NOTES

1. Percentage utilization of Hammer / Crusher / Pulverizer =(Attachment hours / Machine hours)*100

2. The maintenance schedule depends on percentage utilization of Hammer / Crusher / Pulverizer with respect to machine use. The maintenance schedule
Breaker is fitted on the machine.
3. Whenever the hydraulic oil is changed, change all the hydraulic filters, hammer return line filter needs to be changed with respect to Hammer hours

Item Use Frequency

Greater than 75% 50-75% 25-50%
600hrs 1000hrs 1500hrs
Hydraulic Oil Change Change Change
 New Maintenance cost ( When machine fitted HM 2180 ) considering 100% Breaker utilization
1500hrs 1500hrs
JS 205 EX200
Change Period MRP No. of timesTotal Cost Filter MRP
Element Pilot Filter KBJ1691A 500 1 770 3 2310.00 Hyd Return 3260
Drain filter KNJ0288A 500 1 1180 3 3540.00 Pilot Filter 667
Hydraulic Return Filter 335/C7872 1000 1 7370 1 7370.00 Strainer 2751
Hydraulic Tank Breather KRJ3461 1000 1 765 1 765.00 Seal Kit 12960
Strainer 32/925359 2000 1 5100 1 5100.00 Hyd Oil 120 16200
Breaker Filter 335/D8924 100* 1 3940 4 15760.00
Sampling Kit 335/G5511 100* 1699 4 6796.00
Hydraulic Oil 229/00024 120 lits 29820 2 59640.00
Total Cost 101281.00 Total Cost
* Change
It period
is observed is Rockbreaker
that 100 Breaker Hours.
Hours would be Maximum 40% of
Machine Hour meter Reading Cost Per Ho 68 Cost Per Hour

New Maintenance cost ( When machine fitted HM 2180 ) considering < 10% Breaker utilization
1500hrs 1500hrs
JS 205 EX200
Change Period MRP No. of timesTotal Cost Filter MRP
Element Pilot Filter KBJ1691A 800 1 770 3 2310.00 Hyd Return 3260
Drain filter KNJ0288A 800 1 1180 3 3540.00 Pilot Filter 667
Hydraulic Return Filter 335/C7872 1000 1 7370 1 7370.00 Strainer 2751
Hydraulic Tank Breather KRJ3461 1000 1 765 1 765.00 Seal Kit 12960
Strainer 32/925359 2000 1 5100 0 0.00 Hyd Oil 120 16200
Breaker Filter 335/D8924 100* 1 3940 1 3940.00
Sampling Kit 335/G5511 100* 1699 1 1699.00
Hydraulic Oil 229/00024 120 lits 29820 0 0.00
Total Cost 19624.00 Total Cost
* Change
It period
is observed is Rockbreaker
that 100 Breaker Hours.
Hours would be Maximum 40% of
Machine Hour meter Reading Cost Per Ho 13 Cost Per Hour
 New Maintenance cost - only Bucket
1500hrs 1500hrs
JS 205 EX200
Change Period MRP No. of timesTotal Cost Filter MRP
Element Pilot Filter KBJ1691A 500 1 770 3 2310.00 Hyd Return 3260
Drain filter KNJ0288A 500 1 1180 3 3540.00 Pilot Filter 667
Hydraulic Return Filter 335/C7872 1000 1 7370 1 7370.00 Strainer 2751
Hydraulic Tank Breather KRJ3461 1000 1 765 1 765.00 Seal Kit 12960
Strainer 32/925359 2000 1 5100 0 0.00 Hyd Oil 120 16200
Breaker Filter 335/D8924 100* 1 3940 0 0.00
Sampling Kit 335/G5511 100* 1699 1 1699.00
Hydraulic Oil 229/00024 120 lits 29820 0 0.00
Total Cost 15684.00 Total Cost
* Change
It period
is observed is Rockbreaker
that 100 Breaker Hours.
Hours would be Maximum 30% of
Machine Hour meter Reading Cost Per Ho 10 Cost Per Hour
se. The maintenance schedule will have to be reset as and when

espect to Hammer hours

cy
10-25% Less than 10%
3000hrs 4000hrs
Change Change
eaker utilization
1500hrs
EX200
No.of timesTotal Cost
12 39120
12 8004
2 5502
3 38880
3 48600

Total Cost 140106.00

Cost Per Hour 93

eaker utilization
1500hrs
EX200
No.of timesTotal Cost
12 39120
12 8004
2 5502
3 38880
3 48600

Total Cost 140106.00

Cost Per Hour 93

 1500hrs
EX200
No.of timesTotal Cost
3 9780
3 2001
0 0
0 38880
0 0

Total Cost 50661.00

Cost Per Hour 34

Service Schedule For 430ZX Ashok Leyland (P107B) Service Schedule For 430ZX JCB Engine (P107A)
Sl. Scheduled Sl. Scheduled
Description Operation Part No. Description Operation Part No.
No. Hrs No. Hrs Qty
Engine Servicing Engine Servicing
1 Oil Level Check - 10 1 Engine Oil Level Check - 10
2 Coolant Level/quality Check - 10 2 Coolant Level/quality Check - 10
3 Coolant & Oil Leaks Check - 10 3 Coolant & Oil Leaks Check 229/01233 10
4 Engine Oil Change Castrol Ci 4 Plus 250 4 Engine Oil Change 4001/1800 500 18
5 Lube/engine Oil Filter Change Al Scope 250 5 Lube/engine Oil Filter Change 320/04133 500 1
6 Fuel Pre Filter Change 001/00115 100 6 Fuel Filter 2 Micron Change 320/07309 500 1
Fuel Filter + Water Seperator (5
7 Fuel Filter Change Al Scope 250 7 Change 32/925869 500
Micron) 1
Fuel Filter + Water Seperator (30
8 Radiator Clean - 250 Change 32/925994 500
Micron) 1
9 Air Cleaner Outer Element Change Bsk2501/3 1000 8 Radiator Clean - 500
Air Cleaner Outer Element Or
10 Air Cleaner Iner Element Change Bsk2501/4 2000 9 Change 580/12020 1000
When Warning Light Glows 1
Hydraulic Servicing 10 Air Cleaner Iner Element Change 580/12021 2000 1
1 Oil Level Check - 10 Hydraulic Servicing
2 Hydraulic Oil Change 229/00024 2000 1 Oil Level Check - 10
3 Hydraulic Oil Filter Element Change 40/300893 500 2 Hydraulic Oil Change 229/00024 2000 125
Transmission & Axle Servicing Hyd Tank Filler Cap Change 274/01052 2000 1
1 Transmission Oil Change 4001/0800 1000 Suction Strainer Clean 32/901100 500 1
2 Transmission Oil Filter Change 550/30954 1000 3 Hydraulic Oil Filter Element Change 40/302376 500 1
3 Axle Oil Change 4000/3800 1000 Transmission & Axle Servicing
Greasing Schedule 1 Transmission Oil Change 4001/0800 1000 15
1 Propeller Shaft U Joint Grease 1000 2 Transmission Oil Filter Change 550/30954 1000 1
2 Rear Axle Pivot Grease 100 3 Axle Oil Change 4000/3800 1000 34
3 Loader End Pivots Grease 100 Greasing Schedule
4 All Hinges Grease 1000 1 Propeller Shaft U Joint Grease 1000
5 Lower Centre Pivot Grease 100 2 Rear Axle Pivot Grease 1000
6 Steer Ram Pivot Grease 100 3 Loader End Pivots Grease 1000
7 Upper Centre Pivot Grease 1000 4 All Hinges Grease 1000
5 Lower Centre Pivot Grease 1000
6 Steer Ram Pivot Grease 1000
7 Upper Centre Pivot Grease 1000
 430ZX Maintenance Schedule
I Free II Free Eng. III Free
SERVICE SERVICE Ser. III SERVICE
Unit 500 hrs 750 hrs 1000 hrs
Description Part No Qty Price 250 hrs or 90 or 180
MRP or 30 Days Days
Days

Engine oil Filter

F4034600 - AL Part no.
333/L7458 - JCB part no.
1 170.00 ● ● ● ●
Diesel Filter (Cloth) mud 500/00214 2 108.00 ● ● ● ●
Diesel Filter main
F8835100 - AL Part no.
1 1518.00 ● ● ● ●
Air filter Inner BSK2501/4 1 691.00 ●
Air filter Outer BSK2501/3 1 2070.00 ● ● ● ●
Transmission Filter 550/30954 1 1532.00 ● ●
Hyd Return Filter 40/300893 1 898.00 ● ●
Hyd Tank Breather 123/00295 1 508.00

Hydraulic tank Strainer 32/901100 1 776.00

Engine Oil Gulf Super fleet LE

Duramax 15W40
14.5
lit
285.00 ● ● ● ●
Transmission Oil
(JCB Engine Oil Special)
4001/0800
(15 lit Pack)
15 lit 3576.00 ● ●
Axle Oil
(JCB Gear Oil LS)
4000/1200
(20Ltr Pack)
17x2
lit
5965.00 ● ●
Hydraulic oil 4002/0800 (20 lit Pack) 125 4328.00
(JCB Hydraulic Oil Special) 4002/0800 (50 lit Pack) lit 10632.00
Engine Coolant
4006/1115
(JCB ready to use 25 lit 253.12
(20 lit Pack)
Coolant)

Note :-
1. Hydraulic tank capacity - 85 lit, Hydraulic System capacity - 128 lit and Fuel tank capacity - 190 lit.
2. First monthly visit should be after 30 days of III free service, Second monthly visit after 30 days of IV free service and Third m
3. Engine service will be carried by Ashok Leyland engineer as per its service policy.
 Eng. IV Free Eng. V Free
Ser. V SERVICE Ser. VII SERVICE
1250 1500 1750 hrs 2000 hrs
hrs hrs or or 365
270 Days
Days

● ● ● ●
● ● ● ●
● ● ● ●
● ●
● ● ● ●
● ●
● ●
●
●

● ● ● ●
●
●
●
●

s of IV free service and Third monthly visit after 30 days of V free service.
 430ZX Plus Maintenance Schedule
I Free II Free Eng. III Free
SERVICE SERVICE Ser. III SERVICE
Unit 500 hrs 750 hrs 1000 hrs
Description Part No Qty Price 250 hrs or 90 or 180
MRP or 30 Days Days
Days

Engine oil Filter F7A01500 1 170.00 ● ●

Diesel Filter (Cloth) mud 500/00214 2 108.00 ● ●
Diesel Filter main F8835100 1 1518.00 ● ●
Air filter Inner 335/C8269 1 691.00 ●
Air filter Outer 335/C8268 1 2070.00 ● ●
Transmission Filter 550/30954 1 1532.00 ● ●
Hyd Return Filter 40/300893 1 898.00 ● ●
Hyd Tank Breather 332/P3040 1 508.00

Hydraulic tank Strainer 32/901100 1 776.00

Engine Oil Gulf Super fleet LE

Duramax 15W40
16 ltr 285.00 ● ●
Transmission Oil
(JCB Rear Axle Oil )
4000/2200
15 lit 3576.00 ● ●
Axle Oil
(JCB Gear Oil LS)
4000/3800
17x2
lit
5965.00 ● ●
Hydraulic oil HVI 229/00024-210 125 4328.00
(JCB Hydraulic Oil
lit 10632.00
Special)
Engine Coolant
4006/1115
(JCB ready to use 25 lit 253.12
(20 lit Pack)
Coolant)

Note :-
1. Hydraulic tank capacity - 85 lit, Hydraulic System capacity - 128 lit and Fuel tank capacity - 190 lit.
2. First monthly visit should be after 30 days of III free service, Second monthly visit after 30 days of IV free service and Third m
3. Engine service will be carried by Ashok Leyland engineer as per its service policy.
e
Eng. IV Free Eng. V Free
Ser. V SERVICE Ser. VII SERVICE
1250 1500 1750 hrs 2000 hrs
hrs hrs or or 365
270 Days
Days

● ●
● ●
● ●
●
● ●
●
●
●
●

● ●
●
●
●
●

s of IV free service and Third monthly visit after 30 days of V free service.
 432ZX Maintenance Schedule
I Free Eng.
II Free III Free Eng. IV Free Eng. V Free
Ser. III SERVICE Ser. V SERVICE Ser. VII SERVICE
SERVICE SERVICE
Unit Price 500 hrs 750 hrs 1000 hrs 1250 hrs 1500 hrs 1750 hrs 2000 hrs
Description Part No Qty 250 hrs or 90 or 180 or 270 or 365
MRP
or 30 Days Days Days Days
Days

Engine oil Filter 333/Y7453 1 302.00 ● ● ● ● ● ● ● ●

Diesel Filter ( 3 Micron) 333/Y7208 1 1549.00 ● ● ● ● ● ● ● ●
Additional Fuel Filter 332/P8961 1 1050.00 ● ● ● ● ● ● ● ●
Air filter Inner 452.00
up to Sl. No. 1507863 332/Y2860 1
Air Filter Inner
● ●
From Sl. No. 1507864 onward 32/925336 1
Air filter Outer 1761.00
up to Sl. No. 1507863 332/Y2881 1
Air filter Outer
● ● ● ●
From Sl. No. 1507864 onwards 32/925335 1

Transmission Filter 550/41386 1 2427.00 ● ● ● ●

Hyd Return Filter 990/00090 1 5785.00 ● ● ● ●
Hyd Tank Breather 332/P3040 1 1293.00 ●
Hydraulic tank Strainer 32/901100 2 775.00 ●
Engine Oil
(Volvoline CI4 Plus)
Volvoline CI4 Plus
14.2
lit
● ● ● ● ● ● ● ●
2288.00
Transmission Oil
(JCB rear axle Oil)
4000/2200
26 lit ● ● ●
Axle Oil
(JCB Gear Oil LS)
4000/3800
(25 lit Pack)
26x2
lit
5965.00 ● ●
Hydraulic oil 229/00024 (20 lit Pack) 180 3155.00
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack) lit 29984.00 ●
Engine Coolant
(JCB ready to use
4006/1115
(20 lit Pack)
37 lit 4044 ●
Coolant)
Grease 4003/2000
40 4813 Every 50 Hrs of operation.
( JCB special grease) (20 lit Pack)

Note :-
1. Hydraulic tank capacity - 180 lit, Hydraulic System capacity - 210 lit and Fuel tank capacity - 210 lit.
2. First monthly visit should be after 30 days of II free service, Second monthly visit after 30 days of III free service and Third monthly visit after30 days of IV free service.
3. Additional fuel filter (332/P8961) coming with new machine insteed of fuel strainer (332/Y3299).
 VM115BSIII Maintenance Schedule
I Free II Free Monthly
SERVICE SERVICE Visit
Unit 500 hrs 30 Days
Description Part No Qty Price 100 hrs or 90 after
MRP or 30 Days Service
Days

320/04134 445.00 ●
Engine oil Filter 1

Fuel Filter element main 320/07155 1 2577.00

Fuel filter 30µ sediment 32/925994 1 1005.00 ●

32/917805 3148.00
Air filter Inner 1
32/917804 3025.00 ●
Air filter Outer 1

Hydraulic Filter 2611/00046 1 5376.00

Engine Oil
Engine Oil Max)
(JCB 4001/1800
(15 lit Pack)
15 251.99 ●
Axle Intermediate Gearbox Oil
(JCB Gear Oil LS)
4000/3800
(25 lit Pack)
0.9 313.00 ●
Drum Drive Gearbox Oil 115-E10003
3 276.00
(Castrol Alfa SP220) (20 lit Pack)
Drum Vibrator shaft Oil (Castrol 115-E10002
7 276.00
Alfa SP150) (20 lit Pack)
Axle Hub & Differential oil
(JCB Gear Oil LS)
4000/3800
(25 lit Pack)
27 313.00 ●
Hydraulic oil (JCB HVI 229/00024 (20 lit Pack) 151.35
80
Hydraulic Oil)
229/00024 (210 lit Pack) 7950.00
Engine Coolant 4006/1115
25 202.2
(JCB ready to use Coolant) (20 lit Pack)

Note :-
1. Hydraulic tank capacity - 60 lit, Hydraulic System capacity - 80 lit and Fuel tank capacity - 300 lit.
2. First monthly visit should be after 30 days of III free service, Second monthly visit after 30 days of IV free service and Third m
edule
III Free Monthly IV Free Monthly V Free
SERVICE Visit SERVICE Visit SERVICE
1000 30 Days 1500 30 Days 2000 hrs
hrs or after hrs or after or 365
150 Service 210 Service Days
Days Days

● ● ●
● ●
● ● ●
● ●
● ● ●
● ●

● ● ●

● ● ●

● ●
● ●
● ● ●

●
●

of IV free service and Third monthly visit after 30 days of V free service.
 VMT860 Maintenance Schedule
I Free II Free Monthly III Free
SERVICE SERVICE Visit SERVICE
Unit 500 hrs 30 Days 1000
Description Part No Qty Price 100 hrs or 90 after hrs or
MRP or 30 Days Service 150
Days Days

Engine oil Filter 320/04134 1 436.00 ● ●

Fuel Filter element main 320/07155 1 2577.00 ●
Fuel filter 30µ sediment 32/925994 1 1005.00 ● ●
Air filter Inner 32/915801 1 ●
Air filter Outer 32/915802 1 ● ●
Hydraulic Filter 2611/00281 1 5376.00 ●
Engine Oil
(JCB Engine Max Oil)
4001/1800
(15 lit Pack)
15 251.99 ● ●
Drum Drive Gearbox Oil
JCB Gear Oil)
4000/03000
(20 lit Pack)
0.8+0.8 lit
276.00 ● ●
Drum Vibrator shaft Oil
(Castrol Alfa SP150)
115-E10002
(20 lit Pack)
3.5+3.5 lit 276.00 ●
229/00024 (20 lit Pack)
Hydraulic oil
80
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack)
Engine Coolant
4006/1115
(JCB ready to use 15 lit 202
(20 lit Pack)
Coolant)

Note :-
1. Fuel tank capacity - 240 lit.
2. First monthly visit should be after 30 days of III free service, Second monthly visit after 30 days of IV free service and Third m
 Monthly IV Free Monthly V Free
Visit SERVICE Visit SERVICE
30 Days 1500 30 Days 2000
after hrs or after hrs or
Service 210 Service 365
Days Days

● ●
●
● ●
●
● ●
●
● ●
●
●

free service and Third monthly visit after 30 days of V free service.
 VMT330 Maintenance Schedule
I Free II Free III Free
SERVICE SERVICE SERVICE
Unit 250 hrs 500 hrs
Description Part No Qty Price 50 hrs or 45 or 90
MRP or 15 Days Days
Days

Engine oil Filter 335/C3494 1 202.00 ● ● ●

Fuel Filter element main 335/C3423 1 4067.00 ● ● ●
Fuel Filter Primary 335/3422 1 1672.00 ● ● ●
Air filter Inner 335/D7243 1 677.00

Air filter Outer 335/D7242 1 1326.00 ●

Hydraulic Filter 2611/00281 1 2951.00
Engine Oil
(JCB Engine Max Oil)
4001/3200
(15 lit Pack)
7.5 4238.00 ●
Drum Vibrator shaft
4003/2000 50g At the time of assem
(JCB Special Grease)
Hydraulic oil 229/00024
60 12272.00
(JCB HVI Hydraulic Oil) (50Ltr pack)
Engine Coolant
4006/1115
(JCB ready to use 6 4046
(20 lit Pack)
Coolant)

Note :-
1. Fuel tank capacity - 100 lit.
hedule
I Free IV Free II Free V Free III Free VI Free
Visit SERVICE Visit SERVICE Visit SERVICE
750 hrs 1000 1250 hrs 1500 1750 hrs 2000
or 135 hrs or or 225 hrs or or 320 hrs or
Days 180 Days 270 Days 365
Days Days Days

● ● ● ● ● ●
● ● ● ● ● ●
● ● ● ● ● ●
● ●
● ● ●
● ●
● ● ●
At the time of assembly only.

●
●
 JS220 XD JCB CRI Engine Maintenance Sched
I Free II Free Monthly
Service SERVICE Visit I
200/250 500 hrs 750 hrs /
Description Part No Qty hrs or 30 or 60 90 Days
days Days

Engine oil Filter 320/04134 1 ●

Diesel Filter (Main) 320/07309 1

Pre Fuel Filter 5 Micron. 32/925869 2 ●

Pre Fuel Filter 30 Micron. 32/925994 1 ●
Air filter Inner 580/12021 1

Air filter Outer 580/12020 1 ●

Hyd Return Filter 335/C7872 1

Drain Filter KNJ0288A 1 ●

Pilot Filter KBJ1691A 1 ●
Breather Element KRJ3461 1

Suction Strainer 32/925359 1

Engine Oil
(JCB Engine Oil Max)
4001/1800
(15 lit Pack)
21.5
lit
●
Track Gearbox Oil
(JCB Gear Oil) 4000/0300
2X5
lit
●
(20 lit Pack)
Swing Gearbox Oil
(JCB Gear Oil)
5lit ●
Swing bearing teeth Grease 8.5
(JCB Grease Special) 4003/2000 kg
Swing bearing Grease (20 lit Pack)
Ever
(JCB Grease Special)
Engine Coolant
4006/1115 25.5
(JCB ready to use
(20 lit Pack) lit
Coolant)
Hydraulic oil 229/00024 (20 lit Pack) 200
Hyd oil sampling eve
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack) lit

Note :-
1. Hydraulic tank capacity - 120 lit, Hydraulic System capacity - 200 lit and Fuel tank capacity - 343 lit.
ntenance Schedule
III FreeMonthly IV Free Monthly V Free VI Free VII Free
SERVICE Visit II SERVICE Visit III SERVICE Service Service
1000 hrs 1250 hrs 1500 hrs 1750 hrs 2000 hrs 2500 hrs 3000 hrs
or 120 or 30 or 180 or 210 or 240 or 300 or 365 5000 hrs or 2
Days Days Days Days Days Days Days Years
After After
Registrati Registrati
on, on
● ● ● ● ●
● ● ●
● ● ● ● ●
● ● ● ● ●
● ● ●
● ● ● ● ●
● ● ●
● ● ● ● ●
● ● ● ● ●
● ● ●
●

● ● ● ●
● ● ●
● ● ●
● ●
Every 50 hours 100 grams

●
Hyd oil sampling every 1000 hours compulsory ●
 JS205 Maintenance Schedule
Eng. I Free Eng. II Free Eng. III Free Eng. IV Free 5000 hrs
Ser. I SERVICE Ser. III SERVICE Ser. V SERVICE Ser. VII SERVICE or 2 Yrs
250 hrs 500 hrs 750 hrs 1000 hrs 1250 hrs 1500 hrs 1750 hrs 2000 hrs
Description Part No Qty Unit Price MRP or 90 or 180 or 270 or 365
Days Days Days Days

Engine oil Filter 02/910140A 1 424.00 ● ● ● ● ● ● ● ●

Diesel Filter 02/910155A 1 305.00 ● ● ● ● ● ● ● ●
Water Separator 332/Y3163 1 781.00 ● ● ● ● ● ● ● ●
Additional Fuel Filter 32/925968 1 2400.00 ● ● ● ● ● ● ● ●
Air filter Inner
From Sl. No. 1773313 onwards 334/Y2811 1
● ●
Air filter Outer
From Sl. No. 1773313 onwards 334/Y2810 1 ● ● ●
Hyd Return Filter 335/C7872 1 7148.00 ● ● ●
Drain Filter KNJ0288A 1 1150.00 ● ● ● ●
Pilot Filter KBJ1691A 1 750.00 ● ● ● ●
Breather Element KRJ3461 1 ● ● ●
Suction Strainer 32/925359 1 5179.00 ● ●
Hyd oil Sampling kit 335/G5511 1 1810.00 ● ●
Engine Oil
(JCB Engine Oil Max)
4001/1800
lit Pack)
(15
19 lit 2288.00 ● ● ● ● ● ● ● ●
Track Gearbox Oil
(JCB Gear Oil) 4000/0300
5 lit ● ● ●
3965.00
(25 lit Pack)
Swing Gearbox Oil
(JCB Gear Oil)
4.7x
2 lit
● ● ●
Swing bearing teeth Grease
(JCB Grease Special) 4003/2000 (20
8.5
kg
● ●
3269.00
Swing bearing Grease lit Pack)
Every 50 hours 100 grams
(JCB Grease Special)
Engine Coolant
(JCB ready to use Coolant)
4006/1115
lit Pack)
(20
28 lit ●
Hydraulic oil 229/00024 (20 lit Pack) 203 3155.00
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack) lit 29984.00
Hyd oil sampling every 1000 hours compulsory ●
Note :-
1. Hydraulic tank capacity - 120 lit, Hydraulic System capacity - 200 lit and Fuel tank capacity - 343 lit.
2. First monthly visit should be after 30 days of I free service, Second monthly visit after 30 days of II free service and Third monthly visit after III free service.
 JS140 Maintenance Schedule
Eng. I Free Eng. II Free Eng. III Free Eng. IV Free 5000
Ser. I SERVICE Ser. III SERVICE Ser. V SERVICE Ser. VII SERVICE hrs or
250 hrs 500 hrs 750 hrs 1000 hrs 1250 hrs 1500 hrs 1750 hrs 2000 hrs 2 Yrs
Description Part No Qty Unit Price MRP or 90 or 180 or 270 or 365
Days Days Days Days

Engine oil Filter 332/Y3268 1 265.00 ● ● ● ● ● ● ● ●

Diesel Filter 332/Y3269 1 188.00 ● ● ● ● ● ● ● ●
Water Separator 332/Y3163 1+1 441.00 ● ● ● ● ● ● ● ●
Fuel Strainer 332/Y3299 1 92.00 ● ● ● ● ● ● ● ●
Air filter Inner
347.00
Up to Sl. No. 2126058 332/Y3318 1
Air filter Inner
● ●
From Sl. No. 2126059 onwards 334/Y2811 1
Air filter Outer
1730.00
Up to sl. No. 2126058 332/Y3301 1
Air filter Outer
● ● ● ●
From Sl. No. 2126059 onwards 334/Y2810 1

Hyd Return Filter 333/K8611 1 ●

Drain Filter KNJ0288A 1 974.00 ● ● ● ●
Pilot Filter KBJ1691A 1 638.00 ● ●
Breather Element KRJ3461 1 1279.00

Suction Strainer 32/925359 1 5179.00 ●

Hyd oil Sampling Bottle 550/43825 1 2759.00 ● ●
Engine Oil
(JCB Engine Oil Max)
4001/1800
(15 lit Pack)
9 lit 2288.00 ● ● ● ● ● ● ● ●
Track Gearbox Oil 3x2
(JCB Gear Oil) 4000/0300 lit
● ● ●
3965.00
Swing Gearbox Oil (25 lit Pack) 2.2
(JCB Gear Oil) lit
● ● ●
Swing bearing teeth Grease 11
(JCB Grease Special) 4003/2000 kg
● ●
3269.00
Swing bearing Grease (20 lit Pack)
Every 50 hours 60 grams
(JCB Grease Special)
Engine Coolant
4006/1115 21.2
(JCB ready to use
(20 lit Pack) lit
●
Coolant)
Hydraulic oil 229/00024 (20 lit Pack) 125 3155.00
(JCB HVI Hydraulic Oil) lit
Hyd oil sampling every 1000 hours compulsory ●
Hydraulic oil 125
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack) lit 29984.00
Hyd oil sampling every 1000 hours compulsory ●

Note :-
1. Hydraulic tank capacity - 73 lit, Hydraulic System capacity - 124 lit and Fuel tank capacity - 253 lit.
2. First monthly visit should be after 30 days of I free service, Second monthly visit after 30 days of II free service and Third monthly visit after III free service.
3. Additional water saparator (332/Y3163) coming with new machine.
 JS120 Maintenance Schedule
Eng. I Free Eng.
Ser. I SERVICE Ser. III
250 hrs 500 hrs 750 hrs
Description Part No Qty Unit Price MRP or 90
Days

Engine oil Filter 320/04134 1 ●

Fuel Filter 5 Micron 320/07394 1 ●
Fuel Filter 30 Micron 32/925884 1 ●
Air filter Inner 32/915801 1

Air filter Outer 32/915802 1 ●

Hyd Return Filter 333/K8611 1 ●
Drain Filter KNJ0288A 1 ● ●
Pilot Filter KBJ1691A 1 ● ●
Breather Element KRJ3461 1

Suction Strainer 32/925359 1

Hyd oil Sampling Bottle 335/G5511 1

Engine Oil
(JCB Engine Oil Max)
4001/0800
(15 lit Pack)
9 lit 2288.00 ●
Track Gearbox Oil
(JCB Gear Oil) 4000/0300
3x2
lit
●
3965.00
(25 lit Pack)
Swing Gearbox Oil
(JCB Gear Oil)
2.2
lit
●
Swing bearing teeth Grease 11
(JCB Grease Special) 4003/2000 kg
3269.00
Swing bearing Grease (20 lit Pack)
Every 50 ho
(JCB Grease Special)
Engine Coolant
4006/1115 21.2
(JCB ready to use
(20 lit Pack) lit
Coolant)
Hydraulic oil 229/00024 (20 lit Pack) 125 3155.00
Hyd oil sampling every 10
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack) lit 29984.00

Note :-
1. Hydraulic tank capacity - 73 lit, Hydraulic System capacity - 124 lit and Fuel tank capacity - 253 lit.
2. First monthly visit should be after 30 days of I free service, Second monthly visit after 30 days of II free service and Third mo
3. Additional water saparator (332/Y3163) coming with new machine.
edule
II Free Eng. III Free Eng. IV Free 5000
SERVICE Ser. V SERVICE Ser. VII SERVICE hrs or
1000 hrs 1250 hrs 1500 hrs 1750 hrs 2000 hrs 2 Yrs
or 180 or 270 or 365
Days Days Days

● ● ●
● ● ●
● ● ●
● ●
● ● ●
● ●
● ● ●
● ● ●
● ●
● ●
● ●
● ● ●
● ●
● ●
● ●
Every 50 hours 60 grams

●
yd oil sampling every 1000 hours compulsory ●

free service and Third monthly visit after III free service.
 JS81 Maintenance Schedule
I Free II Free Monthly III Free Monthly IV Free Monthly V Free 5000
SERVICE SERVICE Visit I SERVICE Visit II SERVICE Visit III SERVICE hrs
Unit Price 100 hrs 500 hrs 30 Days 1000 30 Days 1500 30 Days 2000 or 2
Description Part No Qty or 15 or 90 after hrs or after hrs or after hrs or Yrs
MRP
Days Days Service 180 Service 270 Service 365
Days Days Days

Engine oil Filter 550/40575 1 ● ● ● ● ●

Diesel Filter (Cloth) 500/00214 1 ● ● ● ● ●
Diesel Filter (Paper) 500/00151 1 ● ● ● ● ●
Air filter Inner 550/41640 1 ● ●
Air filter Outer 550/41639 1 ● ● ● ●
Hyd Return Filter 332/B1477 1 ● ● ●
Pilot Filter KBJ1691A 1 ● ● ● ●
Element Drain Filter KNJ0288A 1 ● ● ● ●
Breather Element 335/F0621 1 ● ●
Suction Strainer 332/B1375 1 ● ●
Hyd oil Sampling Bottle 335/G5511 1 ● ●

Engine Oil
(JCB Engine Oil Max)
4001/1800
(15 lit Pack)
14 lit ● ● ● ● ●
Track Gearbox Oil
(JCB Gear Oil) 4000/0300
1.7x
2 lit
● ● ●
(25 lit Pack)
Swing Gear Box
(JCB Gear Oil)
3 lit ● ● ●
Swing bearing teeth Grease Molub Alloy 936
(Mollub Alloy 936) (300 gram Pack)
3.2
kg
● ● ● ●
Swing bearing Grease 4003/2000
Every 50 hours 40 grams
(JCB Grease Special) (20 Kg Pack)
Engine Coolant
(JCB ready to use
4006/1115
(20 lit Pack)
23 lit ●
Coolant)
Hydraulic Oil 229/00024 (20 lit Pack)
(JCB HVI Hydraulic Oil) 229/00024 (210 lit Pack)
92 lit Hyd oil sampling every 1000 hours compulsory ●
Note :-
1. Engine oil, engine oil filter and diesel filter changing period is 400 hours. (100, 500, 900, 1300 1700 & 2000 hrs)
Carried out engine service during monthly visit to maintain 400 hrs interval.
2. Hydraulic tank capacity - 55 lit, Hydraulic System capacity - 92 lit and Fuel tank capacity - 164 lit.
3. First monthly visit should be after 30 days of II free service, Second monthly visit after 30 days of III free service and Third monthly visit after IV free service.
 Air Filters fitted in 432ZX
M/c Sl No Range Primary Filter Secondary Filter Image
BSII Engine : Wing Nut Type outer cover of filter body Fleetguard Make.

BS II Engine : 1506500 - 1507151 332/Y5981 332/Y5982

Make : Fleetguard : JCB Part Number

Fleetguard Part Number AF25938 AF25947

Cummins Number 3814312 3814313

BSII Engine : Clip On Type outer cover of filter body Fleetguard Make.

BS II Engine : 1507152 - 1507476 332/Y2881 332/Y2860

Make : Fleetguard : JCB Part Number

Fleetguard Part Number AF26078 AF26077

Cummins Number 2868349 2868348

BSIII Engine : Clip On Type outer cover of filter body Fleetguard & Donaldson Make.

BS III Engine : 1507477 - 1507863 332/Y2881 332/Y2860

Make : Fleetguard : JCB Part Number
Fleetguard Part Number AF26078 AF26077
Cummins Number 2868349 2868348
BS III Engine :1507864 Onwards 32/925335 32/925336
Make : Donaldson : JCB Part Number
Donaldson Part Number P782314 P782315
 Air Filters Fitted in JS 140 & JS200
CUT IN NO. DESCRIPTION JCB PART NO. CUMMINS PART NO. FLEETGUARD PART NO.
JS140 Wing nut on Airfilter Cover
AIR FILTER ASSY. 229/01637
M/C No 1318001 TO 1318741 OUTER ELEMENT 332/Y3301 3814695 AF25910
INNER ELEMENT 332/Y3318 3814696 AF25911
Clip on Airfilter cover
AIR FILTER ASSY. 332/P6598
M/C NO 1318742 TO 1318867 INNER ELEMENT 332/Y3267 2868461 AF26079
OUTER ELEMENT 332/Y3279 2868462 AF26080
Clip on Airfilter cover
AIR FILTER ASSY. 334/L8811
M/C NO 2126059 0NWARDS. INNER ELEMENT 334/Y2811 4315238 AF25963
OUTER ELEMENT 334/Y2810 4315239 AF26483
JS 200 Wing nut on Airfilter Cover
AIR FILTER ASSY. 229/01357
M/C NO 1309001 TO 1309361 INNER ELEMENT 332/Y3289 3814133 AF25929
OUTER ELEMENT 332/Y3270 3814132 AF25920
Clip on Airfilter cover
AIR FILTER ASSY. 332/P6485
M/C NO 1309362 To 1773312 OUTER ELEMENT 332/Y3253 2868463 AF26076
INNER ELEMENT 332/Y3289 3814133 AF25929
Clip on Airfilter cover
AIRFILTER ASSY. 334/L8811
M/C NO 1773313 ONWARDS OUTER ELEMENT 334/Y2810 4315239 AF26483
INNER ELEMENT 334/Y2811 4315238 AF25963
All Filter Kits - Heavyline Models
Model Part No Description
JS205 334/E6273 JS205 New 500 Hrs. Filter Kit
JS205 334/E6274 JS205 New 1000 Hrs. Filter Kit without Plexus
JS220 334/E6275 JS220 New 500 Hrs. Filter Kit
JS220 334/E6276 JS220 New 1000 Hrs. Filter Kit without Plexus
432ZX 335/C9878 432ZX Filter Kit for 500 Hrs
432ZX 335/C9879 432ZX Filter Kit for 1000 Hrs
JS81 335/C9883 JS81 Filter Kit for 500 Hrs
JS81 336/B8422 JS81 Filter Kit for 1000 Hrs (Without Plexus Filter)
JS140 335/C9881 JS140 Filter Kit for 500 Hrs
JS140 336/B8426 JS140 Filter Kit for 1000 Hrs (Without Plexus Filter)
VM115 335/C9885 VM115 Filter Kit for 500 Hrs
VM115 335/C9886 VM115 Filter Kit for 1000 Hrs

334/E6273 JS205 Filter Kit- 500 Hrs

Child Part No Description Per Kit Qty
02/910140A FILTER PQ24x10 1
332/Y3163 Separator Fuel Water 1
02/910155A ELEMENT PQ24X10 1
32/925968 FILTER With out HEAD 1
KBJ1691A ELEMENT SERVO FILTER 1
KNJ0288A FILTER PQ20X10 1
334/Y2810 Air Filter Primary 1

334/E6274 JS205 Filter Kit- 1000 Hrs

Child Part No Description Per Kit Qty
02/910140A FILTER PQ24x10 1
332/Y3163 Separator Fuel Water 1
02/910155A ELEMENT PQ24X10 1
32/925968 FILTER With out HEAD 1
KBJ1691A ELEMENT SERVO FILTER 1
KNJ0288A FILTER PQ20X10 1
335/C7872 FILTER RETURN #VA-VE Plexus 1
KRJ3461 ELEMENT 1
334/Y2810 Air Filter Primary 1
334/Y2811 Air Filter Safety 1
335/G5511 Oil Sampling Kit 1

334/E6275 JS220 Filter Kit- 500 Hrs

Child Part No Description Per Kit Qty
320/04134 FILTER.ENGINE OIL.JCB 1
32/925994 FUEL FILTER ELEMENT 6 INCH 1
32/925869 Element Fuel SED 2
KBJ1691A ELEMENT SERVO FILTER 1
KNJ0288A FILTER PQ20X10 1
580/12020 ELEMENT AIR 1

334/E6276 JS220 Filter Kit- 1000 Hrs

Child Part No Description Per Kit Qty
320/04134 FILTER.ENGINE OIL.JCB 1
32/925994 FUEL FILTER ELEMENT 6 INCH 1
32/925869 Element Fuel SED 2
320/07309 FUEL FILTER 3-LAYER 2 MICRON 1
KBJ1691A ELEMENT SERVO FILTER 1
KNJ0288A FILTER PQ20X10 1
335/C7872 FILTER RETURN #VA-VE Plexus 1
KRJ3461 ELEMENT 1
580/12020 ELEMENT AIR 1
580/12021 ELEM.AIR FILTER 1
335/G5511 Oil Sampling Kit 1

335/C9878 Filter kit 500hrs (432ZX)

Child Part No Description Per Kit Qty
333/Y7453 FILTER - LUBE 2
32/925932 Filter Fuel 2
32/925968 FILTER With out HEAD 2
990/00090 ELEMENT FILTER 1
332/P3040 Breather 432 1

335/C9879 Filter kit 1000hrs (432Zx)

Child Part No Description Per Kit Qty
333/Y7453 FILTER - LUBE 2
32/925932 Filter Fuel 2
32/925968 FILTER With out HEAD 2
990/00090 ELEMENT FILTER 1
332/P3040 Breather 432 1
550/41386 EXCHANGE FILTER 1
332/Y2881 Element Safety (Outer) 1
32/901100 STRAINER 1

335/C9883 Filter Kit for 500 Hrs

Child Part No Description Per Kit Qty
550/40575 L.O.P.FILTER (06 2
500/00214 ELEMENT 2
500/00151 ELEMENT 1
550/41639 PRIMARY ELMNT 1

336/B8422 Filter Kit for 1000 Hrs (W/O Plexus)JS81

Child Part No Description Per Kit Qty
550/40575 L.O.P.FILTER (06 1
500/00214 ELEMENT 2
500/00151 ELEMENT 2
550/41639 PRIMARY ELMNT 1
550/41640 SAFETY ELMNT. 1
332/B1477 MAIN RETURN FILTER (JS70 # JS 1
KNJ0288A FILTER PQ20X10 1
KBJ1691A ELEMENT SERVO FILTER 1
335/F0621 ELEMENT 1

335/C9881 Filter Kit for 500 Hrs

Child Part No Description Per Kit Qty
334/Y2810 Air Filter Primary 1
02/910140A FILTER PQ24x10 2
02/910155A ELEMENT PQ24X10 2
332/Y3163 Separator Fuel Water 4
KRJ3463 PACKING 1
KNJ0381 FILTER O-RING 1
KHJ1032 O RING 1

336/B8426 Filter Kit for 1000 Hrs (Without Plexus

Child Part No Description Per Kit Qty
334/Y2810 Air Filter Primary 1
334/Y2811 Air Filter Safety 1
02/910140A FILTER PQ24x10 2
02/910155A ELEMENT PQ24X10 2
332/Y3163 Separator Fuel Water 2
333/K8611 FILTER RETURN #VA-VE Plexus 1
KBJ1691A ELEMENT SERVO FILTER 1
KNJ0288A FILTER PQ20X10 1

335/C9885 Filter Kit for 500 Hrs

Child Part No Description Per Kit Qty
320/04134 FILTER.ENGINE OIL.JCB 1
333/Y6130 WATER SEPARATOR ASSY 1
32/925994 FUEL FILTER ELEMENT 6 INCH 1
32/917804 AIR ELEM. MAIN 1

335/C9886 Filter Kit for 1000 Hrs

Child Part No Description Per Kit Qty
320/04134 FILTER.ENGINE OIL.JCB 1
333/Y6130 WATER SEPARATOR ASSY 1
32/925994 FUEL FILTER ELEMENT 6 INCH 1
320/07394 FUEL FILTER 5 MICRON 1
32/917804 AIR ELEM. MAIN 1
32/917805 AIR ELEM.SAFETY 1
2611/00046 OIL FILTER ELEMENT HYD 1
Part No Application in HL Machines Old Part No. New Part No.
JCB GREASE- 4003/1200 General Purpose Grease for Light duty Purpose. 4003/1200 (OLD PART NO.) 4003/2500 (NEW PART NO.)

General Purpose Grease for Heavy duty

Application (For all Quarry Machines, High
JCB Grease Special- Temperature areas, High duty cycle) more
4003/2000 (OLD PART NO.) 4003/2600 (NEW PART NO.)
4003/2000 important for Excavators. Specifically to be used
for Slew Ring Gears in JS120, JS140, JS205,
JS220.
JCB Rock Breaker Grease -
Rock Breaker only 4003/1303 (OLD PART NO.) 4003/2700 (NEW PART NO.)
4003/1303
JCB MP Pinion Grease- Specifically to be used for Slew Ring Gears in
4003/1600 (OLD PART NO.) 4003/2800 (NEW PART NO.)
4003/1600 JS81
 VM116BSIII Maintenance Schedule
I Free I Free II Free II Free III Free III Free IV Free IV Free V Free
SERVICE Visit Service Visit SERVICE Visit SERVICE Visit SERVICE
Description Part No Qty 100 hrs 250 hrs 180 Days 750 hrs 360 Days 1250 hrs 540 Days 660 Days 730 Days
or 60 or 120 Or 500 or 240 or 1000 or 420 or or 1750 or 2000
Days Days hrs Days Days 1500hrs hrs hrs

Engine oil Filter 320/04134 1 t t ● t ● t ● t ●

Fuel Filter element main 320/07155 1 t t ● t ● t ● t ●
Fuel filter 30µ sediment 32/925994 1 t t ● t ● t ● t ●
Air filter Inner 32/917805 1 t t ● t ● t ● t ●
Air filter Outer 32/917804 1 t t ● t ● t ● t ●
Hydraulic Filter 333/W2655 1 t t t t ● t t t ●
4001/1800
Engine Oil (JCB Engine Oil Max) 15 t t ● t t t ● t ●
(15 lit Pack)
4000/3800
Axle Intermediate Gearbox Oil
(JCB Gear Oil LS)
0.9 t t t t t t ● t ●
(25 lit Pack)

115-E10003
Drum Drive Gearbox Oil
SP220)
(Castrol Alfa
3 ● t t t ● t ● t ●
(20 lit Pack)

115-E10002
Drum Vibrator shaft Oil (Castrol Alfa SP150)
(20 lit
7 ● t t t ● t ● t ●
Pack)
4000/3800
Axle Hub & Differential oil
Gear Oil LS)
(JCB
27 t t t t t t ● t
(25 lit Pack)

229/00024
(20 lit Pack) t t t t t t t t
Hydraulic oil (JCB HVI Hydraulic Oil)
229/00024
80 ●
(210 lit t t t t t t t t
Pack)
4006/1115
Engine Coolant
use Coolant)
(JCB ready to
25 t t t t t t t t ●
(20 lit Pack)

Note :-
1. Hydraulic tank capacity - 60 lit, Hydraulic System capacity - 80 lit and Fuel tank capacity - 300 lit.
2. First monthly visit should be after 30 days of III free service, Second monthly visit after 30 days of IV free service and Third monthly visit after 30 days of V free service.
3.Check & Clean-t Change-l