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A. drilling machine
B. boring machine
ELEMENTS 01 C. milling machine
1. Heating above the transformation D. broaching machine
range, usually 1300oF to 1350oF, and 7. A machine tool use to form metal
cooling slowly to soften the metal parts by removing metal from a work
and increase in machining piece
A. annealing By the use of a revolving cutter with
B. hardening many teeth each tooths having a
C. normalizing cutting edge which removes its
D. tempering share of the stock.
2. Heating above the transformation A. drilling machine
temperature and quenching usually B. boring machine
in oil, for the purpose of increasing C. milling machine
the hardness D. broaching machine
A. annealing 8. A machine tool used to sharpen or
B. hardening shape tools by using an abrasive
C. normalizing wheel.
PRIME ELEMENTS D. tempering
3. Reheating to temperature below the
A. tool grinder
B. shaper
MACHINE DESIGN transformation range, followed by
any desired rate of cooling to attain
C. planer
D. power saw
II the desired properties of the metal.
A. annealing
9. A machine tool used to enlarge a
hole by means of an adjustable
B. hardening cutting tool with only one cutting
C. normalizing edge.
D. stress relieving A. drilling machine
4. Heating to subcritical temperature, B. boring machine
about 1100oF to 1300oF and holding C. milling machine
at that temperature for a suitable D. broaching machine
time for the purpose of reducing 10. A machine tool used to cut metal by
internal residual stresses. parts of light, medium, and large
A. annealing sections using a reciprocating
B. hardening hacksaw blade.
C. normalizing A. tool grinder
D. stress relieving B. shaper
5. Heating some 100oF above the C. planer
transformation range with D. power saw
subsequent cooling to below that 11. A machine tool used to machine flat
range in still air at room temperature or plane surfaces with a single point
to produce uniform structure of the cutting tool.
metal. A. tool grinder
A. annealing B. shaper
B. hardening C. planer
C. normalizing D. power saw
D. tempering 12. A machine tool used for production
6. A machine tool used for producing or flat surfaces on pieces too large
holes in metal by the use of cutting or too heavy to hold in a shaper.
tool called drill. A. tool grinder
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51. A kind of bolts which has no head 57. A gripping device with two or more C. Soldering
an instead has threads on both ends adjustable jaws radially D. Brazing
A. Stud bolts A. Chuck 64. Fusion process of metal by means is
B. Acme threaded bolts B. Carriage heated into a state of fusion
C. Square threaded bolts C. Tailstock permitting it to flow together into a
D. Hex bolts D. Fan solid joint
52. A kind of chuck which has a 58. Steel Balls for ball bearings are A. Electric arc welding
reversible jaws which could be manufactured by B. Gas welding
adjusted separately A. Turning C. Spot welding
A. Collet chuck B. Rolling 65. Joining metal by means of high
B. Independent chuck C. Casting current at low voltage. During the
C. Four jaw chuck D. Cold heading passage of current, pressure by the
53. A tool which when pressed into 59. Addendum of a cycloidal gear tooth electrodes produces a forge weld
finished hole in a piece of work, A. Cycloid A. Spot welding
provides centers on which the piece B. Epicycloids B. Resistance welding
may be turned or otherwise C. Straight rack C. Steam welding
machined D. Involutes D. Gas welding
A. Mash 60. In a lathe, it comprises the main 66. A device for accurately measuring
B. Butt spindle, the necessary mechanism diameters
C. Mandrel for obtaining the various spindle A. Radiometer
D. Wobble speed and also certain gears which B. Profilometer
54. A kind of chuck which should not are used to operate the quick C. Spectrometer
used where extreme accuracy is change gear mechanism D. Micrometer
required A. Headstock 67. A group of thin steel strips for
A. Collet chuck B. Carriage measuring clearances
B. Magnetic chuck C. Tailstock A. Distortion gage
C. Four jaw chuck D. Fan B. Feeler gage
D. Universal chuck 61. The process of heating a piece of C. Line center gage
55. The process of checking or steel to a temperature within or D. Deflection gage
producing checkers on the surface of above critical range and cooling 68. A hand tool used to measure engine
a piece by rolling checkered rapidly crank web deflection
depression into the surface A. Normalizing A. Distortion gage
A. Knurling B. Hardening B. Feeler gage
B. Hemming C. Annealing C. Line center gage
C. Breading D. Tempering D. Deflection gage
D. Embossing 62. Welding operation in which a non- 69. A hand tool used to measure tension
56. Its fits the main spindle of a lathe ferrous filler metal melts at a on bolts
and is so called because its acts as a temperature below that of the metal A. Indexer
bearing surface on which the work joined but is heated above 450oC B. Torque wrench
rest. It revolves with the work. When A. Gas welding C. Torsionmeter
compared with the hardness of the B. Spot welding D. Tensionmeter
dead center in the tailstock, is C. Brazing 70. The permissible variation in the size
usually soft, and is so made since it D. Steam welding of a dimension the difference
does not work 63. Uniting two pieces of metal by between the limits of size
A. Ram center means of a different metal which A. Allowance
B. Spindle center applied between the two in molten B. Variance
C. Live center state C. Clearance
D. Bearing center A. Casting D. Tolerance
B. Welding
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71. A gear with teeth on the outer C. Drilling machine 86. A stainless steel is obtained
cylindrical surface D. Milling machine principally by the use of the
A. Outer gear 79. It is used principally to machine flat following alloying element
B. External gear or plane surfaces with single point A. Chromium
C. Spiral gear tool B. Tungsten
D. Helical gear A. Drill C. Carbon
72. The diameter of a circle coinciding B. Shaper D. Phenol
with the top of the teeth of an C. Planer 87. One of the following is not a
internal gear D. Grinder common term relating to the
A. Pitch diameter 80. Cutting a hole by means of rotating classification of fits
B. Root diameter tool or the work may revolve and to A. Tunking
C. Internal diameter the tool remain fixed as in the lathe B. Snug
D. Central diameter A. Piecing C. Medium force fit
73. A circle coinciding with a tangent B. Notching D. Bound
to the bottom of the tooth space C. Boring 88. Hearing bone Gears are gears which
A. Root circle D. Perforating A. Do not operate on parallel shaft
B. Pitch circle 81. One of the following is not a tap B. Have a line contact between
C. Addendum circle used for cutting threads in holes teeth
D. Deddendum circle A. Tapping tap C. Consist of two left handed helical
74. The total depth of a tooth space, B. Plug tap gears
equal to addendum plus deddendum C. Taper tap D. Tend to produce thrust on the
A. Full depth D. Bottoming tap shafts
B. Working depth 82. An index or dividing head 89. Internal stresses existing in a welded
C. Whole depth A. A part of drill press connection
D. Deddendum B. Used to rotate work A. Are not relieved when the
75. The depth of tooth space below the C. Not used to cut helixes weld is peened
pitch circle D. Always manually operated B. Are not relieved by heat
A. Deddendum 83. Galvanized iron is a term referring to treatment
B. Working depth iron coated with C. May be relieved when the weld
C. Full depth A. Tin is peened
D. Tooth depth B. Zinc D. Are relieved by x-ray analysis
76. The ________ of gear to each mm C. Magnesium 90. In general the design stress and
pitch diameter D. Aluminum factor of safety are related as follows
A. Diametral pitch 84. The moment of inertia of a rectangle A. Design stress=ultimate stress
B. Module whose base is “b” and height “h” times factor of safety
C. Circular pitch about its base is B. Design stress=ultimate
D. English module A. bh3/12 stress divided by factor of
77. A machine tool in which abrasive B. bh/46 safety
wheel is used as cutting tool obtain C. bh3/3 C. Design stress=design stress
a very smooth finish D. bh2/4 divided by factor of safety
A. Drill 85. In usual spur gearing D. Design stress= factor of safety
B. Grinder A. The pitch circle and the base divided by design stress
C. Planer are the same 91. A group of thin steel strips for
D. Shaper B. Working depth includes the measuring clearance
78. It is used to produce a variety of clearance A. Depth cut
surfaces by using a circular type C. Tooth outline are usually B. Feeler gage
cutter with multiple teeth involute curves C. Lay-out gage
A. Grinding machine D. Tooth outline are always D. Clearance gage
B. Shaper cycloidal curves
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C. Teflon trace of any permanent set 27. A kind of gear used to transmit
D. Graphite remaining upon a complete motion from one shaft to another
14. A welding operation in which a non- withdrawal of the stress. shaft at an angle to the first.
ferrous filler metal melts at a A. Ultimate limit A. Spiral gear
temperature below that of the metal B. Proportional limit B. Worm gear
joined but is heated above 450oC. C. Endurance limit C. Helical gear
A. Arc welding D. Elastic limit D. Bevel gear
B. Brazing 21. The total permissible variation in the 28. Which of the following is not a
C. Spot welding size of a dimension; the difference classification of iron ore?
D. Butt welding between the limits of the size. A. Hematite
15. The process of working metals by A. Deformation B. Magnetite
the application of sudden blows r by B. Variance C. Sulfurite
a steady pressure. C. Tolerance D. Siderite
A. Trimming D. Allowance 29. Which of the following metals will
B. Welding 22. Fluid film desired between two respond to heat treatment?
C. Forging surfaces having relative sliding A. Cast iron
D. Lancing motion. B. Medium carbon steel
16. The process of producing a variety of A. Lube oil C. Wrought iron
surface by using a circular type B. Lubrication D. Low carbon steel
cutter with multiple teeth. C. Graphite 30. Which of the following is a non-
A. Piercing D. Grease magnetic?
B. Cutting 23. Flexible materials used to seal A. Cast iron
C. Embossing pressurized fluids, normally under B. Alloy steel
D. Milling dynamic conditions. C. Cast steel
17. The softening of meals by heat A. Packing D. Manganese steel
treatment and most commonly B. Teflon 31. The ability of metal to withstand
consists of heating the metals up to C. Seals without breaking down is:
near molten state cooling them very D. Safety shield A. Stress
slowly. 24. A total resistance that a material B. Strength
A. Quenching offers to an applied load. C. Strain
B. Tempering A. Flexure D. Elasticity
C. Annealing B. Stress 32. A machining operation whereby the
D. Forming C. Elasticity tool reciprocates and the feed is
18. The maximum stress induced in a D. Rigidly stationary is called:
material when subjected to 25. A property of material which relates A. Shaping
alternating or repeated loading the lateral strains to the longitudinal B. Reaming
without causing failure. strain. C. Planning
A. Elastic limit A. Rigidity D. Turning
B. Proportional limit B. Elasticity 33. Any material that retards the flow of
C. Rupture strength C. Poisson’s ratio electricity used to prevent passage
D. Endurance limit D. Deflection or escape of electric current from
19. The total deformation measured in 26. A kind of gear used for heavy duty conductors.
the direction of the line of stress. works where a large ratio of speed is A. Insulators
A. Axial deformation required and is extensively used in B. Bricks
B. Elongation speed reducers.] C. Ceramics
C. Strain A. Spiral gear D. Refractories
D. Unit stress B. Bevel gear 34. A metallic element and the only
20. The maximum stress to which a C. Worm gear metal that is liquid at ordinary
material can be subjected without a D. Helical gear temperature.
7
d. type D belts 38. If the first digit in AISI and SAE c. an irregular curve
31. Which of the following is not an designations is one (1), then, it d. a sudden break
angle measuring device? indicates what? 45. In case of a knuckle joint, the pin is
a. Bevel protector a. Carbon steel most likely to fail in:
b. Sine bar b. Nickel steel a. Shear
c. combination square c. molybdenum steel b. Tension
d. angle iron d. chromium steels c. Compression
32. The mould for casting ferrous 39. Which of the following where the d. double shear
materials in continuous casting gear tooth vernier is used to 46. A single ply leather belt running at a
process is made of what material? measure? belt velocity of 300 ft/min is likely to
a. Copper a. Module transmit per inch of width:
b. Medium carbon steel b. Gear tooth profile a. 2.5 Hp
c. high carbon steel c. gear tooth thickness of gear b. 3.0 Hp
d. low carbon steel tooth c. 4.0 Hp
33. Clutch slippage while clutch is d. pitch line thickness of gear tooth d. 5.0 Hp
engaged is especially noticeable: 40. A cold chisel is made of what? 47. At what temperature range where
a. During idling a. Mild steel ferromagnetic alpha iron exists?
b. A low speed b. German silver a. Below 723°C
c. during acceleration c. high carbon steel b. 700-910°C
d. during braking d. cast iron c. 1000-1440°C
34. In general, to engage securely and 41. It is the ability of a material to d. above 1539°C
prevent dragging, what is the absorb energy when deformed 48. How do you call a body having
clearance between release bearing elastically and return it when identical properties all over?
and release collar in the clutch? unloaded. a. Heterogeneous
a. 2-3 mm A. Creep b. Homogeneous
b. 4-5 mm B. fatigue strength c. Elastic
c. 6-7 mm C. resilience d. Ductile
d. 8-9 mm D. toughness 49. How is the material described if it
35. Piston compression rings are made 42. Which of the following cams where recovers its original dimensions
of what material? the follower reciprocates or when the load is removed?
a. Steel oscillates in a plane parallel to the a. Elastic
b. Bronze axis of rotation? b. Plastic
c. Aluminum a. Cam curves c. Brittle
d. cast iron b. radial cam d. Malleable
36. What is the usual value of helix c. cylindrical cam 50. What is the percentage of carbon in
angle of a drill? d. tangential cam Eutectoid steel?
a. 120 degrees 43. Which of the following cams where a. .02%
b. 110 degrees the follower reciprocates or b. 0.30%
c. 60 degrees oscillates in a plane perpendicular c. 0.63%
d. 30 degrees its axis of rotation? d. 0.80%
37. What is meant by drossing? a. Tangential cam 51. The presence of sulphur in pig iron
a. A method of cleaning the casting b. cam curves makes:
b. An inspection method for casting c. radial cam a. The casting unsound
c. A method of deoxidation of d. cylindrical cam b. It brittle
molten metal 44. During tensile test, which of the c. it hard
d. The formation of oxides on following stress-strain curve(s) fits d. it is easy machinable
the molten metal surface for a glass rod? 52. What is the effect of alloying zinc to
a. A straight line copper?
b. A parabola a. Increases hardness
17
d. Are the purest forms of metals d. rammer 87. Which of the following metals is non-
72. When large number of components 79. Which of the following does not have magnetic?
ate turned and parted off from a bar, to be lubricated when drilling? a. Cast iron
the chuck generally used is: A. Brass b. alloy steel
a. Two jaw chuck B. Steel c. cast steel
b. Four jaw chuck C. Monel d. manganese steel
c. collet chuck D. mild steel 88. A machining operation whereby the
d. magnetic chuck 80. The tool used in precision work to tool reciprocated and the feed is
73. Cutting speed for some materials smooth or enlarge holes is called a: stationary.
are as under which one of the a. Round out a. Planning
following could be cutting speed for b. drift pin b. Shaping
brass? c. reamer c. Turning
a. 30 m/min d. protractor d. reaming
b. 40 m/min 81. When measuring a drill for size, 89. Which of the following is not a tap
c. 80 m/min measure across the: used for cutting threads in holes?
d. 50 m/min a. Margins a. Tapping tap
74. If V is the volume of metal in casting b. Flutes b. plug tap
and A is its surface area, then the c. Shank c. tapper tap
time of solidification will be d. point d. bottoming tap
proportional to: 82. How do you call the tool used for 90. Herring bone gears are gears which:
a. V2 , 1/A cleaning files? a. Do not operate on parallel shafts
b. 1/V2 , A2 a. File cleaner b. Have a line contact between
c. V , 1/A2 b. file card the teeth
d. V2 , 1/A2 c. file oilstone c. Consists of two left handed
75. The draft allowance on metallic d. scraper helical gears
pattern as compared to wooden 83. The melting point of Babbitt is d. Tend to produce thrust on the
ones is: approximately: shafts
a. More a. 1000°F 91. Which of the following statements is
b. Same b. 650°F true for the internal stresses existing
c. Less c. 750°F in a welded connection?
d. more or less depending on size d. 500°F a. Internal stresses are not relieved
76. Arc metal patterns are used for: 84. How is tubing measured? by heat treatment
a. Precision castings a. Inside diameter b. Internal stresses are not
b. Small castings b. outside diameter relieved when weld is
c. Large castings c. thickness of wall peened
d. Large scale production of d. wire gage c. Internal stresses may be relieved
castings 85. Which of the following metals will when weld is peened
77. What tool is used in foundry for respond to heat treatment? d. Internal stresses are relieved by
repairing the mould? a. Cast iron x-ray analysis
a. Swab b. wrought iron 92. Stainless steel is obtained principally
b. Gagger c. medium carbon steel by the use of which of the alloying
c. Bellows d. low carbon steel elements?
d. rammer 86. the ability of metal to withstand a. Chromium
78. What tool is used in foundry for loads without breaking down is: b. Nickel
smoothening and cleaning out a. stress c. Carbon
depression in the mould? b. strength d. tungsten
a. Swab c. strain 93. Galvanized iron is a term referring to
b. Gagger d. elasticity iron coated with:
c. Bellows a. Tin
19
20
d. type D belts 38. If the first digit in AISI and SAE c. an irregular curve
31. Which of the following is not an designations is one (1), then, it d. a sudden break
angle measuring device? indicates what? 45. In case of a knuckle joint, the pin is
a. Bevel protector a. Carbon steel most likely to fail in:
b. Sine bar b. Nickel steel a. Shear
c. combination square c. molybdenum steel b. Tension
d. angle iron d. chromium steels c. Compression
32. The mould for casting ferrous 39. Which of the following where the d. double shear
materials in continuous casting gear tooth vernier is used to 46. A single ply leather belt running at a
process is made of what material? measure? belt velocity of 300 ft/min is likely to
a. Copper a. Module transmit per inch of width:
b. Medium carbon steel b. Gear tooth profile a. 2.5 Hp
c. high carbon steel c. gear tooth thickness of gear b. 3.0 Hp
d. low carbon steel tooth c. 4.0 Hp
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33. Clutch slippage while clutch is d. pitch line thickness of gear tooth d. 5.0 Hp
engaged is especially noticeable: 40. A cold chisel is made of what? 47. At what temperature range where
lOMoARcPSD|26873984
d. Are the purest forms of metals d. rammer 87. Which of the following metals is non-
72. When large number of components 79. Which of the following does not have magnetic?
ate turned and parted off from a bar, to be lubricated when drilling? a. Cast iron
the chuck generally used is: A. Brass b. alloy steel
a. Two jaw chuck B. Steel c. cast steel
b. Four jaw chuck C. Monel d. manganese steel
c. collet chuck D. mild steel 88. A machining operation whereby the
d. magnetic chuck 80. The tool used in precision work to tool reciprocated and the feed is
73. Cutting speed for some materials smooth or enlarge holes is called a: stationary.
are as under which one of the a. Round out a. Planning
following could be cutting speed for b. drift pin b. Shaping
brass? c. reamer c. Turning
a. 30 m/min d. protractor d. reaming
b. 40 m/min 81. When measuring a drill for size, 89. Which of the following is not a tap
c. 80 m/min measure across the: used for cutting threads in holes?
d. 50 m/min a. Margins a. Tapping tap
74. If V is the volume of metal in casting b. Flutes b. plug tap
and A is its surface area, then the c. Shank c. tapper tap
time of solidification will be d. point d. bottoming tap
proportional to: 82. How do you call the tool used for 90. Herring bone gears are gears which:
a. V2 , 1/A cleaning files? a. Do not operate on parallel shafts
b. 1/V2 , A2 a. File cleaner b. Have a line contact between
c. V , 1/A2 b. file card the teeth
d. V2 , 1/A2 c. file oilstone c. Consists of two left handed
75. The draft allowance on metallic d. scraper helical gears
pattern as compared to wooden 83. The melting point of Babbitt is d. Tend to produce thrust on the
ones is: approximately: shafts
a. More a. 1000°F 91. Which of the following statements is
b. Same b. 650°F true for the internal stresses existing
c. Less c. 750°F in a welded connection?
d. more or less depending on size d. 500°F a. Internal stresses are not relieved
76. Arc metal patterns are used for: 84. How is tubing measured? by heat treatment
a. Precision castings a. Inside diameter b. Internal stresses are not
b. Small castings b. outside diameter relieved when weld is
c. Large castings c. thickness of wall peened
d. Large scale production of d. wire gage c. Internal stresses may be relieved
castings 85. Which of the following metals will when weld is peened
77. What tool is used in foundry for respond to heat treatment? d. Internal stresses are relieved by
repairing the mould? Downloaded by HYGEIAa.KNOLL
CastBORJA
iron (hygeiaknoll.borja@bisu.edu.ph) x-ray analysis
a. Swab b. wrought iron
lOMoARcPSD|26873984
classification of iron ore: 10. What process does not belong to the
a. Design stress=ultimate stress a. Siderite group?
times factor of safety b. Hermatite a. Brazing
b. Design stress= ultimate c. Sulfurite b. Soldering
stress divided by factor of d. Magnetite c. Hardening
safety 3. Ferrous metals contains a relative d. Resistance welding
c. Factor of safety= design stress large amount of: 11. Which tool does not belong to the
divided by ultimate stress a. Manganese group?
d. Ultimate stress=factor of safety b. Carbon a. Vice grip
divided by design stress c. Sulfur b. Feeler gage
97. In usual spur gearing, the: d. Phosphorous c. Torque wrench
a. Pitch circle and base circle are 4. Which of the following metal is easy d. Adjustable wrench
the same to chisel? 12. Which of the following metals is non
b. Working depth includes a. Alloy steel – magnetic?
clearance b. Manganese steel a. Manganese steel
c. Tooth outline are always c. Stainless steel b. Cast steel
cycloidal curves d. Cast iron c. Alloy steel
d. Tooth outline are usually 5. The ability of material or metal to d. Cast iron
involute curves resist being crushed is: 13. One important skill that operators of
98. Which of the following is the not the a. Fatigue strength machine tools must have is an
other name of circumferential stress b. Bending strength understanding of measurement
for thin walled cylinders. c. Torsional strength which demands:
a. Hoop stress d. Compressive strength a. Speed
b. girth stress 6. Which of the following is not part of b. Precision
c. tangential stress the headstock? c. Sociability
d. longitudinal stress a. Anvil d. Neatness
20
14. Which of the following is not part of 21. The space between the adjacent b. Square
a lathe machine? teeth? c. Right triangle
a. Fan a. Tooth d. Rectangle
b. Carriage b. Flank 29. If gears cannot connect parallel
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c. Headstock c. Backlash shafts, they are called:
d. Tailstock d. Width a. Cyclodial gears
lOMoARcPSD|26873984
15. The machine which can flatten 22. An iron has physical properties b. Helical gears
surface on a horizontal, vertical or closely resembling those of mild c. Spur gears
angular plane is: steel: d. Toothed gears
a. Drilling machine a. Malleable cast iron 30. The path traced by a point moving
b. Shaper machine b. Malleable iron at a fixed distance from an axis and
c. Power saw c. White iron with a uniform motion to the axis
d. Lathe machine d. Gray iron and a point moving such a path:
16. Which of the following is not the 23. Gears used to transmit power a. Helical motion
work of a machinist? between shafts axis of which it b. Spherical motion
a. Reboring intersects: c. Translational
b. Overhauling a. Spur gears d. Path of a point
c. Grinding b. Bevel gears 31. The maximum stress which is
d. Boring c. Helical gears reached during a tension test:
17. The area of the machine shop whose d. Straight bevel gears a. Stress
metal is being melted to form a new 24. An important accessories of milling b. Electricity
shape is the: machines: c. Strain
a. Foundry area a. Milling machine vise d. Tensile strength
b. Tool and die b. Cutters 32. The frustums of two cones are used
c. Welding c. Ram in a manner to permit a variation of
d. Mass production are d. Vertical milling attachment velocity ratio between two parallel
18. A machine use in testing steel 25. They are usually the steel or steel shafts:
generally strikes the specimen with casting: a. Evans friction cones
energy from 220 to 255 ft-lb. a. Mild steel b. Bevel cones
a. Izod test b. Carbon steel c. Spherical cones
b. Charpy test c. Fire box steel d. Friction gearing
c. Rockwell test d. Drop-forge-dies 33. Weld – metal impact specimen shall
d. Test blocks 26. The cheapest and the most be taken across the weld with one
19. An iron in which most of the carbon abundant engineering material. face substantially parallel to and
is chemically combined with the a. Aluminum within:
iron: b. Steel a. ¾”
a. Cast iron c. Cast iron b. 1/32”
b. Gray iron d. Babbitt c. ¼”
c. White iron 27. Milling machine accessories are used d. 1/16”
d. Malleable iron to hold milling cutter in the milling 34. A joint between two overlapping
20. Through how many degrees must an machine: members in which the overlapped
involute cam turn in order to raise its a. Spindle-nose tooling edge of one member is welded with
follower 3 inches if the diameter of b. Milling machine vise a fillet weld:
the base circle is 5 inches? c. Vertical milling attachment a. A single welded lock joint
a. 58.7 degrees d. Milling machine arbors b. Double-welded lap joint
b. 180 degrees 28. the size of an equal-leg length fillet c. A single-welded lap joint with
c. 64.4 degrees weld shall be based on the length of backing
d. 68.79 degrees the largest: d. Tack weld
a. Isosceles right triangle
21
b. Bronze rim with cast iron 85. A type of welding whereby a wire or d. Manganese-molly steel
spider powder from the nozzle of a spray 91. Split pulley or pulley made of
c. Cast iron rim with bronze spider gun is fused by a gas plain, arc or separate sections bolted together at
d. All of these plasma jet and the molten particles the rim, the maximum speed should
79. It is hardening treatment whereby a are projected in a form of a spray by be limited to about _______% of the
cast metal is being heated to a very means of compressed air or gas. maximum speed of solid pulley.
high temperature then suddenly a. Electro-slug building a. 65 to 75 %
subjected to rapid cooling to b. Electro-beam welding b. 45 to 50 %
improve hardenability or wear c. Plasma-arc welding c. 55 to 60 %
resistance is called: d. Metal spray welding d. 80 to 90 %
a. Normalizing 86. Heating of metal above the critical 92. Major component of bronze casting
b. Tempering temperature and then cooling slowly is
c. Annealing usually in the furnace to reduce the a. Copper
d. Quenching hardness and improve the b. Manganese
80. Determine the estimated weight of machinability is called: c. Zinc
an A-36 steel plates size 3/16 x 6’ x a. Normalizing d. Lead
20’. b. Annealing 93. Galvanized steel plate is:
a. 919 lbs c. Tempering a. Aluminum
b. 1012 lbs d. Quenching b. Tin
c. 829 lbs 87. Accident prevention is: c. Zinc
d. 735 lbs a. An association of employers, d. Manganese
81. The length of arc between the two organization and individuals 94. What heat treatment process can
sides of a gear tooth on the pitch b. The foreman’s responsibility cast steel materials of high chrome,
circle: just as much as production high manganese, etc. type steel be
a. Circular thickness c. The responsibility of top subjected for the purpose of
b. Axial plane management matching process?
c. Helix angle d. A job of a safety director a. Annealing
d. Chordal curves 88. Major component of bronze casting: b. Tempering
82. Split pulley or pulley made of a. Copper c. Normalizing
separate section bolted together at b. Manganese d. Quenching
the rim, the maximum speed should c. Zinc 95. Cast alloy steel for very high
be limited to about _______% of the d. Lead temperature application:
maximum speed of solid pulley. 89. Commonly utilized / cheapest shaft a. Manganese-nickel steel casting
a. 65 to 75 % material available in the market with b. High chrome steel casting
b. 45 to 50 % carbon content of 0.28 to 0.34 %. c. Chrome-nickel steel casting
c. 55 to 60 % a. SAE 1432 d. High manganese casting
24
96. Flexible material used to seal 3. Type of bolt commonly used in the A. The tool of the shaper moves
pressurized fluids, normally under construction that is threaded on while on the planer is
dynamic condition: both ends. stationary.
a. Nylon A. Stud bolt B. The shaper can perform slotting
b. Seal B. Acme thread bolts operation while the planer
c. Teflon C. Square threaded bolts cannot.
d. Packing D. Hex bolts C. The shaper handles large pieces
97. A type of gear tooth cut inside a 4. Hydrostatic bearing is one which: while the planer handles only
cylinder or ring: A. The lube oil is supplied small pieces.
a. Rack gear under pressure D. The tool of the shaper moves in
b. Ring gear B. Lube oil is not pressurized reciprocating motion while tool
c. Miter gear C. There is no lube oil in the planer moves in rotary
d. Internal gear D. Bearing is lightly loaded motion.
98. It has molybdenum alloy except: 5. Which of the following materials is 11. The path of contact i9nvolute gears
a. SAE 43XX unsuitable as a bearing? where the force is actually
b. SAE 41XX A. Teflon transmitted. It is a straight
c. SAE 6XXX B. Low carbon steel imaginary line passing through the
d. SAE 5XXX C. Cast iron pitch point and tangent to the base
99. To prevent leakage in dynamic seal: D. Nylon circle.
a. Gasket 6. Safety features that must be placed A. Principal reference plane
b. Seals and maintain at machine, B. Pitch point
c. Felts blacksmith, welding and foundry C. Front angle
d. Packings shop. D. Line of action
100. Which of the following elements A. Safety goggle 12. The hardness of helical and
when large quantity is harmful to the B. Walkway guide herringbone gear teeth after
ferrous metal? C. Safety notices and markings treatment is 210 to 300 brinell
a. Sulfur D. all of these hardness for gear and pinion is at:
b. Silicon 7. The angle at the base of the cylinder A. 360 brinell min.
c. Zinc of an involute gear that the tooth B. 400 brinell max.
d. Aluminum makes with the gear axis. C. 340-350 normal
ELEMENTS 06 A. Base helix angle D. All of these
1. Metal characteristics that withstand B. Pressure angle 13. A type of gear commonly used in
forces that causes twisting. C. Arc of recess parallel shaft transmission especially
A. Torsional strength D. Arc of approach when a smooth continuous action is
B. Modulus of elasticity 8. A kind of thread that is generally essential as in high speed drives up
C. Twisting moment used: to 12,000 fpm:
D. Elasticity A. UNEC A. Bevel gear
2. Fillet radius in machine parts is B. UNC B. Herringbone gear
usually introduced to: C. UNF C. Spur gear
A. Improve the look of the parts D. UNEF D. Helical gear
B. Reduce concentration of 9. Which of the following acronyms is 14. It is used in conjunction with circular
stress and extend life of the not generally used as standard? cross sectional members to retain oil
parts A. ASTM and prevent dirt, foreign particles,
C. Avoid obstruction B. SAE moisture and to permit pressure
D. Necessary to lessen casting C. IPS differential between exterior and
weight D. AISI interior of the applied part.
10. What is the difference between the A. Seal
shaper and planer? B. Gasket
C. Safety shield
25
D. Packing C. Bronze is reddish in color while 28. What is the moment of inertia of a
15. An object thrown upward will return brass is a mixture of copper and rectangle about its base?
to earth with the magnitude of the antimony A. BH2/6
terminal velocity equal to: D. Bronze is mostly an alloy of B. BH3/3
A. Zero copper and tin while brass is a C. BH2/3
B. One-half the initial velocity mixture of copper of copper and D. BH3/12
C. Twice the initial velocity antimony. 29. What is the modulus of elasticity if
D. The initial velocity 22. The reciprocal of the diametral pitch the stress is 44,000 psi and a unit
16. A liquid metal: equivalent to the ratio of pitch strain of 0.00105?
A. Mercury diameter to the number of teeth: A. 41.905 X 106
B. Lead A. Lead B. 42.300 X 106
C. Zinc B. Clearance C. 41.202 X 106
D. Aluminum C. Module D. 43.101 X 106
17. What type of gear which can D. Involute 30. Which of the following is not a
transmit power at a certain angle? 23. What is the property of a material structural steel class?
A. Helical gear which resists forces acting to pull the A. Low carbon steel
B. Worm gear material apart? B. Stainless steel
C. Bevel gear A. Shear strength C. Medium carbon steel
D. Herringbone gear B. Tensile strength D. Tool and die steel
18. Type of V-belt to use in driving pulley C. Torsional strength 31. What happens to a drill if the
with speed of 360 rpm and D. Compressive strength operating speed is too fast?
transmitting 5 Hp. 24. Which do not belong to foundry or A. Drill will crack
A. Type C belts metal casting shop? B. Drill will become overheated and
B. Type B belts A. Shake-out machine will bend
C. Type A belts B. Molding machine C. Drill will become overheated
D. Type D belts C. Core making and will be drawn from steel
19. The arbitrary modification by D. Forging machine D. Drill will become very dull and
removing a small portion of a tooth 25. The enter of gravity of a solid wear fast
at the tip of gear tooth is called. pyramid or cone with a total height 32. Copper and most of its alloy can be
A. Tip removal of H is: hardened by:
B. Tip undercut A. 1/4 H A. Patenting
C. Tip relief B. 3/5 H B. Cold working
D. Pressure angle cut C. 1/3 H C. Case hardening
20. The first derivative of kinetic energy D. 1/3 H D. Soaking
with respect to velocity is: 26. The gradual chemical reaction by 33. A type of coupling that alloys slight
A. Power Downloaded by HYGEIAother
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BORJA (hygeiaknoll.borja@bisu.edu.ph) amount of torsional angular
B. Acceleration is converted to an oxide or other
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B. Outstanding performance that 41. V-belts operate at speed of about 47. Most effective alloying element for
expects reward from (fpm) reducing brittleness of steel at a
management A. 4500 very low temperature.
C. Confidence in foreman’s ability B. 4400 A. Manganese
to perform well C. 4200 B. Molybdenum
D. Pride and enthusiasm to one-self D. 3600 C. Silicon
35. The capacity of metal to withstand 42. Name the type of chuck commonly D. Nickel
load without breaking is: used for holding work piece in a 48. Normal stress relieving temperature
A. Strength lathe operation? example, a 3-jaw for cast steel :
B. Stress universal chuck, 4-jaw independent A. 200 to350 oF
C. Elasticity chuck B. 400 to 500 oF
D. Strain A. Magnetic jaw chuck C. 300 to 400 oF
36. Finding the resultant of two or more B. 2-jaw independent D. 450 to 550 oF
forces is called: C. 8-jaw universal 49. It is advised that in rubber belts
A. Coplanar force D. Combination application / mounting it should
B. Non-coplanar force 43. For a high corrosion resistant have an initial tension of ________
C. Couple stainless steel, what minimum inch/ply.
D. Composition of forces chromium content is required? A. 18 to 24
37. A machinery operation whereby Downloaded by HYGEIAA.KNOLL
8% BORJA (hygeiaknoll.borja@bisu.edu.ph) B. 15 to 20
done with the work accurately B. 4.3% lOMoARcPSD|26873984
C. 12 to 15
fastened has a reciprocating C. 1.1% D. 10
(forward and backward) motion and D. 5.8% 50. Past ME Board Question
the tool head is stationary. 44. Clearance to a new boiler installation Non- Ferrous filler metal is melted
A. Shaping to the existing or old plant building into grooves or as fillet on the
B. Planning should follow a minimum clearance mother metal; the base metal is not
C. Turning of _________ between top of the melted. This is commonly used for
D. Reaming boiler proper and the ceiling as joining iron based machine parts or
38. The phenomenon of continuous stated in the PSME code. in repair works of some materials it
stretching under load even if the A. 2000 mm(max) is called:
stress is less than the yield point: B. 1000 mm(max) A. spot welding
A. Elasticity C. 2130 mm(max) B. braze welding
B. Ductility D. 2150 mm(max) C. brazing
C. Plasticity 45. Ordinary steel begins to lose D. gas welding
D. Creep strength and elasticity significantly 51. Past ME Board Question
39. In a pair of gears, ________is the at about _______ degrees Fahrenheit. What is the common shop practice to
plane perpendicular to the axial A. 900-1000oF prevent solder from running away from
plane and tangent to the pitch B. 800-900OF surface to be joined?
surface. C. 750-850OF A. Surround the word with day
A. Pitch D. 600-700OF B. Introduce around the work rolled wet
B. Pitch plane 46. Statement that a given body is in cloth
C. Pitch circle static equilibrium means that the C. Put asbestos sheeting around the
D. Pitch point body cannot. work
40. What type of gear is used for high A. Have any type of motion D. All of these
speed operation? B. Be acted upon by more than one 52. Past ME Board Question
A. Helical force The three-moment equation may be
B. Spur C. Undergo any displacement used to analyze
C. Bevel D. Have any acceleration A. Tapered column
D. Worm B. Continuous beam
C. Composite beam
27
D. Axially end loaded beam Cold working of steel plates make the D. Elastic limit to proportional limit
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53. Past ME Board Question metal _____. 65. Past ME Board Question
One of the causes of spur gear tooth A. Tougher Which of the following is not structural
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A system of forces in space is in Device used to measure accurately 84. Past ME Board Question
equilibrium. If two unequal and opposite speed: Ratio of unit lateral deformation to the
collinear forces are added, which of the A. Speedometer unit longitudinal deformation:
following if any is true? B. Dial indicator A. Poissons ratio
A. Equilibrium is maintained C. Tachometer B. Strain
B. Equilibrium is destroyed D. Dial gauge C. Stress
C. An unbalance moment exists 78. Past ME Board Question D. Modulus of rigidity
D. None of these is true If the velocity of a mass is the same all 85. Past ME Board Question
72. Past ME Board Question the time during which motion takes For moderate speed of mating gears, the
It is a science of motion that can be place is called: ideal ratio contact is:
solved in terms of scalar or vector A. Deceleration A. 1.25 – 4.00
algebra: B. Uniform motion B. 1.20 – 1.45
A. Kinematics C. Acceleration C. 1.00 – 130
B. Curvilinear translation D. None of these D. 0.35 – 1.45
C. Projectiles 79. Past ME Board Question 86. Past ME Board Question
D. Acceleration Length of contact between two mating A shaft is to be checked for concentricity.
73. Past ME Board Question parts in a screw and nut threads A suitable method of performing the
Permanent deformation or strain may measured axially is called: check is:
occur without fracture. A. Arc of contact A. Bench centers and dial indicator
A. Malleability B. Depth of engagement B. Line shafting bearing alignment
B. Elasticity C. Length of engagement C. Observing vibration of the shafting
C. Ductility D. Axis of contact D. None of these
D. Plasticity 80. Past ME Board Question 87. Past ME Board Question
74. Past ME Board Question The distance a helical gear or worm A kind of thread in which the width of
The ability of a metal to be deformed would thread along its axis is called: the thread is approximately equal to the
considerably without rupture is called: _____ depth of the thread and the space
A. Malleability A. Length of action between threads are approximately
B. Elasticity B. Length of contact equal.
C. Ductility C. Land A. Square thread
D. Plasticity D. Lead B. Acme thread
75. Past ME Board Question 81. Past ME Board Question C. Buttress thread
When two elastic bodies collide, which of Major and minor diameters are D. Whitworth thread
the following laws can be used to solve commonly used in: 88. Past ME Board Question
for the resulting velocity? A. Screw thread Which of the following is not used to
A. Dalton’s law B. Bolts resemble the shaped of tool bit?
B. Avogadro’s law C. Gear A. Round nose
C. Conservation of energy D. All of these B. Center cut
D. Conservation of momentum and 82. Past ME Board Question C. Square nose
conservation of energy A lathe with multiple cutting stations: D. Thread cutting
76. Past ME Board Question A. Turret lathe 89. Past ME Board Question
When the hole is smaller than the shaft, B. Engine lathe Negative allowance is also called:
it will take pressure to put the parts C. Manual lathe A. Interference of metal
D. None
together. The allowance is said to be Downloaded by HYGEIA KNOLLofBORJA
these (hygeiaknoll.borja@bisu.edu.ph) B. Feeler gage
negative and is termed: 83. Past ME Board Question
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C. Micrometer
A. Negative tolerance The nominal diameter of the bolts is the: D. Tolerance
B. Negative allowance A. Major diameter 90. Past ME Board Question
C. Negatives fits B. Minor diameter A property of matter which causes it to
D. Interference of metal C. Mean diameter resist any change in its motion or state
77. Past ME Board Question D. All of these of rest:
29
What are the common cutting fluids B. retarded motion D. Circular pitch
used for cutting metals? C. negative impulse 23. Past ME Board Question
A. water with soda borax D. all of these It is recommended for high speed
B. light mineral oil 17. Past ME Board Question application that the minimum number
C. soluble oil It is recommended not to have a direct of teeth in small sprocket should be:
D. all of these drive and drive sprockets if the ratio of A. 26 to 30
10. Past ME Board Question their teeth. B. 12 to 16
Good stabilizer in stainless steel: Exceed _____ use two or more step C. 26 to 28
A. columbium Downloaded by HYGEIA KNOLL BORJA (hygeiaknoll.borja@bisu.edu.ph)
combination. D. 18 to 24
B. titanium A. 10 times
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37. Past ME Board Question 43. Past ME Board Question 49. Past ME Board Question
What is the minimum number of A fit generally used on those Which of the following indicates the
teeth on a smaller sprocket for low dimensions involved in a fit such as degree of concentration?
speed? pin in a hole. A. Power factor
A. 12 A. Unilateral B. Service factor
B. 21 B. Lateral C. Stress factor
C. 17 C. Bilateral D. Stress concentration factor
D. 14 D. None of these 50. Past ME Board Question
38. Past ME Board Question 44. Past ME Board Question The internal stresses that exists in
What is the minimum number of It is a relatively finely spaced any part of the material that is
teeth on a smaller sprocket for irregularity of the surfaces. subjected to temperature and not
moderate speed? A. Smoothness acted upon by an external load
A. 17 B. Waviness A. Residual stress
B. 21 C. Lay B. Form stress
C. 12 D. Roughness C. Superposed stress
D. 14 45. Past ME Board Question D. Control stress
39. Past ME Board Question Which of the following is the surface 51. Past ME Board Question
What is the usual minimum number finish to heavy cuts or coarse feed? It is the process that cold works a
of teeth on a smaller sprocket for A. 200 rms limited amount of material, thus
high speed? B. 400 rms giving a higher strength, and it
A. 21 C. 80 rms leaves a surface compressive stress.
B. 24 D. 500 or greater rms A. Surface finishing
C. 12 46. Past ME Board Question B. Tensioning
D. 14 Which of the following is the most C. Surfacing
40. Past ME Board Question dominant cause (approximately 80 D. Surface rolling
Which of the following is the %) of machine failures? 52. Past ME Board Question
measure of torsional stress? A. Torsion Fatigue strength is increased by
A. Accuracy B. Negligence repeated loads just below the
B. Stiffness C. Fatigue failures normal fatigue limit followed by
C. Rigidity D. Compression small step by step increase of the
D. Precision 47. Past ME Board Question loading.
41. Past ME Board Question For wrought steel in its commonly A. Coaxing
When tested in compression, ductile met commercial forms, it is often B. Waxing
materials usually exhibit _____ assumed that the average C. Mixing
characteristics up to the yield endurance limit for an average (50 D. Relieving
strength as they do when tested in % survival) with the BrinellHardness 53. Past ME Board Question
tension. is limited to: It is the diameter of the imaginary
A. The same A. 500 cylinder that bounds the crest of an
B. More than B. 400 external thread and the roots of an
C. Less than C. 240 internal thread.
D. Approximately the same D. 450 A. Mean diameter
42. Past ME Board Question 48. Past ME Board Question B. Root diameter
A tolerance where the size of a part What is the range of the endurance C. Stress diameter
is permitted to be either larger or ratio or Czaud quotes values for D. Major diameter
smaller than the given dimension steel? 54. Past ME Board Question
A. Bilateral A. 0.23 to 0.65 It is the distance in inches a screw
B. Unilateral B. 0.34 to 0.87 thread (a helix) advances axially in
C. Lateral C. 0.63 to 0.93 one turn.
D. None of these D. 0.34 to 0.45 A. Pitch
43
_____ for severe shock loads, 78. Past ME Board Question For thrust bearing, the speed at
especially when the loading reverses A coupling used for absorbing some moderate operating condition is:
during operation. shock and vibration that may appear A. 50 <Vm> 200 fpm
A. 4.5 on the shaft and of preventing the B. 50 <Vm> 250 fpm
B. 3.5 occurrence of reversed stresses C. 50 <Vm> 220 fpm
C. 3.0 caused by the shaft deflecting at the D. 50 <Vm> 250 fpm
D. 4.0 coupling preventing at the coupling 85. Past ME Board Question
73. Past ME Board Question A. Rigid coupling If the ends are joined by wire lacing
A typical hub length fall between B. Flange coupling with machine, the usual efficiency of
_____ C. Flexible coupling joint is:
A. 1.25D to 2.5D D. None of these A. 100 %
B. 1.3D to 3.4D 79. Past ME Board Question B. 75 %
C. 1.25D to 4.0D It is the difference in the radii of the C. 85 %
D. D to 7.0D bearing and the journal. D. 88 %
74. Past ME Board Question A. Even clearance 86. Past ME Board Question
A key with one several patented B. Clearance ratio On high speed centrifugal blowers, it
methods of keying is driven or C. Fit clearance has been observed that the arc of
pressed into a hole that is small D. Radial clearance contact is reduced from 180˚ at rest
enough to dose the slit, assembled 80. Past ME Board Question to _____ in motion.
in radial direction. A bearing in which the radii of the A. 100˚
A. Fit key journal and the nearing are the same B. 90˚
B. Roll pin A. Fitted nearing C. 95˚
C. Saddle key B. Full bearing D. 110˚
D. Pin key C. Partial bearing 87. Past ME Board Question
75. Past ME Board Question D. Clearance bearing The recommended net belt pull for
A key that allows the hub to move 81. Past ME Board Question rubber belt is:
along the shaft but prevents the What is the approximate length-to- A. 11.34 lb/ply per inch of width
rotation of the shaft diameter ratio of hydrodynamic B. 13.75 lb/ply per inch of width
A. Woodruff key bearings? C. 16.35 lb/ply per inch of width
B. Gibbs key A. 1 D. 20.34 lb/ply per inch of width
C. Feather key B. 4 88. Past ME Board Question
D. Square key C. 3 For minimum quietness, use
76. Past ME Board Question D. 2 sprockets with _____ or more teeth.
For involute spline, the type of fits 82. Past ME Board Question A. 21
used: The operating temperature of oil B. 23
A. Close fit films in the bearing must C. 25
B. Sliding fit approximately: D. 27
C. Press fit A. 140˚F to 150˚F 89. Past ME Board Question
D. All of these B. 140˚F to 160˚F If two intersecting shafts re to be
77. Past ME Board Question C. 120˚F to 190˚F belt connected, _____ guide pulleys
A coupling that transmits power via D. 120˚F to 190˚F are to be used.
the frictional forces induced by 83. Past ME Board Question A. 1
pulling the flange toward each other At higher temperatures, oil oxidizes B. 2
over slotted tapered sleeves. more rapidly above: C. 3
A. Flange coupling A. 120˚F D. 4
B. Ribbed compression coupling B. 200˚F 90. Past ME Board Question
C. Rigid coupling C. 140˚F Wire ropes are made from cold-
D. Flanged compression D. 160˚F drawn with _____ or more teeth.
coupling 84. Past ME Board Question A. 21
45
C. 0.03 – 0.05 16. Which of the following bolts provided B. Engine lathe
D. 0.01 – 0.03 with a hole at one end instead of C. Cannon lathe
10. The part of the machine that usual head? D. Turret lathe
absorbs the energy delivered by a A. Stud bolt 23. What devices on lathe used for
sharp force or blow. B. Eye bolt carrying the revolving spindle?
A. Spring C. Machine bolt A. Head stock
B. Anvil D. Stove bolt B. Header
C. Brakes 17. What operation generally carried out C. Head suction
D. Flywheel to divide the parent coiled sheet into D. None of these
11. It is the friction of wheel inclination narrower coils? 24. The recommended means of
from the vertical position. A. Slotting supporting the chuck during the
A. Camber B. Squeezing mounting procedure to the lathe
B. Toe-in C. Squaring spindle is to use:
C. Caster D. Slitting A. Crane
D. King pin inclination 18. It is the process used to form B. Jack
12. Which of the following is a machine shallow, round, raised recessed C. Overhead
which takes large quantities of raw troughs of uniform width in a D. Ratchet
or finished materials and binds them straight curved or circular form. 25. Too much ________ in flat belt
with a rope or metal straps or wires A. Hemming operation tend to cause excessive
into a large package? B. Beading wear slippage and may burn the
A. Bacher C. Embossing belt.
B. Bending machine D. Bludging A. Play
C. Baler 19. The process of removing excess B. Slack
D. Automatic screw machine metals from the edge of a strip to C. Stiffness
13. It is the grasping of an outside work make it suitable for drawing without D. Tightness
piece in a chunk or jawed device in a wrinkling or to obtain final 26. It is a chromium steel tape in AISI-
lathe. complicated shape which was not SAE designation.
A. Clucking directly possible by blanking. A. 10XX
B. Clamping A. Lancing B. 25XX
C. Chucking B. Slugging C. 50XX
D. Clam shelling C. Notching D. 40XX
14. Which of the following is a D. Trimming 27. Which of the following is not
mechanical linkage or mechanism 20. Which of the following is the recommended for use in a driving
that can turn about a center or processed of removing coarse speed exceeding 2000 ft/min.?
rotation? scratches or tool marks? A. Flat leather belt
A. Oscillation A. Polishing B. Herringbone gear
B. Crank B. Buffing C. Silent sprocket
C. Coupler C. Honing D. V-belt
D. Drag link D. Lapping 28. It is a low cost bearing used
15. What type of compound screw which 21. Which of the following ropes is worldwide for automobile or low
produces a motion equal to the galvanized and consist of 6 strands, horsepower motor application. It is
difference in motion between the 7 wires each, and a hemp core? made of thin coating of over flat
two component screws? A. Reverse lay rope metal strip.
A. Machine screw B. Guy rope A. Babbitt
B. Tanden screw C. Lang lay rope B. Cadmium brass
C. Differential screw D. Regular rope C. Lead
D. Variable screw 22. It is a large lathe used for turning D. Tin
and boring cannons. 29. The most common tool to measure
A. Gun lathe diameter in machine shop operation
47
51. All stainless steel type is SAE A. BUN 66. Property, which enables a material,
designation except: B. UNC be drawn into a wire.
A. 92XX C. UNEF A. ductility
B. 300XX D. WOOD B. elasticity
C. 304XX 59. Maximum moment formula for beam C. plasticity
D. 515XX simply supported at both ends and D. utility
52. It is white metal with good oxidation subjected to a load uniformly 67. The stress that causes the material
and corrosion resistance. This has distributed over its length. to shorten.
also good electrical magnetic A. wL/2 A. bearing
properties. B. wL²/8 B. compressive
A. Aluminum C. wL²/16 C. shear
B. Copper D. wL/12 D. tensile
C. Nickel 60. What is the special bearing used 68. The most known lubricants bearing
D. Titanium with high deflection? being utilized in whatever category
53. It is a molybdenum steel-tape in A. Babbitt of load and speed are oil, air grease
AISI-SAE designation. B. Ball and dry lubricants like:
A. 44XX C. Roller A. bronze
B. 45XX D. Self aligning B. graphite
C. 50XX 61. which of the following bearing is C. lead
D. 51XX used for low load and less expensive D. silicon
54. Cutting lubricants used in drilling, production 69. It is a gear commonly used in
reaming tapping for hand spots in A. Babbitt parallel shaft transmission especially
cast iron. B. ball bearing when a smooth continuous action is
A. Dry C. roller bearing essential as in high speed drives up
B. Kerosene D. self aligning to 12000 fpm.
C. Soda water 62. the lateral strain in axial tension A. Bevel gear
D. Turpentine members can be calculated by; B. Helical gear
55. In a ________ design, the lead of a A. deformation C. Herringbone gear
single thread is equal to the pitch. B. Hooke’s law D. Spur gear
A. Bevel gear C. Poisson’s ratio 70. The reciprocal of a diametral pitch or
B. Bolt D. William’s line the ratio of the pitch diameter to the
C. Helical gear 63. it is abundantly used worldwide as number of teeth
D. Hypoid gear coating on top of the plate A. clearance
56. A of chisels used in cutting of automobile. B. involute
keyways, square corner or slots. A. Babbitt C. lead
A. Cape B. lead D. module
B. Diamond head C. manganese 71. What tool(s) will be used in making
C. Flat D. tin wood pattern in the foundry shop?
D. Round 64. a liquid metal at room temperature. A. Band saw
57. The maximum recommended ideal A. aluminum B. Drill machine
number of teeth to use for bigger B. mercury C. hammer
sprocket is: C. zinc D. saw and chisel
A. 120 D. zirconium 72. Type of bolt commonly used in the
B. 127 65. it is a steel with SAE specification construction that is threaded in both
C. 132 13XX ends.
D. 143 A. chromium A. Acme threaded bolts
58. A bolt for general application that B. manganese B. Hex bolt
posses a stronger thread is a type C. molybdenum C. Square threaded
_____ screw. D. nickel D. Stud bolt
49
73. Ability of material to absorb strain 81. What do impact tests determine? C. parallel
energy and will return to its original A. Creep test D. resultant
state. B. hardness 89. The_____ is one of the rigid members
A. creep C. toughness / bodies joined together to form a
B. fatigue strength D. yield strength kinematics chain.
C. hardness 82. Sound travels fastest in: A. coplanar
D. resilience A. air at 0˚F and 1 atmospheric B. frame
74. The ratio of lateral strain to B. air at 70˚F and 1 C. link
longitudinal strain. atmospheric D. machine
A. deformation C. air at 70˚F and 0lbf /in 90. The resultant of a pair of equal
B. modulus of elasticity D. steel at 70˚F forces but opposite in direction is
C. poisson’s ratio 83. The yield strength of common yellow called _____.
D. William’s line brass (70% Cu, 30%Zn) A. concurrent
75. Basic size is the same as design size A. annealing B. couple
if there is no: B. chill casting C. non-concurrent
A. allowance C. cold working D. resultant
B. clearance D. heat treatment 91. The helical and herringbone gear
C. limits 84. How do you call the forces not lie on teeth cut after heat treatment
D. tolerance the same plane? should have a hardness in the range
76. Forces that meet at a common point A. component of 210/300BHN. The pinion gear
are called: B. composition of forces teeth hardness on the other hand.
A. co-linear C. non-coplanar Ideally/normally should be at ______
B. concurrent D. resolution BHN.
C. coplanar 85. the distance between the center of A. 250/320
D. couple oscillation and the point of B. 350/380
77. Pair of equal and opposite (not suspension is called: C. 400/345
collinear) forces that tend cause a A. fix axis D. 340/350
rotation of a body. B. center of gravity 92. As a rule the center to center
A. centroids C. center of percussion distance between sprockets should
B. couple D. radius of oscillation not be less than _____ times the
C. equilibrium 86. if the velocity is variable and diameter of the bigger sprocket and
D. vector regular/ constantly increasing the not less than 30 times the pitch or
78. Stress that resist being pulled apart. rate of change is called: more than about 50 times to pitch.
A. compressive A. acceleration A. 1.5
B. shear B. constant work B. 2
C. tensile C. moment C. 2.5
D. torsional D. motion D. 3
79. What is the other term applied to 87. The kinematics chain in which one 93. What is the carbon content range of
dynamic seals? link is considered fixed for the SAE 4140 chrome-molly steel after
A. gasket purpose of analysis but motion is treatment?
B. packing possible in other link: A. 0.30/0.45
C. seal A. belting B. 0.38/0.43
D. shield B. frame C. 0.38/0.45
80. Which type of hardening will work to C. mechanism D. 0.30/0.50
some extent in all metals? D. sprocket chain 94. Gear are manufactured usually in
A. annealing 88. All forces in the same plane are the following processes: milling,
B. austenitizing called generating, shaving, grinding and
C. martempering A. coplanar A. blanking
D. work hardening B. couple B. dinking
50
hardening effect like carbon and at D. Quenching structure because the presence of
the same time reduces the 42. It is the heat treatment of steel that slag.
enlargement of its grain structure. produces extremely hard surface. A. nodular iron
A. chromium The process consists of exposing the B. malleable iron
B. manganese steel to hot ammonia gas for some C. wrought iron
C. molybdenum hours. D. gray iron
D. nickel A. Nitriding 49. A type of ferrous metal w/c is formed
37. Which of the ff. alloying elements of B. Cyaniding by remelting pig iron and scrap iron
steel will produce fine grain C. Carburizing in a cupola furnace. It is brittle and
structure and promotes greater D. Ammonia bath usually gray in color, and
toughness and ductility? 43. How do you call the metals that commonly used in making casting.
A. chromium contain large amount of carbon A. cast iron
B. manganese content? B. malleable iron
C. molybdenum A. ferrous metal C. wrought iron
D. nickel B. non ferrous metal D. gray iron
38. Which of the ff. alloying elements of C. base metal 50. A classification of iron ore w/c
steel w/c makes it extremely hard D. precious metal contains 70% iron when pure and
and resistance to _w/out making it 44. All these are the basic kinds of cast 50% iron when mined.
brittle? iron , Except: A. Hematite
A. chromium A. gray iron B. Magnetite
B. manganese B. malleable iron C. Limanite
C. molybdenum C. white iron D. Siderite
D. nickel D. red iron 51. .A classification of iron ore w/c
39. It is the elements used mostly in 45. Which of the ff. are the basic kinds contains 72.5% iron when pure and
steels designed for metal cutting of cast iron is harder and more the remaining percentages are
tools. The steels added by this difficult to machine because it impurities.
element are tough, hard and very contains carbon in carbide state? A. Hematite
resistant to wear. A. gray iron B. Magnetite
A. chromium B. malleable iron C. Limanite
B. tungsten C. white iron D. Siderite
C. molybdenum D. wrought iron 52. Which of the ff. iron ores also known
D. nickel 46. How do you call metals that have no as “brown hematite” or ferric oxide a
40. It is the element whose chief carbon content? yellowish brown powder?
function is to strengthen the ferrite. A. ferrous metal A. Hematite
It is used w/ tungsten to develop red B. malleable iron B. Magnetite
hardness or the ability to remain C. non ferrous metal C. Limanite
hard when red hot. D. white iron D. Siderite
A .chromium 47. Which of the ff. is the type of cast 53. Which of the ff. represents
B. cobalt iron that can stand more shock and manganese steel?
C. molybdenum blow than regular cast iron? A .13XX
D. nickel A. nodular iron B.40XX
41. It also known as the strain drawing. B. malleable iron C.50XX
It is the process whereby certain C. wrought iron D.10XX
degree of hardness is sacrificed in D. gray iron 54. It is another kind of furnace where
order to reduce brittleness and 48. It is a metal of almost pure iron, cast iron is remelted to make them
increase the toughness of steel tool. ductile and very tough. It can be into cast iron. The furnace is charges
A. Tempering hammered and shaped at high w/ layers of coke and pig iron plus
B. Normalizing temperature. It has a fibrous scrap iron.
C. Annealing A. Open-hearth furnace
53
B. electric furnace B. Medium carbon steel 66. The top surface joining the two sides
C. Cupola C. High carbon steel of a thread.
D. Bessemer D. Very high carbon steel A. pitch
55. A furnace w/c consists of blowing a 60. A steel numbered SAE-AISI, C1035 B. crest
stream of air through a molten mass when not rolled and contains 0.30% C. lead
of iron pig. A stream of air is turned to 0.60% carbon. D. space
on through the wind box and enters A. Low carbon steel 67. The amount of variation permitted in
the converter at the bottom. B. Medium carbon steel the size of a part is the difference
Manganese, carbon and other C. High carbon steel between the limits of maximum and
elements of varying amounts are D. Very high carbon steel the minimum dimensions of a given
added to produce steel w/c is then 61. A steel numbered SAE-AISI, C1035 part. It may be expressed at plus,
poured and solidifies. when not rolled and contains 0.60% minus, or as both plus and minus.
A. Open-hearth furnace to 1.30% carbon and used when A. tolerance
B. electric furnace extra hardness is required. B. limits
C. Cupola A. Low carbon steel C. variation
D. Bessemer B. Medium carbon steel D. clearance
56. A furnace similar to open hearth. C. High carbon steel 68. The instrument used to reshape a
This principal difference is the D. Very high carbon steel grinding wheel that is grooved or out
method of heating the charged .It is 62. Which of the ff. alloying elements of round is called a:
used in producing quality of steels used in making high speed steel. A. wheel aligner
because melting and refining is A .Molybdenum B. wheel emery
closely controlled. B. nickel C. wheel dresser
A. Open-hearth furnace C. manganese D. wheel cutter
B. electric furnace D. Silicon 69. The instrument used to remove old
C. Cupola 63. Which of the ff. alloying elements packing from cacking glands and
D. Bessemer used in springs to make more stuffing boxes are called:
57. It is the process of reheating or reliant. A. packing tools
drawing of metal that has been A Silicon B. gland box cleaner
hardened to a comparatively low B. Tungsten C. packing bits
temperature in order to relieve the C. hardness and resistance D. packing screw
hardening strain and increase the D. Nickel 70. When working on bearings and
toughness of the steel. 64. It refers to that property in steel w/c checking for high spots, it is
A. Tempering resist indention or penetration .It is customary to apply what?
B. Annealing usually expressed in forms of the A. white lead
C. Cyaniding area of an indention made by a B. dykem blue
D. Normalizing special ball under standard load, or C. red lead
58. Case hardening is the process of the depth of a special indenter. D. prussian blue
hardening the outer surface of the A. Hardness 71. If you wanted to check the face of a
metal and the inner parts are soft B. Ductility pump slide valve or other flat-faced
.What percentage of carbon content C. Malleability valve ,you could check for trueness
that this type of hardening is D. wears resistance on a:
allowed. 65. The distance from the point on a A. flat board
A.15% and above screw thread to a corresponding B. piece of glass
B.10 to 20% only point on a adjacent thread, C. surface plate
C. less than 5% only measured parallel to the axis. D. bearing plate
D. Any of the ff. A. Pitch 72. Which of the ff. is used to keep a
59. Steel numbered SAE-AISI, C1018 and B. lead metal clean while soldering?
contains 0.10% to 0.30% carbon. C. thread A. flax
A. Low carbon steel D. crest B. flux
54
a. It reduces the amount of 43. A piece if stock 6” long is 2” bottom of the next
heat generated diameter at one end and is cut thread
b. It improves the finish with a taper of ½” to the foot. d. The distance from the
c. It overcomes rusting The diameter of the smaller end bottom of a head on a
d. All of these will be: bolt to the first thread
37. What will likely happen if the a. 1 – ½” 48. A tool bit for cutting an
drill’s speed is too high? b. 1 – ¼” American National thread should
a. Cut faster c. 1 – ¾” be ground with what angle?
b. Cut slower 44. If a piston ring is to be made a. 45˚
c. Lose its temper 1/64” larger in diameter per inch b. 60˚
d. Not cut diameter of the cylinder which it c. 90˚
38. The lip clearance of a drill should is to fit , the required diameter d. 30˚
be approximately how many of the piston ring to fit an 8” 49. An approximate safe rule for
degrees? cylinder will be: cutting new pistons for steam
a. 20 deg. – 25 deg. a. 8 – ¼” pumps is to allow:
b. 12 deg. – 15 deg. b. 8 – 3/16” a. 0.002” between piston
c. 5 deg. – 10 deg. c. 8 – 1/8” and cylinder for each
d. 15 deg. – 20 deg. d. 8 – 5/32” inch diameter of piston
39. If the cutting edges of a drill are 45. What is the reason why drill b. 0.001” between
cut at different angles: “squeal’s” when cutting? piston and cylinder
a. The drill will not cut a. Drill being ground for each inch
b. The hole will be larger improperly diameter of piston
than the drill b. Insufficient lubrication c. 0.010” between piston
c. The hole will be smaller c. Drill being too hot and cylinder for each
than the drill d. Any of the above inch diameter of piston
d. None of the above 46. In what operation where “center d. 0.0001” between piston
40. What is the correct cutting angle drilling” is to be found? and cylinder for each
on a drill for ordinary work? a. Drilling center in an odd- inch diameter of piston
a. 45 deg. shaped piece of metal 50. An approximate safe rule for
b. 59 deg. b. Drilling and cutting new piston rings for
c. 50 deg. countersinking with steam pumps is to make the
d. 65 deg. one tool ring:
41. A piece of stock 8” long is 4” c. Centering with one tool a. 1/32” larger in diameter
diameter on one end and 1” and drilling with another per inch diameter of
diameter on the other end. The d. Drilling a center in a cylinder
taper per foot is: piece of stock in a drill b. 1/16” larger in diameter
a. 4” press than that of the cylinder
b. 4 – ¼” 47. Which of the following defines c. 1/16” larger in
c. 4 – ½” “pitch” in threads? diameter per inch
d. 4 – 1/16” a. A distance of the full diameter of cylinder
42. A piece of stock 8” long is 3” length of the thread d. 0.005” larger in
diameter at one end and 1 – ½” b. The distance from a diameter per inch
diameter at other end. The taper point on one thread diameter of cylinder
per inch is: to a corresponding 51. What is the approximate gap
a. ½” point on the next clearance for new piston rings
b. 3/16” thread measured for steam pumps?
c. ¾” parallel to the axis a. 0.003” for each inch
d. 5/16” c. The distance from the of diameter of
top of one thread to the cylinder
58
b. 0.001” for each inch of b. Copper gasket on each 64. Grinding wheels have a range of
diameter of cylinder side of the wheel soft to hard abrasive materials
c. 0.010” for each inch of c. Only the steel washers depending on the use. Most
diameter of cylinder provided with the manufacturers letter their
d. 0.050” for each inch of machine wheels from A to Z. Which of the
diameter of cylinder d. None of the above following marks represents the
52. The familiar “3/8 – 16” in 58. What is the other term for the hardest?
machine shop means what? operation of “truing” a grinding a. E
a. 6 pieces, 3/8” long wheel? b. Z
b. Gear with 16 teeth and a a. Centering c. A
3/8” arbor hole b. Sizing d. E1
c. 3/8” square , 16” lone c. Dressing 65. What is the main difference
d. 3/8” diameter, 16 d. Rounding between a planer and a shaper?
threads per inch 59. What tool is used to check a. The planer has an offset
53. The work should be held ______, external pipe threads? table and the shaper has
when using a drill press. a. Plug gage a horizontal table
a. The hand b. Pitch gage b. The shaper has a rotting
b. A vise or clamp c. Thread gage table and the planer has
c. A gloved hand d. Ring gage a horizontal table
d. Pliers 60. What tool is used to check c. The table of a planer
54. What is/are the reason/s why internal pipe threads? has a reciprocating
tapered shanks are used on a. Plug gage motion past the tool
large drill presses? b. Pitch gage head while the table
a. The drill can be centered c. Thread gage of the shaper is
more easily d. Ring gage stationary and the
b. The drill can be easily 61. Which of the following is used to tool head has a
forced out of a sleeve cut gears? reciprocating motion
with a drift a. Gear cutter d. One is larger than the
c. The shank will not turn b. Gear center other
when cutting c. Gear hob 66. One of the factors involved in
d. The shank can be d. Gear threader the choice of grinding wheel is:
reground when worn 62. If you use dry grinding wheel for a. The kind of material to
55. Which of the following is not a sharpening tool bits, dip the end be ground
common drill shank? of the bit in water frequently to b. The amount of stock to
a. Straight prevent: be removed
b. Fluted a. Burning your fingers c. The kind of finish
c. Taper b. Annealing the cutting required
d. Bit edge of the bit d. All of the above
56. What is the usual cutting angle c. Hardening of the tip 67. The “tang” of a file is the part
on a drill for drilling mild steel? d. The tip from crystallizing that:
a. 39 deg. a. Does the cutting
b. 59 deg. 63. A piece of tool steel held against b. Has no teeth
c. 49 deg. an emery wheel will give off: c. Fits into the handle
d. 69 deg. a. White sparks with d. Is opposite the handle
57. When installing a new grinding stars on the ends 68. In general, files are divided into
wheel, always use: b. Yellow sparks two classes called:
a. Blotting paper c. No sparks a. Single-cut and
gaskets on each side d. Green sparks double-cut
of the wheel b. Rough and smooth
59
B. Cast iron 14. What is the used for finishing a piece of 22. What is the approximate distance of the
C. Tool steel work to size with a file? marking on a micrometer barrel?
D. Any of the above a. Double-cut-fine tooth file a. 0.025" apart
8. Which of the following is the best b. Mill file b. 0.0025" apart
instrument for measuring thousandths of an c. Single-cut fine tooth file c. 0.250" apart
inch? d. Crossing file d. 2.50" apart
a. Caliper 15. The process of finishing off a piece of 23. Which of the following is the effect if the
b. Micrometer metal with a real smooth finish. lathe is put into back gear?
c. Tachometer a. Draw - filing a. Go backward of the same speed
d. Pyrometer b. Mill-filing b. Faster
9. A hacksaw blade with 34 teeth per inch c. Side-filing c. Slower
should be used for cutting which of the d. Flat-filing d. At a lower speed backward
following materials? 16. How do you call a small piece of metal 24. The work should be held with _______
a. Brass clogged between the teeth on the file? when using a drill press?
b. Heavy stock a. Clogs a. The hand
c. Cast iron b. Pins b. A vise or clamp
d. Thin wall tubing c. Flats c. A pair of pliers
10. Where is the hacksaw blade should be d. Bumps d. Gloves on
placed in the? 17. Which of the following is described as 25. What is normally used in drilling a hole in
a. The teeth pointing forward the "safe edge" of tge file? a piece of work held in a lathe chuck?
b. The teeth pointing backward a. The end opposite the handle a. Compound rest
c. One end looser than the other end b. The edge with no teeth b. Tailstock and drill chuck
d. The teeth facing in any direction c. The one with the handle c. Cross-feed
11. Which of the following is the usual d. None of the above d. Headstock
procedure when cutting a long thin piece of 18. The best procedure when filing a piece of 26. Copper is annealed by heating to a
metal? metal in a lathe is to take: cherry red color and:
a. Turn the blade upside down in the a. Short even strokes a. Dousing in cold water
frame b. Long fast strokes b. Dousing in oil
b. Turn the blade at right angles c. Long slow strokes c. Cooling slowly in air
to the frame d. Short fast strokes d. Dousing in hot water
c. Use a blade with fewer teeth per 19. Which of the following information is 27. What is the main purpose of "annealing"
inch necessary when ordering a file? a metal?
d. Set the blade in the frame with a. Size (length) a. To make the metal harder
the teeth facing toward you b. Type of teeth b. To make the metal softer
12. A hacksaw blade with 18 teeth per inch c. Shape c. To make the metal harder
is best suited for cutting what materials? d. All of the above medium-hard
a. Solid stock 20. Which of the following is the best file to d. To make the metal harder shiny
b. Aluminum be used when finishing sharp corners or 28. Te purpose of "tempering” is to make a
c. Cast iron slots and grooves? metal what?
d. Any of the above a. Mill file a. Harder
13. What is the used of coolant in the power b. Knife file b. Less brittle
hacksaw when cutting materials? c. Square c. Softer
a. Absorb the heat of friction d. Jeweler's file d. More brittle
b. Prevent the blade from over 21. How is "eleven-sixteenths" of an inch 29. What is the minimum diameter of a
heating expressed in decimal? piece of round stock necessary to make a
c. Prevent the blade from losing its a. 0.6785 square key 3/4 on a side?
temper b. 0.6875 a. 1.5"
d. All of the above c. 0.7685 b. 1.0"
d. 0.6578 c. 1.06"
62
52. The grinding operation using stones 58. A fine finishing operation, similar to 65. Often ground in the cutting tool face to
moving in a reciprocating pattern. Leaves a polishing, using a very fine polishing cause long chips to break into shorter, more
characteristic cross-hatch pattern compound. manageable pieces.
a. Parkerizing a. Electroplating a. A chip breaker grooves
b. Honing b. Calorizing b. Discontinuous chips
c. Hand surfacing c. Burnishing c. Non-segmented chips
d. Galvanizing d. Buffing d. Type-two chips
53. The creation (by sprayng,plating, fusion 59. Rotating parts in a barrel filled with an 66. What is the typical chip ratio?
welding, or heat treatment) of a hard metal abrasive or non abrasive medium. Widely a. 0.50
surface in a softer product. used to remove burrs, flash, scale, and b. 0.75
a. Parkerizing oxides c. 0.25
b. Honing a. Abrasive cleaning d. 1.00
c. Hand surfacing b. Calorizing 67. The angle at which the tool meets the
d. Galvanizing c. Barrel finishing workpiece is characterized by:
54. A zinc coating applied to low carbon d. Anodizing a. True rake angle
steel to improve corrosion resistance. The 60. An electroplating - acid bath oxidation b. Clearance angle
coating can be applied in a file dip bath, by process for aluminum and magnesium. The c. Relief angle
electroplating or by dry tumbling workplace is the anode in the electrical d. Wedge angle
(sheradizing) circuit. 68. Which of the following is the sum of the
a. Parkerizing a. Abrasive cleaning rake, clearance of wedge angles?
b. Honing b. Tumbling a. 90deg.
c. Hand surfacing c. Barrel finishing b. 180deg.
d. Galvanizing d. Anodizing c. 45deg.
55. The electro-deposition of a coating onto 61. Shooting sand (i.e sand blasting), steel d. 75deg.
the workplace. Electrical current is used to grit, or steel shot against work pieces to 69. What is the relative velocity difference
drive ions in solution to the part. The remove casting sand, scale and oxidation. between the tool and the workpiece?
workpiece is the cathode in the electrical a. Abrasive cleaning a. Cutting speed
circuit. b. Tumbling b. Chip velocity
a. Electroplating c. Barrel finishing c. Shear velocity
b. Calorizing d. Anodizing d. Rake velocity
c. Burnishing 62. What is the other term for barrel 70. How do you call the velocity of the chip
d. Buffing finishing? relative to the act face?
56. The diffusing of aluminum into a steel a. Abrasive cleaning a. Cutting speed
surface,producing an aluminum oxide that b. Tumbling b. Chip velocity
protects the steel from high-temperature c. Barrel finishing c. Shear velocity
corrosion d. Anodizing d. Rake velocity
a. Electroplating 63. Brittle materials produce discrete 71. How do you call the velocity of the chip
b. Calorizing fragments known as relative to the work piece?
c. Burnishing a. A chip breaker grooves a. Cutting speed
d. Buffing b. Discontinuous chips b. Chip velocity
57. How do you call the process of fine c. Non-segmented chips c. Shear velocity
grinding it peering operation designed to d. Type-two chips d. Rake velocity
leave a "characteristic pattern on the 64. Ductile materials form long helix-coiled 72. Which of the following is the primary
surface of the workplace"? string chips known as: parameter affecting the cutting energy
a. Electroplating a. Continuous chips requirement?
b. Calorizing b. Discontinuous chips a. Compressive stress
c. Burnishing c. Segmented chips b. Shear stress
d. Buffing d. Type-one chips c. Torsional stress
d. Bending stress
64
73. The energy expended per unit volume 80. Which of the following are used in a. Ceramic tools
removed is known as: specific case, usually finishing operations? b. Diamonds
a. Specific cutting energy a. Sintered carbides c. High speed Steel
b. Metal removal rate b. Ceramic tools d. Carbon tool steel
c. Cutting horsepower c. Diamonds 88. Cast non-ferrous tools are brittle but can
d. Absolute cutting energy d. Cast non-ferrous be used up to approximately:
74. A plain carbon steel with approximately 81. Used as finishing operation since very a. 1700 F
0.9 to 1.3% carbon, which has been fine and dimensionally accurate surface can b. 2200 F
hardened and tempered? be produced. c. 2000 F
a. Carbon tool steel a. Grinding d. 600 F
b. High speed steel b. Snagging 89. They are produced through powder
c. Low speed steel c. Honing metallurgy from non-ferrous materials.
d. Medium speed steel d. Lapping a. Diamonds
75. Contains tungsten or chromium and 82. Describes very rough grinding, such as b. Cast non-ferrous
retains its hardness up to approximately t5hat performed in foundries to remove c. Ceramic tools
600C. gates, fins, and risers from cesting. d. Sintered Carbides
a. Carbon tool steel a. Grinding 90. Sintered carbide operates as cutting
b. High speed steel b. Snagging speeds how many times as fast as HSS tools:
c. Low speed steel c. Honing a. 2 to 5
d. Medium speed steel d. Lapping b. Thrice
76. Cast non-ferrous tools are brittle but can 83. Grinding in very much little material, c. 5 to 7
be used up to approximately: 0.001 to 0.005 is removed. d. Twice
a. 1000 C a. Grinding 91. Which of the following is manufactured
b. 925 C b. Snagging from aluminum oxide have the same
c. 1500 C c. Honing expected life as carbide tools but can
d. 750 C d. Lapping operate at speeds from two to three times
77. Which of the following is produced 84. Which of the following is not a higher?
through powder metallurgy from non-ferrous measuring device? a. Ceramic tools
metals? a. Orsatanalyser b. High speed steels
a. Sintered carbides b. Thermometer c. Diamonds
b. Ceramic tools c. Micrometer caliper d. Carbon tool steel
c. Diamonds d. Divider 92. Able in the presence of high temperature
d. Cast non-ferrous 85. A plain carbon steel with approximately iron used in specific cases, usually in
78. Ceramic tools operate at what 0.9 to 1.3% carbon which has been finishing operations.
temperatures? hardened and tempered. a. Ceramic tools
a. Below 2000F a. Carbon tool steel b. Diamonds
b. Below 2200F b. Cast non-ferrous c. High speed steel
c. Above 2000F c. High speed steel d. Aluminum
d. Above 2200F d. Diamond 93. Percent of the heat developed in cutting
79. Which of the following is manufactured 86. Carbon tool steel can be given a good is due to friction between the tool and the
from aluminum oxide have the same edge, but is restricted to use below: work piece is?
expected life as carbide tools but can a. 400 to 600 F a. Approximately 50%
operate at speeds from two to three times b. 300 to 400 F b. Approximately 10%
higher? They operate below 1100 C. c. 700 to 800 F c. Approximately 25%
a. Sintered carbides d. 800 to 1000 F d. Approximately 75%
b. Ceramic tools 87. Which of the following contains tungsten 94. Which of the following is used to reduced
c. Diamonds or chromium and retains its hardness up to friction, removed heat, remove chips and
d. Cast non-ferrous approximately 1100 F, a property known as protect against corrosion.
red harness? a. Water vapor
65
b. Carbon 1. Which of the following uses high- 8. It is used to cut or burn very small
c. Air energy electrical discharges to shape holes in the work piece with high
d. Cutting fluid electrically conducting work piece? dimensional accuracy.
95. Which of the following is a good heat A. electrochemical machining A. electrochemical machining
remove but it promote rust? B. electrochemical grinding B. laser machining
a. Air C. electrical discharge machining C. chemical milling
b. Kerosene D. ultrasonic grinding D. electronic erosion
c. Carbon Dioxide 2. For common brass tools, wear ratios 9. A general term used to denote the
d. Water for the tool and work piece vary blanking, bending and forming and
96. Addition of ___________ to water produces between: shearing of thin-gage metals.
an efficient inexpensive cutting fluid that A. 4:1 A. presswork
does not promote rusting. B. 20:1 B. transfer die
a. Sal soda C. 20:1 C. strip die
b. Kerosene lubricants D. 8:1 D. brake
c. Straight cutting oil 3. For expensive tool materials, wear 10. Used with dies and punches to form
d. Air ratios for the tool and work piece vary the work pieces
97. It reduces friction and do not cause rust between: A. station
but are less efficient of heat removal than A. 4:1 B. transfer die
water: B. 20:1 C. strip die
a. Sal soda C. 10:1 D. presses
b. Kerosene lubricants D. 8:1 11. With ___________ the work piece
c. Straight cutting oil 4. It removes heat by electrolysis in a advances through a sequence of
d. Air high current deplating operation operations:
98. Taylor’s equation relates cutting speed v A. electrochemical machining A. presswork
and tool life T for particular combination of B. electronic erosion B. brakes
tool and workplace, VTn = constant. This C. electrospark machining C. tonnage
equation is also known as: D. electrical discharge machining D. progressive dies
a. Flank wear 5. What is the other name of electrolytic 12. Cut pieces from flat plates, strips
b. Nose failure grinding? and coil stock
c. Crater wear A. laser grinding A. shearing
d. Tool life B. electrochemical grinding B. bends allowance
99. After any cutting or standard grinding C. ultrasonic grinding C. forming dies
operation, the surface of the workplace will D. chemical milling D. spring back
consist of: 6. It is typically used in the manufacture 13. It produces usable pieces, leaving
a. Smear metal of printed circuit boards, is the selective the source piece behind as scrap
b. Ultrafinishing removal of material not protected by a A. punching
c. Superfinishing mask. B. drawing
d. Centerless grinding A. chemical milling C. blanking
100. A method that does not require B. laser machining D. coining
clamping, chucking, or holding round work C. ultrasonic machining 14. The operation of removing scrap
pieces. D. electronic erosion blanks from the work piece, leaving the
a. Centerless grinding 7. It can be used to shape hard brittle source piece as the final product
b. Laser machining materials such as glass, ceramics, A. punching
c. Chemical milling crystals and gem stones, as well as tool B. drawing
d. Ultrafinishing steels and other metals. C. clanking
ELEMENTS 14 A. chemical milling Coining
B. laser machining 15. A cold forming process that converts
C. ultrasonic machining a flat into hollow vessel
D. electronic erosion A. embossing
66
B. spindle low temperatures up to how many 12. Plain carbon steel standard
C. head screw degrees Fahrenheit? designation SAE ______.
D. anvil A. -380 A. 6xxx
100. B. -260 B. 10xx
A. normalizing C. -400 C. 13xx
B. flame hardening D. -320 D. 2xxx
C. tempering 7. The length of the hub should not be 13. If the inertia is 90 lb ft2 and the
D. annealing maid lesser than the face width of speed of the driver shaft is to be
Elements 15 the gear. Hub lengths usually vary increased from 0 to 2500 rpm in 5
1. Which of the following is the from 1.25 D to 2 D where D is the seconds, shaft material is of SAE
allowable tensile strength of the shaft diameter. What should be the 4140 with yield strength of 110000
steel plates? reasonable diameter of the steel lbs. /in2, find the clutch starting
A. 396.41 N/m2 hub? torque in in–lb ft.
B. 379.31 N/m2 A. 2 D A. 159
C. 296.12 N/m2 B. 1.55 D B. 146
D. 310.11 N/m2 C. 1.8 D C. 128
2. Which of the following standard SAE D. 1.20 D D. 191
designation of manganese steel? 8. Torsional deflection is a significant 14. How many 5/16 inch holes can be
A. 13xx consideration in the design of shaft punch in one motion in a steel plate
B. 11xx and the limit should be in the range made of SAE 1010 steel 7/16 inch
C. 10xx of how many degrees/foot of length? thick using a force of 55 tons. The
D. 8xx A. 0.4 to 1 ultimate strength for shear is 50 ksi
3. Compute the torque received by the B. 0.08 to 1 and use 2 factor of safety.
motor shaft running at 4250 rpm. C. 0.1 to 1 A. 5.8
Transmitting 11hp, through a 10 inch D. 0.6 to 1 B. 5
diameter 20o involute gear. The shaft 9. If the pitch of a screw is 2/9 find the C. 3.7
is supported by ball bearing at both thread per inch. D. 6.5
ends and the gear is fixed at the A. 0.34 15. Which of the following cannot be
middle of 8” shaft length. B. 5.4 used in drilling machine?
A. 163 in lb C. 4.5 A. Reaming
B. 132 in lb D. 17 B. Lapping
C. 167 in lb 10. Steel spring material is usually C. Spot facing
D. 138 in lb hardened from 400 to 500 BHN and D. Broaching
4. The SAE 2340 shafting contains how the carbon content is in the range of 16. A kilowatt is equal to:
many percent nickels? how many percent? A. 8851.2 in-lb/secs.
A. 3.85 Ni A. 0.50 to 0.90% B. 57 BTU/min
B. 3.25 to 3.75% Ni B. 0.45 to 0.48 C. 1140 joule/sec
C. 4% Ni C. 0.96 to 0.97 D. 44.200 ft-lb/min
D. 3.84% Ni D. All of these 17. Molybdenum-chromium-nickel steel
5. Which of the following standard SAE 11. Shafts readily available in the designation.
designation for chromium steel? market are made in many ways and A. SAE48xx
A. 92 xx wide variety of material composition. B. SAE56xx
B. 3 xxx It is likely be cold drawn carbon steel C. SAE43xx
C. 5 xxx in size smaller than _____ inches D. SAE46xx
D. 11xx diameter. 18. Single force which produce the same
6. In general, alloys with high nickel A. 3.75 effect upon a mass replacing two or
content retain toughness to quiet B. 5 more forces acting together is
C. 4 called:
D. 51/2 A. Vector
71
B. Component of forces 25. Curve formed by the path of a point B. Aluminum parts
C. Resultant on a straight line as it rolls along a C. Cast iron materials
D. Resolution convex base curve. The base curve D. Bronze parts
19. Permissible variation of the is usually a circle and generally used 32. Bearing surface that completely
manufactured/machined dimension as the profile of gear. surrounds the journal is also called:
is called: A. Axial plane A. Offset bearing
A. Intolerance fits B. Arc of recess B. Centrally loaded bearing
B. Allowance C. Involute C. Full bearing
C. Deviation D. Arc of action D. Babbit bearing
D. Tolerance 26. Resultant of two or more component 33. The purpose of lubrication is as
20. Peculiar strength of the metal to forces is called: mentioned except :
resist being crushed: A. Composition of forces A. To lighten the load
A. Shear strength B. Component B. Prevent adhesion
B. Compressive strength C. Resultant C. Prevent corrosion/oxidation
C. Ultimate strength D. Collinear of forces D. Cool the moving elements
D. Elastic limit 27. A material having a high electrical 34. Tools usually used in wood pattern
21. What pressure is required for resistance and should not be used making in foundry shop.
punching a hole 2’’ diameter thru for conductor for electric current. A. Saws and chisel
1/4 ‘’ steel plates? A. Alloyed magnesium B. Knives and drills
A. 40 tons B. Nickel C. Band saw
B. 45 tons C. Silicon base alloy D. Drill machine
C. 50 tons D. Zinc 35. It is a plane perpendicular to the
D. 35 tons 28. It improves red hardness of steel. axial plane and to the pitch plane in
22. What is the working strength of a 2’’ A. Silicon gears the parallel axes and the plane
bolt which is screwed up tight in a B. Cobalt of rotation coincides.
packed joint when the allowable C. Lead A. Tangent line
working stress is 12000 psi? D. Manganese B. Transverse
A. 20.4 ksi 29. Designated pipe color used in C. Straight line
B. 23.4 ksi communication. D. Reference angle
C. 22.4 ksi A. Silver gray 36. A 36 tooth pinion with a turning
D. 18 ksi B. Bare speed of 300 rpm drives 120 tooth
23. Determine the bursting steam C. Aluminum gray gear of 14 1/2 o d involute full depth
pressure of a steel shell with a D. White pressure angle. What would be the
diameter of 10inches and made of ¼ 30. The design stress and factor of speed of the driven gear?
thick steel plates. The joint efficiency safety are related in the following A. 1000 rpm
is at 70% and the tensile strength is manner. B. 90 rpm
60 ksi. A. Design stress= ultimate C. 100 rpm
A. 4400 psi stress/ factor of safety D. 140 rpm
B. 42.8 ksi B. Ultimate stress = factor or 37. Several force which can be
C. 10.5 ksi safety / design stress plus combined is called:
D. 8500 psi concentration factor A. Resultant
24. Commonly used by steel melter as C. Factor or safety = design stress / B. Components
deoxidizer because of its easy ultimate stress C. Composition of forces
availability and cheap price. D. Design stress= factor of safety / D. Collinear forces
A. Silicon time stress concentration factor 38. The surface along the fillet curve or
B. Zinc 31. Not adaptable to welding due to low between the fillets radius of the two
C. Aluminum tensile strength and poor ductility adjacent tooth or a gear:
D. Manganese etc. A. Bottom land
A. Copper parts B. Fillet
72
78. The welding made along the edges 85. It is rigid piece which serves to gravity must be kept below the
of two parallel plates is called: transmit force from a piece another foundations too that usually about
A. Groove joint piece or to cause / control motion. ______ times the usual total
B. Edge joint A. Follower combined weight of the machinery it
C. Fillet joint B. Cam motion is supposed to support.
D. Corner joint C. Crank A. 3 to 4
79. Not part and in fact should not be D. Link B. 2 to 4
used in the steel melting process: 86. A 20 kgs. Cast iron piece rest on a C. 3 to 7
A. Coke plain horizontal aluminum surface. D. 3 to 5
B. Zinc To move the object it needs a force 92. A cylinder tank with 10” inside
C. Silicon of 7 lbs. The density of AI is 0.098 diameter contains oxygen gas at
D. Aluminum lb/in3 and iron is 0.260 lb/in3 2500 psi. Calculate the required wall
80. Rule of thumb in calculating the A. 0.172 thickness in (mm) under stress of 28
equipment foundation mass should B. 1.601 000 psi.
be _____ times the weight of the C. 0.186 A. 11.34 mm
machinery it is supposed to support. D. 0.160 B. 12.44 mm
A. 3 – 5 87. Which of the following is an iron C. 10.24 mm
B. 3 – 9 based alloy containing 9 – 16% D. 10.54 mm
C. 3 – 6 chromium? 93. The process of peening the joint
D. 2 – 4 A. Mn Hadfield steel portion immediately after the
81. The strength of non ferrous alloys is B. Stainless steel welding greatly improves the fusion
at maximum at room temperature C. Chrome-molly steel structures avoids possible cracking,
while that ferrous metal has a D. High chrome steel avoid possible distortion etc.
maximum strength at ______0F 88. Shafting up to 3 inches in diameter Peening can also ____process at the
A. 400 is usually made from cold rolled same time.
B. 450 steel and the common biggest A. Tempering
C. 1200 diameter cold rolled steel is: B. Normalizing
D. 350 A. 4 1/4 inches C. Mar tampering
82. The ratio of stress acting on an B. 6 3/4 inches D. Annealing
elastic substance to the decrease in C. 6 7/8 inches 94. What do you call the distance
volume per unit volume. D. 5 inches between rivet center nearest each
A. Bulk modulus 89. It is ideal for maximum quietness in other in adjacent rows?
B. Elastic limit sprockets drive operation to choose A. Pitch
C. Modulus of resilience _____ or more teeth.\ B. Margin
D. Modulus of elasticity A. 24 C. Back pitch
83. The normal helix angle in helical B. 27 D. Diagonal pitch
gear is recommended in the range of C. 18 95. Which of the following is a major
_____ degrees. D. 21 alloy in tool steel?
A. Less than 18 90. All associate with standard material A. Cr
B. 15 to 25 specification except: B. Cobalt
C. 20 to 35 A. American Iron and Steel Institute C. Fen
D. 20 to 30 B. Society of Automotive Engineers D. Mn
84. Type of bolt commonly used in the C. Southeast Asia Iron and 96. Should two equal and opposite
construction that is threaded in both Steel Institute collinear forces is added to the
ends. D. American Society for Testing forces already in equilibrium, which
A. Stud bolt Material of the following statement is true?
B. Hex bolt 91. For stable equipment foundation the A. Unbalance moment is
C. Acne threaded bolt total combined engine driven maintained
D. Square threaded bolts equipment and foundation center of B. Equilibrium is maintained
75
C. 3 24. It is the study of the body’s motion 31. What is the large wood screw used
D. 4 independent of the forces on the to fasten machinery and equipment.
17. Which of the following gears has the body. A. Lag screw
simplest type of teeth? A. Kinetics B. loss screw
A. Helical gears B. Dynamics C. wood screw
B. spur gears C. Kinematics D. cross screw
C. bevel gears D. mechanics 32. What is the minimum length of
D. worm gears 25. What is the reciprocal of the velocity contact in a tapped hole for cast
18. In gears, an imaginary circle on ratio? iron?
which the lever arm is based in; A. Train value A. 1.7D
A. Base circle B. Ratio factor B. 1.5D
B. pitch circle C. modular value C. 1.2D
C. addendum circle D. none of these D. 2.1D
D. clearance circle 26. It is a type of bolt finished all over 33. It is the ratio of the mean diameter
19. It is the circle tangent to the and has usually having coarse of coil over the coil diameters.
addendum of the meshing gears. threads. A. Wahl factor
A. Clearance circle A. Coupling bolt B. spring index
B. base circle B. stud bolt C. coil ratio
C. Addendum circle C. machine bolt D. lead scale
D. pitch circle D. automobile bolt 34. What is the overall length of springs
20. The distance from a point on one 27. It is a type of bolt distinguishes by a when it is compress until all adjacent
gear to the corresponding point short portion of the shank coils touched?
measured along the base circle. underneath the head being square A. Free length
A. Normal pitch or finned or ribbed. B. solid length
B. circular pitch A. Coupling bolt C. compressed length
C. axial pitch B. stud bolt D. expansion length
D. diametral pitch C. machine bolt 35. It is the length of a coil spring under
21. A line passing through the pitch D. carriage bolt no load?
point that is tangent to both base 28. It is a type of bolt threaded on both A. Compressed length
circles of a gear is: ends and can be used where a B. free length
A. Pressure line through bolt impossible. C. solid height
B. perpendicular line A. Coupling bolt D. none of these
C. tangent line B. carriage bolt 36. In general, the steels springs are
D. center line C. stud bolt made of relatively of relative height
22. Which of the following is the contact D. machine bolt carbon steel usually;
ratio for a good gear design? 29. Which of the following is not a type A. 5%
A. 1.5:1 of bolt? B. less than 0.5%
B. 1:1.3 A. Stud bolt C. more than 0.5%
C. 1:3 B. Steel bolt D. 7.5%
D. 1.2:2 C. machine bolt 37. It is a low cost spring materials,
23. In pressure vessels, which of the D. coupling bolt suitable where service is not severe
following resists internal pressure 30. It is a locking device that is used to and dimensional precision is not
through tension? maintain pressure between threads needed.
A. Shell-type element of the bolt and nut. A. Helical spring wire
B. cam type element A. Gasket B. stainless steel
C. plate-type element B. lock washer C. hard drawn wire spring
D. spherical type element C. lock nut D. copper
D. filler
77
38. What is the hard drawn (80% A. Biaxial 52. What is the other name given to
reduction) spring wire made of high B. mono-axial short shafts in machines?
carbon steel? C. uniaxial A. Spindles
A. Oil tempered wire D. triaxial B. head shafts
B. music wire 46. What do you call the system that C. core shafts
C. tension wire has finite values of principal D. all of these
D. chromium wire stresses? 53. The other name given to a line shaft.
39. Which of the following wires with A. Triaxial A. Countershaft
good quality and is used for impact B. Uniaxial B. Main shaft
loading? C. monoaxial C. Long shaft
A. Hard drawn wire D. biaxial D. Head shaft
B. song wire 47. A screw that requires positive torque 54. The speed at which the center of
C. helical spring wire to lower the load, or to loosen the mass will be equal the deflecting
D. chromium-silicon wire screw if it has been turned tight forces on the shaft; the shaft with its
40. When heat-threated wire is coiled against a resistance. attached bodies will then vibrate
cold, it should be stress relieved for A. Self locking screw violently, since the centrifugal force
bending stress and after cooling it is B. lock screw change its direction as the shaft
heated at some: C. self screw turns in:
A. 400°F D. power screw A. Nominal speed
B. 600°F 48. What is the rotating member used in B. Critical speed
C. 700°C transmitting power? C. Relative speed
D. 500°F A. Shaft D. Mean speed
41. Which of the following is not a B. counter shaft 55. An old rule of thumb for
function of spring? C. axle transmission shafting is that the
A. Absorbs energy D. washer deflection should not exceed
B. source of potential energy 49. For machineries shop the _________ of length between
C. measure weight permissible deflection is supports.
D. measure thickness approximately: A. 0.01 in. per foot
42. Which of the following is the type of A. 0.02in/ft B. 0.08 in. per foot
spring made in the form of dished B. 0.03in/ft C. 0.02 in. per foot
washer? C. 0.01in/ft D. 0.05 in. per foot
A. Air spring D. 0.05in/ft 56. For transmission shafts the allowable
B. believe spring 50. For shafts, the shear due to bending deflection is 1 degree in a length of
C. volute spring is a maximum at the neutral plane __________ diameters.
D. motor spring where the normal stress is: A. 20
43. What is the type of the failure due to A. Minimum B. 25
instability? B. Constant C. 30
A. Buckling C. maximum also D. 40
B. slenderness ratio D. zero 57. What is the limiting torsional
C. Stability 51. The minimum value of numerical deflection for machinery shafts, if
D. Euler’s failure combined shock and fatigue factor the criteria of limiting torsional
44. What type of formula that is best to be applied in every case to the deflection vary from 0.08˚ per foot
applied to a very slender column? computed bending moment of the of length?
A. Column formula shaft is: A. 1˚
B. slenderness formulas A. 2.0 B. 2.5˚
C. moment formulas B. 1.75 C. 2˚
D. Euler formula C. 1.5 D. 3.5˚
45. If two principal stresses is zero, the D. 1.3 58. Bevel gears of sizes 5 inches to 15
state of stress is: inches should not be lift or depress
78
100. The same material properties all B. relative strength A. Negative fits of metals
over / direction and at any particular C. performance factor B. interference of metal
point in a structural member is: D. joint efficiency C. positive fits of the metal
A. Heterogeneous 7. What is the usual factor of safety for D. intangible fits
B. Homogenous a pressure vessel? 14. What is the direction of the
C. Isentropic A. 4 predominant surface pattern?
D. Isotropic B. 1.5 A. Smoothness
Elements 16 C. 3 B. Waviness
1. For ordinary steel, the modulus of D. 5 C. Lay
elasticity usually falls between 8. It is the permissible variation of the D. roughness
__________ million pounds. size. 15. It is the irregularities of departures
A. 20 to 30 A. Tolerance from the nominal surface of greater
B. 35 to 45 B. limit spacing than roughness?
C. 20 to 35 C. fits A. Waviness
D. 25 to 30 D. none of these B. Roughness
2. The modulus of elastic for metals in 9. Considering that there is no fit, what C. Lay
compression is usually taken as that is the permissible liberal tolerance in D. smoothness
in: machining work? 16. It is the surface finish of micrometer
A. Tension A. ±0.010 in rms.
B. Bearing B. ±0.090 A. 1
C. yield C. ±0.02 B. 2
D. ultimate D. ±0.050 C. 3
3. Which of the following is the ratio of 10. Which of the following is the D. 4
moment and stress? tolerance where the size of a part 17. Which of the following gears has the
A. Strain may be larger only, or smaller only, simplest type of teeth?
B. section modulus than the given dimension? A. Helical gears
C. contraction A. Unilateral B. spur gears
D. passions ratio B. Lateral C. bevel gears
4. What is the flexural stress when of a C. Bilateral D. worm gears
symmetrically cross-section beam D. none of these 18. In gears, an imaginary circle on
when the vertical shear is 11. A tolerance where the size of the which the lever arm is based in;
maximum? part is permitted to be either larger A. Base circle
A. Infinity or smaller than the given dimension. B. pitch circle
B. Zero A. Unilateral C. addendum circle
C. Maximum B. Lateral D. clearance circle
D. minimum C. Bilateral 19. It is the circle tangent to the
5. The riveted joints in ASME Code D. none of these addendum of the meshing gears.
have as design surface compressive 12. Which of the following is the basis A. Clearance circle
stress __________ higher than the for ASA fits? B. base circle
design tensile stress. A. Basic number system C. Addendum circle
A. 70% B. basic hole system D. pitch circle
B. 60% C. basic size system 20. The distance from a point on one
C. 35% D. unit system gear to the corresponding point
D. 50% 13. When the hole is smaller than the measured along the base circle.
6. What is the ratio of the minimum shaft, it will take force or pressure to A. Normal pitch
strength of joint to the strength of put the cold parts together. In such B. circular pitch
solid joint in the pressure vessel? case the allowance is negative. C. axial pitch
A. Efficiency Which of the following terms is D. diametral pitch
appropriate for such allowance?
81
21. A line passing through the pitch 28. It is a type of bolt threaded on both A. Helical spring wire B. stainless
point that is tangent to both base ends and can bbe used where a steel
circles of a gear is: through bolt impossible. C. hard drawn wire spring D.
A. Pressure line A. Coupling bolt copper
B. perpendicular line B. carriage bolt 38. What is the hard drawn (80%
C. tangent line C. stud bolt reduction) spring wire made of high
D. center line D. machine bolt carbon steel?
22. Which of the following is the contact 29. Which of the following is not a type A. Oil tempered wire B. music
ratio for a good gear design? of bolt? wire
A. 1.5:1 A. Stud bolt B. Steel bolt C. tension wire D. chromium wire
B. 1:1.3 C. machine bolt D. coupling bolt 39. Which of the following wires with
C. 1:3 30. It is a locking device that is used to good quality and is used for impact
D. 1.2:2 maintain pressure between threads loading?
23. In pressure vessels, which of the of the bolt and nut. A. Hard drawn wire B. song
following resists internal pressure A. Gasket B. lock washer wire
through tension? C. lock nut D. filler C. helical spring wire D. chromium-
A. Shell-type element 31. What is the large wood screw used silicon wire
B. cam type element to fasten machinery and equipment. 40. When heat-threated wire is coiled
C. plate-type element A. Lag screw B. loss screw cold, it should be stress relieved for
D. spherical type element C. wood screw D. cross screw bending stress and after cooling it is
24. It is the study of the body’s motion 32. What is the minimum length of heated at some:
independent of the forces on the contact in a tapped hole for cast A. 400°F B. 600°F C.
body. iron? 700°C D. 500°F
A. Kinetics A. 1.7D B. 1.5D 41. Which of the following is not a
B. Dynamics C. 1.2D D. 2.1D function of spring?
C. Kinematics 33. It is the ratio of the mean diameter A. Absorbs energy B. source of
D. Mechanics of coil over the coil diameters. potential energy C. measure weight
25. What is the reciprocal of the velocity A. Wahl factor B. spring index D. measure thickness
ratio? C. coil ratio D. lead scale 42. Which of the following is the type of
A. Train value 34. What is the overall length of springs spring made in the form of dished
B. Ratio factor when it is compress until all adjacent washer?
C. modular value coils touched? A. Air spring B. believe spring
D. none of these A. Free length B. solid length C. volute spring D. motor spring
26. It is a type of bolt finished all over C. compressed length D. expansion 43. What is the type of the failure due to
and has usually having coarse length instability?
threads. 35. It is the length of a coil spring under A. Buckling B. slenderness ratio
A. Coupling bolt no load? C. stability D. Euler’s failure
B. stud bolt A. Compressed length B. free 44. What type of formula that is best
C. machine bolt length applied to a very slender column?
D. automobile bolt C. solid height D. none of these A. Column formula B.
27. It is a type of bolt distinguishes by a 36. In general, the steels springs are slenderness formulas
short portion of the shank made of relatively of relative height C. moment formulas D. Euler
underneath the head being square carbon steel usually; formula
or finned or ribbed. A. 5% B. less than 0.5% 45. If two principal stresses is zero, the
A. Coupling bolt C. more than 0.5% D. 7.5% state of stress is:
B. stud bolt 37. It is a low cost spring materials, A. Biaxial B. mono-
C. machine bolt suitable where service is not severe axial
D. carriage bolt and dimensional precision is not C. uniaxial D. triaxial
needed.
82
46. What do you call the system that the centrifugal force change its direction 62. It is used for permanent fits and
has finite values of principal as the shaft turns in: similar to involute splines except
stresses? A. Nominal speed B. Critical that the pressure angle is 14.5˚.
A. Triaxial B. uniaxial speed A. Separation load B. Spline
C. monoaxial D. biaxial C. Relative speed D. Mean shaft
47. A screw that requires positive torque speed C. Stub serrations D. Involute
to lower the load, or to loosen the 55. An old rule of thumb for serrations
screw if it has been turned tight transmission shafting is that the deflection 63. It is used in a coupling or in addition
against a resistance. should not exceed to another coupling where, in case of
A. Self locking screw B. lock _________ of length between overload, there is danger of injury to
screw supports. machine or to material in process.
C. self screw D. power screw A. 0.01 in. per foot A. Shear pin B. Flange coupling
48. What is the rotating member used in B. 0.08 in. per foot C. Involute serrations D. King pin
transmitting power? C. 0.02 in. per foot 64. What is the maximum shaft angle for
A. Shaft B. counter D. 0.05 in. per foot a single Hooke’s coupling?
shaft 56. For transmission shafts the A.10˚ B. 17˚
C. axle D. washer allowable deflection is 1 degree in a length C. 15˚ D. 20˚
49. For machineries shop the of __________ diameters. 65. What are the two principal parts of a
permissible deflection is A.20 B. 25 Journal Bearing?
approximately: C. 30 D. 40 A. Bearing and journal B. Shaft
A. 0.02in/ft B. 0.03in/ft 57. What is the limiting torsional and babbit
C. 0.01in/ft D. 0.05in/ft deflection for machinery shafts, if the C. Clearance and fitted D. Shaft and
50. For shafts, the shear due to bending criteria of limiting torsional deflection vary cylinder
is a maximum at the neutral plane from 0.08˚ per foot of length? 66. When the line of action of the load
where the normal stress is: A.1˚ B. 2.5˚ bisects the arc of partial bearing, the
A. Minimum B. constant C.2˚ D. 3.5˚ bearing said to be:
C. maximum also D. zero 58. Bevel gears of sizes 5 inches to 15 A. Eccentrically loaded B. Fully
51. The minimum value of numerical inches should not be lift or depress more loaded
combined shock and fatigue factor than__________, as C. Centrally loaded D. Partially
to be applied in every case to the Gleason statement. loaded
computed bending moment of the A. 0.004 B. 0.003 C. 67. What is the difference in radii of the
shaft is: 0.002 D. 0.001 bearing and Journal?
A. 2.0 B. 1.75 Answer: B A. Even clearance B. Clearance
C. 1.5 D. 1.3 59. What type of key that allows the ratio
52. What is the other name given to hub to move along the shaft but C. Odd clearance D. Radial
short shafts in machines? prevents the rotation of the shaft? clearance
A. Spindles B. head shafts A. Woodruff key B. Feather key 68. When radii of both the bearing and
C. core shafts D. all of these C. Gibbs key D. Square the journal are the same, then the
53. The other name given to a line key bearing is said to be:
shaft. 60. What is the other name for Kennedy A. Fitted bearing B. Clearance
A. Countershaft B. Main key? bearing
shaft A. Tangential key B. Woodruff C. Full bearing D. Ambiguous
C. Long shaft D. Head key bearing
shaft C. Saddle key D. Rollpin 69. What is the line that passes through
54. The speed at which the center of 61. What type of fits used for involute the centers of the bearing and the
mass will be equal the deflecting forces spline? journal?
on the shaft; the shaft with its attached A. Close fit B. Press fit A. Line of action B. Line of
bodies will then vibrate violently, since C. Sliding fit D. All of these centers
83
C. Law of motion D. Newton’s 1. For large speed ratio and large 7. To avoid scoring in the bearing
law sprocket utilized it is recommended surface and the shaft due to
94. Any object thrown upward will return cast ____________ material since the __________ contamination/absorption
to earth with the magnitude of the large sprocket teeth are having of the fine dirt in the bearing during
terminal velocity equal to: fewer engagements. operation/lubrication the bearing
A. 50% of the initial velocity A. allowed steel B. high material to apply should have good
B. 80% of the initial velocity treated steel C. iron lubrication.
C. About 90% of the initial velocity D. malleable iron A. Anti-scoring B. resistance
D. The initial velocity 2. Roller bearing is utilized on _________ conformability
95. Flat belt that is too tight will induce carrying capacity and is better than C. corrosion resistance D. embed
strain on the bearing and belt ball in this condition. ability
__________. A. Heavy load B. high 8. What do impact tests measure?
A. Life will be shortened temperature load C. low load A. Compactness B. Ductility
B. Result to uneconomical D. reserving load C. Plasticity D.
operation 3. To enhance mechanical properties, Toughness
C. Suffer/shatter fabrication characteristics or any 9. Corresponding piping color for
D. Will be sheared/cut other attributes of steel, some alkaline.
96. The resulting cross-sectional area of elements are added in melting in A. Blue B. Green
the tensile test specimen divided by specific ranges or minimum aside
the specimen original area is called: from carbon and generally termed: B. C. Red D. Violet
A. Charpy test B. % A. Alloy steel B. AISI steel 10. Type of gear that transmits power at
elongation C. Bessemer steel D. SAE an angle.
C. Impact test D. Izod test steel A. Bevel B. Helix
97. SAE 51XXX belongs to the __________ 4. Materials is having thermal C. Herringbone D. Spur
steel family. expansion of about 10 times higher 11. Which of the following gasket
A. Carbon B. than those of materials and has material is not used for high
Chromium more heat generated during temperature?
C. Manganese D. Nickel machining is: A. Normal Plane B. Plastic
98. In itself, it is a lubricant and usually A. Aluminum B. Asbestos Nylon
one of the important elements in C. Plastic D. PVC C. Rubberized D. Wool
casting non-ferrous metals like 5. To hold to minimum, the axial 12. A plane perpendicular to the gear
bronze, for example: direction of deflection/movement, a axis.
A. Antimony B. Babbit separate thrust bearing or preloaded A. Asbestos B. Pitch Plane
C. Lead D. Zinc bearing capable of absorbing C. Plane of Rotation D. Radius
99. Gasket material, which should avoid considerable load is required. The of gyration
hot liquid/steam applications. type of bearing to use is a __________ 13. Specification of molybdenum alloy.
A. Asbestos fiber B. Nylon bearing. A. SAE3XXX B. SAE4XXX
fiber A. Deep grove ball C. SAE5XXX D. SAE6XXX
C. Rubberized D. Wool B. double row angular contract 14. A_________ chain is an assembly of
100. The same material C. tapered roller bearing lines and joints.
properties all over / direction and at D. wide type self-aligning A. Dynamic B. Kinetic
any particular point in a structural 6. Pulley made of ________ ordinary is C. Sprocket D. Static
member is: 45 to 55% less in weight and 2.35 to 15. The recommended means of
A. Heterogenous B. 2.70% less slippage compared supporting the chuck during the
Homogenous with________ pulley. mounting procedure to the lathe
C. Isentropic D. Isotropic A. Iron/steel B. steel/iron spindle is to use:
ELEMENTS 17 C. wood/iron D. A. Crane B. Jack C. Overhead D.
wood/steel Racket
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16. Too much __________ in a flat belt 24. Circular pitch is measured along the exceed the thickness of an engaging
operation tend to cause excessive __________ in the circular gear. tooth is called:
wear slippage and may burn A. Circle B. Line of action A. Backlash B. Clearance
A. load B. Lack C. C. pitch center D. pitch C. Pitting D. Space
Usage D. Tightness diameter 34. The forces that be combined or
17. It is a chromium steel tape in AISI- 25. Stiffness is the materials ability called component forces.
SAE designation. to__________ deformation under A. Different B. Helical
A. 10XX B. 25XX stress. C. Opposite D. parallel
C.50XX D. 40XX A. Non-polar B. planar 35. Plane of rotation is defined as plane
18. Which of the following is not C. resists D. Staffer perpendicular to a
recommended for use in a driving 26. The pipe color in steam is: A. gear axis B. gear ratio
space exceeding 2000ft/min? A. Blue B. Gray C. normal planeD. pitch diameter
A. Flat leather belt B. C. Silver gray D. White 36. Cutting lubricant used used in
Herringbone gear 27. What method is used the yield point drilling reaming and tapping for
C. Silent sprocket D. V-Belt of some brittle materials? brass and bronze
19. It is low cost bearing used worldwide A. Offset ratio B. modulus of A. Dry B. Soda
for automobile or low horse power resilience water C. Soluble oil
motor applications. It is made of thin C. modulus measurement D. D. Turpentine
coating of over flat metal strip. parallelogram method 37. Non-concurrent forces when in
A. Babbit B. Cadmium brass 28. Wood pattern in the foundry is action are:
C. Lead D. Thin normally constructed out of: A. Collinear B. Couple
20. The most common useful tools to A. Dried sap wood B. hard C. parallel D scalar
measure diameter in machine shop wood C. kiln dried 38. The general accepted limit of
operation but normally and always wood D. scrap wood diamond wheel speed should be in
used with steel scale for 29. The progressive change in position the range of ________ fpm.
measurement. of is called motion. A. 1000/2000 B. 2500/3500
A. Caliper B. A. Component B. couple C. 3000/4000 D. 5000/6000
Micrometer C. C. link D. mass 39. Prepared tool bit will now consist of
Protractor D. Vernier 30. Strain or ________ is a change in face , nose and
21. In impact force introduce to cause geometry / shape of the body due to A. Cutting tool B. shank
the metal in a shape mold according action of a force on it. C sharp tool D tool
to the shape to dies made. A. Bending Stress B. edge
A. Hardness B. Spinning Deformation 40. This is an alloy in bronze casting that
C. Swaging D. C. Shear stress D. stress assist lubrication and in itself a
Toughness 31. The effective face width of a helical lubricant:
22. Forces of equal in magnitude but gear divided by the axial pitch. This A. Lead B. manganese
opposite in direction are parallel sometimes called face overlap. C phosphate D .tin
called A. Angle overlap B. Axial 41. For longer sprocket chain life the
A. Acceleration B. Coplanar overlap C. Contact speed range of_______ fpm is
C. Couple D. Non- overlap D. Helical overlap recommended.
coplanar 32. For mass production of casting it is A. 92xx B. 300xx C. 304xx
23. Composition of force is at generally chapter to use:______ D. 515xx
the____________ of two or more longer life. 42. All stainless type is SAE designation
forces. A. Gear axis B. normal plane except:
A. Combination B. C. contact overlap D. A. 92XX B. 300XX
Opposition C. pitch diameter C. 304XX D. 515XX
Resultant D. 33. It is a place between mating teeth or 43. It is white metal with good oxidation
Summary the amount of which a tooth space and corrosion resistance. This has
also electrical magnetic properties.
86
A. Aluminum B. Copper 53. For low load and less experience smooth continuous action is
C. Nickel D. production. essential as in high speed drives up
Titanium A. Babbitt B. ball to 12,000 fpm.
44. It is molybdenum steel – tape in C. Roller D. Self A. Bevel gear B. Helical
AISI_SAE designation aligning gear C. Herringbone
A. 44XX B. 45XX 54. The lateral stain in axial tension gear D. Spur gear
C. 50XX D. members can be calculated by 63. The reciprocal of a diametral pitch or
51XX A. Deformation B. the ratio of the pitch diameter to the
45. Cutting lubricant used used in Hooke’s law C. number of teeth.
drilling reaming and tapping for Poisson’s ratio D. William’s A. Clearance B. Involute
brass and bronze law C. Lead D. Module
A. Dry B. Soda 55. The most abundant being used in 64. What tool will be used in making
water C. Soluble oil automobiles worldwide is coated wood pattern in the foundry shop?
D. Turpentine with_______ on top of the plate. A. Band saw B. Drill machine
46. In a ______ design, the lead of a A. Babbitt B. lead C. C. Hammer D. Saw and chisel
single thread is equal to the pitch. manganese D. tin 65. Type of bolt commonly used in the
A. bevel gear B. bolt 56. A liquid metal at room temperature. construction that is threaded in both
C. helical gear D. hypoid A. Aluminum B. ends.
gear mercury C. Zinc A. Acme threaded bolts B.
47. A type of chisel used in cutting of D. Zirconium Hex bolt C. Hardness
keyways, square corners or slots. 57. Steel with SAE specification 13XX. d. Stud bolt
A. Cape B. Diamond A. Chromium B. 66. Ability of a material to absorb strain
head C. Flat Manganese C. energy and will return to its original
D. Round Molybdenum D. Nickel state.
48. The maximum recommended ideal 58. Property, which enables a material A. Creep B. Fatigue
number of teeth to use for bigger to be drawn into a wire. strength C. Hardness
sprocket is: A. Ductility B. Elasticity D. Resilience
A. 120 B. 127 C. Plasticity D. Utility 67. The ratio of lateral strain to
C. 132 D. 143 59. Heating a metal to a temperature longitudinal strain.
49. The teeth on the outer ring surface above the critical temperature and A. Deformation B. Modulus
is called the external gear: from cooling slowly usually done in of elasticity C.
A. Develop B. Flank the furnace to reduce the hardness Poisson’s ratio D.
C. Gear D. Involute and improve the machinability is a William’s line
50. A bolt general application that process called 68. Basic size is the same as design size
posses a stronger thread is a type of A. Annealing B. if there is no:
_____ screw. Normalizing C. A. Allowance B. Clearance
A. BUN B. UNC quenching D. tempering C. Limits D. Tolerance
C. UNEF D. WOOD 60. The stress that causes the material 69. Forces that meet at common point is
51. Maximum moment formula for beam to shorten: called:
simply supported at both and A. Bearing B. Compressive A. Co-linear B.
subject to a load uniformly disturbed C. Shear D. tensile concurrent C.
over its length. 61. The most common lubricants being coplanar D. couple
A. wL/2 B. wL/8 utilized in whatever category of load 70. A pair of equal and opposite (not
C. wL/8 D. wL/12 and speed are oil, grease and dry collinear) forces that tend to cause a
52. Special bearing used with high lubricants like rotation of a body.
deflection. A. Bronze B. Graphite A. Centroids B. Couple
A. Babbitt B. ball C. Lead D. Silicon C. Equilibrium D. Vector
C. Roller D. Self 62. Commonly used in parallel shaft 71. Stress that resist being pulled apart.
aligning transmission especially when a
87
17. The tension in the belt due to A. Hoist 32. Which of the following is used to
centrifugal force increasing rapidly B. Spring change the direction of an applied
above about: C. Lever tensile force?
A. 2500 D. Roller A. Gears
B. 3000 25. A measure of the material’s ability to B. Flywheels
C. 3500 yield and absorb highly localized and C. Pulleys
D. 4000 rapidly applied stresses. D. Ropes
18. For leather belts recommended A. Hardness 33. For most wire ropes and chains with
speed is? B. Stiffness 180 contact, the loss factor at low
A. 6000 to 7000 C. Toughness speed varies between:
B. 5000 to 6000 D. Resilience A. 1.03 to 1.06
C. 7000 to 8000 26. A material can fail after repeated B. 1.20 to1.50
D. 4500 to 5600 loadings even if the stress level C. 1.07 to 1.10
19. For fabric belts, recommended never exceeds the ultimate strength. D. 1.60 to 1.80
speed is: A. Fatigue failure 34. What method to determine the
A. 4000 to 5000 B. Ductile failure reactions on continuous beams?
B. 3000 to 4000 C. Brittle failure A. two-moment equations
C. 2000 to 3000 D. Mechanical failure B. three-moment equations
D. 2000 and more 27. The load at which a column fails is C. second moment equations
20. The recommended initial tension of known as: D. third moment equations
the belt is: A. Dead load 35. What is the best method for
A. 75 B. Critical load increasing a spring’s fatigue life?
B. 73 C. Moving load A. Sprickling
C. 71 D. Dynamic load B. Stress relieving
D. 80 28. The percentage difference of solid C. Shot peening
21. Two shafts at right angles to each and working deflections is known as: D. Shot relieving
other may be connected by what A. Cash allowance 36. The distance from a point on one
arrangement? B. Spring rate gear to the corresponding point
A. Half turn C. Spring allowance measured along the base circle.
B. Quarter turn D. Spring index A. Diametral pitch
C. turn 29. A shaft’s natural frequency of B. Normal pitch
D. One turn vibration is referred to as the: C. Circular pitch
22. A statement of how the total normal speed D. Chordal pitch
moment is derived from a number of A. high speed 37. Which of the following is a single
forces acting simultaneously at a B. critical speed measure that combines the external
point. C. low speed dynamic load of an application with
A. Goodman’s theorem 30. A fine finishing operation, similar to a gear drive’s reliability and
B. Soderberg’s theorem polishing, is using a very fine operating life?
C. Varignon’s theorem polishing compound. Burnishing A. ratio factor
D. Moore’s theorem A. Buffing B. reliability factor
23. A simple mechanical machine with B. Calorizing C. service factor
the ability to increase an applied C. Electroplating D. life factor
force. 31. A process in which metal is dipped in 38. Describes very rough grinding, such
A. Hinges dilutes acid solutions to remove dirt, as that performed in foundries to
B. Roller grease, and oxides. remove gates, fins, and risers from
C. Lever A. Pickling casting.
D. Spring B. Sheradizing A. Snagging
24. Any device used to raise or lower an C. Polishing B. Lapping
object. D. Pakerizing C. Honing
90
59. It is the distance in inches a screw A. Bolt 73. Under theories of failure, the value
thread ( a helix) advances axially in B. U-bolt of shear stress is how many times
one turn C. Rivet that of the tensile stress?
A. Pitch D. Screw A. Four times
B. Mean pitch 67. A fastening which has no nut and B. Half
C. Lead turns in to a threaded hole. C. Double
D. Circular pitch A. Bolt D. One-fourth
60. Which of the following bolts is B. Fastener 74. The theory of mechanics of material
recommended for general use? C. Rivet shows that the result from the
A. UNC D. Screw octahedral shear stress theory and
B. UNEF 68. An old name for an unfinished those from the maximum distortion-
C. UNF through bolt comes with square. energy theory are:
D. NC A. Coupling bolt A. the same
61. It is frequently used bolt in B. Stud bolt B. less than
automotive and aircraft industries. C. Machine bolt C. more than
A. UNC D. Automobile bolt D. not related
B. UNEF 69. It is a type of coil where the helical 75. It is the distance measure auxiliary
C. UNF coil is wrapped into a circle forming from a point on one thread to the
D. NC an annular ring. corresponding point on an adjacent
62. Which of the following is particular A. Volute spring thread.
bolt used in aeronautical equipment? B. Hairspring A. Axial pitch
A. UNC C. Motor spring B. Z-pitch
B. UNEF D. Garter spring C. Lead
C. UNF 70. It is a type of spring where thin flat D. Lead angle
D. NC strip wound up on itself as a plane 76. It is the angle between a tangent to
63. What type of bolt usually used for spiral, usually anchored at the inside the pitch helix and plane normal to
high-pressure pipe flanges, cylinder end. the axis of the screw.
head studs etc? A. Motor spring A. Helix angle
A. UNC B. Garter spring B. Lead angle
B. UNF C. Volute spring C. Tangential angle
C. UNEF D. Helical spring D. Vertical angle
D. 8 UN 71. The ratio of the length of the column 77. It is suggested that the design factor
64. It is the stress or load induced by the and the radius of gyration of the on the yield strength be about 1.5
tightening operation. cross-sectional area about a for the smooth load, about 2 to 2.25
A. Initial stress centroidal axis. for minor shock loading, and up to
B. Initial tension A. Contact ratio _____ for sever shock loads,
C. Residual stress B. Slenderness ratio especially when the loading reverses
D. None of these C. Centroidal ratio during operation.
65. For non-metallic gaskets, it has been D. Column ratio A. 4.5
found that they should have a 72. Under the theories of failure, for B. 3.5
certain minimum amount of static loading of ductile material, the C. 3.0
compression as ______ for a certain design stress is: D. 4.0
cork gasket. A. Yield Stress/Factor of Safety 78. A typical hub length fall between:
A. 62% B. Ultimate stress/Factor of Safety A. 1.25D to 2.5D
B. 86% C. Ultimate stress/Proportional B. 1.3D to 3.4D
C. 68% Limit C. 1.25D to 4.0D
D. 76% D. Yield point/Proportional Limit D. D to 7.0D
66. It is a screw fastening with a nut on 79. A key that are square or flat and
it. tapered with head
92
100. Which of the following ropes B. spring 13. A welding operation that use hot
is used for haulage, rigging, and C. brakes flame and metal rod.
guard rails? D. holders A. gas welding
7. The total frictional energy that is B. arc welding
A. 6 x 35 IWRC
B. 6 x 15 IWRC stored in the brake parts principally C. resistance welding
in the drum or disk is approximately? D. automatic welding
C. 7 x 8 IWRC
A. 56% up 14. The arc is covered with a welding
D. 7 x 7 IWRC
B. 90% up composition and bare electrode wire
ELEMENTS 19 C. 86% up is fed automatically.
1. Which of the following ropes is used D. 75% up A. resistance welding
for lines, hawsers, overhead cranes, 8. The brake capacity to absorb energy B. induction welding
and hoist? is known as? C. submerged welding
A. 6 x 37 IWRC A. energy D. spot welding
B. 6 x 35 IWRC B. power 15. What is the recommended
C. 6 x 25 IWRC C. resistance brake coefficient of fluctuation pf flywheels
D. 7 x 26 IWRC D. centrifugal brake for punching, shearing, pressing
2. The regular materials for wire ropes 9. a kind of braking system such that if machine is?
are made of? the band wraps partly around the A. 0.005-0.1
A. chromium brake drum and the braking action is B. 0.002
B. wrought iron obtained by pulling the band tight C. 0.03-0.05
C. cast steel into the wheel. D. 0.01-0.03
D. high-carbon iron A. block brake 16. The part of machine that absorbs
3. What is the minimum suggested B. clutch the energy delivered by a sharp
design factor of wire ropes for C. band brake force or blow.
miscellaneous hoisting equipment D. centrifugal brake A. spring
is? 10. Which of the following clutches that B. anvil
A. 2 has a disadvantage of heavier C. brakes
B. 3 rotating masses? D. flywheel
C. 5 A. multiple disc clutch 17. It is the friction of wheel inclination
D. 4 B. cone clutch from the vertical position.
4. To avoid excessive wear rate the C. disc clutch A. camber
recommended limiting pressure for 6 D. tin clutching B. toe-in
x 19 ropes is ___________for cast 11. Which of the following welds have C. caster
steel. been considered as resistance weld D. king pin inclination
A. 700 psi which is usually round in the same 18. Which of the following is a machine
B. 900 psi dorm as the electrodes that press which takes large quantities of raw
C. 1000 psi the sheet together? or finished materials and binds them
D. 1200 psi A. edge joints with a rope or metal straps or wires
5. 5. To avoid excessive wear rate the B. spot welds into a large package?
recommended limiting pressure for 6 C. CIG welds A. bacher
x 19 ropes is ___________for D. TIG welds B. bending machine
manganese cast steel. 12. A welding which consist of short C. baler
A. 2500 psi lengths ( 2-3 long ) of welds with D. automatic screw machine
B. 2000 psi space between as 6 inches on 19. It is the grasping of an outside work
C. 3000 psi centers. piece in a chunk or a jawed device in
D. 2300 psi A. intermittent weld a lathe.
6. What friction device that are used to B. spot weld A. clucking
connect shafts? C. MIG weld B. clamping
A. clutches D. TIG weld C. chucking
94
D. clam shelling 26. Which of the following is the process A. the geometrical structure factor F(h,
20. Which of the following is a of removing course scratches or toll k, l) is the ratio of the amplitude of the X-ray
mechanical linkage or mechanism marks? B. reflected from a plane in a crystal to
that can turn about a center or A. polishing the amplitude of the X-ray scattered from a
rotation? B. buffing single electron
A. oscillation C. honing C. X-ray diffraction is only useful
B. crank D. lapping for studying simpler crystal such as the
C. coupler 27. Which of the following ropes is body centered cubic structure rather
D. drag link galvanized and consists of 6 strands, than more complex crystals like the
21. What type of compound screw which 7 wires each and a hemp core? hexagonal closed packed structure
produces a motion equal to the A. reverse lay rope D. X-ray diffraction can be used to
difference in motion between the B. guy rope determine the gain size of a specimen
two component screws? C. lang lay rope 33. Which of the following describes
A. machine screw D. regular rope diffusion in a crystal structure?
B. tanden screw 28. It is a large lathe used for turning A. it is not possible
C. differential screw and boring cannons. B. it occurs only in alloys, never in pure
D. variable screw A. gun lathe crystals
22. Which of the following bolts provided B. engine lathe C. it often uses an exchange or
with a hole at one end instead of C. cannon lathe vacancy mechanism
usual head? D. turret lathe D. it occurs primarily as a result of
A. stud bolt 29. What device on the lathe machine mechanical work
B. eye bolt used for carrying the revolving 34. Which of the following does not
C. machine bolt spindle? produce vacancies interstitial
D. stove bolt A. head stock defects, or impurity defects in a
23. What operation generally carried out B. header material?
to divide the parent coiled sheet into C. head suction A. plastic deformation
narrow coils? D. none of these B. quenching
A. slotting 30. If the faced-centered cubic lattice is C. slow equilibrium cooling
B. squeezing compared with the hexagonal D. irradiation with high energy particles
C. squaring closed-packed lattice, which of the 35. Which of the following are true
D. slitting following features describes the statements about the modulus of
24. It is the process used to form hexagonal closed-packed structure elasticity, E?
shallow, round, raised recessed only? A. it is the same as the rupture
troughs of uniform width in a A. it has the closest packed lattice modulus
straight curved or circular form. structure B. it is the slope of the stress-
A. hemming B. its coordination number is 2 strain diagram in the linearly elastic
B. beading C. its deformation properties are region
C. embossing more directional C. it is the ratio of stress to volumetric
D. buldging D. its stacking order is reversed strain
25. The process of removing excess 31. In molecules of the same D. its value depends only on the
metal from the edge of a strip to composition, what are variations of temperature of the material
make it suitable for drawing without atomic arrangements known as? 36. In general, what are the effects of
wrinkling or to obtain final A. polymers cold-working a metal?
complicated shape which was not B. monomers A. increase strength and ductility
directly possible by blanking. C. isomers B. decrease strength and ductility
A. lancing D. crystal system C. increased strength, decreased
B. slugging 32. Which of the following statements is D. decreased strength, increased
C. notching not true regarding X-ray diffraction? ductility
D. trimming
95
37. Which of the following does cold- B. they are located primarily in highly B. aggregate gradation
working cause? strained and distorted positions C. water-cement ratio
A. elongation of grains in the flow C. they have a higher free energy than D. absolute volume of cement
direction, an increase in dislocation atoms in the undisturbed part of the crystal 47. According to the ACI code, the
density, and over all increase in energy lattice modular ratio, n, of structural
of the metal D. all of the above concrete with a
B. elongation of grains in the flow 41. For a completely corrosion-resistant 28—day ultimate compressive
direction, a decrease in dislocation density, stainless steel, what minimum strength, for, of 3000 is nearest to:
over all decrease in energy of the metal percentage of chromium in the alloy A.7 B. 9 C. 8 D. 10
C. elongation of grains in the flow is required? 48. What are valence electrons?
direction, a decrease in dislocation density, A. 1.1% B. 8.3% C. 3.2% D. A. the outer shell electrons
and over all increase in energy of the metal 11% B. electrons with positive charge
D. shortening of grains in the flow 42. Modulus of resilience is? C. the electrons of the complete
direction, a decrease in dislocation density, A. the same as the modulus of quantum shells
over all decrease in energy of the metal elasticity D. the K-quantum shell electrons
38. Which of the following statement is B. a measure of a materials ability 49. Which of this not a viscoelastic
false? to store strain energy material?
A. the amount or percentage of C. the reciprocal of the modulus of A. Plastic B. rubber C. metal D.
cold work cannot be obtained from elasticity glass
information about change in the area of D. a measure of the deflection of a 50. Which of the following statements is
thickness of a metal member false?
B. the process of applying force to 43. When a metal is cold worked all of A. Both copper and aluminum have a
metal at temperature below the temperature the following generally occur face-centered crystal structure.
of crystallization in order to plastically EXCEPT: B. Both magnesium and zinc have a
deform the metal is called cold-working A. Recystallization temperature hexagonal close-packed crystal structure
C. annealing eliminates most of the decrease. C. Iron can have either a face-centered
defects caused by the cold working of a B. Ductility decreases or a body centered cubic crystal structure.
metal C. Grains become equi-axed D. Both lead and cadmium have a
D. annealing reduces the hardness of a D. Tensile strength increases hexagonal close-packed crystal
metal 44. Which of the following affects most structure.
39. Which of the following statement is of the electrical and thermal 51. Past ME Board Question
false? properties of materials? Cutting lubricant used in drilling
A. there is considerable increase in the A. the atomic weight expressed in reaming, and tapping for brass and
hardness and the strength of a cold-worked grams per gram atom bronze.
metal B. the electrons, particularly the A. Dry
B. cold-working a metal significantly outermost ones B. Soda water
reduces its ductility C. the magnitude of electrical charge of C. Soluble oil
C. cold-working causes a slight the protons D. Turpentine
decrease in the density and electrical D. the weight of the atoms 52. Past ME Board Question
conductivity of a metal 45. Which of the following is not a Type of bolt commonly used in the
D. cold work decreases the yield method of non-destructive testing of construction that is threaded in both
point as well as the strength and steel casting and forgings? ends.
hardness of the metal A. radiography A. Acme threaded bolts
40. Which of the following correctly B. ultrasonic B. Hex bolt
describes atoms located at grain C. magnetic particle C. Square threaded
boundaries? D. chemical analysis D.Stud bolt
A. they are subjected to the same type 46. Compressive strength of fully cured 53. Past ME Board Question
of inter atomic forces that are presented in concrete is most directly related to: Forces that meet a common point
the interior atoms of the crystals A. sand-gravel are called:
96
of the inertia of the smaller A. air entrained is recommended class of materials known as
areas within the large area. when concrete is severe frost glasses.
D. the area closest to the axis action D. Most metals are strong, ductile, and
of interest is the most B. with air entrainment, the malleable. In general, they are
significant quantity of water to produce a heavier than most other substances.
93. Which of the following affects most given consistency (slump) is 3. Which of the following is not a
of the electrical and thermal reduced viscoelastic material?
properties of materials? C. with air entrainment, the A. Plastic
A. The atomic weight expressed in quantity of water to produce a B. Rubber
grams per gram atom. specified 28 day compressive C. Metal
B. the electrons, particularly strength is reduced D. Glass
the outermost ones D. air entrainment reduces 4. In molecules of the same composition,
C. the magnitude of electrical resistance to the freeze-thaw what are variations of atomic
charge of the protons that occurs when salt is used arrangements known as?
D. the weight of the atoms to melt ice or snow A. Polymers
94. Which of the following is not a 100. In the design of a reinforced B. Monomers
method of non destructive testing of concrete structure, tensile strength C. Isomers
steel castings and forgings? of the concrete is normally: D. Crystal system
A. radiography A. assumed to be 1/10 of the 28- 5. What is the atomic packing factor for a
B. ultrasonic day compressive strength simple cubic crystal?
C. magnetic particle B. determined by beam test A. 0.48
D. chemical analysis C. neglected B. 0.52
95. compressive strength of fully cured D. assumed to be 200 psi C. 0.75
concrete is most directly related to: D. 0.58
A. sand-gravel 6. Which of the following statements is
B. aggregate gradation false?
C. water-cement ratio A. Both copper and aluminum have a
D. absolute volume of cement ELEMENTS 20 face-centered crystal structures.
96. According to the ACI code, the 1. All of the following groups of plastics are B. Both magnesium and zinc have a
modular ratio, n, of structural thermoplastic, EXCEPT: hexagonal close-packed crystal
concrete with a 28- day ultimate A. Polyvinylchloride (PVC) and polyvinyl structure.
compressive strength, fc, of 3000 is acetate C. Iron can have either a face-centered
nearest to: B. Polyethylene, polypropylene, and or a body-centered cubic crystal
A. 7 B. 6 C. 9 D. 10 polysterene structure.
97. What are valence electrons? C. Tetrafluoroethylene (Teflon, and D. Both lead and cadmium have a
A. the outer shell electrons other fluorocarbons) hexagonal close-packed crystal
B. electrons with positive charge D. Phenolics, melamine and epoxy structure.
C. the electrons of the complete 2. Which of the following statements is 7. Which crystal structure possesses the
quantum shells false? highest number of close-packed planes
D. the K- quantum shell electrons A. Ceramics are inorganic-nonmetallic and close-packed direction?
98. What is the strong bond between solids that are processed or used at A. Simple cubic
hydrogen atoms known as? high temperature. B. Face-centered cubic
A. the ionic bond B. Metals are chemical elements that C. Body-centered
B. the metallic bond form substances that are opaque, D. Close-packed hexagonal
C. ionic and metallic bond lustrous, and good conductors of 8. What are most common slip planes for
D. the covalent bond heat and electricity. face-centered cubic and body-centered
99. all of the following statements about C. Oxides, carbides, and nitrides cubic structures, respectively?
air entrained concrete are correct, are considered to be within the A. Face-centered: (111), body-
EXCEPT: centered: (110)
99
smaller sprocket for high speed is: proportional to the product of their D. Wool
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100. The same material properties all B. relative strength A. Negative fits of metals
over / direction and at any particular C. performance factor B. interference of metal
point in a structural member is: D. joint efficiency C. positive fits of the metal
A. Heterogeneous 7. What is the usual factor of safety for D. intangible fits
B. Homogenous a pressure vessel? 14. What is the direction of the
C. Isentropic A. 4 predominant surface pattern?
D. Isotropic B. 1.5 A. Smoothness
Elements 16 C. 3 B. Waviness
1. For ordinary steel, the modulus of D. 5 C. Lay
elasticity usually falls between 8. It is the permissible variation of the D. roughness
__________ million pounds. size. 15. It is the irregularities of departures
A. 20 to 30 A. Tolerance from the nominal surface of greater
B. 35 to 45 B. limit spacing than roughness?
C. 20 to 35 C. fits A. Waviness
D. 25 to 30 D. none of these B. Roughness
2. The modulus of elastic for metals in 9. Considering that there is no fit, what C. Lay
compression is usually taken as that is the permissible liberal tolerance in D. smoothness
in: machining work? 16. It is the surface finish of micrometer
A. Tension A. ±0.010 in rms.
B. Bearing B. ±0.090 A. 1
C. yield C. ±0.02 B. 2
D. ultimate D. ±0.050 C. 3
3. Which of the following is the ratio of 10. Which of the following is the D. 4
moment and stress? tolerance where the size of a part 17. Which of the following gears has the
A. Strain may be larger only, or smaller only, simplest type of teeth?
B. section modulus than the given dimension? A. Helical gears
C. contraction A. Unilateral B. spur gears
D. passions ratio B. Lateral C. bevel gears
4. What is the flexural stress when ofDownloaded
a C. Bilateral
by HYGEIA KNOLL BORJA (hygeiaknoll.borja@bisu.edu.ph)
D. worm gears
D. none of these 18. In gears, an imaginary circle on
symmetrically cross section beam lOMoARcPSD|26873984
when the vertical shear is 11. A tolerance where the size of the which the lever arm is based in;
maximum? part is permitted to be either larger A. Base circle
A. Infinity or smaller than the given dimension. B. pitch circle
B. Zero A. Unilateral C. addendum circle
C. Maximum B. Lateral D. clearance circle
D. minimum C. Bilateral 19. It is the circle tangent to the
5. The riveted joints in ASME Code D. none of these addendum of the meshing gears.
have as design surface compressive 12. Which of the following is the basis A. Clearance circle
stress __________ higher than the for ASA fits? B. base circle
design tensile stress. A. Basic number system C. Addendum circle
A. 70% B. basic hole system D. pitch circle
B. 60% C. basic size system 20. The distance from a point on one
C. 35% D. unit system gear to the corresponding point
D. 50% 13. When the hole is smaller than the measured along the base circle.
6. What is the ratio of the minimum shaft, it will take force or pressure to A. Normal pitch
strength of joint to the strength of put the cold parts together. In such B. circular pitch
solid joint in the pressure vessel? case the allowance is negative. C. axial pitch
A. Efficiency Which of the following terms is D. diametral pitch
appropriate for such allowance?
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21. A line passing through the pitch 28. It is a type of bolt threaded on both A. Helical spring wire B. stainless
point that is tangent to both base ends and can bbe used where a steel
circles of a gear is: through bolt impossible. C. hard drawn wire spring D.
A. Pressure line A. Coupling bolt copper
B. perpendicular line B. carriage bolt 38. What is the hard drawn (80%
C. tangent line C. stud bolt reduction) spring wire made of high
D. center line D. machine bolt carbon steel?
22. Which of the following is the contact 29. Which of the following is not a type A. Oil tempered wire B. music
ratio for a good gear design? of bolt? wire
A. 1.5:1 A. Stud bolt B. Steel bolt C. tension wire D. chromium wire
B. 1:1.3 C. machine bolt D. coupling bolt 39. Which of the following wires with
C. 1:3 30. ItKNOLL
Downloaded by HYGEIA is a locking
BORJAdevice that is used to
(hygeiaknoll.borja@bisu.edu.ph) good quality and is used for impact
D. 1.2:2 maintain pressure between threads loading?