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MACHINE DESIGN
FINAL COACHING
PA R T 1
 
  

1
The system used for breaking scale from the evaporator
coils while the evaporator is in operation is called:

A. recirculating
B. blowing-down
C. cracking-off
D. dumping

2
When distilling salt water the cooling – water discharge
from the distiller is fed back to the evaporator as
feedwater:
A. to cut down on the amount of cooling water needed

B. to prevent n excess amount of cooling water from being

discharge to the bilges
C. to supply hot water to the evaporator for more
economical operation
D. none of the above

3
An “offset” in pipe fitting refers to:

A. a cut-off running at right angles to the original piping

B. two pipes running parallel to each other

C. a bend in the pipe
D. two sizes of pipe in the same run

4
If a piston-type flush valve is not operating properly, the
most likely cause would be:
A. a plugged by – pass hole
B. a cracked diaphragm
C. a stuck pilot valve
D. any of the above

5
Before installing a new flange gasket be sure that the:

A. flange faces are painted

B. isolating valves are open
C. flange faces are absolutely clean
D. old gasket is in place

6
What is a standard wire gage:
A. #10 larger
B. #25 is smaller than #20
C. # 1 is smaller than # 2
D. # 30 is larger than # 25

7
Valve seats are usually:
A. screwed in
B. dropped in
C. pressure in
D. A or C

8
When grinding in valves the disc is secured to the stem
by:
A. inserting a cotter pin
B. placing emery cloth between stem and disc
C. welding
D. A or B

9
Twist drills are usually considered suitable machining holes
having a length less than
A. two times their diameter
B. five times their diameter
C. ten times their diameter
D. twenty times their diameter

10
The process used to retard compression trust on iron pipe
and fitting is called:
A. timming
B. soldering
C. galvanizing
D. sulphurizing

11
A machine tool, which is very similar to a shaper except
the ram reciprocals vertically rather that horizontally

A. Lathe
B. Grinder
C. Planer
D. Slotter

12
The operation of machining the end of a work piece to
make a square with the axis.
A. Buffing
B. Honing
C. Lapping
D. Squaring

13
Kind of chuck, which should not be used where accuracy
desired called
A. collet chuck
B. four jaw shuck
C. magnetic chuck
D. universal chuck

14
Type and number of bearings to be used for spindles of
machine tool depend on
A. type of spindle
B. type of machine tool
C. load on spindle
D. load on the bearing

15
When the dial on the cross-feed is turned .010”, you remove
from diameter of the stock being cut:
A. .010
B. .020
C. .005
D. .015

16
What is pouring Babbit in:
A.can be poured in several pourings
B. must be poured all at one time
C. can be done at intervals
D. must be done in cool place

17
The flexible type hacksaw blade is best suited for work on:
A. channel iron
B. tubing
C. aluminum
D. any of the above

18
The operation of enlarging a hole by means of an
adjustable cutting tool with only one cutting edge.
A. Boring
B. Broaching
C. Drilling
D. Milling

19
The coils in the evaporator are attached to the headers by:

A. pipe nipples
B. union – type fitting
C. welding
D. bolted flanges

20
Chuck used on turret lathe is
A. collet chuck
B. four jaw self centering chuck
C. Magnetic Chuckn
D. Three jaw independent chuck

21
Angle plate is used for
A. cutting gears in a shaper
B. cutting gears in a milling
C. cutting tapers in a lathe
D. fixing job cut angles is grinder

22
For machining the flange of 90 elbow on a lathe, which
of the following device is used?
A. Angle plate
B. Catch Plate
C. Face Plate
D. Lathe plate

23
In quick return mechanism of shaping machine the ram stroke
length is proportional to
A. crank length
B. ram length
C. slotter arm length
D. stroke

24
The operation of finishing a drilled hole to the correct size
is known as
A. counting boring
B. counter sinking
C. reaming
D. spot facing

25
A fresh-water tank is located at the top. What will the
pressure on it outlet in the engine room 50’ below the
tank?
A. 20 psi
B. 21.7 psi
C. 23 psi
D. 25 psi

26
In a duplex reciprocating pump:
A. the slide valve for the one cylinder is controlled in the
piston of the other cylinder
B. both slide valves operate simultaneously
C. each slide valve is controlled by its own piston rod
D. one slide valve operates the other slide valve

27
The jerky operation of a reciprocating pump may be
caused by
A. small leaks in the suction line
B. suction valve only partially open
C. dirty suction valve
D. any of the above

28
A machine tool used to produce a variety of surface of
surfaces by using a circular type cutter with multiple
teeth called
A. broaching machine
B. grinding
C. lathe machine
D. milling machine

29
It is used in the production of the flat surface on pieces
two large or too heavy to hold in a shaper.
A. Grinder
B. Planer
C. Shaper
D. Shaver

30
It is used to true and align machine tools fixtures and
works is at and inspect size trueness of finished work, and
to compare measurements either heights or depths or many
other measurements.
A. Dial Gage
B. Dial Indicator
C. Tachometer
D. Speedometer

31
A tool used for measuring diameters.
A. Caliper
B. Manometer
C. Tachometer
D. Pyrometer

32
A process of forming metals by the use of dies after the
metal is forced to its plastic range.
A. Casting
B. Forging
C. Rolling
D. Turning

33
Which of the following does not have to be lubricated
when drilling?
A. Steel
B. Brass
C. Monel
D. Tool Steel

34
The tool to use when cutting a hole in the side of a round
piece of metal is called a:
A. vine
B. jaw holder
C. “V” block
D. chuck

35
Group of thin steel strips used for measuring clearances.

A. Tachometer
B. Micrometer
C. Feeler gage
D. Caliper

36
When measuring a drill for size measure across the:
A. margin
B. flutes
C. shank
D. point

37
N.F. stands for:
A. national file
B. national fine
C. neutral file
D. not found

38
The tool used in precision work to smooth or enlarge holes
is called a:
A. round out
B. drift pin
C. reamer
D. protractor

39
Which of the following chisels would be used for cutting
oil grooves?
A. diamond-point chisel
B. cold chisel
C. round-nose chisel
D. hot chisel

40
A mechanism, which usually does the indexing in a
machine tool is called:
A. dividing head
B. indexing
C. slotter
D. universal chuck

41
Carbon steel drill should be operated at
A. speed greater than that when using a high speed drill
B. speed less than that when using a high speed drill
C. the different speed as that when using high speed drill
D. the same speed as that when using a high speed drill

42
When cutting material in a lathe, the harder the material
being cut, the tool bit should have
A. less side rake
B. more side rake
C. more top rake
D. no side rake

43
On xx heavy pipe the extra metal is added in the
A. outside
B. inside
C. half on the inside, half on the outside
D. three quarters on the outside, one quarter on the inside

44
A sine bar can not be used without a/ an
A. angle gage
B. micrometer
C. slip gage
D. vernier caliper

45
Which of the following tools would be most useful when
taking leads on bearings
A. dividers
B. outside calipers
C. micrometer
D. center gage

46
The process used to retard corrosion on iron pipe is called:

A. soldering
B. annealing
C. tempering
D.
galvanizing

47
Which of the following tools does not belong to the
group?.
A. Divides
B. Double VEE block
C. Caliper
D. Trammel

48
In machine shop had forging operation of lengthening a
piece of stock while reducing the cross-sectional area of
work is called:
A. bloating
B. draining
C. spreading
D. upsetting

49
Which of the following services is not considered to be a
work of a machinist?
A. grinding
B. Honing
C. Overhauling
D. Reboring

50
The wrench size for a 3/4nut is:
A. 1-1/4.
B. 1-1/2
C. 3/4
D. 10/24

51
Which of the following would cause hot bearings?
A. improper oil
B. dirt in oil
C. improper alignment
D. all of the above

52
Melting point of Babbit is approximately:
A. 1000 deg. F
B. 650 deg. F
C. 750 deg. F
D. 500 deg. F

53
N.C. stands for:
A. neutral cut
B. national coarse
C. national cut
D. not center

54
Valve stem packing is measured from thin:
A. O.D of the valve stem to the bottom of the packing
gland
B. Top of the packing gland to the bottom of the gland
C. O.D of the valve stem to the I. D. of the packing box
D. I.D of the valve stem to the to the bottom of the gland

55
Tool used to cut threads on pipe is called a:
A. pipe tool
B. pipe stock
C. pipe vise
D. pipe cutter

56
The pipe fitting which has two opening and provides a
turn of 90 deg. Is called:
A. an elbow
B. a toe
C. a coupling
D. a union

57
A plug cock offers:
A. more resistance to flow than a globe valve
B. the same resistance to flow as a globe valve
C. less resistance to flow than a globe valve
D. the same resistance to flow as a angle valve

58
The most common flux to use when soldering brass,
copper or tin is:
A. hallow
B. rosin
C. borax
D. salt ammonia

59
One turn of the screw on a micrometer moves the spindle:

A. .25
B. .205
C. .025
D. .2005

60
Recommended best cutting angle of drill for work on steel
or cast iron is ______ degrees
A. 48
B. 50
C. 59
D. 63

61
When cutting material in a lathe, the harder the material
being cut, the tool bit should have:
A. more side rake
B. less side rake
C. more top rake
D. no side rake

62
Knurling is done to:
A. smooth material
B. polish material
C. roughen material
D. sharpen material

63
Removing the sharp edges from a piece of stock is reffered
to as:
A. knurling
B. chamfering
C. planning
D. turning

64
Carbon steel drills should be operated at:
A. speeds greater than that when using a high-speed drill
B. speeds less than that when using a high-speed drill
C. the same speed as that when using a high-speed drill
D. none of the above

65
When extreme outer corners of the cutting edges of a drill
was away too rapidly, it is an indication of:
A. not enough speed
B. too much rake angle
C. too high speed
D. B or C

66
What is the common shop practice to prevent soldering from
running away from surface to be joined?
A. All of these
B. Introduce around the work rolled wet cloth
C. Put asbestos sheeting around the work
D. Surround the work with clay

67
A machinery operation where by done with the work
accurately fastened has a reciprocating motion and the tool
head is stationary is called:
A. planning
B. reaming
C. shaping
D. turning

68
What is the difference between the shaper and a planer?
A. The shaper can perform slotting operation while the
planer cannot
B. The shaper handles large pieces while the planer handles
only small pieces
C. The tool of the shaper moves while the planer is
stationary
D. The tool of the shaper moves in reciprocating motion
while the tool in the planer moves in rotary motion.

69
Test sometimes referred to as upsetting test called
A. bend
B. crush
C. flange
D. flaring

70
Common defects encountered in the foundry shop steel
casting operation and also in welding practices
A. Blow / pin holes
B. Cold shot
C. Cracks
D. Parting line

71
Lathe operator to remove the taper shank from the taper
hole drift. It is also called:
A. chuck taper
B. Morse taper
C. tapered key
D. tong

72
Before drilling a hole in a piece of metal, It should be
A. mark with chalk
B. center-punch
C. scribed
D. protracted

73
If a drill speed is too great, it will:
A. cut faster
B. lose its temper
C. cut slower
D. not cut

74
After a piece of piece of pipe has been cut, the hole is
cleaned out with a:
A. piper reamer
B. pipe cleaner
C. pipe taper
D. hole cleaner

75
The tool used for cutting pipe threads is called a:
A. pipe cutter
B. pipe stock and die
C. pipe threader
D. pipe ratcher cutter

76
The tool used when preparing to put fittings on copper
tubing is called a:
A. tube spreader
B. flaring tool
C. tube retarder
D. tube countersink

77
A side-cutting tool used for accurately finishing the
straight or tapered holes already drilled or bored.
A. Peering
B. Reamer
C. Swaging
D. Tapping

78
A machine element inserted at right angle to the axis of
shaft is known as
A. clamp
B. cutter
C. fastener
D. key

79
If the angle on a drill is less than 59 deg.:
A. the drill will make a large hole
B. the drill will make a smaller hole
C. the hole will take longer to drill and more power is
required to drive the drill
D. the drill will not center properly

80
Soda added to water is used for cooling instead of plain
water because:
A. it reduces the amount of heat generated
B. it improves the finish
C. it overcome rusting
D. all of the above

81
A tap or die marked ¼-20 indicates:
A. ¼ radius – 20 cm. long
B. ¼ radian – 20 threads per in.
C. ¼ diameter – 20 threads per in.
D. ¼ turn – 20 times

82
The lip clearance of a drill should be approximately:
A. 20 deg. – 25 deg.
B. 5 deg. – 10 deg.
C. 12 deg. – 15 deg.
D. 15 deg. – 20 deg.

83
The tool used when working with larger sizes of pipe is
called a:
A. chain pipe wrench
B. chain tongs
C. chain holder
D. A or B

84
Which of the following is not a standard thread form?
A. Square
B. American national
C. Double Flute
D. 60 deg. Sharp V

85
A multi pointed hand anything tool used to removed
material from metallic and non-metallic work pieces to
match with drawing, shape and size.
A. Cold chisel
B. File
C. Hacksaw
D. Hammer

86
When turning a piece of round metal in a lathe, the front
clearance should be smaller for:
A. large-diameter cutting
B. small-diameter cutting
C. cutting angles
D. none of the above

87
The good quality of a measuring tool
A. should be easy to handle
B. should be easy to read
C. should be wear resistance
D. all of the above

88
It is an operation of stretching or spreading over the metal
by means of the plane of the hammer.
A. Bending
B. Peening
C. Swaging
D. Upsetting

89
A holding device which is used to hold or grip work piece,
while filling, chipping or any other bench work or while
machining or drilling them
A. clamp
B. grid
C. pressed
D. vise

90
The flatness of surface can be checked
A. by using straight edge
B. by using surface plate
C. by using dial test indicator
D. all of the above

91
The process of extracting iron in a blast furnace is called

A. casting
B. manufacturing
C.smelting
D. sintering

92
Which of the following is a product of blast furnace?
A. cast iron
B. gray iron
C. pig iron
D. wrought iron

93
The correct cutting angle on a drill for ordinary work is:
A. 45 deg.
B. 50 deg.
C. 59 deg.
D. 65 deg.

94
A product of paddling furnace which contains less than
0.104 carbon, is called
A. cast iron
B. gray cast iron
C. pig iron
D. wrought iron

95
It is a process to impact maximum hardness to the steel
part.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering

96
The size by which it is referred to as a matter of
convenience called:
A. actual size
B. basic size
C. effective size
D. nominal size

97
Which of the following is a property of wrought iron?
A. brittle
B. can not be forged
C. can be easily cast into different shapes
D. ductile

98
If the cutting edges of a drill are cut at different angles:
A. the drill will not cut
B. the hole will be larger than the drill
C. the hole will be smaller than the drill
D. none of the above

99
Which of the following gives greater hardness, cutting
toughness and dine grain structure?
A. Chromium
B. Nickel
C. Tungsten
D. Vanadium

100
A piece of stock 8’’ long is 4” diameter on one end and 1”
diameter on the other end. The taper per foot is:
A. 4”
B. 4 -1/2”
C. 4 -1/4”
D. 4 -1/16”

101
Which of the following has its angle 30 and is used for
dotting after marking the lines on general works?
A. center punch
B. dot punch
C. hollow punch
D. prick punch

102
A piece of stock 8” long is 3” diameter at ine end and 1 – ½”
diameter at the other end. The taper per inch is:
A. ½”
B. ¼”
C. 3/16”
D. 5/16”

103
An approximate safe rule for cutting new piston rings for
steam pumps is to make the ring:
A. .002” between piston and cylindrical for each inch
diameter of piston
B. .001” between piston and cylinder for each inch diameter

C. .010 between piston and cylinder for each inch diameter

of piston
D. .0001” between piston and cylinder for each inch
diameter of piston

104
A piece of stock 6” long is 2” diameter at one end and is cut
with a taper of ½” to the foot. The diameter of the smaller end
will be:
A. 1 – ½’
B. 1 – ¾’
C. 1 - ¼’
D. 2”

105
Tapered shanks are used on large drfill presses so that:
A. the drill can be centered more easily
B. the drill can be easily forced out of the sleeve with a drift

C. the shank will not turn when cutting

D. the shank can be reground when worn

106
Reason why cast iron selected for the manufacture of surface
of surface plate
A. it is cheaper
B. it is easy for machinery
C. it has less wear and tear
D. all of the above

107
The type and number of bearings to be used for spindles of
machine tool depend on
A. type of spindle
B. type of machine tool
C. load on the ring
D. load on the bearing

108
If a piston ring is to be made 1/64” larger in diameter per inch
diameter of the cylinder which it is to fit, the required diameter
for a piston ring to fit an 8” cylinder will be:
A. 8 – ¼”
B. 8 - 1/8”
C. 8 – 3/16”
D. 8 – 5/32”

109
An approximate safe rule for cutting new piston rings for
steam pumps is to make the ring:
A. 1/32” larger in diameter per inch diameter of cylinder
B. 1/16” larger in diameter than that of the cylinder
C. 1/16” larger in diameter per inch diameter of cylinder
D. .005” larger in diameter per inch diameter of cylinder

110
It is used on soft metals and non-metals for making holes.
A. center punch
B. dot punch
C. hollow punch
D. prick punch

111
Which of the following has its angle 60 and is used for
dotting after marking the lines on general works?
A. center punch
B. dot punch
C. hollow punch
D. prick punch

112
The common measuring tools are
A. micrometer
B. steel rule
C. vernier caliper
D. all of the above

113
The gap clearance for new piston rings for steam pumps
should be approximately:
A. .003” for each inch diameter of cylinder
B. .001” for each inch diameter of cylinder
C. .010” for each inch diameter of cylinder
D. .050” for each inch diameter of cylinder

114
What does 3/8 – 16 mean to you?
A. 16 pieces, 3/8 “ long
B. gear with 16 teeth and a 3/8” arbor hole
C. 3/8” square, 16” long
D. 3/8” diameter. 16 threads per inch

115
When using a drill press the work should be held with:
A. the hand
B. a gloved hand
C. a vise or clamp
D. pliers

116
Which of the following is not a kind of mandrel?
A. contraction
B. expanded
C. extended
D. taper

117
An act of cutting out a piece of metal at a desired shape and
size is known as
A. blanking
B. broaching
C. dinking
D. slitting

118
Which of the following is not a common drill shank?
A. straight
B. taper
C. fluted
D. bit

119
The cutting angle on a drill for drilling mild steel should be:
A. 39 deg.
B. 49 deg.
C. 59 deg.
D. 69 deg.

120
Machine tool used for laying straight lines on metal surfaces
made of sharp tool steel is called
A. divider
B. hermaphrodite caliper
C. plain scriber
C. Hammer

121
A lathe machine threading mechanism is called
A. anvil
B. changed stud gear
C. reverse gear and lever
D. spindle gear

122
Which of the following is not used to resemble the shape of
tool bit?
A. center cut
B. round nose
C. square nose
D. thread cutting

123
A machine element inserted parallel to the axis of a shaft.
A. cutter
B. fastener
C. key
D. reamer

124
Insulation is used on piping to:
A. held in heat
B. held in cold
C. cut down heat losses
D. steam in water line

125
“Center drilling” is the operation of:
A. drilling a center in an odd-shaped piece of metal
B. drilling and countersinking with one tool
C. centering with one tool and drilling with another
D. drilling a center in a piece of stock in a drill press

126
The instrument used to remove old packing from packing
glands and stuffing boxes are called:
A. packing tools
B. packing bits
C. gland box cleaners
D. packing screws

127
Which of the following has its angle 90 and is used to give
deep marks for the location of drill?
A. center punch
B. dot punch
C. hollow punch
D. prick punch

128
Safety features that must be placed and maintained at
machine, black smith welding and foundry shops called
A. safety goggles
B. safety notices
C. safety notices in markers / boards
D. walkway shops

129
A device used to fix two or more parts.
A. clamp
B. fastener
C. fixtures
D. jigs

130
If you wanted to check the face of a pump slide valve or other
flat –face valve, you would check for trueness on a:
A. flat board
B. surface plate
C. piece of glass
D. bearing plate

131
In cutting tool the cutting end can also be generally called

A. back rake
B. end cutting edge
C. nose
D. side rake

132
It is a machine used for the testing of very thin steel or
surface layers.
A. Charpy test
B. Description test
C. Izod test
D. Rockwell test

133
A machine shop equipment that can flatter horizontally,
vertically or angular plane called
A. drill machine
B. power saw
C. shaper machine
D. welding machine

134
Which of the following is an unsafe condition in operating a
lathe machine?
A. operating with safety gloves
B. wearing a canvass apron
C. wearing denim pants / safety shoes
D. wearing safety goggles / hearing aid

135
When working on bearing and checking for high spots, it is
customary to apply:
A. white lead
B. red lead
C. dykem blue
D. Prussian blue

136
To keep a metal clean while soldering, one would use a:
A. flax
B. torch
C. flux
D. insulated

137
Milling machine accessories are used to hold milling cutter in
the milling machine called:
A. milling machine arbors
B. milling machine size
C. spindle – nose tooling
D. vertical milling attachment

138
“Water Hammer” is caused by:
A. hitting water pipe with hammer
B. too much water in pipe system
C. water in steam line
D. steam in water line

139
It is a test for pipe used for coiling in sizes 2 inches
A. bend
B. crush
C. flange
D. flaring

140
Before splicing electric wires, they should be:
A. tinned
B. cleaned and tinned
C. soldered
D. insulated

141
To check the speed of a motor or other rotary machine, one
would
A. speed indicator
B. micrometer
C. tachometer
D. A or C

142
It is the best instrument for measuring a thousandth of an inch

A. Caliper
B. Micrometer
C. Pyrometer
D. Tachometer

143
What tool will be used in making wood pattern in the foundry
shop?
A. Sand saw
B. Drill machine
C. Hammer
D. Saw and chisel

144
Hand taps are provided in sets of three called:
A. taper, plug and end
B. short, taper and bottom
C. taper, plug and bottom
D. short, medium and long

145
Which of the following taps should be used to start a thread?
A. plug
B. short
C. bottom
D. taper

146
When preparing to tap a hole, the size of the drill will be:
A. equal to the size of the tap
B. larger than the size of the tap
C. smaller than the size of the tap
D. none of the above

147
Pipe taps are:
A. the same size from end to end
B. not fluted
C. tapered
D. not hardened

148
When preparing to tap a hole for a pipe fitting the size of the
drill will be:
A. larger than the tap size
B. equal to the size of the tap
C. smaller than the tap size
D. none of the above

149
A lathe with multiple cutting stations called:
A. engine lathe
B. manual lathe
C. semi-manual lathe
D. turret lathe

150
END PART 1

151
Device used to measure accurately speed called
A. dial gage
B. dial indicator
C. speedometer
D. tachometer

152
A machine tool used to out metal parts a lift, medium and
large section using a reciprocating hacksaw blade.
A. planer
B. power saw
C. shaper
D. tool grinder

153
A cold chisel is made of
A. cast iron
B. german silver
C. high carbon steel
D. high speed steel

154
Trimming is a process associated with
A. electroplating
B.forging
C. machining of metals
D. press work

155
The kind of center, which is being attached and meshed to he
tailstock spindle, which is also static while the work, is
rotating is know as:
A. dead center
B. focal center
C. live center
D. work center

156
A machine tool in which an abrasive wheel is used as a
cutting tool to obtain a very smooth finish.
A. Broaching machine
B. Milling Machine
C. Planer
D. Tool Grinder

157
A machine too used principally to machine flat or plane
surfaces with a single pointed tool.
A. Drill
B. Planer
C. Power Saw
D. Shaper

158
A tool with hardened steel point used for scribing or laying of
distances.
A. Divider
B. Hermaphrodite
C. Plain scriber
D. Trammel

159
The cylinder of piston type steam engine are counterbored to:

A. give a larger head clearance

B. prevent piston rings from wearing a groove in the
cylinder at the end of the stroke
C. give a larger volumetric clearance
D. prevent piston rings from slipping on the piston

160
Which of the following is the largest size drill?
A. A
B. X
C. Z
D. XX

161
The size of drill is stamped on the:
A. point
B. shank
C. margin
D. flute

162
Which of the following safety precautions should be followed
when pouring Babbitt?
A. operator must wear goggles
B. the surface to be babbitted must be free of moisture
C. the surface to be babbitted must be clean
D. all of the above

163
Which of the following safety precaution should be followed
when renewing a flange gasket?
A. drain the line thoroughly
B. isolate the section to be worked on
C. tie down isolation valves
D. all of the above

164
Brazing requires:
A. hard solder
B. soft solder
C. more heat
D. A and C

165
The operation of enlarging a hole is called
A. boring
B. counter sinking
C. drilling
D. reaming

166
In up cut milling the work piece is fed
A. against the rotating cutter
B. at an angle of 60* to the cutter
C. at right angle to the cutter
D. in the direction of the cutter

167
Rapping allowance is provided on a patter to take care of
A. distortion
B. easy withdrawal
C. machining
D. shrinkage

168
Feeler gage are used for measuring the
A. clearance between mating parts
B. pitch of screw threads
C. radius of curvature
D. thickness of plates

169
The hacksaw blade should be placed in the frame with:
A. the teeth pointing forward
B. the teeth pointing backward
C. one end looser than the other end
D. the teeth facing in any direction

170
A hacksaw blade with 18 teeth per inch is best suited for
cutting:
A. solid stock
B. cast iron
C. aluminum
D. any of the above

171
Lead is used in solder because:
A. it has a high melting point
B. it has a low melting point
C. it is cheap
D. B and C

172
A machining operation whereby the tool reciprocates and the
feed is stationary.
A. Planing
B. Reaming
C. Shaping
D. Turning

173
Shims are used to:
A. separate fresh – and salt – water lines
B. replace fuses
C. adjust cylinder liners
D. adjust bearing clearances

174
When cutting a long thin piece of metal:
A. turn the blade upside down the frame
B. turn the blade at right angles to the frame
C. use a blade with fewer teeth per inch
D. set the blade in the frame with the teeth facing you

175
When installing packing in a packing box:
A. leave one old turn at the bottom of the packing box
B. remove one turn and install one new turn of packing
C. leave sufficient end clearance on each turn to allow for
expansion
D. place and cuts directly in line with each other

176
An instrument consisting of a wet – and dry – bulb
thermometer (used in air conditioning) is called a:
A. hygrometer
B. pyrometer
C. psychrometer
D. A or C

177
Sheet metal of # 18 gage is heavier than:
A. 12 gage
B. 14 gage
C. 22 gage
D. 16 gage

178
Quick return motion is used in a
A. drilling machine
B. grinder
C. lathe
D. shaper

179
The higher the melting point of the solder, the:
A. weaker the solder joint
B. softer the solder joint
C. stronger the solder joint
D. harder the solder joint

180
The name of the taper shank used on drills is:
A. Miller
B. Morse
C. Starret
D. Stanley

181
Which of the following is not part of the headstock?
A. Anvil
B. Back pressure
C. Motor
D. Spindle

182
Never use a file:
A. that is dirty
B. without a handle
C. without oiling
D. with a tang

183
For filing lead or Babbitt, use a:
A. vixen file
B. mill file
C. sheet metal under 18 gage
D. any of the above

184
It moves on the lathe bed with cutting tool according to the
rotation of lead screw or by hand traversing wheel
A. apron
B. compound rest
C. mandrel
D. saddle

185
A coolant is usually used when cutting material in a power
hacksaw to
A. absorb the heat of friction
B. prevent the blade from overheating
C. prevent the blade from losing its temper
D. all of the above

186
A hacksaw blade with 32 TPI is suited for cutting:
A. small tubing
B. conduct
C. sheet metal under 18 gage
D. any of the above

187
Which of the ff. information is necessary when ordering a
file?
A. size (length)
B. shape
C. type of teeth
D. all of the above

188
The best file to use when finishing sharp corners or slots and
grooves is the:
A. mill file
B. square
C. knife file
D. jewelers file

189
On a lathe the dead center is used after:
A. boring
B. center-drilling
C. drilling
D. reaming

190
It acts the carriage or compound rest through the mechanism
lifted inside the apron
A. apron
B. compound rest
C. mandrel
D. saddle

191
It gives the cutting tool longitudinal feed, cross feed or
carriers
A. angular feed
B. apron
C. compound rest
D. saddle

192
The center, which is fitted in head stock spindle, called
A. above center
B. below center
C. dead center
D. live center

193
A center, which is fitted in tail stock spindle called
A. above center
B. below center
C. dead center
D. live center

194
Which of the following gives shearing action?
A. front clearance
B. side clearance
C. side rake
D. top rake

195
Eleven – sixteenths of an inch expressed as a decimal is:
A. .6785
B. .7685
C. .6875
D. .6578

196
The markings on a micrometer barrel are:
A. .025” apart
B. .250” apart
C. .0025” apart
D. 2.5” apart

197
It measures the slope of the top surface of the tool to the side in a
direction perpendicular to the longitudinal axis
A. end relief angle
B. side cutting edge angle
C. side rake angle
D. side relief edge angle

198
It is used for holding straight shank drills in the spindle to the
machine when drilling
A. chuck key
B. drill chuck
C. floating holder
D. magic chuck

199
A reamer is used to correct the
A. finish and depth of a drilled hole
B. finish and position of a drilled hole
C. size and position of a drilled hole
D. size and roundness of a drilled hole

200
A piece of cast iron held against an emery wheel will give off:
A. dull yellow sparks
B. bright shiny sparks
C. red sparks
D. no sparks

201
When cutting material in a lathe, the softer the material being
cut, the tool bit should have:
A. more top rake
B. less top rake
C. double top rake
D. any of the above

202
After grinding a tool bit, the cutting edge should be:
A. case-hardened
B. rubbed with emery cloth
C. stoned with an oilstone
D. rubbed with crocus cloth

203
It is a hole revolving cutter or grinding wheel for mounting it
on an arbor.
A. arbor hole
B. hole saw
C. star drill
D. star saw

204
A machine used for forcing an arbor or a mandrel into drilled
or bored parts preparatory to turning or grinding.
A. Arbor press
B. Arc press
C. Automatic press
D. Bladder press

205
A machine in which materials are pulverized between the two
toothed metal disk rotating in opposite directions.
A. attrition mill
B. ball mill
C. beater mill
D. tumbling mill

206
A press in which mechanical feeding of the work is
synchronized with the press action
A. automatic press
B. dial press
C. manual press
D. punch press

207
A supporting member that carriers a wheel and either rotates
with the wheel to transmit mechanical power to or from it, or
allows the wheel to rotate freely on it called
A. axle
B. bushing
C. coupling
D. shaft

208
Straight muriatic acid is often used as a flux on:
A. galvanized iron
B. cast sheet
C. sheet steel
D. any of the above

209
Special solders used for aluminum usually require:
A. more heat
B. less heat
C. the same heat as copper wire
D. the same heat as sheet metal

210
Copper is annealed by heating to a cherry red color and:
A. dousing in cold water
B. cooling slowly in air
C. dousing in oil
D. dousing in hot water

211
A flexible back hacksaw blade is one that has:
A. only the teeth hardened
B. flexible ends
C. a movable back
D. only the back hardened

212
A hacksaw blade with 24 TPI is best suitable for cutting:
A. tubing
B. sheet metal over 18 gage
C. brass and copper
D. any of the above

213
An all hard hacksaw blade is one that:
A. has a hard back and flexible teeth
B. has a flexible back and hard teeth
C. has the entire blade hardened
D. will only fit a solid frame hacksaw

214
A hacksaw blade can be placed in a frame in:
A. two positions
B. four positions
C. one position
D. three positions

215
what should be the top rake angle to cut brass?
A. 0
B. 15
C. 30
D. 45

216
It is a long, tapered punch used for loosening straight pins, taper
pins, rivets and other small parts being disassembled
A. center punch
B. drift punch
C. drive-pin punch
D. hand punch

217
A tool used for turning nuts or bolts
A. c-clamps
B. long nose
C. plier
D. wrench

218
Used to permit lever shift for vertical travel of rail
A. ball crank
B. clamp plates
C. plumb bob
D. plunger knob

219
 It is mounted on the top of the column and is guided in
perfect alignment by the machined dovetailed surface
A. arbor
B. over arm
C. saddle
 D. spindle

220
Name of mechanism, which a welding operator holds during gas
welding and at the end of which the gases are burred to perform
the various gas welding operation.
A. hose
B. gage
C. switch
D. torch

221
A scriber is made from
A. carbon steel
B. cold-rolled steel
C. tool steel
D. hot-rolled steel

222
Before applying layout blue on a piece of metal, it must be:
A. roughened
B. heated
C. cleaned
D. cold

223
A drill bit has:
A. 4 flutes
B. 3 flutes
C. 2 flutes
D. no flutes

224
The alignment of coupling faces can be checked by:
A. using an inside micrometer
B. inserting a thermocouple
C. inserting a feeler gage between the coupling faces at
various points around the circumference
D. rotating and measuring to nearest permanent fitting

225
A piece of mild steel held against an emery wheel will give
off:
A. bright shiny sparks
B. light straw colored sparks
C. no sparks
D. green sparks

226
A tapered piece of stock is 2” long, 1-1/8” diameter at one end
and ½ diameter at the other end. The taper per foot is:
A. 2”
B. 2-1/2”
C. 2-1/4”
D. 2-1/16”

227
Sweating is the process of:
A. soldering two different kinds of metal together
B. separating two pieces of metal that have been soldered
together
C. tinning two surfaces, applying, flux between them,
holding the two together and heating
D. none of the above

228
If muriatic acid is used as a flux, the soldered area must be
cleaned thoroughly afterwards to prevent:
A. anyone touching it from getting burned
B. remaining acid from eating the metal
C. the acid from evaporating the solder disintegrating
D. none of the above

229
It cannot be forged because it will break if heated and beaten
by hammer.
A. Carbon steel
B. Cast iron
C. High speed steel
D. Tool steel

230
A gear wheel making 156 rpm has 56 teeth. It drives another
gear at 91 rpm. The number of teeth on the second gear is:

A. 65
B. 90
C. 50
D. 96

231
Tool steel can be hardened by:
A. heating red hot and plunging into water
B. heating red hot and cooling in a blast of dry air
C. heating red hot and plunging into linseed or cottonseed oil

D. any of the above, depending on type and use

232
A scriber is made from:
A. carbon steel
B. cold-rolled steel
C. tool steel
D. hot-rolled steel

233
After grinding a tool bit, the cutting edge should be
A. case hardened
B. rubbed with emery cloth
C. rubbed with crocus cloth
D. stoned with an oilstone

234
When cutting material in a lathe, the softer the material being
cut, the tool bit should have
A. any of these
B. double top rake
C. less top rake
D. more top rake

235
A piece of cast iron held against an emery wheel will give off

A. bright shiny sparks

B. dull yellow sparks
C. no sparks
D. red sparks

236
Which of the following is not a common term relating to the
classification of fits
A. bound
B. medium force fit
C. snug
D. tunking

237
An oversize hole is produced by a drill if
A. cutting speed is too high
B. feed is too high
C. insufficient coolant is used
D. lips of drill are of unequal length

238
The studs used as a coolant in general machine shop consist
of
A. a chemical solution
B. an emulsion of oil and water
C. a solution of detergent and water
D. a straight mineral

239
Sometimes used for soldering bright tin
A. rosin
B. sal ammoniac
C. tallow
D. tinning

240
A very effective flux for soldering galvanized iron and zinc

A. cut acid
B. muriatic acid
C. soldering pastes
D. zinc chloride

241
The process of checking the surface of a piece by rolling
depressions into the surface
A. honing
B. knurling
C. reaming
D. snagging

242
The process of cutting internal threads by means of a cutting
tool.
A. chamfering
B. honing
C. reaming
D. tapping

243
The surface below the cutting edge
A. face
B. flank
C. nose
D. side relief

244
Which one is the hardest material?
A. brass
B. bronze
C. diamond
D. steel

245
Shaper tools are made of what type of material?
A. Babbitt
B. Brass
C. Bronze
D. High speed steel

246
It is the operation of beveling the mouth of a hole.
A. Counter boring
B. Counter broaching
C. Counter sinking
D. Spot facing

247
The size of abrasive grains produced by crushing process is
called
A. Grade
B.
C. Grit
D.

248
It is the combination of iron, carbon and other alloying
elements.
A. Alloy steel
B. Brass
C. Carbon steel
D. Cast iron

249
It is the process to divide the periphery of the job in degrees.

A. Angular indexing
B. Differential indexing
C. Direct indexing
D. Plain indexing

250
It consists of surface irregularities, which result from the
various manufacturing process.
A. Flaws
B. Lay
C. Roughness
D. Waiveness

251
A piece of tool steel held against an emery wheel will give
off:
A. White sparks with stars on the ends
B. Yellow sparks
C. No sparks
D. Green sparks

252
Grinding wheels have a range of soft to hard abrasive
materials depending on the use. Most manufacturers latter
their wheels from A to Z. The hardest is marked:
A. E
B. A
C. Z
D. El

253
The main difference between a planer and shaper is that:

A. The planer has an offset table and the shaper has a

horizontal table.
B. The shaper has a rotting table and the planer has a
horizontal table.
C. The table of planer has a reciprocating motion past the tool
head white the table of the shaper is stationary and the tool
head has a reciprocating motion.
D. Ones is larger than the other

254
The movement of belt upon the face of rim or outer of the
driver and driven pulleys within the area of arc of contact is
called
A. creep
B. crowning
C. dressing
D. slip

255
It is a device, which hold the job family
A. clamp
B. fixture
C. grip
D. jig

256
It is the outer surface of face or rim of the pulley is made in
convex form to keep the belt in center when it is in motion

A. creep
B. crowning
C. dressing
D. slip

257
It is used to transmit motion at high speed without producing
noise.
A. bevel gear
B. helical gears
C. hypoid gears
D. worm gears

258
It is used to transmit motion at high speed with heavy load
without producing noise
A. bevel gear
B. herring bone gear
C. spur gear
D. worm gears

259
It connect the shafts with soft materials such as rubber,
leather and canvass
A. flexible coupling
B. Oldham coupling
C. rigid coupling
D. universal coupling

260
One of the most important factors that is often overlooked
when soldering is the fact that:
A. the surface to be soldered must be clean
B. the two metals to be soldered must not be the same
C. the two metals to be soldered must be the same
D. all surfaces should be dipped in acid first

261
A surface should be prepared for soldering by
A. filing the surfaces
B. scraping the surfaces
C. acid-cleaning the surfaces
D. any of the above

262
The hand tool used for cutting threads on round stock is the:

A. stock and die

B. die wrench
C. stock
D. stock cutter

263
One of the factors involved in the choice of a grinding wheel
is:
A. The kind of material to be ground
B. The amount of stock to be removed
C. The kind of finish required
D. All of the above

264
The “tang” of a file is the part that:
A. Does the cutting
B. Fits into the handle
C. has no teeth
D. is opposite the handle

265
The best method of avoiding accident is by observing
_______ related to job, machine and work piece.
A. Cleanliness
B. Emery
C. Opponent
D. Safety precautions

266
The size of try square is measured from the inner edge of
stock to the end of its
A. Base
B. Blade
C. Body
D. Edge

267
Angle of center punch is
A. 30°
B. 45°
C. 60°
D. 90°

268
Staggering of hacksaw blade teeth on both sides alternatively
is called
A. Arrangement of teeth
B. Positioning to teeth
C. Setting of teeth
D. None of the above

269
It is the distance measured parallel to the axis from a point on
a screw thread to the corresponding point on the next thread.

A. Chord
B. Lead
C. Linear
D. Pitch

270
A core drill with hardened steel shot pellets that revolve
under the rim of the rotating tube, employed in rotary drilling
in very hard ground.
A. Adamantive drill
B. Automatic drill
C. Double core barrel drill
D. Flat drill

271
A grinding mill of large diameter with either lumps of ore
pebbles or steel balls as crushing bodies the dry lead is air
swept remove mesh material.
A. Aerial speed
B. Aero fall mill
C. Aero motor
D. Ball mill

272
A tool – steel cutter used fro – finishing surfaces of angles
greater than or less than 90* with its axis of rotation called:

A. Angle cutter
B. Asphalt cutter
C. Circular cutter
D. Helical cutter

273
When installing a new grinding wheel, always use:
A. Blotting paper gaskets on each side of the wheel
B. Copper gasket on each side of the wheel
C. Only the steel washers provided with the machine
D. None of the above

274
The tool used to check external pipe threads is called a:
A. plug gage
B. thread gage
C. pitch gage
D. ring gage

275
Solder is an alloy of
A. Lead and antimony
B. Lead and tin
C. Lead and tungsten
D. Lead and zinc

276
 It’s a square key with the bottom two corners are beveled.

A. Saddle key
B. Barth key
C. Woodruff key
D. Gib head key

277
Change in metal structure by which the surface structure
recover from its unstable condition
A. annealing
B. normalizing
C. aging
D. tempering

278
A tapered square key is known as
A. Gib head
B. Woodruff
C. Kennedy
D. Barth

279
The process of welding two dissimilar metals is known as

A. Friction welding
B. Flash welding
C. Oxyacetylene welding
D. Cold welding

280
A nonmetal considered as undesirable impurity in steel is

A. lead
B. sulfur
C. phosphorous
D. cyanide

281
An alloying element which improves the tensile strength of
steel and make it harder
A. vanadium
B. carbon
C. cobalt
D. chromium

282
An alloying element which reduces deformation of
configuration and sulfuric brittleness.
A. molybdenum
B. manganese
C. nickel
D. chromium

283
What is the lip clearance angle of twist drill for generated
work?
A. 3 – 6°
B. 8 – 10°
C. 12 – 15°
D. 18 – 22°

284
It is a milling method in which parts are placed in a row
parallel to the axis of the cutting tool end are milled
simultaneously.
A. Abreast milling
B. Angular milling
C. Helical milling
D. Straddle milling

285
The tool used to check internal pipe threads is called a:
A. plug gage
B. thread gage
C. pitch gage
D. ring gage

286
The tool used to cut gears is called a:
A. gear cutter
B. gear hob
C. gear center
D. gear threader

287
If use a dry grinding wheel for sharpening tool bits, dip the
end of the bit in water frequently to prevent-
A. burning your fingers
B. annealing the cutting edge of the bit
C. hardening of the tip
D. the tip from crysallizing

288
CNC in machine shop means
A. Communication Network Control
B. Computer Network Center
C. Computer Number Control
D. Computer Numerical Control

289
It is the time lost due to breakdowns, waiting for tools, minor
accidents etc.
A. Down time
B. Handling time
C. Machining time
D. Set up time

290
What is the necessity of giving tolerance?
A. It saves the labor charges
B. Its saves the material from wastage
C. It saves the time
D. All of the above

291
An instrument for determining the relative hardness of
material by a drop and rebound method.
A. Brinell hardness tester
B. Rockwell hardness tester
C. Scleroscope
D. Universal testing machine

292
An instrument for measuring the degree of surface roughness
in micro inches.
A. Caliper
B. Micrometer
C. Profilometer
D. Sclerescope

293
These spindle of the grinding machine on which the wheel is
mounted.
A. Arbor
B. Bearing
C. Bushing
D. Fluting

294
A device for holding grinding wheels of special shape or the
working piece – being grounded.
A. Chuck
B. Fixtures
C. Head stock
D. Jigs

295
Grinding the grooves of a twist drill or tap.
A. Flaring
B. Fluting
C. Honing
D. Lapping

296
It is done then and there by adjusting or repairing the faults
come in notice during work.
A. Corrective maintenance
B. Predictive maintenance
C. Preventive maintenance
D. Routine maintenance

297
Which statement does NOT belong to the function of
bearings?
A. To give free rotation to the shaft
B. To guide the shaft
C. To support the shaft
D. To transmit power

298
A “pillar” file has:
A. One safe edge
B. Three safe edges
C. Two safe edges
D. A or C

299
In general, files are divided into two classes called:
A. Single – cut and double – cut
B. Fine and coarse
C. Rough and smooth
D. Heel and sizes

300
The length of a file is measured from:
A. End to end
B. Point to heel
C. Point to end
D. Heel to end

301
A “pillar” file is used for:
A. Filling slots
B. Filling keyways
C. Filling against a shoulder
D. Any of the above

302
A flexible hacksaw blade has a tendency to:
A. Snap easily
B. Buckle or run out of line when too much pressure is applied

C. Cut too fast

D. Cut on a slant

303
Soldering is the process of:
A. Holding two metals together by heating
B. Joining two metals by third soft metal that is applied
in a molten state
C. Holding two different kinds of metals together by heating
D. Joining two metals together by heating

304
When soldering, flux is used to;
A. Keep the solder from running off the metal
B. Keep the metal from getting too hot
C. Keep the tip of the soldering iron clean
D. Remove and prevent oxidation of the metals

305
What is used to connect the shaft whose axes are
intersecting?
A. Flexible coupling
B. Oldham coupling
C. Rigid coupling
D. Universal coupling

306
It is generally used on high speed with light load because it
has point contact.
A. Ball bearing
B. Metal bearing
C. Roller bearing
D. Wood bearing

307
It is generally used on high speed with heavy load because it
has line contact.
A. Ball bearing
B. Metal bearing
C. Plastic bearing
D. Roller bearing

308
It is a process of enlarging and smoothening the punched hole
by means of tapered drifts of various sizes and shape.

A. Drawing out
B. Drifting
C. Jumping
D. Upsetting

309
It is a set of gears fitted in different position on a plate which
are controlled by a lever.
A. Differential gear
B. Gear train
C. Stud gear
D. Tumbler gear

310
Prepared soldered paste flux is most popular but if you did
not have any, you should use:
A. hydrochloric acid
B. sulphuric acid
C. nitric acid
D. any of the above

311
What support the top rake?
A. Front clearance
B. Side clearance
C. Side rake
D. Top rake

312
Which of the following reduces the rubbing action?
A. Front clearance
B. Side clearance
C. Side rake
D. Top rake

313
Which of the following is used for all general purposes?
A. Forging
B. Production slotter
C. Puncher slotter
D. Tool room slotter

314
It is an operation of milling the complex surfaces with the
help of a group of cutters mounted on the same arbor

A. Climb milling
B. Down milling
C. Gang milling
D. Straddle milling

315
The dulling of the cutting particles of a grinding wheel
resulting in a decreased rate of cutting is called
A. fluting
B. glazing
C. grinding
D. lapping

316
The process of lengthening a piece of stock while the cross-
sectional area is being reduced
A. Drawing
B. Honing
C. Tapping
D. Upsetting

317
The major factors, which determined the rpm on milling
cutter, are the material being cut and
A. depth of the cutter
B. diameter of cutter
C. number of teeth in cutter
D. time allowed to complete the job

318
Electron beam machining process is quite suitable for a
material having
A. high melting point and high thermal conductivity
B. high melting point and low thermal conductivity
C. low melting point and low thermal conductivity
D. low melting point and high thermal conductivity

319
Grinding is what type of operation?
A. Metal finishing operation
B. Metal fusing operation
C. Metal powdering operation
D. metal surfacing operation

320
Grinding is done wherever
A. a large amount of material is to be removed
B. a small amount of material is to be removed
C. high accuracy is required
D. other machining operations can not be carried out

321
Laser beam machining process is used to machine
A. heavier materials
B. lighter materials
C. thicker materials
D. thinner materials

322
A hard grade-grinding wheel is suitable for grinding
A. both hard and soft materials
B. hard materials
C. smooth materials
D. soft materials

323
The usual ratio of forward and return stroke, in quick
mechanism of shaping machine is
A. 3:1
B. 3:2
C. 5:2
D. 6:8

324
Solder will not unite with metal surface that has:
A. grease on it
B. dirt on it
B. dirt on it
D. any of the above

325
It is an operation to divide the periphery of the job into
number of equal parts
A. Dividing head
B. Indexing
C. Protractor
D. Slotting

326
Another name for hydrochloric acid is:
A. sulphuric acid
B. muriatic acid
C. nitric acid
D. acetic acid

327
Hard solder is made of:
A. copper and zinc
B. tin and zinc
C. tin and copper
D. tin and lead

328
Soft solder is made of:
A. copper and zinc
B. tin and lead
C. tin and copper
D. tin and zinc

329
Soft solder melts at approximately:
A. 250 deg.
B. 350 deg.
C. 450 deg.
D. 550 deg.

330
The flux usually used for hard solder is:
A. rosin
B. borax
C. barium
D. alum

331
Which of the following is a boring machine tool used
particularly for large work place, types are horizontal and
vertical?
A. Boring mill
B. Burrstone mill
C. Cage mill
D. Chile mill

332
A small portable hand drill customarily used by hand setters
to drill the holes in breast called
A. spiral drill
B. diamond drill
C. churn drill
D. breast drill

333
A job, which is fixed away from the table, can be machined
by
A. running head
B. moving head
C. static head
D. traveling head

334
Shaper tools are made of
A. cast iron
B. high speed steel
C. mild steel
D. wrought iron

335
Refers to the unit can be moved longitudinally along the
swivel table and is clamped in position by two bolts one on
either side of the base
A. Cross stock
B. Foot stock
C. Head stock
D. Tail Stock

336
When using a drill press, the work should be held with
A. the hand
B. a pair of pliers
C. a vise or clamp
D. gloves on

337
When drilling a hole in a piece of work held in a lathe chuck,
and would use the:
A. compound rest
B. cross-feed
C. tailstock and drill chuck
D. headstock

338
Copper is annealed by heating to a cherry red color and:

A. dousing in cold water

B. cooling slowly in air
C. dousing with oil
D. dousing in hot water

339
The purpose of “annealing” is to make a metal:
A. harder
B. medium - hard
C. softer
D. shiny

340
The purpose of “tempering” is to make a metal:
A. harder
B. softer
C. less brittle
D. more brittle

341
The minimum diameter of a piece of round stock necessary to
make a square key ¾” on a side is:
A. 1.5”
B. 1.06”
C. 1.0”
D. .75”

342
A fine grained, salty silica rock used for sharpening edge
tools

A. Oilstone
B. Peeblestone
C. Surface grinder
D. Rocky oil

343
A hand tool used to measure tension on bolts
A. Hammer
B. Plier
C. Screw driver
D. Torque range

344
A hand tool used to measure engine crank web deflection

A. compound gage
B. dial gage
C. distortion gage
D. feeler gage

345
A kind of chuck, which has reversible jaws, which could be
adjusted separately
A. Combination chuck
B. Independent chuck
C. Magnetic chuck
D. Universal chuck

346
A method whereby a gear is run with another gear that has
abrasive surface material
A. hobbing
B. honing
C. lapping
D. milling

347
Is the process of cold works where a limited amount of
material, resulted to a higher strength and it leaves a surface
under compressive stress
A. surface finishing
B. smoothing
C. surfacing
D. surface rolling

348
Is largely used for low strength application such as elevator
ropes not used for hoisting and for stationary guy ropes

A. steel rope
B. cast steel rope
C. nylon rope
D. iron wire rope

349
Nitriding process of surface treatment for steel tools is used
for tools taking
A. heavy cuts
B. light cuts
C. medium cuts
D. straight cuts

350
They are mixtures of lard, cottonseed or rapeseed oils and
mineral oils are called
A. Cooling oils
B. Cutting oils
C. Heating oils
D. Emulsions

351
If the lips of a drill are of different lengths:
A. the drill will not cut
B. the hole will be larger than the drill
C. the hole will be smaller than the drill
D. some of the above

352
One horsepower is equal to:
A. the amount of work a can produce in one hour
B. 33,000 foot-pounds of work per minute
C. 33,000 foot-pounds of work per hour
D. the power delivered to a shaft in one hour

353
A plug gage is used to measure
A. cylindrical bores
B. screw threads
C. spherical holes
D. taper bores

354
Which of the following is the cutting speed of brass?
A. 30m/min
B. 40m/min
C. 50m/min
D. 80m/min

355
A twist drill is specified by
A. its diameter and lip angle
B. it shank and diameter
C. shank, material and diameter
D. shank, material and flute size

356
The usual value of helix angle of a drill is:
A. 30*
B. 60*
C. 110*
D. 120*

357
The helix angle on a high-speed steel twist drill for drilling
cast iron if of the order of
A. 12-22
B. 24-32
C. 35-40
D. 40-45

358
A pipe wrench (Stilleon) is designed for use on:
A. hexagonal objects
B. round objects
C. square objects
D. flat objects

359
Pipe is measured by:
A. inside diameter
B. outside diameter
C. thickness of wall
D. wire gage

360
When cutting. A drill will “squeal” due to:
A. drill being ground improperly
B. drill being too hot
C. insufficient lubrication
D. any of the above

361
It is an operation of finishing cylindrical surfaces to a fine
degree of accuracy buy means of abrasive sticks.
A. Honing
B. Lapping
C. Planing
D. Shaping

362
It is device, which hold the job in position and guide the
cutting tool.
A. clamp
B. grip
C. jig
D. vise

363
In referring to threads, “pitch” is:
A. the distance of the full length of the thread
B. the distance from a point on one thread to a
corresponding point on the next thread measured parallel to
the axis
C. the distance from the top of one thread to the bottom of
the next thread
D. the distance from the bottom of a head on a bolt to the
first thread

364
A tool bit for cutting an American National thread should be
ground with a:
A. 45 deg. angle
B. 90 deg. angle
C. 60 deg. angle
D. 30 deg. angle

365
Tubing is measured by:
A. inside diameter
B. outside diameter
C. thickness of wall
D. wire gage

366
An important accessories of milling machine.
A. cutters
B. milling machine vise
C. ram
D. vertical milling attachment

367
The machine, which can flatter surface on horizontal, vertical
or angular plane.
A. drilling machine
B. lathe machine
C. power saw
D. shaper machine

368
Which of the following is not part on a lathe machine?
A. carriage
B.fan
C. headstock
D. tail stock

369
Which tools does not belong to the group?
A. adjustable wrench
B. feeler gage
C. torque wrench
D. vice grip

370
The tool used to cut threads in a hole is called a:
A. top
B. tap
C. bit
D. reamer

371
Wiping is the process of
A. applying flux during welding process
B. cleaning the welded surface after the welding operation is
over
C. connecting load pipes by soldering alloy
D. low temperature welding

372
Which of the following is not a cut of file?
A. smooth
B. second cut
C. half-round
D. bastard

373
The tool used for cleaning files is called a:
A. file cleaner
B. file card
C. file oilstone
D. scraper

374
Which of the following is the smallest size drill?
A. # 80
B. # 60
C. # 1
D. # 0

375
It is an operation of milling two opposite sides of work piece
at a time by using two side milling cutters on the same arbor.

A. Face milling
B. Gang milling
C. Side milling
D. Straddle milling

376
How is the height of a bench vice adjusted?
A. By using a wooden plate form
B. By using a wooden packing piece under the vice base
C. By using a vice adjusting fixture
D. All of the above

377
Why hacksaw blade teeth get dullness?
A. Coarse pitched blade is used on hard metal
B. Pressure is not released in return stroke
C. To much speed and pressure
D. Any of the above

378
Files are classified according to
A. grade and cut
B. shape
C. size and length
D. all of the above

379
How are rivets made?
A. Cold pressing
B. Drawing
C. Hot rolling
D. Rolling

380
The angle formed between the face of a tool and the work
surface or the tangent to the work piece at the point of contact
with the tool called
A. clearance angle
B. cutting angle
C. rake angle
D. wedge angle

381
A tool which when pressed into a finished hole in a piece of
work, provides center on which the piece may be turned or
otherwise machined called
A. butt
B. mash
C. mandrel
D. wobble

382
Which of the following types of valves is used in the bilge
manifold?
A. swing chuck
B. non - return
C. angle
D. globe

383
Which of the following groups of pipe sizes is correct?
A. ¼, ½, ¾, 7/8, 1
B. ¼, 3/8, ½, 5/8, ¾, 1
C. ¼, 3/8, ½, ¾, 1
D. ¼, ½, 5/8, ¾, 1

384
A brazed joint is:
A. stronger than a soldered joint
B. weaker than a soldered joint
C. the same strength as a soldered joint
D. three times as strong as a soldered joint

385
The relation between two mating parts with reference to
ease the assembly is called
A. allowance
B. clearance
C. tolerance
D. fits

386
MACHINE DESIGN
FINAL COACHING
PROBLEMS
 
  
BY TRC – TIGER’S REVIEW CENTER

387
A flange coupling is to be designed, using 25 mm
diameter bolts at a distance of 152 mm from the center of
the shaft. allowable shearing stress on the bolt is 103
Mpa. if the shaft is to transmit 5,600 hp at a speed of
1200 rpm, how many bolts are needed in the connection?

A. 2
B. 3
C. 4
D. 5

388
A flange bolt coupling consist of eight steel 20 mm
diameter steel bolts spaced evenly around a bolt circle
300 mm in diamter. if the coupling is subjected to a
torque of 15.1 KN-m, determine the maximum shearing
stress in the bolts?
A. 40450 kPa
B. 63320 kpa
C. 40054 kpa
D. 31298 kpa

389
An engine of a motor vehicle with a wheel diameter of
712 mm develops 50 kW at 2,000 rpm combined
efficiency of the differential and transmission is 75%
with an over-all speed reduction to. 1 determine he
torque to be delivered by the clutch N-m.
A. 239 N-m
B. 359 N-m
C. 432 N-m
D. 471 N-m

390
An engine of a motor vehicle with a wheel diameter of
712 mm develops 50 kW at 2,000 rpm. the combined
efficiency of the differential and tranmission is 75% with
an overall speed reduction of 25 is to 1. Determine the
speed reduction of travel of the vehicle in km/hr.

A. 10.74
B. 11.69
C. 12.58
D. 13.80

391
A multiple disc clutch of 10 steel disc and 9 bronze disc.
the effective outside and inside diameter are 20.32 cm
and 15.24 cm, respectively if the axial force of 450
Newton is applied and the shaft turns at 1200 rpm, find
the horsepower capacity, assume a coefficient of friction
of 0.27.

A. 39.566 hp
B. 40.482 hp
C. 37.456 hp
D. 35. 659 hp

392
A method whereby a gear is run with another gear that
has abrasive surface material.
A. hobbing
B. honing
C. lapping
D. milling

393
The ability of a material to absorb energy within is
proportional limit is known as
A. resilience
B. endurance
C. toughness
D. spring action

394
In pure torsion, the maximum stress is at the center of the

A. peripheral sides
B. long sides
C. ten times their diameter
D. twenty times their diameter

395
When tested in compression, ductile material usually
exhibit________ characteristics up to the yield strength
as they do when tested in tension.

A. the same
B. less than
C. more than
D. approximately the same

396
In a pressure vessel, the ratio of minimum strength of joint
to the strength of solid joint is known as

A. Efficiency
B. Performance factor
C. Joint efficiency
D. Relative strength

397
A tolerance where the size of a part is permitted to be
either larger or smaller than the given dimension.

A. Bilateral
B. Unilateral
C. Lateral
D. None of these

398
The process by which high pressure is applied to a heated
metal billet or blank which causes it to flow through
restricted orifice.

A. Extrusion
B. Intrusion
C. Forging
D. Hot rolling

399
A steel shaft transmits 40 hp at 1400 rpm. Considering
allowable shearing stress based on pure torsion to be 5000
psi, find the torsional deflection of the shaft in degrees per
foot.
A. 0.392 degrees/foot
B. 0.246 degrees/foot
C. 0.541 degrees/foot
D. 0.435 degree/foot

400
A 50 inches diameter diamond saw blade is mounted on a
pulley driven steel shaft, required a blade peripheral linear
speed of 150 ft/sec. Motor drive is 125 hp at 1,200 rpm, with
6 inches diameter pulley. Determine the shaft rpm to attain
blade peripheral speed required.

A. 716.2 rpm
B. 635.3 rpm
C. 539.10 rpm
D. 687.55 rpm

401
If the weight of 6” diameter by 48” long SAE 1030
shafting is 174.5 kg then what will be the weight of
chromium SAE 51416 of same size?

A. 305.79 lbs
B. 426.70 lbs
C. 347.96 lbs
D. 465.89 lbs

402
A steel shaft operates at 186 rad/s and must handle 2 kW
of power. The shearing stress is not to exceed 40 MN/m².
Calculate the minimum shaft diameter based on pure
torsion.

A. 9 mm
B. 11 mm
C. 13 mm
D. 15 mm

403
A round steel shaft transmits 373 watts at 1800 rpm. The
torsional deflection is not to exceed 1 deg in a length
equal to 20 diameters. Find the shaft diameter.

A. 6.53 mm
B. 8.72 mm
C. 12.84 mm
D. 18.16 mm

404
What is the recommended initial tension of the belt?

A. 75 lb/in of width
B. 71 lb/in of width
C. 73 lb/in of width
D. 80 lb/in of width

405
What factor of safety is needed for a 2 in. diameter shaft
with an ultimate strength of 50,000 psi to transmit
40,000 in-lb torque.
A. 2.25
B. 1.95
C. 2.14
D. 2.62

406
Two shaft at right angles to each other may be connected by
what arrangement?
A. Half turn
B. ¾ turn
C. Quarter turn
D. One turn

407
What is the minimum number of teeth on a smaller
sprocket for low speed?

A. 11
B. 17
C. 21
D. 12

408
Which of the following is the minimum number of teeth
on a smaller sprocket for moderate speed?

A. 15
B. 12
C. 21
D. 17

409
What is the minimum number of teeth on a smaller
sprocket for high speed?
A. 12
B. 21
C. 24
D. 14

410
What type of spring made in the form of dished washer?

A. Air spring
B. Volute spring
C. Belleville spring
D. Motor spring

411
Which of the following is the type of failure due to
unstability?
A. Buckling
B. Stability
C. Slenderness formulas
D. Euler formula

412
For very slender column, what type of formula that is best
applied?
A. Column formula
B. Moment formulas
C. Slenderness formulas
D. Euler formula

413
What is the term applied to the reciprocal of the velocity
ratio?
A. Train value
B. Modular value
C. Ratio factor
D. None of these

414
What type of bolt distinguished by a short potion of the
shank underneath the head being square or finned or
ribbed?
A. Coupling
B. Stud bolt
C. Carriage bolt
D. Machine bolt

415
What type of bolt threaded on both ends and can be used
where a through bolt impossible?

A. Coupling
B. Stud bolt
C. Carriage bolt
D. Machine bolt

416
What do you call the phenomenon occurring when two
touching surfaces have a high contact pressure and when
these surfaces have minute relative motion?
A. Prestressing
B. Friction
C. Fretting
D. Carving

417
In viscosity chart, Raimond-Boyd analysis assumed that
the viscosity of the lubricant is _________

A. Constant
B. Increasing
C. Decreasing
D. Vanishing

418
In what country that the present theory of hydrodynamic
lubrication originates from?
A. China
B. Germany
C. US
D. England

419
In ASTM standard, what is the instrument used in
determining viscosity?

A. Dynamic viscometer
B. Saybolt universal furol
C. Hagen-Poinsulle viscometer
D. Saybolt universal viscometer

420
Which of the following is not a form of bearing
lubrication?
A. Liquid-film lubrication
B. Hydrodynamic lubrication
C. Hydrostatic lubrication
D. Solid-film lubrication

421
A lubrication where lubricant is introduced between surfaces
which are in rolling contact such as roller gears or rolling
bearings?

A. Hydrostatic lubrication
B. Hydrodynamic lubrication
C. Elastohydrodynamic lubrication
D. Solid-film lubrication

422
What lubrication is usually used when bearings are operating
at extreme temperatures?
A. Hydrodynamic lubrication
B. Solid-film lubrication
C. Hydrostatic lubrication
D. Liquid-film lubrication

423
What load P which causea total deformation of 0.036 inch of
a steel rack which has a cross-section area of 4 sq. inches and
a length of 5 ft.

A. 55,000 lb
B. 72,000 lb
C. 60,000 lb
D. 50,000 lb

424
A railroad track is laid at a temperature of 10 degree F with gaps of
0.01 feet between the ends of the rails. The rails are 33 feet long. If
they are prevented from buckling, what stress will result from a
temperature of 110 degree F? Coefficient of linear expansion =
6.5x per degree F.
A. 10,000 psi
B. 8,530 psi
C. 9,450 psi
D. 10409 psi

425
A solid transmission shaft is 4.0 inches in diameter. It is
desired to replace it with a hallow shaft of the same material
and same torsional strength but its weight should only be half
as much as the solid shaft. Find the outside diameter of the
hallow shaft in millimeters.
A. 107.315 mm
B. 112.231 mm
C. 122.940 mm
D. 131.204 mm

426
A 80 mm solid shaft is to be replaced with a hallow shaft of
equal torsional strength. Find percentage of weight saved, if
the outside of the hallow shaft is 100 mm.

A. 56.53%
B. 67.31%
C. 48.49%
D. 52.90%

427
A centrifugal pump is directly couple to a motor. The pump
rating is 3,600 liters per minute against a total head of 8
meters of water. Pump efficiency is 65% at shaft speed of
550 rpm. Calculate the torsional stress induced on the 40
mm diameter motor shaft.
A. 11,193.45 kPa
B. 12,420.72 kPa
C. 10,010.85 kPa
D. 13,113.83 kPa

428
The rapid cooling of steel to a temperature between 400 to
800 deg F in enough time, then austenite is transformed into a
materials called.
A. Bainite
B. Lignite
C. Quinite
D. Ferrite

429
Which of the following is the high-leaded brass used for
instrument, lock and watch parts?
A. Red brass
B. Commercial brass
C. Yellow brass
D. Engraver’s brass

430
It is a cold-working process in which metal is gathered or
upset.
A. Heading
B. Cold rolling
C. Spinning
D. Stamping

431
What is the other term used for die casting?
A. Thermosetting
B. Shell-molding
C. Metal-mold casting
D. Tangential casting

432
A cone-disk spring is also known as _____

A. Belleville Spring
B. Heavy duty spring
C. Helical spring
D. Conical spring

433
A term used to describe sudden applied force or disturbance.

A. Shock
B. Impact
C. Creep
D. Load

434
It refers to the collision of two or more masses with initial
velocities.
A. Shock
B. Impact
C. Creep
D. Load

435
A cast iron flywheel is rotated at a speed of 1200 rpm and
having a mean rim radius of 1 foot. If the weight of the rim is
30 lbs. What is the centrifugal force? Use factor C=41.

A. 14,800 lbs
B. 70,000 lbs
C. 14 860 lbs
D. 14,760 lbs

436
The maximum-strain theory which apples only in elastic
range of stresses are also known as _______

A. Hooke’s Law
B. Saint Venant’s Theory
C. Stress-strain Theory
D. Cataligno’s Theory

437
Find the rim thickness for a cast iron flywheel with a width of
200 mm, a mean diameter of 1.2 in a normal operating speed
of 300 rpm, a coefficient fluctuation of 0.05 and which is
capable of hanging 3000 N-m of kinetic energy. Assume that
the hub and arms represent 10% of the rim weight and the
specific weight of cast iron is 7200 kg/m³

A. 25.28 mm
B. 28.82 mm
C. 28.25 mm
D. 25.25 mm

438
An ammonia compressor is driven by a 20kW motor. The
compressor and the motor RPM are 380 and 1750,
respectively. The small sheave has a pitch diameter of 152.4
mm. If the bolt to be used is standard C-120 (L=122.9in.).
Determine the center distance between sheaves

A. 709 mm
B. 865 mm
C. 806 mm
D. 686 mm

439
A flywheel has a mean diameter of 4 ft and is required to
handle 2200 ft-lb of kinetic energy. The flywheel has a width
of 8in. Normal operating speed is 300 rpm and the coefficient
of fluctuation is to be 0.05. Find the weight of the rim
assuming that the arms and hub are equivalent is 10% of the
specific weight.

A. 412 lb
B. 334 lb
C. 452.4 lb
D. 533 lb

440
Find the horsepower required to drive a power screw lifting a
load of 4000 lbs. A 2 and ½ inches double square thread with
two threads/in is to be used. The friction radius of the collar is
2 inches and the coefficients of friction are 0.1 for the threads
and 0.15 for the collar. The velocity of the nut is 10 ft/min.

A. 5.382 HP
B. 4.395 HP
C. 3.683 HP
D. 6.472 HP

441
A single square thread power screw is to raise a load of 70
kN. The screw has a major diameter of 36 mm and a pitch of
6 mm. The coefficient of thread friction and collar friction are
0.13 and 0.10 respectively. If the collar mean diameter is 90
mm and the screw turns at 60rpm, find the combined
efficiency of screw and collar.

A. 13.438%
B. 15.530%
C. 14.526%
D. 12.526%

442
Determine the diameter of the stud bolt that are required to
fasten down the cylinder head of a 203 mm x 304 mm gas
engine. There are ten bolts on the block. The explosion
pressure is 31 kg/sq.cm and studs are made of ordinary bolts
material SAE 1020. How deep should the bolt be drilled?

A. 38.1 mm
B. 40.2 mm
C. 37.3 mm
D. 35.5 mm

443
A safety valve spring having 9 and ½ coils has the ends
squared and ground. The outside diameter of the coil is 115
mm and the wire is 13 mm. It has a free length of 203 mm.
Determine the length of the wire to which this spring must be
initially compressed to hold a boiler pressure of 1.38 MPa on
the seat of 32 mm diameter. Modulus of rigidity is taken as
G=80GN/m².

A. 172 mm
B. 179 mm
C. 192 mm
D. 158 mm

444
A solid transmission shaft is 4.0 inches in diameter. It is
desired to replace it with a hallow shaft of the same material
and same torsional strength but its weight should only be half
as much as the solid shaft. Find the outside diameter of the
hallow shaft in millimeters.
A. 107.315 mm
B. 112.231 mm
C. 122.940 mm
D. 131.204 mm

445
A single threaded trapezoidal metric thread has a pitch of 4
mm, and a mean diameter of 18 mm. It is used as a translation
screw in conjunction with a collar having an outside diameter
of 37 mm and an inside diameter of 27 mm. Find the required
torque in N-m to raise a load of 400 kg if the coefficient of
friction is 0.3 for both thread and collar.

A. 34.6 N-m
B. 32.6 N-m
C. 39.1 N-m
D. 38.5 N-m

446
A 100 mm diameter solid shaft is to be replaced with a
hollow shaft equally strong (torsion) and made of the same
material. The outside diameter of the hollow shaft is to 27
mm. What should be the inside diameter? The allowable
shearing stress is 41.4 MPa?
A. 109.60 mm
B. 107.42 mm
C. 105.82 mm
D. 291.53 mm

447
Which of the following is the most common alloying
elements used in cast iron?

A. Nickel
B. Chromium
C. molybdenum
D. All of these

448
A line shaft is to transmit 200 hp at 900 rpm. If the line shaft
is connected with a speed of 1600 rpm find the horsepower
transmitted.
A. 493 hp
B. 465 hp
C. 365 hp
D. 200 hp

449
A steel shaft is subjected to a constant torque of 2500 N-m.
the ultimate strength and yield strength of the shafting
material are 668 MPa and 400 MPa respectively. Assume a
factor of safety on the yield point and endurance strength in
shear, determine the diameter of the shaft.

A. 1.980 in
B. 1.915 in
C. 2.321 in
D. 2.417 in

450
mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp
mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp

Machine Design
mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp
mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp mdsp
Shop Practices
1.A correct cutting angle on a
drill for ordinary work is:

a. 45⁰ b. 59⁰
c. 64⁰ d. 70⁰
2. When using a drill press, the
work should be hold with:

a. glove hand
b. the hand
c. a vise and a clamp
d. pliers
3. A machining operation whereby
the tool reciprocates and the
feed is stationary.

a. reaming b. shaping
c. planning d. turning
4. A machining operation whereby
the tool rotates and the feed
is stationary.

a. shaping b. milling
c. turning d. reaming
5. A machine used in shaping
metal by means of abrasive
wheel or removal of metals
with abrasive.

a. shaper b. planer
c. grinder d. power saw
6. To prevent leakage in dynamic
seals, it is recommended to
used

a. gaskets b. seals
c. packings d. felts
7. The process of checking or
producing checkers on the
surface of the piece by
rolling checkered depressions
in the surface.

a. indexing b. soldering
c. knurling d. quenching
8. Tooth width measured along
the chord at the pitch circle.

a. chord space
b. chordal thickness
c. chord clearance
d. chord length
9. It is recommended for high
speed application that the
maximum number of teeth in
small sprocket should be:

a. 10 to 20
b. 16 to 32
c. 14 to 28
d. 18 to 24
10. Cast iron flywheels are
commonly designated with a
factor of safety of:

a 8 to 10
b. 10 to 13
c. 5 to 6
d. 18 to 20
12. An agency handling
assistance to all foundry,
machine shop and metallurgical
plant operation.

a. DOST
b. BOI
c. MIRDC
d. UNICEF
12. A metal characteristic that
absorbs extreme deformation
without rupture is called:

a. hardness
b. ductility
c. plasticity
d. toughness
13. The size of all the pipes
from 1/16 inches to 12 inches
is defined by _____ size.

a. design
b. external diameter
c. inside diameter
d. tubular
14. Cutting lubricants used in
drilling, reaming and lapping
of cast iron parts.

a. soda water
b. kerosene
c. soluble oil
d. dry
15. The angle developed between
tooth profile and radial line
at its pitch point is referred
as:
a. approach angle
b. pressure angle
c. recess angle
d. base helix angle
16.The purpose of annealing is
to make a metal:

a. harder
b. medium hard
c. softer
d. shiny
17. AISI numbering for silicon
steel.

a. 85XX
b. 92XX
c. 93XX
d. 87XX
18. Specific weight of steel in
lbs/inches3

a. 0.832
b. 0.328
c. 0.283
d. 0.823
19. Ratio of coil to wire
diameter, a measure of coil
curvature.

a. spring rate
b. spring index
c. Wahl’s factor
d. spring scale
20. When hole is smaller than
the shaft, it will take
pressure to pull the parts
together, and the allowance is
negative and is termed as:
a. negative fits
b. negative allowance
c. interference of metals
d. negative allowance
21. A kind of thread that is
generally used.

a. UNF
b. UNEF
c. UNC
d. 8-Thread series
22. A machine tool used
principally to machine flat or
plane surfaces with a single
point cutting tool.

a. shaper
b. planer
c. milling
d. lathe
23. The ratio of relative
viscosities colliding bodies
after impact to their velocity
before impact.

a. coefficient of friction
b. coefficient of velocity
c. coefficient of restitution
d. coefficient of fluctuation
24. In machine shop forging
operation of lengthening a
piece of stock while reducing
the cross sectional area of
work is called:
a. reducing
b. upsetting
c. upgrading
d. desizing
25. It is the radial distance
between the top of the tooth
and the bottoms of the mating
tooth space.

a. clearance
b. tolerance
c. lead
d. crest
26. An arc of the pitch circle
through which a tooth travels
from its contact to a mating
tooth at the pitch point to the
point where contact ceases.

a. arc of action
b. arc of recess
c. arc of approach
d. backlash
27. The distance a helical gear
would thread along its axis
one revolution of it were free
to move axially.

a. crest
b. lead
c. module
d. clearance
28. Ability of a material to
absorb energy when deformed
elastically and return to it
when unloaded is:

a. toughness
b. creep
c. resilience
d. plasticity
29. A weld made to hold the
parts of a weldment in proper
alignment until final welds
are made.

a. fusion weld
b. tack weld
c. electric weld
d. oxy-acetylene weld
30. It is a machine used for
testing of very thin steel or
surface layers.

a. Charpy test
b. Izod test
c. Description test
d. Rockwell test
31. A machine tool in which an
abrasive wheel is used as a
cutting tool to obtain a very
smooth finish.

a. Broaching machine
b. Planer
c. Tool grinder
d. Lathe machine
32. A machine tool used to
produce a variety of surfaces
by using a circular type
cutter with multiple teeth

a. lathe machine
b. milling machine
c. broaching machine
d. grinding machine
33. A cutting tool used to finish
internal and external surfaces
by the use of a cutter called a
broach, which has a series of
cutting edges of teeth.

a. lathe machine
b. broaching machine
c. planer
d. shaper
34. A kind of chuck, which
should not be used where
accuracy is required called

a. collet chuck
b. magnetic chuck
c. four jaw chuck
d. universal chuck
35. A tool when pressed into a
finished hole in a piece of
work, provides center on which
the place may be turned
otherwise machined called
a. mesh
b. butt
c. mandrel
d. wobble
36. A machine tool which is very
similar to a shaper except
that the ram reciprocates
vertically rather than
horizontally.
a. lathe
b. grinder
c. planer
d. slotter
37. A cylindrical bar of steel
with threads formed around it
and grooves or flutes running
lengthwise in it, intersecting
with threads to form cutting
edges. It is used to cut
internal threads.

a. Groove b. Lap
c. Tap d. Flute
38. The operation of making a
cone-shaped enlargement of the
end of a hole, as for a recess
for a flat head screw.

a. Counter sinking
b. Knurling
c. Squaring
d. Performing
39. It is an operation of sizing
and finishing a hole by means
of a cutting tool having
several cutting edges.

a. Notching
b. Piercing
c. Turning
d. Reaming
40. The hop term used to include
the marking or inscribing of
center points circle area of
straight lines upon metal
surface either curve or flat,
for the guidance of the worker
called:
a. Shaping
b. Hobbing
c. Laying out
d. Shaping
41. It is used to true and align
machine tools fixtures and works
to test and inspect size
trueness of finished work and
compare measurements either
heights or depths or many other
measurements.
a. dial gage
b. dial indicator
c. tachometer
d. speedometer
42. The process of forming
metals by the use of dies
after the metal is heated to
its plastic range.

a. Rolling
b. Forging
c. Turning
d. Casting
43. A machine tool used to cut
metals a lift, medium and
large section using a
reciprocating hacksaw blade.

a. Tool grinder
b. Shaper
c. Planer
d. Power saw
44. The usual value of helix
angle of a drill is:

a. 30⁰
b. 60⁰
c. 110⁰
d. 120⁰
45. Wiping is the process of:
a. applying flux during
welding process
b. cleaning the welded
surface after the welding
operation is over
c. connecting load pipes by
soldering alloy
d. low temperature welding
46. In Carthias process
a. molten metal is fed into the cavity in
metallic mould by gravity
b. metal is poured into die cavity and
after a predetermined time
the mould is inverted to permit a part of
main steel in molten
state to flow out of cavity
c. cavity is filled with a precalculated
quantity of metal and a
core or plunger is inserted to force the
metal into cavity
d. metal is forced into mould under high
pressure
47. What is the purpose of riser?
a. Feed the casting at a rate
consistent with the rate of
solidification
b. Act as a reservoir for
molten metal
c. Help feed the casting until
oil solidification takes place
d. Feed molten metal from
pouring basin to gas
48. The mould for casting
ferrous materials

a. Copper
b. High carbon steel
c. Low carbon steel
d. Medium carbon steel
49. A plug gage is used to
measure

a. cylindrical bores
b. screw thread
c. spherical holes
d. taper bores
50. When large number of
components are turned and
parted off a bar the chuck
generally used is the _____.

a. collet chuck
b. four jaw chuck
c. magnetic chuck
d. two jaw chuck
51. Which of the following is
the cutting speed m
of brass?
a. 30m/min
b. 40m/min
c. 50m/min
d. 60m/min
52. Quick return mechanism is
used in a

a. drilling machine
b. grinder
c. lathe
d. shaper
53. Mandrel used to hold

a. cutting tool
b. drill bits
c. face plate
d. hollow work pieces
54. In up cut milling, the work
piece is fed
a. against the milling cutter
b. at an angle of 60⁰ at the
center
c. at the right angle of the
cutter
d. the direction of the
cutter
55. Sprue is passage provide for
the

a. out flow
b. in flow
c. smooth flow
d. solidification of molten
material
56. Feed in the lathe machine is
expressed in

a. mm
b. mm per degree
c. mm per revolution
d. rpm
57. Rapping allowance is
provided on a pattern take
care of

a. shrinkage
b. machining
c. distortion
d. easy withdrawal
58. Chuck use in turret lathe is

a. collet chuck
b. four jaw self centering
chuck
c. magnetic chuck
d. three jaw chuck
59. Cape in foundry practice
refers to

a. bottom half of molding box

b. coating on the mold face
c. middle portion of the mold
d. top half molding box
60. A vent wire is use in

a. foundry
b. hot forging
c. cold forging
d. fitting
61. Angle plate is used for

a. cutting tapers in a lathe

b. cutting gears in a shaper
c. cutting gears in a milling
d. fixing job out angle in a
grinder
62. Permeability, in relation to
molding sands, is high for

a. coarse grain
b. fine grains
c. medium grains
d. round grains
63. The purpose of tumbler gears
in lathe is to

a. cut gears
b. cut thread
c. give desired direction of
the movement to the lathe
carriage
d. reduce spindle speed
64. A sine bar cannot be used
without a/an

a. angle gage
b. micrometer
c. slip gage
d. vernier caliper
65. The operation of finishing
drilled hole to the correct
size is known as

a. counter boring
b. counter sinking
c. reaming
d. spot facing
66. When the outer corners of
the cutting edges of a drill
wear away to rapidly, it is an
indication of?

a. not enough speed

b. too much rake angle
c. too much high speed
d. B or C
67. Carbon steel should be operated
at

a. speed greater than that when

using a high speed drill
b. speed less than that when
using a high speed drill
c. the same speed as that using a
high speed steel
d. none of the above
68.Knurling is done to_____.

a. boring
b. chamfering
c. planning
d. turning
69. When material in a lathe,
the harder the material being
cut, the tool bit should have

a. less side rake

b. more side rake
c. more top rake
d. no side rake
70. After grinding the tool bit;
the cutting edge should be

a. case hardened
b. rubbed with emery cloth
c. rubbed with crocus cloth
d. stoned with oil stone
71. When cutting material in a
lathe, the softer the material
being cut, the tool bit should
have
a. any of these
b. double top rake
c. less top rake
d. more top rake
72. A piece of cast iron hold
against an emery wheel will
give off

a. bright shiny sparks

b. dull yellow sparks
c. red sparks
d. no sparks
73. The alignment of coupling
faces can checked by
a. inserting a feeler gage
between coupling faces at
various points around the
circumference
b. inserting thermometer
c. rotating and measuring to
nearest permanent fitting
d. using an inside micrometer
74. A drill bit has

a. 1 flute
b. 2 flutes
c. 3 flutes
d. 4 flutes
75. When using a drill press,
the work should be held with

a. a pair of pulley
b. a vise or clamp
c. gloves on
d. the hand
76. When a lathe is put into
back gear, it will go

a. at a slower speed
backwards
b. at the same speed backward
c. faster
d. slower
77. On a lathe, the dead center
is used after

a. boring
b. center-drilling
c. drilling
c. reaming
78. The best file to use when
finishing sharp corner or a
lots of grooves is the

a. jewelry file
b. knife file
c. mill file
d. square file
79. Never use a file

a. that is dirty
b. with a tang
c. without a handle
d. without oiling
80. Which of the following
information is necessary when
ordering a file

a. size
b. shape
c. type of teeth
d. all the above
81. When filling a piece of metal in a
lathe if short quick strokes are used
the finished piece will probably

a. be out of round
b. be perfect
c. have small flat areas on the
surfaces

d. A and C
82. The best procedure when
filling a piece of metal in a
lathe is to take ______

a. long fast stroke

b. long slow stroke
c. short even stroke
d. short fast stroke
83. Small piece of metal clogged
between the teeth on a file
are called

a. bumps
b. clogs
c. flats
d. pins
84. Finishing off a piece of
metal with a real smooth
finish can be done by

a. draw-filling
b. flat-filing
c. milling-filing
d. slide-filing
85. For finishing a piece of
work to size the file to use
is the

a. crossing file
b. double-cut fine-tooth file
c. mill file
d. single-cut fine-tooth file
86. For filling lead or babbit,
use a

a. lead float file

b. mile file
c. vixen file
d. A and C
87. A hacksaw blade with 32 TPI
is best suited for cutting

a. small tubing
b. conduit
c. sheet metal under 18 gage
d. any of the above
88. A coolant is used when
cutting a material in a power
hacksaw to
a. absorb heat of friction
b. prevent the blade from
overheating
c. prevent the blade from
loose temper

d. all of the above

89. A hacksaw blade with 10
teeth per inch is best suited
for cutting

a. aluminum
b. cast iron
c. solid iron
d. any of the above
90. When cutting a long thin piece
of metal

a. set the blade in the frame

with the teeth facing toward you
b. turn the blade at right angles
to the frame
c. turn the blade upside down in
the frame
d. use a blade with fewer teeth
per inch
91. The hacksaw blade should be
placed in the frame with

a. one end looser than the

other end
b. the teeth facing in any
direction
c. the teeth pointing
backward
d. the teeth facing forward
92. A hacksaw blade with 34
teeth per inch should be used
for cutting

a. brass
b. cast iron
c. heavy
d. thin wall tubing
93. All hard hacksaw blade is
best suited for work on

a. brass
b. cast iron
c. tool steel
d. any of the above
94. A hacksaw blade with 14 TPI
is best suited for cutting

a. cold rolled steel

b. hot rolled steel
c. structural steel
d. any of the above
95. Files are divided into two
general classes, namely

a. flat shapes and round

shapes
b. large and small
c. rough and smooth
d. single-cut and double-cut
96. A hacksaw blade can be
placed in a frame in

a. one position
b. two positions
c. three positions
d. four positions
97. A hard hacksaw blade is one
that
a. has a hard back and
flexible teeth
b. has a flexible back and
hared teeth
c. has the entire blade
hardened
d. will only fit a solid
frame hacksaw
98. Hacksaw blade with 24 TPI is
best suited for cutting

a. brass and copper

b. sheet metal over 18 gages
c. tubing
d. any of the above
99. Hacksaw blades are made of

a. high speed
b. tool steel
c. tungsten alloy steel
d. any of the above
100. A flexible hacksaw blade is
one that has

a. a movable blade
b. flexible ends
c. only the back hardened
d. only the teeth hardened
101. When lathe tool bit burns,
it means that the

a. speed is too low

b. speed is too fast
c. material is too hard
d. material cannot be done
102. The lathe compound is used
for

a. angle cutting
b. grooving
c. facing
d. any of the above
103. A universal chuck cannot be
used to cut

a. an accentric
b. a round stock
c. a cam
d. A and C
104. The jaw of a standard vise
is

a. hard
b. semi-hard
c. semi-soft
d. soft
105. When facing off a piece of
material in the lathe chuck
the bit must be set

a. above center
b. at the center
c. below the center
d. off center
106. The out break of fire can
be avoided by preventing:

a. fuel
b. heat
c. oxygen
d. any one of the above
107. The square head of a
combination set is used for
marking or checking the
angles:

a. 90⁰ only
b. 45⁰ only
c. 90⁰ and 45⁰
d. any angle between 0-180⁰
108. Angle plate is made of:

a. closed grain cast iron

b. cast steel
c. tool steel
d. high speed steel
109. The eye hole of a hammer head
is made in oval shape and taper
towards centre because:

a. it is easy for production

b. it is specially designed by
experts
c. it accommodates the handle and
a wedge for preventing it from
flying off
d. none of the above
110. The jaws of a leg vice are
opened:

a. parallel to each other

b. in ‘V’ form
c. A and B both
d. neither A nor B
111. For general work the
cutting angle of a cold flat
chisel is ground at an angle
of:

a. 80⁰
b. 70⁰
c. 60⁰
d. 35⁰
112. A new hacksaw blade should
not be used in old cut because:

a. the blade is very costly

b. the blade have very sharp
teeth
c. the space is not sufficient
to play the new blade in the
old cut
d. none of the above
113. Which of the following file
is not hardened:

a. tang
b. heel
c. body
d. point
114. In case of a flat scraper,
the depth of the cut is
verified by:

a. changing the convexity of

the cutting angle
b. changing its inclination
c. changing its weight
d. none of the above
115. Generally spiral fluted
reamer has spirals of:

a. left hand
b. right hand
c. straight
d. none of the above
116. In which screw thread the
side = width of flat = width
space = 0.5p

a. knuckle
b. buttress
c. square
d. acme
117. A stud is which:

a. have threads on one end

b. require a nut
c. inserted in a plane hole
d. none of the above
118. ’18 – 8’ stainless steel
means:

a. 18% Tungsten and 8%

Chromium
b. 18% Chromium and 8% Nickel
c. 18% Nickel and 8% Chromium
d. 18% Chromium and 8% Cobalt
119. Which is the lightest
metal:

a. lead
b. G.I. Sheet
c. aluminum
d. cast iron
120. Hardened steel parts have:

a. fine grains
b. coarse grains
c. medium grains
d. none of the above
121. Concentricity of a outside
diameter can be checked by:

a. vernier caliper
b. outside micrometer
c. dial test indicator
d. tube micrometer
122. Which micrometer has no
anvil:

a. outside micrometer
b. depth micrometer
c. screw thread micrometer
d. digit micrometer
123. Which micrometer is
available with extension rods:

a. outside micrometer
b. inside micrometer
c. screw thread micrometer
d. combi micrometer
124. Which gauge is used to
check the internal threads:

a. plug gauge
b. ring gauge
c. thread plug gauge
d. thread ring gauge
125. In case of a limit plug
gauge which size will not
enter into the hole:

a. ‘Go’ size
b. ‘Not Go’ size
c. A and B both
d. none of the above
126. Limit gauge is made to the
_____ sizes of the work to be
measured:

a. actual and nominal

b. nominal and upper limit
c. nominal and lower limit
d. minimum and maximum
127. ‘Go’ limit is:

a. upper limit of shaft

b. lower limit of shaft
c. A and B both
d. neither A and B
128. Lapping is done:

a. to finish the job to a

fine degree of accuracy
b. to get high quality of
surface teeth
c. to control the size
d. all of the above
129. In which method a bore is
finished to a very closed
tolerance:

a. lapping
b. honning
c. grinding
d. turning
130. Jig bushings are generally
made of:

a. mild steel
b. cast iron
c. tool steel
d. brass
131. Fixture clamps are
generally made of:

a. high carbon steel

b. case hardened mild steel
c. high speed steel
d. alloy steel
132. Successful designing of
jigs and fixtures depend upon:

a. clamping arrangement
b. tool guiding elements
c. manufacturing conditions
d. all of the above
133. When an external gear is
meshed with an internal gear,
the gears will rotate in:

a. same direction
b. opposite direction
c. will not rotate
d. none of the above
134. While soldering the flux is
used because:

a. it assists for quick melting

and increasing the fluidity
of solder
b. it saves the part from
oxidation
c. it takes the molten metal on
all surfaces
d. all of the above
135. A usual ratio of soluble
oil and water used in coolant
is:

a. 1 : 10
b. 10 : 1
c. 1 : 20
d. 20 : 1
136. If rpm = 200, feed per
revolution = 0.05mm, then feed
per minute will be:

a. 100mm
b. 10mm
c. 4mm
d. 1mm
137. For a given rpm. If the
diameter if a twist drill
increases, then the cutting
speed will:

a. increase
b. decrease
c. same
d. none of the above
138. An advance motion along the
longitudinal axis of a twist
drill is called:

a. speed
b. feed
c. cutting speed
d. none of the above
139. In internal cylindrical
grinding the grinding wheel
and the work rotate in:

a. same direction
b. opposite direction
c. neither A and B
d. A and B both
140. For grinding materials
having low tensile strength
which abrasive is used:

a. silicon carbide
b. aluminum carbide
c. emery
d. corrundum
141. The size of a grinding
wheel is taken from:

a. diameter of wheel
b. bore size
c. width of face
d. all of the above
142. Which center is used for
supporting open end of pipes,
shells etc. while turning or
thread cutting in a lathe:

a. ball centre
b. half centre
c. pipe centre
d. female centre
143. When outside diameter of a
job is turned in relation to
the internal hole, the job
should be held:

a. in three jaw chuck

b. on lathe mandrel
c. on face plate
d. between centres
144. The included angle of a
dead centre is:

a. 30⁰
b. 45⁰
c. 60⁰
d. 90⁰
145.The angle of B.A. screw
thread is:

a. 60⁰
b. 55⁰
c. 45⁰
d. 47.5⁰
146. Main alloying element in
H.S.S. is:

a. chromium
b. vanadium
c. tungsten
d. nickel
147. The value of one micron is:

a. 1.00 mm
b. 0.10 mm
c. 0.01 mm
d. 0.001 mm
148. For the accurate
measurement of bores, the best
instrument is:

a. vernier caliper
b. dial test indicator
c. plug gauge
d. inside micrometer
150. Under sine principle the
length of sine bar takes the
place of:

a. opposite side
b. adjacent side
c. hypotenuse
d height
151. In a hydraulic driven
shaper the metal is removed
at:

a. higher speed
b. lower speed
c. average speed
d. none of the above
152. In a shaper the cutting
speed (metric) is expressed
in:

a. meter per minute

b. meter per second
c. meter per hour
d. none of the above
152. Amount of automatic feed in
shaper is increased by taking
the crank pin:

a. at the centre of crank disc

b. towards the centre of crank
disc
c. away from the centre of
crank disc
d. none of the above
153. In a shaper the feed
(metric) is usually expressed
in:

a. mm / stroke
b. mm / revolution
c. meter / minute
d. none of the above
154. For cutting gear teeth in a
shaper, the _____ tool is
used:

a. gooseneck
b. ‘V’ shaped
c. round nose
d. form
155. Shaper tool bit should not
extend in tool holder beyond:

a. 5 mm
b. 15mm
c. 25mm
d. 50mm
156. The standard ratio of
cutting to return stroke in
shaper is:

a. 3 : 1
b. 1 : 3
c. 2 : 3
d. 3 : 2
157. A tipped tool is more
useful than H.S.S. tool
because:
a. it can resists more heat
b. it can keep the cutting
point sharp
c. cutting speed can be
increased
d. all of the above
158. The feed in shaper takes
place at:
a. the beginning of return
stroke
b. the beginning of cutting
stroke
c. the middle of return
stroke
d. the end of return stroke
159. Which of the following
quick return mechanism is most
widely used in most of the
slotters:

a. whitworth mechanism
b. slotter disc mechanism
c. hydraulic mechanism
d. slotter link and gear
mechanism
160. In a slotter the cutting
speed depends upon:

a. materials to be used
b. materials of the slotter
tool
c. finish required
d. all of the above
161. The clamping block to be
used in a slotter to support
the end of the strap is made
of:

a. H.S.S.
b. high carbon steel
c. lead
d. wood
162. Divided table planer has:

a. one table
b. two tables
c. one housing
d. two housing
163. The straddle milling is
done by means of two:

a. side milling cutters

b. plain milling cutters
c. face milling cutters
d. form cutters
164. The formula to find out the
number of turn of the crank
for simple indexing is:

a. T = 20 / N
b. T = N / 20
c. T = 40 / N
d. T = N / 40
165. In a standard worm dividing
head the ration between the
worm wheel and the worm is:

a. 10 : 1
b. 20 : 1
c. 30 : 1
d. 40 : 1
166. In a standard dividing head
3 holes in 27 holes circles
will be:

a. 6⁰
b. 4⁰
c. 2⁰
d. 1⁰
167. Planer type milling machine
is built up for work of:

a. light duty
b. heavy duty
c. medium duty
d. none of the above
168. In a straddle milling
operation how many cutters are
used to mill the work:

a. one
b. two
c. three or more
d. any one of the above
169. For gear cutting which
cutter is used:

a. end mill cutter

b. plain milling cutter
c. form relieve cutter
d. all of the above
170. The approximate hardness of
HSS end mill cutter is:

a. 45 HRC
b. 52 HRC
c. 62 HRC
d. 72 HRC
171. The over arm of a milling
machine is used to support:

a. spindle
b. arbor
c. column
d. table
172. Which of the following
conditions may cause error
during knurling:

a. to much longitudinal feed

b. clamped length of tool too
short
c. surface speed too low
d. unnecessary support with
tail stock centre
173. Mark the cutter which works
simultaneously with up cut and
down cut process:

a. side milling cutter

b. semi-circular milling
cutter
c. shell end mill
d. plain milling cutter
174. A polygon with 9 flats is to be
milled using the indexing head. The
indexing head transmission ratio is 40
: 1. Determine the number of crank
rotation and mark the correct answer:

a. 9 full rotation
b. 5 full rotation, 2 holes on the 36
hole circle
c. 4 full rotation, 12 holes on the 27
hole circle
d. 2 full rotation, 16 holes on the 47
hole circle
175. Where the relieved cutters
are reground:

a. on the circumstances
b. relieved cutters are not
reground
c. on the flank
d. on the side faces
176. What happens if the job is
loosely fitted between centres
in cylindrical grindings:

a. the job will be out of

round
b. the job will be oversized
c. the job will be thrown out
d. the job will not rotate
177. Which of the following is
used to clean the gauge blocks
before and after use:

a. brush
b. cotton waste
c. chamois leather or lenen
cloth
d. none of the above
178. One of the cause of
grinding wheel glazing is:

a. grain size is too fine

b. wheel is hard
c. wheel speed is too fast
d. A and B both
179. The grade of grinding wheel
depends upon:

a. grain size
b. structure
c. kind of abrasive
d. hardness of bond
180. Which kind of bond is
commonly used:

a. vitrified
b. rubber
c. shellac
d. silicon
181. A grinding wheel has got
the marking ‘C’, is made with
the abrasive:

a. aluminum oxide
b. silicon carbide
c. combination of A and B
d. corrundum
182. As per Indian standard, the
grain size 46 comes under the
group:

a. coarse grain
b. medium grain
c. fine grain
d. very fine grain
183. As per Indian standard ‘M’
grade wheel comes under the
group:

a. soft
b. medium
c. hard
d. none of the above
184. The symbol conventionally
used for resinoid bond is:

a. ‘V’
b. ‘R’
c. ‘B’
d. ‘E’
185. A grinding wheel is marked
as 51A 46L 5V 23, out of these
5 means:

a. kind of abrasive
b. kind of bond
c. structure
d. grain size
186. Balancing of grinding wheel
is done to:
a. make the outside diameter
concentric with the bore
b. make the sides of wheel
parallel
c. equalize the weight in
every portion of the wheel
d. none of the above
187. Grinding fluids are used
to:

a. reduce the friction

between the wheel face and
the job
b.
c. prevent loading of wheel
d. all of the above
188. Taps are resharpened by
grindings:

a. flutes
b. threads
c. diameter
d. relief
189. In vertical milling machine
the spindle Is attached ______
to the work table.

a. horizontal
b. vertical
c. angular
d. none of the above
191. Planer type milling machine
is built up for ____
work of:

a. light duty
b. heavy duty
c. medium duty
d. none of the above
192. In a straddle milling
operation how many cutters are
used to mill the work:

a. one
b. two
c. three or more
d. any of the above
193. For gear cutting which
cutter is used.

a. end mill cutter

b. plain milling cutter
c. form relief cutter
d. all of the above
194. In a slotter the table gets
___ different feeds.

a. one
b. two
c. three
d. none of the above
195. If the clearance of a
cutting edge is 5 degree, the
lip (wedge) angle in 75 degree
the rake angle will be,

a. 80 degree
b. 70 degree
c. 10 degree
d. none of the above
196. The approximate hardness of
HSS and mill cutter is,

a. 45 HRC
b. 52 HRC
c. 62 HRC
d. 72 HRC
197. The over arm of a milling
machine is used to support

a. spindle
b. arbor
c. column
d. table
198. Where does the speed motion
takes place in slotting
machine?

a. during the cutting motion

b. after each forward stroke
c. at the end of return motion
d. after each double stroke
199. Which of the following
conditions may cause error
during knurling?

a. too much longitudinal feed

b. clamped length of tool too
short
c. surface speed too low
d. unnecessary support with
tool stock center
200. Mark the milling method during
which the formation of chatter
marks is very likely.

a. during down cut milling with a

straight tooth cutter
b. during up cut milling with a
straight tooth cutter
c. during face milling with a
straight tooth cutter
d. while using spiral tooth cutter
201. Mark the cutter which works
simultaneously with the up cut
and down cut process:

a. side milling cutter

b. semi circular milling
cutter
c. shell end mill
d. plain milling cutter
202. Where the relieve cutter
are reground?

a. on the circumstances
b. relieve cutters are not
reground
c. on the flank
d. on the side faces
203. What happens if the job is
loosely fitted between centers
in cylindrical grindings?

a. the job will be out on

round
b. the job will be oversize
c. the job will be thrown out
d. the job will not rotate
204. The internal and external
taper on cylindrical jobs are
ground in:

a. plain cylindrical grinding

machine
b. universal cylindrical
grinding machine
c. internal grinding machine
d. centerless grinding machine
205. Which of the following is
used in cleaning the gage
blocks before and after use?

a. grain size is too fine

b. wheel is hard
c. wheel speed is too fast
d. a and b both
206. The grade of grinding wheel
depends upon

a. grain size
b. structure
c. kind of abrasive
d. hardness on bond
207. Which kind of bond is
commonly used?

a. vitrified
b. rubber
c. shellac
d. silicon
208. Which bond is suitable in
wet grinding?

a. rubber
b. silicate
c. shellac
d. non of the above
209. A grinding wheel which has
got the marking “C” is made
with the abrasive?

a. aluminum oxide
b. silicon carbide
c. combination of a and b
d. corrundum
210. As per india standard the
grain size 46 comes under the
group:

a. coarse grain
b. medium grain
c. fine grain
d. very fine grain
211. As per indian standard “M”
grade wheel comes under the
group:

a. soft
b. medium
c. hard
d. non of the above
212. The symbol resinoid bond
is:

a. “V”
b. “R”
c. “B”
d. “E”
213. The grinding wheel is
marked as 51A 46L 5V 23, out
of these 5 means:

a. kind of abrasive
b. kind of bond
c. structure
d. grain size
214. Balancing of grinding wheel
is done to:

a. make the outside diameter

concentric with the bore
b. make the sides of wheel
parallel
c. equalize the weight in
every portion the wheel
d. none of the above
215. The common measuring tools
are:

a. steel rule
b. vernier caliper
c. micrometer
d. all of the above
216. It is an operation in
stretching or spreading over
the metal by means of the
plane of the hammer.

a. peening
b. swaging
c. bending
d. upsetting
217. The good quality of a
measuring tool.

a. should be easy to handle

b. should be easy to read
c. should be wear resistance
d. all of the above
218. A notching device, which is
used to hold or grip work place,
while filing, chipping or any
other bench work or while
machining or drilling them.

a. vise
b. clamp
c. grip
d. pressed
219. A multi pointed hand
anything tool used to remove
material from metallic and non-
metallic work places to match
with drawing, shape and size.

a. cold chisel
b. file
c. hacksaw
d. none of the above
220. A side cutting tool used
for accurately finishing the
straight or tapered holes
already drilled or bored

a. reamer
b. swaging
c. peening
d. tapping
221. A devise used to fix two or
more parts

a. jigs
b. fixtures
c. fastener
d. clamps
222. A machine element inserted
parallel to the axis of the
shaft

a. fastener
b. cutter
c. key
d. none of the above
223. A machine element inserted
at the right angle to the axis
of the shaft is known as

a. fastener
b. cutter
c. key
d. clamp
224. The process of extracting
iron in a blast is called

a. sintering
b. smelting
c. casting
d. manufacturing
225. Which of the following is a
product of a blast furnace?

a. wrought iron
b. cast iron
c. pig iron
d. gray iron
226. A type of iron which
contains 3 to 305% carbon
either in, combined form or in
true state.

a. wrought iron
b. cast iron
c. pig iron
d. gray iron
227. Which of the following
furnace used for manufacture
of cast iron?

a. cupola furnace
b. crucible furnace
c. electric furnace
d. all of the above
228. A product of paddling
furnace, which contains less
than 0.10% carbon, is called

a. wrought iron
b. cast iron
c. pig iron
d. gray iron
229. Which of the following is a
property of wrought iron?

a. ductile
b. brittle
c. cannot be forged
d. can be easily cast into
different shapes
230. Which of the following
gives greater hardness,
cutting toughness and fine
grain structure?

a. chromium
b. nickel
c. tungsten
d. vanadium
231. It is the process for
making the outer surface
harden of the steel part.

a. frame hardening
b. hardening
c. case hardening
d. carburizing
232. It is a case hardening
process by which the carbon
content of the steel near the
surface of a part is
increased.

a. nitriding
b. tempering
c. carburizing
d. flame hardening
233. It is a case hardening
process in which work piece is
heated in a steam of ammonia
at 500 to 550 C.
a. carburizing
b. nitriding
c. tempering
d. normalizing
234. The size by which it is
referred to as a matter of
convenience called:

a. basic size
b. actual size
c. nominal size
d. effective size
235. It is a device which hold
the job in position and guide
the cutting tool.

a. clamp
b. jig
c. vise
d. grip
236. It is a device which hold
the job firmly.

a. clamp
b. grip
c. fixture
d. jig
237. It is the outer surface of
face of rim of the pulley and
made in convex form to keep
the belt in center when it is
in n

a. crowning
b. dressing
c. creep
d. slip
238. It is used to transmit
motion at high speed without
producing noise.

a. bevel gears
b. hypoid gears
c. helical gears
d. worm gears
239. It is used t transmit
motion at high speed with
heavy load without producing
noise.

a. worm gear
b. herring bone gear
c. bevel gear
d. spur gear
240. It is used to connect and
disconnect the driving and
driven units.

a. brake
b. spring
c. clutch
d. coupling
241. It connect the shafts with
soft material such as rubber,
leather and canvass.

a. universal coupling
b. flexible coupling
c. rigid coupling
d. oldhm coupling
242. What is used to connect the
shafts whose axes are
intersecting?

a. rigid coupling
b. oldham coupling
c. flexible coupling
d. universal coupling
243. It is generally used on
high speed with light load
because it has point contact.

a. ball bearing
b. roller bearing
c. metal bearing
d. wood bearing
244. It is generally used on
high speed with heavy load
because it has line contact.

a. plastic bearing
b. metal bearing
c. roller bearing
d. ball bearing
245. It is a process by which
the length of a work place is
increased by reducing its
cross sectional area.

a. drawing out
b. drifting
c. jumping
d. upsetting
246. It is process by which the
length of a work piece is
reduced

a. upsetting
b. drawing out
c. drifting
d. jumping
247. It is a set of gears fitted
in different positions on a
plain, which are controlled by
a lever.

a. gear train
b. stud gear
c. tumbler gear
d. differential gear
248. It moves on the lathe bed
with cutting tool according to
the rotation of lead screw or
by the hand traversing wheel

a. apron
b. compound rest
c. saddle
d. mandrel
249. It acts the carriage or
compound rest through the
mechanism lifted inside the
_________

a. saddle
b. apron
c. compound
d. mandrel
250. It gives the cutting tool
longitudinal feed, cross feed
or angular feed.

a. compound rest
b. apron
c. saddle
d. carriers
END
251. A holding device used to
hold the job properly when
turning the outer surface
through the finished hole
called

a. clamp
b. fixture
c. jig
d. mandrel
252. Which of the following
gives shearing action?

a. slide rake
b. top rake
c. side clearance
d. front clearance
253. What supports top rake?

a. front clearance
b. side clearance
c. side rake
d. front clearance
255. Which of the following
reduces the rubbing action?

a. front clearance
b. side clearance
c. slide rake
d. top rake
255. Which of the following is
used for all general purposes?

a. production process
b. puncher slotter
c. tool room slotter
d. none of the above
256. It is an operation of
milling the complex surfaces
with the help of a group
cutters mounted on the same
arbor.

a. gang milling
b. straddle milling
c. climb milling
d. down milling
257. It is an operation of
milling two opposite sides of
work place at a time by using
two side milling cutters on
the same arbors.

a. gang milling
b. straddle milling
c. side milling
d. face milling
258. It is an attachment to the
milling machine which helps to
divide the job periphery into
a number of equal divisors.

a. index
b. dividing head
c. slotting
d. universal spiral
259. It is an operation to
divide the periphery of the
job into the number of equal
parts accurately.

a. dividing head
b. indexing
c. slotting
d. none of the above
260. The angle formed between
the face of the tool and work
surface or the tangent to the
work place at the point of
contact with the tool called

a. clearance angle
b. cutting angle
c. rake angle
d. wedge angle
261. The size of the tri square
is measured from the inner
edge of stock to the end of
its ________

a. base
b. blade
c. edge
d. body
262. The best method of avoiding
accident is by observing
_______ related to job,
machine and work place.

a. emery
b. opponent
c. safety precaution
d. cleanliness
263. Mallets are made of _______

a. hardwood
b. soft wood
c. steel
d. cast iron
264. Staggering of hacksaw blade
teeth on both sides
alternately is called

a. positioning the teeth

b. arrangement of teeth
c. setting of teeth
d. none of the above
265.The size of a file is
measured from ______ to heel
of the file.

a. Edge
b. Base
c. Point
d. body
266. It is the distance measure
to the axis from a point on a
screw thread to the
corresponding point on the
next thread.

a. lead
b. pitch
c. linear
d. chord
267. Solder is an alloy of _____

a. lead and zinc

b. lead and tin
c. lead and tungsten
d. lead and antimony
268. It is a machine tool used
for cutting flat surfaces by
reciprocating a single point
tool across the work piece.

a. planer
b. shearing machine
c. shaper
d. slab cutter
269. It is the machine used for
shaping of metal or plastic by
pushing or pulling a broaching
across a surface or through an
centering hole in a work piece.

a. planning
b. shaping
c. broaching
d. milling
270. It is a milling method in
which parts placed in a row
parallel to the axis of the
cutting tool end are milled
simultaneously.

a. abreast milling
b. angular milling
c. helical milling
d. none of the above
271. A core drill with hardened
steel shot pallets that revolve
under the rim of the rotating
tube, employed in rotary
drilling in every hard ground.

a. automatic drill
b. double core barrel drill
c. flat drill
d. adamantine drill
272. The part of the machine for
wood planning that carries the
cutter.

a. adz stock
b. adz block
c. head stock
d. head block
273. It is a hole revolving
cutter or grinder wheel for
mounting it on an arbor.

a. hole saw
b. arbor hole
c. star drill
d. punp hole
274. A machine used for forcing
an arbor or a mandrel into
drilled or bored parts
preparatory to turning or
grinding

a. automatic press
b. bladder press
c. arc press
d. arbor press
275. A machine in which material
pulverized between two toothed
metal disks rotating in
opposite directions.

a. attrition mill
b. tumbling mill
c. ball mill
d. beater mill
276. A press in which mechanical
feeding of the work is
synchronized with the press
action.

a. dial press
b. punch press
c. automatic press
d. manual press
277. A file whose edges are
parallel is known as

a. crochet file
b. cross cut file
c. equaling file
d. blunt file
278. Which of the following is a
boring machine tool used
particularly for large work
piece, types are horizontal
and vertical

a. boring mill
b. burrstone mill
c. cage mill
d. chile mill
279. A tap with a chamfer 1-1
1/2 threads in length

a. center tap
b. bottom tap
c. taper tap
d. plug tap
280. A small portable hand drill
customarily used by hand
setters to drill hole in
breast called

a. diamond drill
b. spiral drill
c. chum drill
d. breast drill
281. The spindle of the grinding
machine on which the wheel is
mounted

a. bushing
b. arbor
c. bearing
d. fluting
282. A device for holding
grinding wheels of special
shape of the working piece
being grounded.

a. head stock
b. fixtures
c. jigs
d. chucks
283. Grinding grooves of a twist
drill or tap.

a. fluting
b. flaring
c. lapping
d. honing
284. The dulling of the cutting
particles of a grinding wheel
resulting in a decreased rule
of cutting is called

a. grinding
b. glazing
c. fluting
d. lapping
285. The process of increasing
the cross-sectional area of a
given portion or possibly of
the whole piece.

a. forging
b. upsetting
c. spreading
d. drawing
286. The process of lengthening
a piece of stock while the
cross-sectional area is being
reduced.

a. tapping
b. honing
c. drawing
d. upsetting
287. Sometimes used for
soldering bright tin

a. tallow
b. sal ammonia
c. tinning
d. rosin
288. A very effective flux for
soldering galvanized iron or
zinc.

a. soldering paste
b. muriatic acid
c. zinc chloride
d. cut acid
290. The groove providing for
the cutting faces of the
thread or teeth, chip passage
and lubrication.

a. heel
b. land
c. flute
d. thread relief
290. The surface below the
cutting edge

a. face
b. flank
c. nose
d. side relief
291. Which is the hardest
material?

a. steel
b. diamond
c. bronze
d. brass
292. It measures the slope of
top surface of the tool to the
side in a direction
perpendicular to the
longitudinal axis.

a. side rake angle

b. side cutting edge angle
c. side relief edge angle
d. end relief angle
293. A type of bonding material
which is made of clay and
water

a. resinoid bond
b. vitrified bond
c. shellac bond
d. rubber bond
294. It is used for holding
straight shank drills in the
spindle of the machine when
drilling

a. drill chuck
b. chuck key
c. floating holder
d. magic chuck
295. Back rake for HSS single
point cutting tool machine
free cutting brass is

a. 0 deg
b. 5 deg
c. 10 deg
d. 15 deg
296. A reamer is used to correct
the

a. size and roundness of a

drilled hole
b. finish and position of a
drilled hole
c. size and position of a drilled
hole
d. finish and depth of a drilled
hole
297. A oversize hole is produced
by a drill if

a. lips of drill are of

unequal length
b. speed too high
c. insufficient coolant used
d. cutting speed is too high
298. The major factors which
determine the rpm of milling
cutter are the materials being
cut and the ______

a. number of teeth in cutter

b. diameter of cutter
c. time allowed to complete
the job
d. depth of cutter
299. The studs used as a coolant
machine shop consists of

a. solution of detergent and

water]
b. a straight mineral oil
c. an emulsion of oil and
water
d. a chemical solution
300.Grinding is

a. metal fusing operation

b. metal powdering operation
c. metal finishing operation
d. none of the above
301. Grinding is done wherever

a. other machining operation

cannot be carried out
b. a large amount of material
is to be removed
c. high accuracy is required
d. none of these
302. Laser beam machining
process is used to machine.

a. thicker materials
b. thinner materials
c. heavier materials
d. stronger materials
303. Twists drills are made
usually considered suitable
machining holes having a
length less than

a. two times the diameter

b. five times the diameter
c. ten times the diameter
d. twenty times the diameter
304. A high grade grinding wheel
is suitable for grinding,

a. hard materials
b. soft materials
c. both materials
d. none of these
305. In quick return mechanism
of shaping machine , the ram
stroke length is proportional
to

a. slotter arm length

b. crank length
c. ram length
d. none of these
306. The type and number of
bearings to be used for
spindles of machine tool
depend on the

a. type of spindle
b. type of machine tool
c. load on bearing
d. none of the above
307. Nitriding process of
surface treatment for steel
tools is used for taking

a. light cuts
b. heavy cuts
c. medium cuts
d. none of the above
308. A very low cutting speeds
the tool wear is due to

a. plowing action
b. transfer
c. material
d. temperature
309. Are mixture of hard cotton
seed or rape-seed oils and
mineral oils

a. cutting oils
b. cooling oils
c. heating oils
d. emulsion
310. What is the material for
hacksaw blade?

a. high carbon steel

b. high speed steel
c. low tungsten steel
d. any of the above
How is rivets is made?

a.Cold pressing
b.Rolling
c.Drawing
d.None of these
 It is used to measure gap between
two mating parts to set the job
and machine in alignment and to
measure clearance of piston and
cylinders in automobiles

a.Compound Gauge
b.Feeler Gauge
c.Inspection Gauge
d.Workshop Gauge
The movement of belt upon the
face of rim or outer surface
of the driver and the driven
pulleys within the area of arc
of contact.
a. Compound Gauge
b.Feeler gauge
c.Inspection Gauge
d.Workshop gauge
The movement of belt upon the
face of rim or outer surface
of the driver and the driven
pulleys within the area of arc
of contact.

a.Slip
b.Creep
c.Interference
d.Crowning
It is the process by which the
length of a work piece
reduced.

a.Drawing
b.Drifting
c.Jumping
d.Upsetting
It cannot be forged because it
will break if heated and
beaten by hammer.

a.High speed steel

b.Tool steel
c.Carbon steel
d.Cast iron
It is a process of enlarging and
smoothing the punched hole by
means of tapered drifts of
various sizes and shapes.

a.Drifting
b.Drawing
c.Jumping
d.Upsetting
Shaper tools are made of what
type of material?

a.Brass
b.Bronze
c.High speed steel
d.Babbit
An operation of enlarging the
previous drilled hole

a.Drilling
b.Boring
c.Reaming
d.Broaching
An operation to make smaller
hole in exact center for lathe
center

a.Broaching
b.Reaming
c.Counter boring
d.Center bearing
The size of abrasive grains
produced by crushing process
is called..

a.Grade
b.Grit
c.Grill
d.None of the above
It is also known as slab
peripheral milling.

a.Form milling
b.Climb milling
c.Convex milling
d.Plain milling
In _____ the tool is released in
return stroke.

a.Shaper
b.Planer
c.Slotter
d.Reamer
It is the process of driving the
periphery of the job in
degrees.

a.Direct indexing
b.Plain indexing
c.Differential indexing
d.Angular indexing
It is a method of grinding
cylindrical surfaces.

a.Center less grinding

b.Plunge – cut grinding
c.Through feed grinding
d.None of the above
It is the angle between the side
cutting edge and longitudinal
axis of the tool.

a.Side cutting edge angle

b.End cutting angle
c.Side relief angle
d.End relief angle
It is a surface finishing
process and is used to
produced a lustrous surface of
attractive appearance.

a.Polishing
b.Buffing
c.Lapping
d.Glazing
A _____ is formed when a shaft
rotates in a bush, lines of
the bore of a housing.

a.Ball bearing
b.Roller bearing
c.Plain bearing
d.Needle bearing
CNC in machine shop means

a.Computer number control

b.Computer numerical control
c.Computer network center
d.Communication network control
It is the time lost due to break
downs, waiting for tools,
minor accident, etc..

a.Set up time
b.Handling time
c.Machining time
d.Down time
Refers to the process of
separating or removing the
burning of combustible
material from the neighborhood
of the fire.

a.Starvation
b.Blanketing
c.Cooling
d.None of the above
What is necessary to provide
tolerance?

a.It serves the labor charges

b.It saves the material from
westage
c.It saves the time
d.All of the above
It is done then and there by
adjusting or repairing the
fouls come in notice during
the work.

a.Preventive maintenance
b.Predictive maintenance
c.Routine maintenance
d.Corrective maintenance
A ________ is used between the
cutting tool and work place to
minimize the friction heat.

a.Lubricant
b.Coolant
c.Water
d.Alcohol
Which of the following is NOT a
function of bearings?

a.To support the shaft

b.To guide the shaft
c.To give free rotation to the
shaft
d.To transmit power
It is a process of cleaning the face
of grinding wheel by means of a
dresser for removing the glazing and
loading of wheel and improve the
cutting action of a wheel.

a.Dressing
b.Polishing
c.Truing
d.Lapping
It is a long tapered punch used
for loosening straight pins,
rivets, and other small parts
being disassembled.

a.Drive – pin punch

b.Hand punch
c.Drift punch
d.Center punch
A tool used for turning nuts or
bolts

a.Pliers
b.Wrench
c.Long nose
d.C -clamp
A _______ is used to test
accuracy of holes.

a.Snap gage
b.Ring gage
c.Plug gage
d.Depth gage
A ______ consist of a hardened
and ground steel bar in which
two hardened and ground of the
same diameter are set.

a.Caliper
b.Gage block
c.Sine bar
d.micrometer
________ are hardened devices
with a taper shank on one end
and a 60 degrees point at the
other end.

a.Tailstock centre
b.Lathe centers
c.Live center
d.Dead center
It is large casting located on
the left end of the bed.

a.Tail stock
b.Head stock
c.Carriage
d.Chuck
A ______ is a thread that has a
lead equal to pitch.

a.Right hand thread

b.Left hand thread
c.Single thread
d.Multiple head
Used to permit lever shift for
vertical travel rail.

a.Ball crank
b.Clamp plates
c.Plunger knob
d.None of the above
It is mounted in the top of
column and is guided in
perfect alignment by the
machined dovetailed surface.

a.Over arm
b.Spindle
c.Arbor
d.Saddle
Refers to circular milling attachment
that is bolted to the top of the
table of a plain or universal
milling machine.

a.Blotting attachment
b.Rotary attachment
c.Milling attachment
d.Spiral attachment
Name of mechanism, which a welding
operator holds during gas welding
and at the end of which the gages
are burrex to perform the various
gas welding operation.

a.Hose
b.Torch
c.Gage
d.Switch
A fine grained salty silica rock
used for sharpening edged
tools.

a.Oilstone
b.Surface grinder
c.Rocky oil
d.None of the above
A hand tool used to measure
engine crank web deflection.

a.Feeler gage
b.Compound gage
c.Distortion gage
d.Dial gage
It is used to true and align
machine tools, fixtures and
works.

a.Dial indicator
b.Radial indicator
c.Dial gage
d.Feeler gage
It is used for cutting long
places of metals.

a.Planer
b.Shaper
c.Power saw
d.Broaching machine
It is used for external,
internal and relieving of mill
cutters and taps

a.Milling attachment
b.Thread attachment
c.Taper attachment
d.Relieving attachment
Stretching or spreading of metal
by hammering

a.Peening
b.Flaring
c.Upsetting
d.Bending
The ________ is the most common
of the standard tapers

a.Brown
b.Janno
c.Sharpe
d.Morse
The ability of metal to stretch,
bend or twist w/o breaking or
cracking is called..

a.Elasticity
b.Ductility
c.Brittleness
d.Plasticity
A fine grained salty silica rock
used for sharpening edge tools

a.Eutectoid
b.Austenite
c.Oilstone
d.Pearlite
Machining properties of steel
can be improved by adding..

a.Chromium nickel
b.Silicon, aluminum, titanium
c.Sulfur , lead, phosphorus
d.Vanadium, aluminum
A ductile fracture is
characterized by

a.Appreciable plastic deformation

prior to propagation of crack
b.Fragmentation in more than two
pieces
c.Negligible deformation
d.Rapid rate for crack propagation
Tool can be hardened by

a.Heating red hot and plunging

into water
b.Heating red hot and cooling in
blast of dry
c.Heating red hot and plunging
into linseed or cotton lead oil
d.Any of the above, depending on
type
The purpose of annealing is to
make the metal

a.Harder
b.Medium hard
c.Softer
d.Shiny
The purpose of tempering is to
make metal

a.Softer
b.Harder
c.Less brittle
d.More brittle
A scriber is made of

a.Carbon tool steel

b.Cold – rolled steel
c.Hot – rolled steel
d.Tool steel
It is used in steels as an
alloying element to combine
hardness obtained.

a.Vanadium
b.Chromium
c.Titanium
d.Molybdenum
It is a process of shearing in
which sheet or plate is cut
out to a definite outline in a
press.

a.Blanking
b.Embossing
c.Clamping
d.Trimming
It is the characteristic of
exhibiting different
properties when tested in
different directions

a.Allotropy
b.Anisotropy
c.Isentropic
d.Isotropic
It is one which specimen
supported at both ends as a
simple beam is broken by the
impact strength..

a.Charpy test
b.Izod test
c.Rockwell test
d.Universal test
Which of the following metals
has the highest specific heat
capacity of 100ºC

a.Aluminum
b.Bismuth
c.Copper
d.Iron
Which of the following types of
packing would be used in steam
joints?

a.Asbestos
b.Neoprene
c.Metallic
d.A or C
The process applied to iron pipe
which retards corrosion, is
called

a.Galvanizing
b.Annealing
c.Soldering
d.Tinning
A scriber is made from what
metal..

a.Carbon steel
b.Cold rolled steel
c.Tool steel
d.Hot rolled steel
The best file to use when
finishing sharp corners or
slots and grooves

a.Jewelers file
b.Knife file
c.Mill file
d.Square file
Never use file

a.That is dirty
b.With a tang
c.Without a handle
d.Without oiling
Which of the following
information is necessary in
ordering a file

a.Size
b.Shape
c.Type of teeth
d.All of the above
When filling a piece of metal in
a lathe if short quick strokes
are used the finished piece
will probably

a.Be out of round

b.Be perfect
c.Have small flat areas on the
surfaces
d.A and C
The best procedure when filling
a piece of metal in lathe is
to take

a.Long fast stroke

b.Long slow stroke
c.Short even stroke
d.Short fast stroke
Small pieces of metal clogged
between the teeth on a file
are called

a.Pins
b.Bumps
c.Clogs
d.flats
Finishing off a piece of metal
with a real smooth finish can
be done by

a.Draw filling
b.Flat filling
c.Milling filling
d.Side filling
For finishing a piece of work to
size the file to use is the..

a.Crossing file
b.Double cut fine file
c.Mill file
d.Single cut fine file
For filling lead or babbit, use
a

a.Lead float file

b.Mile file
c.Vixen file
d.A or C
Hacksaw blade with 32 TPI is
best suited for cutting

a.Small tubing
b.Conduit
c.Sheet metal under 18 gage
d.All of the above
A coolant is usually used when
cutting material in power
hacksaw to

a.Absorb heat friction

b.Prevent the blade from
overheating
c.Prevent the blade from loose
its temper
d.All of the above
A hacksaw blade with 18TPI is
best suited for cutting

a.Aluminum
b.Cast iron
c.Solid iron
d.Any of the above
When cutting a long thin piece
of metal

a.Set the blade in the frame

with teeth facing toward
b.Turn blade at right angle to
the frame
c.Turn the blade upside down
d.None of the above
The hacksaw blade should place
in the frame with

a.One end looser than the other

end
b.The teeth facing in any
position
c.The teeth pointing backward
d.The teeth pointing forward
A hacksaw blade with 34 TPI
should be use for cutting

a.Brass
b.Cast iron
c.Thin wall tubing
d.heavy
All hard hacksaw blade is best
suited for

a.Brass
b.Cast iron
c.Tool steel
d.Any of the above
A hacksaw blade with 14 TPI is
best suited for

a.Cold rolled steel

b.Hot rolled steel
c.Structural steel
d.Any of the above
Files are divided into two
general classes, namely

a.Flat shapes and round shapes

b.Large and small
c.Rough and smooth
d.Single cut and double cut
A hacksaw blade can be place in
a frame in

a.Three position
b.Two position
c.One position
d.Four position
A hard hacksaw blade is one that

a.Has a hard back and flexible

teeth
b.Has a flexible back and hard
teeth
c.Has the entire teeth hardened
d.Will fit a solid frame
Hacksaw blade with 24 TPI is
best suited for cutting

a.Brass and copper

b.Sheet metal over 18 gage
c.Tubing
d.Any of the above
Hacksaw blade are made of

a.High speed steel

b.Tool steel
c.Tungsten alloy steel
d.Any of the above
A flexible hacksaw blade is one
that has

a.A movable back

b.Flexible ends
c.Only the back hardened
d.Only the teeth hardened
The flexible type hacksaw blade
is best suited for

a.Aluminum
b.Channel
c.Tubing
d.Any of the above
When lathe tool bit burns, it
means that

a.Speed is too low

b.Speed is too fast
c.Material is too hard
d.Material cannot bend
The lathe compound is used for

a.Angle cutting
b.Grooving
c.Facing
d.Any of the above
The jaw of standard vise is

a.Hard
b.Soft
c.Semihard
d.Semisoft
When facing off a piece of
material in lathe chuck the
bit must be set _______.

a.Above center
b.At the center
c.Below the center
d.Off center
Before applying layout on a
piece, it must be

a.Cleaned
b.Cold
c.Hot
d.roughened
Tool steel can be hardened by

a.Heating red hot and plunging

into water
b.Heating red hot and cooling in
blast of dry air
c.Heating red hot and plunging
line seed or cotton seed oil
d.Any of the above, depending on
the type and use
A piece of mild steel held
against an emery wheel will
give off

a.Bright shiny spark

b.Yellow sparks
c.Light straw – colored sparks
d.No sparks
Another name of hydrochloric
acid is

a.Acetic acid
b.Muriatic acid
c.Nitric acid
d.Sulfuric acid
A flexible hacksaw blade has a
tendency to _________

a.Snap easy
b.Buckle or run out of fine when
too much pressure is supplied
c.Cut too fast
d.Cut on a slant
A pillar file is used for
_________

a.Filling against a shoulder

b.Filling keyways
c.Filling slots
d.Any of the above
The length of file is used for
________

a.End to end
b.Heel to end
c.Point to end
d.Point to heel
A pillar file has

a.One safe edge

b.Three safe edges
c.Two safe edges
d.A and C
The “tang” is a part of file
that

a.Does the cutting

b.Fits into the handle
c.Has no teeth
d.Is opposite the handle
One of the factors involved in
the choice of a grinding wheel
is

a.The kind of material to be

ground
b.The amount of stock to be
removed
c.The kind of finish required
d.All of the above
The main difference between a planer and
a shaper is that

a.The planer has offset table and the

shaper has a horizontal table
b.The shaper has a rotating table and
planer has a horizontal table
c.The table of planer has a reciprocating
motion past the tool head while the
table of the shaper is stationary and
the tool head has reciprocating motion

d.One is larger than the other

A piece of tool steel is held
against an emery wheel will
give off _________.

a.White sparks with stars on the

end
b.Yellow sparks
c.Dull sparks
d.Green sparks
If you use dry a dry grinding
wheel for sharpening tool bits,
dip the end of he bit in water
frequently to prevent _______

a.Annealing the cutting edge of

the bit
b.Burning your fingers
c.Hardening of the tip
d.The tip from crystalling
The tool used to check internal
pipe threads is called

a.Ring gage
b.Plug gage
c.Center gage
d.Thread gage
The tool used to check external
pipe threads is called

a.Ring gage
b.Plug gage
c.Pitch gage
d.Center gage
The operation of truing a
grinding wheel is known as

a.Dressing
b.Centering
c.Rounding
d.Sizing
The cutting angle on a drill for
mild steel should be

a.25º
b.69º
c.59º
d.79º
Which of the following is not a
common drill shank?

a.Bit
b.Fluted
c.Straight
d.Taper
Tapered shanks are used on a large
drill press so that

a.he drill can be centered more easily

b.The drill can be easily forced out
of the sleeve with a drift
c.The shank can be reground when worn
d.The shank will not turn when cutting
A tool bit for cutting American
National Thread should be
ground with a ____.

a.30 deg.angle
b.45deg.angle
c.60 deg.angle
d.56 deg. angle
Center drilling is the operation of

a.Drilling a center in an odd –

shaped of metal
b.Drilling and countersinking with
one tool
c.Centering with one tool and
drilling with one another
d.Drilling a center in a piece of
stock in a drill press
When cutting a drill, it will
squeal due to _______

a.Drill being ground properly

b.Drill being too hot
c.Insufficient lubrication
d.Any of the above
The correct cutting angle on a
drill for ordinary work is

a.45
b.59
c.65
d.50
If the cutting edges of the
drill are cut of different
angles ________

a.The drill will not cut

b.The hole will be larger than
the drill
c.The hole will be smaller than
the drill
d.None of the above
If the drill speed is too great,
it will

a.Cut faster
b.Loose its temper
c.Cut slower
d.Not cut
Soda added to water is used for
cooling instead of plain water
because

a.It reduces the heat generated

b.It improves the finish
c.It overcomes rusting
d.All of the above
If the angle of the drill is less
than 59 deg

a.The drill will make larger hole

b.The drill will make smaller hole
c.The hole will take longer to
drill and more power is required
to drive the drill
d.The drill will not center
properly
The name of shank use to drill
is

a.Stanley
b.Starret
c.Miller
d.Morse
The name of shank use to drill
is

a.Stanley
b.Starret
c.Morse
d.Miller
The tool used to cut thread on
pipe is called

a.Pipe tool
b.Pipe vise
c.Pipe stock
d.Pipe thread
The instrument used to reshaped
a grinding wheel that is
grounded or cut of rounds is
called

a.Wheel cutter
b.Wheel aligner
c.Wheel emery
d.Wheel Dresser
The instrument used to removed
old packing glands and
stuffing boxes

a.Packing tools
b.Packing bills
c.Gland box clearance
d.Packing stuff
Before drilling a hole in a
pipe of metal it should be

a.Center punched
b.Marked with chalk
c.Protracted
d.scribed
When measuring a drill for size,
measure across the

a.Shank
b.Flute
c.Lip
d.Margin
The size of drill is stamped on
______

a.Flute
b.Shank
c.Margin
d.Point
The tool used for cleaning files
is called

a.File cleaner
b.File card
c.File oilstone
d.scraper
Back rake angle for high speed
steel single point cutting
tool to machine free cutting
brass is

a.0 deg
b.5 deg
c.30 deg
d.10 deg
A reamer is used to correct the

a.Size and roundness of a

drilled hole
b.Size and position of drilled
hole
c.Finish and position of drilled
hole
d.Depth of drilled hole
Which of the following is not a
common term relating to the
classification of fits?

a.Tunking
b.Snug
c.Bound
d.Medium force fit
An oversized hole is produced by
a drill if

a.Lips of a drill are of unequal

length
b.Feed is too high
c.Insufficient coolant is used
d.None of the above
The studs are used as coolant in
general machine shop consists
of

a.Solution of detergent and

water
b.An emulsion of oil and water
c.Chemical solution
d.A straight mineral oil
Two major factors which determined
the rpm of milling cutter are the
material being cut and _____

a.Number of teeth in cutter

b.Time allowed to finish the job
c.Diameter less grinder
d.Depth
Electron beam machining process
is quite suitable for material
having

a.High melting point and high

thermal conductivity
b.High melting point and low
thermal conductivity
c.Low melting point
d.Low thermal conductivity
Grinding is what type of
operation?

a.Metal finish operation

b.Metal fusing operation
c.Metal powdering operation
d.None of the above
Grinding is done wherever

a.Other machining operations

b.A large amount of materials to
be removed
c.High accuracy is required
d.Any of the above
Laser beam machining process is
used to machine ________.

a.Thicker material
b.Thinner material
c.Heavy materials
d.Light materials
Twist drills are usually
considered suitable for
machining holes having a
length less than

a.Two times its diameter

b.Five times its diameter
c.Four times its diameter
d.Eight times its diameter
A hard grade grinding wheel is
suitable for

a.Hard materials
b.Soft material
c.Semi hard materials
d.Heavy load materials
In quick return mechanism of
shaping machine , the ram
stroke length is proportional
to

a.Crank length
b.Cam length
c.Ram length
d.None of the above
The usual ratio of forward and
return stroke I quick return
mechanism of shaping machine
is

a.2:1
b.4:3
c.3:2
d.5:2
The type and number of bearing
to be used for spindles of
machine depends on

a.Type of spindle
b.Type of cutter
c.Load on bearing
d.None of the above
The square head of combination
set is used for marking or
checking the engine is

a.90 deg only

b.45 degree
c.90 and 45 degree
d.Any angle between 0 -180
For general work, the cutting
angle of a cold fist chisel is
ground at angle of

a.50 deg
b.60 deg
c.80 deg
d.70 deg
Angle plate is made of

a.Closed grain cast iron

b.Cast steel
c.High speed steel
d.Tool steel
A new hack saw blade should be
used to old cut because

a.The blade is very costly

b.The space is not sufficient to
play the new blade in the old
cut
c.The blade have very sharp
teeth
d.None of the above
Which part of the file is not
hardened

a.Tang
b.Heel
c.Point
d.Handle
Generally spiral fluted reamer
has spirals of

a.Right hand
b.Left hand
c.Straight
d.Any of the above
In which screw thread the side =
width of space -0.5p

a.Knuckle
b.Buttress
c.Square
d.Circle
A stud is which

a.Have threads on one end

b.Require a nut
c.Inserted in a plane hole
d.None of the above
“18-8” stainless steel means

a.18% tungsten and 8% chromium

b.18% nickel and 8% chromium
c.18% chromium and 8% nickel
d.18% cobalt and 8 % cadmium
Which is the lightest metal

a.Lead
b.G.I. steel
c.Aluminum
d.Cast iron
Hardened steel parts have

a.Fine grains
b.Coarse grains
c.No grains
d.Medium grains
Concentricity of an outside
diameter can be checked by

a.Vernier caliper
b.Outside micrometer
c.Dial test indicator
d.Tube micrometer
Which gauge is used to check
internal threads

a.Ring gauge
b.Plug gauge
c.Thread plug gauge
d.None of the above
In case of limit of plug gauge,
which size will not enter into
the hole

a.“GO” size
b.“Not GO” size
c.“A and B” both
d.None of the above
Limit gauge is made to the
______ sizes of the work to be
measured

a.Actual and nominal

b.Nominal and upper limit
c.Maximum and minimum
d.Nominal and upper limit
“GO” size limits is:

a.Upper limit of shaft

b.Lower limit of hole
c.Both A and B
d.Neither A or B
Lapping is done

a.To finish the job in fine

degree
b.To control the size
c.To get high quality surface
d.All of the above
In which method a bore is
finished to a very closed
tolerance

a.Lapping
b.Rapping
c.Honing
d.grinding
Jig bushing are generally made
of

a.Tool steel
b.Carbon steel
c.Cast iron
d.High speed steel
Fixture clamps are generally
made of

a.Tool steel
b.Case hardened mild steel
c.High speed steel
d.Carbon steel
When an external gear is meshed
with the internal gear , the
gears will rotate in

a.Same direction
b.Opposite direction
c.Will not rotate
d.None of the above
Usual ratio of soluble oil and
water used in coolant is

a.20:1
b.1:20
c.10:1
d.1:10
in internal cylindrical grinding
, the grinding wheel and work
rotate in

a.Same direction
b.Opposite direction
c.Neither A or B
d.Both A and B
For grinding materials having
low tensile strength which
abrasive is used

a.Silicon carbide
b.Aluminum oxide
c.Emery
d.corrunduin
Which center is used for
supporting open end of pipes,
shells, etc., while turning or
thread cutting

a.Ball center
b.Pipe center
c.Half center
d.Dead center
Included angle of dead center is

a.60 deg
b.45 deg
c.65 deg
d.90 deg
Angle of B.A screw thread is

a.90
b.47.5
c.60
d.45
Main alloying element of HSS is

a.Chromium
b.Cast iron
c.Tungsten
d.Carbon steel
For accurate measurement of
bores, the best instrument is

a.Vernier caliper
b.Plug gage
c.Dial indicator
d.Inside micrometer
In hydraulic driven shaper, the
metal is removed at

a.Lower speed
b.Higher speed
c.Average speed
d.None of the above
In shaper machine, the cutting
speed (metric) is expressed as

a.m/s
b.m/min
c.m/ hr
d.Any of the above
Amount of automatic load in
shaper is increased by taking
the crank pin

a.At center of crank disc

b.Away from the center
c.Towards the center
d.At the center
In a shaper, the feed (metric)
is usually expressed as

a.Mm/stoke
b.m/stoke
c.Mm/revolution
d.None of the above
For cutting gear teeth in shaper
, the _____ tool is used.

a.“V” block
b.Form tool
c.Gooseneck
d.Round nose
The standard ratio of cutting
tool in return stroke in shape
is

a.3:1
b.1:3
c.3:2
d.4:2
The feed in the shaper takes
place at

a.The beginning of return stroke

b.The middle of return stoke
c.The end of return stroke
d.At the cutting stroke
Which of the following quick
return mechanism is most
widely used in most slotters

a.Slotter link and gear

mechanism
b.Whitworth mechanism
c.Slotter disc mechanism
d.Hydraulic mechanism
If the clearance angle is more
than the required on slotter
tool, then support cutting
tool will be

a.Great
b.Less
c.Medium
d.None of the above
The clamping block is used to
support the end of the strap
is made of

a.Wood
b.Steel
c.HSS
d.Cast iron
Divide table planer has:

a.One table
b.Two tables
c.One housing
d.Two housing
A planer which has a cutting
tool in or both stroke in is

a.Open side planer

b.Double housing planer
c.Universal planer
d.Pit planer
The straddle milling is done by
means of two

a.Side milling cutters

b.Plain milling cutters
c.Face milling cutters
d.Form cutters
The formula to find out the
number of turn of the crank
for simple indexing is:

a)T = 20/N
b)T = N/40
c)T =40/N
d)T = N/20
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
In standard dividing head the
ratio between worm wheel and
the worm

a.40:1
b.20:1
c.1:40
d.10:1
The arc of action to circular
pitch or length of action to
base pitch.
A. approach ratio
B. contact ratio
C. arc of action
D. arc of approach
Common defects encountered in
the foundry shop steel casting
operating and also in welding
practices.
A. cracks
B. cold shot
C. parting line
D. blow/pin holes
In greater quantity, this
element is harmful to the
molten ferrous metal.
A. silicon
B. aluminum
C. oxides
D. sulfur
To prevent engine vibration to
affect the surrounding area,
it is a standard practice to
isolate the engine and its
foundation by at least _______
mm.
A. 20
B. 30
C. 25
D. 36
 The brittleness in steel at
elevated temperature is:

A. hard drawn
B. red shortness
C. cold lap
D. residual stresses
The only accredited National
Organization for Mechanical
Engineers.

A. PME
B. NME
C. POME
D. PSME
Which of the following product
of combustion that has a
property of resilience?

A. rubber
B. grease
C. graphite power
D. graphite electrode
One of the following materials
is not mentioned for wire rope
pulley/sheave applications.

A. plastic
B. iron
C. paper
D. copper alloy
The minimum recommended worm
pitch diameter is 1/4 in. and
the maximum is _____ in.

A. 1 3/4 in
B. 2 3/4 in
C. 3 in
D. 2 in
 Some experiments made at
Cornell University showed that
experience mechanic could
break a _____ bolt due to nut
tightening.

A. 3/8 inch
B. 5/8 inch
C. 1/2 inch
D. 7/16 inch