TEST NO.

23
1. Point angle of 135 degrees on drills is used for

a. Bakelite hard rubbers and fibrous plastic

b. Hard steels and nickel alloys
c. Thin sheets metal
d. B and C
2. A twist drill is specified by

a. Its diameter and lip angle

b. Its shank and diameter
c. Shank , material and diameter
d. Shank , material and flute
3. The usual value of helix angle of a drill is

a. 30 o
b. 60 o
c. 110 o
d. 120 o
4. The helix angle on a high speed steel twist drill for drilling cast
iron is of the order of

a. 12 – 22 o
b. 21 – 32 o
c. 35 – 40 o
d. 40 – 45 o
5. Dressing is

a. An inspection method for castings

b. A method of cleaning the castings
c. A method of deoxidizing of molten metal
d. The formation of oxides on the molten metal surface
6. Sweep pattern is used for molding parts having

a. Complicated shape having intricate details

b. Rectangular shape
c. Uniform symmetrical shape
d. None of the above
7. Which of the following processes that hydraulic fluid acts as
transfer media ?

a. Electronic beam machining

b. electro-discharge machining
c. Iron beam machining
d. Water jet machining
8. Wiping is the process of

a. Applying flux during welding

b. Cleaning the welded surface after the welding operation is over
c. Connecting load pipes by soldering alloy
d. Low temperature welding
9. Ornaments are cast by

a. Continuous casting
b. Die casting
c. Gravity casting
d. Pressed casting
10. In such casting process

a. Molten metal is fed into the cavity in metallic mould by gravity

b. Metal is poured into die cavity and after a predetermined time

the mould is inverted to permit a part of metal still in the molten
state to flow out of cavity

c. Cavity is filed with a precalculated quantity of metal and a core or

plunger inserted to force the metal into cavity

d. Metal is forced into mould under high pressure

11. In Carthias process ,

a. Molten metal is fed into the cavity in metallic mould by gravity

b. Metal is poured into die cavity and after a predetermined time

the mould is inverted to permit a part cf metal still in the molten
state to flow out of cavity

c. Cavity is filed with a precalculated quantity of metal and a core or

plunger inserted to force the metal into cavity

d. Metal is forced into mould under high pressure

12. What is the purpose of riser ?

a. Feed the casting at a rate consistent with the rate of

solidification
b. Acts as a reservoir for molten metal
c. Help feed the casting until all solidification takes place
d. Feed molten metal from pouring basin to gash
13. The mould for casting ferrous materials

a. copper
b. High carbon steel
c. Low carbon steel
d. Medium carbon steel
14. Dilatometer are used to find out which property of molding sand ?

a. fineness
b. Hot strength
c. Moisture content
d. permeability
15. Select the one that is not an angle measuring device.

a. Angle iron
b. Bevel protector
c. combination
d. Sine bar
16. The draft allowance on metallic pattern as compared to wooden
ones is

a. more
b. same
c. less
d. more/less depending on size
17. The pressure of inoculation is used

a. To clean the casting

b. To decrease the melting temperature of a cast metal
c. To change the chemical composition of a cost metal
d. To modify the structure and properties of a cast metal
18. Tumbling is done so as to

a. Clean the surface of small parts

b. Get surface finish
c. Stress relieve the components
d. Plate the surface
19. What is referred to as a gate

a. A passage through which metal is poured into the mould

b. A passage through which metal rises when the mould is filled
c. A passage that finally leads molten metal from the runner into
the mould cavity.
d. A vent hole to allow for the hot gases to escape
20. A sprue is

a. A tool used in mould repairing

b. A process of cleaning castings
c. A chemical that is added to molten materials for sound castings
d. A vertical passage through the cope and joining the pouring
basin to the runner,
21. Hacksaw blade that has the same number of teeth as given
below area available. Which one you chose for cutting brass ?

a. 13 teeth per inch

b. 24 teeth per inch
c. 28 teeth per inch
d. 31 teeth per inch
22. A plug gage is used to measure

a. Cylindrical bores
b. Screw threads
c. Spherical holes
d. Taper bores
23. When large number of components are turned and parted off
from a bar , the chuck generally used is the _______

a. Collet chuck
b. Four jaw chuck
c. Magnetic chuck
d. Two jaw chuck
24. Which of the following is the cutting speed of brass ?

a. 30 m/min
b. 40 m/min
c. 50 m/min
d. 80 m/min
25. Under cutting is

a. An operating of cutting extra deep groove

b. An operation of cutting a groove next to a shoulder on a piece of
work
c. Cutting from the of work piece
d. An operation of cutting extra wide threads
26. Permeability of a foundry sand is

a. The capacity to hold moisture

b. Distribution of binder in sand
c. Fineness of sand
d. Porosity to allow the escape of gases
27. Quick return motion is used in a

a. Drilling machine
b. grinder
c. lathe
d. shaper
28. Draft on a pattern is provided for

a. Facilitating pattern making

b. Easy lifting of the casting
c. Facilitating withdrawal of the pattern from the mould
d. Providing for shrinkage of the casting
29. Mandrel are used to hold

a. Cutting tools
b. Drill bits
c. Face plate
d. Hollow work pieces
30. The operation of enlarging a hole is called

a. boring
b. Counter sinking
c. drilling
d. reaming
31. In up cut milling the work piece is fed

a. Against the rotating cutter

b. At an angle of 60 o to the cutter
c. At right angle to the cutter
d. In the direction of the cutter
32. Sprue is the passage provided for the

a. Out flow
b. In flow
c. Smooth flow
d. Solidification of the molten material
33. Feed in a lathe is expressed in

a. mm
b. mm per degree
c. mm per revolution
d. rpm
34. Rapping allowance is provided on a pattern to take care of

a. shrinkage
b. machining
c. distortion
d. Easy withdrawal
35. Upsetting is the term used in one of the following operations

a. casting
b. drilling
c. forging
d. turning
36. One of the materials used for making surface plate is

a. brass
b. granite
c. Stainless steel
d. wood
37. Feeler gages are used for measuring the

a. Clearances between mating parts

b. Pitch of screw threads
c. Radius of curvature
d. Thickness of plates
38. Chuck used on turret lathe is

a. Collet chuck
b. Four jaw self centering chuck
c. Magnetic chuck
d. Three jaws independent chuck
39. Routing prescribes

a. Inspection of final product

b. Proper utilization of machines
c. Proper utilization of man power
d. The flow of materials in the joint
40. Cope in foundry practice refers to

a. Bottom half of molding box

b. Coating on the mold face
c. Middle portion of the molding box
d. Top half of molding
41. A vent wire is used in

a. foundry
b. Hot forging
c. Cold forging
d. fitting
42. The purpose of chaplets is to

a. Ensure the directional solidification

b. Function a lower and upper parts of the molding box
c. Provide efficient venting
d. Support the cores
43. Angle plate is used for

a. Cutting tapers in a lathe

b. Cutting gears in a shaper
c. Cutting gears in milling
d. Fixing job cut angles is a grinder
44. Cores are used in a mould to make it

a. hollow
b. smooth
c. strong
d. symmetrical
45. Pipes subjected to high pressures are generally made by

a. Centrifugal casting
b. extrusion
c. Pressure casting
d. Slush casting
46. In a typical lathe machining , discontinuous chips of _______
are formed when machining

a. Carbon steel
b. Copper alloy
c. copper
d. Steel and high speeds
47. Permeability , in relation to molding sands , is high for

a. Course grains
b. Fine grains
c. Medium grains
d. Round grains
48. The purpose of tumbler gears in lathe is to

a. Cut gears
b. Cut threads
c. Give desired direction of movement to the lathe carriage
d. Reduce spindle speeds
49. For machining the flange of a 90 elbow on a lathe , which of the
following holding devices is used ?

a. Angle plate
b. Catch plate
c. Face plate
d. Lathe plate
50. Which of the following is not part of combination set ?

a. Bevel protractor
b. Dial gage
c. scale
d. Try square