unit on the screen will appear in yellow or grey color.
- Go to User - Hardware - Unit Info

Fig. 20 - Blood unit monitor

Unit color is white

- The communication between the units and the Blood camera is correct.

Unit color is yellow

- The unit has communication errors with the Blood camera.
- This may be a result of some communication errors once in a while for a long period of time.
- Press <CTRL-R> to reset the errors.
- When the errors still appear very quickly there is a communication problem between the unit and the
Blood camera.

Unit color is grey

- The Blood camera does not detect the unit. A power failure may be the case, or the unit is defective.

Problem solving:
When a unit color is yellow
- Reset the communication by pressing <Ctrl-R>.
- Some cases, run the Breakpoint wizard. (See paragraph 5.5)

36 14011470-002-GB Service manual

 When a unit color is grey
- Switch Off and On the power of the Blood detection unit.
- Check the communication again.
- Wait a minute between switching the power Off and On.

6.3 Light intensity too low during calibration

Light intensity too low during calibration is caused by low Red value or low HV Blood and HV Ref value.

Checkpoints:
1 Check the ambient light.
- Close all the covers.
- Place the drip-bin.
2 Clean the calibration eggs.
3 Clean the fibre lens. No scratches, egg yolk, feathers, dust etc.
4 Clean the glass of the LED’s.
5 Check if the flash of the LED’s is in the centre of the carrier.
6 Check that all the LED’s are working. If necessary, change the BLD14 board. See paragraph 6.12.
7 Check the height adjustment of the BD20. See paragraph 5.4.
8 Check the mirror. See paragraph 6.13.
9 Check the fibre. See paragraph 6.11 and paragraph 6.12.

6.4 Begincheck threshold problem.

Checkpoints:
1 Check if all the Begincheck LED’s are flashing. (White LED’s)
2 Clean the glass of the LED’s.
3 Check flat cable connections.
4 Check timing of the BD20. See paragraph 5.2.
5 Check the 24 Volt Power supply in the control box.

Blood detection BD20 37

6.5 Check if the LED flash is in the centre of the carrier
The Begincheck led should flash in the centre of the carrier.

Fig. 21 - Flash in centre of the carrier

1- Mark

Check the flash on the carrier:

1 Start the machine with empty carriers.
2 Check the flash of the begincheck on the middle track.
- For example: Check this on track 3 or track 4 in case of a 6 track machine.
3 Check if the shadow of the flash on the empty carrier is in the centre of the mark.
4 Re time the system if the flash is not in the centre of the carrier.
- See “Re time for customers” or “Re time for engineers”.

Re time For customers:

1 Re time the Blood detection unit. To do this, use the Breakpoint set wizard. See paragraph 5.5.

For service engineers:

Fig. 22 - Breakpoint wizard (adjust)

Centre the flash horizontally (timing):

1 Go to Service & Diagnose - Wizards - Breakpoint adjust.
2 Look at the flash, use <+> (flash later) and <-> (flash earlier) keys to change the timing.
3 Press the [Next] button.
4 Report of the changes appears. Press the [Ok] button.

38 14011470-002-GB Service manual

 5 Question: “save the changes”. Press the [Ok] button.
6 Stop the machine.
7 Wait for 30 seconds and start the machine again.
8 Check the position of the flash.

6.6 Change BLD14 (LED) board

Don’t bend the fibres when changing the BLD14 board. After changing the BLD14 board, run calibration
wizard. See paragraph 5.6.

6.7 Reset the LED flash counters

Go to the Setup menu - Hardware - LED flash info.

Fig. 23 - LED flash info

Reset the LED flash counter:

1 Select the track with the arrow keys up/down for the LED board which is exchanged.
2 Press [R] to reset the flash counter.
- Questions “LED board on track x is exchanged”, press “Yes”.
- Question “Warning: LED board on track x exchanged”, press “Yes”. The counter will be reset.
3 Repeat this for all tracks the BLD14 (LED) board is exchanged.
4 Run the calibration wizard, see paragraph 5.6.

Blood detection BD20 39

6.8 Switch on the communication
After a power down of the Blood detection unit the communication between the Omnia Master Control and
Blood camera wouldn’t start again automatically. Reset the processor.

Fig. 24 - Omnia Master Control

Switch on the communication:

1 Go to the main page of the Omnia Master Control.
2 Press [Processors].
- Make sure the machine is not running.
3 Select the Blood processor.
4 Press [Start] to switch on the communication.
- Check status of the Processor = green.
5 Switch power OFF -> ON, repeat step 1 till step 4.

6.9 Switch OFF the communication

The communication of the Blood detection unit can be switched off in case you don’t want to run with the
Blood detection unit.

Switch off the communication:

1 Go to the main page of the Omnia Master Control.
2 Press [Processors].
- Make sure the machine is not running.
3 Select the Blood processor.
4 Press [Stop] to switch off the communication.
- Check status of the Processor = red.

40 14011470-002-GB Service manual

6.10 Check power supply in control cabinet

1
2

3 4
Fig. 25 - Power supply in control cabinet
1- Power supply - Output 24 volt
2- Blood camera
3- Netfilter
4- BLD15 board

Check power supply:

1 Switch on the breaker in the main cabinet.
2 Check the voltage on the power supply between -V and +V = 24 Volt.
3 If not, disconnect the output cables (grey and purple) and check again.
4 With cables disconnected and output is not 24 volt:
- Change the power supply.
5 With cables disconnected and the output is 24 Volt:
- Disconnect all the parts using 24 volt.
- Connect the grey and purple wire again.
- Check the voltage on the power supply between -V and +V.
- Connect the parts one by one using the 24 volt.
- Check when the 24 volt output drops.
- Change this part.

Blood detection BD20 41

6.11 Change Blood camera
Change complete unit in case of problem with the Blood camera.

1 23 4

6
Fig. 26 - Blood camera in control box
1- Blood camera
2- UTP cable A - data interface
3- UTP cable B - data interface
4- Encoder + Power supply
5- Fibre cable
6- CAN cables
7- UTP connection to Omnia network

Change the Blood camera:

1 Disconnect power supply cable.
2 Disconnect UTP cables.
3 Unlock and disconnect the fibre cable.
4 Disconnect CAN cables
5 Remove the Blood camera
6 Install the new Blood camera.
7 Connect and lock the fibre cable.
8 Connect the UTP cable.
9 Connect the power supply cable.
10 Start the processor at the Omnia Master Control.
11 Run calibration wizard. See paragraph 5.6.

42 14011470-002-GB Service manual

6.12 Change fibre cable
For the Blood detection one fibre cable is used. This cable is connected to the Blood camera. From the
Blood camera the fibre cables are going to all tracks.

4
5
1 6
7
2
3 8
9
0

! @
Fig. 27 - Change fibres
1- Blood camera
2- Allen screw
3- Fibre cable (to all tracks)
4- Cover LED and fibre cable
5- Mirror
6- Allen screw
7- Fibre cable holder
8- Flat cable connector
9- BLD14 board
10 - Fibre cable
11 - Tube
12 - Bracket

WARNING
a Don’t bend the fibre cables during installation

Remove the fibre cable:

1 Switch off the power.
2 Loosen the allen screw in the Blood camera.
3 Remove the fibre cable from the Blood camera.
4 Remove the cover of the LED and fibre housing.
5 Remove the flatcable from the BLD14 board.
6 Loosen the allen screw in the fibre cable holder.

Blood detection BD20 43

 WARNING
a Don’t damage the mirror in the fibre cable holder when you remove the fibres.
7 Remove the fibre cable from the cable holder.
8 Remove the bracket from the tube.
9 Repeat step 4 to step 8 for all the tracks.
10 Remove the old fibre cables out of the tube.
11 Carefully pull the new fibre cables through the tube.
12 Connect the new fibre cables in the fibre cable holder for all the tracks.
13 Tighten the allen screw in the fibre cable holder.
14 Connect the flatcable on the BLD14 board.
15 Assemble the bracket and cover of the LED and fibre cable.
16 Connect the fibre cable in the Blood camera.
17 Tighten the allen screw in the Blood camera.
18 Switch power on.
19 Start the processor at the Omnia Master Control.
20 Run calibration wizard. See paragraph 5.6.

6.13 Change the mirror

The light from the Green / Orange light is sent to the fibre via a mirror. The mirror is glued to the fibre cable
holder.

3
4
5

Fig. 28 - Change the mirror

1- Cover LED and fibre cable
2- BLD14 board
3- Mirror
4- Fibre cable holder
5- Screw

44 14011470-002-GB Service manual

 Change the mirror:
1 Switch off the power.
2 Remove the cover of the LED and fibre cable.
3 Remove the flatcable from the BLD14 board.
4 Loosen the screw in the fibre cable holder.
5 Take out the fibre cable holder.
6 Check the mirror for:
- Scratches,
- Fixed to the fibre cable holder.
7 If the mirror is damaged, change the fibre cable holder including the mirror.
8 Assemble the system.
9 Switch power on.
10 Start the processor at the Omnia Master Control.
11 Run calibration wizard. See paragraph 5.6.

Blood detection BD20 45

6.14 Check status of LED’s on BLD15 Led Control board
In case of problems with the system check the status of the LED’s.

Fig. 29 - BLD 15 Led Control

Table 3 - BLD15 LED status

LED Description

DL1 24 Volt, power supply after fuse F1 (750 mA)

DL2 5.0 Volt, local power supply

DL3 1.2 Volt, local power supply

DL4 3.3 Volt, local power supply

DL5 2.5 Volt, local power supply

DL6 Error STP cables. (Not or wrong connected)

DL8 Reset light during power up

DL11 Not used

DL12 Flashing if the machine is running

DL13 Status light, continuously

DL14 Communication error, BLD15<-> BLD16

46 14011470-002-GB Service manual

6.15 Check status of LED’s on BLD16 Blood detection camera board
In case of problems with the system check the status of the LED’s.

Fig. 30 - BLD 16 Blood detection camera board

Table 4 - BLD16 LED status

LED Description

DL1 1.2 Volt, local power supply

DL2 2.5 Volt, local power supply

DL3 3.3 Volt, local power supply

DL4 5.0 Volt, local power supply

DL5 Status light, continuously

DL6 Reset light during power up

DL7 Ready, Not used

DL8 SysClk, Not used

DL9 1 mm signal

DL10 Index signal

Dl11 Error, Not used

Blood detection BD20 47

48 14011470-002-GB Service manual
7 Service settings

7.1 Common settings

The settings made during the Breakpoint set wizard are stored in the ‘Common settings’. These settings
handle the timing of the Blood detection BD20.

Fig. 31 - Common settings

Nr. of tracks
- Number of tracks in the machine.

Blood disable for CAN or output

- Disable the CAN-information to the Omnia Master control.

Begin check breakpoint

- Check present of an egg in the carrier.

Flash breakpoint
- To check in which carrier an egg is located. At the same time the color of the egg is detected.

Start read Bl Rf breakpoint

- Flash of the Orange Green LED’s and to read the data of the flash.

Copy from CAN breakpoint

- Breakpoint for communication with the Master control, the information of the eggs in the track is
passed on from the MainPC to the BloodPC.

Copy to CAN breakpoint

- Breakpoint for communication with the Master control, the information of the eggs is passed on to
the Master control.

Blood detection BD20 49

7.2 Hardware settings

Fig. 32 - Hardware settings

HV Blood
- Gain level for the Blood sensor.

HV Ref
- Gain level for the Ref. sensor.

Begin check threshold

- The begincheck threshold is a summation of the Red, Green and Blue value. When the summation
of the RGB values are above this threshold the begincheck detects an egg.

7.3 Actual settings

Fig. 33 - Actual settings

Enable tracks 0 - 1
- Gain level for the blood sensor.

Rel. Det. Level Algo3 Wh

- Sensitivity for white eggs.

Rel. Det. Level Algo3 Br1

- Sensitivity for brown level 1 eggs.

Double Yolk Comp

- Compensation of the Ref. in case of double yolk with 15%.
- In the MMI the weight limit for double yolk needs to be setup.

50 14011470-002-GB Service manual

 Rotten detect level (Ref-data) W
- Below this level the egg is detected as an rotten egg. (white eggs)

Rotten detect level (Ref-data) Br1

- Below this level the egg is detected as an rotten egg. (brown eggs)

7.4 Diagnose settings

Fig. 34 - Diagnose settings

Batch detection level

- The Batch detection is used to detect big differences between egg batches.

Blood detection BD20 51

52 14011470-002-GB Service manual
8 Decommissioning

8.1 Safety
Before you start disassembling the machine:
1 Switch off the machine.
2 Have authorized personnel disconnect the machine from the electrical supply.
3 Make sure the machine is safe for disassembly. Remove all parts that could present a hazard, such as:
- sharp parts.
- materials classified as chemical waste.

8.2 Local regulations

Observe local regulations when decommissioning and disposing of the machine.

8.2.1 Recycling
Recycle the machine parts as much as possible.

8.2.2 Chemical waste

Materials classified as chemical waste must be disposed of according to regulations. For example, oil and
grease.

8.3 Disassembly procedure

1 Make sure the machine is safe for disassembly.
2 Remove all oil and grease.
3 Remove all rubber parts and seals.
4 Remove all plastic parts and dispose of them according to regulations.
5 Dispose of the metal parts as scrap.

Blood detection BD20 53

54 14011470-002-GB Service manual
A Appendix

A.1 Block diagram BD20 optical system

Fig. 35 - BD20 optical system

Blood detection BD20 55

A.2 Block diagram BD20 connections

Fig. 36 - BD20 connections

56 14011470-002-GB Service manual

A.3 Block diagram BD20 Led Control

Fig. 37 - BD20 Led Control

Blood detection BD20 57

A.4 Block diagram BD20 Camera

Fig. 38 - BD20 Camera

58 14011470-002-GB Service manual

 List of illustrations

fig. 1 Check if correct software is installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

fig. 2 Overview Blood detection BD20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
fig. 3 Blood detection unit detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
fig. 4 Turning by hand (machine layout may differ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
fig. 5 Height adjustment BD20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
fig. 6 Breakpoint set wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
fig. 7 Carrier in the middle of the “White LED light” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
fig. 8 Energy levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
fig. 9 Carrier in the middle of Green and Orange LED’s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
fig. 10 Setup HV Blood and HV Ref . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
fig. 11 Energy ratio set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
fig. 12 Begincheck threshold and Begincheck info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
fig. 13 Begincheck threshold and Begincheck info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
fig. 14 Begincheck info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
fig. 15 Statistic detector data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
fig. 16 Batch detect info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
fig. 17 Change testlevel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
fig. 18 White / Brown scanner settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
fig. 19 Diagnose info. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
fig. 20 Blood unit monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
fig. 21 Flash in centre of the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
fig. 22 Breakpoint wizard (adjust) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
fig. 23 LED flash info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
fig. 24 Omnia Master Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
fig. 25 Power supply in control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
fig. 26 Blood camera in control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
fig. 27 Change fibres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
fig. 28 Change the mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
fig. 29 BLD 15 Led Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
fig. 30 BLD 16 Blood detection camera board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
fig. 31 Common settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
fig. 32 Hardware settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
fig. 33 Actual settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
fig. 34 Diagnose settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
fig. 35 BD20 optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
fig. 36 BD20 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
fig. 37 BD20 Led Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
fig. 38 BD20 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Blood detection BD20 59

60 14011470-002-GB Service manual
List of tables

table 1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 11

table 2 Rule of thumb for setting sensitivity . . . . . . . . . . . . . . . . . . . . . . 34
table 3 BLD15 LED status . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
table 4 BLD16 LED status . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Blood detection BD20 61

62 14011470-002-GB Service manual
Blood detection BD20 63
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