¢ je yy Design of Weldmenty (MME: ~ yo Exam No. 266 SD 3 SlipNo. ; : TIE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA §.S.of M.E.-I — (METALLURGI ‘AL & MATERIALS ENGG) (W ‘elding Technology) Day: Tuesday Date: 05-07-2022 Year-2022_ Time: 3:00 pm to 6:00 pm _ Subject: Design of Weldments (MME22. Max.Marks:70 1. Answers to the two sections must be written in two separate answers books, 2. Figure to the right indicate full marks for each question. 3. Assume any data if missing and write your assumptions. Section - I Q-1 Select the appropriate option for the given below questions. (is) i is a joint between two overlapping members. (02) (a) Edge joint (b) T-joint (c) Butt joint (d) Lap joint ii Whatis angular limit for edge joint? (02) (a)0°-5°—(b) 0-10" (c) 0-30" (d) 0°-50 iii Unequal Double-U Butt variant of butt joint is used for_ thickness (02) T) of plate (a) T<4mm — (#) T>30mm_(c) T<30mm (d) T>60mm iv Which type of T-joint variant is used for the thickness of plate is more than (02) 20mm? (a) Plain T (b) Single bevel (€) Double beve!_ (d) J-groove ¥ Drawback of lap joint (02) (a) Bending of lap @) Some metal is wasted on the lap (c) Not produced perfect joint (d) None of the above vi Which of the following is performance oriented product? (ol) (a)Bus (b) Car (@) Scooter. (d) Aeroplane vii When the weld symbol is placed below the reference line, it shows that a (01) weld is needed only on the side of the joint {@) Arrow (K) Other (c) Both (d) No significance Vili The size of a fillet weld appears to the of the weld symbol. (01) @ Right @Left (©) Both (d) All of the above ix The length of a fillet weld appears to the of the weld symbol. (or) @ Right (b)Left (©) Both __(d) Allof the above x What do you mean by cleavage brittle fracture? (@) Crack propagates along the grain boundaries of a material (b) Crack propagate or grow through the grain of a material © as Propagate or grow through the grain and grain boundaries of « (d) All of the above (01) (P.T.0)a | FA) Design of Weldments (MME2225) Q2. Give your answer in three or four lines of the following questions. (10) (Any five). a) Write the important of aesthetic properties use in designing, db) Draw weld symbols for Resistance spot and Resistance seam welding. 8) Sketch all contour with finishing welding symbols 4)_Discuss briefly about Backing and Spacer symbols with sketch. yw briefly about weld dimensions and show them on welding symbols. Dy List out all factors affecting the fatigue life of the weld joint. g) How energy absorption capacity improve in design for impact loading? Q3_— Give your answer in detail. (Any two) Cx 2) A T-joint is to be made between two plates using staggered intermittent double fillet weld of leg length 10mm and length of 77mm with a centre to centre spacing of 250mm,Sketch the desired welds and their symbols , if the welds are to be made by SMAW welding process at site. b) Discuss in detail about all supplementary weld symbols. ') Short note on : Fatigue improvement for weld Section II Q4 Select the appropriate option for the given below questions. (15) 1 _ Which of the following are correct regarding butt joints over lap joints? (02) ; (b) Butt joints minimizes the size of eccentricity whereas butt joints “connection develops eccentricity (c) Lap joints are aesthetically eee ising ovenbuteigins (d) Butt joint obtained from full penetration groove weld has 50% efficiency 2 Inafillet weld, if the leg length of the weld is Smm then the tn throat thickness equal (02) (a) 14.14 mm (Q) 3.53 mm (c) 7.07 mm (d) None of these, ——GI G [50 Design of Weldments (MME2225) The welded joint used in the circumferential joint of a cylindrical pressure vessel is fa) Butt joint (b) Screwed joint (c) Lap joint y (d) None Welded joint used in the longitudinal joint of acylindrical pressure vessel is (@) Butt joint (b) Screwed joint (c) Lap joint (d) None Which of the following part of mechanics deals with study of crack propagation? (a) Solid mechanies (b) Fluid mechanics (c) Applied mechanics ¢d) Fracture mechanics Which of the following is a type of distortion rectification? (a) Pre bending ) Mechanical straightening /pressing ) Clamping (d) Weld sequences In eld joint the size of weld... the throat of weld (a) Equal to 48) Square root of 2 times (c) 0.5 times (d) 3 times What is the unit of fracture toughness? (a) MPa (b) MPavm (c) cMPam (4) MPam? Fracture toughness, Kic, decreases with (a) Increase temperature {&) Increase strain rate (@ Increase in yield strength (d) Increase in grain size ‘A Single parallel fillet weld of total length L. and weld size h subj i tad P., will have what design stress? paint t0 Tamale (a) Tensile & equal to P/0.707 Lxh (b) Tensile & equal to P/Lxh “(@ Shear & equalto P/0.707Lxh (4) Shear & equal to P/Lxh deciles (02) (02) (02) 1) (01) (01) (01) (01)¢ a ee ee ae oe | | 6h ioe 7 ‘ s oS urusa dx t= Yarn e1uiu 6G tr xie's | Pie ee ez Design of Weldments (MME2225) GI 4/20 te ea i ions briefly 10 QS Attempt Any Five of the following questions briefly (10) (a) Find the total length of weld required to with stand the load of 100KN. Permissible shear stress in weld is 70kN/mm?. Ab) (e) Why Partial Joint Penetration welds is not suitable for dynamic load applications — and/or corrosion application Oo) Why a good welding design engineer design weld joint with minimum weld volume? 4¢) What is the fundamental difference between the LEFM & EPFM? (9) How to control the distortion, explain with examples. (g) Describe the factors that influence distortion. factors that influence distortion. Q6 Attempt Any Two of the following in detail (0) (a) What is a Stress Concentration and how : r to avoid it in design of welded joint 2 Explain it with help of suitable schematics (b) Write down a general procedure for designing the weldi application using Allowable Stress Design (ASD) approach, ing for static loading (©) State the general rules apply for weld design (@)_ Write short note on Factor of safety‘THE MAHARAJA SAYJIRAO UHIIVERSITY OF BARODA FACULTY OF TECHNOLOGY AND ENGINEERING ME. II{Welding Technoiogy) (Met. & Mats. Enge.) Internal Test Date: 07-04-2017 Day: Friday Time: 12:00. to 1:00 p.m. SUBJECT: Design of Weldments : ‘Maxi.Marks:20 Q-1. Answer Any Two of the following. (10) (a) Draw different types of weld symbols and write their significance. {(b) Draw, label and explain essential elements of a basic welding symbol. {c) Discuss various types of welds with neat sketch. Q-2 (a) Write short note on ‘fracture toughness’. (10) (b) Discuss the experiment indicating that residual stresses do not overcome ‘yield strength” pertaining to temperature of metal. OOKay Slip No: ond Sern Exam seat No.: aroi ; THE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA ME, Part-ll (Metallurgical and Materials Lng.) (Weld Technology) Examination Day: Wednesdayday Date: 19-04-2017 Year: 2017 Time: 3:00 p.m. to 6:00 p.m. SUBJECT: Design of weldments (MME 2203) Maximum Marks: 70 SECTION-I QI (a)Discuss factors those affecting the performance of the weld joints {05} (BY Two plates are to be joined by square butt weld with a root gap of 3mm using —_ [06] shielded metel are welding process. Sketch the desired weld and its symbol if'a melt throuch with a reinforcement height of 2mm is to dc achieved. Q2 (ay Draw and explain supplementary symbols used in weld design. [06] fb) Write short note on "Design for fluctuating loading”. [06] OR Q.2 (a) Draw and label weld size for convex, concave and mitre fillet welds. [06] (b) Describe all variants of butt joint with neat sketch. [06] Q.3. Write a short note on ANY TWO of the following: [12] fa) Allowable defects a Y Stress concentration in the weldment {2} Design of weldment for impact loading (@ Tatigue Improvement for Weld SECTION-II Q.4_ Write short note on “K (stress intensity factor)” of metallic components OR “Bending lay Distortion of fillet welded T joints”, plain (any TWO) follow 12) rm extemal loading & un-loading on ‘Residual Stress Distribution’ ofa ue ion of Jc With 9 samples method 2 :) Buckling Distortion in weldments. MI ra Hear 3 Q.6 Write short note on ANY THREE of the following: (a) R-Curve explaining that crack in normal metal first undergoes “blunting? and then ‘extend further’ under load, 3 Ww ep £0) Compare ‘notch’ and ‘fracture’ toughnesses. 4 ~ “() Compare angular changes in ‘single’ and ‘double* V butt joints, (4) Discuss, ith help of plot between amount of weld and ‘transverse shrinkage’, three alternative basic approaches of reducing the shrinkage, [12] XXXXX,ae yee - 2A pi) S58 ete a D SAEs Se \- AY type oF emeckemical Strectte,: ie, aeons ms a sheer, e Compransive end Yensile oe emXaic commyosenrs ND rpesh O40) Sheee> . 2a Reoidve) Givenoes ave elusesps hearse fu) . B. Suk af tata) 4 boss 3 bars have sequyTesd \& Bid apie dn. ive: sede ear wequiceS Vara) + AN\ Foun berss, ose. pelted Grits +ose Cosass—"Barss ay Yeys amas, Now bare uit shestey ey us hankepe compressive svsesd cn ores bease Nave Fema. steeod: Ae Nema\ymeer Alainbulion of hace vs S ematin cabOa of sesidwa)\ Sreanden. -€. Foe Acvelopermumy of fant3 ral Srfesv]d Ww oo» e PATON SH Avckon ex Permian Vs sequived » 6. Fete aes a) | ek ey crsvel WV — reNdy Eon lecymda . | Se mt 7. Jody because ice Eicat on shrelencegg oF wr aNd ts a racksiond wy ad\acernr pareeny amata\S Seon. \ swan 2 dfs davalyped) tn Wweldanenl Bs Resides) crsanies tm andedllic combpomarnts : emoy ‘se se WiYh AS theca Weran of Ike YS, ‘ ee a burt Sets ah ah APOMMEVELA Cease S209} oy a \ecatt on oF weftop elechsoda Wyo’ sennp. pee Thess here, ) SemMPEAImMe) SyeHIVB ave e ee eae ab Ais cxess- seartor , Morne VarsSe wesl'3nu) spressen f Si long ok worl + ce Aooghog Ls WERE saojdnu) v7 gi wrBatne bs mer vp ag mabaenaall lan Ceetoston ehawoun t. aevey ee BENS na) SWEDES of « &asp ASREF OHS CH : - Re Bev Aectoweri ve hype x ee a Rox Ghecosccarsceat of feats) | pa Gores ges ; TMeamacsanmamh of Cemidusl sreeae> YS SO an ; SVomy) aS Rees Prree elooretS ae ype stain Bree yen Arstoregn\ ort Shope. 4 NSict Udine) seotd sa) ch enI2> Keabs A. Fors Cc, JmcSeoniray wity cach lewghBina) Ve | Yeoh venlooDitsg gy cla. Kamen oF hy oa excled the ucltement bee kos , @eCe Wss}e bony waotdue) srsesoan tay eon) | Discoss has waquseed app ed stsen5 Neclen witty Jomperehice Garten | BSD Lox Leoatury a plare ton piston” CS WH onl) eee wow Ooh Wwe/ea® oncker - D Welte abour encanurnemenk of veo tduc) SYrendes +sac Day and Date: Wednesday, 6” May 2015 N.B.1 Answer 2 Figures to the right indicate ful 3, Draw neat diagrams wherever necessary Roe standard elements on welding $! ‘tipplementary symbols E (byTwo plates ere to be welded with single-V butt FIymtols.O" EXAM SEAT NO: UNIVERSITY OF BARODA nology-Examination THE MAHARAJA SAY AJIRAO “MEE partll (METS MAT) Welding Tech “ime: 3.0 p.m to 6.0 p.m. Ti Fk WELDMENTS SUBJEC srs to the TWO sections must be written in TWO separa 1) marks for the questions. SECTIO! ’ r ¥ymbols. Describe varicus basic ie to be made which is to be ground finish. Sketch the required well — fermittent welds -DESIGNOFWELDMENTS ie answer books. Max Marks: 70 as well.as (11) using SMAW process. The sealing 4 and its of 8mm “T.joint is to be made between two plates using chain int \ size and length SOmm and center to cestet spacing js 160mm. Sketch the weld iis symbols ithe weld is tobe made by COa welding at ste f Explain in (12) and > Q2,L4st out the,factors affecting on the‘fotigue life of t (b) Amount of reinforcement and (c) detail reinforcement angie on fatigue Qua E (Gylmprovement in design (ji) Modifying weld notch and (i weld strvctures. the effect of (a) Joint configuration & life of weld structure. OR. xxplain various methods to improve fatigue life -xplain the concept of Factor of Safety indesign. © 2) Design’a fillet weld for a conne (0x50) and a plate as shown in Fig.1. Take the maximum allowable 0 Nimm?. KNiis to be welded as shown in Fig-2. Fi rackel-carrying load of 181 * the weld required if allowable shear stress is not 1o exceeds 9SMpa A, saat SECTION: | AG) Explain how K represents ‘fracture resistance” of metalic compon ev Q.5 (a) Describe how residual stress cl GL central bar of 3-bar assembl (p) Discuss & compare destructive and non-destructive methods of Residual Q6At How K becomes Ke and Kicr : ‘ oR ? sin how } is related to ‘potential energy" associated with crack plain CTOD, off weld structures such a5 6 -(12)~ i) TIG dressing: Teiween a hollow reciangular section (12) stress aS ind the sine Oh vents. ayn dimension, (11) Jranges during heating, and cooling of only 2) Stresses me: ‘tempt the followings (a) Transverse shrinkage during welding? © _(b) Bending distortion of Welds. oe ‘Correction of Distortion after welding. 2 P.T.Ogece Th s ‘THE MAHARAJA SAYAJIRAO M.E part-Il (MET & MAT) Welding S Day and Date: Wednesday, 6° May 2015 SUBJECT. DESIGN OF WLEDMENTS OF BARODA amination 3.0 p.m to 6.0p.m. es UNIVERSITY Technology-Ex Ti f Ne = ie fm iT 2vu ste eres eee THE MAHARAJA SAYAJIRAO Uneasy OF s *R0DA MLE part-ll (MET) Welding Technology-Examination ~~ Day and Date: Tuesday, 6" May 2014 Time: 3.0 p.m to 6.0p.m. SUBJECT: DESIGN OF WLEDMENTS NBB.L Answers to the TWO sections must be written in TWO separate answer books. 2 Figures to the right indicate full marks for the questions. 3. Draw neat diagrams wherever necessary. ota SECTION. QI (@) Discuss various welding design factors during fabrication of a part. (0) For optimization of weld design which factors are to be considered? © Weld location is an integral part of weld design. Explain Q2 (a) Explain standard location of elements of welding symbuls O t _ aD (b) Discuss variables affecting the strength of a weld joint C OR Q2 (a} Double V- preparation is always recommended for butt-weldine of plate at f 6-mm thickness. Comment © (b) Describe various welding position of plates. Sketch the desired weld for the =_symbol nme Fe dW Ee) Determine oat in the case of fillet weid and groove weld for the (12) Dimensiois of the joint given as in-Fig.2. Compare the amount if metal deposited ain cach cose anid Toad carying efficiency ofthe joint for P=I20KN and Q=80KN load considered separately. Allowable tensile and shear stress are 180N/mm” and 120N/min? respectively © (b) A material has a Kic value at a service temperature of 70 MpaYm and yield stress Y $= 650Mpa, Find (i) Find the design stress as a % of Y S for through thickness we as shown in Fig.3 yecomes critical at alength of 12mm. Take the safety. factor =2.5. (ji) Find the critical crack if the same design stress is used but ‘without any safety factor (12) SRCTION:IL ” Q@Based on ASTM E 399, discuss all basic steps of determining Kc of metallic» {11} ‘components. : OR QMExplain Jycon the basis of ‘potential energy". Then discuss experimental method of (1.1) determining Jicusing minimum 9 samples by.this approach Q.5 Explain any ONE cae : (12) (a) How fracture stress of carbon steet vary with temperature without notch and without Weld and with only notch and with notch and weld, b) Measurement of Residual Stresses ie G6 Write Short Notes “(Any Two) : (12) (@& Three’ basic approaches of ‘reducing transverse shrinkage during multipass welding” (b) Angular distortion of Fillet Welds in Carbon Steels 9 © Control of Distortion while welding Carbon SteelsBe Sheet No.2 i EXAM SEAT NO: ~~ Ty OF BARODA ini UNIVERS! Deranteried att Weldiny Technolly- Examination e js lay, rae Din Time. 3.0 p.m (0 6.0p.m- IBJECT. DES-ON OF WLEDMENTS sp kay ad Oe oa } as ( ‘4 i 1 eb) Panes iy Se | 20. Ie co Th ' igh, Thickness Cr | batesEXAM SEAT NO: a 3,0. THEMAHARAIK SAYAIRAO UNIVERSITY OF BARODA MLE past-Il (MET& MAT) Welding Technology-Examine ion Day and Date: Saturday, 27" Aprii 2013 ‘Time: 3.0 p.m to 6.0 p.n- SUBJECT: DESIGN OF WELDMENTS OE ritien in" cer hooks. written in TWO separste answ N.B.1 Answers to the TWO sections must 2 Figures to the right indicate full marks for t.e questions. 3. Draw neat diagrams wherever necessary Mex Mares: 70 e SECTIONS Q.1 (a) For optimization of weld design which factors are to be cons (6) Weld location isan integral part of weid design. Explain {© Discuss variables affecting on suength of the weld joint © as 2 plain standard location of elements of welding symbols ©. c 0 10) A single V-Bult weld is fo be made using fusible insert and 9 BOVE angle 60° ‘ding and the welding symbols aha, Sketch the part assembly before wel or desired weld if reinforcement is to be ground flush e life of welded (11) Q.2.(a) Explain qarious types of tfethods which can improve the fatigu structuresy, 10 consideration when selecting and yO dered? (2) (b) List at least ten points that are taken in designing a joint for particula applications Q3.@)A force of 250KN is to be applied to an ang! a in Fig-I. A centroid of the angle 60mm ‘OR Q2 Explain: a) K~ stress intensity factor b) when K become Ke ? ¢) When Ke (12) become Kic? 4) How Kic represents metal's absolute fracture toughness property Q3,a) A bracket-carrying load of 18K is to be welded as shown in Fig-- Find the size (12) Of the weld required if allowable shear stress is not to exceed 95Mpa : (b) A plate 80mm wide and 12.5 mm thick is joined with another plate by Gingle : transverse weld and double parallel weld as shown in Fig-2.The maximum Tensile and shear stresse: Mpa and 35 Mpa respectively. Find the length ofeach parallel fillet weld if the joint is subjected to static and fatigue load ay 2 ) SECTION-II 4 Write essay on “Determination of Jic (potential energy method)” {13 5 Answer (Any two) following: {12} 2” and compare it with Ductile 2) Explain “Grittle Fractures in Metals’ ~~ Fractures. b) Explain distr on-plate at locations, much befor much after weld pool. ca x CtHMS cj Angular distortions during butt and fillet welding. bution of temperature and residual stress across width in a weld bead- weld pool; at weld poo!, after weld pool and} - Q.6 Write Short Notes (Any three) {12} =P +P, a) Self-balancing characteristic of residual stresses. x hotter b) R-Curve ma c) Equi Cohesive Temperature sat Stade.” 4) Relationship between Total transyerse shrinkage & Logarithm of total weight of S<12.6 weld metal deposit. ‘i HOLE gerne XXXXXXX Gnr> Pc FOX V2-S Rete Ne Ae Ge HUTA AUX crsme > = UNIVERSITY:OF BAR® ae Engineering.) Welding Technology Exam Day & Date: Friday, 27" April 2012 Time; 3.00 to 6.00 pm SUBJECT: Design of weldments ee 18KN Fig, Fig2[NAM SES nee DA E MAHARAJA SAYAJIRAO UNIVERSITY OF Beaten: MLE partll (Met & Mat Engg) Welding Teehnolosy A riday, 29th April 201 | SUBJECT: Design of Weldments " wv NBL Answers tothe TWO seetinus must beweitten in TWO senarae 00° 2 Figures to the right indicate full marks for the questions: 3. Draw neat diagrams wherever necessary- 2011 3.30 pan to 6.30P-" Day aud b ‘er books. E A SECTION QI Answer The Followings (@) What is meant by “joint efficiency” e i " fora = + (b) Define the “design throat thickness” and “load carrying aoe designing 2 © Discuss factors which are taken into account when selecting : - joint for a welding application? F ‘mbol represent @) Given in Fig. ee ig welding symbols. Deseribe what eer sane ne Q2@) Discuss at cat five factors that affect faigue fifeof he wel 5 “é peening improve fatigue life? * prs (Yboubie V- preparation is always recommended for but-welding of plate ever G-rim thickness. Comment “°° a fillet weld on ap Q2 3) Explain standard location of elements of welding symbols 7.0) Dicuss parables affecting on the stengih-of a.weld/oinh . 12): snypt the followin : ya eae! De welded'asa cantilever to a vertical column and supPpor's 2 7 single concentrated load of 73KN 2s shown in jetermine the weld size #f shear stress in the same is not to exceed 160Mpa (by Phecrmine the weld throat, leg size and volume of weld metal to be deposited in e case of a fillet’ weld as shown The-weld is subjected to normal tensile load ; Pe TIOKN and shear load Q=75KN. The allowable.tensile and shear stresses are - 180 Nimm? and 120N/min’ respectively. . SECTION-I - Q4 Write essay on “Fracture Toughness of Metals”. ay Q! _ Q4 Explain testing methods and compare DWT and EBT testing ay QS Answer (any two) followin; (12) ‘) Explain “Brittle Fractures in Metals” and compare it with Ductile Fractures, ) Explain effect of applied tensile stresses on longitudinal residual stresses in BW Joints. ¢) Explain menses possible during design and pre welding stages are welding for minimizing and controlling milsionioneae Q6 Write Short Notes (Any Three) ie Oro Cone 2) Comparison bets: ey b) Angular distortion in BW j . c) Te ks d) Com verse shrinkages in [SW jointsEXAM SEAT NO: THE ae Rane See UNIVERSITY OF BARODA «I Date: Bern eT Engg) Welding Tela me: 3.30 p-m to 6.30p-™ SUBIECT: Desi UBJECT: Design of Weldments Figt TT,Exam seat No.: StipNo:_02_——= THE MANARAJA SAYAJIRAO UNIVERSITY OF BARODA M. E. Part-II (Metallurgical and Materials Engg.) (Weld Technology) Examination Day: Monday Date: 23-04-2018 — Yearg Time: 3:00 p.m. to 6:00 p.m. SUBJECT: Design of weldments (MME 2203) Maximum Marks: 70 SECTION-I Q4 > List outand discuss various classes of property that the designer must consider when [05] choosing his material. PLA T -joint is to be made between two plates using a chain intermittent double fillet [06] welds of 10mm leg length and length 55mm with a centre to centre spacing of 155mm.Draw the desired welds and their symbols, ifthe welds are to be made by shielded metal are welding process at site. Q2 > (a)Dray and explain variants of’ I. 106} (b) Adesefibe briefly about the cost effectiveness and analysis of co 106) material ig we \ oi} \ = Q.2 (a) __ Explain standard locations of elemenis SF welding symbols 196} (b) Discuss about performance oriented products and cost oriented products. [06 Q3_ Write a short note on ANY Three of the following: [12j (a) Acceptance criteria and allowable defects pp Design for fatigue loading Ae) Design of weldment for impact loading (49) Fatigue Improvement for Weld SECTION-IT Q. (plain in detail about either “J fracture toughness “OR “distortion ‘welded (on both sides) with ‘fixed’ stiffeners”. a Ky Q.5_ Attempt ANY TWO of the following: aca (a)_ Discuss -Concept of CTOD Fracture toughness (by e about effect of longitudinal tensile loading & unloading on longitudinal residust CS secses a BWI (J _ Describe about transverse shrinkage during multi-pass welding of'a single-V BW Q.6 Justify following statements (ANY FOUR): aka <(@Y ‘Stress intensity factor K” and gstress concentration’ at erack tip are different, (b) BSth Kicland Jic rppsPeStHt “blste rack propagation resistance property” of metalic 3, components but are basically different. \x*©@ Though, X-ray diffraction based methods for measurement of residual stresses are ‘non-destructive’ type, their use is much less than those methods of “destructive" type. (6/ Though, a transverse cross section a are locations temperature sid its gradient are ~ highest in any BWJ, minimum residual stresses develop here. ( minimizing distortion, ‘double-V" is preferred in place of ‘single-V" but not “equal double-V’. XXXXXXXXXXXTHE MAHARAJA SAYJIRAO UNIVERSITY OF BARODA FACULTY OF TECHNOLOGY AND ENGINEERING ME. Il (Welding Technology) (Met. & Mats. Engg.) Internal Test Date: 07-04-2017 Day: Friday Time: 12:00. to 1:00 p.m. ‘SUBJECT: Design of Weldments Maxl.Marks:20 Q-1 Answer Any Two of the following. (10) {a) Draw different types of weld symbols and write their significance, {b) Draw, label and explain essential elements of a basic welding symbol. {c) Discuss various types of welds with neat sketch, Q2 (a) Write short note on ‘fracture toughness’. (10) (b) Discuss the experiment indicating that residual stresses do not overcome ‘yield strength’ to temperature of metal.EXAM SEAT NO: --- THE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA ME part-ll (Met and Mats) Welding Technology-Examination Day and Date: Thursday, 21* April 2016 ‘Time: 3.0 p.m to 6.0p.m. SUBJECT: Desiyn of Weldments N.B.1 Answers to the TWO sections must be written in TWO separate answer books. 2 Figures to the right indicate full marks for the questions. 3. Draw neat diagrams wherever necessary. Max Marks: 70 S3ECTION-1 Q.1 Describe in detail various factors that affect on fatigue life of welded component. (11)! Explain various methods to improve fatigue life of welded structures. Q.2 (a) List at least ten points that are taken into consideration when selecting and (12) designing a joint for particular application. ; (). Describe various welding positions with their advantages and limitations ol R Q.2 (a) Explain the advantages of using welding symbols. What are the main elements (12) of weld symbals? Explain in detail with examples. (b) A H-section is to be welded vertically to a plate. Sketch the joint and welding symbols to show SMAW of a T-Joint made in shop and the fillet leg length is 8 mm. The weld is intermittent with starting after leaving a distance of 25mm fromn the edge. The weld length is 50mm each with un- weided length of 25mm. between them. The weld is to be examined by LPT Q.3 Attempt the followings é (2%, f ‘A bracket carrying a load of 18 kN is to be welded as shown in Fig No 1.Find ‘The size of the weid required if the allowable shear stress is not to exceed 90 Mpa. F (b) Determine the length of the weld for a plate of 80mm wide and 12 mm thick to be welded to another plate by mean of a single transverse weld and double parallel > fillet welds when joint is subjecied to variable load. The allowable tensile stress is 0 75 MPaand shear stress is SOMPa. SECTION-IL Q. (4) Based on ASTM E 399, discuss all basic steps of deterinining Ki¢ of metallic (11)% components. OR Q. (4) Discuss about ‘measurement of residual stresses’ by “Stress Relaxation techniques (11) (12) \x Q.(5) Explain (Any TWO) following: (a) Effect of uniform external loading & un-loading on ‘Residual Stress Distribution ofa butt weld joint 6) Comparison betwee Notch Toughness and Fractuve Toughness. (P Angular changes in but weld jointsTHE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA .E part-I (MET) Weldi Test-1 Time 11.00 to 12.00 PM : Subject — Design of Weldment Answer The Following . QU. Discuss various factors, which are necessary for optimization of weld design. (5) Q2 Draw various types of weld joints with their dimensions. and their characteristics (5) Q3 Define factor of safety and explain importance of it in design. G)pies ‘ Age 2S) S~ Pe Saba Design of Waemant: _ Teta Merten | 8). YExp\aisn Oar ee ee WelBemronnt conte wheo sabyest, ie femoile. arevenss Voods Car ental hes Eo aure of | Fecoce hte ee LeRmging Uditeh Aerenipersy hurr, ainerspears 2 ten He om. sree) Nore js Piare otis endkels ond ea wal¥o betty nobel wets A) Explain hod > Jrarrsverse: Shrstan’ cmd dons SeAYY pos Loe\Y ions! deercdo CH asmovenr o& LseVd date Deena Mhrea | pense ‘woos’ oS conten ton is torg dis 7 aie @ Explain \ews > Vert an = Want BOY Aevernds cod Rersh sy oS Weld Dabacik oA eam do at develo’ y' lotr.Qi I Ir Il Iv 1iPa THE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA Internal Test for M.E Part II (Met.& Mat. Engineering) (Welding Technology) Day: Wednesday Date: 4" May, 2022 Time:2,30 pm—3.15pm Subject: Design of Weldment .Choose the correct option (10) Which of the following welding joint based on shear strength? a. Butt Welded joints c. Parallel fillet Welded joint b. Transverse fillet Welded joint d. All of these The length of each of the two equal sides of a parallel fillet weld is called a) Leg b) Throat c) Arm d) None of the listed Which of the following welding joint based on tensile strength? a. Butt Welded joints c. Parallel fillet Welded joint b. Transverse fillet Welded joint d. Both a and b In case of static loads the direction and magnitude become eitherand a. Constant, changes slowly _b. dynamic, changes very fast b. c. unsteady, abrupt d. When the failure criterion for weld joint is to avoid fracture under static loading, then. of the weld metal is used as a basis for design. (a) ultimate Tensile strength d, steady, changes very fast (b) fatigue roo cy c\¥e (€) Impact ~ foe dynamic. (d) Creep geVI. In a fabrication shop, a T -joint is to be made between two plates using a chain intermittent, double fillet weld of 6mm. The intermittent welds are 40mm long and spaced 80mm apart, edge to edge. A 6 40-80 6 40-80 B. 40(80) 40(80) en 40-80 6 40-80 6 p The welding symbol of the joint is? 2| PageVII. The clear spacing between effective td i enauiianees ‘ive lengths of intermittent welds a) less than 16t in case of tension joint, where t is thickness of thinner plate » ae than 12t in case of compression joint, where t is thickness of thinner plate ¢) less than 20t in case of tension joint, where t is thickness of thinner plate d) less than 20t in case of compression joint, where t is thickness of thinner plate VIII. Two blocks of the same metal are to be welded. The configuration that will undergo the least distortion after welding is / EL. De 3|PaeeIX. Which one is not considered a j ty ATT ype of joint? B. Butt Gar D. Corner E. Edge X. Different parts of a weld symbol are A. Arrow, center line and back part B. Arrow, body line and length C. Arrow, body line and tail D-None Q-2 Attempt any two of the following. (10) a) List out all the properties of interest for designing of weldment and discuss in detail any three properties. byorew and explain basic locations of elements on the drawing for symbol iscuss in detail about performance and cost oriented products by giving examples with proper justification. XXHKXXKKKK 4) Page