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Journal of Molecular Liquids 287 (2019) 110932

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Journal of Molecular Liquids

journal homepage: www.elsevier.com/locate/molliq

Effects of reactive dye structures on surface tensions and viscosities of


dye solutions
Kun Zhang 1, Ruyi Xie 1, Kuanjun Fang ⁎, Weichao Chen, Zhen Shi, Yanfei Ren
Fiber Materials and Modern Textiles of the Growing Base for State Key Laboratory, Qingdao University, 308 Ningxia Road, Qingdao 266071, China
School of Textiles & Clothing, Qingdao University, 308 Ningxia Road, Qingdao 266071, China
Collaborative Innovation Center for Eco-Textiles of Shandong Province, 308 Ningxia Road, Qingdao 266071, China

a r t i c l e i n f o a b s t r a c t

Article history: In textile inkjet printing, the surface tension and viscosity of the reactive dye solution are two important physical
Received 5 March 2019 properties to control the droplet formation. In this work, surface tensions and viscosities of four reactive dye so-
Received in revised form 21 April 2019 lutions with/without surfactants and organic solvents were tested to investigate the effect of reactive dye struc-
Accepted 6 May 2019
tures on them. The results show that on dye molecules the hydrophobic groups not linking to hydrophilic groups
Available online 7 May 2019
or large in size can lead to a decrease in the surface tension and an increase in the viscosity. Moreover, droplet
Keywords:
formations of these solutions are observed. It is found that reactive dye structures can also affect the droplet for-
Reactive dye mation through influencing the surface tension and viscosity of dye solutions. This study is significant for
Surface tension adjusting the surface tension and viscosity of the reactive dye solution according to dye structures.
Viscosity © 2019 Elsevier B.V. All rights reserved.
Dye structure
Droplet formation

1. Introduction that of the solvent. Subsequently, the surface tension decreases as the
solute molecules adsorb at the interface, until the adsorption reaches
Recent years, inkjet printing technology has rapidly developed in an equilibrium [18]. Viscosity is determined by intermolecular forces,
textile field as it has many advantages over conventional printing ap- such as van der Waals forces, hydrogen bond and electrostatic interac-
proaches, such as reduced material wastage, low cost, eco-friendly, as tion [19–21]. Thence, the type and structure of the solute is an impor-
well as quickly responding to commercial demands [1–6]. However, tant factor affecting the surface tension and viscosity of the solution.
poor droplet formations, particularly satellite droplets, are still serious Nowadays, the surface tensions and viscosities of surfactant, organic sol-
problems since they result in many problems in practical production vent, and polymer solutions have been extensively studied [22–33]. Be-
such as low product resolution, printer device damage and environmen- sides, studies on surface properties of acid dyes have also been reported
tal pollution [7,8]. [34]. Nevertheless, there are few papers on the surface tensions and vis-
Many studies have shown that the surface tension and viscosity of cosities of reactive dye solutions. Reactive dyes are most commonly
the solution have vital influence on break position of droplet at the noz- used in inkjet printing of cellulose fabrics as they have broad color
zle, droplet dimension and dropping velocity as well as satellite drops gamut, high washing and rubbing fastness [35–37]. Consequently, it is
generation [9–17]. Therefore, grasping the surface tension and viscosity very significant to investigate the surface tensions and viscosities of re-
precisely is the key to control the droplet formation. Virtually, the sur- active dye solutions.
face tension and viscosity are both macro behaviors of intermolecular In this work, surface tensions and viscosities of four reactive dye
interactions. Surface tension, a dynamic process, is related with the sol- aqueous solutions were measured to investigate the effect of reactive
ute concentration at air-liquid interface [11]. Hydrophobic interaction is dye structures on them. Surfactants and organic solvents are widely
the cause of the decrease in surface tension. When a fresh interface is used to adjust the surface tension and viscosity of dye solutions [38]. It
formed, the surface tension of the new interface approximately equals is important to study whether dye structures still affect the surface ten-
sions and viscosities of reactive dye solutions after adding surfactants
and organic solvents. Four dye solutions with same content of a surfac-
⁎ Corresponding author at: Fiber Materials and Modern Textiles of the Growing Base for
State Key Laboratory, Qingdao University, 308 Ningxia Road, Qingdao 266071, China.
tant and an organic solvent were prepared and their surface tensions
E-mail address: 13808980221@163.com (K. Fang). and viscosities were tested. Moreover, influences of surface tensions
1
Both authors contributed equally to this work. and viscosities of reactive dye solutions on droplet formation were

https://doi.org/10.1016/j.molliq.2019.110932
0167-7322/© 2019 Elsevier B.V. All rights reserved.
2 K. Zhang et al. / Journal of Molecular Liquids 287 (2019) 110932

Table 1 sulfonate groups. Four desalting reactive dyes, C.I. reactive orange 13
Chemical structures and some information of the four reactive dyes. (O-13), C.I. reactive red 218 (R-218), C.I. reactive yellow 95 (Y-95)
Name Chemical structure CAS Relative and C.I. reactive blue 49 (B-49), were purchased from Taiwan
molecular mass Yongguang Co., Ltd. Table 1 shows the structures of the four reactive
O-13 12225-85-3 762 dyes. Twice distilled water was used in this experiment. The surfactant
(surfynol 465) was provided by Yuyue Home Textiles Co., Ltd. The or-
ganic solvent was 1,3-propanediol (analytical purity) purchased from
Sinopharm Chemical Reagent Co., Ltd.
R-218 113653-03-5 856

2.2. Preparation of dye solutions

Y-95 71838-97-7 751 All dye solutions were prepared in a 250 mL volumetric flask. Dye
concentrations of dye aqueous solutions ranged from 10 mmol/L to
80 mmol/L. Certain amounts of dyes were accurately weighed through
an AL104 precision electronic balance and then put into a 250 mL beaker
B-49 12236-92-9 882
with a little water. 0.9 g of surfactants and organic solvents were added
into the beaker and fully stirred. A little of water was added into the bea-
ker and fully stirred. Then, the solution was poured into a 250 mL volu-
metric flask. Distilled water was used to wash the beaker three times
and then poured into the volumetric flask. The dye solution was pre-
explored by observing the droplet falling process of four dye solutions pared successfully after constant volume in the volumetric flask. Finally,
with/without a surfactant and an organic solvent. dye solutions were filtered by a polypropylene fiber membrane with the
hole diameter of 0.22 μm. For comparison, the dye solutions without
2. Experimental section surfactants and organic solvents were prepared in the same way.

2.1. Materials 2.3. Dynamic surface tension tests

Reactive dyes used in textile inkjet printing must be salt-free, of The dynamic behaviors of the reactive dyes were studied using the
good water solubility and not easily hydrolyzed. Therefore, all reactive maximum bubble pressure method. A SITA t-60 surface tensiometer
dyes used in this work are monochlorotriazine dyes with three was used for all samples' dynamic surface tension measurements [24].

Fig. 1. Variation of the surface tension of dye solutions with dye concentration and bubble lifetime. (a), Surface tension variation with dye concentration. Bubble lifetime is 60 s. (b), (c),
Surface tension variation with bubble lifetime. Dye concentrations of (b) and (c) are both 80 mmol/L. Bubble lifetime ranges from 0.03 s to 60 s. Dye solutions of (a) and (b) contain no
additives, while dye solutions of (c) contain a surfactant (3.6 g/L) and an organic solvent (450 g/L).
K. Zhang et al. / Journal of Molecular Liquids 287 (2019) 110932 3

All samples were measured at 25 ± 0.5 °C. The bubble lifetime refers to head. All observations were performed at room temperature at a jet fre-
the time from the bubble initially forming at the capillary head to the quency of 20 kHz.
bubble radius equal to the capillary radius, which ranges from 0.03 s
to 60 s. 3. Result and discussion

2.4. Viscosity measurements 3.1. Surface tensions

Viscosities of dye solutions were measured by the rotation method. Surface tensions of four dye aqueous solutions were measured to in-
All samples were tested at 25 ± 0.5 °C using a zero rotor by a Brookfield vestigate the effects of reactive structures on the surface tensions. In
DV-3 T rheology tester. The rotating speed of rotor was 60 rpm. Fig. 1a, the surface tension of R-218 solution decreased obviously with
the increase of dye concentration. The surface tension of B-49 solution
2.5. Droplet formation observation also decreases but not obviously as the R-218 solution. For O-13 and
Y-95 solutions, their surface tensions did not exhibit apparent changes
The droplet formations of all samples were observed through a at different concentrations. Fig. 1b showed the changes of surface ten-
Fanjiang drops observed instrument which installs a Kyocera printing sions for different dye solutions and pure water with the prolonging of

Fig. 2. Schematic diagram of the distribution of (a) R-218 molecules, (b) B-49 molecules, (c) R-218 and surfactant molecules, (d) B-49 and surfactant molecules, and (e) surfactant
molecules at the air-solution interface.
4 K. Zhang et al. / Journal of Molecular Liquids 287 (2019) 110932

Fig. 3. Molecule-length schematic diagram of (a) R-218 and (b) B-49. The molecular models are simulated by a Chem3D and then optimized by the MM2 calculation.

bubble lifetime. The surface tension of pure water remained unchanged. at air-solution interface to release the water molecules from the ice-like
Surface tension of R-218 and B-49 decreased with the increase of bubble structure as shown in Fig. 2a. The process is driven by entropy.
lifetime. R-218 showed faster declining rate. Y-95 solution exhibited Moreover, the size of hydrophobic groups is another important fac-
slightly decline. Surface tension of O-13 solution was similar to that of tor influencing the motion cycle of hydration water molecules adjacent
water and appeared little change. Surface tension is determined by sol- to the functional groups [45–47]. A B-49 molecule contains an anthra-
ute concentration at air-solution interface. According to the above re- quinone group whose size is larger than the benzene group and the
sult, it can be concluded that concentrations of R-218 and B-49 naphthalene group. Hydrophilic groups connecting to the anthraqui-
increased at the air-solution interface as the dye concentration in- none group may not completely break the ice-like structure, which re-
creased or the bubble lifetime prolonged, while O-13 molecules and sults in B-49 molecules adsorbing at air-solution interface as depicted
Y-95 molecules hardly adsorbed at air-solution interface. This phenom- by Fig. 2b. The surface tension of R-218 solution decreased more obvi-
enon may be caused by the chemical structures of reactive dye ously than that of B-49 solution. The reason is longer hydrophobic
molecules. chains on R-218 molecules than B-49 molecules can stretch out of the
Distribution of hydrophobic and hydrophilic groups on dye mole- air-solution interface. As shown in Fig. 2a-b, a benzene ring and an
cules plays a key role in adsorption of dye molecules at air-solution in- ethyl group on a R-218 molecule can adsorb at air-solution interface
terface. In aqueous solutions, hydrophobic groups on dye molecules while only a small part of the anthraquinone on a B-49 molecule can
such as aromatic ring, alkane usually results in the water molecules stretch out of the water due to hydrophilic groups such oxygen, amino
around them forming an ice-like structure. Water molecules in the and sulfonate group linking to the anthraquinone group. Thus, R-218
ice-like structure have a longer motion cycle than bulk water molecules has higher efficiency than B-49 to reduce surface tension. Besides, sur-
[39–41]. Hydrophilic groups such as sulfonates which can be hydrated face area admitting dye molecules to adsorb is limited. Molecular length
with water molecules or polar groups which can form hydrogen of B-49 is far longer than that of R-218, as shown in Fig. 3, which might
bonds with water molecules can break this structure and endow the result in less number of B-49 molecules than R-218 molecules at the air-
water molecules vigorous again [42]. On a R-218 molecule, there is a solution interface.
benzene ring and an ethyl group without any hydrophilic group Fig. 1c illustrates the surface tensions of four dye solutions after
connecting (Table 1). The benzene ring and ethyl group can result in adding a surfactant and an organic solvent. It can be seen that at the
23 water molecules and 8 water molecules fixing and forming the ice- same bubble lifetime, the surface tension of B-49 solution is the largest,
like structures, respectively [43,44]. That can reduce the chaos of R- that of R-218 solution is the second. The surface tension of O-13 solution
218 solution system and make the system instability. To maintain disor- is almost same with that of Y-95 solution, which are lower than those of
der of R-218 solution, the benzene ring and ethyl group have to adsorb B-49 and R-218. The order of surface tensions of dye solutions with a

Fig. 4. Viscosity of (a) dye solutions without additives, and (b) dye solutions after adding a surfactant and an organic solvent. Dye concentrations of (b) are all 80 mmol/L. And the
surfactant and the organic solvent concentrations of (b) are 3.6 g/L and 450 g/L, respectively.
K. Zhang et al. / Journal of Molecular Liquids 287 (2019) 110932 5

surfactant and an organic solvent is not consistent with that of dye solu- 3.3. Droplet formations
tions without additives. That may be attributed to the lower surfactant
concentrations at the air-solution interfaces of R-218 and B-49 solutions Droplet formations of four dye solutions with/without a surfactant
than those of O-13 and Y-95 solutions, as shown in Fig. 2c-e. R-218 and and an organic solvent are shown in Fig. 6. Fig. 6a~d show the droplet
B-49 molecules can adsorb at the air-solution interfaces, but O-13 and formations of O-13, R-218, Y-95 and B-49 solutions, respectively. It is
Y-95 molecules can't. The efficiency of R-218 molecules or B-49 mole- obvious that O-13 and Y-95 solutions form more satellite drops than
cules to reduce surface tension is undoubtedly lower than that of the R-218 and B-49 solutions. On the one hand, viscosities of R-218 and B-
surfactant. As a result, O-13 and Y-95 solutions with surfactants exhib- 49 solutions are larger than those of O-13 and Y-95 solutions. That de-
ited much lower surface tensions than R-218 and B-49 solutions. notes breakup of R-218 and B-49 droplets is more difficult than O-13
and Y-95 droplets. On the other hand, according to Jang D et al., high
3.2. Viscosities surface tension detached the retreating filament from the rapidly falling
primary droplet, forming satellite droplets [16]. In falling process, R-218
Viscosities of four dye solutions without additives are shown in molecules and B-49 molecules can adsorb at the air-solution interface
Fig. 4a. Viscosities of the four dye solutions increases more and more reducing the surface tension. Therefore, R-218 and B-49 solutions can
quickly with dye concentration increasing from 10 mmol/L to form less satellite drops than O-13 solution and Y-95 solution.
80 mmol/L. That may be caused by the increasing van der Waals forces Droplet formations of O-13, R-218, Y-95 and B-49 solutions with a
between the dye molecules. At the same dye concentration, viscosity of surfactant and an organic solvent are depicted in Fig. 6e~h, respectively.
B-49 is the largest, and that of R-218 solution is the second only to the B- It can be seen that the droplet formations of four dye solutions were all
49 solution. Viscosities of O-13 and Y-95 solutions are almost same to improved after adding a surfactant and an organic solvent. In the initial
each other and lower than those of R-218 and B-49 solutions. As stage, four dye solutions all form one satellite droplet behind the head
shown in Table 1, relative molecular masses of B-49 (882) and R-218 droplet. However, in falling process, satellite droplet of R-218 solution
(856) are larger than that of O-13 (762) and Y-95 (751). It means that can catch up the head droplet and form one droplet finally while the sat-
B-49 and R-218 molecules have stronger van der Waals forces than O- ellite droplets of other solutions can't. That means the droplet formation
13 and Y-95 molecules. Moreover, in aqueous solution, it was difficult of R-218 solution is better than those of other solutions. Droplet figure
for dye molecules to approach each other due to electrostatic repulsion of O-13 solution is very similar to that of Y-95 solution because their
between sulfonate ions. However, as mentioned earlier, the R-218 mol- similar surface tensions (Fig. 4b) and viscosities (Fig. 1c). According to
ecule contains a benzene ring without sulfonate group connecting. this result, when preparing reactive dye solutions used for inkjet print-
Thus, R-218 molecules might approach to each other through hydro- ing, to obtain the optimal surface tension and viscosity the amount of
phobic interactions and form a π\\π bond between the benzene rings, the surfactant and the thicker should be appropriately adjusted based
as shown in Fig. 5a. Similarly, B-49 molecules might contact with each on different reactive dye structures.
other through the anthraquinone groups and form a π\\π bond finally,
as shown in Fig. 5b. Due to lager size of anthraquinone group than the 4. Conclusion
benzene ring, π-π interaction between anthraquinone groups is stron-
ger than that between benzene rings. Therefore, viscosity of B-49 solu- Chemical structures of reactive dyes have different effects on the
tion is obviously higher than that of R-218 solution, and viscosities of surface tension and viscosity of the dye solution. In this work, R-218
O-13 solution and Y-95 solution are the smallest. can reduce the surface tension of the solution obviously. B-49 can also
Fig. 4b demonstrates the viscosities of the four dye solutions after decrease the surface tension of the solution although not obviously
adding a surfactant and an organic solvent. It can be seen that the vis- like R-218. O-13 and Y-95, however, have little influence on the surface
cosities of four solutions were all beyond 4 mPa·s, far higher than that tension of their solutions. As for the viscosity, B-49 has the greatest in-
of dye solution without additives. That is caused by the high viscosity fluence on the viscosity of the solution, followed by R-218, and O-13
of organic solvent. However, the order of viscosities of the dye solutions and Y-95 have the least influence on the viscosity. In conclusion, hydro-
with additives from high to low is same as those of the dye solutions phobic groups large in size or not attached to hydrophilic groups on re-
without additives. Viscosity of B-49 solution is the highest. R-218 active dye molecules can adsorb at air-solution interface to reduce the
solution's viscosity is higher than that of O-13 solution and Y-95 solu- surface tension of solutions. Besides, these hydrophobic groups can in-
tion. Viscosities of O-13 solution and Y-95 solution are same to each teract with each other more easily than those hydrophobic groups
other. linking to the sulfonate groups, increasing the viscosity of the solution.

Fig. 5. Schematic graph of (a) R-218 molecules and (b) B-49 molecules forming π-π bonds.
6 K. Zhang et al. / Journal of Molecular Liquids 287 (2019) 110932

Fig. 6. Droplet formations of the four dye solutions. (a-d), Droplet formations of O-13, R-218, Y-95 and B-49 solutions without additives, respectively, and (e-h), droplet formations of
corresponding solutions with a surfactant and an organic solvent. Dye concentrations of all solutions are 80 mmol/L. Surfactant concentration and organic solvent content are 3.6 g/L
and 450 g/L, respectively. Jetting frequency is 20 kHz.

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