The ETHIOPIAN AIRLINES ENTERPRISE

AVIATION MAINTENANCE TECHNICIAN SCHOOL

GC-5
WORKSHOP THEORY + FLUID LINES & FITTING

Name ___________________________Id N0 __________ Date 8/29/2004

Choose the best answer and circle.

1. Which of the following is not a layout tools?

(Angle plate, trammel for large circle, hermaphrodite caliper to scribe arc, surface
gage)
a. scribers
b. dividers
c. pencils
d. surface plate
2. Flutes in twist drill
a. Serve as a passage for chips
b. Produce proper cutting edge
c. Gives extra-strength to the drill
d. Serve as a passage for cutting fluid
3. Which of the following is practically advantageous for large size hole?
a. solid drills
b. tipped solid drills
c. composite drills
d. none
4. Which of the following is not used to drive drill bits?
a. Straight shank
b. Ratchet end shank
c. Square taper shank
d. Taper shank
5. Deep hole drills are made with heavy webs. Reasons may be:
a. To make it resistant to twist
b. To prevent buckling
c. To make drills more tougher
d. All
6. When drills are ground with lips at different angle, drilled holes will be
a. Oval
b. Over sized
c. perfect
d. no effect
7. Which of the following process parameter greatly affect tools(drill) life?
a. Depth of cut
b. Feed
c. Surface finish
d. None
8. Which one of the following is wrong about drilling operation?
a. Spindle speed should decrease as we drill large size hole.
b. Twisting moment will increase as we drill large size hole
c. If possible cutting speed should be kept with in a limit.
d. None
9. Which of the following is wrong about reaming?
a. Reamers can originate holes
b. Reamers can improve the accuracy and surface finish of drilled holes
c. Reamers should rotate only in the cutting direction
d. Taper pin reamers are used to produce good accuracy taper hole
10. Floating reamer holder
a. Allow the reamer to follow the previous hole with out resistance
b. Let positive torque transfer from spindle to reamer
c. Let freedom of movement between spindle and reamer
d. none
11. Partial enlargement of an existing hole is
a. Reaming
b. Counter sinking
c. Counter boring
d. Spot facing
12. If you want to grind flat some of the cutting tools (drill, chisel, etc), you need to
have flat grinding wheel. How do you produce flat grinding wheel?
a. Pinning
b. Dressing
c. Loading
d. Glazing
13. Which of the following is not critical points in fluid lines
a. Fitting
b. Bends
c. Straight tube between bends
d. Flareless fitting
14. Flexible hose shall not be used where there is
a. High pressure
b. Low pressure
c. Relative motion
d. Vibration
15. Aluminum fittings are colored
a. Black
b. Blue
c. Dark brown
d. No color
Flared fitting can be either AC or AN
AC is for older aircraft and have grey for Al and yellow for steel
AN is for modern a/c and have blue for Al and black for steel
16. The largest diameter which can be bend manual bending tool is
a. ¼”
b. ¾” for hand operated bending
c. 3/8”
d. 1”

17. Which of the following is not modern aircraft tubing material

a. Copper
b. Aluminum
c. Steel
d. Titanium
18. What type of fluid line do you recommend if you expect medium pressure in the
line
a. Rubber hose;-----------for LP, MP n HP
b. Teflon hose;------------ for MP n HP
c. Aluminum tube; --------for LP,MP,HP
d. Stainless steel tube;-----used in HP and exposed area
19. Which type of fitting can not be used in the pressure side of hydraulic system
a. Swaged fitting
b. Bead and clamp
c. Flared
d. Flareless
20. Which one is the advantage of rubber hose over Teflon
a. Low cost
b. Versatility (applicability to all fluid)
c. High strength
d. High temperature resistance
21. Installation of rigid tube must have bends to
a. Ease installation
b. Let room for expansion or contraction due to pressure fluctuation
c. Allow expansion or contraction due to temperature change
d. All
22. When you connect rigid tube with flexible hose, you need to match size. How do
you match size?
a. By dash no
b. By outside diameter
c. Not necessary to match size
d. None
23. Rubber hoses are classified based on the application as low, medium and high
pressure hose. What make it necessary to classify?
a. The need to vary the size
b. Cost of production is different for each class hose
c. Architectural interest
d. All
24. Flexible hose assembly should be 5% - 8% longer than the distance between
fittings. The reason to have this slack is
a. to allow expansion when the line is pressurized
b. to enable twisting during installation
c. to allow contraction when the line is pressurized
 d. to bend the line
25. One of the following statement is false about fluid line installation
a. Apply sealant between fittings
b. Avoid sharp bends
c. Hoses should be clamped at about 24” distance
d. Don’t tighten or torque a nut when the system is operating.

1. Which one of the following is wrong about drilling operation?

a. Spindle speed should decrease as we drill larger size

b. Twisting motion will increase as we drill larger size hole

c. If possible cutting speed should kept with limited

d. None

2. Which can represent a high pressure at the feed line actuator? Keeping pump
pressure constant

a. When actuator is fully extended

b. When actuator is partially opened

c. –

d. None

3. Which of the following will cause drill to be overheated?

a. High thrust with too small feed

b. High thrust with too much feed

c. Low thrust with low feed

4. Deep drills have large web because of _____________

a. High resistance to twist

b. “ “ “ buckling

c. “ “ “ toughness

5. What type of flexible hose is used for low pressure application?

a. Swaged

b. Beaded & clamp

c. Flared
 d. Flare less

6. If temperature and pressure is not the criteria for selection of tubing materials,
which one would you select for the aircraft system?

a. Aluminum

b. Steel

c. Titanium

d. All are equally workable

26.