EXAMINATION

CHAIR Model 2500-CH

Model 2500 Chair Manual
3 Stage Lift

Rev 02

1
 17

16
15
19
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8
14 20

22 21
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13 24

11

10

8 25
7

5 6
4

9
26

27

FIGURE 1: 250-001 - MODEL 2500 CHAIR ASSEMBLY

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 Figure 1 ‐ Model 2500 Chair Assembly
Item Part Number Quantity Description
1 250‐002 1 Model 2500 Chair Bottom Assembly
2 182‐131 1 Foot Pedal CPC Assembly
3 Q351‐ND 1 8ft Medical Grade Power Cord
4 CAB016‐1‐0035‐48 1 Stand CPC to Chair CPC Cable
5 0167032 4 3/8‐16 Locknut
6 94093 4 3/8‐16 x 1‐1/4 Button Head Socket Cap Screw
7 94041 4 #10‐32 x 5/8 Button Head Socket Cap Screw
8 94042 8 #10‐32 x 3/4 Button Head Socket Cap Screw
9 214‐001 1 Layout Seat Cushion
10 94223 2 1/4‐20 x 5/8 Flat Head Socket Cap Screw
11 182‐041 2 Armrest Cap
12 200‐052 1 Left Arm Rest Assembly
13 94023 4 #8‐32 x 3/8 Button Head Socket Cap Screw
14 200‐100 2 Membrane Panel Assembly
15 214‐008 1 Layout Back Cushion
16 94050 2 1/4‐20 x 5/8 Button Head Socket Cap Screw
17 180‐001‐2000 1 Model 2000 Headrest Assembly
18 25585 6 3/8‐16 x 3/4 Socket Head Set Screw
19 200‐058 1 Right Arm Rest Assembly
20 182‐037‐1600 2 Arm Cushion Assembly
21 29083 4 #10‐32 x 1‐1/2 Pan Head Phillips Machine Screw
22 0344878 2 ø3/8 x 1 Compression Spring
23 182‐042 2 Arm Detent Pin
24 250‐008 1 Model 2500 Chair Frame Assembly
25 214‐005 1 Layout Calf Cushion
26 94017 6 #6‐32 x 3/8 Button
Button Head Socket Cap Screw
27 236‐010 1 Lift Cover Plate

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 34
32 33
31
30 35

29
36
28

22
37

23
27

24 38

21
26 25
20 36

37
19
18
17
21

13 14 38

10
12 15
9
11 16

10

8 39
9
40
7
41

5 2

4
3
2 1 42

FIGURE 2: 250-002 - MODEL 2500 CHAIR BOTTOM ASSEMBLY

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 Figure 2 ‐ Model 2500 Chair Bottom Assembly
Item Part Number Quantity Description
1 200‐128 1 Layout Baseplate with Feet
2 94048 9 1/4‐20 x 3/8 Button Head Socket Cap Screw
3 182‐143‐PEM 2 Lift Cover Tab (Pem)
4 TU401372‐2500 1 3 Stage Lifting Column
5 1133738 4 ø5/16 External Tooth Lock Washer
6 110120325 4 5/16‐18 x 1 Hex Head Cap Screw
7 241‐006‐PEM 2 Lift Tab (Pem)
8 CAB016‐1‐0083 1 Input Module to Power Supply Cable
9 1128870 6 #8‐32 x 3/8 Pan Head Phillips Machine Screw
10 91113A009 4 #8 Internal Tooth Lock Washer
11 28631 8 #4‐40 x 1/4 Pan Head Phillips Machine Screw
12 CAB016‐1‐0045 2 Footpedal Connector Pin to CPC Cable
13 F2549‐ND 1 8A Slow Blow Fuse
14 PS0S0SHXA 1 Snap In Power Module
15 241‐008‐PEM 1 Back Electrical Panel (Pem)
16 0147703 1 1/4‐20 x 1/2 Pan Head Phillips SEMS Machine Screw
17 24256 4 5/16‐18 x 1 Flat Head Socket Cap Screw
18 235‐014 1 Lift Top Plate
19 0141406 4 M8 x 25 Flat Head Socket Cap Screw
20 228‐006 1 Rotation Brake Post
21 92220A182 2 1/4‐20 x 3/8 Low Head Socket Cap Screw
22 1125381 2 1/4‐20 x 3/8 Knurled Point Socket Set Screw
23 182‐080 1 Rotation Lock Pin
24 94248 6 1/4‐20 x 7/8 Flat Head Socket Cap Screw
25 94052 2 1/4‐20 x 7/8 Button Head Socket Cap Screw
26 1126754 2 1/4 x 1‐1/4 Dowe
Dowell Pin
27 182‐081 1 Footpedal Assembly
28 94071 2 5/16‐18 x 1 Button Head Socket Cap Screw
29 0130158 2 ø5/8 Belleville Washer
30 182‐079 1 Rotation Lock Pin Guide
31 228‐019 2 Rotation Lock Support
32 182‐082 1 Cam Pin
33 182‐083 1 Eccentric Cam
34 94225 4 1/4‐20 x 1 Flat Head Socket Cap Screw
35 228‐011 1 Rotation Cover Cap
36 TRA 3648 4 ø2‐1/4 Thrust Race
37 NTA 3648 2 ø2‐1/4 Needle Thrust Bearing
38 250‐004 1 Rotation Plate Assembly
39 CAB016‐1‐0081‐16 1 Lift to Chair Input Cable
40 GNT424ABG 1 400W Power Supply
41 28856 4 #8‐32 x 3/16 Pan Head Phillips Machine Screw
42 255‐006 1 Power Supply Bracket

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 35 36
34

33

37 29
32

31

38
6
39

40
41 11
30
42 49
29 13 41 42
43 7 48
8
28 7 8
24 50
27 44 45 8
8 7
41 41
25 26
47
23 42
46
51
22
21
40
6
20 19 8
18 7

17
11 52
16
5

15 13
4 3 2 1
14 8 7
12
9
10

FIGURE 3: 250-008 - MODEL 2500 CHAIR FRAME ASSEMBLY

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 Figure 3 ‐ Model 2500 Chair Frame Assembly
Item Part Number Quantity Description
1 200‐124 1 Foot Rest Frame
2 0130156 2 ø1/2 Belleville Washer
3 11107639 4 ø1/2 Plastic Washer
4 200‐069 2 Foot Rest Pivot Bar
5 250‐013 1 Calf Cover Panel
6 94023 10 #8‐32 x 3/8 Pan Head Phillips Machine Screw
7 1126326 10 ø3/8 x 3/8 Shoulder Screw
8 11189‐01817 26 ø3/8 Plastic Washer
9 250‐016 2 Foot Rest Connecting Rod
10 AO‐4M 1 Linear Actuator
11 0162317 2 M8 Locknut
12 91166A280 1 ø10mm Washer
13 40015 2 ø10 x 50mm Shoulder Screw
14 200‐026 4 Hinge Cover Cap
15 94210 4 #10‐32 x 1/2 Flat Head Socket Cap Screw
16 200‐025 1 Front Pivot Bar
17 200‐016 1 Seat Pivot Block
18 250‐005‐PEM 1 Actuator Joint Cover (Pem)
19 250‐010‐F 1 Seat Plate Assembly
20 200‐056 1 Back Pivot Bar
21 CAB016‐1‐0044 1 Chair PCB to Actuator Cable
22 200‐060 2 Arm Rest Linkage
23 200‐079 1 Left Arm Cam Linkage
24 1126326 4 ø3/8 x 1/2 Shoulder Screw
25 TU401372 Cable 1 Upper Black Cable
26 TU401372 Cable 1 Upper Grey Cable
27 200‐080 1 Right Arm Cam Linkage
28 85330 2 1/4‐20 x 1/2 Socket Set Screw ‐ Nylon Patch
29 200‐045 2 Arm Rest Support Base
30 200‐084 1 Left Cam Assembly
31 200‐049 1 Back Rest Panel
32 0147703 2 1/4‐20 x 1/2 Pan Head Phillips Sems Machine Screw
33 A0206006‐2500CH 1 2500 Chair PCB
34 1128804 4 #6‐32 x 1/2 Pan Head Phillips Machine Screw
35 200‐118 1 PCB Bracket Assembly
36 250‐021 1 Ribbon Cable Assembly
37 250‐012‐F 1 Back Rest Assembly
38 200‐085 1 Right Cam Assembly
39 1133620 8 ø5/16 Split Lock Washer
40 94069 10 5/16‐18 x 3/4 Button Head Socket Cap Screw
41 0162563 22 ø1/4 Wedge Lock Washer
42 94051 18 1/4‐20 x 3/4 Button Head Socket Cap Screw
43 200‐133 2 Cable Trim
44 200‐131 2 Back Pivot Block
45 94052 4 1/4‐20 x 7/8 Button Head Socket Cap Screw
46 0147682 2 #8‐32 x 1 Pan Head Phillips Sems Machine Screw
47 200‐031 2 Calf Rest Pivot Block
48 200‐042 2 Seat Connecting Rod
49 200‐022 2 Back Plate Pivot Block
50 250‐011‐F 1 Calf Plate Assembly
51 94048 4 1/4‐20 x 3/8 Button Head Socket Cap Screw
52 200‐077 1 Foot Rest Pin

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 28

27

29

25
19 20 24 26 13

18 21 23
31
30
22
32

17 33

34
13
36 35
4 30
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14
38
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12 10
11 40

9 39
8 2
41

22
7
6

3
5
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1
3 2

FIGURE 4: P/N 180-001-2000 - ARTICULATING HEADREST ASSEMBLY

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 Figure 4 ‐ Articulating Headrest Assembly
Item Part Number Quantity Description
1 180‐046 1 Headrest Base Assembly
2 26735 5 ø3/16 x 1/2 Dowel Pin
3 11189‐01461 4 ø2‐1/4 Nylon Washer
4 180‐027 2 Cover Washer
5 93168 1 #10‐32 x 1 Socket Head Cap Screw
6 191‐004 1 Headrest Cover
7 180‐055 2 Washer Spacer
8 0146671 3 #8‐32 x 1/4 Flat Head Phillips Machine Screw
9 180‐008 1 Fixed Gear
10 180‐020 1 Release Handle
11 180‐030 1 Release Handle Pin
12 94038 2 #10‐32 x 1/4 Button Head Socket Cap Screw
13 94023 6 #8‐32 x 3/8 Button Head Socket Cap Screw
14 180‐032 1 Limit Pin
15 180‐033 1 Limit Pin Sleeve
16 93170 1 #10‐32 x 1‐1/2 Socket Head Cap Screw
17 93330A451 2 #8‐32 Threaded Standoff
18 28631 2 #4‐40 x 1/4 Pan Head Phillips Machine Screw
19 180‐052 1 Gear Cover Flap
20 1137403 2 #4‐40 Hex Nut w/ Tooth Washer
21 180‐035 1 Upper Arm Body
22 180‐028 2 Threaded Cover Washer
23 0145813 2 ø1/2 x ø1/4 x 1/4 Nylon Spacer
24 180‐023 1 Pawl Latch Assembly
25 182‐112 1 ø3/8 Compression Spring (Gold)
26 180‐031 1 Latch Pin
27 94024 6 #8‐32 x 1/2 Button Head Socket Cap Screw
28 180‐013 1 Back Plate Assembly
29 180‐051 1 Headrest Cushion
30 0141559 3 #10‐32 x 1/4 Cup Point Socket Set Screw
31 94040 2 #10‐32 x 1/2 Button Head Socket Cap Screw
32 76063 2 ø3/8 Nylon Washer
33 95229A480 2 ø3/8 Steel Washer
34 90134A031 4 ø3/8 Steel Wave Washer
35 180‐018 2 Headrest Spacer
36 180‐050 1 ø3/8 Compression Spring (Blue)
37 24547 4 #8‐32 x 7/16 Flat Head Socket Cap Screw
38 180‐039 2 Release Finger
39 180‐009 1 Rotating Gear
40 180‐010 2 Pivot Bar
41 0141561 1 #10‐32 x 3/8 Cup Point Socket Set Screw