达 普电 缆技 术有 限 公司

LINT TOP CABLE TECHNOLOGY CO., LTD.

TECHNICAL DOCUMENT OF
VERTICAL ENAMELING MACHINE

Date: May.,25th, 2018 Ref. No.: LT2018ENI012312T

TO: ENICAB FILIAL GENERAL CABLE

ZONE INDUSTRIELLE BISKRABP 131 RP BISKRA07000-ALGERIE
TEL. +213 33 74 18 66
FAX. +213 33 74 15 19

1.Main Technical equipment：

1.1 Wire size：Copper enameled wire：Ф0.80～Ф2.50mm,
1.2 Enameled wire type
1.2.1 Single coat:9 passes
1.2.2 Double coated: 9(7+2)
3. Total lines：8
4. Take-up
4.1 Maximum winding-up speed：42m/min,
4.2Take up bobbin size: PT15，PT25 and PT45
4.3 Change over，Manual change over
4.4 Take up device:1 take up device adopted, take up device 10 lines with 2 speeds and 2 traverse
system，2 lines of them is for changeover.actual production line is 8 lines..
5. Annealer：
5.1 Maximum operative temperature 650℃，double zones temperature control system
5.2 Annealing pipes：9 pcs, inner φ22mm×thickness2.5mm；
5.3 Effective length of annealer：11m
5.4 Temperature three point control
6. Applicator：
6.1 Enamel tank: 2sets；
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ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com
 达 普电 缆技 术有 限 公司
LINT TOP CABLE TECHNOLOGY CO., LTD.
6.2 Max.Coating passes：8*9
6.3 Wire pitch: 11.5mm.
6.4 Type of applicator： Simple Die applicator
6.5 Type of Threading beltby manual
7. Coating oven：

7.1 Recirculation system：two oven are adopted, each oven with one recirculation system
7.2 Effective height 7880mm
7.3 Catalyst: ceramic block
7.4 Adopt high temperature resistant stainless steel as followscatalyst box SUS321 6mm，
7.5 Chamber operative temperature(max.)：580℃
7.6 Catalyst box operative temperature(max.)：750℃.
7.7 Recirculation fan operative rotations(max.)：2800rpm
7.8 Exhaust fan operative rotations(max.)：1500rpm
7.9 Upper pulley diameter：φ400mm
8. wire cooler：
8.1 Chambers：1pc
8.2 Effective length：4.4m
9. Power supply
9.1 L1/L2/L3/N/PE，Voltage 415±10％V, Frequency 50±1HZ
9.2 Installed power: 150KW

2. Machine composition
2.1 Pay-off units 10 pcs
2.2 Annealer（11000mm） 1 set
2.3 Coating oven(7t) 1 set
2.4 Wire cooler(4400mm) 1 set
2.5 Applicator 1 set
2.6 Take-up units 1 set
2.7 Control cabinet 1 set
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ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com
 达 普电 缆技 术有 限 公司
LINT TOP CABLE TECHNOLOGY CO., LTD.
2.8 Enamel tank 2 sets
2. Machine Description in brief
2.1 pay off：10 sets of roller type payoff device ,suitable for Both φ 500mm and φ 630mm bobbin.
2.2 Annealer
2.2.1 Temperature control adopt PID type via SSR,temperature control is devided into three point.
2.2.2 A good seal for annealing pipe link to ensure no leakage during long term production.
2.2.3 Adopt high temperature resistant stainless steel for annealing pipes toavoid corrosion during long
term operation at high temperature.
2.2.4 Structural design of annealer ensure no deformation during long term operation at high temperature.
2.2.5 Annealing pipe assembly shall ensure a good straightness.
2.2.6 Output pulley of annealing pipe shall be Bakelite:Ø250mm
2.3 Applicator
2.3.1 Enamel tank: 2 sets, with capacity 50 liters enamel supply via gear pumps.
2.3.2 Oil heating type with automatic temperature control system.
2.3.3 With dual filters system.
2.3.4 With over flow unit.
2.3.5 Structural design for easy cleaning。
2.3.6 Simple die applicator is adopted.
2.4 Coating oven

2.4.1 One oven 8 lines, hot recirculation type oven is adopted.

2.4.2 Each oven is welded by channels 、 angles and stainless steel, internal chamber and recirculation
system adopt high temperature resistant stainless steel ,catalyst box SUS 321 6mm.
2.4.3 Max.coating passes for oven: 8×9 passes, effective height:7880mm.
2.4.5 With secondly-catalyst combustion system.
2.4.6 Adopt ceramic catalyst blocks Chinese made.
2.4.7 Configred with radiation heaters at the inlet and lower zone, thermal couples configuration:
temp.control 06 points as follows: inlet, evaporation zone1, evaporation zone2, solid 1, solid 2, No.1
before catalysis; 04 temp. measuring points as follows: No.1 after catalyst,Mid-oven zone, up pressures
zone, Small exhaust).

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ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com
 达 普电 缆技 术有 限 公司
LINT TOP CABLE TECHNOLOGY CO., LTD.
2.4.8 Hot air blown by the main recirculation fan, speed of the recirculation fan shall be adjusted by
frequency converter; its permissible maximum speed shall be 2800 rpm. Blade and shaft of the circulating
fan shall be dynamically balanced calibrated. application of material, structural design, fabrication and
assembling shall ensure the long-time normal steady of productive running.
2.4.9 Hot air blown by the exhausting fan, speed of the exhausting fan shall be adjusted by frequency
converter; its permissible maximum speed shall be 1500 rpm. Blade and shaft of the exhausting fan shall
be dynamically balanced calibrated. application of material, structural design, fabrication and assembling
shall ensure the long-time normal steady of productive running.
2.4.10 Structural design of chamber in coating oven shall be rationally designed. Fabrication and
assembly shall be correctly and accurately and being conformity with the requirement of engineering
standards to ensure a long-time normal operation of the oven without obvious deformation, cracks,
collapse and brittle rupture.
2.4.11 A stable air sealing system of oven body to ensure no leakage during a long term operation.
2.4.12 Oven coating electrical heaters designed rationally, external pipe adopt high temperature resistant
stainless steel.
2. 4.13 Catalyst box designed as easy assembly and replacement。
2.4.14 Operative temperature of chamber:max580℃, catalyst box max750℃；oven heaters controlled via
SSR with PID control principle.
2.4.15 Upper and lower pulley are single type made by alloy Aluminium.
2.4.16 SIEMENS PLC Temperature control was adopted for annealing oven; the control is divided into
three points
2. 5 Wire cooler
2.5.1 One set of wire cooler configured for 8 lines, effective length 3500mm.
2.5.2 Adopt high pressure-large airflow type, the cooling airflow is opposite to the wire direction;
waviness configured so as to develop cooling performance.
2.5.3 A sufficient airflow of ventilator shall meet the wire cooling requirement at maximum line speed.
2.5.4 Maximum rotation of cooling ventilator: 2800rpm ， blower valve configured to adjust the inside

4
ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com
 达 普电 缆技 术有 限 公司
LINT TOP CABLE TECHNOLOGY CO., LTD.
cooling airflow during normal production.
2.5.5 Two cooling device suitable for 8 lines production.
2.6 Surface lubricating coating system
2.6.1 Pump supply for lubricating oil.
2.6.2 Dual felt clamping device, easy operation and replacement for each line.
2.6.3 Lubricating unit and box designed for convenient maintenance and cleaning.
2. 7 Water tank Block Device
One water tank is adopted in the outlet of the annealer to block the annealer pipe,left side and right side
water tank are separated. it’s function is to prevent oxidation of copper wire.
2.8 Take-up machine:
2.8.1 One take up device are adopted with 2 speed 2 traverse system and 10 lines, 2 of them is for
change over, actual production 8 lines. capstan pulley controlled via frequency converter, each side
separately.
2. 8.2 Horizontal take up device is adopted, suitable for winding-up bobbin ：PT15，PT25 and PT45.
2.8.3 Single Horizontal winding-up heads, adopt torque motor for winding-up.
2.9 Pulley

2.9.1 Direction changing pulleys are adopted applicator, aluminum pulley after applicator.
2.9.2 All bearing adopt good quality brand.
2.10 Electrical control system
2.10.1 Drive motor controlled via Yaskawa frequency converter.
2.10.2 Control circuit and power circuit divided.
2.10.3 Electric components and cables shall be in conformity with Chinese Safety Rules and Standards.
2.10.4 Panel type watt-meters assembled.
2.10.5 Low voltage electric components such as no fuse breakers, thermal relay and ac contactors adopt
Schneider brand.
2.11 Machine color: frame deep blue and plate apple green, or according to customer.
2.12 Production and power consumption

5
ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com
 达 普电 缆技 术有 限 公司
LINT TOP CABLE TECHNOLOGY CO., LTD.

Note: These data is only for copper wire, the calculation efficiency of above data is above 95%.

2.13 Platform
All the Platforms is not including in this contract. Buyer responsible for manufacturing and install the
platform by himself.
2.14 Connecting cable
Vender should provide the type and model of the connecting cable to the buyer before delivery, buyer
should buy and prepare all the connecting cable when installation in the factory.
2.15 Spare (for one machine)
2.15.1 Electric heating tube：
1) Electric heating tube of bake oven 1*5nos
2) Electric heating tube of annealing oven 1*5nos
3) Electric heating tube of catalyst 1*5nos
2.15.2 Pulley：
1）Ф250mm Bakelite pulley Ф250mm 1*10sets
2.15.3 Electrical part
1）Solid relay 100A 1*3 nos

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ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com
 达 普电 缆技 术有 限 公司
LINT TOP CABLE TECHNOLOGY CO., LTD.
2）Solid relay 80A 1*3 nos
3）Fuse 1*50nos
4）Three phase Air switch 100A 1*2nos
5) TSCR 1* 1 nos
6) Ampere meter 1*2 nos

The following spare parts are charged:

No. Name Type Qty.

0.85; 0.95; 1.06; 1.12; 1.18; 1.250; 1.00;

1 Roller dies 792 pcs
1.500;1.600; 2.12; 2.50
Used together with roller dies when
2 Spray dies 30kg
painting
3 Threading wire 1,000m

4 Take up bobbin PT10 675 pcs

5 Take up bobbin PT15 1,620 pcs

6 Take up bobbin PT25 144 pcs

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ADD: ROOM 2406, BUILDING A, HENGSHENG PLAZA, WEST JIANGUO ROAD, XUZHOU CITY, 221006, P. R.CHINA
TEL: 0086-516-87318026 FAX: 0086-516-87318029 EMAIL: sales@linttop.com