EN 2/07

PMXM600HDRC_0816KVE
S/N: 2765

BREAKER BOOM SYSTEM

SANDVIK BB 7600 RC
POWER PACK HA 45
TABLE OF CONTENTS
1. Pedestal.................................................................................................................................... 4
2. Main boom...............................................................................................................................6
3. Stick boom............................................................................................................................... 8
4. Slew bracket.......................................................................................................................... 10
5. Mounting bracket...................................................................................................................12
6. Fastening frame..................................................................................................................... 14
7. High fastening frame (optional)............................................................................................ 16
8. Cover..................................................................................................................................... 18
9. Valve assembly...................................................................................................................... 20
10. Control valve (EHC, RC).................................................................................................... 22
11. Priority valve........................................................................................................................23
12. Remote control system........................................................................................................ 25
13. Cylinder............................................................................................................................... 27
14. Cylinder............................................................................................................................... 29
15. Hydraulic hoses................................................................................................................... 31
16. Power pack assembly HA 45...............................................................................................37
17. DC circuit diagram, control circuit, RC controls.................................................................41
18. AC circuit diagram, primary and control circuit................................................................. 42
19. AC circuit diagram, primary and control circuit................................................................. 43
20. Electrification HA 45...........................................................................................................44
21. Hydraulic diagram .............................................................................................................. 47
22. Hose assembly markings..................................................................................................... 48
23. Options and attachments......................................................................................................49

GENUINE SANDVIK SPARE PARTS Identification of serial number is the only

Sandvik genuine spare parts are designed proper means of maintaining and idetifying
and manufactured by using the latest parts for a specific product. The location of
technological knowledge and engineering equipment serial number is pointed in
skills. Sandvik spare parts are made of the "Operation and maintenence" manual.
best available materials with the most
advanced manufacturing techniques. SPARE PARTS ORDERS
Quick spare part deliveries are secured by
It is importent that you use only genuine exact orders.
Sandvik spare parts, to ensure easy
operation, maintenance and repair of the REQUIRED INFORMATION:
product. Please note that eventual warranty ● Name of customer and contact person
claims will be handled only if you have ● Order number (when available)
used genuine Sandvik spare parts in your ● Delivery address
Rammer. ● Mode of delivery (air mail etc.)
● Required delivery date
LOCATION OF THE SERIAL NUMBER ● Invoicing address
It's important to make correct reference to ● Model and serial number of the product
the serial number of the product when ● Name, number and required amount of
ordering spare parts. spare parts
 PARTS MANUAL

© 2007 SANDVIK MINING AND CONSTRUCTION OY PARTS MANUAL - 3

 Pedestal

1. PEDESTAL

Page 4 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Pedestal

Item Description Part No. Specification Note Qty

Pedestal (incl. parts 1-12) Main Assembly 1
1 Pedestal 112237 1
2 Cylinder 113913 2
3 Expander® pin 165193 2
4 Expander® pin 165192 2
5 Locking bar 113934 1
5.1 Linch pin 950192 BN 914-6 2
6 Spacer 400149 1
7 Spacer 400150 1
8 Buffer 41131 2
9 Elbow 90474 6
10 Bulk head union 90470 1
11 Bulk head union 90493 1
12 Hose Support 158195 Complete Assembly 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 5

 Main boom

2. MAIN BOOM

Page 6 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Main boom

Item Description Part No. Specification Note Qty

1 Main boom (incl. parts 2-16) 300HD 1
2 Main boom 112195 1
3 Pin (incl. parts 3.1-3.5) 165191 2
3.1 Pin 1
3.2 Sleeve 2
3.3 Flange 2
3.4 Washer 24 ISO 7416 2
3.5 Hex. screw M24x100-8.8 ISO 4017 2
4 Pin (incl. parts 4.1-4.5) 165192 1
4.1 Pin 1
4.2 Sleeve 2
4.3 Flange 2
4.4 Washer 24 ISO 7416 2
4.5 Hex. screw M24x100-8.8 ISO 4017 2
5 Pin (incl. parts 5.1-5.5) 165192 2
5.1 Pin 1
5.2 Sleeve 2
5.3 Flange 2
5.4 Washer 24 ISO 7416 2
5.5 Hex. screw M24x100-8.8 ISO 4017 2
6 Cylinder 113918 1
7 Pipe clamp (incl. parts 7.1-7.3) 93035 7
7.1 Body 2
7.2 Plate 1
7.3 Hex. screw M10x60-8.8 ISO 4014 2
8 Pipe clamp (incl. parts 8.1-8.3) 90495 2
8.1 Body 2
8.2 Plate 1
8.3 Hex. screw M10x70-8.8 ISO 4014 2
9 Pipe assembly 903263 1
10 Pipe assembly 903262 1
11 Pipe assembly 903270 2
12 Pipe assembly 113942 1
13 Elbow 90477 1
14 Elbow 90474 1
15 Union 93185 6
15 Union 90481 2

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 7

 Stick boom

3. STICK BOOM

Item Description Part No. Specification Note Qty

1 Stick boom (incl. parts 2-15) 300HD 1
2 Stick boom 113840 1
3 Expander® pin 165191 1
4 Expander® pin 165192 2
5 Cylinder 113918 1
6 Bearing bushing 300103 2
8 Pipe clamp (incl. parts 93035 9
8.1-8.3)
8.1 Body 2
8.2 Plate 1
8.3 Hex. screw M10x60-8.8 ISO 4014 2
9 Pipe clamp (incl. parts 90495 4
9.1-9.3)
9.1 Body 2
9.2 Plate 1
9.3 Hex. screw M10x70-8.8 ISO 4014 2
10 Pipe assembly 113942 1
11 Pipe assembly 150289 1
12 Pipe assembly 150291 1

Page 8 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Stick boom

Item Description Part No. Specification Note Qty

13 Grease nipple 90204 M10x1 1
14 Elbow 90477 1
15 Elbow 90474 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 9

 Slew bracket

4. SLEW BRACKET

Page 10 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Slew bracket

Item Description Part No. Specification Note Qty

1 Slew bracket (incl. parts HD 1
2-18)
2 Slew bracket 112160 1
3 Expander® pin 165192 2
4 Expander® pin 165192 2
5 Cylinder 113918 2
6 Bearing bushing 300103 2
8 Pipe clamp (incl. parts 93035 1
8.1-8.3)
8.1 Body 2
8.2 Plate 1
8.3 Hex. screw M10x60-8.8 ISO 4014 2
9 Spherical bearing 90824 2
10 Pipe assembly 113940 1
11 Elbow 90477 4
12 Elbow 90474 1
13 Elbow 90488 2
14 Run tee 90478 1
15 Union 93185 1
16 Lock ring 90348 2
17 Grease nipple 90204 M10x1 3
18 Reducer 93029 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 11

 Mounting bracket

5. MOUNTING BRACKET

Page 12 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Mounting bracket

Item Description Part No. Specification Note Qty

2 Mounting bracket 112168 1
3 Expander® pin 165192 1
3.1 Pin 1
3.2 Sleeve 2
3.3 Flange 2
3.4 Washer 24 ISO 7416 2
3.5 Hex. screw M24x100-8.8 ISO 4017 2
4 Bearing bushing 300103 2
6 Grease nipple 90204 M10x1 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 13

 Fastening frame

6. FASTENING FRAME

Page 14 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Fastening frame

Item Description Part No. Specification Note Qty

2 Fastening frame 112319 1
3 Mounting parts (incl. parts 3.1-3.5) 113893 16
3.1 Hex. screw 950061 M36x200-8.8 ISO 4014 1
3.2 Washer 90521 36 ISO 7416 2
3.3 Damper 155310 2
3.4 Washer 155311 1
3.5 Hex. nut 91043 M36-8 ISO 4032 2

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 15

 High fastening frame (optional)

7. HIGH FASTENING FRAME (OPTIONAL)

Page 16 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

High fastening frame (optional)

Item Description Part No. Specification Note Qty

2 Fastening frame 150115 1
3 Mounting parts (incl. parts 3.1-3.5) 113893 16
3.1 Hex. screw 950061 M36x200-8.8 ISO 4014 1
3.2 Washer 90521 36 ISO 7416 2
3.3 Damper 155310 2
3.4 Washer 155311 1
3.5 Hex. nut 91043 M36-8 ISO 4032 2
4 Rebar BSt 500 S-25 DIN 488 12
L=1500mm

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 17

 Cover

8. COVER

Page 18 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Cover

Item Description Part No. Specification Note Qty

1 Cover (incl. parts 2-4) 113935 1
2 Cover 113909 1
3 Hex. screw 90591 M8x20-8.8 ISO 4017 2
4 Lock washer 91011 M8 NORD-LOCK 2

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 19

 Valve assembly

9. VALVE ASSEMBLY

Page 20 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Valve assembly

Item Description Part No. Specification Note Qty

2 Frame 113896 1
3 Washer 113915 2
4 Elastic element 95545 2
5 Washer 90526 10.5 DIN 6340 2
6 Hex. nut 91081 M10-8 ISO 4032 2
7 Hex. screw 901382 M20x80-10.9 ISO 4014 2
8 Washer 91016 20-100 HV ISO 7091 4
9 Lock washer 91010 M20 NORD-LOCK 2
10 Hex. nut 91017 M20-8 ISO 4032 2
11 Control valve 157-5303 1
12 Hose assembly 113930 JIC12F/3H12/JIC12F 2
L=250
13 Elbow 90476 1
14 Elbow 90488 1
15 Run tee 90478 1
16 Union tee 93190 1
17 Connector 90464 2
18 Connector 90468 10
19 Flange plug 113932 2
20 Hex. screw 90591 M8x20-8.8 ISO 4017 8
21 Lock washer 91011 M8 NORD-LOCK 8
22 Not equipped
23 Connector 950123 1
24 Elbow 950134 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 21

 Control valve (EHC, RC)

10. CONTROL VALVE (EHC, RC)

Item Description Part No. Specification Note Qty

Kit Control valve (incl. parts 1-15) 157-5303 XM HD 1
1 End plate 157B2014 2
2 Basic module 157B6000 2
3 Pump module 157B5940 1
4 Basic module 157B6233 2
5 Basic module 157B6233 2
6 Assembly kit (incl. nuts, threaded 157B8026 1
rods and seals)
7 Main spool 157B7006 2
8 Main spool 157B7026 1
9 Main spool 157B7074 2
10 Main spool 157B7022 1
11 Mechanical activation 157B3171 6
12 Shock valve 157B2230 1
13 Shock valve 157B2190 4
14 Shock valve 157B2150 4
15 Electrical activation 157B4128 6

Page 22 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Priority valve

11. PRIORITY VALVE

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 23

 Priority valve

Item Description Part No. Specification Note Qty

1 Valve 950199 1
2 Nut 90483 1
3 Elbow 90476 1
4 Elbow 90476 1
5 Elbow 950134 3
6 Run tee 90478 2
7 Connector 90464 1
8 Connector 90467 1
9 Connector 90464 1
10 Connector 950123 4
11 Reducer 950202 1
12 Hex. nut 2834 M8-8 ISO 4032 2
13 Hex. screw 950219 M8x100-8.8 ISO 4017 2
14 Lock washer 91011 M8 NORD-LOCK 2
15 Valve 157015 152B0680 1

Page 24 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Remote control system

12. REMOTE CONTROL SYSTEM

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 25

 Remote control system

Item Description Part No. Specification Note Qty

Control system incl. pos 1-9 951858 p/n of pos 6 must be
mentioned in order
Renewing kit incl. pos 1-4 and 952482
7-9
1 Base unit N/A 1
2 Terminal unit N/A 1
3 Control cable 951653 1
4 Connector 10 pin 940012 1
5 Extension cable 4m 952330 1
5 Extension cable 10m 952330-10 Special version
6 Cable harness (4m+2m) 153373 Z, C, D300, S, M, Including pos. 5 1
L, XL
6 Cable harness (10m+2m) 153373-12 Z, C, D300, S, M, Icluding pos. 5 as a 10m
L, XL long
6 Cable harness (4m+2m) 153372 D425 Icluding pos. 5 1
6 Cable harness (10m+2m) 153372-10 D425 Special version 1
6 Cable harness (4m+2m) 153371 XM HD Including pos. 5 1
6 Cable harness (10m+2m) 153371-10 XM HD Special version
6 Cable harness (4m+2m) 153370 XM not HD Including pos. 5 1
6 Cable harness (10m+2m) 153370-10 XM not HD Special version
7 Battery charger incl. cables M5-1080-3699 1
8 Battery M5-1051-3600 2
9 Neck strap and adapter 951868 1

Page 26 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Cylinder

13. CYLINDER

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 27

 Cylinder

Item Description Part No. Specification Note Qty

1 Cylinder (incl. parts 1.1-1.24) 113913 D160/90x600 1
1.1 Pipe 950084 1
1.2 Rod 950085 1
1.3 Cap 950068 1
1.4 Piston 950069 1
1.5 Cover 950070 1
1.6 Sleeve 950071 1
1.7 Lock screw 90588 M8x15 DIN 913 1
1.8 Lock ring 950072 1
1.9 Allen screw 950073 M16x65-12.9 12
1.10 Spherical bearing 90831 D80 1
1.11 Lock ring 90330 1
1.12 Grease nipple 90204 M10x1 2
1.13 Seal N/A D90 1
1.14 Seal N/A D90 1
1.15 Guide N/A D90 1
1.16 Wiper N/A D90 1
1.17 Supporting ring N/A D160 1
1.18 O-ring N/A D159 1
1.19 Seal N/A D160 1
1.20 Guide N/A D160 1
1.21 O-ring N/A D64 1
1.22 Guide N/A D160 1
1.23 Rod end 90827 D80 1
1.24 Flange plug 90401 R3/4 1
2 Seal set for cylinder (incl. 950083 1
parts 1.13-1.22)

Page 28 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Cylinder

14. CYLINDER

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 29

 Cylinder

Item Description Part No. Specification Note Qty

1 Cylinder (incl. parts 1.1-1.24) 113918 D160/90x1100 1
1.1 Pipe 950066 1
1.2 Rod 950067 1
1.3 Cap 950068 1
1.4 Piston 950069 1
1.5 Cover 950070 1
1.6 Sleeve 950071 1
1.7 Lock screw 90588 M8x15 DIN 913 1
1.8 Lock ring 950072 1
1.9 Allen screw 950073 M16x65-12.9 12
1.10 Spherical bearing 90831 D80 1
1.11 Lock ring 90330 1
1.12 Grease nipple 90204 M10x1 2
1.13 Seal N/A D90 1
1.14 Seal N/A D90 1
1.15 Guide N/A D90 1
1.16 Wiper N/A D90 1
1.17 Supporting ring N/A D160 1
1.18 O-ring N/A D159 1
1.19 Seal N/A D160 1
1.20 Guide N/A D160 1
1.21 O-ring N/A D64 1
1.22 Guide N/A D160 1
1.23 Rod end 90827 D80 1
1.24 Flange plug 90401 R3/4 1
2 Seal set (incl. parts 1.13-1.22) 950083 1

Page 30 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Hydraulic hoses

15. HYDRAULIC HOSES

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 31

 Hydraulic hoses

Item From component Part no. From port To component To port

1 Main valve 113930 JIC12F/3H12/JIC12F Union tee
L=250
2 Main valve 113930 JIC12F/3H12/JIC12F Union tee
L=250
3 Union tee 950222 JIC12F/3H12/JIC12F Main boom Lower right pipe
L=2500
4 Main boom 950223 JIC12F/3H12/JIC12F Stick boom Lower right pipe
L=1500
5 Stick boom 950224 JIC12F/3H12/JIC12F Hammer In
L=1250
6 Main valve 950231 JIC16F/2H16/JIC16F Main boom Lower left pipe
L=2800
7 Main boom 950233 JIC16F/2H16/JIC16F Stick boom Lower left pipe
L=1500
8 Stick boom 950234 JIC16F/2H16/JIC16F Hammer Out
L=1500
9 Main valve 950225 JIC12F/3H12/JIC12F Left hoist cyl. (+) Rear left
L=4000
10 Left hoist cyl. 950227 JIC12F/3H12/JIC12F Right cyl. Rear
L=700
11 Main valve 950225 JIC12F/3H12/JIC12F Right hoist cyl. (-) Rear right (pipe)
L=4000
12 Right hoist cyl. 950227 JIC12F/3H12/JIC12F Left hoist cyl. Front
L=700
13 Main valve 952118 JIC12F/3H12/JIC12F Stick cyl. (-) Rear left (pipe)
L=3200
14 Main valve 952118 JIC12F/3H12/JIC12F Stick cyl. (+) Rear right
L=3200
15 Main valve 950229 JIC12F/3H12/JIC12F Main boom Upper left pipe
L=2850
16 Main boom 950223 JIC12F/3H12/JIC12F Stick boom Upper left pipe
L=1500
17 Stick boom 950227 JIC12F/3H12/JIC12F Tilt cyl. (-) Rear left (pipe)
L=700
18 Main valve 950229 JIC12F/3H12/JIC12F Main boom Upper right pipe
L=2850
19 Main boom 950223 JIC12F/3H12/JIC12F Stick boom Upper right pipe
L=1500
20 Stick boom 950227 JIC12F/3H12/JIC12F Tilt cyl. (+) Right rear
L=700
21 Main valve 950228 JIC12F/3H12/JIC12F Left cyl. (+) Rear
L=2000
22 Left cyl. (+) 951939 JIC12F/3H12/JIC12F Right cyl. (-) Front
L=1250
23 Main valve 950228 JIC12F/3H12/JIC12F Right cyl. (+) Rear
L=2000

Page 32 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Hydraulic hoses

Item From component Part no. From port To component To port

24 Right cyl. (+) 951939 JIC12F/3H12/JIC12F Left cyl. (-) Front
L=1250
25 Main valve 952303 Pressure (P) Priority valve CF
26 Priority valve 950227 JIC12F/3H12/JIC12F Bulkhead union
L=700
27 Bulkhead union 950226 JIC12F/3H12/JIC12F Power pack
L=6000
28 Main valve 950232 JIC16F/3H16/JIC16F Priority valve Run tee
L=1630
29 Priority valve 950235 JIC16F/2H16/JIC16F Bulkhead union
L=700
30 Bulkhead union 950230 JIC16F/2H16/JIC16F Power pack
L=6000
31 Main valve 950236 JIC04F/2H04/JIC04F Priority valve LS
L=2000
32 Priority valve 950237 JIC04F/2H04/JIC04F Priority valve Run tee
L=500

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 33

 Hydraulic hoses

Item Function Part no. Couplings (female) Hose (size) Length (mm)
_1 BREAKER 113930 JIC12F/3H12/JIC12F 12 250
L=250
_2 PRESSURE 113930 JIC12F/3H12/JIC12F 12 250
L=250
_3 950222 JIC12F/3H12/JIC12F 12 2500
L=2500
_4 950223 JIC12F/3H12/JIC12F 12 1500
L=1500

Page 34 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Hydraulic hoses

Item Function Part no. Couplings (female) Hose (size) Length (mm)
_5 950224 JIC12F/3H12/JIC12F 12 1250
L=1250
_6 BREAKER B61 950231 JIC16F/2H16/JIC16F 16 2800
L=2800
_7 RETURN 950233 JIC16F/2H16/JIC16F 16 1500
L=1500
_8 950234 JIC16F/2H16/JIC16F 16 1250
L=1500
_9 HOIST UP 950225 JIC12F/3H12/JIC12F 12 4000
L=4000
_10 950227 JIC12F/3H12/JIC12F 12 700
L=700
_11 HOIST DOWN 950225 JIC12F/3H12/JIC12F 12 4000
L=4000
_12 950227 JIC12F/3H12/JIC12F 12 700
L=700
_13 STICK UP 952118 JIC12F/3H12/JIC12F 12 3200
L=3200
_14 STICK DOWN 952118 JIC12F/3H12/JIC12F 12 3200
L=3200
_15 TILT UP (OUT) 950229 JIC12F/3H12/JIC12F 12 2850
L=2850
_16 950223 JIC12F/3H12/JIC12F 12 1500
L=1500
_17 950227 JIC12F/3H12/JIC12F 12 700
L=700
_18 TILT DOWN (IN) 950229 JIC12F/3H12/JIC12F 12 2850
L=2850
_19 950223 JIC12F/3H12/JIC12F 12 1500
L=1500
_20 950227 JIC12F/3H12/JIC12F 12 700
L=700
_21 SWING RIGHT 950228 JIC12F/3H12/JIC12F 12 2000
L=2000
_22 951939 JIC12F/3H12/JIC12F 12 1250
L=1250
_23 SWING LEFT 950228 JIC12F/3H12/JIC12F 12 2000
L=2000
_24 951939 JIC12F/3H12/JIC12F 12 1250
L=1250
_25 PRESSURE 952303 JIC 12 12 1630
_26 950227 JIC12F/3H12/JIC12F 12 700
L=700
_27 950226 JIC12F/3H12/JIC12F 12 6000
L=6000

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 35

 Hydraulic hoses

Item Function Part no. Couplings (female) Hose (size) Length (mm)
_28 RETURN 950232 JIC16F/3H16/JIC16F 16 1630
L=1630
_29 950235 JIC16F/2H16/JIC16F 16 700
L=700
_30 950230 JIC16F/2H16/JIC16F 16 6000
L=6000
_31 LS 950236 JIC04F/2H04/JIC04F 4 2000
L=2000
_32 950237 JIC04F/2H04/JIC04F 4 500
L=500
_33 LS 950236 JIC04F/2H04/JIC04F 4 2000
L=2000

Page 36 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Power pack assembly HA 45

16. POWER PACK ASSEMBLY HA 45

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 37

 Power pack assembly HA 45

Item Description Part No. Specification Note Qty

1 Seal 151164 1
2 Thermometer 95653 1
3 Drain valve 93201 1
4 Plug 93202 1
5 Thermostat 95569 1
6 Oil heater 950252 2
Incl. parts 6.1-6.2
6.1 Heating resistor 95675 1
6.2 Thermostat 95686 1
7 Cleaning hatch 95572 1
Incl. parts 7.1
7.1 O-ring 903379 1
8 Oil level switch 940091 1
9 Air filter 95659 1
Incl. parts 9.1-9.2
9.1 Filter element 95660 1
9.2 Hex. socket screw 902955 M5x15-8.8 ISO 4762 6
10 Filter 933031 1
Incl. parts 10.1-10.3
10.1 Filter element 933032 1
10.2 Lock washer 91037 M10 NORD-LOCK 4
10.3 Hex. screw 90534 M10x25-8.8 ISO 4017 4
10.4 Seal set for filter 950310 1
11 Pressure sensor 950277 (optional) 1
12 Return filter 95562 1
Incl. parts 12.1-12.3
12.1 Filter element 90912 1
12.2 Lock washer 91037 M10 NORD-LOCK 4
12.3 Hex. screw 91031 M10x40-8.8 ISO 4017 4
12.4 Seal set for filter 950353 1
13 Pressure gauge 950283 (optional) 1
14 Valve 95558 1
15 Pressure gauge 90931 1
16 Electric motor 903280 1
17 Coupling 90900 1
Incl. part 17.1
17.1 oupling element 935006 1
18 Hydraulic pump 1
Incl. parts 18.1-18.7
18.1 Hydraulic pump 952223 1

Page 38 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Power pack assembly HA 45

Item Description Part No. Specification Note Qty

18.2 Flange 151223 1
18.3 Flange 151222 1
18.4 Pipe 150597 1
18.5 Lock washer 91012 M12 NORD-LOCK 4
18.6 Hex. screw 91050 M12x40-8.8 ISO 4017 4
18.7 Elbow 90475 1
19 Pump foot 95689 1
20 Rubber ring 151170 1
21 Oil cooler 933029 1
Incl. part 21.1-21.6
21.1 Cooler element 933030 1
21.2 Shield 151174 1
21.3 Fan 151173 1
21.4 Electric motor 933011 0,37kW B14 1
21.5 Lock washer 91012 M12 NORD-LOCK 4
21.6 Hex. screw 900023 M12x30-10.9 ISO 4017 4
22 Hose assembly 930149 JIC16F/436H12/JIC16F 1
L=850
23 Hose assembly 950300 JIC20F/2H20/JIC20F L=950 1
24 Hose assembly 950299 JIC16F/3H16/JIC16F L=800 1
25 Oil tank 95680 1
26 Cover 151130 1
27 Cover 151163 1
28 Motor control centre 151168 1
Incl. part 28.1-28.4
28.1 Lock washer 91011 M8 NORD-LOCK 8
28.2 Hex. socket screw 901630 M8x35-12.9 ISO 4762 4
28.4 Hex.nut 902834 M8-8 ISO 4032 4
29 Lock washer 91011 M8 NORD-LOCK 40
30 Hex. nut 902834 M8-8 ISO 4032 8
31 Hex. screw 903155 M8x30-8.8 ISO 4017 32
32 Lock washer 90597 M16 NORD-LOCK 8
33 Hex. screw 900017 M16x40-10.9 ISO 4017 4
34 Hex. socket screw 950282 M16x40-8.8 DIN 7984 4
35 Coupling set 151025 1
Incl. part 35.1-35.3
35.1 Bulk head union 90470 1
35.2 Run tee 90478 1
35.3 Cap 151024 1
36 Coupling set 151195 1

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 39

 Power pack assembly HA 45

Item Description Part No. Specification Note Qty

Incl. part 36.1-36.4
36.1 Connector 93221 2
36.4 Elbow 90476 1
37 Coupling set 151190 1
Incl. part 37.1-37.2
37.1 Connector 90465 1
37.2 Elbow 90490 1
38 Coupling set 151309 1
Incl. part 38.1-38.6
38.1 Connector 90465 2
38.2 Elbow 90490 1
38.5 Connector 950303 1
38.6 Connector 90498 1

Page 40 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

DC circuit diagram, control circuit, RC controls

17. DC CIRCUIT DIAGRAM, CONTROL CIRCUIT, RC

CONTROLS

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 41

 AC circuit diagram, primary and control circuit

18. AC CIRCUIT DIAGRAM, PRIMARY AND CONTROL

CIRCUIT

Page 42 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

AC circuit diagram, primary and control circuit

19. AC CIRCUIT DIAGRAM, PRIMARY AND CONTROL

CIRCUIT

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 43

 Electrification HA 45

20. ELECTRIFICATION HA 45

Item Description Part No. Specification Note Qty

CBE Control Box EHC complete (4 levers) 150838 1
CBE Control Box EHC complete (2 Joy- 320143 1
sticks)
CBE Control Box EHC complete (2 Joy- 157390 1
sticks,Alunimium)
CBE Control Box EHC complete (2 Joy- 157391 1
sticks,Stainles)
Item Housing complete 360x160x90 950216 1
Item Housing complete 380x190x130 95592 1
Item Housing complete 400x230x110 951934 1
Aluminium
Item Housing complete 400x200x123 951933 1
Stainless
B1-4 Control Lever Danfoss 155U2605 950217 4
B5-6 Control Lever Danfoss 162F1310 903266 2
Adaptor cable Danfoss 1626017 903272 2
B1-4 Control Lever 950217 4
S12 Emergency Stop Switch (NC) 95589 1
S13-H2a Start Button (NO) + Lamp 24 VDC, 940113 1
green
S13-H2a Start Lever (NO) + Lamp 24 VDC, 902760 1
green
S14 Start Button (NO), green 95587 1
X8/X9 Connector 16 pin complete (male and 903274 1
female)
CCE Control Cable EHC compl. (incl. X7 + 150837 1
X8)
TBE Terminal Box EHC complete 150836 1
Item Housing complete 300x150x80 940108 1
X5 Terminals 940010 20
R1 Resistor 3 k ohm 950214 1
R2 Resistor 1 k ohm 950215 1
X3/X4 Connector 10 pin complete (male and 940012 20
female)
X6/X7 Connector 16 pin complete (male and 903274 1
female)
Set Decal Set CBE 150842 1
CBM Control Box MC complete 150839 1
Item Housing complete 160x80x56 950218 1
S12 Emergency Stop Switch (NC) 95589 1

Page 44 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Electrification HA 45

Item Description Part No. Specification Note Qty

S13-H2a Start Button (NO) + Lamp 24 VDC, 940113 1
green
X3/X4 Connector 10 pin complete (male and 940012 1
female)
MCC Main Control Centre complete HA 55 150847 1
Item Housing complete, 760x760x210 mm 950211 1
PE/N PE/N Connector 950212 1
Q1 Main Switch 940103 1
K1 Contactor 3-Phase, 115 A 940148 1
F1 Circuit Breaker 3-phase, 115 A 902947 1
K2 Contactor 3-Phase, 9 A 940109 1
F2 Circuit Breaker 3-phase, 0,63-1 A 940099 1
F2 Circuit Breaker 3-phase, 1-1,6 A 940128 1
K3 Contactor 3-Phase, 9 A 940109 1
F3 Circuit Breaker 3-phase, 9-14 A 902873 1
F4 Circuit Breaker 3-phase, 0,4-0,63 A 940100 1
F5 Circuit Breaker 1-phase, 2 A 940097 1
T1 Transformer 230V 95580 1
T2 Power Supply 24 VDC 95581 1
T3 Power Supply 24 VDC 95581 1
K4 Control Relay 24 VDC 940110 1
K5 Control Relay 24 VDC 940110 1
K6 Control Relay 24 VDC 940110 1
K7 Control Relay 24 VDC 940110 1
S3 Stop Button (NC), red 95588 1
S4 Start Button (NO), green 95587 1
S11 Emergency Stop Switch (NC) 95589 1
P1 Hour Meter 24 VDC 903413 1
P2 Hour Meter 24 VDC 903413 1
H1 Signal Lamp 230 VAC, green 95552 1
H2 Signal Lamp 230 VAC, green 95552 1
H3 Signal Lamp 230 VAC, green 95552 1
H4 Signal Lamp 230 VAC, red 95551 1
H5 Signal Lamp 230 VAC, red 95551 1
X1 Terminals 940010 10
X2 Terminals 940010 20
M2 Terminals 940010 3
E3 Terminals 940010 3
X10 Terminals 940010 10
PE/N1 PE/N-Terminals 950213 10

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 45

 Electrification HA 45

Item Description Part No. Specification Note Qty

Set Decal Set MCC 150848 1
K8 Thermistor relay 951059 1
S15 Selector switch 951719 1

Page 46 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Hydraulic diagram

21. HYDRAULIC DIAGRAM

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 47

 Hose assembly markings

22. HOSE ASSEMBLY MARKINGS

Header-1 Header-2
Example of assembly marking JIC12M/H12/JIC16F L=1200
JIC12M JIC-fitting size no 12 male (outer thread)
L Hose length (mm) between JIC conical areas
Hose type SAE J517 100R16-EN857 2SC
Operating temperature -50 °C...+125 °C

Page 48 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

Options and attachments

23. OPTIONS AND ATTACHMENTS

© 2007 Sandvik Mining and Construction Oy PARTS MANUAL - Page 49

 Options and attachments

Page 50 - PARTS MANUAL © 2007 Sandvik Mining and Construction Oy

© 2007 Sandvik Mining and Construction Oy 51
52 © 2007 Sandvik Mining and Construction Oy
Manufactured for Sandvik Mining and Construction Oy

by Rambooms Oy

Yrittäjänkatu 10 C, FI-15170, Lahti, FINLAND

 2765
BOOM MANUALS
BB 7600

2765 BOOM MANUALS BB 7600