Machine Design Elements

1. Heating above transformation range usually, 5. Heating to some 100 °F above the
1300 °F to 1350 °F, and cooling slowly to soften transformation range with subsequent cooling to
the metal and increase in machining below that range still air at room temperature to
produce uniform structure of the metal
a. Annealing
a. Annealing
b. Hardening
b. Hardening
c. Normalizing
c. Normalizing
d. Tempering
d. Tempering

2. Heating above the transformation

temperature and quenching usually in oil, for the 6. A machine tool used for producing holes in
purpose of increasing the hardness: metal by the use of a cutting tool called drill
a. Annealing a. Drilling machine
b. Hardening b. Boring machine
c. Normalizing c. Milling machine
d. Tempering d. Broaching machine

3. Reheating to a temperature below the 7. A machine tool used to form metal parts by
transformation range, followed by any desired removing metal from a workplace by the use of
rate of cooling to attain the desired properties of a revolving cutter with many teeth each tooth
the metal having a cutting edge which removes its share
of the stock
a. Annealing
a. Drilling machine
b. Hardening
b. Boring machine
c. Normalizing
c. Milling machine
d. Stress relieving
d. Broaching machine

4. Heating to a subcritical temperature, about

1,100 °F to 1300 °F and holding at a 8. A machine tool used to sharpen or shape
temperature for a suitable time for the purpose tools by using an abrasive wheel
of reducing internal residual stresses
a. Tool grinder
a. Annealing
b. Shaper
b. Hardening
c. Planer
c. Normalizing
d. Power saw
d. Stress relieving
9. A machine tool used to enlarge a hole by a. Drilling machine
means of an adjustable cutting tool with only one
b. Boring machine
cutting edge
c. Milling machine
a. Drilling machine
d. Broaching machine
b. Boring machine
c. Milling machine
13. An alloy copper and tin
d. Broaching machine
a. brass
b. bronze
10. A machine tool used to cut metals part of
light, medium, and large sections using a c. iron
reciprocating hacksaw blade
d. tin
a. Tool grinder
b. Shaper
14. An alloy of copper and zinc
c. Planer
a. brass
d. Power saw
b. bronze
c. iron
11. A machine tool used to machine flat or plane
surface with a single point cutting tool d. tin

a. Tool grinder
b. Shaper 15. The process of forming metal parts by the
use of dies after the metal is heated to its plastic
c. Planer range
d. Power saw a. rolling
b. forging
12. A machine tool used for production of flat c. turning
surfaces or pieces too large or too heavy to hold
in a shaper: d. casting

a. Tool grinder
b. Shaper 16. The process of forming metal parts by the
use of a powerful pressure from a hammer or
c. Planer press to obtain the desired shape, after the
metal has been heated to its plastic range
d. Power saw
a. rolling
b. forging
13. A machine tool used to finish internal or
external surfaces, such as holes or keyways by c. turning
the use of cutter called a broach, which has a
series of cutting edges or teeth d. casting
17. A manganese steel containing 21. It consists of shaping a piece by bringing it
approximately 0.20% carbon into contact with a rotating abrasive wheel
a. SAE 1320 a. drilling
b. SAE 1230 b. boring
c. SAE 2340 C. grinding
d. SAE 4230 d. broaching

18. A machine tool in which metal is removed by 22. A tool used in measuring diameters
means of a revolving cutter with many teeth,
a. caliper
each tooth having a cutting edge which removes
its share of the stock b. nanometer
a. Milling machine c. tachometer
b. Broaching machine d. pyrometer
c. Lathe machine
d. Boring machine 23. Used to true and align machine tools,
fixtures, and works, to test and inspect the size
trueness of finished work, and to compare
19. A metal turning machine tool in which the measurement either heights or depths or many
work, while revolving on a horizontal axis, is other measurements
acted upon by a cutting tool which is made to
a. Dial gauge
move slowly (feed) in a direction more or less
parallel to the axis of the work (longitudinal feed) b. Dial indicator
a. Milling machine c. Tachometer
b. Broaching machine d. Speedometer
c. Lathe machine
d. Boring machine 24. The ability of metal to be deformed
considerably without rupture
a. ductility
20. A machine tool used in the production of flat
surfaces on pieces too large or too heavy or, b. plasticity
perhaps too awkward to hold in a shaper
c. malleability
a. Shaper
d. elasticity
b. Planer
c. Tool grinder
25. The shop term used to include the marking
d. Power saw or inscribing of center points, circles, arcs, r
straight lines upon metal surfaces, either curved
or flat, for the guidance of the worker
a. Shaping c. Dedendum circle
b. Hobbing d. Base circle
c. Laying out
d. Shaping 30. A type of bolt intended for use in bolting
wooden parts together or wood to metal. It has
a short portion of shank just underneath a round
26. An operation of sizing and finishing a hole head, which is designed to keep the bolt from
by means of a cutting tool having several cutting turning in the wood when the nut is tightened
edges
a. U-bolt
a. notching
b. Carriage bolt
b. piercing
c. Eye bolt
c. turning
d. Stud bolt
d. reaming

31. The number of teeth per inch of pitch

27. The operation of making a cone-shaped diameter and which gives some indications of
enlargement of the end of a hole, as for a recess the size of the gear teeth
for a flat head screw
a. Module
a. countersinking
b. Pitch circle
b. knurling
c. Diametral pitch
c. squaring
d. Circular pitch
d. perforating

32. The distance from the center of one tooth of

28. The operation of enlarging a hole by means a gear to the center of the next consecutive
of an adjustable cutting tool with only one cutting tooth measured on the pitch
edge
a. Circular pitch
a. Drilling
b. Module
b. Broaching
c. Diametral pitch
c. Milling
d. Pitch circle
d. Boring

33. The portion of a gear tooth that projects

29. An imaginary circle passing through the above outside the pitch circle
points at which the teeth of the meshing gears
a. Top relief
contact each other
b. Dedendum
a. Pitch circle
c. Addendum
b. Addendum circle
d. Tooth space 38. The uniform heating of steel above the usual
hardening temperatures, followed by cooling
freely in air
34. The portion of the gear tooth space that is
a. annealing
cut below the pitch circle and is equal to the
addendum plus the clearance b. normalizing
a. Top root c. hardening
b. Dedendum d. tempering
c. Addendum
d. Top land 39. The operating of cooling a heated piece
of work rapidly by dipping it in water, brine
35. When meshed gear, it is used to change or oil
rotary motion to reciprocating motion
a. quenching
a. Gear shaft
b. tempering
b. Gear tooth
c. normalizing
c. Gear rack
d. annealing
d. Gear motor

40. A method used in softening a piece of metal

36. A kind of gear used for heavy duty works that is too hard to machine and is done by
where a large ratio of speed is required and are heating steel slowly above the usual hardening
extensively used in speed reducers temperature, keeping it at the heat for 1/2 to 2
hours, then cooling slowly, preferably in a
a. Bevel gears
furnace
b. Worm gears
a. broaching
c. Helical gears
b. quenching
d. Spiral gears
c. normalizing
d. annealing
37. A kind of gears used to transmit motion from
one shaft to another shaft at an angle to the first
41. The total permissible variation in the size of
a. Bevel gears
a dimension; the difference between the limits of
b. Worm gears size

c. Helical gears a. allowance

d. Spiral gears b. tolerance

c. variance
d. interface
42. The operation of machining the end of a b. lap
workpiece to make the end square with the axis
c. tap
a. squaring
d. flute
b. buffing
c. lapping
47. A set of gages consisting of thin strips of
d. honing metal of various thickness mounted in a steel
case or holder and is widely used for measuring
and checking clearance
43. The clearance between the tooth profiles of
a. Feeler gage
a gear tooth
b. Depth gage
a. Toothspace
c. Line center gage
b. backlash
d. Lay-out gage
c. flank
d. width
48. A machine tool which is very similar to a
shaper except that the ram reciprocates
44. A mechanism which usually do the indexing vertically rather than horizontally
in a machine tool
a. lathe
a. Slotter
b. grinder
b. Chuck
c. planer
c. Dividing head
d. slotter
d. Indexer

49. A machine tool used principally to machine

45. A material that can wear away a substance flat or plane surfaces with single-point cutting
softer than itself tool

a. phenol a. Grinder

b. abrasive b. Shaper

c. tungsten c. Planer

d. chromium d. Turret lathe

46. A cylindrical bar of steel with threads formed 50. A kind of bolts which has no head an instead
around it and grooves or flutes running has threads on both ends
lengthwise in it, intersecting with the threads to
a. Stud bolts
form cutting edges. It is used to act internal
threads b. Acme threaded bolts
a. groove c. Square threaded bolts
d. Нех bolts 55. It fits to the main spindle of a lathe and is so
called because it acts as a bearing surface on
which the work rests. It revolves with the work.
51. A kind of chuck which has reversible jaws When compared with the hardness of the dead
which could be adjusted separately center in the tailstock, it is usually soft, and is so
made since it does no work.
a. Collet chuck
a. Ram center
b. Independent chuck
b. Spindle center
c. Four jaw chuck
c. Live center
d. Two jaw chuck
d. Bearing center

52. A tool which when pressed into a finished

hole in a piece of work, provides centers on 56. A gripping device with two or more
which the piece may be turned or otherwise adjustable jaws set radially
machined
a. chuck
a. Mash
b. carriage
b. Butt
c. tailstock
c. Mandrel
d. fan
d. Wobble

57. Steel ball for ball bearings are manufactured

53. A kind of chuck which should not be used by:
where extreme accuracy is required
a. Turning
a. Collet chuck
b. Rolling
b. Magnetic chuck
c. Casting
c. Four jaw chuck
d. Cold heading
d. Universal chuck

58. Addendum of a cycloid gear tooth is:

54. The process of checking or producing
a. Cycloid
checkers on the surface of a piece by rolling
checkered depressions into the surface b. Epicycloid
a. knurling c. Straight rack
b. hamming d. Involute
c. breading
d. embossing 59. In a lathe, it comprises the main spindle, the
necessary mechanism for obtaining the various
spindle speed and also certain gears which are
used to operate the quick-change gear a. Spot welding
mechanism
b. Resistance welding
a. Headstock
c. Steam welding
b. Carriage
d. Gas welding
c. Tailstock
d. Fan
64. A device for accurately measuring diameters
a. Radiometer
60. The process of heating a piece of steel to a
b. Profilometer
temperature within or above critical range and
cooling rapidly c. Spectrometer
a. Normalizing d. Micrometer
b. Hardening
c. Annealing 65. A group of thin steel strips for measuring
clearances
d. Tempering
a. Distortion gage
b. Feeler gage
61. Welding operation in which a non-ferrous
filler metal melts at a temperature below that of c. Line center gage
the metal joined but is heated above 450 °C
d. Deflection gage
a. Gas welding
b. Spot welding
66. Uniting two process of metal by means of a
c. Brazing different metal which is applied between the two
in molten state
d. Steam welding
a. Casting
b. Welding
62. Fusion process in which the metal is heated
into a state of fusion permitting it to flow together c. Soldering
into a solid joint
d. Brazing
a. Electric arc welding
b. Gas welding
67. A hand tool used to measure tension on
c. Spot welding bolts
d. Projection welding a. Indexer
b. Torque wrench
63. Joining metal by means of high current at c. Torsionmeter
low voltage. During the passage of current,
pressure by the electrodes produces of forge d. Tensiometer
weld.
68. A hand tool used to measure engine crank c. Addendum circle
web deflection
d. Dedendum circle
a. Distortion gage
b. Feeler gage
73. The total depth of a tooth space, equal to
c. Line center gage addendum plus dedendum
d. Deflection gage a. Full depth
b. Working depth
69. The permissible variation in the size of a c. Whole depth
dimension the difference between the limits of
d. Dedendum
size
a. Allowance
74. The depth of tooth space below the pitch
b. Variance
circle
c. Clearance
a. Dedendum
d. Tolerance
b. Working depth
c. Full depth
70. The gear with teeth on the outer cylindrical
d. Tooth depth
surface
a. Outer gear
75. The _________ of gear teeth to each mm
b. External gear
pitch diameter
c. Spiral gear
a. Diametral pitch
d. Helical gear
b. Module
c. Circular pitch
71. The diameter of a circle coinciding with the
d. English module
top of the teeth of an internal gear
a. Pitch diameter
76. A machine tool in which abrasive wheel is
b. Root diameter
used as cutting tool to obtain a very smooth
c. Internal diameter finish
d. Central diameter a. Drill
b. Grinder
72. A circle coinciding with a tangent to the c. Planer
bottom of the tooth space
d. Shaper
a. Root circle
b. Pitch circle
77. It is used to produce a variety of surface by d. Always manually operated
using a circular-type cutter with multiple teeth
a. Grinding machine
82. Galvanized iron is a term referring to iron
b. Shaper coated with:
c. Drilling machine a. Tin
d. Milling machine b. Zinc
c. Magnesium
78. It is used principally to machine flat or plane d. Aluminum
surfaces with a single-point tool
a. Drill
83. The moment of inertia of a rectangle whose
b. Shaper base is "b" and height "h" about its base is:
c. Planer a. bh3/12
d. Tool grinder b. bh/36
c. bh3/3
79. Cutting a hole by means of rotating tool of d. bh2/4
the work may revolve and to the tool remain
fixed as in the lathe
84. In usual spur gearing
a. Piercing
a. The pitch circle and the base circle are
b. Notching
the same
c. Boring
b. Working depth incudes the clearance
d. Perforating
c. Tooth outline are usually involute
curves
80. One of the following is not a tap used for
cutting threads in holes d. Tooth outline are always cycloidal
a. Tapping tap curves
b. Plug tap
c. Taper tap 85. A stainless steel is obtained principally by
the use of the following alloying element
d. Bottoming tap
a. chromium
b. tungsten
81. An index or dividing head
c. carbon
a. A part of a drill press
d. phenol
b. Used to rotate the work
c. Not use to cut helixes
86. One of the following is not a common term a. Depth gage
relating to the classification of fits
b. Feeler gage
a. Tunking
c. Lay-out gage
b. Snug
d. Clearance gage
c. Medium-force fit
d. Bound
91. A hand tool used to measure tension on
bolts
87. Herringbone gears are gears which: a. Indexer
a. Do not operate on parallel shaft b. Torsiometer
b. Have a line of contact between the teeth c. Torque wrench
c. Consist of two left-handed helical gears d. Tensiometer
d. Tend to produce thrust on the shafts
92. A material that can wear away a substance
softer than itself
88. Internal stresses existing in a welded
a. abrasive
connection:
b. corrosive
a. Are not relieved when the weld is peened
c. tungsten
b. Are not relieved by heat treatment
d. alloy
c. Maybe relieved when the weld is peened
d. Are relieved by x-ray analysis
93. The material used in high-speed processes
a. High speed metal
89. In general the design stress and factor of
b. Chromium
safety is related as follows:
c. Cast iron
a. Design stress = ultimate stress times factor of
safety d. Carbon steel
b. Design stress = ultimate stress divided by
factor of safety
94. An alloy of copper and zinc
c. Design stress = design stress divided by
a. chromium
ultimate stress
b. bronze
d. Design stress = factor of safety divided by
design stress c. brass
d. aluminum
90. A group of thin steel strips for measuring
clearances
95. An alloy of copper, tin and small amount of c. grinder
phosphorus
d. lathe
a. chromium
b. bronze
100. A machine tool in which an abrasive wheel
c. brass is used as a cutting tool to obtain a very smooth
finish.
d. aluminum
a. Planer
b. Shaper
96. The process of working metals by the
application of sudden blows or by steady c. Power saw
pressure
d. Grinder
a. welding
b. extursion
101. It is used to produce a variety of surface by
c. forging using a circular type cutter with multiple teeth.
d. swaging a. Milling machine
b. Broaching machine
97. A welding operation in which a non-ferrous c. Beading machine
filler metal melts at a temperature below that of
d. Hemming machine
the metal joined but is heated above 450°C
a. Brazing
102. A heavy rotating body which serves as
b. Spot welding
reservoir for absorbing and redistributing kinetic
c. Gas welding energy.
d. Projection welding a. Shaft
b. Governor
98. The operation of cooling a heated piece of c. Flywheel
work rapid by dipping it in water, brine or oil
d. Puncher
a. Tempering
b. Annealing
103. A kind of gear used for heavy duty works
c. Quenching where a large ratio of speed is required and are
extensively used in speed reducers.
d. Normalizing
a. Helical gear
b. Worm gear
99. A machine tool used to measure flat
surfaces c. Bevel gear
a. shaper d. Spiral gear
b. planer
104. A kind of gear used to transmit motion from c. Oilstone
one shaft to another shaft at angle to the first.
d. Pearlite
a. Helical gear
b. Worm gear
109. An amorphous solid made by fusing silica
c. Bevel gear with a basic oxide.
d. Spiral gear a. Pearlite
b. Rock
105. The minimum thickness of steel members c. Silicon
exposed to weather and accessible for painting
d. Glass
is:
a. 6 mm
110. A soft yellow metal, known since ancient
b. 8 mm
times a precious metal which all material values
c. 4 mm are based.
d. 10 mm a. Solidus
b. Bronze
106. The common deoxidizer and cleanser of c. Gold
steel, forming oxides and sulfates, that are
d. Austenite
carried off in the slag.
a. Manganese
111. The operation of cooling a heated piece of
b. Carbon
work rapidly by dropping it in water, brine or oil.
c. Tungsten
a. Normalizing
d. Sulfur
b. Quenching
c. Annealing
107. A highly transparent and exceedingly hard
d. Squeezing
crystalline stone of almost pure carbon.
a. Gold
112. A device used to prevent leakage of media.
b. Diamond
a. Seal
c. Bronze
b. Packings
d. Crystalline
c. Teflon
d. Graphite
108. A fine grained, salty silica rock used for
sharpening edge tools.
a. Eutectoid
b. Austenite
113. A welding operation in which a non-ferrous 116. The maximum stress induced in a material
filter metal melts at a temperature below that of when subjected to alternating or repeated
the metal joined but is heated above 450 °C. loading without causing failure.
a. Arc welding a. Elastic limit
b. Brazing b. Proportional limit
c. Spot welding c. Rupture strength
d. Butt welding d. Endurance limit

114. The process of working metals by the 117. The total deformation measured in the
application of sudden blows or by a steady direction of the line of stress.
pressure.
a. Axial deformation
a. Trimming
b. Elongation
b. Welding
c. Strain
c. Forging
d. Unit stress
d. Lancing

118. The maximum stress to which a material

114. The process of producing a variety of can be subjected without a trace of any
surfaces by using a circular type cutter with permanent set remaining upon a complete
multiple teeth. withdrawal of the stress.
a. Piercing a. Ultimate limit
b. Cutting b. Proportional limit
c. Embossing c. Endurance limit
d. Milling d. Elastic limit

115. The softening of metals by heat treatment 119. The total permissible variation in the size of
and most commonly consists of heating the a dimension, the difference between the limits of
metals up to near molten state and then cooling the size.
them very slowly.
a. Deformation
a. Quenching
b. Variance
b. Tempering
c. Tolerance
c. Annealing
d. Allowance
d. Forming

120. Fluid film desired between two surfaces

having relative sliding motion.
a. Lube oil
b. Lubrication
c. Graphite
d. Grease