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Carbohydrate Polymers 87 (2012) 1269–1274
Carbohydrate Polymers
journal homepage: www.elsevier.com/locate/carbpol
a r t i c l e i n f o a b s t r a c t
Article history: The present work focuses on the effect of cationic starch (Cat St) on the properties of handsheets made
Received 8 July 2011 from recycled old corrugated container (OCC) and virgin neutral sulfite semi-chemical (NSSC) pulp. This
Received in revised form 2 September 2011 study also evaluates the usage of OCC fibers as a supplement raw material for papermaking. The handsheet
Accepted 3 September 2011
samples contained a series of mixtures of OCC and virgin NSSC pulp (0:100, 20:80, 30:70 and 40:60 by
Available online 10 September 2011
weight) and Cat St (0, 0.5, 1.2, 2 and 3 wt.%). The results showed that addition of Cat St could enhance all
the strength properties of handsheets remarkably. At certain Cat St dosage, with increasing OCC fibers,
Keywords:
the strength properties were improved significantly, which could be related to the Cat St adsorption
Cationic starch
Dry-strength additives
efficiency. OCC fibers have more specific surface area than NSSC fibers; therefore, they could adsorb
Neutral sulfite semi-chemical much more amounts of Cat St.
Old corrugated container © 2011 Elsevier Ltd. All rights reserved.
Tensile index
1. Introduction environment (Ren, Peng, & Sun, 2009; Si-Yang, Ji-Cheng, Xin-Lu,
Hui-Ren, & Yi-Mei, 2010).
Iran has poor natural forest resources that cover only about 7% The increasing use of recycled fibers and other inexpensive
of the country’s land area. Similar to many developing countries, furnish components, such as fillers, has led to a decrease in the
deforestation and over-harvesting in Iran have created environ- strength properties of the paper produced from theses materials.
mental issues. On the other hand, increasing demand for forest To overcome this problem, it is very common to add different dry-
resources in various applications has led to the shortages of wood strength additives, such as cationic starch (Cat St), polyvinyl alcohol
supply. Thus, there is a need to look for innovative ways of using (PVA), modified polyacrylamide, polyamideamine epichlorohy-
non-traditional forest resources to substitute wood raw materi- drine resins (PAE) in combination with carboxymethyl cellulose
als for pulp and paper industries. The increased demand for wood (CMC) and chitosan (Ashori et al., 2006; Zakrajšek, 2008).
is likely to be met by one or more of potential supply sources Dry-strength polymers can interact with fibers in a number
such as: increased utilization of forest waste, increased utiliza- of ways. In order of increasing bond energy, these interactions
tion of waste paper, increased utilization of non-wood fibrous are generally termed as van der Waals forces, hydrogen bond-
plants, more environmentally sound pulping process alternatives ing, ionic attractions and covalent bond formation. The majority
such as bio-pulping and/or, more efficient production of tim- of paper strength additives function on the basis of the first two
ber through forest/plantation improved management practices energy levels, relying primarily on multiple hydrogen bond for-
(Ashori, Jalaluddin, Wan, Zin, & Mohd Nor, 2006). mation for their retention and effectiveness. Starch, for example,
Among the possible alternatives, the development of pulp and which has sufficient molecular size to span inter-fiber distances
paper using waste paper is currently at the center of attention and also has a proclivity for forming hydrogen bonds with cellulosic
(Afra, Resalati, Olson, & Pourtahmasi, 2009; Fatehi, Mcarthur, Xiao, materials, clearly functions by increasing the number of low energy
& Yonghao, 2010; Park, Kim, Kim, & Lee, 2008; Wan, Yang, Ma, bonds between fibers. Certain polymeric additives are capable of
& Wang, 2011; Zanuttini, Mcdonough, Courchene, & Mocchiutti, changing the energy of bonding in paper by supplementing low
2007). Old corrugated container (OCC) is an excellent alterna- energy hydrogen bonds (4–6 kcal/mol) with higher energy ionic
tive waste material to substitute wood because it is plentiful, (10–30 kcal/mol) or covalent (50–100 kcal/mol) inter-fiber linkages
widespread, and easily available. In addition to its abundance and (Ashori et al., 2006; Liu, Whiting, Pande, & Roy, 2001).
renewability, utilization of OCC has advantages for economy and Native or unmodified starch has limited use in papermaking
applications because it comes as viscous and unstable cooked
pastes. Starch, therefore, is modified in the paper mill to impart
∗ Corresponding author. Tel.: +98 228 2276637; fax: +98 228 2276265. desirable properties (Glittenberg & Becker, 1998). In order to gain
E-mail address: ashori@irost.org (A. Ashori). good retention and improve the efficiency of starch utilization
0144-8617/$ – see front matter © 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.carbpol.2011.09.010
1270 A. Ghasemian et al. / Carbohydrate Polymers 87 (2012) 1269–1274
Table 1 Table 2
Characteristics of used cationic starch. The mixing ratios of raw materials and their abbreviations used in this study.
The whole experimental plan is shown in Table 2, where the 3.1. Tensile index and breaking length
blending formulations are summarized. Unbleached OCC pulp was
mixed with NSSC pulp in ratios of 0:100, 20:80, 30:70 and 40:60 by Tensile strength is one of the basic strength properties tested
weight, and the mixes were used for the determination of proper- on pulp and paper. According to the ANOVA tests, both variable
ties. The weight of Cat St in the formulation was considered with factors exerted significant influence on the tensile index and break-
respect to the total weight of handsheet and was deducted from ing length as a single factor (Table 3). In addition, the interaction
NSSC pulp content. Control sample (Z) contained NSSC pulp with- between the two variables was significant with the 95% and 99%
out OCC fiber and Cat St. Various solutions of Cat St, in dosages confidence levels based on the ANOVA analysis. The results of DMRT
A. Ghasemian et al. / Carbohydrate Polymers 87 (2012) 1269–1274 1271
30.56**
125.47**
6.16**
was 12.2 N m/g for the control sample, while the highest value was
found as 29.2 N m/g for the C5 . Similar trends were also observed
F
for breaking length properties (Fig. 1a).
Tensile strength for treated samples is generally higher than
those for untreated ones. As it can be seen from Fig. 1a, the C5
0.004
0.14
0.59
0.02
MS
pulp treated with 3% Cat St had the highest tensile index value
among the pulps evaluated in this investigation. The tensile index
of the pulp is independent of chemical properties and is very much
Stretch
ing the tensile index. However, papers made from short fibered
pulps are generally stiffer in extension than those made from long
F
fibers.
Statistical analysis indicates that the differences in the mean
values of breaking length within and among compared groups are
16287.93
2196.95
56.51
34920.00
17575.63
1695.34
222526.85
139680.02
SS
tion 2.1, OCC fiber is about 3 times longer than NSSC fiber. Its cell
wall thickness is thinner than NSSC as well.
F
0.0059
breaking point.
SS
TEA. The pulp type C, treated with 3 wt.% Cat St, has the highest
F
stretch (1.7%) among the pulps studied in this work, although the
variation in stretch is small in the range of 0.8–1.7% (Fig. 1b). It is
Results of ANOVA test on the effect of variables on handsheets properties.
0.0417
257.6012
3
4
19
9
35
Error
A×B
Total
with 40 wt.% content OCC (group C) were higher than those for the
A
B
**
a b
36 3.6 360 2.4
Breaking length, km
Tensile index, N.m/g
Tensile index TEA Stretch
30 Breaking length 3.0 300 2.0
TEA, J/m2
24 2.4 1.6
Stretch, %
240
18 1.8 180 1.2
6 0.6 60 0.4
0 0.0 0 0.0
Z
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
c 24 3.6
d
170
RCT, N
355
CMT, N
12 1.8 335 140
8 1.2 315 130
4 0.6 295 120
0 0.0 110
275
Z
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
A1
A2
A3
A4
A5
B1
B2
B3
B4
B5
C1
C2
C3
C4
C5
Treatment Treatment
3.3. Tear and burst indices that the effect of OCC contents was a cause for the improve-
ment of tear and burst indices. Use of DMRT indicates that the
Analysis of variance showed that there was statistically signifi- differences in the mean values of tear index within and among
cant (Table 5) difference between the control sample and untreated the compared groups are significant at the 99% confidence level
samples relating to content of OCC. Therefore, it can be concluded (Table 4).
Table 4
DMRT of OCC pulp and Cat St on the mechanical properties.
Treatment Property
Tensile index Breaking TEA (J/m2 ) Stretch (%) Burst index Tear index CTM (N) RCT (N)
(N m/g) length (km) (kPa m2 /g) (mN m2 /g)
Note: The same letter denotes that the difference in the mean values of properties within and among the compared groups is not statistically significant.
A. Ghasemian et al. / Carbohydrate Polymers 87 (2012) 1269–1274 1273
1780.07**
54.88*
3045.85*
have higher tear strengths, since longer fibers naturally provide
more points of bonding and are pulled a longer average distance
F
from the network (Ashori, 2006). As shown in Fig. 1c, OCC pulps
exhibit a distinct difference from control sample. The long (2.5 mm)
fibered OCC pulp has very good tearing strength, whereas the NSSC
36.2496
0.5521
2958.0482
982.854
4100.053
pulp is relatively low in tear because of its short fiber (0.9 mm)
length. The pulp type C5 , made using 3% Cat St, has the strongest
MS
tear index (18.7 mN m2 /g) among the pulps studied in this work.
The burst values of the samples showed the similar tendency to
2948.5622 the results of the tear index.
144.9985
4678.3671
3.865
According to Van den Akker’s strength theory, tearing work is
8796.84
composed of two different phenomena: the work of breaking the
RCT
SS
fibers and the frictional work pulling them out of the undamaged
network (Park et al., 2008). Tearing strength is strongly influenced
(positive correlation) by fiber strength, probably because the long
6799.85**
137.95**
9004.32*
fibers are very pliable and are entangled at many points, and so are
able to distribute stress over a wide area. The rigidity of the fibers is
F
0.3616
6541.0932
56.176
pulps is about 2–3 times higher than that of the untreated ones at
a given breaking length. This is probably due to the morphological
MS
2.5316
224.7042
8954.0032
7380.369
SS
the 95% and 99% confidence levels. The pulp types C5 and B5 had 2.7
and 2.6 kPa m2 /g burst index, respectively, which was the highest
among the pulps measured.
72.34**
146.21**
543.69*
case of pulp fibers, its values range from 0.2 to 5 m2 /g, depending on
0.6634
1.0973
0.0023
refining. His research has shown that 5–30 times greater amount of
Note: df, degree of freedom; MS, mean of squares; SS, sum of squares; F, F value; ns, not significant.
Cat St can be adsorbed onto fine stock and refined (beaten) fibers,
MS
which has much more specific surface than unbeaten fibers. During
the refining process, fibers are fibrillated, and in some cases short-
ened as well. Consequently, the amount of fines, the total specific
2.6539
4.6634
0.5163
0.0161
0.5001
Burst
surface area and the adsorption of Cat St are all increased as well
SS
and its freeness was less (470 CSF) than NSSC value (510 CSF).
874.33*
Results of ANOVA test on the effect of variables on handsheets properties.
4321.0904
0.0071
265.8706
3.1014
SS
3
4
19
9
35
Error
A×B
Total
feature could be attributed to the fact that the recycled fibers are
A
B
**
more damaged (due to the refining) than the virgin pulp, and their
1274 A. Ghasemian et al. / Carbohydrate Polymers 87 (2012) 1269–1274
resistance to the CMT and RCT is already lower than the NSSC pulp. Ashori, A. (2006). Pulp and paper from kenaf bast fibers. Fibers and Polymers, 7(1),
This behavior is probably also due to the thin cell wall of OCC fibers. 26–29.
Ashori, A., Jalaluddin, H., Wan, Md., Zin, W. Y., & Mohd Nor, M. Y. (2006). Enhancing
dry-strength properties of kenaf (Hibiscus cannabinus) paper through chitosan.
4. Conclusions Polymer–Plastics Technology and Engineering, 45(1), 125–129.
Fatehi, P., Mcarthur, T., Xiao, H., & Yonghao, N. I. (2010). Improving the strength of
old corrugated carton pulp (OCC) using a dry strength additive. Appita Journal,
The main conclusions drawn from this study are as follows: 63(5), 364–369.
Glittenberg, D., & Becker, A. (1998). Cationic starches for surface sizing. Paper Tech-
(a) The results clearly showed that the addition of Cat St to a nology, 39(10), 37–41.
Liu, X. A., Whiting, P., Pande, H., & Roy, D. N. (2001). The contribution of different
sheet formed from OCC/NSSC fibers led to excellent improve- fractions of fines to pulp drainage in mechanical pulps. Journal of Pulp and Paper
ment in strength properties compared to the control sample Science, 27(4), 139–143.
and untreated ones. Mendes, P., Costa, C. A. V., Silvy, J., & Belgacem, M. N. (2001). Adsorption behaviour of
cationic starch on bleached Eucalyptus globulus kraft pulp. Appita Journal, 54(1),
(b) From technical point, OCC fibers in comparison to virgin NSSC
45–48.
pulp, generally have improved conformability and inter-fiber Mendes, P., Sansana, P., Silvy, J., Costa, C. A. V., & Belgacem, M. N. (2001). Cationic
bonding capability due to fiber morphology of these fibers. starch as a dry strength additive for bleached Eucalyptus globulus kraft pulps.
Appita Journal, 54(3), 281–284.
(c) With the exception of CTM and RCT, the other properties were
Pande, H., Rao, N. J., Kapoor, S. K., & Roy, D. N. (1999). Hydrodynamic behavior of
increased by addition of OCC fibers. However, Cat St could nonwood fiber suspensions. Tappi Journal, 82(6), 140–145.
enhance all the studied properties. The negative influence of Park, I., Kim, J.-N., Kim, D., & Lee, Y. (2008). Effects of mixing ratio of ONP and
OCC on the CTM and RCT can be explained by the weaker (thin- OCC on physical properties of pulp molds for cushion packaging materials.
Journal of Korea Technical Association of the Pulp and Paper Industry, 40(1),
ner) cell wall thickness of OCC compared to the NSSC fibers. 47–54.
(d) Analysis of data revealed that the two variable factors (namely Pettersson, G., Höglund, H., & Wögberg, L. (2006). The use of polyelectrolyte mul-
OCC and Cat St contents) and their interactions had significant tilayers of cationic starch and CMC to enhance strength properties of papers
formed from mixtures of unbleached chemical pulp and CTMP. Part II Influ-
effect on the strength properties. The use of DMRT in this work ence of addition strategy, fibre treatment and fibre type. Nordic Pulp and Paper
indicated that the differences between the mean values of the Research Journal, 21(1), 122–128.
studied properties within and among each of the groups com- Ren, J. L., Peng, F., & Sun, R. C. (2009). The effect of hemicellulosic derivatives on the
strength properties of old corrugated container pulp fibres. Journal of Biobased
pared were highly significant. Materials and Bioenergy, 3(1), 62–68.
(e) The pulp type C5 had the most desirable properties in term of Si-Yang, Z., Ji-Cheng, P., Xin-Lu, Z., Hui-Ren, H., & Yi-Mei, H. (2010). Fiber modifica-
tensile, tear and burst indices and breaking length. tion of OCC pulp with laccase and natural mediator system. Advanced Materials
Research, 113–116, 1801–1805.
(f) Finally, it can be stated that OCC pulp has good potential as a
Wan, J., Yang, J., Ma, Y., & Wang, Y. (2011). Effects of pulp preparation and paper-
supplement fibrous material, in combination with virgin pulp. making processes on the properties of OCC fibers. BioResources, 6(2), 1615–
1630.
Zakrajšek, N. (2008). Influence of pulp properties on the adsorption of cationic starch.
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