Professional Documents
Culture Documents
Edmund Muehlner
Bechtel Oil, Gas & Chemicals, Inc., Houston, TX, USA
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
Tension Leg Platform (TLP) 3
objects, they are categorized as floating structures because are typically not stable without being held by the tendons.
their working principle is based on buoyancy. Their vertical Some TLPs, but not all, can be ballasted such that they are
restraint has a significant advantage for drilling and produc- self-stable in free-floating condition.
tion platforms that are connected to subsea wells by marine The high axial tendon stiffness leads to short natural
risers. periods for the platform’s vertical modes of vibration (i.e.,
Tendons are pretensioned by excess hull buoyancy. The heave, pitch, and roll). It is important that TLPs are designed
pretension must be high enough to keep the tendons in so that these natural periods are kept below the range of
tension in all operating conditions of the platform. The significant wave energy in order to avoid a dynamic resonant
combined tendon pretension is typically 15–25% of the response of the platform in waves. Typical heave, pitch, and
hull displacement (Mercier et al., 1991). As illustrated in roll natural periods of TLPs are below 5 s (DNV, 2014).
Figure 2, the tendon tension FT also provides a horizontal In horizontal direction, the behavior of TLPs is very
restoring force FH when the platform offsets laterally. Due compliant. This results in long natural periods of the hori-
to this effect, TLPs can operate without additional lateral zontal modes of vibration (i.e., surge, sway, and yaw). With
mooring system provided the tendon pretension is large typically 100–200 s, the natural periods in surge, sway, and
enough. yaw are far greater than the longest periods of ocean waves.
Another effect of the tendon system is that a lateral offset Since all natural periods of TLPs are kept outside the
of the platform is associated with a vertical setdown as shown range of significant wave energy, the dynamic response of
in Figure 2. This vertical setdown reduces the clearance the platform to ocean waves is small.
between the deck and the water surface and needs to be taken In practice, however, TLPs do experience a certain amount
into account for selecting the column height. of resonant vibrations. Such resonant response is gener-
The tendon’s high axial stiffness also provides the platform ally undesired because it increases the stress in the tendons
with stability against capsizing. In operating condition, TLPs and the riser system. The vibration of the “stiff” modes
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
4 Offshore
Offset
Set-down
π
FG
FB
FH
FT
FV
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
Tension Leg Platform (TLP) 5
stiffness with increasing length. To compensate the stiff- with a bottom founded central production platform 10 miles
ness reduction due to increased length, tendons have to be away that receives the production streams of the Jolliett TLP
furnished with a larger cross section. As a result, the size and (Mercier et al., 1991). Other development schemes (e.g.,
cost of the tendon system increases progressively with water Kizomba A and Kizomba B) employ configurations using a
depth. For this reason, TLPs are not considered economi- TLWP together with a nearby located FPSO.
cally viable in water depths beyond about 1800 m. However, Tender-assisted drilling (TAD) is another configuration
studies indicate that TLPs are technically feasible in water used to reduce the payload of the TLP. In a TAD configu-
depths greater than 1800 m (Alves et al., 2010; Muehlner and ration, drilling equipment is stored on a tender vessel rather
McBee, 2013). than on the TLP. The tender vessel is typically a barge or a
semisubmersible. It is moored in close proximity to the TLP,
which allows the transfer of equipment and crew between
4 TLP FUNCTIONS AND the two vessels. Once drilling operations are completed, the
CONFIGURATIONS tender vessel can be removed. TAD configurations are not
unique to TLPs and have been used since the early days of
Initially conceived as drilling platforms, TLPs have been offshore field developments for drilling operations from fixed
used as production platforms and as combined production platforms, jack-ups, and floating rigs.
and drilling platforms. There were also three vertically teth- Although many TLPs were designed for rather small
ered buoys installed that are strictly speaking applications of payloads, TLPs can also have very large payloads. The
TLPs. Two of these buoys are control buoys and one is a flare largest TLP to date is the Heidrun TLP with a payload
buoy (Bone, 2012). (topside and riser load) of 637.2 MN, and an oil produc-
TLPs have also been proposed as platforms for floating tion rate of 1457 m3 /h (220,000 BOPD) (Mitcha, Morrison,
wind turbines. In 2008, a prototype of a wind turbine TLP and de Oliviera, 1986). The currently smallest TLP is the
design by Blue H was tested for 6 months off the coast of Oveng TLP with a topside weight of 22.1 MN (excluding
Southern Italy (Blue H Group, 2015). riser load) and an oil production rate of 166 m3 /h (25,000
TLPs are often selected over other types of floating system BOPD) (Wilhoit and Supan, 2010).
because of their superior motion performance and their small
seafloor footprint (Leffler, Pattarozzi, and Sterling, 2011).
Their low heave and pitch motions allow the production
trees (a.k.a. Christmas trees) to be located on the deck of 5 TLP DESIGN
the platform. Such production trees are referred to as dry
trees. Wet tree arrangements, on the other hand, have the 5.1 TLP hull
production tree located on the seabed.
Oil and gas production using dry trees has several opera- The primary function of the hull is to provide the buoyancy
tional advantages over wet tree arrangements. Currently, the to support the weight of the platform and to tension the
only other floating platform that allows offshore production tendons. The hull is subdivided into different compartments
using dry trees is the Spar platform. TLPs are also used for to mitigate potential hull damage and accidental flooding.
wet tree developments because wet tree risers, too, benefit All hull compartments are accessible for inspection. Most
from the TLP’s favorable motion behavior. Examples of pure compartments are void except the ones used as ballast tanks
wet tree TLPs are the Morpeth and Shenzi TLPs. or as pump rooms. In some cases, the hull is also used to
Early on in the evolution of TLPs, it was recognized that hold tanks containing consumables. Hydrocarbons are not
TLPs are rather sensitive to the payload and overall system normally stored in the hull to avoid hazards. In addition, TLP
costs increase significantly with increasing payloads. This hulls inherently do not lend themselves for storing significant
circumstance led to the development of the tension leg well- amounts of well products (Chakrabarti, 2005). The hull is
head platform (TLWP). The idea behind the TLWP concept also equipped with a marine system.
is to use a reduced size TLP together with a second platform. TLP hulls are constructed from steel and follow conven-
The function of the TLWP is primarily to support the dry-tree tional ship design practices using orthogonally stiffened
risers, while other heavy equipment are hosted on the second plate. One exception is the Heidrun TLP, which has a
facility. concrete hull.
The concept of the TLWP was first applied for Conoco’s The shape of TLP hulls was derived from semisub-
Jolliett TLP installed in 1989. The Jolliet platform had a mersibles with vertical water surface-piercing columns and
reduced process plant and only a completion rig rather than horizontal pontoons below the water line. This arrangement
a full-size drill rigs. It was designed to work in conjunction lends the platform good hydrodynamic behavior in waves.
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
6 Offshore
The column height is selected with sufficient freeboard to Tendon top connector
keep the deck above the water elevation in the highest waves.
Flex element
A typical conventional TLP hull consists of four columns
and a four-sided ring pontoon. Circular as well as round Load cell
cross sections have been used for both the columns and
Tendon porch
the pontoons; however, most conventional TLPs have round
columns and rectangular pontoons (Yang and Ren, 2013). A Length adjustment joint
column top frame may be used to connect the top ends of the
columns. The column top frame holds the columns together Hull
during hull dry transport and will also share hydrodynamic
squeeze/pry loads on the columns due to wave action (Yang
and Ren, 2013). It can also be used to support the vertical Tendon connectors
loads of topside modules and the top-tension risers.
The installation of a TLP is greatly simplified if it can
be towed to its installation site in free-floating condition.
However, this typically dictates a larger hull size than
required for its in-place condition when the platform is
attached to the tendons. However, some TLP hulls are not
Pile receptacle
sized to be self-stable in transit condition and therefore need
special preparations for installation. During the evolution of Flex element
the TLP, different designers developed hull configurations
Foundation pile
that deviate from the classic TLP design. These designs Tendon bottom connector
aim to minimize cost by reducing the required size of the
hull and the tendons for a given payload. Atlantia Offshore Seabed
developed the SeaStar design (Figure 3). Modec developed
the MOSES and SSIP designs (Figure 4). ABB Lummus
Global developed the ETLP (Figure 5). Common to these
proprietary designs is that their column spacing is reduced
and their tendon footprint enlarged. The SeaStar design has Figure 6. Tendon assembly (drawing by Edmund Muehlner).
only one central column.
5.2 TLP mooring system anchored to the seabed by multiple piles. They were expen-
sive to build and install and were phased out. Gravity foun-
The mooring system of a TLP has typically 6–16 tendons dations resist the tendon uplift forces by their weight. They
arranged around the platform in three or four groups. A are typically large concrete structures. Today, gravity founda-
sketch of a single tendon is shown in Figure 6. The number tions are still considered viable design alternatives, in partic-
and size of the tendons is chosen so that the platform ular for soil conditions where driven piles are not feasible.
will survive the worst design storm even with one tendon
damaged or missing. Shell’s Auger TLP has an additional
lateral mooring system but this feature was not used on any 5.2.2 Tendon bottom connector
other platform.
The tendon bottom connector is the mechanism that connects
the tendon bottom end to the foundation. The bottom
5.2.1 Tendon foundation
connector designs in use are the bayonet-type connector, the
Tendon foundations are the structures that anchor the collet-type connector, and the side latch connector (Barl-
tendons in the seabed. All TLPs installed after 1995 used trop, 1998). Today, the bayonet-type connector is primarily
a single-driven pile for each tendon. These piles are steel used. They are stabbed into the receptacle from the top and
pipes with a tendon receptacle and a driving head at their locked by turning the entire tendon string. The collet-type
top. Typical dimensions of these piles are a diameter of connector is also stabbed from the top. It is locked by
1.5–2.5 m and a length of up to about 130 m. expanding collet fingers over a flange in the receptacle.
Prior to 1996, TLPs used gravity foundations and foun- The side latch connector is engaged by sliding it from
dation templates. Foundation templates are large structures the side into the receptacle. All tendon bottom connectors
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
Tension Leg Platform (TLP) 7
Figure 7. Section view of flex element in tendon top and bottom 5.3 TLP topside
connectors (drawing by Edmund Muehlner).
The topside, also referred to as deck, sits on top of the
columns. It is designed as a separate structural component.
incorporate a flexible element (Figure 7) that allows the This allows the hull and topside to be fabricated concurrently
tendon to tilt by about 15∘ relative to the receptacle. and in different fabrication yards, which shortens the fabri-
cation schedule.
The functions and subsystems housed in the topside largely
5.2.3 Tendon body depend on the purpose of the platform. Oil and gas produc-
Tendons are made of seam welded steel pipe with forged pipe tion platforms typically have living quarters, a helicopter
sections at top and bottom. The inside of the tendons is kept landing pad (helideck), and a production plant. If the plat-
void to achieve a low submerged weight. Typical diameters form is used for drilling, completion, or work- over of wells,
of the tendons’ main sections range from 0.5 to 1.1 m; typical a drill rig is also required on the topside.
wall thicknesses range from 25 to 40 mm. The pipe cross The architecture of the topside can be either integrated or
section may vary along the length of the tendon in order modular. An integrated topside is built as a single unit. It has
to adapt to the changing axial and pressure load at different the equipment fitted into the interstitial space of the struc-
water depths. tural frame. Interconnections between different equipment
Most tendons are fabricated in segments of up to about are completed in the fabrication yard prior to load-out. The
80 m length. During installation, the segments are joined by structure of an integrated deck may be an open truss design
means of mechanical connectors. Two TLPs (Jolliett and or a plated box girder design.
Heidrun) had one-piece welded tendons. However, instal- In a modular topside architecture, components and equip-
lation of this one-piece design proved prone to accidents, ment are combined to functional subassemblies, called
which led to the current installation method of stalking modules. Each module has its own structural frame and can
the tendon section from an installation vessel (D’Souza, be loaded out separately. To integrate the topside with the
Aggarwal, and Basu, 2013). hull, individual modules are separately lifted into place.
The forged tendon top section is designed as length adjust- Once the modules are assembled, the interconnections
ment joint (LAJ). Its threaded outer surface provides the between the modules are completed.
interface for the tendon top connector clamp.
5.4 TLP well system
5.2.4 Tendon top connector
The well system encompasses the equipment used for well
Tendon top connectors attach the tendons top ends to the hull. control and for transfer of fluids between the platform and
In most cases, the tendons are attached to the outside the the seabed. Its principal components are the risers, which
hull and below the water line. The tendon load is transferred are conduits that carry the well fluids from the well to the
into the top connector by a hydraulically operated clamp. platform. The following description refers to a top-tension
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
8 Offshore
riser system as it is used on TLPs. Catenary risers are also can be lifted in one piece due to crane capacity limitation.
sometimes used on TLPs but are not described here. (The Larger topsides require multiple lifts thus dictating a modular
reader is referred to Risers Introduction; Steel Catenary topside design.
Riser SCR’s; Top Tension Risers TTR’s; Drilling Risers For some TLPs, the topsides were joined with the hull by
& Well Intervention for a more complete treatise on the the float-over method. For float-over, the topside is loaded
subject of marine risers.) onto a transportation barge and floated over the ballasted TLP
Dry-tree risers carry the full well pressure up to the plat- hull. The weight of the topside is then transferred from the
form where the production tree is located. During normal barge to the hull by deballasting the hull. Topside float-over
operation of a TLP, the riser system remains connected to is less restrictive to the topside weight but it is depending on
the wells in all weather conditions. Should the risers fail, a a suitable near-shore site with sufficient water depth.
subsurface safety valve located below the mudline will close
the well.
6.2 Foundation installation
A typical stack-up of a dry-tree riser includes a wellhead
connector, a riser midsegment, and a top section (Mercier
Foundation piles are lowered to the seabed and driven into the
et al., 1991). The wellhead connector is a releasable mech-
soil by means of a subsea hammer. For designs incorporating
anism that ties the riser to the wellhead. It transitions into
a foundation template, the template is lowered into place first
a tapered riser stress joint that accommodates angular riser
and then the piles are driven through the template sleeves.
movements.
Piles and template are then connected by grouting.
The riser midsegment extends from the tapered stress joint
Gravity foundations are lowered into place and become
to the TLP. It comprises of production tubing inside an
embedded into the seabed under their own weight. The
outer casing. The well fluids are carried in the production
seabed penetration may be assisted by pumps that create a
tubing while the casing is a redundant pressure barrier. Some
suction pressure underneath the foundation. In that way, the
designs use two concentric casings for added safety.
horizontal alignments of the foundation can be controlled. In
The riser top section includes a hydro-pneumatic riser
some designs, solid ballast is added on top of the foundation,
tensioner that keeps the riser under tension while allowing
once its target embedment is achieved.
it to move vertically relative to the deck. In some designs,
the risers are routed through guide tubes at the keel elevation
of the hull. On top of each riser is the assembly of main 6.3 Tendon installation
well control valves, called production tree or Christmas tree.
It is connected by flexible jumper lines to a deck-mounted Tendons can be installed prior to the hull or together with the
manifold. hull. The former method is called preinstallation, while the
Drilling risers are very similar to production risers except latter is called coinstallation. Tendon preinstallation aims to
that the inner most pipe is a drill pipe instead of production minimize the time for making the TLP storm safe.
tubing. On top of the riser stack is a blow-out preventer For preinstallation, all tendons are installed some weeks
(BOP) instead of a Christmas tree. The BOP is a safety device before the TLP arrives at the site. The tendons are assem-
that rapidly seals the well should the release of well fluids bled one by one by sequentially stacking one tendon segment
become imminent during drilling or well maintenance. In on the next and making up their connection. This operation
some designs, the BOP is located on the seabed and not on is normally performed by means of a dedicated installation
deck of the TLP. vessel. Once assembled, each tendon is fixed to its foun-
dation. Then a temporary buoyancy module is attached to
the upper portion of the tendon just below the LAJ. The
6 TLP INSTALLATION purpose of the temporary buoyancy module is to keep the
tendon upright and tensioned until the TLP is hooked-up to
6.1 Hull-to-topside integration the tendons.
For coinstallation, four tendons are assembled in the same
It is preferred to join the topside with the hull quay-side of way as for preinstallation. Each of the tendons is then hung
a fabrication yard. This may not always be possible due to off from a different corner of the TLP, while the TLP is held
limitation in water depth or in crane lifting capacity or due laterally in place by tugs. Then, the four tendons are stabbed
to the lack of hull stability. In such cases, the operation has into their pile receptacles and locked in place. At this stage,
to be performed near shore of offshore. the TLP is storm safe and the remaining tendons are added.
Joining the topside with the hull is normally done by When all tendons are installed, the TLP is deballasted to
crane lift. Currently, only topsides up to about 13,000 tonnes achieve the desired tendon pretension.
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
Tension Leg Platform (TLP) 9
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2
10 Offshore
Schofield, T. (1860) Bridge Pier. US Patent No. 27,571, granted Features. Proceedings of the Offshore Technology Conference,
March 20, 1860. Houston, Texas, May 3–6, 1982, OTC 4427.
Schurman, G. and Kidder, R. (1955) Anchoring System for Floating Enze, C., Brasted, L., Arnold, P., Smith, J., Breaux, J., and Luyties, W.
Drill Structure. US Patent No. 2,939,291, granted June 7, 1960. (1994) Auger TLP Design, Fabrication and Installation Overview.
Wilhoit, L. and Supan, C. (2010) 2010 Worldwide Survey of Proceedings of the Offshore Technology Conference, Houston,
TLPs, TLWPs. Offshore Magazine, February 10, 2010, Avail- Texas, May 2–5, 1994, OTC 7615.
able at:, www.offshore-mag/maps-posters.html/0219OS-TLP- Kibbee, S. and Snell, D. (2002) New Directions in TLP Technology.
Poster012510Ads.pdf. Proceedings of the Offshore Technology Conference, Houston,
Willis, C. and Willis, D. (1948) Marine Well Drilling Apparatus. US Texas, May 6–9, 2002, OTC 14175.
Patent No. 2,777,669, granted January 15, 1957. Koon, J. and Langewis, C. (1990) Jolliet: The Project. Proceedings of
Yang, C. and Ren, M. (2013) TLP hull structural design and analysis, the Offshore Technology Conference, Houston, Texas, May 7–10,
Journal of Engineering Sciences and Technology, 11(4), 2013, 1990, OTC 6359.
35–40. Koon, J., Heijermans, B., and Wybro, P. (2002) Development of the
Prince Field. Proceedings of the Offshore Technology Conference,
Houston, Texas, May 6–9, 2002, OTC 14173.
Ølen, L. and Sandnes, J. (1988) Deepwater North Sea Development:
Snorre Field Concept. Proceedings of the Offshore Technology
FURTHER READING Conference, Houston, Texas. May 2–5, 1988, OTC 5830.
Paulling, J.R. and Horton, E.E. (1970) Analysis of the Tension Leg
American Petroleum Institute (2010) Planning, Design, and Stable Platform. Proceedings of the Offshore Technology Confer-
Constructing Tension Leg Platforms. API Recommended Practice ence, Houston, Texas, April 22–24, 1970, OTC 1263.
2T, 3rd edn, American Petroleum Institute.
Rainey, R. (2002) Brutus Project Overview. Proceedings of the
Boles, B. and Mayhall, G. (2006) Kizomba A and B: Project Offshore Technology Conference, Houston, Texas, May 6–9, 2002,
Overview. Proceedings of the Offshore Technology Conference, OTC 13990.
Houston, Texas, May 1–4, 2006, OTC 17915.
Scott, S. (2002) Typhoon Development Project Overview. Proceed-
Curtis, L. (2013) How conoco developed the tension leg platform. ings of the Offshore Technology Conference, Houston, Texas, May
Ocean Industry, 19, 35–46. 6–9, 2002, OTC 14122.
Davies, K., Leverette, S., and Spillane, M. (1994) Ringing Response Wetch, S. and Wybro, P. (2004) West Seno: Facilities Approach,
of TLP and GBS Platforms. Proceedings of the 7th International Innovation, and Benchmarking. Proceedings of the Offshore Tech-
Conference on Behavior of Offshore Structures (BOSS), vol. 2, nology Conference, Houston, Texas, May 3–6, 2004, OTC 16521.
pp. 569–585.
Ellis, N., Tetlow, J., Anderson, F., Lithgow, S., and Woodhead, A.
(1982) Hutton TLP Vessel—Structural Configuration and Design
Encyclopedia of Maritime and Offshore Engineering, online © 2017 John Wiley & Sons, Ltd.
This article is © 2017 John Wiley & Sons, Ltd.
DOI: 10.1002/9781118476406.emoe400
Also published in the Encyclopedia of Maritime and Offshore Engineering (print edition) ISBN: 978-1-118-47635-2