Professional Documents
Culture Documents
October 2019
Abstract
The competitiveness of the uncoated woodfree paper market leads to a growing concern with the final quality of this
product, which means for this industry a constant need for technological innovation and optimization of its various process
steps. Printing quality is a critical property for the final performance of this paper grade and, it is strongly influenced by
the structural and chemical properties of the paper and especially by the surface. In industry, surface sizing is the surface
treatment responsible for improving the surface properties, such as strength and stiffness, and controlling the hydrophilic
character of the paper. For these purposes, a solution composed of starch and other additives is typically used. The
main objective of this work is to analyze the behavior of the surface sizing solution on the paper surface without any
previous surface treatment. Therefore, the effects of starch concentration in the solution and temperature were studied,
evaluating surface properties such as contact angle and surface tension. Furthermore, the paper samples were analyzed
by scanning electron microscopy before and after the contact angle measurements. The results show that the contact
angle on the top side of the paper depends on the starch content in the solution, as opposed to the bottom side. On the
other hand, the temperature showed no influence on this property. It was also found that starch content does not influence
the surface tension of the solution, unlike temperature.
Keywords: Surface Sizing, Uncoated Woodfree Paper, Contact Angle, Surface Tension, Starch
1
1.2. Scope available sizing agents, polymer compounds are
extremely versatile and compatible with all types of
For surface sizing, a solution composed mainly of
starch, and in some cases, do not need defoamers [1].
starch is applied to the surface of the paper sheet.
To improve the optical properties of the paper surface,
Regarding technology, film size press is the most used,
like brightness and whiteness, optical brightening agents
in which a film of the solution is transported and applied
are usually applied in surface sizing. There are three
to the paper surface by the applicator rollers. This
types of OBAs used in the paper industry, all based on
technology allows an independent application of the
stilbene molecule. The difference between each one lies
solution to each side of the paper. Usually, solids content,
in the number of sulfonic substituents, which in turn affect
viscosity, and temperature are the process control
their properties. In general, the whitening effect, solubility
parameters. The penetration of the solution into the paper
and price increase with the number of sulfonic
structure and its uniform surface often determines the
substitutes, while the affinity to the fibers decreases [1]
printing quality.
[21] [22].
The behavior of a liquid on a surface is crucial for
Due to the current high-speed rate of production,
homogeneous film formation processes, where
together with the heat and friction between the paper and
properties such as contact angle and surface tension play
the metal parts of the machine, a favorable environment
an important role. Thus, the present work intends to give
is created for static electricity to accumulate in the
a deeper understanding of the interactions between the
materials. This has serious risks such as production
surface sizing solution and the paper surface. More
downtime or equipment damage. To overcome the
specifically, it aims to measure the contact angle and the
problem is usual to add mono or divalent salt to improve
surface tension of surface sizing solutions and to relate
the paper surface conductivity [23] [24]. The addition of a
these properties to starch content and temperature.
divalent salt, such as calcium chloride, further improves
1.3. Surface Sizing printing quality by enhancing the sharpness of colors on
paper [25].
Surface sizing is a surface treatment whose main
Defoamers are usually present on surface sizing
objective is to increase the bond between the fibers by
solutions as a process chemical rather than a functional
filling the pores with a solution composed mainly by
chemical. Foam is associated with operational problems,
starch. This treatment is used to increase the surface
reduced efficiency and surface defects in surface
resistance, stiffness and printability, and to control the
treatments and must be controlled. Defoamers are
hydrophilic character of the fibers.
sophisticated formulations made up of extremely water-
The surface sizing solution is composed typically by
insoluble surfactants with the ability to spread rapidly to
starch, sizing agent, optical brightening agents (OBAs),
gas/liquid interfaces, destabilizing the foam lamellae
salt and defoamers [4] [12] [13] [14].
previously stabilized by other surfactants [1] [26] [27] [28]
Starch is the main component of the solution and it
[29] [30].
acts as a binder to connect vessel segments and loose
Surface sizing performance is affected by the
fibers at the surface. To be used properly, starch needs
properties of the applied aqueous solution such as
to be fully dissolved through the process of cooking [4]
composition, viscosity or temperature, as well as the
[15]. Afterward, starch has to be modified to keep its
properties of the paper sheet such as weight, moisture
rheological properties and to be protected against
content, porosity, surface energy, among others. These
retrogradation [15] [16]. Enzymatic or thermal conversion
properties should be adequately controlled to ensure the
is usually practiced to manipulate the viscosity of the
desired absorption of the aqueous solution into the sheet.
starch solution [3] [15] [17]. On the other hand, the
introduction of other functional groups through chemical
2. Experimental Methods
modifications such as oxidation, esterification or
nucleophilic substitution can give other properties to the
The paper used in this study is a uncoated woodfree
starch [1].
paper (80 g/m2) produced from Eucalyptus globulus fibers
Surface sizing agents are compounds containing
without any surface treatment. Due to the inherent
hydrophobic groups that repel water molecules and
heterogeneity of the paper, the faces were properly
prevent their absorption by the paper sheet [1]. These
identified with the respective letter: top (T) or bottom (B).
agents, when combined with starch and applied to the
The paper samples were characterized by a
paper surface, form a thin reticular film at the paper
roughness test using an L&W Bendtsen Tester (SE 164)
surface, impacting certain properties such as
according to ISO 8791-2 (2013) – Table 1.
smoothness, surface resistance, and hydrophobicity [4].
The surface sizing solutions are composed by water,
For surface sizing, sizing agents can be cationic rosin,
starch, sizing agent, OBA, salt and defoamer. All
AKD or synthetic polymer compounds like co-styrene
constituents were provided by The Navigator Company.
maleic anhydride or co-styrene-acrylate. While cation
The solutions were prepared in the laboratory using
rosin and AKD are preferably applied at the wet end,
the typical compositions of the real process conditions. At
syntenic polymer compounds were specially designed for
the industrial level, the solutions applied on the top and
surface sizing [18] [19] [20]. Compared to the other
2
bottom sides of the paper differ in the additives as the average of the contact angle values before 3
composition. seconds.
Regarding cooked starch solution, this one was sent Other parameters were calculated to better
weekly from the factory in a thermal container and stored understand the occurring phenomena at the surface. The
in an oven at 70ºC upon arrival. wetting velocity expresses the variation rate of the contact
For each side of the paper, five formulations were angle and is defined as,
studied, varying the starch content in water and the
temperature, keeping the amount of the remaining 𝜃45 − 𝜃7
𝑤𝑒𝑡𝑡𝑖𝑛𝑔 𝑣𝑒𝑙𝑜𝑐𝑖𝑡𝑦 (°/𝑠) = (1)
additives always constant. Contact angle and surface 55
tension measurements were performed at 50°C and
60°C. where θ5 and θ60 are the contact angle values at 5 s
The formulations are numbered 1 to 5, followed by the and 60 s, respectively [31].
letter corresponding to the applied side. Each number For the interval 0 – 30 seconds, the absorption and
corresponds to different starch content. For example, the spreading coefficients were also calculated,
formulation 1T corresponds to formulation 1, with an 8% according to equation (2) and (3), respectively [9].
starch content, of the top face. Table 2 shows the starch 𝑉G − 𝑉H
content in water of each formulation. Absorption Coefficient = (2)
𝑉G
Depending on the experiment, the temperature value
was further added to the representative formulation code. 𝑑H − 𝑑G
Spreading Coefficient = (3)
𝑑G
Table 1. Average Bendtsen roughness obtained for the
where V and d are the drop volume and the drop base
top (T) and bottom (B) sides of the studied paper.
diameter, respectively, and the subscripts i and f stand for
Top (T) Bottom (B) the initial and final values (after a given time interval),
Bendtsen Roughness respectively.
189 179 Since paper is a rough and heterogeneous material,
(mL/min)
the correction of the measured contact angles would be
essential if the objective was to calculate the surface
Table 2. Starch content, expressed in %, of each energy of the paper through the Young equation. Due to
formulation. the hydrophilic nature of the paper, the theory described
by Wenzel would be the most appropriate and closer to
Formulations Starch content (%) reality.
1T / 1B 8 In the present work, the correction will not be applied
because it was not possible to measure the parameters
2T / 2B 10
necessary for this purpose. However, the internal
3T / 3B 12 consistency of the results will not be affected as the solid
sample is based on the same sheet of paper, which is
4T / 4B 13
supposed to have a constant roughness across the
5T / 5B 14 surface.
The characterization of the formulations from table 2
For studying the wettability of the surface of paper and is fundamental for a more complete interpretation of the
its relation with starch content and temperature, contact final results of the present study. Therefore, the surface
angle measurements were performed with a typical tension was also measured with the same goniometer
goniometer, using the sessile drop method. For image once this equipment also allows the measurement of this
acquisition, a charge-coupled device (CCD) camera was property. The method used was the pendant drop method
used and the corresponding images were computed with and the images were also computed by the ADSA
the ADSA method. Values of contact angle, drop volume method.
and drop base diameter were obtained. Several drops were formed and six images of each
Both dynamic and static contact angles were drop were acquired with a 2-second interval between
obtained. While the dynamic contact angle gives each image. An average of fifty values was considered.
information about the behavior of the drop through the To visualize the internal and the surface structure of
time, the static contact angle assesses the initial wetting the paper, scanning electron microscopy (JM-7001F
of the surface. FEG-SEM, JEOL, Tokyo, Japan) was used to analyze
For each formulation studied, an average of 4 paper samples in their initial state (without any surface
measurements was considered. For dynamic contact treatment) and samples from contact angle measurement
angle, successive images of the solution drop were after drop deposition - samples 3T60 and 3B60. In this
captured for 3 min. The static contact angle was defined analysis, both surfaces and cross-section of the samples
were observed.
3
t = 0s t = 5s t = 30s
Figure 1. Drop profile for an experiment with formulation 4B50 at three different times: 0, 5 and 30 seconds.
4
and temperature for the top and bottom faces, composition, the behavior observed in the drop profile
respectively. was quite different. This significant difference indicates
Looking at Figure 4, a dependence of the contact that the bottom side is more hydrophobic, and this
angle on the starch concentration is immediately noted, behavior may be due to the physicochemical
namely, the decrease of the wettability with the increase characteristics of the surface, such as density, porosity,
of starch content. This behavior may be due to the degree of internal sizing among others.
hydrophilic nature of the cellulose fibers, once the less For the bottom side, it is not possible to identify the
concentrated solutions have lower contact angles. It is influence of the starch concentration on the contact angle,
also possible to visualize the quick variation of the contact since the curves (except for the formulation 2Q50) are
angle at the initial moments, either by drop spreading or contained in a range of 8°, within the experimental
drop absorption. On the other hand, the curves obtained dispersion of the system. Even if there is some
do not show a significant influence from the temperature. dependency, it may not be visible because the values are
In the case of formulations 1T and 2T, there is an overlap all very close.
of the two curves. For the more concentrated solutions Regarding the relationship with temperature, the
3T, 4T and 5T, higher contact angle values at 60ºC are experiments performed at 60ºC are also inside the range
observed after the interval [5-10] seconds. At this verified for the experiments at 50ºC, showing a non-
temperature, the effects of evaporation will certainly be dependence of the contact angle with the temperature.
greater, causing drop evaporation at a higher rate. For The values of the static contact angle (< 3 seconds)
more concentrated solutions, a concentration effect of the are described in Table 3 and Table 4 for the top and
solution at the surface may also be occurring, probably bottom sides, respectively.
decreasing the absorption effect and keeping the drop at
the surface. Table 3. Static contact angle values of the top side
formulations at 50ºC and 60ºC.
Static Contact Angle
Formulations T = 50ºC T = 60ºC
1T 74.8 ± 2.2 73.6 ± 2.0
2T 79.8 ± 2.9 78.6 ± 2.5
3T 84.1 ± 2.8 85.3 ± 2.8
4T 88.0 ± 3.4 87.9 ± 1.6
5T 92.4 ± 2.8 91.9 ± 2.0
Figure 4. Temporal evolution of the average contact angle
for the top side formulations (T): Circles: Experiments at
Table 4. Static contact angle values of the bottom side
50°C; Triangles: Experiments at 60ºC.
formulations at 50ºC and 60ºC.
Static Contact Angle
Formulations T = 50ºC T = 60ºC
1B 103.0 ± 2.2 103.7 ± 2.8
2B 101.4 ± 2.6 102.1 ± 3.4
3B 105.5 ± 1.6 100.1 ± 2.5
4B 103.5 ± 2.0 100.6 ± 2.3
5B 103.6 ± 2.5 103.6 ± 3.0
Figure 5. Temporal evolution of the average contact angle
for the bottom side formulations (B) - Circles: By examining the static contact angle values for the
Experiments at 50°C; Triangles: Experiments at 60ºC. top side, shown in Table 3, it confirms the increasing
contact angle effect as the starch content increases. With
Figure 5 shows a significant difference in the contact the static contact angle being defined for the first 3
angle values of the bottom side, compared to the top side. seconds of contact between the liquid drop and the
While at the top side, initial values comprised between surface, the phenomenon previously observed for more
70° and 95 ° were obtained, for the bottom side, higher concentrated solutions, where the contact angle at 60°C
values were verified for the contact angles [100 ° - 108 °]. was higher after the interval [5-10] seconds, is not visible
Although it is not possible to establish a direct comparison at first glance. In fact, by assessing only the initial contact
between the two sides of the paper because the between the solution and the paper, it is found that the
formulations studied on each side are different in their
5
Table 5. Wetting velocity (5 – 60 sec), absorption coefficient (0 – 30 sec) and spreading coefficient (0 – 30 sec) values
calculated according to equations (1), (2) and (3), respectively, for the top side formulations.
Wetting Velocity (º/s) Absorption Coefficient Spreading Coefficient
Formulations T = 50ºC T = 60ºC T = 50ºC T = 60ºC T = 50ºC T = 60ºC
1T 0.147 0.118 0.177 0.137 0.031 0.034
2T 0.137 0.102 0.156 0.152 0.040 0.023
3T 0.121 0.076 0.094 0.099 0.036 0.040
4T 0.114 0.063 0.112 0.086 0.045 0.032
5T 0.123 0.042 0.111 0.103 0.056 0.024
Table 6. Wetting velocity (5 – 60 sec), absorption coefficient (0 – 30 sec) and spreading coefficient (0 – 30 sec) values
calculated according to equations (1), (2) and (3), respectively, for the bottom side formulations.
Wetting Velocity (º/s) Absorption Coefficient Spreading Coefficient
Formulations T = 50ºC T = 60ºC T = 50ºC T = 60ºC T = 50ºC T = 60ºC
1B 0.147 0.167 0.0129 0.0210 0.120 0.108
2B 0.232 0.203 0.0230 0.0407 0.153 0.115
3B 0.161 0.110 0.0121 0.0036 0.089 0.077
4B 0.147 0.141 0.0370 0.0014 0.089 0.106
5B 0.154 0.124 * 0.0059 0.118 0.077
* Value without physical meaning
6
However, on the top side, paper wettability is directly To characterize the paper surfaces and visualize the
proportional to the starch content of the solution, so it may penetration of the solution into the fibrous structure,
be a variable with a strong influence on printing quality scanning electron microscopy was used. Firstly, the aim
once this surface presents more concrete results for this was to make a visual and structural comparison between
studied property. the top and bottom sides of the untreated paper sample
As a further characterization of the surface sizing – Figure 6 and Figure 7.
solutions, the surface tension was measured and the
results are present in Table 7 and Table 8, for the top and
bottom side, respectively.
7
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sample.
8
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