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Synthesis of fiber crosslinking cationic latex and its effect on surface properties of
paper
Xiuhua Yan a,b , Yongxin Ji b,∗ , Ting He b
a
College of Chemical and Biological, Yancheng Institute of Technology, Yancheng 224051, China
b
College of Chemical Engineering, Nanjing Forestry University, Nanjing 210037, China
a r t i c l e i n f o a b s t r a c t
Article history: Series of fiber cross-linking cationic latexes containing both epoxy and quaternary ammonium groups
Received 3 April 2012 were synthesized in the presence of styrene/butyl acrylate/steary methacrylate/dimethyl amino ethyl
Received in revised form 1 August 2012 methacrylate/epichlorohydrin (SBSDE). The chemical structure and composition of SBSDE were con-
Accepted 1 August 2012
firmed by 1 H nuclear magnetic resonance spectrum (1 H NMR), Fourier transforms infrared (FTIR), gel
Available online 1 September 2012
permeation chromatography (GPC) analyses. Latexes were subsequently used as sizing agents and sur-
face properties (water resistance, surface strength, burst strength, whiteness, and tensile strength) of
Keywords:
paper were examined and compared. Results revealed that SBSDE was a potential candidate for emul-
Polymeric emulsifier
Fiber crosslinking cationic latex
sion polymerization. Monomer ratio, initiator type, and SBSDE content determined the properties of
Surface property latexes and strongly affected the sizing performance. The superior surface sizing agent was obtained by
Paper sizing agent using 2,2-azobisisobutyronitrile as the initiator, when the concentration of SBSDE was 8.5 wt%, the butyl
acrylate (BA)/styrene (St) ratio was 0.85.
Crown Copyright © 2012 Published by Elsevier B.V. All rights reserved.
1. Introduction usually chosen as the internal sizing agent [9,10]. These latexes
can be added to provide excellent water resistance. Recent stud-
Papermaking fibers, consisting of cellulose and hemicellulose, ies reported that latexes can uniformly coat externally on fibers
have a strong natural tendency to interact with water. Paper prod- in paper, which resulted in high resistance to water penetration
ucts widely used in liquid packaging have ended uses that require [11,12]. The cationic nature enables polymer to adhere to and
paper resistance to diffusion and penetration of aqueous liquid. diffuse on the paper surface easily and efficiently. Furthermore,
Surface treatments such as coating and sizing are usually applied “surfactant effects” on latexes such as ionic charge, hydrophilic-
in papermaking industry to improve surface strength as well as ity, and heterogeneity improved performances of the sized paper.
barrier properties. Even though these researches have been reported, there still do not
For surface treatment, traditionally, wax barrier sizing has been have a low-cost and simple procedure, acceptable for paper making
used to provide the high degree of water resistance at a low siz- industry.
ing cost, but the difficult in paper recycling limits the applications The aim of this study was to synthesize fiber cross-linking
of wax sizing. Polymer barrier sized papers, such as copolymers cationic latexes and understand the influence of latex characteris-
of styrene and maleic anhydride (SMA), polyurethane (PU), and tics on surface properties of paper. Firstly, SBSDE was synthesized,
polyacrylamide (PAM), can impart the water resistance of paper then latexes were synthesized in the presence of SBSDE. The latex
by forming a layer of polymer film on the whole paper sheet particle contained both epoxy and quaternary ammonium func-
[1–4]. However, the effectiveness of these polymer additives can- tional groups, which enable adhesion between the film and fibers.
not fully satisfy the papermaker’s requirements. Another polymer Effects of the BA/St ratio, SBSDE content and initiator type on the
sizing materials such as polyethylene (PE), polyethylene terephtha- properties of latexes and sizing performance were studied. This
late (PET), and polybutylene terephthalate (PBT) to provide barrier analysis led to a better design of synthetic polymers, which could
properties were difficult to dispose and caused environmental be used as external additives for papermaking.
problems [5–8].
Cationic latexes such as polyvinyl alcohol (PVA), cationically 2. Experimental
charged PS latexes and a polystyrene based copolymer (PSCC) were
2.1. Materials
∗ Corresponding author. Tel.: +86 25 85427432; fax: +86 25 85418873. The base paper and cationic sizing agent RM (cationic latex)
E-mail address: professorjyx@gmail.com (Y. Ji). were supplied by Shandong Wanhao Paper Group, Co., Ltd. Butyl
0300-9440/$ – see front matter Crown Copyright © 2012 Published by Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.porgcoat.2012.08.003
12 X. Yan et al. / Progress in Organic Coatings 76 (2013) 11–16
acrylate (BA; ≥99%), steary methylacrylate (SMA; ≥99%), and potential of particle were obtained by quasi-elastic light scattering
styrene (St; ≥99%) were washed with a 10 wt% sodium hydrox- using zeta sizer Nano-ZS (Malvern Instruments, United Kingdom).
ide solution three times and then with deionized water three The reported diameter was an intensity-weighted average particle
times to remove the inhibitors. Dimethyl amino ethyl methacry- size. The samples were diluted to 2% in deionized water.
late (DM) was the functional monomer in the polymerizations.
Epichlorohydrin (ECH) was used as a quaternary ammonium and 2.6. Sizing formulation preparation
crosslinking agent. 2,2 -azobisisobutyronitrile (AIBN) was recrys-
tallized from hot methanol. AIBN, 2,2 -azobis (2-amidinopropane) Sizing formulations were made as follows: the dry powder of
dihydrochloride (AIBA), ammonium persulfate (APS), and ferrous starch was added into 45 mL of DI water, and the suspension was
sulfate (FeSO4 )/hydrogen peroxide (H2 O2 ) were used as initiators. stirred at 95 ◦ C for 0.5 h to allow starch gelatinization. After being
All other reagents were of analytical grade. cooled down to 55 ◦ C, the mixture was diluted to a concentration
of 20%. The surface sizing agent was obtained by mixing the starch
2.2. SBSDE synthesis fluid with 2 g cationic latexes.
Each paper sheet was mounted on a clean bench table by taping
SBSDE was synthesized by free-radical polymerization in ethyl around the paper edges to prevent wrinkling of the paper during
acetate (EAC). The synthesis routs and chemical structure of SBSDE sizing. The sizing was done using wire bar coaters (SA-203 Wire
were illustrated in Scheme 1. The polymerization procedure was as Bar Coaters, Donghak Machine Co., Ltd., Korea). 8 mL of each siz-
follows: 6.0 g of St, 4.0 g of BA, 6.0 g of DM, 2.0 g of SMA, and 7.2 g of ing solution was loaded on the prepared paper and spread over
EAC were introduced to 250 mL-flask fitted with a reflux condenser, the paper using a number of 20 wire bar coater. A wire bar coater,
a sampling device, a nitrogen inlet, a thermometer, and a mechan- originally called a Mayer Rod, and also referred to as a wire doctor
ical stirrer. The reactor was purged with nitrogen for 15 min before equalizer, or metering rod, was a round steel bar that was wrapped
reaction. The mixture was heated to 75 ◦ C by a thermostat water very tightly with wire. Generally, film thickness was determined
bath. After the temperature reached 75 ◦ C, AIBN (0.6 g) was added to by the thickness of a wire used. All sized paper sheets were con-
the reactor to start polymerization under a nitrogen atmosphere. ditioned at 23 ◦ C and 50% relative humidity for at least 24 h (TAPPI
After being stirred at rate of 250 rpm for 2 h, another portion of standard conditions).
AIBN (1.2 g) was added to the reactor at 75 ◦ C, and the reaction was
maintained for 2 h. Then the temperature was decreased to 48 ◦ C
and 4 g of ECH was added to the system. Subsequently, the reaction 2.7. Sizing performance
mixture was heated to 55 ◦ C in water batch, after 1 h the reaction
was stopped by adding acetic acid. The resulting product was dried Cobb values, which were used to represent the amount of water
under vacuum, and then washed repeatedly with acetone. The final absorbed by paper after bearing water with a height of 10 mm for
dry product was used for subsequent analysis (yield 85.7%). a given time, such as 60 min in this study, were measured by a
DRK110 Cobb absorbency tester (Jinan Drick Instruments Co., Ltd.,
2.3. SBSDE characterization China) at room temperature [14]. Surface strengths were measured
by AIC2-5 IGT-Printability Tester (Zibo Kunwei Economic and Trade
GPC analysis was performed on a Waters 1515 GPC sys- Co., Ltd., China). Tensile strengths were tested according to TAPPI
tem (Waters Co., America). SBSDE was dissolved in THF with T494 using a WZL-300 tensile (Zibo Kunwei Economic and Trade
a concentration of 8 mg/mL. The flow rate of SBSDE solution Co., Ltd., China). Burst strengths were measured according to TAPPI
was 1.0 mL/min. Molecular weight distributions were calculated T414 using a DRK 109 Micro-computer Bursting Tester (Jinan Drick
based on polystyrene standards. The number average molecu- Instruments Co., Ltd., China). Whiteness were measured using a
lar weight (Mn) and the weight average molecular weight (Mw) YQ-Z-48A Whiteness meter (Hangzhou Qingtong Boke Automation
were calculated according to standard procedures, respectively. Technology Co., Ltd., China). The surface textures of the sized and
FTIR spectrum of SBSDE was recorded on an Avatar360 FTIR unsized paper were characterized by a FEI QUANTA200 SEM (FEI
spectrometer (Nicolet Co., Wisconsin, America) in the range of Co., America).
400–4000 cm−1 . 1 H NMR was performed at room temperature with
a Bruker 500 MHz NMR spectrometer (Bruker Co., America) using 3. Results and discussion
deuterated chloroform (CDCl3 ) as solvent. The cationic segment
and epoxy moiety obtained by post-modification were measured 3.1. SBSDE characterization
by 1 H NMR. The critical micelle concentration (CMC) of SBSDE was
determined at 25 ◦ C by surface tension [13]. The number-averaged molecular weight (Mn) of SBSDE was
17,990 g/mol; Mw was 22,500 g/mol; the PDI (Mw/Mn) value was
2.4. Synthesis of functional latex particles 1.155. The structure of SBSDE was characterized by FTIR spec-
troscopy and 1 H NMR. As shown in Fig. 1, bands at 3060 cm−1 and
The functional latexes were synthesized at 85 ◦ C in a batch reac- 3030 cm−1 were due to the benzene ring. Bands near 2930 cm−1
tor at a constant stirring rotation. The reactor was charged with 60 g and 2870 cm−1 resulted from the stretching modes of the CH3
of water, 36 g of the monomer (St and BA), and appropriate amount and CH2 . Bands at 1460 cm−1 and 1570 cm−1 were due to C C
of SBSDE, then stirred for 15 min. The polymerization was started in-plane stretching of styrene ring, which showed the existence of
by introducing 0.18 g of the initiator. After 2 h, the polymerization St. The very strong signal band at 1730 cm−1 was detected cor-
was completed. responding to C O stretching. 1170 cm−1 was attributed to the
(C O) stretching mode, which showed the existence of BA and
2.5. Latexes characterization SMA. 762 cm−1 and 1240 cm−1 were due to C N+ (CH3 )3 stretch-
ing vibration, indicating that the tertiary nitrogen atoms were
Monomer conversion was followed by gravimetric analysis. The converted to the quaternary ammonium moiety. 930 cm−1 and
viscosities of latexes were determined by a NDJ-1C viscometer 950 cm−1 were due to the stretching and ring vibration of the epoxy
(Shanghai Changji Geological Instrument Co., China) at 25 ± 0.1 ◦ C moiety, respectively. Compositions and the quantitative reaction of
using 1# rotor at a stirring rate of 60 rpm. The diameter and zeta cationic sub-units could also be confirmed by measuring the area
X. Yan et al. / Progress in Organic Coatings 76 (2013) 11–16 13
CH3 O CH3
CH=CH2
m CH2 C C O CH2CH2 N CH3 +n + x CH2=CH COOC4H9
CH3
O
O CH2 CH2 N
C4H9
CH3
CH3 CH3
O CH3 O CH3
C2H4 N CH3
C2H4 N CH2 CH CH2
CH3 O
N CH 2
R C O CH2
HC CH
100
90
Surface tension (mN/m)
80
70
60
50
40
30
-6 -5 -4 -3 -2 -1
4000 35 00 300 0 250 0 2000 15 00 100 0 500 LogC (mol/L)
-1
Wavenumber (cm )
Fig. 3. Plots of surface tension against the logarithm of concentration (mol/L) for
the determination of critical micelle concentration of SBSDE.
Fig. 1. FTIR spectrum of SBSDE.
14 X. Yan et al. / Progress in Organic Coatings 76 (2013) 11–16
50
a 160 b
40
Z-Average (nm)
30
80
20
40
10
0 0
AIBA AIBN APS FeSO4+H2O2 AIBA AIBN APS FeSO4+H 2O2
Fig. 4. Zeta potential (a) and diameters (b) of latex particles were observed in various initiator systems. Latex particles were synthesized with different types of initiators at
the given St to BA ratio of 19.45:16.54, and 0.18 g of the initiator.
Table 2
Surface properties of sized paper as a function of the SBSDE content.
6 72.93 ± 1.5 88.54 ± 2.5 45.29 ± 0.1 206 ± 10.5 141 ± 3.3
6.5 70.58 ± 0.8 88.04 ± 0.2 49.04 ± 0.5 250 ± 11.3 150 ± 2.1
7 68.78 ± 0.1 88.75 ± 0.5 52.81 ± 1.5 272 ± 8.5 159 ± 3.4
7.5 66.47 ± 1.1 88.57 ± 3.5 55.62 ± 0.7 295 ± 3.5 165 ± 1.8
8 63.02 ± 1.2 88.55 ± 1.6 60.05 ± 2.1 341 ± 11.7 170 ± 3.2
8.5 58.25 ± 0.5 88.21 ± 0.8 69.58 ± 2.3 386 ± 15.8 195 ± 8.4
9 70.36 ± 0.7 88.57 ± 0.5 59.03 ± 2.8 386 ± 9.5 178 ± 5.5
9.5 76.72 ± 2.7 88.35 ± 0.1 59.10 ± 0.7 386 ± 13.5 179 ± 7.5
Table 3
Surface properties of sized paper as a function of the composition ratios of BA and St.
0.125 73.77 ± 1.5 175 ± 15.5 88.54 ± 0.5 156 ± 2.5 53.43 ± 0.2
0.19 71.75 ± 0.8 206 ± 15.7 88.57 ± 1.5 165 ± 25.5 54.18 ± 0.1
0.24 69.41 ± 0.5 228 ± 11.5 88.13 ± 2.5 169 ± 25.5 55.03 ± 0.5
0.31 67.15 ± 1.2 250 ± 15.5 88.55 ± 2.3 173 ± 25.5 57.05 ± 0.5
0.33 65.58 ± 1.0 272 ± 10.5 87.63 ± 2 176 ± 25.5 57.62 ± 0.1
0.41 63.04 ± 0.5 295 ± 12.5 88.75 ± 0.8 179 ± 25.5 58.91 ± 1.0
0.44 61.35 ± 1.5 295 ± 18.5 88.04 ± 1.3 184 ± 25.5 60.24 ± 0.7
0.52 60.11 ± 0.8 318 ± 11.5 88.54 ± 0.7 189 ± 25.5 65.60 ± 1.5
0.85 58.25 ± 0.5 386 ± 25.5 88.21 ± 0.8 195 ± 8.4 69.58 ± 2.3
0.94 63.05 ± 2.3 295 ± 14.5 89.36 ± 1.7 183 ± 25.5 61.36 ± 0.5
1.05 69.85 ± 1.5 275 ± 20.5 89.26 ± 1.1 170 ± 25.5 58.09 ± 1.8
1.06 78.21 ± 2.2 141 ± 8.5 87.72 ± 0.5 164 ± 25.5 57.72 ± 2.5
Cobb values decreased gradually. It reached the lowest value of strength kept invariant. The content of SBSDE had a little effect on
58.25, when SBSDE content was 8.5%. Further increasing the con- whiteness.
tent of SBSDE, the Cobb values would increase slightly (Table 2).
The decrease of Cobb values can be explained as follows: firstly,
the high content of SBSDE used for producing latex with small 3.2.3. Effect of monomer composition
particle size also brought in a large amount of positive charges, SBSDE was used in emulsion polymerization with different
which improved the polymer compatibility with paper fiber. Sec- ratios of BA and St. The characteristics of their resulting paper prop-
ondly, latexes with smaller particle size could film better on the erties were listed in Table 3. As the ratio of BA/St was raised from
fiber surface [25]. Finally, the high content of SBSDE also increased 0.125 to 0.85, the Cobb values of paper decreased, while surface
the cross-linking interaction occurring in film and fiber. However, strength, burst strength, and tensile strength increased. That may
as the SBSDE content was further increased, the water resistance be explained as follows: the bond strength depended on the adhe-
decreased resulting in the increase of Cobb values. This may be sive and cohesive strength of the cationic systems, which mainly
caused by the hydrophilic quaternary ammonium groups in the depended upon the monomer composition in the final latexes [26].
structure of SBSDE. As the content of SBSDE increased from 6 to BA being soft and tacky in nature provided the required cohe-
8.5%, tensile strength, surface strength, and burst strength of paper sive strength to the system. When the content of BA was very
gradually increased. When the SBSDE content was above 8.5%, ten- low, the cohesive strength was weak and the repulsion was too
sile strength and burst strength increased slightly, while surface high, resulting in the weak interaction between latex and fiber. The
film was not evenly formed on the wholly fiber surface and hence
susceptible to water penetration. When the concentration of BA
was increased in the latex, the latex compatibility with paper fiber
20
Size Distribution by Intensity was improved, which prevented water penetrate into paper fiber
through cross-linking films. The superior properties of sized paper
were detected when the ratio of BA/St was 0.85. When BA/St ratio
15 was further increased, the paper properties decreased. The main
reason was that the stiffness decreased simultaneously with the
further increase of BA.
Intensity (%)
Table 4
Effects of the sizing agents on surface properties of paper.
Base papers Cobb Surface strength Whiteness Burst strength Tensile strength
(g/m2 ) (cm/s) (%) (kPa) (kN/m)
Non-treated 73.22 ± 1.5 127 ± 15.3 87.94 ± 5.3 159 ± 8.3 52.27 ± 4.1
Latex-treated 58.25 ± 1.2 386 ± 25.5 88.21 ± 4.8 177 ± 8.4 58.58 ± 2.3
RM-treated 68.03 ± 2 295 ± 13.2 89.86 ± 3.9 178 ± 7.2 58.38 ± 3.2
Fig. 7. Scanning electron micrographs of the surface of the unsized base paper (a) and latex-sized paper (b).
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