ELEMENTS 3

1. The ability of substance to exist in more than one lattice form is known as:
a. Allotropy
b. Grain
c. Crystallization
d. Diamagnetic
2. Properties which describe the behavior of materials under the association of
force are called as:
a. Physical properties
b. Chemical properties
c. Mechanical properties
d. Electrical properties
3. The amount of energy per unit volume which the material will posses when
subjected to the elastic limit stress is called:
a. Bulk modulus
b. Modulus of resilience
c. Modulus of elasticity
d. Modulus of rigidity
4. ______ means the resistance to penetration
a. Hardness
b. Strength
c. Toughness
d. Stiffness
5. ______ means the increasing hardness and strength by plastic deformation at
temperature lower than the recrystallization range.
a. Case hardening
b. Strain hardening
c. Nitriding
d. Stiffness
6. The plastic deformation at temperatures above the recrystallization temperature.
a. Hot working
b. Cold working
c. Normalizing
d. Annealing
7. The plastic deformation at temperatures below the recrystallization temperature.
a. Hot working
b. Normalizing
c. Annealing
d. Cold working
8. A preliminary evaluation of the elevated temperature properties of material may
be secured bye means of a
a. Stress rupture test
b. Creep
c. Impact stress
d. Modulus of rupture
9. The temperature at which this decrease of impact energy occurs is called
a. Recrystallization temperature
b. Transition temperature
c. Rupture temperature
d. Ultimate temperature
10. An intimate mechanical mixture of two or more phases having a definite
composition and definite freezing melting point.
a. Allotropy
b. Peritectic
c. Eutectic
d. Protectic
11. What is the approximate gap clearance for new piston rings for steam pumps?
a. 0.003” for each inch diameter of cylinder
b. 0.001” for each inch diameter of cylinder
c. 0.010” each inch diameter of cylinder
d. 0.050” for each inch diameter of cylinder
12. The familiar”3/8 – 16” in machine shop means what?
a. 6 pieces, 3/8 long
b. Gear with 16 teeth and a 3/8” arbor hole
c. 3/8 square, 16” lone
d. 3/8 diameter, 16 threads per inch
13. The work should be held ____ when using a drill press.
a. The hand
b. A vise or clamp
c. A gloved hand
d. Pliers
14. What is(are) the reason(s) why tapered shanks are used on large drill press?
a. The drill can be centered more easily
b. The drill can be easily forced out of the sleeve with a drift
c. The shank will not turn when cutting
d. The shank can be reground when worn
15. Which of the following is not a common drill shank?
a. Straight
b. Fluted
c. Taper
d. Bit
16. What is the usual cutting angle on a drill for drilling mild steel?
 a. 39 deg.
b. 59 deg.
c. 49 deg.
d. 69 deg.
17. When installing anew grinding wheel, always use:
a. Blotting paper gasket on each side of the wheel
b. Copper gasket on each side of the steel
c. Only the steel washers provided with the machine
d. None of the above
18. What is the other term for the operation of “truing” a grinding wheel?
a. Centering
b. Sizing
c. Dressing
d. Rounding
19. What tool is used to check external pipe threads?
a. Plug gage
b. Pitch gage
c. Thread gage
d. Ring gage
20. What tools is used to check internal pipe threads?
a. Plug gage
b. Pitch gage
c. Thread gage
d. Ring gage
21. The science which deals with the preparation and application of metals and
alloys.
a. Manufacturing
b. Metalloids
c. Metallurgy
d. Refractories
22. A combination of minerals which can be profitably mined.
a. Gangue
b. Metal
c. Alloy
d. Ores
23. The mechanical treatment by which the concentration of ores is increased are
called.
a. Gravity separation
b. Ore dressing
c. Distillation
d. Sintering
24. Process which involve the reduction of the metal from aqueous solution by
replacement or electrolysis are called
 a. Pyrometallurgical process
b. Electrometallurgical process
c. Hydrometallurgical process
d. Amalgamation process
25. Non- metallic materials of high melting temperature used in the construction of
furnaces, crucibles and so forth are called.
a. Refractories
b. Ceramics
c. Insulators
d. Grate
26. The flux and gangue when in proper proportions will have a melting temperature
considerably lower than that of either one and the resulting combination is called:
a. Lime
b. Residue
c. Slag
d. Refractories
27. An iron – bearing slate or chert in the form of compact siliceous rock.
a. Taconite
b. Hernatite
c. Magnetite
d. Limonite
28. A mechanical mixture or very pure iron and a silicate slag
a. Bronze
b. Brass
c. Cast iron
d. Wrought iron
29. An alloy of iron and carbon in which the carbon content does not exceed 1.7
percent
a. Brass
b. Steel
c. Babbit
d. Bronze
30. The structure formed when transformation occurs at temperature down to the
knee of the curve
a. Pearlite
b. Bainite
c. Martinsite
d. Limonite
31. Which of the following is used to cut gears?
a. Gear cutter
b. Gear center
c. Gear hob
d. Gear threader
32. If you use a dry grinding wheel for sharpening tool bits, dip the end of the bit in
water frequently to prevent:
a. Burning your fingers
b. Annealing the cutting edge of the bit
c. Hardening the tip
d. The tip from crystallizing
33. A piece of tool steel held against an emery wheel will give off:
a. White sparks with stars on the ends
b. Yellow sparks
c. No spark
d. Green sparks
34. Grinding wheels have a range of soft to hard abrasive materials depending on
the use. Most manufacturers letter their wheels from A to Z. which of the
following mark represents the hardest?
a. E
b. Z
c. A
d. E 1
35. What is the main difference between planer and a shaper?
a. The planer has an offset table and the shaper has a horizontal table
b. The shaper has a rotting table and the planer has a horizontal table
c. The table of planer has a reciprocating motion past the tool head while the
table of the shaper is stationary and the tool head has a reciprocating
motion
d. One is larger than the other
36. One of the factors involve in the choice of a grinding wheel is:
a. The kind material to be ground
b. The amount of stock to be removed
c. Th kind of finished require
d. All of these
37. The “tang” of a file is the part that:
a. Does the cutting
b. Has no teeth
c. Fits into the handle
d. Is opposite the handle
38. In general, files are divided into two classes called:
a. Single- cut and double cut
b. Rough and smooth
c. Fine and coarse
d. Heel and sizes
39. The length of a file is measured from:
a. End to end
b. Point to end
 c. Point to heel
d. Heel to end
40. The process producing a hard surface steel having a sufficiently high carbon
content to respond the hardening by rapid cooling of the surface.
a. Flame hardening
b. Induction hardening
c. Cyaniding
d. Carburizing
41. It is one in which some elements other than carbon has been added to improve
change the physical properties.
a. Low carbon steel
b. Alloy steel
c. Medium carbon steel
d. High carbon steel
42. SAE 1020 steel is a carbon steel containing________ percent carbon.
a. 20%
b. 0.20%
c. 10%
d. 0.10%
43. SAE 2317 steel is a nickel steel alloy containing ______ percent nickel.
a. 2%
b. 3%
c. 1%
d. 7%
44. AISI C1095 designates that it is a basic open hearth carbon steel having______
percent carbon.
a. 5%
b. 9%
c. 95%
d. 0.95%
45. Molybdenum steels are painted_______,
a. Green
b. Blue
c. Red
d. Orange
46. Used for members of intricate shape that would be difficult to manufacture by
methods.
a. Forging
b. Casting
c. Extruding
d. Hot working
47. AISI means:
a. American Iron and Steel Institute
 b. African Iron and Steel Institute
c. Aluminum Iron and Steel Institute
d. American Investment for Steel Industry
48. SAE means:
a. Society of American Engineers
b. Society of Automotive Engineers
c. Society of Australian Engineers
d. Society of African Engineers
49. Which of the following metals increases the strength without sacrificing the
ductility of the carbon steels?
a. Brass
b. Nickel
c. Bronze
d. Copper
50. Which of the following where “pillar” files are used?
a. Filling slots
b. Filling against shoulder
c. Filling keyways
d. Any of these
51. Which of the following will usually happen to the blade of flexible hacksaw
applied by too much pressure?
a. Snap easily
b. Buckle or run out of line
c. Cut too fast
d. Cut on a slant
52. Which of the following best defines soldering?
a. It is holding two metals together by heating
b. It is joining two metals by third soft metal that is applied in a molten state
c. It is holding two different kinds of metals together by heating
d. It is joining two metals together by heating
53. What is the use of flux in soldering?
a. Keep the solder from running off the metal
b. Keep the metal from getting too hot
c. Keep the tip of the soldering iron clean
d. Remove and prevent oxidation of the metals
54. A surface should be prepared for soldering by:
a. Filling the surfaces
b. Acid- cleaning the surface
c. Scraping the surfaces
d. Any of these
55. What is (are) the hand tool(s) used for cutting threads on round stock?
a. Stock and die
b. Die wrench
 c. Stock
d. Stock cutter
56. A tapered piece of stock is 2” long, 1-1/8” diameter at one end and ¾” diameter
at the other hand. The taper per foot is:
a. 2”
b. 2- ¼ “
c. 2- ½ “
d. 2-1/16”
57. Which of the following best defines sweating?
a. Soldering two different kinds of metal together
b. Separating two pieces two pieces of metal that have been soldered
together
c. Thinning two surfaces, applying flux between them, holding the two
together and heating
d. None of the above
58. If muriatic acid is used as a flux, the soldered area must be cleaned thoroughly
afterwards to prevent:
a. Anyone touching it from getting burned
b. Remaining acid from eating the metal
c. The acid from evaporating and the solder disintegrating
d. None of these
59. Solder will not unite with a metal; surface that has:
a. Grease on it
b. Oxidation on it
c. Dirt on it
d. Any of these
60. Prepared soldered paste flux is most popular but if you did not have any you
could use:
a. Hydrochloric acid
b. Nitric acid
c. Sulphuric acid
d. Any of these
61. It serves as an excellent deoxidizing agent and promotes the nitriding of steels
a. Aluminum
b. Boron
c. Copper
d. Brass
62. It is used to toughen and strengthen the steel, to reduce the grain size and to act
as a cleanser and degasifier.
a. Nickel
b. Boron
c. Vanadium
d. Molybdenum
63. Materials having a high percentage of alumina or steatite are known as
a. Titanium
b. Vanadium
c. Refractories
d. Ceramics
64. It is a process of hardening the outer portion of the metal by prolonged heating
free from contact with air while the metal is packed in carbon in the form of bone
char, leather scraps, or charcoal.
a. Carburizing
b. Cyaniding
c. Nitriding
d. Aging
65. The degree to which a material will deform before ultimate fracture.
a. Brittleness
b. Ductility
c. Malleability
d. Plasticity
66. The property of material that indicates its ability to transfer heat.
a. Thermal conductivity
b. Electrical resistivity
c. Thermal expansion
d. Electrical conductivity
67. A group of heat treatable cast iron moderate to high strength, high modulus of
elasticity, goal machinery and good resistance carbon.
a. Gray iron
b. Malleable iron
c. Ductile
d. White iron
68. Steel may be carburized and nitride simultaneously by the process known as:
a. Nitriding
b. Carburizing
c. Carbonitriding
d. Cyaniding
69. It is used in steel as an alloying element to combine hardness obtained.
a. Vanadium
b. Chromium
c. Titanium
d. Molybdenum
70. The art of making definite impressions in sand by means of a pattern for the
purpose of producing a casting
a. Molding
b. Pattern
c. Extrusion
 d. Die casting
71. Hard solder is made of which of the following?
a. Copper and zinc
b. Tin and copper
c. Tin and zinc
d. Tin and lead
72. Which if the following is the flux usually used for hard solder?
a. Rosin
b. Barium
c. Borax
d. Alum
73. In which of the following where straight muriatic acid is often used a flux?
a. Galvanized iron
b. Sheet metal
c. Cast iron
d. Any of these
74. For aluminum, special solders are being used and will usually require which of
the following?
a. More heat
b. The same heat as copper wire
c. Less heat
d. The same heat as sheet metal
75. Copper is annealed by heating to a cherry red color and ________.
a. Dousing in cold water
b. Dousing oil
c. Cooling slowly in air
d. Dousing in hot water
76. Soft solder is made of which of the following?
a. Copper and zinc
b. Tin and copper
c. Tin and lead
d. Tin and zinc
77. A piece of mild steel held against an enemy wheel will give off _______?
a. Bright shiny sparks
b. No parks
c. Light straw – colored sparks
d. Green sparks
78. A gear wheel making 156 rpm has teeth. It drives another gear at 91 rpm. The
number of teeth on the second gear is:
a. 65
b. 50
c. 90
d. 96
79. Tool steel can be hardened by which of the following?
a. Heating red hot and plunging into water
b. Heating red hot and cooling in a blast of dry air
c. Heating red hot and plugging into linseed or cottonseed oil
d. Any of these, depending on type and use
80. At what temperature where soft solder approximately melts?
a. 250 deg.
b. 450 deg.
c. 350 deg.
d. 550 deg.
81. Products that have cross sections of less than 6 inches and that are not in the
finished forms
a. Slabs
b. Gangue
c. Blooms
d. Billets
82. It is the process of forging by which the metal in the plastic state is made to flow
within a die by the application of plunger pressure.
a. Extrusion forging
b. Smith forging
c. Drop forging
d. Press forging
83. It is a squeezing process used to finish sheet or bar stock for special purpose
a. Cold forging
b. Sizing
c. Cold rolling
d. Coining
84. The term used for most press operations.
a. Glazing
b. Stamping
c. Coning
d. Swaging
85. It is a process of shearing in which sheet or plate is cut out to a definite outline in
a press.
a. Blanking
b. Stamping
c. Spinning
d. Trimming
86. It is special case of drawing in which the work is rotated and formed by means of
a tool
a. Spinning
b. Embossing
c. Bulging
 d. Stretching – forming
87. It’s a squeezing operation used for flattening or surfacing various parts where a
very small amount of flow of the material is involved.
a. Hobbing
b. Stamping
c. Coining
d. Sizing
88. It is a process by which a hot plastic metal is made to flow into dies by the
application of sudden blows to the material.
a. Drop forging
b. Press forging
c. Extrusion
d. Machine forging
89. It is a measure of stiffness.
a. Modulus of rigidity
b. Modulus of resilience
c. Modulus of elasticity
d. Modulus of toughness
90. It is a measure of the total energy – absorbed capacity of the material an
includes the energy of both the elastic and plastic deformation,
a. Modulus of toughness
b. Modulus of resilience
c. Modulus of elasticity
d. Modulus of rigidity
91. What material where a scriber made from?
a. Carbon steel
b. Tool steel
c. Cold – rolled steel
d. Hot – rolled steel
92. What should be done first before applying layout blue on a piece of metal?
a. Roughened
b. Clean
c. Hot
d. Cold
93. How many flutes does drill bit have?
a. 4 flutes
b. 2 flutes
c. 3 flutes
d. No flutes
94. Where is the correction position of the tool bit when facing off piece or material in
the lathe chuck?
a. Above center
b. Below center
 c. At the center
d. Off center
95. Standard vise has _____ jaws?
a. Soft
b. Hard
c. Semi – hard
d. Semi – soft
96. In machining, which of the following could be the reason if tool bit burns?
a. Speed is too low
b. Material is too hard
c. Speed is too fast
d. Materials cannot be cut
97. For which of the following where the lathe compound is used?
a. Angle cutting
b. Facing
c. Grooving
d. Any of these
98. When the dial on the cross – feed is turned 0.010”, how much is removed from
the diameter of the stock being cut?
a. 0.010”
b. 0.005”
c. 0.020”
d. 0.015”
99. Which of the following describes a flexible back hacksaw blade?
a. Only the teeth hardened
b. A movable back
c. Flexible end
d. Only the back hardened
100. The flexible type hacksaw is best suited for which of the following
materials?
a. Channel iron
b. Aluminum
c. Tubing
d. Any of these

ELEMENTS 2
1. A machine for shaping a work piece by gripping it in a holding device
and
rotating it under power against a suitable cutting tool for turning, boring
facing or threading.
A. Shaper
B. Lathe
C. Planer
D. Engine lathe
Answer:B
2. A machine for the removal of metal by feeding a work piece through the
periphery of a rotating circular cutter.
A. Milling Machine
B. Milling Planer
C. Milling Cutter
D. Milling Shaper
Answer: A
3. It is a machine tool used for cutting flat-on-flat an-toured surfaces by
reciprocating a single-point tool across the work piece.
A. Planer
B. Shearing machine
C. Shaper
D. Slab cutter
Answer: C

4. It is the machine for the shaping of long, flat or flat contoured surfaces
by
reciprocating the work piece under a stationary single-point tool or tools.
A. Planer
B. Shaper
C. Lathe
D. Turret Lathe
Answer: A
5.It is the machine used for shaping of metal or plastic by pushing or
pulling
a broaching across a surface or through an existing hole in a work piece.
A. Planning
B. Shaping
C. Broaching
D. Milling
Answer: C
6. It is a device, usually motor-driven, fitted with an end cutting tool that is
rotated with sufficient power either to create a hole or to enlarge an
existing
hole in a solid material.
A. Drill jigs
B. Drill press
C. Drill chuck
D. Drilling machine
Answer: D
7. It is a machine tool designed to machine internal work such as
cylinders,
holes in castings, and dies, types are horizontal, vertical jig and single.
A. Boring machine
B. Broaching machine
C. Drilling machine

D. Boring mill
Answer: B
8.Itis a milling method in which parts placed in a row parallel to the axis of
the cutting tool end are milled simultaneously.
A. Abreast milling
B. Angular milling
C. Helical milling
D. None of these
Answer: A
9. A core drill with hardened steel shot pellets that revolve under the rim of
the rotating tube, employed in rotary drilling in every hard ground.
A. Automatic drill
B. Double core barrel drill
C. Flat drill
D. Adamantine drill
Answer: D
10.The part of a machine for wood planning that carries the cutters.
A. Adz stock
B. Adz block
C. Head stock
D. Heel block
Answer: B
11. Which of the following safety precautions should be followed when
renewing a flange gasket?
A. Drain the line thoroughly
B. Tie down isolation valves

C. Isolate the section to be worked on

D. All of these
Answer: D
12. In installing a new flange gasket, which of the following must be done
first?
A. Flange faces are painted
B. Flange are absolutely clean
C. Isolating valves are open
D. Old gasket is in place
Answer: B
13. Which of the following is correct about standard wire gage?
A. #10 is larger than#5
B. #1 is smaller than #2
C. #25 is smaller than #20
D. # 30 is larger than #25
Answer: C
14. Which of the following tools would be most useful when taking leads
on
bearings?
A. Dividers
B. Micrometer
C. Outside callipers
D. Center gage
Answer: B
15,What is the wrench size for a 3⁄4”nut?
A. 1-1⁄4”
B. 3⁄4”

C. 1-1⁄2”
D. 10/24”
Answer: A
16. Which of the following would cause hot bearings?
A. Improper oil
B. Improper alignment
C. Dirt in oil
D. All of these
Answer: D
17. What is the approximate melting point of Babbitt?
A. 1000 deg. F
B. 750 deg. F
C. 650 deg. F
D. 500 def. F
Answer: C
18. Which of the following is correct in pouring Babbitt?
A. It can be done in several pouring
B. Must be poured at one time
C. Can be done at intervals
D. Must be done in cool place
Answer: B
19. Which of the following groups of pipe sizes is correct?
A. 1⁄4, 1⁄2, 3⁄4, 7⁄8, 1
B. 1⁄4, 3⁄8, 1⁄2, 3⁄4, 1
C. 1⁄4, 3⁄8, 1⁄2, 5⁄8, 3⁄4, 1

D. 1⁄4, 1⁄2, 5⁄8, 3⁄4, 1

Answer: B
20. Which of the following where pipe wrench (Stillson) was designed to
be
used?
A. Hexagonal objects
B. Square objects
C. Round objects
D. Flat objects
Answer: C
21. A grinding mill of large diameter with either lumps of ore, pebbles or
steel balls as crushing bodies the dry lead is air swept to remove mesh
material.
A. Aero fall mill
B. Aero motor
C. Aerial speed
D. Ball mill
Answer: A
22. A tool-steel cutter used for finishing surfaces of angles greater or less
than 90° with its axis of rotation called
A. Circular cutter
B. Helical cutter
C. Angle cutter
D. Asphalt cutter
Answer: C
23. Milling surfaces that are flat and at an angle to the axis of the spindle
of
the milling machine called.
A. Hammer milling

B. Helical milling
C. Angular milling
D. Circular milling
Answer: C
24. It is a hole in revolving cutter or grinder wheel for mounting it on an
arbor
A. Hole saw
B. Arbor hole
C. Star drill
D. Peep hole
Answer: B
25. A machine used for forcing an arbor or a mandrel into drilled or bored
parts preparatory to turning or grinding
A. Automatic press
B. Bladder press
C. Arc press
D. Arbor press
Answer: D
26. A solids grinder and the product is a fine powder.
A. Atomizer mill
B. Autogenous mill
C. Attrition mill
D. Ball mill
Answer: A
27. A machine in which material are pulverized between two toothed metal
disks rotating in opposite directions.

A. Attrition mill
B. Tumbling mill
C. Ball mill
D. Beater mill
Answer: A
28. A straight brace for bits whose shank comprises a coarse – pitch
screws sliding in a threaded tube with a handle at the end of the device is
operated by pushing the handle called
A. Automatic capacity
B. Automatlc drill
C. Automatic regulator
D. Automatic stocker
Answer: B
29. A press in which mechanical feeding of the work is synchronized with
the press action.
A. Dial press
B. Punch press
C. Automatic press
D. Manual press
Answer: C
30. A supporting member that carries a wheel and either rotates with the
wheel to transmit mechanical power to or from it, or allows the wheel to
rotate freely on it is called
A. Shaft
B. Axle
C. Bushing
D. Coupling

Answer: B
31. In which of the following where pipe is measured?
A. Inside diameter
B. Thickness of wall
C. Outside diameter
D. Wire gage
Answer: A
32. In which of the following where tubing Is measured by:
A. Inside diameter
B. Thickness of wall
C. Outside diameter
D. Wire gage
Answer: C
33. How do you call the tool used to cut thread on pipe?
A. Pipe tool
B. Pipe vise
C. Pipe stock
D. Pipe cutter
Answer: C
34. How do you call the pipe fitting which has two openings and provides a
turn 90 degrees?
A. An elbow
B. A coupling
C. A tee
D. A union
Answer: A

35. In which of the following where plug cock offers?

A. More resistance to flow than a globe valve
B. The same resistance to flow as a globe valve
C. Less resistance to flow than a globe valve
D. The same resistance to flow as an angle valve
Answer: C
36. What is the common flux to be used when soldering brass copper or
tin?
A. Tallow
B. Borax
C. Rosin
D. Sal ammoniac
Answer: C
37. In one turn of the screw in a micrometer, it moves the spindle by what
amount?
A. 0.25”
B. 0.025”
C. 0.205”
D. 0.110”
Answer: B
38. What is the process used to retard corrosion on iron pipe?
A. Soldering
B. Tempering
C. Annealing
D. Galvanizing
Answer: D

39. On XX Heavy pipe the extra metal is added to which of the following?
A. Outside
B. Inside
C. Half on the inside, half on the outside
D. Three quarters on the outside one quarter on the inside
Answer: B
40. Which is very necessary when installing packing in a packing box?
A. Leave one old turn at the bottom of the packing box
B. Remove one turn and install one new turn of packing
C. Leave sufficient end clearance on each turn to allow for expansion
D. Place end cuts directly in line with each other
Answer: C
41. A portable sanding tool having a power-driven abrasive coated
continuous belt is called
A. Bench sander
B. Belt heightener
C. Gear sander
D. Belt sander
Answer: D
42. A machine for bending a metal or wood part by pressure is known as
A. Pressing machine
B. Bending machine
C. Forming machine
D. Shaping machine
Answer: B

43. A machine, which simultaneously molds and cures a pneumatic tire is

called
A. Bladder press
B. Crank press
C. Automatic press
D. Manual press
Answer: A
44. A file whose edges are parallel is known as
A. Crochet file
B. Cross cut file
C. Equaling file
D. Blunt file
Answer: D
45. Slightly rounding a cutting edge to reduce the probability of edge
chipping is referred to as
A. Broaching
B. Butting
C. Blunting
D. Bleaching
Answer: B
46. A rigid tool holder to machine internal surfaces is called:
A. Boring bar
B. Boring mill
C. Broaching machine
D. Corrugated bar
Answer: A

47. Which of the following is a boring machine tool used particularly for
large work piece, types are horizontal and vertical?
A. Boring mill
B. Burrstone mill
C. Cage mill
D. Chile mill
Answer: A
48. A flat-ended twist drill designed to convert a cone at the bottom of a
drilled hole into a cylinder is called
A. Churn drill
B. Core drill
C. Bottoming drill
D. Spiral drill
Answer: C
49. A tap with a chamfer 1-1 1⁄2 threads in length
A. Center tap
B. Bottom tap
C. Taper tap
D. Plug tap
Answer: B
50. A small portable hand drill customarily used by hand setters to drill
holes in breast called
A. Diamond drill
B. Spiral drill
C. Churn drill
D. Breast drill

Answer: D
51. A square foot of steel plate 1/8" thick weighs 5 pounds. The weight of
a
steel plate 10 feet long and 4 feet wide would be how much?
A. 200 lbs
B. 20 lbs
C. 2000 lbs
D. 20,000 lbs
Answer: A
52. Cast Iron weighs 640 pounds per cubic foot. How much is the weight
of
a cast iron block 14" x 12" x 18"?
A.1200 lbs
B.1120 lbs
C.1000 lbs
D.1088 lbs
Answer: B
53. A tank 28" in diameter and 14" high is filled with water. The total
pressure on the bottom of the tank is:
A. 3741 lbs
B. 2573 lbs
C. 4257 lbs
D. 3000 lbs
Answer: A
54. A double-bottom tank is 18" wide 24" long and 4" deep. It is filled with
fresh water. The total capacity in tons is:
A. 50
B. 55
C. 48

D. 45
Answer: C
55. Sheet metal of # 18 gage is heavier than:
A.12 gage
B. 22 gage
C.14 gage
D. 16 gage
Answer: B
56. What is the use of shims?
A. Separate fresh and salt-water lines
B. Replace fuses
C. Adjust cylinder liners
D. Adjust bearing clearances
Answer: D
57. How do you call the process used to retard corrosion (rust) on iron
pipe
and fitting?
A. Tinning
B. Galvanizing
C. Soldering
D. Sulphurizing
Answer: B
58. In pipe fittings, the term "offset" refers to what?
A. A cut off running at right angles to the original piping
B. Two pipes running parallel to each other
C. A bend in the pipe
D. Two size of pipe in the same run

Answer: C
59. In machine shop, if the lips of a drill are of different lengths then which
of the following will likely to happen?
A. The drill will not cut
B. The hole will be larger than the drill
C. The hole will be smaller than the drill
D. None of these will happen
Answer: B
60. Which of the following statement(s) is correct for the "brazed joint"?
A. Stronger than a soldered joint
B. Weaker than a soldered joint
C. The same strength as a soldered joint
D. Three times as strong as a soldered joint
Answer: A
61. In ____ type shaper, the reciprocating movement of the arm is
effected
by means of a rack and pinion.
A. Gear
B. Thread
C. Screw
D. Bolt
Answer: A
62. In hydraulic shaper the reciprocating movement of the ram is obtained
through ____ pressure.
A. Mercury
B. Oil
C. Water

D. Alcohol
Answer: B
63. A job, which is fixed away from the table, can be machined by
A. Running head
B. Moving head
C. Travelling head
D. Static head
Answer: C
64. The stroke positioning lever is located on the ____ of shaper.
A. Lever
B. Table
C. Ram
D. Chunk
Answer: C
65.The length of a shaper stroke is the length of job plus ____.
A. Displacement
B. Tolerance
C. Allowance
D. Clearance
Answer: D
66. Rocker arm is a ____ part of shaper.
A. Oscillating
B. Reciprocating
C. Moving
D. Running

Answer: A
67. In a shaper, the ____ strokes takes place.
A. Backward
B. Forward
C. Return
D. Cutting
Answer: D
68. In shaper, the tool is fed at the end of ____ stroke.
A. Cutting
B. Return
C. Backward
D. Forward
Answer: B
69. Generally, shaper tool cuts metal on the ____ strokes.
A. Backward
B. Cutting
C. Forward
D. Return
Answer: C
70. Generally, shaper is used for machining ____ surfaces.
A. Curve
B. Flat
C. Rough
D. Smooth
Answer: B

71. Brazing requires which of the following?

A. Hard solder
B. More heat
C. Soft solder
D. A and B
Answer: D
72. What is/are the primary reason(s) why lead is used in solder?
A. It has a high melting
B. It is cheap
C. It has low melting
D. B and C
Answer: D
73. What is the name of the taper shank used on drills?
A. Miller
B. Starrett
C. Morse
D. Stanley
Answer: C
74. What is the effect if the melting point of solder is very high?
A. Weaker than the solder joint
B. Stronger than the solder joint
C. Softer than the solder joint
D. Harder than the solder joint
Answer: B
75. Which of the following will likely happen if the angle on a drill is less
than 59 degrees?

A. The drill will make a larger hole

B. The drill will make a smaller hole
C. The hole will take longer to drill and more power id\s required to drive
the drill
D. The drill will not center properly
Answer: C
76. What is/are the reason(s) of soda being added to water and is used for
cooling instead of plain water?
A. It reduces the amount of heat generated
B. It improves the finish
C. It overcomes rusting
D. All of these
Answer: D
77. What will likely happen if the drill's speed is too high?
A. Cut faster
B. Cut slower
C. Lose is temper
D. Not cut
Answer: C
78. The lip clearance of a drill should be approximately how many
degrees?
A. 20 deg – 25 deg
B.12 deg – 15 deg
C. 5 deg – 10 deg
D.15 deg – 20 deg
Answer: B

79.1f the cutting edges of a drill are cut at different angles:

A. The drill will not cut
B. The hole will be larger than the drill
C. The hole will be smaller than the drill
D. None of these
Answer: B
80. What is the correct cutting angle on a drill for ordinary work?
A. 45 deg
B.59 deg
C. 50deg
D.65 deg
Answer: B
81. Shaper tools are made of
A. Mild steel
B. Cast iron
C. High speed steel
D. Wrought iron
Answer: C
82. For machining cast iron in shaper, the tool is ground with ____ rake
angle.
A. Negative
B. Positive
C. 30°
D. 45°
Answer: A
83. Which of the following best describe a milling machine?

A. It is a machine equipment
B. It is a machine tool
C. It is a machine device
D. It is a machine apparatus
Answer: B
84. The quick return mechanism is slotter is provided in order to save the
time in ____ stroke.
A. Backward
B. Forward
C. Cutting
D. Return
Answer: D
85. An arbor is used to ____ and drive the milling cutter.
A. Guide
B. Hold
C. Control
D. Support
Answer: B
86. A puncher slotter is used for ____ stock removal.
A. Light
B. Heavy
C. Small
D. Large
Answer: B
87.Snagging is the form of ____ grinding.
A. Hard

B. Rough
C. Soft
D. Smooth
Answer: B
88. Carbide and ceramic tools are ground on ____ grinding wheel.
A. Fine grain
B. Hard
C. Soft
D. Diamond
Answer: D
89.The term ____ means that particle of metal are adhering to the cutting
faces of the grinding wheel.
A. Loading
B. Feeding
C. Rating
D. Grinding
Answer: A
90. In ____ jaw chuck each jaw can be adjusted independently.
A. Five
B. Two
C. Three
D. Four
Answer: D
91. A piece of stock 8" long is 4" diameter on one end and 1” diameter on
the other end. The taper foot is:
A. 4"

B. 4–1⁄4”
C. 4–1⁄2"
D. 4–1/16”
Answer: C
92. A piece of stock 8” long is 3” diameter at one end and 1-1⁄2" diameter
at
the other end. The taper per inch is:
A. 1⁄2"
B. 3/16”
C. 3⁄4”
D. 5/16”
Answer: B
93.A piece of stock 6" long is 2” diameter at one end and is cut with taper
of 1⁄2” to the foot. The diameter of the smaller end will be:
A.1–1⁄2”
B.1–1⁄4”
C.1–3⁄4"
D. 2”
Answer: C
94. If a piston ring is to be made 1/64" larger in diameter per inch diameter
of the cylinder which it is to fit, the required diameter for a piston ring to fit
an 8” cylinder will be:
A. 8–1⁄4"
B. 8–3/16”
C. 8–1⁄8”
D. 8–5/32"
Answer: C
95. What is the reason why drill "squeal's" when cutting?

A. Drill being ground improperly

B. Insufficient lubrication
C. Drill being too hot
D. Any of these
Answer: D
96. In what operation where “center drilling" is to be found?
A. Drilling a center in an odd-shaped piece of metal
B. Drilling and countersinking with one tool
C. Centering with one tool and drilling with another
D. Drilling a center in a piece of stock in a drill press
Answer: B
97. Which of the following defines “pitch” in threads?
A. The distance of the full length of the thread
B. The distance from a point on one thread to a corresponding point on
the
next thread measured parallel to the axis
C. The distance from the top of one thread to the bottom of the next thread
D. The distance from the bottom to the first thread
Answer: B
98. A tool bit for cutting an American National thread should be ground
with
what angle?
A. 45°
B. 60°
C. 90°
D. 30°
Answer: B
99. An approximate safe rule for cutting new pistons for steam pumps is to
allow:
A. 0.002” between piston and cylinder for each inch diameter of piston
B. 0.001” between piston and cylinder for each inch diameter of piston
C. 0.010” between piston and cylinder for each inch diameter of piston
D. 0.0001”between piston and cylinder for each inch diameter of piston
Answer: B
100. An approximate safe rule for cutting new piston rings for steam
pumps
is to make the ring:
A. 1/32” larger in diameter per inch diameter of cylinder
B.1/16” larger in diameter than that of the cylinder
C. 1/16” larger in diameter per inch diameter of cylinder
D. 0.005” larger in diameter per inch diameter of cylinder
Answer: C

ELEMENTS 4
1. Refers to the unit that can be moved longitudinally along the swivel
table and is clamped in
position by two bolts one an either side of the base.
A. Foot stock B. Head stock
C. Tail stock D. Cross stock
Answer: B
2. An instrument used for determining the relative hardness of materials
by a drop and rebound
method.
A. Scleroscope B. Rockwell Hardness Tester
C. Universal Testing Machine D. Brinell Hardness Tester
Answer: A
3. An instrument used for measuring the degree of surface roughness in
micro inches.

A.Caliper B. Micrometer
C.Profilometer D. Scleroscope
Answer: C
4. Refers to the portion of the circumference of a grinding wheel touching
the work being ground.

A. Area of contact B. Arc of contact

C. Angle of contact D. Contact ratio
Answer: B
5. The spindle of the grinding machine on which the wheel is mounted.

A. Bushing B. Arbor
C. Bearing D. Fluting
Answer: B
6. A device for holding grinding wheels of special shape or the working
piece being grounded.

A. Head stock B. Fixtures

C. Jigs D. Chuck
Answer: D
7. Grinding the grooves of a twist drill or tap.

A. Fluting B. Flaring
C. Lapping D. Honing
Answer: A
8. The dulling of the cutting particles of a grinding wheel resulting in a
decreased rate of cutting is
called.
A.Grinding B. Glazing
C.Fluting D. Lapping
Answer: B
9. Grinding the gates, fins and sprues from casting is termed as
A. Honing B. Tumbling

C. Snagging D. Truing
Answer: C
10. The process of increasing the cross-sectional area of a given portion
or possibly of the whole
piece.
A. Forging B. Upsetting
C. Spreading D. Drawing
Answer: B
11. For ordinary steel, the modulus of elasticity usually falls between
_________ million pounds.

A. 20 to 31 B. 35 to 45
C. 20 to 35 D. 25 to 30
Answer: A
12. The modulus of elasticity for metals in compression is usually taken as
that in:

A. Tension B. Bearing
C. Yield D. Ultimate
Answer: A
13. Which of the following is the ratio of moment and stress?
A. Strain B. Section modulus
C. Contraction D. Passions ratio
Answer: B
14. What is the flexural stress when of a symmetrically cross-section
beam when the vertical shear
is maximum?
A. Infinity B. Zero
C. Maximum D. Minimum
Answer: B
15. The riveted joints in ASME Code has a design surface compressive
stress ______ higher than
the design tensile stress.
A. 70% B. 60%
C. 35% D. 50%
Answer: B
16. What is the ratio of the minimum strength of joint to the strength of
solid joint in the pressure
vessel?
A. Efficiency B. Relative strength
C. Performance factor D. Joint efficiency
Answer: B
17. What is the usual factor of safety for a pressure vessel?
A. 4 B. 1.5
C. 3 D. 5
Answer: D

18. It is the permissible variation of the size.

A. Tolerance B. Limits
C. Fits D. None of these
Answer: A
19. Considering that there is no fit, what is the permissible liberal tolerance
in machining work?

A. ± 0.010 B. ± 0.090
C.± 0.020 D. ± 0.050
Answer: A
20. Which of the following is a tolerance where the size of a part may be
larger only or smaller only,
than the given dimension.
A. Unilateral B. Lateral
C. Bilateral D. None of these
Answer: A
21. The process of lengthening a piece of stock while the cross-sectional
area is being reduced.

A. Tapping B. Honing
C. Drawing D. Upsetting
Answer: C
22. An alloy of copper, tin and antimony.

A. Bearing B. Babbitt
C. Inconel D. Titanium
Answer: B
23. Sometimes used for soldering bright tin.

A. Tallow B. Sal ammonia

C. Tinning D. Rosin
Answer: D
24. Avery effective flux for soldering galvanized iron and zinc.
A. Soldering pastes B. Muriatic acid
C. Zinc chloride D. Cut acid
Answer: B
25. The process of checking the surface of piece by rolling depressions
into the surface.

A. Honing B. Knurling
C. Snagging D. Reaming
Answer: B
26. The groove providing for the cutting faces of the threads or teeth, chip
passage and lubrication.

A. Heel B. Land
C. Flute D. Thread relief

Answer: C
27. The process of cutting internal threads by means of a cutting tool.
A. Tapping B. Reaming
C. Chamfering D. Honing
Answer: A
28. The operation of producing a circular hole by removing solid metal.
A. Knurling B. Reaming
C. Boring D. Drilling
Answer: D
29. The surface below the cutting edge.

A. Face B. Flank
C. Nose D. Side relief
Answer: B
30. The surface over which the chip flows.

A. Face B. Flank
C. Nose D. None of these
Answer: C
31. A tolerance where the size of a part permitted to be either larger or
smaller than the given
dimension.
A. Unilateral B. Lateral
C. Bilateral D. None of these
Answer: C
32. Which of the following is the basis for ASA fits?

A. Basic number system B. Basic hole system

C. Basic size system D. Unit system
Answer: B
33. When the hole is smaller than the shaft, it will take force or pressure to
put the cold part
together. In such case the allowance is negative. Which of the following
terms is appropriate for
such allowance?
A. Negative fits of metals B. Interference of metals
C. Positive fits of metals D. Intangible fits
Answer: B
34. What is the direction of the predominant surface pattern?
A. Smoothness B. Waviness
C. Lay D. Roughness
Answer: C
35. It is the irregularities of departures from the nominal surface of greater
spacing than roughness.

A. Waviness B. Roughness
C. Lay D. Smoothness
Answer: A
36. It is the surface finish of micrometer in rms.
A. 1 B. 2
C. 3 D. 4
Answer: A
37. Which of the following gears has the simplest type of teeth?
A. Helical gears B. Spur gears
C. Bevel gears D. Worm gears
Answer: B
38. In gears, an imaginary circle on which the level arm is based in:
A. Base circle B. Pitch circle
C. Addendum circle D. Clearance circle
Answer: B
39. It is the circle tangent to the addendum of the meshing gears.
A. Clearance circle B. Base circle
C. Addendum circle D. Pitch circle
Answer: A
40. The distance form a point on one gear to the corresponding point
measured along the base
circle.
A. Normal pitch B. Circular pitch
C. Axial pitch D. Diametral pitch
Answer: A
41. It measures the downward slope of the top surface of the tool from the
nose to the rear along
the longitudinal.
A. Side cutting edge angle B. End relief angle
C. Side rake angle D. Back rake angle
Answer: D
42. Which one is the hardness material?

A. Steel B. Diamond
C. Bronze D. Brass
Answer: B
43. It measures the slope of the top surface of the tool to the side in a
direction perpendicular to the
longitudinal axis.
A. Side rake angle B. Side cutting edge angle
C. Side relief edge angle D. End relief angle

Answer: A
44. A type of bonding material, which is made of clay and water.
A. Resinoid bond B. Vitrified bond
C. Shellac bond D. Rubber bond
Answer: B
45. The process of producing an extremely accurate highly finished
surface.

A. Lapping B. Buffing
C. Polishing D. Honing
Answer: A
46. It is surface finishing process by which scratches and toll marks are
removed with a polishing
wheel.
A. Honing B. Lapping
C. Polishing D. Buffing
Answer: C
47. It is used for holding straight shank drills in the spindle of the machine
when drilling.

A. Drill chuck B. Chuck key

C. Floating holder D. Magic chuck
Answer: A
48. Continuous chips are formed when cutting.

A. Brittle materials B. Ductile materials

C. Amorphous plastic materials D. Free cutting nonferrous alloys only
Answer: B
49. The rake angle of cutting tool.
A. Controls the chip formation
B. Prevents rubbing
C. Determine the profile of load
D. Determine whether the cutting action is oblique or orthogonal
Answer: A
50. Back rake angle for HSS single point cutting tool to machine free
cutting brass is

A. 00 B. 50
C.100 D. 150
Answer: A
51. A line passing through the pitch point that is tangent to both base
circles of a gear is:
A. Pressure line B. Perpendicular line
C. Tangent line D. Center line
Answer: A
52. Which of the following is the contact ratio for a good gear design?

A. 1.5:1 B. 1:1.3

C. 1:3 D. 1.2:2
Answer: A
53. In pressure vessels, which of the following resists internal pressure
through tension?

A. Shell-type element B. Cam type element

C. Plate-type element D. Spherical type element
Answer: A
54. It is the study of the body’s motion independent of the forces on the
body.

A. Kinetics B. Dynamics
C. Kinematics D. Mechanics
Answer: C
55. What is the reciprocal of the velocity ratio?

A. Train value B. Ratio factor

C. Modular value D. None of these
Answer: A
56. It is a type of bolt distinguished finished all over and has usually
having coarse threads.
A. Coupling bolt B. Stud bolt
C. Machine bolt D. Automobile bolt
Answer: A
57. It is a type of bolt distinguished by a short portion of the shank
underneath the head being
square or finned or ribbed.
A. Coupling bolt B. Stud bolt
C. Machine bolt D. Carriage bolt
Answer: D
58. It is a type of bolt threaded on both ends and can be used where a
through bolt impossible.

A. Coupling bolt B. Carriage bolt

C. Stud bolt D. Machine bolt
Answer: C
59. Which of the following is not a type of bolt?

A. Stud bolt B. Steel bolt

C. Machine bolt D. Coupling bolt
Answer: B
60. It is a locking device that is used to maintain pressure between
threads of the bolt and nut.

A. Gasket B. Lock washer

C. Lock nuts D. Filler
Answer: B
61. In the list of process given below, the chip removal process is the
A. Die casting B. Extruding
C. Forging D. Broaching
Answer: D
62. The twist drill has its point thinned in order to

A. Reduce the whole diameter B. Increase the rake angle

C. Locate in the center punch mark D. Reduce the axial pressure
Answer: D
63. In the list of process given below, the non-chip process is

A. Grinding B. Spinning on the lathe

C. Thread cutting D. Milling
Answer: B
64. A reamer is used to correct the

A. Size and roundness of a drilled hole

B. Size and position of a drilled hole
C. Finish and position of a drilled hole
D. Finish and depth of a drilled hole
Answer: A
65. An oversize hole is produced by a drill if

A. Lips of drill are of unequal length B. Feed is too high

C. Insufficient coolant is used D. Cutting speed is too high
Answer: A
66. Cemented carbide tipped tools can machine metal even when their
cutting elements get heated
up to a temperature of
A. 16500C B. 10000C
C. 14000C D. 18000C
Answer: B
67. Cemented carbide tools are usually provided with:

A. Positive back rake angle B. Neutral back rake angle

C. Negative back rake angle D. None of these
Answer: C
68. The point angle of twist drill to machine is

A. 1120 B. 1160
C. 1180 D. 1200
Answer: C
69. The cutting speed of HSS twist drill to machine gray cast iron is
A. 10-20 m/min B. 15-25 m/min
C. 20-30 m/min D. 25-40 m/min
Answer: D
70. The recommended value of rake angle for machining aluminum with
cutting tools made up of
diamond tool.

A. 00 B. 150
C. 350 D. 450
Answer: A
71. What is the large wood screw used to fasten machinery and
equipment.

A. Lag screw B. Loss screw

C. Wood screw D. Cross screw
Answer: A
72. What is the minimum length of contact in a tapped hole for cast iron?

A. 1.7 D B. 1.5 D
C. 1.2 D D. 2.1 D
Answer: B
73. It is the ratio of the mean diameter of coil over the coil diameters.

A. Wahl factor B. Spring index

C. Coil ratio D. Lead scale
Answer: B
74. What is the overall length of the spring when it is compressed until all
adjacent coils touched?

A. Free length B. Solid length

C. Compressed length D. Expansion length
Answer: B
75. It is the length of a coil spring under no load.

A. Compressed length B. Free length

C. Solid height D. None of these
Answer: B
76. In general, the steel springs are made of relatively or relative high
carbon steel usually:

A. 5% B. Less than 0.5%

C. More than 0.5% D. 7.5%
Answer: C
77. It is a low-cost spring material suitable where service is not severe and
dimensional precision is
not needed.
A. Helical spring wire B. Stainless steel
C. Hard drawn wire spring D. Copper
Answer: C
78. What is the hard drawn (80% reduction) spring wire made of high
carbon steel?

A. Oil tempered wire B. Music wire

C. Tension wire D. Chromium wire
Answer: B
79. Which of the following wires with good quality and is used for impact
loading?

A. Hard drawn wire B. Song wire

C. Helical spring wire D. Chromium-silicon wire
Answer: D
80. When heated-treated wire is coiled cold, it should be stress relieved
for bending stress and after
cooling is heated at some:
A. 4000F B. 6000F
C. 7000F D. 5000F
Answer: D
81. The cutting speeds of HSS milling cutter to machine aluminum is
A. 140-200 m/min B. 160-220 m/min
C. 180-240 m/min D. 200-260 m/min
Answer: C
82. The major factors, which determine the rpm of milling cutter, are the
material being cut and the
__________.
A. Number of teeth in cutter B. Diameter of cutter
C. Time allowed to complete the job D. Depth of cutter
Answer: C
83. Friction between chip and tool may be reduced by

A. Increased sliding B. Increased shear angle

C. Use of low tool finish D. None of these
Answer: A
84. The studs used as a coolant machine shop consists of

A. Solution of detergent and water B. A straight mineral oil

C. An emulsion D. A chemical solution
Answer: C
85. The recommended value of rake angle for machine aluminum with
cutting tools made up of high
speed steel tool.
A. 50 B. 100
C.150 D. 350
Answer: D
86. Milling cutter is sharpened on

A. Tool and cutter grinder B. Cylindrical grinder

C. Centerless grinder D. Surface grinder
Answer: A
87. Electron beam machining process is quite suitable for a material
having

A. High melting point and high thermal conductivity

B. High melting point and low thermal conductivity
C. Low melting point and low thermal conductivity
D. Low melting point and high thermal conductivity
Answer: B
88. A process can be considered as a hot working process if the material
is heated.

A. Below recrystallization temperature

B. Above recrystallization temperature
C. Below normal temperature
D. Above normal temperature
Answer: B
89. Grinding is

A. Metal fusing operation B. Metal powdering operation

C. Metal finishing operation D. None of these
Answer: C
90. Grinding is done wherever

A. Other machining operation cannot be carried out

B. A large amount of material is to be removed
C. High accuracy is required
D. None of these
Answer: C
91. Which of the following is not a function of spring?

A. Absorbs energy B. Source of potential energy

C. Measure weight D. Measure thickness
Answer: D
92. Which of the following is the type of spring made in the form of dished
washer?
A. Air spring B. Belleville spring
C. Volute spring D. Motor spring
Answer: B
93. What is the type of failure due to unstability?

A. Bucking B. Slenderness ratio

C. Stability D. Euler’s failure
Answer: A
94. What type of formula that is best applied to a very slender column?
A. Column formula B. Slenderness formula
C. Moment formula D. Euler formula
Answer: D
95. I f two principal stresses is zero, the state of stress is:

A. Biaxial B. Mono-axial
C. Uniaxial D. Biaxial
Answer: C
96. What do you call the system that has finite values of principal
stresses?

A. Triaxial B. Uniaxial
C. Mono-axial D. Biaxial
Answer: A
97. A screw that requires positive torque to lower the load or to loosen the
screw if it has been
turned tight against a resistance.
A. Self-locking screw B. Lock screw
 C. Self screw D. Power screw
Answer: D
98. What is the rotating member used in transmitting power?

A. Shaft B. Counter shaft

C. Axle D. Washer
Answer: A
99. For machinery shafts, the permissible deflection is approximately:
A. 0.02 in./ft B. 0.03 in./ft
C. 0.01 in./ft D. 0.05 in./ft
Answer: A
100. For shafts, the shear due to bending is a maximum at the neutral
plane where the
normal stress is:
A. Minimum B. Constant
C. Maximum also D. Zero
Answer: D
Test 4
1. A second type of primary bond is the
A. Metallic bond
B. Covalent bond
C. Ionic bond
D. Wooden bond
The answer is: B
2. Iron forms bcc structure (gamma iron) between 912°C and.
A. 1194°C
B. 1393°C
C. 1394°C
D. 1494°C
The answer is: C
3. The effect of an increase in shear stress that causes an increase in the overall
strength of the
metal is know as
A. Grain boundaries
B. Edge and screw
C. Work hardening or strain hardening
D. Polycrystals
The answer is : C
4. If we continue to raise the temperature of the metal, the grain begin to grow, and their
size may
eventually exceed the original grain size. This phenomenon is called:
A. Recrystallization
B. Grain growth
C. Diffusion
D. Orange peel
The answer is: B
5. Is also used to specify the point where the stress and strain cease being proportional.
A. Linear elastic behavior
B. Engineering stress or nominal stress
C. Seamless tubing
D. Torsion test
The answer is: A
6. Because of the lowered yield stress in the direction opposite the original load
application, this
phenomenon is called:
A. Strain softening or work softening
B. Disk testing
C. Seamless tubing
D. Tersion test
The answer is: A
7. Caused by fluctuating mechanical loads, such as on gear teeth or by thermal cintact
with hot
workplace,
A. Hot hardness
B. Cyclic stress
C. Fatigue failure
D. Stress amplitude
The answer is: B
8. Is a phenomenon in whiich carbon atoms in steels segregate to dislocations
A. Strain aging
B. Mechanical fibering
C. Strain aging
D. Blue brittleness
The answer is: C
9. Residual stresses can also be caused by within a body, such as occur during cooling
of a casting
or forging
A. Oxygen
B. Warping of parts
C. Temperature gradient
D. Stress-relief annealing
Answer is: C
10. Is the term generally used to describe development of cracks after a single thermal
cycle.
A. Shrink fits
B. Thermal fatigue
C. Thermal shock
D. Anisotropy of thermal expansion
Answer is: C
11. The interface of bolted or riveted joints as:
A. Intergranular corrosion
B. Crevice corrosion
C. Galvanic corrosion
D. Streak-corrosion cracking
Answer is: B
12. Alpha ferrite is a solid of body centers cubic iron; it has a maximum solid solubility if
0.022%
carbon at temperature of 727° C
A. Alpha ferrite
B. Curie temperature

C. Hypoeutectic
D. Delta ferrite
Answer is : A
13. Has essentially all of its carbon in the form of iron carbide and receives its name
from the white
surface that appears when the material is fractured.
A. Nodular iron
B. White cast iron
C. Malleable iron
D. Ferritic malleable iron
The answer is: B
14. Is visible as white areas in the structure along with the dark, needlelike martensite
A. Retained austenite
B. Mechanical properties
C. Tempering
D. Hardenability
The answer is: A
15. Produces an increase in strength by means of plastic deformation under cold
working
conditions.
A. Aging
B. Age hardening
C. Precepitation hardening
D. Strain hardening
The answer is:D
16. Surface is heated with an oxyacetylene torch, then quenched with water spray or
other
quenching method
A. Flame hardening
B. Induction hardening
C. Decarburization
D. Annealing
The answer is: A
17. Are commonly used in various heat treating operations, particularly for nonferous
strip and
wire.
A. Continuous furnaces
B. Salt bath furnaces
C. Fluidized beds
D. Induction heating
The answer us: B
18. The function of limestone is to
A. Generate the high level of heat
B. Remove carbon monoxide
C. Add plastics and chemical compounds
D. Remove impurities from the molten iron
The answer is: D
19. Electric furnace capacities range
A. From 60 to 80 tons of steel per day
B. From 60 to 90 tons of steel per day
C. From 60 to 100 tons of steel per day
D. From 60 to 110 tons of steel per day
The answer is: C
20. Improved hardenability, without the loss of machinability and formability
A. Boron
B. Calcium
C. Carbon
D. Cerium
The answer is : C
21. Severely am brittles steels however heating during processing drives out most of the
hydrogen
A. Hydrogen
B. Nickel
C.
D. Tin
The answer is: A
22. Are characterized primarily by their corrosion resistance, high strength and ductility
and high
chromium content
A. Dual phase steels
B. Stainless steels
C. Weathering steels
D. Structure grade alloy steels
The answer is: B
23. These steels have a mixture of austenite and ferrite. They have good strength and
they have
higher resistance to both corrosion and stress corrosion
A. Austeentic stainless steels
B. Ferritic stainless steels
C. Martensitic stainless steels
D. Duplex structure stainless steels
The answer is D

24. A turbofan jet engine for the Boeing 757 aircraft typically contains the followinng
nonferous
metals 38% titanium
A. 0.01
B. 0.02
C. 0.03
D. 0.04
The answer is: B
25. Is the third most abundant mettallic elements (2%) in the earth crust coming after
iron and
aaluminum
A. Porous aluminum
B. Magnesium
C. Copper
D. Brass
The answer is: B
26. The dry copper concentrate as much as one third of which is copper
A. Pyrometallurgy
B. Hydrometallurgy
C. Technometallurgy
D. Evaporametallurgy
The answer is: A
27. Is used for low sensitivity to temperature
A. Monel K 500
B. Hastelloy C4
C. Hastelloy
D. Invar
The answer is: D
28. A silver white metal was discovered in the 18th century
A. Molybdenum
B. Titanium and zinconium
C. Mineral molybdenite
D. Niobium
The answer is A
29. An alloy of copper and nickel
A. Niobium
B. Tungsten
C. Tantalum
D. Beryllium
The answer is D

30. Are common soldering materials with wide range of compositions and melting points
A. Babbit
B. Tin alloys
C. Tin
D. Tin lead
The answer is D
31. Most common example of polymer
A. Plastics
B. Polymer
C. Cellulose
D. Bakelite
The answer is C
32. The increase in density with increase crystallites is called
A. Amorphous
B. Crystallites
C. Crystallization shrinkage
D. Elastomer
The answer is C
33. Have excellent resistance to heat water and steam they have dielectric properties
that are
virtual affected by humidity and they are highly resistant to chemicals
A. Polypropylenes
B. Polystyrenes
C. Polysulfide’s
D. Polyvinyl chloride
The answer is C
34. The most common example of clay is:
A. Ceramics
B. Ceramics
C. Clay
D. Kaolin
The answer is D
35. Have a high crystalline component to their structure good thermal shock resiistance
and strong
A. Silica
B. Glasses
C. Glass ceramics
D. Graphite
The answer is C
36. Is an amorphous solid with the structure of a liquid

A. Glass
B. Silica
C. Lampback
D. Bukyballs
The answer is A
37. Sprue runners and gates are known as
A. Pyrolysis
B. Kelvar
C. Gating system
D. Sprue
The answer is C
38. The temperature for carbonizing range up to about
A. 1300
B. 1400
C. 1500
D. 1600
The answer is C
39. Were first as matrix material in the 1930
A. Formica
B. Epoxies
C. Reinforced plastics
D. Ceramic matrix
The answer is B
40. Is the portion of the runner through which the molten metal enters the mold cavity
A. Sprue
B. Runners
C. Gates
D. Risers
The answer is C
41. The traditional method for casting metals
A. Expendable molds
B. Permanent molds
C. Composite molds
D. Sand casting
The answer is D
42. Are used to mold the sand mixture into the shape of the casting
A. Two piece mold
B. Cores

C. Vents
D. Pattern
The answer is D
43. Uses a polysrtyrene pattern whicjh evaporates upon contact with molten metak to
form a cavity
for the casting
A. Shell mold casting
B. Ccomposite molds
C. Rammed graphite molding
D. Expendable pattern
The answer is D
44. Are usually square with a cross sectional are smaller than blooms and further rolled
into round
rods and bars
A. Bloom or slaab
B. Bloom
C. Slab
D. Billets
The answer is D
45. Is a cold forming process by which straight or tapered threads are formed on round
rods. By
passing them between dies.
A. Ring rolling
B. Thread rolling
C. Forming tap
D. Rotary tube piercing
The answer is B
46. Material is distributed away from an area.
A. Impression die forming
B. Flash
C. Fullering
D. Edging
The answer is C
47. Rotary swaging is also known as
A. Incremental forging
B. Isothemal forging or hot die forging
C. Swaging
D. Radial forging or swaging
The answer is D
48. The die moves toward the billet
A. Drawing

B. Indirect extrusion
C. Hydrostatic extrusion
D. Lateral or side extrusion
The answer is B
49. In blank, the sheared slug is discarded
A. Burr
B. Punching
C. Shearing
D. Blanking
The answer is B
50. Is actually a finishing operation in which a small amount of metal is sheared away
from the edge
of an already blanked part.
A. Nabbing
B. Shaving
C. Cutoff
D. Dinking
The answer is B
51. An important development is testing the formability on sheet metal is the
A. Stretch forming
B. Anisotropy
C. Forming limit diagram
D. Bend allowance
The answer is C
52. Certain operations can be carries out using lasers as a localized heat source to
reduce the flow
stress of the sheet metal at specific locations and to improve formability and increase
process
flexibility
A. Laser assistant forming
B. Electrohydraulic forming
C. Honeycomb structure
D. Dents
The answer is A
53. The process of thinning the walls of a drawn cylinder by passing it between a punch
and die
whose separation is less then the original walk thickness
A. Drawbeads
B. Ironinng
C. Redrawing
D. Embossing
The answer is B

54. The powder is encased in a metal container and extruded

A. Hot isostatic pressing
B. Injection molding
C. Roll compaction
D. Compacted by extruction
The answer iss D
55. Can be sintered and lower temperature to give the ceramic part its final shape.
A. Jiggering
B. Hot pressing or pressure sintering
C. Firing
D. Nanophase ceramics
The answer is D
56. This is the process in which the risen and fibers combined at the time of curing.
A. Centrifugal casing
B. Potting
C. Encapsulation
D. Filament winding
The answer is C
57. The blank in turning in the lathe is found to be proportional to the cutting speed and
feed.
A. Shaving
B. Dynamometer or force
C. Mean temperature
D. Thermocouples
The answer is C
58. A black with positive rake angle at the may also be also to reduce cutting force
without the
reducing the overall strength of the insect significant.
A. Tool steels
B. Diamond grinding
C. Chip groove
D. Carbide inserts
The answer is C
59. To meet the challenge of higher speeds for higher production rate, blank introduce
in 1930s
A. Molybdenum and tungsten
B. Cast cobalt alloys
C. Cast cobalt alloys
D. Carbide or cemented of sintered carbide
The answer is D
60. Types of cutting fluids is commonly used in machining operation
A. Oils
B. Emulsions
C. Semisynthetics and synthetics
D. All of these
The answer is D
61. Control interference and rubbing at the tool workpiece interference.
A. Rack angles
B. Back angles
C. Relief angle
D. Cutting edge angles
The answer is C
62. Is usually equipped with three or four jaws
A. Engine lathes
B. Gab bed lathes
C. Special purpose lathes
D. Chuck
The answer is D
63. Are capable of performing multiple cutting operations such as turning boring drilling
thread
cutting and facing on the same workpiece
A. Trace lathes
B. Automatic lathes
C. Automatic bar machines
D. Turret lathe
The answer is D
64. Are mass production machines with as many s 50 spindles driver by a single
powerhead and fed
simultaneously into the work.
A. Gang drilling machine
B. Turret type drilling machine
C. Radial drilling machine tools
D. Multiple spindle drilling machine
The answer is D
65. Has nicks along the cutting edge to break up the heavy chips that result as a
cylindrical hole is
cut to a taper.
A. Expansion reamers
B. Adjustable reamers
C. Taper reamers
D. Roughing reamers
The answer is D

66. Cutting starts at the surface of the work piece where the chip is at its thickness
A. Slab milling or peripheral milling
B. Conventional milling or up milling
C. Climb milling or down milling
D. Face milling
The answer is C
67. Is a relatively simple cutting operation by which is surface as well as various cross
sections with
grooves and notches
A. Planning
B. Shaping
C. Slotters or vertical shapers
D. Broachinng
The answer is A
68. Tooth spacing is usually in the range of
A. 0.08 to 0.25
B. 0.08 to 1.25
C. 0.08 to 1.35
D. 0.08 to 1.45
The answer is B
69. Are mixed of crushed concrete and plastic
A. Gray iron
B. Polymer concrete
C. Ceramic
D. Composited
The answer is B
70. The common bond type of bonded are
A. Grit number
B. Vitrified resinoid rubber and metal
C. Ceramic bond
D. Resinoid
The answer is B
71. Is the process of producing sharp new edges on grains conditioning worn grains on
the surface
of a grinding wheel and ruining an out of round wheels
A. Grinding wheels
B. Attritious wear
C. Dressing
D. Loading
The answer is C

72. Parts with diameter as small as blank can be ground

A. 0.10 mm
B. 0.20 mm
C. 0.30 mm
D. 0.40 mm
The answer is A
73. The tip of the tool ultrasonic machining vibration at a frequency of
A. 5 Khz
B. 10 Khz
C. 15 Khz
D. 20 Khz
The answer is D
74. Is the oldest of the non traditional machining process, and has been used to
engrave metals and
hard stones in deburring
A. Chemical machining
B. Chemical milling
C. Chemical blanking
D. Photochemical blanking
The answer is D
75. Can be used for very accurate cutting of a wide variety of metals.
A. Electronic beam machining
B. Laser beam machining
C. Plasma arc cutting
D. Abrasive water jet maching
The answer is A
76. This method of welding two components starts with the heating of the interface by
means of a
torch using typically oxyacetylene gas.
A. Filler materials
B. Pressure gas welding
C. Arc welding
D. Shielded metal arc welding
The answer is B
77. Electro slag welding is capable of welding plates with thicknesses ranging from
A. 50 mm to more than 600
B. 50 mm to more than 700
C. 50 mm to more than 800
D. 50 mm to more then 900
The answer is D

78. The energy required for frictional hearing is supplied by the kinetic energy of
flywheel.
A. Cold welding
B. Ultrasonic welding
C. Friction welding
D. Inertia friction welding
The answer is D
79. Results from the melting away of the base metal and the consequent generation of
a groove in
the shape of a sharp recess or nothch
A. Weld profile
B. Undercutting
C. Overclap
D. Cracks
The answer is B
80. The parts in blank are first precleaned and then preload with brazing metal in
appropriate
configurations before being placed in a furnace
A. Furnace brazing
B. Induction brazing
C. Resistance brazing
D. Dip brazing
The answer is A
81. Are difficult to solder
A. Copper and gold
B. Aluminum and stainless steels
C. Adhesive bonding
D. Natural adhesive
The answer is B
82. They are economical, and they permit easy are rapid component assembly
A. Crimping
B. Snap in fasteners
C. Shrink and press fits
D. Ultrasonic welding
The answer is B
83. The techniques used to calculated the coefficients friction generally involve
measurement of
either
A. Ultrasonic vibrations
B. Forces or dimensional changes
C. Ring compression test
D. Wear

The answer is B
84. Are used for stainless steels and high temperation alloys
A. Molybdenum disulfide
B. Oxalate
C. Shot peening
D. Laser peening
The answer is B
85. Ions are introduced into the surface of the workpiece.
A. Chemical vapour deposition
B. Ion implant
C. Diffusion coating
D. Electroplating
The answer is B
86. Of these Inter layer dielectrics is critical in the reduction of metal shorts and of the
linewidth
variation of the interconnect
A. Etching
B. Planarization
C. Diamond sawing
D. All of these
The answer is B
87. Is a substance with metallic properties composed of two or more elements of which
qt least one
is a metal
A. Age hardening
B. Artificial aging
C. Alloy
D. Alloying elements
The answer is C
88. Is a temper produced in a wire, rod, or tube by cold drawing.
A. Free carbon
B. Hard drawn
C. Homogeneous material
D. Izod test
The answer is B
89. Are those not due to applied loads or temperature gradients.
A. Red shortness
B. Relaxation
C. Residual stress
D. Rimmed steel

The answer is C
90. Is an annealing process whereby combined carbon in white cast iron is transformed
wholly cr in
part of temper carbon
A. Graphitizing
B. Hardening
C. Malleablizing
D. Normalizing
The answer is C
91. Load of 100 kg with diamond indenter used for case hardened metal.
A. Rockwell B
B. Rockwell C
C. Rockwell A
D. Rockwell D
The answer is D
92. Molybdenum steels with nickel
A. 43XX
B. 46XX
C. 46XX and 48XX
D. 47XX
The answer is B
93. Nickel – chromium – molybdenum
A. 33XX
B. 40XX
C. 41XX
D. 43XX
The answer is D
94. Low carbon alloy steels blank used chiefly for carburizing.
A. 0.10 – 0.25 % C
B. 0.25 – 0.50 % C
C. 250 and 400 brinell
D. 0.50 – 0.70% C or moore
The answer is A
95. Improves machinability of stainless steel
A. Nickel
B. Sellenium
C. Silicon
D. Tantalum
The answer is B

96. For crankshafts axies gears landing gear parts

A. AISI 4063
B. AISI 4130 4140
C. AISI 4340
D. AISI 4640
The answer is C
97. The carbon content of the nitralloys falls within the approximate range of
A. 0.20 to 0.10 carbon
B. 0.20 to 0.20 carbon
C. 0.20 to 0.30 carbon
D. 0.20 to 0.40 carbo
The answer is D
98. Induction hardening as for gears teeth may produced a surface hardeness of
A. Rc =50
B. Rc =55
C. Rc =60
D. Rc= 65
The answer is B
99. Is the oldest known metals
A. Cold working
B. Age hardening
C. Copper alloys
D. Copper.
The answer is D
100. Has a tin base and is a general purpose bearing material for a light and moderate
service
in various machines.
A. Titanium
B. Babbit b23-46t
C. Babbit 23-49
D. Hastelloy B
The answer is B
TEST 6

The weak attractive force that results from random

polarization is called: 
A Polarization effect
8. Buffer effect 
C. Random effect
D. Dispersion effect
The answer is: D
2. When a crystal is subjected to an external force, it first undergoes it and returns to its
original
shape when the load is removed.
A. Axial deformation
B. Thermal deformation
C. Elastic deformation
D. Plastic deformation
The answer is: C
3. The number and size of the grains developed in a unit volume of the metal depends
on the
rate at which it takes place.
A Grain boundaries
B. Grain-boundary sliding
C. Polycrystals
D. Nucleation
The answer is: D
4. Large grains produce a rough surface appearance on the sheet metals, called:
 A. Recrystallization
B. Grain growth
 C. Diffusion
D. Orange peel
The answer is: D

5. If the specimen is loaded beyond its ultimate tensile strength, it begins to:
A. Fracture
B. Ductile
C. Break
D. Neck down
The answer is: D
6. The fracture at the center of the specimen has been utilized in the manufacture of
 A Strain softening or work softening
B. Disk test
C. Seamless tubing
D. Torsion test
The answer is: C
7. Is defined as the maximum stress, in tension and compression, to which the
specimen is
subjected.
A. Hot hardness
B. Cyclic stress
C. Fatigue failure
D. Stress amplitude
The answer is: D
B. In a polycrystalline metal under tension, the fracture appears. surface has a bright
A. Granular
B. Brittle fracture
C. Defects
D. Catastrophic failure
The answer is: A
9. Is used in many applications because of its high damping capacity.
A. Gray cast iron

B. Weldability
C. Fracture toughness 
D. Manufacturing defects
The answer is: A
10. To alleviate some of the problems with thermal expansion, a family of iron-nickel
alloys with
very low thermal expansion coefficients has been developed; they are called
 A. Low-expansion alloys

B. Invar Effect
C. Conductors
D. Dielectric strength
The answer is: A
11. Corrosion can act in indirect ways.
A. Intergranular corrosion
B. Crevice corrosion
C. Galvanic corrosion
D. Stress-corrosion cracking
The answer is: D
12. Steels having less than the eutectoid amount of carbon (less than 0.77%) are called:
A. Alpha ferrite
B. Curie temperature
C. Hypoeutectoid
D. Delta ferrite
The answer is: C
13. Has properties consistent with its structure of irregular graphite spheroids in a ferrite
matrix.
A. Nodular Iron 
B. White Cast Iron

C. Malleable Iron
D. Ferritic malleable iron
The answer is: D
14. Is a heating process by which hardness is reduced and toughness is improved.
 A. Retained austenite
B. Mechanical properties 
C. Tempering
D. Hardenability
The answer is: C

15. Several aluminum alloys harden and become stronger over a period of time at room
temperature.
this process is called:
A. Artificial aging
B. Natural aging
 C. Cryogenic treatment
D. Maraging
The answer is: B
16. Is the phenomenon in which alloys containing carbon lose carbon from their
surfaces as a
result of heat treatment or a hot working in a medium, usually oxygen, that reacts with
carbon.
A. Flame hardening
B. Induction hardening
C. Decarburization
D. Annealing
The answer is: C
17. The part is heated rapidly by the electromagnetic field generated by an induction coil
carrying alternating current, which induces eddy currents in the part.

A Continuous furnaces
 B. Salt-bath furnace
C. Fluidized beds
 D. Induction heating
The answer is: D
18. Flux means:
A. Flux
D. To flow as fluid
C. Fuel for plant operations
D. Slag
The answer is: D
19, is the newest and fastest steel making process
A. Open-hearth furnace

B. Electric furnace
C. Basic oxygen furnace 
D. All of these
The answer is: C
20. Improves hardenability, strength, hardness, and wear resistance; it reduces ductility,
weldability, and toughness.. 
A. Boron
B. Calcium
C. Carbon
D. Cerium
The answer is: C
21: Slightly increases the strength of rimmed steels; 
it severely reduces toughness
A. Hydrogen
B. Nitrogen
C. Oxygen
D. Tin

The answer is: C

22 Stainless steels are made by using:
A. Electric furnaces 
B. Basic-oxygen process
C. A and B 
D. None of these
The answer is: C
23. Typical applications are in water treatment plants and in heat-exchanger
components
 A Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Duplex structure stainless steels
The answer is: D
24. Lightest metal; good strength to weight ratio.
A. Nonferrous metals and alloys 
B Aluminum

C. Magnesium
D. Copper
The answer is: C
25. First produced in about 4000 BC and its alloys have properties somewhat similar to
those of
aluminum and its alloys. In addition, they are among the best conductors of electricity
and heat
and they have good corrosion resistance.
A. Porous Aluminum
B. Magnesium
C. Copper
D. Brass
The answer is: C

26. A silver-white metal discovered in 1751, is a major alloying element that imparts
strength,
toughness and corrosion resistance.
A. Nickel
B. Superalloys
C. Nickel alloys
D. Monel
The answer is: A
27. Is used for electrical heating elements.
A. Nichrome
B. Sulfide and Oxide ores
C. Superalloys
D. Monel K-500
The answer is: A
28 The principal alloying elements for molybdenum
are:
A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium

The answer is: B

29. The element is used in electronic components; in nuclear-power reactor
applications, it is
used because of its low neutron absorption.
A. Unalloyed Beryllium
B. Zirconium
C. Lead
D. Zinc
The answer is: B

30. Is an alloy often, copper, and antimony.

A Cassiterite 
B. Pewter
C. Gold, silver and platinum
D. Gold
The answer is B
31. Is the product of the reaction between acetylene and hydrogen. 
A Ethylene
B. Acetylene
C. Polyethylene
D. Polymers
The answer is: A
32. Are added to polymers to impart flexibility and softness by lowering their glass-
transition
temperature
A Plasticizers 
B. Fillers
C. Fluorocarbons
D. Lubricants
The answer is: A
33. Possess good electrical insulating properties. impact resistance, and dimensional
stability,
and they have low water absorption.
A. Alkyds
B. Aminos
C. Epoxies

D. Phenolics
The answer is: A
34. Other major raw materials for ceramics that are found in nature are:
A Corundum or emery
B. Flint
C. Feldspar
D. Alumina
The answer is: 8
35. Hardest substance known; available as single crystal or polycrystalline form; used
as cutting
tools and abrasives and dies for fine drawing.
A. Diamond
B. Quartz
C. Silicates
D. High speed steel
The answer is: A
36. Was used for all glass products until the late
1600's.
A. Glass
B. Silica
C. Lampback
D. Buckyballs
The answer is: B
37. Are the channels that carry the molten metal from the sprue to the mold cavity, or
connect
the sprue to
the gate.
A. Runners
B. Risers
C. Gating system
D. Sprue
The answer is: A
38. Carbon fibers are generally:
A 80% to 95% carbon

B. 80% to 96% carbon

C. 80% to 97% carbon
D. 80% to 98% carbon
The answer is: A
39. Advantages of a metal matrix over a polymer
matrix is/are: 
A. Higher elastic modulus
B, its resistance to elevated temperatures 
C. and its higher toughness and ductility
D. All of these
The answer is: D
40. A process whereby air is sucked in or entrapped
the liquid may take place.
A Aspiration
B. Choke
C. Castability
D. spiral mold
The answer is: A
41. To allow for the casting to shrink while cooling.
A. Silica sand
B. Collapsibility
C. Mulling machine
D. Bentonite
The answer is: B
42. Are two-piece patterns made such that each part forms a portion of the cavity for the
casting.
A. Parting agent
B. Split patterns
C. One-piece pattern 
D. Match-plate patterns
The answer is: B
43. Patterns for plaster molding are generally made
A. Aluminum

B. thermosetting plastics
C. brass, or zinc alloy 
D. All of these
The answer is: D
44. Is carried out at room temperature and compared to hot rolling, produces sheet and
strip
with much better surface finish.
A. Wire rods
B. Cold rolling
C. Pack rolling
D. Skin pass
The answer is: B
45. Is a hot-working process for making long, thick walled seamless pipe and tubing 
A. Ring-rolling
B. Thread rolling
C. Forming tap
 D. Rotary tube piercing
The answer is: D
46. The part is then formed into a rough shape of a connecting rod by a process called:
A. Blocking
B. Flashless
C. Coining 
D. Sizing
The answer is: A
47. Swaging is usually limited to a maximum workpiece diameter of about
A. 150 mm
B. 160 mm
C. 170 mm
D. 180 mm
The answer is: A
48. If there is no friction to overcome along the container walls
A. Drawing
B. Indirect extrusion
C. Hydrostatic extrusion
D. Lateral or side extrusion

The answer is: D

49. In scrap.
A Burr
B. Punching
C. Shearing 
D. Blanking
The answer is: D
50. Is a modified shearing operation that is used to blank shapes from low-strength
materials,
such as rubber, fiber, or cloth.
A. Nibbling
B. Shaving
C. Cutoff
D. Drinking
The answer is: D
51. Is one of the most common forming operations.
A. Bending 
B. Anisotropy
C. Roll bending
D. Bending in a 4-slide machine
The answer is: A
52. This is an operation consisting of shallow or moderate draws, made with male and
female
matching dies.
A. Drawbeads
B. Ironing 
C. Redrawing
D. Embossing
The answer is: D
53. Consist basically of a core of honeycomb bonded to two thin outer skins. 
A. Laser-assisted forming
B. Electrohydraulic forming
C. Honeycomb structure
D. Dents
The answer is: C

54. Is the process whereby green compacts are heated in a controlled-atmosphere

furnace to a
temperature below the melting point, but sufficiently high to allow bonding of the
individual
particles. 
A. Pressureless compaction
B. Sintering
C. Coining and sizing
D. Impact forging
The answer is: B
55. A gob of molten glass is placed into a mold and pressed into shape with the use of a
plunger.
A. Blowing
B. Pressing
C. Spinning
D. Sagging
The answer is: B
56. Is an operation where the workpiece is rotated and a cutting tool removes a layer of
material
as it moves to the left.
A. Chips
B. Cutting-off
C. Slab-milling
D. Chip compression ratio
The answer is: B
57. Occurs on the relief face of the tool and the side relief angle and is generally
attributed to
rubbing of tool
A Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue
The answer is: A
58. Are made of pure aluminum oxide.
A. Ceramics
B. Tool steels
C. Ceramics
D. Coated tools

The answer is: C

59. Among the most important, versatile, and cost effective tool and die materials for a
wide
range of applications. 
A Carbide
B. cemented of sintered carbide
C. A and B
D. NONE of these
The answer is: C

60. is the process of machining external cylindrical and conical surfaces.

A. Turning
B. Facing
C. Form tools 
D. Boring
The answer is: A
61. Are generally considered to be the oldest machine tools.
A. Lathes
B. Engine lathe 
C. Engine lathe
D. Bed
The answer is: A
62. Have jaws that can be moved and adjusted independently of each other, they can
be used
for square, rectangular, or odd-shaped workpieces.
A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet chuck
The answer is: B
63. Are commonly used for water or gas pipes and plumbing supplies, which require a
watertight or airtight connection.
A. Screw thread 
B. Tapered threads
C. Tapping

D. Solid threading dies

The answer is: B

64. Makes a beveled section at the end of a hole to provide a proper seat for a flat-head
screw
or drill rivet.
 A Counterboring
B. Countersinking
C. Spot facing 
D. Reaming
The answer is: B
65 is a chip-producing threading tool with multiple cutting teeth.
A Finishing reamers
B. Tap
C Taper taps
D. Bottoming taps
The answer is: B
66. Flat surface as well as various profiles can be produced by It has either straight or
tapered
shanks for smaller and larger cutter sizes, respective
A End milling
B. Straddle milling
C. Form milling
D. Circular cutters
The answer is: A
67. Is use to machine parts; it is much like planning except that the parts are smaller.
A. Planning
B. Shaping
C. Slotters or Vertical shapers
D. Broaching
The answer is: B

68. Power hacksaw blades are usually 

A. 1.2 to 2.5 mm thick and up to 600 mm long
B. 1.2 to 2.5 mm thick and up to 610 mm long
C 1.2 to 2.5 mm thick and up to 620 mm long
 D. 1.2 to 2.5 mm thick and up to 630 mm long
The answer is: B
69. May consist of polymer, metal, or ceramic-matrix with various reinforcing materials
A. Gray iron
B. Polymer concrete
C Ceramic
D. Composites
The answer is: D
70 Are thermosetting resins and are available in a wide range of composition and
properties.
A. Grit number
B. Vitrified, resinoid, rubber and metal
C. Ceramic bond
D. Resinoid
The answer is: D
71, Is moved across the width of the grinding face of a rotating wheel and removes a
small layer
from the wheel surface with each pass
A. Diamond-point tool
B. Star-shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing
The answer is: A

72. The workpiece is supported on a work rest blade and is ground between two
wheels.
A. Thread grinding
B. Internal grinding

C. Centerless grinding
D. Through-feed grinding
The answer is: D
73. Has become an important production process, in some cases replacing
conventional
grinding operations.
A. Sandpaper and emery cloth
B. Belt grinding 
C. Wire brushing process
D. Honing
The answer is: B
74. Is used in the aerospace industry to remove shallow layers of materials from large
aircraft
components, missile skin panels, and extruded parts for airframes.
A. Chemical machining
B. Chemical milling 
C. Chemical blanking
D. Photochemical blanking
The answer is: B
75. This process is suitable particularly for heat sensitive materials that cannot be
machined by
the process in which heat is produced. 
A. Plasma-arc cutting
B. Abrasive water-jet machining 
C. Abrasive-jet machining
D. Nanofabrication
The answer is: B

76. Arc welding produces temperatures of about:139

A. 30,300°C
B. 32,000 C
C. 31,000°C
D. 30,000°C
The answer is: D

77. Non-consumable electrode process typically use

a: A Electroslag Welding
B. Tungsten electrode 
C. TIG welding
D. GTAW process
The answer is: B
78. Covers a number of processes in which the heat required for welding is produced by
means
of electrical resistance across the two components to be joined.
A. Friction Stir welding
B. Resistance welding
C. Resistance spot welding
 D. Spot welding
The answer is B
79. May occur in various locations and directions in the weld area. 
A. Weld profile
B. Undercutting 
C. Overlap
D. Cracks
The answer is: D
80. The source of heat is the electrical resistance of the components to be brazed.
A. Furnace brazing
B. Induction brazing
C Resistance brazing
D. Dip brazing
The answer is: C
81. is a very popular approach for attaching circuit components to their boards. 
A Ultrasonic soldering
B. Solder pastes 
C. Wave soldering
D. Soldering
The answer is: C
82. When applied, adhesive generally are about 

A. 0.1 mm in thick
B. 0.2 mm in thick
C. 0.3 mm in thick
D. 0.4 mm in thick
The answer is: A
83. is the most commonly used process for thermoplastics, particularly amorphous
polymers.
A Crimping
B. Snap-In fasteners
C. Shrink and Press Fits 
D. Ultrasonic welding
The answer is: D
84. Is defined as the progressive removal of materia from a surface.
A. Ultrasonic vibrations
B. Forces or dimensional changes 
C. Ring compression test
D. Wear
The answer is: D

85. Has been applied successfully to jet-engine fan blades and materials such as
titanium and
nickel alloys.
A Molybdenum Disulfide
B. Oxalate
C. Shot peening
D. Laser peening
The answer is: D
86. The workpiece (cathode) is plated with a different metal (anode), while both are
suspended
in a bath containing a water-based electrolyte solution
A Chemical vapor deposition
B. Ion implant
C. Diffusion coating
D. Electroplating
The answer is: D

87. The highest point on the stress-strain curve.

A. Ultimate stress 
B. Yield strength
C. Yield point
D. Elastic limit
The answer is: A
88. Is the characteristic of exhibiting different properties when tested in different
directions.
A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness
The answer is: A
89. Is a test in which a specimen, supported at one end as a cantilever beam, is broken
by the
impact falling pendulum
A Free Carbon
B. Hard Drawn
C. Homogeneous Material
D. Izod test
The answer is: D
90. is the process of holding an alloy at a suitably high temperature long enough to
permit one
or more constituents to pass into solid solution and then cool fast enough.
A Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: A
91. Is any heating and cooling of steel that produces a rounded or globular form of
carbide.
A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation range

The answer is: A

92. Has a squared-base, diamond pyramid pyramid innenter.
A. Brinell Hardness Test (BHN)
B. Rockwell test
C. Vickers test
D. Shore Sceleroscope
The answer is: C
93. Chromium steels with Medium chromium
A. 51XX B. 52XX
C. 53XX
D. 54XX
The answer is: A
94. Nickel 3.25%-molybdenum 0.25%
A. 46XX
B. 48XX C. 50XX
D. 51XX
The answer is: B
95. Medium Carbon Alloy Steels usually quenched and tempered to hardness between
A. 0.10 0.25%C
B. 0.25 -0.50%C
C. 250 and 400 Brinell
D. 0.50-0.70%C or more
The answer is: C
96. Is a stabilizer
A. Nickel
B. Selenium
C. Silicon
D. Tantalum

The answer is: D

97. Connecting rods, bolts, shapes; air hardens after welding

A. AISI 8630
B. AISI 8640, 8740
C. AISI 4340
D. 4640
The answer is: A
98. Consist heating a thin surface layer, preferably of annealed or normalized steel,
above the
transformation range by electrical induction and then cooling, as required, in water, oil,
air or
gas.
A. Carbonitriding
B. Induction Hardening
C. Flame Hardening
D. Work Hardening
The answer is: B.
99. The combination of highest strength and highest ductility in a cast ferrous metal is
obtained
in cast steel.
A. Cast Steel
B. Stainless Steel
C. Malleable steel
D. Manganese steel
The answer is: A
100. An alloy of copper and tin.
A. Brass
B. Bronze
C. Manganese Bronze
D. Lead
The answer is: B
Manufacturing Processes and Metals

Test 8

1. Is primarily an alloy of nickel and copper.

A. Monel
B. Zemak-5
C. Babbit23-49
D. Hastelloy B

The answer is: A

2. The atoms are arrange in a regular geometric array known as:

A. Molecular structure
B. Lattice
C. Unit cell
D. Crystal structure

The answer is: B

3. A single crystal is:

A. Anistropic
B. Twinning
C. Slip system
D. Ductile
The answer is: A

4. At elevated temperatures, and in materials whose properties depend on the

deformation rate, plastic
deformation also takes place by means of

A. Grain boundaries
B. Grain-boundary sliding
C. Polycrystals
D. Nucleation

The answer is: B

5. The ratio of working temperature and melting temperature is known as:

A. Warm-working
B. Homologous temperature
C. Doping
D. Dissemination

The answer is: B

6. The ratio of stress to strain in the elastic region is called:

A. Modulus of elasticity
B. Poisson's ratio
C. Ductility
D. Toughness

The answer is: A

7. The ratio of the shear stress to the shear strain in the elastic range is:

A. Shear strain or modulus of rigidity

B. Bend or flexure test
C. Modulus of rupture
D. Hardness

The answer is: A

8. Is the permanent elongation of a component under a static load maintained for a

period of time.

A. Endurance limit or fatigue limit

B. Creep
C. Rupture or creep rupture
D. Stress relaxation

The answer is: B

9. An important factor in fracture is the presence of

A. Granular
B. Brittle fracture
C. Defects
D. Catastrophic failure

The answer is: C

10. A quantity that describes the resistance of a material to fracture or crack growth.

A. Gray cast iron

B. Weldability
C. Fracture toughness
D. Manufacturing defects

The answer is: C

11. Invar itself typically has a composition of 64% iron and

A. 32% nickel
B. 34% nickel
C. 36% nickel
D. 38% nickel

The answer is: C

12. Is exhibited in the corrosion resistance of aluminium, titanium, and stainless steels.

A. Tool and die materials

B. Oxidation
C. Passivation
D. Viscosity

The answer is: B

13. Is stable only at very high temperatures and is of no practical significance in

engineering.
A. Alpha ferrite
B. Curie temperature
C. Hypoeutictoid
D. Delta ferrite

The answer is: D

14. The graphite in this structure is in the form of short, thick, and interconnected flakes
having
undulating surfaces and round extremities.

A Pearlitic malleable iron

B. Compacted-Graphite Iron
C. Nodular cast iron
D. White Cast Iron

The answer is. B

15. The capability of an alloy to be hardened by heat treatment is called:

A. Retained austenite
B. Mechanical properties
C. Tempering
D. Hardenability

The answer is: D

16. This is a precipitation-hardening treatment for a special group of high-strength iron-

base alloys.
A. Artificial aging

B. Natural aging
C. Cryogenic treatment
D. Maraging

The answer is: D

17. Is a term applied to the annealing of ferrous alloys generally low-and medium-
carbon steels.

A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing

The answer is: A

18. Hot forgings and hot steel-mill products may have as a result, they may not respond
a successfully to
heat treatment.

A. Continuous furnaces
B. Salt-bath furnace
C. Fluidized beds
D. Decarburized skin

The answer is: D

19. Limestone combines with the impurities and form a:

A. Flux

B. To flow as fluid
C. Fuel for plant operations
D. Battle

The answer is: D

20. Steel may also be melted in induction furnace from which the air has been removed.
Because the
process removes gaseous impurities from the molten metal, vacuum melting produces
high-quality
steels.

A. Vacuum furnace
B. Continuous casting
C. Ingots
D. Soaking pits

The answer is: A

21. Improve toughness, hardenability, wear and corrosion resistance, and high
temperature strength; it
increases the depth of hardness penetration resulting from heat treatment, by promoting
carburization.

A. Chromium
B. Cobalt
C. Copper
D. Lead

The answer is: A22. The latest numbering system for all metals has been developed
cooperatively b
several organizations it is know as the:

A Unified Numbering System (UNS)

B. AISI
C. ASTM
D. SAE
The answer is: A

23. They are non-magnetic and have excellent corrosion resistance, but they are
susceptible to stress
corrosion cracking.

A Austenitic stainless steels

B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels.

The answer is: A

24. They are commonly used for forming and machining of metals.
A. Tool and die steels
B. High-speed steels (HSS)
C. Molybdenum (M-series) and Tungsten (T-séries)
D. M-series

The answer is: A

25. Good strength and resistance to corrosion at elevated temperatures; can be iron,
cobalt, and nickel
base.

A. Superalloys
B. Titanium

C. Refractory materials
D. Precious metals

The answer is: A26. Can also be used as a solid lubricant in hot-metalforming
operations.

A. Pure copper
B. Lead
c. Tin
D. Oil

The answer is: A

27. Are used in high-temperature applications, such as jet engine components, rockets,
and nuclear
power plants, in food handling and equipment, in coins, and in marine applications.

A. Nickel
B. Superalloys
C. Nickel alloys
D. Monel

The answer is: C

28. Are important in high-temperature applications.

A. Nichrome
B. Sulfide and Oxide ores
C. Supperalloys
D. Monel K-500

The answer is: C

29. The main source of molybdenum is the:

A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium

The answer is: C

30. An alloy of antimony and tin

A. Unalloyed Berylium
B. Zirconium
C. Lead
D. Zinc

The answer is: C

31. Is soft and ductile, and it has good corrosion resistance at any temperature.

A. Cassiterite
B. Pewter
C. Gold, silver and platinum
D. Gold

The answer is: D

32. Only carbon and hydrogen atoms are involved.

A Ethylene
B. Acetylene
C. Polyethylene
D. Polymers

The answer is: C

33. Plastics that do not burn:

A. Plasticizers
B. Fillers
C. Fluorocarbons
D. Lubricants
The answer is: C

34. Have excellent mechanical and electrical properties, and good dimensional stability,
strong adhesive
properties and good resistance to heat and chemicals.

A. Alkyds
B. Aminos
C. Epoxies
D. PhenolicsThe answer is: C

35. A group of crystalline minerals consisting of aluminum silicates plus potassium,

calcium, or sodium.

A Corundum or emery
B. Flint
C. Feldspar
D. Alumina

The answer is: C

36. The most common form of silica is:

A. Diamond
B. Quartz
C. Silicates
D. High speed steel
The answer is: B

37. Poisson's ratio of glass is from

A. 0.16 to 0.28
B. 0.16 to 0.30
C. 0.16 to 0.32
D. 0.16 to 0.34

The answer is: A

38. Is a function of the volume of a casting and its surface area.

A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling

The answer is: A

39. Fibers has elstic modulus of:

A 35 Gpa to 600 Gpa

B. 35 Gpa to 700 Gpa
C. 35 Gpa to 800 Gpa
D. 35 Gpa to 900 Gpa

The answer is: C

40. Are another important development in engineering materials because of their
resistance to high
temperatures and corrosive environments.

A. Ant
B. Epoxies
C. Reinforced plastics
D. Ceramic matrix

The answer is: D

41. Use to describe the ease with which a metal can be cast to obtain a part with good
quality.

A. Aspiration
B. Choke
C. Castability
D. spiral mold

The answer is: C

42. Clay is also known as:

A. Silica sand
B. Collapsibility
C. Mulling machine
D. Bentonite
The answer is: D

43. Are a popular type of mounted pattern in which two-piece patterns are constructed
by securing each
half of one or more split patterns to the opposite side ofthe single plate.

A. Parting agent
B. Split patterns
C. One-piece pattern
D. Match-plate patterns
The answer is: D

44. Defined as the difference between the initial and final thickness.

A. Draft

B. Back tension.
C. Front tension
D. Steckel rolling

The answer is: A

45. Temper rolling is also known as:

A. Wire rods
B. Cold rolling
C. Pack rolling
D. Skin pass
The answer is: D

46. The diameter and thickness of tubes and pipes can be reduced by

A. Mannesmann process
B. Tube rolling
C. Pilger mill
D. Osprey process

The answer is: B

47. Essentially is a closed-die forging process typically used in minting coins,

medallions, and jewelry.

A. Blocking
B. Flashless

C. Coining
D. Sizing

The answer is: C

48. Are necessary in almost all forging dies, in order to facilitate the removal of the part
from the die.

A. Tube swaging
B. Parting line
C. Draft angles
D. Forgeability
The answer is: C

49. Coaxial billets are extruded together, provided that the strength and ductility of the
two metals are
compatible.
A. Coaxing extrusion of cladding
B. Square dies
C. Hot extrusion
D. Glass

The answer is: A

50. Die cutting is a shearing process that consists of the following operations:

A Perforating
B. parting
C. notching and lancing
D. All of these

The answer is: D

51. Consisting of two or more pieces of flat sheet metal butt-welded together, these are
becoming
increasingly important particularly to the automotive industry.

A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies
The answer is: B

52. In this procces plates are bent using a set roll.By adjusting the distance between the
three
rolls,various curvatures can be obtained

A. Bending
B. Anisotropy
C. Roll bending
D. Bending in a 4-slide machine

The answer is: C

53. Is a pressworking process in which raised lettering or other designs are impressed
in sheet material.

A. Drawbeads
B. Ironing
C. Redrawing

D. Embossing

The answer is: D

54. Has been widely used for ease of tool and workpiece accessibility.

A. Laser-assisted forming
B. Electrohydraulic forming
C. Honeycomb structure
D. C-frame

The answer is: D

55. An important development is the use of performed and sintered alloy powder
compacts, which are
subsequently cold or hot forged to the desired final shapes.

A. Pressureless compaction
B. Sintering
C. Coining and sizing
D. Impact forging
The answer is: D

56. Shallow dish-shaped or highly embossed glass parts can be made by:

A. Blowing
B. Pressing
C. Spinning

D. Sagging

The answer is: D

57. Is a measure how thick the chip has become compared to the depth of cut.

A. Chips
B. Cutting-off
C. Slab-milling
D. Chip compression ratio.

The answer is: D

58. Is the term used to describe the breaking away of a small piece from th cutting edge
of the tool, a
phenomenon similar to breaking the tip of a sharp pencil.
A Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue

The answer is: C

59. Ceramics are sintered at about:

A. 1600°F
B. 1700 F
C. 1800°F
D. 1900°F

The answer is: C

60. Has higher wear resistance than tungsten carbide but is not as tough.

A. Tungsten carbide B. Titanium carbide

C. Carbide
D. Diamond
The answer is: B

61. If the tool is fed at 90° to the axis of rotation, using a tool that is wider than the width
of the cut, the
is called:
operation

A. Turning
B. Facing
C. Form tools
D. Boring

The answer is: B

62. Supports all major components of the lathe.

A. Lathes
B. Engine lathe .
C. Engine lathe
D. Bed

The answer is: D

63. Actuated pneumatically of hydraulically, are used in automated equipment for high
production
rates, including loading of parts using industrial robots.

A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet chuck

The answer is: C

64. Are also available for cutting straight or tapered screw threads
.A. Screw thread
B. Tapered threads
C. Tapping
D. Solid threading dies

The answer is: D

65. Is done to provide a smooth bearing are on an otherwise rough surface at the
opening of a hole
andnormal to its axis.

A. Counterboring
C. Spot facing
B. Countersinking
D. Reaming

The answer is: C

66. Are for tapping blind holes to their full depth.

A. Finishing reamers
B. Tap
C. Tapered taps
D. Bottoming taps

The answer is: D

67. Produces curved profile, uses cutters that have specially shaped teeth; such cutters
are also used for
cutting gear teeth.

A. End milling
B. Straddle milling
C. Form milling
D. Circular cutters

The answer is: C

68. Is similar to shaping with multiple teeth and is used to machine internal and external
surfaces, such
as holes of circular, square, or irregular section.

A. Planning
B. Shaping

C. Slotters or Vertical shapers

D. Broaching

The answer is: D

69. Is very commonly used, particularly in large cross section.

A. Cold sawing
B. Band saws
C. Friction sawing
D. Filling

The answer is: A

70. Is a function of the dimensions and geometry of the structural components and the
elastic modulus
of the materials.

A. Granite-epoxy composite
B. Stiffness
C. Resin bonding
D. Force vibration

The answer is: B

71. The most flexible bond used in abrasive wheels.

A. Reinforced wheels
B. Rubber

C. Grinding
D. Exothermic reactions

The answer is: B

72. These process erode away very thin layers of the metal bond, exposing new
diamond cutting edges.

A. Diamond-point tool
B. Star-shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing
The answer is: C

73. Tapered pieces are centerless ground by:

A. Infeed grinding
B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool-post grinders

The answer is: B

74. The workpiece is held against a circular wire brush that rotates at high speed.
A. Sandpaper and emery cloth
B. Belt grinding
C. Wire brushing process
D. Honey

The answer is: C

75. Also called photoetching, is a modification of chemical milling.

A. Chemical machining
B. Chemical milling
C. Chemical blanking
D. Photochemical blanking

The answer is: D

76. Involves the generation and manipulation of structures with characteristic lengths
less than 1 um,

A. Plasma-arc cutting
B. Abrasive water-jet machining
C. Abrasive-jet machining
D. Nanofabrication

The answer is. D

77. Has the advantages of being relatively simple and versatile and of requiring a
smaller variety of
qelectrodes.

A. SMAW process
8. Submerged arc welding
C. Metal Inert Gas (MIG) welding
D. Spray transfer

The answer is: A

78. Is used for a wide variety of metals and applications, particularly aluminum,
magnesium, titanium,
and other refractory materials.
A. Electroslag Welding
B. Tungsten electrode
C. TIG welding
D. GTAW process

The answer is: D

79. Is widely used for fabricating sheet metal parts.

A. Friction Stir welding

B. Resistance welding
C. Resistance spot welding
D. Spot welding

The answer is: D

80. Develop after the weld metal has solidified.

A. Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stresses

The answer is: B

81. Is carried out in a furnace where, with proper control of temperature and time, the
filler metal diffus
into the faying surfaces of the components to be joined.
A. Diffusion brazing
B. Braze welding.
C. Soldering
D. Capillary action

The answer is: A

82. Adhesive such as sodium silicate and magnesium oxychloride.

A. Inorganic adhesive
B. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive

The answer is: A

83. Are random irregularities, such as scratches, cracks: holes, depressions, seams,
tears, or inclusions.
A. Flaws
B. Lay
C. Roughness
D. Waiveness

The answer is: A

84. The abrasive wear resistance of pure metals and ceramics is directly proportional to
their:

A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear

The answer is: B

85. This process is used on various flat, cylindrical or conical surfaces.

A. Roller bushing
B. Ballizing
C. Explosive hardening
D. Cladding

The answer is: A

86. Is used in copper-plating aluminum wire and phenolic boards for printed circuits,
chrome plating of
hardware.

A. Chemical vapour deposition

B. lon implant
C. Diffusion coating
D. Electroplating

The answer is: D

87. The stress at which a low or medium carbon steel undergoes a marked elongation
without an
increase inload is called the:
A.Ultimate stress
B. Yeild strength
C. Yield point
D. Elastic limit

The answer is: B

88. Is one in which a specimen, supported at both ends as a simple beam, is broken by
the impact of a
falling pendulum.

A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness

The answer is: C

89.ATLANTIC OCEAN Casablan Manufacturing Processes and Metals 89 Non-killed
steel is

A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability

The answer is: B

90. It is measured by the modulus of elasticity in the elastic range

A. Solution Heat Treatment.
B. Stiffness

C. Strain Hardening
D. Temper

The answer is: B

91. Is a reheating of hardened or normalized steel to a temperature below the

transformation range,
followed by any desired rate of cooling.

A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation range

The answer is: C

92. Plain Carbon steels

A. 10XX
B. 11XX
C. X13XX
D. T13XX

The answer is: A

93. Chromium Vanadium steel

A. 6XXX
B. 7XXX

C. 8XXX
D. 9XXX

The answer is: A

94. Medium-chromium

A. 46XX
B. 48XX
C: 50XX
D. 51XX

The answer is: D

95. Ordinarily heat treated to hardness between 375 and 500 Brinell, for use as springs,
wear resisting
parts.

A. High-carbon Alloy Steels

B. High Alloy Steels
C. Aluminum
D. Boron

The answer is: A

96. Increases hardenability marked in small amounts and improves hardness and
strength at
hightemperature.

A. Titanium

B. Tungsten
C. Vanadium
D. Austenetic manganese

The answer is: B

97. Is the capacity of steel to through-harden when cooled from above its transformation
range

A Case hardening
B. Hardenability
C. Carburizing
D. Pack and gas carburizing192

The answer is: B

98. Is the result of a metal being stressed at some point into its plastic range, usually
ordinary
temperature.

A. Carbonitriding
B. Induction Hardening
C. Flame Hardening
D. Work Hardening

The answer is: D

99. However, many steel castings with carbon are used in the as-cast condition

A. less than 0.10

B. less than 0.20
C. less than 0.30
D. less than 0.40

The answer is: B

100. Condenser and other heat-exchanger tubes and plates

A. Admiralty metal
B. Aluminum Bronze
C. Berylium Copper
D. Cartridge Brass

The answer is: A

1. May be used for either die castings or sand castings for such articles as automotive
parts
,building hardware, padlocks, toys, and novelties.
A. Monel
B. Zemak-5
C. C.Babbit23-49
D. Hastelloy B
The answer is: B
2. One common type of three-phase reation is known as:
A. Crystals
B. Exothermic Reaction
C. Endothermic Reaction
D. Eutectic
The answer is: D
3. The second mechanism of plastic deformation is:
A. Anistropic
B. Twinning
C. Slip System
D. Ductile
The answer is: B
4. When brought into close atomic contact with certain low-melting point metals, a
normally
ductile and strong metal can crack under very low stress.
A. Grain-boundary embrittlement
B. Grain-boundary sliding
C. Liquid-boundary embrittlement
D. Solid-metal embrittlement
The answer is: A
5. The electrical conductivity of the semiconductors can be substantially improved by a
process
known as:
A. Warm-working
B. Homologous temperature
C. Doping
D. Diffusion
The answer is: C
6. Is essentially a measure of the slope of the elastic portion of the curve.
A. Modulus of Elasticity
B. Poisson’s Ratio
C. Ductility

D. Toughness
The answer is: A
7. A commonly used test method for brittle materials
A. Shear strain or modulus of rigidity
B. Bend or flexure test
C. Modulus of rupture
D. Hardness
The answer is: B
8. The specimen eventually fails by necking and fracture.
A. Endurances limit or fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: C
9. Under tensile stress, cracks propogate rapidly, causing what is known as:
A. Granular
B. Brittle Structure
C. Defects
D. Catastrophic failure
The answer is: D
10. In the form of machining tool marks, arc strikes, or contact damage to external
forces.
A. Gray cast Iron
B. Weldability
C. Fracture Toughness
D. Manufacturing defects
The answer is: D
11. Materials with high conductivity, such as metals, are generally referred to as:
A. Low-expansion alloys
B. Invar effect
C. Conductors
D. Dielectric Strength
The answer is: C
12. When protective film is scratched and exposes the metal underneath a new oxide
film begins to
form.
A. Tool and die materials
B. Oxidation
C. Passivation
D. Viscosity
The answer is: C
13. Between 1394 degrees Celsius and 912 degrees Celsius iron undergoes a
polymorphic
transformation from the bbc to fcc structure.
A. Gamma iron or austenite

B. Cementite or Carbide
C. Cementite
D. Pearlite
The answer is: A
14. If magnesium or cesium is also added to the liquid just prior to solidification, the
graphite will
form as smooth-surface spheres.
A. Pearlitic malleable iron
B. Compacted-Graphite Iron
C. Nodular cast Iron
D. White cast Iron
The answer is: C
15. It is a measure of the depth of hardness that can obtain by heating and subsequent
quenching.
A. Retained austenite
B. Mechanical Properties
C. Tempering
D. Hardenability
The answer is: D
16. A typical maraging steel may contain 18% in addition to other elements, and aging
is done at?
A. 450 degrees Celsius
B. 460 degrees Celsius
C. 470 degrees Celsius
D. 480 degrees Celsius
The answer is: D
17. To avoid excessive softness from the annealing of steels, the cooling cycle may be
done
completely in still air.
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing
The answer is: B
18. A typical US percentage car contains about 800 kg (1750 lb) of steel, accounting for
about:
A. 55% to 60% of its weight
B. 55% to 65% of its weight
C. 55% to 70% of its weight
D. 55% to 75% of its weight
The answer is: A
19. Is used as a flux
A. Dolomite
B. Charging the furnace
C. Blast furnace
D. Pig Iron
The answer is: A

20. In steelmaking the sharping process is being rapidly replaced by:

A. Vacuum furnace
B. Continuous Casting
C. Ingots
D. Soaking Pits
The answer is: B
21. Improves strength and hardness at elevated temperatures.
A. Chromium
B. Cobalt
C. Copper
D. Lead
The answer is: B
22. Also called mild steel, has less than 0.30% carbon. It is generally used for common
industrial
products such as bolts, nuts, sheet, plate, and tubes and for machine components that
do not
require high strength.
A. Low Carbon Steel
B. Medium Carbon Steel
C. High Carbon Steel
D. Resulfurized and Phosphorized carbon steels
The answer is: C
23. Austenitic steels are hardened by:
A. Cold Working
B. Hot Working
C. Ice Working
D. Medium Working
The answer is: A
24. Are the most highly alloyed tool and die steels. First developed in the early 1900s,
they maintain
their hardness and strength at elevated operating temperatures.
A. Tool and Die Steels
B. High Speed steels (HSS)
C. Molybdenum (M-Series) and Tungsten(T-series)
D. M- Series
The answer is: B
25. The most common copper alloys are:
A. Brasses and Bronzes
B. Bronze
C. Red Bass
D. Cartilage Brass
The answer is: A
26. Used in electromagnetic applications such as solenoids.
A. Nickel
B. Superalloys

C. Nickel Alloys
D. Monel
The answer is: C
27. Major applications of supperalloys are in
A. Jet engines
B. Gas Turbines
C. A and B
D. Steam engines
The answer is: C
28. Columbium is also referred to as:
A. Molybdenum
B. Titanium and Zirconium
C. Mineral molybdenite
D. Niobium
The answer is: D
29. Is also used for dumping sound and vibrations, in radiation shielding against x-rays,
in
ammunition as weights and in chemical industry.
A. Unalloyed Beryllium
B. Zirconium
C. Lead
D. Zinc
The answer is: C
30. Typical applications include jewelry, coinage, reflectors.
A. Cassiterite
B. Pewter
C. Gold, Silver and platinum
D. Gold
The answer is: D
31. Are long chain molecules.
A. Ethylene
B. Acetylene
C. Polyethylene
D. Polymers
The answer is: D
32. Plastics do burn are rigid and dimensionally stable and they have high resistance to
heat, water,
electricity and chemicals.
A. Carbonate
B. Nylon
C. Vinyl chloride
D. All of these
The answer is: D

33. Although brittle are rigid and dimensionally stable and they have high resistance to
heat, water,
electricity and chemicals.
A. Alkyds
B. Aminos
C. Epoxies
D. Phenolics
The answer is: D
34. High Hardness, moderate strength; most widely used ceramic; cutting tools,
abrasives, electrical
and thermal insulation.
A. Corundum or emery
B. Flint
C. Feldspar
D. Alumina
The answer is: D
35. Most glasses contain more than
A. 50% Silica
B. 55% Silica
C. 60% Silica
D. 65% Silica
The answer is: A
36. Hardness of glasses, as a measure of resistance to scratching ranges from
A. 5 to 7 on the Mohs scale
B. 5 to 8 on the Mohs Scale
C. 5 to 9 on the Mohs Scale
D. 5 to 10 on the Mohs Scale
The answer is: A
37. Porosity in casting may be caused by :
A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling
The answer is: B
38. Are among the toughness fibers; they have very high specific strengths.
A. E-CR
B. Pyrolysis
C. Rayon and Pitch
D. Aramids
The answer is: D
39. Carbon matrix composites retain much of their strength up to
A. 2200 degrees Celsius

B. 2300 degrees Celsius

C. 2400 degrees Celsius
D. 2500 degrees Celsius
The answer is: D
40. A test method for fluidity using a
A. Aspiration
B. Choke
C. Castability
D. Spiral Mold
The answer is: D
41. Is used as a cohesive agent to bond agent to bond sand particles
A. Clay
B. Chromite
C. Green Mold Sand
D. Green Mold sand
The answer is: A
42. These are the recesses that are added to the pattern to support the core and to
provide vents
for the escape of gases
A. Core prints
B. Chaplets
C. Jolting
D. Hand Hammering
The answer is: A
43. Tensions can be applied to the strip either at the entry zone known as:
A. Draft
B. Back Tension
C. Front Tension
D. Steckel rolling
The answer is: B
44. To improve flatness, the rolled strip is passed through a series of
A. Leveling rolls
B. Wavy edges
C. Alligatoring
D. Gage Number
The answer is: C
45. In the _______, the tube and an internal mandrel undergo a reciprocating motion
A. Mannesmann process
B. Tube Rolling
C. Pilger Mail
D. Osprey Process
The answer is: C

46. The coining process is also used with forgings and with other products, to improve
surface finish
and to impart the desired dimensional accuracy.
A. Blocking
B. Flashless
C. Coining
D. Sizing
The answer is: D
47. Is generally defined as the capability of a material to undergo deformation without
cracking.
A. Tube Swaging
B. Parting Line
C. Draft Angles
D. Forgeability
The answer is: D
48. Are used in extruding nonferrous metals, especially aluminum.
A. Coaxing extrusions of cladding
B. Square dies
C. Hot extrusion
D. Glass
The answer is: B
49. Punching a number of holes in a sheet.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
The answer is: B
50. GraSeveral operations on the same strip may be performed in one stroke at one
station.
A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies
The answer is: C
51. Bending of relatively short pieces.
A. Bending
B. Anisotropy
C. Roll bending
D. Bending in a 4-slide machine
The answer is: D
52. Process have been developed to produce sheet- type products by directly
depositing metal onto
preshaped forms or mandrel.
A. Electroforming
B. Hydroform or fluid-forming process
C. Spinning
D. Conventional spinning
The answer is: A
53. Produces a liquid-metal stream by injecting molten metal through a small orifice.
A. Atomization
B. Electrolytic deposition
C. Screening
D. Aspect Ratio
The answer is: A
54. Is a process whereby a slug of a lower melting point metal is placed against the
sintered part
and the assembly is heated to a temperature sufficient to melt the slug.
A. Infiltration
B. Wetting agent
C. Plasticizer
D. Deflocculent
The answer is: A
55. The most common forming process.
A. Oxide powder in tube
B. Structural-foam molding
C. Blow molding
D. Rotational molding
The answer is: A
56. Are usually formed with ductile materials at high cutting speeds and/or high rake
angles.
A. Continuous chips
B. Primary shear zone
C. Secondary shear zone
D. Chip- breaker
The answer is: A
57. Two main causes of chipping are:
A. Flank wear
B. Crater wear
C. Chipping
D. Mechanical shock and Thermal fatigue
The answer is: D
58. Usually are in the form of disposable tips.
A. Ceramics
B. Tool Steels
C. Ceramics
D. Coated tools
The answer is: A
59. Although a supply of sharp or resharpened tools is usually available from tool
changing
operations are time consuming and inefficient. The need for a more effective method
has led to
the development______, which are individual cutting tools with several cutting points.

A. Inserts
B. Coated Tools
C. Diamond-coated tools
D. Ceramic
The answer is: A
60. To produce various shapes for functional purposes or for appearance.
A. Turning
B. Facing
C. Form tools
D. Boring
The answer is: C
61. Slides along the ways and consist of an assembly of the cross slide, tool post and
apron.
A. Carriage
B. Cross-slide
C. Apron
D. Headstock
The answer is: A
62. Is basically a longitudinally-split tapered bushing. The workpiece, which generally
has a
maximum diameter of 1 inch is placed inside.
A. Three jaw chuck
B. Four jaw chuck
C. Power chucks
D. Collet chuck
The answer is: D
63. The workpiece is mounted on a table that can be moved horizontally in both the
axial and radial
directions.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
The answer is: A
64. Removes a small amount of material from the surface of the holes.
A. Counterboring
B. Countersinking
C. Spot facing
D. Reaming
The answer is: D
65. Are used in large diameter holes.
A. Finishing reamers
B. Tap
C. Tapered taps
D. Collapsible taps

The answer is D
66. Used for slotting and slitting.
A. End milling
B. Straddle milling
C. Form milling
D. Circular cutters
The answer is: D
67. Cutting speeds for broaching are relatively low ________seldom exceeding 50 fpm.
A. 25 to 20 fpm
B. 25 to 18 fpm
C. 25 to 16 fpm
D. 25 to 18 fpm
The answer is: A
68. Have continuous, long, flexible blades and have a continuous cutting action.
A. Cold sawing
B. Band saws
C. Friction sawing
D. Filing
The answer is: B
69. Is also being used to assemble machine tools which normally utilized mechanical
fastening and
welding.
A. Granite-epoxy composite
B. Stiffness
C. Resin bonding
D. Force vibration
The answer is: C
70. Using powder metallurgy techniques, the abrasive grains are bonded to the
periphery of a metal
wheel to depths of:
A. 6mm
B. 7mm
C. 8 mm
D. 9 mm
The answer is: A
71. It consist of pressing a metal roll on the surface of the grinding wheel, which is
usually a vitrified
wheel.
A. Diamond point tool
B. Star shaped steel disks
C. Electrical discharge and Electrochemical
D. Crush dressing
The answer is: D
72. Are used for grinding single point or multipoint tools and cutters, including drills.
A. Infeed grinding

B. End-feed grinding
C. Universal tool and cutter grinders
D. Tool post grinders
The answer is : C.
73. Wire brushing speed ranges from:
A. 1750 rpm to 3500 rpm
B. 1750 rpm to 3600 rpm
C. 1750 rpm to 3700 rpm
D. 1750 rpm to 3800 rpm
The answer is : A
74. Is basically the reverse of electroplating.
A. Electrochemical machining
B. Electrochemical grinding
C. Electrochemical honing
D. Spark-erosion machining or electrodischarge machining
The answer is: A
75. For manufacturing these components usually involve chemical etching processes on
a very fine
scale.
A. Plasma-arc cutting
B. Abrasive water jet machining
C. Abrasive- jet machining
D. Micromachining
The answer is: D
76. The weld arc is shielded by a granular flux, consisting of lime, silica, manganese
oxide, calcium
fluoride and other compounds.
A. SMAW process
B. Submerged arc wielding
C. Metal Inert Gas(MIG) welding
D. Spray Transfer
The answer is: B
77. Uses an arc in a shielded atmosphere of hydrogen. The arc is between two tungsten
or carbon
electrodes.
A. Atomic hydrogen welding
B. Plasma-arc wielding
C. Thermit welding
D. Electron-beam welding
The answer is: A
78. Is a modification of spot welding wherein the electrodes are replaced by rotating
wheels or
rollers.
A. Resistance seam welding
B. High-frequency resistance welding
C. Resistance Projection welding

D. Flash welding
The answer is: A
79. May develop because of shrinkage of the restrained components in the structure
during cooling.
A. Hot cracks
B. Cold cracks
C. Lamellar tears
D. Residual stress
The answer is: C
80. Is prepared as it is in fusion welding. While an oxyacetylene torch with an oxidizing
flame is
used, filer metal is deposited at the joint rather than by capillary action.
A. Diffusion brazing
B. Braze welding
C. Soldering
D. Capillary Action
The answer is: B
81. Adhesive which may be thermoplastics.
A. Inorganic adhesive
B. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive
The answer is: B
82. Is the direction of the predominant surface pattern and is usually visible to the naked
eye.
A. Flaws
B. Lay
C. Roughness
D. Waiveness
The answer is: B
83. Is caused by chemical or electrochemical reactions between the surfaces and the
environment
A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear
The answer is: C
84. Internal Cylindrical surfaces are burnished by a similar process.
A. Roller Bushing
B. Ballizing
C. Explosive hardening
D. Cladding
The answer is: B
85. Is done by chemical reaction and without the use of an external source of electricity
A. Chromium plating
B. Electroless plating

C. Electroforming process
D. Anodizing
The answer is: B
86. Is the stress for a specified deviation from the straight part of the stress strain curve.
A. Ultimate stress
B. Yield strength
C. Yield point
D. Elastic limit
The answer is: B
87. Is brittleness of metals at ordinary or low temperature.
A. Anisotropy
B. Brittleness
C. Charpy test
D. Cold shortness
The answer is: D
88. Is a material susceptibility to extreme deformation in rolling or hammering.
A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: C
89. Is increasing the hardness and strength by plastic deformation at temperature lower
than the
recrystallization range.
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: C
90. For ferrous metals is the temperature interval during which austenite is formed
during heating
A. Spheroidizing
B. Stress Relieving
C. Tempering
D. Transformation Range
The answer is: D
91. Carbon steels with free cutting (screw stock) steels.
A. 10XX
B. 11XX
C. X13XX
D. T13XX
The answer is: B
92. Tungsten steel
A. 6XXX

B. 7XXX
C. 8XXX
D. 9XXX
The answer is: B
93. Chromium high carbon
A. 52XX
B. 61XX
C. 86XX
D. 92XX
The answer is: A
94. Such as stainless steels
A. High Carbon Alloy Series
B. High Alloy Steels
C. Aluminum
D. Boron
The answer is: B
95. Promotes fine grain structures, improves the ratio of endurance strength to ultimate
strength in
medium carbon steels.
A. Titanium
B. Tungsten
C. Vanadium
D. Austenetic manganese
The answer is: C
96. Of iron base alloys is a process of surface or case is substantially harder than the
core or inside
the metal.
A. Case hardening
B. Hardenability
C. Carburizing
D. Pack and Gas carburizing
The answer is: A
97. Is made by burning the carbon from molten iron and then putting the product
through
hammering and rolling operations.
A. Wrought Iron
B. 0.1% Carbon
C. Cast Iron
D. Gray Cast Iron
The answer is: A
98. Is relatively expensive but where the environment is significantly corrosive or at high
or quite
low temperatures.
A. Cast steel
B. Stainless steel
C. Malleable steel

D. Manganese steel
The answer is: B
99. Bearings, gears, worm wheels, cam roller, decorative metal
A. Admiralty metal
B. Aluminum bronze
C. Beryllium Copper
D. Cartridge Brass
The answer is: B
100. Ordinary steel begins to lose strength significantly at about
A. 600-700 degrees F
B. 600-750 degrees F
C. 600-800 degrees F
D. 600-850 degrees F
The answer is : A

1. The maximum stress to which a standardized test specimen may be subjected

without a permanent deformation.
A. Endurance limit B. Proportional limit
C. Elastic limit D. Plastic limit
Answer: C
2. The modulus of elasticity is a measure of:
A. Stiffness B. Toughness
C. Resilience D. Hardness
Answer: A
3. Aging at moderately elevated temperature expedites the process and
A. Natural aging B. Artificial aging
C. Normal aging D. Supernatural aging
Answer: B
4. It is a tendency to fracture without appreciable deformation
A. Ductility B. Brittleness
C. Malleability D. Plasticity
Answer: B
5. It is the characteristic of exhibiting different properties when tested in different
directions
A. Allotropy B. Anistropy
C. Isentropic D. Isotropic
Answer: B
6. It is one in which specimen, supported at both ends as a simple beam is broken by
the
impact strength of the metal
A. Charpy test B. Izod test
C. Rockwell test D. Universal test
Answer: A
7. Steel that has been deoxidized with a strong deoxidizing agent such as silicon or
aluminum, in order to eliminate a reaction between the carbon and oxygen during
solidification.
A. Carbon steel B. Tool steel
C. Killed steel D. Structural steel
Answer: C
8. Involves the loss of ductility because of a physical or chemical change of the material
is
known as
A. Embrittlement B. Pitting
C. Cold shortness D. Decarburization
Answer: A
9. A material commonly used for shielding or screening magnetism
A. Brass B. Copper
C. Aluminum D. Soft Iron
Answer: D

10. A magnet is able to attract

A. Iron, aluminum, and brass B. Iron, Cobalt and Zinc
C. Iron, copper, and nickel D. Nickel, cobalt, and steel
Answer: D
11. In threaded members, which of the following defines N.C?
A. Neutral cut B. National cut
C. National coarse D. Not Center
Answer: C
12. In threaded members, which of the following represents N. F?
A. National file B. Neutral file
C. National file D. Not found
Answer: C
13. What tool used in precision work to smooth or enlarge holes?
A. Round out B. Reamer
C. Drift pin D. Protractor
Answer: B
14. Which of the following chisels would be used for cutting oil grooves?
A. Diamond—point chisel B. Round-nose chisel
C. Cold chisel D. Hot Chisel
Answer: B
15. Which of the following is not a cut of file?
A Smooth B. Half-round
C. Second cut D- Bastard
Answer: B
16. How do you call the tool used for cleaning files?
A. File cleaner B. File oilstone
C. File card D. Scraper
Answer: C
17. Which of the following is the smallest size drill?
A. # 80 B. # 1
C. # 60 D.# 0
Answer: A
18. Which of the following is the largest size drill?
A. A B. Z
C.X D. XX
Answer: B
19. The size of a drill is stamped on the:
A. Point B. Margin
C. Shank D. Flute
Answer: C
20. Which of the following materials is used for making permanent magnets?

A. Carbon steel B. Platinum cobalt

C. Alnico D. All three mentioned
Answer: D
21. One of the following is the best conductor of electricity. Which one/
A. Graphite B. China clay
C. Porcelain D. Ceramics
Answer: A
22. Dielectric strength of a material depends on the material's
A. Moisture content B. Thickness
C. Temperature D. All of these
Answer: D
23. Which medium has highest value of dielectric strength?
A. Glass B. Mica
C. Porcelain D. Quartz
Answer: B
24. Which of the following is a primary cell?
A. Mercury — oxide B. Lead —acid
C. Nickel iron alkaline D. Nickel — cadmium — alkaline
Answer: A
25. Which of the following contact point metals has highest melting point?
A. Silver B. Tungsten C. Gold D. Copper
Answer: C
26. A material best suited for manufacturing of fuse wire
A. Aluminum B. Silver
C. Lead D. Copper
Answer: B
27. The laminations are made from
A. Low carbon steel B. Silicon sheet steel
C. Nickel alloy steel stays D. Chrome steel sheets
Answer: B
28. Which of the following metals gets deposited to provide an undercut for chromium?
A. Copper B. Silver
C. Bronze D. Lead
Answer: C
29. In nickel iron cell, the electrolyte is:
A. Dilute sulphuric acid
B. Dilute potassium hydroxide
C, Dilute sodium ammonium hydroxide
D. Dilute sodium chloride solution
Answer: B

30. Which of the following is not a standard thread form?

A. Square B. Double flute
C. American National D. 60 deg. sharp V
Answer: A
31. How do you call the tool used to cut threads in a hole?
A, Top B. Bit
C. Tap D. Reamer
Answer: C
32. Hand taps are provided in sets of three. Which of the following set of three?
A. Taper, plug and end B. Taper, plug and bottom
C. Short, taper and bottom D. Short, medium and long
Answer: B
33. Which of the following taps should be used to start a thread?
A. Plug B. Bottom
C. Short D. Taper
Answer: D
34. Which of the following size of the drill is used in preparing to tap a hole?
A. Equal to the size of the tap B. Larger than the size of the tap
C. Smaller than the size of the tap D. None of these
Answer: C
35. Pipe taps are:
A. The same size from end-to-end B. Tapered
C. Not fluted D. Not hardened
Answer: B
36. When preparing to tap a hole for a pipe fitting the size of the drill will be:
A. Larger than the tap size B. Smaller than the tap size
C. Equal to the size of the tap D. None of these
Answer: C
37. Which of the following does not have to be lubricated when drilling?
A Steel B. Monel
C. Brass D. Tool steel
Answer: B
38. How do you call the tool used when cutting a hole in the side of a round piece of
metal?
A Vise B. “V” block
C. Jaw holder D. Chuck
Answer:
39. When measuring a drill for size measure across the:
A. Margins B. Shank
C. Flutes D. Point
Answer: A
40. Which of the following is not a primary cell?

A. Carbon zinc B. Silver oxide

C. Silver zinc D. Nickel—cadmium
Answer: C
41. Select from the conductors below that has the least electrical conductivity
A. Lead B. Tin
C. Zinc D. Aluminum
Answer: A
42. The material used for commutator brushes is mostly
A. Copper B. Mica
C. Carbon D. Cast iron
Answer: C
43. Generally, the material for thermocouple is
A. Chrome copel B. Chrome alumel
C. Platimum rhodum D. Any of these
Answer: D
44. Select the best conductor of electricity
A. Carbon B. Silver
C. Copper D. Iron
Answer: B
45. Any heating ad cooling of steel that produces a rounded or globular form of carbide.
A. Spheroidizing B. Malleability
C. Graphitizing D. Normalizing
Answer: A
46. Steel that has been hammered rolled or drawn in the process of manufacture.
A. Wrought steel B. Rimmed steel
C. Killed steel D. Stainless steel
Answer: A
47. Which of the following improves red hardness?
A. Boron B. Cobalt
C. Copper D. Columbium
Answer: B
48. An alloy of nickel and copper.
A. Monel B. Iconel
B. Titanuim D. Vanadium
Answer: A
49. Commutator segments are made of
A. Zinc B. Brass
C. Copper D. Nickel
Answer: C
50. If you wanted to check the face of a pump slide valve or other flat-faced valve, you
could
check for trueness on a:

A. Flat board B. Piece of glass

C. Surface plate D. Bearing plate
Answer: C
51. Which of the following is used to keep metal clean while soldering?
A. Flax B. Flux
C. Torch. D. Insulated
Answer: B
52. Before splicing electric wires, they should be:
A. Tinned. B. Soldered
C. Cleaned and tinned. D. Insulated
Answer: C
53. To check the speed of aotor or other rotary machine, one would use a:
A. Galvanometer. B. Tachometer
C. Micrometer. D. Geiger counter
Answer: B
54. Before drilling a hole in a piece of metal, it should be:
A. Marked with chalk B. Scribed
C. Center- punched. D. Protracted
Answer: C
55. A tap or die marked 1/4 - 20 indicates:
A. 1/4" radius - 20cm. long. B. 1/4" diameter - 20 threads per in.
C. 1/4" radian - 20 threads per in. D. 1/4" turn -20 times
Answer: B
56. After a piece of pipe has been cut, the hole is cleaned out with a:
A. Piper reamer. B. Piper taper
C. Pipe cleaner. D. Hole cleaner
Answer: A
57. How do you call the tool(s) used for cutting pipe threads?
A. Pipe cutter. B. Pipe threader
C. Pipe stock and die. D. Pipe ratcher cutter
58. How do you call the tool used when working with larger sizes of pipe?
A. Chain pipe wrench. B. Cahin holder
C. Chain tongs. D. A or B
Answer: D
59. What tool is used when preparing to put fittings on copper tubing?
A. Tube spreader. B. Tube retarded
C. Flaring tool. D. Tube countersink
Answer: C
60. What are the most commonly used materials as photo cathode for the photoelectric
emission?
A. Barium and calcium. B. Cesium and rubidium

C. Arsenic and boron. D. Thorium and tungsten

Answer: C
61. Manganese is an alloy of
A. Copper, manganese and nickel
B. Copper, zinc and lead
C. Copper, aluminum and chromium
D. Copper, chromium and cadmium
Answer: A
62. The one that is an acceptor impurity element.
A. Antimony. B. Gallium
C. Arsenic. D. Phosphorus
Answer: B
63. Which of the following is not a method of non- destructive testing of steel casting
and
forging?
A. Radiography. B. Magnetic particle
C. Ultrasonic. D. Chemical analysis
Answer: D
64. All of the following statements about rusting of iron are correct, except:
A. Contact with water and oxygen are necessary for rusting to occur.
B. Contact with more electropositive metal reduces rusting.
C. Halides aggravate rusting process which involves electrochemical oxidation
reduction reaction.
D. Pitting occurs in oxygen-rich anodic areas and the rust is deposited nearby.
Answer: D
65. If 1080 is annealed by very slow cooling from 1000°C to ambient temperature,
it's
microstructure will consist almost solely of;
A. Austenite. B. Bainite
C. Cementite. D. Pearlite
Answer: D
66. Steel can be strengthened by all of the following practices, EXCEPT:
A. Annealing. B. Quenching amd tempering
C. Work hardening. D. Grain refinement
Answer: A
67. Intrinsic silicone becomes extrinsically conductive with electrons as majority carriers
when doped with which of the following?
A. Antimony. B. Boron
C. Germanium. D. Aluminum
Answer: A
68. The linear port of the stress - strain diagram of steel is Kno as the:
A. Modulus of elasticity. B. Plasticity
C. Irreversible range. D. Elastic range

Answer: D
69. Imperfections within metallic crystal structures may be all of the following, EXCEPT:
A. Lattice vacancies or extra interstitial atom
B. Ion pairs missing in ionic crystals
C. Displacement of atoms of interstitial sites
D. Linear defects, or slippage dislocation caused by shear
Answer; B
70. A steel numbered SAE - AISI, C1035 when not rolled and contains 0.60% 1.30%
carbon
used when extre hardness is required.
A. Low carbon steel. B. Medium carbon steel
C. High carbon steel. D. Very high carbon steel
Answer: C
71. Which of the following alloying elements used in making high speed steel?
A. Molybdenum. B. Nickel
C. Manganese. D. Silicon
Answer: A
72. Which of the following alloying ised in springs to make more reliant?
A. Silicon. B. Tungsten
C. Hardness and resistance. D. Nickel
Answer: A
73. It refers to that property in steel which resist indention pr penetration. It is usually
expressed in forms of the area of an indention made by a special ball under a standard
load
or the depth of a special indentor.
A. Hardness. B. Ductility
C. Malleability. D. Wear resistance
Answer: A
74. The distance from a point on a screw thread to a corresponding point on an
adjacent
thread, measured parallel to the axis.
A. Pitch. B. Lead
C. Thread. D. Crest
Answer: A
75. The top surface joining the two sides of a thread.
A. Pitch. B. Lead
C. Lead. D. Space
Answer: B
76. The amount of variation permitted in the size of a part. It is yhe difference between
the
limits of maximum and minimum dimensions of a given part. It may be expressed as
plus, minus or as both plus and minus.
A. Tolerance. B. Limit
C. Variation. D. Clearance
Answer: A

77. The instrument used to reshape a grinding wheel that is grooved or out of round is
called
a:
A. Wheel aligner. B. Wheel emery
C. Wheel dresser. D. Wheel cutter
Answer: C
78. The instrument used to remove old packing from packing glands and stuffing boxes
are
called:
A. Packing tools B. Gland box cleaners
C. Packing bits D. Packing screws
Answer: A
79. When working on bearings and checking for high spots, it is customary to apply
what?
A. White lead B. Dykem blue
C. Red lead D. Prussian blue
Answer: D
80. When a metal is cold worked, all of the following generally occur, EXCEPT:
A. Ductility decreases B. Grains become equal axed
C. Tensile strength increases D. Slip or twinning occurs
Answer: B
81. Hard water is water, which contains soluble salts of which of the following
A. Sodium B. Sulfur
C. Calcium D. Chlorine
Answer: C
82. Which of the following metals has the highest specific heat capacity at 1000C?
A. aluminum B. Bismuth
C. Copper D, Iron
Answer: A
83. Aluminum pistons are either cast or
A Ground B. Forged
C. Pressed D. Welded
Answer: B
84. Valves and piping in an ammonia system are made of
A Iron B. Brass
C. Copper D. Bronze
Answer: A
85. Which of the following gasket materials should be used on a Freon system?
A Metallic B. Asbestos
C. Rubber D. A and B
Answer: D

86. The nonferrous alloy corrodes in ammonia is:

A Copper B. Bronze
C. Brass D. All of these
Answer: D
87. What is used in the main condenser to control electrolysis?
A Brass plate B. Aluminum plate
C. Zinc Plate D. Bronze plate
Answer: C
88. Which of the following types of packing would be used on steam joints?
A, Asbestos B. Neoprene
C. Metallic D. A or C
Answer: D
89. The process applied to iron pipe, which retards corrosion, is called
A, Galvanizing B. Annealing
C. Soldering D. Tinning
Answer: A
90. A scriber is made from what steel?
A, Carbon steel B. Cold rolled Steel
C. tool steel D. Hot-rolled steel
Answer: C
91. A classification of iron ore which contains 72.5% iron when pure and the remaining
percentage are impurities.
A. Hematite B. Magnetite
C. Limanite D. Siderite
Answer: B
92. Which of the following iron ore also known as “brown hematite” or ferric oxide a
yellowish brown powder?
A, Hematite B. Magnetite
C. Limatite D. Siderite
Answer: C
93. Which of the following represents manganese steel?
A, 13XX B. 40XX
C. 50XX D. 10XX
Answer: A
94. It is another kind of furnace cast iron is remelted to make into cast iron. The furnace
is
charges with layers of coke and pig iron plus scrap iron.
A, Open-hearth furnace B. Electric furnace
C. Cupola D. Bessemer
Answer: C

95. A furnace which consists of blowing a stream of air through a molten mass of iron
pig. A
stream of air is turned on through the wind box and enters the converter at the bottom.
Manganese, carbon and other elements of varying amounts are added to produce steel
which is then poured and solidifies.
A. Open-hearth furnace B. Electric furnace
C. Cupola D. Bessemer
Answer: D
96. A furnace similar to open-heart. The principal difference is the method of heating the
charged. It is used in producing quality of steels because melting and refining is closely
controlled.
A. Closed-heart furnace B. Electric furnace
C. Cupola D. Bessemer
Answer: B
97. It is the process of reheating or drawing of metal that has been hardened to a
comparatively low temperature in order to relieve the hardening strain and increase the
toughness of the steel.
A. Tempering B. Annealing
C. Cyaniding D. Normalizing
Answer: A
98. Case hardening is the process of hardening the outer surface of the metal and inner
parts are soft. What percentage of carbon content that this type of hardening allowed?
A. 15% and above B. 10 to 20% only
C less than 5% only D. Any of the following
Answer: A
99. A steel numbered SAE -AISI, C1018 and contains 0.10% to 0.30% carbon.
A. Low carbon steel B. Medium carbon steel
C. High Carbon steel D. Very high carbon steel
Answer: A
100. A steel numbered SAE -AISI, C1035 when not rolled and contains 0.30% to 0.60%
carbon
A. Low carbon steel B. Medium carbon steel
C. High Carbon steel D. Very high carbon steel
Answer: B
1.The order of magnitude of the distance between the atoms in these crystal structures
is.
A. 0.10 nm (10^-8 in) B. 0.20 nm (10^-8 in)
C. 0.30 nm (10^-8 in) D. 0.40 nm (10^-8 in)
The answer is: A
2. In body-centered cubic crystals, there are _____ possible slip systems.
A. 48 B. 12
C. 3 D. 8
The answer is: A
3. Is caused by local melting of a constituent or an impurity in the green boundary at a
temperature
below the melting point of the metal itself.
A. Hot shortness
B. Temper embrittlement
C. Hot-working
D. Cold working
The answer is: A
4. The highest temperature for which the material is completely solid.
A. Solidus line
B. Solvus line
C. Liquidus line
D. Steamus line
The answer is: A
5. The area under the true stress-true strain curve is known as the material's______.
A. Modulus of elasticity
B. Poisson's ratio
C. Ductility
D. Toughness
The answer is: D
6. Test involves pressing a steel or tungsten-carbids ball 10 mm diameter againts a
surface, with a load
of 500 kg, 1500 kg, or 3000 kg.
A. Brinell Test
B. Rockwell Test
C. Vickers Test
D. Knoop Test
The anser is: A
7.The specimen is supported at one and like a cantilever beam.
A. Charpy test
B. Izod test
C. Impact toughness
D. Notch sensitivity
The answer is: B
8. Where the crack propagates along the grain boundaries.
A. Transgranular
B. Intergranular
C. Fatigue fracture
D. Stress-corrosion cracking
The answer is: B
9. Depends on the energy required to separate it's atoms.
A. Density
B. Melting point
C. Specific heat
D. Thermal conductivity
The answer is: B
10. Is a phenomenon characterized by high permeability and permanent magnetization
that are due to
alignment of iron, nickel, and cobalt atoms into domains.
A. Superconductors
B. Ferromagnetism
C. Ferrimagnetism
D. Piezoelectric effect
The answer is: B
11. If the size of the solute atom is similar to that of the solvent atom, the solute atoms
can replace
solvent atoms and form a.
A. Solid solution
B. Substitutional solid solution
C. Interstitial solid solution
D. Alloying solution
The asnwer is: B
12. At a certain temperature, a single solid phase ( austenite ) is transformed into two
other solid phase.
The structure of eutectoid steel is called.
A. Gamma iron or austenite
B. Cementite or carbidle
C. Cementite
D. Pearlite
The answer is: D
13. When pearlite is heated to just bellow the eutectoid temperature and then held at
that temperature
for a period of time, such as for a day at 700°C, the cementite lamelilae transform to
roughly spherical
shapes.
A. Find pearlite
B. Coarse pearlite
C. Spharoidites

D. Bainite
The answer is: C
14. Is a common medium for a rapid cooling.
A. Water
B. Brine
C. Oils
D. all of these
The answer is: A
15. Are used effectively to hardened both small and large surfaces, such as these of
gears, valves,
Punches and locomotives cylinders.
A. Laser beams
B. Electron beams
C. A and B
D. None of these
The answer is: C
16. Is use in order to reduce brittleness, to increase ductility and toughness, and to
reduce residual
stresses.
A. Tempering
B. Austempering
C. Martempering
D. Ausforming
The answer is: A
17. A black flintlike rock.
A. Taconite
B. Hermatite
C. Limonite

D. Graphite
The answer is: A
18. Basically a large steel cylinder lined with refractory; it has a height of a ten-story
building.
A. Dolomite
B. Charging the furnace
C. Blast furnace
D. Pig Iron
The answer is: C
19. Is fully deoxidized stell, that is oxygen is remove and porosity is thus eliminated.
A. Killed steel
B. Semi-killed
C. Rimmed steel
D.Refining
The answer is: A
20. Has the same effects as cerium.
A. Magnesium
B. Manganese
C. Molybdenum
D. Nickel
The answer is: A
21. Carbon steels containing sulphur and phosphorus.
A. Low carbon steel
B. Medium carbon stells
C. High carbon steels
D. Resulfurized and Phosphorized carbon stells
The answer is: D
22. These steels have a high chromium content up to 27% They are magnetic and have
good corrosion
resistance , but they have lower ductility than austentic stainless steels.
A. Austentic stainless steels
B. Femtic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
Thr answer is: B
23. Contain up to about 10% molybdenuom, with chromium, vanadium, tungsten, and
cobalt as othet
alloying elements.
A. Tool and die steels
B. High-speed steels (HSS)
C. Molybdenum (M-series) and ungsten (T-series)
D. M-series
The answer is: D
24. Nearly all high voltage transmission wiring is made of.
A. Nonferrous metals and alloys
B. Aluminun
C. Magnesium
D. Copper
The answer is: B
25. Used in radiator cores and tanks, flashlight shels, lam fixtures, fasteners, locks,
hinges, ammunition,
components, plumbing accessories.
A. Brasses and bronzes
B. Bronze
C. Red brass
D. Cartridge brass

The answer is: D

26. An alloy or nickel and chromium.
A. Incoriel
B. Duranickel 301
C. Monel R-405
D. Inconel 600
The answer is: A
27. Most syperalloys have a maximum service temperature of about.
A. 1000°C
B. 1100°C
C. 1200°C
D. 1300°C
The answer is: A
28. Is the most plentiful of all the refractory materials.
A. Niobium
B.Tungsten
C. Tantalum
D. Beryllium
The amswer is: B
29. Is bluish-white in color, is the metal fourth most utilized industrially, coming after
iron, aluminum
and copper.
A. Unalloyed Beryllium
B. Zirconium
C. Lead
D. Zinc
The answer is: D

30. Is a soft , ductile, grayish-white metal that has good corrosion resistance even at
elevated
temperatures.
A. Silver
B. Sterling silver
C. Platinum
D. Shape memory alloys
The answer is: C
31. Polymers are produced by the formation of bords between two types of reacting
mers.
A. Monomer
B. Polymerization reation
C. Condensation polymerization
D. Step-growth
The answer is: C
32. Posses moderate strenght ,good optical properties, and weather resistance.
A. Acetals
B. Acrylics
C. Cellulosics
D. Fluorocarbons
The answer is: B
33. Means that microbial species in the invironment will degrade a portion of polymeric
material.
A. Polysters
B. Silicones
C. Biodegradability
D. Elastorner
The answer is: C
34. Not as tough as tungsten carbide; has nickel and molybdenum as the binder,used
as cutting tools.

A. Zirconia
B. Titanium carbide
C. Silicon carbide
D. Cubic boron nitride
The answer is: B
35. Exhibit ductility as significantly lower temperatures than do conventional ceramics.
A. Lithium aluminum silicate
B. Nanophase ceramics
C. Machinable ceramics
D. Spalling
The answer is: B
36. Amorphous graphite is known as.
A. Glass
B. Silica
C. Lampback
D. Bukyballs
The answer is: C
37. The percentage or fibers ( by volume) in reinforced plastics usually ranges between.
A. 10% and 30%
B. 10% and 40%
C. 10% and 50%
D. 10% and 60%
The answer is: D
38. Are also used as reinforcing fibers.
A. Kevlar
B. Aramids
C. Whiskers
D. Spectra
The answer is: C
39. For alloys, although it is not precise , a short freezing range generally involves a
temperature
difference of less than.
A. 35°C
B. 40°C
C. 45°C
D. 50°C
The answer is: D
40. Consisting of fins, flash, or massive projectors such as swells and rough surfaces.
A. Fluidity index
B. Solidification time
C. Metallic projections
D. Cavities
The answer is: C
41. The most common mold material is:
A. Clay
B. Chromite
C. Green mold sand
D. Green mold sand
The answer is: C
42. The oldest method of molding, which is still used for simple castings is to compact
the sand by.
A. Core prints
B. Chaplets
C. Jolting
D. Hand hammering
The answer is: D
43. As a result of roll bending, the rolled strip tends to be thicker at its center tham its
edges.
A. Crown
B. Camber
C. Spreading
D. Hot rolling
The answer is: A
44. Thickness tolerance for cold-rolled sheet usually range from £0.1 mm to.
A. 0.35 mm
B. 0.45 mm
C. 0.55 mm
D. 0.65 mm
The answer is: A
45. Scrap metal is melted in electric-arc furnaces, cast continously, and rolled directly
into specific line of
products.
A. Integrated mills
B. Minimilts
C. Pilger mill
D. Tube rolling
The answer is: B
46. Heading processes cam be carried out cold, warm or hot; they are performed on
machines called.
A. Marking
B. Heading
C. Headers

D. Piercing
The answer is: C
47. Typically consists of a frame with two or four columns, pistons, cylinder, rams and
hydraulic pumps
driven by electric motors.
A. Hot-twist test
B. Hydraulic presses
C. Mechanical press
D. Screw presses
The answer is: B
48. A circular glass pad is placed at the die entrance in the chamber.
A. Sejoument process
B. Cold extrusion
C. Hydrostatic extrusion
D. Impact extrusion
The answer is: A
49. Removing pieces (or various shapes) from the edges.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
The answer is: D
50. Are generally tool steels and, for high production rates carbides.
A. Transfer dies
B. Tool and die materials
C. Cold drawing
D. Rod or bar drawing
1. The numbers of electrons surrounding the nucleus of a neutral atom
is called:
A. Atomic weight
B. Atomic number
C. Froude number
D. Reynolds number
The answer is: B
2. Beryllium, cadmium, cobalt, magnesium, alpha titanium, zinc and
zirconium have atomic arrangements of:
A. Face-centered cubic (fcc)
B. Body-centered cubic (bcc)
C. Hexagonal close-packed (hcp)
D. Octagonal close-packed (ocp)
The answer is: C
3. Volume or bulk defecfs are called
A. Slip band
B. Dislocations
C. Vacancy
D. Voids
The answer is: D
4. Results from the alignment of impurities, inclusions and voids in the
metal during deformation.

A. Anistropy
B. Crystallographic anisotropy
B. Mechanical fibering
D. Annealing
The answer is: C
5. When the load is first applied, the specimen elongates in proportion to
the load. This effect is called________. If the load is removed, the specimen
return to its original length and shape, in an elastic process similar to
stretching a rubber band and realising it.
A. Linear elastic behavior
B. Engineering stress or nominal stress
C. Yield stress
D. Proportional limit
The answer is: A
6. Refers to the capability that some materials have to undergo large
uniform elongation prior to necking and fracture to tension.
A. Superplastic forming
B. Superplasticity
C. Barreling
D. Bauschinger effect
The answer is: B
7. This test is based on the capability of one material to scratch another
based on a scale from 1 to 10, with 1 being the measure for taic and 10
that for diamond.

A. Brinell test
B. Rockwell test
C. Vickers test
D. Mohs hardness
The answer is: D
8. Many metals undergo a sharp change in ductility and toughness across
a narrow temperature range called.
A. Failure
B. Ductie fracture
C. Cup-and-cone fracture
D. Transition temperature
The answer is: D
9. Removing of surface oxides by chemical or electrochemical reaction.
A. Stress Releive
B. Hydrogen embrittlement
C. Residual stresses
D. Pickling
The answer is: D
10. Metal with highest melting point.
A. Magnesium
B. Lead
C. Tungsten

D. Aluminum
The answer is: C
11. Usually refers to the deterioration of plastics.
A. Optical properties
B. Corrosion
C. Degradation
D. Pitting
The answer is: C
12. Solidification begins with the temperature of the moiten metal drops
below the:
A. Liquidus
B. Solidus
C. Eutectic point
D. Solvus
The answer is: A
13. Which of the following is not a type of gray cast iron?
A. Ferritic
B. pearlitic
C. martensitic
D. All of these
The answer is: D
14. is an irreversible dimensional change of the part.

A. Quench cracking
B. Distortion
C. Size distortion
D. Shape distortion
The answer is: B
15. The property improvement is known as:
A. Aging
B. Age hardening
C. Precipitation hardening
D. Dispersion hardening
The answer is: B
16. Heat steel at 760-845°C in a molten bath of solution of cyanide and
other salts.
A. Carbonitriding
B. Cyaniding
C. Nitriding
D. Boronizing
The answer is: B
17. is a roundor rectangular box furnace without a bottom.
A. Box furnace
B. Pit furnace
C. Bell furnace

D. Elevator furnace
The answer is: C
18. Purpose of coke is to ________ required for chemical reactions in iron
making to takes place.
A. generate the high level of heat
B. carbon monoxide
C. plastics and chemical compounds
D. Remove impurities from the molten iron
The answer is: A
19. The electric furnace was first introduced into the:
A. China
B. Japan
C. USA
D. A and B
The answer is: C
20. The removal of impurities is known as:
A. Killed steel
B. Semi-killed
C. Rimmed steel
D. Refining
The answer is: D
21. Improves machinability
A. Niobium
B. Phosphorus
C. Selenium
D. Silicon
The answer is: C
22. Improves strength, toughness, abrasion, resistance, and hardness at
elavated temperature, it inhibits grain growth during heat treatment.
A. Titanium
B. Tungsten
C. Vanadium
D. Zirconium
The answer is: C
23. In order to improve the strength-to-weight of steels, a number of______
steels have been developed.
A. Alloy steel
B. Structural-grade alloy steels
C. High-strength, low-alloy (HSLA)
D. Weathering steel
The answer is: C
24. These steels contain chromium and nickel, along with copper,
aluminum, titanium, or molybdenum.
A. Austenitic stainless steels
B. Ferritic stainless steel

C. Martensitic stainless steels

D. Precipitation-hardening stainless steels
The answer is: D
25. Are used for cold-working operations. They generally have high

resistance to wear and cracking.These steels are available as oil-

hardening or air-hardening types.

A. Cold-working steels (A,D and O series)

B. Shocking-resisting steel (S-series)
C. T-series
D. Hot-work-steel (H-series)
The answer is: A
26. Block of aluminum have recently been produced that are 37% lighter
that solid aluminum and have uniform permeability.
A. Porous aluminum
B. Magnesium
C. Copper
D. Brass
The answer is: A
27. Composed of 70% Copper and 30% zinc.
A. Cartridge brass
B. Naval brass
C. Yellow brass
D. Red brass

The answer is: A

28. Used in high temperature stability, resistance to stress- corrosion
cracking.
A. Monel K-500
B. Hastelloy C-4
C. Hastelloy
D. Invar
The answer is: B
29. The body-centered cubic structure of titanium, above 880°C is:
A. Ductile
B. Maleable
C. Nodular
D. Brittle
The answer is: A
30. Has silver gray in color, has high strength-to-weight ratio.
A. Niobium
B. Tungsten
C. Tantaium
D. Beryllium
The answer is: D
31. Because of their low friction coefficient, which result from low shear
strength and low adhesion, are used as journal-bearing.
A. Babbit

B. Tin alloys
C. Tin
D. Tin-lead
The answer is: A
32. A class of metal alloys whic, unlike metals, do not have long-range
crystalline structure.
A. Rapid solidification
B. Metallic glasses
C. Amorphous alloys
D. Glass
The answer is: C
33. If the repeating units in a polymer chain are all of the same type, the
molecule is called:
A. Molecular weight distribution
B. Degree of Polymerization
C. Covalent bonds
D. Homopolymer
The answer is: D
34. Have the structure of a thermoplastic but the nonmelting
characteristics of a thermoset.
A. Nylons
B. Aramids
C. Polyethylenes

D. Polyimides
The answer is: D
35. Are compounds of metallic and non-metallic elements.
A. Ceramics
B. Ceramics
C. Clay
D. Kaolin
The answer is: A
36. Consist of oxides, carbides and nitrides: used in high temperature
application.
A. Titanium nitride
B. Silicone nitride
C. Sialon
D. Cermets
The answer is: D
37. The tiles on the space shuttieare made of:
A. Porcelain
B. Silica fiver
C. Bioceramics
D. Aluminum oxide and silicone nitride
The answer is: B
38. Is the process of inducing chemical changesby heat.

A. Pyrolysis
B. Kelvar
C. Gating system
D. Sprue
The answer is: A

39. A more recently developed, high performance glass fiber, offering

higher resistance to elevate temperature and acid corrosion.
A. E-CR
B. Pyrolysis
C. Rayon and pitch
D. Aramids
The answer is: A
40. Long fibers generally have aspect ratios between.
A. 200 and 200
B. 200 and 300
C. 200 and 400
D. 200 and 500
The answer is: D
41. The molten metal is poured through a
A. Normal segregation
B. Gravity segregation

C. Heterogeneous nucleation
D. Pouring basin or cup
The answer is: D
42. Which are made of sand, plaster, ceramics, and similar materials.
A. Expendable moids
B. Permanent moids
C. Composite moids
D. Sand casting
The answer is: A
43. Consist of a cope on top and drag on the bottom.
A. Two-piece moid
B. Cores
C. Vents
D. Pattern
The answer is: A
44. Are made of two or more different materials and used in shell molding
and other casting process.
A. Shell-moid casting
B. Composite moids
C. Rammed graphite molding
D. Expendable pattern
The answer is: B
45. The product of the first hot-rolling is called:
A. Bloom or slab
B. Bloom
C. Slab
D. Billets
The answer is: A
46. A group of stands is called a
A. Two-high or three high
B. Tandem rolling
C. Train
D. Water-based
The answer is: C
47. Is a process in which a blank is forged into a shape with a tool that
forms the blank in several small steps.
A. Incremental forging
B. Isothermal forging or hot-die forging
C. Swaging
D. Radial forging or swaging
The answer is: A
48. This hammer has two rams that semultaneously approach each other
horizontally or vertically to forge the part.
A. Screw presses
B. Gravity drop hammer

C. Power drop hammer

D. Counterblow hammer
The answer is: D
49. The cross-section of a round rod or wire is typically reduced or
changed by pulling it through a die.
A. Hydrostatic extrusion
B. Drawing process
C. Sizing pass
D. All of these
The answer is: B
50. Soft metals( as well as paper, leather and rubber can be blank with
_________.
A. Lancing
B. Fine Blanking
C. Slitting
D. Steel rules
The answer is: D

1. The simplest type of bond

A. Metallic bond
B. Covalent bond
C. Ionic bond
D. Wooden bond
The answer is: C
2. In the hcp structure the top and bottom planes are called:
A. Basal planes
B. Axial plane
C Tri-axial plane
D. Control plane
The answer is: A
3. Planar defects are called
A. Grain boundanes
B. Edge and screw
C. Work hardening or strain hardening
D. Polycrystais
The answer is: A
4. These effects can be reversed, and the properties of the metal can be brought back
to their
original levels, by heating the piece in a specific temperature range for a period of time.
A. Anistropy
B. Crystallographic anisotropy
C. Mechanical fibering
D. Annealing
The answer is: D
5. Defined as the ratio of the applied load to the original cross-sectional area of the
spicemen.
A. Linear elastic behaviour
B. Engineering stress or nominal stress
C. Yield stress

D. Proportional limit
The answer is : B
6. Because of friction between the spicemen and the platens, the spicemen cylindrical
surface
bulges, the affect is called
A. Superplastic forming
B. Superplasticity
C. Barreling
D. Bauschinger effect
The answer is : C
7. Use to measure the hardness of rubbers, plastics and similar soft and elastic non-
metallic
materials.
A. Brinell Test
B. Rockwell test
C. Vickers Test
D. Durometer
The answer is : D
8. It is the phenomenon in which carbon atoms in steel's segregate to dislocation,
thereby
pinning them and this way increasing the resistance to dislocation movement.
A. Strain Aging
B. Mechanical fibering
C. Strain Aging
D. Blue brittleness
The answer is : C
9. Can also cause embrittlement , particularlyin copper alloys
A. Oxygen
B. Warping of parts
C. Temperature gradiant
D. Stress-Relief annealing
10. Utilized thermal expansion and contraction. A part with a hole in it that is to be
installed over
a shaft.

A. Shrink fits
B. Thermal fatigue
C. Thermal shock
D. Anisotropy of thermal expansion
The anseer is : A
11. Corrosion can occur over an entire surface
A. Optical properties
B. Corrosion
C. Degradation
D. Pitting
The answer is : D
12. The lowest temperature at which the alloy is still completely liquid
A. Liquidus
B. Solidus
C. Eutectic point
D. Solvus
The answer is : C
13. The shape of graphite is in nodular form or spheroid form. This shape permits the
material to
be somewhat ductile and shock-resistance. The shape of the graphite flakes is change
into
nodules by small addition of magnesium and cerium to the molten metal prior to pouring
A. Nodular iron
B. White cast iron
C. Malleable iron
D. Ferritic malleable iron
The answer is : A
14. Involves changes in the dimensions of the part without the change in shape
A. Quench crackinh
B. Distortion
C. Size distortion
D. Shape distortion
The answer is : C
15. Is a method whereby strength is obtained from a none equilibrium structure produce
by a
three step the treatment
A. Aging
B. Age hardening
C. Precipitation hardening
D. Dispersion hardening
The answer is: C
16. Heat steel at 500 to 600°C in an atmosphere of ammonia gas or mixtures of molten
cyanide
salts. Further threatment
A. Carbonitriding
B. Cyaniding
C. Nitriding
D. Boronizing
The answer is : C
17. The parts to be heat treated are loaded onto car platform, rolled into position, and
then
raised into the furnace
A. Box furnace
B. Pit furnace
C. Bell furnace
D. Elevator furnace
The answer is : D
18. Purpose of coke is to produce ________ ( a reducing gas , meaning that is remove
oxygen )
which is then use to reduce iron oxide to iron.
A. Generate the high level of heat
B. Carbon monoxide
C. Plastics and chemical compound
D. Remove impurities from the molten iron
The answer is : B
19. The source of heat is a continuous electric arc that is formed between the
electrodes and
the charge metal

A. Open-heart furnace
B. Electric furnace
C. Basic oxygen furnace
D. All of these
The answer is : B
20. The process used for steel production , with major efficiency and productivity
improvements
and with significant cost reduction.
A. Killed steel
B. Continuous casting
C. Strand casting
D. Continuous casting
The answer is : B
21. Has the same effect as cerium
A. Titanium
B. Tungsten
C. Vanadium
D. Ziroconium
The answer is : D
22. Have environmental corrosion resistance that is approximately four times greater
than that
of conventional low carbon steels and contain Si,Ri,Cu,Ni and Cr
A. Alloy steel
B. Structural street alloy steel
C. High strength
D. Weathering steel
The answer is : D
23. Stainless steels that have high strength at elevated temperature
A. Austenitic stainless steel
B. Ferritic stainless steel
C. Martensitic stainless steel
D. Precipitation hardening stainless steel
The answer is : D

24. Are designed for impact toughness and are use in application such as header dies ,
punches , and chisels
A. Cord-work steel ( A,D and O series )
B. Shock-resisting steel ( S series )
C. T series
D. Hot work steel ( H series )
The answer is : B
25. Is the lightest engineering metal available , and it has a good vibration damping
characteristics
A. Porous aluminum
B. Magnesium
C. Copper
D. Brass
The answer is : B
26. Composed of 60% copper , 39.25% zinc and 0.75% silicon
A. Catridge brass
B. Naval brass
C. Yellow brass
D. Red brass
The answer us : B
27. An alloy of nickel-molybdenum-chromium
A. Monel K-500
B. Hastelloy C-4
C. Hastelloy
D. Invar
The answer is : C
28. Refractory materials has temperature range applications on the order of
A. 1100°-2000°C
B. 1100°-2250°C
C. 1100°-2150°C
D. 1100°-2200°C

The answer is : D
29. Is used in rocket nozzles , space and missiles , structure , aircraft disk, and
precision
instrument and mirrors.
A. Unalloyed berylium
B. Zeraconium
C. Lead
D. Zinc
The answer is : A
30. Organ pipes are made of
A. Babbit
B. Tin alloys
C. Tin
D. Tin lead
Answer is : B
31. Are one of numerous polymeric materials and have extremely large molecules
A. Plastics
B. Polymer
C. Cellulose
D. Bakelite
The answer is : A
32. Polymers such as polymethyl, methacrylate, polycarbonate, and polysterene are
generally
A. Amorphous
B. Crystallites
C. Crystallization shrinkage
D. Elastomer
The answer is : A
33. Have good mechanical , electrical and chemical properties and good resistance to
tearing
A. Polypropylenes
B. Polysterenes

C. Polysulfones
D. Polyvinyl chloride
The answer is : A
34. Are available as a single crystal or in polycrystalline form, consisting of many grains
A. Ceramics
B. Ceramics
C. Clay
D. Kaolin
The answer is : A
35. High temperature resistance; quartz exhibits piezoelectric effect , sillicates
containing
various oxides are used in high-temperature non structural applications
A. Silica
B. Glasses
C. Glass ceramics
D. Graphite
The answer is : A
36. To replace joints in the human body , as prosthetic devices , and in dental work
A. Porcelain
B. Silica fibers
C. Bioceramics
D. Aluminum oxide and silicon nitride
The answer is : C
37. A common aramidis marketed under the trade name :
A. Pyrolysis
B. Kelvar
C. Gating system
D. Sprue
The answer is : B
38. All graphite fibers are made by :

A. E-CR
B. Pyrolysis
C. Rayon and pitch
D. Aramids
The answer is : B
39. Polyimides , which resists exposure to temperature in excess of :
A. 300°C
B. 310°C
C. 320°C
D. 330°C
The answer is : A
40. It then flows through the grating system composes of:
A. Sprue
B. Runners
C. Gates
D. All of these
The answer is : D
41. Are made of metals that maintain their strength high temperature
A. Expendable molds
B. Permanent molds
C. Composit molds
D. Sand casting
The answer is : B
42. Are places in the mold to form hollow regions or otherwise define the interior surface
of the
casting
A. Two piece mold
B. Cores
C. Vent
D. Patterns
The answer is : B

43. The mold material in the sodium silicate process is a mixture of sand and ______.
A. 1.5% to 6% sodium
B. 1.5% to 7% sodium
C. 1.5% to 8% sodium
D. 1.5% to 9% sodium
The answer is : A
44. Are usually has a square cross-section atleast 150mm on a side and is rolled further
into
structure such as I-beams and railroad rails
A. Bloom or slab
B. Bloom
C. Slab
D. Billets
The answer is : B
45. Are used to cool rolls and to break up the scale on the rolled materials
A. Two high or three high
B. Tandem rolling
C. Train
D. Water based
The answer is : D
46. The workpiece acquires the shape of the die cavities while being forged between
two
shaped dies
A. Impression die fogging
B. Flash
C. Fullering
D. Edging
47. The dies are heated to the same temperature at that of the hot workpiece
A. Incremental forging
B. Isothermal forging or hot die forging
C. Swaging
D. Radial forging or swaging
The answer is : B
48. The ram is accelerated by inert gas at high pressure, and the part is forged in one
blow at
very high speed
A. Screw presses
B. Gravity drop hammer
C. Power drop hammer
D. High enery rate machines
The answer is : D
49. May also be taken in rods to improve surface finish and dimensionally accuracy
A. Hydrostatic extrusion
B. Drawing process
C. Sizing pass
D. All of these
The answer is : C
50. Moves a small straight punch up and down rapid into a die. A sheet is fed through
gap, and
many overlapping holes are made
A. Nibbling
B. Shaving
C. Cutoff
D. Dinking
The answer is : A

1. The arrangement of atoms in the crystal is called

A. Molecular structure
B. Eutectic structure
C. Crystalline structure
D. Amorphous structure
The answer is: C
2. With the use of electron microscopy, iy has been shown that what appears to be a
single
slip plane called:
A. Slip band
B. Dislocations
C. Vacancy
D. Voids
The answer is: A
3. Is subjected to plastic deformation at room temperature.
A. Hot shortness
B. Temper embrittlement
C. Hot-working
D. Cold working
The answer is: D
4. A phenomenon in which the components elongate a permanently under applied
stresses; may eventually lead to failure.
A. Tools and dies
B. Fatigue
C. Creep
D. Tension test
The answer is: C

5. Is a function of the specimen length.

A. Reduction area
B. Deformation rate
C. Strain rate
D. True stress
The answer is: C
6. Formerly known as the diamond pyramid hardness test, uses a pyramid-shaped
diamod
intender and a load ranges from 1 kg to 120 kg.
A. Brinell Test
B. Rockwell Test
C. Vickers Test
D. Knoop Test
The answer is: C
7. Is one of the most important aspects of material behavior, because it directly
influences
the selection of a material for a certain application, the methods of manufacturing, and
the service life of the component.
A. Failure
B. Ductile fracture
C. Cup-and-cone fracture
D. Transition temperature
The answer is: A
8. The usual procedure to avoid stress-corrosion cracking is to:
A. Stress Relieve
B. Hydrogen embrittlement
C. Residual stresses
D. Picking
The answer is: A

9. Depends on the energy required to separate its atoms.

A. Density
B. Melting point
C. Specific heat
D. Thermal conductivity
The answer is: B
10. The phenomenon of expansion or contraction of a material when it is subjected to a
magnetic field.
A. Superconductors
B. Ferromagnetism
C. Ferrimagnetism
D. Magnetostriction
The answer is: D
11. Are complex structures consisting of two metals in which solute atoms are present
among solvent atoms in certain proportions.
A. Two-phase system
B. Intermetallic compounds
C. Phase
D. Latent heat of solidification
The answer is: B
12. The least expensive cast iron
A. Cast iron
B. Gray Cast Iron
C. Ductile Iron of Nodular Iron
D. White Cast Iron
The answer is: B

13. When austenite is cooled at a high rate, such as by quenching it in water, its fcc
structure is transformed to a:
A. Bainitic steel
B. Body-centered tetragonal (bct) structure
C. Martensite
D. All of these
The answer is: B
14. Heat treatable aliminium alloys, copper alloys, martensitic stainless steels, and
some
other stainless steels are hardened and strengthened by a process called:
A. Vapor blanket
B. Polymer quenchants
C. Precipitation hardening
D. Solution treatment
The answer is: C
15. A low pressure methane plasma is created, producing atomic carbon which iss
created,
producing atomic carbon which is transferred to the surface:
A. Carburizing
B. Pack carburizing process
C. Ion carburizing
D. Liquid carburizing
The answer is: C
16. The steel is formed into desired shapes within controlled ranges of temperature and
time to avoid formation of nonmartensitic transformation products
A. Tempering
B. Austempering
C. Martempering
D. Ausforming
The answer is: D

17. The concentrated iron ore is referred to as:

A. Taconite
B. Hematite
C. Limonite
D. Beneficiated
The answer is: D
18. Pig iron has a typical composition of 4% carbon, 1.5% silicon, 1% manganese,
0.04%sulphur, and
A. 0.1% phosphorus
B. 0.2% phosphorus
C. 0.3% phosphorus
D. 0.4% phosphorus
The answer is: D
19. Is a partially deoxidized steel.
A. Killed steel
B. Semi-killed
C. Rimed steel
D. Refining
The answer is: B
20. Improves strength, toughness, and corrosion resistance; it improves hardenability.
A. Magnesium
B. Manganese
C. Molybdenum
D. Nickel
The answer is: D

21. The general mechanical properties of carbon and alloy steels are:
A. Machinability
B. formability
C. weldability
D. all of these
The answer is: D
22. Do not contain nickel and are hardenable by heat treatment. Their chromium
content
may be as much as 18%.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
The answer is: C
23. Contain 12% to 18% tungsten, with chromium, vanadium, and cobalt as other
alloying
elements.
A. Titanium nitride
B. Titanium carbide
C. T-series
D. A and b
The answer is: C
24. The principal ore for aluminum is:
A. Graphite
B. Tachonite
C. Bauxite
D. Pyrite
The answer is: C

25. Used in electrical fixtures, plumbing, wire, pins, rivets, screws, springs, architectural
grillwork, radiator cores.
A. Free-cutting brass
B. Naval brass
C. Yellow brass
D. Red brass
The answer is: C
26. Used in screw-machine products, water meter parts.
A. Inconel
B. Duranickel 301
C. Monel R-405
D. Inconel 600
The answer is: C
27. Cobalt-base supperalloys generally contain from:
A. 35% to 60% cobalt
B. 35% to 65% cobalt
C. 35% to 70% cobalt
D. 35% to 75 % cobalt
The answer is: B
28. Tantalum has high melting point of about ____, good ductility, and resistance to
corrosion.
A. 3000 degree Celsius
B. 3100 degree Celsius
C. 3200 degree Celsius
D. 3300 degree Celsius
The answer is: A

29. A number of minerals containing zinc are found in nature; the principal source
mineral
is:
A. Structural
B. Zinc sulphide
C. Tin
D. White metals
The answer is: B
30. A typical memory alloy is 55% nickel and .
A. 45% chromium
B. 45% tin
C. 45% lead
D. 45% copper
The answer is: B
31. The spreads of the chain’s molecular weight is referred to as the:
A. Molecular weight distribution
B. Degree of polymerization
C. Covalent bonds
D. Homopolymer
The answer is: A
32. They are self-lubricating, and they are resistant to most chemicals.
A. Nylons
B. Aramids
C. Polyethylenes
D. Polyimides
The answer is: A

33. The base for natural rubber is:

A. Rubber
B. Latex
C. Polyurethane
D. None of these
The answer is: B
34. Gold in color; used as coating because of low frictional characteristics.
A. Titanium nitride
B. Silicon nitride
C. Sialon
D. Cermets
The answer is: A
35. Thermal cracking is also known as:
A. Lithium aluminum silicate
B. Nanophase ceramics
C. Machinable ceramics
D. Spalling
The answer is: D
36. The second form of carbon is:
A. Diamond
B. Iron
C. Steel
D. Aluminum
The answer is: A
37. Glass-fiber reinforced plastic and may contain between:
A. 30% and 60% glass fibers by volume
B. 30% and 60% glass fibers by weight
C. 30% and 60% glass fibers by pressure
D. 305 and 60% glass fibers by SG
The answer is: A

38. The mean diameter of fibers used in reinforced plastics is usually less than:
A. 0.01 mm
B. 0.02 mm
C. 0.03 mm
D. 0.04 mm
The answer is: A
39. Lower melting point constituents in the solidifying alloy are driven toward the center
A. Normal segregation
B. Gravity segregation
C. Heterogeneous nucleation
D. Pouring basin or cup
He answer is: A
40. Porosity in a casting may be caused by:
A. Cold shut
B. Shrinkage
C. Microporosity
D. Chills
The answer is: B
41. Are also oven dried prior to pouring the molten metal.
A. Skin-dried
B. Sand molds
C. Cold-box mold
D. No-bake mold
The answer is: B
42. The sand is compacted by controlled explosion or instantaneous release of
compressed
gases.
A. Sandslingers
B. Vertical flaskless molding
C. Impact molding
D. Vacuum molding

The answer is: C

43. The initial breaking down of an ingot or of a continuously cast slab is done by:
A. Crown
B. Camber
C. Spreading
D. Hot rolling
The answer is: D
44. Rolling speeds may range up to for cold rolling.
A. 15 m/s
B. 25 m/s
C. 35 m/s
D. 45 m/s
The answer is: B
45. The open-die forging process can be depicted by a solid workpiece placed between
two
flat dies and reduced in height by compressing it.
A. Forging
B. Upsetting
C. Barreling or pancacking
D. Cogging
The answer is: B
46. The cross-section of a bar is reduced or shaped by passing it through a pair of rolls
with
shaped grooves.
A. Hubbing
B. Roll forging
C. Skew forging
D. Orbital forging
The answer is: B

47. These presses derive their energy from a flywheel; they are energy limited.
Capacities
up to 1.4 MN.
A. Screw presses
B. Gravity drop hammer
C. Power drop hammers
D. Counterblow hammers
The answer is: A
48. Is similar to indirect extrusion.
A. Sejournet process
B. Cold extrusion
C. Hydrostatic extrusion
D. Impact extrusion
The answer is: D
49. Is a piercing operation that forms either a line cut or an actual hole in the metal.
A. Lancing
B. Fine blacking
C. Slitting
D. Steel rules
The answer is: A
50. Can be used to produce high-quality tubing where the product requires the smooth
surfaces, thin walls.
A. Tube drawing
B. Wire drawing
C. Spinning
D. Shear forming or flow turning
The answer is: A

51. Is the length of the neutral axis in the bend and is used to determine the blank
length for the bent part.
A. Stretch forming
B. Anisotropy
C. Forming-limit diagram
D. Bend allowance
The answer is: D
52. Containers or shells that are too dificult to draw in one operation generally
undergo_____.
A. Drawbeads
B. Ironing
C. Redrawing
D. Embossing
The answer is: C
53. The source of energy is a spark between electrodes connected by a thin wire.
A. Laser-assisted forming
B. Electrohydraulic forming
C. Honeycomb structure
D. Dents
The answer is: B
54. The die is filled with metal powder by gravity, and the powder is sintered directly in
the die.
A. Pressureless compaction
B. Sintering
C. Coning and sizing
D. Impact forging
The answer is: A
55. Is use to make hollow thin-walled glass items, such as bottlesnd flasks.
A. Blowing
B. Pressing
C. Spinning
D. Sagging
The answer is: A
56. Cutting processes remove material from the surface of a workpiece by
producing_________.
A. Chips
B. Cutting-off
C. Slab-milling
D. Chip compression ratio
The answer is: A
57. Temperatures and their contribution in the cutting zone may be determine
from_________.
A. Shaving
B. Dynamometers or force transducer
C. Mean temperature
D. Thermocouples
The answer is: D
58. A disposable or throwaway inserts.
A. Tools steel
B. Diamond grinding
C. Chip groove

D. Carbide inserts
The answer is: D
59. High hardness over a wide range of temperatures high elastic modulus of and
thermal conductivity, and low
thermal expansion.
A. Carbide
B. Cemented of sintered carbide
C. A and B
D. None of these
The answer is: C
60. Means that the part os rotating while it is being machined.
A. Turning
B. Facibng
C. Form tools
D. Boring
The answer is: A
61. Affects chip fotmation, tools strength, and cutting forces to various degrees.
A. Rake angles
B. Back rake angle
C. Relief angles
D. Cutting-edge angles
The answer is: D
62. Generally have geared-scroll design that makes the jaws self-centering; they are
used for round workpieces,
such as bar stock, pipes and tubing which can be centered to within 0.025 mm.
A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet chuck
The answer is: A
63. May be defined as a ridge of uniform cross-sector that follows a helical or spiral path
on the outside or inside of
the cylindrical surfaces.
A. Screw thread
B. Tapered threads
C. Tapping
D. Solid threading dies
The answer is: A
64. Provides an enlarged cylindrical hole with a flat bottom so that a bolt heaf, or a nut,
will have a smooth bearing
surface that is normal to the axis of the hole.
A. Counterboring
B. Countersinking
C. Spot facing
D. Reaming
The answer is: A
65. Has smooth cutting edges.
A. Finishing reamers
B. Tap
C. Tapered taps

D. Bottoming taps
The answer is: A
66. The cutter is mountedn on a spindle having an axis of rotation perpendicular to the
workpiece surface.
A. Slab milling or pheriperal milling
B. Conventional milling or up milling
C. Climb milling or down milling
D. Face milling
The answer is: D
67. Cutting speed of plannersncan range up to _____ with capacities up to 110KM
A. 120 m/min
B. 130 m/min
C. 140 m/min
D. 150 m/min
The answer is: A
68. Have straight blades and reciprocating motions
A. Tooth set
B. Smagging
C. Hacksaws
D. Circular saw
The answer is: C
69. Components are being used in advanved machine tools for their strength, stiffness,
corrosion resistance,
surface finish, and good thermal stability.
A. Gray iron
B. Polymer concrete
C. Ceramic
D. Composites
The answer is: C
70. Verified bond is also known as
A. Grit number
B. Verified, resinoid, rubber and metal
C. Ceramic bond
D. Resinoid
The answer is: C
71. Is when the porosities on the grinding surface of the wheel becomes filled or
clogged with chips.
A. Grinding wheel
B. Attritious wear
C. Dressing
D. Loading
The answer is: D
72. Centerless grinders are now capable of wheel surface speeds on the order
of_____using cubic boron nitride
abrassive wheels.
A. 8,000 m/min
B. 9,000 m/min
C. 10,000 m/min
D. 11,000 m/min
The answer is: C

73. Typical examples of coated abrasives are:

A. Sandpaper and emery cloth
B. Belt grinding
C. Wire brushing process
D. Honing
The answer is: A
74. Chemical milling has been used on a wide variety of metals, with depths of metal
removal as large as:
A. 10 mm
B. 11 mm
C. 12 mm
D. 13 mm
The answer is: C
75. Are used to rapidly cut ferrous and non-ferrous sheets and plates.
A. Plasma-arc cutting
B. Abrasive water-jet machining
C. Abrasive-jet machining
D. Nanofabrication
The answer is: A
76. The process involves either a consumable or a non-consumable electrode.
A. Filler materials
B. Pressure gas welding
C. Arc welding
D. Sheilded metal-arc welding
The answer is: C
77. Electrodes ate coated with claylike materials that include silicate binders and
powdered materials such as:
A. Oxides
B. Carbonates
C. Flourides, metal alloys and cellulose
D. All of these
The answer is: D
78. This is a new process originally intended for welding of aerospace alloys, especially
aluminum extrusions,
although current research is being directed at extending this process towards polymers
and composite materials.
A. Friction Stir welding
B. Resistance welding
C. Resiatance spot welding
D. Spot welding
The answer is: A
79. Is a surface discontinuity usually caused by poor welding practice are longitudinal
and by the selection of
improper materials.
A. Weld profile
B. Undercutting
C. Overlap
D. Cracks
The answer is: C
80. The source of heat in ______ is induction heating by high-frequency AC current.

A. Furnace brazing
B. Induction brazing
C. Resistance brazing
D. Dip brazing
The answer is: B
81. Has been a common method of joining and assembly in such applications as
labelling, packeging, book-binding,
home furnishing and footwear.
A. Copper and gold
B. Aluminum and stainless steel
C. Adhesive bonding
D. Natural adhesive
The answer is: C
82. Is based on a difference between the thermal contractions of two components.
A. Crimping
B. Snap-in fasteners
C. Shrink and Press fits
D. Ultrasonic welding
The answer is: C
83. A test that has gained wide acceptance, particularly for bulk deformation processes
is:
A. Ultrasonic vibrations
B. Forces or dimentional changes
C. Ring compression test
D. Wear
The answer is: C
84. The workpiece surface is hit repeatedly with a larhe number of cast steel, glass,or
ceramic shot, which make
overlapping indentions on the surface.
A. Molybdenum Disulfide
B. Oxalate
C. Shot peening
D. Laser peening
The answer is: C
85. Is a process in which an alloying elements is diffuse into the surface of the
substrate, thus altering its process.
A. Chemical vapour deposition
B. Ion implant
C. Diffusion coating
D. Electroplating
The answer is: C
86. Is commonly-used separation techique and results in very straight edges, with
minimal chipping and cracking
damage.
A. Etching
B. Planarization
C. Diamond sawing
D. All of these
The answer is: D
87. In steel are usually considered to be the metallic elements added for the purpose of
modifying the properties.
A. Age hardening

B. Artificial aging
C. Alloy
D. Alloying elements
The answer is: D
88. Have the same stucture at all points.
A. Free carbon
B. Hatd drawn
C. Homogeneous material
D. Izod test
The answer is: C
89. Is incompletely deoxidized steel.
A. Red shortness
B. Relaxation
C. Residual stress
D. Rimmed steel
The answer is: D
90. Is the heating of an iron-base alloy to some 100°F above the transformation range
with subsequent cooling to
below that range in still air at room temperature.
A. Graphitizing
B. Hardening
C. Malleabilizing
D. Normalizing
The answer is: D
91. Load of 100 kg with 1/8 inch ball for soft metals such as bearing metals and
magnesium.
A. Rockwell B
B. Rockwell C
C. Rockwell A
D. Rockwell E
The answer is: D
92. Chromium steels with Low Chromium
A. 51XX
B. 52XX
C. 53XX
D. 54XX
The answer is: A
93. Nickel 1.65% - molybdenum 0.25%
A. 46XX
B. 48XX
C. 50XX
D. 51XX
The answer is: A
94. Medium Carbon Alloy Steels
A. 0.10-0.25%C
B. 0.25-0.50%C
C. 250 amd 400 Brinell
D. 0.50-0.70%C or more

The answer is: B

95. Strengthens low-alloy steel and improve resistance to high temperature oxidation.
A. Nickel
B. Selenium
C. Silicon
D. Tantalum
The answer is: C
96. For gears, splined shafts, and tools, miscellaneous heavy duty machine parts.
A. AISI 4063
B. AISI 4130, 4140
C. AISI 4340
D. AISI 4640
The answers is: D
97. Is a process of case hardening steel by the simultaneous absurption of carbon and
nitrogen from a surrounding
hot gaseous atmosphere, followed by either quenching or slow cooling, as required.
A. Carbonitriding
B. Induction Hardening
C. Flame Hardening
D. Work Hardening
The answer is: A
98. Is also called ductile iron, has the cast ability of gray iron, but higher strength and
ductility.
A. Nodular cast iron
B. Malleable iron
C. Wrought Iron
D. Chilled iron
The answer is: A
99. An alloy of copper and zinc
A. Brass
B. Bronze
C. Manganese Bronze
D. Lead
The answer is: A
100. Has a tin base and is general purpose bearing material, also used for die-castings.
A. Titanium
B. Babbit B23-46T
C. Babbit23-49
D. Hastelloy B
The answer is: C
TEST 10
1. Is an intimate mixture of two single phase solids.
A. Molecular structure
B. Eutectic structure
C. Crystalline structure
D. Amorphous structure
The answer is: B
2. The combination of a slip plane and its direction of slip is known as:
A. Anistropic
B. Twinning
C. Slip system
D. Ductile
The answer is: C
3. Is use to describe such phenomena, because the embrittling element is in liquid
state.
A. Grain-boundary embrittlement
B. Grain-boundary sliding
C. Liquid-boundary embrittlement
D. Solid-metal embritlement
The answer is: C
4. The lowest temperature at which the material is totally liquid.
A. Solidus line
B. Solvus line
C. Liquidus line
D. Steamus line
The answer is: C
5. The absolute value of the ratio in the specimen .
the lateral strain to the longitudinal strain is known as:
A. Modulus of elasticity
B. Poisson's ratio
C. Ductility

D. Toughness
of nown as
The answer is: B
6. The stress at fracture in bending is known as the:
A. Shear strain or modulus of rigidity
B. Bend or flexure test
C. Modulus of rupture
D. Hardness
The answer is: C
7. The stresses resulting froma loading of a structure component decrease in magnitude
over a period of time, even though the dimensions of the
component remain constant.
A. Endurance limit or fatigue limit
B. Creep
C. Rupture or creep rupture
D. Stress relaxation
The answer is: D
8. In polycrystalline metals, the fracture paths most commonly observed are
A. Transgranular
B. Intergranular
C. Fatigue fracture
D. Stress-corrosion cracking
The answer is: A
9. A quantity that describes the resistance of d material to fracture or crack growth.
A. Gray cast iron
B. Weldability
C. Fracture toughness
D. Manufacturing defects
The answer is: C
40. It is defined as the voltage required per unit distance for electrical breakdown.
A. Low-expansion alloys
B. Invar Effect
C. Conductors

D. Dielectric strength
The answer is: D
11. Is composed of two or more chemical elements, at least one of which is a metal.
A. Alloy
B. Bonding
C. Blends
D. Mixture
The answer is: A
12. The right boundary represents 100% iron carbide, having a carbon content of 6.67%
A. Gamma iron or austenite
B. Cementite or Carbide
C. Cementite
D. Pearlite
The answer is: B
13. If the ferrite and cementite lamellae in the perlite structure of the eutectoid steel are
thin and closely
packed, the microstructure is called:
A. Fine pearlite
B. Coarse pearlite
C. Spheroidites
D. Bainite
The answer is: A
14. The End-quenched hardenability test is commonly used is:
A. Jominy test
B. Morse Test
C. Impact test
D. End test
The answer is: A
15. This method is particularly useful for improving resistance to surface indentation,
fatigue and wear.
A. Case hardening
B. Age hardening
C. Precipitation hardening
D. Strain hardening

The answer is: A

16. The workpiece is annealed to restore its ductility, part or all of which may have been
exhausted by work hardening during cold working.
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing
The answer is: C
17. The three basic materials used in iron and steel making is/are:
A. Iron ore
B. imestone
C. coke
D. All of these
The answer is: D
18. An ore of calcium magnesium carbonate.
A. Dolomite
B. Charging the furnace
C. Blast furnace
D. Pig iron
The answer is: A
19. Traditionally, the next step in the steelmaking process is the shaping of the molten
steel into a solid
form called:
A. Vacuum furnace
B. Continuous casting
C. Ingots
D. Soaking pits
The answer is: C
20. Improves resistance to atmospheric corrosion and, to a lesser extent, increases
strength, with little loss in ductility; it adversely affects hot-
working characteristics and surface quality.
A. Chromium
B. Cobalt
C. Copper
D. Lead

The answer is: C

21. Has 0.3% to 0.60%ca carbon. It is generally used in applications requiring higher
strength than is available in low carbon steels, such as in
machinery, in automotive and agricultural equipment parts (gears, axies, connecting
rods, crankshafts) in railroad equipment.
A. Low carbon steel
B. Medium carbon steels
C. High carbon steels
D. Resulfurized and Phosphorized carbon steel
The answer is: B
22. The most ductile of all stainless steels.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
The answer is: A
23. First developed in the early 1900s, they maintain their hardness and strength at
elevated operating temperatures.
A. Tool and die steels
B. High-speed steels (HSS)
C. Molybdenum (M-series) and Tungsten (T-series)
D. M-series
The answer is: B
24. Molybdenum, niobium (columbium), tungsten, and tantalum; high strength at high
temperatures.
A. Superalloys
B. Titanium
C. Refractory materials
D. Precious metals
The answer is: C
25. Is an alloy of copper and tin:
A. Brasses and bronzes
B. Bronze
C. red brass
D. Cartridge brass

The answer is: B

26. Have high strength and corrosion resistance at elevated temperatures.
A. Nickel
B. Superalloys
C. Nickel alloys
D. Monel
The answer is: C
27. Have good resistance to corrosion, to mechanical and thermal fatigue, to
mechanical and thermal shock.
creep, and to erosion at elevated temperatures.
A. Nichrome
B. Sulfide ard Oxide ores
C. Supperalloys
D. Monel K-500
The answer is: C
28. These alloys are used in rockets and missiles and in nuclear, chemical, and
superconductor applications.
A. Niobium
B. Tungsten
C. Tantalum.
D. Beryllium
The answer is: A
29. Is an alloying element in solders, steels and
COpper alloys; it promotes corrosion resistance and machinability.
A. Unalloyed Berylium
B. Zirconium
C. Lead
D. Zinc
The answer is: C
30. Is a ductile metal, and it has the highest electrical
and thermal conductivity of any metal.
A. Silver
B. Sterling silver
C. Platinum
D. Shape-memory alloys
The answer is: A
31. Is the basic building block of a polymer.
A. Monomer
B. Polymerization reaction
C. Condensation polymerization
D. Step-growth
The answer is: A
32. May be added to polymers to reduce friction during their subsequent processing into
useful.
products and to prevent parts from sticking to the molds.
A. Plasticizers
B. Fillers
C. Fluorocarbons
D. Lubricants
The ansvwer is: D
33. Have good mechanical, chemical and electrical properties.
A. Polysters
B. Silicones
C. Biodegradability
D. Elastomer
The answer is: A
34. High strength and toughness; thermal expai close to cast iron; suitable for heat
engine components.
A. Zirconia
B. Tungsten carbide
C. Silicon carbide
D. Cubic boron nitride
The answer is: A
35. Are products of the reaction of silica with oxides of
aluminum, magnesium, calcium, potassium, sodium and iron.
A. Diamond
B. Quartz
C. Silicates

D. High speed steel

The answer is: C
36. Glass in bulk form has a strength of less than
A. 140 Mpa
B. 145 Mpa
C. 150 Mpa
D. 155 Mpa
The answer is: A
37. Can also be developed when the liquid metal solidifies and shrinks between
dendrites and between dendrite branches.
A. Solidification time
B. Shrinkage
C. Microporosity
D. Pickling
The answer is: C
38. A Commonly aramid is marketed under the trade name:
A. Kevlar
B. Aramids
C.Whiskers
D. Spectra
The answer is: A
39. Those grains that have favourable orientation will grow preferentially and are called:
A. Columnar grains
B. Homogeneous nucleation
C. Macrosegregation
D. Inverese segregation
The answer is: A
40. Is the length of the solidifies metal in the spiral passage.
A. Fluidity index
B. Solidification time
C. Metalic projections
D. Cavities
The answer is: A

41. Are often used in steel foundries for their low thermal expansion.
A. Zircon
B. Olivine
C. Iron silicate
D. All of these
The answer is: D
42. Use to anchor the core in place.
A. Core prints
B. Chaplets
C. Jolting
D. Hand hammering
The answer is: B
43. Tensions can be applied to the strip either at the
exit zone know as:
A. Draft
B. Back tension
C. Front tension
D. Steckel rolling
The answer is: C
44. Are the result of roll bending.The strip is thinner along its edges than at its center.
A. Leveling rolls
B. Wavy edges
C. Alligatoring
D. Gage number
The answer is: B
45. Spray casting is.also known as:
A. Mannesmann process
B. Tube rolling
C. Pilger mill
D. Osprey process
The answer is: C
46___________ of parts with letters and numbers can be done rapidly by a process
similar to .

A. Marking
B. Heading
C. Headers
D. Piercing
The answer is: A
47. A round specimen is twisted continuously in the same direction until it fails.
A. Hot-twist test
B. Hydraulic presses
C. Mechanical press
D. Screw presses
The answer is: A
48. Is carried out at elevated temperatures for metals and alloys that do not have
sufficient ductility at room temperature, or in order to reduce the
forces required.
A. Coaxing extrusion of cladding
B. Square dies
C. Hot extrusion
D. Glass
The answer is: C
49. Consists o piercing a iarger number of closely spaced holes.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
The answer is: B
50. Parts requiring multiple operations, such as punching, blanking, and notching, can
be made at high production rates.
A. Subpress dies
B. Tailor-Welded blanks
C. Compound dies
D. Progressive dies
The answer is: D
51. The periphery of the sheet metal is bent into cavity of a die.
A. Beading

B. Flanging
C. Dimpling
D. Hemming
The answer is: A
52. The pressure over rubber membrane is controlled throughout the forming cycle, with
the maximum pressure of up to 100 Mpa.
A. Electroforming
B. Hydroform or fluid-forming process
C. Spinning
D. Conventional spinning
The answer is: B
53. Utilizes either aqueous solutions or fused salts.
A. Atomization
B. Electrolytic deposition
C. Screening
D. Aspect ratio
The answer is: B
54. Powder-metal parts may be subjected to other finishing operations, including the
following:
A. Heat treating
B. machining and grinding
C. plating
D. All of these
The answer is: D
55. Is used to make plastic products with a solid outer skin and cellular inner structure.
A. Oxide powder in tube
B. Structural-foam molding
C. Blow molding
D. Rotational molding
The answer is: B
56. The deformatior of the material takes place along a narrow shear zone.
A. Continuous chips
B. Primary shear zone
C. Secondary shear zone

D. Chip-breaker
The answer is: B
57. Utilizes a piezoelectric transducer attached to a tool holder.
A. Acoustic emission
B. Austenitic steels (300 series)
C. Surface finish
D. Integrity of the machine part
The answer is: A
58. Are becoming the norm in the metalworking industry because coating can
consistently improve tool life 200 or 300o or more.
A. Ceramics
B. Tool steels
C. Ceramics
D. Coated tools
The answer is: D
59. Most inserts are honed to a radius of about:
A. 0.015 mm.
B. 0.025 mm
C. 0.035 mm
D. 0.045 mm
The answer is: B
60. To enlarge a hole or cylindrical cavity made by d previous process or to produce
circular internal grooves.
A. Tuning
B. Facing
C. Form tools
D. Boring
The answer is: D
61. Moves radially in and out, controlling the radial position of the cutting tool in
operations such as facing.
A. Carriage
B. Cross-slide
C. Apron
D. Headstock
The answer is: B

62. Are used to hold smooth cold-rolled bar stock or machined workpiece more
accurately than with regular chucks.
A. Three-jaw chuck
B. Four-jaw chuck
C. Power chucks
D. Collet
The answer is: D
63. Is short and is used to produce the hole at the end of a piece of stock so that it may
be mounted between centers in a lathe.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
The answer is: B
64. Are made that can drill two or more diameters, or drill and countersink and/or
counterbore, in a single operation.
A. Combination drills
B. Crankshaft drills
C. Trepanning
D. Reaming
The answer is: A
65. Is a process of internal thread rolling using a forming tap.
A. Finishing reamers
B. Tap
C. Tapered taps
D. Chipless tapping
The answer is: D
66. Are relatively thin, usually less than 5 mm.
A. Slitting saws
B. Profilers
C. T-slot cutters
D. Key seat cutters
The answer. is: A
67. A large broach can remove materials as deep as
in one stroke.

A. 32 mm
B. 34 mm
C. 36 mm
D. 38 mm
The answer is: D
68. Is a process in which a mild-steel blade, or disk rubs against the workpiece at
speeds of up to 7600 m/min.
A. Cold sawing
B. Band saws
C. Friction sawing
D. Filling
The answer is: C
69. Is generally caused by some periodic applied force present in the machine tool,
such as that from gear
drives.
A. Granite-epoxy Composite
B. Stiffnesss
C. Resin bonding
D. Force vibration
The answer is: D
70. Is a chip-removal process that uses an individual abrasive grain as the cutting tool.
A. Reinforced wheels
B. Rubbeer
C. Grinding
D. Exothermic reactions
The answer is: C
71. Is a dressing operation by which a wheel is restored to its original shape.
A. Truing
B. Grindability
C. Surface grinding
D. Plunge grinding
The answer is: A
72. Are self-contained units and are usually attached to the tool post of a lathe.
A. Infeed grinding

B. End-feed grinding
Universal tool and cutter grinders
D. Tool-post grinders
The answer is: D
73. Is an operation used primarily to give holes a fine surtace finish.
A. Sandpaper and emery cloth
B. Belt grinding
C. Wire brushing process
D. Honing
The answer is: D
74. The equipment used is Similar to a conventional grinder, except that the wheel is a
rotating cathode embedded with abrasive particles.
A. Electrochemical machining
B. Electrochemical grinding9
C. Electrochemical honing
D. Spark-erosion machining or Electrodischarge machining
The answer is: B
75. Is defined as the melting together and coalescing of materials by means of heat;
filler metals may or may not be used.
A. Fusion welding
B. Solid-state welding
C. Adhesive bonding
D. Fasteners
The answer is: A
76. In gas metal-arc welding (GMAW), developed n the 1950s and formerly called
A. SMAVW process
B. Submerged arc welding
C. Metal Inert Gas (MIG) welding
D. Spray transfer
The answer is: C
77. Developed in the 1960s, a concentrated plasma arc is produced and is aimed at the
weld area.
A. Atomic hydrogen welding
B. Plasma-arc welding
C. Thermit welding
D. Electron-beam welding
The answer is: B
78. Is similar to seam welding, except that high- frequency current is employed.
A. Resistance seam welding
B. High-frequency resistance welding
C. Resistance Projection welding
D. Flash welding
The answer is: B
79. Because of localized heating and cooling during welding, expansion and contraction
of the weld are causes:
A. Hot cracks
B. Cold cracks
C. Lamelar tears
D. Residual stresses
The answer is: D
80. The shear strength of braze joints can reach:
A. 700 Mpa
B. 800 Mpa
C. 900 Mpa
D. 600 Mpa
The answer is: B
81. Polyurethane silicons, epoxies, cyanoacrylates are examples of:
A. Inorganic adhesive
B. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive
The answer is: C
82. Is defined as closed spaced, irregular deviations on a scale smaller than that of
waviness.
A. Flaws
B. Lay
C. Roughness
D. Waiveness
The answer is: C

83. Is caused.when the surface of a material is subjected to cyclic loading.

A. Abrasive wear
B. Hardness
C. Corrosive wear
D. Fatigue wear
The answer is: D
84. The surfaces are subjected to high transient pressure through the placement and
detonation of a layer of explosive sheet directly on the
workpiece surface.
A. Roller bushing
B. Ballizing
C. Explosive hardening
D. Cladding
The answer is: C
85. Is particularly suitable for low production quantites or intricate parts made of nickel,
copper, gold, aln silver.
A. Chromium plating
B. Electroless plating
C. Electroforming process
D. Anodizing
The answer is: C
86. The amount of offset is usually for steel, aluminum and magnesiu alloys.
A. 0.1%
B. 0.2%
C. 0.3%
D. 0.4%
The answer is: B
87. Is the process of deforming a metal plastically at a temperature below the
crystallization temperature and at arate to produce strain hardening.
A. Cold working
B. Damping Capacity
C. Decarburization
D. Ductility
The answer is: A
88. Is a material's susceptability to extreme deformation in rolling or hammering.
Gold and aluminum are quite malleable.

A. Killed steel
B. Rimmed steel
C. Machinability
D. Malleability
The answer is: D
89. Is a condition produced in a non-ferrous metal by mechanical or thermal treatment.
A. Solution Heat Treatment
B. Stiffness
C. Strain Hardening
D. Temper
The answer is: D
90. Is done by immersing the piece of steel in a molten bath of sodium cyanide from 3 to
5 minutes depending on the size of the piece of work and the
depth of penetration desired. It is then quenchedhe water, brine, or oil until a very hard
skin or casing 0.010 to 0.015 inch thick, is formed.
A. Cyaniding
B. Case Hardening
C. Nitriding
D. Annealing
The answer is: A
91. Carbon steels with free cutting, Manganese steels.
A. 10XX
B. 11XX
C. X13XX
D. T13XX
The answer is: C
92. Basic and acid open-hearth and acid Bessemer carbon steel grades non sulpurized.
A. 10XX
B. 11XX
C. 12XX
D. 13XX
The answer is: A
93. Chromium vanadium
A. 52XX

B. 61XX
C. 86XX
D. 92XX
The answer is: B
94. Is an efficient de-oxidizer, an alloy in nitriding steels and promotes fine grain size.
A. High-carbon Alloy Steels
B. High Alloy Steels
C. Aluminum
D. Boron
The answer is: C
95. Typically contains 1.2%C ans 12-13% Mn and responds to work hardening most
readily.
A. Titanium
B. Tungsten
C. Vanadium
D. Austenetic manganese
The answer is: D
96. Is usually to provide a hard, wear resistant surface while retaining great toughness
in the core.
A. Case hardening
B. Hardenability
C. Carburizing
D. Pack and gas carburizing
The answer is: A
97. The product contains some 1 - 3% slag and less than.
A. Wrought Iron
B. 0.1% carbon
C. Cast Iron
D. Gray cast iron
The answer is: B
98. Austenitic steels (200 and 300 series) - that includes _for its stabilizing of austinite.
A. 3.5 to 22% nickel
B. 2.5% maximum
C. 4 to 26%

D. 3.5 to 22% nickel for its stabilizing of austenite

The answer is: D
99. Springs, bolts and screws, firing pins, dies, surgical instruments, spark resistance
tools.
A. Admiralty metal
B. Aluminum Bronze
C. Berylium Copper
D. Cartridge Brass
The answer is: C
100. When plastic deformations are involve, the criterion for design at a particular
operating temperature is the:
A. Creep strength
B. Endurance strength
C. Izod
D. Ultimate strength
The answer is: A
TEST 17

1.Gamma iron,aluminium, copper , nickel , lead, silver , gold and platinum have atomic
arrangement of:
A Face-centered cubic (fcc)
B.Body-centered cubic (bbc)
C Hexagonal close-packed (hcp)
D. Octagonal close-packed(ocp)

The answer is: A

2. Point defects are called

A. Slip band
B. Dislocations
C. Vacancy
D. Voids

The answer is: C

3. Ductility enhancement caused by the high strain-rate sensitivity of some materials

has been exploited
in:
A. Superplastic forming
B. Superplasticity
C. Barreling
D. Bauschinger effect

The answer is: A

4. Is an instrument in which a diamond-tipped indenter (hammer) enclosed in a glass

tube is dropped
onto the specimen from a certain height.
A. Brinell Test
B.Rockwell Test
C. Vickers Test
D. Scleroscope

The answer is: D

5. The fracture surface of a tension-test specimen is called.

A. Failure
B. Ductile fracture
C. Cup-and-cone fracture
D. Transition temperature
The answer is: C

6. When workpieces are subjected to deformation the is not uniform throughout the
part,they
developed:
A. Stress Releive
B. Hydrogen embrittlement
C. Residual stresses
D. Pickling

The answer is: C

7. Metal with lowest melting point.

A. Magnesium
B. Lead
C. Tungsten
D. Aluminum

The answer is: B

8. Usually refers to the deterioration of metals and ceramics.

A. Optical properties
B. Corrosion
C. Degradation
D. Pitting

Theanswer is: B
9.When the temperature of the molten metal is reduced to the freezing point, the energy
of _____ is
given off while the temperature remains constant.
A. Two-phase systems
B. Intermetallic compounds
C. Phase
D. Latent heat of solidification

The answer is: D

10. Posses excellent compressive strength, excellent machinability, good wear

resistance.
A Cast iron
B. Gray Cast Iron
C. Ductile Iron of Nodular Iron
D. White Cast Iron

The answer is: B

11. Is caused by rapid cooling during quenching

A. Quench cracking
B. Distortion
C. Size distortion
D. Shape distortion

The answer is: A

12. Because the precipitation process is one of time and temperature, it is also called:
A. Aging
B. Age hardening
C. Precipitation hardening
D. Dispersion hardening

The answer is: A

13.Heat steel at 700-800⁰C in an atmosphere of carbonaceous gas and ammonia.

A. Carbonitriding
B. Cyaniding
C. Nitriding
D. Boronizing

The answer is: B

14. Is a vertical pit below ground level into which the parts are lowered.
A. Box furnace
B. Pit furnace
C. Bell furnace
D. Elevator furnace

The answer is: B

15. Is obtained from special grades of bituminous .coal, which are heated in vertical
ovens to
temperature up to 1150⁰C and then cooled with water in quenching towers.
A. Coke
B. Pepsi
C. Cola
D. Nestea
The answer is: A

16. Steel was first produced in:

A. China
B. Japan
C. USA
D. A and B

The answer is: D

17. Have little of no piping, and they have a ductie skin with good surface finish.
A. Killed steel
B. Semi-killed
C. Rimmed steel
D. Refining

Theanswer is: C

18.Improves strength, hardenability, corrosion resistance, and machinability; it severly

reduces Ductility
and toughness.
A. Niobium
B. Phosphorus
C. Selenium
D. Silicon

The answer is: B

19. Are used mainly in the construction and transportation industries, because of their
strength.

A. Alloy steels
B. Structural-grade alloy steels
C. High-strength, low-alloy (HSLA)D. Weathering steels

The answer is: B

20. Are typically used for cutlery, surgical tools. instrument, valves, and springs.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels

The answer is: C

21. The alloying elements of hot work steels (H series) are generally:
A. tungsten
B.molybdenum
C.chromium and vanadium
D. All of these

The answer is: D

22. Commercially pure aluminum is up to:

A. 10% aluminum
B.80.50% aluminum
C. 99.50% aluminum
D. 10.50% aluminum

The answer is: C

23. Composed of 85% copper and 15% Zinc.

A. Free-cutting brass
B. Naval brass
C. Yellow brass
D. Red Brass

The answer is: D

24. Used in gas turbine parts, heat-treating equipment, electronic parts, nuclear
reactors.
A. Inconel
B. Duranickel 301
C. Monel R-405
D. Inconel 600

The answer is: D

25. Nickel-base supperalloys contain from:

A 38% to 56% nickel
B. 38% to 66% nickel
C. 38% to 76% nickel

D. 38% to 86% nickel

The answer is; C

26. Is used extensively in electrolytic capacitors and various components in the

electrical, electronic, and
chemical industries.
A.Niobium
B. Tungsten
C. Tantalum
D.Beryllium

The answer is: C

27.Tin-based alloys is also known as:

A.Structural
B. Zinc sulphide
C. Tin
D. White metals

The answer is: D

28. Because their structure resembles that of glasses, these alloys are also called:
A. Rapid solidification
B. Metallic glasses
C. Amorphous alloys
D. Glass

The answer is: B

29. During polymerization, the monomers are linked together by:

A. Molecular weight distribution
B. Degree of Polymerization
C. Covalent bonds
D. Homopolymer

The answer is: C

30. Possess good electrical and chemical properties.

A. Nylons
B. Aramids
C. Polyethylenes
D. Polyimides
The answer is: C

31. Have very good overall properties of high strengs stiffness, and hardness, and it has
exceptional
resistance to abrasion, cutting and tearing.
A. Rubber
B. Latex
C Polyurethene
D. None of these

The answer is: C

32. Consist of silicon nitrides and other oxides and carbides; used as cutting tools.
A. Titanium nitride
B. Silicon nitride
C. Sialon
D. Cermets
The answer is: C

33. Much research has been conducted on developn; materials and techniques for an
all-ceramic heat
engine capable of operating at temperature up to
A. 1000?C
B. 1100?C
C. 1200?C
D. 1300?C

The answer is: A

34. Diamond is brittle, and it begins to decompose it air at about

A. 600⁰C
B. 650⁰C
C. 700⁰C
D. 750⁰C

The answer is: C

35. Offering higher strength stiffness but at greater cost.

A.Polymer-matrix composite
B. Hybrid
C. Calcium aluminoborosilicate gass
D. Magnesia-aluminosilicate glass

Theanswer is: D
36. Short fibers generally have aspect ratios between.
A. 20 and 60
B. 20 and 70
C. 20 and80
D. 20 and 90

The answeris:A

37. The inoculant induces nucleation of the grains throughout the liquid metal.
A. Normal segregation
B. Gravity segregation
C. Heterogeneous nucleation
D. Pouring basin or cup

The answer is: C

38. An effective means of reducing shrinkage porosities.

A. Cold shut
B. Shrinkage
C. Microporosity
D.Chills

The answer is: D

39. A synthetic liquid resin is mixed with the sand.

A. Skin-dried
B. Sand molds
C. Cold-box mold
D. No-bake mold

The answer is: D

40. Was first developed in the1940's and has grown significantly because it can
produce many types of
castings with close dimensional tolerances and good surface finish at low cost.
A. Shell-mold casting
B. Composite molds
C. Rammed graphite molding
D. Expendable pattern

The answer is: A

41. Temperature ranges for hot rolling are typically about:

A. 450⁰C
B. 460⁰C
C. 470⁰C
D. 480⁰C

The answer is: A

42. The strip is rolled continuously, through a number of stands, to smaller gages with
each pass.
A. Two-high or three high
B. Tandem rolling
C. Train
D. Water-based

The answer is: B

43. Also called drawing out.

A. Forging
B. Upsetting
C. Barreling or pancaking
D. Cogging
The answer is: D

44.Is a process in which the upper die moves along an orbital path and forms the part
incrementally.

A. Hubbing
B. Roll forging
C.Skew forging
D. Orbital forging

The answer is: D

45. In this hammer, the ram's downstroke is accelerated by steam, air, or hydraulic
pressure at about
750 kpa.
A. Screw presses
B.Gravity drop hammer
C. drop hammers
D. Counterblow Hammers
The answer is: C

46. There are three principal extrusion defects:

A. cracking
B. pipe defect
C. internal cracking
D. all of these

The answer is: D

47. Shearing , operations can be carried out by means of a pair of circular blades similar
to those in a can
opener.
A.Lancing
B. Fine blanking
C.Slitting
D.Steel rulD.Steel

The answer is: C

48 Is a cold forming operation in which a rotating due of sheet metal is shaped over a
male form,or
mandre
A. Tube drawing
B. Wire drawing
C. Spinning
D. Shear forming or flow turning

The answer is:C

49. Fluid of rubber is used to transmit the pressure required to expand a metal blank or
tube outward
against a split female mold or die.
A. Seaming
B. Roll forming
C. Bulging
D. Blank holder or hold-down ring

The answer is: C

50. The energy stored in a capacitor bank is discharged rapidly through a magnetic coll.
A. Magnetic pulse forming
B. Explosive forming
C. Peen forming
D. Laser forming

The answer is: A

51. The container isusually made of a high-melting- point sheet metal, and the
pressunzing medium is
insert gas or vitreous fluid.
A. Hot isostatic pressing
B. Injection molding
C. Roll compaction
D. Compacted by extrusion

The answer is: A

52.The part is formed in a mold while under high pressure is a hydraulic or mechanical
press.
A. slip casting or drain casting
B. Doctor-blade process
C. Dry pressing
D. Wet pressing
The answer is: D

53. This process is also used with plastics, including reinforced plastics with short fibers.
A. Centrifugal casting

B. Potting
C. Encapsulation
D. Solid-phase forming

The answer is: A

54. Discontinuous chips usually form under the following conditions:

A. Brittle workpiece materials
B. very low and very high cutting speeds
C. large depth of cut, low rake angle
D. All of these

The answer is: D

55. High speed steels was superior to tool steel in that it retained its cutting ability at
temperature up to
A. 1150?F
B.1100?F
C. 1200?F
D. 1300?F

The answer is: B

56.Toolsareso named because they were developed to cut at higher speeds: First
produced in the early
1900's, are the most highly alloyed of the tool steels.
A. High-speed steels

B. Low speed steels

C. Medium speed steels
D. Stainless steels

The answer is: A

57. Is the hardest material presently available. Introduced in 1962, it is also used as an
abrasive.
A. Cermets
B. Cubic boron nitride
C Silicon-nitride based ceramics
D. Diamond

The answer is: B

58. Both external and internal tapers can be made on by using a

A. Reamer
B. Taper attachments
C. Milling attachment
D. Knurling
The answer is: B

59. Are available in a wide range of sizes and are used for a variety of turning
operations.

A. Engine lathe

B.Gap bed lathe

C.Special-purpose lathes
D. Chuck

The answer is: A

60. Have the advantage that they can be used to center

workpiece having a range of hole sizes.
A. Cone mandrel
B. Face plates
C. Mandrels
D.Gang mandrels
The answer is: A

61. Work that is to be drilled is ordinarily held in a vise or in specially designed i

workholders is
ordinarily called:
A. Stepdrill
B. Subland drill
C. Indexable insert drills
D. Jigs
The answer is: D

62. Are often used for sizes over 3/4 in to save cutting-
tool materials.

A. Reamer
B. Hand reamers
C. Machine reamers
D. Shell reamers

The answer is: D

63. Are used for plain or slab milling have straight or helical teeth on the periphery and
are used for
milling
flat surfaces.
A. Right-hand cutter
B. Left-hand cutter
C. Plain milling cutters
D. Helical mills

The answer is: C

64. Milling with a single cutting tooth mounted on a high speed spindle.
A. Angle milling cutters
B. Shell mills
C. Fly cutting
D. Arbor cutters or Shank cutters
The answer is: C
65. is an operation in which the cutting tool is blade having a series of small teeth each
tooth removing a
small amount of material.

A. Sawing
B. Tooth set
C. Smagging
D. 90 m/min

The answer is: A

66. Are suitable for performing various machining operations on flat surfaces with deep
cavities.
A. Work envelope
B. Vertical machining centers
C. Horizontal-spindle machining centers
D. Universal machining centers

The answer is: B

67. Superabrasives materials

A. Abrasive
B. Aluminum oxide and silicon carbide
C. Cubic boron nitrides and diamond
D. Friability

The answer is: C

68. High temperatures in grinding may cause the workpiece surface to crack.

A. Tempering and softening

B. Burn
C. Heat checking
D. Residual stresses

The answer is: C

69. Both the workpiece and the wheel axes can be moved and swivelled around a
horizontal plane,
permitting the grinding of tapers and other shapes.
A. Cylindrical grinding
B. Roll grinder
C. Cylindrical grinding
D.Universal grinders

The answer is: D

70. Is particularly important in grinding because it adversely affects surface finish and
wheel
performance.
A. Chatter
B. Bursting speed
C. Bursting speed
D. Ultrasonic machining
The answer is: A

71. A process that is the reverse of electroplating.

A. Elecropolishing
B. Superfinishing
C. Burrs
D. Buffing

The answer is: A

72. In this process, which is similar to contour cutting with band saw, a slowly moving
wire travels along
a prescribed path, cutting the workpiece with the discharge sparks acting like cutting
teeth.
A. Electrodischarge machining
B. Graphite
C. Graphite or brass
D. Wire EDM

The answer is: D

73. Is used typically for structure sheet-metal fabrication, automotive bodies, and
various other repair
work.
A. Joining Plastics
B. Oxyfuel gas welding
C. Acetylene fuel
D. Oxyacetylene welding

The answer is: D

74. The SMAW used consumable electrode of.

A. 0.5 mm - 2 mm diameter
B. 0.5 mm - 3 mm diameter
C. 0.5 mm - 4 mm diameter
D. 0.5 mm - 5 mm diameter

The answer is: C

75. Are used for very accurately cutting a wide variety of metals.
A. Laser-beam welding
B. Air-carbon arc cutting
C. Plasma-arc cutting
D. Masers and electron beams

The answer is: D

76. Are compounds such as oxides, fluxes, and electrode-coating materials that are
trapped in the weld
zone.
A. Porosity
B. Slag inclusion
C. Incomplete fusion
D. Incomplete penetration

The answer is: B

77. Is essential in brazing, in order to prevent oxidation and to remove oxide films from
workpiece
surfaces.
A. Brazing
B. Flux
C. Wetting agents
D.Torch brazing

The answer is: B

78.The most common method of permanent or semi permanent mechanical joining is
by:
A. Self-tapping
B. Riveting
C. Metal Stiching or Stapling
D. Seaming

Theansweris:B

79. Are used to measure extremely smooth surfaces,and have he capability of

distinguishing atomic
scales on atomically smooth surfaces.
A. Optical interference microscope
B. Atomic force microscope
C. Tribology
D. Adhesion theory

The answer is: B

80. A typically reaction products of sodium or potassium salts with fatty acids.
A. Emulsifiers
B. Synthetic solutions
C. Soaps
D. Grease

The answer is: C

81. The inert gas is replaced by a reactive gas, such as oxygen, in which case the
atoms ar oxidized and
the oxideare deposited.
A. Sputtering
B. Reactive sputtering
C.Radio-frequency sputter
D. lon plating
The answer is: B
82. Is the process by which entire films or particular section of films are removed and it
plays an
important role in the fabrication sequence .
A. Epitaxy
B. Etching
C. Ion implantation
D. Electromigration

The answer is: B

83. Is a number that is divided into a criterion of strength in order to obtain a design
criterion.
A. Design stress
B. Factor of Safety

C. Bearing stress
D. Modulus of elasticity
The answer is: B

84. Elongation greater than 5% in 2 in gage

A. Ductile material
B. Brittle materials
C. Elasticity
D. Embrittlement

The answer is: A

85. Brings about the precipitation of a constituent from a supersaturated solid solution
by holding the
body at an elevated temperature.
A. Plasticity
B. Poisson's Ratio
C. Precipitation heat treatment
D. Proof Stress

The answeris:C
86. is the same as transformation range .

A. Aging
B. Annealing
C. Critical range

D. Drawing
the answer is: C
87Is faster than brinell and widely used commercially, utilizes several different indenters
and in effect
measures the depth of penetration by the indenter
A. Brinell Hardness Test (BHN)
B. Rockwell test
C. Vickers test
D. Shore Sceleroscope

The answer is: B

88. Nickel Chromium steels with 1.75% 1.00% chromium
A. 31XX
B. 32XX
C. 33XX
D. 34XX

The answer is: B

89. Nickel 1.75% - chromium 1.00%

A. 23XX
B. 25XX
C. 31XX
D. 32XX

The answer is:D

90. May be hardened to a good cutting edge, specially in higher ranges of carbon:
therefore , fox tools
and also for spring.
A. Carbon, 60-95 points
B. Wrought alloy steel
C. Alloys
D. Low-alloy structural steels

The answer is: A

91. Improves strength and increases hardenabity moderately, counteracts brittleness
from sulfur.
A. Lead
B. Manganese
C. Molybdenum
D. Phosphorus

The answer is: B

92. For shafts, highly stressed pins and keys, gea's

A. AISI 3140
B. AISI 3150
C. AISI 3240
D. AISI 3340 series

The answer is: C

93. It would seem thata safe design value of the surface hardness of carburized steel
would be about

A. 400 BHN
B. 500 BHN
C. 600 BHN
D. 700 BHN
The answer is: C

94. Is intentionally produced by using an iron plate in the mold to cause rapid cooling of
the surface.
A. White cast iron
B. Malleable iron
C. Wrought Iron
D. Chilled iron

The answeris: D

95. No nickel
A. Austenitic stainless
B. Martensitic steels
C. Ferritic steels
D. Molybdenum

The answer is: C

96. In general, reduced weight is an inherent advantage.

A. Yellow Brass

B. Aluminum alloys
C. Magnesium alloys
D. Magnesium

The answer is: B

97. Unexpected good results with carbon steel have been obtained by:
A. Brittle fracture
B. Progressive fracture
C. Almen intensity
D. Shallow quenching

The answer is : D

98. Preferred orientation is also known as:

A. Anistropy
B. Crystallographic anisotropy
C. Mechanical fibering
D. Annealing

The answer is: B

99. Typically , the specimen has an original gage keep generally and a cross section
area of 12.5 mm
diameter.
A. 25 mm
B. 50 mm
C. 75 mm
D. 100 mm

The answer is: B

100. An externally threaded part, 1-inc diameter, unified coarse thread, 8 thread per
inch, class 2A
tolerance is designated as
A. 1" - 8 UNC - 2A
B. 1"-12 UNF-2B-LH
C. 1' - 8 UNF - 2A
D. 1" - 8 UNC - 2B

The answer is: C

TEST 16
1. Alpha iron, chromium, molybdenum, tantalum,
tungsten and vanadium have atomic arrangement of
A Face-centered cubic (fcc)
B Body-centered cubic (bbc)
C. Hexagonal close-packed (hcp)
D. Octagonal close-packed (ocp)
The answer is: B
2. Line defects area called
A. Slip band
B. Dislocations
C. Vacancy
D. Voids
The answer is: B
3. As a result of plastic deformation, the grains have elongated in one direction and
contracted in one
another.
A. Anistropy
B. Crystallographic anisotropy
C. Mechanical fibering
D. Annealing
The answer is: A
4. Is the most common test for determining such
mechanical properties of materials as strength,
ductility. hardening.
toughness, elastic modulus, and strain

A. Tools and dies

B. Fatigue
C. Creep
D.Tension test
The answer is: D
5. Is defined as the ratio of the load to the act cross-sectional area of the specimen
A. Reduction area
B. Deformation rate
C.Strain rate
D. True stress
The answer is: D
6. Uses a diamond indenter in the shape of an elongated pyramid, with applied loads
ranging generally
from 25 grams to 25 kg.
A Brinell Test
B Rockwell Test
C. Vickers Test
D. Knoop Test
The answer is: D
7. is characterized by plastic deformation which precedes failure of the part.
A. Failure
B. Ductile fracture
C Cup-and-cone fracture
D. Transition temperature
The answer is: B

8 The presence of hydrogen can reduce ductility and can cause servera ombrittlement
and permanent in
many metals, alloys, and non-metallic material.
A Stress Roleive
B. Hydrogen ambrittlement
C. Residual stresses
D. Pickling
The answer is: B
9.Lightest known metal
A Magnesium
B. Lead
C Tungstem
D. Aluminum
The answer is A
10. Among various other properties, color and sty are particularly relevant to polymers
ad glasses
A Optical properties
B. Corrosion
C. Degradation
D. Pitting
The answer is A
11. Is defined as a physically distinct and homogeneous portion in a material; each
phase is a
homogeneous part of the total mass and has its own characteristics and properties.
A Two-phase systems
B. Intermetallic compounds
C. Phase
D. Latent heat of solidification
The answer is: C

12. Carbon content of gray cast iron:

A 2.5 to 4.0% carbon

B 2.5 to 4.2% carbon
C. 2.5 to 4,4% carbon
D. 2.5 to 4.5% carbon
The answer is: A
13 This structure can be described as a body centered rectangular prism which is
slightly elongated
along of its principal axes.
A. Bainitic steel
B Body-centered tetragonal (bct) structure
C. Martenste
D. At of these
The answer is C
14 The alloy is heated to within the solid-so kappa phane, say 540 C, and then cooled
pid quenching in
water
A Vapor blanket
B.Polyther quenchants
C. Predpluation hardenening
D.Solution treatment
The answer D
15 The steel ports are simply immersed in a
cartion-containing bath
A Carturising
B. Pack carburizing process

C. lon carburizing
D. Liquid carburizing
The answer is: D
16. is a horizontal rectangular chamber with one two access doors through which parts
are loaded.
A Box furnace
B. Pet furnace
C Bell furnace
D Elevator fumace
Answer is A
17. Typically, pellets are about 65% pure and
about.
A 15 mm in diameter
B. 20 mm in diameter
C. 25 mm in diameter
D 30 mm in diameter
The answer is C
18. The molen metal from the blast furace is
transported into.
A. Open-heart
B. Electric
C.Basic oxygen
D. All of those
The answer is D
19. Generally has a low carbon content (less than 0.15%) the evolved gases are killed
partially, by the
adation of elements such as aluminum
A Killed steel
B Semi-klod
C.Rimmed stool
D. Refining
The answer is: C
20 Impartsfiness of grain size and improves strength and impact toughness it lowers
transition
temperature. and it may decrease hardenability.
A Niobium
B Phosphorus
C. Selenium
The answer is: A
21. Steels containing significant amounts of alloying
sements.
A Aloy steels
B.Structural-grada alloy steels
C High-strength, fow-alloy (HSLA)
D. Weathering steels
The answer is: A
22 These steels are magnetic, and they have strength, hardness, and fatigue
resistance, good ductility
and moderate corrosion resistance.
A Austenitic stainless steels
B Ferttic stainless steel
C Martensitic stainless steels
D. Precipitation-hardening stainless steels
The answer is: C
23. Are designed for use at elevated temperatures They have high toughness as well as
high resistance
to wear and cracking.
A. Titanium nitride
B. Titanium carbide
C. T-series
D. Hal-work-smes (-series)
The answer is: D
24. For aluminum alloys 1050 indicates a minimum
A 10% aluminum,
B. 50% aluminum
C 99.50% aluminum
D. 10.50% aluminum
The answer is: C
25 Have good strength and hardness for applica such as springs and bearings.
A Beryllium bronze
B. Phosphor bronze
C. A and B
D. None of these
The answer is: C

28 Used in pump shafts, valve stems and springs

A. Monel K-500

B.Hastelloy C-4

C.Hastelloy Dinvar
The answer is: A
27. Are the most common type of supperalloys:
A.tron-bise supperalloys
B. hooloy series
C Nickel-base supperalloys
D. Inconel
The answer is: C
28. Tantalum has high density and poor resistance to
chemicals at temperatures:
A.Above 130 C
B.Above 140°C
C. Above 150°C
D. Above 160°C
The answer is: C
29 Used for making containers for food and for
various other products.
A Structural & Zinc sulphide

D. While metals

The answer is: C

30.The amorphous structure was first obtained in the
1960s by extremely
A Rapid solidification

B. Metallic glasses
C Amorphous alloys
D. Glass

The answer is: A

31. Defined as the ratio of the molecular weight of 1 polymer to the molecular weight of
the repeating.
A. Molecular weight distribution
B. Degree of Polymerization
C. Covalent bonds
D. Homopolymer

The answer is: B

32. Have very high tensile strength and stiffness.

A Nyans
B. Aramids
C Polyethylenes
D. Polyimides
The answer is B
33 Slicones have the highest useful temperatum
range up to:
A. 310 C
B.315°C

C 320 C

D. 325°C

The answer is: B

34 High resistance to creep and thermal shock

in heat engines.
A Titanium nitride
B. Silicon nitride
C. Salon
D. Cermets
The answer is: B
35 Is a white ceramic composed of kaolins, quartz, and par; its largest use is in
appliances and sanitary
A.Porcelain
B.Sica fibers
C.Bioceramics
D. Aluminum oxide and silicon nitride
The answer is A
36 is the hardest substance known is
A 7000 HK-8200 HK
B 7000 HK-8400 HK
C 7000 HK-8600 HK
D 7000 HK-8000 HK
The answer is: D

37. The type most commonly used:

A Polymer-matrix composite
B. Hybrid
C Calcium aluminoborosilicate gass
D. Magnesia-aluminosilicate glass
The answer is: C
38. Glass fibers can have tensile strengths as high as:
A 4500 Mpa
B. 4800 Mpa
C. 4700 Mpa
D. 4800 Mpa
The answer is: B
39. Describes the process whereby higher density ions or compounds sink, and lighter
elements uch as
antimony-lead alloy) floats to the surface.
A Normal segregation
B Gravity segregation
C Metallic glasses
D.Amorphous alloys
The answer is: A

40. Can also be developed when the liquid t solidifies and shrinks between dendrites
and bet
dendrite branches
A. Cold shut
B. Shrinkage
C. Microporosity
D. Chills

The answer is C

41. Various organic and inorganic bindera arstiero into the sand to bond the grains
chemically for grains
chemically for greater strength
A. Skin-dried
B Sand molds
C. Cold-bax mold
D. No-bake mold
The answer is: C
42 The pattem is covered tightly by a thin sheet of
plastic.
A. Sandslingers
B. Vertical flaskless molding
C. Impact molding
D. Vacuum molding
The answer is: D
43. is typically dendritic, and it includes coamen
non-uniform grains.

A Crown
B. Camber
C. Spreading
D. Cast structure
The aniser: D
44. Are used for hot roting in initial breakdown passes on cast ingots or in continuous
casting with
rolling.

diameters ranging from 0.6 m to 1.4 m.

A Two-high or three high
8 Tanden rolling
C Train
D.Water-based
The answer is: A
45 is caused primarily by frictional forces at the die workpiece interfaces that opposed
the outward fow
of ne materials at these interfaces.
A Forging
B. Upsetting
C. Barreling or pancaking
D. Cogging
The answer is C
46.)A process similar to roll forging.

A Hubbing
B Roll forging
C. Skew forging
D Cirbital forging
The answer is C
47.)The energy is derived from the free-falling ram.
Capacities up to 180 kg .
A. Screw presses
B.Gravity drop hammer
C.Power drop hammers
D. Counterblow Hammers

The answer is: B

48. The pressure required for extrusion is supple through an incompressible fluid
medium surrounding
the billet, there is no container-wall friction.
A Hydrostatic extrusion.
B. Drawing process
C Sizing pass
D. All of these
The answer A
49 Very smooth and square edges can be product
by:
A Lancing
B. Fine blanking
C Sting
D Steel rules
The answer is B
50. Is essentially the same process as bar drawing except that it involves smaller-
diameter material.
A. Tube drawing
B. Wire drawing
C. Spinning
D. Shear forming or flow turning
The answer is B
51. This process involves placing a tubular conal curviliniear part into a spid-female die
and then
expanding it.
A Seaming

B Roll forming

C Bulging
D. Blank holder or hold-downing
The answer is C
52.) A process that employs common metal working or processing techniques
polymot.
A Shear spinning
B.Spirnability
C Tube spinning
D.Superplastic forming
The answer is: D
53. The metal powder is placed in a flexible rubber mold made of neoprene rubber,
urethane, polyvinyl
chioride, or another elastomer.
A Shape factor
B Blending
C. Compaction
D. Cold isostatic pressing
The answer is D
54 is used for relatively simple shapes.
A. Sip casting or drain casting
B Doctor-blade process
C Dry pressing
D. Wet pressing
The answer is. C

55 Represents a further development of compression

moding.

A Thermoforming
B. Plastisols
C. Compression molding
D.Transfer molding
The answer is D
56 Consists of segments that may be firmly or loosely utached to each other.
A Built-up soge
B.Serrated chips
C Discontinuous chips
D. Normal rake angle
The answer is C
57. Tool steels lose their hardness rapidly whe beated to about their tempering
temperature of
A 300 to 620 F
B. 300 to 630 F
C. 300 to 640 F
D 300 to 650 F
The answer is: D
58. Are the oldest tool materials and have been se widely for drills, tapa, broaches, and
reamers si 1880
A Cermets
B. Diamond
C. Polycrystalline cubic boron nitride
D. Carbon steels

The answer is: D

59. Were introduced in 1960's. They typically cort 70% aluminum oxide and 30%
titanium carbide

A Cermets
B. Cubic boron nitride
C. Silicon-nitride based ceramics
D. Diamond
The answer is: A
60. Are held in the tailstock quill, taper-shank y being mounted directly and straight-
shank types by
means of a drill chuck.
A Reamer
B. Taper attachments
C Milling attachment
D. Knurling
The answer is A

61. Have high precision, enabling the machining of parts to close tolerances.
A. Tailstock
B. Free rod
C. Bench lathe
D. Toolroom lathes
The answer is: D
62. Are used to support a wider variety of workpiece shapes and to permit more
operations to be
performed than can be accomplished when the work is held
between centers .
A Steady rest and follow
B. Face plates
C. Mandrels
D. Gang mandrels

The answer is: D

63. Can produce a hole four times faster than a spade dil because they run at high
speeds/low feeds and
are really more of a boring operation than a drilling
process.
A. Step drill
B. Subland drill
C Indexable insert drills
D. Jigs
The answer is: C
64 Are for use of various machine tools at slow speeds
A.Reamer
B. Hand reamers
C. Machine reamers
D. Shell reamers
The answer is: C
65 Must rotate clockwise
A Right-hand cutter
B Left-hand cutter
C Plain milling cutters
D. Helical millis
The answer is: B
66. Are hollow Inside and are mounted on a shan this allows the same shank to be used
for different
sized cutters
A Angle milling outters
B. Shell millo
C. Fly cutting

D. Arbor cutters or Shank cutters

The answer is: B
67. Tend to straighten the hole, whereas pushing permits the broach to follow any
irregularity of the
leader hole.
A Tum Broaching

B. Rotary broaching machines

C. Push broaches
D. Pull broaches
The answer is. D
68. The maximum dimensions that the cuning can reach around a workpiece in a
machining centra
known as the
A. Work envelope
B: Vertical machining centers
C. Horizontal-spindle machining centers
D. Universal machining centers
The answer is A

69. Conventional abrasive materials

A Abrasive
B.Aluminium oxide and silicon carbide
C Cubic boron nitrides and diamond
D. Friability
The answer is: B

70, is characterized by a bluish color on ground steel surfaces, an indication that high
temperature
caused oxidation.
A Tenpering and softening
B.Bum

C.Heat checking

D. Residual stresses
The answer is B
71 Typical applications include crankshaft bearings. spindies, pins, bearing rings, and
rolls for rolling mills
A. Cylindrical grinding
B.Roll grinder
C. Cylindrical grinding
D. Universal grinders
The answer is: C
72. The machine used for creep-feed grinding have special features, such as power up
to:
A. 220 KW
B.225 KW
C.230 KW
D. 235 KW
The answer is B
73. Mirror-like finishes can be obtained on me
surfaces by:
A.Elecropolishing

B. Superfinishing

C. Burs
D. Buffing
The answer is A
74. The grinding wheel of Electrodischarge grind
made of.
A Electrodischarge machining
B. Graphite
C. Graphite or brass
D. Wire EDM
The answer is: C
75. The most common gas-welding process uses.
A Joining Plastics
B. Oxyfuel gas welding
C Acetylene fuel
D. Oxyacetylene welding
The answer is: C
76. Submerged arc welding uses consumable electrode of

A. 1.5 mm to, 10 mm diameter

B. 1.5 mm to 11 mm diameter

C. 1.5 mm to 12 mm diameter

D. 1.5 mm to 13 mm diameter

The answer is: A

77. It is used for rapid cutting of nonferrous and

stainless-steel plates.

A. Laser-beam welding
B. Air-carbon are cutting
C. Plasma-arc cutting
D. Masers and electron beams
The answer is: C
78 in welds is caused by gases released during melting of the weld area but trapped
during chemical
reactions during
solidification and by welding and contaminants.
A. Porosity
B. Slag inclusion
C. Incomplete fusion
D. Incomplete penetration
The answer is A

79 Filler metals used for brazing melt above!

A. 430 C
B.440 C
C 450°C
D 460°C
The answer is C

80. Are solder-metal particles held together by flux and by binding wetting agents.
A Ultrasonic soldering
B. Solder pastes
C. Wave soldering
D. Soldering
The answer is: B

81. Bolts and screws may be secured with nuts, or

they may be:
A.Self-tapping Riveting
B.Metal Stiching or Stapling
C. Seaming
The answer is: A

82.in its simplest form, the design criterion is a

A Design stress
B Factor of Safety
C Bearing stress
D Modulus of elasticity
The answer is A
82. Shine alight against a reflective urface and th interference fringes that result from
the incede
its reflective ways
A Optical interference microscope
B. Asomic force microscope
C. Tribology

D. Adhesion theory
The answer is A
83. Are chemical fluids that contain inorganic and other chemicals dissolved in water.
A Emulsifiers
B. Synthetic solutions
C. Soaps
D. Grease
The answer is: B
84. An electric field ionizes an inert gas. The positiv ions bombard the coating material
A Sputtering
B. Reactive sputtering
C Radio-frequency sputter
D. Ion plating
The answer is: A
85. Is defined as the growth of a vapour depositor electrodeposit in which the crystal
orientation of the
deposit is directly related to the crystal orientation in the underlying crystalline substrate.
A. Epitaxy
B. Etching
C.ion implantation
D. Electromigration
The answer is A
86.In it's simplest form, the design criterion is a
A. Design stress
B.Factor of safety
C.Bearing stress
D. Modulus of elasticity

87, is the opposite of brittleness

A Cold working
B.Damping Capacity
C.Decarburzation
D.Ductility
The answer is D
88 is the ratio of lateral strain to the longitudinal strain w the element is loaded with a
longitudinal
tensile

A Plasticity
B.Poisson's Ratio

C.Precipitation heat treatment

D.Proof Stress
The answer is: B
89.is a heating and slow cooling of a solid metal usually
done to soften it
A. Aging
B.Annealing
C.Critical range
D.Drawing
The answer is B
90.Most common instrument to measure the hardness
A. Brinell
B. Rockwell
C. Vickers

D. All of these
The answer is D
91. Nickel Chromium steels with 1.25% 3.00%

chromium.
A. 31XX
B.32XX
C.33XX
D.34XX
The answer is: A
92 Nickel 1.25%-chromium 0.50%
A. 23XX
B: 25XX
C 31XX
D. 32XX
The answer is C
93. With 0.40-0.50% C, frequently used for miscellaneous forged and machined parts.
A. Carbon, 10-20 points, 10XX group
B.Carbon, 10-20 points, 11XX group
C. Carbon 20-30 points
D. Carbon, 30-55
The answer is. D
94. Improves machinability, but affects of differently.
A. Lead
B. Manganese

C. Molybdenum
D. Phosphorus
95 For wear resisting parts in excavating and machinery, gears, forgings.
A AISI 3140

B AISI 3150
C AISI 3240
D. AISI 3340 senes
The answer is B
96. Carburizing steels anelown with
A 0.15-0.05% caron
B. 0.15-0.15% caron caron
C 0.15-0.25%
D. 015-0.35% caron
The answer is C
97. When extremely hard suces desw
cast iron
A. White cast iron
B. Malleable ron
C. Wrought Iron
D. Chilled iron
The answer is D
98.Be With no nickel but some types have 25%
maximum
A Austonitic stainless

B. Martensitic steels
C. Ferntic stonit
D. Molybdenum
The answer is: B

99. Electrical fixtures, plumbing screws, springs, arthdoctra grillwork, cada cor
A. Yellow Brass
B. Aluminum alloys
C. Magnesium alloys
D. Magnesium
The answer is: A
100. The amount of the arc height is a measure of the peening called
A. Brittle fracture
B. Progressive fracture
C. Almen intensity
D. Shallow quenching
The answer is: C
TEST 11
1. When metals solidifying from a molten state, the atoms arrange themselves into
various orderly
configurations, called
A. Bond
B. Electrons
C. Unit cell
D. Crystals
2. In general, metals with slip systems of 5 above are:
A. Anistropic
B. Twinning
C. Slip system
D. Ductile
3. However, embrittlement can also occur at temperature well below the melting point of
the
embrittling element known as:
A. Grain-boundary embrittlement
B. Grain-boundary sliding
C. Liquid-boundary embrittlement
D. Solid-metal embrittlement
4. Denotes the solubility limits.
A. Solidus line
B. Solvus line
C. Liquidus line
D. Steamus line
5. An important behavior observed during a tension test is:
A. Modulus of elasticity

B. Poisson’s ratio
C. Ductility
D. Toughness
6. Is usually defined as resistance to permanent indentation.
A. Shear strain or modulus rigidity
B. Bend or flexure test
C. Modulus of rupture
D. Hardness
7. The specimen is supported both ends.
A. Charpy test
B. Izod test
C. Impact toughness
D. Notch sensitivity
8. When the crack propagatethrough the grain.
A. Transgranular
B. Intergranular
C. Fatigue fracture
D. Stress-corrosion cracking
9. Is an important factor in the selection of materials for high-speed equipment
A. Density
B. Melting point
C. Specific heat
D. Thermal conductivity
10. Is the phenomenon of almost zero electrical resistivity that occurs in some metals
and alloys below a
critical temperature.
A. Superconductors

B. Ferromagnetism
C. Ferrimagnetism
D. Piezoelectric effect
11. When the particular crystal structure of the solvent is maintained during alloying, the
alloyed is
called a:
A. Solid solution
B. Substitutional solid solution
C. Interstitial solid solution
D. Alloying solution
12. Is very hard and brittle intermetallic compound and has a significant influence on the
properties of
steels.
A. Gamma iron austenite
B. Cementite or Carbide
C. Cementite
D. Pearlite
13. If they are thick and widely spaced, it is called:
A. Fine pearlite
B. Coarse pearlite
C. Spheroidites
D. Bainite
14. The fluid used for quenching the heated alloy also has an effect on hardenability.
Quenching maybe
carried out in which of the following?
A. Water
B. brine
C. oils
D. All of these
15. Typical applications for case hardening are gear teeth, cams, shafts, bearings,
fasteners,

A. pins
B. automotive clutch plates
C. tools and dies
D. All of these
16. To reduce or eliminate residuals stresses, a workpiece is generally subjected to:
A. Full annealing
B. Normalizing
C. Process annealing
D. Stress-relief annealing
17. The principal iron ores is/are:
A. Taconite
B. Hematite
C. Limonite
D. All of these
18.The three raw materials are carried to the top of the blast furnace and dumped into it,
this process is
called:
A. Dolomite
B. Charging the furnace
C. Blast furnace
D. Pig iron
19. The cooled ingots are removed form the molds and lowered into:
A. Vacuum furnace
B. Continuous casting
C. Ingots
D. Soaking pits

20. Improves machinability; it causes liquid-metal embrittlement

A. Chromium
B. Cobalt
C. Copper
D. Lead
21. Has more than 0.06% carbon. It is generally used for parts requiring strength,
hardness and wear
resistance, such as cutting tools, cable music wire, springs, and cutlery.
A. Low carbon steel
B. Medium carbon steels
C. High carbon steels
D. Resulfurized and Phosphorized carbon steels
22. These steels are used in a wide variety of applications, such as kitchenware, fittings,
welded
construction.
A. Austenitic stainless steels
B. Ferritic stainless steels
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
23. There are two basic types of high-speed steels:
A. Tool and die steels
B. High-speed steels (HSS)
C. Molybdenum (M-series) and Tungsten (T-series)
D. M-series
24. Gold, silver, and platinum; generally good corrosion resistance.
A. Superalloys
B. Titanium
C. Refractory materials

D. Precious metals
25. Used in weather-stripping, conduits, sockets, fasteners, fire extinguishers,
condenser and heat
exchanger tubing
A. Brasses and Bronzes
B. Bronze
C. red brass
D. Cartridge brass
26. An alloy of nickel and copper.
A. Nickel
B. Superalloys
C. Nickel alloys
D. Monel
27. Known as heat-resistant or as high-temperature alloys.
A. Nichrome
B. Sulfide and Oxide ores
C. Superalloys
D. Monel K-500
28. Tungsten; and its alloys are used for applications involving temperature:
A. above 1550 degree Celsius
B. above 1600 degree Celsius
C. above 1650 degree Celsius
D. above 1700 degree Celsius
29. Is a solid lubricant for hot metal forming operations and it is toxicity.
A. Unalloyed Berylium
B. Zirconium
C. Lead

D. Zinc
30. Is an alloy of silver and 7.5% copper.
A. Silver
B. Sterling silver
C. Platinum
D. Shape-memory alloys
31. Monomers can be linked into polymers in repeating units, to make longer and higher
molecules, by a
chemical process called a:
A. Monomer
B. Polymerization reactions
C. Condensation polymerization
D. Step-growth
32. Have good strength, good stiffness, and good resistance to creep, abrasion,
moisture, heat and
chemicals.
A. Acetals
B. Acrylics
C. Cellulosics
D. Flourocarbons
33. Have properties that depend on composition. Generally, they weather well,possess
excellent
electrical properties over a wide range of humidity and temperature and resist chemicals
and heat.
A. Polysters
B. Silicones
C. Biodegradability
D. Elastomer
34. Hardness, strength and wear resistance depend on cobalt binder content;
commonly used for dies
and cutting tools.
A. Zirconia

B. Tungsten carbide
C. Silicon carbide
D. Cubic boron nitride
35. Has very low thermal expansion and thermal conductivity and good thermal-shock
resistance.
A. Lithium aluminum silicate
B. Nanophase ceramics
C. Machinable ceramics
D. Spilling
36. The strength of glass can theoretically reach as high as:
A. 25 Gpa
B. 30 Gpa
C. 35 Gpa
D. 40 Gpa
37. Reinforced plastics I also known as:
A. Polymer-matrix composite
B. Hybrid
C. Calcium aluminoborosilicate gass
D. Magnesia-aluminosilicate glass
38. Can undergo some plastic deformation before fracture, and so they have higher
toughness than
brittle fibers.
A. Kevlar
B. Aramids
C. Whiskers
D. Spectra
39. Those grains that have substantially different orientation are blocked from further
growth.
A. Columnar grains

B. Homogeneous nucleation
C. Macrosegregation
D. Inverse segregation
40. Is a function of the volume of a casting and its area.
A. Fluidity index
B. Solidification time
C. Metallic projections
D. Cavities
41. Is used for its high heat-transfer characteristics.
A. Clay
B. Chromite
C. Green mold sand
D. Green mold sand
42. Mechanization of the molding process can be further assisted by:
A. Core prints
B. Chaplets
C. Jolting
D. Hand hammering
43. Rolling can also be carried out by front tension only, with no power supplied to the
rolls; this process
is known as
A. Draft
B. Back tension
C. Front tension
D. Steckel rolling
44. Is a complex phenomenon and may be caused by nonuniform deformation during
rolling over by the
presence of effects on the original cast billet.

A. Leveling roles
B. Wavy edges
C. Alligatoring
D. Gage number
45. These are large facilities that involves complete activities from the production of hot
metal in a blast
furnace to the casting and the rolling of finished products that are ready to be shipped to
the costumer.
A. Integrated mills
B. Minimills
C. Pilger mill
D. Tube rolling
46. Is essentially an upsetting operation, usually performed at the end of a round rod or
wire in order to
produce a larger cross-section.
A. Marking
B. Heading
C. Headers
D. Piercing
47. These presses operate at constant speed and are load limited, or load restricted.
A. Hot-twist test
B. Hydraulic presses
C. Mechanical press
D. Screw presses
48. For hot extrusion, the excellent lubricant for steels, stainless steels, and high-
temperature metals
and alloys.
A. Coaxing extrusion of cladding
B. Square dies
C. Hot extrusion
D. Glass
49. Shearing the sheet into two more pieces.
A. Piercing and Blanking
B. Perforating
C. Parting
D. Notching
50. The sheet metal undergoes different operations at different stations, which are
arrange along a
straight or circular path.
A. Transfer dies
B. Tool and die materials
C. Cold drawing
D. Rod or bar drawing
51. Is a process of bending the edges of sheet metals, usually to 90 degrees.
A. Beading
B. Flanging
C. Dimpling
D. Hemming
52. Is an old process which involves the forming of axisymmetric parts over a mandrel,
by the use of
various tools and rollers.
A. Electroforming
B. Hydroform or fluid-forming process
C. Spinning
D. Conventional spinning
53. Particle size I usually measured by:
A. Atomization
B. Electrolytic deposition
C. Screening
D. Aspect ratio
54. To improve mixing.
A. Infiltration
B. Wetting agent
C. Plasticizer
D. Deflocculent
55. Is a modified extrusion and injection molding process.
A. Oxide powder in tube
B. Structural-foam molding
C. Blow molding
D. Rotational molding
56. Continuous chips may, because of friction, develop a:
A. Continuous chips
B. Primary shear zone
C. Secondary shear zone
D. Chip-breaker
57. The machinability of a material is usually defined in terms of factors:
A. Surface finish
B. integrity of the machine part
C. tool life obtained, force and power requirement, chip control
D. All of these
58. Are a new class of tools materials best suited for finishing.
A. Cements
B. Diamond
C. Polycrystalline

D. Carbon steels
59. Purpose of chip breaker:
A. Controlling chip flow during machining
B. eliminating long chips
C. reducing vibration and heat generated
D. All of these
60. To produce a hole, which may be followed by boring to improve its accuracy and
surface finish.
A. Drilling
B. Parting
C. Threading
D. Knurling
61. Is equipped with mechanisms for both manual and mechanized movement of the
carriage and the
cross slide by means of the leads crew.
A. Carriage
B. Cross-slide
C. Apron
D. Headstock
62. If the stock surface is smooth and accurate, good collets will providevery accurate
centering, with
runouts less than:
A. 0.0002 in
B. 0.0003 in
C. 0.0004 in
D. 0.0005 in
63. Is used to spot a hole at the desired location on a surface.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
64. Have good centering ability, and because chips tend to break up easily, these drills
are suitable for
producing deep holes.
A. Combination drills
B. Crankshaft drills
C. Trepanning
D. Reaming
65. Includes a number of highly versatile machining operations capable of producing a
variety of
configurations with the use of milling cutters.
A. Milling
B. Arbor cutters
C. Shank cutters
D. Facing cutters
66. Sitting saws are thin, plain milling cutters, usually from:
A. 1/32 to ¾ in thick
B. 1/32 to 3/13 in thick
C. 1/32 to 3/17 in thick
D. 1/32 to 3/16 in thick
67. Rake angle of is usually ranges
A. 0 degrees and 15 degrees
B. 0 degrees and 18 degrees
C. 0 degrees and 20 degrees
D. 0 degrees and 25 degrees
68. Involves the small skill removal of materials from a surface, corner, or hole,
including the removal of
burrs.
A. Cold sawing

B. Band saws
C. Friction sawing
D. Filling
69. Is a self excited vibration caused by the interaction of the chip removal process and
the structure of
the machine tool.
A. Chatter
B. Regenerative chatter
C. Dynamic stiffness
70. The average rake angle of the grains is highly negative, such as:
A. -30 degrees
B. -40 degrees
C. -50 degrees
D. -60 degrees
71. Is a general indicator of how easy it is to grind a material.
A. Truing
B. Grindability
C. Surface grinding
D. Plunge grinding
72. Are used in foundries for grinding large castings.
A. Swing-frame grinders
B. Snagging
C. Bench grinding
D. Creep-feed grinding
73. The pressure applied is very light and the motion of the stone has a short stroke.
A. Superfinishing
B. Lapping
C. Polishing
D. Chemical mechanical polishing
74. Combines the fine abrasive action of honing with electrochemical action.
A. Electrochemical machining
B. Electrochemical grinding
C. Electrochemical honing
D. Spark-erosion machining or Electrodischarge machining
75. Joining takes place without fusion; consequently, there is no liquid phase in the joint.
A. Fusion welding
B. Solid-state welding
C. Adhesive bonding
D. Fasteners
76. The weld area is shielded by an effectively inert atmosphere of argon, helium,
carbon dioxide, or
various other gas mixture.
A. SMAW process
B. Submerged arc welding
C. Metal Inert Gas (MIG) welding
D. Spray transfer
77. Plasma arc welding reaches temperature as high as:
A. 32,000 degree Celsius
B. 33,000 degree Celsius
C. 34,000 degree Celsius
D. 35,000 degree Celsius
78. High electrical resistance at the joint is developed by embossing one or more
projections on the
surfaces to be welded.
A. Resistance seam welding
B. High-frequency resistance welding
C. Resistance Projection welding
D. Flash welding
79. The problems caused by residual stresses, such as distortion, buckling, and
cracking, can be reduced
by _____ the base metal or the parts to be weld.
A. Preheating
B. Plastically deforming
C. Weldability
D. All of these
80. Typical joint clearance is brazing ranges from:
A. 0.025 mm to 0.15 mm
B. 0.025 mm to 0.20 mm
C. 0.025 mm to 0.25 mm
D. 0.025 mm to 0.30 mm
81. Natural rubber, styrene-butadiene rubber, butyl rubber, nitrile rubber and
polyacrelates are
examples of:
A. Inorganic adhesive
B. Synthetic organic adhesives
C. Chemically reactive
D. Pressure sensitive
82. Is a recurrent deviation from a flat surface, much like waves on the surface of water.
A. Flaws
B. Lay
C. Roughness
D. Waiveness
83. Is caused by loose abrasive particles abrading a surface.
A. Erosion
B. Fretting corrosion
C. Impact wear
D. Emulsion
84. Metals are bounded with a thin layer of corrosion-resistant metal through the
application of
pressure, using rolls or other means.
A. Roller bushing
B. Ballizing
C. Explosive hardening
D. Cladding
85. Is an oxidation process in which the workpiece surfaces are converted to a hard and
porous oxide
layer that provides corrosion resistance and a decorative finish.
A. Chromium plating
B. Electrolytes plating
C. Electroforming process
D. Anodizing
86. Is the maximum stress to which a standardized test specimen may be subjected
without a
permanent deformation.
A. Ultimate stress
B. Yield strength
C. Yield point
D. Elastic limit
87. It reduces ductility.
A. Cold working
B. Damping Capacity
C. Decarburization
D. Ductility

88. Are those that have to do with stress and strain.

A. Mechanical properties
B. Percentage elongation
C. Percentage Reduction Area
D. Physical Properties
89. Is the capacity of material to withstand a shock load without breaking.
A. Toughness
B. Traverse strength
C. Work hardening
D. Wrought steel
90. Process of hardening the surface or case of a metal to provide a hard, wear-
resistant surface while
retaining toughness in the core.
A. Cyaniding
B. Case hardening
C. Nitriding
D. Annealing
91. Carbon steels with a High Manganese steels.
A. 10XX
B. 11XX
C. X13XX
D. T13XX
92. Basic open-hearth and acid, Bessemer carbon steel grades, sulpurized but not
phosphorized
A. 10XX
B. 11XX
C.12XX
D.13XX

93. Nickel – chromium – molybdenum

A. 52XX
B. 61XX
C. 86XX
D. 92XX
94. Is an economical hardenability agent in low or medium carbon deoxydized steels.
A. High-carbon Alloy Steels
B. High Alloy Steels
C. Aluminum
D. Boron
95. For bolts, studs, tubing subjected to torsional stress
A. AISI2330
B. AISI2340
C. AISI2350
D. AISI3130
96. Is a process of adding carbon to the surface of steel by exposing it to hot
carbonaceous solids,
liquids, or gases – above transformation temperature. Quenching, and usually
tempering at 300- 450
degrees farenheit for the purpose of relieving residual stresses.
A. Case hardening
B. Hardenability
C. Carburizing
D. Pack and gas carburizing
97. In general sense includes white cast iron, malleable, and nodular cast iron, but
when cast iron is used
without a qualifying adjective.
A. Wrought Iron
B. 0.1% carbon
C. Cast Iron

D. Gray cast iron

98. Martensitic steel – usually with no nickel, but some types have.
A. 3.5 to 22% nickel
B. 2.5% maximum
C. 4 to 26%
D. 3.5% to 22% nickel for its stabilizing of austenite
99. Electrical parts, automotive radiator cores, pins, rivets, springs, ammunition,
components, tubes
A. Admiralty metal
B. Aluminum Bronze
C. Berylium Copper
D. Cartridge Brass
100. By using a carburizing flame of natural or generated gas, it carries carbon to the
surface of the
workpiece where the chemical reaction takes place.
A. Gas Method
B. Liquid salt method
C. Pack method
D. Oil Method
TEST 15
1. The arrangement of atoms in the crystal is called
A. Molecular structure
B. Eutectic structure
C. Crystalline structure
D. Amorphous structure
The answer is: C
2. With the use of electron microscopy, it has been shown that what appears to be a
single
slip plane called:
A. Slip band
B. Dislocations
C. Vacancy
D. Voids
The answer is: A
3. Is subjected to plastic deformation at room temperature.
A. Hot shortness
B. Temper embrittlement
C. Hot-working
D. Cold working
The answer is: D
4. A phenomenon in which the components elongate a permanently under applied
stresses; may eventually lead to failure.
A. Tools and dies
B. Fatigue
C. Creep
D. Tension test
The answer is: C

5. Is a function of the specimen length.

A. Reduction area
B. Deformation rate
C. Strain rate
D. True stress
The answer is: C
6. Formerly known as the diamond pyramid hardness test, uses a pyramid-shaped
diamod
intender and a load ranges from 1 kg to 120 kg.
A. Brinell Test
B. Rockwell Test
C. Vickers Test
D. Knoop Test
The answer is: C
7. Is one of the most important aspects of material behavior, because it directly
influences
the selection of a material for a certain application, the methods of manufacturing, and
the service life of the component.
A. Failure
B. Ductile fracture
C. Cup-and-cone fracture
D. Transition temperature
The answer is: A
8. The usual procedure to avoid stress-corrosion cracking is to:
A. Stress Relieve
B. Hydrogen embrittlement
C. Residual stresses
D. Picking
The answer is: A

9. Depends on the energy required to separate its atoms.

A. Density
B. Melting point
C. Specific heat
D. Thermal conductivity
The answer is: B
10. The phenomenon of expansion or contraction of a material when it is subjected to a
magnetic field.
A. Superconductors
B. Ferromagnetism
C. Ferrimagnetism
D. Magnetostriction
The answer is: D
11. Are complex structures consisting of two metals in which solute atoms are present
among solvent atoms in certain proportions.
A. Two-phase system
B. Intermetallic compounds
C. Phase
D. Latent heat of solidification
The answer is: B
12. The least expensive cast iron
A. Cast iron
B. Gray Cast Iron
C. Ductile Iron of Nodular Iron
D. White Cast Iron
The answer is: B

13. When austenite is cooled at a high rate, such as by quenching it in water, its fcc
structure is transformed to a:
A. Bainitic steel
B. Body-centered tetragonal (bct) structure
C. Martensite
D. All of these
The answer is: B
14. Heat treatable aliminium alloys, copper alloys, martensitic stainless steels, and
some
other stainless steels are hardened and strengthened by a process called:
A. Vapor blanket
B. Polymer quenchants
C. Precipitation hardening
D. Solution treatment
The answer is: C
15. A low pressure methane plasma is created, producing atomic carbon which iss
created,
producing atomic carbon which is transferred to the surface:
A. Carburizing
B. Pack carburizing process
C. Ion carburizing
D. Liquid carburizing
The answer is: C
16. The steel is formed into desired shapes within controlled ranges of temperature and
time to avoid formation of nonmartensitic transformation products
A. Tempering
B. Austempering
C. Martempering
D. Ausforming
The answer is: D

17. The concentrated iron ore is referred to as:

A. Taconite
B. Hematite
C. Limonite
D. Beneficiated
The answer is: D
18. Pig iron has a typical composition of 4% carbon, 1.5% silicon, 1% manganese,
0.04%sulphur, and
A. 0.1% phosphorus
B. 0.2% phosphorus
C. 0.3% phosphorus
D. 0.4% phosphorus
The answer is: D
19. Is a partially deoxidized steel.
A. Killed steel
B. Semi-killed
C. Rimed steel
D. Refining
The answer is: B
20. Improves strength, toughness, and corrosion resistance; it improves hardenability.
A. Magnesium
B. Manganese
C. Molybdenum
D. Nickel
The answer is: D

21. The general mechanical properties of carbon and alloy steels are:
A. Machinability
B. formability
C. weldability
D. all of these
The answer is: D
22. Do not contain nickel and are hardenable by heat treatment. Their chromium
content
may be as much as 18%.
A. Austenitic stainless steels
B. Ferritic stainless steel
C. Martensitic stainless steels
D. Precipitation-hardening stainless steels
23. Contain 12% to 18% tungsten, with chromium, vanadium, and cobalt as other
alloying
elements.
A. Titanium nitride
B. Titanium carbide
C. T-series
D. A and b
The answer is: C
24. The principal ore for aluminum is:
A. Graphite
B. Tachonite
C. Bauxite
D. Pyrite
The answer is: C

25. Used in electrical fixtures, plumbing, wire, pins, rivets, screws, springs, architectural
grillwork, radiator cores.
A. Free-cutting brass
B. Naval brass

C. Yellow brass
D. Red brass
The answer is: C
26. Used in screw-machine products, water meter parts.
A. Inconel
B. Duranickel 301
C. Monel R-405
D. Inconel 600
The answer is: C
27. Cobalt-base supperalloys generally contain from:
A. 35% to 60% cobalt
B. 35% to 65% cobalt
C. 35% to 70% cobalt
D. 35% to 75 % cobalt
The answer is: B
28. Tantalum has high melting point of about ____, good ductility, and resistance to
corrosion.
A. 3000 degree Celsius
B. 3100 degree Celsius
C. 3200 degree Celsius
D. 3300 degree Celsius
The answer is: A

29. A number of minerals containing zinc are found in nature; the principal source
mineral
is:
A. Structural

B. Zinc sulphide
C. Tin
D. White metals
The answer is: B
30. A typical memory alloy is 55% nickel and .
A. 45% chromium
B. 45% tin
C. 45% lead
D. 45% copper
The answer is: B
31. The spreads of the chain’s molecular weight is referred to as the:
A. Molecular weight distribution
B. Degree of polymerization
C. Covalent bonds
D. Homopolymer
The answer is: A
32. They are self-lubricating, and they are resistant to most chemicals.
A. Nylons
B. Aramids
C. Polyethylenes
D. Polyimides
The answer is: A
33. The base for natural rubber is:
A. Rubber
B. Latex
C. Polyurethane
D. None of these
The answer is: B
34. Gold in color; used as coating because of low frictional characteristics.
A. Titanium nitride
B. Silicon nitride
C. Sialon

D. Cermets
The answer is: A
35. Thermal cracking is also known as:
A. Lithium aluminum silicate
B. Nanophase ceramics
C. Machinable ceramics
D. Spalling
The answer is: D
36. The second form of carbon is:
A. Diamond
B. Iron
C. Steel
D. Aluminum
The answer is: A
37. Glass-fiber reinforced plastic and may contain between:
A. 30% and 60% glass fibers by volume
B. 30% and 60% glass fibers by weight
C. 30% and 60% glass fibers by pressure
D. 305 and 60% glass fibers by SG
The answer is: A

38. The mean diameter of fibers used in reinforced plastics is usually less than:
A. 0.01 mm
B. 0.02 mm
C. 0.03 mm
D. 0.04 mm
The answer is: A
39. Lower melting point constituents in the solidifying alloy are driven toward the center
A. Normal segregation
B. Gravity segregation

C. Heterogeneous nucleation
D. Pouring basin or cup
He answer is: A
40. Porosity in a casting may be caused by:
A. Cold shut
B. Shrinkage
C. Microporosity
D. Chills
The answer is: B
41. Are also oven dried prior to pouring the molten metal.
A. Skin-dried
B. Sand molds
C. Cold-box mold
D. No-bake mold
The answer is: B
42. The sand is compacted by controlled explosion or instantaneous release of
compressed
gases.
A. Sandslingers
B. Vertical flaskless molding
C. Impact molding
D. Vacuum molding
The answer is: C
43. The initial breaking down of an ingot or of a continuously cast slab is done by:
A. Crown
B. Camber
C. Spreading
D. Hot rolling
The answer is: D
44. Rolling speeds may range up to for cold rolling.

A. 15 m/s
B. 25 m/s
C. 35 m/s
D. 45 m/s
The answer is: B
45. The open-die forging process can be depicted by a solid workpiece placed between
two
flat dies and reduced in height by compressing it.
A. Forging
B. Upsetting
C. Barreling or pancacking
D. Cogging
The answer is: B
46. The cross-section of a bar is reduced or shaped by passing it through a pair of rolls
with
shaped grooves.
A. Hubbing
B. Roll forging
C. Skew forging
D. Orbital forging
The answer is: B

47. These presses derive their energy from a flywheel; they are energy limited.
Capacities
up to 1.4 MN.
A. Screw presses
B. Gravity drop hammer
C. Power drop hammers
D. Counterblow hammers
The answer is: A
48. Is similar to indirect extrusion.

A. Sejournet process
B. Cold extrusion
C. Hydrostatic extrusion
D. Impact extrusion
The answer is: D
49. Is a piercing operation that forms either a line cut or an actual hole in the metal.
A. Lancing
B. Fine blacking
C. Slitting
D. Steel rules
The answer is: A
50. Can be used to produce high-quality tubing where the product requires the smooth
surfaces, thin walls.
A. Tube drawing
B. Wire drawing
C. Spinning
D. Shear forming or flow turning
The answer is: A

51. This process is used for forming continuous lengths of sheet metal and for large
production runs.
A. Seaming
B. Roll forming
C. Bulging
D. Blank holder or hold-down ring

The answer is: B

52. The thickness of cylindrical parts is reduced by spinning them on a cylindrical
mandrel
using rollers.
A. Shear spinning
B. Spinnability
C. Tube spinning
D. Superplastic forming
The answer is: C
53. Is the step in which the blend powders are pressed into shapes in dies.
A. Shape factor
B. Blending
C. Compaction
D. Cold asostatic pressing
The answer is: C
54. Thin sheets of ceramics, less than 1.5 mm thick, can be made by a casting
technique
called the:
A. Slip casting or drain casting
B. Doctor-blade process
C. Dry pressing
D. Wet pressing
The answer is: B

55. A preshaped charge of material, a premeasured volume of powder, or a viscous

mixture
of liquid risen and filler material is placed directly into a heated mold cavity.
A. Thermoforming
B. Plastisols
C. Compression molding
D. Transfer molding
The answer is: C

56. Are semicontinuous chips with zones of low and high shear strain.
A. Built-up edge
B. Serrated chips
C. Discontinuous chips
D. Normal rake angle
The answer is: B
57. However, tool steels loose hardness at temperature above:
A. 400 degree F
B. 500 degree F
C. 600 degree F
D. 700 degree F
The answer is: A
58. Affects the ability of the tool to shear the work material and from the chip.
A. Back rake angle
B. Side rake angle
C. Nose angle
D. And angle
The answer is: A

59. Introduced in the early 1950’s, consists primarily of fine-grained, high purity
aluminum
oxide.
A. Inserts
B. Coated tools
C. Diamond-coated tools
D. Ceramic
The answer is: D

60. To produce a regular shapes roughness on cylindrical surface, as in making knobs.

A. Drilling
B. Parting
C. Threading
D. Knurling
The answer is: D
61. Are placed on a workbench; they have low power, are usually operated by hand
feed,
and are used to precision-machine workpieces.
A. Tailstock
B. Free rod
C. Bench lathe
D. Tool room lathes
The answer is: C
62. Solid mandrels usually vary from in length.
A. 4 to 11 n
B. 4 to 12 n
C. 4 to 13 n
D. 4 to 14 n
The answer is: B

63. Have a separate set of flutes, on a single body, for each diameter or operation.
A. Step drill
B. Subland drill
C. Indexable insert drills
D. Jigs
The answer is: B

64. Are intended to be turned and fed by hand and to remove only a few thousandths of
an
inch of metal,
A. Reamer
B. Hand reamers
C. Machine reamers
D. Shell reamers
The answer is: B
65. Must rotate counterclockwise when viewed from the front end of the machine
spindle.
A. Right-hand cutter
B. Left-hand cutter
C. Plain milling cutters
D. Helical mills
The answer is: A
66. Are used to produce tapered surfaces with various angles.
A. Angle milling cutters
B. Shell mills
C. Fly cutting
D. Arbor cutters or shank cutters
The answer is: A

67. Are usually shorter, generally in the range of 150 to 350 mm.
A. Turn broaching
B. Rotary broaching machines
C. Push broaches
D. Pull broaches
The answer is: C

68. Can be automatically installed into a tool holder to determine reference surfaces of
the
workpiece, for the selection of tool settings, and for the on-line inspector of parts being
machined.
A. Machine center
B. Pallet
C. Automatic tool changer
D. Touch probes
The answer is: D
69. Is a small non-metallic hard particle having sharp edges and an irregular shape.
A. Abrasive
B. Aluminum oxide and silicon carbide
C. Cubic boron nitrides and diamond
D. Friability
The answer is: A
70. Excessive temperature rise in grinding can cause:
A. Tempering and softening
B. Burn
C. Heat checking
D. Residual stresses
The answer is: A

71. Is capable of grinding rolls as large as 18 m diameter.

A. Cylindrical grinding
B. Roll grinder
C. Cylindrical grinding
D. Universal grinders
The answer is: B

72. The wheel depth of cut is as much as 6 mm, and the workpiece speed is slow.
A. Swing-frame grinders
B. Snagging
C. Bench grinding
D. Creep-feed grinding
The answer is: D
73. Is a process in which a chemically reactive surface is polished with ceramic slurry
ina
sodium hydroxide solution.
A. Superfinishing
B. Lapping
C. Polishing
D. Chemical mechanical polishing
The answer is: D
74. Metal removal rates of electrodischarge machining range from
A. 2 to 200 mm^3/min
B. 2 to 300 mm^3/min
C. 2 to 400 mm^3/min
D. 2 to 500 mm^3/min
The answer is: C

75. Is a general term used to describe any welding process that uses a fuel gas
combined
with oxygen to produce a flame.
A. Joining plastics
B. Oxyfuel gas welding
C. Acetylene fuel
D. Oxyacetylene welding
The answer is: B

76. Is similar to gas metal-arc welding, with exceptrode that the electrode is tubural in
shape and is filled with flux.
A. Globular transfer
B. GMAW process
C. Flux-cored arc welding
D. Electrogas welding
The answer is: C
77. A carbon electrode is used, and the molten metal is blown away by a high velocity
air
jet.
A. Laser-beam welding
B. Air-carbon are cutting
C. Plasma-arc cutting
D. Masers and electron beams
The answer is: B
78. Is a process in which the strength of the joint results primarily from diffusion and
secondarily from plastic deformation of the faying surface.
A. Stud welding
B. Explosion welding
C. Diffusion bonding
D. All of these
The answer is: C

79. There are two main types of brazing process:

A. Ordinary brazing
B. Braze welding
C. A and B
D. All of these
The answer is: D

80. In which transducer subjects the molten solder to ultrasonic cavitation and thereby
removes the oxide films from the surfaces to be joined and so eliminates the need for a
flux.
A. Ultrasonic soldering
B. Solder pastes
C. Wave soldering
D. Soldering
The answer is: A
81. Is an important aspect of mechanical fastening.
A. Reactive hot melt
B. Evaporative or diffusion
C. Acrylics
D. Hole preparation
The answer is: D
82. The recorded profile magnitude of the scale is called:
A. Maximum roughness height
B. Surface profilometers
C. Cutoff
D. Gain
The answer is: D

83. Are substances that prevent the dispersed droplets in a mixture from joining
together.
A. Emulsifiers
B. Synthetic solutions
C. Soaps
D. Grease
The answer is: A

84. Is a process in which the substrate is subjected to chemical reactions by gases that
contain chemical compounds of the material to be deposited.
A. Mechanical plating
B. Hard facing
C. Thermal spraying process
D. Vapor deposition
The answer is: D
85. A chemical reaction that converts animal or vegetable oils into a soap that is soluble
in
water.
A. Chemical reaction priming
B. Conversion coating
C. Hot dipping
D. Saponification
The answer is: D
86. The ratio of I/c is called the:
A. Proportional limit
B. Modulus of elasticity
C. Stiffness
D. Section modulus
The answer is: D

87. Is that property that permits permanent deformation before fracture in tension. Is the
opposite of brittleness.
A. Cold working
B. Damping capacity
C. Decarburization
D. Ductility

The answer is: D

88. Is the ability of a metal to be deformed considerably without rupture. The material
does
not return to its original shape
A. Plasticity
B. Poisson’s ratio
C. Precipitation heat treatment
D. Proof stress
The answer is: A
89. Is a change I a metal by which its structure recovers from an unstable or metastable
condition that has been produced by quenching or cold working.
A. Aging
B. Annealing
C. Critical range
D. Drawing
The answer is: A
90. Probable Range of ultimate strength:
A. 470 BHN < Su < 530 BHN
B. 470 BHN < Su < 540 BHN
C. 470 BHN < Su < 550 BHN
D. 470 BHN < Su < 560 BHN
The answer is: A

91. Nickel steel with 5.00% nickel

A. 21XX
B. 22XX
C. 23XX
D. 25XX
The answer is: D

92. Nickel 5.00%

A. 23XX
B. 25XX
C. 31XX
D. 32XX
The answer is: B
93. Used for forged and machined parts, screws, also for boiler plate and structural
steel.
A. Carbon, 10-20 points, 10XX group
B. Carbon, 10-20 points, 11XX group
C. Carbon, 20-30 points
D. Carbon, 30-55
The answer is: C
94. Improves steel’s resistance to atmospheric corrosion.
A. Chromium
B. Cobalt
C. Columbium
D. Copper
The answer is: D.

95. For aircraft & Truck-engine crankshafts, oil-well tool joints, spline shafts, axles,
earth
moving equipment
A. AISI 3140
B. AISI 3150
C. AISI 3240
D. AISI 3340 series

The answer is: A

96. For heavy duty, as in some gear teeth, a case thickness of:
A. 0.06 to 0.07 in
B. 0.06 to 0.09 in
C. 0.06 to 0.11 in
D. 0.06 to 0.13 in
The answer is: B
97. Most of the carbon is combined chemically with the iron, and ass a result, the metal
is
very hard.
A. White cast iron
B. Malleable iron
C. Wrought iron
D. Chilled iron
The answer is: A
98. Include 3.5 to 22% nickel for its stabilizing of austenite.
A. Austenitic stainless
B. Martensitic steels
C. Ferritic steels
D. Molybdenum
The answer is: A

99. Hydraulic pressure lines, hardware, bolts, nuts, rivets, crews, electrical conduits,
heat
exchanger tubes, welding rod.
A. Manganese Bronze
B. Naval Brass
C. Phosphor bronze
D. Silicon Bronze

The answer is: D

100. Since fatigue failures are also the consequence of a spreading crck, they are even
more aptly called:
A. Brittle fracture
B. Progressive fracture
C. Almen intensity
D. Shallow quenching
The answer is: B
1. At zero in an induction motor
a) Motor runs as a generator
b) Motor does not run
c) The motor ran at synchronous speed
d) Slip produced is zero
The answer is; C
2. In an induction motor, rotor slots are usually not quite parallel to the shaft but are
given a
slight skew
a) To reduce the magnetic hum
b) To reduce the locking tendency of the rotor
c) Both (a) and (b) above
d) To increase the speed of the motor
The answer is; B
3. The field of an induction motor rotor rotates relative to the stator at
a) Rotor speed
b) Synchronous speed
c) Slip speed
d) Very low speed
The answer is; B
 
4. In an induction motor, the motor runs at a speed
a) Equal to the speed of stator field
b) Lower than the speed of stator field

c) Higher than the speed of stator field

d) Having no relation with the speed of stator field
The answer is; A
5. Starters are used in inductiomotorsor because
a) Its starting torque is high
b) It is run against heavy load
c) It can not run them in the reverse direction
d) Its starting current is five times or more than its rated current
The answer is; A
6. When an induction motor runs at rated load and speed, the iron losses are
a) Negligible
b) Very heavy
c) Independent of supply frequency
d) Independent of supply voltage
The answer is; A
7. By synchronous wattage of an induction motor is meant
a) Stator input in watts
b) Rotor output in watts
c) Rotor input in watts
d) Shaft output in watts
The answer is; C
8. The emf induced in the rotor of an induction motor is proportional to
a) Voltage applied to the stator
b) Relative velocity between flux and rotor conductors
c) Both (a) and (b) above
d) Slip
The answer is; C
9. The synchronous speed of an induction motor is defined as
a) Natural speed at which a magnetic field rotates
b) The speed of a synchronous motor
c) The speed of an induction motor at no load
d) None of these

The answer is; C

10. The starting torque of an induction motor is maximum when
a) Rotor resistance equals rotor reactance
b) Rotor resistance is twice the rotor reactance
c) Rotor resistance is half the rotor reactance
d) Rotor resistance is R 2  times the rotor reactance
The answer is; C
11. Three-phase induction motor is mainly suitable for which of the following
application
a) For running different machine tools where several speeds are required
b) For running paper machine requiring exact speed control
c) For running electric vehicles
d) For running rolling mills needing exact speed control
The answer is; C
12. Wattmeter reading in a no-load test of induction motor gives
a) Copper losses in the stator
b) Friction and winding losses
c) Sum of (a) and (b) above
d) Total losses in the rotor on no load
The answer is; A
13. The slip frequency of an induction motor is
a) The frequency of rotor currents
b) The frequency of stator currents
c) Difference of the frequencies of the stator and rotor currents
d) Sum of the frequencies of the stator and rotor currents
The answer is; D
14. The field windinthphaseasee phase synchronous machine is excited by
a) Single-phase ac supply
b) Three-phase ac supply
c) Dc supply
d) Supply obtained from an inverter

The answer is; A

15. With the increase of load, the speed of induction motor operating in the stable
region
a) Increases
b) Decreases
c) Remains constant
d) Increases and then becomes constant
The answer is; A
16. When a polyphase induction motor is loaded
a) Increases and its frequency decreases
b) Increases and its frequency increases
c) Decreases and its frequency increases
d) Decreases and its frequency decreases
The answer is; A
17. In the following motor, external resistance can be added to start the motor
a) Slip ring induction motor
b) Squirrel cage induction motor
c) Salient pole synchronous motor
d) Wound rotor synchronous motor
The answer is; B
18. If in a 3-phase induction motor, two phases oaccidentallyntly, the motor will
a) Run at dangerously high speed
b) Stop
c) Continue to run depending on load
d) None of these
The answer is; D
19. An induction motor is running at its rated torque and rated applied voltage of 440
volts. The
effect of reducing the applied voltage to say 350 volts is
a) That the motor stops
b) Current decreases slightly
c) Speed reduces slightly
d) Motherewittimetimef time

The answer is; D

20. A three-phase synchronous machine is a
a) Single exciting machine
b) Double excitexcitingngc) Machine in which three-phase supply is fed to both stator
and rotor winding
d) None of these
The answer is; B
21. The disadvantage of starting an induction motor with a star-delta starter is that
a) The starting torque is one-third of the torque in the case of delta connection
b) During starting high losses result
c) The starting torque increases and the motor runs with jerks
d) None of these
The answer is; A
22. Squirrel cage induction motor has
a) Zero starting torque
b) Very small starting torque
c) Medium starting torque
d) Very high starting torque
The answer is; B
23. Improvement of the power factor in an induction motor results in
a) Decreased torque
b) Increased torque
c) Increased torque current
d) Increased torque and decreased current due to increased impedance
The answer is; D
24. The purpose of blades in a squirrel cage induction motor is
a) To reduce the magnetic resistance of the rotor
b) To cool the rotor
c) To reduce the electrical resistance of rotor cage
d) None of these
The answer is; B

25. Which of the following function is served by the resistance placed in parallel with
one photo
of threeethreephphaseninduction motors
a) Smooth starting
b) Higher starting torque
c) Higher maximum torque
d) Higher reduced starting torque
The answer is; A
26. Which of the following is the advantage of the double squirrel cage rotor as
compared to the
round bar cage rotor?
a) Large slip
b) Lower starting torque
c) Higher power factor
d) Higher efficiency
The answer is; A
27. The rotor output of an induction motor is 15 kW and the slip is 4%. Then the rotor
copper
loss is
a) 600 watts
b) 300 watts
c) 700 watts
d) 1200 watts
The answer is; A
28. On open circuiting the rotor of a squirrel cage induction motor, the rotor
a) Makes noise
b) Does not run
c) Does not run
d) Runs at dangerously high speed
The answer is; D
29. Number of different speeds that can be obtained from two induction motors in
cascade is
a) 6
b) 4
c) 3
d) 2
The answer is; D

30. The drawback of speed control of a slip ring induction motor with the help of
resistance in
the circuit is that
a) It is applicaappliesotors having pothe wer of more ththaan 100 kW
b) It results in high losses
c) With the reduction in the speed, the torque decreases significantly
d) The speed can be controlled only very broadly
The answer is; C

31. Advantage of slip ring induction motor over squirrel cage induction motor is
a) Suitability of high speeds
b) Higher efficiency
c) Higher power factor
d) That it can be started using factor resistance
The answer is; D
32. In an induction motor, the rotor input is 600 W and slip is the 4%. The rotor copper
loss is
a) 700 W
b) 625 W
c) 600 W
d) 650 W
The answer is; C
33. The starting torque of a cage rotor induction motor can be increased by using rotor
having
a) Low inductance and low resistlowe
b) low inductance and high resistance
c) High inductance and high resistance
d) High inductance and low resistance
The answer is; D
34. For smooth starting of three-phase squirrel cage induction motor, the starting
method
preferred is
a) Rotor resistance
b) Star-delta
c) Auto-transformer

d) Stator resistance
The answer is; C
35. Large air gap in an induction motor results in
a) Reduced noise
b) Reduced pulsation losses
c) Better cooling
d) Increased overload capacity
The answer is; C
36. Thfasterrconnected connected induction motor is 0.5. On being connected in delta,
the power
factor will?
a) Increase
b) Reduce
c) Remain the same
d) Become zero
The answer is; D
37. Simplest method of eliminating the harmonic induction torque is
a) Integral slot winding
b) Chording
c) Skewing
d) None of these
The answer is; B
38. Any odd harmonic in the current of an induction motor wilreea sult in a magnetic
field which
a) Is stationary relative to the field of the fundamental
b) Rotatesthee n forward direction at the harmonic speed
c) Rotates in the backward direction
d) Oscillatthe es at a harmonic frequency
The answer is; A
39. The drive generally used for lathe machines are
a) Dc shunt motors
b) Slip ring induction motors
c) Synchronous motors
d) Squirrel cage induction motors
The answer is; C
40. Cogging of motor implies that motor
a) Refuses t start the start the) Refuses to start at no load
c) Runs at low speed and then stops
d) Runs at very low speed
The answer is; D

41. Motor commonly used for what purposes

a) Induction motor
b) Dc series motor
c) Dc shunt motor
d) Synchronous motor
The answer is; C
42. In a double cage induction motor, the inner cage has
a) Low R and low X
b) Low R and high X
c) High R and high X
d) High R and low X
The answer is; A
43. Maximum power developed in a synchronous motor occurs at a coupling angle of
a) 0°
b) 60°
c) 90°
d) 120°
The answer is; B
44. The back emf set up in the stator of the synchronous motor depends on
a) Speed of the rotor
b) Input to prime mover
c) Rotor excitation
d) Coupling angle
The answer is; D

45. The speed of a three-phase cage-rotor induction motor depends on

a) Numbethe poles pole alone
b) Frequency of the supply alone
c) Input voltage
d) Number of poles and frequency of supply
The answer is; B
46. Synchronous induction motors are mostly used for driving
a) Rotary compressors
b) Cranes
c) Lathe machines
d) None of these
The answer is; D
47. Dispersion coefficient o is the ratio of
a) Magnetizing current to ideal short circuit current
b) Magnetizing current to supply voltage
c) Open circuit voltage to short circuit current for the same excitation
d) None of these
The answer is; A
48. The noise and tooth pulsation losses may be reduced by using) A large number of
open
slots the in stator
b) Large number of narrow slththe in the sator
c) small number of open slots in the stator
d) Small number of narrow slots in the stator
The answer is; B
49. The faction slip of an induction motor the r is to the ratio
a) Rotor Cu loss/rotor input
b) Rotor Cu loss/rotor output
c) stator Cu loss/stator input
d) Rotor Cu loss/stator Cu loss
The answer is; D

50. When a 3-phase synchronous motor is switched on, three exists a rotating magnetic
field. The
magnitude of this field flux
a) Varies with power factor
b) Varies with load
c) Is constant at all loads
d) None of these
The answer is; C

51. The edge of the sheet is folded over itself.

A Beading
B. Flanging
C. Dimpling
D. Hemming
The answer is: D
52. Produces an axisymmetric conical or curvilinear shape, while maintaining the
maximum
mummaximumm diameter and reducing its thickness.
A. Shear spinning
B. Spinnability
C. Tube spinning
D. Superplastic forming
The answer is: A
53. Is a measure of the ratio of the surface area of the particle to its volume, normalized
prefer the ence
to the aspherical particle of equivalent volume.
A. Shape factor
B. Blending
C. Compaction
D. Cold isostatic pressing
The answer is. A
54. To make the ceramic-water suspension more
unifoAnInfiltrationation
B. Wetting agent
C. Plasticizer
D. Deflocculent
The answer is. D

55. Is a seprocessescessesss for forma ing thermoplastic sheet or film using anyngans
of the application
of heat and pressure.

A. Thermoforming
B. Plastisols
C. Compression molding
D. Transfer molding
The answer is: A
56. Consisting of layers of materials from the workpiece that are gradually deposited on
the tool.
A. Built-up edge
B. Serrated chips
C. Discontinuous chips
D. Normal rake angle
The answer is: A
57. Carbon steels and low/medium alloy steels are called:
A. Tool steels
B. Diamond grinding
C. Chip groove
D. Carbide inserts
The answer is: A
58. Is a man manmateriall widely used in the automotive industry for machining
hardened steel steel
superalloys
A Cermets
B. Diamond
C. Polycrystalline cubic boron nitride
D Carbon steels
The answer is C
59. Commonly-used coating materials are:
A. titanium nitride
B. titanium carbide
C. titanium cacarbonitridend aluminum oxide
D. All of these
The answer is: D
60. Is the operation by which one section of a workpiece is severed from the remainder
by m*epsilon of
a cutoff tool.
A. Drilling
B. Parting
C. Threading
D. Knurling
The answer is: B
61. Which can slide along the ways and be clamped at any position, supports the other
end of the
workpiece.

A. Tailstock
B. Free rod
C. Bench lathe
D. Toolroom lathes
The answer is: A
62. Are used for clamping irregularly shaped workpieces.
A. Steady rest and follow rest
B. FFaceplates
C. Mandrels
D. Gang mandrels
The answer is: B
63 Are widely used for making holes 1 in or larger in diameter at low seeds / h * I I g * t
feeds.
A. Horizontal boring machines
B. Center drill
C. Spot drill
D. Spade drill
The answer is: D
64. Is an operation used to make existing hole dimensionally more accurate than can be
obtained by
drilling alone and improving its surface finish.
A Combination drills
B. Crankshaft drills
C. Trepanning
D. Reaming
The answer is. D
65 Have either a tapered or a straight integral shark
A. Milling
B. Arbor cutters
C. Shank cutters
D. Facincuttersrs
The answer is C
66 Are used to mill T-slots, such as those found in machine-tool work tables for
clamping workpieces
A. Slitting saws
B. Profilers
C. T-slot cutters
DKeyseatat cutters
The answer is C

67. This process is a combination of shaving and

skiving.
A. Tum Broaching

B. Rotary broaching machines

C. Push broaches
D. Pull broaches
The answer is: A
68. The workpiece in machining is placed on a that can be moved and swiveled in
various
directions.
A Machine center
B. Pallet
C. Automatic tool changer
D. Touch probes
The answer is: B
69. Is defined as the ratio of the amplitude of the force applied to the amplitude of the
vibration.
A. Chatter
B. Regenerative chatter
C. Dynamic stiffness
D. Damping
The answer is: C
70. Peak temperatures using grinding may reach:
A. 1200 degrees * C
B. 1400°C
C. 1600 degrees * C
D. 1800 degrees * C
The answer is: C
71 The wheel is moved radially into the workpiece, as it is when grinding a groove.
A Truing
B. Grindability
C. Surface grinding
D. Plunge grinding
The answer is: D
72. Snagging uissusuallydone on a floor stand grinders using wheels as large as:
A. 0.90 m diameter
B. 0.80 m diameter
C. 0.70 m diameter
D. 0.60 m diameter
The answer is: A
73. Lapping pressures range from:
A 7 Kpa to 110 Kpa
B. 7 Kpa to 120 Kpa
C 7 Kpa to 130 Kpa

D. 7 Kpa to 140 Kpa

The answer is: D
74. When two current-conducting wires are allowed b
touch each other, an arc is produced.
A. Electrodischarge machining
B. Graphite
C. Graphite or brass
D. Wire EDM
The answer is: A
75 Involves traditional methods of using various
fasteners, bolts, nuts, and rivets.
A. Fusion welding
B. Solid-state welding
C. Adhesive bonding
D. Fasteners
The answer is: D
76 Carbon-dioxide-nich gases are utilized and globulespropelledd by the forces of the
electric arc transfer
the meta with considerable lee spatter.
A. Globular transfer
B. GMAW process
C. Flux-cored arc welding
D. Electrogas welding
The answer is: A
17. Heat is generated by high-velocity narrow-beam electrons.
A. Atomic hydrogen welding
B. Plasma-arc welding
C. Thermit welding
D. Electron-beam welding
The answer is. D
78. The stud, which may be a small partothreadedded
rod or hanger serves as one of the electrodes while being joined to another component,
which is
usually a flat plate.
A. Stud welding
B. Explosion welding
C. Diffusion bonding
D. All of these
The answer is! A
79. Is usually defined as its capacity to be wweldedinintohe
The specific structure that has certain properties and characteristics and will
satisfactorily meet service
requirements.

A. Preheating
B. Plastically deforming
C. Weldability
D. All of these
The answer is. C
80 the soldier fills the joint by________ between
loosely fitting or closed placed components.
A. Diffusion brazing
B. Braze welding
C. Soldering
D. Capillary action
The answer is: D
81. vinyl acrylics, phenolics, polyurethanes, synthetic rubbers, and natural rubbers are
examples
A Reactive hot melt
B. Evaporative or Diffusion
C Acrylics
D. Hole preparation
The answer is: B
82. Are used to measure and record surface
roughness.
A. Maximum roughness height
B Surface profilometers
C. Cutoff
D. Gain
The answer is: B
83 Is the removal by impact parties, of small amounts of material from a surface
A .Erosion
B. Fretting corrosion
C Impact wear
D. Emulsion
The answer is C
84 A relatively thick layer edge or point of wear-resistant hard metal deposited on the
surface
any of the welding techniques
A.Mechanical plating
B. Hard facing
C Thermal spraying process
D. Vapor deposition
The answer is: B

85 Is the process of producing a coating that forms on metal surfaces as a result of

chemical or
electrochemical reactions.
A Chemical reaction priming
B. Conversion coating
C. Hot dipping
D. Saponification
The answer is: B
86. Below the proportional limit, stress is proportional to strain and the proportionality
constant in tension
is created
A. Proportional limit
B Modulus of elasticity
C. Stiffness
D. Section modulus
The answer is: B
87. is the ability of a material to absorb or damp vocations, which is a process of
absorbing the kinetic
energy of vibration owing to hysteresis
A. Cold working
B. Damping Capacity
C. Decarbunzation
D Ductility
The answer is. B
88. the smallest area at the point of rupture of cancer specimen divided by the original
area.
A. Mechanical properties
B. Percentage elongation
C. Percentage Reduction Area
D. Physical Properties
The answer is C
90. is the same as strain hardening
A. Toughness
B. Traverse strength
C. Work hardening
D. Wrought Stop!
The answer is C
91 iisdedetermined by standard pressure (3000 kg standerä. 500 kg for soft metals)
applied to 10 mm te
which passes for 10 see more on the surface of the material being tested.
A Brinell Mardhess Test (DHN)
b. Rockwell test
C Vickers test
D. Shore Sceleriscope

The answer is. A

92. Nickel steel with 1.50% nickel
A 21XX
B 22x
G 23XX
D. 25XX
The answer is B
93 Manganegu 1:60 to 1905
A. 10XX
B. 11XX
C. 12x
D. 13XX
The answer D
94 Used for tubing, forgings, pressed-steel parts, screws, rivets, and carburized case-
hardening parts.
A Carbon, 10-20 points, 10XX group
B Carbon, 10-20 points, 11XX (group
C Carbon 20-30 points
D. Carbon, 30-55
The answer is: A
95. Improves red the hardness
A Chromium
B. Cobalt
C Columbium
D. Copper
The answer is: B
96 For high capacity gears, shafts, heavy-duty
machine parts
A. AISI 2330
B. A/S| 2340
C AISI 2350
D. AISI 3130
The answer is: C
97 Which has been developed to an efficient and economic procedure, especially for
large quantities the
part is heated in carburizing gases, such as methane, ethane, propane, and CO
A. Gas carburizing
B Liquid carburizing
C Cyaniding
D. Nitriding

The answer is A

98. Has excellent wearing properties that are improved by certain alloys and by heat
treatment
A. Wrought Iron
B 0.1% carbon
C Cast Iron
D. Gray cast iron
The answer is D.
99 All classes of stainless steel contain chromium
A 35 to 22 degrees * F nickel
B .2.5% maximum
C. 4 to 26%
D 3.5 to 22 * S/S nickel for its stabilizing of austenite
The answer is: C
100 Condenser plates, marine hardware, propeller shafts, piston rods, valve stems,
welding rod, ball nuts.
bolts, rivets.
A. Manganese Bronze
B. Naval Brass
C. Phosphor bronze
D. Silicon Bronze
The answer is: B