MDSP DRILLS
The minimum thickness of steel
1. Which of the following materials to be
utilized to reduce cost in the
manufacturing of large worm gears?
bronze rim with cast iron spider
2. Coaxing is the procedure of
increasing:
fatigue limit by overstressing the
metal by successively increasing
loadings
3. Which of the following materials to be
utilized to reduce cost in the
manufacturing of large worm gears?
contraction mandrel
4. If V is the volume of metal in casting
and A is its surface area, then the time
of solidification will be proportional to
V2 , 1/A2
5. Least shrinkage allowance is
provided in the case of which of the
following
white cast iron
6. The maximum stress induced in a
material when subjected to alternating
or repeated loading without causing
failure.
endurance limit
7. The ability of material or metal to
resist being crushed is:
Compressive strength
8. A machine tool used for production of
flat surfaces on pieces too large or too
heavy to hold in a shaper:
planer
9. Split pulley or pulley made of separate
section bolted together at the rim, the
maximum speed should be limited to
about ________% of the maximum
speed of solid pulley.
55-60%
10. Select the one that has highest
specific gravity ?
lead
11. A machine tool used to sharpen or
shape tools by using an abrasive
wheel.
Tool grinder
12. The softening of metals by heat
treatment and most commonly
consists of heating the metals up to
near molten state and then cooling
them very slowly.
annealing
13. A machine tool used to produce a
variety of surfaces by using a circular
type cutter with multiple teeth.
Milling machine
14. A liquid metal
mercury
15. The type of cam used for low and
moderate speed engines is generally
:harmonic
16. In shear pin or breaking pin design ,
we may use the data experienced by
Link-Belt for 1/8 inch to 1 inch pins and
the breaking stress is _____ ksi .
50
17. When large number of components
are turned and parted off from a bar,
the chuck generally used is
magnetic chuck
18. A welding operation in which a non-
ferrous filler metal melts at a
temperature below that of the metal
joined but is heated above 450°C.
Brazing
19.
members exposed to weather and
accessible for painting is :
10 mm
20. Which of the following metals is non-
magnetic ?
manganese steel
21. A machine tools used to enlarge a hole
by means of an adjustable cutting tool
with only one cutting edge.
Boring machine
22. How do you call the distance of the
tooth which is equal to the sum of the
addendum and dedendum?
Whole depth
23. The maximum stress to which a
material can be subjected without a
trace of any permanent set remaining
upon a complete withdrawal of the
stress
elastic limit
24. the clearance between the tooth
profiles of a gear tooth.
backlash
25. A machine used in shaping metal by
means of an abrasive wheel or the
removal of metals with an abrasive is
called:
grinding machine
26. Which of the following is not a
common term relating to the
classification of fits ?
bound
27. What is the usual percentage of cut
on the return stroke of hacksaw blade?
0
28. The ability of metal to withstand loads
without breaking down is:
strength
29. The ability of metal to be deformed
considerably without rupture.
Plasticity
30. The diameter of the washer is
generally:
slightly more than the diameter of
the bolt
31. A circle coinciding with a tangent to the
bottom of the tooth spaces.
Root circle
32. Which of the following metal is easy
to chisel
manganese steel
33. When two elastic bodies collide, which
of the following laws can be used to
solve for the resulting velocity?
Conservation of momentum and
conservation of energy
34. The area of the machine shop where
the metal is being melted to form a
new shape.
Foundry area
35. Heating above the transformation
temperature and quenching usually in
oil , for the purpose of increasing the
hardness
hardening
36. A hand tool used to measure engine
crank web deflections.
Distortion gage
37. A machinery operation whereby done
with the work accurately fastened has
a reciprocating (forward and
backward) motion and the tool head is
stationary
planning
38. One of the following is not a tap used
for cutting threads in holes.
Tapping tap
39. What is the difference between the
shaper and a planer ?
the tool of the shaper moves while 51.
on the planer is stationar
40. For a high corrosion resistant
stainless steel , what minimum
chromium content is required? 52.
8%
41. The process of working metals by the
application of sudden blows or by 53.
steady pressure.
Forging
42. A type of gear commonly used in
parallel-shaft transmission especially 54.
when a smooth, continuous action is
essential as in high speed drives up
to 12,000 fpm 55.
helical gear
43. A heavy rotating body which serves as
reservoir for absorbing and 56.
redistributing kinetic energy
flywheel
44. Which of the following is maximum in
18-4-1 high speed steel?
iron 57.
45. Killed steel is very much associated
with:
silicon 58.
46. The good deoxidizer in steel melting is:
all of these
47. Poisson’s ratio is the ratio of :
lateral strain to longitudinal strain
48. To prevent leakage in dynamic seal: 59.
packings
49. The space between the adjacent teeth:
width 60.
50. The permissible variation in the size of
a dimension ; the difference between
the limits of size.
tolerance
Most effective alloying element for
reducing brittleness of steel at very low
temperature :
nickel
Gears for wrist watches are generally
manufactured by:
stamping
Type of V-belt to use in a driving
pulley with speed of 360 rpm and
transmitting 5 Hp :
type B belts
Which of the following where the gear
tooth vernier is used to measure?
gear tooth profile
The change in length per unit original
length is :
strain
A machine tool which is very similar to
a shaper except that the ram
reciprocates vertically rather than
horizontally.
slotter
A metallic element and the only metal
that is liquid at ordinary temperature.
Mercury
A system of forces in space is in
equilibrium . If two unequal and
opposite collinear forces are added,
which of the following if any is true?
equilibrium is maintained
A device used to prevent leakage of
media.
seals
A fillet weld whose size is equal to the
thickness of the thinner joint member:
full-fillet weld
61. Which of the following is not a tap each of which is 25 mm thick? after the specimen has fractured and is
used for cutting threads in holes? electro slag welding expressed as percentage increase of
Tapping tap 72. A circle coinciding with a tangent to the original gage length :
62. Which of following is not a the bottom of the tooth space. Elongation
classification of iron ore? root circle 83. The path of contact involute gears
sulfurite 73. Which do not belong to foundry or where the force/power is actually
63. The ability of a metal to be deformed metal casting shop ? transmitted. It is a straight imaginary
considerably without rupture is called: shake-out machine line passing through the pitch point
plasticity 74. The motor power in kW of a punch and tangent to the base circle.
64. Which of the following metals will press, 50.8 mm hole diameter, 25.4 line of action
respond to heat treatment ? mm thickness, for soft steel is : 84. A material that should be avoided in
Medium Carbon Steel 7.5 kW constructing wood pattern :
65. The machine which can flatten surface 75. In general, the design stress and sap wood
on a horizontal, vertical or angular factor of safety are related as follows: 85. An iron has physical properties closely
plane is: Design Stress = ultimate stress resembling those of mild steel:
shaper machine divided by factor of safety. malleable cast iron
66. Major component of bronze casting 76. It is advised that in rubber belts 86. A machine which can flatten surfaces
is: application / mounting, it should have on a horizontal, vetical or angular
Copper an initial tension of _______ inch/ply . plane.
67. The process of forming metal parts by 15 to 20 Shaper
the use of dies after the metal is 77. When is the pressure release in 87. A device used to prevent leakage of
heated to its plastic range. resistance welding? media.
rolling after the weld cools seal
68. Used to true and align machine tools, 78. Manganese steel standard 88. Zero axial thrust is experienced in:
fixtures, and works, to test and designation is SAE _____. herringbone gears
inspect size trueness of finished work, 13XX 89. Normal stress relieving temperature
and to compare measurements either 79. Materials, usually ceramics, employed for cast steel :
heights or depths or many other where resistance to very high 450 to 550°F
measurements. temperature is required, as for furnace 90. Cast alloy steel for very high
dial indicator linings and metal melting pots. temperature application:
69. The presence of sulphur in pig iron Refractories chrome-nickel steel casting
makes: 80. A group of thin steel strips for 91. Which of the following is not a strength
the casting unsound measuring clearances. property of metals ?
70. Determine the estimated weight of an feeler gage rocking strength
A-36 steel plates size 3/16 x 6' x 20' 81. In the color coding of pipe, the color for 92. Which of the following is not the work
920 lbs pipeline of communication is: of a machinist?
71. Which of the following is the best white overhauling
process for butt welding of two plates 82. The total amount of permanent 93. It has molybdenum alloy except:
extension of the gage length measured SAE 5xxx
94. Clearance to a new boiler installation
to the existing or old plant building
should follow a minimum clearance of
_______ between top of the boiler
proper and the ceiling as stated in the
PSME code.
2130 mm (max)
95. Which of the following does not have
to be lubricated when drilling ?
brass
96. A kind of gear used to transmit motion
from one shaft to another shaft at an
angle to the first.
Bevel gear
97. Fluid film desired between two
surfaces having relatively sliding
motion.
lubrication
98. The operation of cooling a heated
piece of work rapidly by dropping it in
water, brine or oil.
Quenching
99. Cutting speed for some materials are
as under which one of the following
could be cutting speed for brass ?
40 m/min
100. The operation of machining the end of
a workpiece to make the end square
with the axis.
squaring
101. The deformation that results from a
stress and is expressed in terms of
the amount of deformation per inch.
strain
102. How do you call a cam where in the
follower reciprocates or oscillates in a
plane parallel to its axis?
cylindrical cam
103. A cone formed by elements which are
perpendicular to the elements of the
pitch cone at the large end :
back cone
104. Major component of bronze casting:
copper
105. A machine tool in which metal is
removed by means of a revolving
cutter with many teeth, each tooth
having a cutting edge which remove
its share of the stock.
milling machine
106. In powder metallurgy the process of
heating the cold pressed metal powder
is called:
sintering
107. A total resistance that a material offers
to an applied load. stress
108. A bevel gears of the same size
mounted on a shaft at 90 degrees:
miter gears
109. At quite low temperatures(say – 75°C)
the notched bar impact value of steel.
decreases significantly
110. The ability of metal to withstand
forces thus following a number of
twist.
shear strength
111. A kind of bolts which has no head an
instead has threads on both ends.
stud bolts
112. The ability of metal to withstand loads
without breaking down.
strength
113. Arc metal patterns are used for:
large scale production of castings
114. Gearing in which motion or power that
is transmitted depends upon the
friction between the surfaces in
contact :
friction gearing
115. A machining operation whereby the
tool reciprocates and the feed is
stationary.
shaping
116. One important skill that operators of
machine tools must have is an
understanding of measurement which
demands:
precision
117. How do you call the tool used for
cleaning files?
file card
118. Fluid film desired between two
surfaces having relative sliding
motion.
Lubrication
119. A property of material which relates
the lateral strain to the longitudinal
strain.
Poisson’s ratio
120. The number of teeth per inch of pitch
diameter and which gives some
indications of the size of the gear
teeth.
diametral pitch
121. The shop term used to include the
marking or inscribing of center points,
circles, arcs, or straight lines upon
metal surfaces, either curved or flat,
for the guidance of the worker.
laying out
122. The principal material used in high
production metal working tools.
high speed steel
123. What is the percentage of carbon in
Eutectoid steel?
0.80 %
124. The center of gravity of a solid
pyramid or cone with a total height of
H is :
1/4 H
125. A machine tool in which an abrasive
wheel is used as a cutting tool to
obtain a very smooth finish.
Tool Grinder
126. The process of working metals by the
application of sudden blows or by a
steady pressure.
forging
127. Welding operation in which a non-
ferrous filler metal melts at a
temperature below that of the metal
joined but is heated above 450°C.
brazing
128. Which tool does not belong to the
group?
feeler gage
129. Clutch slippage while clutch is
engaged is especially noticeable:
during acceleration
130. It equalizes the energy exerted and the
work done thus preventing excessive
or sudden changes of speed:
all of these
131. How is tubing measured?
outside diameter
132. A kind of thread that is generally used
: surfaces by using a circular-type cutter
UNC
133. A type of bolt intended for use in
bolting wooden parts together or wood
to metal. It has a short portion of
shank just underneath a round head,
which is designed to keep the bolt from
turning in the wood when the nut is
tightened.
carriage bolt
134. Ferrous metals contain a relatively
large amount of:
carbon
135. Which of the following is not used to
temper steel ?
steam bath
136. When meshed with a gear, it is used
to change rotary motion to
reciprocating motion.
gear rack
137. A weld of approximately triangular
cross-section that join two surfaces at
approximately right angles as in lap
joint, tee-joint, corner joint:
fillet weld
138. Major and minor diameters are
commonly used in:
screw thread
139. Imparts of reciprocating motion to a
single-point cutting tool :
slotting attachment
140. What heat treatment process can cast
steel materials of high chrome, high
manganese, etc. type steel be
subjected for the purpose of machining
process ?
annealing
141. It is used to produce a variety of
with multiple teeth.
milling machine
142. A machine tool in which an abrasive
wheel is used as a cutting tool to
obtain a very high degree of accuracy
and a smooth finish on metal parts,
including soft and hardened steel.
grinding machine
143. A device for accurately measuring
diameters.
micrometer
144. A plug gauge is used to measure:
cylindrical bores
145. Which of the following is not
structural class of steel ?
tool and die steel
146. The best material for brake drum is :
cast iron
147. The follower reciprocates or oscillates
in a plane perpendicular to the axis of
rotation of the cam.
radial cam
148. The process of checking or producing
checkers on the surface of a piece by
rolling checkered depressions into the
surface.
knurling
149. The process of working metals by the
application of sudden blows or by a
steady pressure.
forging
150. A metallic element and only metal that
is liquid at ordinary temperature.
mercury
151. Super conductors:
exist at temperature below 10K
152. A pantograph is a mechanism having
:
Lower pairs
153. A device that measures atmospheric
pressure.
barometer
154. Determine the estimated weight of an
A-36 steel plates size 3/16 x 6’ x 20’.
919 lbs
155. How is the material described if it
recovers its original dimensions when
 the load is removed?
elastic
156. What type of gear is used for high
speed operation?
helical
157. A kind of chuck which should not be
used where extreme accuracy is
required.
Universal chuck
158. Which of the following is the
orientation of the axes of the two
shafts in cross helical worm?
non-parallel and non-intersecting
159. A machine tool used to finish internal
and external surfaces by the use of a
cutter called a broach, which has a
series of cutting edges or teeth.
broaching machine
160. Flexible material used to seal
pressurized fluids, normally under
dynamic conditions.
Packings
161. In order to realize the advantage of
fluid friction, it is essential to have:
parallel oil film in bearing
162. The last point at which a material
may be stretched and still return to its
undeformed condition upon release of
the stress.
elastic limit
163. The depth of tooth space below the
pitch circle.
dedendum
164. A machine tool used in the production
of flat surfaces on pieces too large or
too heavy or, perhaps too awkward to
hold in a shaper.
planer
165. The crest diameter of a screw thread
is same as:
major diameter
166. A circle the radius of which is equal
to the distance from the gear axis to
the pitch point.
pitch circle
167. A lathe with multiple cutting stations :
Turret lathe
168. A set of gages consisting of thin strips
of metal of various thickness mounted
in a steel case or holder and is widely
used for measuring and checking
clearances.
Feeler gage
169. Alloy steel known for its resistance to
corrosion, abrasion and wear that is
usually ideal for mill grinding of ore in
cement and concentrator application. It
is usually combined with molybdenum
to increase the depth hardening.
chromium-moly steel
170. The total deformation measured in
the direction of the line of stress.
Strain
171. Commonly utilized/cheapest shaft
material available in the market with
carbon content of 0.28 to 0.34 % .
SAE 1030
172. The total permissible variation in the
size of a dimension; the difference
between the limits of the size.
Tolerance
173. The draft allowance on metallic pattern
as compared to wooden ones is:
Less
174. How do you call a body having
identical properties all over?
Homogeneous
175. A twist drill is specified by which of the
following?
Shank, material and diameter
176. A tool with hardened points used for
scribing circles or laying of distances.
Divider
177. The property that characterizes a
material ability to be drawn in to a wire
:
Ductility
178. For high speed application the
minimum number of teeth in small
sprocket should be:
18 to 24
179. An alloy of copper and tin.
Bronze
180. Stainless steel is obtained principally
by the use of which of the alloying
elements?
Chromium
181. A machinery operation whereby the
tool rotates while the feed is stationary.
Milling
182. At what temperature that Gamma iron
exist?
between 910°C and 1400°C
183. The portion of the gear tooth space
that is cut below the pitch circle and
is equal to the addendum plus the
clearance.
Dedendum
184. Herring bone gears are gears which:
have a line contact between the
teeth
185. An alloying element used principally to
produce stainless steel.
Chromium
186. Which of the following is not a kind of
mandrel?
Contraction Mandrel
187. The ratio of stress to the
corresponding strain below the
proportional limit:
modulus of elasticity
188. Joining metal by means of high
current at low voltage. During the
passage of current, pressure by the
electrodes produces a forge weld.
Resistance welding
189. A kind of gear used to transmit
motion from one shaft to another shaft
at an angle to the first.
Bevel gear
190. What pressure is required for punching
a hole 2 inches in diameter thru a 1/4
in steel plate?
40 tons
191. Weld-metal impact specimen shall be
taken across the weld with one face
substantially parallel to and within:
1/4”
192. The softening of metal by heat
treatment and most commonly consist
of heating the metal up to near molten
state and then cooling it very slowly.
annealing
193. Delta iron occurs at temperature
of:between 1400°C &1539°C
194. If the first digit in AISI and SAE
designations is one (1), then, it
indicates what? Carbon Steels
195. Which of the following pairs is formed
if shaft is revolving in a bearing?
lower pair
196. A kind of chuck which has reversible
jaws which could be adjusted
separately. independent chuck
197. A highly transparent and exceedingly
hard crystalline stone of almost pure
carbon. Diamond
198. The distance a helical gear or worm
would thread along its axis in one
revolution if it were free to move
axially is called: lead
199. The property of a material which resist
forces action to pull the material apart.
Tensile strength
200. Aluminum alloys for pressure die
casting: must not posses
considerable fluidity
201. Name of mechanism which a welding
operator holds during gas welding and
at the end of which the gases are
burned to perform the various gas
welding operations. Torch
202. Safety features that must be placed
and maintained at machine,
blacksmith, welding and foundry shop.
safety notices in markings
203. Paramagnetic alpha iron changes to
gamma iron at what temperature?
910°C
204. An alloy of copper and zinc. brass
205. A machine tool used to finish internal
or external surfaces, such as holes or
keyways by the use of a cutter called a
broach, which has a series of cutting
edges or teeth. broaching machine
206. Ferrous metals contain relatively large
amount of : Carbon
207. Which of the following cams where the
follower reciprocates or oscillates in a
plane perpendicular its axis of
rotation? radial cam
208. The material used in high speed
processes.high speed steel
209. The ability of metals to stand loads
without breaking down: Strength
210. A soft yellow metal, known since
ancient times a precious metal which
all material values are based.
gold
211. The mould for casting ferrous
materials in continuous casting
process is made of what material?
Copper
212. Universal coupling is:
used for non-collinear shafts
213. A test for pipe used for coiling in
sizes 2 inches:
Bend
214. Any material that retard the flow of
electricity, used to prevent passage or
escape of electric current from
conductors.
Insulator
215. A metal turning machine tool in which
the work, while revolving on a
horizontal axis, is acted upon by a
cutting tool which is made to move
slowly (feed) in a direction more or
less parallel to the axis of the work
(longitudinal feed).
lathe machine
216. A babbit is:
antimony bearing lead or tin alloy
217. What is meant by drossing?
the formation of oxides on the
molten metal surface
218. Dilatometer is used to find out which
property of molding sand.
Fineness
219. The portion of a gear tooth that
projects above or outside the pitch
circle.
Addendum
220. Least shrinkage allowance is
provided in the case of which of the
following :
white cast iron
221. Used to machine flat or curved
surfaces with a tool which moves in a
reciprocating motion.
Shaper
222. Types of V-belts to use in a driving
pulley with speed of 360 rpm and
transmitting 5 Hp.
type B belts
223. The process of producing a variety of
surfaces by using a circular type
cutter with multiple teeth.
Milling
224. The ability of a metal to withstand
forces that cause a member to twist.
torsional strength
225. The compression members tend to
buckle in the direction of:
least radius of gyration
226. Hearing bone gears are gears which:
have a line contact between the
teeth
227. One of the following is not a common
term relating to the classification of fits.
Bound
228. A machine used in testing steel
generally strike the specimen with an
energy from 220 to 265 ft-lb.
Charpy test
229. A property of material which relates
the lateral strains to the longitudinal
strain.
Poisson’s ratio
230. It is a science of motion that can be
solved in terms of scalar or vector
algebra.
Kinematics
231. What process does not belong to the
group?
Hardening
232. A tool which when pressed into a
finished hole in a piece of work,
provides centers on which the piece
may be turned or otherwise machined.
mandrel
233. A metallic element of copper-tin alloy.
Bronze
234. The gradual chemical reaction by
other substance such that the metal
is converted to an oxide or other
compounds :
Corrosion
235. Heating of metal above the critical
temperature and then cooling slowly
usually in the furnace to reduce the
hardness and improve the
machinability is called: Annealing
236. A weld made to hold the parts of a
weldment in proper alignment until
the final welds are made : tack weld
237. Finding the resultant of two or more
forces is called:
Composition of forces
238. Gears used to transmit power
between shafts axis of which it
intersect:
bevel gears
239. It is used in conjunction with circular
cross sectional members to retain oil
and prevent dirt, foreign particles,
moisture and to permit pressure
differential between exterior and
interior of the applied part :
Seal
240. A hand tool used to measure tension
on bolts.
Torque wrench
241. The method of cold working by
compression.
piercing
242. Galvanized iron is a term referring to
iron coated with : zinc
243. Addendum of a cycloidal gear tooth is
: epicycloids
244. Outstanding safety record contributes
to :
high productivity
245. How do you call a steel with 0.8 %
carbon and 100% pearlite?
Eutoctoid
246. In arc welding operations the current
value is decided by :
size of the electrode
247. In testing a material for endurance
strength, it is subjected to:
completely reversed laod
248. Which of the following is the not the
other name of circumferential stress
for thin walled cylinders.
Longitudinal stress
249. The phenomenon of continuous
stretching under load even if the stress
is less than the yield point:
creep
250. The size of an equal-leg length fillet
weld shall be based on the length of
the largest:
isosceles right triangle
251. The most important element that
controls the physical properties of steel
is
carbon
252. A property of material which relates
the lateral strains to the longitudinal
strain
poisson’s ratio
253. Internal stresses existing in a welded
connection:
are not relieved when the weld is
peened
254. An operation of sizing and finishing a
hole by means of a cutting tool
having several cutting edges.
REAMING
255. In general, alloys with high nickel
content retain toughness to quite low
temperature up to
320 F
256. It is the ability of a material to absorb
energy when deformed elastically and
to return it when unloaded.
Resilience
257. A kind of gears used for heavy duty
works where a large ratio of speed is
required and are extensively used in
speed reducers
worm gears
258. The unit of deformation is called:
strain
259. The kind of center which is being
attached and meshed to the tailstock
spindle which is also static while the
work is rotating.
Dead center
260. If gears cannot connect parallel
shafts, they are called:
cycloidal gears
261. The maximum stress to which a
material may be subjected before
failure occurs
Ultimate strength
262. A manganese steel containing
approximately 0.20% carbon.
SAE 1320
263. Permanent deformation or strain may
occur without fracture
ductility
264. Which of the following is used to
measure the clearance between the
value and tappet of an automobile
engine?
Feeler gauge
265. A fine grained, salty silica rock used
for sharpening edge tools. Oilstone
- 266. An important accessories of milling
machines:
cutters
267. An important accessories of milling
machines:
4.0 Hp
268. The height of tooth above the pitch
circle or the radial distance between
pitch circle and top land of the tooth.
Addendum
269. Fatigue failure occurs when a part is
subjected to:
fluctuating stress
270. What is the effect of alloying zinc to
copper?
increases strength and ductility (if
added up to 10-30%)
271. Deals only with the motion of bodies
without reference to forces that cause
the them:
kinematic
272. If t is the thickness of sheet to be spot
welded, then electrode tip diameter is
equal to _____.
. 2 sq rt. of t
273. Tools usually used in wood pattern
making in foundry shop.
saws and chisels
274. The temperature above which the
alloy is liquid and will run
melting point
275. In majority of machine members, the
damping capacity of the material
should be
high
276. Which of the following statements is
true for the internal stresses existing
in a welded connection?
Internal stresses are not
relieved when weld is peened
277. A type of coupling that alloys slight
amount of torsional angular flexibility
due to introduction with some elastic
material cylindrically wrapped around
the bolts in the flange.
elastic material bushed
coupling
278. Spiral gears are suitable for
transmitting:
Small power
279. The frustums of two cones are used in
a manner to permit a variation of
velocity ratio between two parallel
shafts : evans friction cones
280. A round steel shaft transmits 0.375 kw
at 1800 rpm. The shear modulus of
 elasticity is 80 Gpa. The torsional
deflection is not to exceed 1 degree in
a length equal to 20 diameters. Find
the shaft diameter. 6mm
281. Hastalloy contains : nickel and
molybdenum
282. In case of gears the addendum is
given by: one module
283. Splines are used when: axial relative
motion between shafts and hub is
necessary
284. A cutting tool which is made to move
slowly while acting on the work which
is revolving on a horizontal axis. lathe
machine
285. Considering a maximum safe center
distance of sprockets should be
_________ pitches. Very long center
distance cause catenary tension in the
chain. 80
286. One of the causes of spur gear tooth
breakage is the unbalanced load on
one end of the tooth that results in
higher stresses than when the load is
evenly distributed. To minimize this
problem, the face width “b” should not
be greater than the thickness (or pitch)
of the tooth. In the absence of test
values, the following can be a guide
2.5 PC < b < 4 Pc
287. Which of the following describes the
“slip” in belt drive?difference between
the linear speed of the rim of pulley
and the belt on it.
288. At what temperature range where
ferromagnetic alpha iron exists? below
723°C
289. Is a form of correction that develop
on a highly localized areas on a metal
surfaces : spitting
290. Accident prevention is: the foreman’s
responsibility just as much as
production
291. In usual spur gearing, the: tooth
outline are usually involute curves
292. A machine tools used to enlarge a hole
by means of an adjustable cutting tool
with only one cutting edge.boring
machine
293. A machine tool used for producing
holes in metal by the use of a cutting
tool called drill.
Drilling machine
294. The common deoxidizer and cleanser
of steel, forming oxides and sulfates,
that are carried off in the slag.
Manganese
295. A spur gear 20 degrees full-depth
involute teeth has an outside diameter
of 195 mm and a module of 6.5.
Determine the number of teeth.
28
296. A tool used in measuring diameters.
caliper
297. Name the type of chuck commonly
used for holding work-piece in a lathe
operation ? Example, 3-jaw universal
chuck, 4-jaw independent chuck
combination
298. The arbitrary modification by removing
a small portion of a tooth material at
the tip of the gear tooth is called: TIP
RELIEF
299. Which of the following materials is
unsuitable as a bearing :
low carbon steel
300. The product of the resultant of all
forces acting on a body and the time
that the resultant acts :
linear impulse
301. Galvanized steel plate is:zinc
302. The rated life of a bearing
changes:inversely as cube of load
303. Compute the speed of the gear
mounted on a 52.5 mm diameter shaft
receiving power from a driving motor
with 250 Hp.
2282 rpm
304. Heating to some 100°F above the
transformation range with subsequent
cooling to below that range in still air
at room temperature to produce
uniform structure of the metal
Normalizing.
305. Metal that assists lubrication or
lubricant in itself :
babbitt
306. Which of the following statement(s) is
correct in “carbon steel castings”?The
percentage carbon is less than 1.7%
307. What is the common shop practice to
prevent solder from running away from
surface to be joined ?All of these
308. The ability of material or metal to resist
being crushed is:compressive
strength
309. Which of the following elements when
large quantity is harmful to the ferrous
 metal?
Sulfur
310. Hardening the surface of iron-based
alloys by heating them below the
melting point in contact with a
carbonaceous substance.carburizing
311. The working load P for a chain for
crane applications is expressed in
terms of diameter of link “d” in cm as
follows.P = 500d2
312. Copper and most of its alloys can be
hardened by :cold working
313. A cylindrical bar of steel with threads
formed around it and grooves or flutes
running lengthwise in it, intersecting
with the threads to form cutting edges.
It is used to cut internal threads.
Tap
314. Cast iron flywheels are commonly
designed with factor of safety of :
10 to 13
315. The reciprocal of the diametral pitch
equivalent to the ratio of pitch
diameter to the number of teeth :
module
316. Type of bolt commonly used in the
construction that is threaded in both
ends.Stud bolt
317. The hardness of steel increases if it
contains:martensite
318. Length of contact between two mating
parts in a screw and nut threads
measured axially is called :
length of engagement
319. A machine used for the testing of
very thin steel or surface
layers:Rockwell test
320. Which of the following materials that
can wear away a substance softer
than itself?Abrasive
321. During tensile test, which of the
following stress-strain curve(s) fits for
a glass rod? a sudden break
322. two idlers of 28T and 26T are
introduced between the 24T pinion a
with a turning speed of 400 rpm driving
a final 96T gear. What would be the
final speed of the driven gear and its
direction relative to the driving gear
rotation?100 rpm opposite direction
323. An object thrown upward will return to
earth with the magnitude of the
terminal velocity equal to : the initial
velocity
324. A machining operation whereby the
tool rotates while the feed is stationary.
milling
325. The uniform heating of steel above the
usual hardening temperatures,
followed by cooling freely in
air.normalizing
326. The phenomenon of weld decay takes
place in :stainless steel
327. A weld place in a groove between two
abutting members
butt weld
328. Statement that a given body is in static
equilibrium means that the body
cannot :have any type of motion
329. The operation of enlarging a hole by
means of an adjustable cutting tool
with only one cutting edge.
boring
330. The maximum hardenability ofany
steel depends on:the carbon content
331. All are associated with the grade of
steel except:SAE 74XX
332. What type of gear which can transmit
power at a certain angle?bevel gear
333. Cutting a hole by means of rotating
tool or the work may revolve and to the
tool remain fixed as in the lathe.boring
334. What is the moment of inertia of a
rectangle about its base?bh3/3
335. Which of the following is not used to
resemble the shape of tool bit?center
cutting
336. Which of the following is the differential
of the shear equation:
load of the beam
337. The angle, at the base cylinder of an
involute gear, that the tooth makes
with the gear axis:
base helix angle
338. The ability of a material to resist being
crushed.
Compressive strength
339. A machine tool used to machine flat
surfaces. Shaper
340. The moment of inertia of a rectangle
whose base is “b” and height “h” about
its base is : bh3/3
341. Which of the following is not a kind of
cast iron ?
Head iron
342. A gear turning 300 rpm has a
diametral pitch of 8. If there are 40
 teeth on the gear, find the pitch line
velocity of gear.electric arc welding
343. Which one is different from the
remaining electroplating
344. The corrosion of iron or iron-base-
alloys: rusting
345. SAE steel that responds to heat
treatment:
SAE 1117
346. An iron in which most of the carbon
is chemically combined with the iron :
White iron
347. A type of welding whereby a wire or
powder from the nozzle of a spray gun
is fused by a gas flame, arc or plasma
jet and the molten particles are
projected in a form of a spray by
means of compressed air or gas.
metal spray welding
348. They are usually the steel or steel
casting :
carbon steel
349. A kind of gear used for heavy duty
works where a large ratio of speed is
required and are extensively used in
speed reducers.
worm gear
350. Device used to measure accurately
speed: tachometer
351. It is used to enable milling machine
to take climb milling cuts :
helical driving mechanism
352. The maximum stress which is reached
during a tension test:
tensile strength
353. The maximum size of the fillet weld
that can be made in single pass is:
6 mm
354. Steel balls for ball bearings are
manufactured by :
cold heading
355. Projection welding is:
multi-spot welding process
356. The operation of making a cone-
shaped enlargement of the end of a
hole, as for a recess for a flat head
screw.
Countersinking
357. The distance from the center of one
tooth of a gear to the center of the next
consecutive tooth measured on the
pitch.
circular pitch
358. The cheapest and the most abundant
engineering material.
cast iron
359. A material that can wear away a
substance softer than itself.
abrasive
360. A metal characteristic that withstands
forces that causes twisting.
torsional strength
361. How do you call the ratio of the
volumetric stress to volumetric strain?
Bulk Modulus
362. Wheels are sometimes used for the
transmission of high power when an
approximately constant velocity ratio is
desired :
spur friction wheels
363. Which of the following could be the
effect of cold working?
increases the fatigue strength
364. Speedometer drive is generally taken
from :
frontwheel
365. An alloy of copper , tin and small
amount of phosphorous.
bronze
366. Projection welding is:
Multi-spot welding process
367. The capacity of metal to withstand
load without breaking is:
Strength
368. Which of the type of chain is used in
motorcycle ?
Bush roller
369. Fillet radius in machine parts is usually
introduced to:
reduce concentration of
stress and extend life of the
370. Heating above the transformation
range, usually 1300°F to 1350°F, and
cooling slowly to soften the metal and
increase in machining.
annealing
371. Which of the following acronyms is
not generally used as standard
ips
372. The internal resistance a material
offers to being deformed and is
measured in terms of applied load.
Stress
373. In a pair of gears , _________ is the
plane perpendicular to the axial plane
and tangent to the pitch surface.
Pitch Plane
374. The length of arc between the two
sides of a gear tooth on the pitch
circle:
Circular thickness
375. Piston compression rings are made of
what material?
Cast Iron
376. It is used to produce a variety of
surfaces by using a circular type
cutter with multiple teeth.
Milling machine
377. For a high corrosion resistant
stainless steel, what minimum
chromium content is required?
8.0%
378. The path traced by a point moving at
a fixed distance from an axis and with
a uniform motion to the axis and a
point moving such a path :
Helical motion
379. A coating material used to produce
galvanized iron.
Zinc
380. An oil storage tank roof formed to
approximately a spherical surface,
supported only at its periphery:
self-supporting umbrella roof
381. Choose the one that will have highest
cutting speed.
Aluminum
382. A joint between two overlapping
members in which the overlapped
edge of one member is welded with a
fillet weld :
a single welded lap joint
383. It fits into the main spindle of a lathe
and is so called because it acts as a
bearing surface on which the work
rests. It revolves with the work. When
compared with the oil storagehardness
of the dead center in the tailstock, it is
usually soft, and is so made since it
does no work.
Live center
384. A material that can wear away a
substance softer than itself.
Abrasive
385. It is hardening treatment whereby a
cast metal is being heated to a very
high temperature then suddenly
subjected to rapid cooling to improve
hardenability or wear resistance is
called:
Quenching
386. A kinematic chain needs a minimum :
4 links and 4 turning pairs
387. Strength of a material is that of a
stress intensity determined by
considering the maximum test load to
act over the original area of the test
specimens:
Ultimate strength
388. Which of the following metals is easy
to chisel?
Manganese steel
389. The ability of the material to return to
its original shape after being
elongated or distorted when the forces
are released
Elasticity
390. In the color coding of pipe , the color
for a pipeline of water is :
Green
391. Which of the following is not an angle
measuring device?
Angle Iron
392. Which of the following is not part of a
lathe machine?
Fan
393. A method used in softening a piece of
metal that is too hard to machine and
is done by heating steel slowly above
the usual hardening temperature,
keeping it at the heat for ½ to 2 hours,
then cooling slowly, preferably in a
furnace.
Annealing
394. Which of the following will best
describe sunk key?
the key is cut in both shaft and
hub
395. Trimming is a process associated
with:
Forging
396. Which of the following ropes are more
flexible?
6 by 37
397. The behavior of metals where in
strength of a metal is increased and
 the ductility is decreased on heating at
a relatively low temperature after cold
working is called :
Strain aging
398. Fusion process in which the metal is
heated into a state of fusion permitting
it to flow together into a solid joint.
Electric arc welding
399. The deterioration of organic coating
characterized as completely :
Chocking
400. Within the elastic limit, the stress is
proportional to strain.
Hooke’s Law
401. An oil storage roof formed to
approximately the surface of a right
cone, supported only at its periphery:
self-supporting cone roof
402. A device used to prevent leakage of
media.
Seal
403. A special metal formed when two or
more metals are melted together.
Alloy
404. Which of the following where turn
buckle has ?
left hand threads on one end and
right hand threads on other end
405. In flange coupling the weakest
element should be :
Key
406. What tool is used in foundry for
smoothening and cleaning out
depression in the mould?
Bellows
407. The process commonly used for
themo-plastic material is :
Injection moulding
408. Which of the following metals will
respond to heat treatment?
Medium carbon steel
409. How are gears for watches generally
manufactured?
Stamping
410. V-Belts operate efficiently at speed of
about (fpm):
4500
411. The process of producing a variety of
surfaces by using a circular type cutter
with multiple teeth.
Milling
412. In the color coding of pipe, the color
for pipeline of steam is:
Silver grey
413. Milling machine accessories are used
to hold milling cutter in the milling
machine:
milling machine arbors
414. The range of motor power in kW of
an Engine lathe machine , average
service 1000 mm to 1300 mm swing.
22 to 30 kW
415. When measuring a drill for size,
measure across the:
margins
416. Cold working of steel plates make
the metal ______.
Harder
417. A flange coupling is:
Used for collinear shaft
418. The column splice is used for
increasing:
Length of column
419. Subjecting a substance to a high
temperature below the fusion point,
usually to make it friable.
Calcinations
420. Type of bolt commonly used in the
construction that is threaded in both
ends.
Stud bolts
421. A heavy rotating body which serves
as a reservoir for absorbing and
redistributing kinetic energy.
Flywheel
422. Rope brake dynamometer uses what?
No lubricant
423. A cold chisel is made of what?
High carbon steel
424. A machining operation whereby the
tool reciprocates and the feed is
stationary.
Shaping
425. The process of working metals by the
application of sudden blows or by
steady pressure.
Forging
426. A welding operation in which a non-
ferrous filler metal melts at a
temperature below that of the metal
joined but is heated above 450°C.
Brazing
427. Test is designed primarily for
application to electric-welded tubing for
detection of lack of penetration or
overlaps resulting from flash removal
 in the weld .
Lap weld
428. Which one is different from the
remaining?
Electroplating
429. How many links are there in a
pantograph?
4 based machine parts or in repair works
430. A machine tool used to cut metal parts
of light, medium, and large sections
using a reciprocating hacksaw blade.
power saw
431. What is the function clutch in the
machine tool?
to connect shaft so that the driven
shaft will rotate with the driving
shaft and to disconnect them at all
432. An amorphous solid made by fusing
silica with a basic oxide.
glass
433. The mass of the body per unit volume.
density
434. Which of the following statement(s) is
correct for an oilless bearing:
do not need external supply of
lubricant
435. Ordinary steel begins to lose strength
and elasticity significantly at about
:________°F
600-700°F
436. Hearingbone gears are gears which:
have a line of contact between the
teeth
437. What is the usual value of helix angle
of a drill?
30 degrees
438. Non-ferrous filler metal is melted into
grooves or as fillet on the mother
metal; the base metal is not melted.
This is commonly used for joining iron
of some materials. It is called:
Braze welding
439. The first derivative of kinetic energy
with respect to velocity is:
momentum
440. Which of the following is not part of
the headstock?
Anvil
441. A gear is one in which angle is 90
degrees that is the pitch cone has
become a plane.
crown gear
442. A corrosion occurs within or adjacent
to a crevice formed by contact with
another piece of the same or another
metal:
galvanic
443. Used in the production of flat surfaces
on pieces too large or too heavy to
hold in a shaper
Planer
444. Steel containing large amounts of
mild nickel and chromium :
Stainless steel
445. In general, to engage securely and
prevent dragging, what is the
clearance between release bearing
and release collar in the clutch ?
2-3 mm
446. Belt slip may take place because of :
All of the above
447. What is the range of the tensile
strength of common varieties of cast
iron?
840-500 Mpa
448. What is the difference between brass
and bronze?
Brass is composed of copper and
zinc while bronze is compose of
copper and tin.
449. A gear with teeth on the outer
cylindrical surface.
external gear
450. A mechanism which usually do the
indexing in a machine tool .
dividing head
451. Have the same thermal and minimum
film thickness limitation as sleeve
bearing.
thrust bearing
452. Arc blow takes place in:
welding stainless steel
453. Rankine formula is valid up to
slenderness ratio of:
120
454. Hypoid gear is a special type of gear
like :
bevel gear
455. An imaginary circle passing through
the points at which the teeth of the
meshing gears contact each other.
pitch circle
456. The melting point of Babbitt is PROBLEM SOLVING:
approximately:
650°F 1. What force is necessary to punch a 30
457. In a lathe, it comprises the main mm hole in 12.5 mm thick plate if
spindle, the necessary mechanism for ultimate shear stress is 410 Mpa?
obtaining the various spindle speed 483 KN
2. A 3 in solid shaft is desired to replace
and also certain gears which are used
a hollow shaft having 4 in outside
to operate the quick-change gear
diameter. Consider the strength to be
mechanism.
the same, determine the inside
Headstock
diameter of hallow shaft. 3in
458. The color of pipeline of fuel oil in the
3. The shaft whose torque varies from
color coding of pipe is: 2000 to 6000 in-lbs has 1 1/2 inches in
Brown diameter and 60,000 psi yield strength.
459. A type of gear tooth cut inside a Compute for the shaft mean average
cylinder or ring: stress. 6036 psi
internal gear 4. A flywheel for a punching press must
460. The process of heating a piece of steel be capable of furnishing 3400 N-m of
to a temperature within or above energy during the 25% revolution while
critical range and cooling rapidly. the hole is being punched. The
Hardening flywheel maximum speed is 200 rpm
461. The color for a pipeline of and the speed decreases 8.7% during
electricity in the color coding of the load stroke. The mean radius of
the rim is 1016 mm diameter and
pipe is:
contributes 90% of the energy
Light Orange requirements.Approximate total weight
of the flywheel to be 1.20 times that of
462. The hardness of helical
the rim.Find the weight of the flywheel.
and herringbone gear teeth after
97kg
heat treatment is 210 to 300 Brinell 5. Compute the linear shaft diameter to
Hardness , for gear and pinion is at transmit 12 HP at 180 rpm with
: torsional deflection of 0.08 degrees per
foot length.
340-350 normal
2in
6. A 1/4 in diameter shaft is designed
with a working stress of 7000 psi in
shear. If it rotates at 1725 rpm and
shear modulus of elasticity is
12,000,000 psi, what is the torsional
deflection in degrees per foot of
length?
3.21
7. A flywheel weighing 1000 kg has a
radius of gyration of 1.5m. The normal
operating speed is 160 rpm and
coefficient of fluctuation is 0.08,
determine the energy released by the
flywheel.
46.70 kj
8. Three gears meshing each other has a
driving power of 30 kw with 900 rpm.
The speed ratio is 1:3:5 and each
meshing gar has an efficiency of 96%.
Find the torque developed of the
driven gear, KN.m.
4.4 kn-m
9. Two gears meshing each other have
18 teeth and 30 teeth. If circular pitch
is 0.23 in. Find the center distance
between gears.
1.76 in
10. A flange coupling having 180 mm bolt
circle and 19 mm thick uses 8 bolts, 16
mm diameter to connect two shaft.It is
use to transmit 60 KW at 180 rpm.
Determine factor of safety in bearing if
yield point in compression is 448 Mpa.
30
11. Determine the torque received by the
motor shaft running at 4250 rpm,
transmitting 11 Hp, through a 10 in
diameter, 20o involute gear. The shaft
is supported by ball bearings at both
ends and the gear is fixed at the
middle of 8 in shaft length.
163 in-lb
12. What is the pitch diameter of a 40-
tooth gear having a circular pitch of
 1.5708 in?
20 in
13. A hollow shaft that has a 100 mm
outside diameter and 80 mm inside
diameter is used to transmit 100 KW at
600 rpm. Determine the shaft stress.
13 mpa
14. A gear is use to transmit 20 kw at 600
rpm to a driven gear. The pinion has a
pitch diamter of 200 mm. If the
pressure angle is 14.5 degrees, find
the load that tends to seperate the two
gears.
0.823 KN
15. Determine the burting pressure of steel
diameter of 10 inches and make of 1/4
in thick plate.The joint efficiency is at
70% and the tensile strength is 60 ksi
4200 ksi
16. Recommended best cutting angle of
drill for work on steel or cast iron is
_____ degrees. 59
17. A square key is to be used in a 40 mm.
diameter shaft and that will developed
a 2 KN-m torque. If bearing stress of
the key is 400 Mpa, determine the
cross sectional dimension of square
key to be used if key length is 30 mm.
277.77 mm2
18. A cone clutch has an angle of 10° and
a coefficient of friction of 0.42. Find the
axial force required if the capacity of
the clutch is 7 kw at 500 rpm. The
mean diameter of the active conical
sections is 300 mm.
368.49 N
19. A machine shaft is supported on
bearings 1 m apart is to transmit 190
KW at 300 rpm while subjected to
bending load of 500 kg at the center. If
maximum shearing stress is 40 Mpa,
determine the shaft diameter.
94 mm
20. Find the tooth thickness on the tooth
circle of a 20 degree full depth involute
tooth having a diametral pitch of 3,
circular pitch of 1.0472 and whole
depth of tooth at 0.60.
13 mm
21. A hollow shaft has an inner diameter of
0.035 m and outer diameter of 0.06 m.
Compute for the torque if the shear
stress is not to exceed 120 Mpa in N-
m.
4500
22. A 20 m rod is stretches to a strain of
0.001. Determine the deflection of the
rod.
20 mm
23. The diametral pitch of a gear having a
module of 2.3 is:
11
24. A 25 mm shaft is keyed to a 300 mm
diameter pulley and transmits 3 kw of
power. The keyed assembly rotates at
1725 rpm. What is the tangential force
at the key?
1&
25. A 36 tooth pinion with a turning speed
of 300 rpm drives 120 tooth gear of 14
1/2 degrees involute full depth
pressure angle. What would be the
speed of the driven gear.
90 rpm
26. A small countershaft is 1 1/2 inch in
diameter and has an allowable stress
of 8500 psi. Find the horsepower
delivered by the shaft at a speed of
15.7 rad/s.
13 HP
27. A 2.5 inches shaft is subjected to 3
KN-m torque. Find the stress
developed.
59 MPa
28. A keyed sprocket deliver a torque of
778.8 N.m thru the shaftof 54 mm OD.
The key thickness is 1.5875 cm and
the width is 1.11 cm. Compute the
length of the same key.The
permissible stress value of 60 Mpa for
a shear and 90 Mpa for tension.
4 cm.
29. A 7/16 in height x 3 in length flat key
is keyed to a 2 inches diameter shaft.
Determine the torque in the key if
bearing stress allowable is 25 Ksi.
16 in-lb
30. A motor is used to drive a centrifugal
pump that discharges 3000 li/min at a
head of 10m. The pump efficiency is
68% and running at 550rpm. Find the
torsional stress of shaft if shaft
diameter is 35 mm.
14.87 Mpa
31. Compute the deflection of an 18 coils
helical a load of 100 kg. The modulus
of elasticity in shear of spring is 96.62
Gpa, OD of 9.256 cm and with wire
diameter of 9.525 mm. The spring is
squared and ground ends.
9 cm
32. A 5 mm round belt connects a 20 mm
pulley with a 40 mm pulley. The center
distance is 150 mm. The 20 mm pulley
rotates at 100 rpm and the coefficient
of friction of the belt is 0.25. Find the
horsepower capacity for this
 arrangement if the allowable belt
stress is 2.6 N/mm2.
0.00282 kw
33. A bearing sustains a load of 4450 N.
The shaft diameter is 100 mm, the
coefficient of sliding friction is 0.01,
and the shaft speed is 400 rpm. Find
the horsepower lost in the bearing.
93.20 watts
34. A 75 mm diameter shaft is
transmitting 300 KW at 600 rpm. A
solid coupling has 6 bolts each 18 mm
in diameter.Find the required bolt cicle
diameter if shearing stress in bolts is
27.5 Mpa.
227 mm
35. A 3 in diameter short shaft carrying
pulleys close to the bearings transmit
how much horsepower if the shaft
makes 280 rpm? 991 hp
36. Determine the estimated weight of an
A-36 steel plate of size 1/2x4x8. 297
kg
37. A 2 in horizontal shaft rotates in a
sleeve type bearing. The coefficient of
friction is 0.10 and the shaft applies a
load of 500 lb. Find the frictional
resistance.
50 lbs
38. A body weighing 1000 lbs falls from a
height of 6 in and strikes a 2000 lb/in
spring. The deformation of the spring
is
3 distance of 15 in. One of the shaft
39. A rectangular key is used in a pulley
connected to a line shaft at 15 KW and
600 rpm. If shearing of key is 230 Mpa,
determine the force acting on key
length if key width one-fourth of shaft
diameter and the length is in.
45 KN
40. A lineshaft runs at 360 rpm. An 18"
pulley on the shaft is belt connected to
a 12" pulley on the countershaft. From
a 15" pulley on the countershaft,
motion is transmitted to the machine.
Compute/check the required diameter
of the pulley on the machine to give a
spindle speed of 660 rpm.
12 in.
41. A spherical tank 15 mm thick has an
internal pressure of 5 Mpa. The joint
efficiency is 96% and stress is limited
to 46,875 Kpa.Find the tank internal
radius.
270 mm
42. A 16 ft lineshaft has no bending action
except its own weight. What power in
Hp can the shaft deliver at a speed of
200 rpm? Consider that the torsional
deflection will not exceed 0.08/ft
length.
14 HP
43. What power would a spindle 55 mm in
diameter transmit at 480 rpm stress
allowed for short shaft is 59 N/mm2?
96 KW
44. What force is necessary to punch a 30
mm hole in 12.5 mm thick plate if
ultimate shear stress is 410 Mpa?
483 KN
45. The parallel shafts have a center
carries a 40-tooth, 2 diametral pitch
gear which drives a gear on the other
shaft at a speed of 150 rpm. How fast
is the 40-tooth turning?
75 rpm
46. A solid shaft 5 m long is stressed to
60 Mpa when twisted through 4°. Find
the shaft diameter if G = 83 Gpa
103 mm.
47. A flanged bolt coupling has ten (10)
steel 25 mm diameter bolts evenly
tighten around a 415 mm bolt circle.
Determine the torque capacity of the
connection if the allowable shearing
stress in bolt is 50 MN/m2.
52 KN-m
48. A square key is to be used in a 40
mm. diameter shaft and that will
developed a 2 KN-m torque. If bearing
stress of the key is 400 Mpa,
determine the cross sectional
dimension of square key to be used if
key length is 30 mm.
277.77 mm2
49. Design the size of solid steel shaft to
be used for a 500 Hp, 250 rpm
application if the allowable torsional
deflection is 1° and the allowable
stress is 10,000 psi and modulus of
rigidity is 13 x 106 psi.
4-7/8" dia
50. Two gears meshing each other has a
center distance of 200 mm. The pinion
has 20 teeth and gear has 60 teeth.
Find the module of meshing gears.
5
51. Determine the length of the shortest 2
mm diameter bronze wire which can
be twisted through two complete turns
without exceeding a shearing stress of
70 Mpa. G = 35,000 Mpa
6 mm
52. If the weight of 6" diameter by 48" long
SAE 1030 shafting is 174.5 kg, then
 what will be the weight of chromium
SAE 51416 of same size?
384 lbs.
53. Determine the safe wall thickness of
a30 inches steel with internal pressure
of 7.82 Mpa.The yeild stress of
material is 275.48 Mpa.The factor of
safety to use is 2.0.
31 mm
54. A gear with pitch line velocity of 6.126
m/s when turning at 600 rpm. If
module is 3, find the number of teeth
on the gear
65
55. How many revolutions per minute is a
spur gear turning if it has 28 teeth, a
circular pitch of 0.7854 in and a pitch
line velocity of 12 ft/sec?
392
56. Compute the allowable load in kN on
a 20 mm x 120 cm long steel rod with
a maximum elongation must not
exceed 1 mm.
55
57. A 36 mm shaft uses a sleeeve bearing
that sustain a load of 4000 N. If the
alllowable bearing pressure is 1.3
MN/m2. Find the length of the bearing.
85 mm
58. What force is necessary to punch a 30
mm hole in 12.5 mm thick plate if
ultimate shear stress is 410 Mpa?
483 kN
59. A 1.2 m pulley is fastened to a 120
mm shaft by means of a square key
140 mm long.What force tangent to
pulley rim will crush the key if bearing
stress is 410 Mpa? Assume key and
shaft are of the same material.
172 kN
60. The torsional deflection of a SAE
1040 steel shaft is 0.8° in a length of
1/2 m. The shear stress is 69 Mpa.
Compute the diameter of the shaft in
millimeter. Steel modulus of elasticity
is 79,300 Mpa or N/mm2
62 mm
61. A 19 mm stud bolts is used to
fastened on a 250 mm diameter
cylinder head of diesel engine. If there
are 10 stud bolts, determine the
pressure inside the cylinder if bolt
stress is limited to 50 Mpa.
288 kPa
62. A 12cm x 16cm air compressor has 5
bolts on cylinder head with yield stress
of 440 Mpa. If the bolt stress area is
0.13 in2, determine the maximum
pressure inside the cylinder.
671.96 psi
63. The pressure angle of the 12 in.
diameter gear is 20 degrees. The total
load of the gear is 5 KN and is turning
at 750 rpm. Find the power delivered
by the gear.
56 KN
64. A 76.2 mm in diameter shafting of
SAE 1040 grade, cold rolled,having a
yield point of 50 ksi and with a 3/4 x 5
inches key. Compute the minimum
yield point in the key in order to
transmit the torque of the shaft. Tha
factor of safety to use is 2 and Sys 0.50
Sy.
47 ksi
65. An internal gear is set up with a 5 in
diameter pinion and center distance of
18 inches. Find the diameter of the
internal gear.
41
66. Find the distance between centers of a
pair of gears, one of which has 12
teeth and the other 37 teeth. The
diametral pitch is 7.
3.5 in
67. The range of motor power in kW of a
universal milling machine, max feed
movement 1270 mm lengthwise, 355
mm lateral, 508 mm vertical is:
11 to 15 kw
68. A steel rod 30 mm & 800 mm long has
an allowance elongation not to exceed
1.5 mm, find the allowable load in kN
274
69. Determine the number of teeth in a
driver of two spur gears mesh which
has a velocity ratio of 0.75. The driven
gear has 36 teeth
48
70. A 22 mm diameter shaft is supported
by sleeve bearing at aa distance of
0.50 m. A load of 2.2 KN is applied at
0.2 m from the left end. The sleeve
bearings have an L/D ratio of 1.5. Find
the maximum bearing pressure.
1&
71. Compute for the twisting moment in in-
lb developed when the shaft delivers
20 hp at 1200 rpm .
1050
72. A rectangular key is used in a pulley
to transmit 100 KW at 1000 rpm on 50
mm shaft diameter. Determine the
force required to remove the shaft from
 the hub if friction is 0.4
30 kn
73. A circular saw blade has a circular
speed of 25 m/sec and 500 mm
diameter is driven by means of belt
that has an efficiency of 95%. Find the
required diameter of the driven shaft. If
power transmitted is 50 hp
2 in
74.
A one meter pulley is fastened to a 100
mm shaft by means of 25 mm square key
and 150 mm long. What force tangent to
pulley rim will shear the key if shear
stress is 200 Mpa? 75 KN
75. The total force of 125 KN is required of
flunge coupling that has 5 bolts has
also shearing stress of 30 Mpa for
bolt.Determine the required diameter
of bolt
32KN
76. Compute the nominal shear stress at
the surface in Mpa for a 40 mm
diameter shaft that transmits 750 KW
at 1500 rpm. Axial and bending loads
are assumed negligible.
380
77. A 6 mm steel wire is 5m long and
stretches 8 mm under a given load. If
modulus of elasticity is 200 Gpa, find
the load applied. 9 KN
78. Compute the working strength of 1 in
bolt is screwed up tightly in packaged
joint when the allowable stress is
13,000 psi. 3900 lbs
79. A turbine is connected to generator by
means of flange coupling that has a
bolt circle diameter of 500 mm. The
generator output is 40 MW,3600 rpm
and 90% efficiency.If there are 16
bolts, deterrmine the force acting on
each bolt 29 kn
80. A 2-in solid shaft is driven by a 36-in,
gear and transmits power at 120 rpm.
Allowable shearing stress is 12 ksi,
what horsepower can be transmitted?
35 hp
81. A 3” diameter short shaft carrying 2
pulleys close to the bearings transmit
how much horsepower if the shafts
makes 280 rpm.
199 Hp
82. Find the tooth thickness on the tooth
circle of a 20 degree full depth involute
tooth having a diametral pitch of 3,
circular pitch of 1.0472 and whole
depth of tooth at 0.60. 13 mm
83. Two parallel shaft have an angular
velocity ratio of 3 to 1 are connected
by gears, the largest of which has 37
teeth. Find the number of teeth of
smaller gear. 12
84. A round steel shaft rotates at 200 rpm
and is subjected to a torque of 225
N.m and a bending moment of 340
N.m. The allowable shearing stress is
40 MN/m2; the allowable tensile is
53.3 MN/m2. Find the diameter. 41
mm
85. A flange bolt coupling consist of eight
20 mm diameter steel bolt space
evenly around a bolt circle 300 mm in
diameter. If the coupling is subjected
to a torque of 15.1 KN-m, determine
the maximum shearing stress in the
bolts. 40 Mpa
86. A flat key is to be designed for 75 mm
diameter shaft which will transmit 150
KW at 400 rpm. If allowable shearing
stress is 200 Mpa and key width is
15mm, determine the length of the
key. 31 mm
87. A 1 1/2 in Monel shaft is used in a
torsional application. Based on
operating speed of 100 rpm and safety
factor of 12. How much horsepower
can it transmit? Assume the shearing
stress is 3/4 of the ultimate tensile
stress which is 100,000 psi.
6 Hp
88. A gear has an addendum of 0.10 in.
What is the dedendum of the gear at
20o pressure involute?
0.125
89. The motor power in kW of a forming
or bending machine 1600 mm width,
508 mm head movement is :
15 kW
90. Three cylinders A:B:C rolling in
external contact has a speed ratio of
4:2:1. If the diameter of cylinder A is
10 cm, find the center distance
between cylinder A and C.
45 cm
91. The parallel shafts have a center
distance of 15 in. One of the shaft
carries a 40-tooth, 2 diametral pitch
gear which drives a gear on the other
shaft at a speed of 150 rpm. How fast
is the 40-tooth turning?
75 rpm
92. A pair of meshing gears has a
diametral pitch of 10, a center distance
of 2.6 inches, and velocity ratio of 1.6.
Determine the number of teeth of
smaller gear.
20
93. The inertia load on an electric brake is
32 lb-ft2 and the drive shaft is rotating
at 2000 rpm. What average torque is
required to bring this load to a
complete stop in 1.2 sec?
173.16 ft-lbs
94. A solid cylindrical shaft 48.2 cm long is
used for a transmission of mechanical
power at a rate of 37 KW running at
1760 rpm. The Ss is 8.13Mpa.
Calculate the diameter
50 mm
95. A 1/4 in steel shaft transmits 30 in-lb of
torque. The effective length of the
shaft is 12 in; the modulus of elasticity
in shear is 12,000,000 psi. Find the
angular deflection in degrees.
4.48o
96. A wheel is turning at 360 rpm. If
tangential speed of the wheel is
150.80 ft/s, what is the radius of the
flywheel?
4 ft
97. A flunge coupling with bolt circle
diameter of 250 mm uses 8 bolts, 25
mm diameter, the torque transmitted is
15 KN-m and compressive stress of
bolt is 15 Mpa.Determine the required
flange thickness.
40 mm
98. A centrifugal pump is directly coupled
to a motor. The pump rating is 3,600
liters per minute against a total head of
8 meters of water. Pump efficiency is
65% at a speed of 550 rpm. Calculate
the torsional stress induced on the 40
mm diameter motor shaft.
10 KPa
99. TA steel bar, initially free of stress, is
held between rigid supports.
Determine the L, stress in the bar if
temperature drops 130°F. K = 6.5 x
10-6 in/°F, E = 30 x 106 psi
25 psi.
100. The shearing strain of a block of
metal, 3 inches high is subject to a
shearing high force which distorts the
top surface through a distance of
0.0036 inch :0.0012 rad
101. A spur pinion rotates at 1800 rpm and
transmits to a mating gear 30 HP. The
pitch diameter is 4" and the pressure
angle is 14 1/2. Determine the
tangential load in lbs.525 lbs
102. How many revolutions per minute is a
spur gear turning if it has a module of
2, 40 teeth, and pitch line velocity of
2500 mm/sec?
596 rpm
103. A 72.2 mm diameter shafting of SAE
1040 grade,cold rolled,having a yield
point of 50 ksi and with a 3/4 x 3/4 x 5
in key.Compute the minimum yield
point in the key in order to transmit the
torque of the shaft.The factor of safety
to use is 2 and Sys 0.5 Sy.
47 ksi
104. Through how many degrees must an
involute cam turn in order to raise its
follower 3 inches if the diameter of the
base circle is 5 inches. 180 degrees
105. What is the speed of 63.42 mm shaft
that transmits 75 KW if stress is not to
exceed 26 Mpa?550 rpm
106. A gear turning 300 rpm has a
diametral pitch of 8. If there are 40
teeth on the gear, find the pitch line
velocity of gear. 6fps
107. A weight of 100 lbs strikes a coil from
a height of 18 inches and deflects the
spring of 6 inches. Find the average
force acting on the spring. 800 lbs
108. Determine the torque received by the
motor shaft running at 4250 rpm,
transmitting 11 Hp, through a 10 in
diameter, 20o involute gear. The shaft
is supported by ball bearings at both
ends and the gear is fixed at the
middle of 8 in shaft length.
163 in-lb
109. A 36 tooth pinion with a turning speed
of 300 rpm drives 120 tooth gear of 14
1/2 degrees involute full depth
pressure angle. What would be the
speed of the driven gear.
90 rpm
110. A cylindrical tank with 10 in. inside
diameter contains oxygen gas at 2500
psi. Calculate the required wall
 thickness in (mm) under stress of
28,00 psi.
11.34 mm
111. A two cylinder rolling in opposite
direction has a speed ratio of 3. If
center distance is 40 in, find the
diameter of smaller cylinder.
20 in
112. A rectangular key is used in a pulley to
transmit 100 KW at 1000 rpm on 50
mm shaft diameter. Determine the
force required to remove the shaft from
the hub if friction is 0.4.
30 KN
113. A 72.2 mm diameter shafting of SAE
1040 grade,cold rolled,having a yield
point of 50 ksi and with a 3/4 x 3/4 x 5
in key.Compute the minimum yield
point in the key in order to transmit the
torque of the shaft.The factor of safety
to use is 2 and Sys 0.5 Sy.
47 ksi
114. A turbine is connected to generator by
means of flange coupling that has a
bolt circle diameter of 500 mm. The
generator output is 40 MW,3600 rpm
and 90% efficiency.If there are 16
bolts, deterrmine the force acting on
each bolt.
29 KN
115. A band clutch has an angle of contact
of 270° on a 15 in. diameter drum. The
rotational speed of the drum is 250
rpm and the clutch transmits 8 hp. The
band is 1/16 in. thick and has a design
stress of 5000 psi. How wide should
the band be? Assume a coefficient of
friction of 0.40.
1.014 in
116. A link has a load factor of 0.8, the
surface is 0.92 and the endurance
strength is 28,000 psi. Compute the
alternating stress of the link if it is
subjected to a reversing load. Assume
a factor of safety of 3.
9333
117. A 1.5 in diameter short shaft is used to
transmit 44.4 Hp. Determine the shaft
speed.
8 rps
118. Compute the maximum unit shear in a
3 inches diameter steel shafting that
transmits 24000 in-lb of torque at 99
rpm.
4530 psi
119. Split pulley or pulley made of
separate sections bolted together at
the rim, the maximum speed should
be limited to about _____% of the
maximum speed of solid pulley.
55 to 60%
120. A 100 mm diameter shaft is subjected
to a torque of 6 KN-m and a bending
moment of 2.5 KN-m. Find the
maximum bending stress developed.
45 MPa
121. What is the modulus of elasticity if
the stress is 44,000 psi and a unit
strain of 0.00105 ?
41.905 x 106
122. A line shaft is to transmit 200 Hp at
900 rpm. Find the diameter of the
shaft.
2 7/16 in.
123. A gear has a tooth thickness of
0.1308 in. Find the addendum of the
gear at 14.5 degrees involute.
2.12 mm
124. An 800 mm diameter circular saw
blade is driven by a 1800 rpm motor
with belt speed ratio of 1.8. Find the
peripheral speed of the blade.
137 ft/sec
125. Which of the following is not a
structural steel class ?tool and die
steel
126. In the color coding of pipe, the color
for a pipeline of air is :light blue
127. If the velocity of a mass is the same all
the time during which motion takes
place is called:
uniform motion
128. The imperfection in the crystal
structure of metal is:dislocation
129. The tool used in precision work to
smooth or enlarge holes is called a
:reamer
130. Determine the minimum mean
diameter of a taper pin for use to fix a
lever to a shaft, if it is transmit a
maximum torque of 700 in-lbs. The
shaft diameter is 2 inches and the
material allowable stresses is 15,000
psi. Use factor of safety of 2.
6 in
131. Which of the following stresses that is
independent of loads?residual stres
132. A machine tool used principally to
machine flat or plane surfaces with
single-point cutting tool.shaper
133. Substances having sufficient carbon
and/or hydrogen for chemical oxidation
to produce exothermally, worthwhile
quantities of heat. Fuels
134. Reheating to a temperature below the
transformation range, followed by any
desired rate of cooling to attain the
desired properties of the
metal.Tempering
135. An elastic body whose primary
function is to deflect under load.
spring
136. For moderate speed of mating gears,
the ideal ratio of contact is
1.25 – 4.0
137. The maximum stress induced in a
material when subjected to alternate or
repeated loading without causing
failure.endurance limit
138. Determine the torque received by the
motor shaft running at 4250 rpm,
transmitting 11 Hp, through a 10 in
diameter, 20° involute gear. The shaft
is supported by ball bearings at both
ends and the gear is fixed at the
middle of 8 in shaft length.
163 in-lb
139. A gear is use to transmit 12 kw at 450
rpm with 26 teeth. If the diametral pitch
of the gear is 10, find the force tangent
to the gear.
15&
140. A 3" diameter short shaft carrying 2
inches pulleys close to the bearings
transmit how much power if the shaft
makes 280 rpm.
199 Hp
141. A hand tool used to measure tension
on bolts.torque wrench
142. What is the property of a material
which resists forces acting to pull the
material apart?tensile strength
143. Which of the following is not a part of
lathe machine ?fan
144. Fluid film desired between surfaces
relative sliding motion.lubrication
145. The property of steel which resist
indention or penetration.hardness
146. Heating to a subcritical temperature,
about 1,100°F to 1,300°F and holding
at that temperature for a suitable time
for the purpose of reducing internal
residual stresses.Stress Relieving
147. The follower reciprocates or oscillates
in a plane parallel to the axis of the
rotation :cylindrical cam
148. The ability of metal to stretch, bend or
twist without breaking or
cracking.ductility
149. Age-hardening is related
with:duralumin
150. Test sometimes referred to as an
upsetting test :Bend
151. Of the following metals, which will
respond to heat treatment medium
iron
152. Up to what percent thickness of plate,
edge preparation for welding is not
needed?4 mm
153. A machine tool used principally to
machine flat or place surfaces with a
single point cutting tool.shaper
154. A machine tool used to form metal
parts by removing metal from a work-
piece by the use of a revolving cutter
with many teeth each tooth having a
cutting edge which removes its share
of the stock.
Milling Machine
155. The total depth of a tooth space, equal
to addendum plus dedendum.
whole depth
156. Foundry crucible is made of:
graphite
157. The shaft is subjected to a steady load
of 36,000 lbs at a shear stress of
10,000 psi. Compute the diameter of
the said shaft in inches.
3
158. It consists of shaping a piece by
bringing it into contact with a rotating
abrasive wheel.
grinding
159. What happens to a drill if the
operating speed is too fast?
drill will become overheated and
will be drawn from steel
160. A total deformation measured in the
direction of the line of stress.
 strain
161. The diameter of a circle coinciding
with the top of the teeth of an internal
gear.
internal diameter
162. The range of motor power in kW of a
cylindrical grinding machine 600 x 50
mm wheel size, 2,400 to 4,200 mm
center distance is:
11 to 15 kW
163. A steel rod 30 mm & 800 mm long has
an allowance elongation not to exceed
1.5 mm, find the allowable load in kN.
274
164. The minimum clearance allowed for
meshing spur gears with a circular
pitch of 0.1571 and diametral pitch of
20. The spur gear have 25 teeth.
0.007855
165. A single ply leather belt running at a
belt velocity of 300 ft/min is likely to
transmit per inch of width:
4.0 hp
166. Determine the torque received by the
motor shaft running at 4,250 rpm,
transmitting 11 hp through a 10 in
diameter 20° involute gear. The shaft
is supported by ball bearings at both
ends and the gear is fixed at the shaft
length.
163 in-lb
167. What tool is used in foundry for
repairing the mould?SWAB
168. The smallest area at the point of
rupture of a tensile specimen divided
by the original area is called maximum elongation exceed 0.12 cm.
:percentage reduction of the area 175
169. Any material that retard the flow of 177. A main shaft has 50 mm diameter is
electricity, used to prevent or escape running at 300 rpm. What power that
of electric current from could be delivered by the shaft?
conductors.insulators 28 HP
170. One important skill that operators of
machine tools must have is an 178. A property of material which relates
understanding of measurement which the lateral strain to the longitudinal
demands:precision strain.Poisson’s ratio
171. Find the angle of contact on the small 179. A hand tool used to measure tension
pulley for an open belt drive with a 72 in bolts.torque wrench
in center distance. The pulley 180. The ratio of stress to strain within the
diameters are 6 in and 12 in. elastic limit.modulus of elasticity
175& 181.
172. The total force of 125 KN is required
of flunge coupling that has 5 bolts has
also shearing stress of 30 Mpa for
bolt.Determine the required diameter
of bolt.
32 kN
173. Determine the pitch diameter of a gear
with 28 teeth, 4 diametral pitch
7 in
174. What load P which cause a total
deformation of 0.036 inch of a steel
rock which has a cross-section area of
4 in2 and a length of 6 ft
60,000 lb
175. A hollow shaft developed a torque of 5
KN-m and shaft stress is 40 Mpa. If
outside diameter of shaft is 100 mm,
determine the shaft inner diameter.
77 mm
176. Compute for the load in KN on a 3 cm
diameter, 100 cm long steel rod if its