Senator/Liberty

INSETLIVEFUEL-EFFECT
APPLIANCES

MODELS

NATURALGAS PROPANE
9500260 9500261

INSTALLATIONINSTRUCTIONS
(Pleaseleavewiththe User)

havebeenwritlento ensuretheproperinstallation
Theseinstructions of thisfire.
Pleasereadlhemcarefullybetoreattemptingto installlhefire.

byWonderfire.
Manufactured
9860269lssue1 Copyright 1997.
C Wonderfire
DearInstaller,

As CORGIreglsteredInstallercounselves,we know how much a stralghtfonvard

installation means to you, so we'ye trled hard to make these Instructlons
simple to follow and easy to understand,whllst at the same tlme remalning
sufflclently comprehenslveto help ensure you Ganget the lob done.

lf you encountorany problems that these Instructlons don't help you to correct,
then pfeasecall us on 0117gU 12, , and ask tor the TechnlcalServle Manager.

And lf you have any suggestlons how we oan makeyour lob easler In the future
pleaselet me know.

TechnlcalDlrector

CONTENTS

IMPORTANT
NOTES Page1

RELATED
DOCUMENTS Page1

TECHNICAL
SPECIFICATIONS Page2

OFPACKAGING
CONTENTS Page4

PREPARATION
OFFIREPLACE Page5

PREPARATION
OFAPPLIANCE Page6

GASSUPPLYCONT.I€CTION PageS

ASSEMBLY
OF FUEL.BED Page9

INSTALLING
THEGI-ASSPANEL Page11

OFTHEFIRE
OPERATION Page12

TEST
SPILLAGE Page14

INSTALLING
THEFACIA Page15

BRIEFING
CONSUMER Page16

INSTRUCTIONS
SERVICING Page16

REMOVAL
OFCOMPONENTS Page18

SPAREPARTS Page19

INDEX Page20
 IMPORTANT
NOTES

TheGasSafety(lnstallation& Use)(Amendment) Regulations 1990require

thatnopersonshallcarryoutanyworkin relationto a gasfittingunlessheis
competentto do so. CORGIis the bodyapprovedby the Health& Salety
Executive
to maintaina registerof competent
GasInstallers.
In addition,installationmustbe carriedout in accordance
withthe Buitding
Regulations issuedbythe Department of the Environment
andthe Building
Standards Regulations issuedbytheScottish DevelopmentDepartment,and
withtheseinstructions.

lftheappliance
isto beinstalled
usinga masonrychimney previously
usedfor
solidfuelthechimney mustbeswept prior
to installation.
Theminimum heightofthechimney orfluemustbe3m(1Oft)
fromthehearth
to thepointof termination
of theflue.
Thechimneyor fluemusthaveanydamperor restrictor or perma-
removed,
nentlysecuredin thefullyopenposition.

Itis recommended
thata fireguard
complying
with8S6539or 856778befitted
fortheprotection
of youngchildren,
theelderly,
or theinfirm.
fn accordancewith8S5871Parl2,vsntilation
is notnormally
required
forthis
appliance. However,
anyr.equirement
relating
to otherappliances
whichmay
be in the sameroommustbetakenintoconsideration.
is foruseonthegassupplied.
Thisappliance

Notethatcertainsoftwallcoverings
suchas vinylmaterials
maystainwhen
heated.

Mustbe installed
in accordance
withtherulesin force.

RELATEDDOCUMENTS

BS5440Part1,1990 BS5871Part2,1990
BS5440Parl2,1989 BS 1251,1987
B S7 1 5 1
, 9g6 BS 6461 Part 1, 1984
BS6461Part2,1984

Poge I
 TecnucalSpecrncRnorus
Height Width Depth
Dimensions 670mm 635mm 320mm
Opening Min 560mm 406mm
requlreo Max 575mm 460mm

NaturalGas Propane
kW/hr BThU/hr kWhr BThU/h
Heatfnput Max 6.8 23,200 6.2 21,150
Min 3.2 10.900 3.6 12.250
SupplyPressure (G20)20 mbar (G31)37mbar
SettingPressure(cold)
Mainburner
Maximum 17.5mbar(+/-1mbar) 35.5mbar(+/-1mbar)
Injectors
Mainburner Cat 82-440 Cat92-190
Clearances
Tocombustible sidepanels 100mm(4")
To combustibleshelves 200mm(8")
NOTE- Shelves over150mm(6")deepwillrequire 25mm(1")in clearance,
an additional
25mm(1")depthover150mm.
for everyadditional

Location

Thisapplianceis not suitablefor installation

in a roomor internalspacecontaininga bathor shower,or in
a privategarage.

Thisapplianceis suitablefor the following:-

1 Minimumflueheightof 3m (1Oft)

2 A masonry chimney witha minimum

diameterof 175mm(7")freefromanyobstruction,
andwithany
plate
damperor restrictor inthechimney removed
orsecured.A masonrychimneyhavinga correctly
instailed
flexiblefluelinertoBSTI5andwithaminimumdiameterof
125mm(5")isalsoacceptable.
Checkthattherelevant
flatsurfaceareais available-seefiguresbelow.
Notethattheremaybeaneedtolocallyremovethefireplace
materials
to ensuretheoutercasecaneasilvbe installed.

fI
I
I
1560MrN
575MAX

7 0 0M t N
700MrN T SURFACE
FLATSURFACE

I
I
xs3$'^ L
Fig 1B.Withchairbrickin place
Fig 1A.With chairbrickremoved

Page2
3 Firebrick(chairbrick)
removalwillusuallybe requiredunlessthedimensionsal
requirements
in Figure
1 can be met.

4 A sheetmetalfluesystemconformingwith854543or BS715,thefluediameter beinga minimum of

5" (seeFigure2 below)witha minimuminternal depthof 250mm.Incombustible mineralwool insulation
of
notlessthan50mmthickness mustbe appliedto thetop surfaceof the systemlirebox,as shownin Figure
2 below.
INSULA1ON
SoMlN
(-
SUN
I vu-- l -l- llt .AT

tr# -,:_)
-- |
tt-

*:a
J::Fi
,-4
ffi
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:::::l-\
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:t::t:l
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.:.i:i eg 9l
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Figure2 - Selkirkrecessedfactory-made
fluesystem(PartNo04905)& 5" fluearrangement
Hearthrequlrements
Theappliance mustbe mounted ona non-combustible
hearthin accordance
withFigure3 below,beinga
minimum thickness (112").
of 12.5mm Theuppersurface
ofthehearthmustbe50mm(2")abovefloorlevel,
or alternatively,
beprovided withanupstanding
edgeof SOmm in height.

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300 Ml N .

II
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-700Mrir.
Figure3 - Hearthdimensions

Poge 3
Onnoaccountmusttheappliance
standoncombustible
materials
or carpets,or befittedto a combustible
wall.

Anyunderfloor materialtoprevent
airsupplyin thefireopeningmustbe sealedwitha non-combustible
draughts.
Firesurround

Thisappliancemaybeinstalledwith minimum
asurroundwitha ratingof
approvedtemperature iffitted
150"C
in accordance
withtheseinstructions.
Thefiresunoundmustbesealedto thewallanda suitable fireplace
opening shouldbeconstructedwhich
willprovidea sealedjointfromtheopening
to theflueway
withalllointsbeingsmoothandfullysealed.
See
previousFigures fordimensions.
Thesurfaceareaol thelireplacewhichis incontact
withthesealingflangeoftheappliancemustbeclean,
smoothandflat,inorderto providea propersealbetweenthefireplace ll necessary,
andtheappliance. the
lacesshouldbe madegoodto ensurethesealingprocess.

floor(internal
Thefireplace hearlh)shouldbe reasonably
flat,andmadeof non-combustible
materials.

OF THEPACKAGES
CONTENTS

Borlof2

1 no. Cast-ironfirefront(or outer-case), withgas controlaccessdoor.

fullyassembled,

Box2of2

1 no. InsetLiveFuel-Effect
heatenginecomprisingfullyassembled firebox
heatexchanger,glasspanel,flamesensing device,ignition
system,and
ceramicburnersystem.
1 no Bagcontaining14individualshapeddresscoals
2 no. Porcelainmoulded withpilot-viewing
fronlcoal-pieces cut-out
1 no. Matrix
4 no. Fibrewallplugs
4 no. Fixingscrews
4 no. Eyebolts
2 no. Fixingcables
2 no. Adjusters
1 no. Userslnstructions
Remove thecontents Notetheweightof eachpartof theappliance
carefully. statedonthe
outsideof eachbox.Whenhandling
takecarenotto damage anyceramic parts,theenameled
or otheranyothercast-iron theglasspanel,or thepg;9€lain
components, frontcoals.

Page4
 PREPARATION
OF THEFIREPI.ACE
Ensurethatthe fireplace to the previously
conforms or carryoutany
requirements,
stateddimensional
necessary
remedial work.

Decideuponthepreferred
methodof
retentionof (screworcable)and
theappliance ifnecessaryconsultwith
theconsumer work.
beforecommencing
Screwretention
Fourscrewsandfibrewallplugsaresuppliedforthisretention to be located
method, directly
through
the
appliance planeofthefireplace.
flangeandintothevertical
sealing (SeeFigure4 below)

Figure4 - Screwor Cableretention

Ensure allthefireplacecomponents soundto takethewallplugs.Drillandplugasrequired,

aresufficiently
carefully
fittingonlythewallplugs
atthisstage. thismethod
lf cannotbeundertakenwithout damagetothe
fireplace
materials, thentheuseof retaining
cables(betow)
shouldbe chosen.

Cableretention
Cablesandeyeboltsaresupplied methodof relention.
as analternative Ensurethattheinternalfireplace
components soundtotaketheeyebotts
aresutficiently andwallplugs.Theseshouldbefittedinaccordance
withFigure usingthewatlplugs
5 below, anda No.10drill.Useonlythelibrewallplugssupplied
(orsimilar),
on noaccountshouldplasticwallplugsbeused.

FIBRE
RAWLPLUG

SCREWED
EYELET

CABLE

NIPPLED
CABLEEND

Figure5 - Cableretentionmethod& eyeboltdetail

Poge 5
 Gassupplypipe
Thegassupplycanbe eilherby concealed or if preferred
entrance, by an exposedmethodacrossthe
hearth.
Theappliance
inletfittingis suitabte
forBmmpipe.
lf a concealed
methodof supplyis chosen, thenthegaspipemustbe instalted
at thisstage,leavingan
adequate lengthof pipeforlaterconnection
to thefire.bnnoaccount
shouldmorethan1.5riof Ammiife
beused,othenrisean unacceptable pressure-dropmayoccur.
Anisolating
elboworsimilar
deviceshould
befittedclosetothefireplace.
Onlyrigidorsemi-rigid
pipeshould
beused.
Theconce.aledpipeconnection
canbebroughtinthroughoneofthegrommeted holestotheleft,rightor rear
of theappliance
sheet.metal
housing.
Leavethegrommet in positiJn
to protectthegaspipelouier shroud
interface,
makinga holeinthegrommet suitableforthegasiipe to pasi through.

GAS PIPE
ENTRYPOINTS
(3 off)
Figure6 - Conceated
firlng . gasentryopilons
Ensureallcombustible
materials
areremoved
fromthefireplace
area.
PREPARATION
OF THEAPPLIANCE
Openthepackaging, remove packaging
theinternal andplaceto onesideforlateruse.Remove
thesleeve
fromthe packaging, givingaccessto the appliance. Removethe glasspanelby rotatingthe upper
retaining
clips(Figure16 Page11)to clearthe panel.Liftthe panelupwaids andouttromthe tirebox
assembly. placethepanelwhere
Carefully it willremain
secure.
The.burnerassembly
isretainedbytwoscrews setintotheverlicals
ofthefirebox
assembly.
Carefully
remove
theburnerassembly
by slidingfonrardfromthefirebox.
Placein a safeposition,
beingcarefulnot
to damage parts.
anyceramic
Checkthefluerestrictor
plateontheupper-rear
sheetmetalapptiance
housing,
andadjusttotheappropriate
position
(Figures
7 & 8 overleaf),
A or B.
'A'for 175mm 'B' for 125mm-174mm
diameter(andlarger)llues diameterflues

Page6
 @
BENDTHIS
TAGBACK
FORFLUES
LESSTHAN
175DlA.
(as shown)

Flgures7 & 8 - Restrlclorpositlon"A" for 175mmfluss,Restrlctorposltlon"8" for 125mmflues

Notethatthecorrectpositioning
of thisrestrictor (Figures7 & 8 above).Failureto position
is important the
restrictorcorrec'tlycould
causespillage,
orreducethe theappliance.
efficiencyof Checkthatthe sealingrope
fittedontotheroperetaining
is correctly tagsattherearof theappliance sealingflange.

Takethecardboard internalpackagingmentioned andplaceit flatonthehearthto protectagainst

earlier,
damage. Placetheapplianceonthecardboardwheremarked, - sliding
andofferituptothefireplaceopening
theappliance
andcardboard together.
Carefully Ensure
slightly,removethecardboard.
liftingtheappliarrce
thatthesealingropewilleffectively
sealagainst theverticalplaneof thelireplace.
gaspipelixingis to beused,offerthegaspipethrough
lf a concealed grommet.
theappropriate

Screwretalnlngmethod

Carefullymanoeuvrethe appliance intothefireplace

opening, pad,andfix
removeallof the cardboard
throughtheappliancesealingflangeto theverticalplaneof thefireplace, Take
usingthescrewssupplied.
careto ensuretheapplianceis securedevenlyin ordertoprovdeaneffective seal.Donotovertighten,
as
thismaycausedamage to certainfireplacematerials,
suchas marbleor conglomerates.

Cableretentlonmethod
Assemble thecablethroughtheeyeletsandlit adjusters
in accordance Withthe
withFigure9 overleaf.
adjusters
screwed-in manoeuvre
fully,carefully theapplianceintothefireplace
opening.Takeupanyslack
onthecables,andtightencablenipplesintoposition.
Tightentheappliance intothefireplace the sealingrope
openingbyturningtheadjusternutsto compress
to providean effective
sufficiently seal.Donotovertighten.

ropedoesnotfullycompress,
lf thesealing thentheadjustersandnipplesmayrequire
to beslackened,and
thecablepulleduptighterbeforeretightening
theadjuster. Donotcutoffanyexcesscable,insteadcoilup
thecableagainsttheflange,as it maybe required purposes.
for servicing

PogeT
 ADJUSTER
NUT

ADJUSTER

SC R E WE D
NIPPLE

CABLE
Figure9 - Cableadjustment

GAS SUPPLYCONNECTION

Note:Beforemakingthe f inal connectionto the gas inletfitting, purgethe supply of all air and debris.

Concealedgas connection

Replacethe burnerassemblyintopositionin the firebox,withoutrefittingthe retainingscrewsat this

stage.Cutandshapethegassupplypipeto suitthechosendirectionof entryandthegasinletfittingposition.
gasconnection.
Notethatthe inletfittingelbowcanbe loosenedandswivelledto allowfor left-or right-hand
See Figure10,below.Refitandtightenthe burnerassemblyretainingscrews.

Figure10- Leftor Right-hand

connection
Exposedgasconnection
Replacetheburnerassembly intoposition
inthefirebox,wilhoutrefitting
theretainingscrewsatthis
stage.Using8mmdiameter pipe,runthepipefromthegasinletfittingtoa supplyrestrictor
rigidorsemi-rigid
elboworsimilar tothefireplace.
adjacent Figure11 (overleaf)
showsalternative supplyroutesforleftorright-
handconnection.

Page8
 ALTERNATIVE
LEFTHANDSUPPLY 8mm SUPPLY PIPE
FIT TIGHTALONG
BOTTOMEDGE
OF FI.ANGE
Figure 11 - LH or RH connectionof exposedgas supply
Notethatthe pipemustexitthe appliance throughthe slotin theoutercasecolumn,or beneaththe
fender,and shouldbe routedaccordingly. Refitandtightenthe burnerassemblyretaining screws.Note:
ensurethe controlknobis centrallylocatedwithinthe databadgeplate.
Gassoundnesscheck

Turnon the gas supplyandconducta gas soundness

test.

ASSEMBLYOF THE FUEL-BED

HANDLEALLCERAMICFUEL-BED
PARTSTENDERLY

Senatoruses a fuel-bedassemblywhich has been provenin more than 100,000applications

throughout theworld.Alltheceramicpartsaresafeto handle,andaredesignedto be easilyreplacedby the
installer,
serviceengineer, or the consumer.

Thisfireusesa pairof hardceramic(porcelain)mouldedfrontcoals(Figure12 below)whichshould

be handledwithcare.Viewingfromthe frontthereis a cut-outfor pilotviewing.

Eachpieceshouldbe placedintoitscorrectpositioninlurn,withthe'coal'shapes facinglhe installer,

locatingthetwo retaininglugsintotherectangularslotsinthefrontedgeof theburneras shownin Figure12
below.Gentlypushdownwards untilthecoalpiecesarelocatedsecurely,andthe slottedareaontheirlower
surlacetouchesthe burnerbase.

,c^b_.Ei-A

/- .\ W t .r\.r.'1'
,i{ tfl,
.7.
\
,r-\
(_- r5
,J\
\1
t\
)[','*:\

Figure12 - Placingthe frontcoaland mouldedmatrix.

The matrixmustbe locatedfullyagainstthe rearof the firebox

Poge 9
 Placethe mouldedcoal matrix(Figure12 previouspage)on the uppersurfaceof the burnerand locate
it fullyagainstthe rearof thefireboxin a centrallocation.

Takefive (5)dresscoalsfromthe bag of fourteen(14),placingthemso thatthe mostrealistic

surfaces
maybe seenfromthefrontof thefire,andensuringtheybridgethespacebetweenthe mouldedfrontcoalpieces
andthe frontedgeof the matrix,as shownin Figures13 & 14 below

f
f. V. * iY .:'1 U
--
i" \i t',1-'^
\ t l , -z . ,l |}i i'
. it

i;; ril
1r',
-/
* )lr .l: illit
,'^ t I
*:J
?u,.,n!l 'd_a( fA tA,^ '

Figure13 - Placingthe first five dresscoats

A random,realistic,effectmay be madeas it is not necessarythat the shapesare all positionedin the

samemanner,althoughthe coalsshouldbe generally equallyspacedfor the bestflameeffect.

Takecarenotto allowany partof the five dresscoalsto locatebetweenthe rearof the frontcoalpieces
andthe verticalserrated correctpositionis shownin Figure14 below.
surfaceat the frontof the burner.The
I

I
t

FRONT
COALS

VIEWTO SHOW
BRIDGING

Figure14 - Bridgingthe front coalsand matrixwith 6 dresscoals

Placea furtherrowof five(5)coalson the matrixin a randomfashionabovethefirstsixcoalspreviously

placed,as shownin Figure15 overleaf.Thenplacethe remaining four(4)coalsin a rowon the surfaceof the
matrixabovethe secondrow of coals,leavinga spacebetweenthesetwo rowsto allowthe bestflameeffect.
Ensurea generallyevenspacingbetweenall the coalsfor the besteffect.

Page10
 Figure15 - Placingthe remainingdresscoalsin two rows of five (5)and four (4)

INSTALLINGTHEGLASSPANEL
the glasspanel
Takecarewhenhandling

Takethe glassframeassemblyand offerup centrallyto the fabricated steelfirebox.Insertthe lower

cornersof theframeassemblyintotheU channel on thefirebox.
locations Lineuptheupperlocation pointsand
To
withthe thumbscrewsprovidedtightenthe uppersectionof the glassassemblyontothe firebox. ensurea
tightsealis achieved,
the useof a flatheadedscrewdriver in orderto beddowna newseal.
willbe required

Figure16- Theglassretaining
clips
Poge 1I
 OPERATION
OFTHEFIRE
Beforeinstalling
thecast-iron (outercase)pleaseobserve
firefront thelmportant
Noteson Page1 of
theUsersInstructions,
beforeattemptingto operatethisappliance.
Readtheseinstructions
thoroughly beforeoperating thegassupply
thefireforthefirsttime.Ensure
is purgedof airbeforeattempting
to lightthefireforthefirsttime.
TheGasControl

Thisfire is controlled gascontrolmounted

by a four-position on the lowerright-handsideof the
appliance,behindtheflush-fitting to theOFFposition,
accessdoor.In addition thereis a PILOTLIGHT
position,
andtwoHEATCONTROL positions
(seeFigure17below).

Figure 17 - lgnition and heat control posltlons

lgnitionof the fire is by piezowhichignitesthe pilotflame.The mainburneris lit fromthis pilot.

Lightingthe Pllot

Ensurethatthe gas supplyis on.Turnthe gascontrolknobto the OFFposilion.Depressthe control

untilthe PILOTpositionis reached.lgnitethe pilot flame.Keepthe knob
knob and turn anticlockwise
depressed.

Observethe pilotflameis alightby viewingthe loweredgeof thefuel-bedon the left-handsideof the

fire,throughthe castironfretworkabovethe fender.(Figure18 below).

PILOT
VIEWING

Page12
Lightingthe mainburner
Themainburnercanbelitbydepressing
andturning knobanticlockwise
thecontrol totheMAXIMUM
position
(Figure
17)

To turnthefire OFF

Depress untiltheOFFposition
thecontrolknobandturnclockwise hasbeenreached.Observe that
the pilotis nowextinguished
(Figure17).Checkthatthe appliance
operates in all control
satisfactorily
positions.

Notethatthefuel-bedmaytakeupto 15minutes to providea realistic

glow,andthattheflameswill
bepredominatelyof a bluecolouruntilthefirehascompletely
heatedupto itsusualoperating
temperalure.
Thisis normal.

Lightingthe firewitha taper

ln theeventof failureofthepiezosparkgenerator,
thepilotflamecanbelit by a taper,spill,or long
matchinserted through thefretworkabovethefenderto reachthepilotlight(Figure19below).Follow the
aboveuntilthepilotflamecanbeestablished.
instructions
lighting

I N S E RS
TPILL
ORTAPERTHROUGH
SLOTIN FENDER

Figure19- Lightingwitha taper

Checkthe burner pressure

withthe lightingprocedures
Lightthe firein accordance is pre-setto give
outlinedabove.The appliance
the correctheatinputat 20 mbarNG.;37 mbarLPG.inlet pressure.
The burner pressureshouldbe
checkedat the pressure
test point,
usinga suitable gauge(Figure20 below).

Figure20- PressureTest Polnt

Poge 13
 Withtheapplianceoperating in the MAXIMUM position
the burnerpressureshouldbe in accordance
withTechnical Page2. Afterchecking
Specifications, thepressure, andreplace
turnofftheappliance thetest
pointsealingscrew.Relightthe appliance,turnto MAXIMUM, andtest aroundthe sealingscrewfor gas
soundness.

TEST
SPTLLAGE

products.
Thisspillagetest mustbe conductedto confirmthe safeclearanceof combustion

Lightthefireif it is notalreadyoperating,
andallowto warmup forfiveminutes
at the MAXIMUM
position.
Placea smokematchintothespillage tube(Figure
sensing 21below)soasthewholeheadofthe
matchis at least12mminsidethe tube.

MATCHHEAD
12mmINTOTUBE
Figure21 - Conducta SpillageTest
products
Observethe smoke,if it is drawnintothetubethenthe applianceis clearingthecombustion
satisfactorily

lf smokeexpelsfromthetubethenallowthe appliance to warmup for a furtherten (10)minutesand

repeatthetest.lf spillageoccursremovetheappliance fromthefireplaceopening,andadjusttheflueoutlet
restrictormountedonthe (SeeFigures
rearofthefirebox 7and8PageT)tothefullyopenpositionfor5"flues,
allowto warmup and repeatthe test.lf spillagecontinuesto occur,do notproceed.Seekexpertadvice.

Additionally,if anextractorfanisfittedinthe same- or a communicating

- roomspace,a checkshould
be carriedout withdoorsandwindowsclosedandthe fantumedon.

lf the appliancecontinuesto spill,thecausemustbe rectifiedbeforeproceeding

withthe installation.
Beforeundertaking the followingprocedures, ensurethatthefirehasbeenpreviouslyswitchedoff, andhas
beenallowedto coolcompletely.
INSTALL|NG THECAST-|RON FTREFRONT (OUTERCASE)

Pleasereadtheseinstructions
fullybeforeattempting
to installthe firefrontfor the firstiime.

THECAST IRONFIREFRONT
IS HEAVY

The cast-ironfirefront(outercase)suppliedwithSenatoris a highqualitycastingweighingaround28kgs

(60lbs).lf youhaveanydoubtof yourabilityto easilyliftor removethiscomponent,youshouldasksomeone
to assist.
Likethe Senatorthe Libertyweighsaround28 kgs (60lbs).lf you haveanydoubtof yourabilityto
easilylift or removethiscomponent, you shouldask someoneto assist.Dueto the curvednatureof the
casedesignLibertyrequirescarefulliftingontothe heatengine,if you utilisethe convectionair or fender
apertures for liftingbe carefulnotto passyourfingersthroughtheaperturesduethe possibilty
of pinching
whenofferingup to the engine.
Page14
 Assistancewillalso
helpavoiddamagetothetirefrontcomponent itself,thepainted
orenameled finish,
thefiresurroundandfireplacecomponents,andwillavoidpossibleinjuryto yourself. Youmaywishto utilise
the cardboardpackagingagain,to avoiddamgeto the hearthor firefrontcomponent.

Notethe the firefronthastwo lugscast intothe rearof the mantleshelf,andlwo steellugsattached

to lhe rearof eachverticalcolumnwhichlocateintotheslotsinthesheetmetal.Carefullyliftthefirefrontinto
a positionsquareto the sealingflangeof the appliance, some1" (25mm)aboveand awayfromthe four
locationslotsformedin the sheetmetalof the chassissealingframe(Figure22 below).

Figure22 - Installthe firefrontinto the slots provided

Holdingthe firefronta littleabovethetop surfaceof the chassissealingflange,locatethe fixinglugs

intothe slotsprovidedin the sealingflange,pushcarefullytowardsthe fireplace,and GENTLYlowerthe
component ontothe hearthensuringthatnodamageoccursto thefinishof thefacia,or to thehearthmaterial
itself.

All four fixinglugs shouldlocateintothe slots,and the firefrontshouldsit squarelyon the hearth,
locatingagainstthe verticalsurfaceof the fireplace.

Note:lfthegassupplyisacrossthehearth, ensurethatthesupplypipeis located

throughthepurpose-
providedslot in the firefrontcasting.(Figure please
is now complete,
23 below).The installation briefthe
consumer.

GASSUPPLY
CUT-OUT

\rrrr."

Figure23- Ensuringan exposedgassupplyenterscorrectly

Poge lS
 CONSUMER BRIEFING
Once the appliancehas been fully installedand commissioned,instructthe User on its correct
operation.
Thecleaningprocedures recommended in the UsersInstructions
shouldbe explainedin detail,and
coalplacementexplained.The consumermustbe warnednotto varythe coal layout,and of the dangersof
addingextra@als,or of operatingthe appliancewithoutthe glasspanelin place.
Explainhowthe firefrontmay be removedand refitted,and suggestthat the elderlyor infirmrequest
assistancein the eventthe firelrontrequiresrenpval.
Informthe consumerthat anyservicingis to be carriedofi by a CORGIinstaller.TheseInstructions
shouldbe leftwiththe consumer.
Explainthatthe applianceis fittedwithan A.S.D.(Atmosphere SensingDevice).
lf the appliance closesdownaftera periodof operation for no apparentreason,the consumershouldbe
informed to stopusingthe appliance, untilthe installation
andappliancehavebeenthoroughly checked.
INSTRUCTIONS
SERVICING

Glass Panel

Occasionalcleaningof the insideof the glasspanelmaybe requiredbetweenservices.Instruclions

for this procedure
are containedin the UsersInstruclions.

RegularServicing

Allowthe appliance if it hasbeenoperating.lsolatethegassupplyto the appliance

to coolcompletely
priorto commencing work.

HANDLEALLCERAMICFUEL.BED TENDERLY
COMPONENTS

Senatoruses a fuel-bedassemblywhich has been proven in more lhan 100,000applications

throughout theworld.Alltheceramicpartsaresafeto handle,andaredesignedto be easilyreplacedby the
installer,serviceman,or consumer.

The fourteen(14) individual dresscoals (Figure15 Page 1'1)shouldbe removed,notingtheir

approximate positions
to facilitate andthenplacedon a pieceof newspaper.
replacement, Anydeposits
can
removed
be carefully fromthe surfaceof thecoalsusinga softbrush(suchas a paintbrush).

Thetwo partsof the porcelainceramicfrontcoals(Figure12 Page9) andthe mouldedceramiccoal

matrix(Figure 12 Page9) shouldnowbe removedfromtheburnersurface,notingtheirpositionsandlocation
to simplifyreplacement.Theymaybe cleanedwitha softbrush.

Theburnersurface,threeflueoutletportsandfireboxsurfacesmaybe CAREFULLY cleanedby the

useof a vacuum-cleaner
USINGONLYA SOFTBRUSHATTACHMENT. Removeonlylooseparticles,
and
ensurethatlheburnersurface,
burnerports,andmoulded shapesarenotinanywaydamaged bythecleaning
actiort

Inspectionof the burner

thegassupplyfromthegasinletfittingatthefrontof theburnerassembly.
Disconnect (Figurel0 Page
8).

Removethe two burnerassemblyretainingscrews,andslidethe assemblyout of the firebox,taking

carenottodamageanyceramiccomponent. Anydepositsordebrisshouldbecarefullyremoved witha SOFT
BRUSH.

Theburnerslotsshouldbe inspected to ensuretheyareclearof debris,andanyblockagescarefully

removed.On no accountshouldtoolsbe usedwhichmayenlargeor damagethe burnerslots.

The burnersurfaceshouldbe inspectedlor damage.Consultthe manufacturer for adviceif in any

doubtif damageis present.Any surfacecrazingof the ceramicsurfaceof the burner,matrix,and fuel
components is usualand is no causelor concern.

Page16
 forlinting
andventuri
Checktheinjector orobstruction. please
theinjector,
lfthereisa needto remove
seeRemovalof Components.
remains
injector
Checkthe correctlyto
aligned Adjustthe
intotheventuri.
firecentrally position
iniector
asrequired.
ofthecontrol
operation
Checkthesmooth ofthegastrain,andthepiezoignition
tap,theIntegrily lead
andconnections.
Removeanydepositsor debrisfromaroundthe pilotlight,andcheckthatthe piezogeneratoris
correctlybyoperating
sparking tapandpiezocontrol.
thecombined

to onesidetakingcarenotto damage
Ptacetheburnerassembly components.
theceramic

Inspectthe flue/chimney
Removethefourretaining sealingflange(Figure4 Page6)or alternatively
screwsfromtheappliance
and
thecableadjuster
slacken removethe cable if
nipples, fitted(Figure
5 Page5).

outof thefireplace
slidetheappliance
Carefully opening, occursto thehearth
nodamage
ensuring
material.
oftheflueandremoveanydeposils
lnspectthegeneralcondition opening
or debrisfromthefireplace
or flueways.
intheflueway
Repairanycracking reassembling.
before ropesealand
InspecttheconditbnoJthe also
is positioned
ensurethis correctly to an
ensure Ensure
seal.
effective th€ rope is
seal fullyintact re-
before
fitting.
withtheinstallations
in accordance
R+installtheappliance herein.Caremust
instrudirrscontained
sealingandfuel-bedlayort.
betakento ensurethecorect appliance

Commission thefirein accordarrcewiththe lnstallation Conducta gassotndnesstest,

Instructions.
anda lluespillagetestto verifythe safeoperation of theapplianceasprwiouslydescribed(Page14).

withthe User.
Leavetheseinstruction

OF COMPONENTS
REMOVAL

SensingDevice)
Removalof the A.S.D.(Atmosphere
in accordarrce
the burnerassembly
Remove on Page16.
withtheinstructions
inverttheburnerassenrbV
Takingcarenotto damagetheceramiccomponents, the
anddisconnect
thermocouplenutatthegascontrol.

thepilotsupplypipeat theA.S.D.end,andcarefully
Disconnect theAssembly.
withdraw

Disconnectthe electrode thetwoscrewsholdingthe pilotburner

lead at the A.S.D.end.Remove
to theburnertray.Thepilotassembly
assembly maynowbe removed. in reverse
Re'assemble order'

Poge17
Removalof the gascontrol
Remove in accordarrce
theburnerassembly withthe instructions
on Page16.
Takingcarenolto damagetheceramiccomponents,
invedthehrmerassembly
anddisconnec't
the
thennocouplenutfromthegascontrol.

Disconnectthepilotsupplypipeatthogascontrolend.Disconnect
themainhtmersupplypipeatthe
gascontrolend.Disconnect theinletpip€at thegascontrolend.
Remove the gas control retaining locknut from the control mounting brackets and withdraw
the control. Re-assemble in reverse order.

Removalol the malnburnerInlector

Remove in accordance
the bumerassembly withtheinstrucltions
on Page16.
Takingcarenotto damagetheceramiccomponents, inveilthebumerassembly
anddisconnect
the
mainburnersupplypipefromthe injectorend,takingcaretosupportthetumingaaionbyretainingtheinjeclo
positionusininga suitablespanneronthesquareend.Unscrewthe ini€ctor.
Re-assemble in reverseorder,ensuring of theinjectorfiringdownthecentre-
theconectalignment
lineol theventuri.

Assemblyof the FlrefronUOuter

Case
ln theeventof damageto the OuterCase,theindividualcastings
maybe replacedas bllows.
Remove thedamagedOrterGaseasdescribed on Pages14115.
Dis-assemblg
thecaseintothsfive
castcomponentsbyremoving
thenutshoHingtheassembly.
Remove thedamaged andreplace
component,
thenewonein position.
Carefully lhepainted/enameled
replaceandtightenthenulswithoutdamaging finishbyuseof undue
pressure.

Re-installthe
OuterCasefollowing
theinstructions
on Page14115.
NOTE
is a onepiececasting
Liberty withonlythecontrol
dooraccess beingreplaceable
casting asan
individual
item.

Page18
 SHORT SPARESLIST

partsas thismightconstitute
Neverfit non-standard a hazard.Useonlythecorrectmanufacturers
spares.Useonlythecorrectnumberof firebedcomponents, in theprocedure.
andinstallthemas described

PARTNUMBERS

Descriptlon Wflre Part No.

Goalmatrix 9770004
Frontcoals(pair) 9780027
Dresscoalset 9780036
GlasspanelAssembly 9550057
A.S.D.(NaturalGas) 9740/029
A.S.D.(Propane) 9740030
GasControl 9730068
GasControlknob 9730069
8mmolive 9750002
Compression nut 9750001
Mainburner (Natural)
injector 9730014
Mainburnerinjector(Propane) 9730006

SENATOR

Outercastings (Classic)
Mantle 1300121
LHcolumn 1300127
RHcolumn 1300126
Gontroldoor 1300128
(withoutbrass)
Firefront 1300125
Fanlight "t300124
Outer-case castings(Midnight)
Mantle 1340121
LH column 1340127
RH column(complete) 1340126
Gontroldoor 1340128
Firefront(withoutbrass) 1340't25
Fanlight 1340124
Outer-case castings(Sand)
Mantle 1320121
LH column 1320127
RHcolumn 1320126
't320128
Controldoor
Firefront(withoutbrass) 't320125
Fanlight 1320124

LIBERTY

LibertyFront(lnccontroldoor) 0002368
Libertycontroldoor 1301123

Foge 19