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Abstract: In order to solve the problem of lack of appropriate tools in the lean construction of construction projects, a framework of digital
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lean construction is proposed as a whole, and its management platform is implemented for construction phase by integrating lean construction
with digital technologies. The concept of digital lean construction is proposed, its management model is constructed and refined, and the
corresponding management platform is implemented for the construction phase. The framework is verified by holding an expert workshop
and applying the management platform to typical construction projects. The research contributes not only to the establishment of the theo-
retical foundation to upgrade lean construction, but also to accelerating the transition from lean construction to smart lean construction. Two
directions of future research are expected, i.e., to enhance the integration of the lean tools and digital technologies and clarify the transition to
smart lean construction. DOI: 10.1061/JCEMD4.COENG-14164. This work is made available under the terms of the Creative Commons
Attribution 4.0 International license, https://creativecommons.org/licenses/by/4.0/.
Practical Applications: Due to the complexity of lean construction and the lack of tool support, its widespread application have not been
found significantly up to now. The development of digital technologies provides a potential solution to address this issue. Based on the
integration of lean construction and digital technologies, a framework that includes management models and a management platform for
digital lean construction was established in this paper. Then, a management platform was developed and applied to verify the management
framework. It facilitates not only the efficient collaboration of the participants, but also the easy application of lean principles in the
projects. The framework is expected to enhance quality, reduce management costs, and improve management capabilities in the projects.
It provides a theoretical foundation for lean management and digital transformation upgrades of enterprises to drive changes in construc-
tion industry production methods and the corresponding management practices, promoting the high-quality development of the construc-
tion industry.
Author keywords: Digital lean construction; Framework; Management model; Management platform.
Introduction uncertain, making them prone to such issues as project delays, cost
overruns, quality defects, and safety accidents.
The construction industry carries out production and business ac- The lean principles of manufacturing industry have the poten-
tivities around construction projects. Normally, construction proj- tial to improve the situation when they are used in the construction
ects have the characteristics of long construction cycle, large capital sector. In a retrospective examination of history, the Lean Construc-
investment, scattered locations, multispecialty, and multiple partic- tion Institute (LCI) uncovered their successful application during the
ipants. Due to such characteristics, they are highly complex and construction of the Empire State Building in 1931 (Merker 2018).
Danish scholar Lauris Koskela drew parallels between the con-
struction and manufacturing industries, recognizing their inherent
1
similarities (Koskela 1992). He proposed that effective manage-
Graduate Student, School of Civil Engineering, Tsinghua Univ., Beijing ment practices from manufacturing could be adapted and applied
100084, China. Email: liug@glodon.com
2 to the construction industry, although “lean construction” had not
Professor, School of Civil Engineering, Tsinghua Univ., Beijing 100084,
China (corresponding author). Email: mazl@tsinghua.edu.cn
yet been explicitly coined (Koskela 1992). In 1993, Glenn Ballard
3
Graduate Student, School of Civil Engineering, Tsinghua Univ., Beijing discussed the advantageous implications of substituting traditional
100084, China. Email: lijiayi22@tsinghua.tsinghua.edu.cn construction approaches with lean construction to enhance the
4
Graduate Student, School of Civil Engineering, Tsinghua Univ., Beijing performance of engineering, procurement, and construction (EPC)
100084, China. Email: skuyinlee@gmail.com projects (Ballard 1993). However, he did not delve into a compre-
5
Senior Manager, Institute of Digital Buildings, Glodon Co. Ltd., Building hensive definition of lean construction in his paper.
13, No. 10 Xibeiwang East Rd., Haidian District, Beijing 100193, China. Building upon existing research findings, in 1999, Gregory A.
Email: zhouxh@glodon.com Howell formally defined lean construction as a novel construction
6
Chief Specialist, Institute of Digital Buildings, Glodon Co. Ltd., Building production management approach, with fundamental characteris-
13, No. 10 Xibeiwang East Rd., Haidian District, Beijing 100193, China.
tics such as clearly defined delivery goals, the pursuit of maximiz-
Email: songyh@glodon.com
Note. This manuscript was submitted on June 28, 2023; approved on ing customer benefits, parallel design and production processes, and
January 17, 2024; published online on April 10, 2024. Discussion period comprehensive production control throughout the building’s entire
open until September 10, 2024; separate discussions must be submitted for life cycle (Howell 1999). In 2000, Lauris Koskela introduced the
individual papers. This paper is part of the Journal of Construction En- transfer-flow-value (TFV) theory, which emphasized the transfor-
gineering and Management, © ASCE, ISSN 0733-9364. mation process within lean construction flow and the elimination
and long process, with digital lean construction representing an tems, modeling and simulation, digitalization and virtualization,
intermediate stage resulting from the amalgamation of digital tech- sensing, artificial intelligence, and machine learning. These stud-
nologies and lean construction. Hence, it becomes imperative to ies showed that the implementation of lean construction provides a
first explore and implement digital lean construction. In addition, better opportunity for the application of digital technologies, and
although existing research has made significant strides in integrat- in turn, the application of digital technologies improves the effec-
ing digital technologies and lean construction, there remains an tiveness and efficiency of lean construction.
overall lack of systematic explorations into the integration of lean Although studies based on interaction matrix mainly focused on
construction and digital technologies. the interactions between a single lean principle and a single BIM
The current application of digital technologies in lean construc- functionality, some more in-depth studies established an integration
tion predominantly remains at the technical level and has yet to framework for BIM and lean construction, in which the last-planner
achieve the integration even in the level of management, organiza- system (LPS) is the most integrated lean technique (Ballard 2000).
tion and processes. Particularly, digital technologies are primarily Bhatla and Leite (2012) established a BIM-integrated LPS process,
employed in isolated instances within lean construction applica- in which BIM is leveraged for three-dimensional (3D) visualiza-
tions and lack the support of a comprehensive integration platform. tion, four-dimensional (4D) simulation, and clash detection to im-
Consequently, there are two primary research gaps that need to be prove the robustness of the planned workflow. Wickramasekara
addressed. The first involves the necessity to establish a lean con- et al. (2020) established a simulation-integrated LPS framework, in
struction framework that fully incorporates digital technologies, and which BIM is the single data source for 3D rendering, 4D sched-
the second centers on exploring the digital platform corresponding uling, five-dimensional (5D) cost estimation, and clash detection.
to the digital lean construction framework, providing tools to facili- Furthermore, Sbiti et al. (2021) proposed to generate a phase plan
tate the application of lean construction. based on BIM and a work breakdown structure (WBS) database
Hence, the objective of this paper is to establish the framework of to generate a looking-ahead plan based on an enterprise resource
digital lean construction and a corresponding management platform planning (ERP) system and a document management system, and
integrating lean construction principles with digital technologies. to guide the plan execution based on a mobile application which
The digital lean construction framework includes models such as a can exchange data with BIM to comprehensively automate the LPS
conceptual model and management models for digital lean construc- process. Besides LPS, some studies also established BIM-integrated
tion. Adopting a design research approach, this paper commences by frameworks for Kanban (Toledo et al. 2016), sustainable lean (Heyl
elaborating on the definition and characteristics of digital lean con- and Demir 2019), lean design (Mellado and Lou 2020), and lean
struction and establish the conceptual model. Subsequently, a digital project delivery system (LPDS) (Aslam et al. 2021), respectively.
lean construction management model is formulated, followed by a Meanwhile, some studies have developed lean construction soft-
refined focus on enhancing the digital lean construction manage- ware systems for both lean design management and LPS based con-
ment model. Furthermore, the study places particular emphasis on struction management. Wong et al. (2009) developed software named
addressing the challenges associated with the absence of adequate SetPlan to extract information from BIM to conduct set-based design
tool support within lean construction applications. It involves the (SBD). Plume and Mitchell (2007) applied an existing BIM collabo-
design and development of the corresponding platform. rative management platform in the design process to achieve collabo-
To validate the research, senior experts in the fields of engineer- ration and identify the existing issues in the management platform. Ma
ing management and digitalization were invited to assess the frame- et al. (2018) developed a BIM based collaboration platform for inte-
work. Concurrently, typical construction projects served to verify grated project delivery (IPD) projects, in which the LPS- and SBD-
the practical aspects of the study. This research endeavors to furnish based integrated design processes are fully or partially automated.
a theoretical foundation and practical tools for the advancement of Several studies have investigated the integration of lean con-
digital lean construction, thereby contributing not only to the es- struction with digital technologies such as BIM, Internet of Things
tablishment of the theoretical foundation to upgrade lean construc- (IoT), blockchain, mixed reality, and deep learning. Koseoglu and
tion, but also to accelerating the transition from lean construction to Nurtan-Gunes (2018) explored the integration of BIM and lean
smart lean construction. construction, with a specific focus on implementing mobile BIM
processes on construction sites. Their research found that not only
can achievements be realized at the technical level, but successful
Literature Review implementation of lean construction principles can also be achieved
at the organizational level by leveraging BIM technology in the
Some studies focused on the interactions between lean construction lean construction. Xu et al. (2018) integrated internet platform tech-
and digital technologies. Sacks et al. (2010) established an interaction nology into lean prefabrication production processes, proposing a
maintenance project, the integration was confirmed to be efficient to • Design the management platform for digital lean construction in
promote intelligent transformation of road maintenance. the construction phase. By focusing on the construction phase
Besides, as an extension of Industry 4.0 in the construction in- and refining the model for digital lean construction management,
dustry, Construction 4.0 takes cyberphysical systems as the core the minimum management unit is determined, and its classifica-
driving force and digital ecosystems as the support, integrates a tion, role, and determination methods are clarified. Then, a data-
number of element technologies, and provides concepts, technol- driven mechanism for digital lean construction management is
ogies, and application frameworks for information exchange, mu- constructed to achieve in-depth and accurate expression of the
tual benefit, and coprosperity in the construction field (Sawhney digital lean construction management in the construction phase.
et al. 2020). Recently, a collaborative monograph was published • Implement the management platform for digital lean construc-
named Lean Construction 4.0, which illustrated the new concept of tion in the construction phase. Based on the aforementioned de-
Lean Construction 4.0 comprehensively (Gonzalez et al. 2023). sign, a management platform for digital lean construction in the
This monograph integrated lean construction and Construction construction phase was developed using a platform as a service
4.0, and proposed a framework of Lean Construction House 4.0 (PaaS) platform.
to define four main upgrade goals of mindset, delivery, technology, • Verification and evaluation. The rationality and effectiveness of
and products clearly. In the book (Gonzalez et al. 2023), the concept the framework of digital lean construction was verified through
of smart lean construction is defined as the incorporation of intelli- an expert workshop, and the feasibility of the framework and the
gence and digital technologies in lean construction. The term “dig- management platform was evaluated through typical construc-
ital lean construction” was mentioned by Gonzalez et al. (2023), but tion projects.
without elaboration.
In summary, lean construction has been integrated with various
digital technologies through multiple modes, achieving mutual ben- Concept and Conceptual Model of Digital Lean
efits and playing a positive role in waste reduction, efficiency im- Construction
provement, quality enhancement, and cost reduction. However, the
way toward smart lean construction is a gradual and long process, Concept of Digital Lean Construction
and no framework has been provided to integrate lean construction Because digital lean construction has not been defined yet, as a start
with digital technologies in a comprehensive way up to now. of the study, it is defined as follows: it is an advanced process for
construction projects in which lean construction is integrated with
digital technologies and a matching project delivery method is
Methodology
adopted to reduce or even eliminate waste and meet customers’ needs
The flowchart of the research methodology is shown in Fig. 1. as much as possible. According to the definition, the major character-
The major points of this flowchart are as follows: istics of digital lean construction and the reason why it is defined in
• Establish the concept and conceptual model for the digital lean this way can be summarized as follows.
construction. By carrying out the literature review, preliminary • Lean construction as the core. Needless to say, the Toyota Pro-
duction System is one of the most successful experiences in
manufacturing industry (Sbiti et al. 2021). In essence, lean con-
Literature review Preliminary research Field investigation struction also promotes customer-centric and continual improve-
Theory support Research basis Best practices
ment by integrating production management theory, construction
Abstraction and induction
management theory, and the particularity of construction projects
To establish definition and framework model for digital lean construction.
to maximize value and minimize waste. The core of digital lean
construction is lean construction because the aim of the integra-
To propose model for digital lean construction management.
tion of lean construction with digital technologies is to pursue
To refine model for digital lean construction management at construction phase.
higher efficiency and effectiveness in projects compared with tra-
ditional management methods.
To design preliminarily functions and data architecture of platform for digital lean • Organic integration with digital technologies as the support. The
construction management at construction phase. concept of digital technologies is apparently very important for
both Construction 4.0 and Lean Construction 4.0; however,
Verification
there has not been a single universally accepted and authorita-
tive definition for digital technologies in the related monographs
Fig. 1. Flowchart of research methodology.
(Sawhney et al. 2020; Gonzalez et al. 2023). Generally speaking,
tional static human factors–driven to dynamic data-driven. As a re- data (e.g., designer, submitter, submission date, connection with
sult, the integrated application of digital technologies can not only other design deliverables, and so on) in the management platform
embed advanced work processes into the management platform in for the design phase.
advance to realize the automatic flow of work, which reduces time The management data need to be used to realize the data-driven
waste, but also make full use of digital technologies, especially BIM mechanism in the environment. The association of management
and big data, among others, so that all relevant participants can col- data meets the requirements of cross-functional team collaboration
laborate efficiently under the data-driven mechanism, with both the and decision-making efficiency, which will attribute to provide the
efficiency and quality of lean construction management systemati- maximum value to the customer eventually. To this end, the man-
cally improved. agement platform for the design phase carries the design deliverables
and their management data on the one hand, and supports the digital
lean construction process in the design phase on the other hand.
Management Models for Digital Lean Construction
and Requirements Analysis for Management Management Model for Digital Lean Construction in the
Platform Construction Phase
The management model for the digital lean construction in the con-
Management Models for Digital Lean Construction struction phase mainly includes three parts, i.e., lean work packages,
the digital lean construction process in the construction phase, and
There is no doubt that management plays a crucial role in digital
lean construction. To fully reflect the management requirements, management platform for construction phase, as shown in Fig. 3.
this paper established management models based on the conceptual Among them, the lean work package is adopted as the minimum
model, which include the management models for the digital lean management unit for the digital lean construction process in the con-
construction in the design phase and that in the construction phase, struction phase and is carried out through the execution of the digital
respectively, as shown in Fig. 3. lean construction processes. In this study, specific meanings are as-
signed to the lean work package beyond traditional definition of
Management Model for Digital Lean Construction in the work package, which will be explained in the section “Definition,
Design Phase Classification and Determination of Lean Work Package.”
Total value design (TVD) plays a significant role in lean design by Different from the design phase, the digital lean construction
aligning with the principles of value creation, streamlined decision- process in the construction phase consists of task management in
making processes, cross-functional team collaboration, problem- the digital space and task execution in the physical space. In the
solving mindset, and faster decision-making. With the current digital space, the management data associated with lean work pack-
conditions of information technology application, design work can ages are used to realize the data-driven mechanism for the digital
be implemented entirely in a digital space. The full use of digital lean construction in the construction phase. On the one hand, the
(Physical space)
Output Completed
Fig. 3. Management models for digital lean construction and their interrelationships.
System Inclusion
e.g. Structure
Phase Breakdown
e.g. Construction of
structure
Floor/flow section
e.g. Floor2 of Section A
The team, tools, and methods are
Coarse-grained Process different, and it is difficult to clarify
e.g. Construction of responsibilities.
Component walls Executor OBS
e.g. Wall A
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Implement assignment
Lean work package and working materials RBS
Medium granularity
e.g. Concrete of walls
Not constructable. and columns Time plan TBS
To be associated with solid
construction lean work Settlement amount CBS
package. Step
Fine-grained e.g. Concrete pouring Difficult to measure time and cost.
with the project’s time breakdown structure (TBS), and the settle- construction preparation stage, then the construction work break-
ment amounts can be linked to the project’s cost breakdown struc- down is conducted to determine the lean work packages of the
ture (CBS), as shown in Fig. 4. project. Then, the weekly work plan is formulated by optimizing
Thus, the lean work package fits the concept of refined manage- the schedule with lean work package–related tasks.
ment of projects, which requires making use of PBS (Hu and He 2. In the do step, the three types of tasks of lean work packages are
2014), WBS (Wickramasekara et al. 2020), OBS, RBS, TBS, and carried out according to the weekly work plan.
CBS (6BS) (He et al. 2011) information, as shown in Fig. 4. There- 3. In the check step, the completed lean work package is checked
fore, it is anticipated that by adopting the lean work package as the against the weekly work plan to determine whether the planned
minimum management unit of construction projects on worker lean work package has been completed complying with the rel-
power-machine-material, method, environment, schedule, cost, qual- evant standards. If it has, the lean work package is completed.
ity, safety, and other aspects, the accountability and efficiency of 4. In the act step, if the task has not been fully completed, the state
management can be enhanced and reworks can be avoided, thus of “to be rectified” will be activated, and the content in the tem-
ultimately contributing to the reduction of waste in the construction plate will be adjusted appropriately according to the execution
project. situation. If problems are found in the standards in the template,
Obviously, it takes time or even needs experiences to determine they will be corrected in the template library. Namely, if the ac-
the lean work packages. To quicken determination of lean work tual execution time and the estimated one of a process do not
packages, a lean work package template library is provided that match each other, the quota data in the lean work package tem-
categorizes and includes various types of lean work package tem- plate will be adjusted. Finally, the workflow will return to the
plates. Lean work package templates contain common standard beginning to enter the next cycle after completion.
processes and their related data, such as the name, type, steps, stan- Lean construction tools, such as LPS, pull planning, and just-in-
dards, quotas, and logical relationships of the processes. When man- time systems in lean construction can be utilized in the PDCA
aging projects, management personnel can utilize the lean work workflow through unifying the lean work package–level planning
package template library to quickly establish lean work packages and control. For example, utilizing VDC tools from lean construc-
based on the project type. tion, the overall construction schedule can be simulated, optimized,
tracked, and dynamically adjusted. In addition, digital technologies
Overall Workflow for Digital Lean Construction in the can be integrated in the overall workflow; for instance, artificial
Construction Phase intelligence algorithms may be used to optimize the schedule and
The overall workflow for the digital lean construction in the con- big data analysis for real-time rectification, the coordination of mo-
struction phase is complex in the sense that there are intertwined bile app and the management platform can achieve task reception
and cross-nested lean work packages. Based on the task workflow and feedback, and big data are available for plan execution analysis
of an individual lean work package, the control principle of a closed- and real-time course correction. Furthermore, a management plat-
loop system has been formed for the overall workflow of the digital form can serve the overall workflow control of construction works.
lean construction in the construction phase. It focuses on the man-
agement work, that is, the planning and control of work, and is di-
Functional Requirements of Management Platform for
vided into four steps: plan, do, check, and act (PDCA), as shown in
Digital Lean Construction in the Construction Phase
Fig. 5. The specific implementation process is described as follows:
1. In the plan step, the master control plan, hierarchical plans, Normally, the requirements for systems should be established based
and construction organization plan are first formulated in the on requirement analysis, in which the major aspects such as users,
Weekly work plans are Perform inspection Check and evaluate Update optimization
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Lean tool Virtual Design and Construction (VDC): Used to simulate, optimize, track and dynamically adjust construction
schedules
Artificial intelligence: Mobile APP: feedback Big data analytics: plan execution consultation
Digital for optimal scheduling for work task reception analysis and process template data optimization
technology
Common data environment for construction
Fig. 5. Overall workflow of digital lean construction and application of lean tools and digital technologies.
functions, and performances need to be investigated and analyzed. The former can further be divided into (1) intelligent generation and
Nevertheless, as far as the functional requirements are concerned, maintenance of work plans, (2) flow and push of tasks at the lean
they are determined mainly by analyzing the management models work package level, and (3) analysis and correction of work exe-
for digital lean construction in the construction phase, especially the cution. The latter can further be divided into (1) dynamic feedback
refined management model for digital lean construction in the con- on the execution status of three categories of construction works,
struction phase, because it sets up a new framework for management i.e., technical services work, resource procurement, and supply
of projects, which the management platform should serve. work, and (2) construction operation work. It also involves the col-
Considering that the lean work package is the minimum man- lection, storage, maintenance, and sharing of data related to the ex-
agement unit, it is necessary to support the digital lean construction ecution of lean work package–level tasks.
process by using the management platform for digital lean con-
struction in the construction phase. Based on the preceding analy-
sis, the functional requirements of the management platform can be Design of Management Platform for Digital Lean
divided into two major categories, i.e., lean work package manage- Construction in the Construction Phase
ment and digital lean construction process support. This high-level
classification helps in comprehending the overall functional require-
Architecture of Management Platform
ments of the management platform, facilitating further refinement
and clarification of the specific requirements of the management Up to now, there have been numerous management platforms
platform. available for construction projects. Generally, these management
The category of lean work package management can be divided platforms include various functional modules for schedule manage-
into the functional requirements of lean work package generation, ment, contract management, cost management, quality manage-
maintenance of lean work package management data, and automatic ment, safety management, procurement management, and materials
transition of lean work package status. Among them, lean work management to facilitate the collaboration among the multispecialty
package generation is a key requirement that involves utilizing the and multiple participants. These functional modules need improve-
lean work package template library, optimization algorithms, and ment and enhancement under the management model for digital lean
simulation techniques to break down the construction work into lean construction. However, this does not mean one has to start from
work packages, ensuring smooth construction operations and opti- scratch. Based on the functional requirements of the management
mal utilization of resources. platform, traditional management platforms can be improved or en-
The category of digital lean construction process support can be hanced to meet the requirement for digital lean construction in the
divided into two subcategories, i.e., (1) work planning and control, construction phase. Besides, rapid application development environ-
and (2) dynamic execution of tasks at the lean work package level. ments can be used to accelerate the development of the management
Data layer
Database application interface
Basic data Plan data Execution data
Fig. 6. Architecture of management platform for digital lean construction in the construction phase.
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platform while leveraging existing resources and capabilities. For • Basic data. These are related to the three categories of lean work
this purpose, this paper focuses on the architecture and distinctive package, i.e., technical service work, resource procurement and
requirements of such a management platform, and covers only the supply work, and construction operation work. Each category
management aspects as mentioned previously. Accordingly, the ar- of lean work package includes such basic data such as work
chitecture of management platform for digital lean construction in content, work object, work space, work materials, execution stan-
the construction phase is established as shown in Fig. 6. dards, acceptance criteria, and logical relationships, and the con-
The architecture consists of three layers, i.e., the data layer, the tinuous improvement of project management may be reflected as
business logic layer, and the application layer. The data layer is pri- the continuous improvement of basic data.
marily responsible for data collection, storage, processing, modeling, • Plan data. These are determined through optimized scheduling
and providing database application interfaces. The business logic based on the lean work package. Once the basic data are input-
layer consists of modules that implement the main functional require- ted, algorithms can be utilized to process and analyze the data,
ments of the management platform. Finally, the application layer fo- resulting in a scheduling plan. The plan data include information
cuses on the specific usage scenarios of the functional modules. such as equipment allocation, responsible personnel, inspectors,
time schedule, and settlement amounts corresponding to each
task at the lean work package level.
Data Layer • Execution data. These refer to the data used to identify the
To support the functionality of the business logic layer and appli- execution status of task at the lean work package level. They
cation layer in the digital lean construction management platform include seven different statuses, i.e., Pending/In Progress, Pend-
for construction phase, data layer needs to provide the following ing Inspection/Inspection in Progress, Pending Rectification/
three types of data, as shown in Fig. 7: Rectification in Progress, and Confirmed. After the generation
Basic data (determined through work breakdown) Plan data (Determined through schedule optimization)
Detailed/Conceptual design Equipment required for design
Resource procurement Work Equipment required for
Measure construction content Equipment procurement of resources
Physical construction Equipment required for measure
allocation construction
Objects and workload of design Technical services Equipment required for physical
Objects and workload of resource construction
procurement
Objects and workload of measure Work object Responsible Design personnel/crew
construction Procurement personnel/crew
Objects and workload of physical Lean personnel Construction personnel/crew
construction Resource
work procurement and Review personnel/crew
Generally, the project office determines
supply Scheduling Inspectors Inspection personnel/crew
the construction work area from package Acceptance personnel/crew
procurement to the site/workface based Work space
on the BIM model/drawings and Time Start time - End time - Duration
construction team. Output schedule
Models/drawings for design objects Construction Settlement amount after review
Relevant content related to resource operation approval
procurement objects in construction Settlement Settlement amount after inspection
organization design amounts approval
Corresponding detailed construction
Work Settlement amount after acceptance
drawings obtained through pre- materials approval
execution technical service processes
Construction materials determined based
on process quotas and quantities Pending Rectification/
NO
Rectification in Progress
Design standards Execution
Procurement procedure standards
Construction operation standards standards Pending/In Pending Inspection/
Inspection in Progress Confirm
Review standards Progress
Procurement inspection standards
Acceptance
Construction acceptance standards standards YES
Predecessor-successor relationship
Logical Execution Inspection
relationship standards standards Execution data
Legend Association relationships Inclusion relationships Entity Inclusion
Fig. 7. Data flow for breakdown, planning, and execution of operation work based on lean work package.
work package generation, maintenance of lean work package data, quickly determine the lean work packages without having much
and automatic transition of lean work package status, the business experience.
logic layer is designed to contain modules, i.e., lean work package An example of the template for lean work packages is given in
generation module, scheduling and dispatching module at the lean Table 1 for a construction operation work. The lean work package
work package level, and task execution engine at the lean work of wall and column formwork contains four steps: independent col-
package level. umn formwork positioning rib welding, column formwork assembly
and formwork joining, shear wall formwork assembly, and form-
Lean Work Package Generation Module work diagonal bracing setup. The template also includes operation
The lean work package generation module is based on lean work standards and lean work package acceptance criteria for each step a
package templates and optimization algorithms and is used to break d quota information for labor, machinery, and material costs, as well
down the construction work. The principles are illustrated in Fig. 8. as logical relationships. For example, the lean work package of
In addition to the master control plan and the hierarchical plan of formwork at a certain location can only be executed after that of
the project, the weekly work plan is another management means to reinforcement at the same location.
Project PBS
BIM model/ drawings Spatial location
Quantity of works
Construction Basic data
Lean work
Working face division work package
Construction breakdown Plan data
organization plan Project OBS
Project RBS Resource allocation
Optimization
variables Time allocation
Name Lowest cost
Type Schedule Optimization Shortest construction period
optimization goals
Template library for Step Resource balance
lean work package Standard Logical relationships
Quota Constraints Resource constraints
Logical relationship Spatial conflicts
egories of works, i.e., technical services work, resource procurement In this process, lean tools, such as VDC, can be used to create
and supply work, and construction operation work. Executable tasks detailed construction drawings/virtual simulation and optimization
at the lean work package level, such as the execution type of tasks, of specialized construction plans. Simultaneously, digital technol-
inspection type of tasks, and rectification type of tasks, will be gen- ogies, such as BIM, robots, IoT, artificial intelligence, big data,
erated automatically corresponding to each category. Description for blockchain, and mobile application (APP), can be integrated to im-
different types of tasks at the lean work package level are listed in plement data collection, simulation analysis, optimization adjust-
Table 2. ment, execution monitoring, and warning feedback during the
Next, the modules will generate optimal scheduling plan at lean entire period of lean work package execution. For example, tech-
work package level by using optimization algorithms, which can be nologies such as sensors and the IoT can be used to timely collect
dispatched to the mobile client of the assigned workers automati- real-time data from the construction site.
cally. The scheduling plan can be analyzed and adjusted appropri- Through the use of artificial intelligence and big data analysis,
ately according to the finished feedback data from the execution of various data related to construction site and lean work package–
lean work package tasks. Throughout the schedule and task tracking level tasks are analyzed. Based on the analysis results, adjustments
process, tools such as critical path analysis and look-ahead planning and optimizations are made to the lean work packages, and various
are utilized to simulate and optimize the schedule. This allows for inspection tasks for each lean work package are automatically gen-
dynamic calibration and adjustment of the schedule to ensure opti- erated to ensure the smooth completion of the lean work packages.
mal performance, as shown in Fig. 9. Through mobile applications, the task information and execution
Lean work
package task NO
Status of last lean Perform Perform Perform Timely
execution check type Judge settlement of
process work package is execution rectification
confirmed type of tasks type of tasks of tasks payments
YES
Lean tools Virtual Design and Construction (VDC)
IoT/UAV/Surveillance Video/Sensor/
BIM 3D laser scanning Blockchain
Digital
technologies
Robotics / additive manufacturing (3D Artificial intelligence/big data
printing) / wearable devices analysis APP
Association Separation
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Fig. 10. Task execution, states transitions, and application of lean tools and digital technologies for individual lean work package.
status at the lean work package level are provided to the construction former ensures a unified plan for the entire construction project by
management personnel in real time. Additionally, construction lean coordinating the three-level plans, namely the master control plan,
work package–level task execution reports are generated to support hierarchical plan, and last-planner system, to create and distribute
management personnel in making decisions and adjustments. lean work package–level tasks. The latter involves utilizing the in-
terrelationships between various levels of plans to perform schedule
Application Layer simulation optimization and drive adjustments in the plans at each
level, ultimately achieving the optimal project schedule. The appli-
The application layer includes four categories, i.e., (1) construction cation scenarios, key activities, and application functions of the cat-
operation standards and lean work package generation, (2) sched- egory of scheduling and optimization adjustment based on lean
uling and optimization adjustment, (3) resource procurement and work package are discussed, as given in Table 4.
supply management, and (4) task execution and inspection. These
are described in the following subsections. Resource Procurement and Supply Management Based on
Construction Operation Standards and Lean Work Package Lean Work Package
Generation This category includes four types of scenarios: (1) procurement of
This category includes two application scenarios, i.e., operation labor, material, and machinery; (2) personnel entry; (3) material
standard development and lean work package generation. Among supply; and (4) machine and tool setup. The procurement of labor,
them, the former involves the establishment and maintenance of materials, and machinery is ensured through contract planning,
lean work package template libraries and construction operation tendering and procurement, and contract performance monitoring,
standard repositories to ensure the consistence of operation stan- to ensure the procurement of project resources for labor, materials,
dards for construction projects and support rapid construction and machinery. Personnel entry is ensured by scheduling lean
work breakdown. The application scenarios, key activities, and ap- work package–level tasks and reminding individuals to arrive on
plication functions of the category of construction operation stan- time, thereby providing the necessary workforce for construction
dards and lean work package generation are discussed, as detailed operations according to the schedule. Material supply is carried
in Table 3. out through a pull-based approach by developing a supply plan.
Materials are timely arranged for onsite supply based on the re-
Scheduling and Optimization Adjustment Based on Lean quired quantities, ensuring timely and adequate provision of ma-
Work Package terials for construction operations in the project. Machine and tool
This category includes two application scenarios, i.e., (1) scheduling setup is based on the scheduling of lean work package–level tasks,
and lean work package–level task execution, and (2) schedule sim- where construction machinery and tools are scheduled to ensure
ulation optimization and monitoring adjustment. Among them, the that the required equipment is available on time for construction.
Table 5. Resource acquisition and supply management scenario based on lean work packages
Application scenarios Key activities Application functions
Procurement of labor, Conduct contract planning and create a procurement list based on the project’s Contract planning
material, and machinery target cost
Identify qualified suppliers and products through source procurement options 1. Sourcing for procurement
and conduct bidding 2. Bidding and tendering
Sign contract with the winning bidders and monitor contract performance to 1. Contract signing
ensure timely measurement and payment 2. Contract performance monitoring
3. Measurement and payment
Personnel entry Team members obtain lean work package–level task information, accurately 1. Assignment of process-level tasks
determine the work area location, and safely arrive to start working 2. Onsite navigation
Material supply Develop a supply plan based on lean work package–level tasks and Material supply plan preparation
transportation lead time
Complete quantity and quality inspections quickly upon material arrival Material reception and inspection
Optimize material supply based on the execution status of lean work Material supply scheduling
package–level tasks
Machine and tool setup Schedule machinery and tools to be in place on time according to the lean Equipment deployment and scheduling
work package–level schedule
The application scenarios, key activities, and application functions using the streamlined development tools provided in the Glodon
of the category of resource procurement and supply management PaaS Platform (GBP), which was developed by Glodon Co. Ltd.,
are given in Table 5. with a front-end and back-end separation microservices architec-
ture. The platform interface is shown in Fig. 11.
Task Execution and Inspection Based on Lean Work Package The GBP provides the technology middleware, data middle-
Two application scenarios are included in this category, i.e., con- ware, BIM middleware, and business middleware. The API of the
struction operations and inspection acceptance. The application platform allows invoking common technical components of the
scenario of construction operations conducts lean work package technology middleware, such as process management, messag-
construction in accordance with operation standards to ensure tasks ing, permission management, reporting, and authorization man-
are completed on time, with quality and quantity assurance, under agement. They can also leverage the components provided by the
the premise of procurement of worker power-machine-material.
GBP’s business middleware for project management functional-
The application scenario of inspection acceptance involves in-
ities. For supporting the function development of the application
spectors conducting quality inspections and acceptance of completed
layer, streamlined development tools are used to define and pub-
lean work package tasks in accordance with acceptance criteria. In
lish business modules for the business logic layer. The basic data,
this scenario, inspectors assess the quality of the completed tasks
planning data, and execution data of the data layer are established
and provide feedback to the work team for necessary corrections in
to realize the integration, invoking, and analysis of data by utiliz-
case of any quality nonconformities, ensuring compliance with qual-
ing the GBP data middleware. By utilizing the BIM middleware of
ity standards and requirements. The application scenarios, key ac-
the GBP, it was made possible to achieve lightweight processing
tivities, and application functions of the category of task execution
of BIM models, model parsing, data querying, and visual browsing
and inspection are discussed, as given in Table 6.
functionalities.
As far as the database management system is concerned, MySQL
Implementation of Management Platform for Digital is adopted to store and access data. The front-end user interface is
Lean Construction in the Construction Phase implemented using the VUE framework. The back-end is developed
using the Java programming language. For mobile applications, the
Based on the aforementioned design, a management platform for dig- WeChat miniprogram development is adopted to make it easier for
ital lean construction in the construction phase has been developed project personnel to use.
Verification and Evaluation • The selection of experts should be based on a literature review,
aiming to choose internationally recognized scholars who are at
Considering that this research falls under the category of design the forefront of the field and have significant influence.
science research, direct and comprehensive validation is challeng- • Industry experts should ideally include professionals from lead-
ing. Therefore, a combined approach of expert workshop and typ- ing design firms and construction companies. Among them, ex-
ical construction project cases, both of which are normally used in perts from construction companies should possess extensive
the verification of design science research, has been adopted as the experience in construction projects.
validation method to this study. This process has been determined • The professional background of the experts should cover the
by referring to the literature (Peffers et al. 2012). relevant disciplines as much as possible.
In order to fully leverage the extensive knowledge and practical The workshop was divided into four steps, namely research pre-
experience of experts in their respective fields, a comprehensive sentation, question and answer, expert evaluation, and issuance of
evaluation of the design outcomes is conducted in the expert work- expert argumentation opinions. First of all, a 45-min research pre-
shop. The list of the invited experts was determined according to sentation session was carried out to introduce the research back-
the following principles and the basic profile of the participating ground of the research project, report the research methodology,
experts is as detailed in Table 7: put forward the concept of digital lean construction, explain the
• The participating experts should include established academic characteristics, describe the obtained series of models systemati-
experts and industry experts in the field of lean construction. cally, and summarize the potential value and significance of digital
lean construction. In addition, a 30-min question and answer ses- phase, respectively, and the preliminary design of the corre-
sion was held after the presentation to allow experts to fully under- sponding management platform was carried out.
stand the research results and lay the foundation for subsequent • The concept and the series of models of digital lean construction
expert evaluation. proposed in this study are full of innovation, rationality, and fea-
Then, an expert evaluation was conducted on the definition and sibility, and are of great value for the promotion and application
characteristics of digital lean construction, the management model in both practice and research and the development of the man-
for digital lean in the design phase, and the overall and refinement agement platforms. Meanwhile, it contributes greatly to the pro-
of the management model for the digital lean construction in the motion of the framework of digital lean construction and the
construction phase. Three evaluation indicators of innovativeness, realization of carbon peaking and carbon neutrality goals in the
rationality, and feasibility were set, five evaluation levels were as- construction industry in China. As a whole, it contributes to
signed to each indicator, and the criteria for each level was expressed accelerating the transition from lean construction to smart lean
on a five-point scale. Based on this, experts gave the score of each construction.
index according to their analysis and evaluation. Then, the averaged • This research fills a research gap in the field of lean construction
scoring method is used to find the total score of each evaluation item, at both within China and worldwide.
• It is evident that the experts highly evaluated the research
and finally obtain the evaluation results by averaging the scores, as
outcomes.
shown in Fig. 12.
In terms of evaluation through typical construction projects, the
Generally speaking, the evaluation results of the framework are
developed management platform was first applied to the Glodon
acceptable as a whole. However, the assessment of feasibility
Xi’an Tower in China, which is the self-built research and industri-
yielded the lowest score of 3.8 points, as shown in Fig. 12, which alization base for the Glodon Company’s smart construction prod-
is not as high as expected. The experts give such a low assessment ucts. The management platform was iteratively optimized throughout
mainly because it is not easy to determine the lean work packages. the construction and application process of project.
We knew this in the experts’ discussion after the assessment. In The construction project of the Glodon Xi’an Tower covers an
order to facilitate the determination of lean work packages, a lean area of approximately 13,667 m2, with a total construction area of
work package template library has been established for the man- approximately 66,278 m2 and 12 stories, and it adopted a framed
agement staffs to use, and it has been applied it in typical construc- shear wall structure.
tion projects, through which the feasibility is thus justified. The construction of the project commenced in September 2019,
Finally, the experts gave the following evaluation opinions after with a construction duration of 3.5 years. It aims not only to be-
a comprehensive discussion was conducted: come a landmark in Xi’an, China, but also to achieve the goals of
• This research integrates lean construction with digital technol- green, energy-efficient, healthy, intelligent, and iconic architecture.
ogies and defines the concept of digital lean construction. Based Additionally, it was dedicated to exploring the goals of the IPD
on the concept, a series of models were established, including method, lean construction methods, and the integration of digital
the model for digital lean construction, management model for technologies.
the digital lean construction in the design phase, and manage- The project was led by Glodon Xi’an Technology Co., Ltd. as
ment model for the digital lean construction in the construction the project developer, in collaboration with Huahui Engineering
Design Group Co., Ltd. as the design unit. The construction was China. Thus, the generality of the management platform has been
carried out by Ruisen Construction Co., Ltd. The project was sup- proven preliminarily.
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