1.

Heating above the transformation range, usually

1300F to 1350F, and cooling slowly to soften the
metal and increase in machining.

A. Annealing
B. Hardening
C. Normalizing
D. Tempering
2. Heating above the transformation temperature
and quenching usually in oil for the purpose of
increasing hardness

A. Annealing
B. Hardening
C. Normalizing
D. Tempering
3. Reheating to a temperature below the
transformation range, followed by any desired
rate of cooling to attain the desired properties of
the mass.
A. Annealing
B. Hardening
C. Tempering
D. Stress relieving
4. Heating to a subcritical temperature, about
1100F to 1300F and holding at that temperature
for a suitable time for the purpose of reducing
internal residual stresses.
A. Annealing
B. Hardening
C. Tempering
D. Stress relieving
5. Heating to some 100F above the transformation
range with subsequent cooling to below that
range in still air at room temperature to produce
uniform structure of the metal.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering
6. A machine tool used for producing holes in
metal by the use of a cutting too called drill.

A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
7. A machine tool used to form metal parts by
removing metal from a workpiece by the use of a
revolving cutter with many teeth each tooth
having a cutting edge which removes its share of
the stock.
A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
8. A machine tool used to sharpen or shape tools
by using an abrasive wheel.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
9.A machine tool used to enlarge a hole by means
of an adjustable cutting tool with only one
cutting edge.

A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
10. A machine tool used to cut metal parts of light,
medium, and large sections using reciprocating
hacksaw blade.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
11. A machine tool used to machine flat or plane
surfaces with a single point cutting tool.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
12. A machine tool used for production of flat
surfaces on pieces too large or too heavy to
hold in a shaper.

A. Tool grinder
B. Shaper
C. Planer
D. Power saw
13. A machine tool used to finish internal or
external surfaces, such as holes or keyways by
the use of cutter called a broach, which has a
series of cutting edges or teeth.
A. Drilling machine
B. Boring machine
C. Milling machine
D. Broaching machine
14. An alloy of copper and tin.

A. Brass
B. Bronze
C. Iron
D. Tin
15. An alloy of copper and zinc

A. Brass
B. Bronze
C. Iron
D. Tin
16. The process of forming metal parts by the use
of dies after the metal is heated to its plastic
range.

A. Rolling
B. Forging
C. Turning
D. Casting
17. The process of forming a metal parts by the use
of a powerful pressure from a hammer or press
to obtain the desired shape, after the metal has
been heated to its plastic range
A. Rolling
B. Forging
C. Turning
D. Casting
18. A manganese steel containing approximately
0.20% carbon.

A. SAE 1320
B. SAE 1230
C. SAE 2340
D. SAE 4230
19. A machine tool in which metal is removed by
means of a revolving cutter with many teeth,
each tooth having a cutting edge which remove
its share of the stock
A. Milling machine
B. Broaching machine
C. Lathe machine
D. Boring machine
20. A metal turning machine tool in which the work,
while revolving on a horizontal axis, is acted upon by
cutting tool which is made to move slowly (feed) in
direction more or less parallel to the axis of the work
(longitudinal feed)
A. Milling machine
B. Broaching machine
C. Lathe machine
D. Boring machine
21. A machine tool used in the production of flat
surfaces on pieces too large or too heavy or,
perhaps too awkward to hold in a shaper.

A. Shaper
B. Planer
C. Tool grinder
D. Power saw
22. It consists of shaping a piece by bringing it into
contact with a rotating abrasive wheel.

A. Drilling
B. Boring
C. Grinding
D. Broaching
23. A tool used in measuring diameters.

A. Caliper
B. Nanometer
C. Tachometer
D. Pyrometer
24. Used to true and align machine tools, fixtures,
and works, to test and inspect size trueness of
finished work, and to compare measurement
either heights or depths or many other
measurement
A. Dial gauge
B. Dial indicator
C. Tachometer
D. Speedometer
25. The ability to be deformed considerably
without rupture.

A. Ductility
B. Plasticity
C. Malleability
D. Elasticity
26. The shop term used to include the marking
inscribing of center points, circles, arcs, or
straight lines upon metal surface, either curved
or flat, for the guidance of the worker.
A. Shaping
B. Hobbing
C. Laying-out
D. Shaping
27. An operation of sizing and finishing a hole by
means of a cutting too having several cutting
edges.

A. Notching
B. Piercing
C. Turning
D. Reaming
28. The operation of making a cone-shaped
enlargement of the end of a hole, as for a recess
for a flat screw.

A. Countersinking
B. Knurling
C. Squaring
D. Perforating
29. The operation of enlarging a hole by means of
an adjustable cutting tool with only one cutting
edge.

A. Drilling
B. Broaching
C. Milling
D. Boring
30. An imaginary circle passing through the points
at which the teeth of the meshing gears contact
each other.

A. Pitch circle
B. Addendum circle
C. Dedendum circle
D. Base circle
31. A type of bolt intended for use in bolting wooden
parts together or wood to metal. It has a short
portion of shank just underneath a round head, which
is designed to keep the bolt from turning in the wood
when the nut is tightened
A. U-bolt
B. Carriage bolt
C. Eye bolt
D. Stud bolt
32. The number of teeth per inch of pitch diameter
and which gives some indications of the size of
the gear teeth.

A. Module
B. Pitch circle
C. Diametral pitch
D. Circular pitch
33. The distance from the center of one tooth of a
gear to the center of the next consecutive tooth
measured on the pitch.

A. Circular pitch
B. Module
C. Diametral pitch
D. Pitch circle
34. The portion of a gear tooth that projects above
or outside the pitch circle.

A. Top relief
B. Dedendum
C. Addendum
D. Tooth space
35. The portion of the gear tooth space that is cut
below the pitch circle and is equal to the
addendum plus clearance.

A. Top root
B. Dedendum
C. Addendum
D. Top land
36. When meshed with a gear, it is used to change
rotary motion to reciprocating motion.

A. Gear shaft
B. Gear tooth
C. Gear rack
D. Gear motor
37. A kind of gears used for heavy duty works
where a large ratio of speed is required and are
extensively used in reducers.

A. Bevel gears
B. Worm gears
C. Helical gears
D. Spiral gears
38. A kind of gears used to transmit motion from
one shaft to another shaft at an angle to the
first.

A. Bevel gears
B. Worm gears
C. Helical gears
D. Spiral gears
39.The uniform heating of steel above the usual
hardening temperatures, followed by cooling
freely in air.

A. Annealing
B. Normalizing
C. Hardening
D. Tempering
40. The operation of cooling a heated piece of
work rapidly by dipping it in water, brine or oil.

A. Quenching
B. Tempering
C. Normalizing
D. Annealing
41. A method used in softening a piece of metal that is
too hard to machine and is done by heating steel
slowly above the usual hardening temperature,
keeping it at the heat for ½ to 2 hours, then cooling
slowly, preferably in a furnace
A. Broaching
B. Queching
C. Normalizing
D. Annealing
42. The total permissible variation in the size of a
dimension; the difference the limits of size.

A. Allowance
B. Tolerance
C. Variance
D. Interface
43. The operation of machining the end of a
workpiece to make the end square with the
axis.

A. Squaring
B. Buffing
C. Lapping
D. Honing
44. The clearance between the tooth profiles of a
gear tooth.

A. Toothspace
B. Backlash
C. Flank
D. Width
45. A mechanism which usually do the indexing in
a machine tool.

A. Slotter
B. Chuck
C. Dividing head
D. Indexer
46. A material that can wear away a substance
softer than itself.

A. Phenol
B. Abrasive
C. Tungsten
D. Chromium
47. A cylindrical bar of steel with threads formed
around it and grooves or flutes running
lengthwise in it, intersecting with the threads to
form cutting edges. It is used to cut internal
threads.
A. Groove
B. Lap
C. Tap
D. Flute
48. A set of gages consisting of thin strips of metal
of various thickness mounted in a steel case or
holder and is widely used for measuring and
checking clearances.
A. Feeler gage
B. Depth gage
C. Line center gage
D. Lay-out gage
49. A machine tool which is very similar to a shaper
except that the ram reciprocates vertically
rather than horizontally.

A. Lathe
B. Grinder
C. Planer
D. Slotter
50. A machine tool used principally to machine flat
or plane surfaces with single-point cutting tool.

A. Grinder
B. Shaper
C. Planer
D. Turret lathe
51. A kind of bolt which has no head an instead has
threads on both ends

A. Stud bolts
B. ACME threaded bolts
C. Square threaded bolts
D. Hex bolts
52. A kind of chuck which has reversible jaws which
could be adjusted separately.

A. Collet chuck
B. Independent chuck
C. Four jaw chuck
D. Two jaw chuck
53. A tool which when pressed into a finished hole
in a piece of work, provides centers in which the
piece may be turns or otherwise machined.

A. Mash
B. Butt
C. Mandrel
D. Wobble
54. A kind of chuck which should not be used
where extreme accuracy is required.

A. Collet chuck
B. Magnetic chuch
C. Four jaw chuck
D. Universal chuck
55. The process of checking or producing checkers
on the surface of a piece by rolling checkered
depressions into the surface.

A. Knurling
B. Hemming
C. Breading
D. Embossing
56. It fits into the main spindle of a lathe and is so called
because it acts as a bearing surface on which the
work rests. It revolves with the work. When compared
with the hardness of the dead center in the tailstock,
it is usually soft, and is so made since it does no work

A. Ram center
B. Spindle center
C. Live center
D. Bearing center
57. A gripping device with two or more adjustable
jaws set radially.

A. Chuck
B. Carriage
C. Tailstock
D. Fan
58. Steel balls for ball bearings are manufactured
by:

A. Turning
B. Rolling
C. Casting
D. Cold heading I
59. Addendum of a cycloidal gear tooth is:

A. Cycloid
B. Epicycloids I

C. Straight rack
D. Involute
60. In a lathe, it comprises the main spindle, the
necessary mechanism for obtaining the various
spindle speed and also certain gears which are
used to operate the quick-change gear
mechanism.
A. Headstock I

B. Carriage
C. Tailstock
D. Fan
61. The process of heating a piece of steel to a
temperature within or above critical range and
cooling rapidly.

A. Normalizing
B. Hardening I

C. Annealing
D. Tempering
62. Welding operation in which a non-ferrous filler
metal melts at a temperature below that of the
metal joined but is heated above 450C.

A. Gas welding
B. Spot welding
C. Brazing I

D. Steam welding
63. Uniting two pieces of metal by means of a
different metal which is applied between the
two in molten state.

A. Casting
B. Welding
C. Soldering I

D. Brazing
64. Fusion process in which the metal is heated
into a state of fusion permitting it to flow
together into a solid joint.

A. Electric arc welding I

B. Gas welding
C. Spot welding
D. Projection welding
65. Joining metal by means of high current at low
voltage. During the passage of current, pressure
by the electrodes produces a forge weld.

A. Spot welding
B. Resistance welding I

C. Steam welding
D. Gas welding
66. A device for accurately measuring diameters.

A. Radiometer
B. Profilometer
C. Spectrometer
D. Micrometer I
67. A group of thin steel strips for measuring
clearances.

A. Distortion gage
B. Feeler gage I

C. Line center gage

D. Deflection gage
68. A hand tool used to measure engine crank web
deflections.

A. Distortion gage I

B. Feeler gage
C. Line center gage
D. Deflection gage
69. A hand tool use to measure tension on bolt.

A. Indexer
B. Torque wrench I

C. Torsionmeter
D. Tensiometer
70. The permissible variation in the size of a
dimension the difference between the limits of
size.

A. Allowance
B. Variance
C. Clearance
D. Tolerance I
71. A gear with teeth on the cutter cylindrical
surface.

A. Outer gear
B. External gear I

C. Spiral gear
D. Helical gear
72. The diameter of a circle coinciding with the top
of the teeth of an internal gear.

A. Pitch diameter
B. Root diameter
C. Internal diameter I

D. Central diamter
73. A circle coinciding with a tangent to the bottom
of the tooth space.

A. Root circle I

B. Pitch circle
C. Addendum circle
D. Dedndum circle
74. The total depth of a tooth space, equal to
addendum plus dedendum.

A. Full depth
B. Working depth
C. Whole depth I

D. Dedendum
75. The depth of tooth space below the pitch
circle.

A. Dedendum I

B. Working depth
C. Full depth
D. Tooth depth
76. The of gear teeth to each mm pitch diameter.

A. Diametral pitch I

B. Module
C. Circular pitch
D. English module
77. A machine tool in which abrasive wheel is used
as cutting tool to obtain Is very smooth finish.

A. Drill
B. Grinder I

C. Planer
D. Shaper
78. It is used to produce a variety of surfaces by
using a circular-type cutter with multiple teeth.

A. Grinding machine
B. Shaper
C. Drilling machine
D. Milling machine I
79. It is used principally to machine flat or plane
surfaces with a single-point tool.

A. Drill
B. Shaper I

C. Planer
D. Tool grinder
80. Cutting a hole by means of rotating tool or the
work may revolve and to the tool remain fixed
as in the lathe.

A. Piercing
B. Notching
C. Boring I

D. Preforating
81. One of the following is not a tap used for
cutting threads in holes.

A. Tapping tap I

B. Plug tap
C. Taper tap
D. Bottoming tap
82. An index or dividing head.

A. A part of a drill press

B. Used to rotate the work I

C. Not used to cut helixes

D. Always manually operated
83. Galvanized iron is a term referring to iron
coated with:

A. Tin
B. Zinc I

C. Magnesium
D. Aluminum
84. The moment of inertia of a rectangle whose
base is “b” and height “h” about its base is:

A. bh^3/12
B. /12 36
C. bh^3/3 I

D. bh^3/4
85. In usual spur gearing:

A. The pitch circle and the base circle are the

same
B. Working depth includes the clearance
C. Tooth outline are usually
I involute curves
D. Tooth outline are always cycloidal curves
86. A stainless steel is obtained principally by the
use of the following alloying element.

A. Chromium I

B. Tungsten
C. Carbon
D. Phenol
87. One of the following is not a common term
relating to the classification of fits.

A. Tunking
B. Snug
C. Medium force fit
D. Bound I
88. Herringbone gears are gears which:

A. Do not operate on parallel shaft

B. Have a line of contact I between the teeth
C. Consist of two left handed helical gears
D. Tend to produce thrust on the shafts
89. Internal stresses existing in a welded
connection:

A. Are not relieved whenI the weld is peened

B. Are not relieved by heat treatment
C. May be relieved when the weld is peened
D. Are relieved by x-ray analysis
90. In general the design stress and factor of safety
are related as follows:
A. Design stress = Ultimate stress times factor of
safety
B. Design stress = Ultimate
I
stress divided by
factor of safety
C. Design stress = Design stress divided by
Ultimate stress
D. Design stress = Factor of safety divided by
design stress
91. A group of thin steel strips for measuring
clearances

A. Depth gage
B. Feeler gage I

C. Lay-out gage
D. Clearance gage
92. A hand tool used to measure tension on bolts.

A. Indexer
B. Torsionmeter
C. Torque wrench I

D. Tensiometer
93. A material that can wear away a substance
softer than itself.

A. Abrasive I

B. Corrosive
C. Tungsten
D. Alloy
94. The material used in high speed process

A. High speed steel I

B. Chromium
C. Cast iron
D. Carbon steel
95. An alloy of copper and zinc.

A. Chromium
B. Bronze
C. Brass I

D. Aluminum
96. An alloy of copper, tin and small amount of
phosphorous.

A. Chromium
B. Bronze I

C. Brass
D. Aluminum
97. The process of working metals by the
application of sudden blows or by steady
pressure.

A. Welding
B. Extursion
C. Forging I

D. Swaging
98. A welding operation in which a non-ferrous
filler metals melts at a temperature below that
of the metal joined but is heated above 450C

A. Brazing I

B. Spot welding
C. Gas welding
D. Projection welding
99. The operation of cooling a heated piece of
work rapidly by dipping it in water, brine or oil.

A. Tempering
B. Annealing
C. Quenching I

D. Normalizing
100. A machine tool used to machine flat surface.

A. Shaper I

B. Planer
C. Grinder
D. Lathe