Hail, ene aoR0os, wowo, (nee) Harcourt Butler Technical Ui anpur200002, U.P (INDIA) hnological Institute, Kanpur) 2520012, Wiebe Mp /hwenHahsacin Ee, von vil Engineering Dey LetterNo 281/CE/Consultancy Dated: 05.08.2021 Agency: UTTAR PRADESH PUBLIC WORKS DEPARTMENT, CD-2 Bulandshahr. Subject: Design of M-25 Grade Cement Conerete used for construction of Atal Residential School Bulandshahr, Materials: PPC Shree Cement, C.Sand, 10 mm, 20mm. C.Age., Admixture Sika Contractor: M/S R.C.C. Developers Lid., Meerut (Fee Payee) MIX DESIGN for M-25 Grade Conerete: (Protocol Used : IS-456-2000) DESIGN CONSIDERATION Type of Aggregates : Crushed Angular Characteristic Compressive Strength at 28 days - 25 Mpa Maximum Nominal size of aggregate - 20mm ‘Type of Cement PPC Shree Cement ‘Type of Exposure Moderate Max. Water/Cement Ratio os Degree of Workability (Slump at 1 Hrs.) 75-100 mm. Retention Time 90 min Target Mean Strength reqd. 33.25 Mpa MATERIAL PROPERTIES : ‘Cement : PPC Shree Cement (As per 1S:1489 Part -1) Fineness, m/kg cod Standard Consistency aoe) Sp. Gravity of Cement 3.08 5 Bulk Density of cement 1440 Kg/m’ Standard Consistency 29% Initial setting Time 110 minutes ‘ Final Setting Time 190 minutes Compressive Strength : 3edays 18.7 MPa Tedays 26.5 Mpa 28-days 39,8 Mpa Dr Prat Prof s0r tment of Civil Engg: os ine Kanenir-2090" Scanned with CamScannerB) Aggregates : Sp. Gravity of Coarse Sand sour But Taeattencrat N¢-208002, ou0, (Grea) Techn ahiterabane) anpur-208002, U.P Nt ‘al University i - 2.59 Sp. Gravity of 20mm aggregates - 267 Sp. Gravity of 10mm aggregates - 263 Bulk Density of Coarse sand = 1520 Ke/m? Bulk Density of 20mm C.A. = 1480 Ke/m? Bulk Density of 10mm C.A. = 1490 Kg/m* Fineness modulous of fine aggregates - 274 Fineness modulous of 20mm C.A. : 7.28 Fineness modulous of 10mm C,A. : 6.42 ‘Water Absorption of Coarse Sand - 138 Water Absorption of 20mm aggregates = 0.80 Water Absorption of 10mm aggregates - 0.90 Sieve Analysis : SL. SSieve mm ‘% passing 20mm Agg-. | % passing 10mm Agg- % passing C. No. Sand/Dust 1 40.00 100 100 100 20.00 92 100 100 16.00 = 100 100 12.50 = 100 100 10.00 35 100 4.75 0.2 98.3 2.36 - 85.5 118 = 67.2 0.600 = 49.8 0.300 22.6 0.150 28 2 | Age, Impact value % = Flakiness Index % = 4 | Zone of C.Sand = = Tr DESIGN OF M-25 CONCRETE : Target Mean Strength + 33.25 Mpa Water Cement ratio - 045 ‘Cement content per m’ of concrete = 376k Water content + 168 Liter Dr eas Proffissor itmar spartmant of Civil Engg. MB ‘Technical University Kanpuir-20 Scanned with CamScannerCharan mine -DOROOD DUO (TEA) Harcourt Butler Technical Univer: (Formerly Harcourt Bt ler Technological Institute, Kanpur) Bree aea ulfattres facafaencra Trial Mix were prepared, Slump measured, Concrete Cubes were cast and tested for ascertaining the Compressive Strength at 07 & 28 days. In the Lab, Trial mixes indicate the mix 1 : 1.91 : 3.06 by weight with W/C ratio 0.48 gives desired strength. Note : The free Water content of 168 Liters per cubic meter of concrete is based on saturated Surface dry (SSD) condition of both fine and coarse aggregates. At site, adjustment are to be made in the free water content depending upon the actual conditions of aggregates. : Concrete Trial Mixes for M-25 Mix Design _ Si] Free Cement [Dose of | Fine Age.,as | Workability- | Ach 28 days No | Water | Content, | Admixture | %of Total | Slump at 90 | Strength, | Compressive | cement | heim’ | kein” Mix by Abs. | min. mm Nimm? | Strength, N/mm? ratio Vol 1] 036 364 1 40 35 Low Slump 2 | 04s 374 08 39 3 25.20 36.90 3) 0.4 384 08 38 99 25.40 37.20 +] 0s 394 08 37 105 25.70 37.70 MIX BY WEIGHT: Cement Water: Coarse Sand: 10mm C.A.: 20 mm C.A. (40% : 60%) 1 0.45 191 3.06 (121: 1.85) In the laboratory Trial mix with the following quantity is found to give desired strength terial + Qtypercum, For | Bag of Cement Cement - 374.00 kg 50.00kg Water : 168.00 Lit. 22.46kg Coarse Sand - 718.00 kg 95.99kg 10 mm Coarse Aggregates - 456.00 kg 60.56kg 20 mm Coarse Ageregates - 694.00 kg 92.78kg ‘Adminture Sika @0.8 % by wt. - 2.99 lit. 00.34Ltr. ‘The cubes of above mix were tested and average compressive strength was found as (i) a7 days (ii) 128 days Slump Observed 25,20 N/mm? 36,90 N/mm? 93 mm oof i Ha illerginecel Kanour2 Dr Pra deep Kumar Scanned with CamScanner