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Framework of Digital Lean Construction and

Implementation of Its Management Platform


for the Construction Phase
Gang Liu 1; Zhiliang Ma 2; Jiayi Li 3; Songyang Li 4; Xinhui Zhou 5; and Yinhao Song 6

Abstract: In order to solve the problem of lack of appropriate tools in the lean construction of construction projects, a framework of digital
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lean construction is proposed as a whole, and its management platform is implemented for construction phase by integrating lean construction
with digital technologies. The concept of digital lean construction is proposed, its management model is constructed and refined, and the
corresponding management platform is implemented for the construction phase. The framework is verified by holding an expert workshop
and applying the management platform to typical construction projects. The research contributes not only to the establishment of the theo-
retical foundation to upgrade lean construction, but also to accelerating the transition from lean construction to smart lean construction. Two
directions of future research are expected, i.e., to enhance the integration of the lean tools and digital technologies and clarify the transition to
smart lean construction. DOI: 10.1061/JCEMD4.COENG-14164. This work is made available under the terms of the Creative Commons
Attribution 4.0 International license, https://creativecommons.org/licenses/by/4.0/.
Practical Applications: Due to the complexity of lean construction and the lack of tool support, its widespread application have not been
found significantly up to now. The development of digital technologies provides a potential solution to address this issue. Based on the
integration of lean construction and digital technologies, a framework that includes management models and a management platform for
digital lean construction was established in this paper. Then, a management platform was developed and applied to verify the management
framework. It facilitates not only the efficient collaboration of the participants, but also the easy application of lean principles in the
projects. The framework is expected to enhance quality, reduce management costs, and improve management capabilities in the projects.
It provides a theoretical foundation for lean management and digital transformation upgrades of enterprises to drive changes in construc-
tion industry production methods and the corresponding management practices, promoting the high-quality development of the construc-
tion industry.
Author keywords: Digital lean construction; Framework; Management model; Management platform.

Introduction uncertain, making them prone to such issues as project delays, cost
overruns, quality defects, and safety accidents.
The construction industry carries out production and business ac- The lean principles of manufacturing industry have the poten-
tivities around construction projects. Normally, construction proj- tial to improve the situation when they are used in the construction
ects have the characteristics of long construction cycle, large capital sector. In a retrospective examination of history, the Lean Construc-
investment, scattered locations, multispecialty, and multiple partic- tion Institute (LCI) uncovered their successful application during the
ipants. Due to such characteristics, they are highly complex and construction of the Empire State Building in 1931 (Merker 2018).
Danish scholar Lauris Koskela drew parallels between the con-
struction and manufacturing industries, recognizing their inherent
1
similarities (Koskela 1992). He proposed that effective manage-
Graduate Student, School of Civil Engineering, Tsinghua Univ., Beijing ment practices from manufacturing could be adapted and applied
100084, China. Email: liug@glodon.com
2 to the construction industry, although “lean construction” had not
Professor, School of Civil Engineering, Tsinghua Univ., Beijing 100084,
China (corresponding author). Email: mazl@tsinghua.edu.cn
yet been explicitly coined (Koskela 1992). In 1993, Glenn Ballard
3
Graduate Student, School of Civil Engineering, Tsinghua Univ., Beijing discussed the advantageous implications of substituting traditional
100084, China. Email: lijiayi22@tsinghua.tsinghua.edu.cn construction approaches with lean construction to enhance the
4
Graduate Student, School of Civil Engineering, Tsinghua Univ., Beijing performance of engineering, procurement, and construction (EPC)
100084, China. Email: skuyinlee@gmail.com projects (Ballard 1993). However, he did not delve into a compre-
5
Senior Manager, Institute of Digital Buildings, Glodon Co. Ltd., Building hensive definition of lean construction in his paper.
13, No. 10 Xibeiwang East Rd., Haidian District, Beijing 100193, China. Building upon existing research findings, in 1999, Gregory A.
Email: zhouxh@glodon.com Howell formally defined lean construction as a novel construction
6
Chief Specialist, Institute of Digital Buildings, Glodon Co. Ltd., Building production management approach, with fundamental characteris-
13, No. 10 Xibeiwang East Rd., Haidian District, Beijing 100193, China.
tics such as clearly defined delivery goals, the pursuit of maximiz-
Email: songyh@glodon.com
Note. This manuscript was submitted on June 28, 2023; approved on ing customer benefits, parallel design and production processes, and
January 17, 2024; published online on April 10, 2024. Discussion period comprehensive production control throughout the building’s entire
open until September 10, 2024; separate discussions must be submitted for life cycle (Howell 1999). In 2000, Lauris Koskela introduced the
individual papers. This paper is part of the Journal of Construction En- transfer-flow-value (TFV) theory, which emphasized the transfor-
gineering and Management, © ASCE, ISSN 0733-9364. mation process within lean construction flow and the elimination

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of waste (Koskela 2000). This theory laid the theoretical foundation matrix between 24 lean principles and 18 building information mod-
for subsequent lean construction research, ushering in a period of eling (BIM) functionalities to investigate the effect of value maxi-
rapid theoretical exploration and practical application development mization and waste reduction through a systematic literature review
within the lean construction field (Koskela 2000). and real construction projects investigation, of which 52 out of 56
Lean construction is aimed to realize value maximization and interactions create positive synergies between lean construction and
waste reduction through a systematic, synergistic, and continuously digital technologies. By extending the interaction matrix, the sub-
improved design and building processes and flows (Sbiti et al. sequent studies further explored the interactions between lean con-
2021). As a result, a large number of lean construction techniques struction and BIM from different perspectives, including operation
have been developed for design and engineering, planning and and maintenance (Oskouie et al. 2012), information management
control, construction and site management, and health and safety for design (Mollasalehi et al. 2017), sustainability (Saieg et al.
management (Bablola et al. 2019). However, their application in 2018), planning and control (Schimanski et al. 2020), virtual design
real construction projects can only rarely be seen due to their com- and construction (VDC) (Rodriguez et al. 2021), and megaprojects
plexity of application and the lack of integrated tools. (Evans et al. 2021).
Based on the literature review presented in the next section, it is In addition, Brissi et al. (2022) explored the interactions between
expected that the way toward smart lean construction is a gradual lean principles and other digital technologies, including robotic sys-
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and long process, with digital lean construction representing an tems, modeling and simulation, digitalization and virtualization,
intermediate stage resulting from the amalgamation of digital tech- sensing, artificial intelligence, and machine learning. These stud-
nologies and lean construction. Hence, it becomes imperative to ies showed that the implementation of lean construction provides a
first explore and implement digital lean construction. In addition, better opportunity for the application of digital technologies, and
although existing research has made significant strides in integrat- in turn, the application of digital technologies improves the effec-
ing digital technologies and lean construction, there remains an tiveness and efficiency of lean construction.
overall lack of systematic explorations into the integration of lean Although studies based on interaction matrix mainly focused on
construction and digital technologies. the interactions between a single lean principle and a single BIM
The current application of digital technologies in lean construc- functionality, some more in-depth studies established an integration
tion predominantly remains at the technical level and has yet to framework for BIM and lean construction, in which the last-planner
achieve the integration even in the level of management, organiza- system (LPS) is the most integrated lean technique (Ballard 2000).
tion and processes. Particularly, digital technologies are primarily Bhatla and Leite (2012) established a BIM-integrated LPS process,
employed in isolated instances within lean construction applica- in which BIM is leveraged for three-dimensional (3D) visualiza-
tions and lack the support of a comprehensive integration platform. tion, four-dimensional (4D) simulation, and clash detection to im-
Consequently, there are two primary research gaps that need to be prove the robustness of the planned workflow. Wickramasekara
addressed. The first involves the necessity to establish a lean con- et al. (2020) established a simulation-integrated LPS framework, in
struction framework that fully incorporates digital technologies, and which BIM is the single data source for 3D rendering, 4D sched-
the second centers on exploring the digital platform corresponding uling, five-dimensional (5D) cost estimation, and clash detection.
to the digital lean construction framework, providing tools to facili- Furthermore, Sbiti et al. (2021) proposed to generate a phase plan
tate the application of lean construction. based on BIM and a work breakdown structure (WBS) database
Hence, the objective of this paper is to establish the framework of to generate a looking-ahead plan based on an enterprise resource
digital lean construction and a corresponding management platform planning (ERP) system and a document management system, and
integrating lean construction principles with digital technologies. to guide the plan execution based on a mobile application which
The digital lean construction framework includes models such as a can exchange data with BIM to comprehensively automate the LPS
conceptual model and management models for digital lean construc- process. Besides LPS, some studies also established BIM-integrated
tion. Adopting a design research approach, this paper commences by frameworks for Kanban (Toledo et al. 2016), sustainable lean (Heyl
elaborating on the definition and characteristics of digital lean con- and Demir 2019), lean design (Mellado and Lou 2020), and lean
struction and establish the conceptual model. Subsequently, a digital project delivery system (LPDS) (Aslam et al. 2021), respectively.
lean construction management model is formulated, followed by a Meanwhile, some studies have developed lean construction soft-
refined focus on enhancing the digital lean construction manage- ware systems for both lean design management and LPS based con-
ment model. Furthermore, the study places particular emphasis on struction management. Wong et al. (2009) developed software named
addressing the challenges associated with the absence of adequate SetPlan to extract information from BIM to conduct set-based design
tool support within lean construction applications. It involves the (SBD). Plume and Mitchell (2007) applied an existing BIM collabo-
design and development of the corresponding platform. rative management platform in the design process to achieve collabo-
To validate the research, senior experts in the fields of engineer- ration and identify the existing issues in the management platform. Ma
ing management and digitalization were invited to assess the frame- et al. (2018) developed a BIM based collaboration platform for inte-
work. Concurrently, typical construction projects served to verify grated project delivery (IPD) projects, in which the LPS- and SBD-
the practical aspects of the study. This research endeavors to furnish based integrated design processes are fully or partially automated.
a theoretical foundation and practical tools for the advancement of Several studies have investigated the integration of lean con-
digital lean construction, thereby contributing not only to the es- struction with digital technologies such as BIM, Internet of Things
tablishment of the theoretical foundation to upgrade lean construc- (IoT), blockchain, mixed reality, and deep learning. Koseoglu and
tion, but also to accelerating the transition from lean construction to Nurtan-Gunes (2018) explored the integration of BIM and lean
smart lean construction. construction, with a specific focus on implementing mobile BIM
processes on construction sites. Their research found that not only
can achievements be realized at the technical level, but successful
Literature Review implementation of lean construction principles can also be achieved
at the organizational level by leveraging BIM technology in the
Some studies focused on the interactions between lean construction lean construction. Xu et al. (2018) integrated internet platform tech-
and digital technologies. Sacks et al. (2010) established an interaction nology into lean prefabrication production processes, proposing a

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cloud-based IoT integration platform and a cloud asset data model. research, and a field investigation, digital lean construction is
The study validated the feasibility and effectiveness of the research defined through abstraction and induction, its characteristics
through an actual prefabricated construction project. and connotations are analyzed, and its conceptual model is es-
Tezel et al. (2022) proposed a framework that integrated block- tablished to show the key elements and their interrelationships
chain and lean construction to focus on the interaction between them. in the digital lean construction.
The research results indicated that blockchain can facilitate the im- • Propose the management model for digital lean construction and
plementation of lean construction practices (for example, capturing requirements analysis for management platform. On the basis
and accessing final planning data), and vice versa (for example, value of the conceptual model for digital lean construction, in-depth
stream mapping facilitating the incorporation of blockchain into analysis is conducted to obtain the model for digital lean con-
processes). Carbonari et al. (2023) integrated mixed reality and lean struction management. The model is used to represent the key
construction, and then validated in a renovation building project. The management elements of digital lean construction and their in-
research result showed that the integration can enhance communica- terrelationships. The functional requirements of the management
tion efficiency, project monitoring, and supervision. Deng and Tan platform will be divided into two major categories to analyzed,
(2023) proposed a framework that integrates BIM and deep learning i.e., lean work package management and digital lean construc-
to lead lean production applications. Through a validation in a road tion process support.
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maintenance project, the integration was confirmed to be efficient to • Design the management platform for digital lean construction in
promote intelligent transformation of road maintenance. the construction phase. By focusing on the construction phase
Besides, as an extension of Industry 4.0 in the construction in- and refining the model for digital lean construction management,
dustry, Construction 4.0 takes cyberphysical systems as the core the minimum management unit is determined, and its classifica-
driving force and digital ecosystems as the support, integrates a tion, role, and determination methods are clarified. Then, a data-
number of element technologies, and provides concepts, technol- driven mechanism for digital lean construction management is
ogies, and application frameworks for information exchange, mu- constructed to achieve in-depth and accurate expression of the
tual benefit, and coprosperity in the construction field (Sawhney digital lean construction management in the construction phase.
et al. 2020). Recently, a collaborative monograph was published • Implement the management platform for digital lean construc-
named Lean Construction 4.0, which illustrated the new concept of tion in the construction phase. Based on the aforementioned de-
Lean Construction 4.0 comprehensively (Gonzalez et al. 2023). sign, a management platform for digital lean construction in the
This monograph integrated lean construction and Construction construction phase was developed using a platform as a service
4.0, and proposed a framework of Lean Construction House 4.0 (PaaS) platform.
to define four main upgrade goals of mindset, delivery, technology, • Verification and evaluation. The rationality and effectiveness of
and products clearly. In the book (Gonzalez et al. 2023), the concept the framework of digital lean construction was verified through
of smart lean construction is defined as the incorporation of intelli- an expert workshop, and the feasibility of the framework and the
gence and digital technologies in lean construction. The term “dig- management platform was evaluated through typical construc-
ital lean construction” was mentioned by Gonzalez et al. (2023), but tion projects.
without elaboration.
In summary, lean construction has been integrated with various
digital technologies through multiple modes, achieving mutual ben- Concept and Conceptual Model of Digital Lean
efits and playing a positive role in waste reduction, efficiency im- Construction
provement, quality enhancement, and cost reduction. However, the
way toward smart lean construction is a gradual and long process, Concept of Digital Lean Construction
and no framework has been provided to integrate lean construction Because digital lean construction has not been defined yet, as a start
with digital technologies in a comprehensive way up to now. of the study, it is defined as follows: it is an advanced process for
construction projects in which lean construction is integrated with
digital technologies and a matching project delivery method is
Methodology
adopted to reduce or even eliminate waste and meet customers’ needs
The flowchart of the research methodology is shown in Fig. 1. as much as possible. According to the definition, the major character-
The major points of this flowchart are as follows: istics of digital lean construction and the reason why it is defined in
• Establish the concept and conceptual model for the digital lean this way can be summarized as follows.
construction. By carrying out the literature review, preliminary • Lean construction as the core. Needless to say, the Toyota Pro-
duction System is one of the most successful experiences in
manufacturing industry (Sbiti et al. 2021). In essence, lean con-
Literature review Preliminary research Field investigation struction also promotes customer-centric and continual improve-
Theory support Research basis Best practices
ment by integrating production management theory, construction
Abstraction and induction
management theory, and the particularity of construction projects
To establish definition and framework model for digital lean construction.
to maximize value and minimize waste. The core of digital lean
construction is lean construction because the aim of the integra-
To propose model for digital lean construction management.
tion of lean construction with digital technologies is to pursue
To refine model for digital lean construction management at construction phase.
higher efficiency and effectiveness in projects compared with tra-
ditional management methods.
To design preliminarily functions and data architecture of platform for digital lean • Organic integration with digital technologies as the support. The
construction management at construction phase. concept of digital technologies is apparently very important for
both Construction 4.0 and Lean Construction 4.0; however,
Verification
there has not been a single universally accepted and authorita-
tive definition for digital technologies in the related monographs
Fig. 1. Flowchart of research methodology.
(Sawhney et al. 2020; Gonzalez et al. 2023). Generally speaking,

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the concept of digital technologies refers to the diverse set of
tools, methods, and systems designed to acquire, store, process,
analyze, and manage data. These technologies span hardware, Lean construction

software, and methodologies encompassing database manage-


ment systems, data analytics platforms, data warehousing, data
integration, data governance, and other related fields. The goal
Digital lean
of digital technologies is to enable organizations to handle effi- construction
Integrated
ciently and effectively large volumes of data, extract meaningful Comprehensive
project delivery application of
insights, and make informed decisions. Based on some industrial digital
method
technologies
reports (Report Committee 2017), relating to the construction in-
dustry, digital technologies mainly include BIM, big data, the IoT,
virtual reality (VR), indoor positioning, computer vision (CV),
Digital lean construction at design phase Digital lean construction at construction phase
artificial intelligence (AI), and various digitally integrated man-
agement platforms, some of which have adopted data-driven Digital sample Physical project

mechanisms. To enhance the efficiency of the application, their Association Enhancing


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Legend relationships relationships Inclusion Entity Features


organic integration with lean construction in a construction
project is essential. Besides, in the integration, a data-driven Fig. 2. Conceptual model of digital lean construction.
mechanism should be introduced to drive the process of lean
construction for making it more efficient.
• Comprehensive project delivery method as the basis. Lean con-
about digital lean construction based on the aforementioned con-
struction is defined as the application of the principles and meth-
cept, it is necessary to establish a conceptual model to clarify its
ods of lean production to the design, construction, and delivery
components and their interrelationships. Thus, the conceptual model
of capital-intensive goods and services, with the goal of im-
of digital lean construction is constructed in this study as
proving value, quality, and customer satisfaction while reducing
waste and environmental impact. Its main characteristics include shown in Fig. 2.
a focus on value, streamlined processes, cross-functional teams, In the model, digital lean construction is expressed as the inter-
problem-solving mindset, faster decision-making, collaborative section of lean construction, integrated application of digital tech-
relationships, continuous improvement, flexibility and agility, nologies, and the comprehensive project delivery method. It consists
sustained learning, and environmental sustainability. However, of two parts, i.e., digital lean construction in the design phase and
up to now, no construction project delivery method has been digital lean construction in the construction phase. The design re-
corresponded to lean construction yet. In order to maximize the sults of construction projects, known as the digital sample, are ex-
role of digital technologies, an advanced construction project ported through the digital lean construction in the design phase;
delivery method that matches digital technologies should be and the construction results, i.e., the physical project, are exported
used in lean construction so that the management staff from through the digital lean construction in the construction phase. In
multiple specialties and multiple participants can carry out ef- order to achieve effective synergy between the two parts to provide
ficient project management and collaborative work to eliminate necessary information to the management, a digital twin relationship
potential conflicts. In practice, it is required to specify the needs to be established between the digital sample and physical
project delivery method, so that we define the comprehensive project. That is to say, the digital sample is a twin mapping of the
project delivery method as the one that facilitates the manage- physical project in a digital space, and the project is a physical rep-
ment staff from multispecialties and multiple participants carry resentation of the digital sample in a physical space. Compared with
out efficient project management and collaborative work to elim- the traditional design results in two-dimensional (2D) drawings, the
inate potential conflicts, the detail of which will be stated in the digital sample is characterized by its digital representation achieved
section “Conceptual Model of Digital Lean Construction.” through the integrated application of digital technologies, which can
Indeed, the IPD method is such a construction project delivery promote the efficient realization of the digital lean construction at
method, in which the application of both BIM and management the design phase when connected with digital twins.
platform makes it possible to share risks and benefits among The comprehensive project delivery method can be reflected
multispecialty and multiple participants and to facilitate collabo- differently depending on the phase of the project. In general, the
ration among them in order to maximize the benefits of construc- comprehensive project delivery method corresponding to the de-
tion projects through organizational restructuring and contract sign phase takes the form of collaborative work, including the col-
constraints (Ma et al. 2018). laborative work among multispecialty and multiple participants for
It deserves to be mentioned that the 14 principles of lean con- parallel design, such as multispecialty and iterative design and mul-
struction are the foundation and important pathway for achieving tiparticipants’ collaborative work to optimize the design. The advan-
the goals of lean production (Sheikhkhoshkar et al. 2023; Peralta tage of the collaborative work is that it maximizes the value of the
and Mourgues 2022). Among them, those that are relevant to the digital sample, helps eliminate potential design change, and avoids
application of digital technologies include (1) use of a pull production potential waste in the construction phase in advance. This form is
method to avoid overproduction, (2) even distribution of workloads, easily ensured through effective enterprise management processes.
and (3) standardization of work as the foundation for continuous The comprehensive project delivery method corresponding to the
improvement and empowering employees. These lean construction construction phase takes the form more of unified management, char-
principles have actually been applied in the design of the platform. acterized by the unified scheduling of tasks of multispecialty and
multiple participants in the project under the same schedule, including
the unified allocation of construction machinery and working face oc-
Conceptual Model of Digital Lean Construction cupancy time; and the unified procurement of construction materials
Models are the simplified representation of complex things that help and onsite transportation which are coordinated and arranged by the
people better understand and grasp them. To deepen the knowledge construction project management team on construction sites.

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The advantage of the comprehensive project delivery method is space contributes to not only streamlined decision-making, but also
that through contract constraints, incentive mechanisms, and pen- cross-functional team collaboration. Under this premise, the man-
alty measures, the multispecialty and multiple participants can be agement model for digital lean construction in the design phase
organized into a construction project management team with con- mainly includes three parts, i.e., design deliverables, digital lean
sistent goals, shared benefit and shared risk, so as to eliminate pos- construction process in the design phase, and management plat-
sible conflicts in construction processes to the greatest extent and form for the design phase, as shown in Fig. 3.
ensure the continuity of works in order to minimize the waste gen- The design deliverables are the minimum management units that
erated in the project and maximize the value delivery of the project. need to be delivered in the digital lean construction process in the
Construction projects will generate a large amount of dynamic design phase. The standardization of the design deliverables and
data such as management data, status data, and process data during the operational processes is beneficial to faster decision-making.
both the design phase and the construction phase. On the one hand, A management platform for design phase can be used to facilitate
BIM and the management platform are the carriers of the data; on this point. Besides, the design deliverables need to be completed by
the other hand, the data are also the core elements that drive the the designers on their specialized software and then submitted in
design phase and the construction phase of lean construction, which batches or one at a time to the management platform. Therefore,
can make it possible to transform the construction phase from tradi- each design deliverable is associated with a series of management
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tional static human factors–driven to dynamic data-driven. As a re- data (e.g., designer, submitter, submission date, connection with
sult, the integrated application of digital technologies can not only other design deliverables, and so on) in the management platform
embed advanced work processes into the management platform in for the design phase.
advance to realize the automatic flow of work, which reduces time The management data need to be used to realize the data-driven
waste, but also make full use of digital technologies, especially BIM mechanism in the environment. The association of management
and big data, among others, so that all relevant participants can col- data meets the requirements of cross-functional team collaboration
laborate efficiently under the data-driven mechanism, with both the and decision-making efficiency, which will attribute to provide the
efficiency and quality of lean construction management systemati- maximum value to the customer eventually. To this end, the man-
cally improved. agement platform for the design phase carries the design deliverables
and their management data on the one hand, and supports the digital
lean construction process in the design phase on the other hand.
Management Models for Digital Lean Construction
and Requirements Analysis for Management Management Model for Digital Lean Construction in the
Platform Construction Phase
The management model for the digital lean construction in the con-
Management Models for Digital Lean Construction struction phase mainly includes three parts, i.e., lean work packages,
the digital lean construction process in the construction phase, and
There is no doubt that management plays a crucial role in digital
lean construction. To fully reflect the management requirements, management platform for construction phase, as shown in Fig. 3.
this paper established management models based on the conceptual Among them, the lean work package is adopted as the minimum
model, which include the management models for the digital lean management unit for the digital lean construction process in the con-
construction in the design phase and that in the construction phase, struction phase and is carried out through the execution of the digital
respectively, as shown in Fig. 3. lean construction processes. In this study, specific meanings are as-
signed to the lean work package beyond traditional definition of
Management Model for Digital Lean Construction in the work package, which will be explained in the section “Definition,
Design Phase Classification and Determination of Lean Work Package.”
Total value design (TVD) plays a significant role in lean design by Different from the design phase, the digital lean construction
aligning with the principles of value creation, streamlined decision- process in the construction phase consists of task management in
making processes, cross-functional team collaboration, problem- the digital space and task execution in the physical space. In the
solving mindset, and faster decision-making. With the current digital space, the management data associated with lean work pack-
conditions of information technology application, design work can ages are used to realize the data-driven mechanism for the digital
be implemented entirely in a digital space. The full use of digital lean construction in the construction phase. On the one hand, the

(Physical space)
Output Completed

Digital lean Data-driven Data-driven Digital lean


construction process Design Lean work
deliverables package construction process at
at design phase construction phase

Supporting Carrying Carrying Supporting

Management platform at Management platform at


design phase construction phase

(Digital space) (Digital space)

Model of digital lean construction Model of digital lean construction management


management at design phase at construction phase

Fig. 3. Management models for digital lean construction and their interrelationships.

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management platform for the construction phase carries the man- for the classification from a veteran manager and practiced the idea
agement data of lean work packages and supports the digital lean in five real construction projects of building, where refined project
construction process in the construction phase on the other hand. management was achieved successfully for each project.
The following explains the reasons for choosing the lean work
package as the minimum management unit of the digital lean con-
Refinement of Management Model for Digital Lean
struction in the construction phase through an example. Taking
Construction in the Construction Phase
construction operation works as an example, a working process
To implement digital lean construction, it is necessary to refine its (e.g., wall construction process) with coarser granularity than the
management models. This paper concentrates on digital lean con- lean work package contains many steps (such as steel bar binding
struction within the construction phase. It is mainly for two reasons. and formwork supporting), which will involve different specialty
Firstly, space constraints of the paper have led to a focus on only teams, tools, and methods. Thus, it may only achieve more exten-
one of the phases. Secondly, the construction phase represents the sive management because it is difficult to clarify responsibilities
primary locus of waste generation and is particularly susceptible to among different specialty teams. However, if the management is
process deviations, so that the construction phase is more urgent based on steps (such as a concrete pouring step), it will be too
than design phase to be studied. finely managed, so that it may lead to the problems of too exten-
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sive time and management cost.


Definition, Classification, and Determination of
Lean Work Package Classification of Lean Work Package
Normally, it is needed to break down the construction work to ob- Usually, the construction plan is formulated for the construction op-
tain minimum management object, i.e., tasks, when the construc- eration work, and the supporting technical service work and resource
tion of projects is scheduled. Theoretically, the breakdown can be procurement and supply work are handled as constraints attached
done in any granularity. In general, if the granularity of tasks is too to the construction operation work. It is assumed that the constraints
rough, the requirements for refined management can hardly be can be met when the construction operation work begins. In fact, this
achieved; otherwise, if it is too fine, the management cost may be- assumption is sometimes difficult to uphold. Therefore, the time con-
come very high. According to our research and practice, the lean sumption of the latter two kinds of construction work and their log-
work package is defined and proposed to be the minimum manage- ical relationship with the construction operation work need to be
ment unit in digital lean construction in the construction phase. considered for refined management. Thus, it is necessary to include
Namely, the construction work is broken only down into tasks at them into the master planning and management process. On account
the lean work package level, which includes execution tasks, in- of this, the construction work carried out in the construction phase
spection tasks, and rectification tasks. Obviously, it is crucial to is divided into three categories in this study, i.e., technical services
determine lean work packages in a reasonable manner for effective work, resource procurement and supply work, and construction op-
digital lean construction. eration work. Obviously, the division is corresponding to the works
included in the EPC method, respectively.
Definition of Lean Work Package
According to the Project Management Institute, a work package is Determination of Lean Work Package
defined as the “lowest level of the work breakdown structure for As the fundamental management units throughout the construction
which cost and duration are estimated and managed” (PMI 2017). process, the lean work package can be recognized to be the starting
Based on the management model for the digital lean construction in point of management, which needs to be determined through a work
the construction phase and best engineering practices, in this paper, breakdown. Moreover, every lean work package has to confirm what
the term lean work package is defined as follows: it is a process that the deliverables are, what needs to be done during construction, who
is obtained by breaking down the construction work based on the is responsible, when it should be done, and what operation standards
principle of executable, measurable, and deliverable, and that meets should be upheld. Additionally, a lean work package has to contain
the conditions of occurring at a workable construction site, being the required resources and their associated costs for completing a
performed by using a set of tools and methods, and by a specialty specific work process. Normally, there are two ways of work break-
team at the same time. According to the definition, lean work pack- down in the management of construction projects:
age is a kind of work package, but it pays attention to the way how • Project breakdown structure (PBS). Namely, the project entity is
the work package is implemented, thus paving a way to use the broken down. It can be divided into four levels from coarse to
digital technologies to refine the management. fine, i.e., project, system, floor/flow section, and component,
It is clear from its definition that the lean work package is not such as Wall A of Section A in the second floor of the structural
only the minimum management unit for the delivery of construc- system of Building A.
tion results in digital lean construction in the construction phase, • Work breakdown structure (WBS). The work breakdown is car-
but also the basic unit corresponding to the data-driven mechanism ried out based on the construction organization plan. It can nor-
that is used to drive the process. The definition is used to specify mally cover five levels from coarse to fine, i.e., project, phase,
the granularity of work packages that are utilized in digital lean process, lean work package, and step.
construction in the construction phase. Construction project man- The PBS results cannot cover all information in a construction
agement typically involves the elements of personnel, machinery, organization plan because PBS focuses more on the breakdown
materials, methods, and the environment, as well as the manage- of project deliverables rather than the management aspects of the
ment of the schedule, cost, quality, and safety aspects. According project. Information in a construction organization plan can be as-
to the definition of the lean work package, these management ac- sociated with a lean work package of the construction operation
tivities need to be implemented around the lean work packages in work when used in management as a complementary or more de-
digital lean construction in the construction phase. tailed management structure that works in tandem with the PBS. In
It deserves to be explained that the concept of lean work pack- the lean work package related management data, the executor can
age has come from our best engineering practices. In recent years, be associated with the project’s organizational breakdown structure
we have been involved in establishing the best classification of (OBS), the working materials can be allocated with the project’s
management unit for construction projects. We obtained the idea resource breakdown structure (RBS), the time plan can be connected

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+ Construction organization
information Legend
PBS WBS
+ Lean work package Illustration
Project template Project
Relevance
e.g. Building A e.g. Construction of
building A Combination

System Inclusion
e.g. Structure
Phase Breakdown
e.g. Construction of
structure
Floor/flow section
e.g. Floor2 of Section A
The team, tools, and methods are
Coarse-grained Process different, and it is difficult to clarify
e.g. Construction of responsibilities.
Component walls Executor OBS
e.g. Wall A
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Implement assignment
Lean work package and working materials RBS
Medium granularity
e.g. Concrete of walls
Not constructable. and columns Time plan TBS
To be associated with solid
construction lean work Settlement amount CBS
package. Step
Fine-grained e.g. Concrete pouring Difficult to measure time and cost.

Fig. 4. Illustration for breakdown of construction operation work in construction projects.

with the project’s time breakdown structure (TBS), and the settle- construction preparation stage, then the construction work break-
ment amounts can be linked to the project’s cost breakdown struc- down is conducted to determine the lean work packages of the
ture (CBS), as shown in Fig. 4. project. Then, the weekly work plan is formulated by optimizing
Thus, the lean work package fits the concept of refined manage- the schedule with lean work package–related tasks.
ment of projects, which requires making use of PBS (Hu and He 2. In the do step, the three types of tasks of lean work packages are
2014), WBS (Wickramasekara et al. 2020), OBS, RBS, TBS, and carried out according to the weekly work plan.
CBS (6BS) (He et al. 2011) information, as shown in Fig. 4. There- 3. In the check step, the completed lean work package is checked
fore, it is anticipated that by adopting the lean work package as the against the weekly work plan to determine whether the planned
minimum management unit of construction projects on worker lean work package has been completed complying with the rel-
power-machine-material, method, environment, schedule, cost, qual- evant standards. If it has, the lean work package is completed.
ity, safety, and other aspects, the accountability and efficiency of 4. In the act step, if the task has not been fully completed, the state
management can be enhanced and reworks can be avoided, thus of “to be rectified” will be activated, and the content in the tem-
ultimately contributing to the reduction of waste in the construction plate will be adjusted appropriately according to the execution
project. situation. If problems are found in the standards in the template,
Obviously, it takes time or even needs experiences to determine they will be corrected in the template library. Namely, if the ac-
the lean work packages. To quicken determination of lean work tual execution time and the estimated one of a process do not
packages, a lean work package template library is provided that match each other, the quota data in the lean work package tem-
categorizes and includes various types of lean work package tem- plate will be adjusted. Finally, the workflow will return to the
plates. Lean work package templates contain common standard beginning to enter the next cycle after completion.
processes and their related data, such as the name, type, steps, stan- Lean construction tools, such as LPS, pull planning, and just-in-
dards, quotas, and logical relationships of the processes. When man- time systems in lean construction can be utilized in the PDCA
aging projects, management personnel can utilize the lean work workflow through unifying the lean work package–level planning
package template library to quickly establish lean work packages and control. For example, utilizing VDC tools from lean construc-
based on the project type. tion, the overall construction schedule can be simulated, optimized,
tracked, and dynamically adjusted. In addition, digital technologies
Overall Workflow for Digital Lean Construction in the can be integrated in the overall workflow; for instance, artificial
Construction Phase intelligence algorithms may be used to optimize the schedule and
The overall workflow for the digital lean construction in the con- big data analysis for real-time rectification, the coordination of mo-
struction phase is complex in the sense that there are intertwined bile app and the management platform can achieve task reception
and cross-nested lean work packages. Based on the task workflow and feedback, and big data are available for plan execution analysis
of an individual lean work package, the control principle of a closed- and real-time course correction. Furthermore, a management plat-
loop system has been formed for the overall workflow of the digital form can serve the overall workflow control of construction works.
lean construction in the construction phase. It focuses on the man-
agement work, that is, the planning and control of work, and is di-
Functional Requirements of Management Platform for
vided into four steps: plan, do, check, and act (PDCA), as shown in
Digital Lean Construction in the Construction Phase
Fig. 5. The specific implementation process is described as follows:
1. In the plan step, the master control plan, hierarchical plans, Normally, the requirements for systems should be established based
and construction organization plan are first formulated in the on requirement analysis, in which the major aspects such as users,

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Comprehensive project delivery method (contract constraint + incentive mechanism + penalty measures)
Pattern basics - overall management and collaborative work

Plan Do Check Act


Start (Perform process-specific
tasks in a unified manner)
Formulate master
control plan, Perform execution
hierarchical plan , type of tasks in
construction weekly work plan
Lean work organization plan
package task YES
execution Judge To be confirmed
process Work breakdown Perform rectification
determines lean work type of tasks in NO
package weekly work plan

Weekly work plans are Perform inspection Check and evaluate Update optimization
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developed based on type of tasks in completion of lean work package


optimized schedule weekly work plan weekly plan template as needed

Pull plan Just in time Continuous improvement

Lean tool Virtual Design and Construction (VDC): Used to simulate, optimize, track and dynamically adjust construction
schedules

Last planner system

Artificial intelligence: Mobile APP: feedback Big data analytics: plan execution consultation
Digital for optimal scheduling for work task reception analysis and process template data optimization
technology
Common data environment for construction

Legend Association Separation


Activity Inclusion State Judge relationships relationships

Fig. 5. Overall workflow of digital lean construction and application of lean tools and digital technologies.

functions, and performances need to be investigated and analyzed. The former can further be divided into (1) intelligent generation and
Nevertheless, as far as the functional requirements are concerned, maintenance of work plans, (2) flow and push of tasks at the lean
they are determined mainly by analyzing the management models work package level, and (3) analysis and correction of work exe-
for digital lean construction in the construction phase, especially the cution. The latter can further be divided into (1) dynamic feedback
refined management model for digital lean construction in the con- on the execution status of three categories of construction works,
struction phase, because it sets up a new framework for management i.e., technical services work, resource procurement, and supply
of projects, which the management platform should serve. work, and (2) construction operation work. It also involves the col-
Considering that the lean work package is the minimum man- lection, storage, maintenance, and sharing of data related to the ex-
agement unit, it is necessary to support the digital lean construction ecution of lean work package–level tasks.
process by using the management platform for digital lean con-
struction in the construction phase. Based on the preceding analy-
sis, the functional requirements of the management platform can be Design of Management Platform for Digital Lean
divided into two major categories, i.e., lean work package manage- Construction in the Construction Phase
ment and digital lean construction process support. This high-level
classification helps in comprehending the overall functional require-
Architecture of Management Platform
ments of the management platform, facilitating further refinement
and clarification of the specific requirements of the management Up to now, there have been numerous management platforms
platform. available for construction projects. Generally, these management
The category of lean work package management can be divided platforms include various functional modules for schedule manage-
into the functional requirements of lean work package generation, ment, contract management, cost management, quality manage-
maintenance of lean work package management data, and automatic ment, safety management, procurement management, and materials
transition of lean work package status. Among them, lean work management to facilitate the collaboration among the multispecialty
package generation is a key requirement that involves utilizing the and multiple participants. These functional modules need improve-
lean work package template library, optimization algorithms, and ment and enhancement under the management model for digital lean
simulation techniques to break down the construction work into lean construction. However, this does not mean one has to start from
work packages, ensuring smooth construction operations and opti- scratch. Based on the functional requirements of the management
mal utilization of resources. platform, traditional management platforms can be improved or en-
The category of digital lean construction process support can be hanced to meet the requirement for digital lean construction in the
divided into two subcategories, i.e., (1) work planning and control, construction phase. Besides, rapid application development environ-
and (2) dynamic execution of tasks at the lean work package level. ments can be used to accelerate the development of the management

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J. Constr. Eng. Manage., 2024, 150(6): 04024051


Application layer
Process-based planning, Process-based resource
Job standards and Process-based task
scheduling, and optimization procurement and supply
process breakdown execution and inspection
adjustments management

Business logic layer


Process-level schedule scheduling and Process-level task execution
Process-generated components
dispatching component engine

Data layer
Database application interface
Basic data Plan data Execution data

Fig. 6. Architecture of management platform for digital lean construction in the construction phase.
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platform while leveraging existing resources and capabilities. For • Basic data. These are related to the three categories of lean work
this purpose, this paper focuses on the architecture and distinctive package, i.e., technical service work, resource procurement and
requirements of such a management platform, and covers only the supply work, and construction operation work. Each category
management aspects as mentioned previously. Accordingly, the ar- of lean work package includes such basic data such as work
chitecture of management platform for digital lean construction in content, work object, work space, work materials, execution stan-
the construction phase is established as shown in Fig. 6. dards, acceptance criteria, and logical relationships, and the con-
The architecture consists of three layers, i.e., the data layer, the tinuous improvement of project management may be reflected as
business logic layer, and the application layer. The data layer is pri- the continuous improvement of basic data.
marily responsible for data collection, storage, processing, modeling, • Plan data. These are determined through optimized scheduling
and providing database application interfaces. The business logic based on the lean work package. Once the basic data are input-
layer consists of modules that implement the main functional require- ted, algorithms can be utilized to process and analyze the data,
ments of the management platform. Finally, the application layer fo- resulting in a scheduling plan. The plan data include information
cuses on the specific usage scenarios of the functional modules. such as equipment allocation, responsible personnel, inspectors,
time schedule, and settlement amounts corresponding to each
task at the lean work package level.
Data Layer • Execution data. These refer to the data used to identify the
To support the functionality of the business logic layer and appli- execution status of task at the lean work package level. They
cation layer in the digital lean construction management platform include seven different statuses, i.e., Pending/In Progress, Pend-
for construction phase, data layer needs to provide the following ing Inspection/Inspection in Progress, Pending Rectification/
three types of data, as shown in Fig. 7: Rectification in Progress, and Confirmed. After the generation

Basic data (determined through work breakdown) Plan data (Determined through schedule optimization)
Detailed/Conceptual design Equipment required for design
Resource procurement Work Equipment required for
Measure construction content Equipment procurement of resources
Physical construction Equipment required for measure
allocation construction
Objects and workload of design Technical services Equipment required for physical
Objects and workload of resource construction
procurement
Objects and workload of measure Work object Responsible Design personnel/crew
construction Procurement personnel/crew
Objects and workload of physical Lean personnel Construction personnel/crew
construction Resource
work procurement and Review personnel/crew
Generally, the project office determines
supply Scheduling Inspectors Inspection personnel/crew
the construction work area from package Acceptance personnel/crew
procurement to the site/workface based Work space
on the BIM model/drawings and Time Start time - End time - Duration
construction team. Output schedule
Models/drawings for design objects Construction Settlement amount after review
Relevant content related to resource operation approval
procurement objects in construction Settlement Settlement amount after inspection
organization design amounts approval
Corresponding detailed construction
Work Settlement amount after acceptance
drawings obtained through pre- materials approval
execution technical service processes
Construction materials determined based
on process quotas and quantities Pending Rectification/
NO
Rectification in Progress
Design standards Execution
Procurement procedure standards
Construction operation standards standards Pending/In Pending Inspection/
Inspection in Progress Confirm
Review standards Progress
Procurement inspection standards
Acceptance
Construction acceptance standards standards YES

Predecessor-successor relationship
Logical Execution Inspection
relationship standards standards Execution data
Legend Association relationships Inclusion relationships Entity Inclusion

Fig. 7. Data flow for breakdown, planning, and execution of operation work based on lean work package.

© ASCE 04024051-9 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2024, 150(6): 04024051


of lean work package–level tasks, the platform will allocate these promote the completion of the project as planned. When formulat-
tasks to the appropriate workers and equipment through optimi- ing the LPS, the construction work breakdown can be conducted
zation calculations and drive the execution of each task accord- based on the lean work packages template, the construction organi-
ing to the predefined standards. The purpose of optimization zation plan, and the BIM model corresponding to shop drawings for
calculation is to evenly distribute workloads. The allocation of lean work packages to determine lean work packages and obtain
lean work package–level tasks can contribute to the standardiza- their basic data. By optimizing variables, objectives, and constraints,
tion of work to empower employees. Each lean work package–
an optimized schedule can be obtained for the activities, resulting in
level task is associated with corresponding task status data, which
the planned data for the tasks.
tracks the progress and status of the task throughout its execution.
It should be noticed that the template library for lean work
packages plays a key role in determining the lean work packages
Business Logic Layer involved in a construction project. Its essential purpose is to
serve as a reusable database, allowing for the repetition and
To address the three main functional requirements as mentioned
in the section “Functional Requirements of Management Platform standardization of lean work packages. It is also the foundation
for Digital Lean Construction at Construction Phase,” i.e., lean for standardization of work. It facilitates project managers to
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work package generation, maintenance of lean work package data, quickly determine the lean work packages without having much
and automatic transition of lean work package status, the business experience.
logic layer is designed to contain modules, i.e., lean work package An example of the template for lean work packages is given in
generation module, scheduling and dispatching module at the lean Table 1 for a construction operation work. The lean work package
work package level, and task execution engine at the lean work of wall and column formwork contains four steps: independent col-
package level. umn formwork positioning rib welding, column formwork assembly
and formwork joining, shear wall formwork assembly, and form-
Lean Work Package Generation Module work diagonal bracing setup. The template also includes operation
The lean work package generation module is based on lean work standards and lean work package acceptance criteria for each step a
package templates and optimization algorithms and is used to break d quota information for labor, machinery, and material costs, as well
down the construction work. The principles are illustrated in Fig. 8. as logical relationships. For example, the lean work package of
In addition to the master control plan and the hierarchical plan of formwork at a certain location can only be executed after that of
the project, the weekly work plan is another management means to reinforcement at the same location.

Project PBS
BIM model/ drawings Spatial location
Quantity of works
Construction Basic data
Lean work
Working face division work package
Construction breakdown Plan data
organization plan Project OBS
Project RBS Resource allocation
Optimization
variables Time allocation
Name Lowest cost
Type Schedule Optimization Shortest construction period
optimization goals
Template library for Step Resource balance
lean work package Standard Logical relationships
Quota Constraints Resource constraints
Logical relationship Spatial conflicts

Legend Inclusion relationships Association relationships Inclusion

Fig. 8. Illustration of determination method of lean work packages.

Table 1. Examples of templates for lean work packages


Lean work Logical
System Division Subdivision package Category Step Standard Quota relationship
Main Concrete Formwork Wall and Construction • Independent column Operation standards Worker power- After the operation
structure structure column operation formwork positioning (including safety) machine-material- of wall column
formwork work rib welding and acceptance worker hours reinforcement
• Column formwork criteria (including cost quota binding
assembly, formwork quality) of each
closing step.
• Shear wall formwork
assembly
• Formwork diagonal
brace settings

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It is worth pointing out that due to the large variety and number Task Execution Engine at the Lean Work Package Level
of lean work package templates, the preparation and maintenance The task execution engine at the lean work package level is used to
of the templates involve a huge workload. Fortunately, once a com- track, analyze, correct, and optimize the schedule dispatching and
plete template library is established, it is equivalent to having es- execution monitoring. It ensures the smooth completion of tasks
tablished a sound knowledge base for project management, which and optimal utilization of resources. The engine determines which
is convenient for the managers to efficiently manage the schedule, tasks have been completed and which tasks can be initiated accord-
cost, quality, safety, and other aspects of the project. ing to the scheduling plan. The related lean work packages will be
sent to corresponding workers as a start prompt, according to the
Scheduling and Dispatching Module at the Lean Work process of executing a work procedure and the conditions for tran-
Package Level sitioning between work procedures.
This module is used for tasks scheduling and dispatching at the lean The execution of a single lean work package is the foundation
work package level. Firstly, to facilitate collaborative development of the execution. The transition data of lean work package status
of the master control plan, the hierarchical plan, and the weekly can be used to drive the execution control of related lean work
work plan, ensuring coordination among these three levels of plan- package–level tasks. The lean work package execution flow and
ning. To breakdown the construction work based on the three cat- status transition process are illustrated in Fig. 10.
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egories of works, i.e., technical services work, resource procurement In this process, lean tools, such as VDC, can be used to create
and supply work, and construction operation work. Executable tasks detailed construction drawings/virtual simulation and optimization
at the lean work package level, such as the execution type of tasks, of specialized construction plans. Simultaneously, digital technol-
inspection type of tasks, and rectification type of tasks, will be gen- ogies, such as BIM, robots, IoT, artificial intelligence, big data,
erated automatically corresponding to each category. Description for blockchain, and mobile application (APP), can be integrated to im-
different types of tasks at the lean work package level are listed in plement data collection, simulation analysis, optimization adjust-
Table 2. ment, execution monitoring, and warning feedback during the
Next, the modules will generate optimal scheduling plan at lean entire period of lean work package execution. For example, tech-
work package level by using optimization algorithms, which can be nologies such as sensors and the IoT can be used to timely collect
dispatched to the mobile client of the assigned workers automati- real-time data from the construction site.
cally. The scheduling plan can be analyzed and adjusted appropri- Through the use of artificial intelligence and big data analysis,
ately according to the finished feedback data from the execution of various data related to construction site and lean work package–
lean work package tasks. Throughout the schedule and task tracking level tasks are analyzed. Based on the analysis results, adjustments
process, tools such as critical path analysis and look-ahead planning and optimizations are made to the lean work packages, and various
are utilized to simulate and optimize the schedule. This allows for inspection tasks for each lean work package are automatically gen-
dynamic calibration and adjustment of the schedule to ensure opti- erated to ensure the smooth completion of the lean work packages.
mal performance, as shown in Fig. 9. Through mobile applications, the task information and execution

Table 2. Three types of tasks for lean work packages level


Resource procurement and supply lean Construction operation lean work
Task type Technical services lean work packages work packages packages
Execution type Designing: carry out detailed construction Procurement and supply: carry out Construction: carry out construction step
of tasks drawing design or specialized scheme design procurement of resources or onsite supply by step
Inspection type Checking: review the completed detailed Checking: check the arrival of resources Acceptance: conduct acceptance for
of tasks construction drawings or specialized and the status of workface placement completed construction or rework
schemes for design or modifications
Rectification Modification: modify the detailed Supplement: supply the insufficient Rework: rework the work that did not pass
type of tasks construction drawing design or specialized resources in procurement and supply the acceptance
scheme based on the review results based on the inspection results

Lean work package Construction work Task dispatching at lean


template breakdown work package level
(message delivery)
Tasks scheduling and dispatching

Master control plan Hierarchical plan Weekly plan Feedback


development development development Execution
type tasks
Feedback Adjustment Feedback Adjustment
Inspection
type tasks
Simulation Optimization
Rectification
Schedule simulation
type tasks
Legend Association relationships Entity Inclusion

Fig. 9. Flowchart of lean work package–level scheduling and operation.

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Lean work To be To be To be To be
package executed rectified checked confirmed

Lean work
package task NO
Status of last lean Perform Perform Perform Timely
execution check type Judge settlement of
process work package is execution rectification
confirmed type of tasks type of tasks of tasks payments
YES
Lean tools Virtual Design and Construction (VDC)

IoT/UAV/Surveillance Video/Sensor/
BIM 3D laser scanning Blockchain
Digital
technologies
Robotics / additive manufacturing (3D Artificial intelligence/big data
printing) / wearable devices analysis APP

Association Separation
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Legend Entity Inclusion State Judge relationships relationships

Fig. 10. Task execution, states transitions, and application of lean tools and digital technologies for individual lean work package.

Table 3. Work standard and lean work package generation


Application scenarios Key activities Application functions
Development of Establish and maintain lean work package template library 1. Develop lean work package templates
work standards 2. Maintain template library
Establish and maintain work standards library 1. Develop work standards
2. Maintain work standards library
Lean work package Generate construction lean work packages automatically based on the 1. Import template library
generation construction detailed design model and lean work package template library 2. Generate lean work package automatically
Check the integrity of lean work package technical services work, resource Validate lean work package
procurement and supply work, and construction operation work

status at the lean work package level are provided to the construction former ensures a unified plan for the entire construction project by
management personnel in real time. Additionally, construction lean coordinating the three-level plans, namely the master control plan,
work package–level task execution reports are generated to support hierarchical plan, and last-planner system, to create and distribute
management personnel in making decisions and adjustments. lean work package–level tasks. The latter involves utilizing the in-
terrelationships between various levels of plans to perform schedule
Application Layer simulation optimization and drive adjustments in the plans at each
level, ultimately achieving the optimal project schedule. The appli-
The application layer includes four categories, i.e., (1) construction cation scenarios, key activities, and application functions of the cat-
operation standards and lean work package generation, (2) sched- egory of scheduling and optimization adjustment based on lean
uling and optimization adjustment, (3) resource procurement and work package are discussed, as given in Table 4.
supply management, and (4) task execution and inspection. These
are described in the following subsections. Resource Procurement and Supply Management Based on
Construction Operation Standards and Lean Work Package Lean Work Package
Generation This category includes four types of scenarios: (1) procurement of
This category includes two application scenarios, i.e., operation labor, material, and machinery; (2) personnel entry; (3) material
standard development and lean work package generation. Among supply; and (4) machine and tool setup. The procurement of labor,
them, the former involves the establishment and maintenance of materials, and machinery is ensured through contract planning,
lean work package template libraries and construction operation tendering and procurement, and contract performance monitoring,
standard repositories to ensure the consistence of operation stan- to ensure the procurement of project resources for labor, materials,
dards for construction projects and support rapid construction and machinery. Personnel entry is ensured by scheduling lean
work breakdown. The application scenarios, key activities, and ap- work package–level tasks and reminding individuals to arrive on
plication functions of the category of construction operation stan- time, thereby providing the necessary workforce for construction
dards and lean work package generation are discussed, as detailed operations according to the schedule. Material supply is carried
in Table 3. out through a pull-based approach by developing a supply plan.
Materials are timely arranged for onsite supply based on the re-
Scheduling and Optimization Adjustment Based on Lean quired quantities, ensuring timely and adequate provision of ma-
Work Package terials for construction operations in the project. Machine and tool
This category includes two application scenarios, i.e., (1) scheduling setup is based on the scheduling of lean work package–level tasks,
and lean work package–level task execution, and (2) schedule sim- where construction machinery and tools are scheduled to ensure
ulation optimization and monitoring adjustment. Among them, the that the required equipment is available on time for construction.

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Table 4. Scheduling and optimization adjustment scenario based on lean work package
Application scenarios Key activities Application functions
Scheduling and dispatching Develop a master control plan based on the planning template 1. Import planning templates
of tasks 2. Develop the master control plan
Establish a hierarchical plan based on the master control plan, and establish Develop the hierarchical plans
the associated relationship with the nodes in the master control plan
Create weekly work plans for the last tasks that can be performed at the 1. Develop the last schedule
workface and distribute tasks 2. Dispatch tasks
Schedule simulation optimization Establish logical relationships among plans at various levels based on Schedule simulation and optimization
and monitoring and adjustment optimization algorithms, and optimize the higher-level plans through
feedback from lower-level plans
Provide real-time feedback on the actual progress, utilize optimized Schedule monitoring and adjustment
schedule to guide actual operations, and dynamically monitor the progress
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Table 5. Resource acquisition and supply management scenario based on lean work packages
Application scenarios Key activities Application functions
Procurement of labor, Conduct contract planning and create a procurement list based on the project’s Contract planning
material, and machinery target cost
Identify qualified suppliers and products through source procurement options 1. Sourcing for procurement
and conduct bidding 2. Bidding and tendering
Sign contract with the winning bidders and monitor contract performance to 1. Contract signing
ensure timely measurement and payment 2. Contract performance monitoring
3. Measurement and payment
Personnel entry Team members obtain lean work package–level task information, accurately 1. Assignment of process-level tasks
determine the work area location, and safely arrive to start working 2. Onsite navigation
Material supply Develop a supply plan based on lean work package–level tasks and Material supply plan preparation
transportation lead time
Complete quantity and quality inspections quickly upon material arrival Material reception and inspection
Optimize material supply based on the execution status of lean work Material supply scheduling
package–level tasks
Machine and tool setup Schedule machinery and tools to be in place on time according to the lean Equipment deployment and scheduling
work package–level schedule

The application scenarios, key activities, and application functions using the streamlined development tools provided in the Glodon
of the category of resource procurement and supply management PaaS Platform (GBP), which was developed by Glodon Co. Ltd.,
are given in Table 5. with a front-end and back-end separation microservices architec-
ture. The platform interface is shown in Fig. 11.
Task Execution and Inspection Based on Lean Work Package The GBP provides the technology middleware, data middle-
Two application scenarios are included in this category, i.e., con- ware, BIM middleware, and business middleware. The API of the
struction operations and inspection acceptance. The application platform allows invoking common technical components of the
scenario of construction operations conducts lean work package technology middleware, such as process management, messag-
construction in accordance with operation standards to ensure tasks ing, permission management, reporting, and authorization man-
are completed on time, with quality and quantity assurance, under agement. They can also leverage the components provided by the
the premise of procurement of worker power-machine-material.
GBP’s business middleware for project management functional-
The application scenario of inspection acceptance involves in-
ities. For supporting the function development of the application
spectors conducting quality inspections and acceptance of completed
layer, streamlined development tools are used to define and pub-
lean work package tasks in accordance with acceptance criteria. In
lish business modules for the business logic layer. The basic data,
this scenario, inspectors assess the quality of the completed tasks
planning data, and execution data of the data layer are established
and provide feedback to the work team for necessary corrections in
to realize the integration, invoking, and analysis of data by utiliz-
case of any quality nonconformities, ensuring compliance with qual-
ing the GBP data middleware. By utilizing the BIM middleware of
ity standards and requirements. The application scenarios, key ac-
the GBP, it was made possible to achieve lightweight processing
tivities, and application functions of the category of task execution
of BIM models, model parsing, data querying, and visual browsing
and inspection are discussed, as given in Table 6.
functionalities.
As far as the database management system is concerned, MySQL
Implementation of Management Platform for Digital is adopted to store and access data. The front-end user interface is
Lean Construction in the Construction Phase implemented using the VUE framework. The back-end is developed
using the Java programming language. For mobile applications, the
Based on the aforementioned design, a management platform for dig- WeChat miniprogram development is adopted to make it easier for
ital lean construction in the construction phase has been developed project personnel to use.

© ASCE 04024051-13 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2024, 150(6): 04024051


Table 6. Task execution and checking scenario based on lean work packages
Application scenarios Key activities Application functions
Construction operations The construction team should work on the workface and follow the 1. Work standards acquisition.
drawings and work standards to carry out construction operations. 2. Drawing browsing
After receiving lean work package–level tasks, the construction team 1. Task execution tracking
should execute, and provide feedback on the progress of the tasks. To 2. Task completion confirmation and reminder
complete the tasks on time, confirm the completion, and then notify the next
lean work package–level task to begin.
Inspection and acceptance Preset the required inspection items and query the quality acceptance 1. Presetting of quality inspection items
examination standards. 2. Querying quality acceptance standards
Conduct inspection and acceptance of the inspection items according to the Quality acceptance records.
acceptance standards, and record the acceptance results.
Generate an alert and create a rectification-type task to notify the 1. Quality rectification notification
construction team for rectification, when finding quality nonconformance. 2. Quality rectification tracking
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3. Rectification inspection and acceptance

Fig. 11. Interface of management platform for digital lean construction.

Verification and Evaluation • The selection of experts should be based on a literature review,
aiming to choose internationally recognized scholars who are at
Considering that this research falls under the category of design the forefront of the field and have significant influence.
science research, direct and comprehensive validation is challeng- • Industry experts should ideally include professionals from lead-
ing. Therefore, a combined approach of expert workshop and typ- ing design firms and construction companies. Among them, ex-
ical construction project cases, both of which are normally used in perts from construction companies should possess extensive
the verification of design science research, has been adopted as the experience in construction projects.
validation method to this study. This process has been determined • The professional background of the experts should cover the
by referring to the literature (Peffers et al. 2012). relevant disciplines as much as possible.
In order to fully leverage the extensive knowledge and practical The workshop was divided into four steps, namely research pre-
experience of experts in their respective fields, a comprehensive sentation, question and answer, expert evaluation, and issuance of
evaluation of the design outcomes is conducted in the expert work- expert argumentation opinions. First of all, a 45-min research pre-
shop. The list of the invited experts was determined according to sentation session was carried out to introduce the research back-
the following principles and the basic profile of the participating ground of the research project, report the research methodology,
experts is as detailed in Table 7: put forward the concept of digital lean construction, explain the
• The participating experts should include established academic characteristics, describe the obtained series of models systemati-
experts and industry experts in the field of lean construction. cally, and summarize the potential value and significance of digital

© ASCE 04024051-14 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2024, 150(6): 04024051


Table 7. Expert participation in expert workshop
Years of work
No. Title Field Related experience experience
1 Professor Key institutions of higher education Digital technologies application research 30
2 Professor Key institutions of higher education IPD and research on project Implementation framework for 25
project coordination
3 Vice general manager Construction enterprises Construction technology 16
4 Vice general engineer Research institute of architectural Design standardization of BIM 20
design standards
5 Chairman Engineering consulting firm Information consulting services for the whole life cycle of 25
the project
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Fig. 12. Evaluation results of framework of digital lean construction.

lean construction. In addition, a 30-min question and answer ses- phase, respectively, and the preliminary design of the corre-
sion was held after the presentation to allow experts to fully under- sponding management platform was carried out.
stand the research results and lay the foundation for subsequent • The concept and the series of models of digital lean construction
expert evaluation. proposed in this study are full of innovation, rationality, and fea-
Then, an expert evaluation was conducted on the definition and sibility, and are of great value for the promotion and application
characteristics of digital lean construction, the management model in both practice and research and the development of the man-
for digital lean in the design phase, and the overall and refinement agement platforms. Meanwhile, it contributes greatly to the pro-
of the management model for the digital lean construction in the motion of the framework of digital lean construction and the
construction phase. Three evaluation indicators of innovativeness, realization of carbon peaking and carbon neutrality goals in the
rationality, and feasibility were set, five evaluation levels were as- construction industry in China. As a whole, it contributes to
signed to each indicator, and the criteria for each level was expressed accelerating the transition from lean construction to smart lean
on a five-point scale. Based on this, experts gave the score of each construction.
index according to their analysis and evaluation. Then, the averaged • This research fills a research gap in the field of lean construction
scoring method is used to find the total score of each evaluation item, at both within China and worldwide.
• It is evident that the experts highly evaluated the research
and finally obtain the evaluation results by averaging the scores, as
outcomes.
shown in Fig. 12.
In terms of evaluation through typical construction projects, the
Generally speaking, the evaluation results of the framework are
developed management platform was first applied to the Glodon
acceptable as a whole. However, the assessment of feasibility
Xi’an Tower in China, which is the self-built research and industri-
yielded the lowest score of 3.8 points, as shown in Fig. 12, which alization base for the Glodon Company’s smart construction prod-
is not as high as expected. The experts give such a low assessment ucts. The management platform was iteratively optimized throughout
mainly because it is not easy to determine the lean work packages. the construction and application process of project.
We knew this in the experts’ discussion after the assessment. In The construction project of the Glodon Xi’an Tower covers an
order to facilitate the determination of lean work packages, a lean area of approximately 13,667 m2, with a total construction area of
work package template library has been established for the man- approximately 66,278 m2 and 12 stories, and it adopted a framed
agement staffs to use, and it has been applied it in typical construc- shear wall structure.
tion projects, through which the feasibility is thus justified. The construction of the project commenced in September 2019,
Finally, the experts gave the following evaluation opinions after with a construction duration of 3.5 years. It aims not only to be-
a comprehensive discussion was conducted: come a landmark in Xi’an, China, but also to achieve the goals of
• This research integrates lean construction with digital technol- green, energy-efficient, healthy, intelligent, and iconic architecture.
ogies and defines the concept of digital lean construction. Based Additionally, it was dedicated to exploring the goals of the IPD
on the concept, a series of models were established, including method, lean construction methods, and the integration of digital
the model for digital lean construction, management model for technologies.
the digital lean construction in the design phase, and manage- The project was led by Glodon Xi’an Technology Co., Ltd. as
ment model for the digital lean construction in the construction the project developer, in collaboration with Huahui Engineering

© ASCE 04024051-15 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2024, 150(6): 04024051


Table 8. Performance of Glodon Xi’an Tower
No. Effectiveness Indicators
1 Reduction in project duration The actual construction duration is 6.8% ahead of schedule.
2 Rework reduction The total amount of changes was reduced by 80%.
3 Collaboration efficiency improvement A 70% increase in collaboration efficiency was achieved.
4 Duration reduction The duration of curtain wall construction was improved by 60%.
5 Personnel input reduction A 5% reduction in personnel costs was reduced.
6 Material conservation Reduce template materials by 4,000 m2, wood materials by 141 m3, concrete material by 52 m3,
and steel material by 17 t.
7 Investment saving 2.72 million RMB was saved.

Design Group Co., Ltd. as the design unit. The construction was China. Thus, the generality of the management platform has been
carried out by Ruisen Construction Co., Ltd. The project was sup- proven preliminarily.
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ported by Beijing Guangsheng Engineering Project Management


Co., Ltd. as the consulting unit throughout the entire project.
A joint project management team was established, which applied Conclusions
the management platform for digital lean construction in this study.
A whole-scale implementation was carried out in the construc- By integrating lean construction with digital technologies, this re-
tion project of the Glodon Xi’an Tower. A total of 680 lean work search established a new framework for the management of construc-
package generation criteria were established, and 21,000 lean work tion projects, namely, the framework of digital lean construction. In
packages were obtained based on these criteria in this project. For the paper, the research background was introduced, and the concept
each lean work package, the responsible person, inspector, work of digital lean construction was defined. Then, the conceptual model
area, method requirements, and quality acceptance criteria were and management model for digital lean construction were estab-
clearly specified. The lean work package–level tasks were then lished. On this basis, the management model for the digital lean
pushed to the workers’ mobile phones, taking into account the construction in the construction phase was refined, and a manage-
schedule and constraints. ment platform for digital lean construction in the construction phase
The application of the management system was an obvious suc- corresponding to the framework was designed and implemented.
cess. First of all, under the traditional management mode, the du- Finally, the rationality and effectiveness of the framework of digital
ration of regular meetings, such as daily safety disclosure meetings, lean construction were validated through an expert workshop, and
weekly meetings, and monthly meetings, as well as various thematic the application of the framework and the management platform in
discussions, for project teams was at least 30 min. Due to the ap- typical construction projects were demonstrated. The following con-
clusions can be drawn:
plication of the digital lean construction management platform, the
• The framework, including the concept and models for digital
number of thematic discussions was effectively reduced, a 70% in-
lean construction, proposed in this paper is not only rational,
crease in collaboration efficiency for project teams was achieved
innovative, and feasible, but also valuable for both the applica-
because of the reduction of the duration of regular meetings.
tion in practice and research of lean construction.
Second, compared with the management goal of not exceeding
• The refinement of the management model, the definition of lean
10% of the total project cost in terms of the amount of engineering
work packages, and functional requirement analysis of the man-
changes, which is a competitive figure in the industry, the total
agement platform provide a solid foundation for the design and
amount of engineering changes in this project was only 2% of the
implementation of the framework of digital lean construction.
total project cost, thus reducing the total amount of changes by
• The designed and implemented management platform can be
80%. Among them, design changes decreased by 20%, schedule
used to achieve refined management of construction processes
changes decreased by 30%, and other changes decreased by 30%.
in construction projects and facilitate the effective implemen-
Third, in terms of construction duration, the planned construction
tation of lean construction principles and successful project
duration was 3.5 years, which was determined as to be the high-than-
delivery.
average level, and the actual construction duration was 3.26 years,
The framework and management platform contributes not only
which is 6.8% ahead of schedule. Fourth, in terms of cost, the ap- to the establishment of the theoretical foundation to upgrade lean
proved investment budget was 660 million RMB, which is quite construction, but also to accelerating the transition from lean con-
competitive considering the green requirements for the building struction to smart lean construction. Two directions of future re-
are quite high, and the actual completion settlement amount was search are expected, i.e., to enhance the integration of the lean
657.28 million RMB. As a result, the total investment in the project tools and digital technologies and clarify the transition to smart
saved 2.72 million RMB, including a 5% reduction in personnel lean construction.
costs, a 4,000-m2 reduction in template materials, and a 141-m3 re-
duction in wood materials. In addition, 52 m2 of concrete material
and 17 t of steel material were saved, as demonstrated in Table 8.
Data Availability Statement
However, the management platform is not a tailored one for a
project. In order to prove the generality of the management plat- All data and models generated or used during the study appear in
form and to continuously iterate it, we validated the effectiveness the published article.
of the management platform successfully in three other different
types of projects, including the Lisui Resettlement Housing project
in Beijing, the Traditional Chinese Medicine Hospital Research and Acknowledgments
Teaching Park project in Pingyin, Shandong Province, China, and
Pingan Home Residence project in Chengdu, Sichuan Province, This research was supported by Glodon Co. Ltd., Beijing, China.

© ASCE 04024051-16 J. Constr. Eng. Manage.

J. Constr. Eng. Manage., 2024, 150(6): 04024051


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