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Shenzhen Lungjyun Technology Co.

, Ltd
Edited by John Gou
Phone: 0086-13510194384
Email: info@lungjyun.com
Company Profile

Shenzhen Lungjyun Technology Co., Ltd., established in 2015, is located in


Shenzhen City.The Lunjyun is a overseas sales company belongs to Shenzhen
Guangxingmei Technology Company which has 6 of experience in Biogas
project products.We mainly Manufacturing and sell Biogas related products, we
have been cooperating with many China environmental protection companies
since 2009. We are specialized in biogas projects as well as Biogas related
products,such as generator, biogas digester, biogas desulfurizer, gas storage
balloon, cast iron stove, gas valve, biogas cooker, biogas lamp, biogas heater and
all kind of biogas equipment accessories.
Our products are widely sold to Asia, Africa, the Middle East, etc. We im ite d
provide
good quality products, competitive prices and good service toC
gy o.,L partners.
business
hnolo
Tec
n with you and the overseas exclusive
jyu
We are looking forward togcooperate
n
e n L u
agency.
z h
en products that you want, not only biogas plant, you can contact us,
Shother
Any
we will transfer it to our main company Guangxingmei.
imited
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ology
Techn
gjyun
n Lun
nzhe
She
• Red mud reinforced Material is a kind of modified alloy
material,made by fabric and coating.Fabric is made by high-strength
industrial polyester mesh folder and glass fiber materials; coating
materials are mainly PVC and Teflon.It has the following
characteristics: excellent low thermal,anti-aging,good tensile
strength,good elongation, resistance to permeability, punch resistance,
low temperature flexibility;Flame retardant performance and thermal
im ite d
o .,L
stability properties, low heat aging, acid and alkali corrosion
C corrosion
resistance performance is good, especially o log y
waterproof,
T e c h n
g jyu n
resistance and tensile performance,good folding properties.Red mud
material digestern L
canu n
withstand 10000Pa,it can stand temperature:-
e n zh e
Sh
30°C~70°C,and because we require the fermentation temperature is
above 10 degrees, effect of red mud is higher than general digester
heat preservation effect of 5 to 10 degrees, digester after absorbs
more heat, gas is higher.

• It’s life can reach 15 years.


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Thinkness 1.40mm 1.20mm 1.00mm 0.8mm
Substrate 1000Dx20 x 1000Dx20 x 1000Dx20 x 1000Dx20 x
20 20 20 20
Weight (±3%) 1775 gsm 1470 gsm 1200 gsm 960 gsm
Tensile Strength 3120x2800 2700x2600 2600/2500 2400/2300
(kgf/3cm)
Tear Strength (kgf) 200/250 200/250 200/250 200/250
Pressure Capacity 105 105 105 105
(KPA)
Puncture Resistance 950 950 950 950
(N)
Flame Resistance M1 M1 M1 M1
Temp Resistance -30 °C ~70°C -30 °C~70 °C -30°C~70 °C -30 °C~70 °C
Embossing
Usage Biogas Biogas Biogas Biogas
Digester Digester Digester Digester
Parameter of Red mud reinforced Material membrane
Relationship between the volume of biogas plant and the livestock keepers and
gas production and electricity generating.

Item unit pig cow Chicken


Gas Operation time
Generating
Daily Feces kg 3.0 30.0 0.1 production (hour) with
electricity
per day Power rate(KW)
per day
Dry material (25~30℃ of the generator
% 18 17 30
content

im ite d
50m3
185 25 3335 25M³ o
37.5KWH
C .,L6H×6.5KW
biogas plant
olog y
100m3
Te c h n
biogas plant
370 50
gjy u n
6,670 50M³ 75KWH 7.5H×10KW

n Lu n
200m3
e nzhe
biogasS h
plant
740 100 13,340 100M³ 150KWH 7.5H×20KW

300m3
1110 150 20,000 150M³ 225KWH 11H×20KW
biogas plant
500m3
1850 250 33350 250M³ 375KWH 12.5H×30KW
biogas plant
800m3
2960 400 53360 400M³ 600KWH 12H×50KW
biogas plant
Raw material needed to produce 1 m³ biogas
raw material needed to produce 1 cubic
Dry material gas meters biogas
Water content
Raw material production rate
(%)
(m3/kg)
Dry material Fresh material

Pig Manure 82 0.25 4.00 22.23

imited
cow Manure 83 0.19 5.26
Co.,L 30.95

o lo gy
Chicken Manure 70 0.25
Techn 4.00 13.34
u n
jy 0.30
80 Lung
Human Manure
n zhen 3.33 16.65

She
Rice Straw 15 0.26 3.84 4.52

Wheat Straw 15 0.27 3.70 4.36

Corn stalks 18 0.29 3.45 4.21

Water Hyacinth 93 0.31 3.22 46.00


Details For Biogas Plant
The raw material data.
Question 1 : What Kind Of Raw Material To Will Be Treated By Biogas Digester?

1.Food waste 2. Green waste 3. Animal waste 4. Human waste

5.Bird waste 6. Distillery waste water 7. Other


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Questions 2 : How Many Waste Per Day?
o lo g y
T e c h n
g jy u n
n L u n
An example for pig, We suppsoe there are 500 sow pigs in your pigsty.

n z h e
She
Daily Feces of the sow pigs is 3kg per day.

So, 500×3= 1500 kg pig manure per day.

22.23Kg pig manure produce 1 m³ biogas.

1500Kg÷22.23= 67.5m³ biogas.


We would suggest the 150m³ biogas plant for this solution on the condition of
25~30℃.

What is the usage of biogas for your project?

1. Cooking 2. Generating electricity


3. Cooking and Generating electricity
4. Other
imited
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y
log electricity.
T e ch no
For Generating electricity, 1m³ biogas produce 1.5KWH

g jy un
Lu n
500 sow pigs can produce
n 67.5m³ biogas per day, so 67.5×1.5=101.25 KWH.
en zh e
S h
It means 500 sow pigs can produce 101.25KWH electricity per day. It will be

able to run the 10KW biogas generator for 10 hours per day.
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ology
Techn
gjyun
n Lun
enzhe
Sh
How to build a biogas tank?
According to the volume/size of your digester design a drawing,you could
design the tank shape you like,but it has to be fit for the digester.

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ology
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enzhe
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ology
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gjyun
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Even in this condition,the digester still can be used,
but we don't recommend this simple structure.
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ology
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gjyun
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ology
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gjyun
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ology
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ology
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We suggest the tank inside wall shall be smooth.


Biogas Desulfurizer Biogas Biogas Pump Cooking Lighting Generate
Digester Dewatering Storage Bag Electricity

1
⇨ 2
⇨ 3
⇨ 4

Biogas system
⇨ 5
⇨ 6

• After the fermentation,the original biogas contains sulfuretted hydrogen (H2S) which
is smell badly and poisonous.

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• The original biogas must go through the desulfurizer tank which can remove the
o.,L
sulfuretted hydrogen. After desulfurizer,biogas need to be dewatered,because the
C
logy
original biogas contains vapour, it must go through the dewatered tank,too.
o
echn
• After gas purify,the biogas can be used for cooking or lighting or generating.The
T
gjyun
excess biogas need to be stored,it can use biogas balloon(Storage Bag) to store the
n Lun
biogas.
enzhe
Sh
• It also need the biogas pump to produce the gas pressure.
• For example, the stove gas prssure needs 2KG ~ 4 KPA,generator needs 4KG ~ 6
KPA.
Operations manual of family size biogas plant
Part One: The basic knowledge about biogas
1. What is biogas
Biogas is a fuel gas made from biomass such as feces, food waste, grass and straw
etc.during the anaerobic fermentation process. Biogas contains about 55%—70%
methane(CH4), and some carbon dioxide (CO2), some water vapor (H2O), some
hydrogen, some carbon monoxide( CO )and some Hydrogen sulfide (H2S). The
heat value of biogas is 5142 kcal / m³.
.,L im ited
g y C o
2. Basic conditions needed for biogas production:
h n o lo
n T e c
n g jy u the bacteria producing methane are
e n L u
1) Strict anaerobic environment: Because
e
particularlyn z h
sensitive to oxygen and can not survive in aerobic environments,
Sh the construction of an anaerobic digestion reactor (also name as biogas
therefore,
plant) that can provide a strict anaerobic environment is the key to successful
biogas production.
2) Sufficient inoculums: The methane bacteria needed for anaerobic fermentation
comes from anaerobic activated sludge (also called strain). The sludge from
running biogas plants, from waster water treatment plants or from sewers all are
inoculums. Cow dung is also inoculum.
3) Suitable fermentation temperature: The methane bacteria can ferment biomass at
the temperature between 8 ~ 65 ℃, and the higher the temperature the more active
the methane bacteria, and the higher the biogas production.

4) Appropriate pH: The methane bacteria like to breed in neutral or slightly alkaline
environment, so the pH value of the liquid in the biogas plant should be controlled
between 6.8 and 7.5.

5) Suitable carbon-nitrogen ratio: When the carbon-nitrogen ratio of the


im ite d
fermentation materials meet 20-30:1, the anaerobic bacteria will o
C L
be.,active,therefore,
the biogas production will be fast. o lo g y
T e chn
gj u n
ythe residue.
L u n
3. The application of Biogas
n
and
e n z h e
Sh with the main component of methane (methane content is about 55-70%)
1) Biogas
is a low-carbon clean energy and can be directly used as fuel like natural gas or
liquefied petroleum gas, it can be used to generate electricity also.

2) Biogas residue and biogas slurry are good organic fertilizers, can be used for
agriculture.
Part Two: The use and daily maintenance of biogas plant
1. The first batch feeding and initial operation of the biogas plant

1) The preparation of inoculum: Cow dung or residue from an operation digester can
be used as inoculum. In the first batch feeding for initial operation over 10% (1m3
for a 10m3 biogas plant) inoculum should be added into the feeding material. The
more the inoculum added the easier the initial operation.

2) The first batch feeding: Mix the raw materials with the inoculum and putithem
i m te d
C
together into the biogas plant. In the first batch feeding for initialo .,L
operation the
o lo g y
concentration should be 4 ~ 6%.
T e c h n
g jyu n
3) Seal the biogas plant L
n u
withnwater: After the raw materials and the inoculum have
e n z h e
h
been put into the biogas plant, add water into the biogas plant. When you add water
S biogas plant the gas valve should be open so that the air in the gasholder can
into the
be pushed out. The water added into the biogas plant can be domestic wastewater,
river water, reservoir water; it also can be well water or tap water, but can’t be toxic
wastewater. The temperature of the water should be above 20 ° C. In cold winter
warm well water is a good choice.
4) Igniting test: After the biogas plant has been sealed with water, usually in 3-10
days the biogas plant will produce biogas. At the beginning usually the biogas
produced can’t be lighted up because the methane content is too low. If the biogas
can’t be lighted up, you should release all the biogas in the gasholder and recollect
the biogas, and repeat this process until the biogas can be lighted up.

5) Initial operation adjustments: In the event of acidification (during the event the
biogas usually can’t be lighted for a long time, or the gas production decreases
t e
rapidly, or even completely stops, the color of the liquid becomes yellow.) ithere
im dare
different ways can be used to treat the acidification accordingC to o .
the L
,different levels
o lo g y
of acidification.
T e c h n
g jy u n
u n
6) If the pH value is notLbelow
n 6.0, the biogas plant can adjust its pH value
en z h e
h
automatically, the pH value will grows up gradually and the gas production will
S normal, but the process will takes a relatively long time. Put some more
become
inoculum into the biogas plant may shorten the process.

7) If the pH value is below 6.0, take some liquid out from the biogas plant and put
more inoculum into the biogas plant. At the same time add some lime or plant ash in
the biogas plant to adjust the pH value to above 6.0.
8) If the pH value has been adjusted to about 7.0 and the biogas plant still do not
produce biogas that means the liquid of the biogas plant contains chemicals that can
kill the methane bacteria. In this case you should clean the biogas plant and refill it
with raw materials and inoculum.

9) If the pH value has been adjusted to about 7.0 and the biogas plant works
normally but the gas production is very low that means there are gas leakages in the
pipe system. In this case you should check the pipe system,find and repair the
leakages.
Limi ted
lo g Co.,
y the biogas plant will
e c h n o
10) When the temperature in the biogas plant is below 10°C,
n T
stop gas production. Therefore, in winter
u the biogas plant should be thermal
L ungjy layer or a green house on the biogas plant.
insulated by covering an insulation
en
enzh
Sh
1.The daily maintenance of biogas plant

1) To keep a constant gas production, after about 30 days from the day when the
biogas plant begin to produce biogas normally you should add raw fermentation
materials into the biogas plant regularly.
2) For a 10m3 biogas plant to keep a 5m3/d biogas production, 150kg cow dung or
110kg pig dung is needed daily.
3) In the period of normal operation you can increase the concentration of the
feeding materials up to 8 ~ 10%. The liquid from the biogas plant can be Recycled.

Part Three: Appendix


1. The data about gas production for different raw materials.
1) Relationship between the volume of biogas plant and the livestock keepers.
imited
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Item Unit
oCow
logy Pig Sheep Chicken
Te chn
Daily Feces
gKg
jyun 3 30 1.5 0.1
n Lun
e n z
Dry materialhe % 18 17 25 30
Sh
A 6m³ biogas plant 20 3 50 400

A 8m³ biogas plant 25 4 60 530

A 10m³ biogas 33 5 70 667


plant
2) Raw material needed to produce 1 m³ biogas
Raw material Water content Dry material gas Raw material needed to produce 1
(%) production rate m³ biogas (kg)
(m³/kg)
Dry material Fresh material

Pig manure 82 0.25 4 22.23

Cow manure 83 0.19 5.26 30.96

im ite d
4.00 o.,L
Chicken
manure
70 0.25
log y C 13.34

e chno
Human manure 80
jyun T
0.30 3.33 16.67

L ung
Rice straw
nzhen 15 0.26 3.84 4.53

S h e
Wheat straw 15 0.27 3.70 4.36

Corn stalks 18 0.29 3.45 4.21

Fresh grass 76 0.455 2.20 9.17

Water hyacinth 93 0.31 3.23 46.15


3) Raw material parameters
Raw C% N% C:N Methane Gas Dry material Dry material Raw material
material content of duration(d) content(%) biogas biogas
biogas production production
produced rate(L/KG) rate(L/KG)

Dry wheat
straw 46 0.53 87:1 59 82 425 348

Dry rice
straw 42 0.63 67:1 83 409 340
Corn stalks
imited
40 0.75 53:1 53~59 90 80
Co.,L 412
Fresh grass
ology
11 0.54 26:1
Tech
70
n 24 60 455 107
Fresh
29:1 gjy u n
sheep 16 0.55
n L u n
manure
zh e
e7.3n 0.29 25:1
manure
S
Fresh cow h 50~60 90 17 205 35

Fresh pig
manure 7.8 0.60 13:1 65 60 18 425 77

Fresh
human 2.5 0.65 2.9:1 50 30 20 426 85
manure
Fresh horse
manure 10 0.24 24:1 60 90 279

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