TBA21

Course Introduction 1
Tetra Pak A1 for TFA Introduction 2

Tetra Pak A1 TPOP(Tetra Pak Operator Panel) 3
for TFA
Package Information 4
Training Document
This Training Document is intended for
Sealing System 5
Training purposes only, and must not be
used for any other purpose.
The Training Document does not replace Package Integrity 6
any instructions or procedures (e.g. OM,
MM, TeM, IM, SPC) intended for specific
equipment, and must not be used as such.
Note!
Supply System 7
For safe and proper procedures, refer to
the equipment specific documentation.
Electrical System 8
PLC 9
Name:
................................................................................................................ Sterile System Overview 10

................................................................................................................
Peroxide System 11
Sterile System Sequence 12
Box Cooling 13
Filling System 14
ASU (Automatic Splicing Unit) 15
Tube Forming 16
Jaw System 17
Design Control System 18
Technical Training Centre 19

Lund, Sweden
WB-267-01
Issue 1/1204 Optional Material 20
1
Course
Introduction
Technical Training Centre

Information regarding
Safety Regulations at the
Technical Training Centre in Lund
This list summarizes a number of items which may concern you, as a
participant in this training course. Read the list, and if anything re-
mains less than clear, or if you have any questions, feel free to contact
your instructor.
1. Study and follow the sections on Safety in the course literature, for
instance the OM, MM and EM.
2. You are entitled to ask persons who have no business to be near the
machine, to stay at distance, for safety reasons.
3. Never touch any other machines than those used in your own training
course.
4. There may be cables which are still electrically live, although they
have been disconnected from their terminals.
5. In some machines, safety switches may be bridged or disconnected,
for training reasons.
6. Find out exactly where the emergency stop switches for the machine
as well as the conveyor are located.
7. When starting a machine, the person doing the starting must make
absolutely sure that this does not expose anyone else to danger.
8. Certain chemicals, used in your training course, may be hazardous to
your health and constitute a danger of fire or explosion. Make sure
you know how such chemicals are marked and how to handle them.
9. It is strictly prohibited to wear rings, watch, or necktie when working
with the machine. This prohibition also applies to loose-fitting
clothes or anything else that might get caught in the machinery.
10. A first aid kit is kept in the machine hall.
11. Study the information on what to do in case of fire and which escape
routes to follow. A diagram of escape and evacuation routes is posted
in every classroom.
12. If you observe or discover anything that might jeopardize safety,
immediately tell your instructor.
Technical Training Centre 2/0804 TM-00001

Information to Course Participants at
the Technical Training Centre in Lund
Welcome to Technical Training Centre!
Here is some information which might be helpful to you as a
course participant. If you need additional information or help,
feel free to ask your instructor.
Start of course Normally, the first day of your course begins at 08.30. Your instructor will
meet and welcome you in the coffee room.
Daily time schedule
Classes 08.00 - 09.30
Breakfast 09.30 - 10.00
Classes 10.00 - 12.00
Lunch 12.00 - 13.00
Classes 13.00 - 16.00
Your instructor will tell you if there are any changes in the schedule.
Breakfast Breakfast is free of charge and served in the restaurant, where a special area
has been reserved for Technical Training Centre course participants. Breakfast
consists of coffee or tea and bread rolls.
If you want anything in addition, for instance from the serving counters of the
restaurant or cafeteria, you have to pay for it yourself. Your instructor will help
you with the procedure.
Lunch Lunch is served in the restaurant. You can choose among several dishes; men-
us are posted in the restaurant.
If you are a customer course participant, your instructor will give you a cash
card. For participants other than customers, cash cards are for sale in the caf-
eteria. Your instructor will help you with the procedure.
Coffee room You are invited to use the coffee room and the vending machine during all
breaks in classes.
Smoking The entire Tetra Pak plant, outdoors as well as indoors, is a no smoking area.
Smoking is allowed though in special smoking areas.
Telephones If you need to call long-distance within Sweden or abroad, please use the
phone in the telephone room. When using the phone, please be brief, as there
may be others who wish to make calls.
Technical Training Centre 6/1106 TM-00010 1

Computers There are a number of computers for the use of course participants. The
computers access the Tetra Pak Intranet and the World Wide Web.
ID card On your first day you will receive an ID card. This card must be returned at the
Tetra Pak Main reception at the end of the course. Anyone not handing the
card back will be charged SEK 400.
Safety regulations At the start of the course, your instructor will go through the Safety Regula-
tions (TM-00001). These regulations must be strictly observed. In case you are
uncertain about anything in the regulations, you must have it clarified with
your instructor.
Course evaluation You are requested to write down your comments on the Course Evaluation
form. At the end of the course your instructor will collect all the forms.
Working clothes It is necessary to wear safety shoes in the Technical Training Centre, while
working at the machines. If you didn’t bring your own, safety shoes are for sale
in the Support Centre. Your instructor will take you there. For your use during
the course, you may borrow a set of coveralls.
Each participant is given a locker in the changing-room. The instructor will
hand you the locker key. You may then select a set of coveralls from the cab-
inet in the changing-room. Your instructor will help you if needed.
You may exchange your coveralls for clean ones every Monday morning. Tell
your instructor if you need to change at any other time. Used and soiled cov-
eralls are to be placed in the laundry basket in the changing-room.
At the end of the course you have to empty and lock your locker and return the
key to the instructor. If you wish to retain your locker for a subsequent training
course, tell your instructor.
Valuables You are responsible for your own valuables.
Transport Certain hotels provide free of charge transport to and from Tetra Pak. Ask the
hotel receptionist about this. If you wish to use this service, you must tell the
receptionist the day before.
Medical care For medical care, unless it is an emergency situation, go to Carema Specialist-
vård Lund (Carema healthcare Lund), located in the centre of Lund.
Sport Centre Bookings for the Tetra Pak Sport Centre are free of charge and can be made at
the Main Guard, located next to the Main Reception. If you visit the Sport Cen-
tre, you must enter and leave via the Main Guard.

Tetra Pak 1 Main Reception
Part of the plant at 2 Main Guard
Ruben Rausings gata
Lund
3 Technical Training Centre
4 Restaurant
5 Support Centre
6 Sport Centre
1 2
315
305
4 306
313 310
3 101
5 309 311
N
106 6
107
111

Course Information, TC-0128
Tetra Pak A1 for TF A
Course L ength
t 2 weeks
Tar get Group

t Tetra Pak Technicians
t Customer Technicians
Previous Knowledge
t Good mechanical skills and basic electrical knowledge.
t TC-7009 Safe Peroxide handling
t TC-7502 Packaging Material
t TC-7504 Packaging Lime Safety System
t TC-7506 Technical Publications
Course Object ives

t To achieve an understanding of how the different components of the Tetra Pak
A1 for TFA 0900 work, individually and together.
t Ability to operate and set the machine in accordance with OM and MM,both
electrical and mechanical.
t To be able carry out service andtroubleshooting.
Course C ontent / S ubj ec ts

t Ability to operate a Tetra Pak A1 for TFA 0900 in accordance with the OM.
t Ability to carry out TFA package integrity tests.
t Understanding of the sterilesystem during start-up andoperation.
t Function, understanding, setting and troubleshooting of:
- Peroxide system
- Compressed air system
- Filling control system
- Design control system
- Sealing systems
- Lubrication system
- Automatic splicing unit
- Jaw system
- Temperature controllers
- Level relays
- Solid state contactors
- Electrical safety
t Introduction to:
- PLC system
Tetra Pak Technical S ervice AB

Technical Co mpetence Development
2
Tetra Pak A1 for TFA
Indroduction

Variants
Tetra Pak A1 0900
TCA package
TFA package
TWA package
Technical Training Centre Machine type Issue

Lund, Sweden TP A1 0900 1/0906 OH 2162
Machine Orientation
Back (Infeed)
Left Right
Front (Outfeed)
OH 2464
Lund, Sweden TP A1 TFA 0900 1/1201
Electrical cabinet
Automatic Splicing Unit

Superstructure
Main body
Main Parts
TPOP
OH 2465
Machine Overview
OH 2466
Tetra Pak® A1 0900 filling machine
for Tetra Fino™ Aseptic packages
6218
4718
50
3
548
5
28
88 735
44
08
Tetra Pak® A1 filling machine
for TFA
Technical Data
Package type: Capacity Hydrogen peroxide, H2O2
(Packages per hour) 1.1-1.3 kg/h Speed 545 mm/s
545mm/s 408mm/s
TFA 100 15.000 11.300 Product
TFA 200 14.000 10.500 Supply pressure, kPa (bar) 50–250 (0.5–2.5)
TFA 250 12.200 9.200 50-200 (0.5-2.0) for TFA100
TFA 500 9.800 7.300 Max. pressure variation,
kPa (bar) [psi] ± 50 (0.5)
Electric power
Type, frequency Hz, voltage V 3N~, 50/60, 400/230 Optional equipment
Other voltages require adaption transformer DOMINO dating unit (included as standard)
Consumption during production, kW 12.0 Paper Trolley (included as standard)
Recommended main fuse A 63
Noise level
Compressed air (Measured on TFA500) Emission sound pressure level, LpA
Supply pressure, kPa (bar) 630–1000 (6.3–10) Measured value, dBA 72
Consumption, Nl/min (N cu ft /min) 960 (33.9) Uncertainty factor, dBA 5
Values determined using the basic standard
Cooling water ISO 11204
Max. inlet temperature, °C (°F) 20 (68)
Supply pressure, kPa (bar) 300–450 (3–4.5) Packing for shipment
Consumption, l/min, (l/h) 0.3 (18) The machine is shipped in two wooden crates with the following
Cooling and tube flashing dimensions in mm and weight in kg.
Crate 1 Crate 2
Steam Length 3900 4100
Temperature, °C (°F) 129–137 (264–279) Width 2300 2300
Supply pressure, kPa (bar) 170±30 (1.7±0.3) Height 2520 2520
Consumption, kg/h (lbs/h) 2.4 (5.3) Net weight 2350 2900
Gross weight 2950 3600
Package data
Package
Type Package dimensions, mm Consumption/

B
A
ml (cm3) A B C D Type Dimension 106 pack Reel
C
TFA 100 127 78 16 4 MPM strip 7.5 x 0.080 mm 70 kg Jumbo Reel
D TFA 200 134 103 23 7 MPM strip 7.5 x 0.080 mm 76 kg Jumbo Reel
A: Length TFA 250 155 103 25 7 MPM strip 7.5 x 0.080 mm 86 kg Jumbo Reel
B: Width TFA 500 191 122 34 7 MPM strip 7.5 x 0.080 mm 108 kg Jumbo Reel
C: Height
© 2010 Tetra Pak Code 2296 en 2010-02 Produced by the Team
D: LS-Overlap Packaging material

Packagaging material
TFA 100 TFA 200 TFA 250 TFA 500

Approx. qty packages per Jumbo reel 47 000 44 000 38 000 30 000
Approx. weight of reel (kg) 144 200 200 236
Quality of printing Flexo Line Flexo Line Flexo Line Flexo Line
Web width (mm) 160 214 214 252
Repeated length (mm) 130 140 160 200
We reserve the right to introduce design modifications without prior notice, Tetra Pak, ,
PROTECTS WHAT’S GOOD and Tetra Fino are trademarks belonging to the Tetra Pak Group.
www.tetrapak.com
3
TPOP
(Tetra Pak Operator Panel)

Control Panel
OH 2467
Lund, Sweden TP A1 1/1201
Machine Ladder TPA1 0900
Press button/automatic to step up Action Result
If lubrication is selected
Step up (from 14/16)
Pipes in postion
CIP selected
Step up from (step 14/16 )
Parallell with CIP if lubrication is selected
Step up
Select CIP and/or lubrication
Step up or time out (60 seconds)

Venting 5 minutes
Step up
Production end
Allowed time in step 60 seconds
Filling on
Packaging material in design
Automatic Production
Step up for 7 seconds

Motor Start
Step up
Signal from sterilizer
External signal
Step up
Signal to sterilizer
Drying for 15 min
Automatic
Start when temp is OK in air superheater

Spray sequence 2 min 45 sek
Automatic
Step up
Steam between 125 - 145 degrees
Air superheater between 350 - 370 degrees within 13,5 min otherwise alarm
Step up for 7 seconds

Tube sealing approx 25 sek
Step up CIP celected

Checks that all pipes are in correct position Step up
Steam between 125 - 145 degrees. Jump to select
Check if LS strip is OK. CIP
LS element 215 - 245 degrees
Sterile Air 90 - 110 degrees
Air, water on
Step up
Packaging Material
Technical Training Centre 2/1201 TM-01788 Training Document. For training purpose only.
4
Package information

Wide packaging material
Stiffness
Lund, Sweden
1. LDPE
6
− protects against outside moisture
5

2. Paper board 4
30mN
− for stability and strength 3
Machine type
2
3. LDPE
1
TP A1
− lamination layer
4. Aluminium foil 30mN

− oxygen, flavour and light barrier 80mN
Issue
2/1201
5. Modified LDPE
− adhesion layer
6. mPE
− seals in the liquid 0mN
OH 2101
5
Sealing System

TP A1 Sealing Systems
Overview
Lund, Sweden
Superstructure
Longitudinal seal
&
Short stop element
Machine type
TP A1
ASU
Web splice
Issue
2/1203
ASSU
Strip splice ASU Main body
(Constant heat) Strip seal
Transversal seal
OH 2102
Final folder "TWA only"
Flap seal
(Hot air)
TP A1 Inductive Heating
Parts, TFA and TWA
4 3
Lund, Sweden
Machine type
2
TP A1
1
Issue
2/1201
1 TPIH 2000 unit
2 Coaxial cable
3 Impedance transformer
4 IH connection group
5 Carbon brush
6 Inductor
OH 2103
6
2 3
Transversal Sealing Diagram
Pressure
Lund, Sweden
Sealing

Pressure
Temp.
Sealing
Temperature
Machine type
TCA/65
Issue
2/0804
Time
Heating time Cooling time
Sealing time
OH 1030
General information on IH
TPIH-2000 is a generator, which generates a high–frequency current. This
Induce = to bring current is utilized to induce heat in the packaging material, for instance in
about, to produce
transversal sealing. TPIH stands for Tetra Pak Induction Heating.
IH = induction heating The TBA machines are equipped with IH generators, and the high–frequency
current induces heat in the aluminium foil layer of the packaging material. The
heat causes the plastic (PE layers) to melt, and thus the packages can be sealed.
The induced heat causes the

Heat induced in the plastic (PE) to melt, so that the
aluminium layers packages can be sealed.
PE Al PE Paper PE
PE Paper PE Al PE
PE=Polyethylene Al=Aluminium
Induction heating is also employed to heat the PE layer at the opening arrange-
ment of the package. The heat changes the structure of the PE layer, making
the plastic more brittle. For this reason, the package becomes easier to open.
The method of heating a material without a direct source of heat, i e to produce
heat in the material, is based on a current of high frequency. One could say that
the high–frequency current transfers energy to the material,
There are two ways of producing heat by means of high–frequency current:
• Induction heating (for instance transversal sealing in TBA machines)
• Dielectric heating (for instance in a microwave oven)
Technical Training Centre2/9608 Training Document. For training purpose only. 5

Induction heating is used to heat materials which are electrically conductive Induction heating
(metals). This is the method employed in the TBA machines for transversal se-
aling, zone heating at the opening arrangement of the package, longitudinal se-
aling (TBA/21), strip application (TBA/21), and splicing of the packaging
material (TBA/21).
The diagram below shows the principle of this method.
High–frequency current
Coil
Magnetic field
Electric conductor
Induced current
The high–frequency current creates a magnetic field around the coil. This
magnetcic field oscillates in time (at the same frequency) with the current, in-
ducing a current in an electric conductor placed in the magnetic field. In its
turn, the induced current oscillates in time with the magnetic field and produ-
ces the energy that heats the material.
In the TBA machines, induction heating works as shown in the diagram below.
IH generator
Current path in the

aluminium foil
Inductor
The IH generator (TPIH-2000) generates a current of high frequency. The in-

ductor functions as a coil and creates a magnetic field. Heat is induced in the
packaging material as a result of a current being induced in the aluminium foil.
This leads to the melting of the PE layers, so that they can be sealed.
6 Training Document. For training purpose only. Technical Training Centre 2/9608
6
Package Integrity

Notebook
Package Evaluation
TFA
MT-83115-1
Lund, Sweden
This textbook has been compiled by the Technical
Training Centre in Lund.
Some of the pictures in the book are also available as
OH pictures.
For further information on training material, please contact
the Technical Training Centre.
Issue 2/1007
© 2010, Tetra Pak Technical Service AB, Technical Training Centre

No part of this publication may be reproduced, stored in a retrieval system or transmitted
in any form or by any means: electronic, electrostatic, magnetic tape, mechanical photo-
copying, recording or otherwise, without permission in writing from Technical Training
Centre.
Package Evaluation
TFA
Training Document
This Training Document is intended for
Training purposes only, and must not be
used for any other purpose.
The Training Document does not replace
any instructions or procedures (e.g. OM,
MM, TeM, IM, SPC) intended for specific
equipment, and must not be used as such.
Note!
For safe and proper procedures, refer to
the equipment specific documentation.

Lund, Sweden
Contents
Package Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Package Forming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tube Twist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
LS-Overlap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Shape and Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Volume (weight) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Date Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transversal Sealing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Rough Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accurate Check (Tear Down Test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dissolving of Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Red Ink in Dissolved Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Longitudinal Sealing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Visual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Longitudinal Sealing Tearing (LS Tear Down) . . . . . . . . . . . . . . . . . . . . . 9
Red Ink Injection in Air Gap of the LS-strip . . . . . . . . . . . . . . . . . . . . . . 10
Inside Layer Ruptures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Visual Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Conductivity Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Red Ink Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Copper Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Package Evaluation
TFA
Introduction
This textbook is intended to be used together with instructor led training.
A wide variety of tests are described briefly, but you are only supposed to fo-
cus on the tests selected by the instructor. Pay attention and write notes for the
selected tests.
General
A tight package is a precondition for an aseptic package. A tight package is
achieved by tight seals and the microbiological barrier of the packaging mate-
rial. The package integrity tests will verify that the condition of the package is
according to the needs.
The transversal and longitudinal seals are produced by the sealing components
in the filling machine, and tests to verify them are described in the dedicated
chapters.
The packages microbiological barrier is composed by the inner plastic layers,
the aluminium foil and the lamination layer between the aluminium foil and
paper board. All three layers have to be broken before the microbiological bar-
rier is lost.
Technical Training Centre 2/1007 MT-83115-1 Training Document. For training purpose only. 3
Package Forming
Tube Twist
This test is a visual inspection to verify that the tube is not twisted. Tube twist
will have an impact on package forming, and could cause poor LS and TS
sealing.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
LS-overlap
By measuring the LS-overlap, you can check the tube diameter dimension and
the packaging material width. These are important parameters to produce well
shaped packages.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
4 MT-83115-1 Training Document. For training purpose only. Technical Training Centre 2/1007
Shape and Design
This test is a visual inspection to verify that the packages are formed correctly
and cut in the correct position. Packages cut in the wrong position causes
waste.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Volume (weight)
The package should contain at least what it's labelled, since it is a legal demand
in most countries. By weighing the filled package you can check its volume,
since weight and volume are linked by the product's density.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Date Printing
Date printing is a legal demand. In most countries, at least the best before date
must be stated on the package.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Transversal Sealing
Rough Check
The rough check will give a quick indication if there is any severe malfunction
in the sealing components of the machine, for example missing rubber dollies
or an inductor failure.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Accurate Check (Tear Down Test)

This is a test to assess the quality of the transversal seal. By manually tearing
the seal, you can evaluate that the seal is mechanically more resistant than the
packaging material. If the sealing is weaker than the packaging material, we
have a blocked seal, which is a defective seal.
The only way to detect a blocked transversal seal is to manually tear the seal
directly when the packages leave the machine. Other tests, such as the conduc-
tivity test and the red ink test will not detect a blocked seal.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Dissolving of Packages
By dissolving the packages, you can assess the heat pattern of the transversal
seal. The method involves chemicals and requires laboratory personnel. This
test is often used as a quality control method, or during troubleshooting.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Red Ink in Dissolved Packages

This is the next step after evaluating the heat pattern of a dissolved package.
Red ink will enable the detection of micro channels through the transversal
seal.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Longitudinal Sealing
Visual Check
By visually examining the LS-strip, you will get a quick indication if there is
any severe malfunction in the sealing components. You can detect obvious
faults such as scratches, stretch marks, overheated areas and badly positioned
strip.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Longitudinal Seal Tearing (LS Tear Down)

This is a test to assess the quality of the longitudinal seal. By manually tearing
the seal, you can evaluate that the seal is mechanically more resistant than the
packaging material. If the sealing is weaker than the packaging material we
have a blocked seal, which is a defective seal.
The only way to detect a blocked longitudinal seal is to manually tear the seal
directly when the packages leave the machine. Other tests, such as the conduc-
tivity test and the red ink test will not detect a blocked seal.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Red Ink Injection in Air Gap of the LS-strip
This test will determine if the package is leaking underneath the LS-strip.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Inside Layer Ruptures
Visual Check
By visually examining the inside surface of the packaging material, you can
detect scratches and damages on the inner layers. Even if the scratches are
shallow and do not result in defective packages, it is an indication of some-
thing being wrong and should lead to preventive actions.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Conductivity Test
This test will determine if there is a breakage in the inner plastic layers of the
packaging material, which results in product coming in contact with the alu-
minium foil.
A positive reading on this test indicates that the package could be defective,
and that a red ink test should be performed.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Red Ink Test
This test will determine if there is a leakage to the paperboard through the in-
ner plastic layers of the packaging material. Contact to the paperboard means
a risk of microbiological contamination.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
Copper Test
This test can be used when you have established that there is a breakage in the
inner plastic layers and you want to know exactly where it is. The test will
show where the product is in contact with the aluminium foil.
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
_____________________________________________________________
7
Supply System

Pneumatic System
Parts
Valve ramp
ASU
Valve ramp
Superstructure
U/P valve for

filling system
Web tension
pressure regulator
Valve ramp
Squee gee rollers
Main body
pressure regulator
Box cooling nozzles

pressure regulator
OH 2468
Lund, Sweden TP A1 0900 1/1201
Filter Panel
1 Main air valve 6 Main air regulating valve

2 Filter (1,0 micron) 7 Main air ON/OFF
3 Filter (0,01 micron) 8 Main air pressure monitor
4 Soft start valve 9 Sterile air pressure monitor
5 Sterile air valve

Lund, Sweden TP A1 090V 1/0812 OH 2067
Compressed Air System
Lund, Sweden
2 Sterile air system
U
P
Machine type
2 To sterile system
TP A1 090V
1
Issue
2/1203
1 Compressed air system
OH 2066
Compressed Air
Water System
Parts Cooling unit
30K80 Drain valve Cooling unit

30K81 Water valve Cooling unit
Water inlet
01K085 Water supply
Lund, Sweden
01R803 Manual shut off valve

50K072 Water supply jaw
50Q806 Restrictor water cooling IH
Machine type
TP A1 0900 TFA
Issue
1/1201
OH 2469
Lubrication System
MAX
MIN
Parts

Lund, Sweden TP A1 0800/0900 1/0903 OH 2104
Steam system
Cooler
Supply, high pressure ABC valve
Sterilization Steam
supply
ABC valve
Lund, Sweden
Drain
Cooling unit
Machine type
Steam
supply
High pressure
TP A1 0900
ABC valve
Issue
1/1201
Drain
Steam
Water
OH 2470:1
Steam system
Cooler
Supply, low pressure ABC valve
Production Steam
supply
ABC valve
Lund, Sweden
Drain
Cooling unit
Machine type
Steam
supply
High pressure
TP A1 0900
ABC valve
Issue
Low pressure
1/1201
Drain
Steam
Water
OH 2470:2
8
Electrical System

Electrical Cabinet
Main parts
Frequency converter
Lund, Sweden
Main motor
Safety PLC

Pluto
IPC
(for TPOP)
Machine type
Frequency converters PLC Rack
1 Motor ASU free loop
TP A1 0900
2 Motor web tension
3 Conveyor motor 1 2 3
Issue
Power supply
PLC
1/1201
24V DC
Distributed I/O
Ethernet
Switches
OH 2471:1
Electrical Cabinet TFA
Main parts
Lund, Sweden
TP IH Generators
Strip applicator sealing

Transversal sealing
Machine type
Residual current
device
TP A1 0900
Level control
relays
Issue
Solid state
1/1201
contactors
OH 2471:2
Reference Designation (DS 208.29)
Reason for implementing
The European harmonized standard for Safety of Machinery, EN 60204-1, oblige the usage of the European standard for Reference designation,
EN 61346-1 and EN 61346-2.
Technical Training Centre 1/0904

TM-01793
1 2
1: Function code
2: Object code
30M002 3: Reference designation
3
Training Document. For training purpose only.

List of function code (DS 208.29)
• 00 Reserved for DS 208.29
• 01 Several functions

• 10 ASU
• 20 Pull Tab
• 30 Superstructure
TM-01794
- supply unit, sterile unit, sterile air system
• 40 Superstructure
- tube forming, filling module, clening
• 50 Main body
• 60 (Final folder)
• 70 Outfeed

• 80 Spare
• 90 External equipment
- process, DE
Object class coding
EN 613462-2 (from TP corporate standard DS 208.29)
A - Touch screen.
B - Sensors, temp sensors, proximity switches, measuring devices, video cameras,
protective relay, photocells, thermal overload relays.
C - Event recorder for storing, hard disk, memory, RAM-memory, UPS.
E - Heaters, lamps for heating, cooling, lightning.
F - Emergency stop, safety relay, fuse, miniature circuit breaker, surge diverter,
thermal overload release.
G - Conveyor, fan, pump, vacuum pump, generator, power generator, signal generator.
K - Controller, pilot valve, valve positioner, relays, analogue integrated circuit,
digital integrated circuit, contactor relay, CPU, electronic valve, feedback controller,
filter, induction stirrer, time relay, transistor, process computer.
M - Actuator, actuating coil, electric motor, linear motor.
P - Acoustical signal device, continuous line recorder, display unit, LED,
optical signal device, printer, signal lamp.
Q - Circuit breaker, contactor, motor starter, power transistor,
switch (if main purpose is protection, see class F).
R - Diode, inductor, limiter, resistor.
S - Push-button, selector switch, control switch, keyboard, mouse, set-point adjuster.
T - AC/DC converter, amplifier, frequency changer, modulator, power transformer,
rectifier, signal converter, signal transformer, transducer.
U - Beams, bearings, cable ladder, cable tray, fixture, mounting plate, mounting rack.
V - Filter (power), hot melt unit.
W - Cable, conductor, information bus, optical fibre, through bushing.
X - Connector, plug connector, terminal, terminal block, terminal strip.
Temperature regulating principle
Logix5561 EtherNet/IP DC INPUT DC INPUT DC OUTPUT

POWER ST 0 1 2 3 4 5 6 7
RUN I/O O
0 1 2 3 4 5 6 7 O 0 1 2 3 4 5 6 7 O
ST ST FUSE K
K K
FORCE RS232 8 9
1 1 1 1 1 1
8 9
1 1 1 1 1 1
ST 0 1 2 3 4 5 ST 0 1 2 3 4 5 ST 8 9 10 11 12 13 14 15
BAT OK FUSE
LINK NET OK
ELECTRONICALLY FUSED
RUN REM PROG
a-b
Allen-Bradley
0 230
Air
Hot air

Lund, Sweden TP A1 090V 1/0812 OH 2069
Thermocouple type K
Material: Nickel−Cromium v Nickel−Aluminium (NiCr − NiAl)

Voltage: DC 4mV / 100 C
Colour: Overall yellow
NiCr yellow positive
NiAl red negativ
PLC
Thermoelement

Lund, Sweden 2/0810 OH 846
Solid state contactor
1/N/PE 50 Hz 230 V
L
DC 24 V
N L+
Lund, Sweden
PE L-

F1 F2
Machine type
S1
SSC ON /OFF
1 L
A1 +
TP A1 090V
PE
A2 -
Issue
1/0812
2 T
OH 2068
Electrical System
Connection boxes
01X210
Lund, Sweden
40X250
30X230

901X100
Machine type
60X024
FFU (TWA only)
TP A1 0900
Issue
1/1201
10X130 30X150 01X370 50X330
OH 2472
9
PLC

Basic PLC operation
PLC’s consist of input modules or points, a Central Processing Unit (CPU),
and output modules or points.
• An input accepts a variety of digital or analog signals from various field
devices (sensors) and converts them into a logic signal that can be used by
the CPU.
• The CPU makes decisions and executes control instructions based on pro-
gram instructions in memory.
• Output modules convert control instructions from the CPU into a digital or
analog signal that can be used to control various field devices (actuators).
A programming device is used to input the desired instructions. These in-
structions determine what the PLC will do for a specific input.
An operator interface device allows process information to be displayed and
new control parameters to be entered.
Input CPU Output

Module Central Processing Unit Module
Programming Operator
Device Interface
Push buttons (sensors), in this simple example, connected to PLC inputs, can
be used to start and stop a motor connected to a PLC through a contactor (ac-
tuator).
PLC
Input Motor
Output
Push buttons Contactor
PLC Rack configuration
TP A1
PLC Status LED
TP A1 090V
Main rack
OK / “IP-address”
Logix5562 EtherNet/IP DC INPUT DC INPUT DC OUTPUT

POWER
ST 0 1 2 3 4 5 6 7 ST 0 1 2 3 4 5 6 7 ST 0 1 2 3 4 5 6 7
RUN I/O
O O O
1 1 1 1 1 1 1 1 1 1 1 1 FUSE
ST 8 9 K ST 8 9 K K
0 1 2 3 4 5 0 1 2 3 4 5
FORCE RS232
1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2 ST 8 9 10 11 12 13 14 15
ST ST
6 7 8 9 0 1 2 3 6 7 8 9 0 1 2 3
BAT OK
2 2 2 2 2 2 3 3 2 2 2 2 2 2 3 3 FUSE
ST 4 5 6 7 8 9 0 1 ST 4 5 6 7 8 9 0 1
LINK NET OK
RUN REM PROG
TM-01593
Remote I/O
Module
Status
Module Network
Status Status
Network
Activity
Network
Status

Point Bus
Status
1734-EP24DC
1734-AENT
System
System Power
Power DeviceNet
DeviceNet Power
Power
PLC hardware address - local I/O
Logix5561 EtherNet/IP EtherNet/IP DC INPUT DC INPUT DC OUTPUT
POWER ST 0 1 2 3 4 5 6 7
ST 0 1 2 3 4 5 6 7 ST 0 1 2 3 4 5 6 7
RUN I/O O
1 1 1 1 1 1 O 1 1 1 1 1 1 O
ST 8 9 ST 8 9 F US E K
0 1 2 3 4 5 K 0 1 2 3 4 5 K
FORCE RS232
TP A1 BAT OK
LINK NET OK LINK NET OK
ST
ST
1
6
2
4
1
7
2
5
1
8
2
6
1
9
2
7
2
0
2
8
2
1
2
9
2
2
3
0
2
3
3
1
ST
ST
1
6
2
4
1
7
2
5
1
8
2
6
1
9
2
7
2
0
2
8
2
1
2
9
2
2
3
0
2
3
3
1
ST
FUSE
8 9 10 11 12 13 14 15
RUN REM PROG
a-b
Allen-Bradley
01T100 01K100 01K101 01K102 01K103 01K104 01K105

Draft
© Tetra Pak. All rights reserved; any copying, transmittal
or disclosure subject to Tetra Pak's written approval.
1 2 3 4 5 6 7 8 9 10
10 ASU 01K103
DC INPUT LOCAL 3
L11
L10
L10
/10012.07 / BCA 1 D.I. DESIGN SENSOR SPLICE, 10B026
4 - 30 (146)
0 : 3 0 1 K 1 0 : I D
1 2 3 4 5 6 7 O 9
ST
0
K DI:01K103:GND-0
1 1 1 1 1 1
TM-02170
8 9
ST 0 1 2 3 4 5
/10012.07 / BCD 2 DESIGN SENSOR FOR INKJET PRINTER,
DI:01K103:1 10B042
4.1 Circuit Diagram
3 SPARE
DI:01K103:2
2 1
4 SPARE
4 3
DI:01K103:3
6 5
5 SPARE
DI:01K103:4
8 7
10 9 6 SPARE
Doc. No. EM-80435-0101

DI:01K103:5
12 11
7 SPARE
DI:01K103:6
14 13

10
DI:01K103:GND-0
16 15 8 SPARE
DI:01K103:7
/01027.07
L11
L10
L10
18 17
Designer Date Modified Machine
JNT 03/03/2008 02/07/2008 Tetra Pak A1for TCA - 0900
ECM No Denomination Page Type
DRAFT CIRCUIT DIAGRAM CIRCUIT DIAGRAM

20 19 Company Document No. Doc. type Version Page
Tetra Pak (Sweden) 2817282-0003 E L D AA 01026

4 Circuit Diagrams
TechPub_2614345_0105 - 0400_2848074_01.fm
PLC hardware address - distributed I/O
TP A1
POWER ST 0 1 2 3 4 5 6 7
ST 0 1 2 3 4 5 6 7 ST 0 1 2 3 4 5 6 7
RUN I/O O
1 1 1 1 1 1 O 1 1 1 1 1 1 O
ST 8 9 ST 8 9 FU S E K
0 1 2 3 4 5 K 0 1 2 3 4 5 K
FORCE RS232 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2
ST ST ST 8 9 10 11 12 13 14 15
6 7 8 9 0 1 2 3 6 7 8 9 0 1 2 3
BAT OK 2 2 2 2 2 2 3 3 2 2 2 2 2 2 3 3 FU S E
ST 4 5 6 7 8 9 0 1 ST 4 5 6 7 8 9 0 1
LINK NET OK LINK NET OK
RUN REM PROG
a-b
Allen-Bradley

01T100 01K100 01K101 01K102 01K103 01K104 01K105
Draft
© Tetra Pak. All rights reserved; any copying, transmittal
or disclosure subject to Tetra Pak's written approval.
1 2 3 4 5 6 7 8 9 10
01K204
L11
L10
L10
REMOTE N.P.
TM-02171
01W401 8 D.I.
4 - 38 (146)
01X400 01X401
/01033.02 / BDD 16 SPARE
0
0 128 16
DI:01K204:0
01S411
40K214 13 14 7 1
23 24 130
4.1 Circuit Diagram
40K213 BDE / /01033.05 1 STEP UP BUTTON, 01S411

/01042.05 / CAE X1 X2 CAF / /01042.06 17
DI:01K204:1
01S412
51 52
01T212 13 14 18 STEP DOW N BUTTON, 01S412
2
131 18
/01042.05 / CAA X1 X2 CAB / /01042.06 DI:01K204:2
30K211
01W115 01W115
30K210 01S001
01X115 51 52 01X115
5 6 SHORT STOP BUTTON,
3
30K209 5 13 14 6 01S001
DI:01K204:3
/01041.04 / CAC X1 X2 CAD / /01041.05
10K208 01W215
01W037 01W037 01W215
01B037
10K207 01X215 01X210 1 3 01X210 01X215
5 1 2 6 PRESSURE MONITOR
4
5 105 106 6 MAIN AIR SUPPLY, 01B037
P DI:01K204:4
10K206 /01027.02 / ADD
01K205
5 S P A RE
Doc. No. EM-80435-0101

01K204 DI:01K204:5

01K203
01K202 6 SPARE
DI:01K204:6
01K201
7 SPARE
01K200 DI:01K204:7
/01050.03
L11
L10
L10
Designer D at e Modified Machine

JN T 03/03/2008 02/29/2008 Tetra Pak A1 for TCA - 0900
ECM No Denomination Page Type
DRAFT CIRCUIT DIAGRAM CIRCUIT DIAGRAM

C ompany Document No. Doc. type Version Page
Drawing remarks Tetra Pak (Sweden) 2817282-0003 E L D AA 01034

4 Circuit Diagrams
Communication Networks
POWER ST 0 1 2 3 4 5 6 7
ST 0 1 2 3 4 5 6 7 ST 0 1 2 3 4 5 6 7
RUN I/O O
1 1 1 1 1 1 O 1 1 1 1 1 1 O
ST 8 9 ST 8 9 FUSE K
0 1 2 3 4 5 K 0 1 2 3 4 5 K
FORCE RS232 1 1 1 1 2 2 2 2 1 1 1 1 2 2 2 2
ST ST ST 8 9 10 11 12 13 14 15
6 7 8 9 0 1 2 3 6 7 8 9 0 1 2 3
BAT OK 2 2 2 2 2 2 3 3 2 2 2 2 2 2 3 3 FUSE
ST 4 5 6 7 8 9 0 1 ST 4 5 6 7 8 9 0 1
LINK NE T OK LINK NET OK
RUN REM PROG
a-b
Allen-Bradley
TPOP
01T100 01K100 01K101 01K102 01K103 01K104 01K105
PLC Main rack
Lund, Sweden
Switch

Distr.
equip.
Distributed I/O
Machine type
IPC
TP A1
Switch Switch
Laptop/PC
Issue
1/1201
TWA only
Final folder Frequency converters
Switch
PORT PORT
MOD MOD
Ethernet level 7
NET A NET A
NET B NET B
(Machine internal network)
OH 2473
Ethernet level 6
(Machine network)
DSI (Drive Serial Interface)
10
Sterile System
Overview

Aseptic food processing
Lund, Sweden
Sterilized
Machine type
packaging
material
Sterile
surrounding
Issue
1/9501
Commercially Aseptic
sterile food transfer
Aseptic packages
OH 525
Sterile system overview TP A1
Lund, Sweden
Air
Peroxide

Product
Aseptic chamber
Water
Machine type
TP A1
Packaging material
Issue
2/0912
Peroxide bath
Compressor
Peroxide can
Tight tube
Air superheater
OH 2070
Sterile air system
Parts 1
Evaporator
Lund, Sweden
Air
preheater

Air
superheater
Heat
exchanger
Machine type
TP A1
Heating element
Aseptic chamber
Issue
1/1201
OH 2474:1
Sterile air system
Parts 2 Aseptic
Product
Regulating Valve
valve
Lund, Sweden
Machine type
TP A1
B-valve
Issue
Filling
pipe
1/1201
OH 2474:2
Aseptic Product Valve
Sterilsation
Lund, Sweden
Machine type
Issue
Hot Air
Pre−heated air
alt. cooled air
1/0912
Steam A
Product
Water
Cleaning liquid
Cleaning liquid
Compressed air B
OH 2213:1
Production
Lund, Sweden
Machine type
Issue
Hot Air
Pre−heated air
alt. cooled air
1/0912
Steam A
Product
Water
Cleaning liquid
Cleaning liquid
Compressed air B
OH 2213:2
Intermediate cleaning
Lund, Sweden
Machine type
Issue
Hot Air
Pre−heated air
alt. cooled air
1/0912
Steam A
Product
Water
Cleaning liquid
Cleaning liquid
Compressed air B
OH 2213:3
Final cleaning
Lund, Sweden
Machine type
Issue
Hot Air
Pre−heated air
alt. cooled air
1/0912
Steam A
Product
Water
Cleaning liquid
Cleaning liquid
Compressed air B
OH 2213:4
Sterile System TP A1
Temperature Sensors
Lund, Sweden
4

5
Machine type
TP A1 0900
8
9 1
Issue
1 Air aseptic chamber temperature 6
2 Air superheater temperature
2/1201
3 Preheating element sterile air temperature 7
4 Package material
5 Heating chamber temperature
6 Heating element aseptic chamber temperature
7 LS short stop heating element 2
8 LS heating element, tube sealing
9 LS heating element, production sealing
OH 2141
Sterile system TP A1
Heating element, Aseptic chamber
Lund, Sweden
Machine type
TP A1
Issue
2/1203
Air <65 °C >65 °C
Hot air
Pre−heated air
alt. cooled air
380 °C
Steam
Product
Water
OH 2136
Peroxide
Compressed air
TP A1 Sterile System
Sterile air pressure
Lund, Sweden
Machine type
TP A1 0900
1. Sterile air pressure sensor
2. Sterile air pressure, monitor
Issue
3 Knob to adjust Sterile air pressure
1/1201
OH 2475
Peroxide concentration gas sensor
Sterile System
OH 2476
Lund, Sweden TP A1 0900 1/1203
Sterile system
TPOP values
Pressure switch
Gas sensor
Value
OH 2477
11
Peroxide System

Peroxide system
Overview
Spray container
Peroxide bath
Peroxide pumps
Peroxide containers

Peroxide System
Denomination
1
2
5
Lund, Sweden
3

4 1 Squee gee rollers
2 Peroxide/PSM bath
3 Level sensors, peroxide/PSM
4 Peroxide/PSM container
Machine type
5 Peroxide/PSM
level control device
6 6 Air venting spray container
TP A1 0900
7 Peroxide filling spray container
8 Spray container
9 Peroxide spray valve
8
14 10 Peroxide pump, spraying
Spray nozzle 11 Peroxide tank, spraying
Issue
7 12 Peroxide cabinet
13 Peroxide/PSM drain valve
9
3/1201
13 14 Peroxide/PSM pump
15 Peroxide/PSM drain tank
15 16 16 Peroxide/PSM tank
10
11
12
OH 2011
Compressed
sterile air
Sterile System
Peroxide bath
Lund, Sweden
Stop Production

Machine type
TP A1 0800 /0900
Issue
1/0903
Production level
Pre−production level Minimum production level
peroxide tank
OH 2109
Sterile system TP A1
Principle
Lund, Sweden
Heating chamber
Aseptic chamber
Machine type
TP A1 0900
Packaging material
Compressed air
Peroxide
bath
Issue
Air preheater
2/1202
Tight tube
Peroxide
supply
Heat exchanger
Evaporator Equipment for machine sterilization
OH 2145
Air superheater
Peroxide spray container
Level relay
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
A1 15 25
B1 B2 B3
28 26
18 16 A2

Lund, Sweden Tetra Pak A1 0900 1/0905 OH 2144:1
Pneumatic valves
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Air for Low Level
spray container L 11
Air venting
spray container
Peroxide
spray valve
Peroxide filling Compressed Air

spray container
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence
A1 L 51
U
L 50
A2
18 16 15 B2 B3 B1
Hi Level
Low Level
L 11
Compressed Air
Peroxide
Sequence TCA and TFA x 1, TWA x 2
Seconds 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

Sequence A B C D
1 Peroxide filling spray container
Lund, Sweden
2 Peroxide spray valve

3 Air venting spray container
4 Air for spray container
Machine type
5 Spray pump peroxide
5 Spray pump peroxide reverse
Alarms
TP A1 0900
4 3
0 10 16 76 85 91 131 137 147

1 11 86
Issue
132 136 148
13 87 133
15 88
2/1201
Sequence
2 A Clear Spray container

B Filling Spray container
C Spraying
D Clear pipes
5
OH 2156
1
12
Sequence

18 Steam filter
0900 19 Steam valve ON/OFF
22
Sterile system TP A1 20 Cleaning connection
21 Web tension device
22 Catalyst
1 Compressed air inlet 23 Heating chamber
2 Sterile filter (0.01 micron) 24 Peroxide/PSM bath
3 Pressure monitor, main air 25 Level sensors, Peroxide/PSM
4 Sterile air valve ON/OFF 21
26 Peroxide/PSM container
14 18
Lund, Sweden
5 Pressure regulator, sterile air 19 27 Peroxide/PSM
6 Pressure monitor, sterile air level control device
7 Air preheater 28 Squee gee rollers
8 Air for spray container 29 Air restrictor, sterile air
9 Heat exchanger 17 47
30 Flow meter, pressure sensor

10 Air superheater 31 Heating element aseptic chamber
11 Spray nozzle 32 LS element
12 Evaporator 17
33 LS Nozzle
13 Regulating valve 34 Short stop element
14 C Valve 35 Air restrictor, LS element
15 A valve 15
36 Air venting spray container
16 B valve 37 Peroxide filling spray container
Machine type
17 Steam trap 38 Spray container
13 16 39 Peroxide spray valve
23
40 Peroxide pump, spraying
41 Peroxide tank, spraying
20 42 Peroxide cabinet
43 Peroxide/PSM drain valve
44 Peroxide/PSM pump
45 Peroxide/PSM drain tank
TP A1 0900
3 28
46 Peroxide/PSM tank
4 47 Peroxide gas concentration sensor
30
2 5 24
1 27
29
25
6
26
Issue
32
31
8 33
7 35
3/1204
36
34
38
44
Air
Hot air
11
Pre−heated air 43
alt. cooled air 39 37
9 10 12 45
Steam 46
OH 2060:1
Product 40
Water 41
42
Peroxide
Compressed air
Sterile system TP A1 0900 Preheating
Step 2
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:2
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Tube sealing
Step 3
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:3
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Preheating fillsystem
Step 4
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:4
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Filling peroxide
Step 5
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:5
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Spraying
Step 5
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:6
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Drying(0−12 min)
Step 6
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:7
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Drying (13−15 min)
Step 6
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:8
Product
Water
Peroxide
Compressed air
1. Signal to sterilizer
Sterile system TP A1 0900 1 2
2. Signal from sterilizer
Step 7 & 8
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
OH 2060:9
Product
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Production
Step 10
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
Product
OH 2060:10
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Short Stop
Step 10
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
Product
OH 2060:11
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Normal Stop
Step 8
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
Product
OH 2060:12
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Production finished
Step 11
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
Product
OH 2060:13
Water
Peroxide
Compressed air
Sterile system TP A1 0900 Venting
Step 12
Lund, Sweden
Machine type
TP A1 0900
Issue
3/1204
Air
Hot air
Pre−heated air
alt. cooled air
Steam
Product
OH 2060:14
Water
Peroxide
Compressed air
13
Box Cooling

Sterile System
Box cooling
Production All stops
Lund, Sweden
except
Emergency stop

Machine type
TP A1
Issue
1/1201
Hotair
OH 2478
Pre-heated air
alt cooled air
Sterile water
Box Cooling
Nozzles
3
Lund, Sweden
x4 2

2
1
3
Machine type
1
TP A1
Issue
4
1/1201
4
1 Compressed air
2 Sterile air
3 Sterile water
Compressed air
4 Sterile water drain
Pre-heated air
OH 2479
alt cooled air
Sterile water
Sterile water drain
7
30K081
Box Cooling Cooling
4
water
Valves 30M772
Steam
Lund, Sweden
30K080
2
30M792

5 30K800:2
1
30M794
Machine type
TP A1
Issue
1/1201
1 Compressed air system 3
30M804
Steam
Water
Compressed air
Drain
OH 2480
Box Cooling
Valve positions
Valve panel Superstructure Electrical controlled valves
7 6
Fine Filtered Air Sterile Air Filter Valve Steam Trap Valve
Lund, Sweden
Water Inlet Drain Valve
Box Cooling
1 Valve 2 Box Cooling 3 30M804 Condensor Condensor
30M794 30M792
30K081 30K080

Steam Actuator
4 Box Cooling
30M772
Machine type
Spray nozzles
Box Cooling
TP A1
Issue
1/1201
30K790
30K800
01K770
4 3
5 2
OH 2481
Box Cooling
Preheating - Spray container empty Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:1
Compressed air
Drain
Box Cooling
Drying 0-11 min Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:2
Compressed air
Drain
Box Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:3
Compressed air
Drain
Box Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:4
Compressed air
Drain
Box Cooling
Signal to Sterilizer - Production Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:5
Compressed air
Drain
Box Cooling
Short stop, Normal stop Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:6
Compressed air
Drain
Box Cooling
Venting 0-30 sec Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:7
Compressed air
Drain
Box Cooling
Venting 30 sec - 5 min Cooling
water
Steam
Lund, Sweden
Machine type
TP A1
Issue
1/1201
Hot air
Pre-heated air
alt cooled air
Steam
Water
Sterile water
OH 2483:8
Compressed air
Drain
Box Cooling
Lund, Sweden
Box cooling, sequence diagram

Prehea ng TuSe Prehea ng Filling System Spraying Drying 0-10 min Drying 10-15 min SigtS SigfS MoSt Prod SS NS EP
Valve 01 02 — 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 30M794 Fine Filtered Air Valve

2 30M792 Sterile Air Filter Valve
Machine type
3 30M804 Steam Trap Valve
4 30M772 Steam Valve
5 30K800:2 Spray Nozzle Valve
TP A1 0900
6 30K080 Drain Valve Condensor
7 30K081 Water Inlet Valve Condensor
01 02 — 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Prehea ng TuSe Prehea ng Filling System Spraying Drying 0-10 min Drying 10-15 min SigtS SigfS MoSt Prod SS NS EP Ven ng
Issue
Valve acƟvated Valve acƟvated depending on condiƟons Valve pulsing depending on condiƟons
1/1201
OH 2482
14
Filling system

Filling System
Parts
Aseptic
Regulating
Lund, Sweden
Product
valve
Valve

C-valve
A-valve
Machine type
B-valve
TP A1
Issue
Filling
1/1201
pipe
OH 2484
Filling system TP A1 TFA & TCA
Parts
Lund, Sweden
1

Machine type
4
2
1 C valve (steam)
2 A valve (product)
3 B valve (cleaning)
4 Regulating valve 3
5 Filling pipe
Cleaning Sterile air
TP A1 0800/0900
connection connection
Issue
2/1201
5
Cleaning bypass pipe

Hot air (only TCA 65 and TCA 110)
Pre−heated air
alt. cooled air
Steam
Product
Water Cleaning
connection
Cleaning liquid
OH 2119:1
Cleaning liquid
Compressed air
Sterilization
Lund, Sweden
Machine type
TP A1 0800/0900
Issue
2/1201
Hot air
Pre−heated air
alt. cooled air
Steam
Product
Water
Cleaning liquid
OH 2119:2
Cleaning liquid
Compressed air
Lund, Sweden
Production

Machine type
TP A1 0800/0900
Issue
2/1201
Hot air
Pre−heated air
alt. cooled air
Steam
Product
Water
Cleaning liquid
OH 2119:3
Cleaning liquid
Compressed air
Principle of filling system
12
Leakage
detector
PLC TPOP
G SZ
Level
detector
U/P
Trans−
ducer
Product Compressed air

Lund, Sweden TP A1TWA 0900 1/1202 OH 2526
Regulating
valve
Lund, Sweden
Machine type
Issue
Product
Compressed air
1/0701
Non−conductive part
of the regulator
Conductive layer
in the diaphragm
Non−conductive layer
OH 1871
in the diaphragm
Cleaning
what product component is
removed by
what solution
WA
TE
ID
Salt
AC
and R
mineral Sugar
Protein Fat
A LK AL I
OH 799
Lund, Sweden 1/9810
1.3.7.1 Recommended Cleaning Cycle
Table reports the sequence of operations Tetra Brik recommends for the
cleaning in place.
Step Phase Chemical Conc. Temperature1 Time2

1 Pre-rinse, cold, no re circulation Water Ambient 60 sec max
2 Pre-rinse, warm Water 60 ºC 10 min
3 Alkali Cleaning NaOH 1.5% 80 ºC 12 min
43 Rinse, cold, no re circulation Water Ambient 30 sec max
5 Rinse, cold, no re circulation Water Ambient 30 sec max
6 Rinse, cold, re circulation Water Ambient 1 min
WEEKLY CARE
DAILY CARE
7 Acid Cleaning HNO3 1% 60 ºC 10 min
8-103 As 4-6
(1) Measured on the return pipe

(2) Start counting time from when specified concentrations, temperatures and flows are achieved.
(3) Steps 6 and 10 may be repeated for up to 4 times, until the rinsing water has the same electrical
conductivity as the supply water
From IM 80434-0101
Lund, Sweden
Intermediate cleaning

Machine type
TP A1 0800/0900
Issue
2/1201
Hot air
Pre−heated air
alt. cooled air
Steam
Product
Water
Cleaning liquid
OH 2119:4
Cleaning liquid
Compressed air
Lund, Sweden
Final cleaning

Machine type
TP A1 0800/0900
Issue
2/1201
Hot air
Pre−heated air
alt. cooled air
Steam
Product
Water
Cleaning liquid
OH 2119:5
Cleaning liquid
Compressed air
15
ASU
(Automatic Splicing Unit)

Parts
Automatic strip splicing unit
Splicing device
Strip magazine

Empty reel
OH 2485
Automatic Splicing Device
Parts
1. Photocell
2. Web locking device
Lund, Sweden
3. TPC bar
4. Dolly
5. Razor blade

6. Vacuum pipe
7. Cutting cylinder
8. Packaging material
Machine type
3
4 5 6 8
TP A1 0800/0900
1
Issue
2/1202
7
OH 2108:1
New reel
Old reel
Step 1
Compressed air
Vacuum

Lund, Sweden TP A1 0800/0900 1/0903 OH 2108:2
Step 2
Lund, Sweden
Machine type
2:nd Photocell mark New reel
TP A1 0800/0900
Old reel
Issue
2/1201
Compressed air
Vacuum
OH 2108:3
New reel
Old reel
Step 3
Compressed air
Vacuum

New reel
Old reel
Step 4
Compressed air
Vacuum

New reel
Old reel
Step 5
Compressed air
Vacuum

Step 6
Lund, Sweden
Machine type
New reel
TP A1 0800/0900
Old reel
Issue
1/1201
Vaccum released when cover (1) opens
1
Compressed air
Vacuum
OH 2108:7
Strip magazine (Basic function)
Step 1

Strip magazine
Step 2

Strip magazine
Step 3

Strip magazine
Step 4

Strip magazine
Step 5

Strip magazine
Step 6

Strip magazine
Step 7

ASU
Package material web adjustments
Strip guide
Web guide

Lund, Sweden TP A1 1/0904 OH 2131
16
Tube Forming

Tube forming
Parts

Lund, Sweden TP A1 TFA & TCA 0900 2/1201 OH 2134
Tube forming
Short stop element
1. Ready to start 2. For 7 seconds 3. Machine starts
Lund, Sweden
Machine type
LS
element
TP A1 0800/0900
Issue
1/0904
Short stop
element
OH 2113
Production
LS Element
Stop
Finger roller
OH 2492
Tube forming
Pressure roller

Web tension - basic function
Production

Lund, Sweden TP A1 0900 for TCA 1/0901 OH 2127
17
Jaw System

Main body
Jaw System
Heating side
Lund, Sweden
Pressure side
Machine type
IH connection group
TP A1 TFA
Design control group
Issue
1/1201
Driven by motor
OH 2487
Contains cutting
Chains
Prolonged links
200B
65 / 110S / 200B 150S

Lund, Sweden TP A1 for TCA 1/0901 OH 2132
Jaw System
Synchronization sensors, principle
4
3
2
Jaw number 2-8
Heating
side 6
Jaw number 1
1 2 3 4 5 6 7 8 1
: Jaw synchronizer
: Jaw detection first jaw
OH 2488
Lund, Sweden TP A1 TFA 1/1201
Jaw System
Jaw identity
Lund, Sweden
PLC Jaw identity Filling
Sensor (Jaw sdetection, first jaw)
Machine type
Read
Jaw detection
(First jaw)
Sensor (Jaw synchronizer)
Design control
TP A1 0900
Read
Jaw synchronizer
Angle encoder Domino
Issue
Read
Transversal seal
Angle Encoder
1/1204
Output signal
OH 2562:1
Jaw System
TS Sealing pulse
Lund, Sweden
PLC TS sealing pulse
Sensor (Jaw synchronizer)
Machine type
Read
Jaw Synchronizer
(every jaw)
Angle encoder
Read
TP A1 0900
Angle Encoder
FromTPOP
Issue
Calculation
1/1204
Output to
TS seal equipment
IH 2000
OH 2562:2
Heating Jaw, brushes
Jaw System
OH 2489
Jaw system
Pressure jaw

Pressure jaw, cutting
Jaw System
OH 2490
Cutting sequence 1
Jaw System
OH 2491:1
Lund, Sweden TP A1 TFA & TWA 1/1201
Cutting sequence 2
Jaw System
OH 2491:2
Cutting sequence 3
Jaw System
OH 2491:3
Cutting sequence 4
Jaw System
OH 2491:4
18
Design Control System

Design control system
Parts

Lund, Sweden TP A1 TFA 0800/0900 1/0904 OH 2125
Design Control Unit
Mechanical function, TP A1
2,0mm
Stroke
1,0mm
0,5mm

Lund, Sweden 0800/0900 TCA & TFA 1/0904 OH 2117
Design Correction
Step 0
0 mm
OH 2493:1
Design Correction
Step 1
+ 0,5 mm
OH 2493:2
Design Correction
Step 2
+ 1,0 mm
OH 2493:3
Design Correction
Step 3
+ 1,5 mm
OH 2493:4
Design Correction
Step 4
+ 2,0 mm
OH 2493:5
Design Correction
Step 5
+ 2,5 mm
OH 2493:6
Design Correction
Step 6
+ 3,0 mm
OH 2493:7
Design Correction
Step 7
+ 3,5 mm
OH 2493:8
TP A1 0900
Design Control System
PLC
Sensor
Lund, Sweden
Read
Jaw detection
(every jaw)

Angle encoder
Read
Angle Encoder
Photocell
Machine type
Read
Photocell
Tetra Pak A1
Read
Angle Encoder
Issue
From TPOP Calculation
2/1202
(PID) To small step
cylinder
Output to To medium step
Design control
Actuator cylinder
OH 2214
To big step
cylinder
19

20
Optional Material

Festo CDVI
Clean Design Valve Insula
CDVI overview ................................................. 2
CDVI parts ....................................................... 3
CDVI combinations .......................................... 4
Type of valve ................................................... 5
Valve numbering .............................................. 6
Sealing plates .................................................. 7
Sealing plates example .................................... 8
End plates ....................................................... 9
End plate supply ............................................ 10
Main and expansion sub-base ...................... 11
Technical Training Centre 3/1009 TM-01059 Training Document. For training purpose only. 1
CDVI overview
End plate
Sealing plate
Sub-base
Electrical connection
LED
Manual override
Valve housing
Sealing plate
Air connections
End plate
2 TM-01059 Training Document. For training purpose only. Technical Training Centre 3/1009
CDVI parts
Denomination Type Tetra Pak no. Festo no. Festo code
Main valves Monostable valve, 5/2 90458-1194 196657 M
Bistable valve, 5/2 90458-1197 196659 J
Valve pressurized in mid-position, 5/3 90458-1198 196655 D
Valve closed in mid-position, 5/3 90458-1199 196651 G
Valve open in mid-position, 5/3 90458-1200 196653 E
Valves 2x3/2, open 90458-1201 196663 N
Valves 2x3/2, closed 90458-1202 196661 K
Valves 2x3/2, 1 open, 1 closed 90458-1203 196665 H
Basic sub-base For 4 valves 90458-1204 196714 4
For 8 valves 90458-1205 196690 8
Expansion sub-base Expansion for 2 valves 90458-1206 196711
Expansion for 2 valves with separate 90458-2956 528609

supply pressure
Sealing plates Standard 90458-1207 196700
Channel 1 blocked 90458-1208 196702
Channel 3/5 blocked 90458-1209 196704
All channels blocked and separated 90458-1210 196706
End plates Left endplate, 5 mm cable 90458-1211 196692
Left endplate, 10 mm cable 90458-1212 196694
Right endplate, internal pilot air 90458-1213 196696
Right endplate, external pilot air 90458-1214 196698
Accessories Cover plate for empty valve 90458-1215 196667
Mounting kit (4 spacers) 90458-1216 196718 A
CDVI combinations
Sub-base 4 valve positions
Sub-base 4 valve positions and

1 Expansion sub-base (with 2 valve positions)

2 Expansion sub-bases
Sub-base 8 valve positions

1 Expansion sub-base

2 Expansion sub-bases
Type of valve
TM-01059
M Monostable 5/2

J Bistable 5/2
B Valve pressurised in mid-position 5/3
G Valve closed in mid-position 5/3
E Valve open in mid-position 5/3
N Valves 2x3/2 open
K Valves 2x3/2 closed Single solenoid Double solenoid Double solenoid Double solenoid
H Valves 2x3/2 one open one closed
5
Valve numbering
B No channel closed No indication

Sealing plates
Channel 1 closed
One knob
TM-01059
D Channel 3 and 5 open
Channel 1 open
F Two knobs
Channel 3 and 5 closed

H Channel 1, 3 and 5 closed Three knobs
7
Sealing plates example
End plates

TM-01059
U Supply on left, internal pilot air supply

V Supply on left, external pilot air supply
Y Supply at both ends, internal pilot air supply
Z Supply at both ends, external pilot air supply
L = Left
R = Right
9
10
TM-01059
End plate supply
U Supply on left, internal pilot air supply

5 or 10 mm cable
V Supply on left, external pilot air supply
82/84, pilot air exit Y Supply at both ends, internal pilot air supply
1, air supply
12/14, pilot air supply Z Supply at both ends, external pilot air supply
3/5, exhaust port
1, air supply L = Left
3/5, exhaust port R = Right

Main and expansion sub-base
Pressure supply zone 3

Sterile system overview
Lund, Sweden
Air
Peroxide

Aseptic chamber Product
Water
Machine type
Packaging material
TBA/8, 9, 19, 21
Issue
1/9610
Peroxide bath
Compressor Peroxide tank

Tight tube
OH 613
Air superheater
Conveyor Accessories for TP A1
Turning device Drive unit with transfer unit Package Guide
TCA TCA TCA

TFA TFA TFA
Lund, Sweden
TWA TWA TWA

Machine type
TP A1
Package Orientation Control Unit (POCU) Package Distance Control Unit (PDCU) Reject unit
Issue
TCA TCA TCA
TFA TFA TFA
1/1202
TWA TWA TWA
OH 2494
For orientation and distance control For distance control only
Lines
Conveyor accessories
Lund, Sweden
1 6 4 2
TCA TP A1
SA 30

Machine type
TP A1
1 Turning device
6 5 2 2 Drive unit with Transfer unit
TFA TP A1
CBP 12 3 Package guide
4 Package Orientation Control Unit (POCU)
5 Package Distance Control Unit (PDCU)
Issue
6 Reject unit
1/1202
Helix
6
TWA TP A1 3
6 5
SA 30 2
CBP 12
OH 2495

TBA21

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Course Introduction 1

Tetra Pak A1 for TFA Introduction 2

................................................................................................................ Sterile System Overview 10

Sterile System Sequence 12

ASU (Automatic Splicing Unit) 15

Design Control System 18

Technical Training Centre 19

Technical Training Centre

Technical Training Centre 2/0804 TM-00001

Technical Training Centre 6/1106 TM-00010 1

Valuables You are responsible for your own valuables.

Technical Training Centre 6/1106 TM-00010 2

Technical Training Centre 6/1106 TM-00010 3

Tar get Group

Course Object ives

Course C ontent / S ubj ec ts

Tetra Pak Technical S ervice AB

Technical Training Centre

Technical Training Centre Machine type Issue

Automatic Splicing Unit

Type Package dimensions, mm Consumption/

D: LS-Overlap Packaging material

TFA 100 TFA 200 TFA 250 TFA 500

Technical Training Centre

Parallell with CIP if lubrication is selected

Step up or time out (60 seconds)

Step up for 7 seconds

Drying for 15 min

Start when temp is OK in air superheater

Step up for 7 seconds

Step up CIP celected

Technical Training Centre

Technical Training Centre

4. Aluminium foil 30mN

Technical Training Centre

Technical Training Centre

The induced heat causes the

Technical Training Centre2/9608 Training Document. For training purpose only. 5

Current path in the

The IH generator (TPIH-2000) generates a current of high frequency. The in-

Technical Training Centre

© 2010, Tetra Pak Technical Service AB, Technical Training Centre

Technical Training Centre

Accurate Check (Tear Down Test)

Red Ink in Dissolved Packages

Longitudinal Seal Tearing (LS Tear Down)

Technical Training Centre

U/P valve for

Box cooling nozzles

1 Main air valve 6 Main air regulating valve

Technical Training Centre Machine type Issue

30K80 Drain valve Cooling unit

Technical Training Centre

Technical Training Centre Machine type Issue

Technical Training Centre

Technical Training Centre

Technical Training Centre

Technical Training Centre 1/0904

Training Document. For training purpose only.

Technical Training Centre 1/0904

Training Document. For training purpose only.

Logix5561 EtherNet/IP DC INPUT DC INPUT DC OUTPUT

Technical Training Centre Machine type Issue

Material: Nickel−Cromium v Nickel−Aluminium (NiCr − NiAl)