Terminologies Ques&Ans

 Heating above the transformation range,
usually 1300oF to 1350oF, and cooling

slowly to soften the metal and increase in
machining.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering
 Heating above the transformation
temperature and quenching usually n oil,
for the purpose of increasing the hardness.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering
 Reheating to a temperature below the
transformation range, followed by any
desired rate of cooling to attain the
desired properties of metal.
A. Annealing
B. Hardening
C. Tempering
D. Stress Relieving
 Heating to a subcritical temperature,
about 1,100oF to 1,300oF and holding at
that temperature for a suitable time for
the purpose of reducing internal residual
stresses.
A. Annealing
B. Hardening
C. Tempering
D. Stress Relieving
 Heating to some 100oF above the
transformation range with subsequent
cooling to below that range in still air at
room temperature to produce uniform
structure of the metal.
A. Annealing
B. Hardening
C. Normalizing
D. Tempering
 A machine tool used for producing holes
in metal by the use of a cutting tool called
drill.
A. Drilling Machine
B. Boring Machine
C. Milling Machine
D. Broaching Machine
 A machine tool used to form metals parts
by removing metal from a workpiece by
the use of a revolving cutter with many
teeth each tooth having a cutting edge
which removes its share of the stock.
A. Drilling Machine
B. Boring Machine
C. Milling Machine
D. Broaching Machine
 A machine tool used to sharpen or shape
tools by using an abrasive wheel.
A. tool grinder
B. shaper
C. planer
D. power saw
 A machine tools used to enlarge a hole by
means of an adjustable cutting tool with
only one cutting edge.
A. drilling machine
B. boring machine
C. milling machine
D. broaching machine
 A machine tool used to cut metal parts of
light, medium, and large sections using a
reciprocating hacksaw blade.
A. tool grinder
B. shaper
C. planer
D. power saw
 A machine tool used to machine flat or
plane surfaces with a single point cutting
tool.
A. tool grinder
B. shaper
C. planer
D. power saw
 A machine tool used for production of flat
surfaces on pieces too large or too heavy
to hold in a shaper.
A. tool grinder
B. shaper
C. planer
D. power saw
 A machine tool used to finish internal or
external surfaces, such as holes or
keyways by the used of a cutter called a
broach, which has a series of cutting
edges or teeth.
A. drilling machine
B. boring machine
C. milling machine
D. broaching machine
 An alloy of copper and tin.
A. brass
B. bronze
C. Iron
D. Tin
 An alloy of copper and zinc.
A. brass
B. bronze
C. Iron
D. Tin
 The process of forming metal parts by the
use of dies after the metal is heated to its
plastic range.
A. rolling
B. forging
C. turning
D. casting
 The process of forming a metal parts by
the use of a powerful pressure from a
hammer or press to obtain the desired
shape, after the metal has been heated to
its plastic range.
A. rolling
B. forging
C. turning
D. casting
 A manganese steel containing
approximately 0.20% carbon.
A. SAE 1320
B. SAE 1230
C. SAE 2340
D. SAE 4230
 A machine tool in which metal is removed
by means of a revolving cutter with many
teeth, each tooth having a cutting edge
which remove its share of the stock.
A. milling machine
B. broaching machine
C. lathe machine
D. boring machine
 A metal turning machine tool in which the
work, while revolving on a horizontal axis, is
acted upon by a cutting tool which is made to
move slowly (feed) in a direction more or less
parallel to the axis of the work (longitudinal
feed)
A. milling machine
B. broaching machine
C. lathe machine
D. boring machine
 A machine tool used in the production of
flat surfaces on pieces too large or too
heavy or, perhaps too awkward to hold in
a shaper.
A. shaper
B. planer
C. tool grinder
D. power saw
 It consist of shaping a piece by bringing it
into contact with a rotating abrasive wheel.
A. drilling
B. boring
C. grinding
D. broaching
 A tool used in measuring diameters.
A. caliper
B. nanometer
C. tachometer
D. pyrometer
 Used to true and align machine tools,
fixtures, and works, to test and inspect
size trueness of finished work, and to
compare measurements either heights or
depths or many other measurements.
A. dial gauge
B. dial indicator
C. tachometer
D. speedometer
 The ability of metal to be deformed
considerably without rupture.
A. ductility
B. plasticity
C. malleability
D. elasticity
 The shop term used to include the
marking or inscribing of center points,
circles, arcs, or straight lines upon metal
surfaces, either curved or flat, for the
guidance of the worker.
A. shaping
B. hobbing
C. laying out
D. shaping
 An operation of sizing and finishing a hole
by means of a cutting tool having several
cutting edges.
A. notching
B. piercing
C. turning
D. reaming
 The operation of making a cone-shaped
enlargement of the end of a hole, as for a
recess for a flat head screw.
A. countersinking
B. knurling
C. squaring
D. perforating
 The operation of enlarging a hole by
means of an adjustable cutting tool with
only one cutting edge.
A. drilling
B. broaching
C. milling
D. boring
 An imaginary circle passing through points
at which the teeth of the meshing gears
contact each other.
A. pitch circle
B. addendum circle
C. dedendum circle
D. base circle
 A type of bolt intended for use in bolting
wooden parts together or wood to metal. It
has a short portion of shank just underneath
a round head, which is designed to keep the
bolt from turning in the wood when the nut is
tightened.
A. u - bolt
B. carriage bolt
C. eye bolt
D. stud bolt
 The number of teeth per inch of pitch
diameter and which gives some
indications of the size of the gear teeth.
A. module
B. pitch circle
C. diametral pitch
D. circular pitch
 The distance from the center of one tooth
of a gear to the center of the next
consecutive tooth measured on the pitch.
A. circular pitch
B. module
C. diametral pitch
D. pitch circle
 The portion of a gear tooth that projects
above or outside the pitch circle
A. top relief
B. dedendum
C. addendum
D. tooth space
 The portion of a gear tooth space that is
cut below pitch circle and is equal to the
addendum plus the clearance.
A. top root
B. dedendum
C. addendum
D. top land
 When meshed with a gear, it is used to
change rotary motion to reciprocating
motion.
A. gear shaft
B. gear tooth
C. gear rack
D. gear motor
 A kind of gears used for heavy duty works
where a large ratio of speed is required
and are extensively used in speed
reducers.
A. bevel gears
B. worm gears
C. helical gears
D. spiral gears
 A kind of gears used to transmit motion
from one shaft to another shaft at an
angle to the first.
A. bevel gears
B. worm gears
C. helical gears
D. spiral gears
 The uniform heating of steel above the
usual hardening temperatures, followed
by cooling freely in air.
A. annealing
B. normalizing
C. hardening
D. tempering
 The operation of cooling a heated piece of
work rapidly by dipping it in water, brine
or oil.
A. quenching
B. tempering
C. normalizing
D. annealing
 A method used in softening a piece of metal
that is too hard to machine and is done by
heating steel slowly above the usual
hardening temperature, keeping it at the
heat for ½ to 2 hours, then cooling slowly,
preferably in a furnace.
A. broaching
B. quenching
C. normalizing
D. annealing
 The total permissible variation in the size
of a dimension; the difference between
the limits of size.
A. allowance
B. tolerance
C. variance
D. interface
 The operation of machining the end of a
workpiece to make the end square with
the axis.
A. squaring
B. buffing
C. lapping
D. honing
 The clearance between the tooth profiles
of a gear tooth.
A. toothspace
B. backlash
C. flank
D. width
 A mechanism which usually do the
indexing in a machine tool.
A. slotter
B. chuck
C. dividing head
D. indexer
 A material that can wear away a
substance softer than itself.
A. phenol
B. abrasive
C. tungsten
D. chromium
 A cylindrical bar of steel with threads
formed around it and grooves or flutes
running lengthwise in it, intersecting with
the threads to form cutting edges. It is
used to cut internal threads.
A. groove
B. lap
C. tap
D. flute
 A set of gages consisting of thin strips of
metal of various thickness mounted in a
steel case or holder and is widely used for
measuring and checking clearances.
A. feeler gage
B. depth gage
C. line center gage
D. lay-out gage
 A machine tool which is very similar to a
shaper except that the ram reciprocates
vertically rather than horizontally
A. lathe
B. grinder
C. planer
D. slotter
 A machine tool used principally to
machine flat or plane surfaces with single-
point cutting tool.
A. grinder
B. shaper
C. planer
D. turret lathe
 A kind of bolts which has no head and
instead has threads on both ends.
A. stud bolts
B. acme threaded bolts
C. square threaded bolts
D. hex bolts
 A kind of chuck which has a reversible
jaws which could be adjusted separately.
A. collet chuck
B. independent chuck
C. four jaw chuck
D. two jaw chuck
 A tool which when pressed into a finished
hole in a piece of work, provides centers
on which the piece may be turned or
otherwise machined.
A. mash
B. butt
C. mandrel
D. wobble
 A kind of chuck which should not be used
where extreme accuracy is required.
A. collet chuck
B. magnetic chuck
C. four jaw chuck
D. Universal chuck
 The process of checking or producing
checkers on the surface of a piece by
rolling checkered depressions into the
surface.
A. knurling
B. hemming
C. breading
D. embossing
 It fits into the main spindle or a lathe and is
so called because it acts as a bearing surface
on which the work rests. It revolves with the
work. When compared with the hardness of
the dead center in the tailstock, it is usually
soft, and is so made since it does no work.
A. ram center
B. spindle center
C. live center
D. bearing center
 A gripping device with two or more
adjustable jaws set radially.
A. chuck
B. carriage
C. tailstock
D. fan
 Steel balls for ball bearings are
manufactured by:
A. turning
B. rolling
C. casting
D. cold heading
 Addendum of a cycloidal gear tooth is:
A. cycloid
B. epicycloids
C. straight rack
D. involute
 In a lathe, it comprises the main spindle,
the necessary mechanism for obtaining
the various spindle speed and also certain
gears which are used to operate the
quick-change gear mechanism.
A. headstock
B. carriage
C. tailstock
D. fan
 The process of heating a piece of steel to
a temperature within or above critical
range and cooling rapidly.
A. normalizing
B. hardening
C. annealing
D. tempering
 Welding operation in which a non-ferrous
filler metal melts at a temperature below
that of the metal joined but is heated
above 450oC.
A. gas welding
B. spot welding
C. brazing
D. steam welding
 Uniting two pieces of metal by means of a
different metal which is applied between
the two in molten state.
A. casting
B. welding
C. soldering
D. brazing
 Fusion process in which the metal is
heated into a state of fusion permitting it
to flow together into a solid joint.
A. electric arc welding

B. gas welding
C. spot welding
D. projection welding
 Joining metal by means of high current at
low voltage. During the passage of
current, pressure by the electrodes
produces a forge weld.
A. spot welding
B. resistance welding
C. steam welding
D. gas welding
 A device for accurately measuring
diameters.
A. radiometer
B. profilometer
C. spectrometer
D. micrometer
 A group of thin steel strips for measuring
clearances.
A. distortion gage
B. feeler gage
C. line center gage
D. deflection gage
 A hand tool used to measure engine crank
web deflections.
A. distortion gage
B. feeler gage
C. line center gage
D. deflection gage
 A hand tool used to measure tension on
bolts.
A. indexer
B. torque wrench
C. torsionmeter
D. tensiometer
 The permissible variation in the size of a
dimension; the difference between the
limits of size.
A. allowance
B. tolerance
C. variance
D. interface
 A gear with teeth on the outer cylindrical
surface.
A. outer gear
B. external gear
C. spiral gear
D. helical gear
 The diameter of a circle coinciding with
the top of the teeth of an internal gear.
A. pitch diameter
B. root diameter
C. internal diameter
D. central diameter
 A circle coinciding with a tangent to the
bottom of the tooth space.
A. root circle
B. pitch circle
C. addendum circle
D. dedendum circle
 The total depth of a tooth space, equal to
the addendum plus dedendum.
A. full depth
B. working depth
C. whole depth
D. dedendum
 The depth of tooth space below the pitch
circle.
A. dedendum
B. working depth
C. full depth
D. tooth depth
 The ratio of gear teeth to each mm pitch
diameter.
A. diametral pitch
B. module
C. circular pitch
D. english module
 A machine tool in which abrasive wheel is
used as cutting tool to obtain a very
smooth finish.
A. drill
B. grinder
C. planer
D. shaper
 It is used to produce a variety of surfaces
by using a circular-type cutter with
multiple teeth.
A. grinding machine
B. shaper
C. drilling machine
D. milling machine
 It is used principally to machine flat or
plane surfaces with a single-point tool.
A. drill
B. shaper
C. planer
D. tool grinder
 Cutting a hole by means of rotating tool
or the work may revolve and to the tool
remain fixed in the lathe.
A. piercing
B. notching
C. boring
D. perforating
 One of the following is not a tap used for
cutting threads in holes.
A. tapping tap
B. plug tap
C. taper tap
D. bottoming tap
 An index o dividing head.
A. a part of a drill press

B. used to rotate the work
C. not used to cut helixes
D. always manually operated
 Galvanized iron is a term referring to iron
coated with:
A. tin
B. zinc
C. magnesium
D. aluminum
 The moment of inertia of a rectangle
whose base is “b” and height “h” about its
base is:
A. bh3/12
B. bh/36
C. bh3/3
D. bh2/4
 In usual spur gearing:
A. the pitch circle and the base circle

are the same
B. working depth includes the
clearance
C. tooth outline are usually involute
curves
D. tooth outline are always cycloidal
curves
 A stainless steel is obtained principally by
the use of the following alloying element.
A. chromium
B. tungsten
C. carbon
D. phenol
 One of the following is not a common
term relating to classification of fits.
A. tunking
B. snug
C. medium force fit
D. bound
 Hearingbone gears are gears which:
A. do not operate on parallel shaft

B. have a line of contact between the
teeth
C. consist of two left handed helical
gears
D. tend to produce thrust on the
shafts
 Internal stresses existing in a welded
connection:
A. are not relieve when the weld is

peened
B. are not relieve by heat treatment
C. maybe relieved when the weld is
peened
D. are relieved by x-ray analysis
 In general the design stress and factor of
safety are related as follows:
A. Design stress = ultimate stress times

factor of safety
B. Design stress = ultimate stress divided
by factor of safety
C. Design stress = design stress divided
by ultimate stress
D. Design stress = factor of safety
divided by design stress
 A group of thin steel strips for measuring
clearances.
A. distortion gage
B. feeler gage
C. line center gage
D. deflection gage
 A hand tool used to measure tension on
bolts.
A. indexer
B. torsionmeter
C. torque wrench
D. tensiometer
 A material that can wear away a
substance softer than itself.
A. abrasive
B. corrosive
C. tungsten
D. alloy
 The material used in high speed processes.
A. high-speed steel
B. chromium
C. cast iron
D. carbon steel
 An alloy of copper and zinc.
A. chromium
B. bronze
C. brass
D. aluminum
 An alloy of copper, tin and small amount
of phosphorous.
A. chromium
B. bronze
C. brass
D. aluminum
 The process of working metals by the
application of sudden blows or by steady
pressure.
A. welding
B. extursion
C. forging
D. swaging
 A welding operation in which a non-
ferrous filler metals melts at a
temperature below that of the metal
joined but is heated above 450oC.
A. brazing
B. spot welding
C. gas welding
D. projection welding
 The operation of cooling a heated piece of
work rapidly by dipping it in water, brine
or oil.
A. tempering
B. annealing
C. quenching
D. normalizing
 A machine tool used to machine flat
surfaces.
A. shaper
B. planer
C. grinder
D. lathe
In a complex phenomenon
and maybe be caused by
non-uniform deformation
during rolling or by the
presence of deflects in
the original cast billet.
Aligatoring
Heading processing can be
carried out cold, warm, or
hot; they are be performed
on machines called
Headers
Is essentially an
upsetting operation,
usually performed at the
end of a round rod or wire
in order to produce a
larger cross-section.
Heading
Consist of pressing a
hardened punch, having a
particular tip geometry,
into the surface of block
of metal.
Hubbing
A process similar to roll
forging
Skew Forging
Is a process in which a
blank is forged into a
shape with a tool that
forms the blank in several
small steps
Incremental Forging
The dies are heated to the
same temperature as that
of the hot workpiece.
Isothermal Forging or
Hot-die forging
A solid rod or tube is
subjected to radial impact
forces by a set of
reciprocating dies.
Swaging
Is generally defined as
the capability of a
material to undergo
deformation without
cracking..
Forgeability
Punching a number of holes
in a sheet
Perforating
Leaving a tab without
removing any material
Lancing
Shearing the sheet into
two or more pieces
Parting
Removing pieces ( or
various shapes) from the
edges
Notching
Is a process of bending
the edges of sheet metals,
usually to 90 deg.
Flanging
Involves joining two edges
of sheet metal by
hammering
Seaming
Is the process whereby
green compacts are heated
in controlled – atmosphere
furnace to a temperature
below the melting point,
but sufficiently high to
allow bonding of the
individual particles
Sintering
Were introduced in 1960’s.
they typically 70%
aluminum oxide and 30%
titanium carbide
Cermets
Of all known materials,
the hardest substance is
______. It has low
friction, high wear
resistance and the ability
to maintain a sharp
cutting edge.
Diamond
To enlarge a hole or
cylindrical cavity made by
a previous process or to
produce circular internal
grooves.
Boring
To produced a regular
shaped roughness on
cylindrical surfaces, as
in making knobs.
Knurling
Because of friction
between the specimen and
the platens, the
specimen’s cylindrical
surface bulges ; this
effect is called..
Barreling
Is usually defined as
resistance to permanent
indentation.
Hardness
Test involves pressing a
steel or tungsten –
carbide ball 10 mm
diameter against a
surface , with a load of
500 kg, 1500 kg, or 3000
kg.
This test measures the
depth of penetration
instead of the diameter of
the indention.
Rockwell Test
Formerly known as the
diamond pyramid hardness
test, uses a pyramid –
shaped diamond indenter
and a load ranges from 1kg
to 120 kg
Vickers Test
Uses to measure the
hardness of rubber,
plastics, and similar soft
and elastic non – metallic
materials.
Durometer
Is a phenomenon in which
carbon atoms in steels
segregates to
dislocations , thereby
pinning them and, in this
way, increasing the
resistance to dislocation
movement.
Is a phenomenon
characterized by high
permeability and permanent
magnetization that are due
to alignment of iron,
nickel, and cobalt atoms
into domains.
Ferromagnetism
Exhibited by some
materials, such as quartz
crystals and some ceramic
materials , such as cubic
ferrites.
Piezoelectric Effect
In this structure,
graphite exists largely in
the form of flakes. When
it is broken, the fracture
path is along the graphite
flakes and therefore has
gray, sooty appearance.
Gray Cast Iron

The steel is formed into
desired shapes within
controlled ranges of
temperature and time to
avoid formation of non
martensitic transformation
products.
Ausforming
Improves strength and
hardness at elevated
temperatures.
Cobalt
mdsp mdsp mdsp mdsp mdsp mdsp mdsp

1.A correct cutting angle on a
drill for ordinary work is:
a. 45⁰ b. 59⁰*
c. 64⁰ d. 70⁰
2. When using a drill press, the
work should be hold with:
a. glove hand
b. the hand
c. a vise and a clamp*
d. pliers
3. A machining operation whereby
the tool reciprocates and the
feed is stationary.
a. reaming b. shaping*
c. planning d. turning
the tool rotates and the feed
is stationary.
a. shaping b. milling*
c. turning d. reaming
5. A machine used in shaping
metal by means of abrasive
wheel or removal of metals
with abrasive.
a. shaper b. planer
c. grinder* d. power saw
6. To prevent leakage in dynamic
seals, it is recommended to
used
a. gaskets b. seals
c. packings* d. felts
7. The process of checking or
producing checkers on the
surface of the piece by
rolling checkered depressions
in the surface.
a. indexing b. soldering
c. knurling* d. quenching
8. Tooth width measured along
the chord at the pitch circle.
a. chord space
b. chordal thickness*
c. chord clearance
d. chord length
9. It is recommended for high
speed application that the
maximum number of teeth in
small sprocket should be:
a. 10 to 20
b. 16 to 32
c. 14 to 28
d. 18 to 24*
10. Cast iron flywheels are
commonly designated with a
factor of safety of:
a 8 to 10
b. 10 to 13*
c. 5 to 6
d. 18 to 20
12. An agency handling
assistance to all foundry,
machine shop and metallurgical
plant operation.
a. DOST
b. BOI
c. MIRDC*
d. UNICEF
12. A metal characteristic that
absorbs extreme deformation
without rupture is called:
a. hardness
b. ductility
c. plasticity*
d. toughness
13. The size of all the pipes
from 1/16 inches to 12 inches
is defined by _____ size.
a. design
b. external diameter
c. inside diameter*
d. tubular
14. Cutting lubricants used in
drilling, reaming and lapping
of cast iron parts.
a. soda water
b. kerosene
c. soluble oil
d. dry*
15. The angle developed between
tooth profile and radial line
at its pitch point is referred
as:
a. approach angle
b. pressure angle*
c. recess angle
d. base helix angle
16.The purpose of annealing is
to make a metal:
a. harder
b. medium hard
c. softer*
d. shiny
17. AISI numbering for silicon
steel.
a. 85XX
b. 92XX*
c. 93XX
d. 87XX
18. Specific weight of steel in
lbs/inches3
a. 0.832
b. 0.328
c. 0.283*
d. 0.823
19. Ratio of coil to wire
diameter, a measure of coil
curvature.
a. spring rate
b. spring index*
c. Wahl’s factor
d. spring scale
20. When hole is smaller than
the shaft, it will take
pressure to pull the parts
together, and the allowance is
negative and is termed as:
a. negative fits
b. negative allowance
c. interference of metals*
d. negative allowance
21. A kind of thread that is
generally used.
a. UNF
b. UNEF
c. UNC*
d. 8-Thread series
22. A machine tool used
principally to machine flat or
plane surfaces with a single
point cutting tool.
a. shaper*
b. planer
c. milling
d. lathe
23. The ratio of relative
viscosities colliding bodies
after impact to their velocity
before impact.
a. coefficient of friction
b. coefficient of velocity
c. coefficient of restitution*
d. coefficient of fluctuation
24. In machine shop forging
operation of lengthening a
piece of stock while reducing
the cross sectional area of
work is called:
a. reducing
b. upsetting*
c. upgrading
d. desizing
25. It is the radial distance
between the top of the tooth
and the bottoms of the mating
tooth space.
a. clearance*
b. tolerance
c. lead
d. crest
26. An arc of the pitch circle
through which a tooth travels
from its contact to a mating
tooth at the pitch point to
the point where contact ceases.
a. arc of action
b. arc of recess*
c. arc of approach
d. backlash
27. The distance a helical gear
would thread along its axis
one revolution of it were free
to move axially.
a. crest
b. lead*
c. module
d. clearance
28. Ability of a material to
absorb energy when deformed
elastically and return to it
when unloaded is:
a. toughness
b. creep
c. resilience*
d. plasticity
29. A weld made to hold the
parts of a weldment in proper
alignment until final welds
are made.
a. fusion weld
b. tack weld*
c. electric weld
d. oxy-acetylene weld
30. It is a machine used for
testing of very thin steel or
surface layers.
a. Charpy test
b. Izod test
c. Description test
d. Rockwell test*
31. A machine tool in which an
abrasive wheel is used as a
cutting tool to obtain a very
smooth finish.
a. Broaching machine
b. Planer
c. Tool grinder*
d. Lathe machine
32. A machine tool used to
produce a variety of surfaces
by using a circular type
cutter with multiple teeth
a. lathe machine
b. milling machine*
c. broaching machine
d. grinding machine
33. A cutting tool used to
finish internal and external
surfaces by the use of a
cutter called a broach, which
has a series of cutting edges
of teeth.
a. lathe machine
b. broaching machine*
c. planer
d. shaper
34. A kind of chuck, which
should not be used where
accuracy is required called
a. collet chuck
b. magnetic chuck
c. four jaw chuck
d. universal chuck*
35. A tool when pressed into a
finished hole in a piece of
work, provides center on which
the place may be turned
otherwise machined called
a. mesh
b. butt
c. mandrel*
d. wobble
36. A machine tool which is very
similar to a shaper except
that the ram reciprocates
vertically rather than
horizontally.
a. lathe
b. grinder
c. planer
d. slotter*
37. A cylindrical bar of steel
with threads formed around it
and grooves or flutes running
lengthwise in it, intersecting
with threads to form cutting
edges. It is used to cut
internal threads.
a. Groove b. Lap
c. Tap* d. Flute
38. The operation of making a
cone-shaped enlargement of the
end of a hole, as for a recess
for a flat head screw.
a. Counter sinking*
b. Knurling
c. Squaring
d. Performing
39. It is an operation of sizing
and finishing a hole by means
of a cutting tool having
several cutting edges.
a. Notching
b. Piercing
c. Turning
d. Reaming*
40. The hop term used to include
the marking or inscribing of
center points circle area of
straight lines upon metal
surface either curve or flat,
for the guidance of the worker
called:
a. Shaping
b. Hobbing
c. Laying out*
d. Shaping
41. It is used to true and align
machine tools fixtures and
works to test and inspect size
trueness of finished work and
compare measurements either
heights or depths or many
other measurements.
a. dial gage
b. dial indicator*
c. tachometer
d. speedometer
42. The process of forming
metals by the use of dies
after the metal is heated to
its plastic range.
a. Rolling*
b. Forging
c. Turning
d. Casting
43. A machine tool used to cut
metals a lift, medium and
large section using a
a. Tool grinder
b. Shaper
c. Planer
d. Power saw*
44. The usual value of helix
angle of a drill is:
a. 30⁰*
b. 60⁰
c. 110⁰
d. 120⁰
45. Wiping is the process of:
a. applying flux during
welding process
b. cleaning the welded
surface after the welding
operation is over
c. connecting load pipes by
soldering alloy*
d. low temperature welding
46. In Carthias process
a. molten metal is fed into the
cavity in metallic mould by gravity
b. metal is poured into die cavity
and after a predetermined time
the mould is inverted to permit a part
of main steel in molten
state to flow out of cavity
c. cavity is filled with a
precalculated quantity of metal and a
core or plunger is inserted to force
the metal into cavity*
d. metal is forced into mould under
high pressure
47. What is the purpose of riser?
a. Feed the casting at a rate
consistent with the rate of
solidification
b. Act as a reservoir for molten
metal
c. Help feed the casting until
oil solidification takes place*
d. Feed molten metal from
pouring basin to gas
48. The mould for casting
ferrous materials
a. Copper*
b. High carbon steel
c. Low carbon steel
d. Medium carbon steel
49. A plug gage is used to
measure
a. cylindrical bores*
b. screw thread
c. spherical holes
d. taper bores
50. When large number of
components are turned and
parted off a bar the chuck
generally used is the _____.
a. collet chuck
b. four jaw chuck
c. magnetic chuck*
d. two jaw chuck
51. Which of the following is
the cutting speed m
of brass?
a. 30m/min
b. 40m/min*
c. 50m/min
d. 60m/min
52. Quick return mechanism is
used in a
a. drilling machine
b. grinder
c. lathe
d. shaper*
53. Mandrel used to hold
a. cutting tool
b. drill bits
c. face plate
d. hollow work pieces*
54. In up cut milling, the work
piece is fed
a. against the milling
cutter*
b. at an angle of 60⁰ at the
center
c. at the right angle of the
cutter
d. the direction of the
cutter
55. Sprue is passage provide for
the
a. out flow
b. in flow*
c. smooth flow
d. solidification of molten
material
56. Feed in the lathe machine is
expressed in
a. mm
b. mm per degree
c. mm per revolution*
d. rpm
57. Rapping allowance is
provided on a pattern take
care of
a. shrinkage
b. machining
c. distortion
d. easy withdrawal*
58. Chuck use in turret lathe is
a. collet chuck
b. four jaw self centering
chuck
c. magnetic chuck
d. three jaw chuck*
59. Cape in foundry practice
refers to
a. bottom half of molding box

b. coating on the mold face
c. middle portion of the mold
d. top half molding box*
60. A vent wire is use in
a. foundry
b. hot forging*
c. cold forging
d. fitting
61. Angle plate is used for
a. cutting tapers in a lathe

b. cutting gears in a shaper*
c. cutting gears in a milling
d. fixing job out angle in a
grinder
62. Permeability, in relation to
molding sands, is high for
a. coarse grain*
b. fine grains
c. medium grains
d. round grains
63. The purpose of tumbler gears
in lathe is to
a. cut gears
b. cut thread
c. give desired direction of
the movement to the lathe
carriage*
d. reduce spindle speed
64. A sine bar cannot be used
without a/an
a. angle gage*
b. micrometer
c. slip gage
d. vernier caliper
65. The operation of finishing
drilled hole to the correct
size is known as
a. counter boring
b. counter sinking
c. reaming*
d. spot facing
66. When the outer corners of
the cutting edges of a drill
wear away to rapidly, it is an
indication of?
a. not enough speed

b. too much rake angle
c. too much high speed
d. B or C*
67. Carbon steel should be
operated at
a. speed greater than that

when using a high speed drill
b. speed less than that when
using a high speed drill*
c. the same speed as that
using a high speed steel
d. none of the above
68.Knurling is done to_____.
a. boring
b. chamfering*
c. planning
d. turning
69. When material in a lathe,
the harder the material being
cut, the tool bit should have
a. less side rake*

b. more side rake
c. more top rake
d. no side rake
70. After grinding the tool bit;
the cutting edge should be
a. case hardened
b. rubbed with emery cloth
c. rubbed with crocus cloth
d. stoned with oil stone*
71. When cutting material in a
lathe, the softer the material
being cut, the tool bit should
have
a. any of these
b. double top rake
c. less top rake*
d. more top rake
72. A piece of cast iron hold
against an emery wheel will
give off
a. bright shiny sparks

b. dull yellow sparks*
c. red sparks
d. no sparks
73. The alignment of coupling
faces can checked by
a. inserting a feeler gage
between coupling faces at
various points around the
circumference*
b. inserting thermometer
c. rotating and measuring to
nearest permanent fitting
d. using an inside micrometer
74. A drill bit has
a. 1 flute
b. 2 flutes*
c. 3 flutes
d. 4 flutes
75. When using a drill press,
the work should be held with
a. a pair of pulley
b. a vise or clamp*
c. gloves on
d. the hand
76. When a lathe is put into
back gear, it will go
a. at a slower speed
backwards
b. at the same speed backward
c. faster
d. slower*
77. On a lathe, the dead center
is used after
a. boring
b. center-drilling*
c. drilling
c. reaming
78. The best file to use when
finishing sharp corner or a
lots of grooves is the
a. jewelry file
b. knife file*
c. mill file
d. square file
79. Never use a file
a. that is dirty
b. with a tang*
c. without a handle
d. without oiling
80. Which of the following
information is necessary when
ordering a file
a. size
b. shape
c. type of teeth
d. all the above*
81. When filling a piece of metal
in a lathe if short quick strokes
are used the finished piece will
probably
a. be out of round
b. be perfect
c. have small flat areas on the
surfaces
d. A and C*
82. The best procedure when
filling a piece of metal in a
lathe is to take ______
a. long fast stroke

b. long slow stroke*
c. short even stroke
d. short fast stroke
83. Small piece of metal clogged
between the teeth on a file
are called
a. bumps
b. clogs
c. flats
d. pins*
84. Finishing off a piece of
metal with a real smooth
finish can be done by
a. draw-filling*
b. flat-filing
c. milling-filing
d. slide-filing
85. For finishing a piece of
work to size the file to use
is the
a. crossing file
b. double-cut fine-tooth file
c. mill file
d. single-cut fine-tooth file*
86. For filling lead or babbit,
use a
a. lead float file

b. mile file
c. vixen file
d. A and C*
87. A hacksaw blade with 32 TPI
is best suited for cutting
a. small tubing
b. conduit
c. sheet metal under 18 gage
d. any of the above*
88. A coolant is used when
cutting a material in a power
hacksaw to
a. absorb heat of friction

b. prevent the blade from
overheating
c. prevent the blade from
loose temper
d. all of the above*
89. A hacksaw blade with 10
teeth per inch is best suited
for cutting
a. aluminum
b. cast iron
c. solid iron
90. When cutting a long thin piece
of metal
a. set the blade in the frame

with the teeth facing toward you
b. turn the blade at right
angles to the frame*
c. turn the blade upside down in
the frame
d. use a blade with fewer teeth
per inch
91. The hacksaw blade should be
placed in the frame with
a. one end looser than the

other end
b. the teeth facing in any
direction
c. the teeth pointing
backward
d. the teeth facing forward*
teeth per inch should be used
for cutting
a. brass
b. cast iron
c. heavy
d. thin wall tubing*
93. All hard hacksaw blade is
best suited for work on
a. brass
b. cast iron
c. tool steel
a. cold rolled steel

b. hot rolled steel
c. structural steel
95. Files are divided into two
general classes, namely
a. flat shapes and round

shapes
b. large and small
c. rough and smooth
d. single-cut and double-cut*
96. A hacksaw blade can be
placed in a frame in
a. one position
b. two positions
c. three positions
d. four positions*
97. A hard hacksaw blade is one
that
a. has a hard back and
flexible teeth
b. has a flexible back and
hared teeth
c. has the entire blade
hardened*
d. will only fit a solid
frame hacksaw
98. Hacksaw blade with 24 TPI is
best suited for cutting
a. brass and copper

b. sheet metal over 18 gages
c. tubing
99. Hacksaw blades are made of
a. high speed
b. tool steel
c. tungsten alloy steel
100. A flexible hacksaw blade is
one that has
a. a movable blade
b. flexible ends
c. only the back hardened
d. only the teeth hardened*
101. When lathe tool bit burns,
it means that the
a. speed is too low

b. speed is too fast*
c. material is too hard
d. material cannot be done
102. The lathe compound is used
for
a. angle cutting
b. grooving
c. facing
d. any of the above *
103. A universal chuck cannot be
used to cut
a. an accentric
b. a round stock
c. a cam
d. A and C *
104. The jaw of a standard vise
is
a. hard *
b. semi-hard
c. semi-soft
d. soft
105. When facing off a piece of
material in the lathe chuck
the bit must be set
a. above center
b. at the center *
c. below the center
d. off center
106. The out break of fire can
be avoided by preventing:
a. fuel
b. heat
c. oxygen
d. any one of the above*
107. The square head of a
combination set is used for
marking or checking the
angles:
a. 90⁰ only
b. 45⁰ only
c. 90⁰ and 45⁰ *
d. any angle between 0-180⁰
108. Angle plate is made of:
a. closed grain cast iron *

b. cast steel
c. tool steel
d. high speed steel
109. The eye hole of a hammer
head is made in oval shape and
taper towards centre because:
a. it is easy for production

b. it is specially designed
by experts
c. it accommodates the handle
and a wedge for preventing it
from flying off*
110. The jaws of a leg vice are
opened:
a. parallel to each other

b. in ‘V’ form*
c. A and B both
d. neither A nor B
111. For general work the
cutting angle of a cold flat
chisel is ground at an angle
of:
a. 80⁰
b. 70⁰
c. 60⁰ *
d. 35⁰
112. A new hacksaw blade should
not be used in old cut
because:
a. the blade is very costly

b. the blade have very sharp
teeth
c. the space is not
sufficient to play the new
blade in the old cut *
113. Which of the following file
is not hardened:
a. tang *
b. heel
c. body
d. point
114. In case of a flat scraper,
the depth of the cut is
verified by:
a. changing the convexity of

the cutting angle
b. changing its inclination *
c. changing its weight
115. Generally spiral fluted
reamer has spirals of:
a. left hand *
b. right hand
c. straight
116. In which screw thread the
side = width of flat = width
space = 0.5p
a. knuckle
b. buttress
c. square *
d. acme
117. A stud is which:
a. have threads on one end

b. require a nut
c. inserted in a plane hole
d. none of the above *
118. ’18 – 8’ stainless steel
means:
a. 18% Tungsten and 8%

Chromium
b. 18% Chromium and 8% Nickel*
c. 18% Nickel and 8% Chromium
d. 18% Chromium and 8% Cobalt
119. Which is the lightest
metal:
a. lead
b. G.I. Sheet
c. aluminum *
d. cast iron
120. Hardened steel parts have:
a. fine grains *
b. coarse grains
c. medium grains
121. Concentricity of a outside
diameter can be checked by:
a. vernier caliper
b. outside micrometer
c. dial test indicator *
d. tube micrometer
122. Which micrometer has no
anvil:
a. outside micrometer
b. depth micrometer *
c. screw thread micrometer
d. digit micrometer
123. Which micrometer is
available with extension rods:
b. inside micrometer *
d. combi micrometer
124. Which gauge is used to
check the internal threads:
a. plug gauge
b. ring gauge
c. thread plug gauge *
d. thread ring gauge
125. In case of a limit plug
gauge which size will not
enter into the hole:
a. ‘Go’ size
b. ‘Not Go’ size *
c. A and B both
126. Limit gauge is made to the
_____ sizes of the work to be
measured:
a. actual and nominal

b. nominal and upper limit
c. nominal and lower limit
d. minimum and maximum *
127. ‘Go’ limit is:
a. upper limit of shaft

b. lower limit of shaft
c. A and B both *
d. neither A and B
128. Lapping is done:
a. to finish the job to a

fine degree of accuracy
b. to get high quality of
surface teeth
c. to control the size
d. all of the above *
129. In which method a bore is
finished to a very closed
tolerance:
a. lapping
b. honning *
c. grinding
d. turning
130. Jig bushings are generally
made of:
a. mild steel
b. cast iron
c. tool steel *
d. brass
131. Fixture clamps are
generally made of:
a. high carbon steel

b. case hardened mild steel *
c. high speed steel
d. alloy steel
132. Successful designing of
jigs and fixtures depend upon:
a. clamping arrangement
b. tool guiding elements
c. manufacturing conditions
133. When an external gear is
meshed with an internal gear,
the gears will rotate in:
a. same direction *
b. opposite direction
c. will not rotate
134. While soldering the flux is
used because:
a. it assists for quick

melting and increasing the
fluidity of solder
b. it saves the part from
oxidation
c. it takes the molten metal
on all surfaces
135. A usual ratio of soluble
oil and water used in coolant
is:
a. 1 : 10
b. 10 : 1
c. 1 : 20 *
d. 20 : 1
136. If rpm = 200, feed per
revolution = 0.05mm, then feed
per minute will be:
a. 100mm
b. 10mm *
c. 4mm
d. 1mm
137. For a given rpm. If the
diameter if a twist drill
increases, then the cutting
speed will:
a. increase *
b. decrease
c. same
138. An advance motion along the
longitudinal axis of a twist
drill is called:
a. speed
b. feed *
c. cutting speed
139. In internal cylindrical
grinding the grinding wheel
and the work rotate in:
a. same direction
b. opposite direction *
c. neither A and B
d. A and B both
140. For grinding materials
having low tensile strength
which abrasive is used:
a. silicon carbide *
b. aluminum carbide
c. emery
d. corrundum
141. The size of a grinding
wheel is taken from:
a. diameter of wheel
b. bore size
c. width of face
142. Which center is used for
supporting open end of pipes,
shells etc. while turning or
thread cutting in a lathe:
a. ball centre
b. half centre
c. pipe centre *
d. female centre
143. When outside diameter of a
job is turned in relation to
the internal hole, the job
should be held:
a. in three jaw chuck

b. on lathe mandrel *
c. on face plate
d. between centres
144. The included angle of a
dead centre is:
a. 30⁰
b. 45⁰
c. 60⁰ *
d. 90⁰
145.The angle of B.A. screw
thread is:
a. 60⁰
b. 55⁰
c. 45⁰
d. 47.5⁰ *
146. Main alloying element in
H.S.S. is:
a. chromium
b. vanadium
c. tungsten *
d. nickel
147. The value of one micron is:
a. 1.00 mm
b. 0.10 mm
c. 0.01 mm
d. 0.001 mm *
148. For the accurate
measurement of bores, the best
instrument is:
a. vernier caliper
b. dial test indicator
c. plug gauge
d. inside micrometer *
150. Under sine principle the
length of sine bar takes the
place of:
a. opposite side
b. adjacent side
c. hypotenuse *
d height
151. In a hydraulic driven
shaper the metal is removed
at:
a. higher speed *
b. lower speed
c. average speed
152. In a shaper the cutting
speed (metric) is expressed
in:
a. meter per minute *

b. meter per second
c. meter per hour
152. Amount of automatic feed in
shaper is increased by taking
the crank pin:
a. at the centre of crank

disc
b. towards the centre of
crank disc
c. away from the centre of
crank disc *
153. In a shaper the feed
(metric) is usually expressed
in:
a. mm / stroke *
b. mm / revolution
c. meter / minute
154. For cutting gear teeth in a
shaper, the _____ tool is
used:
a. gooseneck
b. ‘V’ shaped
c. round nose
d. form *
155. Shaper tool bit should not
extend in tool holder beyond:
a. 5 mm
b. 15mm *
c. 25mm
d. 50mm
156. The standard ratio of
cutting to return stroke in
shaper is:
a. 3 : 1
b. 1 : 3
c. 2 : 3
d. 3 : 2 *
157. A tipped tool is more
useful than H.S.S. tool
because:
a. it can resists more heat
b. it can keep the cutting
point sharp
c. cutting speed can be
increased
158. The feed in shaper takes
place at:
a. the beginning of return
stroke
b. the beginning of cutting
stroke
c. the middle of return
stroke
d. the end of return stroke *
quick return mechanism is most
widely used in most of the
slotters:
a. whitworth mechanism *
b. slotter disc mechanism
c. hydraulic mechanism
d. slotter link and gear
mechanism
160. In a slotter the cutting
speed depends upon:
a. materials to be used
b. materials of the slotter
tool
c. finish required
161. The clamping block to be
used in a slotter to support
the end of the strap is made
of:
a. H.S.S.
b. high carbon steel
c. lead
d. wood *
162. Divided table planer has:
a. one table
b. two tables *
c. one housing
d. two housing
163. The straddle milling is
done by means of two:
a. side milling cutters *

b. plain milling cutters
c. face milling cutters
d. form cutters
164. The formula to find out the
number of turn of the crank
for simple indexing is:
a. T = 20 / N
b. T = N / 20
c. T = 40 / N *
d. T = N / 40
165. In a standard worm dividing
head the ration between the
worm wheel and the worm is:
a. 10 : 1
b. 20 : 1
c. 30 : 1
d. 40 : 1 *
166. In a standard dividing head
3 holes in 27 holes circles
will be:
a. 6⁰
b. 4⁰
c. 2⁰
d. 1⁰ *
167. Planer type milling machine
is built up for work of:
a. light duty
b. heavy duty *
c. medium duty
168. In a straddle milling
operation how many cutters are
used to mill the work:
a. one
b. two *
c. three or more
d. any one of the above
169. For gear cutting which
cutter is used:
a. end mill cutter

b. plain milling cutter
c. form relieve cutter *
d. all of the above
170. The approximate hardness of
HSS end mill cutter is:
a. 45 HRC
b. 52 HRC
c. 62 HRC *
d. 72 HRC
171. The over arm of a milling
machine is used to support:
a. spindle
b. arbor *
c. column
d. table
conditions may cause error
during knurling:
a. to much longitudinal feed *

b. clamped length of tool too
short
c. surface speed too low
d. unnecessary support with
tail stock centre
173. Mark the cutter which works
simultaneously with up cut and
down cut process:
a. side milling cutter

b. semi-circular milling
cutter
c. shell end mill *
d. plain milling cutter
174. A polygon with 9 flats is to be
milled using the indexing head. The
indexing head transmission ratio is
40 : 1. Determine the number of
crank rotation and mark the correct
answer:
a. 9 full rotation
b. 5 full rotation, 2 holes on the
36 hole circle
c. 4 full rotation, 12 holes on
the 27 hole circle *
d. 2 full rotation, 16 holes on
the 47 hole circle
175. Where the relieved cutters
are reground:
a. on the circumstances
b. relieved cutters are not
reground
c. on the flank *
d. on the side faces
176. What happens if the job is
loosely fitted between centres
in cylindrical grindings:
a. the job will be out of

round *
b. the job will be oversized
c. the job will be thrown out
d. the job will not rotate
used to clean the gauge blocks
before and after use:
a. brush
b. cotton waste
c. chamois leather or lenen
cloth *
178. One of the cause of
grinding wheel glazing is:
a. grain size is too fine

b. wheel is hard
c. wheel speed is too fast
d. A and B both *
179. The grade of grinding wheel
depends upon:
a. grain size
b. structure
c. kind of abrasive
d. hardness of bond *
180. Which kind of bond is
commonly used:
a. vitrified *
b. rubber
c. shellac
d. silicon
181. A grinding wheel has got
the marking ‘C’, is made with
the abrasive:
a. aluminum oxide
b. silicon carbide *
c. combination of A and B
d. corrundum
182. As per Indian standard, the
grain size 46 comes under the
group:
a. coarse grain
b. medium grain *
c. fine grain
d. very fine grain
183. As per Indian standard ‘M’
grade wheel comes under the
group:
a. soft
b. medium *
c. hard
184. The symbol conventionally
used for resinoid bond is:
a. ‘V’
b. ‘R’
c. ‘B’ *
d. ‘E’
185. A grinding wheel is marked
as 51A 46L 5V 23, out of these
5 means:
a. kind of abrasive
b. kind of bond
c. structure *
d. grain size
186. Balancing of grinding wheel
is done to:
a. make the outside diameter
concentric with the bore
b. make the sides of wheel
parallel
c. equalize the weight in
every portion of the wheel *
187. Grinding fluids are used
to:
a. reduce the friction

between the wheel face
and the job
b.
c. prevent loading of wheel
188. Taps are resharpened by
grindings:
a. flutes *
b. threads
c. diameter
d. relief
189. In vertical milling machine
the spindle Is attached ______
to the work table.
a. horizontal
b. vertical*
c. angular
is built up for ____
work of:
a. light duty
b. heavy duty *
c. medium duty
a. one
b. two *
c. three or more
d. any of the above
cutter is used.
a. end mill cutter

c. form relief cutter*
d. all of the above
194. In a slotter the table gets
___ different feeds.
a. one
b. two
c. three*
195. If the clearance of a
cutting edge is 5 degree, the
lip (wedge) angle in 75 degree
the rake angle will be,
a. 80 degree
b. 70 degree
c. 10 degree*
HSS and mill cutter is,
a. 45 HRC
b. 52 HRC
c. 62 HRC*
d. 72 HRC
machine is used to support
a. spindle
b. arbor
c. column
d. table*
198. Where does the speed motion
takes place in slotting
machine?
a. during the cutting motion

b. after each forward stroke
c. at the end of return motion
d. after each double stroke*
during knurling?
a. too much longitudinal feed*

short
tool stock center
200. Mark the milling method during
which the formation of chatter
marks is very likely.
a. during down cut milling with a

straight tooth cutter
b. during up cut milling with a
straight tooth cutter*
c. during face milling with a
d. while using spiral tooth
cutter
simultaneously with the up cut
and down cut process:

b. semi circular milling
cutter
c. shell end mill*
202. Where the relieve cutter
are reground?
b. relieve cutters are not
reground
c. on the flank*
loosely fitted between centers
in cylindrical grindings?
a. the job will be out on

round*
b. the job will be oversize
204. The internal and external
taper on cylindrical jobs are
ground in:
a. plain cylindrical grinding

machine
b. universal cylindrical
grinding machine*
c. internal grinding machine
d. centerless grinding machine
used in cleaning the gage
blocks before and after use?

b. wheel is hard
d. a and b both*
depends upon
a. grain size
b. structure
c. kind of abrasive
d. hardness on bond*
commonly used?
a. vitrified*
b. rubber
c. shellac
d. silicon
208. Which bond is suitable in
wet grinding?
a. rubber
b. silicate*
c. shellac
d. non of the above
209. A grinding wheel which has
got the marking “C” is made
with the abrasive?
a. aluminum oxide
b. silicon carbide*
c. combination of a and b
d. corrundum
210. As per india standard the
group:
a. coarse grain
b. medium grain*
c. fine grain
d. very fine grain
211. As per indian standard “M”
group:
a. soft
b. medium*
c. hard
d. non of the above
212. The symbol resinoid bond
is:
a. “V”
b. “R”
c. “B”*
d. “E”
213. The grinding wheel is
marked as 51A 46L 5V 23, out
of these 5 means:
a. kind of abrasive
b. kind of bond
c. structure*
d. grain size
is done to:

parallel
every portion the wheel*
215. The common measuring tools
are:
a. steel rule
b. vernier caliper
c. micrometer
216. It is an operation in
stretching or spreading over
the metal by means of the
plane of the hammer.
a. peening*
b. swaging
c. bending
d. upsetting
217. The good quality of a
measuring tool.
a. should be easy to handle

b. should be easy to read
c. should be wear resistance
218. A notching device, which is
used to hold or grip work
place, while filing, chipping
or any other bench work or
while machining or drilling
them.
a. vise*
b. clamp
c. grip
d. pressed
219. A multi pointed hand
anything tool used to remove
material from metallic and
non-metallic work places to
match with drawing, shape and
size.
a. cold chisel
b. file*
c. hacksaw
220. A side cutting tool used
for accurately finishing the
straight or tapered holes
already drilled or bored
a. reamer*
b. swaging
c. peening
d. tapping
221. A devise used to fix two or
more parts
a. jigs
b. fixtures
c. fastener*
d. clamps
222. A machine element inserted
parallel to the axis of the
shaft
a. fastener
b. cutter
c. key*
at the right angle to the axis
of the shaft is known as
a. fastener
b. cutter*
c. key
d. clamp
224. The process of extracting
iron in a blast is called
a. sintering
b. smelting*
c. casting
d. manufacturing
225. Which of the following is a
product of a blast furnace?
a. wrought iron
b. cast iron
c. pig iron*
d. gray iron
226. A type of iron which
contains 3 to 305% carbon
either in, combined form or in
true state.
a. wrought iron
b. cast iron*
c. pig iron
d. gray iron
furnace used for manufacture
of cast iron?
a. cupola furnace
b. crucible furnace
c. electric furnace
228. A product of paddling
furnace, which contains less
than 0.10% carbon, is called
a. wrought iron*
b. cast iron
c. pig iron
d. gray iron
property of wrought iron?
a. ductile*
b. brittle
c. cannot be forged
d. can be easily cast into
different shapes
gives greater hardness,
cutting toughness and fine
grain structure?
a. chromium*
b. nickel
c. tungsten
d. vanadium
231. It is the process for
making the outer surface
harden of the steel part.
a. frame hardening
b. hardening
c. case hardening*
d. carburizing
232. It is a case hardening
process by which the carbon
content of the steel near the
surface of a part is increased.
a. nitriding
b. tempering
c. carburizing*
d. flame hardening
process in which work piece is
heated in a steam of ammonia
at 500 to 550 C.
a. carburizing
b. nitriding*
c. tempering
d. normalizing
234. The size by which it is
referred to as a matter of
convenience called:
a. basic size
b. actual size
c. nominal size*
d. effective size
235. It is a device which hold
the job in position and guide
the cutting tool.
a. clamp
b. jig*
c. vise
d. grip
the job firmly.
a. clamp
b. grip
c. fixture*
d. jig
237. It is the outer surface of
face of rim of the pulley and
made in convex form to keep
the belt in center when it is
in n
a. crowning*
b. dressing
c. creep
d. slip
238. It is used to transmit
motion at high speed without
producing noise.
a. bevel gears
b. hypoid gears
c. helical gears*
d. worm gears
239. It is used t transmit
motion at high speed with
heavy load without producing
noise.
a. worm gear
b. herring bone gear*
c. bevel gear
d. spur gear
240. It is used to connect and
disconnect the driving and
driven units.
a. brake
b. spring
c. clutch*
d. coupling
241. It connect the shafts with
soft material such as rubber,
leather and canvass.
a. universal coupling
b. flexible coupling*
c. rigid coupling
d. oldhm coupling
242. What is used to connect the
shafts whose axes are
intersecting?
a. rigid coupling
b. oldham coupling
c. flexible coupling
d. universal coupling*
243. It is generally used on
high speed with light load
because it has point contact.
a. ball bearing*
b. roller bearing
c. metal bearing
d. wood bearing
high speed with heavy load
because it has line contact.
a. plastic bearing
b. metal bearing
c. roller bearing*
d. ball bearing
245. It is a process by which
the length of a work place is
increased by reducing its
cross sectional area.
a. drawing out*
b. drifting
c. jumping
d. upsetting
246. It is process by which the
length of a work piece is
reduced
a. upsetting
b. drawing out
c. drifting
d. jumping*
247. It is a set of gears fitted
in different positions on a
plain, which are controlled by
a lever.
a. gear train
b. stud gear
c. tumbler gear*
d. differential gear
248. It moves on the lathe bed
with cutting tool according to
the rotation of lead screw or
by the hand traversing wheel
a. apron
b. compound rest
c. saddle*
d. mandrel
249. It acts the carriage or
compound rest through the
mechanism lifted inside the
_________
a. saddle
b. apron*
c. compound
d. mandrel
250. It gives the cutting tool
longitudinal feed, cross feed
or angular feed.
a. compound rest*
b. apron
c. saddle
d. carriers
251. A holding device used to
hold the job properly when
turning the outer surface
through the finished hole
called
a. clamp
b. fixture
c. jig
d. mandrel*
gives shearing action?
a. slide rake
b. top rake*
c. side clearance
d. front clearance
253. What supports top rake?
a. front clearance*
b. side clearance
c. side rake
d. front clearance
reduces the rubbing action?
a. front clearance*
b. side clearance
c. slide rake
d. top rake
used for all general purposes?
a. production process
b. puncher slotter*
c. tool room slotter
256. It is an operation of
milling the complex surfaces
with the help of a group
cutters mounted on the same
arbor.
a. gang milling*
b. straddle milling
c. climb milling
d. down milling
milling two opposite sides of
work place at a time by using
two side milling cutters on
the same arbors.
a. gang milling
b. straddle milling*
c. side milling
d. face milling
258. It is an attachment to the
milling machine which helps to
divide the job periphery into
a number of equal divisors.
a. index
b. dividing head*
c. slotting
d. universal spiral
259. It is an operation to
divide the periphery of the
job into the number of equal
parts accurately.
a. dividing head
b. indexing*
c. slotting
260. The angle formed between
the face of the tool and work
surface or the tangent to the
work place at the point of
contact with the tool called
a. clearance angle
b. cutting angle*
c. rake angle
d. wedge angle
261. The size of the tri square
is measured from the inner
edge of stock to the end of
its ________
a. base
b. blade*
c. edge
d. body
262. The best method of avoiding
accident is by observing
_______ related to job,
machine and work place.
a. emery
b. opponent
c. safety precaution*
d. cleanliness
263. Mallets are made of _______
a. hardwood*
b. soft wood
c. steel
d. cast iron
264. Staggering of hacksaw blade
teeth on both sides
alternately is called
a. positioning the teeth

b. arrangement of teeth
c. setting of teeth*
265.The size of a file is
measured from ______ to heel
of the file.
a. Edge
b. Base
c. Point*
d. body
266. It is the distance measure
to the axis from a point on a
screw thread to the
corresponding point on the
next thread.
a. lead
b. pitch*
c. linear
d. chord
267. Solder is an alloy of _____
a. lead and zinc

b. lead and tin*
c. lead and tungsten
d. lead and antimony
268. It is a machine tool used
for cutting flat surfaces by
reciprocating a single point
tool across the work piece.
a. planer
b. shearing machine
c. shaper*
d. slab cutter
269. It is the machine used for
shaping of metal or plastic by
pushing or pulling a broaching
across a surface or through an
centering hole in a work piece.
a. planning
b. shaping
c. broaching*
d. milling
270. It is a milling method in
which parts placed in a row
cutting tool end are milled
simultaneously.
a. abreast milling*
b. angular milling
c. helical milling
271. A core drill with hardened
steel shot pallets that
revolve under the rim of the
rotating tube, employed in
rotary drilling in every hard
ground.
a. automatic drill
b. double core barrel drill
c. flat drill
d. adamantine drill*
272. The part of the machine for
wood planning that carries the
cutter.
a. adz stock
b. adz block*
c. head stock
d. head block
273. It is a hole revolving
cutter or grinder wheel for
mounting it on an arbor.
a. hole saw
b. arbor hole*
c. star drill
d. punp hole
274. A machine used for forcing
an arbor or a mandrel into
drilled or bored parts
preparatory to turning or
grinding
a. automatic press
b. bladder press
c. arc press
d. arbor press*
275. A machine in which material
pulverized between two toothed
metal disks rotating in
opposite directions.
a. attrition mill*
b. tumbling mill
c. ball mill
d. beater mill
276. A press in which mechanical
feeding of the work is
synchronized with the press
action.
a. dial press
b. punch press
c. automatic press*
d. manual press
277. A file whose edges are
parallel is known as
a. crochet file
b. cross cut file
c. equaling file
d. blunt file*
boring machine tool used
particularly for large work
piece, types are horizontal
and vertical
a. boring mill*
b. burrstone mill
c. cage mill
d. chile mill
279. A tap with a chamfer 1-1
1/2 threads in length
a. center tap
b. bottom tap*
c. taper tap
d. plug tap
280. A small portable hand drill
customarily used by hand
setters to drill hole in
breast called
a. diamond drill
b. spiral drill
c. chum drill
d. breast drill*
281. The spindle of the grinding
machine on which the wheel is
mounted
a. bushing
b. arbor*
c. bearing
d. fluting
282. A device for holding
grinding wheels of special
shape of the working piece
being grounded.
a. head stock
b. fixtures
c. jigs
d. chucks*
283. Grinding grooves of a twist
drill or tap.
a. fluting*
b. flaring
c. lapping
d. honing
284. The dulling of the cutting
particles of a grinding wheel
resulting in a decreased rule
of cutting is called
a. grinding
b. glazing*
c. fluting
d. lapping
285. The process of increasing
the cross-sectional area of a
given portion or possibly of
the whole piece.
a. forging
b. upsetting*
c. spreading
d. drawing
286. The process of lengthening
a piece of stock while the
cross-sectional area is being
reduced.
a. tapping
b. honing
c. drawing*
d. upsetting
287. Sometimes used for
soldering bright tin
a. tallow
b. sal ammonia
c. tinning
d. rosin*
288. A very effective flux for
soldering galvanized iron or
zinc.
a. soldering paste
b. muriatic acid*
c. zinc chloride
d. cut acid
290. The groove providing for
the cutting faces of the
thread or teeth, chip passage
and lubrication.
a. heel
b. land
c. flute*
d. thread relief
290. The surface below the
cutting edge
a. face
b. flank*
c. nose
d. side relief
291. Which is the hardest
material?
a. steel
b. diamond*
c. bronze
d. brass
292. It measures the slope of
top surface of the tool to the
side in a direction
perpendicular to the
longitudinal axis.
a. side rake angle*

b. side cutting edge angle
c. side relief edge angle
d. end relief angle
293. A type of bonding material
which is made of clay and
water
a. resinoid bond
b. vitrified bond*
c. shellac bond
d. rubber bond
294. It is used for holding
straight shank drills in the
spindle of the machine when
drilling
a. drill chuck*
b. chuck key
c. floating holder
d. magic chuck
295. Back rake for HSS single
point cutting tool machine
free cutting brass is
a. 0 deg *
b. 5 deg
c. 10 deg
d. 15 deg
296. A reamer is used to correct
the
a. size and roundness of a

drilled hole*
b. finish and position of a
drilled hole
c. size and position of a
drilled hole
d. finish and depth of a
drilled hole
297. A oversize hole is produced
by a drill if
a. lips of drill are of

unequal length *
b. speed too high
c. insufficient coolant used
d. cutting speed is too high
298. The major factors which
determine the rpm of milling
cutter are the materials being
cut and the ______
a. number of teeth in cutter

b. diameter of cutter
c. time allowed to complete
the job*
d. depth of cutter
299. The studs used as a coolant
machine shop consists of
a. solution of detergent and

water]
b. a straight mineral oil
c. an emulsion of oil and
water*
d. a chemical solution
300.Grinding is
a. metal fusing operation

b. metal powdering operation
c. metal finishing operation*
301. Grinding is done wherever
a. other machining operation

cannot be carried out
b. a large amount of material
is to be removed
c. high accuracy is required*
d. none of these
302. Laser beam machining
process is used to machine.
a. thicker materials
b. thinner materials*
c. heavier materials
d. stronger materials
303. Twists drills are made
usually considered suitable
machining holes having a
length less than
a. two times the diameter

b. five times the diameter*
c. ten times the diameter
d. twenty times the diameter
304. A high grade grinding wheel
is suitable for grinding,
a. hard materials
b. soft materials*
c. both materials
d. none of these
305. In quick return mechanism
of shaping machine , the ram
stroke length is proportional
to
a. slotter arm length

b. crank length*
c. ram length
d. none of these
306. The type and number of
bearings to be used for
spindles of machine tool
depend on the
a. type of spindle
b. type of machine tool
c. load on bearing*
307. Nitriding process of
surface treatment for steel
tools is used for taking
a. light cuts*
b. heavy cuts
c. medium cuts
308. A very low cutting speeds
the tool wear is due to
a. plowing action*
b. transfer
c. material
d. temperature
309. Are mixture of hard cotton
seed or rape-seed oils and
mineral oils
a. cutting oils*
b. cooling oils
c. heating oils
d. emulsion
310. What is the material for
hacksaw blade?

b. high speed steel
c. low tungsten steel
How is rivets is made?
a.Cold pressing *
b.Rolling
c.Drawing
d.None of these
It is used to measure gap
between two mating parts to
set the job and machine in
alignment and to measure
clearance of piston and
cylinders in automobiles
a.Compound Gauge
b.Feeler Gauge*
c.Inspection Gauge
d.Workshop Gauge
The movement of belt upon the
face of rim or outer surface
of the driver and the driven
pulleys within the area of arc
of contact.
a. Compound Gauge
b.Feeler gauge*
c.Inspection Gauge
d.Workshop gauge
of contact.
a.Slip
b.Creep *
c.Interference
d.Crowning
It is the process by which the
length of a work piece
reduced.
a.Drawing
b.Drifting
c.Jumping *
d.Upsetting
It cannot be forged because it
will break if heated and
beaten by hammer.
a.High speed steel

b.Tool steel
c.Carbon steel
d.Cast iron *
It is a process of enlarging and
smoothing the punched hole by
means of tapered drifts of
various sizes and shapes.
a.Drifting *
b.Drawing
c.Jumping
d.Upsetting
Shaper tools are made of what
type of material?
a.Brass
b.Bronze
c.High speed steel *
d.Babbit
An operation of enlarging the
previous drilled hole
a.Drilling
b.Boring *
c.Reaming
d.Broaching
An operation to make smaller
hole in exact center for lathe
center
a.Broaching
b.Reaming
c.Counter boring
d.Center bearing *
The size of abrasive grains
produced by crushing process
is called..
a.Grade
b.Grit *
c.Grill
d.None of the above
It is also known as slab
peripheral milling.
a.Form milling
b.Climb milling
c.Convex milling
d.Plain milling *
In _____ the tool is released in
return stroke.
a.Shaper*
b.Planer
c.Slotter
d.Reamer
It is the process of driving the
periphery of the job in
degrees.
a.Direct indexing
b.Plain indexing
c.Differential indexing
d.Angular indexing *
It is a method of grinding
cylindrical surfaces.
a.Center less grinding *

b.Plunge – cut grinding
c.Through feed grinding
d.None of the above
It is the angle between the side
cutting edge and longitudinal
axis of the tool.
a.Side cutting edge angle *

b.End cutting angle
c.Side relief angle
d.End relief angle
It is a surface finishing
process and is used to
produced a lustrous surface of
attractive appearance.
a.Polishing
b.Buffing *
c.Lapping
d.Glazing
A _____ is formed when a shaft
rotates in a bush, lines of
the bore of a housing.
a.Ball bearing
b.Roller bearing
c.Plain bearing*
d.Needle bearing
CNC in machine shop means
a.Computer number control

b.Computer numerical control*
c.Computer network center
d.Communication network control
It is the time lost due to break
downs, waiting for tools,
minor accident, etc..
a.Set up time
b.Handling time
c.Machining time
d.Down time *
Refers to the process of
separating or removing the
burning of combustible
material from the neighborhood
of the fire.
a.Starvation *
b.Blanketing
c.Cooling
d.None of the above
What is necessary to provide
tolerance?
a.It serves the labor charges

b.It saves the material from
westage
c.It saves the time
d.All of the above *
It is done then and there by
adjusting or repairing the
fouls come in notice during
the work.
a.Preventive maintenance
b.Predictive maintenance
c.Routine maintenance *
d.Corrective maintenance
A ________ is used between the
cutting tool and work place to
minimize the friction heat.
a.Lubricant
b.Coolant *
c.Water
d.Alcohol
Which of the following is NOT a
function of bearings?
a.To support the shaft

b.To guide the shaft
c.To give free rotation to the
shaft
d.To transmit power *
It is a process of cleaning the
face of grinding wheel by
means of a dresser for
removing the glazing and
loading of wheel and improve
the cutting action of a wheel.
a.Dressing *
b.Polishing
c.Truing
d.Lapping
It is a long tapered punch used
for loosening straight pins,
rivets, and other small parts
being disassembled.
a.Drive – pin punch

b.Hand punch
c.Drift punch *
d.Center punch
A tool used for turning nuts or
bolts
a.Pliers
b.Wrench *
c.Long nose
d.C -clamp
A _______ is used to test
accuracy of holes.
a.Snap gage
b.Ring gage
c.Plug gage *
d.Depth gage
A ______ consist of a hardened
and ground steel bar in which
two hardened and ground of the
same diameter are set.
a.Caliper
b.Gage block
c.Sine bar *
d.micrometer
________ are hardened devices
with a taper shank on one end
and a 60 degrees point at the
other end.
a.Tailstock centre
b.Lathe centers *
c.Live center
d.Dead center
It is large casting located on
the left end of the bed.
a.Tail stock
b.Head stock
c.Carriage *
d.Chuck
A ______ is a thread that has a
lead equal to pitch.
a.Right hand thread

b.Left hand thread
c.Single thread *
d.Multiple head
Used to permit lever shift for
vertical travel rail.
a.Ball crank
b.Clamp plates
c.Plunger knob*
d.None of the above
It is mounted in the top of
column and is guided in
perfect alignment by the
machined dovetailed surface.
a.Over arm *
b.Spindle
c.Arbor
d.Saddle
Refers to circular milling
attachment that is bolted to
the top of the table of a
plain or universal milling
machine.
a.Blotting attachment Rotary

attachment*
b.Milling attachment
c.Spiral attachment
Name of mechanism, which a
welding operator holds during
gas welding and at the end of
which the gages are burrex to
perform the various gas
welding operation.
a.Hose
b.Torch *
c.Gage
d.Switch
A fine grained salty silica rock
used for sharpening edged
tools.
a.Oilstone *
b.Surface grinder
c.Rocky oil
d.None of the above
A hand tool used to measure
engine crank web deflection.
a.Feeler gage
b.Compound gage
c.Distortion gage *
d.Dial gage
It is used to true and align
machine tools, fixtures and
works.
a.Dial indicator *
b.Radial indicator
c.Dial gage
d.Feeler gage
It is used for cutting long
places of metals.
a.Planer
b.Shaper
c.Power saw *
d.Broaching machine
It is used for external,
internal and relieving of mill
cutters and taps
a.Milling attachment
b.Thread attachment
c.Taper attachment
d.Relieving attachment *
Stretching or spreading of metal
by hammering
a.Peening *
b.Flaring
c.Upsetting
d.Bending
The ________ is the most common
of the standard tapers
a.Brown
b.Janno
c.Sharpe
d.Morse *
The ability of metal to stretch,
bend or twist w/o breaking or
cracking is called..
a.Elasticity
b.Ductility*
c.Brittleness
d.Plasticity
used for sharpening edge tools
a.Eutectoid
b.Austenite
c.Oilstone *
d.Pearlite
Machining properties of steel
can be improved by adding..
a.Chromium nickel
b.Silicon, aluminum, titanium
c.Sulfur , lead, phosphorus *
d.Vanadium, aluminum
A ductile fracture is
characterized by
a.Appreciable plastic
deformation prior to
propagation of crack *
b.Fragmentation in more than two
pieces
c.Negligible deformation
d.Rapid rate for crack
propagation
Tool can be hardened by
a.Heating red hot and plunging

into water
b.Heating red hot and cooling in
blast of dry
c.Heating red hot and plunging
into linseed or cotton lead
oil
d.Any of the above, depending on
type *
The purpose of annealing is to
make the metal
a.Harder
b.Medium hard
c.Softer *
d.Shiny
The purpose of tempering is to
make metal
a.Softer
b.Harder
c.Less brittle*
d.More brittle
A scriber is made of
a.Carbon tool steel

b.Cold – rolled steel
c.Hot – rolled steel
d.Tool steel *
It is used in steels as an
alloying element to combine
hardness obtained.
a.Vanadium
b.Chromium *
c.Titanium
d.Molybdenum
It is a process of shearing in
which sheet or plate is cut
out to a definite outline in a
press.
a.Blanking *
b.Embossing
c.Clamping
d.Trimming
It is the characteristic of
exhibiting different
properties when tested in
different directions
a.Allotropy
b.Anisotropy *
c.Isentropic
d.Isotropic
It is one which specimen
supported at both ends as a
simple beam is broken by the
impact strength..
a.Charpy test *
b.Izod test
c.Rockwell test
d.Universal test
Which of the following metals
has the highest specific heat
capacity of 100ºC
a.Aluminum *
b.Bismuth
c.Copper
d.Iron
Which of the following types of
packing would be used in steam
joints?
a.Asbestos
b.Neoprene
c.Metallic
d.A or C *
The process applied to iron pipe
which retards corrosion, is
called
a.Galvanizing *
b.Annealing
c.Soldering
d.Tinning
A scriber is made from what
metal..
a.Carbon steel
b.Cold rolled steel
c.Tool steel *
d.Hot rolled steel
The best file to use when
finishing sharp corners or
slots and grooves
a.Jewelers file
b.Knife file *
c.Mill file
d.Square file
Never use file
a.That is dirty
b.With a tang
c.Without a handle *
d.Without oiling
Which of the following
information is necessary in
ordering a file
a.Size
b.Shape
c.Type of teeth
When filling a piece of metal in
a lathe if short quick strokes
are used the finished piece
will probably
a.Be out of round

b.Be perfect
c.Have small flat areas on the
surfaces
d.A and C *
The best procedure when filling
a piece of metal in lathe is
to take
a.Long fast stroke

b.Long slow stroke *
c.Short even stroke
d.Short fast stroke
Small pieces of metal clogged
are called
a.Pins *
b.Bumps
c.Clogs
d.flats
Finishing off a piece of metal
with a real smooth finish can
be done by
a.Draw filling *
b.Flat filling
c.Milling filling
d.Side filling
For finishing a piece of work to
size the file to use is the..
a.Crossing file
b.Double cut fine file
c.Mill file
d.Single cut fine file *
For filling lead or babbit, use
a
a.Lead float file

b.Mile file
c.Vixen file
d.A or C *
Hacksaw blade with 32 TPI is
a.Small tubing
b.Conduit
c.Sheet metal under 18 gage
A coolant is usually used when
cutting material in power
hacksaw to
a.Absorb heat friction

b.Prevent the blade from
overheating
c.Prevent the blade from loose
its temper
A hacksaw blade with 18TPI is
a.Aluminum
b.Cast iron
c.Solid iron
d.Any of the above *
When cutting a long thin piece
of metal
a.Set the blade in the frame

with teeth facing toward
b.Turn blade at right angle to
the frame *
c.Turn the blade upside down
d.None of the above
The hacksaw blade should place
in the frame with
a.One end looser than the other

end
b.The teeth facing in any
position
c.The teeth pointing backward
d.The teeth pointing forward *
A hacksaw blade with 34 TPI
should be use for cutting
a.Brass
b.Cast iron
c.Thin wall tubing *
d.heavy
All hard hacksaw blade is best
suited for
a.Brass
b.Cast iron
c.Tool steel
A hacksaw blade with 14 TPI is
best suited for
a.Cold rolled steel

b.Hot rolled steel
c.Structural steel
Files are divided into two
a.Flat shapes and round shapes

b.Large and small
c.Rough and smooth
d.Single cut and double cut *
A hacksaw blade can be place in
a frame in
a.Three position
b.Two position
c.One position
d.Four position *
A hard hacksaw blade is one that
a.Has a hard back and flexible

teeth
b.Has a flexible back and hard
teeth
c.Has the entire teeth hardened*
d.Will fit a solid frame
a.Brass and copper

b.Sheet metal over 18 gage
c.Tubing
Hacksaw blade are made of
a.High speed steel

b.Tool steel
c.Tungsten alloy steel
A flexible hacksaw blade is one
that has
a.A movable back

b.Flexible ends
c.Only the back hardened
d.Only the teeth hardened *
The flexible type hacksaw blade
is best suited for
a.Aluminum
b.Channel
c.Tubing
When lathe tool bit burns, it
means that
a.Speed is too low

b.Speed is too fast *
c.Material is too hard
d.Material cannot bend
The lathe compound is used for
a.Angle cutting
b.Grooving
c.Facing
The jaw of standard vise is
a.Hard *
b.Soft
c.Semihard
d.Semisoft
When facing off a piece of
material in lathe chuck the
bit must be set _______.
a.Above center
b.At the center *
c.Below the center
d.Off center
Before applying layout on a
piece, it must be
a.Cleaned *
b.Cold
c.Hot
d.roughened
Tool steel can be hardened by

into water
blast of dry air
line seed or cotton seed oil
the type and use *
A piece of mild steel held
give off
a.Bright shiny spark

b.Yellow sparks
c.Light straw – colored sparks*
d.No sparks
Another name of hydrochloric
acid is
a.Acetic acid
b.Muriatic acid *
c.Nitric acid
d.Sulfuric acid
A flexible hacksaw blade has a
tendency to _________
a.Snap easy
b.Buckle or run out of fine when
too much pressure is supplied*
c.Cut too fast
d.Cut on a slant
A pillar file is used for
_________
a.Filling against a shoulder

b.Filling keyways
c.Filling slots
The length of file is used for
________
a.End to end
b.Heel to end
c.Point to end
d.Point to heel *
A pillar file has
a.One safe edge

b.Three safe edges
c.Two safe edges
d.A and C *
The “tang” is a part of file
that
a.Does the cutting

b.Fits into the handle *
c.Has no teeth
d.Is opposite the handle
One of the factors involved in
the choice of a grinding wheel
is
a.The kind of material to be

ground
b.The amount of stock to be
removed
c.The kind of finish required
The main difference between a
planer and a shaper is that
a.The planer has offset table and

the shaper has a horizontal table
b.The shaper has a rotating table
and planer has a horizontal table
c.The table of planer has a
reciprocating motion past the
tool head while the table of the
shaper is stationary and the tool
head has reciprocating motion *
d.One is larger than the other
A piece of tool steel is held
give off _________.
a.White sparks with stars on the

end *
b.Yellow sparks
c.Dull sparks
d.Green sparks
If you use dry a dry grinding
wheel for sharpening tool
bits, dip the end of he bit in
water frequently to prevent
_______
a.Annealing the cutting edge of

the bit*
b.Burning your fingers
c.Hardening of the tip
d.The tip from crystalling
The tool used to check internal
pipe threads is called
a.Ring gage
b.Plug gage *
c.Center gage
d.Thread gage
The tool used to check external
a.Ring gage *
b.Plug gage
c.Pitch gage
d.Center gage
The operation of truing a
grinding wheel is known as
a.Dressing *
b.Centering
c.Rounding
d.Sizing
The cutting angle on a drill for
mild steel should be
a.25º
b.69º
c.59º *
d.79º
Which of the following is not a
common drill shank?
a.Bit
b.Fluted *
c.Straight
d.Taper
Tapered shanks are used on a large
drill press so that
a.The drill can be centered more

easily
b.The drill can be easily forced
out of the sleeve with a drift *
c.The shank can be reground when
worn
d.The shank will not turn when
cutting
A tool bit for cutting American
National Thread should be
ground with a ____.
a.30 deg.angle
b.45deg.angle
c.60 deg.angle *
d.56 deg. angle
Center drilling is the operation
of
a.Drilling a center in an odd –

shaped of metal
b.Drilling and countersinking
with one tool *
c.Centering with one tool and
drilling with one another
d.Drilling a center in a piece
of stock in a drill press
When cutting a drill, it will
squeal due to _______
a.Drill being ground properly

b.Drill being too hot
c.Insufficient lubrication
The correct cutting angle on a
drill for ordinary work is
a.45
b.59*
c.65
d.50
If the cutting edges of the
drill are cut of different
angles ________
a.The drill will not cut

b.The hole will be larger than
the drill *
c.The hole will be smaller than
the drill
d.None of the above
If the drill speed is too great,
it will
a.Cut faster
b.Loose its temper *
c.Cut slower
d.Not cut
Soda added to water is used for
cooling instead of plain water
because
a.It reduces the heat generated

b.It improves the finish
c.It overcomes rusting
If the angle of the drill is less
than 59 deg
a.The drill will make larger hole

b.The drill will make smaller hole
c.The hole will take longer to
drill and more power is required
to drive the drill *
d.The drill will not center
properly
The name of shank use to drill
is
a.Stanley
b.Starret
c.Miller
d.Morse *
is
a.Stanley
b.Starret
c.Morse *
d.Miller
The tool used to cut thread on
pipe is called
a.Pipe tool
b.Pipe vise
c.Pipe stock *
d.Pipe thread
The instrument used to reshaped
a grinding wheel that is
grounded or cut of rounds is
called
a.Wheel cutter
b.Wheel aligner
c.Wheel emery
d.Wheel Dresser *
The instrument used to removed
old packing glands and
stuffing boxes
a.Packing tools *
b.Packing bills
c.Gland box clearance
d.Packing stuff
Before drilling a hole in a
pipe of metal it should be
a.Center punched *
b.Marked with chalk
c.Protracted
d.scribed
When measuring a drill for size,
measure across the
a.Shank
b.Flute
c.Lip
d.Margin *
The size of drill is stamped on
______
a.Flute
b.Shank *
c.Margin
d.Point
The tool used for cleaning files
is called
a.File cleaner
b.File card *
c.File oilstone
d.scraper
Back rake angle for high speed
steel single point cutting
tool to machine free cutting
brass is
a.0 deg *
b.5 deg
c.30 deg
d.10 deg
A reamer is used to correct the
a.Size and roundness of a

drilled hole *
b.Size and position of drilled
hole
c.Finish and position of drilled
hole
d.Depth of drilled hole
common term relating to the
classification of file?
a.Tunking
b.Snug
c.Bound *
d.Medium force fit
An oversized hole is produced by
a drill if
a.Lips of a drill are of unequal

length *
b.Feed is too high
c.Insufficient coolant is used
d.None of the above
The studs are used as coolant in
general machine shop consists
of
a.Solution of detergent and

water
b.An emulsion of oil and water *
c.Chemical solution
d.A straight mineral oil
Two major factors which
determined the rpm of milling
cutter are the material being
cut and _____
a.Number of teeth in cutter

b.Time allowed to finish the
job*
c.Diameter less grinder
d.Depth
Electron beam machining process
is quite suitable for material
having
a.High melting point and high

thermal conductivity
b.High melting point and low
thermal conductivity *
c.Low melting point
d.Low thermal conductivity
Grinding is what type of
operation?
a.Metal finish operation *

b.Metal fusing operation
c.Metal powdering operation
d.None of the above
Grinding is done wherever
a.Other machining operations

b.A large amount of materials to
be removed *
c.High accuracy is required
d.Any of the above
Laser beam machining process is
used to machine ________.
a.Thicker material
b.Thinner material *
c.Heavy materials
d.Light materials
Twist drills are usually
considered suitable for
length less than
a.Two times its diameter

b.Five times its diameter*
c.Four times its diameter
d.Eight times its diameter
A hard grade grinding wheel is
suitable for
a.Hard materials
b.Soft material *
c.Semi hard materials
d.Heavy load materials
In quick return mechanism of
shaping machine , the ram
to
a.Crank length *
b.Cam length
c.Ram length
d.None of the above
The usual ratio of forward and
return stroke I quick return
mechanism of shaping machine
is
a.2:1
b.4:3
c.3:2 *
d.5:2
The type and number of bearing
to be used for spindles of
machine depends on
a.Type of spindle
b.Type of cutter
c.Load on bearing *
d.None of the above
The square head of combination
set is used for marking or
checking the engine is
a.90 deg only

b.45 degree
c.90 and 45 degree *
d.Any angle between 0 -180
For general work, the cutting
angle of a cold fist chisel is
ground at angle of
a.50 deg
b.60 deg *
c.80 deg
d.70 deg
Angle plate is made of
a.Closed grain cast iron *

b.Cast steel
c.High speed steel
d.Tool steel
A new hack saw blade should be
used to old cut because
a.The blade is very costly

b.The space is not sufficient to
play the new blade in the old
cut *
c.The blade have very sharp
teeth
d.None of the above
Which part of the file is not
hardened
a.Tang *
b.Heel
c.Point
d.Handle
Generally spiral fluted reamer
has spirals of
a.Right hand
b.Left hand *
c.Straight
d.Any of the above
In which screw thread the side =
width of space -0.5p
a.Knuckle
b.Buttress
c.Square *
d.Circle
A stud is which
a.Have threads on one end

b.Require a nut
c.Inserted in a plane hole
d.None of the above *
“18-8” stainless steel means
a.18% tungsten and 8% chromium

b.18% nickel and 8% chromium *
c.18% chromium and 8% nickel
d.18% cobalt and 8 % cadmium
Which is the lightest metal
a.Lead
b.G.I. steel
c.Aluminum *
d.Cast iron
Hardened steel parts have
a.Fine grains *
b.Coarse grains
c.No grains
d.Medium grains
Concentricity of an outside
diameter can be checked by
a.Vernier caliper
b.Outside micrometer
c.Dial test indicator *
d.Tube micrometer
Which gauge is used to check
internal threads
a.Ring gauge
b.Plug gauge
c.Thread plug gauge *
d.None of the above
In case of limit of plug gauge,
which size will not enter into
the hole
a.“GO” size
b.“Not GO” size*
c.“A and B” both
d.None of the above
Limit gauge is made to the
______ sizes of the work to be
measured
a.Actual and nominal

b.Nominal and upper limit
c.Maximum and minimum *
d.Nominal and upper limit
“GO” size limits is:
a.Upper limit of shaft

b.Lower limit of hole
c.Both A and B*
d.Neither A or B
Lapping is done
a.To finish the job in fine

degree
b.To control the size
c.To get high quality surface
In which method a bore is
tolerance
a.Lapping
b.Rapping
c.Honing *
d.grinding
Jig bushing are generally made
of
a.Tool steel *
b.Carbon steel
c.Cast iron
d.High speed steel
Fixture clamps are generally
made of
a.Tool steel
b.Case hardened mild steel *
c.High speed steel
d.Carbon steel
When an external gear is meshed
with the internal gear , the
gears will rotate in
a.Same direction *
b.Opposite direction
c.Will not rotate
d.None of the above
Usual ratio of soluble oil and
water used in coolant is
a.20:1
b.1:20 *
c.10:1
d.1:10
in internal cylindrical grinding
, the grinding wheel and work
rotate in
a.Same direction
b.Opposite direction *
c.Neither A or B
d.Both A and B
For grinding materials having
low tensile strength which
abrasive is used
a.Silicon carbide*
b.Aluminum oxide
c.Emery
d.corrunduin
Which center is used for
shells, etc., while turning or
thread cutting
a.Ball center
b.Pipe center *
c.Half center
d.Dead center
Included angle of dead center is
a.60 deg*
b.45 deg
c.65 deg
d.90 deg
Angle of B.A screw thread is
a.90
b.47.5 *
c.60
d.45
Main alloying element of HSS is
a.Chromium
b.Cast iron
c.Tungsten *
d.Carbon steel
For accurate measurement of
bores, the best instrument is
a.Vernier caliper
b.Plug gage
c.Dial indicator
d.Inside micrometer *
In hydraulic driven shaper, the
metal is removed at
a.Lower speed
b.Higher speed *
c.Average speed
d.None of the above
In shaper machine, the cutting
speed (metric) is expressed as
a.m/s
b.m/min *
c.m/ hr
d.Any of the above
Amount of automatic load in
the crank pin
a.At center of crank disc

b.Away from the center *
c.Towards the center
d.At the center
In a shaper, the feed (metric)
is usually expressed as
a.Mm/stoke *
b.m/stoke
c.Mm/revolution
d.None of the above
For cutting gear teeth in shaper
, the _____ tool is used.
a.“V” block
b.Form tool *
c.Gooseneck
d.Round nose
The standard ratio of cutting
tool in return stroke in shape
is
a.3:1
b.1:3
c.3:2 *
d.4:2
The feed in the shaper takes
place at
a.The beginning of return stroke

b.The middle of return stoke
c.The end of return stroke *
d.At the cutting stroke
Which of the following quick
return mechanism is most
widely used in most slotters
a.Slotter link and gear

mechanism
b.Whitworth mechanism *
c.Slotter disc mechanism
d.Hydraulic mechanism
If the clearance angle is more
than the required on slotter
tool, then support cutting
tool will be
a.Great
b.Less *
c.Medium
d.None of the above
The clamping block is used to
support the end of the strap
is made of
a.Wood *
b.Steel
c.HSS
d.Cast iron
Divide table planer has:
a.One table
b.Two tables *
c.One housing
d.Two housing
A planer which has a cutting
tool in or both stroke in is
a.Open side planer

b.Double housing planer
c.Universal planer *
d.Pit planer
The straddle milling is done by
means of two
a.Side milling cutters *

b.Plain milling cutters
c.Face milling cutters
d.Form cutters
The formula to find out the
a)T = 20/N
b)T = N/40
c)T =40/N *
d)T = N/20
In standard dividing head the
ratio between worm wheel and
the worm
a.40:1*
b.20:1
c.1:40
d.10:1

1.A correct cutting angle on a
drill for ordinary work is:
a. 45⁰ 59⁰*
c. 64⁰ d. 70⁰
2. When using a drill press, the
work should be hold with:
a. glove hand
b. the hand
a vise and a clamp*
d. pliers
the tool reciprocates and the
feed is stationary.
a. reaming shaping*
c. planning d. turning
the tool rotates and the feed
is stationary.
a. shaping milling*
c. turning d. reaming
5. A machine used in shaping
metal by means of abrasive
wheel or removal of metals
with abrasive.
a. shaper b. planer
grinder* d. power saw
6. To prevent leakage in dynamic
seals, it is recommended to
used
a. gaskets b. seals
packings* d. felts
7. The process of checking or
producing checkers on the
surface of the piece by
rolling checkered depressions
in the surface.
a. indexing b. soldering
knurling* d. quenching
8. Tooth width measured along
the chord at the pitch circle.
a. chord space
b. chordal thickness*
c. chord clearance
d. chord length
9. It is recommended for high
speed application that the
maximum number of teeth in
small sprocket should be:
a. 10 to 20
b. 16 to 32
c. 14 to 28
18 to 24*
10. Cast iron flywheels are
commonly designated with a
factor of safety of:
a 8 to 10
10 to 13*
c. 5 to 6
d. 18 to 20
12. An agency handling
assistance to all foundry,
machine shop and metallurgical
plant operation.
a. DOST
b. BOI
c. MIRDC*
d. UNICEF
12. A metal characteristic that
absorbs extreme deformation
without rupture is called:
a. hardness
b. ductility
c. plasticity*
d. toughness
13. The size of all the pipes
from 1/16 inches to 12 inches
is defined by _____ size.
a. design
b. external diameter
inside diameter*
d. tubular
14. Cutting lubricants used in
drilling, reaming and lapping
of cast iron parts.
a. soda water
b. kerosene
c. soluble oil
d. dry*
15. The angle developed between
tooth profile and radial line
at its pitch point is referred
as:
a. approach angle
b. pressure angle*
c. recess angle
d. base helix angle
16.The purpose of annealing is
to make a metal:
a. harder
b. medium hard
softer*
d. shiny
17. AISI numbering for silicon
steel.
a. 85XX
b. 92XX*
c. 93XX
d. 87XX
18. Specific weight of steel in
lbs/inches3
a. 0.832
b. 0.328
c. 0.283*
d. 0.823
19. Ratio of coil to wire
diameter, a measure of coil
curvature.
a. spring rate
spring index*
c. Wahl’s factor
d. spring scale
20. When hole is smaller than
the shaft, it will take
pressure to pull the parts
together, and the allowance is
negative and is termed as:
a. negative fits
b. negative allowance
c. interference of metals*
d. negative allowance
21. A kind of thread that is
generally used.
a. UNF
b. UNEF
UNC*
d. 8-Thread series
22. A machine tool used
principally to machine flat or
plane surfaces with a single
point cutting tool.
shaper*
b. planer
c. milling
d. lathe
23. The ratio of relative
velocity colliding bodies
after impact to their velocity
before impact.
a. coefficient of friction
b. coefficient of velocity
c. coefficient of restitution*
d. coefficient of fluctuation
24. In machine shop forging
operation of lengthening a
piece of stock while reducing
the cross sectional area of
work is called:
a. reducing
upsetting*
c. upgrading
d. desizing
25. It is the radial distance
between the top of the tooth
and the bottoms of the mating
tooth space.
a. clearance*
b. tolerance
c. lead
d. crest
26. An arc of the pitch circle
through which a tooth travels
from its contact to a mating
tooth at the pitch point to
the point where contact ceases.
a. arc of action
b. arc of recess*
c. arc of approach
d. backlash
27. The distance a helical gear
would thread along its axis
one revolution of it were free
to move axially.
a. crest
b. lead*
c. module
d. clearance
28. Ability of a material to
absorb energy when deformed
elastically and return to it
when unloaded is:
a. toughness
b. creep
c. resilience*
d. plasticity
29. A weld made to hold the
parts of a weldment in proper
alignment until final welds
are made.
a. fusion weld
tack weld*
c. electric weld
d. oxy-acetylene weld
30. It is a machine used for
testing of very thin steel or
surface layers.
a. Charpy test
b. Izod test
c. Description test
Rockwell test*
31. A machine tool in which an
abrasive wheel is used as a
cutting tool to obtain a very
smooth finish.
a. Broaching machine
b. Planer
Tool grinder*
d. Lathe machine
32. A machine tool used to
produce a variety of surfaces
by using a circular type
cutter with multiple teeth
a. lathe machine
milling machine*
c. broaching machine
d. grinding machine
33. A cutting tool used to
finish internal and external
surfaces by the use of a
cutter called a broach, which
has a series of cutting edges
of teeth.
a. lathe machine
broaching machine*
c. planer
d. shaper
34. A kind of chuck, which
should NOT be used where
accuracy is required called
a. collet chuck
b. magnetic chuck
c. four jaw chuck
universal chuck*
35. A tool when pressed into a
finished hole in a piece of
work, provides center on which
the place may be turned
otherwise machined called
a. mesh
b. butt
c. mandrel*
d. wobble
36. A machine tool which is very
similar to a shaper except
that the ram reciprocates
vertically rather than
horizontally.
a. lathe
b. grinder
c. planer
d. slotter*
37. A cylindrical bar of steel
with threads formed around it
and grooves or flutes running
lengthwise in it, intersecting
with threads to form cutting
edges. It is used to cut
internal threads.
a. Groove b. Lap
Tap* d. Flute
38. The operation of making a
cone-shaped enlargement of the
end of a hole, as for a recess
for a flat head screw.
Counter sinking*
b. Knurling
c. Squaring
d. Performing
39. It is an operation of sizing
and finishing a hole by means
of a cutting tool having
several cutting edges.
a. Notching
b. Piercing
c. Turning
Reaming*
40. The hop term used to include
the marking or inscribing of
center points circle area of
straight lines upon metal
surface either curve or flat,
for the guidance of the worker
called:
a. Shaping
b. Hobbing
c. Laying out*
d. Shaping
41. It is used to true and align
machine tools fixtures and
works to test and inspect size
trueness of finished work and
compare measurements either
heights or depths or many
other measurements.
a. dial gage
b. dial indicator*
c. tachometer
d. speedometer
42. The process of forming
metals by the use of dies
after the metal is heated to
its plastic range.
a. Rolling*
b. Forging
c. Turning
d. Casting
43. A machine tool used to cut
metals a lift, medium and
large section using a
a. Tool grinder
b. Shaper
c. Planer
Power saw*
44. The usual value of helix
angle of a drill is:
30⁰*
b. 60⁰
c. 110⁰
d. 120⁰
45. Wiping is the process of:
a. applying flux during
welding process
b. cleaning the welded
surface after the welding
operation is over
c. connecting load pipes by
soldering alloy*
d. low temperature welding
46. In Carthias process
a. molten metal is fed into the
cavity in metallic mould by gravity
b. metal is poured into die cavity
and after a predetermined time
the mould is inverted to permit a part
of main steel in molten
state to flow out of cavity
c. cavity is filled with a pre-
calculated quantity of metal and a
core or plunger is inserted to force
the metal into cavity*
d. metal is forced into mould under
high pressure
47. What is the purpose of riser?
a. Feed the casting at a rate
consistent with the rate of
solidification
b. Act as a reservoir for molten
metal
c. Help feed the casting until
oil solidification takes place*
d. Feed molten metal from
pouring basin to gas
48. The mould for casting
ferrous materials
a. Copper*
b. High carbon steel
c. Low carbon steel
d. Medium carbon steel
49. A plug gage is used to
measure
a. cylindrical bores*
b. screw thread
c. spherical holes
d. taper bores
50. When large number of
components are turned and
parted off a bar the chuck
generally used is the _____.
a. collet chuck
b. four jaw chuck
c. magnetic chuck*
d. two jaw chuck
the cutting speed m
of brass?
a. 30m/min
b. 40m/min*
c. 50m/min
d. 60m/min
52. Quick return mechanism is
used in a
a. drilling machine
b. grinder
c. lathe
shaper*
53. Mandrel used to hold
a. cutting tool
b. drill bits
c. face plate
hollow work pieces*
54. In up cut milling, the work
piece is fed
a. against the milling
cutter*
b. at an angle of 60⁰ at the
center
c. at the right angle of the
cutter
d. the direction of the
cutter
55. Sprue is passage provide for
the
a. out flow
b. in flow*
c. smooth flow
d. solidification of molten
material
56. Feed in the lathe machine is
expressed in
a. mm
b. mm per degree
c. mm per revolution*
d. rpm
57. Rapping allowance is
provided on a pattern take
care of
a. shrinkage
b. machining
c. distortion
easy withdrawal*
58. Chuck use in turret lathe is
a. collet chuck
b. four jaw self centering
chuck
c. magnetic chuck
three jaw chuck*
59. Cape in foundry practice
refers to
a. bottom half of molding box

b. coating on the mold face
c. middle portion of the mold
top half molding box*
60. A vent wire is use in
a. foundry
hot forging*
c. cold forging
d. fitting
61. Angle plate is used for
a. cutting tapers in a lathe

cutting gears in a shaper*
c. cutting gears in a milling
d. fixing job out angle in a
grinder
62. Permeability, in relation to
molding sands, is high for
a. coarse grain*
b. fine grains
c. medium grains
d. round grains
63. The purpose of tumbler gears
in lathe is to
a. cut gears
b. cut thread
c. give desired direction of
the movement to the lathe
carriage*
d. reduce spindle speed
64. A sine bar cannot be used
without a/an
a. angle gage*
b. micrometer
c. slip gage
d. vernier caliper
65. The operation of finishing
drilled hole to the correct
size is known as
a. counter boring
b. counter sinking
reaming*
d. spot facing
66. When the outer corners of
the cutting edges of a drill
wear away to rapidly, it is an
indication of?
a. not enough speed

b. too much rake angle
c. too much high speed
d. B or C*
67. Carbon steel should be
operated at
a. speed greater than that

when using a high speed drill
b. speed less than that when
using a high speed drill*
c. the same speed as that
using a high speed steel
68. Knurling is done to_____.
a. boring
b. chamfering*
c. planning
d. turning
69. When material in a lathe,
the harder the material being
cut, the tool bit should have
a. less side rake*

b. more side rake
c. more top rake
d. no side rake
70. After grinding the tool bit;
the cutting edge should be
a. case hardened
b. rubbed with emery cloth
c. rubbed with crocus cloth
d. stoned with oil stone*
71. When cutting material in a
lathe, the softer the material
being cut, the tool bit should
have
a. any of these
b. double top rake
c. less top rake*
d. more top rake
72. A piece of cast iron hold
give off
a. bright shiny sparks

b. dull yellow sparks*
c. red sparks
d. no sparks
73. The alignment of coupling
faces can checked by
a. inserting a feeler gage
between coupling faces at
various points around the
circumference*
b. inserting thermometer
c. rotating and measuring to
nearest permanent fitting
d. using an inside micrometer
74. A drill bit has
a. 1 flute
2 flutes*
c. 3 flutes
d. 4 flutes
75. When using a drill press,
the work should be held with
a. a pair of pulley
a vise or clamp*
c. gloves on
d. the hand
76. When a lathe is put into
back gear, it will go
a. at a slower speed
backwards
b. at the same speed backward
c. faster
slower*
77. On a lathe, the dead center
is used after
a. boring
b. center-drilling*
c. drilling
c. reaming
78. The best file to use when
finishing sharp corner or a
lots of grooves is the
a. jewelry file
knife file*
c. mill file
d. square file
79. Never use a file
a. that is dirty
b. with a tang
without a handle *
d. without oiling
information is necessary when
ordering a file
a. size
b. shape
c. type of teeth
d. all the above*
81. When filling a piece of metal
in a lathe if short quick strokes
are used the finished piece will
probably
a. be out of round
b. be perfect
c. have small flat areas on the
surfaces
d. A and C*
82. The best procedure when
filling a piece of metal in a
lathe is to take ______
a. long fast stroke

long slow stroke*
c. short even stroke
d. short fast stroke
83. Small piece of metal clogged
are called
a. bumps
b. clogs
c. flats
pins*
84. Finishing off a piece of
metal with a real smooth
a. draw-filling*
b. flat-filing
c. milling-filing
d. slide-filing
85. For finishing a piece of
work to size the file to use
is the
a. crossing file
b. double-cut fine-tooth file
c. mill file
single-cut fine-tooth file*
86. For filling lead or babbit,
use a
a. lead float file

b. mile file
c. vixen file
d. A and C*
a. small tubing
b. conduit
c. sheet metal under 18 gage
88. A coolant is used when
cutting a material in a power
hacksaw to
a. absorb heat of friction

b. prevent the blade from
overheating
c. prevent the blade from
loose temper
teeth per inch is best suited
for cutting
a. aluminum
b. cast iron
c. solid iron
90. When cutting a long thin piece
of metal
a. set the blade in the frame

with the teeth facing toward you
turn the blade at right angles
to the frame*
c. turn the blade upside down in
the frame
d. use a blade with fewer teeth
per inch
91. The hacksaw blade should be
placed in the frame with
a. one end looser than the

other end
b. the teeth facing in any
direction
c. the teeth pointing
backward
the teeth facing forward*
should be used for cutting
a. brass
b. cast iron
c. heavy
d. thin wall tubing*
93. All hard hacksaw blade is
best suited for work on
a. brass
b. cast iron
c. tool steel
a. cold rolled steel

b. hot rolled steel
c. structural steel
95. Files are divided into two
a. flat shapes and round

shapes
b. large and small
c. rough and smooth
single-cut and double-cut*
96. A hacksaw blade can be
placed in a frame in
a. one position
b. two positions
c. three positions
four positions*
97. A hard hacksaw blade is one
that
a. has a hard back and
flexible teeth
b. has a flexible back and
hared teeth
has the entire blade
hardened*
d. will only fit a solid
frame hacksaw
98. Hacksaw blade with 24 TPI is
a. brass and copper

b. sheet metal over 18 gages
c. tubing
99. Hacksaw blades are made of
a. high speed
b. tool steel
c. tungsten alloy steel
100. A flexible hacksaw blade is
one that has
a. a movable blade
b. flexible ends
c. only the back hardened
only the teeth hardened*
101. When lathe tool bit burns,
it means that the
a. speed is too low

speed is too fast*
c. material is too hard
d. material cannot be done
102. The lathe compound is used
for
a. angle cutting
b. grooving
c. facing
d. any of the above *
103. A universal chuck cannot be
used to cut
a. an accentric
b. a round stock
c. a cam
d. A and C *
104. The jaw of a standard vise
is
a. hard *
b. semi-hard
c. semi-soft
d. soft
105. When facing off a piece of
material in the lathe chuck
the bit must be set
a. above center
b. at the center *
c. below the center
d. off center
106. The out break of fire can
be avoided by preventing:
a. fuel
b. heat
c. oxygen
d. any one of the above*
107. The square head of a
combination set is used for
marking or checking the
angles:
a. 90⁰ only
b. 45⁰ only
c. 90⁰ and 45⁰ *
d. any angle between 0-180⁰
108. Angle plate is made of:
a. closed grain cast iron *

b. cast steel
c. tool steel
d. high speed steel
109. The eye hole of a hammer
head is made in oval shape and
taper towards centre because:
a. it is easy for production

b. it is specially designed
by experts
c. it accommodates the handle
and a wedge for preventing it
from flying off*
110. The jaws of a leg vice are
opened:
a. parallel to each other

b. in ‘V’ form*
c. A and B both
d. neither A nor B
111. For general work the
cutting angle of a cold flat
chisel is ground at an angle
of:
a. 80⁰
b. 70⁰
c. 60⁰ *
d. 35⁰
112. A new hacksaw blade should
NOT be used in old cut
because:
a. the blade is very costly

b. the blade have very sharp
teeth
c. the space is not
sufficient to play the new
blade in the old cut *
113. Which of the following file
is NOT hardened:
a. tang *
b. heel
c. body
d. point
114. In case of a flat scraper,
the depth of the cut is
verified by:
a. changing the convexity of

the cutting angle
changing its inclination *
c. changing its weight
115. Generally spiral fluted
reamer has spirals of:
a. left hand *
b. right hand
c. straight
116. In which screw thread the
side = width of flat = width
space = 0.5p
a. knuckle
b. buttress
square *
d. acme
117. A stud is which:
a. have threads on one end

b. require a nut
c. inserted in a plane hole
d. none of the above *
threads on both sides
118. ’18 – 8’ stainless steel
means:
a. 18% Tungsten and 8%

Chromium
18% Chromium and 8% Nickel*
c. 18% Nickel and 8% Chromium
d. 18% Chromium and 8% Cobalt
119. Which is the lightest
metal:
a. lead
b. G.I. Sheet
c. aluminum *
d. cast iron
120. Hardened steel parts have:
a. fine grains *
b. coarse grains
c. medium grains
121. Concentricity of a outside
diameter can be checked by:
a. vernier caliper
b. outside micrometer
dial test indicator *
d. tube micrometer
122. Which micrometer has no
anvil:
b. depth micrometer *
d. digit micrometer
123. Which micrometer is
available with extension rods:
b. inside micrometer *
d. combi micrometer
124. Which gauge is used to
check the internal threads:
a. plug gauge
b. ring gauge
c. thread plug gauge *
d. thread ring gauge
125. In case of a limit plug
gauge which size will not
enter into the hole:
a. ‘Go’ size
‘Not Go’ size *
c. A and B both
126. Limit gauge is made to the
_____ sizes of the work to be
measured:
a. actual and nominal

b. nominal and upper limit
c. nominal and lower limit
d. minimum and maximum *
127. ‘Go’ limit is:
a. upper limit of shaft

b. lower limit of shaft
c. A and B both *
d. neither A and B
128. Lapping is done:
a. to finish the job to a

fine degree of accuracy
b. to get high quality of
surface teeth
c. to control the size
129. In which method a bore is
tolerance:
a. lapping
honning *
c. grinding
d. turning
130. Jig bushings are generally
made of:
a. mild steel
b. cast iron
tool steel *
d. brass
131. Fixture clamps are
generally made of:

b. case hardened mild steel *
c. high speed steel
d. alloy steel
132. Successful designing of
jigs and fixtures depend upon:
a. clamping arrangement
b. tool guiding elements
c. manufacturing conditions
133. When an external gear is
meshed with an internal gear,
the gears will rotate in:
a. same direction *
b. opposite direction
c. will not rotate
134. While soldering the flux is
used because:
a. it assists for quick

melting and increasing the
fluidity of solder
b. it saves the part from
oxidation
c. it takes the molten metal
on all surfaces
135. A usual ratio of soluble
oil and water used in coolant
is:
a. 1 : 10
b. 10 : 1
c. 1 : 20 *
d. 20 : 1
136. If rpm = 200, feed per
revolution = 0.05mm, then feed
per minute will be:
a. 100mm
10mm *
c. 4mm
d. 1mm
137. For a given rpm. If the
diameter of a twist drill
increases, then the cutting
speed will:
a. increase *
b. decrease
c. same
138. An advance motion along the
longitudinal axis of a twist
drill is called:
a. speed
b. feed *
c. cutting speed
139. In internal cylindrical
grinding the grinding wheel
a. same direction
b. opposite direction *
c. neither A and B
d. A and B both
140. For grinding materials
having low tensile strength
which abrasive is used:
a. silicon carbide *
b. aluminum carbide
c. emery
d. corrundum
141. The size of a grinding
wheel is taken from:
a. diameter of wheel
b. bore size
c. width of face
142. Which center is used for
shells etc. while turning or
thread cutting in a lathe:
a. ball centre
b. half centre
c. pipe centre *
d. female centre
143. When outside diameter of a
job is turned in relation to
the internal hole, the job
should be held:
a. in three jaw chuck

b. on lathe mandrel *
c. on face plate
d. between centres
144. The included angle of a
dead centre is:
a. 30⁰
b. 45⁰
c. 60⁰ *
d. 90⁰
145.The angle of B.A. screw
thread is:
a. 60⁰
b. 55⁰
c. 45⁰
d. 47.5⁰ *
146. Main alloying element in
H.S.S. is:
a. chromium
b. vanadium
c. tungsten *
d. nickel
147. The value of one micron is:
a. 1.00 mm
b. 0.10 mm
c. 0.01 mm
d. 0.001 mm *
148. For the accurate
measurement of bores, the best
instrument is:
a. vernier caliper
b. dial test indicator
c. plug gauge
d. inside micrometer *
150. Under sine principle the
length of sine bar takes the
place of:
a. opposite side
b. adjacent side
c. hypotenuse *
d height
151. In a hydraulic driven
shaper the metal is removed
at:
a. higher speed *
b. lower speed
c. average speed
152. In a shaper the cutting
speed (metric) is expressed
in:
meter per minute *

b. meter per second
c. meter per hour
152. Amount of automatic feed in
the crank pin:
a. at the centre of crank

disc
b. towards the centre of
crank disc
c. away from the centre of
crank disc *
153. In a shaper the feed
(metric) is usually expressed
in:
mm / stroke *
b. mm / revolution
c. meter / minute
154. For cutting gear teeth in a
shaper, the _____ tool is
used:
a. gooseneck
b. ‘V’ shaped
c. round nose
d. form *
155. Shaper tool bit should not
extend in tool holder beyond:
a. 5 mm
b. 15mm *
c. 25mm
d. 50mm
156. The standard ratio of
cutting to return stroke in
shaper is:
a. 3 : 1
b. 1 : 3
c. 2 : 3
d. 3 : 2 *
157. A tipped tool is more
useful than H.S.S. tool
because:
a. it can resists more heat
b. it can keep the cutting
point sharp
c. cutting speed can be
increased
158. The feed in shaper takes
place at:
a. the beginning of return
stroke
b. the beginning of cutting
stroke
c. the middle of return
stroke
d. the end of return stroke *
quick return mechanism is most
widely used in most of the
slotters:
whitworth mechanism *
b. slotter disc mechanism
c. hydraulic mechanism
d. slotter link and gear
mechanism
160. In a slotter the cutting
speed depends upon:
a. materials to be used
b. materials of the slotter
tool
c. finish required
161. The clamping block to be
used in a slotter to support
the end of the strap is made
of:
a. H.S.S.
b. high carbon steel
c. lead
d. wood *
162. Divided table planer has:
a. one table
b. two tables *
c. one housing
d. two housing
163. The straddle milling is
done by means of two:
a. side milling cutters *

b. plain milling cutters
c. face milling cutters
d. form cutters
164. The formula to find out the
a. T = 20 / N
b. T = N / 20
c. T = 40 / N *
d. T = N / 40
165. In a standard worm dividing
head the ratio between the
worm wheel and the worm is:
a. 10 : 1
b. 20 : 1
c. 30 : 1
d. 40 : 1 *
166. In a standard dividing head
3 holes in 27 holes circles
will be:
a. 6⁰
b. 4⁰
c. 2⁰
d. 1⁰ *
is built up for work of:
a. light duty
b. heavy duty *
c. medium duty
a. one
two *
c. three or more
d. any one of the above
cutter is used:
a. end mill cutter

c. form relieve cutter *
d. all of the above
HSS end mill cutter is:
a. 45 HRC
b. 52 HRC
c. 62 HRC *
d. 72 HRC
machine is used to support:
a. spindle
b. arbor *
c. column
d. table
during knurling:
a. to much longitudinal feed *

short
tail stock centre
simultaneously with up cut and
down cut process:

b. semi-circular milling
cutter
c. shell end mill *
174. A polygon with 9 flats is to be
milled using the indexing head. The
indexing head transmission ratio is
40 : 1. Determine the number of
crank rotation and mark the correct
answer:
a. 9 full rotation
b. 5 full rotation, 2 holes on the
36 hole circle
c. 4 full rotation, 12 holes on
the 27 hole circle *
d. 2 full rotation, 16 holes on
the 47 hole circle
175. Where the relieved cutters
are reground:
b. relieved cutters are not
reground
c. on the flank *
loosely fitted between centres
in cylindrical grindings:
a. the job will be out of

round *
b. the job will be oversized
used to clean the gauge blocks
before and after use:
a. brush
b. cotton waste
c. chamois leather or lenen
cloth *
178. One of the cause of
grinding wheel glazing is:

b. wheel is hard
d. A and B both *
depends upon:
a. grain size
b. structure
c. kind of abrasive
d. hardness of bond *
commonly used:
a. vitrified *
b. rubber
c. shellac
d. silicon
181. A grinding wheel has got
the marking ‘C’, is made with
the abrasive:
a. aluminum oxide
b. silicon carbide *
c. combination of A and B
d. corrundum
182. As per Indian standard, the
group:
a. coarse grain
b. medium grain *
c. fine grain
d. very fine grain
183. As per Indian standard ‘M’
group:
a. soft
b. medium *
c. hard
184. The symbol conventionally
used for resinoid bond is:
a. ‘V’
b. ‘R’
c. ‘B’ *
d. ‘E’
185. A grinding wheel is marked
as 51A 46L 5V 23, out of these
5 means:
a. kind of abrasive
b. kind of bond
c. structure *
d. grain size
is done to:
parallel
every portion of the wheel *
187. Grinding fluids are used
to:
a. reduce the friction

between the wheel face
and the job
b.
c. prevent loading of wheel
188. Taps are resharpened by
grindings:
a. flutes *
b. threads
c. diameter
d. relief
189. In vertical milling machine
the spindle Is attached ______
to the work table.
a. horizontal
b. vertical*
c. angular
is built up for ____
work of:
a. light duty
b. heavy duty *
c. medium duty
a. one
two *
c. three or more
d. any of the above
cutter is used.
a. end mill cutter

c. form relief cutter*
d. all of the above
194. In a slotter the table gets
___ different feeds.
a. one
b. two
c. three*
195. If the clearance of a
cutting edge is 5 degree, the
lip (wedge) angle in 75 degree
the rake angle will be,
a. 80 degree
b. 70 degree
c. 10 degree*
HSS and mill cutter is,
a. 45 HRC
b. 52 HRC
c. 62 HRC*
d. 72 HRC
machine is used to support
a. spindle
arbor *
c. column
d. table
198. Where does the speed motion
takes place in slotting
machine?
a. during the cutting motion

b. after each forward stroke
c. at the end of return motion
d. after each double stroke*
during knurling?
a. too much longitudinal feed*

short
tool stock center
200. Mark the milling method during
which the formation of chatter
marks is very likely.
a. during down cut milling with a

b. during up cut milling with a
straight tooth cutter*
c. during face milling with a
d. while using spiral tooth
cutter
simultaneously with the up cut
and down cut process:

b. semi circular milling
cutter
shell end mill*
202. Where the relieve cutter
are reground?
b. relieve cutters are not
reground
c. on the flank*
loosely fitted between centers
in cylindrical grindings?
a. the job will be out on

round*
b. the job will be oversize
204. The internal and external
taper on cylindrical jobs are
ground in:
a. plain cylindrical grinding

machine
b. universal cylindrical
grinding machine*
c. internal grinding machine
d. centerless grinding machine
depends upon
a. grain size
b. structure
c. kind of abrasive
d. hardness on bond*
commonly used?
vitrified*
b. rubber
c. shellac
d. silicon
208. Which bond is suitable in
wet grinding?
a. rubber
b. silicate*
c. shellac
d. non of the above
209. A grinding wheel which has
got the marking “C” is made
with the abrasive?
a. aluminum oxide
silicon carbide*
c. combination of a and b
d. corrundum
210. As per india standard the
group:
a. coarse grain
medium grain*
c. fine grain
d. very fine grain
211. As per indian standard “M”
group:
a. soft
medium*
c. hard
d. non of the above
212. The symbol resinoid bond
is:
a. “V”
b. “R”
“B”*
d. “E”
213. The grinding wheel is
marked as 51A 46L 5V 23, out
of these 5 means:
a. kind of abrasive
b. kind of bond
structure*
d. grain size
is done to:

parallel
equalize the weight in every
portion the wheel*
215. The common measuring tools
are:
a. steel rule
b. vernier caliper
c. micrometer
216. It is an operation in
stretching or spreading over
the metal by means of the
plane of the hammer.
a. peening*
b. swaging
c. bending
d. upsetting
217. The good quality of a
measuring tool.
a. should be easy to handle

b. should be easy to read
c. should be wear resistance
218. A notching device, which is
used to hold or grip work
place, while filing, chipping
or any other bench work or
while machining or drilling
them.
a. vise*
b. clamp
c. grip
d. pressed
219. A multi pointed hand
anything tool used to remove
material from metallic and
non-metallic work places to
match with drawing, shape and
size.
a. cold chisel
b. file*
c. hacksaw
220. A side cutting tool used
for accurately finishing the
straight or tapered holes
already drilled or bored
a. reamer*
b. swaging
c. peening
d. tapping
221. A devise used to fix two or
more parts
a. jigs
b. fixtures
c. fastener*
d. clamps
shaft
a. fastener
b. cutter
c. key*
at the right angle to the axis
of the shaft is known as
a. fastener
b. cutter*
c. key
d. clamp
224. The process of extracting
iron in a blast is called
a. sintering
b. smelting*
c. casting
d. manufacturing
product of a blast furnace?
a. wrought iron
b. cast iron
c. pig iron*
d. gray iron
226. A type of iron which
contains 3 to 305% carbon
either in, combined form or in
true state.
a. wrought iron
b. cast iron*
c. pig iron
d. gray iron
furnace used for manufacture
of cast iron?
a. cupola furnace
b. crucible furnace
c. electric furnace
228. A product of paddling
furnace, which contains less
a. wrought iron*
b. cast iron
c. pig iron
d. gray iron
property of wrought iron?
a. ductile*
b. brittle
c. cannot be forged
d. can be easily cast into
different shapes
gives greater hardness,
cutting toughness and fine
grain structure?
a. chromium*
b. nickel
c. tungsten
d. vanadium
231. It is the process for
making the outer surface
harden of the steel part.
a. frame hardening
b. hardening
c. case hardening*
d. carburizing
process by which the carbon
content of the steel near the
surface of a part is increased.
a. nitriding
b. tempering
c. carburizing*
d. flame hardening
process in which work piece is
heated in a steam of ammonia
at 500 to 550 C.
a. carburizing
b. nitriding*
c. tempering
d. normalizing
234. The size by which it is
referred to as a matter of
convenience called:
a. basic size
b. actual size
c. nominal size*
d. effective size
the job in position and guide
the cutting tool.
a. clamp
b. jig*
c. vise
d. grip
the job firmly.
a. clamp
b. grip
c. fixture*
d. jig
237. It is the outer surface of
face of rim of the pulley and
made in convex form to keep
the belt in center when it is
in n
a. crowning*
b. dressing
c. creep
d. slip
238. It is used to transmit
motion at high speed without
producing noise.
a. bevel gears
b. hypoid gears
c. helical gears*
d. worm gears
239. It is used t transmit
motion at high speed with
heavy load without producing
noise.
a. worm gear
b. herring bone gear*
c. bevel gear
d. spur gear
240. It is used to connect and
disconnect the driving and
driven units.
a. brake
b. spring
clutch*
d. coupling
241. It connect the shafts with
soft material such as rubber,
leather and canvass.
a. universal coupling
b. flexible coupling*
c. rigid coupling
d. oldhm coupling
242. What is used to connect the
shafts whose axes are
intersecting?
a. rigid coupling
b. oldham coupling
c. flexible coupling
d. universal coupling*
high speed with light load
a. ball bearing*
b. roller bearing
c. metal bearing
d. wood bearing
high speed with heavy load
a. plastic bearing
b. metal bearing
c. roller bearing*
d. ball bearing
245. It is a process by which
the length of a work place is
increased by reducing its
cross sectional area.
a. drawing out*
b. drifting
c. jumping
d. upsetting
246. It is process by which the
length of a work piece is
reduced
a. upsetting
b. drawing out
c. drifting
d. jumping*
247. It is a set of gears fitted
in different positions on a
plain, which are controlled by
a lever.
a. gear train
b. stud gear
c. tumbler gear*
d. differential gear
248. It moves on the lathe bed
with cutting tool according to
the rotation of lead screw or
by the hand traversing wheel
a. apron
b. compound rest
c. saddle*
d. mandrel
249. It acts the carriage or
compound rest through the
mechanism lifted inside the
_________
a. saddle
b. apron*
c. compound
d. mandrel
250. It gives the cutting tool
longitudinal feed, cross feed
or angular feed.
a. compound rest*
b. apron
c. saddle
d. carriers
251. A holding device used to
hold the job properly when
turning the outer surface
through the finished hole
called
a. clamp
b. fixture
c. jig
mandrel*
gives shearing action?
a. slide rake
b. top rake*
c. side clearance
d. front clearance
253. What supports top rake?
a. front clearance*
b. side clearance
c. side rake
d. front clearance
reduces the rubbing action?
a. front clearance*
b. side clearance
c. slide rake
d. top rake
used for all general purposes?
a. production process
b. puncher slotter*
c. tool room slotter
milling the complex surfaces
with the help of a group
cutters mounted on the same
arbor.
a. gang milling*
b. straddle milling
c. climb milling
d. down milling
milling two opposite sides of
work place at a time by using
two side milling cutters on
the same arbors.
a. gang milling
b. straddle milling*
c. side milling
d. face milling
258. It is an attachment to the
milling machine which helps to
divide the job periphery into
a number of equal divisors.
a. index
b. dividing head*
c. slotting
d. universal spiral
259. It is an operation to
divide the periphery of the
job into the number of equal
parts accurately.
a. dividing head
b. indexing*
c. slotting
260. The angle formed between
the face of the tool and work
surface or the tangent to the
work place at the point of
contact with the tool called
a. clearance angle
b. cutting angle*
c. rake angle
d. wedge angle
261. The size of the tri square
is measured from the inner
edge of stock to the end of
its ________
a. base
b. blade*
c. edge
d. body
262. The best method of avoiding
accident is by observing
_______ related to job,
machine and work place.
a. emery
b. opponent
c. safety precaution*
d. cleanliness
263. Mallets are made of _______
a. hardwood*
b. soft wood
c. steel
d. cast iron
264. Staggering of hacksaw blade
teeth on both sides
a. positioning the teeth

b. arrangement of teeth
c. setting of teeth*
265.The size of a file is
measured from ______ to heel
of the file.
a. Edge
b. Base
c. Point*
d. body
266. It is the distance measure
to the axis from a point on a
screw thread to the
corresponding point on the
next thread.
a. lead
b. pitch*
c. linear
d. chord
267. Solder is an alloy of _____
a. lead and zinc

b. lead and tin*
c. lead and tungsten
d. lead and antimony
268. It is a machine tool used
for cutting flat surfaces by
reciprocating a single point
tool across the work piece.
a. planer
b. shearing machine
c. shaper*
d. slab cutter
269. It is the machine used for
shaping of metal or plastic by
pushing or pulling a broaching
across a surface or through an
centering hole in a work piece.
a. planning
b. shaping
c. broaching*
d. milling
270. It is a milling method in
which parts placed in a row
cutting tool end are milled
simultaneously.
a. abreast milling*
b. angular milling
c. helical milling
271. A core drill with hardened
steel shot pallets that
revolve under the rim of the
rotating tube, employed in
rotary drilling in every hard
ground.
a. automatic drill
b. double core barrel drill
c. flat drill
d. adamantine drill*
272. The part of the machine for
wood planning that carries the
cutter.
a. adz stock
b. adz block*
c. head stock
d. head block
273. It is a hole revolving
cutter or grinder wheel for
mounting it on an arbor.
a. hole saw
b. arbor hole*
c. star drill
d. punp hole
274. A machine used for forcing
an arbor or a mandrel into
drilled or bored parts
preparatory to turning or
grinding
a. automatic press
b. bladder press
c. arc press
d. arbor press*
275. A machine in which material
pulverized between two toothed
metal disks rotating in
opposite directions.
a. attrition mill*
b. tumbling mill
c. ball mill
d. beater mill
276. A press in which mechanical
feeding of the work is
synchronized with the press
action.
a. dial press
b. punch press
c. automatic press*
d. manual press
277. A file whose edges are
parallel is known as
a. crochet file
b. cross cut file
c. equaling file
d. blunt file*
boring machine tool used
particularly for large work
piece, types are horizontal
and vertical
a. boring mill*
b. burrstone mill
c. cage mill
d. chile mill
279. A tap with a chamfer 1-1
1/2 threads in length
a. center tap
b. bottom tap*
c. taper tap
d. plug tap
280. A small portable hand drill
customarily used by hand
setters to drill hole in
breast called
a. diamond drill
b. spiral drill
c. chum drill
d. breast drill*
281. The spindle of the grinding
machine on which the wheel is
mounted
a. bushing
b. arbor*
c. bearing
d. fluting
282. A device for holding
grinding wheels of special
shape of the working piece
being grounded.
a. head stock
b. fixtures
c. jigs
d. chucks*
283. Grinding grooves of a twist
drill or tap.
a. fluting*
b. flaring
c. lapping
d. honing
284. The dulling of the cutting
particles of a grinding wheel
resulting in a decreased rule
of cutting is called
a. grinding
b. glazing*
c. fluting
d. lapping
285. The process of increasing
the cross-sectional area of a
given portion or possibly of
the whole piece.
a. forging
b. upsetting*
c. spreading
d. drawing
286. The process of lengthening
a piece of stock while the
cross-sectional area is being
reduced.
a. tapping
b. honing
c. drawing*
d. upsetting
287. Sometimes used for
soldering bright tin
a. tallow
b. sal ammonia
c. tinning
d. rosin*
288. A very effective flux for
soldering galvanized iron or
zinc.
a. soldering paste
b. muriatic acid*
c. zinc chloride
d. cut acid
290. The groove providing for
the cutting faces of the
thread or teeth, chip passage
and lubrication.
a. heel
b. land
c. flute*
d. thread relief
290. The surface below the
cutting edge
a. face
b. flank*
c. nose
d. side relief
291. Which is the hardest
material?
a. steel
b. diamond*
c. bronze
d. brass
292. It measures the slope of
top surface of the tool to the
side in a direction
perpendicular to the
longitudinal axis.
a. side rake angle*

b. side cutting edge angle
c. side relief edge angle
d. end relief angle
293. A type of bonding material
which is made of clay and
water
a. resinoid bond
b. vitrified bond*
c. shellac bond
d. rubber bond
294. It is used for holding
straight shank drills in the
spindle of the machine when
drilling
a. drill chuck*
b. chuck key
c. floating holder
d. magic chuck
295. Back rake for HSS single
point cutting tool machine
free cutting brass is
a. 0 deg *
b. 5 deg
c. 10 deg
d. 15 deg
296. A reamer is used to correct
the
a. size and roundness of a

drilled hole*
b. finish and position of a
drilled hole
c. size and position of a
drilled hole
d. finish and depth of a
drilled hole
297. A oversize hole is produced
by a drill if
a. lips of drill are of

unequal length *
b. speed too high
c. insufficient coolant used
d. cutting speed is too high
298. The major factors which
determine the rpm of milling
cutter are the materials being
cut and the ______
a. number of teeth in cutter

b. diameter of cutter
c. time allowed to complete
the job*
d. depth of cutter
299. The studs used as a coolant
machine shop consists of
a. solution of detergent and

water]
b. a straight mineral oil
c. an emulsion of oil and
water*
d. a chemical solution
300.Grinding is
a. metal fusing operation

b. metal powdering operation
c. metal finishing operation*
301. Grinding is done wherever
a. other machining operation

cannot be carried out
b. a large amount of material
is to be removed
c. high accuracy is required*
d. none of these
302. Laser beam machining
process is used to machine.
a. thicker materials
b. thinner materials*
c. heavier materials
d. stronger materials
303. Twists drills are made
usually considered suitable
length less than
a. two times the diameter

b. five times the diameter*
c. ten times the diameter
d. twenty times the diameter
304. A high grade grinding wheel
is suitable for grinding,
a. hard materials
b. soft materials*
c. both materials
d. none of these
305. In quick return mechanism
of shaping machine , the ram
to
a. slotter arm length

b. crank length*
c. ram length
d. none of these
306. The type and number of
bearings to be used for
spindles of machine tool
depend on the
a. type of spindle
b. type of machine tool
c. load on bearing*
307. Nitriding process of
surface treatment for steel
tools is used for taking
a. light cuts*
b. heavy cuts
c. medium cuts
308. A very low cutting speeds
the tool wear is due to
a. plowing action*
b. transfer
c. material
d. temperature
309. Are mixture of hard cotton
seed or rape-seed oils and
mineral oils
a. cutting oils*
b. cooling oils
c. heating oils
d. emulsion
310. What is the material for
hacksaw blade?

b. high speed steel
c. low tungsten steel
a.Cold pressing *
b.Rolling
c.Drawing
d.None of these
It is used to measure gap
between two mating parts to
set the job and machine in
alignment and to measure
clearance of piston and
cylinders in automobiles
a.Compound Gauge
b.Feeler Gauge*
c.Inspection Gauge
d.Workshop Gauge
of contact.
a.Slip
b.Creep *
c.Interference
d.Crowning
It is the process by which the
length of a work piece
reduced.
a.Drawing
b.Drifting
c.Jumping *
d.Upsetting
It cannot be forged because it
will break if heated and
beaten by hammer.
a.High speed steel

b.Tool steel
c.Carbon steel
d.Cast iron *
It is a process of enlarging and
smoothing the punched hole by
means of tapered drifts of
various sizes and shapes.
a.Drifting *
b.Drawing
c.Jumping
d.Upsetting
Shaper tools are made of what
type of material?
a.Brass
b.Bronze
c.High speed steel *
d.Babbit
An operation of enlarging the
previous drilled hole
a.Drilling
b.Boring *
c.Reaming
d.Broaching
An operation to make smaller
hole in exact center for lathe
center
a.Broaching
b.Reaming
c.Counter boring
d.Center bearing *
The size of abrasive grains
produced by crushing process
is called..
a.Grade
b.Grit *
c.Grill
d.None of the above
It is also known as slab
peripheral milling.
a.Form milling
b.Climb milling
c.Convex milling
d.Plain milling *
In _____ the tool is released in
return stroke.
a.Shaper*
b.Planer
c.Slotter
d.Reamer
It is the process of driving the
periphery of the job in
degrees.
a.Direct indexing
b.Plain indexing
c.Differential indexing
d.Angular indexing *
It is a method of grinding
cylindrical surfaces.
a.Center less grinding *

b.Plunge – cut grinding
c.Through feed grinding
d.None of the above
It is the angle between the side
cutting edge and longitudinal
axis of the tool.
a.Side cutting edge angle *

b.End cutting angle
c.Side relief angle
d.End relief angle
It is a surface finishing
process and is used to
produced a lustrous surface of
attractive appearance.
a.Polishing
Buffing *
a.Lapping
b.Glazing
A _____ is formed when a shaft
rotates in a bush, lines of
the bore of a housing.
a.Ball bearing
b.Roller bearing
c.Plain bearing*
d.Needle bearing
a.Computer number control

Computer numerical control*
a.Computer network center
b.Communication network control
It is the time lost due to break
downs, waiting for tools,
minor accident, etc..
a.Set up time
b.Handling time
c.Machining time
d.Down time *
Refers to the process of
separating or removing the
burning of combustible
material from the neighborhood
of the fire.
a.Starvation *
b.Blanketing
c.Cooling
d.None of the above
What is necessary to provide
tolerance?
a.It serves the labor charges

b.It saves the material from
westage
c.It saves the time
It is done then and there by
adjusting or repairing the
fouls come in notice during
the work.
a.Preventive maintenance
b.Predictive maintenance
c.Routine maintenance *
d.Corrective maintenance
A ________ is used between the
cutting tool and work place to
minimize the friction heat.
a.Lubricant
b.Coolant *
c.Water
d.Alcohol
Which of the following is NOT a
function of bearings?
a.To support the shaft

b.To guide the shaft
c.To give free rotation to the
shaft
d.To transmit power *
It is a process of cleaning the
face of grinding wheel by
means of a dresser for
removing the glazing and
loading of wheel and improve
the cutting action of a wheel.
a.Dressing *
b.Polishing
c.Truing
d.Lapping
It is a long tapered punch used
for loosening straight pins,
rivets, and other small parts
being disassembled.
a.Drive – pin punch

b.Hand punch
c.Drift punch *
d.Center punch
A tool used for turning nuts or
bolts
a.Pliers
b.Wrench *
c.Long nose
d.C -clamp
A _______ is used to test
accuracy of holes.
a.Snap gage
b.Ring gage
c.Plug gage *
d.Depth gage
A ______ consist of a hardened
and ground steel bar in which
two hardened and ground of the
a.Caliper
b.Gage block
c.Sine bar *
d.micrometer
________ are hardened devices
with a taper shank on one end
and a 60 degrees point at the
other end.
a.Tailstock centre
b.Lathe centers *
c.Live center
d.Dead center
It is large casting located on
the left end of the bed.
a.Tail stock
b.Head stock
c.Carriage *
d.Chuck
A ______ is a thread that has a
lead equal to pitch.
a.Right hand thread

b.Left hand thread
c.Single thread *
d.Multiple head
Used to permit lever shift for
vertical travel rail.
a.Ball crank
b.Clamp plates
c.Plunger knob*
d.None of the above
It is mounted in the top of
column and is guided in
perfect alignment by the
machined dovetailed surface.
Over arm *
a.Spindle
b.Arbor
c.Saddle
Refers to circular milling
attachment that is bolted to
the top of the table of a
plain or universal milling
machine.
a.Blotting attachment Rotary

attachment*
b.Milling attachment
c.Spiral attachment
Name of mechanism, which a
welding operator holds during
gas welding and at the end of
which the gages are burrex to
perform the various gas
welding operation.
a.Hose
Torch *
a.Gage
b.Switch
used for sharpening edged
tools.
Oilstone *
a.Surface grinder
b.Rocky oil
c.None of the above
A hand tool used to measure
engine crank web deflection.
a.Feeler gage
b.Compound gage
Distortion gage *
a.Dial gage
It is used to true and align
machine tools, fixtures and
works.
Dial indicator *
a.Radial indicator
b.Dial gage
c.Feeler gage
It is used for cutting long
pieces of metals.
a.Planer
b.Shaper
Power saw *
a.Broaching machine
It is used for external,
internal and relieving of mill
cutters and taps
a.Milling attachment
b.Thread attachment
c.Taper attachment
d.Relieving attachment *
Stretching or spreading of metal
by hammering
Peening *
a.Flaring
b.Upsetting
c.Bending
The ________ is the most common
of the standard tapers
a.Brown
b.Janno
c.Sharpe
d.Morse *
The ability of metal to stretch,
bend or twist w/o breaking or
cracking is called..
a.Elasticity
b.Ductility*
c.Brittleness
d.Plasticity
used for sharpening edge tools
a.Eutectoid
b.Austenite
Oilstone *
a.Pearlite
Machining properties of steel
can be improved by adding..
a.Chromium nickel
b.Silicon, aluminum, titanium
c.Sulfur , lead, phosphorus *
d.Vanadium, aluminum
A ductile fracture is
characterized by
a.Appreciable plastic
deformation prior to
propagation of crack *
b.Fragmentation in more than two
pieces
c.Negligible deformation
d.Rapid rate for crack
propagation
Tool can be hardened by

into water
blast of dry
into linseed or cotton lead
oil
type *
The purpose of annealing is to
make the metal
a.Harder
b.Medium hard
Softer *
a.Shiny
The purpose of tempering is to
make metal
a.Softer
b.Harder
c.Less brittle*
d.More brittle
a.Carbon tool steel

b.Cold – rolled steel
c.Hot – rolled steel
Tool steel *
It is used in steels as an
alloying element to combine
hardness obtained.
a.Vanadium
Chromium *
a.Titanium
b.Molybdenum
It is a process of shearing in
which sheet or plate is cut
out to a definite outline in a
press.
a.Blanking *
b.Embossing
c.Clamping
d.Trimming
It is the characteristic of
exhibiting different
properties when tested in
different directions
a.Allotropy
b.Anisotropy *
c.Isentropic
d.Isotropic
It is one which specimen
supported at both ends as a
simple beam is broken by the
impact strength..
a.Charpy test *
b.Izod test
c.Rockwell test
d.Universal test
Which of the following metals
has the highest specific heat
capacity of 100ºC
a.Aluminum *
b.Bismuth
c.Copper
d.Iron
Which of the following types of
packing would be used in steam
joints?
a.Asbestos
b.Neoprene
c.Metallic
d.A or C *
The process applied to iron pipe
which retards corrosion, is
called
a.Galvanizing *
b.Annealing
c.Soldering
d.Tinning
A scriber is made from what
metal..
a.Carbon steel
b.Cold rolled steel
Tool steel *
a.Hot rolled steel
The best file to use when
finishing sharp corners or
slots and grooves
a.Jewelers file
Knife file *
a.Mill file
b.Square file
Never use file
a.That is dirty
b.With a tang
Without a handle *
a.Without oiling
Which of the following
information is necessary in
ordering a file
a.Size
b.Shape
c.Type of teeth
When filling a piece of metal in
a lathe if short quick strokes
are used the finished piece
will probably
a.Be out of round

b.Be perfect
c.Have small flat areas on the
surfaces
d.A and C *
The best procedure when filling
a piece of metal in lathe is
to take
a.Long fast stroke

Long slow stroke *
a.Short even stroke
b.Short fast stroke
Small pieces of metal clogged
are called
Pins *
a.Bumps
b.Clogs
c.flats
Finishing off a piece of metal
with a real smooth finish can
be done by
a.Draw filling *
b.Flat filling
c.Milling filling
d.Side filling
For finishing a piece of work to
size the file to use is the..
a.Crossing file
b.Double cut fine file
c.Mill file
d.Single cut fine file *
For filling lead or babbit,
use a
a.Lead float file

b.Mile file
c.Vixen file
d.A or C *
a.Small tubing
b.Conduit
c.Sheet metal under 18 gage
A coolant is usually used when
cutting material in power
hacksaw to
a.Absorb heat friction

b.Prevent the blade from
overheating
c.Prevent the blade from loose
its temper
A hacksaw blade with 18TPI is
a.Aluminum
b.Cast iron
c.Solid iron
When cutting a long thin piece
of metal
a.Set the blade in the frame

with teeth facing toward
Turn blade at right angle to the
frame *
a.Turn the blade upside down
b.None of the above
The hacksaw blade should place
in the frame with
a.One end looser than the other

end
b.The teeth facing in any
position
c.The teeth pointing backward
The teeth pointing forward *
A hacksaw blade with 34 TPI
should be use for cutting
a.Brass
b.Cast iron
c.Thin wall tubing *
d.heavy
All hard hacksaw blade is best
suited for
a.Brass
b.Cast iron
c.Tool steel
A hacksaw blade with 14 TPI is
best suited for
a.Cold rolled steel

b.Hot rolled steel
c.Structural steel
Files are divided into two
a.Flat shapes and round shapes

b.Large and small
c.Rough and smooth
Single cut and double cut *
A hacksaw blade can be place in
a frame in
a.Three position
b.Two position
c.One position
Four position *
a.Has a hard back and flexible

teeth
b.Has a flexible back and hard
teeth
Has the entire teeth hardened*
a.Will fit a solid frame
a.Brass and copper

b.Sheet metal over 18 gage
c.Tubing
a.High speed steel

b.Tool steel
c.Tungsten alloy steel
A flexible hacksaw blade is one
that has
a.A movable back

b.Flexible ends
c.Only the back hardened
Only the teeth hardened *
The flexible type hacksaw blade
is best suited for
a.Aluminum
b.Channel
c.Tubing
When lathe tool bit burns, it
means that
a.Speed is too low

Speed is too fast *
a.Material is too hard
b.Material cannot bend
a.Angle cutting
b.Grooving
c.Facing
The jaw of standard vise is
a.Hard *
b.Soft
c.Semihard
d.Semisoft
When facing off a piece of
material in lathe chuck the
bit must be set _______.
a.Above center
b.At the center *
c.Below the center
d.Off center
Before applying layout on a
piece, it must be
a.Cleaned *
b.Cold
c.Hot
d.roughened

into water
blast of dry air
line seed or cotton seed oil
the type and use *
A piece of mild steel held
give off
a.Bright shiny spark

b.Yellow sparks
c.Light straw – colored sparks*
d.No sparks
Another name of hydrochloric
acid is
a.Acetic acid
Muriatic acid *
a.Nitric acid
b.Sulfuric acid
A flexible hacksaw blade has a
tendency to _________
a.Snap easy
b.Buckle or run out of fine when
too much pressure is supplied*
c.Cut too fast
d.Cut on a slant
A pillar file is used for
_________
a.Filling against a shoulder

b.Filling keyways
c.Filling slots
The length of file is measured
from ________
a.End to end
b.Heel to end
c.Point to end
d.Point to heel *
A pillar file has
a.One safe edge

b.Three safe edges
c.Two safe edges
d.A and C *
The “tang” is a part of file
that
a.Does the cutting

Fits into the handle *
a.Has no teeth
b.Is opposite the handle
One of the factors involved in
the choice of a grinding wheel
is
a.The kind of material to be

ground
b.The amount of stock to be
removed
c.The kind of finish required
The main difference between a
planer and a shaper is that
a.The planer has offset table and

the shaper has a horizontal table
b.The shaper has a rotating table
and planer has a horizontal table
c.The table of planer has a
reciprocating motion past the
tool head while the table of the
shaper is stationary and the tool
head has reciprocating motion *
d.One is larger than the other
A piece of tool steel is held
give off _________.
a.White sparks with stars on the

end *
b.Yellow sparks
c.Dull sparks
d.Green sparks
If you use dry a dry grinding
wheel for sharpening tool
bits, dip the end of he bit in
water frequently to prevent
_______
a.Annealing the cutting edge of

the bit*
b.Burning your fingers
c.Hardening of the tip
d.The tip from crystalling
The tool used to check internal
a.Ring gage
Plug gage *
a.Center gage
b.Thread gage
The tool used to check external
Ring gage *
a.Plug gage
b.Pitch gage
c.Center gage
The operation of truing a
grinding wheel is known as
Dressing *
a.Centering
b.Rounding
c.Sizing
The cutting angle on a drill for
mild steel should be
a.25º
b.69º
59º *
a.79º
common drill shank?
a.Bit
b.Fluted *
c.Straight
d.Taper
Tapered shanks are used on a large
drill press so that
a.The drill can be centered more

easily
b.The drill can be easily forced
out of the sleeve with a drift *
c.The shank can be reground when
worn
d.The shank will not turn when
cutting
A tool bit for cutting American
National Thread should be
ground with a ____.
a.30 deg.angle
b.45deg.angle
c.60 deg.angle *
d.56 deg. angle
Center drilling is the operation
of
a.Drilling a center in an odd –

shaped of metal
b.Drilling and countersinking
with one tool *
c.Centering with one tool and
drilling with one another
d.Drilling a center in a piece
of stock in a drill press
When cutting a drill, it will
squeal due to _______
a.Drill being ground properly

b.Drill being too hot
c.Insufficient lubrication
The correct cutting angle on a
drill for ordinary work is
a.45
59*
a.65
b.50
If the cutting edges of the
drill are cut of different
angles ________
a.The drill will not cut

b.The hole will be larger than
the drill *
c.The hole will be smaller than
the drill
d.None of the above
If the drill speed is too great,
it will
a.Cut faster
b.Loose its temper *
c.Cut slower
d.Not cut
Soda added to water is used for
cooling instead of plain water
because
a.It reduces the heat generated

b.It improves the finish
c.It overcomes rusting
If the angle of the drill is less
than 59 deg
a.The drill will make larger hole

b.The drill will make smaller hole
c.The hole will take longer to
drill and more power is required
to drive the drill *
d.The drill will not center
properly
is
a.Stanley
b.Starret
c.Miller
d.Morse *
is
a.Stanley
b.Starret
Morse *
a.Miller
The tool used to cut thread on
pipe is called
a.Pipe tool
b.Pipe vise
Pipe thread
The instrument used to reshaped
a grinding wheel that is
grounded or cut of rounds is
called
a.Wheel cutter
b.Wheel aligner
c.Wheel emery
Wheel Dresser *
The instrument used to removed
old packing glands and
stuffing boxes
a.Packing tools *
b.Packing bills
c.Gland box clearance
d.Packing stuff
Before drilling a hole in a
pipe of metal it should be
a.Center punched *
b.Marked with chalk
c.Protracted
d.scribed
When measuring a drill for size,
measure across the
a.Shank
b.Flute
c.Lip
d.Margin *
The size of drill is stamped on
______
a.Flute
b.Shank *
c.Margin
d.Point
The tool used for cleaning files
is called
a.File cleaner
b.File card *
c.File oilstone
d.scraper
Back rake angle for high speed
steel single point cutting
tool to machine free cutting
brass is
a.0 deg *
b.5 deg
c.30 deg
d.10 deg
a.Size and roundness of a

drilled hole *
b.Size and position of drilled
hole
c.Finish and position of drilled
hole
d.Depth of drilled hole
common term relating to the
classification of file?
a.Tunking
b.Snug
c.Bound *
d.Medium force fit
An oversized hole is produced by
a drill if
a.Lips of a drill are of unequal

length *
b.Feed is too high
c.Insufficient coolant is used
d.None of the above
The studs are used as coolant in
general machine shop consists
of
a.Solution of detergent and

water
b.An emulsion of oil and water *
c.Chemical solution
d.A straight mineral oil
The major factors which
determined the rpm of milling
cutter are the material being
cut and _____
a.Number of teeth in cutter

b.Time allowed to finish the
job*
c.Diameter less grinder
d.Depth
Electron beam machining process
is quite suitable for material
having
a.High melting point and high

thermal conductivity
b.High melting point and low
thermal conductivity *
c.Low melting point
d.Low thermal conductivity
Grinding is what type of
operation?
a.Metal finish operation *

b.Metal fusing operation
c.Metal powdering operation
d.None of the above
a.Other machining operations

b.A large amount of materials to
be removed
c.High accuracy is required *
d.Any of the above
Laser beam machining process is
used to machine ________.
a.Thicker material
b.Thinner material *
c.Heavy materials
d.Light materials
Twist drills are usually
considered suitable for
length less than
a.Two times its diameter

b.Five times its diameter*
c.Four times its diameter
d.Eight times its diameter
A hard grade grinding wheel is
suitable for
a.Hard materials
b.Soft material *
c.Semi hard materials
d.Heavy load materials
In quick return mechanism of
shaping machine , the ram
to
a.Crank length *
b.Cam length
c.Ram length
d.None of the above
The usual ratio of forward and
return stroke I quick return
mechanism of shaping machine
is
a.2:1
b.4:3
c.3:2 *
d.5:2
The type and number of bearing
to be used for spindles of
machine depends on
a.Type of spindle
b.Type of cutter
c.Load on bearing *
d.None of the above
The square head of combination
set is used for marking or
checking the engine is
a.90 deg only

b.45 degree
c.90 and 45 degree *
d.Any angle between 0 -180
For general work, the cutting
angle of a cold fist chisel is
ground at angle of
a.50 deg
b.60 deg *
c.80 deg
d.70 deg
a.Closed grain cast iron *

b.Cast steel
c.High speed steel
d.Tool steel
A new hack saw blade should not
be used to old cut because
a.The blade is very costly

b.The space is not sufficient to
play the new blade in the old
cut *
c.The blade have very sharp
teeth
d.None of the above
Which part of the file is not
hardened
a.Tang *
b.Heel
c.Point
d.Handle
Generally spiral fluted reamer
has spirals of
a.Right hand
b.Left hand *
c.Straight
d.Any of the above
In which screw thread the side =
width of space =0.5p
a.Knuckle
b.Buttress
Square *
a.Circle
A stud is which
a.Have threads on one end

b.Require a nut
c.Inserted in a plane hole
d.None of the above *
“18-8” stainless steel means
a.18% tungsten and 8% chromium

b.18% nickel and 8% chromium
c.18% chromium and 8% nickel *
d.18% cobalt and 8 % cadmium
Which is the lightest metal
a.Lead
b.G.I. steel
c.Aluminum *
d.Cast iron
a.Fine grains *
b.Coarse grains
c.No grains
d.Medium grains
Concentricity of an outside
diameter can be checked by
a.Vernier caliper
b.Outside micrometer
c.Dial test indicator *
d.Tube micrometer
Which gauge is used to check
internal threads
a.Ring gauge
b.Plug gauge
Thread plug gauge *
a.None of the above
In case of limit of plug gauge,
which size will not enter into
the hole
a.“GO” size
“Not GO” size*
a.“A and B” both
b.None of the above
Limit gauge is made to the
______ sizes of the work to be
measured
a.Actual and nominal

b.Nominal and upper limit
Maximum and minimum *
a.Nominal and upper limit
“GO” size limits is:
a.Upper limit of shaft

b.Lower limit of hole
c.Both A and B*
d.Neither A or B
Lapping is done
a.To finish the job in fine

degree
b.To control the size
c.To get high quality surface
In which method a bore is
tolerance
a.Lapping
b.Rapping
Honing *
a.grinding
Jig bushing are generally made
of
Tool steel *
a.Carbon steel
b.Cast iron
c.High speed steel
Fixture clamps are generally
made of
a.Tool steel
b.Case hardened mild steel *
c.High speed steel
d.Carbon steel
When an external gear is meshed
with the internal gear , the
gears will rotate in
Same direction *
a.Opposite direction
b.Will not rotate
c.None of the above
Usual ratio of soluble oil and
water used in coolant is
a.20:1
b.1:20 *
c.10:1
d.1:10
in internal cylindrical grinding
, the grinding wheel and work
rotate in
a.Same direction
b.Opposite direction *
c.Neither A or B
d.Both A and B
For grinding materials having
low tensile strength which
abrasive is used
a.Silicon carbide*
b.Aluminum oxide
c.Emery
d.corrunduin
Which center is used for
shells, etc., while turning or
thread cutting
a.Ball center
b.Pipe center *
c.Half center
d.Dead center
Included angle of dead center is
60 deg*
a.45 deg
b.65 deg
c.90 deg
Angle of B.A screw thread is
a.90
b.47.5 *
c.60
d.45
Main alloying element of HSS is
a.Chromium
b.Cast iron
c.Tungsten *
d.Carbon steel
For accurate measurement of
bores, the best instrument is
a.Vernier caliper
b.Plug gage
c.Dial indicator
d.Inside micrometer *
In hydraulic driven shaper, the
metal is removed at
a.Lower speed
b.Higher speed *
c.Average speed
d.None of the above
In shaper machine, the cutting
speed (metric) is expressed as
a.m/s
b.m/min *
c.m/ hr
d.Any of the above
Amount of automatic load in
the crank pin
a.At center of crank disc

b.Away from the center *
c.Towards the center
d.At the center
In a shaper, the feed (metric)
is usually expressed as
a.Mm/stoke *
b.m/stoke
c.Mm/revolution
d.None of the above
For cutting gear teeth in shaper
, the _____ tool is used.
a.“V” block
b.Form tool *
c.Gooseneck
d.Round nose
The standard ratio of cutting
tool in return stroke in
shaper is
a.3:1
b.1:3
c.3:2 *
d.4:2
The feed in the shaper takes
place at
a.The beginning of return stroke

b.The middle of return stoke
c.The end of return stroke *
d.At the cutting stroke
Which of the following quick
return mechanism is most
widely used in most slotters
a.Slotter link and gear

mechanism
Whitworth mechanism *
a.Slotter disc mechanism
b.Hydraulic mechanism
If the clearance angle is more
than the required on slotter
tool, then support cutting
tool will be
a.Great
b.Less *
c.Medium
d.None of the above
The clamping block is used to
support the end of the strap
is made of
a.Wood *
b.Steel
c.HSS
d.Cast iron
Divide table planer has:
a.One table
b.Two tables *
c.One housing
d.Two housing
A planer which has a cutting
tool in or both stroke in is
a.Open side planer

b.Double housing planer
c.Universal planer *
d.Pit planer
The straddle milling is done by
means of two
a.Side milling cutters *

b.Plain milling cutters
c.Face milling cutters
d.Form cutters
The formula to find out the
a)T = 20/N
b)T = N/40
c)T =40/N *
d)T = N/20
In standard dividing head the
ratio between worm wheel and
the worm
a.40:1*
b.20:1
c.1:40
d.10:1
A statement of how the total moment is derived
from a number of forces acting simultaneously at a
point.
A. Goodman’s theorem
B. Soderberg’s theorem
C. Varignon’s theorem
D. Moore’s theorem
A measure of the material’s ability to yield and
absorb highly localized and rapidly applied stresses
A. Hardness
B. Stiffness
C. Toughness
D. Resilience
A material can fail after repeated stress loadings
even if the stress level never exceeds the ultimate
strength
A. Fatigue failure
B. Ductile failure
C. Brittle failure
D. Mechanical failure
The percentage difference in solid and working
deflection is known as:
A. Clash allowance
B. Spring rate
C. Spring allowance
D. Spring index
A shaft’s natural frequency of vibration is referred
to as the:
A. Normal speed
B. High speed
C. Critical speed
D. Low speed
A fine finishing operation, similar to polishing, using
a very fine polishing, using a very fine polishing
compound
A. Burnishing
B. Buffing
C. Calorizing
D. Electroplating
A process in which metal is dipped in dilute acid
solutions to remove dirt, grease, and oxides.
A. Pickling
B. Sheradizing
C. Polishing
D. Pakerizing
What method to determine the reactions on
continuous beams?
A. Two – moment equations

B. Three – moment equations
C. Second moment equations
D. Third moment equations
What is the best method for increasing a spring’s
fatigue life?
A. Sprickling
B. Stress relieving
C. Shot peening
D. Shot relieving
The distance from a point on one gear to the
corresponding point measured along the base circle
A. Diametral pitch
B. Normal pitch
C. Circular pitch
D. Chordal pitch
Which of the following is a single measure that
co m b i n e s t h e ex te r n a l d y n a m i c l o a d o f a n
application with a gear drive’s reliability and
operating life?
A. Ratio factor
B. Reliability factor
C. Service factor
D. Life factor
Describes very rough grinding , such as that
performed in foundries to remove gates, fins, and
risers from castings
A. Snagging
B. Lapping
C. Honing
D. Snugging
A fine grinding operation used to obtain exact fit
and dimensional accuracy
A. Honing
B. Lapping
C. Buffing
D. Burnishing
The process of separating a material into a variety
of specifically sized groups
A. Centrifuging
B. Sieving
C. Fractioning
D. Screening
An interrupted quenching process resulting in an
austenite-to-banite transition
A. Austempering
B. Martempering
C. Austenitizing
D. Martenitizing
A swinging support constructed as part of the
vessel and that supports the manway cover when it
is unbolted and moved aside.
A. Nozzles
B. Handholes
C. Davit
D. Orifice
When tested in compression, ductile materials
usually exhibit _________ characteristics up to the
yield strength as they do when tested in torsion
A. The same
B. More than
C. Less than
D. Approximately the same
It is relatively finely spaced irregularities of the
surface
A. Smoothness
B. Waviness
C. Lay
D. Roughness
It is the surface finish of heavy cuts or coarse feed.
A. 200 rms
B. 400 rms
C. 80 rms
D. 500 or greater rms
Which of the following is the most dominant cause
(approximately 80 %) of machine failures?
A. Torsion
B. Negligence
C. Fatigue failures
D. Compression
It is the process that cold works a limited amount of
material, thus giving a higher strength, and it leaves
a surface compressive stress.
A. Surface finishing
B. Tensioning
C. Surfacing
D. Surface rolling
Fatigue strength is increased by repeated loads just
below the normal fatigue limit, followed by small
step by step increase of the loading.
A. Coaxing
B. Triaxing
C. Mixing
D. Relieving
It is the process used to form shallow, round, raised
recessed troughs of uniform width in a straight
curved or circular form.
A. Hemming
B. Beading
C. Embossing
D. Buldging
In molecules of the same composition, what are
variations of atomic arrangement known as?
A. Monomers
B. Crystal system
C. Isomers
D. Polymorph
In general, what are the effects of cold working a
metal?
A. Increase strength and ductility

B. Decreased strength and ductility
C. Increased strength, decreased ductility
D. Decreased strength, increased ductility
Which if the following statements is false?
A. There is a considerable increase in the hardness

and the strength of a cold worked metal.
B. Cold working a metal significantly reduces its
ductility.
C. Cold working causes a slight decrease in the
density and electrical conductivity of a metal
D. Cold work decreases the yield point as well as
the strength and hardness of the metal
For a completely corrosion resistant stainless steel,
what minimum percentage of chromium in the alloy
is required?
A. 1.1%
B. 8.3%
C. 3.2%
D. 11%
A l l o f t h e fo l l o w i n g g ro u p s o f p l a s t i c s a re
thermoplastic except
A. Polyvinylchloride (PVC) and polyvinyl acetate

B. Polyethylene, polypropylene, and polysterene
C. Te t ra f l u o ro e t hy l e n e ( Te f l o n ) a n d o t h e r
fluorocarbons
D. Phenolics, melamine and epoxy
The bending moment at a section of a beam is
derived from the
A. Sum of the moments of all external forces on

one side of the section
B. Difference between the moments on one side of
the section and the opposite side
C. Sum of the moments of all external forces on
both sides of the section
D. Sum of the moments of all external forces
between supports
Which of the following metals has the highest
specific heat capacity at 100 0 C
A. Aluminum
B. Copper
C. Bismuth
D. Iron
Polymer comes from Greek words “poly” which
means “many ” and “meros” which means
________
A. Metal
B. Material
C. Part
D. Plastic
The engineering materials known as “plastics” are
more correctly called _______
A. Polyvinyl chloride
B. Polymers
C. Polyethylene
D. Mers
What parameter is defined as the temperature at
which the toughness of the material drops below
some predetermined value, usually 15 ft-lb?
A. Nil ductility temperature

B. Curie temperature
C. Thermal conductivity
D. Heat distortion temperature
What is obtained be repeatedly loading a specimen
at given stress levels until it fails?
A. Elastic limit
B. Endurance limit or fatigue strength of materials
C. Creep
D. All of the choices
What dimensional property of a material refers to
the deviation from edge straightness?
A. Lay
B. Out of flat
C. Camber
D. Waviness
What dimensional property of a material refers to a
wavelike variation from a perfect surface, generally
much wider in spacing and higher in amplitude than
surface roughness?
A. Lay
B. Waviness
C. Surface finish
D. Out of flat
Wood is composed of chains of cellulose molecules
bonded together by another natural polymer called
______
A. Plastic
B. Lignin
C. Mer
D. Additive
What is the generic name of a class of polymer
which is commercially known as “nylon”?
A. Polyacetals
B. Polyamide
C. Cellulose
D. Polyester
By definition, a rubber is a substance that has at
least _______ elongation in tensile test and is
capable of retuning rapidly and forcibly to its
original dimensions when load is removed.
A. 100%
B. 150%
C. 200%
D. 250%
What is a method of forming polymer sheets of
films into three dimensional shapes, in which the
sheet is clamped on the edge, heated until it
softens and sags, drawn in contact with the mold by
vacuum, and cooled while still in contact with the
mold?
A. Calendering
B. Blow molding
C. Thermoforming
D. Solid phase forming
What is a process of forming continuous shapes by
forcing a molten polymer through a metal die?
A. Calendering
B. Thermoforming
C. Lithugraphy
D. Extrusion
What refers to the tendency for polymers and
molecular materials to form with an ordered,
s p at i a l , t h re e d i m e n s i o n a l a r ra n ge m e nt o f
monomer molecules?
A. Stereospecificity
B. Conductivity
C. Retentivity
D. Spatial configuration
Which of the following materials has permeability
slightly less than that of free space?
A. Paramagnetic materials
B. Non-magnetic materials
C. Ferromagnetic materials
D. Diamagnetic materials
What materials has permeabilities slighter greater
than that of free space?
Which of the following materials have very high
permeabilities?
What is defined by ASTM as a material that contains
as an essential ingredient an organic substance of
large molecular weight, is solid in its finished state,
and at some stage in its manufactured or in its
processing into finished articles, can be shaped by
flow?
A. Metal
B. Metalloid
C. Plastic
D. Ceramic
Some polymetric materials such as epoxies are
formed by strong primary chemical bonds called
_______.
A. Metallic bond
B. Van der Waals bond
C. Cross linking
D. Covalent bond
Steels that are used for axles, gears, and similar
parts are requiring medium to high hardness and
high strength are known as?
A. Medium – carbon steels

B. Very high – carbon steels
C. Low – carbon steels
D. High – carbon steels
In tensile testing, the increase in the gage length
measured after the specimen fractures within the
gage length is called ________
A. Percent elongation
B. Creep
C. Elasticity
D. Elongation
It is one in which specimen, supported at both ends
as a simple beam, and is broken by the impact
strength of the metal
A. Charpy test
B. Izod test
C. Rockwell test
D. Universal test
A tolerance where the size of a part is permitted to
b e e i t h e r l a rg e r o r s m a l l e r t h e n t h e g i v e n
dimension
A. Bilateral
B. Unilateral
C. Lateral
D. None of these
The process of separating different sizes of the
same material
A. Screening
B. Sieving
C. Separation
D. Fractioning
For most wire ropes and chains with 180 0 contact,
the loss factor at low speeds varies between:
A. Varies from 1.03 to 1.06

B. Varies from 1.20 to 1.50
C. Varies from 1.07 to 1.10
D. Varies from 1.60 to 1.80
Which of the following is used to change the
direction of an applied tensile force?
A. Gears
B. Flywheels
C. Pulleys
D. Ropes
Any device used to raise or lower an object
A. Hoist
B. Spring
C. Lever
D. Roller
Two shafts at right angles to each other may be
connected by what arrangement?
A. Half turn
B. Quarter turn
C. 3/4 turn
D. One turn
Experience suggests that the most economical
designs are obtained for a belt speed of:
A. 6000 to 7500 fpm

B. 3000 to 5000 fpm
C. 3500 to 4700 fpm
D. 5000 to 1000 fpm
For leather belts, recommended speed is:
A. 6000 to 7000 fpm

B. 5000 to 6000 fpm
C. 7000 to 8000 fpm
D. 4500 to 5600 fpm
For fabric belts, recommended speed is:
A. 4000 to 5000 fpm

B. 3000 to 4000 fpm
C. 2000 to 3000 fpm
D. 2000 and more fpm
Type of roller bearing in which the balls are
assembled by the eccentric displacement of the
inner ring
A. Shallow groove ball bearing

B. Filling-slot ball bearing
C. Self-aligning ball bearing
D. Deep-groove ball bearing
Which of the following is not a type of ball bearing?
A. Shallow groove ball bearing

B. Filling-slot ball bearing
C. Self-aligning ball bearing
D. Deep-groove ball bearing
The kinematics chain in which one link is considered
fixed for the purpose of analysis but motion is
possible in other links
A. Belting
B. Frame
C. Mechanism
D. Sprocket chain
The ________ is one of the rigid members / bodies
joined together to form a kinematic chain
A. Coplanar
B. Frame
C. Link
D. Machine
The resulting cross-sectional area of the tensile test
specimen divided by the specimen original area is
called:
A. Charpy test
B. % elongation
C. Impact test
D. Izod test
The resultant of a pair of equal forces but opposite
in direction is called:
A. Concurrent
B. Couple
C. Non-concurrent
D. Resultant
The helical and herringbone gear teeth cut after
heat treatment should have a hardness in the range
of 210/300 BHN. The pinion gear teeth hardness on
the other hand, ideally/normally should be at
________ BHN.
A. 250/320
B. 350/380
C. 400
D. 340/350
As a rule the center to center distance between
sprocket should not be less than ________ times
the diameter of the bigger sprocket and not less
than 30 times the pitch nor more than about 50
times to pitch.
A. 1.5
B. 2
C. 2.5
D. 3
The minimum number of teeth on a smaller
sprocket for low speed is:
A. 12
B. 21
C. 17
D. 14
sprocket for moderate speed is:
A. 17
B. 21
C. 12
D. 14
sprocket for high speed is:
A. 21
B. 24
C. 12
D. 14
Which of the following is the type of spring made in
the form of dished washer?
A. Air spring
B. Bellevile spring
C. Volute spring
D. Motor spring
What is the type of failure due to unstability?
A. Buckling
B. Slenderness ratio
C. Stability
D. Euler’s failure
What type of formula that is best applied to a very
slender column?
A. Column formula
B. Slenderness formulas
C. Moment formulas
D. Euler formula
Which of the following is the contact ratio for a
good gear design?
A. 1.5 : 1
B. 1 : 1.3
C. 1:3
D. 1.2 : 2
What is the reciprocal of the velocity ratio?
A. Train value
B. Ratio factor
C. Modular value
D. None of these
What is the recommended coefficient of fluctuation
of flywheels for punching, shearing, pressing
machine is:
A. 0.005 – 0.1
B. 0.002 – 0.07
C. 0.03 – 0.05
D. 0.01 – 0.03
A piece of tool steel is held against an emery wheel
will give off __________.
A. White sparks with stars on the end

B. Yellow sparks
C. Dull sparks
D. Green sparks
If you use dry a dry grinding wheel for sharpening
tool bits, dip the end of the bit in water frequently
to prevent __________
A. Annealing the cutting edge of the bit

B. Burning your fingers
C. Hardening of the tip
D. The tip from crystalling
The tool used to check internal pipe threads is
called
A. Ring gage
B. Plug gage
C. Center gage
D. Thread gage
The tool used to check external pipe threads is
called
A. Ring gage
B. Plug gage
C. Pitch gage
D. Center gage
The operation of ‘truing’ a grinding wheel is known
as
A. Dressing
B. Centering
C. Rounding
D. Sizing
A cutting angle on a drill for mild steel should be
A. 25 0
B. 69 0
C. 59 0
D. 79 0
Which of the following is not a common drill shank?
A. Bit
B. Fluted
C. Straight
D. Taper
Tapered shanks are used on a large drill press so
that
A. The drill can be centered more easily

B. The drill can be easily forced out of the sleeve
with a drift
C. The shank can be reground when worn
D. The shank will not turn when cutting
A tool bit for cutting American National Thread
should be ground with a _________
A. 30 0 angle
B. 45 0 angle
C. 60 0 angle
D. 56 0 angle
Center drilling is the operation of
A. Drilling a center in an odd shaped of metal

B. Drilling and countersinking with one tool
C. Centering with one tool and drilling with one
another
D. Drilling a center in a piece of stock in a drill
press
When cutting a drill, it will squeal due to ________
A. Drill being ground properly

B. Drill being too hot
C. Insufficient lubrication
D. Any of the above
If the cutting edges of the drill are cut of different
angles _________
A. The drill will not cut

B. The hole will be larger than the drill
C. The hole will be smaller than the drill
D. None of the above
If the drill speed is too great, it will
A. Cut faster
B. Loose its temper
C. Cut slower
D. Not cut
Soda added to water is used for cooling instead of
plain water because
A. It reduces the heat generated

B. It improves the finish
C. It overcomes rusting
D. All of the above
If the angle of the drill is less than 59 deg
A. The drill will make larger hole

B. The drill will make smaller hole
C. The hole will take longer to drill and more
power is required to drive the drill
D. The drill will not center properly
The name of shank use to drill is
A. Stanley
B. Starret
C. Miller
D. Morse
The tool used to cut thread on pipe is called
A. Pipe tool
B. Pipe vise
C. Pipe stock
D. Pipe thread
The instrument used to reshaped a grinding wheel
that is grounded or cut of rounds is called
A. Wheel cutter
B. Wheel aligner
C. Wheel emery
D. Wheel dresser
The instrument used to removed old packing glands
and stuffing boxes
A. Packing tools
B. Packing bills
C. Gland box clearance
D. Packing stuff
Before drilling a hole in a pipe of metal, it should be
A. Center punched
B. Marked with chalk
C. Protracted
D. Scribed
When measuring a drill for size, measure across the
A. Shank
B. Flute
C. Lip
D. Margin
The size of drill is stamped on ________
A. Flute
B. Shank
C. Margin
D. Point
The tool used for cleaning files is called
A. File cleaner
B. File card
C. File oilstone
D. Scraper
Which of the following is not a common term
relating to the classification of fits?
A. Tunking
B. Snug
C. Bound
D. Medium force fit
An oversized hole is produced by a drill if
A. Lips of a drill are of unequal length

B. Feed is too high
C. Insufficient coolant is used
The studs are used as coolant in general machine
shop consists of
A. Solution of detergent and water

B. An emulsion of oil and water
C. Chemical solution
D. A straight mineral oil
Electron beam machining process is quite suitable
for material having
A. H i g h m e l t i n g p o i n t a n d h i g h t h e r m a l
conductivity
B. High melting point and low thermal conductivity
C. Low melting point
D. Low thermal conductivity
Grinding is what type of operation?
A. Metal finishing operation

B. Metal fusing operation
C. Metal powdering operation
The usual ratio of forward and return stroke in quick
return mechanism of shaping machine is
A. 2:1
B. 4:3
C. 3:2
D. 5:2
The type and number of bearing to be used for
spindles of machine depends on
A. Type of spindle
B. Type of cutter
C. Load on bearing
A stud bolts is which
A. Have threads on one end

B. Require a nut
C. Inserted in a plane hole
In a hydraulic driven shaper, the metal is removed
at:
A. Lower speed
B. Higher speed
C. Average speed
In shaper machine, the cutting speed (metric) is
expressed as
A. m/s
B. m/min
C. m/hr
D. Any of the above
In a shaper, the feed (metric) is usually expressed
in:
A. mm / stroke
B. meter / minute
C. mm / revolution
D. none of the above
The standard ratio of cutting tool in return stroke in
shaper is:
A. 3:1
B. 1:3
C. 3:2
D. 4:2
If the clearance angle is more than the required on
slotter tool, then support cutting tool will be
A. Great
B. Less
C. Medium
A planer which has a cutting tool in or both stroke
in is.
A. Open side planer

B. Double housing planer
C. Universal planer
D. Pit planer
A correct cutting angle on a drill for ordinary work
is:
A. 45 0
B. 59 0
C. 64 0
D. 70 0
When using a drill press, the work should be hold
with:
A. Glove hand
B. The hand
C. A vise and a clamp
D. Pliers
A machining operation whereby the tool
reciprocates and the feed is stationary
A. Reaming
B. Shaping
C. Planning
D. Turning
A machining operation whereby the tool rotates
and the feed is stationary
A. Shaping
B. Milling
C. Turning
D. Reaming
A machine used in shaping metal by means of
abrasive wheel or removal of metals with abrasive
A. Shaper
B. Planer
C. Grinder
D. Power saw
To p r e v e n t l e a k a g e i n d y n a m i c s e a l s , i t i s
recommended to used
A. Gaskets
B. Seals
C. Packings
D. Felts
The process of checking or producing checkers on
the surface of the piece by rolling checkered
depressions in the surface
A. Indexing
B. Soldering
C. Knurling
D. Quenching
Tooth width measured along the chord at the pitch
circle
A. Chord space
B. Chordal thickness
C. Chord clearance
D. Chord length
It is recommended for high speed application that
the maximum number of teeth in small sprocket
should be
A. 10 to 20
B. 16 to 32
C. 14 to 28
D. 18 to 24
Cast iron flywheels are commonly designated with a
factor of safety of
A. 8 to 10
B. 10 to 13
C. 5 to 6
D. 18 to 20
An agency handling assistance to all foundry,
machine shop and metallurgical plant operation
A. DOST
B. BOI
C. MIRDC
D. UNICEF
A metal characteristic that absorbs extreme
deformation without rupture is called
A. Hardness
B. Ductility
C. Plasticity
D. Toughness
The size of all the pipes from 1/16 inches to 12
inches is defined by ________ size.
A. Design
B. External diameter
C. Inside diameter
D. tubular
Cutting lubricants used in drilling, reaming and
lapping of cast iron parts.
A. Soda water
B. Kerosene
C. Soluble oil
D. Dry
The angle developed between tooth profile and
radial line at its pitch point is referred as:
A. Approach angle
B. Pressure angle
C. Recess angle
D. Base helix
AISI numbering for silicon steel.
A. 85xx
B. 92xx
C. 93xx
D. 87xx
Specific weight of steel in Lbs/inches3
A. 0.832
B. 0.328
C. 0.283
D. 0.823
Ratio of coil to wire diameter, a measure of coil
curvature.
A. Spring rate
B. Spring index
C. Wahl’s factor
D. Spring scale
When hole is smaller than the shaft, it will take
pressure to pull the parts together, and the
allowance is negative and is termed as:
A. Negative fits
B. Negative allowance
C. Interference of metals
D. Negative allowance
A kind of thread that is generally used.
A. UNF
B. UNEF
C. UNC
D. 8-Thread series
A machine tool used principally to machine flat or
plane surfaces with a single point cutting tool.
A. Shaper
B. Planer
C. Milling
D. Lathe
The ratio of relative viscosities colliding bodies after
impact to their velocity before impact.
A. Coefficient of friction
B. Coefficient of velocity
C. Coefficient of restitution
D. Coefficient of fluctuation
In machine shop forging operation of lengthening a
piece of stock while reducing the cross sectional
area of work is called:
A. Reducing
B. Upsetting
C. Upgrading
D. Desizing
It is the radial distance between the top of the
tooth and the bottoms of the mating tooth space.
A. Clearance
B. Tolerance
C. Lead
D. Crest
An arc of the pitch circle through which a tooth
travels from its contact to a mating tooth at the
pitch point to the point where contact ceases.
A. Arc of action
B. Arc of recess
C. Arc of approach
D. Backlash
The distance a helical gear would thread along its
axis one revolution of it were free to move axially.
A. Crest
B. Lead
C. Module
D. Clearance
Ability of a material to absorb energy when
deform e d e l ast i cal l y and ret ur n to i t w h e n
unloaded is:
A. Toughness
B. Creep
C. Resilience
D. Plasticity
A weld made to hold the parts of a weldment in
proper alignment until final welds are made.
A. Fusion weld
B. Tack weld
C. Electric weld
D. Oxy-acetylene weld
It is a machine used for testing of very thin steel or
surface layers.
A. Charpy test
B. Izod test
C. Description test
D. Rockwell test
A machine tool in which an abrasive wheel is used
as a cutting tool to obtain a very smooth finish.
A. Broaching machine
B. Planer
C. Tool grinder
D. Lathe machine
A machine tool used to produce a variety of
surfaces by using a circular type cutter with
multiple teeth.
A. Lathe machine
B. Milling machine
C. Broaching machine
D. Grinding machine
A cutting tool used to finish internal and external
surfaces by the use of a cutter called a broach,
which has a series of cutting edges of teeth.
A. Lathe machine
B. Broaching machine
C. Planer
D. Shaper
A kind of chuck, which should not be used where
accuracy is require called
A. Collet chuck
B. Magnetic chuck
C. Four jaw chuck
D. Universal chuck
A tool when pressed into a finished hole in a piece
of work provides center on which the place may be
turned otherwise machined called.
A. Mesh
B. Butt
C. Mandrel
D. Wobble
A machine tool which is very similar to a shaper
except that the ram reciprocates vertically rather
than horizontally.
A. Lathe
B. Grinder
C. Planer
D. Slotter
A cylindrical bar of steel with threads formed
around it and grooves or flutes running lengthwise
in it, intersecting with threads to form cutting edges.
It is used cut internal threads.
A. Groove
B. Lap
C. Tap
D. Flute
The operation of making a cone-shaped
enlargement of the end of a hole, as for a recess for
a flat head screw.
A. Counter sinking
B. Knurling
C. Squaring
D. Performing
It is an operation of sizing and finishing a hole by
means of a cutting tool having several cutting edges
A. Notching
B. Piercing
C. Turning
D. Reaming
The shop term used to include the marking or
inscribing of center points circle area of straight
lines upon metal surface either curve or flat, for the
guidance of the worker:
A. Shaping
B. Hobbing
C. Laying out
D. Shaping
It is used to true and align machine tools fixtures
and works to test and inspect size trueness of
finished work and compare measurements either
heights or depths or many other measurement
A. Dial gage
B. Dial indicator
C. Tachometer
D. Speedometer
The process of forming metals by the use of dies
after the metal is heated to its plastic range
A. Rolling
B. Forging
C. Turning
D. Casting
A machine tool used to cut metals a lift, medium
and large section using a reciprocating hacksaw
blade
A. Tool grinder
B. Shaper
C. Planer
D. Power saw
The usual value of helix angle of a drill is
A. 300
B. 600
C. 1100
D. 120
Wiping is the process of:
A. Applying flux during welding process

B. Cleaning the welded surface after the welding
operation is over
C. Connecting load pipes by soldering alloy
D. Low temperature welding
What is the purpose of riser?
A. Feed the casting at a rate consistent with the

rate of solidification.
B. Act as a reservoir for molten metal
C. Help feed the casting until oil solidification takes
place
D. Feed molten metal from pouring basin to gas
The mould for casting ferrous materials
A. Copper
B. High carbon steel
C. Low carbon steel
D. Medium carbon steel
A plug gage is used to measure
A. Cylindrical bores
B. Screw thread
C. Spherical hole
D. Taper bores
When large number of components are turned and
parted off a bar, the chuck generally used is the
A. Collet chuck
B. Four jaw chuck
C. Magnetic chuck
D. Two jaw chuck
Which of the ff is the cutting speed m of brass?
A. 30m/min
B. 40m/min
C. 50m/min
D. 60m/min
Quick return mechanism is used in a
A. Drilling machine
B. Grinder
C. Lathe
D. Shaper
Mandrel is used to hold
A. Cutting tool
B. Drill bits
C. Face plate
D. Hollow work pieces
In up cut milling, the work piece is fed
A. Against the milling cutter

B. At an angle of 60 deg at the center
C. At the right angle of the cutter
D. The direction of the cutter
Sprue is passage provide for the
A. Outflow
B. Inflow
C. Smooth flow
D. Solidification of molten material
Feed in the lathe machine is expressed in
A. mm
B. mm per degree
C. mm per revolution
D. rpm
Rapping allowance is provided on a pattern take
care of
A. Shrinkage
B. Machining
C. Distortion
D. Easy withdrawal
Chuck use in turret lathe is
A. Collet chuck
B. Four jaw self centering chuck
C. Magnetic chuck
D. Three jaw chuck
Cape in foundry practice refers to
A. Bottom half of molding box

B. Coating on the mold face
C. Middle portion of the mold
D. Top half molding box
A vent wire is use in
A. Foundry
B. Hot forging
C. Cold forging
D. Fitting
Angle plate is used for
A. Cutting tapers in a lathe

B. Cutting gears in a shaper
C. Cutting gears in a milling
D. Fixing job out angle in a grinder
Permeability, in relation to molding sands, is high
for
A. Coarse grain
B. Fine grains
C. Medium grains
D. Round grains
The purpose of tumbler gears in lathe is to
A. Cut gears
B. Cut thread
C. Give desired direction of the movement to the
lathe carriage
D. Reduce spindle speed
A sine bar cannot be used without a/an
A. Angle gage
B. Micrometer
C. Slip gage
D. Vernier caliper
The operation of finishing drilled hole to the correct
size is known as
A. Counter boring
B. Counter sinking
C. Reaming
D. Spot facing
When the outer corners of the cutting edges of a
drill wear away too rapidly, it is an indication of?
A. Not enough speed

B. Too much rake angle
C. Too much high speed
D. B or C
Carbon steel drill should be operated at
A. Speed greater than that when using a high

speed drill
B. Speed less than that when using a high speed
drill
C. The same speed as that using a high speed steel
Knurling is done to ________
A. Boring
B. Chamfering
C. Planning
D. Turning
When cutting material in a lathe, the harder the
material being cut, the tool bit should have
A. Less side rake

B. More side rake
C. More top rake
D. No side rake
After grinding the tool bit, the cutting edge should
be
A. Case hardened
B. Rubbed with emery cloth
C. Rubbed with crocus cloth
D. Stoned with oilstone
When cutting material in a lathe, the softer the
material being cut, the tool bit should have
A. Any of these
B. Double top rake
C. Less top rake
D. More top rake
A piece of cast iron hold against an emery wheel
will give off
A. Bright shiny sparks

B. Dull yellow sparks
C. Red sparks
D. No spark
The alignment of coupling faces can check by
A. Inserting a feeler gage between coupling faces

at various points around the circumference
B. Inserting thermometer
C. Rotating and measuring to nearest permanent
fitting
D. Using an inside micrometer
A drill bit has
A. 1 flute
B. 2 flutes
C. 3 flutes
D. 4 flutes
When a lathe is put into back gear, it will go
A. At a slower speed backwards

B. At the same speed backward
C. Faster
D. Slower
On a lathe, the dead center is used after
A. Boring
B. Center - drilling
C. Drilling
D. Reaming
Never use a file
A. That is dirty
B. With a tang
C. Without a handle
D. Without oiling
Which of the following information is necessary
when ordering a file?
A. Size
B. Shape
C. Type of teeth
D. All of the above
When filling a piece of metal in a lathe, if short
quick strokes are used, the finished piece will
probably
A. Be out of round
B. Be perfect
C. Have small flat areas on the surfaces
D. A and C
The best procedure when filling a piece of metal in
a lathe is to take _________
A. Long fast stroke

B. Long slow stroke
C. Short even stroke
D. Short fast stroke
Small piece of metal clogged between the teeth on
a file are called
A. Bumps
B. Clogs
C. Flats
D. Pins
Finishing off a piece of metal with a real smooth
A. Draw - filling
B. Flat - filing
C. Milling - filing
D. Slide - filing
For finishing a piece of work to size, the file to use is
the
A. Crossing file
B. Double - cut fine - tooth file
C. Mill file
D. Single - cut fine - tooth file
For filling lead or babbit, use a
A. Lead float file

B. Mile file
C. Vixen file
D. A and C
A hacksaw blade with 32 TPI is best suited for
cutting
A. Small tubing
B. Conduit
C. Sheet metal under 18 gage
D. Any of the above
cutting
A. Aluminum
B. Cast iron
C. Solid iron
D. Any of the above
When cutting a long thin piece of metal
A. Set the blade in the frame with the teeth facing

toward you
B. Turn the blade at right angles to the frame
C. Turn the blade upside down in the frame
D. Use a blade with fewer teeth per inch
The hacksaw blade should be placed in the frame
with
A. One end looser than the other end

B. The teeth facing in any direction
C. The teeth pointing backward
D. The teeth facing forward
A hacksaw blade with 34 TPI should be used for
cutting
A. Brass
B. Cast iron
C. Heavy
D. Thin wall tubing
All hard hacksaw blade is best suited for work on
A. Brass
B. Cast iron
C. Tool steel
D. Any of the above
cutting
A. Cold rolled steel

B. Hot rolled steel
C. Structural steel
D. Any of the above
Files are divided into two general classes, namely
A. Flat shapes and round shapes

B. Large and small
C. Rough and smooth
D. Single - cut and double - cut
A hacksaw blade can be placed in a frame in
A. One position
B. Two positions
C. Three positions
D. Four positions
A. Has a hard back and flexible teeth

B. Has a flexible back and hardened teeth
C. Has the entire blade hardened
D. Will only fit a solid frame hacksaw
Hacksaw blade with 24 TPI is best suited for cutting
A. Brass and copper

B. Sheet metal over 18 gage
C. Tubing
D. Any of the above
A. High speed steel

B. Tool steel
C. Tungsten alloy steel
D. Any of the above
A flexible hacksaw blade is one that has
A. A movable blade
B. Flexible ends
C. Only the back hardened
D. Only the teeth hardened
When lathe tool bit burns, it means that the
A. Speed is too low

B. Speed is too fast
C. Material is too hard
D. Material cannot be done
A. Angle cutting
B. Grooving
C. Facing
D. Any of the above
A universal chuck cannot be used to cut
A. An eccentric
B. A round stock
C. A cam
D. A and C
The jaw of a standard vice is
A. Hard
B. Semi hard
C. Semi soft
D. Soft
When facing off a piece of material in the lathe
chuck, the bit must be set
A. Above center
B. At the center
C. Below the center
D. Off center
The outbreak of fire can be avoided by preventing:
A. Fuel
B. Heat
C. Oxygen
D. Any one of the above
The square head of a combination set is used for
marking or checking the angles:
A. 90 deg only
B. 45 deg only
C. 90 deg and 45 deg
D. Any angle between 0-180 deg
A. Closed grain cast iron

B. Cast steel
C. Tool steel
D. High speed steel
The eye hole of a hammer is made in oval shape
and taper towards center because:
A. It is easy for production

B. It is specially designed by experts
C. It accommodates the handle and a wedge for
preventing it from flying off
The jaws of a leg vice are opened
A. Parallel to each other

B. In ‘V’ form
C. A and B both
D. Neither A or B
For general work, the cutting angle of a cold flat
chisel is ground at an angle of:
A. 80 deg
B. 70 deg
C. 60 deg
D. 35 deg
A new hacksaw blade should not be used in old cut
because:
A. The blade is very costly

B. The blade have very sharp teeth
C. The space is not sufficient to play the new blade
in the old cut
Which of the following file is not hardened?
A. Tang
B. Heel
C. Body
D. Point
In case of a flat scraper, the depth of the cut is
verified by:
A. Changing the convexity of the cutting angle

B. Changing its inclination
C. Changing its weight
Generally spiral fluted reamer has a spiral of:
A. Left hand
B. Right hand
C. Straight
In which screw thread the side = width of flat =
width space = 0.5 p
A. Knuckle
B. Buttress
C. Square
D. Acme
‘18 – 8’ stainless steel means:
A. 18% Tungsten and 8% Chromium

B. 18% Chromium and 8% Nickel
C. 18% Nickel and 8% Chromium
D. 18% Chromium and 8% Cobalt
Which is the lightest metal?
A. Lead
B. G.I. sheet
C. Aluminum
D. Cast iron
A. Fine grains
B. Coarse grains
C. Medium grains
Concentricity of an outside diameter can be
checked by:
A. Vernier caliper
B. Outside micrometer
C. Dial test indicator
D. Tube micrometer
Which micrometer has no anvil?
A. Outside micrometer
B. Depth micrometer
C. Screw thread micrometer
D. Digit micrometer
Which micrometer is available with extension rods?
A. Outside micrometer
B. Inside micrometer
C. Screw thread micrometer
D. Combined micrometer
Which gauge is used to check the internal threads?
A. Plug gauge
B. Ring gauge
C. Thread plug gauge
D. Thread ring gauge
In case of a limit plug gauge which size will not
enter into the hole?
A. ‘Go’ size
B. ‘Not Go’ size
C. A and B both
Limit gauge is made to the ________ sizes of the
work to be measured?
A. actual and nominal

B. nominal and upper limit
C. nominal and lower limit
D. minimum and maximum
‘Go’ size limit is?
A. Upper limit of shaft

B. Lower limit of shaft
C. A and B both
D. Neither A and B
Lapping is done?
A. To finish the job to a fine degree of accuracy

B. To get high quality of surface teeth
C. To control the size
D. All of the above
In which method a bore is finished to a very closed
tolerance?
A. Lapping
B. Honing
C. Grinding
D. Turning
Jig bushings are generally made of?
A. Mild steel
B. Cast iron
C. Tool steel
D. Brass
Fixture clamps are generally made of?
A. High carbon steel

B. Case hardened mild steel
C. High speed steel
D. Alloy steel
Successful design of jigs and fixtures depend upon:
A. Clamping arrangement
B. Tool guiding elements
C. Manufacturing conditions
D. All of the above
When an external gear is meshed with an internal
gear, the gears will rotate in:
A. Same direction
B. Opposite direction
C. Will not rotate
In internal cylindrical grinding, the grinding wheel
A. Same direction
B. Opposite direction
C. Neither A and B
D. A and B both
While soldering the flux is used because:
A. It assists for quick melting and increasing the

fluidity of solder
B. It saves the part from oxidation
C. It takes the molten metal on all surfaces
D. All of the above
A usual ratio of soluble oil and water used in
coolant is:
A. 1 : 10
B. 10 : 1
C. 1 : 20
D. 20 : 1
If rpm = 200, feed per revolution = 0.05 mm, then
feed per minute will be:
A. 100 mm
B. 10 mm
C. 4 mm
D. 1 mm
For a given rpm, if the diameter of a twist drill
increases, then the cutting speed will:
A. Increase
B. Decrease
C. Same
An advance motion along the longitudinal axis of a
twist drill is called:
A. Speed
B. Feed
C. Cutting speed
For grinding materials having low tensile strength
which abrasive is used?
A. Silicon carbide
B. Aluminum carbide
C. Emery
D. Corundum
The size of a grinding wheel is taken from:
A. Diameter of wheel
B. Bore size
C. Width of face
D. All of the above
Which center is used for supporting open end of
pipes, shell etc. while turning or thread cutting in a
lathe?
A. Ball center
B. Half center
C. Pipe center
D. Female center
When outside diameter of a job is turned in relation
to the internal hole, the job should be held:
A. In three jaw chuck

B. On lathe mandrel
C. On face plate
D. Between centers
The included angle of a dead center is
A. 30 deg
B. 45 deg
C. 60 deg
D. 90 deg
The angle of a B.A. screw thread is:
A. 60 deg
B. 55 deg
C. 45 deg
D. 47.5 deg
Main alloying element in H.S.S. is:
A. Chromium
B. Vanadium
C. Tungsten
D. Nickel
The value of one micron is:
A. 1.00 mm
B. 0.10 mm
C. 0.01 mm
D. 0.001 mm
For the accurate measurement of bores, the best
instrument is:
A. Vernier caliper
B. Dial test indicator
C. Plug gage
D. Inside micrometer
Under sine principle the length of sine bar takes the
place of:
A. Opposite side
B. Adjacent side
C. Hypotenuse
D. Height
In a shaper the cutting speed (metric) is expressed
in:
A. Meter per minute

B. Meter per second
C. Meter per hour
Amount of automatic feed in shaper is increased by
taking the crank pin:
A. At the center of crank disc

B. Towards the center of crank disc
C. Away from the center of crank disc
For cutting gear teeth in a shaper, the ______ tool is
used:
A. gooseneck
B. ‘V’ shaped
C. Round nose
D. Form
Shaper tool bit should not extend in tool holder
beyond:
A. 5 mm
B. 15 mm
C. 25 mm
D. 50 mm
A tipped tool is more useful than H.S.S. tool
because:
A. It can resist more heat

B. It can keep the cutting point sharp
C. Cutting speed can be increased
D. All of the above
The feed in shaper takes place at:
A. The beginning of return stroke

B. The beginning of cutting stroke
C. The middle of return stroke
D. The end of return stroke
Which of the following quick return mechanism is
most widely used in most of the slotters?
A. Whitworth mechanism
B. Slotter disc mechanism
C. Hydraulic mechanism
D. Slotter link and gear mechanism
In a slotter the cutting speed depends upon:
A. Materials to be used
B. Materials of the slotter tool
C. Finish required
D. All of the above
The clamping block to be used in a slotter to
support the end of the strap is made of:
A. H.S.S.
B. High carbon steel
C. Lead
D. Wood
Divided table planer has:
A. One table
B. Two tables
C. One housing
D. Two housing
The straddle milling is done by means of two:
A. Side milling cutters

B. Plain milling cutters
C. Face milling cutters
D. Form cutters
The formula to find out the number of turn of the
crank for simple indexing is:
A. T = 20 / N
B. T = N / 20
C. T = 40 / N
D. T = N / 40
In a standard worm dividing head the ratio between
the worm wheel and the worm is
A. 10 : 1
B. 20 : 1
C. 30 : 1
D. 40 : 1
In a standard dividing head 3 holes in 27 holes
circles will be:
A. 6 deg
B. 4 deg
C. 2 deg
D. 1 deg
Planer type milling machine is built up for work of:
A. Light duty
B. Heavy duty
C. Medium duty
The approximate hardness of H.S.S. end mill cutter
is:
A. 45 HRC
B. 52 HRC
C. 62 HRC
D. 72 HRC
The over arm of a milling machine is used to
support:
A. Spindle
B. Arbor
C. Column
D. Table
Which of the following conditions may cause error
during knurling?
A. Too much longitudinal feed

B. Clamped length of tool too short
C. Surface speed too low
D. Unnecessary support with tailstock center
A polygon with 3 flats is to be milled using the
indexing head. The indexing head transmission ratio
is 40 : 1. Determine the number of crank rotation
and mark the correct answer:
A. 9 full rotation
B. 5 full rotation, 2 holes on the 36 hole circle
C. 4 full rotation, 12 holes on the 27 hole circle
D. 2 full rotation, 16 holes on the 47 hole circle
Where the relieved cutter are reground:
A. On the circumstances
B. Relieved cutters are not reground
C. On the flank
D. On the side faces
What happens if the job is loosely fitted between
centers in cylindrical grindings?
A. The job will be out of round

B. The job will be oversized
C. The job will be thrown out
D. The job will not rotate
Which of the following is used to clean the gauge
A. Brush
B. Cotton waste
C. Chamois leather or lenen cloth
One of the causes of grinding wheel glazing is:
A. Grain size is too fine

B. Wheel is hard
C. Wheel speed is too fast
D. A and B both
The grade of grinding wheel depends upon:
A. Grain size
B. Structure
C. Kind of abrasive
D. Hardness of bond
Which kind of bond is commonly used?
A. Vitrified
B. Rubber
C. Shellac
D. Silicon
A grinding wheel has got the marking ‘C’, is made
with the abrasive:
A. Aluminum oxide
B. Silicon carbide
C. Combination of A and B
D. Corundum
As per Indian standard, the grain size 46 comes
under the group:
A. Coarse grain
B. Medium grain
C. Fine grain
D. Very fine grain
As per Indian standard ‘M’ grade wheel comes
under the group:
A. Soft
B. Medium
C. Hard
The symbol conventionally used for resinoid bond
is:
A. ‘V’
B. ‘R’
C. ‘B’
D. ‘E’
A grinding wheel is marked as 51 A 46L 5V 23, cut
of these 5 means:
A. Kind of abrasive
B. Kind of bond
C. Structure
D. Grain size
Balancing of grinding wheel is done to:
A. Make the outside diameter concentric with the

bore
B. Make the sides of wheel parallel
C. Equalize the weight in every portion of the
wheel
Grinding fluids are used to:
A. Reduce the friction between the wheel face and

the job
B.
C. Prevent loading of wheel
D. All of the above
Taps are resharpened by grindings:
A. Flutes
B. Threads
C. Diameter
D. Relief
In vertical milling machine, the spindle is attached
________ to the work table.
A. Horizontal
B. Vertical
C. Angular
In a straddle milling operation, how many cutters
are used to mill the work?
A. One
B. Two
C. Three or more
D. Any of the above
For gear cutting which cutter is used
A. End mill cutter

B. Plain milling cutter
C. Form relief cutter
D. All of the above
In a slotter the table gets _______ different feeds.
A. One
B. Two
C. Three
If the clearance of a cutting edge is 5 degree, the lip
(wedge) angle in 75 degree the rake angle will be?
A. 80 degree
B. 70 degree
C. 10 degree
Where does the speed motion takes place in
slotting machine?
A. During the cutting motion

B. After each forward stroke
C. At the end of return motion
D. After each double stroke
M a r k t h e m i l l i n g m et h o d d u r i n g w h i c h t h e
formation of chatter marks is very likely.
A. During down cut milling with a straight tooth

cutter
B. During up cut milling with a straight tooth cutter
C. During face milling with a straight tooth cutter
D. While using spiral tooth cutter
Mark the cutter which works simultaneously with
the up cut and down cut process:
A. Side milling cutter

B. Semi circular milling cutter
C. Shell end mill
D. Plain milling cutter
The internal and external taper in cylindrical jobs
are ground in
A. Plain cylindrical grinding machine

B. Universal cylindrical grinding machine
C. Internal grinding machine
D. Center less grinding machine
Which of the following is used in cleaning the gage
A. Grain size is too fine

B. Wheel is hard
C. Wheel speed is too fast
D. A and B both
Which bond is suitable in wet grinding?
A. Rubber
B. Silicate
C. Shellac
The common measuring tools are:
A. Steel rule
B. Vernier caliper
C. Micrometer
D. All of the above
It is an operation in stretching or spreading over the
metal by means of the plane of the hammer
A. Peening
B. Swaging
C. Bending
D. Upsetting
The good quality of a measuring tool
A. Should be easy to handle

B. Should be easy to read
C. Should be wear resistance
D. All of the above
A notching device, which is used to hold or grip
work place, while filing, chipping or any other
bench work or while machining or drilling them.
A. Vise
B. Clamp
C. Grip
D. Pressed
A multi pointed hand anything tool used to remove
material from metallic and non – metallic work
places to match with drawing, shape and size.
A. Cold chisel
B. File
C. Hacksaw
A side cutting tool used for accurately finishing the
straight or tapered holes already drilled or bored
A. Reamer
B. Swaging
C. Peening
D. Tapping
A device used to fix two or more parts
A. Jigs
B. Fixtures
C. Fastener
D. Clamps
A machine element inserted parallel to the axis of
the shaft
A. Fastener
B. Cutter
C. Key
A machine element inserted at the right angle to
the axis of the shaft is known as
A. Fastener
B. Cutter
C. Key
D. Clamp
The process of extracting iron in a blast is called
A. Sintering
B. Smelting
C. Casting
D. Manufacturing
Which of the following is a product of a blast
furnace?
A. Wrought iron
B. Cast iron
C. Pig iron
D. Gray iron
A type of iron which contains 3 to 30% carbon
either in, combined form or in true state.
A. Wrought iron
B. Cast iron
C. Pig iron
D. Gray iron
Which of the following furnace used for
manufacture of cast iron?
A. Cupola furnace
B. Crucible furnace
C. Electric furnace
D. All of the above
A product of paddling furnace, which contains less
A. Wrought iron
B. Cast iron
C. Pig iron
D. Gray iron
Which of the following is a property of wrought iron?
A. Ductile
B. Brittle
C. Cannot be forged
D. Can be easily cast into different shapes
Which of the following gives greater hardness,
cutting toughness and fine grain structure?
A. Chromium
B. Nickel
C. Tungsten
D. Vanadium
It is the process for making the outer surface
hardens of the steel part.
A. Frame hardening
B. Hardening
C. Case hardening
D. Carburizing
It is a case hardening process by which the carbon
content of the steel near the surface of a part is
increased.
A. Nitriding
B. Tempering
C. Carburizing
D. Flame hardening
It is a case hardening process in which work piece is
heated in a steam of ammonia at 500 to 550 0C.
A. Carburizing
B. Nitriding
C. Tempering
D. Normalizing
The size by which it is referred to as a matter of
convenience called:
A. Basic size
B. Actual size
C. Nominal size
D. Effective size
It is a device which hold the job in position and
guide the cutting tool.
A. Clamp
B. Jig
C. Vise
D. Grip
It is a device which hold the job firmly.
A. Clamp
B. Grip
C. Fixture
D. Jig
It is the outer surface of face of rim of the pulley
and made in convex form to keep the belt in center
when it is in
A. Crowning
B. Dressing
C. Creep
D. Slip
It is used to transmit motion at high speed without
producing noise.
A. Bevel gears
B. Hypoid gears
C. Helical gears
D. Worm gears
It is used to transmit motion at high speed with
heavy load without producing noise
A. Worm gear
B. Herringbone gear
C. Bevel gear
D. Spur gear
It is used to connect and disconnect the driving and
driven units.
A. Brake
B. Spring
C. Clutch
D. Coupling
It connects the shaft with soft material such as
rubber, leather and canvass.
A. Universal coupling
B. Flexible coupling
C. Rigid coupling
D. Oldham coupling
What is used to connect the shafts whose axes are
intersecting?
A. Rigid coupling
B. Oldham coupling
C. Flexible coupling
D. Universal coupling
It is generally used on high speed with light load
A. Ball bearing
B. Roller bearing
C. Metal bearing
D. Wood bearing
It is generally used on high speed with heavy load
A. Plastic bearing
B. Metal bearing
C. Roller bearing
D. Ball bearing
It is a process by which the length of a work place is
increased by reducing its cross sectional area.
A. Drawing out
B. Drifting
C. Jumping
D. Upsetting
It is a process by which the length of a work piece is
reduced.
A. Upsetting
B. Drawing out
C. Drifting
D. Jumping
It is a set of gears fitted in different position on a
plain, which are controlled by a lower?
A. Gear train
B. Stud gear
C. Tumbler gear
D. Differential gear
It moves on the lathe bed with cutting tool
according to the rotation of lead screw or by the
hand travelling wheel?
A. Apron
B. Compound rest
C. Saddle
D. Mandrel
It acts the carriage or compound rest through the
mechanism lifted inside the________?
A. Saddle
B. Apron
C. Compound
D. Mandrel
It gives the cutting tool longitudinal feed, cross feed
or angular feed.
A. Compound rest
B. Apron
C. Saddle
D. Carriers
A holding device used to hold the job properly
when turning the outer surface through the
finished hole called?
A. Clamp
B. Fixture
C. Jig
D. Mandrel
Which of the following gives shearing action?
A. Slide rake
B. Top rake
C. Side clearance
D. Front clearance
What supports top rake?
A. Front clearance
B. Side clearance
C. Side rake
D. Front clearance
Which of the following reduces the rubbing action?
A. Front clearance
B. Side rake
C. Slide rake
D. Top rake
Which of the following is used for all general
purposes?
A. Production process
B. Puncher slotter
C. Tool room slotter
It is an operation of milling the complex surfaces
with the help of a group cutters mounted on the
same arbor?
A. Gang milling
B. Straddle milling
C. Climb milling
D. Down milling
It is an operation of two opposite sides of work
place at a time by using two side milling cutters on
the same arbors.
A. Gang milling
B. Straddle milling
C. Side milling
D. Face milling
It is an attachment to the milling machine which
helps to divide the job periphery into a number of
equal divisors?
A. Index
B. Dividing head
C. Slotting
D. Universal spiral
It is an operation to divide the periphery of the job
into the number of equal parts accurately.
A. Dividing head
B. Indexing
C. Slotting
The angle formed between the face of the tool and
work surface or the tangent to the work place at
the point of contact with the tool called
A. Clearance angle
B. Cutting angle
C. Rake angle
D. Wedge angle
The size of the tri square is measured from the
inner edge of stock to the end of its ________
A. Base
B. Blade
C. Edge
D. Body
The best method of avoiding accident is by
observing _________ related to job, machine and
work place.
A. Emery
B. Opponent
C. Safety precaution
D. Cleanliness
Mallets are made of _________?
A. Hard wood
B. Soft wood
C. Steel
D. Cast iron
Staggering of hacksaw blade teeth on both sides
A. Positioning the teeth

B. Arrangement of teeth
C. Setting of teeth
The size of a file is measured from ________ to heel
of the file.
A. Edge
B. Base
C. Point
D. Body
It is the distance measured to the axis from a point
on a screw thread to the corresponding point on
the next thread?
A. Lead
B. Pitch
C. Linear
D. Chord
Solder is an alloy of ________
A. Lead and zinc

B. Lead and tin
C. Lead and tungsten
D. Lead and antimony
It is a machine tool used for cutting flat surfaces by
reciprocating a single point tool across the work
piece.
A. Planer
B. Shearing machine
C. Shaper
D. Slab cutter
It is the machine used for shaping of metal or
plastic by pushing or pulling a broaching across a
surface or through a centering hole in a work piece.
A. Planning
B. Shaping
C. Broaching
D. Milling
It is a milling method in which parts placed in a row
parallel to the axis of the cutting tool end are milled
simultaneously?
A. Abreast milling
B. Angular milling
C. Helical milling
A core drill with hardened steel shot pallets that
revolve under the rim of the rotating tube,
employed in rotary drilling in every hard ground?
A. Automatic drill
B. Double core barrel drill
C. Flat drill
D. Adamantine drill
The part of the machine for wood planning that
carries the cutter?
A. Adz stock
B. Adz block
C. Head stock
D. Head block
It is a hole revolving cutter or grinding wheel for
mounting it on an arbor?
A. Hole saw
B. Arbor hole
C. Star drill
D. Pump hole
A machine used for forcing an arbor or a mandrel
into drilled or bored parts preparatory to turning or
grinding?
A. Automatic press
B. Bladder press
C. Arc press
D. Arbor press
A machine in which material pulverized between
two toothed metal disks rotating in opposite
directions.
A. Attrition mill
B. Tumbling mill
C. Ball mill
D. Beater mill
A press in which mechanical feeding of the work is
synchronized with the press action.
A. Dial press
B. Punch press
C. Automatic press
D. Manual press
A file whose edges are parallel is known as
A. Crochet file
B. Cross cut file
C. Equaling file
D. Blunt file
Which of the following is a boring machine tool
used particularly for large work piece, types are
horizontal and vertical?
A. Boring mill
B. Burrstone mill
C. Cage mill
D. Chile mill
A tap with a chamfer 1 – 1 ½ threads in length
A. Center tap
B. Bottom tap
C. Taper tap
D. Plug tap
A small portable hand drill customarily used by
hand setters to drill hole in breast called.
A. Diamond drill
B. Spiral drill
C. Chum drill
D. Breast drill
The spindle of the grinding machine on which the
wheel is mounted?
A. Bushing
B. Arbor
C. Bearing
D. Fluting
A device for holding grinding wheels of special
shape of the working piece being ground?
A. Head stock
B. Fixture
C. Jigs
D. Chucks
Grinding grooves of a twist drill or tap?
A. Fluting
B. Flaring
C. Lapping
D. Honing
The dulling of the cutting particles of a grinding
wheel resulting in a decrease rule of cutting is
called?
A. Grinding
B. Glazing
C. Fluting
D. Lapping
The process of increasing the cross - sectional area
of a given portion or possibly of the whole piece?
A. Forging
B. Upsetting
C. Spreading
D. Drawing
The process of lengthening a piece of stock while
the cross sectional area is being reduced?
A. Tapping
B. Honing
C. Drawing
D. Upsetting
Sometimes used for soldering bright tin?
A. Tallow
B. Sal ammonia
C. Tinning
D. Rosin
A very effective flux for soldering galvanized iron or
zinc?
A. Soldering paste
B. Muriatic acid
C. Zinc chloride
D. Cut acid
The groove providing for the cutting faces of the
thread or teeth, chip passage and lubrication?
A. Heel
B. Land
C. Flute
D. Thread relief
The surface below the cutting edge?
A. Face
B. Flank
C. Nose
D. Side relief
Which is the hardest material?
A. Steel
B. Diamond
C. Bronze
D. Brass
It measures the slope of top surface of the tool to
the side in a direction perpendicular to the
longitudinal axis
A. Side rake angle

B. Side cutting edge angle
C. Side relief edge angle
D. End relief angle
A type of bonding material which is made of clay
and water
A. Resinoid bond
B. Vitrified bond
C. Shellac bond
D. Rubber bond
It is used for holding straight shank drills in the
spindle of the machine when drilling
A. Drill chuck
B. Chuck key
C. Floating holder
D. Magic chick
Back rake for H.S.S. single point cutting tool
machine free cutting brass is
A. 0 deg
B. 5 deg
C. 10 deg
D. 15 deg
A. Size and roundness of a drilled hole

B. Finish and position of a drilled hole
C. Size and position of a drilled hole
D. Finish and depth of a drilled hole
The major factors which determine the rpm of
milling cutter are the materials being cut and the
________
A. A number of teeth in cutter

B. Diameter of cutter
C. Time allowed to complete the job
D. Depth of cutter
A. Other machining operation cannot be carried

out
B. A large amount of material is to be removed
C. High accuracy is required
D. None of these
Laser beam machining process is used to machine.
A. Thicker materials
B. Thinner materials
C. Heavier materials
D. Stronger materials
Twist drills are made usually considered suitable
machining holes having a length less than
A. Two times the diameter

B. Five times the diameter
C. Ten times the diameter
D. Twenty times the diameter
A high grade grinding wheel is suitable for grinding?
A. Hard materials
B. Soft materials
C. Both materials
D. None of these
In quick return mechanism of shaping machine, the
ram stroke length is proportional to?
A. Slotter arm length

B. Crank length
C. Ram length
D. None of these
The type and number of bearings to be used for
spindles of machine tool depend on the?
A. Type of spindle
B. Type of machine tool
C. Load on the bearing
D. None of these
Nitriding process of surface treatment for steel
tools is used for taking?
A. Light cuts
B. Heavy cuts
C. Medium cuts
A very low cutting speed, the tool wear is due to?
A. Plowing action
B. Transfer
C. Material
D. Temperature
Are mixture of hard cotton seed or rape seed oils
and mineral oils?
A. Cutting oils
B. Cooling oils
C. Heating oils
D. Emulsion
What is the material for hacksaw blade?
A. High carbon steel

B. High speed steel
C. Low tungsten steel
D. Any of the above
A. Cold pressing
B. Rolling
C. Drawing
D. None of these
It is used to measure gap between two mating parts
to set the job and machine in alignment and to
measure clearance of piston and cylinders in
automobile?
A. Compound gauge
B. Feeler gauge
C. Inspection gauge
D. Workshop gauge
The movement of belt upon the face of rim or outer
surface of the driver and the driven pulleys within
the area of arc of contact?
A. Slip
B. Creep
C. Interference
D. Crowning
It cannot be forged because it will break if heated
and beaten by hammer.
A. High speed steel

B. Tool steel
C. Carbon steel
D. Cast iron
Is a process of enlarging and smoothing the
punched hole by means of tapered drifts of various
sizes and shapes?
A. Drifting
B. Drawing
C. Jumping
D. Upsetting
Shaper tools are made of what type of material?
A. Brass
B. Bronze
C. High speed steel
D. Babbit
An operation of enlarging the previous drilled hole
A. Drilling
B. Boring
C. Reaming
D. Broaching
An operation to make smaller hole in exact center
for lathe center
A. Broaching
B. Reaming
C. Counter boring
D. Center bearing
The size of abrasive grains produced by crushing
process is called
A. Grade
B. Grit
C. Grill
It is also known as slab peripheral milling
A. Form milling
B. Climb milling
C. Convex milling
D. Plain milling
In _______ the tool is released in return stroke.
A. Shaper
B. Planer
C. Slotter
D. Reamer
It is the process of driving the periphery of the job
in degrees?
A. Direct indexing
B. Plain indexing
C. Differential indexing
D. Angular indexing
It is a method of grinding cylindrical surfaces.
A. Center less grinding

B. Plunge – cut grinding
C. Through feed grinding
It is the angle between the side cutting edge and
longitudinal axis of the tool.
A. Side cutting edge angle

B. End cutting angle
C. Side relief angle
D. End relief angle
It is a surface finishing process and is used to
produce a lustrous surface of attractive appearance.
A. Polishing
B. Buffing
C. Lapping
D. Glazing
A ________ is formed when a shaft rotates in a
bush, lines of the bore of housing
A. Ball bearing
B. Roller bearing
C. Plain bearing
D. Needle bearing
A. Computer number control

B. Computer numerical control
C. Computer network center
D. Communication network control
It is the time lost due to break downs, waiting for
tools, minor accident, etc...
A. Set up time
B. Handling time
C. Machining time
D. Down time
Refers to the process of separating or removing the
b u r n i n g o f c o m b u st i b l e m a t e r i a l f ro m t h e
neighborhood of the fire.
A. Starvation
B. Blanketing
C. Cooling
What is necessary to provide tolerance?
A. It server the labor charges

B. Is saves the material from wastage
C. It saves the time
D. All of the above
It is done then and there by adjusting or repairing
the fouls come in notice during the work.
A. Preventive maintenance
B. Predictive maintenance
C. Routine maintenance
D. Corrective maintenance
A _________ is used between the cutting tool and
work place to minimize the friction heat.
A. Lubricant
B. Coolant
C. Water
D. Alcohol
Which of the following is NOT a function of bearings?
A. To support the shaft

B. To guide the shaft
C. To give free rotation to the shaft
D. To transmit power
It is a process of cleaning the face of grinding wheel
by means of a dresser for removing the glazing and
loading of wheel and improves the cutting action of
a wheel.
A. Dressing
B. Polishing
C. Truing
D. Lapping
It is a long tapered punch used for loosening
straight pins, rivets, and other small parts being
disassembled.
A. Drive – pin punch

B. Hand punch
C. Drift punch
D. Center punch
A tool used for turning nuts or bolts
A. Pliers
B. Wrench
C. Long nose
D. C – clamp
A __________ is used to test accuracy of holes
A. Snap gage
B. Ring gage
C. Plug gage
D. Depth gage
A ___________ consist of a hardened and ground
steel bar in which two hardened and ground of the
A. Caliper
B. Gage block
C. Sine bar
D. Micrometer
___________ are hardened devices with a taper
shank on one end and a 60 degrees point at the
other end
A. Tailstock center
B. Lathe centers
C. Live center
D. Dead center
It is large casting located on the left end of the bed
A. Tailstock
B. Headstock
C. Carriage
D. Chuck
A __________ is a thread that has a lead equal to
pitch
A. Right hand thread

B. Left hand thread
C. Single thread
D. Multiple thread
Used to permit lever shift for vertical travel rail.
A. Ball crank
B. Clamp plates
C. Plunger knob
It is mounted in the top of column and is guided in
perfect alignment by the machined dovetailed
surface.
A. Over arm
B. Spindle
C. Arbor
D. Saddle
Refers to circular milling attachment that is bolted
to the top of the table of a plain or universal milling
machine.
A. Blotting attachment
B. Rotary attachment
C. Milling attachment
D. Spiral attachment
Name of mechanism, which a welding operator
holds during gas welding and at the end of which
the gages are burrex to perform the various gas
welding operation.
A. Hose
B. Torch
C. Gage
D. Switch
A fine grained salty silica rock used for sharpening
edged tools:
A. Oilstone
B. Surface grinder
C. Rocky oil
A hand tool used to measure engine crank web
deflection.
A. Feeler gage
B. Compound gage
C. Distortion gage
D. Dial gage
It is used for cutting long pieces of metals.
A. Planer
B. Shaper
C. Power saw
D. Broaching machine
It used for external, internal and relieving of mill
cutters and taps
A. Milling attachment
B. Thread attachment
C. Taper attachment
D. Relieving attachment
Stretching or spreading of metal by hammering
A. Peening
B. Flaring
C. Upsetting
D. Bending
The __________ is the most common of the
standard tapers
A. Brown
B. Janno
C. Sharpe
D. Morse
The ability of metal to stretch, bend or twist w/o
breaking or cracking is called:
A. Elasticity
B. Ductility
C. Brittleness
D. Plasticity
Machining properties of steel can be improved by
adding…
A. Chromium, nickel
B. Silicon, aluminum, titanium
C. Sulfur, lead, phosphorus
D. Vanadium, aluminum
A ductile fracture us characterized by
A. Appreciable plastic deformation prior to

propagation of crack
B. Fragmentation in more than two pieces
C. Negligible deformation
D. Rapid rate for crack propagation
A. Heating red hot and plunging into water

B. Heating red hot and cooling in blast of dry air
C. Heating red hot and plunging into line seed or
cotton seed oil
D. Any of the above, depending on the type and
use
The purpose of annealing is to make the metal
A. Harder
B. Medium hard
C. Softer
D. Shiny
The purpose of tempering is to make metal
A. Softer
B. Harder
C. Less brittle
D. More brittle
A. Carbon tool steel

B. Cold - rolled steel
C. Hot – rolled steel
D. Tool steel
It is used in steels as an alloying element to
combine hardness obtained.
A. Vanadium
B. Chromium
C. Titanium
D. Molybdenum
It is a process of shearing in which sheet or plate is
cut out to a definite outline in a press.
A. Blanking
B. Embossing
C. Clamping
D. Trimming
It is the characteristics of exhibiting different
properties when tested in different directions
A. Allotropy
B. Anisotropy
C. Isentropic
D. Isotropic
It is one which specimen supported at both ends as
a simple beam is broken by the impact strength:
A. Charpy test
B. Izod test
C. Rockwell test
D. Universal test
Which of the following metals has the highest
specific heat capacity of 100 0C?
A. Aluminum
B. Bismuth
C. Copper
D. Iron
Which of the following types of packing would be
used in steam joints?
A. Asbestos
B. Neoprene
C. Metallic
D. A or C
The process applied to iron pipe which retards
corrosion, is called
A. Galvanizing
B. Annealing
C. Soldering
D. Tinning
The best file to use when finishing sharp corners or
slots and grooves
A. Jewelers file
B. Knife file
C. Mill file
D. Square file
A coolant is usually used when cutting a material in
power hacksaw to
A. Absorb heat of friction

B. Prevent the blade from overheating
C. Prevent the blade from loose its temper
D. All of the above
A flexible type hacksaw blade is best suited for
A. Aluminum
B. Channel
C. Tubing
D. Any of the above
Before applying layout on a piece, it must be
A. Cleaned
B. Cold
C. Hot
D. Roughened
A piece of mild steel held against an emery wheel
will give off
A. Bright shiny spark

B. Yellow sparks
C. Light straw – colored sparks
D. No sparks
Another name of hydrochloric acid is
A. Acetic acid
B. Muriatic acid
C. Nitric acid
D. Sulfuric acid
A flexible hacksaw blade has a tendency to
________
A. Snap easy
B. Buckle or run out of fine when too much
pressure is supplied
C. Cut too fast
D. Cut on a slant
A pillar file is used for ___________
A. Filling against a shoulder

B. Filling keyways
C. Filling slots
D. Any if the above
The length of file is used for _________
A. End to end
B. Heel to end
C. Point to end
D. Point to heel
A pillar file has
A. One safe edge

B. Three safe edges
C. Two safe edges
D. A and C
The ‘tang’ is a part of file that
A. Does the cutting

B. Fits into the handle
C. Has no teeth
D. Is opposite the handle
One of the factors involved in the choice of a
grinding wheel is
A. The kind of material to be ground

B. The amount of stock to be removed
C. The kind of finish required
D. All of the above
The main difference between a planer and a shaper is that
A. The planer has offset table and the shaper has a

horizontal table
B. The shaper has a rotating table and planer has a
horizontal table
C. The table of a planer has a reciprocating motion past
the tool head while the table of the shaper is
stationary and the tool head has reciprocating motion
D. One is larger than the other

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 Heating above the transformation range,

usually 1300oF to 1350oF, and cooling

A. electric arc welding

A. a part of a drill press

A. the pitch circle and the base circle

A. do not operate on parallel shaft

A. are not relieve when the weld is

A. Design stress = ultimate stress times

Gray Cast Iron

mdsp mdsp mdsp mdsp mdsp mdsp mdsp

a. bottom half of molding box

a. cutting tapers in a lathe

a. not enough speed

a. speed greater than that

a. less side rake*

a. bright shiny sparks

a. long fast stroke

a. lead float file

a. absorb heat of friction

a. set the blade in the frame

a. one end looser than the

a. cold rolled steel

a. flat shapes and round

a. brass and copper

a. speed is too low

a. closed grain cast iron *

a. it is easy for production

a. parallel to each other

a. the blade is very costly

a. changing the convexity of

a. have threads on one end

a. 18% Tungsten and 8%

a. actual and nominal

a. upper limit of shaft

a. to finish the job to a

a. high carbon steel

a. it assists for quick

a. in three jaw chuck

a. meter per minute *

a. at the centre of crank

a. side milling cutters *

a. end mill cutter

a. to much longitudinal feed *

a. side milling cutter

a. the job will be out of

a. grain size is too fine

a. reduce the friction

a. end mill cutter

a. during the cutting motion

a. too much longitudinal feed*

a. during down cut milling with a

a. side milling cutter

a. the job will be out on

a. plain cylindrical grinding

a. grain size is too fine

a. make the outside diameter

a. should be easy to handle

a. positioning the teeth

a. lead and zinc

a. side rake angle*

a. size and roundness of a

a. lips of drill are of

a. number of teeth in cutter

a. solution of detergent and

Terminologies Ques&Ans

Terminologies Ques&Ans