TEST NO.

32
1. Refers to the unit that can be moved longitudinally along the
swivel table and is clamped in position by two bolts one on either
side of those

a. Foot stock

b. Head stock

c. Tail stock

d. Cross stock
2. An instrument used for determining the relative hardness of
materials by a drop and rebound method.

a. Scleroscope

b. Rockwell Hardness Tester

c. Universal Testing Machine

d. Brinell Hardness Tester

3. An instrument used for measuring the degree of surface
roughness in micro inches.

a. Caliper

b. Micrometer

c. Profilometer

d. Scleroscope
4. Refers to the portion of the circumference of a grinding wheel
touching the work being ground.

a. Area of contact

b. Arc of contact

c. Angle of contact

d. Contact ratio
5. The spindle of the grinding machine on which the wheel is
mounted.

a. Bushing

b. Arbor

c. Bearing

d. Fluting
6. A device for holding grinding wheels of special shape or the
working piece being grounded.

a. Head stock

b. Fixtures

c. Jigs

d. Chuck
7. Grinding the grooves of a twist drill or tap.

a. Fluting

b. Flaring

c. Lapping

d. Honing
8. The dulling of the cutting particles of a grinding wheel resulting in
a decreased rate of cutting is called

a. Grinding

b. Glazing

c. Fluting

d. Lapping
9. Grinding the gates, fins and sprues from casting is termed as

a. Honing

b. Tumbling

c. Snagging

d. Truing
10. The process of increasing the cross – sectional area of a given
portion or possibly of the whole piece.

a. Forging

b. Upsetting

c. Spreading

d. Drawing
11. The process of lengthening a piece of stock while the cross –
sectional area is being reduced.

a. Tapping

b. Honing

c. Drawing

d. Upsetting
12. An alloy of copper, tin, and antimony.

a. Bearing

b. Babbit

c. Iconel

d. Titanium
13. Sometimes used for soldering bright tin.

a. Tallow

b. Sal ammoniac

c. Tinning

d. Rosin
14. A very effective flux for soldering galvanized iron and zinc.

a. Soldering paste

b. Muriatic acid

c. Zinc chloride

d. Cut acid
15. The process of checking the surface of a piece by rolling
depressions into the surface.

a. Honing

b. Knurling

c. Snagging

d. Reaming
16. The groove providing for the cutting faces of the threads or
teeth, chip passage, and lubrication.

a. Heel

b. Land

c. Flute

d. Thread relief
17. The process of cutting internal threads by means of a cutting
tool.

a. Tapping

b. Reaming

c. Chamfering

d. Honing
18. The operation of producing a circular hole by removing solid
metal.

a. Knurling

b. Reaming

c. Boring

d. Drilling
19. The surface below the cutting edge.

a. Face

b. Flank

c. Nose

d. Side relief
20. The surface over which the chip flows.

a. Nose

b. Flank

c. Face

d. None of the above

21. It measures the downward slope of the top surface of the tool
from the nose to the rear along the longitudinal axis.

a. Side cutting edge angle

b. End relief angle

c. Side rake angle

d. Back rake angle

22. Which one is the hardest material?

a. Steel

b. Diamond

c. Bronze

d. Brass
23. It measures the slope of the top surface of the tool to the side in
a direction perpendicular to the longitudinal axis.

a. Side rake angle

b. Side cutting edge angle

c. Side relief edge angle

d. End relief angle

24. A type of bonding material which is made of clay and water.

a. Resinoid bond

b. Vitrified bond

c. Shellac bond

d. Rubber bond
25. The process of producing an extremely accurate highly finished
surface.

a. Lapping

b. Buffing

c. Polishing

d. Honing
26. It is the surface finishing process by which the scratches and
tool marks are removed with a polishing wet wheel.

a. Honing

b. Lapping

c. Polishing

d. Buffing
27. It is used for holding straight shank drills in the spindle of the
machine when drilling.

a. Drill chuck

b. Chuck key

c. Floating holder

d. Magic chuck
28. Continuous chips are formed when cutting.

a. Brittle materials

b. Ductile materials

c. Amorphous plastic materials

d. Free cutting non ferrous alloys only

29. The rake angle of the cutting tool

a. Controls the chip formation

b. Prevents rubbing

c. Determine the profile of tool

d. Determine whether the cutting action is oblique or orthogonal

30. Back rake angle for H.S.S single point cutting
tool to machine free cutting brass is

a. 0˚
b. 5˚
c. 10˚
d. 15 ˚
31. In the list of processes given below, the chip
removal process is the

a. Die Casting
b. Extruding
c. Forging
d. Broaching
32. A twist drill has its point thinned in order to

a. Reduce the hole diameter

b. Increase the rake angle
c. locate in the center punch mark
d. reduce the axial pressure
33. In the list of processes given below, the non-
chip removal process is

a. Grinding
b. Spinning on lathe
c. Thread cutting
d. Milling
34. A reamer is used to correct the

a. size and roundness of a drilled hole

b. size and position of the drilled hole
c. finished and position if the drilled
hole
d. finish and depth of a drilled hole
35. An oversize hole is produced by a drill if

a. lips of drill are of unequal length

b. feed is too high
c. insufficient coolant is used
d. cutting speed is too high
36. Cemented carbide tipped tools can machine
metal even when their cutting elements get
heated up to the temperature of
a. 1650 ˚C
b. 1000 ˚C
c. 1400 ˚C
d. 1800 ˚C
37. Cemented carbide tools are usually provided
with

a. positive back rake angle

b. neutral back rake angle
c. negative back rake angle
d. none of the above
38. the point angle of twist drill to machine steel
is

a. 112 ˚
b. 116 ˚
c. 118 ˚
d. 120 ˚
39. The cutting speed of H.S.S twist drill to
machine gray cast icon is

a. 10 – 20 m/min
b. 15 – 25 m/min
c. 20 – 30 m/min
d. 25 – 40 m/min
40. The recommended value of rake angle for
machining aluminum with cutting tools made up
of diamond tool

a. 0˚
b. 15 ˚
c. 35 ˚
d. 45 ˚
41. The cutting speeds of H.S.S milling cutter to
machine aluminum is

a. 140 – 200 m/min

b. 160 – 220 m/min
c. 180 – 240 m/min
d. 200 – 260 m/min
42. The major factors, which determined the
rpm of milling cutter, are the material being cut
and the ______________.

a. number of teeth in cutter

b. diameter of cutter
c. time allowed to complete the job
d. depth of cutter
43. Friction between chip and tool may be
reduced by

a. increased sliding velocity

b. diameter shear angle
c. use of low tool finish
d. none of the above
44. The studs used as a coolant in general
machine shop consist of

a. a solution of detergent and water

b. a straight mineral oil
c. an emulsion of oil and water
d. a chemical solution
45. The recommended value of rake angle for
machining aluminum with cutting tools made up
of high speed steel tool.

a. 5˚
b. 10 ˚
c. 15 ˚
d. 35 ˚
46. Milling cutter is sharpened on

a. tool and cutter grinder

b. cylindrical grinder
c. centerless grinder
d. surface grinder
47. Electron beam machining process is quite
suitable for a material having

a. high melting point and high thermal

conductivity
b. b . high melting point and low thermal
conductivity
c. low melting point and low thermal
conductivity
d. low melting point and high thermal
conductivity
 49. Grinding is

a. metal fusing operation

b. metal powdering operation
c. metal finishing operation
d. none of the above
48. A process can be considered as a hot
working process if the material is heated

a. below recrystallization temperature

b. above recrystallization temperature
c. below normal temperature
d. above normal temperature
 50. Grinding is done wherever

a. other machining operations cannot

be carried out
b. a large amount of material is to be
removed
c. high accuracy is required
d. none of these