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Steela
HEAD OFFICE
84-18, Guseo-dong, Geumjung-gu, Busan, Korea
Tel. +82-51-519-2000 Fax. +82-51-582-7175~6
ASAN FACTORY(PCM)
587, Dongam-ri, Eumbong-myun, Asan-city, Chungnam, Korea
Tel. +82-41-541-9911 Fax. +82-41-541-9929
BN STEELA
STEELA
CONTENTS
00
Introduction
Product features
Manufacturing process
Production Capacity
Section of products
Kind of products
• Regular Modified Polyester Coated Steel(RMP)
• High Durability Polyester Coated Steel(HDP)
• High Polymer Polyester Coated Steel(HPP)
• Textured High Polymer Polyester Coated
Steel(THP)
• Printed Steel(PRINT)
• PET/PVC Laminated Steel
• PVF Laminated steel
• PVC Laminated steel
Technical Specification
Packing
Precautions for Handling and use
Scope of Manufacture
Overseas Export Market
INTRODUCTION STEELA
01 Introduction
BN STEELA
BN STEELA is specialized in supplying a wide range of vinyl film laminated steel of numerous patterns
and beautiful color for home appliances, construction and shipbuilding materials, etc.
Through the long experience and high technology in the field of producing PVC film laminated metal since 1989,
we pursue to diversify the usage of steel for producing a new
and high quality goods based on all our customer’s stand and
also to focus on R&D investment for creating a new and high value application of steel products.
In addition, various top-quality paint coated metal sheets are available from our newly expanded production line
with 4-coating and 3-baking continuous coating systems.
With a continuous creative way of thinking and flexible counter-measurement,
BN STEELA, as a global leader in the metal sheets industry, is
dedicated to develop high quality products satisfactory to customers
and to ensure the timely delivery through expansion of a production facility.
04 05 06 00 00
STEELA
Product features
Manufacturing process
PRODUCT FEATURES
MANUFACTURING
PROCESS
DURABILITY EXCELLENT WORKABILITY AND BEAUTIFUL COLOR
01 03
Produced in the latest 4-coating, 3-baking sys- The “roll coating system” provides uniform coating
tem, these items have excellent resistance to thickness and extra-smooth surfaces, and products are
corrosion and weather. available in a wide range of colors. Our Facilities are
equipped with the continuous “clear layer” coating sys-
tem to provide high gloss and improver resistance to
corrosion and weather exposure.
Through pre-processing and coating tech- Customers have a wide range of choices to better satis-
niques, ensure the paint adhere firmly to the fy individual needs.
base metal and does not peel off during roll We produce PCM using various base metals such as
forming, bending or any other processing. cold-rolled steel, hot-dipped galvanized steel, elec-
trolytic galvanized steel and aluminum-zinc alloy coated
steel.
07 08 09
ASAN FACTORY - PCM (Paint Coated Metal)
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10 11
PRODUCTION
CAPACITY Production Capacity 02
STEELA
Protective Film(option)
Clear(option) Protective Film
Finish Coating PVF Layer
Primer Coating Adhesive Layer
Chemical Treatment Chemical Treatment
Base Metal Base Metal
PRE-COATED STEEL ■ PVC LAMINATED STEEL ■ PVF LAMINATED STEEL ■ PET/PVC LAMINATED STEEL
Protective Film
Emboss Layer PET Layer
Pattern Printing Pattern Printing
PVC Layer PVC Layer
Adhesive Layer Adhesive Layer
Chemical Treatment Chemical Treatment
Base Metal Base Metal
Kind of Products 04
STEELA
KIND OF PRODUCTS REGULAR MODIFIED POLYESTER COATED STEEL HIGH DURABILITY POLYESTER COATED STEEL
Corrosion resistance, Weather resistance, Top Side : Primer 5㎛ Super corrosion resistance, Top Side : Primer 5㎛
Chemical resistance, Workability Finish 10-15㎛ Super weather resistance, Finish 10-15㎛
Clear 5-10㎛ (option) Heat resistance Clear 5-10㎛ (option)
Back Side : Wash 5㎛ Back Side : Wash 5㎛
Kind of Products 04
STEELA
Excellent workability, Top Side : Primer 5㎛ Soft appearance, Excellent workability, Rubbing Top Side : Primer 5㎛
Excellent corrosion resistance, Finish 15-20 15㎛ resistance Finish 20~25㎛
High gloss, Wide choice of color. Clear5~10㎛ , (option) Back Side : Wash 5㎛
Back Side : Wash 5㎛
Refrigerator, Washing machine, 1) Bending test : 0T(without clear), 1T(with clear) Audio, VTR, Computer case etc. 1) Bending test : 0T
Microwave oven, 2) Pencil hardness test : Partition and steel furniture for offices. 2) Pencil hardness test : above 2H(uni-pen-
Air conditioner, Audio, Other electric home F~H(uni-pencil/500gr weight) cil/500gr weight)
appliances, Door, Panel and Interior etc. 3) Impact test : good(dropped 1000gr/500mm) 3) Impact test : good(dropped 1000gr/500mm)
4) Gloss : 90-110%(60� gloss meter), (option) 4) Gloss : 5-30%(60� gloss meter)
5) Solvent resistance : good(M.E.K 5) Solvent resistance : good(M.E.K test,50times)
test,100times) 6) Salt spray test :
6) Salt spray test : #6 blister less than 5% for 500Hr and
#6 blister less than 5% for 500Hr and creeping below 2mm
creeping below 2mm 7) Resistance to chemicals : good(for 48Hr
7) Resistance to chemicals : good(for 48Hr with 5% NaOH and 5% HCI or H2SO4)
with 5% NaOH and 5% HCI or H2SO4)
18 19
Kind of Products 04
STEELA
Choice of patterns and color, Top Side : Primer(Polyester)5㎛ Choice of patterns and color, Protective film : 50±5㎛
Excellent workability, Weather resistance Finish(Polyester)15㎛ Good workability, excellent chemical resis- PET layer : 36±5㎛
Print(ink)1-3㎛ tance, PVC layer : 100±10㎛
Clear(Polyester or Acryl)5-10㎛ Excellent abrasion and stain resistance, Adhesive layer : 5~7㎛
Back Side : Wash 5㎛ Excellent Hi-gloss of surface Service coating : 5~7㎛
Refrigerator, Washing machine, 1) Bending test : 0T(without clear), 1T(with clear) Refrigerator, Washing machine, Air conditioner, 1) Erichsen test : No peeling(8mm Depth)
Microwave oven, Air conditioner, Audio, 2) Pencil hardness test : Unit bathroom, Rice-box, 2) Impact test : No peeling(Dropped
Other electric home appliances. F~H(uni-pencil/500gr weight) Other electric home appliances. 500g/500mm)
Door, Panel and Interior etc. 3) Impact test : good(dropped 1000gr/500mm) 3) Bending test : No peeling, No
4) Gloss : 90-110%(60� gloss meter), (option) Crack(EGI:1T.CR:0T)
5) Solvent resistance : good(M.E.K 4) Pencil hardness test : over HB grade
test,100times) 5) Resistance of boiling water : No peeling(95℃
6) Salt spray test : ×2 Hrs)
#6 blister less than 5% for 500Hr and
creeping below 2mm
7) Resistance to chemicals : good(for 48Hr
with 5% NaOH and 5% HCI or H2SO4)
20 21
Kind of Products 04
STEELA
Long lasting color Protective film : 60±5㎛ Choice of patterns and color
Excellent abrasion and pollution resistance PVF layer : 35±5㎛ Good workability
Excellent workability Adhesive layer : 5~7㎛ excellent scratch and stain resistance
Excellent inhalation ability Service coating : 5~7㎛ Excellent flame resistance(option)
More than 20 years guaranteed
Excellent chemical resistance MAIN APPLICATIONS DRY FILM THICKNESS
Moisture resistance 02 03
Weather resistant against any severed environ-
ment Audio, VTR, PVC layer : 200±50㎛
Microwave oven, Adhesive layer : 5~7㎛
SPECIFICATION TEST RESULTS Computer case, Service coating : 5~7㎛
02 05 Freezer door,
Partition and other interiors,
Base Metal : GI, AL, or SUS steel sheet 1) Erichsen test : No peeling(8mm Depth) Ship, Train, Bus,other interior of industrial
Film: TEDLAR PVF Film made by Dupont in the 2) Impact test : No peeling(Dropped appliances
TEST RESULTS
U.S.A 500g/500mm)
3) Bending test : No peeling, No Crack(GI:1T) 04
MAIN APPLICATIONS 4) Resistance of boiling water : No peeling(95�
2
Hrs) 1) Erichsen test : No peeling(8mm Depth)
03 5) Pencil hardness test : H~2H 2)Impact test : No peeling(Dropped
6) Resistance of pollution : No change of sur- 500g/500mm)
Roofing panel of factory, Gymnasium. face(Dropped coffee, Olive oil, Oil pen etc) 3)Bending test : No peeling, No
Wall panel of factory, building, station Crack(EGI:1T.CR:0T)
Sound proof wall 4) Resistance of boiling water : No peeling(95℃
×2 Hrs)
00 00
STEELA
PCM (PRE-COATED STEEL) PET/PVC LAMINATED STEEL ■ PVF LAMINATED STEEL ■ PVC LAMINATED STEEL
05 Technical Specification
TECHNICAL STEELA
SPECIFICATION
TEST METHOD & RESULTS(VCM)
02
Test Results
Test Item Test methods PET/PVC Laminated Steel PVC Laminated Steel PVF Laminated Steel Related Specification
Erichsen Test Cross cutting 5mm interval pushing by 8mm in depth in Erichsen tester No Peeling No Peeling No Peeling KS B 0812, KS M 3343
Impact Test Drop 500g & 1/2 inch Dupont diameter steel ball from 500mm height three time No Peeling, No Crack No Peeling, No Crack No Peeling, No Crack KS D 3520
Bending Test 180。1T Bending at 20℃(EGI, GI), 180。0T Bending at 20℃(CR) No Peeling, No Crack No Peeling, No Crack No Peeling, No Crack KS D 3520, KS M 3343
Pencil Hardness Test Using Mitsubishi Uni pencil, checking pencil trace mark when mark down at 45。direction with 500g Over HB grade H-2H KS D 3520
Salt spray test(Flat surface)� Spray with 5% salt water at 35℃ No change of surface No change of surface No change of surface KS D 9502
(CR:240 Hrs, EGI:360Hrs) (CR:240 Hrs, EGI:360Hrs) (GI:1000Hrs)
Salt spray test(Cross cut)� Cross cut with razor blade till it slightly touches base metal and then test as same as above No rust No rust No rust KS D 9502
(CR:90 Hrs, EGI:240Hrs) (CR:90 Hrs, EGI:240Hrs) (GI:1000Hrs)
Resistance to alkali test� 20±5℃ x 5% NaOH x 72 Hrs No change of surface No change of surface No change of surface KS M 3343
Resistance to acid test� 20±5℃ x 5% CH3COOH x 72 Hrs No change of surface No change of surface No change of surface
Resistance of boiling water 95℃ water x 2Hrs and leave it for 1hr & crosscut base on No rust, peeling, crack and blister No rust, peeling, crack and blister No rust, peeling, crack and blister
Pollution resistance test Leave coffee, olive oil for 24Hrs, and then erase with methyl alcohol No change of surface
���Remark: Test with �is to be done through sealing edges with hot melt resin
26 27
Product
Label
Label
Wooden Skid
Product
Rust Proof Paper Wooden Skid
Water Proof Paper
PRECAUTIONS FOR
HANDLING & USE
PACKING Vinyl coated metal(VCM) and Pre-coated metal(PCM) are sensitive, so all parties involved in PCM & VCM distribution and
processing should pay special care to the following;
1. TRANSPORT
When lifting with cable, place protective pads under the sheets so that the cable does not come in direct contact with the
SHEET (EXPORT) COIL (HORIZONTAL) sheets and damage the sheet edges. Even when packed, these products should be handled carefully to prevent impact
with forklifts or other conveyance equipment. Also, all packages should be protected from moisture.
Upper Plywood
Steel Band
2. STORAGE
To prevent deformation, do not pile more than three packages of cut sheet on top of one another. Maintain a “first in, first
Wooden Liner out” stock control system to keep stock from remaining in the lower layers of a stack for an extended period of time.
Corner Angle
3. PROCESSING
Take care to keep cut edges and corners of the sheets from scratching the coated surface. If lubrication is required dur-
ing processing, use only specified types. To protect cut edges, use the following;
a. Epoxy paint, wash primer, zinc-rich paint
Label
b. Plastic cover or steel cover
Wooden Skid
Plywood Angle
4. WASHING
Side Steel Sheet
Product In order to remove dirt, use neutral detergent, soap, alcohol or benzene.
Rust Proof Paper Low Wooden
Do not use ketone or ester-based thinner.
Water Proof Paper
5. PROTECTIVE FILM
Protective film can keep PCM & VCM surfaces from being damaged during transport, storage, or processing.
However, it may damage the coated surface if the surface is exposed to the sun for a long time.
STANDARD OF BASE METAL (VCM/PCM)
01
Standard
POSCO KS JIS ASTM
Item
STANDARD
02
OVERSEAS
Length 300~5000 350~5000 600~4500
EXPORT MARKET
STEELA
07
Scope of Manufacture
Overseas Export Market
ADDRESS & OVERSEAS NETWORK