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AL FATEH UNIVERSITY

Division 07 Thermal and Moisture Protection

ODAC

GENERAL SPECIFICATIONS
FOR
BUILDING CONSTRUCTION

DIVISION 07 : THERMAL AND MOISTURE PROTECTION

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Foreword

The internationally recognized framework known as Masterformat released by the Construction


Specifications Institute (CSI) has been adopted in order to organize the sorting and numbering in the new
edition of the specifications in a manner that insures the easy flow and exchange of information among
specialists and the community of the building industry at large. The new edition involves 12 main
divisions. These divisions are:
Division 01:

General Requirements

Division 02:

Site work

Division 03:

Concrete

Division 04:

Masonry

Division 05:

Metals

Division 06:

Wood and Plastics

Division 07:

Thermal and Moisture Protection

Division 08:

Doors and Windows

Division 09:

Finishes

Division 14:

Conveying Systems

Division 15:

Mechanical

Division 16:

Electrical

Each Division comprises a number of related Sections. For example: Division 08 includes eight sections.
They are:
08100

Doors and Frames

08200

Wooden and Plastic Doors

08300

Special Doors

08400

Entrances and Storefronts

08500

Metal Windows

08600

Wooden and Plastic Windows

08700

Hardware

08800

Glazing

Further, each Section incorporates seven Parts as follows:


Part 1:

General: This is mainly concerned with the references, quality control, submittals, programs,
and maintenance.
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Division 07 Thermal and Moisture Protection

Part 2:

ODAC

Products: This gives a breakdown of material used in addition to their properties and place of
installation.

Part 3:

Execution: The most significant items in this Part are the execution and installation of the
works, field quality control, as well as cleaning and protection methods.

Part 4:

Methods of Measurement: This indicates the measurement units and the measuring methods
that shall be used for the Bills of Quantities.

Part 5:

Basis of Payment: This indicates the work that shall be completed for each item of the Bills of
Quantities. It also indicates the ancillary works to be included in the unit price rate.

Part 6:

Annex: Tables and Figures: Those relevant to the individual Section.

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Division 07 Thermal and Moisture Protection

ODAC

DIVISION 07
THERMAL AND MOISTURE PROTECTION

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Division 07 Thermal and Moisture Protection

ODAC

INDEX
Division 01: General Requirements
Division 02: Sitework
Division 03: Concrete
Division 04: Masonry
Division 05: Metals
Division 06: Wood & Plastics
Division 07: Thermal & Moisture Protection
07100

Waterproofing

07150

Dampproofing

07180

Water Repellents

07200

Insulation

07250

Fireproofing

07400

Manufactured Roofing & Siding

07500

Membrane Roofing

07600

Flashing and Sheet Metal

07700

Roof Specialities & Accessories

07900

Joint Sealers

Division 08: Doors & Windows


Division 09: Finishes
Division 14: Conveying Systems
Division 15: Mechanical
Division 16: Electrical

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Division 07 Thermal and Moisture Protection

ODAC

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ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

LIQUID APPLIED WATERPROOF ROOF COATINGS


To be read with Preliminaries/ General Conditions.
TYPES OF COATING

130

133

LIQUID APPLIED INVERTED ROOF COATING TO EXTERNAL AREAS OF


GROUND FLOOR SLAB ABOVE CAR PARK.
Procor Deck System 2 An elastomeric cold-applied two component, synthetic
rubber, liquid waterproofing system comprising a 2mm layer of Procor 10/75
Liquid and Procor Protection Board.
Alternative products can be considered but must be equal and approved.
Procor Deck System 2 is applied directly by spray or trowel, to the substrate.
The membrane cures to form a resilient fully bonded elastomeric membrane,
which is seamless and continuous without the use of primers, and is specially
formulated to allow application to green concrete and damp to touch surfaces.
Installation of Procor by Grace trained applicators only. Contact Grace for further
details.
Base:
Concrete deck or topping screeds to be laid to minimum 1:80 falls. Substrate to
have a wood/skip float finish. Roof decks should be designed in accordance with
relevant standards.
Preparation:
Irregularities greater than 3mm should be removed or filled. All substrates must
be air lanced or swept with a stiff broom to remove dirt, dust and loose stones.
Membrane may be applied to damp to touch (not wet) substrates but all ponded
and surface water must be removed. Procor Concrete Sealer consult Grace
Construction Products technical literature for assistance.
Waterproof Coating: Procor Deck System 2
Manufacturer: Grace Construction Products Limited, Ajax Avenue, Slough,
Berkshire SL1 4BH. Telephone: 01753 692929, Fax:01753 691623
Technical Support: 01753 637535
Web: www.graceconstruction.com
Primer Reference: NOT REQUIRED
Coating System Ref.: Procor Deck System 2
Application: One 2mm layer of Procor 10/75 Liquid
Reinforcement: Not required
Min. Dry Film Thickness: 2mm per layer
Coating Protection:Grace Protection Board with all butt joints primed with Grace
Primer B2 and overbanded with Armourtape. Where the waterproofing system
is overlain by hot asphaltic finishes use Servipak protection board with primed
butt joints overbanded with Armourtape. Refer to Grace Construction Products
for guidance.
Insulation: Extruded polystyrene board as Clause 740
DAMP PROOF / TANKING MEMBRANE FULLY BONDED ADHESIVE
SYSTEM TO LOWER GROUND FLOOR AREAS.
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Manufacturer and Reference:


System

ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

Grace Construction Products Preprufe

BBA Certified for basements Grades 2, 3 & 4 to BS8102: 1990.


Ajax Avenue, Slough, Berkshire, SL1 4BH. Telephone:01753 692929, Fax: 01753
691623
Technical Support: 01753 637535
Web: www.graceconstruction.com
Preprufe System combines the advanced bond technologies of both Preprufe
pre-applied membranes for the protection of basements and other critical substructures from the effects of water, moisture and gas penetration. A full
continuous bond is formed to the structural concrete by means of the Preprufe
pressure sensitive adhesive preventing lateral water and moisture migration
between the membrane and structure.
Preprufe System provides a passive protection system that does not rely upon
hydration processes or swell in contact with water. The membranes are specially
formulated to allow application in damp or marginal weather conditions and do
not activate prematurely due to wet conditions and with Preprufe employed
beneath slabs is unaffected by any occurrence of ground settlement. The
physical characteristics ensure that protection against Methane, CO2 and Radon
are in excess of the minimum requirements stated in BRE Reports Construction
of new buildings on gas-contaminated land (BR 212) and Radon: guidance on
protective measures for new dwellings (BR 211).
Substrate:
Preprufe Membranes - Substrate must be regular and smooth. A
sound solid substrate should be created to eliminate movement during the
concrete pour. Vertically the membrane can be applied to permanent formwork,
rigid insulation, and the adjoining structure or as recommended by the
manufacturer.
Thickness: Preprufe 300R - 1.2mm
Preprufe 160R - 0.8mm
Bonding:
Preprufe fully bonds to the poured in-situ structural concrete by
means of a pressure sensitive adhesive. Apply membrane with disposable
plastic release liner uppermost. End laps should be staggered to avoid build up
of layers. Plastic release liner to remain in position until overlap procedure is
complete. Roll all laps to ensure good adhesion between sheets, in accordance
with manufacturers recommendations.
Joints: Preprufe - Side and end laps to be a minimum of 75mm. Accurately
position sheets to overlap previous sheet along indicated adhesive selvedge,
ensure a continuous bond is achieved without creases and roll firmly. For roll
ends, cut edges and for providing continuity of waterproofing at penetrations and
detailing employ Preprufe Tape LT. End laps to be staggered to avoid a build up
of layers.

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Sealing:

ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

Not required for Preprufe membranes.

PREPRUFE TANKING SYSTEM


Horizontal Substrate
Manufacturer Reference: Preprufe 300R
A flexible, multi-layered composite sheet membrane comprising a thick white
HDPE film, highly aggressive pressure sensitive adhesive and a weather
resistant protective coating layer. Preprufe provides a passive protection
system that does not rely upon hydration processes or swell in contact with water.
An intimate bond is formed to the poured in-situ structural concrete by means of
the pressure sensitive adhesive preventing lateral water and moisture migration
between the membrane and structure. The membrane is chemically resistant in
all types of soil or water, has a zero permeance to moisture, is solar reflective to
reduce heat gain while exposed, does not activate prematurely due to wet
conditions and is unaffected by ground settlement beneath slabs.
Vertical Substrate (Permanent Formwork / Confined Site)
Manufacturer Reference: Preprufe 160R
A flexible, multi-layered composite sheet membrane comprising a thick white
HDPE film, highly aggressive pressure sensitive adhesive and a weather
resistant protective coating layer. Preprufe provides a passive protection
system that does not rely upon hydration processes or swell in contact with water.
An intimate bond is formed to the poured in-situ structural concrete by means of
the pressure sensitive adhesive preventing lateral water and moisture migration
between the membrane and structure. The membrane is chemically resistant in
all types of soil or water, has a zero permeance to moisture, is solar reflective to
reduce heat gain while exposed and does not activate prematurely due to wet
conditions.
Preprufe Ancillaries:
Bituthene Liquid Membrane. Two component elastomeric, cold applied liquid
compound, which cures to form a tough seamless rubber-like waterproof layer.
Liquid shall conform to irregular profiles and be suitable for detailing curved,
irregular or stepped profiles, pile penetrations, internal corners, flashing round
drains, gullies, pipe entries and edge sealing at terminations.
Preprufe Tape LT shall have an highly aggressive, pressure sensitive adhesive
layer for overbanding cut edges, roll ends, penetrations and detailing.
Waterstops To be from the Grace range of passive or active Waterstops for
expansion joints and additional protection at construction joints providing single
point responsibility (see section E40 clause 310)

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ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

Insupak 2 a high performance low-density polystyrene insulation board with lap


jointed edges to provide thermal continuity. It should be of closed cell
construction to provide a strong lightweight board and have minimal water vapour
permeability.
Waterstops To be from the Grace Servicised range of passive or active
Waterstops for expansion joints and additional protection at construction joints
providing single point responsibility (see section E40 clause 310)
WORKMANSHIP GENERALLY:
Condition of substrate:
Clean and even textured free from voids and sharp protrusions
Moisture content: Compatible with dpm/tanking.
Apply materials carefully in accordance with manufacturers recommendations to
provide a completely waterproof, continuous membrane.
Air and surface temperature: Do not apply sheets if below minimum
recommended by membrane manufacturer.
Protect exposed areas of finished sheeting as recommended by the manufacturer
to prevent damage or deterioration during following work.
Condition of membrane at completion:
Neat, smooth and fully supported, dressed well into abutments and around
intrusions.
Completely impervious and continuous.
Undamaged. Prevent puncturing during following work.
Permanent overlying construction: Cover membrane within time recommended
by manufacturer.
Concrete to be placed and compacted carefully to avoid damage to membrane.
INSPECTION:
Give notice to allow inspection prior to covering any part of membrane with
overlying construction.
Preprufe membrane to be inspected before installation of reinforcement steel,
shuttering and final placement of concrete. Repairs to be in accordance with
manufacturers recommendations.
Ensure plastic release liner has been removed from all areas of Preprufe
membrane and Tape prior to placement of concrete.
PRIMER(S): Grace Primer B2
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Preprufe:

ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

NOT REQUIRED

ANGLES IN BONDED DAMP PROOF MEMBRANE / TANKING:


Preprufe Internal, external corners and wall to slab details are formed without the use of
cementitious or liquid applied fillets, by creasing and folding the Preprufe
membrane ensuring a close fit to the substrate profile avoiding hollows.
JUNCTIONS WITH DPCS / CAVITY TRAYS: Bituthene Liquid Membrane
For both Preprufe and Bituthene 8000 continuity with Dpcs or Cavity Trays may
be achieved by using Bituthene Liquid Membrane or as recommended by the
manufacturer.
PIPES, DUCTS, CABLES, ETC.: Bituthene Liquid Membrane & Preprufe Tape
Preprufe membranes to be scribed tight to the penetration, if not within 12mm
apply Preprufe Tape to cover the gap. Where required wrap penetration with
Preprufe Tape by positioning tape a minimum 12mm above the membrane.
Bituthene Liquid Membrane to be applied around penetration, forming a fillet to
provide a watertight seal between Preprufe membrane and Tape.

PROTECTION OF EXTERNAL VERTICAL TANKING:


Preprufe:

Not applicable.

PERFORMANCE PROCORE MEMBRANES


210
-

ROOF PERFORMANCE
General: Firmly adhered, free draining and weathertight.

ANCILLARIES
Grace Protection Board unbonded protection board. Made from selected
aggregates bound with bitumen, laminated between a rough asphaltic paper and
a silicone paper to form a strong protection board.
Bitutape 4000. A general purpose waterproof sealing strip for overbanding
primed butt jointed protection boards.
Servipak Protection Board bonded protection board made from selected
aggregates bound with bitumen, laminated between two rough asphaltic papers
to form a strong protection board. For use where the waterproofing system is
overlain by hot asphaltic surfacing.
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210
-

220
-

230
-

ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

Armourtape to be used with Servipak Protection Board if the waterproofing


system is overlain by hot asphaltic surfacing.
Procor R Reinforcement a high strength reinforcing fabric.
Hydroduct Drainage Sheets (200, 650, 401 & 501) a range of prefabricated
geocomposites drainage sheet comprising studded polystyrene drainage cores
covered with polypropylene filter fabric.
Bituthene LM 2 component elastomeric, cold applied liquid compound, which
cures to form a tough seamless rubber-like waterproof layer. Bituthene LM shall
conform to irregular profiles and be suitable for detailing curved, irregular or
stepped profiles, pile penetrations, internal corners, flashing round drains, gullies,
pipe entries and edge sealing at terminations.
Alu-Bitutape cold applied, self-adhesive, UV resistant flashing, comprising an
aluminium finished polyethylene film with the proven Bituthene rubber bitumen
adhesive to provide a tough, flexible waterproofing strip for exposed application.
Preprufe Tape used where required to assist waterproofing continuity.
Servijoint One a one-part, high modulus, fast curing polyurethane sealant /
adhesive for membrane terminations. Servijoint One shall resistant to damage,
biodegradation and ozone.
Serviband a resilient elastomeric sheet and epoxy adhesive jointing system for
buried movement joints in concrete decks, walls, steel upstands etc
Hydroduct Root Barrier a HDPE sheet used to protect waterproofing membrane
from damage due to root penetration.
ROOF COATING GENERALLY:
Before commencing application, protect adjacent surfaces that could be
adversely affected by spray, splashing or run-off coatings.
Apply coatings to provide a firmly adhered, free draining and completely
weatherproof roof.
Ancillary products and accessories, where not specified, to be types
recommended for the purpose by the coating manufacturer.
Use operatives trained in the application of liquid applied roof coatings. Submit
evidence of training to CA on request.
For preparatory repairs to existing coverings use operatives trained in the
application of those coatings.
SUITABILITY OF BASE: Before applying roof coatings ensure that:
Surfaces to be coated are firmly fixed, clean, dry, smooth and free from frost,
contaminants, loose material, voids, protrusions and organic growths.
All preliminary work including formation of upstands, kerbs, box gutters, sumps,
grooves, chases, expansion joints, etc. and fixing of battens, fillets, anchoring
plugs/strips, etc. is complete and satisfactory.
Existing coverings and/or new construction are approved by the coating
manufacturer for compatibility with their products.
ADVERSE WEATHER:
Roof coatings must not be applied in wet conditions or at temperatures below
5C, unless otherwise permitted by the coating manufacturer.
Provide temporary covers and drainage as required to keep unfinished areas of
the roof dry.
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240
-

ODAC
LIQUID APPLIED WATERPROOF ROOF COATINGS

Suspend work in severe or continuously wet weather unless an effective


temporary roof is provided over the working area.
If unavoidable wetting of the construction or coatings during application does
occur, take prompt action to minimise and make good any damage.
Coatings must not be applied in windy conditions (wind speeds in excess of 7m/s)
unless adequate temporary windbreaks are erected.
PROTECTION: Ensure that from completion of roof coatings until Practical
Completion:
The roof is not used as a working platform unless fully protected to the
satisfaction of the CA.
No solvents or other chemicals harmful to the coatings are allowed to come into
contact with the roof surface.
No building materials are stored on the roof.
Finished roof areas are adequately protected from damage by subsequent
building operations.
EXECUTION GENERALLY

410
-

420

ADVERSE WEATHER
Do not apply coatings:
- In wet conditions or at temperatures below 5C, unless otherwise permitted by
coating manufacturer.
- In high winds (speeds > 7 m/s), unless adequate temporary windbreaks are
erected adjacent to working area.
Unfinished areas of roof: Keep dry.

SUITABILITY OF SUBSTRATES
- Substrates generally:
- Secure, clean, dry, smooth, free from frost, contaminants, loose material,
voids, protrusions and organic growths.
- Compatible with coating system.
Preliminary work: Complete, including:
- Formation of upstands, kerbs, box gutters, sumps, grooves, chases and
expansion joints.
- Fixing of battens, fillets and anchoring plugs/ strips.
Moisture content and stability: Must not impair integrity of roof.

640

MOVEMENT JOINTS IN SUBSTRATE:


As recommended by Grace Construction Products.

750
-

STONE BALLAST
Type: TBC.
Supplier:TBC.
Size: TBC.
Colour: TBC.

760
-

PRECAST CONCRETE PAVING SLABS


Standard: To BS 7263-1, hydraulically pressed.
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LIQUID APPLIED WATERPROOF ROOF COATINGS

Manufacturer: TBC.
- Product reference: TBC.
Colour/ Finish: TBC.
Size: 450x450x50mm.
Support system: Rubber paving support pads by Wallbarn Ltd. Tel 01883
715983.

780

GREEN ROOF COVERING:


Drawing Reference(s):
Protection Layer: Grace Protection Board & Hydroduct Root Barrier
Drainage / Filter Layer: Hydroduct 401 or 501 Drainage Sheet

810
-

COMPLETION: Ensure that:


Roof areas are left clean with all outlets clear and flashings dressed into place.
All work by others necessary to provide a weathertight finish is satisfactorily
completed.
Defects are repaired without delay to minimise damage and nuisance.

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SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS)

SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS


To be read in conjunction with General Requirements.

TYPES OF COVERING
WARM ROOF COVERING -

Substrate: REINFORCED CONCRETE WITH SAND/CEMENT SCREED TO


FALLS
Single layer polymeric sheet roof covering system complete with insulation to be
laid by approved subcontractor.
Manufacturers Details: Sarnafil Ltd, Robberds Way, Bowthorpe, Norwich,NR5 9JF,
Tel 01603 748985, Fax 01603 743054
or equal and approved
Contractor to submit details.

- Preparation: N/A
Roof covering:
- Lower protective layer (loose laid): N/A.
- Vapour Control Layer: as clause 395 and 396B
Laying: Loose lay and overlap all side and end laps by a minimum 100mm,
seal with jointing tape. As clause 670A
- Insulation: insulation board. As clause 420A
- Attachment: Mechanically fixed as clause 681B
- Waterproof membrane: Lacquered Reinforced PVC membrane
Thickness: 1.8mm
Colour: CREAM WHITE
Attachment: Fully adhered as clause 720A and 721B
- Upper protective layer (loose laid): N/A
- Surface protection: as clause 850
- Laying: Hot air welded
Accessories: Provide proprietary expansion joints over building construction
joints.

PERFORMANCE
201B MANUFACTURERS GUARANTEE
- Roofing system to have minimum 20 years guarantee
210
-

ROOF PERFORMANCE
General: Secure, free draining and completely weathertight.

220
-

VAPOUR CONTROL LAYER


Requirement: Determine interstitial condensation risk of roof as recommended in
BS 6229. Modify calculation method to conform to BS 5250.
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-

ODAC
SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS)

Vapour control layer: If calculated amounts of condensate exceed allowed


amounts, provide a suitable membrane so that damage and nuisance from
interstitial condensation do not occur.
INSULATION
Requirement: Determine type and thickness of insulation and integral or separate
overlay to satisfy the following criteria:
- Thermal transmittance of the roof (maximum): 0.35 W/mK.
- Compressive strength of insulation (minimum) at 10% compression: to
manufacturers recommendation.
- Finished surface: Suitably even, stable and robust to receive the covering.
- Insulation compliance: To a relevant British Standard, or Agrment certified.

240A ATTACHMENT OF ROOF COVERING INCLUDING INSULATION


- Requirement: Determine methods of attachment to resist wind loads. Provide for
relative movement of materials and effects of vapour pressure. Do not reduce
performance of vapour control layer.

PRODUCTS
310A ANCILLIARY PRODUCTS AND ACCESSORIES
- Types: Recommended by manufacturer.
- Drainage: Fit high drainage capacity insulated rwo.
- Lightning Protection: Fit Heat Weldable Lightning Conductor Clips.
- Fall Arrest: Fit Constant Force posts.
325
-

BONDING COMPOUND
Type: As recommended by manufacturer
330A TIMBER FOR TRIMS, ETC
- Quality: Planed. Free from wane, pitch pockets, decay and insect attack except
ambrosia beetle damage.
- Moisture content: Not exceeding 22% at time of covering.
- Preservative treatment: To British Wood Preserving and Damp-roofing
Association Commodity Specification C8.
- Type:CCA
- If treated timber is in direct contact with roof membrane: only aqueous, salt
based preservative is to be used.
355
-

MECHANICAL FASTENINGS, WASHERS, PRESSURE PLATES ETC.


Type: In accordance with the current addition of the British board of Agrement MOAT 55 UEAtc
Supplementary guide for the assessment of mechanically fastened roof waterproofing for
Class 2 fasteners or a suitable alternative recommended by manufacturer.
Product reference: As clause 681B.

396B VAPOUR CONTROL LAYER SPECIFICATION


Vapour Control Layer
Over the structural deck loosely lay a flame retarded, polyethylene vapour control
layer. All side and end laps to be a minimum of 100mm and continuously sealed
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SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS)

with jointing tape. The vapour control layer should have fully supported laps and
is to be sealed to the abutment at the perimeter of the roof and around all
penetrations. The surface of the abutment should be smooth to allow an
adequate airtight seal.
420A RIGID MINERAL FIBRE BATT WARM ROOF INSULATION
- DuoRock (Plain) roofing Board with mechanically fastened single layer
membranes. The roof insulation is to be Rockwool DuoRock (Plain) roofing
Board, as supplied by Rockwool Limited or equal approved.
- The board size is to be: 2000 600 mm 100mm thick.
- The boards are to be laid strictly in accordance with the manufacturers
recommendations, staggered, butt-jointed and mechanically fastened through the
vapour control layer to the deck.
- The advice of the membrane manufacturer should be sought when specifying all
aspects of the vapour control layer, fasteners, waterproof covering and
construction of walkways.
EXECUTION GENERALLY
510
-

ADVERSE WEATHER
Laying: Do not lay membrane in wet or damp conditions or at temperatures below
5C.
Unfinished areas of roof: Keep dry.
Work in severe or continuously wet weather: Suspend or provide effective
temporary cover over working area.
Unavoidable wetting: Minimise and make good any damage.
Incomplete areas of membrane: Protect from wind action.

520A INCOMPLETE WORK


- End of working day: Provide temporary seal to prevent water infiltration.
- On resumption of work: Cut away tail of any contaminated roof membrane from
completed area and remove from roof.
SUBSTRATES/ VAPOUR CONTROL LAYERS/ WARM ROOF INSULATION
610
-

640
-

SUITABILITY OF SUBSTRATE
Surfaces to be covered: Firmly fixed, clean, dry, smooth, free from frost,
contaminants, voids and protrusions.
Preliminary work: Complete (including formation of upstands, kerbs, box gutters,
sumps, grooves, chases, expansion joints and fixing of battens, fillets, anchoring
plugs/ strips, etc.).
Moisture content and stability of substrate: Must not impair integrity of roof.
INSTALLING TIMBER FOR TRIMS
Fixing centres (maximum): 600 mm

670A LAYING THE NON BITUMINOUS VAPOUR CONTROL LAYER


- Laying: Sheets loose, flat and without wrinkles.
- Laps: Seal using materials and method recommended by the vapour control layer
manufacturer.
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SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS)

Upstands, kerbs and other penetrations: Enclose edges of insulation. Fully seal
at abutment by bonding or taping.

681B INSTALLING WARM ROOF MECHANICALLY FASTENED INSULATION


- Setting out:
- Long edges: Fully support and run at right angles to the troughs.
- End edges: Adequately support.
- Joints: Butt together.
- End joints: Stagger.
- Mechanical fixing: A minimum 5 no. fasteners and pressure plates or washers
and telescopic screw fasteners per m2, as clause 240A.
- Completion: Boards must be in good condition, well fitting and with no springing,
flexing or rocking.
684B SELF ADHESIVE TAPE
- All insulation board joints to be covered with self adhesive foil tape.

WATERPROOF COVERINGS/ ACCESSORIES


720A ADHESIVE BONDING OF WATERPROOF MEMBRANE
- Laying membrane:
- On a continuous even coating of adhesive.
- Do not wrinkle or stretch.
- Condition at completion:
- Fully bonded with no air pockets.
- Surface: Smooth.
- Mechanically fix the roof membrane at all perimeters, change of plane and upstands.
721B FULLY ADHERED MEMBRANE:
- Membrane
Fully adhere glass mat reinforced roofing membrane to the substrate using an
appropriate adhesive. Hot air weld minimum 80mm side laps and end
coverstrips.
- In the main area of the roof use a water filled, foam covered roller to ensure that
the membrane achieves intimate contact with the substrate. For detail work a
lambswool roller should be used.
- Install peelstops to the perimeter of the roof, at all internal angles of roof detail
and around all roof penetrations. Peelstops can be fastened into the abutment if
possible. Fix at maximum 250mm centres with fasteners or appropriate thermally
broken SBT screw fasteners/ stainless steel fasteners.
730A WELDED JOINTING
- Side and end joints: for the
- Laps (minimum): 80 mm
- Preparation: Clean and dry surfaces for full width of joint.
- Sealing: Heat weld together.
- Condition at completion: Fully sealed and watertight.
- Accessories: Not required.
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J42

ODAC
SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS)

760A PERIMETER OF ROOF MEMBRANE


- General: Secure membrane with a peelstop at roof edge conditions, changes of
plane, curb flashings, upstands to roof lights, etc. with approved mechanical
fasteners.
770A PERIMETER DETAILS
- Upstands, edge trims, drips, kerbs, etc: Form flashings from roof membrane
material. Edge trims and drips to be formed from suitable metal trim/flashing to
manufacturers recommendation.
- Roof membrane: Terminate roof membrane in horizontal plane immediately
adjacent to change in direction and fixed down with peelstop.
- Flashings: Dress roof membrane flashing over the peelstop. Overlap horizontal
roof membrane beyond the peelstop by (minimum): 50 mm
- Sealing: Hot air weld the overlap.
780A ROOF PENETRATIONS THROUGH THERMOPLASTIC MEMBRANES
- Roof membrane: Cut membrane around penetrations and secure membrane with
a peelstop.
- Flanged sleeve:
- Type: Form from roof membrane complete with base flange.
- Dress membrane flashing over, and around penetration.
- Sealing: Weld flange to roof membrane.
- Protection to top edge of sleeve: Flashing or compatible weathering cravat.

SURFACING
850
-

MEMBRANE WALKWAYS
Material:
- Manufacturer: Contractor to provide details
Product reference: Recycled PVC walkway tiles.
- Width: 600mm (750mm incl tabs)
- Thickness: 6mm.
- Colour: Dark Grey.
- Attachment: Hot air weld tabs to roof membrane.
- Reinforcement: Fix to the deck a minimum 0.9mm galvanised steel plate
wrapped in Fleece backed membrane under an additional layer of roof
membrane .
COMPLETION

910A INSPECTION
- Inspection of the roof installation whilst in progress and/or on completion must be
made by roof product manufacturer. Copies of site reports of intrim and final
inspection to be made available if required.
920
-

ELECTRONIC ROOF INTEGRITY TEST


Testing authority: To manufacturers recommendation.
Timing of test: To manufacturers recommendation.
Condition of roof prior to testing:
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930
-

ODAC
SINGLE LAYER POLYMERIC SHEET ROOF COVERINGS)

- Roof membrane complete to a stage where integrity can be tested.


- Surface: Clean.
Test results: Submit.
Waterproof integrity certificate: On completion of testing, submit.
FLOOD TEST.
Condition of roof prior to testing:
- Roof membrane complete to a stage where integrity can be tested.
Outlets: Externally cover and seal. Protect against damage from water pressure
using temporary kerbs. Do not use plugs to seal outlets.
Flood levels: Submit proposals. In no case higher than kerbs.
Flood duration: Number of days to manufacturers recommendation. .
Inspection: Regular, to detect leaks.
Completion of test: Slowly drain roof. Do not overload or flood outlets.
Test results: Submit.

940A COMPLETION
- Roof areas: Clean.
- Outlets: Clear.
- Work necessary to provide a weathertight finish: Complete.
- Storage of materials on finished surface: Not permitted.
- Completed membrane: Do not damage. Protect against damage from traffic and
adjacent or high level working.
- Request the manufacturers Guarantee.
- The roof has to be finally inspected by roof product manufacturer and is to be to
their satisfaction.

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P10

P10

ODAC
SUNDRY INSULATION/PROOFING WORK/FIRE STOPS

SUNDRY INSULATION/PROOFING WORK/FIRE STOPS


To be read in conjunction with General Requirements..

410
-

FLEXIBLE CAVITY BARRIERS IN CEILING VOIDS


ACROSS CORRIDORS.
Fire resistance to BS 476-20: Integrity/insulation (minutes): 30/15.
Material: Rock mineral wool.
Reference: Smoke and Fire Barrier 50mm thick, foil faced both sides.
Fixing: At top of barrier to u/s of concrete slab with steel angle secured by
expanding bolts; at each side perimeter by steel strips to blockwork walls; at base
of barrier with steel angle and 150mm mininium lap joint.
Fix securely at perimeters and joints, ensuring permanent stability and continuity
with no gaps to provide a complete barrier to smoke and flame.
Allow for trimming around service penetrations.

430
-

WIRED MINERAL WOOL SMALL CAVITY BARRIERS:


Wire reinforced mineral wool not less than 50 mm thick.
Fix securely with staples, folding if necessary to ensure a tight fit. Closely butt at
joints and intersections, leaving no gaps.

440

FIRE STOPPING: Ensure that any imperfections of fit between building elements
which are required to have fire resistance and/or resist the passage of smoke, are
completely sealed. Where not specified otherwise, tightly pack gaps with mineral
wool.

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Division

07 - Thermal And Moisture Protection

Section

07100 - Waterproofing

Part 1: General
1 01

Summary
The work covered by this section consists of providing all plant, labor and materials
and performing all operations in connection with waterproofing to walls, slabs, decks,
and other surfaces subjected to continuous and intermittent hydrostatic pressure and
water immersion, including boards and coatings required for protection of
waterproofing.

1 01 01

Section Includes
01.0 Waterproofing against outside hydrostatic pressure
02.0 Waterproofing against hydrostatic pressure from the inside
03.0 Waterproofing of movement joints
04.0 Protection of waterproofing
05.0 Drainage panels
06.0 Penetrations, transitions and closures in the context of the waterproofing

1 01 04

Related Sections
03300 Cast-in-Place Concrete
04200 Unit masonry
07400 Manufactured Roofing and Siding
07500 Membrane Roofing
07600 Flashing and Sheet Metal

1 02

References

1 02 01

Applicable Standards

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Material (ASTM)


ASTM D 41: 94

Standard specification for asphalt primer used in roofing, dampproofing, and waterproofing

ASTM D 43: 00

Standard specification for coal tar primer used in roofing, dampproofing, and waterproofing

ASTM D 173: 97

Standard specification for bitumen-saturated cotton fabrics used


in roofing and waterproofing

ASTM D 226: 97

Standard specification for asphalt-saturated organic felt used in


roofing and waterproofing

ASTM D 449: 89

Specification for
waterproofing

asphalt

used

in

dampproofing

and

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

ASTM D 450: 96

Specification for coal-tar pitch used in roofing, dampproofing,


and waterproofing

ASTM D 1327: 97

Standard specification for bitumen-saturated woven burlap


fabrics used in roofing and waterproofing

ASTM D 1079: 01

Standard terminology of terms relating to roofing, waterproofing,


and bituminous materials

ASTM D 2178: 97

Standard specification for asphalt glass felt used in roofing and


waterproofing

ASTM D 2581: 01

Standard specification for Polybutylene (PB) plastic molding


and extrusion materials

ASTM D 4068: 01

Standard specification for chlorinated polyethylene (CPE)


sheeting for concealed water-containment membrane

ASTM D 4551: 96

Standard specification for poly (Vinyl/Chloride) (PVC) plastic


flexible concealed water-containment membrane

ASTM D 4637: 91

Standard specification for vulcanized rubber sheet used in


single-ply roof membrane

ASTM D 6162: 00

Standard specification for Styrene Butadiene Styrene (SBS)


modified bituminous sheet materials using a combination of
polyester and glass fiber reinforcements

ASTM D 6163: 00

Standard specification for Styrene Butadiene Styrene (SBS)


modified bituminous sheet materials using glass fiber
reinforcements

ASTM D 6164: 00

Standard specification for Styrene Butadiene Styrene (SBS)


modified bituminous sheet materials using polyester
reinforcements

ASTM E 329: 00

Rev.B: Standard specification for agencies employed in the

testing and/or inspection of materials used in construction

1 02 01 06

British Standards
BS 6100 -

Glossary of building and civil engineering terms

BS 6100 - 1

General and miscellaneous

BS 6100 - 1.3.1: 98

Walls and cladding

BS 6100 - 1.3.2: 97

Roofs and roofing

BS 6100 - 1.3.3: 97

Floors and ceilings

BS 6100 - 2

Civil engineering

BS 6100 - 2.2.2 (99) Substructures and foundations


BS 6925: 88 (97)

1 02 01 07

Specification for mastic asphalt for building and civil engineering


(limestone aggregate), replaces BS 988, BS 1076, BS 1097, BS
1451:73

German Standards
DIN 7864:

Sheets of elastomers for waterproofing

DIN 7864 - 1: 84

Terms of delivery

DIN 16729: 88

Ethylene copolymer bitumen (ECB) roofing felt and


waterproofing sheet, requirements

DIN 16737: 86

Chlorinated polyethylene (PE-C) roofing felt and waterproofing


sheet with woven fabric inner layer, requirements
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Division 07 Thermal and Moisture Protection

1 02 01 08

ODAC
Section 07100 Waterproofing

DIN 16935: 88

Polyisobutylene (PIB) waterproofing sheet, requirements

DIN 16937: 88

Plasticized polyvinyl chloride (PVC-P) waterproofing sheets


compatible with bitumen, requirements

DIN 16938: 86

Plasticized polyvinyl chloride (PVC-P) waterproofing sheet


incompatible with bitumen, requirements

DIN 18190: 92

Waterproof sheeting for the waterproofing of buildings;


waterproof sheeting with inlay of metal foil; definition,
designation, requirements.

DIN 18195 -

Water-proofing of Buildings

DIN 18195 -

1: 83 (98)Principles, definitions, and attribution of water proofing


types

DIN 18195 -

2: 83 (98)Materials

DIN 18195 -

3: 83 (98)Requirements to the ground and working properties of


materials

DIN 18195 -

6: 83 (98)Waterproofing against outside pressing water; design


and execution

DIN 18195 -

7: 89 Waterproofing sheeting subjected to hydrostatic


pressure from the inside; design and workmanship

DIN 18195 -

8: 83 Waterproofing over movement joints

DIN 18195 -

9: 86 Penetrations, transitions, and closures

DIN 18195 -

10 : 83 Protective layers and protective measures

DIN 52129: 93

Uncoated bitumen saturated sheeting; definition, designation,


requirements.

DIN 52130: 95

Bitumen roofing felt Requirements and testing

DIN 52131: 95

Torch-on bitumen felt, requirements and testing

DIN 52132: 96

Polymeric bitumen roofing felt, requirements and testing

DIN 52133: 95

Torch-on polymeric bitumen felt, requirements and testing

Canadian Standards
CGSB 37-GP-56M: 80Standard for: membrane, modified, bituminous,
prefabricated, and reinforced for roofing

1 02 02

Codes
BS 8000 - 4: 89

Code of practice for waterproofing

BS 8102: 90

Code of practice for protection of structures against water from


the ground, (partially replaces CP 102:73)

1 03

Definitions

1 03 01

Technical Terms
Asphalt - a mixture of bitumen with a substantial proportion of inert mineral matter,
(sometimes used for the same definition as bitumen)
Asphalt felt - asphalt saturated felt
Asphalt mastic - a mixture of asphaltic material and graded mineral aggregate that
can be poured when heated, but requires mechanical manipulation to apply

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Asphalt fillet - Triangular strip of asphalt formed at internal angles as an independent


operation
Bitumen a viscous liquid, or a solid, consisting essentially of hydrocarbons and their
derivatives, which is soluble in carbon disulfide; and is substantially non volatile and
softens gradually when heated
Bituminous - containing or treated with bitumen. Examples: bituminous concrete,
bituminous felts and fabrics, bituminous pavement
Bituminous emulsion - (1) a suspension of minute globules of bituminous material in
water or in an aqueous solution; (2) a suspension of minute globules of water or of an
aqueous solution in a liquid bituminous material (invert emulsion)
Bitumen felt - Fiber based sheet material saturated with bitumen
Bitumen primer - Solvent-based bitumen solution applied to a supporting structure to
ensure adhesion of the bonding compound
Cant strip - a beveled strip used under flashing to modify the angle at the point where
the waterproofing membrane meets any vertical element
Cap flashing - see flashing
Counterflashing - formed metal or elastomeric sheeting secured on or into a wall,
curb, pipe, roof-top unit, or other surface, to cover and protect the upper edge of a
base flashing and its associated fasteners
Damp-proofing - treatment of a surface or structure to resist the passage of water in
the absence of hydrostatic pressure
Felt - a flexible sheet manufactured by the interlocking of fibers with a binder or
through a combination of mechanical work, moisture, and heat. Felts are
manufactured principally from vegetable fibers (organic felts), asbestos fibers
(asbestos felts) or glass fibers (glass fiber felts); other fibers may be present in each
type
Fine granule surfaced bitumen felt - Bitumen felt, the base of which is impregnated
and/ or coated with bitumen and surfaced on both sides with fine granular material
Flashing - the system used to seal membrane edges at walls, expansion joints,
drains, gravel stops, and other places where the membrane is interrupted or
terminated. Base flashing covers the edges of the membrane; Cap or Counterflashing
shields the upper edges of the base flashing
Fusion welding - in the fusion welding process, both the underlying surface and the
side of the tightly wrapped sheet for fusion welding that faces the underlying surface
shall be adequately heated up in order to ensure satisfactory bonding. The bitumen
composition on the sheet for fusion welding shall have melted to a sufficient degree
during this procedure to ensure that a band of bitumen extending across the entire
width of the bitumen sheet runs ahead of the sheet as it is unrolled.
Membrane - a flexible or semiflexible water-proofing, whose primary function is the
exclusion of water
Metal foil faced bitumen felt - Bitumen felt, the base of which is impregnated and/ or
coated with bitumen, the upper surface being finished with embossed metal foil
bonded to it and the under surface with fine granular material
Mockup - a full sized structural model built for study, and testing
Primer - a thin liquid bitumen applied to a surface to improve the adhesion of heavier
applications of bitumen and to absorb dust
Protective (protection) layers - layers which protect the waterproofing of buildings
durably against damaging influences of static, dynamic and thermal nature.
Reinforced membrane - a roofing or waterproofing membrane reinforced with felts,
mats, fabric, or chopped fibers
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Division 07 Thermal and Moisture Protection

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Section 07100 Waterproofing

Sealant - a mixture of polymers, fillers, and pigments used to fill and seal joints where
moderate movement is expected.
Sheet, sheeting - see membrane
Substrate - the surface upon which the roofing or waterproofing membrane is placed
(structural deck or insulation)
Surface conditioner - see primer
Tanking - see waterproofing
Torch-on heat bonding using a gas torch
Type I joints - Joints for slowly progressing movements and for movements which
occur once only, or which seldom reoccur, such as settlement movements or changes
in length due to seasonal temperature fluctuations
Type II joints - Joints for rapidly progressing movements or for movements which
occur frequently, such as movements due to varying imposed loads, or changes in
length due to daily temperature fluctuations.
Waterproofing - treatment of a surface or structure to prevent the passage of water
under hydrostatic pressure
Waterproofing Emulsion - an intimate mixture of bitumen and water, with uniform
dispersion of the bitumen or water globules, usually stabilized by an emulsifying agent
or system

1 03 02

Abbreviations
PYE = polymeric bitumen modified with rubber
PYP = polymeric bitumen modified with thermoplastic
Q.C. = quality control

1 04

System Description

1 04 02

Performance Requirements
Unless otherwise indicated, deliver and install the waterproofing system and, at any time,
comply with basic principles including but not limited to the following:
Any waterproofing shall be capable of protecting buildings and structures against water
exerting hydrostatic pressure from the outside and inside, and it shall also be
insensitive to natural waters.
The waterproofing shall not suffer any impairment of its protective action as a result of the
anticipated movements of the building components due to shrinkage, temperature
fluctuations or settlement.
The waterproofing shall be capable of bridging any cracks, which may appear. Suitable
design measures shall be taken to ensure that any such cracks are no wider than 0,5
mm at the time they arise, and that in the event of any further movement the width of
the crack shall not exceed 5 mm and the stagger between the edges of the crack in
the plane of the waterproofing shall not exceed 2 mm.
The waterproofing shall be capable to carry the expected compressive loads perpendicular
to its plane and shall maintain its shape stability at high ambient temperatures.
Penetrations, transitions and closures shall be designed and manufactured so that the
requirements to be met by the waterproofing material and those to be met with respect
to stresses due to the action of water are fulfilled. Their functions shall remain despite
any structural movement.
Protective layers shall be capable of protecting the waterproofing of buildings durably
against damaging influences of static, dynamic and thermal nature. The type of
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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

protective layer to be adopted shall be selected as a function of the anticipated


stresses and of local conditions and factors. Movements and deformations of the
protective layers shall not be capable of damaging the waterproofing. Where joints in
the structure exist, joints shall be provided at the same locations in solid protective
layers.
Protective measures shall be provided as temporary protection to the waterproofing during
the progress of construction work.
Protective layers and protective measures shall be in accordance with rules defined in DIN
18195-10 or an equivalent Standard.
Waterproofing of movement joints shall be designed to prevent water penetrating through
the joints into the structures. The waterproofing of movements joints shall be
according to rules in DIN 18195-8 or an equivalent Standard. The waterproofing shall
be capable of absorbing the anticipated stresses arising from any joint movements
including changes in temperature.
The waterproofing shall be made up of layer(s) according to rules defined in DIN 18195-6,
DIN 18195-7, or an equivalent Standard, and taking in consideration manufacturers
recommendations.
01.0 The waterproofing system shall be capable of resisting water head of:
01.1 up to 4 m
01.2 more than 4, up to 9 m
01.3 more than 9 m

1 05

Submittals

1 05 01

Product Data
Product data including label compliance of waterproofing materials, temperature range for
application, manufacturers installation instructions and maintenance instructions shall
be provided. Manufacturers installation instructions shall indicate all special
procedures and perimeter conditions requiring special attention.

1 05 02

Shop Drawings/ Working Drawings


The Contractor shall provide number of copies as required by the Engineer; each signed by
him of shop drawings. Shop drawings and/ or working drawings shall indicate
waterproofing membrane used, number of layers, special joint or termination
conditions, penetrations, transmissions, closures, protective layers, and conditions of
interface with other materials.

1 05 03

Samples
Samples of all materials used for waterproofing shall be submitted to the Engineer prior to
installation for approval.

1 05 04

Quality Control Submittals


Records and reports of Contractors Internal Q.C.
Records and reports of Contractors External Q.C.

1 05 06

Other Submittals
Manufacturer and workmanship warranty completed in Employers name and registered
with manufacturer shall be submitted.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturer regularly
engaged in manufacture of waterproofing with a history of successful production
acceptable to the Engineer.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced in
the necessary crafts and who are completely familiar with the specified requirements
and the methods needed for proper performance of work.
The Installers shall be specialized in performing the work of this Section with minimum
three years of documented experience unless otherwise agreed.

1 06 01 03

Qualifications of Contractors Site Supervisors


Contractors site supervisor(s) shall have knowledge of referenced standards and at least
five (5) years of documented experience.

1 06 04

Quality Control
Material, workmanship procedures at all times are subject to inspection by the Engineer.
Such inspections and tests will not relieve the Contractor of responsibility for providing
material and execution of work in compliance with the specified requirements. Any
work found defective or which is not in accordance with the approved drawings and
specification may be rejected or must at once be repaired.
If leaking has been found, see ref. 3 04, waterproofing must at once be repaired.

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
- Checking suppliers test certificates and certificates of compliance to conform
with specification and referenced standards prior to assembly or installation.
- Checking suppliers delivery tickets for compliance with supply order and
specification.
- Checking that surfaces to receive waterproofing are smooth, dry and clean.
- Checking the thickness of material and number of layers applied.
- Checking that time for curing between applications is proper.
- Checking that surfaces are dry and clean before applying new layers.
- Checking that treated surfaces are protected.
- Checking installation of waterproofing, see ref. 3 04.
- Checking that welds and lap joints of plastic waterproofing membranes made
in situ are tightened, see ref.3 04.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Materials shall be delivered in manufacturers original, unopened rolls or containers with
label intact and legible stating the manufacturers brand names, and identification of
various items.
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1 07 02

ODAC
Section 07100 Waterproofing

Storage and Protection


All materials shall be stored at building site strictly according to manufacturers instructions.
All materials shall be kept dry prior to and during application, rolls or containers shall be
stacked horizontally and parallel to each other on a smooth surface, protected from
direct sunrays and covered to protect from rain or dust.

1 09

Schedules and Programs


Contractor shall provide schedules of his works, coordinated with other trades, prior to
commencing with installation.

1 10

Special Warranty
The Contractor shall provide a warranty for material and workmanship starting from date of
final hand-over for the duration of 10 years

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Part 2: Products
2 01

General
All waterproofing materials shall provide effective protection against aggressive soils acids,
sulfates, and chlorides.
All waterproofing materials shall maintain shape stability at high ambient temperatures.
Waterproofing sheets and membranes shall have dimensional stability, high tear strength,
puncture and impact resistance as required by the indicated Standard(s).

2 02

Waterproofing Layer

2 02 01

Bitumen Sheets

2 02 01 01

Uncoated Bitumen Sheet


As defined in DIN 18195, the sheets shall be bonded together by bitumen adhesive
compound
Provide the waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of DIN 52129, Type R 500 N, or equivalent.

2 02 01 02

Bitumen Sealing Sheet


The sheet shall be bonded together by bitumen adhesive compound.
Provide the waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of ASTM D 173, base membrane material: woven
cotton fabrics, average net mass 340 g/m2 ASTM D226, base membrane material
organic felt,
02.1

Type I

02.2

Type II

03.0

ASTM D1327, base membrane material: woven burlap fabrics,


average net mass 330 g/m2

04.0

ASTM D2178, base membrane material: glass matt,

04.1

Type III

04.2

Type IV

05.0

DIN 52130

05.1

Type J 300 DD, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2

05.2

Type G 200 DD, base membrane material: textile glass woven


fabric

05.3

Type PV 200 DD, base membrane material: polyester mat

06.0

DIN 18190

06.1

Type J 300 D, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2

06.2

Type G 220 D, base membrane material: textile glass woven fabric

06.3

Type AL 0,2 D, base membrane material: aluminum strips of


thickness 0,2 mm

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2 02 01 03

ODAC
Section 07100 Waterproofing

06.4

Type Cu 0,1 D, base membrane material: copper strip of thickness


0,1 mm

06.5

Type PETP 0,03 D, base membrane material: Polyethylene


terephthalat foil of thickness 0,03 mm

Bitumen Sheet for Torch-On Applied/ Fusion Welding


The bitumen sheets for fusion welding shall be placed by the welding process and jointed
to one another.
Provide the waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 52131

2 02 01 04

01.1

Type J 300 S 4, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2, membrane thickness 4 mm

01.2

Type J 300 S 5, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2, membrane thickness 5 mm

01.3

Type G 200 S 4, base membrane material: textile glass woven


fabric, membrane thickness 4 mm

01.4

Type G 200 S 5, base membrane material: textile glass woven


fabric, membrane thickness 5 mm

01.5

Type PV 200 S 5, base membrane material: polyester mat,


membrane thickness 5 mm

01.6

base membrane material: copper strip of thickness 0,1 mm

Modified Bitumen Membrane (APP - Modified)


The bitumen shall be modified by blending with atactic polypropylene (APP).
Provide APP-modified waterproofing membrane of quality indicated below, complying with
the requirements and tolerance level of:
01.0

CGSB 37-GP-56M

01.1

Grade 1

01.2

Grade 2

01.3

Base membrane material: non-woven polyester

01.4

Base membrane material: non-woven fiberglass

01.5

Base membrane material: non-woven polyethylene

01.6

Base membrane material: non-woven polypropylene

02.0

DIN 52133 - PYP (torch-on applied membrane)

02.1

Type J 300 S 4, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2, thickness 4 mm

02.2

Type J 300 S 5, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2, thickness 5 mm

02.3

Type G 200 S 4, base membrane material: textile glass woven


fabric, thickness 4 mm

02.4

Type G 200 S 5, base membrane material: textile glass woven


fabric, thickness 5 mm

02.5

Type PV 200 S 5, base membrane material: polyester mat,


thickness 5 mm

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Division 07 Thermal and Moisture Protection

2 02 01 05

ODAC
Section 07100 Waterproofing

Modified Bitumen Membrane (SBS - Modified)


The bitumen shall be modified by blending with styrene butadiene styrene (SBS)
thermoplastic elastomer as the primary modifier.
Provide SBS-modified waterproofing membrane of quality indicated below, complying with
the requirements and tolerance level of:
01.0

ASTM D 6162 - base membrane material: combination of polyester


fabric and glass fiber
01.1

Type I, Grade S, with min.1,8 mm thickness.

01.2

Type II, Grade S, with min. 2,0 mm thickness.

02.0

ASTM D 6163 - base membrane material: glass fiber


02.1

Type I, Grade S, with min.2,2 mm thickness.

02.2

Type II, Grade S, with min. 2,9 mm thickness.

03.0

ASTM D 6164 - base membrane material: polyester fabric


03.1

Type I, Grade S, with min. 1,8 mm thickness

03.2

Type I, Grade S, with min. 2,9 mm thickness

04.0

DIN 52133 - PYE (torch-on applied membrane)


04.1

Type J 300 S 4, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2, membrane thickness 4 mm

04.2

Type J 300 S 5, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2, membrane thickness 5 mm

04.3

Type G 200 S 4, base membrane material: textile glass woven


fabric, membrane thickness 4 mm

04.4

Type G 200 S 5, base membrane material: textile glass woven


fabric, membrane thickness 5 mm

04.5

Type PV 200 S 5, base membrane material: polyester mat,


membrane thickness 5 mm

05.0

DIN 52132 - PYE


05.1

Type J 300 DD, base membrane material: jute hessian with a


nominal mass of minimum 300 g/m2,

05.2

Type G 200 DD, base membrane material: textile glass woven


fabric

05.3

Type PV 200 DD, base membrane material: polyester mat

2 02 02

Plastic Waterproofing Membrane

2 02 02 01

PVC (Polyvinyl Chloride Plasticized) Membrane


The membrane shall be able to be bonded together and watertight during its lifetime. The
bonding procedure shall be in compliance with manufacturers recommendations.
Provide PVC waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 16937, membrane compatible with bitumen,
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

01.1

membrane thickness shall be 1,2 mm

01.2

membrane thickness shall be 1,5 mm

01.3

membrane thickness shall be 2,0 mm

02.0 DIN 16938, membrane not compatible with bitumen,


02.1

membrane thickness shall be 1,2 mm

02.2

membrane thickness shall be 1,5 mm

02.3

membrane thickness shall be 2,0 mm

03.0 ASTM D 4551

2 02 02 02

(PIB) Polyisobutylene Waterproofing Membrane


PIB waterproofing membrane shall be of high-molecular Polyisobutylene including
additives. PIB waterproofing membrane shall permit the production of waterproof joints
by solvent welding.
Provide PIB waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 16935
01.1 membrane thickness shall be 1,5 mm
01.2 membrane thickness shall be 2,0 mm

2 02 02 03

(ECB) Ethylene Copolymer Bitumen Waterproofing Membrane


ECB membrane shall be made of ethylene copolymer bitumen with or without additives.
Provide ECB waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 16729
01.1

Type 1(T1): made of basic materials,

01.2

Type 2(T2): made of basic material, but including additives,

01.3

backed with non-woven roving,

01.4

unbacked,

01.5

membrane thickness shall be 1,5 mm

01.6

membrane thickness shall be 2,0 mm

01.7

membrane thickness shall be 2,5 mm

01.8

membrane thickness shall be 3,0 mm

02.0 ASTM D 3020


02.1

2 02 02 04

Type II,

(CPE) Chlorinated Polyethylene Waterproofing Membrane


Provide CPE waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 16737 Polyethylene-chlorinated (PE-C),
01.1

membrane thickness shall be 1,2 mm

01.2

membrane thickness shall be 1,5 mm

01.3

membrane thickness shall be 2,0 mm

02.0 ASTM D 4068,


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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 02 05

ODAC
Section 07100 Waterproofing

(CSPE) Waterproofing Membrane


Provide CSPE waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 ASTM D 4068,

2 02 03

Vulcanized Rubber Membrane


The membrane shall be capable of being bonded together for making watertight field
splices in compliance with manufacturers instructions

2 02 03 01

EPDM (Ethylene-Propylene-diene Terpolymer) Membrane


Provide EPDM waterproofing membrane of quality indicated below, complying with the
requirements and tolerance level of:
01.0 ASTM D4637, Type I,
01.1

grade 1,

01.2

grade 2,

01.3

class U (unreinforced), membrane overall thickness shall be not


less than 1,0 mm

01.4

class SR (internally reinforced), membrane overall thickness shall


be not less than 1,0 mm

02.0 DIN 7864,

2 02 03 02

02.1

membrane thickness shall be 1,2 mm

02.2

membrane thickness shall be 1,3 mm

02.3

membrane thickness shall be 1,5 mm

02.4

membrane thickness shall be 2,0 mm

CR (Polychloroprene) Membrane
Provide CR waterproofing of quality indicated below, complying with the requirements and
tolerance level of:
01.0 ASTM D4637, Type II,

2 02 03 03

01.1

grade 1

01.2

grade 2

01.3

Class U (unreinforced), membrane overall thickness shall be not


less than 1,0 mm

01.4

Class SR (internally reinforced), membrane overall thickness shall


be not less than 0,76 mm

Polybutylene (PB) Membrane


Provide PB waterproofing membrane, complying with the requirements and tolerance level
of:
01.0 ASTM D2581,

2 02 04

Composite Laminate Membrane


Is a membrane consisting of three layers cross-laminated high-density polyethylene carrier
film with rubber/bitumen compound.

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 05

ODAC
Section 07100 Waterproofing

Waterproofing Emulsions
Resist water under hydrostatic pressure.

2 02 06

Metal Strips
As defined in DIN 18195-2. Metal strips shall be incorporated in the waterproofing of
uncoated bitumen sheeting.

2 03

Sealant/ Joint Fillers


Sealant and joint fillers shall be as recommended by membrane manufacturer and shall be
compatible with the waterproofing materials used.

2 04

Seam Welding Materials and Adhesive Materials

2 04 01

Seam Welding Materials


Seam welding materials shall be as recommended by membrane manufacturer.

2 04 02

Surface Conditioner/Primer
Primer shall be used when required by membrane manufacturers site instructions, and
shall be compatible with the substrate.
Provide Primer of quality indicated below, complying with the requirements and tolerance
level of one of the following Standards, or an equivalent Standard, unless otherwise
indicated:
ASTM D 41, asphaltic primer
ASTM D 43, creosote primer
DIN 18195-2, bitumen solution
DIN 18195-2, bitumen emulsion

2 04 03

Bonding Materials and Topcoating Materials


Bonding Materials and topcoating materials shall be as recommended by the membrane
manufacturer.
Provide material of quality indicated below, complying with the requirements and tolerance
level of one of the following Standards or an equivalent Standard unless otherwise
indicated:
ASTM D 449, Type I,
ASTM D 450, Type II
DIN 18195-2,

2 04 04

Thinner and Cleaner


Thinner and cleaner shall be compatible with the waterproofing membrane and as
recommended by adhesive manufacturer.

2 05

Flashings
Flashings materials shall be provided for all cases when recommended by the membrane
manufacturer. Flashings materials shall be of quality recommended by the membrane
manufacturer

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Division 07 Thermal and Moisture Protection

2 06

ODAC
Section 07100 Waterproofing

Metal Fixing Strips


Metal Fixing strips shall be provided in all cases where flashings shall be used. Metal fixing
strips shall be of quality recommended by the flashing material manufacturer.

2 09

Accessories

2 09 01

Materials for Protective Layers


Material used as protective layer shall be compatible with the waterproofing of the building
and shall be capable of withstanding stresses of a mechanical, thermal and chemical
nature acting on them. The materials shall comply with the requirements of DIN
18195-10 or an equivalent Standard.

2 09 01 01

Protection Board
Protection board made of a strong non-woven polyester base, which has been
impregnated and coated, with a mixture of bitumen modified. Provide protection board
as indicated below:
01.0 Protection board made of biodegradable hardboard or polystyrene foam sheet or
asphalt wood fiberboard or bitumen impregnated glass fiberboard, minimum thickness of 6
mm unless otherwise indicated.

2 09 01 02

Other Protecting Materials


Material shall be suitable for the particular stresses arising in each case, and comply with
the requirements of DIN 18195-10 or an equivalent Standard.

15
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Part 3: Execution
3 01

General Examination
Before commencing applying waterproofing membranes, check and make sure that the
following apply:
- Base is suitable finished and structurally sound.
- Substrate is sufficiently smooth and even textured.
- Substrate is sufficiently dry, clean and not contaminated with oil or other
deleterious materials.
- The surfaces, which join vertical and horizontal construction, shall allow for
practical lapping and jointing of membranes
- Before general laying commences check that any chases required have been
cut and service penetrations have been provided and prepared.
- Waterstops have been installed where indicated in the Contract Documents.

3 02

General Preparation
Provide suitable equipment designed for heating bitumen and asphalt, as close as
practicable to the work position and so sited and protected that materials can be
processed safely.
A working space outside the walls of not less than 600 mm shall be allowed for excavation,
in case of externally applied waterproofing.
The site shall be kept dry until the basement has been completed. Dewatering or pumping
from carefully arranged sumps with appropriate drainage channels shall be continued
whilst waterproofing work is in progress, until all loading coats have hardened, and the
structure has developed sufficient strength to resist the full water pressure.
Surfaces to receive waterproofing shall be prepared in accordance with manufacturers
instructions.
Apply surface conditioner primer at a rate as recommended by manufacturer. Protect
conditioner from rain until dry. Only the area that can be covered by membrane in one
working day should be primed. Areas left exposed for over 24 hours shall be reprimed.
When indicated, a layer of protective (non-woven) polyester shall be used to receive
membrane for horizontal areas or vertical walls.
Cracks and joints shall be sealed with sealant materials as recommended by sealant
manufacturer before commencing any waterproofing work.

3 03

Installation

3 03 01

General
The waterproofing shall - as a general rule - be arranged on the side of the structure facing
the water; it shall form a closed tanking, or it shall surround the structure on all sides.
The work shall be performed in accordance with NRCA Waterproofing Manual, or DIN
18195, or BS 8000-4, BS 8102, or an other equivalent Standard.
Waterproofing sheeting shall be installed only if the prevailing weather conditions are
unlikely to have any adverse effect on the material, unless precautions have been
taken to ensure that any such effect is precluded.
The waterproofing shall be made up of layers as indicated in tables 1 to 6 (Annex 6) unless
otherwise indicated.
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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Apply the membrane and all associated details in accordance with the manufacturers
instructions.
There shall be minimum practical delay between applying successive layers or coats,
taking account of any material manufacturers instructions.

3 03 01 01

External Waterproofing

3 03 01 01 01

Horizontal Surfaces

The waterproofing membrane shall extend from the external vertical limit to provide the
junction to be formed with the vertical waterproofing membrane, see Annex 6, Figure
1, Detail C. The extension shall be in accordance with the manufacturers
recommendation, or indicated in the shop drawings.
As soon as the laying of the horizontal membrane has been completed it shall be
protected, except over the set-off. Temporary protection shall be provided to the
projecting length of the base. The horizontal loading coat of concrete or structural slab
shall be placed as quickly as possible.
See Figures 1, and 2: Annex 6, for typical external waterproofing installations.

3 03 01 01 02

Vertical Surfaces

As soon as possible after the vertical membrane has been applied to the outside of walls it
shall be protected, see ref. 3 03 05.
Perimeter, wall details, flashing shall be provided and installed as recommended by the
membrane manufacturer, or indicated in shop drawings.
See Figures 1, and 2, Annex 6, for typical external waterproofing installations.

3 03 01 02

Internal Waterproofing

3 03 01 02 01

Horizontal Surfaces

As soon as the completion of application of membrane, it shall be protected, see Clause 3


03 05.
See Figure 3, Annex 6, for typical internal waterproofing installations.

3 03 01 02 02

Vertical Surfaces

See Figure 3, Annex 6, for typical internal waterproofing installations.


Perimeter, wall details, flashing shall be provided and installed as recommended by the
membrane manufacturer.

3 03 02

Installation Methods

3 03 02 01

Loosely Laid
Waterproofing membrane shall be applied in accordance with manufacturers instructions.
The membrane shall be stretched to remove any wrinkles and bubbles.
Items protruding to or penetrating through membrane shall be sealed to provide a
watertight connection.
Counter flashing membrane material shall be installed.
Flexible flashings shall be installed as indicated.
Flashings shall be sealed to membrane and adjoining surfaces as indicated in
manufacturers instructions.
Sides and ends shall be lapped in accordance with membrane manufacturers instructions.
17
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Edges and ends of membrane shall be overlapped and sealed by one or more of the
following methods
- Solvent welding of minimum 75mm unless otherwise indicated.
- Heat welding of minimum 75mm unless otherwise indicated.
- Contact tape of minimum 75mm unless otherwise indicated.
- Contact adhesive of minimum 75mm unless otherwise indicated.

3 03 02 02

Adhesive Bonded
The primer shall be applied to the substrate, if required, according to the waterproofing
manufacturers instructions.
Waterproofing membrane shall be applied in accordance with manufacturers instructions.
The membrane shall be stretched to remove any wrinkles and bubbles. Hot applied asphalt
bitumen waterproofing sheets shall be pressed firmly into bitumen.
Items protruding to or penetrating through membrane shall be sealed to provide watertight
connections.
Counter flashing membrane material shall be installed.
Flexible flashings shall be installed as indicted.
Flashings shall be sealed to membrane and adjoining surfaces as indicated in
manufacturers instructions.
Sides and ends shall be lapped in accordance with membrane manufacturers instructions.
Edges and ends of membrane shall be overlapped and sealed by one or more of the
following methods
- Solvent welding of minimum 75mm unless otherwise is indicated.
- Heat welding of minimum 75mm unless otherwise is indicated.
- Contact tape of minimum 75mm unless otherwise is indicated.
- Contact adhesive of minimum 75mm unless otherwise is indicated.

3 03 02 04

Torch-On Application
Waterproofing membrane shall be installed in accordance with manufacturers instructions.
The membrane shall be stretched to remove any wrinkles and bubbles.
The underside of the membrane shall be torched just enough to superficially melt the
bitumen. Excessive heating may damage the reinforcement.
Overlaps should be reheated from the top and resealed with a trowel to ensure seam
integrity.
Sides and ends shall be lapped in accordance with membrane manufacturers instructions.
Items protruding to or penetrating through membrane shall be sealed to provide watertight
connections.
Counter flashing membrane material shall be installed.
Flexible flashings shall be installed as indicted.
Flashings shall be sealed to membrane and adjoining surfaces as indicated in
manufacturers instructions.

3 03 03

Waterproofing over Movement Joints


Workmanship of waterproofing over movement joints shall be according to rules in DIN
18195-8, or an equivalent Standard.
18
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

See Figures 4, 5, Annex 6, for waterproofing over expansion and construction joints using
waterproofing membrane, waterstop, joint filler, and sealer.

3 03 04

Waterproofing at Penetrations, Junctions and Ends


The workmanship of waterproofing at penetrations, junctions and ends shall be in
accordance with membrane manufacturers instructions, shop drawings and as
specified in DIN 18195-9, or an equivalent Standard.
See figures 3, and 6, Annex 6, for typical details in case of pipe penetration.

3 03 05

Protection Layer
Protective layers, which are applied onto the finished waterproofing, shall be put in place
immediately after completion of the waterproofing.
Protection layer shall be installed in accordance with manufacturers instructions, shop
drawings, DIN 18195-10 or an equivalent Standard.
Protection layers shall be placed directly against drainage panel or waterproofing
membrane and joints shall be butt, and sealed.

3 03 06

Drainage Panel
Workmanship of Drainage Panel shall be in accordance with manufacturers instructions.
Drainage panel shall be placed to direct drainage downward.
Joints in drainage panels shall be sealed.

3 04

Field Quality Control


The Engineer and the Contractor shall jointly check the waterproofing, prior to follow-up
work. The finished work shall include but not be limited to internal and external
corners, seam jointing, attachment method, counter flashing cover, expansion joints,
control joints and protective cover.
Welds and lap joints of plastic waterproofing membranes made in situ shall be tested for
tightness according to rules in DIN 18195-3, or an equivalent Standard.

3 07

Protection/Protective Measures
Protect all works to ensure that it remains without damage at time of handing over.
Protective measures shall be designed, if required, to provide temporary protection to the
waterproofing during the progress of construction work. They shall be suitably adapted
to the duration of the relevant stage of construction.
Protective measures shall be in accordance with rules specified in DIN 181951-10, or an
equivalent Standard.

19
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Work measured by area shall be measured flat. No allowance will be made for overlaps.
Work measured by length shall be measured net and no allowance will be made for
overlaps.
Where work is measured by area no deduction shall be made for openings not exceeding
1 m2 .

4 02

Units of Measurement
Measuring of works will be based on the following units:
Area (m2), measured separately as follows:
- Waterproofing
- protection of waterproofing
- drainage panels

Length (m), measured separately as follows:


- Accessories like flashings, capping and metal fixing strips
- waterproofing of movement joints

Number of items, measured separately as follows:


- Penetrations, transitions and closures in the context of the waterproofing

20
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all waterproofing
materials, protection of applied waterproofing, equipment, tools, storage facilities, all
labor, coordinating work with other trades, checking, examination, testing, quality
assurance, cleaning and temporary protection.
Material or work, which does not conform to specification, shall be removed or
replaced at Contractors expense.

5 02

Ancillary Works to be included in the Unit Rate


The following ancillary works shall be included in the unit rate:
1.

Scaffolding, re-excavation of working spaces outside the walls

2.

Preparation of samples as required by the Engineer

3.

Preparation of mock-up as required by the Engineer

4.

Primers, bonding compounds, adhesives and keying mixes

5.

Applying coatings by brush or spray

6.

Sloping and curved work to coatings

7.

Work of any width, height or girth

8.

Work laid to falls and cross falls, and intersections on sloping work

9.

Cutting, notching, bending, fair edges and jointing, including extra


material for laps to sheet work

10.

Raking, stepped and vertical work to skirting and the like

11.

Edges, angles, intersections and the like, turning into grooves including
extra material wedging and sealing

12.

Angle fillets, battens and nailing strips

13.

Linings to sumps, outlets, gargoyles, dishing to gullies and the like

14.

Holes for pipes and the like, forming collars and sealing.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Annex: Tables and Figures


6 01

Tables
Table 1: Number of layers for the waterproofing with uncoated
bitumen sheeting (DIN 18195-6)

2
3
4

1
Immersion
depth

2
Permissible
compressive loading

m
Up to 4
More than
4 up to 9
More than
9

MN/m max.

0.6

3
4
Brush coating or
Pouring and
pouring process
rolling process
Minimum number of layers
3
4

3
3

Table 2: Number of layers for the waterproofing with uncoated


bitumen sheeting and metal strips (DIN 18195-6), see ref. 2 02 06
Table 2-a:

2
3
4

2
3
4

1
Immersion
depth

2
Permissible
compressive loading

m
Up to 4
More than
4 up to 9
More than
9

MN/m max.

1
Immersion
depth

2
Permissible
compressive loading

m
Up to 4
More than
4 up to 9
More than
9

MN/m max.

1.0

1.5

3
4
Brush coating or
Pouring and
pouring process
rolling process
Minimum number of layers
3
3

3
3

3
4
Brush coating or
Pouring and
pouring process
rolling process
Minimum number of layers
4
4

4
4

Table 2-b:

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Table 3: Number of layers and types of base for the waterproofing


with bitumen sheeting for fusion welding (DIN 18195-6)

2
3
4

1
Immersion
depth

2
Permissible
compressive loading

MN/m max.

Up to 4
More than 4
up to 9

In the case of
hessian base: 1,0;
glass fabric base :0,8

5
More than 9

3
Minimum number of
layers and type of insert
of bitumen sheets for
fusion welding
2 woven fabric base
3 - woven fabric base
1 - woven fabric base
+
1 copper strip base
2 - woven fabric base
+
copper strip base

Table 4: Number of layers and types of base for the waterproofing


with bitumen sealing sheeting (DIN 18195-6)

1
Im m ersion
depth
m

2
P erm issible
com pressive
loading

3
M inim um num ber of layers and
type of base of bitum en
sealing sheeting

M N /m m ax.
2
U p to 4
3

4
5

M ore than 4
up to 9

In the case of
glass fabric
base: 0,8; all
orther k inds of
base :1,0

M ore than 9

2 w oven fabric b ase


or copper strip base
or PET P base
2 - w o ven fabric base
+
1 P ET P b ase
3 - w o ven fabric base
1 - w o ven fabric base
+
1 copper strip base
2 - w o ven fabric base
+
1 - copper strip b ase
2 P ET P b ase
+
1 copper strip base

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Table 5: Thickness of PIB sheeting for waterproofing with PIB


sheeting and uncoated bitumen sheeting (DIN 18195-6)

2
3
4

1
Immersion
depth

2
Permissible
compressive loading

3
Minimum thickness
of PIB sheeting

m
Up to 4
More than 4
up to 9
More than 9

MN/m max.

Mm
1.5
2.0

0.6

2.0

Table 6: Thickness of Plasticized PVC sheeting for the


waterproofing with Plasticized PVC sheeting and uncoated bitumen
sheeting

2
3
4

1
Immersion
depth

2
Permissible
compressive loading

m
Up to 4
More than 4
up to 9
More than 9

MN/m max.

1.0

3
Minimum thickness
of plasticized PVC
sheeting
mm
1.5
1.5
2.0

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Division 07 Thermal and Moisture Protection

6 02

ODAC
Section 07100 Waterproofing

Figures

Fig. 1: Externally applied waterproofing (PVC waterproofing


membrane)

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Fig. 2: Externally applied waterproofing (Bitumen sheeting)

Fig. 3: Internally applied waterproofing (PVC waterproofing


membrane)
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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Fig.4: Horizontal expansion joint

Fig 5: Wall/basement construction joint

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Division 07 Thermal and Moisture Protection

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Section 07100 Waterproofing

Fig. 6: Vertical expansion joint

Fig. 7: Vertical construction joint

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Division 07 Thermal and Moisture Protection

ODAC
Section 07100 Waterproofing

Fig.8: Treatment of pipes

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Division 07 Thermal and Moisture Protection

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Section 07100 Waterproofing

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07111 - ELASTOMERIC MEMBRANE WATERPROOFING

AL FATEH UNIVERSITY
07 Thermal and Moisture Protection

ODAC Division
Section 07111 Elastomeric membrane Waterproofing

SECTION 07111: ELASTOMERIC MEMBRANE WATERPROOFING


1.

GENERAL
1.1

Scope
This Section covers the requirements for furnishing and installing of
sheet membrane waterproofing consisting of two layers of torch applied
modified bitumen membrane and two coats of bituminous primer for the
wet room areas as shown in the Drawings.
The work to be carried out under this section includes, but is not limited
to, all labor, materials, equipment, testing, quality control, quality
assurance, and services necessary and incidental to the proper
execution of the works.

1.2

References
1.2.1 Applicable Codes and Standards
The following Codes and Standards are intended to provide an
acceptable level of quality for materials and products. The Contractor
may propose alternative Codes and Standards provided they give an
equivalent degree of quality as the referenced codes and are submitted
for the Engineer for review and approval in advance of their use.
1. Egyptian Standards (E.S.)
2. American Society for Testing and Materials (ASTM)
3. European Union of Agreement (UEAtc)
4. Italian Norms (UNI)
1.2.2 Applicable Specifications
The latest version of the publications listed below form a part of this
specification, unless otherwise specified. The publications are referred
to in the text by basic designation only.
American Society for Testing and Material
ASTM D 41

(1985) Asphalt Primer Used In Roofing, Damp


proofing and waterproofing

ASTM D 1187

(1982) Asphalt-Base Emulsions Used As Protective


Coating For Metal.

ASTM D 1227

(1987) Emulsified Asphalt Used As Protective


Coating For Roofing.

ASTM D 4479

(1993) Asphalt Roofing Coatings Asbestos Free.

1
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AL FATEH UNIVERSITY

ODAC Division

07 Thermal and Moisture Protection

1.3

Section 07111 Elastomeric membrane Waterproofing

Submittals
The Contractor shall submit the following information, at least 28
calendar days prior to the installation of waterproofing system:
1.3.1 Shop Drawings
Detailed shop drawings shall be submitted, showing reinforcing
flashings, terminations, joints, intersection of horizontal and vertical
surfaces, and penetrations in the membrane system.
Layout drawings shall be submitted, as well as details for method of
installation of waterproofing system.
1.3.2 Manufacturers Data
Manufacturers technical product data and a certificate attesting that the
materials meet the requirements specified hereinafter shall be
submitted for approval.
1.3.3

Samples

The following samples should be submitted to the Engineer for


approval of the manufacturer of the waterproofing system:
A. Three samples of waterproofing membrane. (Standard manufacturer
size)
B. Samples of all accessories used for the system including fasteners,
sealant, flashing profiles, etc.
1.3.4

Method Statements

Method statements shall be submitted, showing detail procedures of


installation and testing of waterproofing for horizontal and vertical
surfaces, penetrations in the membrane system.
The Contractor shall have provided, at time of tender, an initial
submittal to include all above information.
1.4

Qualifications
Work shall be performed by skilled labors thoroughly experienced in the
type of waterproofing work specified to meet the requirements of the
Contract. A specialist firm approved by the Engineer shall carry out all
works.
For uniformity of the efficiency and maintenance, all the products
proposed for waterproofing shall be from the same manufacturer or
complying with main waterproofing proposed system. A guarantee of
10 years availability of approved materials shall be submitted by the
manufacturer.

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AL FATEH UNIVERSITY
07 Thermal and Moisture Protection

ODAC Division
Section 07111 Elastomeric membrane Waterproofing

The waterproofing membrane manufacturer shall be certified within the


frame of ISO 9000 series standards. ISO Certificate shall be available
for Engineer checking at time of submission.
The manufacturer in house quality control shall be periodically audited
by an independent technical office for compliance with Q.C. manual
and standard recommendations. Certificates from the technical control
office shall be available for Engineer checking.
The manufacturer liability concerning possible materials defect or
wrong specification shall be covered by an Insurance Policy valid in
Egypt. Certificate from the Insurance Company shall be available for
Engineer checking.
Certificates of Compliance; The contractor shall submit certificates of
compliance for the materials specified under this section, from the
manufacturer laboratories, as well as from the approved testing
authorities whether governmental or independent. The certificates shall
be submitted to prove that the supplied materials for the project are
manufactured and tested according to the specifications within the
materials data sheets, when requested by the Engineer.
The Waterproofing Contractor; The materials must be applied by a
specialized applicator, which have the experience in modified bitumen
waterproofing systems, and have the trained skilled workmanship and
all equipments and tools to complete the works specified in this section
according to the standards of the industry.
The applicator should have an experience of minimum 5 (five) years in
applying similar waterproofing systems, for projects involving not less
than 100,000 m2.
The applicator should be certified by the manufacturer, and registered
in the Contractors Federation.
Guarantee; The materials supplier shall submit a guarantee for a period
of 10 (ten) years for the products supplied to the project against
manufacturing defects.
The applicator shall submit a guarantee for the installation works for a
period of 10 (ten) years, the applicator shall be held responsible to
repair/exchange the waterproofing materials, insulation, accessories,
and all defects resulting from wrong installation.
1.5

Delivery, Storage and Handling


Materials shall be delivered to the project site in the original sealed
containers bearing the name of manufacturer, contents and brand
name, and stored in a weather tight enclosure to prevent moisture
damage and absorption. Materials shall be protected from freezing.
Materials shall be stored off the ground on pallets, and covered on top
and all sides with breathable-type canvas tarpaulins. Plastic sheets
cause condensation buildup and therefore shall not be used to cover
3
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AL FATEH UNIVERSITY
07 Thermal and Moisture Protection

ODAC Division
Section 07111 Elastomeric membrane Waterproofing

damp proofing materials. Care shall be taken during storage to avoid


separation or settlement of the emulsion components. Damaged or
deteriorated materials shall be removed from the project site.
All materials shall be stored in dry area, out of direct sunlight and
according to manufacturers instructions (correct rolls position,
maximum load and stacking allowed).
In the event that any materials for use in this section deteriorate and
become unusable due to inadequate and poor storage they shall be
removed from site as instructed by the Engineer and replaced at the
Contractors expense.
2.

PRODUCTS
2.1

Bituminous Sheets
Heavy duty, torch applied bituminous waterproofing membrane 4 mm
thick reinforced with a polyester shall be used. The material shall
comply with the following technical properties:
Compound properties:
Properties
Penetration (250C, 100g, 5s )
Penetration (600C, 100g,5s )
Softening point (ring & ball)
Cold Flexibility (2 mm thick)
Ash content

Units

Value

dmm
dmm
0
C
0
C

30
80
> 150
-10
28.0

Method
of
testing
ASTM D-5
ASTM D-5
ASTM D-36
UE 104-281/6.4
UNE 104-281/1.7

Membrane characteristics:
Properties
Roll length
Roll width
Thickness
Mass per unit area (MPUA)
Ortometry
(5
m
length
specimen)
Cold flexibility, does not break
at
Heat flow test, does not drop at
Volatile material, 2h 1000C
Dimensional
stabilityLongitudinal
Dimensional
stabilityTransversal
Tensile strength Longitudinal
Tensile strength Transversal
Longitudinal elongation

Units

Value

m
m
mm
Kg/m2

10
1
4
4.0

Method
of
testing
UNE 104-281/6.2
UNE 104-281/6.2
UNE 104-281/6.2
UNE 104-281/6.2

mm

10

UNI 8202/5

-7

UNE 104-281/6.4

C
%

120
0.05

UNE 104-281/6.3
UNE 104-281/6.3

0.3

UNE 104-281/6.7

0.2

UNE 104-281/6.7

N/5cm
N/5cm
%

450
450
60

UNE 104-281/6.6
UNE 104-281/6.6
UNE 104-281/6.6

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AL FATEH UNIVERSITY
07 Thermal and Moisture Protection

ODAC Division
Section 07111 Elastomeric membrane Waterproofing

Transversal elongation
Tearing strength Longitudinal
Tearing strength Transversal
Static Puncturing
Dynamic Puncturing
Joint
tensile
strengthLongitudinal
Joint
tensile
strengthTransversal
Impermeability to Water
Permeability to Water Vapor
Adhesion to Concrete
2.2

%
N
N
-----

50
90
90
PS-3
DS-3

UNE 104-281/6.6
UNI 8202/9
UNI 8202/9
UNI 8202/11
UNI 8202/12

N/5cm

450

UNE 104-281/6.6

N/5cm

450

UNE 104-281/6.6

--
N/cm

absolut
ASTM E-96
e
60,000 UNI 8202/23
40
Pelage UEStc

Metal Flashing
1.5 mm minimum thickness anodized aluminum.

2.3

Mastic Sealant
Components polysulphide sealant.

2.4

Primer
The primer to be used shall comply with ASTM D41.

2.5

Ancillaries
Cover strips: All single ply systems shall be protected at overlaps by a
strip of membrane, 200 mm wide.
Angles & corners: All single ply systems shall be reinforced with an
extra strip of membrane at all corners & angles, 200 mm wide.
Pipe Penetrations: Shall be fitted with metallic pipe and metallic flange
fastened to the structure.
Corners: All external corners shall be rounded (grinded) to 25x25 mm
chamfer. Internal corners may be fitted with a 25x25 mm mortar cant.

3.

EXECUTION
3.1

Surface Preparation
Surfaces scheduled for waterproofing shall be prepared in accordance
with waterproofing manufacturers recommendations. Surface
preparation shall be approved prior to waterproofing application.
The waterproofing shall be applied over clean, dry and smooth surface.
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AL FATEH UNIVERSITY
07 Thermal and Moisture Protection

ODAC Division
Section 07111 Elastomeric membrane Waterproofing

Surfaces shall be free of oil, grease, dirt, laitance, loose material, frost,
debris and other contaminants. Form ties shall be cut flush with
surface. Sharp protrusions and form match lines shall be removed.
Holes, voids, spalled areas and cracks, which can damage the damp
proofing materials and impair performance, shall be repaired. Rough
surfaces shall be purged with a well-adhering coat of cement mortar.
3.2

Application
Two layers of torch applied bituminous sheets of thickness 4 mm each
shall be laid perpendicular to each other at wet room area and roofs.
Lapping shall be 150mm at sides and ends and shall include
a reinforcing lap splice of width 300mm. Upturns at wall sides shall be
at least 200 mm.
The waterproofing shall be applied over clean, dry and smooth
concrete surface.
All pipes and drains, which have to penetrate the structure, must be in
prior to any waterproofing to be installed.
A coat of bituminous primer to ASTM D41 shall be applied with brush or
roller at a rate of 0.250 kg/m2 onto the substrate before applying each
layer of the torch bituminous sheet, and allowed to cure.
The waterproofing membrane shall then be laid and pressing it onto the
primed substrate. At upturns, membrane shall be secured by 4
fasteners per rolls width and protected by an approved counter flashing
system with full coordination with architectural details. All corners and
details shall be treated according to manufacturers recommendations.

3.3

Protection
The completed waterproofing work shall be protected from damage
during and after construction. If membrane is to be exposed, a
temporary covering shall be applied to protect the membrane.

3.4

Quality Control
The Contractor shall always ensure the compliance of waterproofing
system with Contract requirements.
The Contractors representative shall be a qualified engineer having
experience in this field, and shall be responsible for the execution of
work specified in this section.
Any work, which does not comply with contract specifications, shall be
removed and corrected at once.

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AL FATEH UNIVERSITY
07 Thermal and Moisture Protection

3.5

ODAC Division
Section 07111 Elastomeric membrane Waterproofing

Tests
When required, and after the systems are cured, the membrane shall
be tested by flooding the entire waterproofed area with a minimum of
50 mm head of water for a period of 24 hours. Measure water level at
the beginning and the end of the 24 hours period. If the water level
falls, remove the water and inspect the water proofing membrane. Leak
sites shall be marked, dried and repaired and the test shall be
repeated.

7
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Division

07 - Thermal and Moisture Protection

Section

07150 Damp-proofing

Part 1: General
1 01

Summary
The work covered by this section consists of providing all plant, labor and materials
and performing all operations to provide resistance to ground moisture penetration
through foundations, walls and similar surfaces subject to high humidity, dampness,
and direct water contact, but not subjected to hydrostatic pressure.

1 01 01

Section Includes
01.0 Damp-proofing of walls, ground slabs, and foundations
02.0 Damp-proof courses
03.0 Damp-proofing of movement joints
04.0 Protection of damp-proofing
05.0 Drainage panels
06.0 Penetrations, transitions and closures in the context of the damp-proofing

1 01 04

Related Sections
03300 Cast-in-Place Concrete
04200 Masonry
07900 Joint Sealers

1 02

References

1 02 01

Applicable Standards

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)


ASTM D 41: 94

Standard specification for asphalt primer used in roofing,


dampproofing, and waterproofing

ASTM D 43: 00

Standard specification for coal tar primer used in roofing,


dampproofing, and waterproofing

ASTM D 173: 97

Standard specification for bitumen-saturated cotton


fabrics used in roofing and waterproofing

ASTM D 226: 97

Standard specification for asphalt-saturated organic felt


used in roofing and waterproofing

ASTM D 227: 97

Standard specification for coal-tar-saturated organic felt


used in roofing and waterproofing

ASTM D 449: 89

Specification for asphalt used in dampproofing and


waterproofing
1
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 02 01 06

ODAC
Section 07150 Dampproofing

ASTM D 450: 96

Specification for coal-tar pitch used in roofing,


dampproofing, and waterproofing

ASTM D 1079: 01

Standard terminology of terms relating to roofing,


waterproofing, and bituminous materials

ASTM D 1227: 95

Standard specification for emulsified asphalt used as a


protective coating for roofing

ASTM D 1327: 97

Standard specification for bitumen-saturated woven


burlap fabrics used in roofing and waterproofing

ASTM D 1668: 97

Standard specification for glass fabrics (woven and


treated) for roofing and waterproofing

ASTM D 2178: 97

Standard specification for asphalt glass felt used in


roofing and waterproofing

ASTM D 2581: 01

Standard specification for Polybutylene (PB) plastic


molding and extrusion materials

ASTM D 2823: 90

Standard specification for asphalt roof coating

ASTM D 4068: 01

Standard specification for chlorinated Polyethylene


(CPE) sheeting for concealed water-containment
membrane

ASTM D 4479: 00

Standard specification for asphalt roof coating


asbestos free

ASTM D 4551: 96

Standard specification for poly (Vinyl/Chloride) (PVC)


plastic flexible concealed water-containment membrane

ASTM D 4637: 96

Standard specification for EPDM sheet used in


single-ply roof membrane

ASTM D 6162: 00

Standard specification for Styrene Butadiene Styrene


(SBS) modified bituminous sheet materials using a
combination of polyester and glass fiber reinforcements

ASTM D 6163: 00

Standard specification for Styrene Butadiene Styrene


(SBS) modified bituminous sheet materials using glass
fiber reinforcements

ASTM D 6164: 00

Standard specification for Styrene Butadiene Styrene


(SBS) modified bituminous sheet materials using
polyester reinforcements

ASTM E 329: 00

Standard specification for agencies engaged in the


testing and/or inspection of materials used in
construction.

British Standards
BS 743: 70 (91)

Specification for materials for damp-proof courses,


(partially replaced by BS 6398(83), BS 6515(84), and
BS 8215(91)

BS 2000-49+58: 93

Methods of Test for Petroleum and its Products

BS 6100 -

Glossary of building and civil engineering terms

BS 6100 1.0: 99

General and miscellaneous

BS 6100 - 1.3.1: 98

Walls and cladding

BS 6100 - 1.3.2: 97

Roofs and roofing

BS 6100 - 1.3.3: 97

Floors and ceilings

BS 6100 - 2

Civil engineering
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 02 01 07

ODAC
Section 07150 Dampproofing

BS 6100 - 2.2.2: 99

Substructures and foundations

BS 6398: 83

Specification for bitumen damp-proof courses for


masonry

BS 6515: 84 (96)

Specification for polyethylene damp-proof for masonry

German Standards
DIN 7864:

Sheets of elastomers for waterproofing

DIN 7864 - 1: 84

Terms of delivery

DIN 16729: 88

Ethylene copolymer bitumen (ECB) roofing felt and


waterproofing sheet, requirements

DIN 16737: 86

Chlorinated polyethylene (PE-C) roofing felt and


waterproofing sheet with woven fabric inner layer

DIN 16738: 92

Plastic sheets for waterproofing made of high density


polyethylene (PE-HD)

DIN 16935: 88

Polyisobutylene (PIB) waterproofing sheet

DIN 16937: 88

Plasticized polyvinyl chloride (PVC-P) waterproofing


sheets compatible with bitumen, requirements

DIN 16938: 86

Plasticized polyvinyl chloride (PVC-P) waterproofing


sheet incompatible with bitumen, requirements

DIN 18190 4: 75

Waterproof sheeting for the waterproofing of buildings;


waterproof sheeting with inlay of metal foil; definition,
designation, requirements (Amendment 1992).

DIN 18195 -

Water-proofing of Buildings

DIN 18195 - 1: 83

Principles, definitions, attribution of water proofing types


(Amendment 1998).

DIN 18195 - 2: 83

Materials (Amendment 1998)

DIN 18195 - 3: 83

Requirements to the ground and working properties of


materials (Amendment 1998).

DIN 18195 - 4: 83

Damp-proofing against moisture from the ground


Design and workmanship (Amendment 1998).

DIN 18195 - 8: 83

Waterproofing over movement joints

DIN 18195 - 9: 86

Penetrations, transitions, and closures

DIN 18195 - 10: 83

Protective layers and protective measures

DIN 52129: 77

Uncoated bitumen sheeting; term and definition,


designation, requirements

DIN 52130: 85

Bitumen roof sealing sheets; term and definition,


designation, requirements

DIN 52131: 95

Torch - on bitumen felt, requirements and testing

DIN 52132: 96

Polymeric bitumen roofing felt, requirements and testing

DIN 52133: 95

Torch-on polymeric bitumen felt, requirements and


testing

DIN 52143: 85

Bitumen roofing sheets with glass fiber matting; term and


definition, designation, requirements

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 02 01 08

Canadian Standards
CGSB 37-GP-56M: 80

1 02 02

ODAC
Section 07150 Dampproofing

Standard for: membrane, modified, bituminous,


prefabricated, and reinforced for roofing

Codes
BS 6576: 85

Code of practice for installation of chemical damp-proof


courses

BS 8000 -

Workmanship on building sites

BS 8000 4: 89

Code of practice for waterproofing

BS 8102: 90

Code of practice for protection of structures against


water from the ground, (partially replaces CP 102:73)

BS 8215: 91

Code of practice for design and installation of dampproof courses in masonry construction

CP 102: 73 (78)

Code of practice for protection of buildings against water


from the ground, (partially replaced by BS 8102(90), and
BS 8215(91)

1 03

Definitions

1 03 01

Technical Terms
Asphalt - a mixture of bitumen with a substantial proportion of inert mineral matter
(sometimes used for the same definition as bitumen)
Asphalt felt - an asphalt saturated felt
Asphalt mastic - a mixture of asphaltic material and graded mineral aggregate that
can be poured when heated, but requires mechanical manipulation to apply
Asphalt fillet - Triangular strip of asphalt formed at internal angles as an independent
operation
Bitumen a viscous liquid, or a solid, consisting essentially of hydrocarbons and their
derivatives, which is soluble in carbon disulfide; and is substantially non volatile and
softens gradually when heated
Bituminous - containing or treated with bitumen. Examples: bituminous concrete,
bituminous felts and fabrics, bituminous pavement
Bituminous emulsion - (1) a suspension of minute globules of bituminous material in
water or in an aqueous solution; (2) a suspension of minute globules of water or of an
aqueous solution in a liquid bituminous material (invert emulsion)
Bitumen felt - Fiber based sheet material saturated with bitumen
Cant strip - a bevelled strip used under flashing to modify the angle at the point where
the waterproofing membrane meets any vertical element
Cap flashing - see flashing
Coal tar a dark brown to black cementitious material produced by the destructive
distillation of coal
Coal tar pitch a dark brown to black, solid cementitious material obtained as
residue in the partial evaporation or distillation of coal tar
Counter flashing - formed metal or elastomeric sheeting secured on or into a wall,
curb, pipe, roof-top unit, or other surface, to cover and protect the upper edge of a
base flashing and its associated fasteners
Damp-proofing - treatment of a surface or structure to resist the passage of water in
the absence of hydrostatic pressure
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Damp-proof membranes materials resistant to liquid penetration but not subjected


to hydrostatic water pressure
Damp-proof courses materials resistant to liquid penetration generally in strip form
and fixed within uprising structures e.g. masonry walls.
Felt - a flexible sheet manufactured by the interlocking of fibers with a binder or
through a combination of mechanical work, moisture, and heat. Felts are
manufactured principally from vegetable fibers (organic felts), glass fibers (glass fiber
felts); other fibers may be present in each type
Fine granule surfaced bitumen felt - Bitumen felt, the base of which is impregnated
and/ or coated with bitumen and surfaced on both sides with fine granular material
Flashing - the system used to seal membrane edges at walls, expansion joints,
drains, gravel stops, and other places where the membrane is interrupted or
terminated. Base flashing covers the edges of the membrane. Cap or Counterflashing
shields the upper edges of the base flashing
Fusion welding - in the fusion welding process, both the underlying surface and the
side of the tightly wrapped sheet for fusion welding that faces the underlying surface
shall be adequately treated in order to ensure satisfactory bonding
Membrane - a flexible or semiflexible water-proofing, whose primary function is the
exclusion of water
Metal foil faced bitumen felt - Bitumen felt, the base of which is impregnated and/ or
coated with bitumen, the upper surface being finished with embossed metal foil
bonded to it and the under surface with fine granular material
Mockup - a full sized structural model built for study, and testing
Primer - a thin liquid applied to a surface to improve the adhesion of heavier
applications of damp-proofing layers and to absorb dust
Protective (protection) layers - layers which protect the waterproofing or
dampproofing of buildings durably against damaging influences of static, dynamic and
thermal nature.
Reinforced membrane a waterproofing membrane reinforced with felts, mats,
fabric, or chopped fibers
Sealant - a mixture of polymers, fillers, and pigments used to fill and seal joints where
moderate movement is expected.
Sheet, sheeting - see membrane
Substrate - the surface upon which the waterproofing membrane is placed
Surface conditioner - see primer
Tanking - see waterproofing
Torch-on heat bonding using a gas torch
Type I joints - Joints for slowly progressing movements and for movements which
occur once only, or which seldom reoccur, such as settlement movements or changes
in length due to seasonal temperature fluctuations
Type II joints - Joints for rapidly progressing movements or for movements which
occur frequently, such as movements due to varying imposed loads, or changes in
length due to daily temperature fluctuations.
Waterproofing - treatment of a surface or structure to prevent the passage of water
under hydrostatic pressure
Waterproofing emulsion - an intimate mixture of bitumen and water, with uniform
dispersion of the bitumen or water globules, usually stabilized by an emulsifying agent
or system
5
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 03 02

ODAC
Section 07150 Dampproofing

Abbreviations
PYE = polymeric bitumen modified with rubber
PYP = polymeric bitumen modified with thermoplastic

1 04

System Description

1 04 02

Performance Requirements
Unless otherwise indicated, deliver and install the damp-proofing system and, at any
time, comply with basic principles including but not limited to the following:
Damp-proofing against ground moisture shall protect buildings, structures and building
components against ground moisture impinging from outside, and shall also protect
the underground wall components against seepage water which does not become
dammed up. The damp-proofing shall be insensitive to natural waters and to waters
arising out of solution from concrete or mortar
Damp-proofing against ground moisture shall not suffer any impairment of its
protective action as a result of the anticipated movements of the building components
due to shrinkage, temperature fluctuations or settlement.
Damp-proofing shall be capable to carry the expected compressive loads
perpendicular to its plane and shall maintain its shape stability at high ambient
temperatures.
Penetrations, transitions and closures shall be designed and manufactured so that the
requirements to be met by the damp-proofing material and those to be met with
respect to stresses due to the action of water are fulfilled. Their functions shall remain
despite any structural movement.
Protective layers shall be capable of protecting the damp-proofing against damaging
influences of static, dynamic and thermal nature. The type of protective layer to be
adopted shall be appropriate to resist the anticipated stresses and other local
conditions and factors. Movements and deformations of the protective layers shall not
damage the damp-proofing. Where joints in the structure exist, joints shall be provided
at the same locations in solid protective layers.
Protective measures shall be provided as temporary protection to the damp-proofing
during the progress of construction work.
Protective layers and protective measures shall be in accordance with rules defined in
DIN 18195-10 or an equivalent Standard.
Damp-proofing of movement joints shall be designed and installed to prevent water
penetrating through the joints into the structures. The damp-proofing of movements
joints shall be according to requirements established in DIN 18195-8 or an equivalent
Standard. The damp-proofing shall be capable of absorbing the anticipated stresses
arising from any joint movements including changes in temperature.
The damp-proofing shall be made up of layer(s) according to requirements defined in
DIN 18195-4, NRCA Waterproofing Manual, or an equivalent Standard, and taking in
consideration manufacturers recommendations.
See Table 1, Annex 6 for typical examples of damp-proofing depending on various
damp-proofing materials.

1 05

Submittals
Submit the following in accordance with Conditions of Contract and Section 1300:

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 05 01

ODAC
Section 07150 Dampproofing

Product Data
Product data including manufacturers certificates of for each item to be furnished,
temperature range for application, manufacturers installation instructions and
maintenance instructions shall be provided. Manufacturers installation instructions
shall indicate all special procedures and perimeter conditions requiring special
attention.

1 05 02

Shop Drawings
The Contractor shall provide number of copies as required by the Engineer, each
signed by him. Working drawings shall indicate damp-proofing membrane used,
number of layers, special joint or termination conditions, penetrations, transmissions,
closures, protective layers, and conditions of interface with other materials.

1 05 03

Samples
Samples of all materials used for damp-proofing shall be submitted to the Engineer
prior to installation for approval.

1 05 04

Quality Control Submittals


Records and reports of Contractors Internal Q.C.
Records and reports of Contractors External Q.C.

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturer regularly
engaged in manufacture of damp-proofing materials with a history of successful
production acceptable to the Engineer.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work.
The Installers shall be specialized in performing the work of this Section with minimum
three years of documented experience unless otherwise agreed.

1 06 01 03

Qualifications of Contractors Site Supervisors


Contractors site supervisor(s) shall have knowledge of referenced standards and at
least five (5) years of documented experience in work similar in design, material, and
extent to that indicated for the Project.

1 06 03

Certifications
Provide Third Party certificates issued by an authorized and independent agency or
laboratory where indicated.

1 06 04

Quality Control
At all times material and workmanship procedures will be subject to inspection by the
Engineer. Such inspections and tests will not relieve the Contractor of responsibility for
providing material and execution of work in compliance with the specified

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Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

requirements. Any work found defective or which is not in accordance with approved
drawings and specification shall at once be corrected.
If any leaking has been found during field Q.C., see ref. 3 04, damp proofing must at
once be repaired.

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
- Checking suppliers tests certificates and certificates of compliance to conform to
specification and referenced standards prior to installation.
- Checking suppliers delivery tickets for compliance with supply order and
specification.
- Checking that surfaces to receive damp-proofing are smooth, dry and clean.
- Checking the thickness of damp-proofing felts/ membrane and number of layers
applied.
- Checking that time for curing between applications is proper.
- Checking that surfaces previously applied are dry and clean before applying new
layers.
- Checking that treated surfaces are protected where indicated.
- Checking installation of damp proofing.
- Checking that welds and lap joints of damp-proofing membranes made in situ are
tightened, see field quality.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Materials shall be delivered in manufacturers original, unopened rolls or containers
with label intact and legible stating the manufacturers brand names, and identification
of all items.

1 07 02

Storage and Protection


All materials shall be stored at building site strictly according to manufacturers
instructions.
All materials shall be kept dry prior to and during application. Rolls or containers shall
be stacked horizontally and parallel to each other on a smooth surface, protected from
direct sunrays and covered to protect from rain or dust.

1 10

Special Warranty
The Contractor shall provide a warranty indicating manufacturers and workmanship
warranty completed in Employers name and starting from date of final hand-over for
the duration of 10 years

8
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Part 2: Products
2 01

General
All Damp-proofing materials shall provide effective protection against ground moisture,
aggressive soils acids, sulfates, and chlorides.
All Damp-proofing materials shall maintain shape stability at high ambient
temperatures.
Damp-proofing sheets and membranes shall have dimensional stability, high tear
strength, puncture and impact resistance as required by the indicated Standard(s).

2 02

Dampproofing Materials

2 02 01

Bituminous Liquids

2 02 01 01

Cold Applied Bituminous Liquids


Cold applied bituminous liquid shall be of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 18195-2,
01.1 bitumen solution without filler
01.2 bitumen solution with filler
01.3 bitumen emulsion
02.0 ASTM D 1227; emulsified asphalt,
02.1 type I; not applicable
02.2 type II; emulsified asphalt prepared with chemical emulsifying agents and
containing mineral fillers
02.3 type III; emulsified asphalt prepared with mineral colloid emulsifying agents,
without fibrous reinforcement
02.4 type IV; emulsified asphalt prepared with mineral colloid emulsifying agents
and containing fibers other than asbestos
ASTM 4479, type II; asbestos-free asphalt coating
04.0 ASTM 2823, type II; asphalt coating

2 02 01 02

Hot Applied Bituminous Liquids


Hot applied bituminous liquid shall be of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 18195-2,
01.1 bitumen without filler
01.2 bitumen with filler
02.0 ASTM D 449, Type I; Asphalt
9
Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 01 03

ODAC
Section 07150 Dampproofing

Knifing filler (cold applied)


Knifing filler shall be of quality complying with the requirements and tolerance level of
DIN 18195-2, or equivalent

2 02 02

Bitumen Sheets

2 02 02 01

Uncoated Bitumen Sheets


Uncoated bitumen sheet shall be of quality indicated below, complying with the
requirements and tolerance level of:
01.0 DIN 52129, Type R 500 N, or equivalent.

2 02 02 02

Bitumen Sealing Sheets


Bitumen Sealing Sheets/ membranes shall be of quality indicated below, complying
with the requirements and tolerance level of:
01.0

ASTM D 173, base membrane material: woven cotton fabrics, average


net mass 340 g/m2

02.0

ASTM D 226, base membrane material: organic felt,

02.1

type I

02.2

type II

03.0

ASTM D 227, base membrane material: organic felt

04.0

ASTM D 1327, base membrane material: woven burlap fabrics,


average net mass 330 g/m2

05.0

ASTM D 1668, base membrane material: glass fabrics

06.0

ASTM D 2178, base membrane material: glass mat (felt),

06.1

Type III

06.2

Type IV

07.0

DIN 52143/roof sheets/, Type V 13, or equivalent. Base membrane


material: glass fibers mat, average net mass 60 g/m2

08.0

DIN 52130/ roof sealing sheets/

08.1

type J 300 DD, base membrane material: jute hessian with a nominal
mass of minimum 300 g/m2

08.2

type G 200 DD, base membrane material: textile glass woven fabric
with a nominal mass of minimum 200 g/m2

08.3

type PV 200 DD, base membrane material: polyester mat with a


nominal mass of minimum 200 g/m2

09.0

DIN 18190 / sealing sheets/

09.1

type J 300 D, base membrane material: jute hessian with a nominal


mass of minimum 300 g/m2

09.2

type G 220 D, base membrane material: textile glass woven fabric


with a nominal mass of minimum 220 g/m2

09.3

type AL 0,2 D, base membrane material: aluminum strips of thickness


0,2 mm

09.4

type Cu 0,1 D, base membrane material: copper strip of thickness 0,1


mm

09.5

type PETP 0,03 D, base membrane material: Polyethylenterephthalat


foil of thickness 0,03 mm
10
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

10.0

ODAC
Section 07150 Dampproofing

BS 6398,

10.1 class A, with hessian base

2 02 02 03

10.2

class B, with fiber base

10.3

class C, not applicable

10.4

class D, with hessian base laminated with lead

10.5

class E, with fiber base laminated with lead

10.6

class F, not applicable

Bitumen Sheets for Torch-On Application/ Fusion Welding


Bitumen sheet shall be of quality indicated below, complying with the requirements
and tolerance level of:
01.0

DIN 52131,

01.1

type J 300 S 4, base membrane material: jute hessian with a nominal


mass of minimum 300 g/m2, membrane thickness 4 mm

01.2

type J 300 S 5, base membrane material: jute hessian with a nominal


mass of minimum 300 g/m2, membrane thickness 5 mm

01.3

type G 200 S 4, base membrane material: textile glass woven fabric,


membrane thickness 4 mm

01.4

type G 200 S 5, base membrane material: textile glass woven fabric,


membrane thickness 5 mm

type PV 200 S 5, base membrane material: polyester mat, membrane thickness 5


mm
type V 60 S 4, base membrane material: glass fiber mat, membrane thickness 4
mm

2 02 02 04

Modified Bitumen Membranes (APP - Modified)


The bitumen shall be modified by blending with atactic polypropylene (APP).
Modified bitumen membrane (APP-modified) shall be of quality indicated below,
complying with the requirements and tolerance level of:
01.0

CGSB 37-GP-56M,

01.1

Grade 1,

01.2

Grade 2,

01.3

base membrane material: non-woven polyester

01.4

base membrane material: non-woven fiberglass

01.5

base membrane material: non-woven polyethylene

01.6

base membrane material: non-woven polypropylene

02.0

DIN 52133 - PYP (torch-on applied membrane),

02.1

type J 300 S 4, base membrane material: jute hessian with a nominal


mass of minimum 300 g/m2, thickness 4 mm

02.2

type J 300 S 5, base membrane material: jute hessian with a nominal


mass of minimum 300 g/ m2, thickness 5 mm

02.3

type G 200 S 4, base membrane material: textile glass woven fabric


with a nominal mass of minimum 200 g/ m2, thickness 4 mm

02.4

type G 200 S 5, base membrane material: textile glass woven fabric


with a nominal mass of minimum 200 g/ m2, thickness 5 mm
11
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

02.5

2 02 02 05

ODAC
Section 07150 Dampproofing

type PV 200 S 5, base membrane material: polyester mat with a


nominal mass of minimum 200 g/m2, thickness 5 mm

Modified Bitumen Membranes (SBS - Modified)


The bitumen shall be modified by blending with styrene butadiene styrene (SBS)
thermoplastic elastomer as the primary modifier.
Modified bitumen membrane (SBS-modified) shall be of quality indicated below,
complying with the requirements and tolerance level of:
01.0

ASTM D 6162 - base membrane material: combination of polyester


fabric and glass fiber,

01.1

type I, Grade S, minimum thickness 1,8 mm.

01.2

type II, Grade S, minimum thickness 2,0 mm.

02.0

ASTM D 6163 - base membrane material: glass fiber,

02.1

type I, Grade S, minimum thickness 1,8 mm.

02.2

type II, Grade S, minimum thickness 2 mm.

03.0

ASTM D 6164 - base membrane material: polyester fabric,

03.1

type I, Grade S, minimum thickness 2,2 mm.

03.2

type II, Grade S, with minimum thickness 2,9 mm.

04.0

DIN 52133 - PYE (torch-on applied membrane),

04.1

type J 300 S 4, base membrane material: jute hessian with a nominal


mass of minimum 300 g/ m2, membrane thickness 4 mm

04.2

type J 300 S 5, base membrane material: jute hessian with a nominal


mass of minimum 300 g/ m2, membrane thickness 5 mm

04.3

type G 200 S 4, base membrane material: textile glass woven fabric


with a nominal mass of minimum 200 g/ m2, membrane thickness 4
mm

04.4

type G 200 S 5, base membrane material: textile glass woven fabric


with a nominal mass of minimum 200 g/ m2, membrane thickness 5
mm

04.5

type PV 200 S 5, base membrane material: polyester mat with a


nominal mass of minimum 200 g/ m2, membrane thickness 5 mm

05.0

DIN 52132 PYE / Polymeric bitumen roofing felt/,

05.1

type J 300 DD, base membrane material: jute hessian with a nominal
mass of minimum 300 g/ m2,

05.2

type G 200 DD, base membrane material: textile glass woven fabric
with a nominal mass of minimum 200 g/ m2

05.3

type PV 200 DD, base membrane material: polyester mat with a


nominal mass of minimum 200/250 g/ m2

2 02 03

Plastic Membranes

2 02 03 01

PVC (Polyvinyl Chloride Plasticized) Membranes


The membrane shall be able to be bonded together and watertight during its lifetime.
The bonding procedure shall be in compliance with manufacturers recommendations.
PVC membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:
01.0

DIN 16937, membrane compatible with bitumen,


12
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 03 02

ODAC
Section 07150 Dampproofing

01.1

membrane thickness 1,2 mm.

01.2

membrane thickness 1,5 mm.

01.3

membrane thickness 2,0 mm.

02.0

DIN 16938, membrane not compatible with bitumen,

02.1

membrane thickness 1,2 mm

02.2

membrane thickness 1,5 mm

02.3

membrane thickness 2,0 mm

03.0

ASTM D 4551

(PIB) Polyisobutylene Membranes


PIB membranes shall be of high-molecular Polyisobutylene including and shall permit
the production of damp-proof joints by solvent welding.
PIB membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:

2 02 03 03

01.0

DIN 16935,

01.1

membrane thickness 1,5 mm.

01.2

membrane thickness 2,0 mm.

(ECB) Ethylene Copolymer Bitumen Membranes


ECB membrane shall be made of ethylene copolymer bitumen with or without
additives.
ECB membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:

2 02 03 04

01.0

DIN 16729,

01.1

type 1(T1): made of basic materials,

01.2

type 2(T2): made of basic material, but including additives,

01.3

backed with non-woven roving,

01.4

unbacked,

01.5

membrane thickness 1,5 mm

01.6

membrane thickness 2,0 mm

01.7

membrane thickness 2,5 mm

01.8

membrane thickness 3,0 mm

(CPE) Chlorinated Polyethylene Membranes


CPE membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:
01.0

DIN 16737 Polyethylene-chlorinated (PE-C),

01.1

membrane thickness 1,2 mm

01.2

membrane thickness 1,5 mm

01.3

membrane thickness 2,0 mm

02.0

ASTM D 4068

13
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 03 05

ODAC
Section 07150 Dampproofing

(CSPE) Membranes
CSPE membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:
01.0

2 02 03 06

ASTM D 4068

Polyethylene Membranes (HDPE)


Provide HDPE membrane of quality indicated below, complying with the requirements
and tolerance level of:
01.0

BS 6515,

02.0 DIN 16738 /PEHD/

2 02 04

Vulcanized Rubber Membrane


The membrane shall be capable of being bonded together for making watertight field
splices in compliance with manufacturers instructions.

2 02 04 01

EPDM (Ethylene-Propylene-diene Terpolymer) Membrane


EPDM membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:

2 02 04 02

01.0

ASTM D4637, Type I,

01.1

grade 1,

01.2

grade 2,

01.3

class U (unreinforced), membrane overall thickness not less than 1,0


mm

01.4

class SR (internally reinforced), membrane overall thickness not less


than 1,0 mm

02.0

DIN 7864,

02.1

membrane thickness 1,2 mm

02.2

membrane thickness 1,3 mm

02.3

membrane thickness 1,5 mm

02.4

membrane thickness 2,0 mm

CR (Polychloroprene) Membrane
CR membrane shall be of quality indicated below, complying with the requirements
and tolerance level of:

2 02 04 03

01.0

ASTM D4637, Type II,

01.1

grade 1

01.2

grade 2

01.3

class U (unreinforced), membrane overall thickness not less than 1,0


mm

01.4

class SR (internally reinforced), membrane overall thickness not less


than 0,76 mm

Polybutylene (PB) Membrane


PB membrane shall be complying with the requirements and tolerance level of:
01.0

ASTM D2581
14
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 09

ODAC
Section 07150 Dampproofing

Mastic Asphalt (hot Applied)


Mastic asphalt shall comply with the requirements and tolerance level of DIN 18195-2,
BS 743 or equivalent.

2 03

Sealant/ Joint Fillers


Sealant and joint fillers shall be compatible with the damp-proofing material used.

2 04

Adhesive Materials

2 04 01

Seam Welding Materials


Seam welding materials shall be as recommended by membrane manufacturer.

2 04 02

Surface Conditioner/Primer
Primer shall be used when required by membrane manufacturers site instructions,
and shall be compatible with the substrate.
Surface conditioner or primer shall be of quality indicated below, complying with the
requirements and tolerance level of one of the following Standards, or an equivalent
unless otherwise indicated:

2 04 03

01.0

ASTM D 41, asphaltic primer

02.0

ASTM D 43, creosote primer

03.0

DIN 18195-2, bitumen solution

04.0

DIN 18195-2, bitumen emulsion

05.0

BS 2000: Part 72, BS 8102

06.0

According to membrane manufacturers site instructions

07.0

According to fluid membrane manufacturers site instructions

Bonding Materials and Topcoating Materials


Bonding materials, sealing and topcoating materials shall be as recommended by the
membrane manufacturer.
Provide material of quality indicated below, complying with the requirements and
tolerance level of one of the following Standards or an equivalent unless otherwise
indicated:

2 04 04

01.0

ASTM D 449

02.0

ASTM D 450

03.0

DIN 18195-2

04.0

BS 8102, BS 2000: Parts 49 and 58

Thinner and Cleaner


Thinner and cleaner shall be as recommended by adhesive manufacturer, and
compatible with the damp- proofing membrane.

2 05

Flashings
Flashings materials shall be provided for all cases when recommended by the
membrane manufacturer. Flashings materials shall be of quality recommended by the
membrane manufacturer.

15
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 06

ODAC
Section 07150 Dampproofing

Metal Fixing Strips


Metal Fixing strips shall be provided in all cases where flashings shall be used. Metal
fixing strips shall be of quality recommended by the flashing material manufacturer.

2 09

Accessories

2 09 01

Materials for Protective Layers


Material used as protective layer shall be compatible with the damp-proofing and shall
be capable of withstanding stresses of mechanical, thermal and chemical nature
acting on them. Materials shall comply with the requirements of DIN 18195-10 or an
equivalent Standard.

2 09 01 01

Protection Boards
Protection board made of a strong non-woven polyester base which has been
impregnated and coated with a mixture of modified bitumen.
Protecting boards shall be of one of the following types as approved by the Engineer:

2 09 01 02

01.0

biodegradable hardboard,

02.0

polystyrene foam sheet,

03.0

asphalt wood fiberboard,

04.0

bitumen impregnated glass fiberboard,

05.0

with integral drainage channels,

06.0

minimum thickness 6 mm unless otherwise indicated.

Other Protecting Materials


Material shall be suitable for the particular stresses arising in each case, and comply
with the requirements of DIN 18195-10 or an equivalent Standard.

16
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Part 3: Execution
3 01

General Examination
Before commencing installation of damp-proofing, check and make sure that the
following apply:
- base is suitable finished and structurally sound.
- substrate is sufficiently smooth and even textured.
- substrate is sufficiently dry, clean and not contaminated with oil or other
deleterious materials.
- the surfaces which join vertical and horizontal construction shall allow for practical
lapping and jointing of membranes
- before general laying commences check that any chases required have been cut
and service penetrations have been provided and prepared.
- waterstops have been installed where indicated.

3 02

General Preparation
Provide suitable equipment designed for heating bitumen and asphalt, as close as
practicable to the work position and so sited and protected that materials can be
processed safely.
A working space outside the walls of not less than 600 mm shall be allowed in case of
externally applied damp-proofing.
The site shall be kept dry until the structure has been completed. Dewatering or
pumping from carefully arranged sumps with appropriate drainage channels shall be
continued whilst work in progress and until all loading coats have hardened.
Surfaces to receive damp proofing shall be prepared in accordance with
manufacturers instructions.
Apply surface conditioner or primer at a rate as recommended by manufacturer.
Protect primed surfaces from rain until dry. Areas left exposed for over 24 hours shall
be re-primed.
Joints in the substrate shall be sealed before commencing any damp-proofing work.

3 03

Installation

3 03 01

General
All outside surfaces of foundation slabs on ground and external walls in contact with
soil shall receive damp proofing as indicated. The work shall comply with requirements
given in NRCA Waterproofing Manual, or DIN 18195, or BS 8000-4, BS 8102, or
another equivalent Standard.
Damp-proofing shall be installed only if the prevailing weather conditions are unlikely
to have any adverse effect on the material, unless precautions have been taken to
ensure that any such effect is precluded.
The damp-proofing by means of membranes shall be made up of layers as indicated
and taking in consideration manufacturers recommendations.
Apply membranes and all associated accessories in accordance with manufacturers
instructions.
There shall be enough time between applying successive layers or coats, taking into
account manufacturers instructions.
17
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

3 03 02

Workmanship

3 03 02 01

Horizontal Damp-proofing Courses in Masonry Walls


The damp-proofing courses shall consist at least of one layer. The support faces for
the damp-proofing courses shall be leveled.
The damp-proofing courses, unless otherwise is indicated, shall not be bonded with
adhesive. They shall overlap at the joints by not less than 20 cm.
See guidelines in Tables 1 and 2, Annex 6.

3 03 02 02

Damp-proofing of External Wall Surfaces


The sealing arrangements used shall be extended over their entire length to meet the
horizontal damp-proofing courses. Protective measures or protective layers for the
damp-proofed wall surfaces shall be provided where indicated. See Clause 3 03 06.
See guidelines in Tables 1 and 2, Annex 6.

3 03 02 03

Damp-proofing of Flooring Surfaces


A layer of concrete or an equally stable and rigid base shall be provided as underlying
surface for the damp-proofing. The finished damp-proofing arrangements shall be
protected against mechanical damage by means of protective layers where indicated.
See Clause 3 03 06.
See guidelines in Tables 1 and 2, Annex 6.

3 03 03

Installation Methods
The Contractor shall follow the given installation instructions unless otherwise
indicated or required by manufacturers requirements.

3 03 03 01

Loosely Laid
Damp-proofing membrane shall be applied in accordance with manufacturers
instructions.
The membrane shall be stretched to remove any wrinkles and bubbles.
Items protruding to or penetrating through membrane shall be sealed to provide a
watertight connection.
Counter flashing membrane material shall be installed where necessary.
Flexible flashings shall be installed as indicted.
Flashings shall be sealed to membrane and adjoining surfaces as indicated in
manufacturers instructions.
Sides and ends shall be lapped in accordance with membrane manufacturers
instructions.
Edges and ends of membrane shall be overlapped and sealed by one or more of the
following methods:
- Solvent welding of minimum width 75 mm unless otherwise indicated.
- Heat welding of minimum width 75 mm unless otherwise indicated.
- Contact tape of minimum width 75 mm unless otherwise indicated.
- Contact adhesive of minimum width 75 mm unless otherwise indicated.

3 03 03 02

Adhesive Bonded
Primer shall be applied to the substrate, if required by the damp-proofing
manufacturers instructions.
18
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Damp-proofing membrane shall be applied in accordance with manufacturers


instructions.
The membrane shall be stretched to remove any wrinkles and bubbles. Hot applied
asphalt bitumen damp-proofing sheets shall be pressed firmly into bitumen.
Items protruding to or penetrating through membrane shall be sealed to provide
watertight connections.
Counter flashing membrane material shall be installed where necessary.
Flexible flashings shall be installed as indicated.
Flashings shall be sealed to membrane and adjoining surfaces as required by
manufacturers instructions.
Sides and ends shall be lapped in accordance with membrane manufacturers
instructions.
Edges and ends of membrane shall be overlapped and sealed by one or more of the
following methods:
- Solvent welding of minimum width 75 mm unless otherwise indicated.
- Heat welding of minimum width 75 mm unless otherwise indicated.
- Contact tape of minimum width 75 mm unless otherwise indicated.
- Contact adhesive of minimum width 75 mm unless otherwise indicated.

3 03 03 04

Torch-On Application
Damp-proofing membranes shall be installed in accordance with manufacturers
instructions.
The membrane shall be stretched to remove any wrinkles and bubbles.
The underside of the membrane shall be torched just enough to superficially melt the
bitumen. Excessive heating may damage the reinforcement.
Overlaps should be reheated from the top and resealed with a trowel to ensure seam
integrity.
Sides and ends shall be lapped in accordance with membrane manufacturers
instructions.
Items protruding to or penetrating through membrane shall be sealed to provide
watertight connections.
Counter flashing membrane material shall be installed where necessary.
Flexible flashings shall be installed as indicted.
Flashings shall be sealed to membrane and adjoining surfaces as required by
manufacturers instructions.

3 03 04

Damp-proofing over Movement Joints


Installation of damp-proofing over movement joints shall comply with requirements
established in DIN 18195-8, or an equivalent Standard.

3 03 05

Damp-proofing at Penetrations, Junctions and Ends


Installation of damp-proofing at penetrations, junctions and ends shall be in
accordance with membrane manufacturers instructions, working drawings and as
specified in DIN 18195-9, or an equivalent Standard.

19
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

3 03 06

ODAC
Section 07150 Dampproofing

Protection Layers
Protection layers, which are applied onto the finished damp-proofing, shall be put in
place immediately after completion of the damp-proofing.
Protection layers shall be installed in accordance with manufacturers instructions,
working drawings, DIN 18195-10 or an equivalent Standard.
In case that drainage panels are in place, the protection layer(s) shall be placed
against the drainage panels. The joints shall be butt, and sealed.

3 03 07

Drainage Panels
Installation of drainage panels shall be in accordance with manufacturers instructions.
Drainage panels shall be placed to direct water downward.
Joints in drainage panels shall be watertight.

3 04

Field Quality Control


The Engineer and the Contractor shall jointly check the installation of damp-proofing,
prior to follow-up work.
Welds and lap joints of plastic damp-proofing membranes made in situ shall be tested
for tightness according to rules in DIN 18195-3, or an equivalent Standard.

3 07

Protection/Protective Measures
Protect all works to ensure that it remains without damage at time of handing over.
Protective measures shall be provided as temporary protection to the damp-proofing
during the progress of construction work. They shall be suitably adapted to the
duration of the relevant stage of construction.
Protective measures shall be in accordance with requirements specified in DIN
181951-10, or an equivalent Standard.

20
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Work measured by area shall be measured flat. No allowance will be made for
overlaps.
Work measured by length shall be measured net and no allowance will be made for
overlaps.
Where work is measured by area no deduction will be made for openings not
exceeding 1 m2.

4 02

Units of Measurement
Measuring of works will be based on the following units:
Area (m2), accounted for separately:
- Damp-proofing
- protection layers
- drainage panels
Length (m), accounted for separately:
- accessories like flashings, cappings and metal fixing strips
- damp-proofing of movement joints
Number of items, accounted for separately:
- penetrations, transitions and closures in the context of the damp-proofing

21
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all damp-proofing
materials, equipment, tools, storage facilities, all labor, coordinating work with other
trades, checking, examination, testing, quality assurance, cleaning and protective
measures.
Material or work, which does not conform to specification, shall be removed or
replaced at Contractors expense.

5 02

Ancillary Works to be included in the Unit Rate


Refer to 07100 Part 5 : Basis of Payment
The following ancillary works shall be included in the unit price rates:
01.0

Scaffolding, re-excavation of working spaces outside walls

02.0

Preparation of samples as required by the Engineer

03.0

Preparation of mock-ups as required by the Engineer

04.0

The finished work will include but not be limited to internal and
external corners, seam jointing, different attachment methods, counter
flashing, expansion joints and control joints.

22
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Annex: Tables and Figures


6 01

Tables
Table 1: Number of layers for the damp-proofing depending on
various damp-proofing materials (DIN 18195-4)

Number of layers/coats
Horizontal damp courses in walls

bitumen roofing sheets in accordance with DIN 52143 or approved equal

bitumen sealing sheets in accordance with DIN 18190 or approved equal

bitumen roofing sealing sheets in accordance with DIN 52130 or approved


equal

Plastic sealing sheets:


DIN 16935 or approved equal
DIN 16937 or approved equal
DIN 16938 or approved equal
DIN 16729 or approved equal
Damp-proofing of external wall surfaces

bituminous liquid, in accordance with DIN 18195-2 Or approved equal

One layer thick at least

one coat of primer applied


cold plus

Installation

Loose, not be
bonded with
adhesive

The coating shall


exhibit cohesive and
completely covering
layer which shall
adhere firmly to the
underling surface.

cold -- -- - hot -- -- --

not less than three coats


not less than two coats

Knifing fillers to be applied cold , in accordance with DIN 18195-2 or


approved equal

not less than two coats plus


one coat of primer applied
cold.

uncoated bitumen sheeting, in accordance with DIN 52129 or approved equal


bitumen roofing sheets in accordance with DIN 52143 or approved equal

bitumen sheets for fusion welding , in accordance with DIN 52131, DIN
52133 or approved equal

Plastic sealing sheets:


PIB, in accordance with DIN 16935 or approved equal
ECB, in accordance with DIN 16729 or approved equal
PVC-P, in accordance with DIN 16937, 16938 or approved equal
PE-E, in accordance with DIN or approved equal

The wall shall be prepared


by one coat of primer
applied cold plus one layer
thickness. In case of
uncoated bitumen sheeting,
top coating shall be provided
in addition.

The sheets shall be


bonded with
adhesive compound.
Bitumen sheetings
for fusion welding
may also be laid by
welding process.

The wall shall be prepared


by one coat of primer
applied cold, or adhesive
compound. The sheet shall
be applied in single layer
thickness.

The sheets shall be


bonded by flame
fusion process, loos
with mechanical
fasteners, or with
adhesive compund.

EPDM, in accordance with DIN 7864 or approved equal

//

Continued

23
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Table 1: continued
Damp-proofing of flooring surfaces

Uncoated bitumen sheeting, in accordance with DIN 52129 or approved


equal

Bitumen roofing sheets, in accordance with DIN 52143 or approved equal


At least one layer thickness.

Bitumen sealing sheets, in accordance with DIN 18190, DIN 52132 or


approved equal
Bitumen sheets for fusion welding , in accordance with DIN 52131, DIN
52133 or approved equal

Mastic asphalt

Not less than 0,7 cm thick.

Plastic sealing sheets:


PIB, in accordance with DIN 16935 or approved equal
ECB, in accordance with DIN 16729 or approved equal
PVC-P, in accordance with DIN 16937, 16938 or approved equal
PE-C, in accordance with DIN 16737 or approved equal

At least one layer thickness.


PIB sheets shall be covered
over with protective layer.

EPDM, in accordance with DIN 7864 or approved equal

The sheets shall be


laid loose or bonded
at points, or bonded
over the entire
surface. Uncoated
bitumen sheets shall
be coated on the
underside with a
layer of adhesive
compound apllied
hot, and also be
provided with a top
coating. Overlaps
shall be bonded over
their entire surfaces,
or welded.

The sheets shall be


laid or bonded onto
the underlying
surface. Overlaps
shall be welded.

Table 2: Minimum quantities for the application or consumption of


damp-proofing and adhesive materials applicable by brushing on
or by knifing (DIN 18195-4)

Damp proofing and adhesive


materials

1
2
3
4
5
6
7

Density
of solids
kg/m3

Primers
Bitumen solution
1,0
Bitumen emulsion
1,0 to 1,1
Top coating materials to be applied cold
Bitumen solution
1,0 to 1,6
Bitumen emulsion
1,1 to 1,3
Top coating materials to be applied hot
Bitumen, with or without filler
1,0 to 1,8
Knifing fillers to be applied cold
Bitumen solution or emulsion
1,3 to 2,0
Mastic asphalt
Mastic asphalt
1,3 to 1,8

Quantity
consumed
kg/m2

Quantity
of solids
kg/m2

Number of
work-ing
sequences or
operations

0,2 to 0,3
0,2 to 0,3

1
1

1,0 to 1,6
1,1 to 1,3

3
3

2,5 to 4,0

1,3 to 2,0

9,0 to 13

24
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

6 02

Figures

6 02 01

Example of damp-proofing of buildings without


basement
(DIN 18195-4)

Fig. 1-a: Flooring with a sub-floor ventilation space

25
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Fig. 1-b: low-lying floor

26
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

6 02 02

ODAC
Section 07150 Dampproofing

Example of damp-proofing of buildings with


basement
DIN 18195-4)

Fig. 2-a: Buildings with masonry walls on strip footings

27
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Fig. 2-b: Buildings with masonry walls on strip footings


28
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Fig. 2-c: Buildings with masonry walls on raft foundation

29
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07150 Dampproofing

Fig. 2-d: Buildings with concrete walls on raft foundation

30
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

Division

07 - Thermal and Moisture Protection

Section

07180 Water Repellents

Part 1: General
1 01

Summary
The work covered by this section consists of providing all plant, labor and materials
and performing all operations to provide resistance to moisture penetration on exterior
building surfaces such as masonry, plasters, and concrete free from cracks with a
surface width exceeding 0.15 mm and above ground level.

1 01 01

Section Includes
- Preparation of surfaces
- Application of water repellent

1 01 04

Related Sections
03300 Cast- in-Place Concrete
04200 Unit Masonry
09200 Lath and Plaster
09450 Stone Facing

1 02

References

1 02 01

Applicable Standards

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)

1 02 01 06

ASTM D 5095: 97

Standard test method for determination of the nonvolatile


content in Silanes, Siloxanes and Silane-Siloxane blends used
in masonry water repellent treatments

ASTM D 5703: 95

Practice for preparatory surface cleaning for clay brick masonry

British Standards
BS 6100 -

Glossary of building and civil engineering terms

BS 6477: 92

Specification for water repellents for masonry surfaces

1 02 01 07

German Standards

1 02 02

Codes
BS 6270 -

Code of practice for cleaning and surface repair of


buildings

BS 6270 1: 82(89) Natural stone, cast stone and clay and calcium silicate brick
masonry
1
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

BS 6270 2: 85

1 03

Definitions

1 03 01

Technical Terms

ODAC
Section 07180 Water Repellents

Concrete and precast concrete masonry

Water repellent a substance that will prevent the wetting of masonry by liquid water
but will allow vapour transmission
Active water repellent fully cured water repellent deposited on the substrate
Substrate - the surface upon which the water repellent is placed

1 04

System Description

1 04 02

Performance Requirements
Water repellents shall be classified according to suitability for use on particular types
of substrate according to requirements defined in BS 6477, or an equivalent Standard,
and manufacturers recommendations.
See Table 1, Annex 6 for classification of water repellents.
Unless otherwise indicated, deliver and install the water repellent and, at any time,
comply with basic principles established in BS 6477 or an equivalent Standard.
The water repellent shall be suitable for use on:
- predominantly siliceous substrate
- predominantly calcareous substrate
- freshly made cementitious materials and other materials of similar alkaline nature
- calcium silicate brickwork substrate
unless otherwise indicated.

1 05

Submittals
Submit the following in accordance with Conditions of Contract and Section 1300:

1 05 01

Product Data
Product data including manufacturers certificates for each item to be furnished, the
group of water repellent, the number and date of the Specification to which
recommendations the water repellent complies, the manufacturers batch number of
the date of manufacture and the expiry date, the storage and application temperature.
Manufacturers installation instructions shall indicate all special procedures and
perimeter conditions requiring special attention.

1 05 02

Shop Drawings

1 05 03

Samples
Samples of all materials used, as water repellent shall be submitted to the Engineer
for approval prior to installation.

1 05 04

Quality Control Submittals


All reports and records of quality assurance, see ref. 1 06.

2
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturer regularly
engaged in manufacture of water repellent materials with a history of successful
production acceptable to the Engineer.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work.
The Installers shall be specialized in performing the work of this Section with minimum
three years of documented experience unless otherwise agreed.

1 06 01 03

Qualifications of Contractors Site Supervisors


Contractors site supervisor(s) shall have knowledge of referenced standards and at
least five (5) years of documented experience in work similar in design, material, and
extent to that indicated for the Project.

1 06 04

Quality Control
At all times material and workmanship procedures will be subject to inspection by the
Engineer. Such inspections and tests will not relieve the Contractor of responsibility for
providing material and execution of work in compliance with the specified
requirements. Any work found defective or which is not in accordance with approved
drawings and specification shall at once be corrected.
If any defect has been found during field Q.C., see ref. 3 04, water repellent must at
once be repaired.

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
- Checking suppliers tests certificates and certificates of compliance to conform to
specification and referenced standards prior to installation.
- Checking suppliers delivery tickets for compliance with supply order and
specification.
- Checking that surfaces to receive water repellents are dry and clean.
- Checking application of water repellent, see ref. 3 04.
- Checking that the group of water repellent to be used is suitable for use on the
particular type of substrate.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Materials shall be delivered in manufacturers original, unopened sealed containers
with label intact and legible stating the manufacturers brand names, and identification
of all items.

3
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 07 02

ODAC
Section 07180 Water Repellents

Storage and Protection


All materials shall be stored at building site strictly according to manufacturers
instructions.
Emulsion type repellents shall be stored at temperatures above freezing point and
solvent-based repellents shall be stored at temperatures below their flashpoint.

4
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

Part 2: Products
2 01

Water Repellents
Liquid asphalt coating is not included under this section because it is not commonly
used as water repellants
Water repellent shall be suitable for use on the substrate and shall comply with the
requirements of BS 6477 or an equivalent Standard, regarding:
- Early water repellency,
- Absorption of water,
- Evaporation of water,
- Durability.

5
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

Part 3: Execution
3 01

General Examination
Before commencing application of water repellents, check and make sure that the
following apply:
- base is suitable finished, free from cracks with a surface width larger than 0.15 mm
and structurally sound.
- Substrate is sufficiently dry, free from contamination such as oil, grease, loose
particles, decayed matter, moss, algae growth, laitance and all traces of mould
release oils and curing compounds.

3 02

General Preparation
Surfaces to receive water repellent shall be prepared in accordance with the
requirements of BS 6270, ASTM D 5703, or other equivalent Specification, and
manufacturers instructions.
Cracks of surface width greater than 0.15 mm and defective mortar joints shall be
made good. The surface of the wall shall normally be visibly dry at the time of
application of water repellent; otherwise an aqueous repellent shall be used according
to BS 6477.

3 03

Application of Water Repellent


The viscosity of the water repellent solution shall be such that it can be applied to the
surface in sufficient quantity at the coverage rate recommended by the manufacturer.
The appropriate class of water repellent to all exterior surfaces shall be applied above
damp-proof course level. Water repellents shall be applied to complete surfaces.
Unless otherwise required, water repellent shall be applied as a single generous or
flood coat by brush or spray at the appropriate application temperature, in accordance
with the manufacturers recommendations, BS 6477 or an equivalent Standard.

3 04

Field Quality Control


The Engineer and the Contractor shall jointly check the application of water repellent,
prior to follow-up work.

3 05

Adjusting and Cleaning

3 07

Protection
Parts of the structure adjoining the surfaces to be treated with water repellent shall be
protected in accordance with requirements specified in BS 6270, or an equivalent
Standard.

3 08

Schedules
The Contractor shall provide schedules of works, coordinated with other trades, prior
to commencing with installation.

6
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Work measured by area shall be measured flat.
Where work is measured by area no deduction will be made for openings not
exceeding 1 m2.

4 02

Units of Measurement
Work will be measured by area (m2).

7
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all materials, equipment,
tools, storage facilities, all labor, coordinating work with other trades, checking,
examination, testing, quality assurance, cleaning.
Material or work, which does not conform to specification, shall be removed or
replaced at Contractors expense.

5 02

Ancillary Works to be included in the Unit Rate


Refer to 07100 Part 5 : Basis of Payment
The following ancillary works shall be included in the unit rate:
01.0

scaffolding

02.0

preparation of samples as required by the Engineer

8
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07180 Water Repellents

Annex: Tables and Figures


6 01

Tables
Table 1: Classification of water repellents (BS 6477)
Group

General description of
substrate

Examples

Predominantly
siliceous

All fired-clay surfaces. Sandstones, e.g.


Darley Dale, Wealden, St. Bees, Blaxter
and Hollington stone. Mature and other
hydraulic cement-based materials, e.g.
cement and cement-lime renderings.
Fiber reinforced cement.

Predominantly
calcareous

Natural limestone, e.g. Portland, Bath.


Hopton Wood, Clipsham, Weldon,
Doulting, Caen. Cast stone made using
hammer compacted factory processes.

Freshly made
cementitious materials
and other materials of
similar alkaline nature

Calcium silicate
brickwork

New or repaired surfaces where


brickwork or stonework has been
bonded, painted or rendered with
cement based materials (see note 3)

NOTE 1: If in doubt, the type of surface to be treated should be


reported to the manufacturer so that the most appropriate group
may be recommended on the basis of experience or laboratory
tests.
NOTE 2: Some repellents are suitable for use on more than one
substrate.
NOTE 3: When considering new work or repair, a group 3 water
repellent should be used unless the mortar is allowed to cure or
mature for at least 1 month before the application of the repellent
to the structure.

9
Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

Division

ODAC
Section 07200 Insulation

07 - Thermal and Moisture Protection

Section

07200 - Insulation

Part 1:

General

1 01

Summary
The work covered by this section consists of providing all tools, labour, equipment and
materials, and performing all operations in connection with insulation.

1 01 01

Section includes
01.0 Polystyrene Boards
02.0 Polyurethane Boards
03.0 Mineral Fiber Products
04.0 cementations Wood Fiber Boards
05.0 Perlite Products

1 01 04

Related Sections
03300
04200
07400
07500
07600

Cast-in Place Concrete


Unit Masonry
Manufactured Roofing & Siding
Membrane Roofing
Flashing and Sheet Metal

1 02

References

1 02 01

Applicable Standards

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)


ASTM C165 : 00
Standard Test Method for Measuring
Compressive Properties of Thermal Insulation
ASTM C177 : 97
Standard Test Method for Steady-State
Heat Flux
Measurements and Thermal Transmission Properties by
Means of the Guarded-Hot Plate Apparatus
ASTM C332 : 99
Specification for Lightweight Aggregates
for Insulating Concrete
ASTM C495 : 99
Test Method for Compressive Strength
of Lightweight Insulating
Concrete
ASTM C520 : 98
Granular Loose Fill
Insulation

Standard Test Methods for Density of

1
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ASTM C553 : 00

ODAC
Section 07200 Insulation

Specification for Mineral Fiber Blanket thermal insulation for


commercial and industrial applications and Felt Insulation
ASTM C578 : 00
Polystyrene Thermal
Insulation

ASTM C612 : 00

Standard Specification for Rigid, Cellular

Standard Specification for Mineral Fiber Block and Board


Thermal Insulation
ASTM D1621 : 00
Properties of Rigid
Cellular Plastics

Standard Test Method for Compressive

ASTM D2842 : 97
Absorption of Rigid
Cellular Plastics

Standard Test Method for Water

ASTM D4258 :83 Standard Practice for Surface Cleaning Concrete for Coating
(Amendment 1992)
ASTM D4261 :83
Standard Practice for Surface Cleaning
Concrete Unit Masonry
for Coating (Amendment 1993).
ASTM E96 : 00
Transmission of
Materials

1 02 01 06

Standard Test Methods for Water Vapor

British Standards
BS 476

Fire tests on building materials and structures

BS 476 - Pt.20 : 87 Method for determination of the fire resistance of elements of


construction (general principles)

1 02 01 07

German Standards
DIN 1101 : 00

1 03

Definitions

1 03 01

Technical Terms

Wood wool slabs and multilayered slabs as insulating material;


in buildings; Requirements and testing

compatibility - the capability of two or more materials to be placed in contact or close


proximity with one another and each material maintaining its usual physical or
chemical properties, or both.
wythe - wall member of a multi-skin wall

1 03 02

Abbreviations
deg.
max.
min.
kPa
RH
UL

1 05

C
degree Celsius
maximum
minimum
kilo Pascal
Relative Humidity
Underwriters Laboratories (US)

Submittals
Submit the following in accordance with Conditions of Contract and specification
Section 01300.
2
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

1 05 01

ODAC
Section 07200 Insulation

Product Data
Provide product data for each type of insulation material, including label compliance
and fire-ratings.

1 05 02

Shop Drawings

1 05 03

Samples
Samples of all materials used for insulation shall be submitted to the Engineer prior to
installation for approval.

1 05 04

Quality Control Submittals


Documented experience of Contractors site supervisor(s) (see ref. 1 06 01 02)
Certificates for all elements indicated showing compliance with referenced Standards
and requirements of local authorities.
Records and reports of Contractors Internal Q.C..
Records and reports of Contractors External Q.C..

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturers
regularly engaged in this work, with a history of successful production acceptable to
the Engineer.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work .
Contractors site supervisor(s) shall have knowledge of referenced Standards and at
least five (5) years of documented experience.

1 06 03

Certifications
Provide 'Third Party' certificates issued by an authorized and independent agency or
laboratory where indicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
Checking suppliers test certificates and certificates of compliance to conform with
specification and referenced Standards prior to application or installation.
Checking suppliers delivery tickets for compliance with supply order and specification.

3
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Deliver materials to site originally packed by manufacturer. Protect materials during
delivery to comply with manufacturers directions. Damaged materials shall be
replaced at Contractor's cost.

1 07 02

Storage and Protection


Store materials at building site strictly according to manufacturers instructions. Store
products in a dry and ventilated place.

Part 2:

Products

2 01

Rigid Materials

2 01 01

Polystyrene

2 01 01 01

Expanded Polystyrene

2 01 01 01 01

Roof Deck Insulation Boards

2 01 01 01 02

Cavity Wall Insulation Boards


01.0

Expanded polystyrene boards shall have a rigid structure and good


mechanical properties. All edges shall have tongue and groove for
eliminating thermal bridges. Boards shall comply with the
requirements of ASTM C578 or an equivalent Standard.

02.0

Density shall be min. 24 kg/m3

03.0

Thermal conductivity at 24 deg C shall be max. 0,035 W/m*K (Watt


/ meter x degree Kelvin) when tested according to ASTM C177 or
an equivalent Standard.

04.0

Compressive strength at 10 % deflection shall be min.70 KPA


when tested according to ASTM D1621 or an equivalent Standard.

05.0

Water Absorption shall be less than 3 % in volume, when tested in


accordance with ASTM D2842 or an equivalent Standard..

2 01 01 01 03

EIFS - Exterior Insulation and Finish System

2 01 01 02

Extruded Polystyrene

2 01 01 02 01

Roof Deck Insulation Boards

2 01 01 02 02

Cavity Wall Insulation Boards


Extruded polystyrene boards for cavity wall insulation are normally available in
thicknesses of 30, 40, 50 and 100mm.
01.0

Cavity wall insulation boards of extruded polystyrene shall have a


rigid, closed cell structure, with a high resistance to water
absorption and good mechanical properties. All edges shall have
tongue and groove for eliminating thermal bridges.

02.0

Density shall be min. 26 kg/m3

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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

2 01 01 02 03

ODAC
Section 07200 Insulation

03.0

Thermal conductivity at 24 deg. C shall be max. 0,029 W/m, K


(Watt / meter x degree Kelvin) when tested according to ASTM
C177 or an equivalent Standard.

04.0

Compressive strength at 10 % deflection shall be min. 140 KPA


when tested according to ASTM D1621 or an equivalent Standard.

05.0

Water Absorption shall be less than 0,2 % in volume, when tested


in accordance with ASTM D2842 or an equivalent Standard.

06.0

Water vapor permeability at 23 deg. C shall be max. 2,0 ng/Pa.m.s


(nanogramm / Pascal x meter x second) when tested according to
ASTM E96 or an equivalent Standard.

EIFS - Exterior Insulation and Finish System


The following specification is based on a local available system. Any other system
proposed by the Contractor shall be approved by the Engineer.
( see Annex 6, figure 1).
01.0

Surface Preparation
Use one of the following primers, whichever fits the existing
conditions better:
- a solvent-based, deep penetrating substrate hardener and sealer
- a water-based surface sealer and adhesion intermediary.

02.0

Adhesive
Adhesive shall be polymer-based.

03.0

Insulation board

03.1

Insulation boards of extruded polystyrene without skin shall have a


rigid, closed cell structure, with a high resistance to water
absorption and good mechanical properties.

03.2

Density shall be min. 26 kg/m3

03.3

Thermal conductivity at 24 deg. C shall be max. 0,029 W/m. K


(Watt / meter x degree Kelvin) when tested according to ASTM
C177 or an equivalent Standard.

03.4

Compressive strength at 10 % deflection shall be min. 150 KPA


when tested according to ASTM D1621 or an equivalent Standard.

03.5

Water Absorption shall be less than 0, 2 % in volume, when tested


in accordance with ASTM D2842 or an equivalent Standard..

03.6

Water vapor permeability at 23 deg. C shall be max. 2,0 ng/Pa.m.s


(nanogramm / Pascal x meter x second) when tested according to
ASTM C553 or an equivalent Standard.

03.7

Maximum board size shall be. 120 x 60 cm.

04.0

Ground Coat
A ready mixed, noncementitious, 100 % acrylic copolymer
emulsion-based coat, that is water-resistant, vapor permeable,
glass fiber-reinforced and noncapillary.

05.0

Reinforcing Fabric
Fiber mesh with symmetrical, interlaced glass fiber made from
twisted multi-end strands with alkaline resistant coating, min. 20
g/m2.

06.0 Finish
The finish shall be an exterior, ready-mixed, acrylic-based wall
coatings of type, texture, color and aggregate size as indicated, or
selected by the Engineer. The lightness value of the color shall be
min 20 % and color fastness shall be min. 7
5
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

2 01 01 02 04

2 01 01 02 05

ODAC
Section 07200 Insulation

Insulation Boards for Concrete Skeleton


01.0

Insulation boards for insulation of concrete skeleton of extruded


polystyrene shall have a rigid, closed cell structure. One side shall
be grooved for good adhesion of concrete.

02.0

Density shall be min. 26 kg/m3

03.0

Thermal conductivity at 24 deg. C shall be max. 0,029 W/m. K


(Watt / meter x degree Kelvin) when tested according to ASTM
C177 or an equivalent Standard.

04.0

Compressive strength at 10 % deflection shall be min. 250 KPA


when tested according to ASTM D1621 or an equivalent Standard.

05.0

Water Absorption shall be less than 1 % in volume, when tested in


accordance with ASTM D2842 or an equivalent Standard..

06.0

Water vapor permeability at 23 deg. C shall be max. 2,0 ng/Pa,m,s


(nanogramm / Pascal x meter x second) when tested according to
ASTM E96or an equivalent Standard.

Insulation Boards for Parking Decks


01.0

Insulation boards for parking decks of extruded polystyrene shall


have a highly rigid, closed cell structure. All edges shall have
tongue and groove for eliminating thermal bridges.

02.0

Density shall be min. 45 kg/m3

03.0

Thermal conductivity at 24 deg. C shall be max. 0,026 W/m. K


(Watt / meter x degree Kelvin) when tested according to ASTM
C177 or an equivalent Standard.

04.0

Compressive strength at 10 % deflection shall be min. 700 KPA


when tested according to ASTM D1621 or an equivalent Standard.

05.0

Water Absorption shall be less than 1 % in volume, when tested in


accordance with ASTM D2842 or an equivalent Standard..

06.0

Water vapor permeability at 23 deg. C shall be max. 2,0 ng/Pa*m*s


(nano gramm / Pascal x meter x second) when tested according to
ASTM E96 or an equivalent Standard.

2 01 02

Polyurethane

2 01 02 02

Cavity Wall Insulation Boards


Polyurethane boards shall have a rigid structure and good mechanical properties.
01.0

Nominal thermal conductivity shall be less than 0,03 (W/m. deg.


C), or as otherwise indicated.

02.0

The compressive resistance shall be min. 100 kPa at 10 %


deformation, when tested according to ASTM C165 or an
equivalent Standard.

03.0

Closed cell content shall be min. 90 %.

2 01 03

Mineral Fiber

2 01 03 02

Cavity Wall Insulation Boards

Mineral fiber insulation boards are normally available in sizes of 25, 38 and 51 mm thickness; in densities
of 24 to 112 kg/m3; with 3 types of facings: Kraft, Foil, FRK (foil reinforced Kraft),
which provide different degrees of vapor permeability, from 1 PERM down to 0,2
PERM.
6
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

2 01 04

ODAC
Section 07200 Insulation

01.0

Mineral fiber boards for cavity wall insulation shall be composed of


fine, stable and uniformly textured mineral fibers, bonded together
by non-water soluble and fire-retardant thermosetting resin, and
formed into rectangular, semi-rigid board with a min. density of 48
kg/m3, unless otherwise indicated.

02.0

Boards shall comply with the requirements of ASTM C612, Class


1, or an equivalent Standard.

03.0

Moisture absorption shall be less than 0,2 % by volume, when


tested according to ASTM C 553 (95 % RH, 49 deg. C, 96 hours)
or an equivalent Standard.

04.0

Nominal thermal conductivity shall be less than 0,035 (W/m. deg.


C), unless otherwise indicated.

Cementitious Wood Fiber Boards


This type of insulation board is mainly used as inlay to formwork. The sandwich
boards consist of a core of polystyrene or mineral fiber and two cementitious wood
fiber facings each 5 mm. They are generally available in thicknesses of 25, 35, 50, 60,
75, and 100 mm.
Cementitious wood fiber boards and sandwich composite boards for insulation of
concrete skeleton shall meet the requirements of DIN 1101 or an equivalent Standard.

2 02

Flexible Materials

2 02 01

Mineral Fiber
Mineral fiber insulation for Pre-Engineered Metal Buildings is available in standard
sizes: 25, 38, 50, 64, 75,89, 100,150 mm.

2 02 01 01 01

'Pre-Engineered Metal Building Insulation'


'Pre-Engineered Metal Building Insulation' shall be a highly efficient, lightweight,
flexible blanket insulation for being used in roofs and walls of metal buildings.

2 02 01 01 02

01.0

Density shall be between 10 and 12 kg/m3, unless otherwise


indicated.

02.0

Moisture absorption shall be less than 0,2 % by volume, when


tested according to ASTM C 553 (95 % RH, 49 deg. C, 96 hours)
or an equivalent Standard.

03.0

Nominal thermal conductivity shall be less than 0,04 (W/m, deg.


C), unless otherwise indicated.

Facings shall be factory applied as follows:


* 01.0

FRK (foil reinforced Kraft) or,

* 02.0

WMSK (white metalized scrim Kraft) or,

* 03.0

White Vinyl

7
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

2 03

Granulated Materials

2 03 01

Perlite

2 03 01 01

Cavity Wall Loose Fill Insulation


Perlite for cavity wall insulation shall be within a density range of 80 to 130 kg/m3,
unless otherwise indicated. Testing shall be according to ASTM C520 or an equivalent
Standard. Thermal Conductivity shall be between 0,04 and 0,06 W/m, K.

2 03 01 02

Perlite Insulation-Concrete
Perlite Concrete is mainly used for providing a sloped insulation above roof decks, or
for insulating of floors where non-combustibility and high compressive strength is
needed.
Perlite Concrete for insulation purposes shall be produced by mixing perlite with
cement and water in ratios indicated in Annex 6, Table 1
Physical properties for the different mixes shall be as indicated in Annex 6.
Perlite aggregate shall meet the requirements of ASTM C332 or an equivalent
Standard. Testing of compressive strength shall be done according to ASTM C495 or
an equivalent Standard.
Provide perlite insulating concrete as follows:
* 01 0 Category A
* 02.0 Category B
* 03.0 Category C
* 04.0 Category D

8
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

Part 3:

Execution

3 01

General Examination
Examine structure where work of this Section will be installed. Correct conditions
detrimental to the proper and timely completion of the work. Verify that materials to be
used for the work comply with requirements in specifications and schedules. Do not
proceed with installation until unsatisfactory conditions have been corrected.

3 02

General Preparation

3 03

Installation

3 03 01

Cavity Wall - Board Insulation


The structural wall shall be smooth and clean. Boards shall be installed the long edge
horizontal and staggered. They shall be fixed either mechanically by means of wall
ties, or bonded with suitable adhesive. Use a min. of 4 (four) dowels per m2, unless
there is no other requirement by the boards manufacturer

3 03 02

Cavity Wall - Loose Fill Insulation


Perlite loose fill insulation material shall be poured into the wall cavities in layers. It
has to be taken care that the cavity stays free of mortar while laying the blocks of the
exterior wythe.

3 03 03

EIFS - Exterior Insulation and Finish System

3 03 03 01

Examination

3 03 03 02

3 03 03 03

01.0

Inspect surface for contamination, cracks and other deterioration.

02.0

Check moisture content to determine whether the surface is dry


enough to receive EIFS.

03.0

Check surface for deviation from plane (max. 6 mm within 2,50 m).

Surface preparation
01.0

Remove surface contaminants (see ASTM D4258 and ASTM


D4261)

02.0

Apply conditioner by sprayer or roller to chalking or excessively


absorptive surfaces.

03.0

Repair damaged or cracked surfaces.

04.0

Level surface to comply with required tolerances.

Installation
01.0

Install EIFS strictly in compliance with manufacturer's published


instructions.

02.0

Provide joints in the EIFS wherever joints occur in the substrate.

03.0

Provide joints wherever the EIFS meets dissimilar materials.

9
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

3 03 04

3 03 05

ODAC
Section 07200 Insulation

Insulation of Concrete Skeleton


01.0

Insulation boards shall be laid into the formwork before concreting.


Joints shall be staggered and well butted together.

02.0

In case the boards manufacturer does not provide a certificate


which proves that the surface constitution of the insulation material
implies sufficient contact to the concrete, they shall additionally be
fixed as follows by using 6 (six) plastic dowels
2
per m .

Pre-Engineered Metal Building Insulation


See example for roof insulation Annex 7, figure 1 + 2. The following execution
specification is one of several solutions. Provide your own specification if the
construction system is of a different nature!
01.0

Provide mineral fiber insulation blanket with indicated thickness


and facing.

02.0

Apply the insulation over the structural members (purlins). Follow


manufacturer's instructions for a required additional support,
depending on the span (distance of purlins).

03.0

Support the metal cladding by spacers to prevent an undesired


compression.

3 04

Field Quality Control

3 05

Adjusting and Cleaning


Clean adjacent surfaces of any excess materials. Clean work area and remove debris
from site upon completion.

3 06

Demonstration

3 07

Protection
Protect completed installation from damage and weather as appropriate.

3 08

Schedules
Contractor shall provide schedules of his works, coordinated with other trades, prior to
commencing with installation.

10
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.

4 02

Units of Measurement
Insulation will be measured according to different thicknesses by m2
Voids not exceeding 1 m2 will not be deducted.
Reveals which are receiving insulation for openings > 1 m2 will be measured
separately by m length.

11
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all material, equipment,
tools, scaffolding, storage facilities, water, power, for all labor, samples, coordinating
work with other trades, checking, examination, testing, quality assurance, cleaning
and protecting.

5 02

Ancillary Works to be included in the Unit Rate


Refer to 07100 Part 5 : Basis of Payment
The following ancillary works shall be included in the unit rate and will not be
measured separately.
Preparation of substrates to meet the required conditions for applying the Exterior
Insulation Finishing System (EIFS).

12
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Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

Annex: Tables and Figures


6 01

Tables
Table 1: Proposed Mix Designs for Perlite Insulating Concrete
Category

Cement/ Perlite Cement


kg
Ratio by
Volume

Perlite
M

Water
Ltrs.

Air Entraining
Agent
Ltrs.

1:4

375

1,0

300

4,1

1:5

300

1,0

290

4,1

1:6

250

1,0

270

4,1

1:8

188

1,0

270

4,1

Table 2: Physical Properties of proposed Mix Designs for Perlite Insulating Concrete
Perlite/ Cement
Ratio
by Volume
1:4

Compressive
Strength Range
KPa

Oven Dry
Density
kg/m3

Dry Density
Range
kg/m3

Wet Density
Range
kg/m3

Thermal
Conductivity
W / m,K

2413 - 3447

576

544 - 640

80832

0.10 - 0.11

1:5

1585 - 2344

488

448 - 544

72832

0.09 - 0.10

1:6

965 - 1378

432

384 - 448

64832

0.08 - 0.09

1:8

552 - 861

352

320 - 384

58432

0.07 - 0.08

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6 02

ODAC
Section 07200 Insulation

Figures

Fig. 1 : EIFS-System

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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

Fig. 2 : Doweling Scheme for 4 dowels per m2

Fig. 3: Doweling Scheme for 6 dowels per m2

15
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AL FATEH UNIVERSITY
Division 07 Thermal & Moisture Protection

ODAC
Section 07200 Insulation

Annex: Specific Information


7 01

Pre-Engineered Metal Building Insulation

Fig. 1: Cross Section

Fig. 2: Longitudinal Section

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07210 BUILDING INSULATION (Rock Wool)

AL FATEH UNIVERSITY
Division 07 Thermal&MoistureProtection

ODAC
Section 07210 Rock Wool

SECTION 07210
BUILDING INSULATION (ROCK WOOL)
PART 1 - GENERAL
1.1 DESCRIPTION:
This section specifies thermal insulation using rock wool materials for the new
buildings of veterinary Training College, Al Fateh University at Tripoli, Libya.
1.2 SUBMITTALS:
The contractor shall submit in accordance with Section 01340, the followings

Samples of insulation materials

Shop Drawings

Manufacturer's Literature and Data including the type of


insulation materials, adhesive and tape.

Certificates: Stating the type, thickness and "R" value (thermal


resistance) of the insulation to be installed.
1.3 STORAGE AND HANDLING:
Insulation materials shall be stored in weathertight enclosure. They shall be
protected from damage from handling, weather and construction operations
before, during, and after installation.

1.4 APPLICABLE PUBLICATIONS:


The publications listed below form a part of this specification to the extent
referenced. The publications are referenced in the text by basic designation
only.
(A) American Society for Testing and Materials (ASTM):
C516-02 .............................Vermiculite Loose Fill Thermal Insulation
C549-02 .............................Perlite Loose Fill Insulation
C552-2000 .........................Cellular Glass Thermal Insulation.
C553-02

Mineral Fiber Blanket Thermal Insulation for


Commercial and Industrial Applications

C578-01 .............................Rigid, Cellular Polystyrene Thermal Insulation


C591-01

Unfaced Preformed Rigid Cellular Polyisocynurate


Thermal Insulation

C612-00 .............................Mineral Fiber Block and Board Thermal Insulation

1
Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division 07 Thermal&MoistureProtection

ODAC
Section 07210 Rock Wool

C665-01

Mineral Fiber Blanket Thermal Insulation for Light


Frame Construction and Manufactured Housing

C728-97

Perlite Thermal Insulation Board

C954-00

Steel Drill Screws for the Application of Gypsum


Panel Products or Metal Plaster Base to Steel
Studs From 0.033 (0.84 mm) inch to 0.112 inch
(2.84 mm) in thickness

C1002-01

Steel Self-Piercing Tapping Screws for the


Application of Gypsum Panel Products or Metal
Plaster Bases to Wood Studs or Steel Studs

F1667-02

Driven Fasteners: Nails, Spikes and Staples.

PART 2 - PRODUCTS
2.1 INSULATION GENERAL:
The thickness of insulation materals shall be as shown on the drawings to
provide the thermal resistance specified. Insulation Products shall comply with
following minimum content standards for recovered materials:
Material Type

Percent by Weight

Extruded Polystyrene (Rigid Foam)

9 percent recovered material

Rock wool material

75 percent recovered material

The minimum-content standards are based on the weight (not the volume)
of the material in the insulating core only.
2.2 Roof INSULATION:
Polystyrene Board (rigid foam): comply with ASTM C578, with minimum
thickness of 50 mm and minimum density of 32kg/cubic meter.
2.3 EXTERIOR walls
Rock wool : Pure rock wool or mixes of rock wool and slag wool together.

2.4 FASTENERS:
Staples or Nails:

ASTM F1667, zinc-coated, size and type best suited for


purpose.

2
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Screws:

ODAC
Section 07210 Rock Wool

ASTM C954 or C1002, size and length best suited for


purpose with washer not less than 50 mm (two inches) in
diameter.

Impaling Pins:

Steel pins with head not less than 50 mm (two inches) in


diameter with adhesive for anchorage to substrate.
Provide impaling pins of length to extend beyond
insulation and retain cap washer when washer is placed
on the pin.

2.5 ADHESIVE:
The used adhesive materials shall be from the recommended type by the
manufacturer of the insulation.

2.6 TAPE:
The used tape shall be pressure sensitive adhesive on one face with perm
rating of not more than 0.50.
PART 3 - EXECUTION
3.1 INSTALLATION - GENERAL

Install insulation with the vapor barrier facing the heated side, unless
specified otherwise.

Install rigid insulating units with joints close and flush, in regular courses
and with cross-joints broken.

Install batt or blanket insulation with tight joints and filling framing void
completely. Seal cuts, tears, and un-lapped joints with tape.

Fit insulation tight against adjoining construction and penetrations, unless


specified otherwise.

3.2 PERIMETER INSULATION:

Install rock wool and applied in accordance with recommendations of


insulation manufacturer.

Back insulation around door frames and windows and in building


expansion joints, door soffits and other voids. Pack behind outlets around
pipes, ducts, and services encased in walls. Open voids are not permitted.
Hold insulation in place with pressure sensitive tape.

Seal all penetrations through the insulation.

3
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AL FATEH UNIVERSITY
Division 07 Thermal&MoistureProtection

ODAC
Section 07210 Rock Wool

3.3 RIGID INSULATION ON roof SURFACE

Applied the extruded polystyrene in accordance with recommendations of


insulation manufacturer.

Bond insulation to concrete floors in attic by coating surfaces with hot


steep asphalt or with nonflammable adhesive in accordance with the
manufacturer's printed instructions.

4
Al LABINA / AL MANAR
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07220 - ROOFING SYSTEM

AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07220 Roofing System

SECTION 07220: ROOFING SYSTEM


1.

GENERAL
1.1

Scope
This guide specification covers the requirements for thermal insulation
and waterproofing of roof system of the building.

1.2

References
The publications listed below form a part of this specification to the
extent referenced. The publications are referred to in the text by basic
designation only.
AMERICAN NATIONAL STANDARDS INSTITUTE
ANSI

A208.1

(1989) Wood Particleboard

AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)


ASTM C 208 (1972, R 1982) Insulating Board (Cellulosic Fiber),
Structural and Decorative.
ASTM C 552 (1991) Cellular Glass Thermal Insulation.
ASTM C 578 (1992) Rigid, Cellular Polystyrene. Thermal insulation
ASTM C 726 (1988) Mineral Fiber Roof Insulation Board.
ASTM C 728 (1991) Perlite Thermal Insulation Board.
ASTM C 984 (1983) Perlite Board and Rigid Cellular Polyurethane
Composite Roof Insulation.
ASTM C 1013 (1985) Membrane Faced Rigid Cellular Polyurethane
Roof Insulation.
ASTM C 1050 (1991) Rigid Cellular Polystyrene Cellulosic Fiber
Composite.
ASTM D 41

(1985) Asphalt Primer Used in Roofing, Damp proofing,


and Waterproofing.

ASTM D 312 (1989) Asphalt Used in Roofing.


ASTM D 4586 (1986) Asphalt Roof Cement, Asbestos Free.
ASTM D 4897 (1989) Asphalt Coated Glass Fiber Venting Base
Sheet Used in Roofing.

1.3

Submittals
1
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AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07220 Roofing System

A. Engineers approval is required for submittals designations; the


following shall be submitted in accordance with Section 01300
Submittals Procedures:
1. Insulation manufacturers recommendations for the application
and installation of insulation.
2. The inspection procedure for insulation installation, prior to start
of roof insulation work.
3. Certificates of compliance for the materials.
1.4

Storage of Materials
Insulation shall be kept dry at all times, before, during, and after delivery
to the site and shall be stored in an enclosed building. Wet insulation,
shall be permanently removed from the site.

2.

PRODUCTS
2.1

Bituminous Materials
Bituminous sheet according to Section 07111.

2.2

Insulation
Insulation shall be a standard product of the manufacturer and shall be
factory marked with the manufacturers name or trademark, the material
specification number, the R-value at 24 degrees C, and the thickness.
Insulation and fiberboard and shall contain the highest practicable
percentage of material which has been recovered or diverted.
2.2.1 Polystyrene
50mm thick, of density 40 of k/m3, Rigid board closed cell extruded
polystyrene foam board with rebated edges compressive strength not
less than 40 psi and shall be cut square and clean.
ASTM C 578, Type II, IV, or X.

2.3

Nails and Fasteners


Note: Delete references to fasteners where they are not required.
Nails and fasteners shall conform to the following requirements:
2.3.1 Nails for Fastening Insulation to Flush Mounted Wood Nailers
FS FF-N-105, Type II, Style 20, of sufficient length to hold insulation
securely in place.
2.3.2 Fasteners
2
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ODAC

Division 07 Thermal and Moisture Protection

Section 07220 Roofing System

Insulation manufacturers recommendations except holding power,


when driven, shall be not less than (178 n) (534 N) each in steel deck.
Fasteners for steel or concrete decks shall conform to FM P7825 for
Class I roof deck construction, and shall be spaced to withstand an
uplift pressure of 2.87 kPa.
2.3.3 Metal Disks
Flat and not less than 0.39 mm thickness. Disks used with nails or
fasteners for securing fiberboard insulation shall be minimum 25 mm
diameter. Disks used with nails or fasteners for securing other board
insulation shall be minimum 53 mm in diameter.

3.

EXECUTION
3.1

Coordination Requirements
Insulation and roofing membrane shall be finished in 1 operation up to
the line of termination at the end of each days work. Completed
sections shall be waterproofed when more than 1 day is required to
finish the roofing. Phased construction will not be permitted.

3.2

Environmental Conditions
Air temperature shall be above 4 Degrees C and there shall be no
visible moisture on the roof deck when the insulation and roofing are
installed.

3.3

Substrate Preparation
The substrate construction of any bay or section of the building shall be
completed before insulation or vapor retarder work is begun thereon.
Vents and other items penetrating the roof shall be secured in position
and properly prepared for flashing. Substrate surface shall be smooth,
clean, and dry at time of application.

3
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AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

3.4

Section 07220 Roofing System

Water Proofing
Bituminous sheets according to section 07111.

3.5

Tests
When required and after the systems is cured the membrane for roofing
shall be tested by flooding the entire waterproofed area with a minimum
of 50 mm head water for a period of 24 hours. Measure water level at
the beginning and the end of the 24 hours period. If the water level falls
remove the water and inspect the water proofing membrane. Leak sites
shall be marked, dried and repaired and the test shall be repeated.

3.6

Application of Insulation
Insulation must be secured to the deck when placed under the roof
membrane.
Units of insulation shall be laid in courses parallel with the roof slope.
End joints shall be staggered. Insulation shall be cut to fit neatly against
adjoining surfaces. Joints between insulation boards shall not exceed 6
mm. Insulation shall be applied so that all roof insulation applied each
day is waterproofed the same day. Phased construction will not be
permitted.
Polystyrene shall not be exposed to solvent-base adhesive, coal-tar
bitumen or to asphalt which is hotter than 93 degrees C.
3.6.1 Installation
Asphalt shall not be applied further than one panel length ahead of roof
insulation being installed. Asphalt primer shall be applied at the rate of
0.4 L/square meter over the entire surface to be mopped when the
insulation is applied over concrete deck.
3.6.2 Protection Requirements
The insulation shall be kept dry at all times. Insulation boards shall not
be kicked into position. Exposed edges of the insulation shall be
protected by cutoffs at the end of each workday. Cutoffs shall be 2
layers of bituminous-membrane. Cutoffs shall be removed when work is
resumed. Edges of insulation at open spaces between insulation and
parapets or other walls and spaces at curbs, scuttles, and expansion
joints, shall be protected until permanent roofing and flashing is applied.
Storing , walking wheeling, or trucking directly on insulation or on roofed
surfaces will not be permitted. Smooth clean board or plank walkways,
runways, and platforms shall be used, as necessary to distribute weight
to conform to indicated live load limits of roof construction.

4
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AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07220 Roofing System

3.6.3 Inspection
The Contract shall establish and maintain an inspection procedure to
assure compliance of the installed roof insulation with the contract
requirements. Any work found not to be in compliance with the contract
shall be promptly removed and replaced or corrected in an approved
manner. Quality control shall include, but not be limited to, the following:
a. Observation of environmental conditions; number and skill level of
insulation workers; start and end time of work.
b. Verification of certification.
c. Verification of proper storage and handling of insulation material
before, during, and after installation.
d. Inspection of mechanical fasteners; type, number, length, and
spacing.
e. Coordination with other materials, cants, sleepers, and nailing
strips.
f.

Inspection of insulation joint orientation and laps between layers,


joint width and bearing of edges of insulation on deck.

g. Installation of cutoffs and proper joining of work on subsequent


days.
h.

Continuation of complete roofing system installation to cover


insulation installed same day.

5
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Division

07 Thermal and Moisture Protection

Section

07250 Fireproofing

Part 1:

General

1 01

Summary
The work covered by this Section consists of providing all tools, labour, equipment and
materials, and performing all operations in connection with the application of fire
proofing and fire stopping materials.

1 01 01

Section includes
01. Sprayed mineral coatings
02. Magnesium oxychloride coatings
03. Intumescent coatings
04. Fire stopping mortars
05. Intumescent caulks
06. Dry-applied fire proofing

1 01 04

Related Sections
07900 Joint Sealers

1 02

References

1 02 01

Applicable Standards

1 02 01 03

International Standards

1 02 01 03 01

International Standards (ISO)


ISO 9000:

Quality management and quality assurance standards.

ISO 9001: 94

Quality systems Model for quality assurance in design,


development, production, installation and servicing

ISO 9002: 94

Quality systems Model for quality assurance in production,


installation and servicing

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)


ASTM E 84: 99

Standard Test Method for Surface Burning Characteristics of


Building Materials

ASTM E119: 98

Test Methods for Fire Tests of Building Construction and Materials

ASTM E136: 99

Standard Test Method for Behavior of Materials in a vertical Tube


Furnace at 750 Degrees C

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Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

ASTM E736: 92

Test Method for Cohesion/Adhesion of Sprayed Fire-Resistive


Materials Applied to Structural Members

ASTM E759: 92

(96)
Test Method of Effect of Deflection of Sprayed FireResistive Material Applied to Structural Members

ASTM E760:

92 (96) Test Method of Effect of Impact on Bonding of Sprayed


Fire-Resistive Material Applied to Structural Members

ASTM E761: 92

Test Method for Compressive Strength of Sprayed Fire-Resistive


Material Applied to Structural Members

ASTM E814: 97

1 02 01 06

1 02 02

Standard Test Method for Fire Tests of Through-Penetration Fire


Stops

ASTM E937: 93

Test Method for Corrosion of Steel by Sprayed Fire-Resistive


Material (SFRM) Applied to Structural Members

ASTM C719: 93

Standard Test Method for Adhesion and Cohesion of Elastomeric


Joint Sealants under Cyclic Movement (Hockman Cycle)

British Standards
BS 476

Fire tests on building materials and structures

BS 476 4: 70

Non-combustibility test for materials (Amendment 1984)

BS 476 7: 97

Method of test to determine the classification of the surface spread


of flame of products

BS 476 - 20: 87

Method for determination of the fire resistance of elements of


Construction

BS 915 2: 72

Specification for high alumina cement metric units (Amendment


1983)

BS 1191

Specification for gypsum building plasters

BS 1191 1: 73

Excluding premixed lightweight plasters (Amendment 1994).

BS 7079 -

Preparation of steel substrates before application of paints and


related products

BS 7079 A1: 89

Specification of rust grades and preparation grades of uncoated


steel substrates and of steel substrates after overall removal of
previous coatings (Amendment 1998)

Codes
BS 8202 -

Coatings for fire protection of building elements

BS 8202 1: 95

Part 1. Code of practice for the selection and installation of


sprayed mineral coatings

BS 8202 2: 92

Part 2. Code of practice for the use of intumescent coating


systems to metallic substrates for providing fire resistance

1 03

Definitions

1 03 01

Technical Terms
Adhesive retention use of an additional material to improve the bond of spray to a
substrate
Decorative coat material used for decorative purposes only`
Exfoliated vermiculite a group of hydrated laminar minerals resembling mica on
appearance and composed of hydrated aluminum iron magnesium silicates
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ODAC
Section 07250 Fireproofing

Fire stop a through-penetration fire stop is a specific construction consisting of


materials that fill the opening around penetrating items such as cables, cable trays,
conduits, ducts and pipes through wall and floor openings to prevent spread of fire
Intumescent coating coating which reacts under the influence of heat by swelling in
a controlled manner to many times its original thickness and typically producing a layer
of carbonaceous char or foam which acts as an insulating layer for the substrate
Mechanical retention use of mechanical system(s) to retain the spray in situ
Top sealer coat material applied to the surface of the intumescent coating as a
protection against environmental degradation
Spray sprayed mineral coating

1 03 02

Abbreviations
Deg. C
max.
min.
o.c.
RH
UL
m

1 05

degree Celsius
Maximum
Minimum
Off center
Relative Humidity
Underwriters Laboratories (US)
Micrometer = 1/10 mm

Submittals
Submit the following in accordance with Conditions of Contract and specification
Section 01300.

1 05 01

Product Data
Provide product data for each type of fire protection and fire stopping material and the
application and / or fastening methods.

1 05 02

Shop Drawings
Provide shop drawings for the application of any dry-clad system for fire protection. Do
not proceed with installation until approval is obtained from the Engineer.

1 05 03

Samples
Samples of all materials, applied to substrates similar to site conditions with required
finish, shall be submitted to the Engineer for approval prior to application.

1 05 04

Quality Control Submittals


Documented experience of Contractors site supervisor(s) (see ref. 1 06 01 02)
Certificates for all materials indicated showing compliance with referenced Standards
and requirements of local authorities.
Records and reports of Contractors Internal Q.C.
Records and reports of Contractors External Q.C.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturers regularly
engaged in this work, with a history of successful production acceptable to the
Engineer, or preferably a certification according to ISO 9001 / 9002.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified requirements
and the methods needed for proper performance of work.
Contractors site supervisor(s) shall have knowledge of referenced Standards and at
least five (5) years of documented experience.

1 06 03

Certifications
Provide 'Third Party' certificates issued by an authorized and independent agency or
laboratory where indicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
Checking of suppliers certificates of compliance with specification and referenced
Standards prior to application or installation.
Checking of suppliers delivery tickets for compliance with supply order and
specification.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Deliver materials to site originally packed by manufacturer. Protect materials during
delivery to comply with manufacturers directions. Damaged materials shall be replaced
at Contractor's expense.

1 07 02

Storage and Protection


Store materials at building site strictly according to manufacturers instructions. Store
products in a dry and ventilated place.

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Part 2:

Products

2 01

Sprayed Mineral Coatings

2 01 01

Base
The base shall be of one of the following materials:
- Any man-made mineral wools, having a length to breadth ratio of at least 3 to 1.
- Exfoliated vermiculite hydrated laminar minerals

2 01 02

Binding Agent
Use one of the following hydraulic type binders for composing mineral coatings.
- Portland cement conforming to DIN 1164-1: 94 & DIN 1164-2: 96
- High alumina cement conforming to BS 915 - 2
- Gypsum Plaster conforming to BS 1191 1

2 01 03

Fillers
Use one of the following fillers:
- hydrated lime
- limestone
- other appropriate materials

2 01 04

Properties

2 01 04 01

Concealed Fireproofing
Bond Strength
Compressive Strength
Corrosion Resistance:
Deflection:

> 3,5 kPa as per ASTM E 736


> 20,0 kPa as per ASTM E 761
No evidence of corrosion as per ASTM E 937
No cracking, spalling, delamination or the like as per
ASTM E 759
Effect of impact on Bonding: No cracking, spalling, delamination and the like as per
ASTM E 760
Dry Density:
> 200 kg/m3
Surface Burning:
Max. Flame spread value of 10 and smoke development
value of 0.

2 01 04 02

Exposed Fireproofing

2 01 04 02 01

Medium Density Material


Bond Strength
Compressive Strength
Corrosion Resistance:
Deflection:

> 20,0 kPa as per ASTM E 736


> 350,0 kPa as per ASTM E 761
No evidence of corrosion as per ASTM E 937
No cracking, spalling, delamination or the like as per
ASTM E 759
Effect of impact on Bonding: No cracking, spalling, delamination and the like as per
ASTM E 760
Dry Density:
> 300 kg/m3
Surface Burning:
Max. flame spread value of 10 and smoke development
value of 0.

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Division 07 Thermal and Moisture Protection

2 01 04 02 02

ODAC
Section 07250 Fireproofing

High Density Material


Bond Strength
Compressive Strength
Corrosion Resistance:
Deflection:

> 20,0 kPa as per ASTM E 736


> 2000 kPa as per ASTM E 761
No evidence of corrosion as per ASTM E 937
No cracking, spalling, delamination or the like as per
ASTM E 759
Effect of impact on Bonding: No cracking, spalling, delamination and the like as per
ASTM E 760
Dry Density:
> 500 kg/m3
Surface Burning:
Max. flame spread value of 5 and smoke development
value of 0.

2 01 05

Decorative and Protective Finishes


Finishes may be necessary to protect the coating from high humidity, which could
otherwise have an effect on corrosion protection of the coating, or for decorative
purposes.
Where decorative or protective finishes are required, either initially or subsequently, the
Contractor shall ensure that the applied finish is compatible with the sprayed coating
and does not impair its performance. The finish shall be non-combustible when tested
according to BS 476 4 and shall not increase the surface spread of flame when tested
according to BS 476 7.

2 02

Magnesium Oxychloride Coating

2 02 01

General
Magnesium oxychloride coating shall be a factory packaged 2-part magnesium
oxychloride formulation consisting of a cementitious component and a catalyst, or a 3part magnesium oxychloride formulation consisting of a cementitious component, a
catalyst and a foaming agent, which will be combined with water at project site to
achieve a sprayable mixture.

2 02 02

Properties
Provide Magnesium Oxychloride Material with properties as follows:
Medium Density Magnesium Oxychloride Material
Compressive Strength
> 10,0 MPa as per ASTM E 761
Dry Density:
> 800 kg/m3

2 03

Intumescent Coating
Intumescent coating is generally proposed for interior steelwork. It is not recommended
for steelwork with long-term surface temperature of above 60 deg.C. It can provide fire
rating up to 2 hours, depending on size and shape of steel members.

2 03 01

General
An intumescent coating shall comprise active ingredients, which react together in a
controlled sequence to produce the phenomenon known as intumescence. This shall
typically include the following:

a catalyst
a carbonic agent
a resin system or binder
a spumific agent

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2 03 02

ODAC
Section 07250 Fireproofing

Properties
Any intumescent coating shall be a proprietary product, certified by a Third Party for
the intended use.

2 03 03

Accessories

2 03 03 01

Primers
Primers shall act as corrosion protection for the steel and as a bonding agent for the
intumescent coating. The primer shall be compatible with the intumescent coating and
not adversely affect the fire resistance. Only primers for which test results, based on BS
476 20 or an equivalent Standard, are available, shall be used.

2 03 03 02

Finishing Coats
Finishing coats, whether sealer or decorative coat shall be compatible and not impair
the performance of the intumescent coating. They shall be none-combustible when
tested according to BS 476 4, and shall not increase the surface spread of flame
when tested according to BS 476 6 or an equivalent Standard.

2 04

Dry-Clad System
The dry-clad system shall consist of fiber-reinforced boards, which are non-combustible
when tested according to ASTM E 136 or an equivalent Standard.
Flame spread and smoke development shall be Class A when tested according to
ASTM E 84 or an equivalent Standard.
The dry-clad system shall be tested for its fire rating according to ASTM E 119 or an
equivalent Standard. It shall be UL-listed for design conditions, or if not, it shall be
tested by an authorized and independent laboratory prior to application.

2 05

Fire Stopping

2 05 01

Fire Stopping Mortar

2 05 02

01.0

A fire stopping mortar shall be a dry ready-mixed product, which will


have to be mixed at site only with water to form an applicable mortar.

02.0

The mortar shall be tested for its fire ratings under similar conditions
according to ASTM E814 or an equivalent Standard. Only products,
which do have an UL System Number for a similar condition, will be
accepted.

03.0

The product shall be Class A rated for Flame Spread and Smoke
Development, when tested according to ASTM E84.

04.0

The fire stopping mortar shall meet the fire rating requirement
indicated.

Fire Stopping Intumescent Caulk


Intumescent Caulk is used to seal openings in fire rated structures where burning plastic
pipes, insulated pipes, coated cables or similar situations may compromise the rated
system.
01.0

Intumescent caulk shall be a factory finished product, with


elastomeric and adhesive properties and an intumescent expansion
of min. 5 times its original volume.

02.0

The caulk shall be tested according to ASTM E 814 or an equivalent


Standard for its fire rating classification.
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Division 07 Thermal and Moisture Protection

03.0

ODAC
Section 07250 Fireproofing

The caulk shall meet the requirements for adhesion and cohesion
properties of ASTM C 719 or an equivalent Standard.

Part 3:

Execution

3 01

General Examination
Examine structure where work of this Section will be installed. Whatever material or
application method is specified, it is the Contractor's responsibility to check the actual
conditions and state in writing to the Engineer any incompatibility with the specification.
Correct conditions detrimental to the proper and timely completion of the work. Do not
proceed with installation until unsatisfactory conditions have been corrected.

3 02

General Preparation

3 03

Installation

3 03 01

General
Verify that materials to be used for the work comply with requirements in specifications
and schedules.

3 03 02

Sprayed Mineral Coatings

3 03 02 01

Surface Preparation

3 03 02 01 01

General
Any substrates which are not supposed to receive mechanical retention shall be
carefully cleaned to make sure they are free from oil, grease, dirt, dust, scale, loose
paint, mould release agents or other materials or conditions likely to impair adhesion.

3 03 02 01 02

3 03 02 01 03

Painted Surfaces
01.0

Old, loose and flaking paint shall be removed prior to spraying,


unless mechanical retention is used. Apply spray over existing paint
only if fire resistance data of the intended coating are showing that
there will be no adverse effect on the performance.

02.0

An alkali-resistant sealer coat shall be applied if the existing paint is


not chemically compatible with the spray.

03.0

Only newly applied compatible primers are regarded to be a proper


base for direct spray application.

Metals
Primers are usually not needed for Portland Cement-bound sprays if the building
environment remains dry after construction. Under continual damp conditions it may be
advisable to prime also galvanized steel to prevent white rusting.
* 01.0

Clean metals as described above before application of spray.

* 02.0

Provide a compatible primer for ferrous metals before application of


spray.

* 03.0

Provide a compatible primer for galvanized steel before application


of spray.

* 04.0

Provide a sealer for aluminum, aluminum alloys and aluminum


coatings before application of alkaline sprays.
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3 03 02 01 04

ODAC
Section 07250 Fireproofing

Gypsum Plaster and Plasterboard


Portland cement-bound sprays shall not be applied directly to unsealed gypsum plaster
or gypsum board. Gypsum-based sprays shall only be applied to plaster-based products
if recommended by the manufacturer.

3 03 02 01 05

Movement Joints
Where movement joints are incorporated into the structure it is essential to ensure the
spray does not bridge the joint. Use proprietary stop beads or similar items on either
side, and spray against them. Protect the joint from spray.

3 03 02 01 06

3 03 02 02

Mechanical Retention
01.0

Mechanical retention shall be provided unless:


a) Where there is evidence from fire resistance tests to show that
there is adequate bond between the spray and the substrate.
b) The spray is locked in position by virtue of the shape of the
elements to be coated (see samples in Annex 6, figure 2)

02.0

Where the dimensions of the cross section are very large (i.e. web
greater than 650 mm and flange greater than 325 mm, mechanical
retention shall be applied even for shapes illustrated in figure 2.

03.0

Mechanical retention shall be applied in all cases similar to


illustrations shown in Annex 6, figure 3

04.0

The material, type and fixing (see also Annex 6, Table 1and Figure
1) of the mechanical retention shall be approved by the Engineer
prior to execution.

Spray Application
Particular care shall be taken to ensure that the required thickness is built up in the
recommended manner so that good cohesive strength is obtained. Any spillage or
overspray shall be cleaned off at the end of each working period.
When using adhesives, the manufacturers recommendations shall be followed.
The finished density of spray shall be within 15 % of the density stated by the
manufacturer.
The spray on the flange shall not be permitted to taper to the flange edges.
Apply topcoat where indicated.

3 03 02 03

Measurement of Thickness
Where possible, a direct reading thickness gauge shall be used. Gauges fixed to the
substrate before spraying begins may be used. Gauges left in position within the spray
and are of plastics, shall not have a cross section of more than 20 mm2 and not be
longer than the depth of the spray.
Frequency of measurement: Provide one thickness measurement for each unit of
1,5 m x 1,5 m, i.e. four measurements for an area of 3 m x 3 m. For areas greater than
3 m x 3 m an additional thickness measurement shall be made for each unit of 3 m x
3 m. All measurements shall be recorded and submitted to the Engineer.
Contoured substrate: Steel I section columns and beams shall at least be measured
every 3 m on each surface.
When substrates are overlaid with metal lath, for example keying mesh, the spray
thickness should be taken to be the thickness measured to the face of the lath.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

3 03 03

Magnesium Oxychloride Coating

3 03 03 01

Surface Preparation

3 03 03 02

01.0

Old, loose and flaking paint shall be removed prior to spraying,


unless mechanical retention is used. Apply spray over existing paint
only if fire resistance data of the intended coating are showing that
there will be no adverse effect on the performance.

02.0

An alkali-resistant sealer coat shall be applied if the existing paint is


not chemically compatible with the spray.

03.0

Steel substrates shall be prepared by removing scale and loose rust,


using abrasive blasting to give at least second quality as defined in
BS 7079-A1, unless otherwise indicated

04.0

Provide a compatible primer for ferrous metals before application of


spray

05.0

Provide mechanical retention as indicated or required by


manufacturer of coating.

Spray Application
Apply coating with indicated properties to the required thickness in the recommended
manner so that good cohesive strength is obtained. Any spillage or overspray shall be
cleaned off at the end of each working period.
The spray on the flange shall not be permitted to taper to the flange edges.
Apply topcoat where indicated.

3 03 03 03

Measurement of Thickness
Where possible, a direct reading thickness gauge shall be used. Gauges fixed to the
substrate before spraying begins may be used. Gauges left in position within the spray
and are of plastics, shall not have a cross section of more than 20 mm2 and not be
longer than the depth of the spray.
Frequency of measurement: Provide one thickness measurement for each unit of
1,5 m x 1,5 m, i.e. four measurements for an area of 3 m x 3 m. For areas greater than
3 m x 3 m an additional thickness measurement shall be made for each unit of 3 m x 3
m. All measurements shall be recorded and submitted to the Engineer.
Contoured substrate: Steel I section columns and beams shall at least be measured
every 3 m on each surface. When substrates are overlaid with metal lath, for example
keying mesh, the spray thickness should be taken to be the thickness measured to the
face of the lath.

3 03 04

Intumescent Coating
01.0

Fire test evidence shall be obtained before overcoating any


combination of surface coatings with an intumescent fire protection
system. Where such evidence is not available, the substrate shall be
prepared as follows:

01.1

Steel substrates shall be prepared by removing scale and loose rust,


using abrasive blasting to give at least second quality as defined in
BS 7079-A1, unless otherwise indicated. Remove oil, grease and
similar contaminants by solvent cleaning.

01.2

The cleaned substrate shall be primed for corrosion protection and a


good bonding for the intumescent coating. The manufacturer shall
certify the compatibility of the primer with the proposed coating. In
case of an existing unknown primer or coating, a fire test based on
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ODAC
Section 07250 Fireproofing

BS 476-20 shall be carried out by an authorized and independent


laboratory, proving the compatibility with the intended coating.

3 03 05

02.0

The intumescent coating shall be applied according to the


recommendations of the manufacturer.

03.0

The wet film thickness shall be checked as described in


manufacturers instructions, e.g. using wet film thickness combs.

04.0

The average dry film thickness shall be measured using suitable


calibrated gauges, e.g. magnetic induction gauge and shall be taken
on all exposed areas of the section at 0,5 m max. intervals and a
min. of three measurements at any face. Reports of these
measurements shall be submitted to the Engineer.

05.0

Apply finishing coat of indicated type.

Dry-Clad System
Provide proprietary dry-clad system for conditions and fire rating indicated. Apply it
according to manufacturers instructions and requirements of the UL-listed designs or
actual test reports.
Use dry-fixing method unless otherwise indicated.

3 03 06

Fire Stopping Mortar


Areas which shall receive fire stopping mortar shall be carefully cleaned to make sure
they are free from oil, grease, dirt, dust, mould release agents or other materials or
conditions likely to impair adhesion.
Provide mortar of fire rating indicated. Follow strictly manufacturers recommendation
for the application. Provide necessary formwork until curing time is elapsed.

3 03 07

Fire Stopping Intumescent Caulk


Areas which shall receive intumescent caulking shall be carefully cleaned to make sure
they are free from oil, grease, dirt, dust, mould release agents or other materials or
conditions likely to impair adhesion.
Provide intumescent caulk of fire rating indicated. Follow strictly manufacturers
recommendation for the application. Provide backing rods if necessary of noncombustible material.

3 03 08

Fire Rating
The application shall comply with the fire rating indicated.
Only UL-listed designs, or designs tested by another authorized and independent
laboratory will be accepted.
Minor variations from the tested design, like different primer, different surface finish, etc.
may be proven by an independent validation as proposed in BS 8202-Part 1. The
results of these validations shall be submitted with the original fire resistance test of the
applied product to the Engineer for approval.

3 04

Field Quality Control


Measurement of thickness of the applied fireproofing coatings as described under the
respective paragraphs shall be reported to the Engineer on a daily basis. The Employer
will decide whether a Third Party will be engaged to control Contractors
measurements and pay for it.

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3 05

ODAC
Section 07250 Fireproofing

Adjusting and Cleaning


Immediately after completion of spraying operations in each work area, remove overspray and fall-out of materials from surfaces of other work and clean exposed surfaces
to remove evidence of soiling.

3 07

Protection
Protect adjacent exposed construction while carrying out spraying.
Protect completed work from damage and weather as appropriate until handing over.

3 08

Schedules
Contractor shall provide schedules of his works, coordinated with other trades, prior to
commencing with installation.

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Section 07250 Fireproofing

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Division 07 Thermal and Moisture Protection

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Section 07250 Fireproofing

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Where work is measured by area, no deductions will be made for voids not exceeding
1,0 m2.

4 02

Units of Measurement
Coated walls, ceilings, metal decking etc. will be measured by m2.
Coated steel structure will be measured by tons of steel.
Dry-applied fire proofing will be measured by m2 according to type of construction.
Fire stopping systems will be enumerated according to different opening sizes, types
and materials applied.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all material, equipment,
tools, scaffolding, storage facilities, water, power, for all labor, samples, coordinating
work with other trades, checking, examination, testing, quality assurance, cleaning and
protecting.

5 02

Ancillary Works to be included in the Unit Rate


The following ancillary works shall be included in the unit rate and will not be measured
separately:
Any necessary scaffolding for the execution of the work.
Any formwork for the application of fire stopping mortars.
Expenses for Third Party certificates, necessary for proofing the compatibility of
coatings with existing conditions.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Annex: Tables and Figures


6 01

Tables
Table 1 (BS 8202-1, Table 1)

Table 1. Types of mechanical retention


Category

Type

EML 1)
Keying mesh: typically
mesh of relatively small
Ribbed EML
aperture size, e.g. 10 mm
to 25 mm, which allows
Welded mesh
some penetration by spray
Woven hexagonal mesh
to produce a good key

Reinforcing mesh:
typically mesh of a
relatively large aperture
size, e.g. 50 mm, which
allows full penetration by
spray and thereby
provides reinforcement
Discontinuous fixings

Welded mesh
Woven hexagonal mesh

Metal pins
Mesh pieces
Metal washers

Uses
Installed in close
proximity to the substrate
(see figures 1a,1b,and 1c)
or to provide a
background for the spray
to bridge gaps between
structures
Located within the spray
so as to reinforce it (see
figure 1 d)

Used particularly for


sprayed mineral wool
insulation but also
sometimes used for
sprayed slurry mixes (see
figure 1d and 1e)

1) EML: Expanded metal lath

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6 02

Figures

6 02 01

Mechanical retention

ODAC
Section 07250 Fireproofing

Fig. 1

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Section 07250 Fireproofing

Fig. 2
18
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Fig. 3

19
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Division 07 Thermal and Moisture Protection

6 02 02

ODAC
Section 07250 Fireproofing

Encapsulation and re-entrant profiles

Fig. 4

20
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

6 02 03

ODAC
Section 07250 Fireproofing

Cases where there is no re-entrant profile or


encapsulation

Fig. 5

21
Al LABINA / AL MANAR
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Fig. 6

22
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07250 Fireproofing

Fig. 7

23
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Division

07 Thermal and Moisture Protection

Section

07400 Manufactured Roofing & Siding

Part 1:

General

1 01

Summary
The work covered by this Section consists of providing all tools, labour, equipment and
materials, and performing all operations in connection with the installation of
manufactured roofing & siding.

1 01 01

Section includes
01.0

Corrugated steel panels

02.0

Steel sandwich panels

03.0

Glass fiber reinforced concrete panels

1 01 02

Products delivered but not installed under this Section

1 01 03

Products installed but not delivered under this Section

1 01 04

Related Sections
03400 Pre-cast Concrete
07200 Insulation
07600 Flashing and Sheet Metal
07900 Joint Sealers

1 02

References

1 02 01

Applicable Standards

1 02 01 03

International Standards

1 02 01 03 01

International Standards Organization (ISO)


ISO 3575 : 96

Continuous hot-dip zinc-coated carbon steel sheet of


commercial, lock-forming and drawing qualities.

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)


ASTM A653 : 01

Standard Specification for Steel Sheet, Zinc-Coated


(Galvanized)
or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip
Process

ASTM A792 : 01

Standard Specification for Steel Sheet, 55 % Aluminum-Zinc


Alloy-Coated by the Hot-Dip Process
1
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 02 01 06

ODAC
Section 07400 Manufactured Roofing & Siding

British Standards
BS EN 1170 : 98

1 02 02

Precast concrete products. Test method for glass fiber


reinforced
cement.

Codes
GRCA CP1/1077

Recommended Code of Practice for the Manufacture of


Glass fiber Reinforced Cement Products
Part 1: Guide to Specifications

Uniform Building Code (UBC)

1 02 03

Other References

1 02 03 01

Glass Reinforced Cement Association (GRCA)


GRCA S 0101/0380Specification for Grades of Glassfiber Reinforced Cement

1 02 03 02

Precast/Prestressed Concrete Institute (PCI)


Recommended Practice for Glass fiber Reinforced Concrete Panels Third Edition.

1 03

Definitions

1 03 01

Technical Terms
siding material (as boards or metal pieces) forming the exposed surface of outside
walls of mainly wood-framed buildings
cladding something that covers or overlays
cfc chlorinated fluor carbonhydrogens

1 03 02

Abbreviations and Symbols


deg. C
max.
min.
o.c.
RH
UL
W/m. K
m
micron
GN

1 04

System Description

1 04 01

Design Requirements

degree Celsius
maximum
minimum
off center
Relative Humidity
Underwriters Laboratories (US)
Watt per meter and degree Kelvin
Micrometer = 1/10 mm
Micrometer
Giga-Newton

It is the Contractors responsibility to produce all necessary final design documents


(shop drawings and structural calculation) for the production of panels and
accessories. The documents shall be submitted to the Engineer for approval.

1 05

Submittals
Submit the following in accordance with Conditions of Contract and specification
Section 01300.

2
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 05 01

ODAC
Section 07400 Manufactured Roofing & Siding

Product Data
Provide product data for each type of wall or roof panel and accessories.

1 05 02

Shop Drawings
Provide shop drawings for metal panels, showing clearly overlapping of panels length
and sidewise, peak-, rake- and eave trim, as well as fastening schemes. Shop
drawings for GFRC panels shall show sizes, material thickness, distances to adjoining
materials and fastening system, giving the thickness of bolts, dowels and other
fastening devices. A calculation for the fastening system shall be submitted with the
shop drawings. Do not proceed with fabrication until approval of the Engineer.

1 05 03

Samples
Samples of different panel types and trimming elements with the original final finish
shall be submitted to the Engineer for approval prior to application and/or fabrication.

1 05 04

Quality Control Submittals


Documented experience of Contractors site supervisor(s) (see ref. 1 06 01 02)
Certificates for all elements indicated showing compliance with referenced Standards
and requirements of local authorities.
Records and reports of Contractors Internal Q.C..
Records and reports of Contractors External Q.C..

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturers
regularly engaged in similar work, with a history of successful production acceptable
to the Engineer, or preferably a certification according to ISO 9000 series.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work .
Contractors site supervisor(s) shall have knowledge of referenced Standards and at
least five (5) years of documented experience.

1 06 03

Certifications
Provide Third Party certificates issued by an authorized and independent agency or
laboratory where indicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
Checking of suppliers certificates of compliance to conform with specification and
referenced Standards prior to application or installation.
Checking of suppliers delivery tickets for compliance with supply order and
specification.
3
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Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping

1 07 01 01

Steel Panels
Deliver materials to site packed and protected to comply with manufacturers
directions. Damaged materials shall not be installed. They shall be replaced at
Contractors expense.

1 07 01 02

GFRC Panels
Units shall not be shipped to site until they have reached sufficient strength to
withstand the effects of the particular shipping and handling methods used.
Handle and transport units in a position consistent with their shape and design in
order to avoid excessive stresses or damage.
Lift or support units only at the points shown on the shop drawings.
Place non-staining resilient spacers of even thickness between units.
Support units during shipment on non-staining shock-absorbing material.
Protect units from dirt and damage during handling and transport.
Units shall be clearly piece marked as indicated on erection drawings.
Damaged materials shall be replaced at Contractors expense.

1 07 02

Storage and Protection


Store materials at building site strictly according to manufacturers instructions. Store
products in a dry and ventilated place.
GFRC panels shall in general not be stored on site. Erection shall be done directly
from the truck. Intermittent storage on site shall be the exception, and if necessary
done in the same careful manner as the shipping.

4
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Part 2:

Products

2 01

Manufactured Roof and Wall Panels

2 01 01

Steel Panels
Polyester coats are generally applied in thickness of 25 microns outside and about 15
microns inside; PVC coats may be applied in thickness up to 200 microns.

2 01 02

2 01 03

Corrugated Steel Panels


01.0

Corrugated steel panels shall be made from:

01.1

Hot-dip zinc-coated carbon steel sheet and shall comply with ISO
3575, or ASTM A653, or an equivalent Standard. Coating
designation shall be G90 (275 g/m2), unless otherwise indicated.

01.2

Hot-dip aluminum-zinc(AZ) alloy-coated carbon steel shall comply


with ASTM A792, or an equivalent Standard. Coating designation
shall be AZ 50 (50 oz/ft2), approximately 300 g/m2, unless
otherwise indicated

02.0

Steel thickness and height of corrugation shall be as indicated or


required for the respective construction to meet max. allowable
deflection and stiffness. The min. material thickness shall be 0,5
mm.

03.0

Finish: Both faces shall receive a factory applied coating of


material, thickness and color as indicated.

Steel Sandwich space panels


Polyester coats are generally applied in thickness of 25 microns outside and about
15 microns inside; PVC coats may be applied in thickness up to 200 microns.
Sides of panels are prepared for overlapping each other. Panels are generally
produced in thickness between 50 and 200 mm. See Annex 7, Enclosure 1
Steel sandwich panels shall consist of two layers of corrugated sheet with foam infill.
01.0

Corrugated steel sheets shall be made from:

01.1

Hot-dip zinc-coated carbon steel and shall comply with ISO 3575,
or ASTM A653, or an equivalent Standard. Coating designation
shall be G90 (275 g/m2), unless otherwise indicated.

01.2

Hot-dip aluminum-zinc (AZ) alloy-coated carbon steel shall comply


with ASTM A792, or an equivalent Standard. Coating designation
shall be AZ 50 (50 oz/ft2), approximately 300 g/ m2, unless
otherwise indicated.

02.0

Steel thickness and height of corrugation shall be as indicated or


required for the respective construction to meet max. allowable
deflection and stiffness. The min. material thickness shall be 0,5
mm.

03.0

Finish: Both faces of the sandwich space panel shall receive a


factory applied coating of material, thickness and color as
indicated.

04.0

Infill: Shall be injected polyurethane, using CFC free foaming


agents, and shall comply with the following data:
Density
>
Thermal conductivity
<
Compressive strength (at 10 % deformation>
Shear modulus
>

35 kg/ m2
0,025 W/m. K
0,15 N/mm2
2,0 N/ mm2

5
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Adhesion to metal sheet


Water absorption
Closed cell content

>
<
>

0,15 N/ mm2
4 % in volume
95 %

The Contractor shall submit a third-party certificate indicating that


the infill meets the above mentioned criteria.
05.0 Sides of panels shall be prepared for overlapping each other.

2 01 04

Aluminium Panels
Adequate measures have to be taken to separate aluminium from ferrous metals, e.g.
steel supports, bolts etc.

2 01 04 01

Corrugated Aluminium Panels

2 01 04 02

Aluminium Sandwich space panels

2 02

Manufactured Wall Panels

2 02 01

Tongue and Groove Steel Sandwich space panels


Polyester coats are generally applied in thickness of 25 microns outside and about 15
microns inside; PVC coats may be applied in thickness up to 200 microns.
Panels are prepared with a tongue and groove system and concealed fastening. This
is, compared to the standard overlapping system, thermally a better solution no
thermal bridges, and offers a more attractive finish. See Annex 7, Encl. 2
Panels are generally produced in thickness between 50 and 200 mm.
Tongue and groove steel sandwich space panels shall consist of two layers of low
ribbed sheet with foam infill.
01.0

Steel sheets shall be made from:

01.1

Hot-dip zinc-coated carbon steel and comply with ISO 3575, or


ASTM 653, or an equivalent Standard. Coating designation shall
be G90 (275 g/m2), unless otherwise indicated.

01.2

Hot-dip aluminum-zinc(AZ) alloy-coated carbon steel and comply


with ASTM A792, or an equivalent Standard. Coating designation
shall be AZ 50 (50 oz/ft2), approximately 300 g/ m2, unless
otherwise indicated.

02.0

Steel thickness and height of ribs shall be as indicated or required


for the respective construction. The min. material thickness shall
be 0,5 mm.

03.0

Finish: Both faces of the sandwich space panel shall receive a


factory applied coating of material, thickness and color as
indicated.

04.0

Infill: Shall be injected polyurethane, using CFC free foaming


agents, and shall comply with the following data:
Density
`
>
Thermal conductivity
<
Compressive strength (at 10 % deformation)>
Shear modulus
>
Adhesion to metal sheet
>
Water absorption
<
Closed cell content
>

45 kg/m3
0,023 W/m. K
0,20 N/mm2
2,0 N/ mm2
0,15 N/ mm2
2 % in volume
95 %

The Contractor shall submit a third-party certificate indicating that the infill meets the
above mentioned criteria.
6
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 02 02

ODAC
Section 07400 Manufactured Roofing & Siding

Glass Fibre- Reinforced Concrete Panels (GFRC)


GFRC-Panels are produced to required sizes with a material thickness of
approximately 10 to 20 mm. The reinforcing fiber CEM-Fil is an alkali resistant glass
fiber with high durability in cement.

2 02 02 01

Basic Materials
01.0

Glass fiber used for fabricating GFRC shall have the following
properties:
Single filament tensile strength 3,0 GN/m2
Strand tensile strength
1,5 GN/ m2
Youngs modulus of elasticity 70 GN/ m2
Specific gravity
2,50 g/cm3
Filament diameter
= 13 20 m
Chopped strands length
= 10 50 mm

02.0

Cement used for the fabrication of GFRC shall be Ordinary


Portland Cement.

03.0

Aggregates used for the production of GFRC shall be washed and


dried sand:
Chemical composition:
Silica
Moisture
Soluble salts (i.e. alkalies)
Loss on ignition
Grading: Particle size:

> 96 %
<2%
<1%
< 0,5 %

max. 1,2 mm for sprayed GFRC


max. 2,4 mm for premix (cast) GFRC

max. 10 % passing 150 m (BS 100 sieve)

Fine fraction:
04.0

Aggregates may also be of marble, limestone or granite, crushed


to the required grading.

05.0

Pigments for colored GFRC shall comply with BS1014 or an


equivalent standard.

2 02 02 02

Manufactured Units

2 02 02 02 01

Panels
01.0

Panels are generally produced as Sprayed GFRC. The final


product shall contain approximately 5 % by weight of glass fiber.
The slurry shall have a sand / cement ratio of up to 1 : 1 and a
water / cement ratio near to 0,33. Admixtures may be added for
increased workability.

02.0

Design: Panels shall be designed using the Recommended


Practice for Glass Fiber Reinforced Concrete Panels, issued by
PCI (Precast/Prestressed Concrete Institute). The minimum
thickness for single skin panels shall be 10 mm.

03.0

Design stresses used for structural calculation shall comply with


Table 1,Annex 6

04.0

Finish: If no specific finish is indicated, GFRC panels shall have an


even and smooth surface without discoloration and blemishes,
ready for painting.
Colored GFRC shall comply with manufacturers color chart.
Any specific finish (e.g. sandblasting) shall be approved by the
Engineer before final fabrication.
7
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Division 07 Thermal and Moisture Protection

2 02 02 02 02

ODAC
Section 07400 Manufactured Roofing & Siding

Cast Elements
More complicated shapes as for instance screens with geometrical (Arabic) pattern
are fabricated by the casting method Premixed GFRC. Since any later applied
finishing is difficult, these elements are generally fabricated with colored cement.
01.0

The final product of Premixed GFRC shall contain approximately


3,5 % by weight of glass fiber. The slurry shall have a sand /
cement ratio of approximately 0,5 : 1 and a water / cement ratio
below 0,35. Admixtures may be added for increased workability.

02.0

Design: Premixed GFRC shall be designed using the


Recommended Practice for Glass Fiber Reinforced Concrete
Panels, issued by PCI.

03.0 Design stresses used for calculation shall comply with Table 1, Annex 6
04.0

Finish: Provide finish as indicated and approved by the Engineer.

Part 3:

Execution

3 01

General Examination
Examine structure where work of this Section will be installed. Correct conditions
detrimental to the proper and timely completion of the work. Verify that materials to be
used for the work comply with requirements in specifications and schedules. Roofs for
the application of metal decking shall be sloped min. 3 %. Do not proceed with
installation until unsatisfactory conditions have been corrected.

3 02

General Preparation

3 03

Installation

3 03 01

General
Whatever material or application method is specified, it is the Contractors
responsibility to check the actual conditions and state in writing to the Engineer any
incompatibility with the specification or with the state of the art of erection and / or
installation.

3 03 02

Metal Roof Panels


Provide steel panels inclusive special elements like peak panels, rake trim, eave trim,
gutters etc., as required by shop drawings.

3 03 02 01

Corrugated Steel Panels


01.0

Corrugated steel panels shall be supported by purlins at distances


which limit the deflection of the panels to max. l:200 unless
otherwise indicated. A structural calculation shall be submitted to
the Engineer for approval.

0.2.0

Fastening: Panels shall be fastened along each purlin every 33 cm


o.c., along gutters etc. every 16,5 cm o.c. by galvanized selftapping screws of min. 6 mm diameter with steel and neoprene
washers.

03.0

Sealing: Sealing tapes shall be applied along sidelaps, at


connections to skylights, peak panels and rake trim etc. Provide
8
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in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

manufacturers certificate for sealing tapes, indicating that they can


resist temperatures up to 100 deg.C without any damage of its
sealing capacity.

3 03 02 02

04.0

A closure element, unless otherwise indicated, shall be provided


along the bottom and top edge, which fits into the corrugation and
assures tightness.

05.0

Provide roof insulation where indicated and as specified in Section


7200.

Sandwich Panels
01.0

Corrugated sandwich panels shall be supported by purlins at


distances which limit the deflection of the panels to max. l:300
unless otherwise indicated. A structural calculation shall be
submitted to the Engineer for approval.

02.0

Fastening: Panels shall be fastened along each purlin every 33 cm


o.c., along gutters etc. every 16,5 cm o.c. by galvanized selftapping screws of min. 6 mm diameter with steel and neoprene
washers. Preferably the fastening shall be done along the ribs.

03.0

Sealing: Sealing tapes shall be applied along side laps, at


connections to skylights, peak panels and rake trim etc. Provide
manufacturers certificate for sealing tapes, indicating that they can
resist temperatures up to 100 deg. C without any damage of its
sealing capacity.

3 03 03

Metal Wall Panels

3 03 03 01

Corrugated Steel Panels


01.0

Panels shall be fastened along each support (girt) every 33 cm o.c


with galvanized self-tapping screws of min. 6 mm diameter with
steel and neoprene washers. Side laps shall be screwed to each
other (stitched) every 50 cm o.c.

02.0

A closure element, unless otherwise indicated, shall be provided


along the bottom and top edge, which fits into the corrugation and
assures tightness.

03.0

Provide wall insulation where indicated and as specified in Section


7200.

3 03 03 02

Sandwich Panels

3 03 03 02 01

Standard Corrugated Sandwich Panel


Panels shall be fastened along each support (girt) every 33 cm o.c with galvanized
self-tapping screws of min. 6 mm diameter with steel and neoprene washers. Sidelaps
shall be screwed to each other (stitched) every 50 cm o.c.

3 03 03 02 02

Tongue and Groove Sandwich Panel


Panels with tongue and groove sides shall be fastened concealed along each support
(girt) with galvanized self-tapping screws of min. 6 mm diameter with steel and
neoprene washers.

9
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in partnership with Hamza/ ECH/ LCE JV

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Division 07 Thermal and Moisture Protection

3 03 04

ODAC
Section 07400 Manufactured Roofing & Siding

GFRC Panels
01.0

Prior to erection of panels, the Contractor shall establish building


and center lines in sufficient detail, enabling the erector to prove
that the produced panels will fit within the tolerances allowed by
the joints, and that the proposed fastening devices allow sufficient
adjustment for the actual deviations. Any discrepancies which
could adversely affect installation shall be brought to the attention
of the Engineer. If discrepancies do exist, installation shall not
proceed until they are corrected or until installation requirements
are modified and reviewed by the Engineer.

02.0

Fixing of GFRC panels shall be engineered individually, depending


on design, size and weight. Fasteners for arid or moderate climate
shall be hot-dip galvanized, for marine-climate of stainless steel,
unless otherwise indicated. The fastening system shall be
approved by the Engineer prior to installation.

03.0

The GFRC panels shall be lifted with suitable lifting devices at


points provided by the manufacturer.

04.0

The GFRC panels shall be set level, plumb, square and true within
the allowable tolerances.

05.0

Joint sealing, if required, shall be done with materials indicated


and follow procedures specified in Section 07900 Joint Sealants.

06.0

Tolerances of erected units / panels shall be as listed below:

1. Plan location from building grid datum

13 mm

2. Top elevation from nominal top elevation Exposed individual panel


Non-exposed individual panel
Exposed relative to adjacent panel
Non-exposed relative to adjacent panel

6 mm
13 mm
6 mm
13 mm

3. Support elevation from nominal elevation


Maximum low
Maximum high
4. Maximum plumb variation over height of structure
or 30 m whichever is less
5. Plumb in any 3 m of element height
6. Maximum jog in alignment of matching edges
7. Joint width
Panel dimension less than 6 m
Panel dimension over 6 m
8. Joint taper maximum
9. Joint taper in 3 m
10. Maximum jog in alignment of matching faces
11. Differential bowing as erected between
adjacent member of the same design

3 04

Field Quality Control

3 05

Adjusting and Cleaning

13 mm
6 mm
25 mm
6 mm
6 mm
6 mm
8 mm
9 mm
6 mm
6 mm
6 mm

Clean installed panels from soiling and remove debris from site upon completion.
Surface shall be rinsed with clean water immediately after using cleaner.

10
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Division 07 Thermal and Moisture Protection

3 06

Demonstration

3 07

Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Protect completed work from damage and weather as appropriate until handing over.

3 08

Schedules
Contractor (erector) shall provide schedules of his works, coordinated with other
trades, prior to commencing with installation.

11
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Where work is measured by area, no deductions will be made for voids not exceeding
1,0 m2

4 02

Units of Measurement
Area covered by panels will be measured by m2, separate for different types and
finish.
Separate insulation will be measured by m2, according to type and thickness.
Connection to other buildings, building parts and the like will be measured by m
length.
Special elements like peak panels, rake trim, eave trim, gutters and the like will be
measured according to type and size by m length.
Elements like skylights and other roof penetrations will be enumerated according to
type and size.

12
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all material, equipment,
tools, scaffolding, storage facilities, water, power, for all labor, samples, coordinating
work with other trades, checking, examination, testing, quality assurance, cleaning
and protecting.

5 02

Ancillary Works to be included in the Unit Rate


The following ancillary works shall be included in the unit rate and will not be
measured separately.
- Sealing of joints wherever specified or needed.

13
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07400 Manufactured Roofing & Siding

Annex: Tables and Figures


6 01

Tables
Table 1 : Design stress
Design Stress N/mm2
Stress Type

Loading
Example

5 % spray
GRC

3 % premix
GRC

Compressive

Compressive

12

12

Bending

Bending solid beams or


plates

Tensile

Cylindrical hoop stress

Web Shear

In-plane shear of webs in box


sections

Bearing Shear

Shear loading at bearing


positions

14
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Division

07 - Thermal and Moisture Protection

Section

07500 - Membrane Roofing

Part 1:

General

1 01

Summary
The work covered by this section consists of providing all tools, labor, equipment and
materials, and performing all operations in connection with installation of membrane
roofing.

1 01 01

Section includes
01.0 Bituminous Roofing Membrane
02.0 Modified Bituminous Roofing Membrane
03.0 PVC Roofing Membrane
04.0 Insulation
05.0 Roof Protection
06.0 Accessories

1 01 04

Related Sections
02500 Paving and Surfacing
07700 Roof Specialties and Accessories
07900 Joint Sealers

1 02

References

1 02 01

Applicable Standards

1 02 01 03

International Standards

1 02 01 03 01

International Standards Organization (ISO)


ISO 3575: 96

Continuous hot-dip zinc-coated carbon steel sheet of


commercial, lock-forming and drawing qualities, second edition.

ISO 6362 - 2: 90

Wrought aluminum and aluminum alloy extruded rods/bars,


tubes and profiles. Mechanical properties

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)


ASTM C726: 00

Standard Specification for Mineral Fiber Insulation Board

ASTM C165: 00

Standard Method for Measuring Compressive Properties of


Thermal Insulation

ASTM C553: 00

Specification for Mineral Fiber Blanket Thermal Insulation for


Commercial and Industrial Applications
1
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Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

ASTM C578: 00 Standard Specification for Rigid, Cellular


Polystyrene Thermal
Insulation

1 02 01 06

1 02 01 07

1 02 01 08

ASTM D2178: 90

Specification for Asphalt Glass Felt used in Roofing and


Waterproofing

ASTM D2842: 90

Test Method for Water Absorption of Rigid Cellular Plastics

ASTM D5034: 95

Test Method for Breaking Strength and Elongation of


Textile Fabrics (Grab Test)

ASTM D4434: 96

Standard Specification for PVC (Poly Vinyl Chloride) Sheet


Roofing

ASTM D6162: 00

Standard Specification for Styrene Butadiene Styrene (SBS)


Modified Bituminous Sheet Materials Using a Combination of
Polyester and Glass Fiber Reinforcements

ASTM D6163: 00

Standard Specification for Styrene Butadiene Styrene (SBS)


Modified Bituminous Sheet Materials Using Glass Fiber
Reinforcements

ASTM D6164: 00

Standard Specification for Styrene Butadiene Styrene (SBS)


Modified Bituminous Sheet Materials Using Polyester
Reinforcements

British Standards
BS 6925: 88

Mastic Asphalt for Building and Civil Engineering

BS 8217: 94

Built-up roofing felt (Code of Practice)

German Standards
DIN 16735: 95

Plastic Roofing Sheets made of Polyvinylchloride (PVC-P) with


non-woven Glassfibre Carrier

DIN 18164-1: 91

Rigid Cellular Plastics Insulating Building Materials: Thermal


Insulating Materials

DIN 51131: 00

Torch-on Bitumen Felt Requirements and Testing

DIN 52143: 85

Bitumen Roofing Felt with Glass Fleece base; Terms and


Definitions, Designation, Requirements.

DIN 53428: 85

Determination of the Behaviour of Cellular Plastics when


exposed to Fluids, Vapours and Solids

Canadian Standards
CGSB 37
-GP-56M: 85

1 03

Definitions

1 03 01

Technical Terms

Standard for: Membrane, Modified, Bituminous,


Prefabricated and Reinforced for Roofing

Asphalt - a mixture of bitumen with a substantial proportion of inert mineral matter


Bitumen - a viscous liquid, or a solid, consisting essentially of hydrocarbons and their
derivatives, which is soluble in carbon disulfide; and is substantially non-volatile and
softens gradually when heated.
Built-up roofing - two or more layers of roofing sheets, bonded together with bonding
compound, to form a continuous waterproof covering.
2
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Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Cold roof - roof in which any thermal insulation is beneath the roof deck
Inverted roof - roof in which the thermal insulation is placed above the water proofing
Mastic asphalt - a type of asphalt composed of suitable graded mineral matter and
asphaltic cement in such proportions as to form a coherent, voidless impermeable
mass, solid or semisolid under normal temperature conditions, but sufficiently fluid
when brought to a suitable temperature to be spread by means of a hand float or by
mechanical means.
Roof deck - part of the roof construction which carries the load
Substrate - surface upon which roofing sheets are laid
Warm roof - roof in which the principal thermal insulation is placed above the roof
deck

1 03 02

Abbreviations
deg C
max.
min.
RH
UL

1 05

degree Celsius
maximum
minimum
Relative Humidity
Underwriters Laboratories (US)

Submittals
Submit the following in accordance with Conditions of Contract and specification
section 01300.

1 05 01

Product Data
Provide product data for each type of roofing ply, coating material and insulation
boards specified, including label compliance, fire-ratings, finishes and maintenance
instructions.

1 05 02

Shop Drawings

1 05 03

Samples
Samples of all materials used for the roofing shall be submitted to the Engineer prior
to installation for approval.

1 05 04

Quality Control Submittals


Documented experience of contractors site supervisor(s) (see ref. 1 06 01 02)
Reports and records of Contractors Internal Q.C.
Records and reports of Contractors External Q.C.
Certificates for all elements indicated showing compliance with referenced Standards
and requirements of local authorities.

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturers
regularly engaged in manufacture of roofing materials, with a history of successful
production acceptable to the Engineer.
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Division 07 Thermal and Moisture Protection

1 06 01 02

ODAC
Section 07500 Membrane Roofing

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work .
Contractors site supervisor(s) shall have knowledge of referenced standards and at
least five (5) years of documented experience.

1 06 03

Certifications
Provide 'Third Party' certificates issued by an authorized and independent agency or
laboratory for elements indicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
Checking suppliers test certificates and certificates of compliance to conform with
specification and referenced standards prior to assembly or installation.
Checking suppliers delivery tickets for compliance with supply order and specification.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Deliver materials to site originally packed by manufacturer in unopened containers.
Protect materials during delivery to comply with manufacturers directions. Damaged
materials shall be replaced at Contractor's costs.

1 07 02

Storage and Protection


Store materials at building site strictly according to manufacturers instructions. Store
products in a dry and ventilated place.

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Part 2:

Products

2 01

Precoating Material
Precoating material shall be used when roofing sheets are to be cemented onto
concrete or metal decks.

2 01 01

Bituminous Coatings
Bituminous coatings may consist of a bitumen solution or a bitumen emulsion,
whichever fits the purpose better. The minimum content of bitumen shall be not less
than 30 %.

2 02

Bonding Material
Bonding material for bituminous roofing sheets shall be 'mastic asphalt' complying with
BS 6925, type R 988 or an equivalent Standard.

2 03

Bedding Layer
The bedding layer shall be of perforated, glass fiber reinforced bituminous roofing
sheet, complying with ASTM 2178 or an equivalent Standard.

2 04

Vapor Barrier
A vapor barrier is only required in areas where the mean temperature in January is
below 7 deg C, or where excessive moisture conditions are anticipated within the
building.
Vapor Barriers shall consist of bituminous, reinforced roofing sheets, complying with
DIN 52143, or an equivalent Standard.
In case of elastomeric roofing sheets being used as waterproofing layer, the min.
quality for a vapor barrier shall be a polyethylene (PE) foil of 0,4 mm thickness. This
foil shall be placed on a bedding layer of non-woven fabric (Polypropylene or similar)
of min. 250 g/m2.

2 05

Vapor Pressure Equalizing Layer


The vapor pressure equalizing layer shall consist of a glassfiber reinforced bituminous
roofing sheet.

2 06

Waterproofing Layer

2 06 01

Bituminous Roofing Sheets


For buildings where a high service life is expected, modified bituminous roofing
sheets are recommended.
01.0

Bituminous roofing sheets shall be produced from oxidized bitumen


with a reinforcement of minimum 50 g/m2 nonwoven glassmat.
They shall allow torch welding.

02.0

The minimum thickness shall be 4 mm, unless otherwise indicated.

03.0

They shall comply with the requirements of DIN 52131 V60 S4, or
an equivalent Standard.

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2 06 02

ODAC
Section 07500 Membrane Roofing

Modified Bitumen Roofing Sheets (APP-Modified)


APP-modified bituminous roofing sheets may be applied as single layer, grade 1 with
min. 4 mm thickness. For 'warm roofs' with only a bituminous protection layer, the first
layer may be of grade 2 with 3 mm thickness and the second layer grade 1 with 4 mm
thickness and embedding of reflective granules.
The bitumen shall be modified by blending it with 'atactic polypropylene' (APP). It shall
comply with the requirements of CGSB 37-GP-56M or an equivalent Standard.
Provide roofing sheets in Grade 1 or Grade 2 quality as indicated.

2 06 03

Modified Bitumen Roofing Sheets (SBS-Modified)


SBS modified roofing sheets may be reinforced with a polyester / glassfiber
combination, glassfiber or with polyesterfiber only. Either one is distinguished into two
types (lower and higher quality) and two grades for smooth (S) or granuled surface
(G).
The bitumen shall be modified by blending it with styrene butadiene styrene (SBS)
thermoplastic elastomer as the primary modifier.

2 06 03 01

SBS-Modified, Polyester / Glassfiber Reinforced Roofing Sheets


Provide SBS-modified roofing sheets, reinforced with a combination of polyester and
glassfiber, complying with the requirements of ASTM D6162, or an equivalent
Standard.

2 06 03 02

01.0

Type I, Grade S, with min. 1,8 mm thickness.

02.0

Type I, Grade G, with min. 2,8 mm thickness.

03.0

Type II, Grade S, with min. 2,0 mm thickness.

04.0

Type II, Grade G, with min. 3,3 mm thickness.

SBS-Modified, Glassfiber Reinforced Roofing Sheets


Provide SBS-modified roofing sheets, reinforced with glassfiber, complying with the
requirements of ASTM D6163, or an equivalent Standard.

2 06 03 03

01.0

Type I, Grade S, with min. 2,0 mm thickness.

02.0

Type I, Grade G, with min. 2,4 mm thickness.

03.0

Type II, Grade S, with min. 2,0 mm thickness.

04.0

Type II, Grade G, with min. 2,7 mm thickness.

SBS-Modified, Polyester Reinforced Roofing Sheets


Provide SBS-modified roofing sheets, reinforced with polyester fiber, complying with
the requirements of ASTM D6164, or an equivalent Standard.

2 06 04

01.0

Type I, Grade S, with min. 2,2 mm thickness.

02.0

Type I, Grade G, with min. 3,3 mm thickness.

03.0

Type II, Grade S, with min. 2,9 mm thickness.

04.0

Type II, Grade G, with min. 3,3 mm thickness.

Poly-Vinyl-Chloride (PVC) Roofing Sheets


PVC roofing sheets are used as single layer system only. For roofing in general only
reinforced sheets are used according to DIN 16735.

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Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

The sheets shall consist of PVC resin suitably compounded with plasticizers,
stabilizers, fillers, pigments, and other ingredients to comply with the material property
requirements of DIN 16735 or ASTM D4434, Type 3 or an equivalent Standard.
01.0

The min. thickness shall be 1,1 mm.

02.0

The sheet shall be capable of being bonded watertight to itself


during its lifetime. The bonding procedure shall be in compliance
with manufacturer's recommendations.

03.0

For unprotected roofing and material used for upstands and roof
projections, sheets shall be UV-stabilized and meet the
requirements of BS 3900 - Pt. F3 (5000 hours) or an equivalent
Standard.

2 07

Surface Protection

2 07 01

Surface Protection Layer


Bituminous protection layers shall have granules of min. 3 kg/m2 embedded in the
coating.

2 07 02

Gravel
Gravel shall be washed natural gravel, aggregate size 16 to 32 mm, and thickness 5
cm.

2 07 03

Tiles
Tiles for being laid directly onto the insulation boards of 'inverted roofs' should have a
min. thickness of 4 cm. Tiles which are laid in any bedding material may be only 3 cm
thick. Tiles on 'inverted roofs', which are constantly used, should be laid in a bedding,
preferably of sand.
01.0

Provide concrete tiles of min. 4 cm thickness, complying with the


requirements
specified in Section 2500 - Paving and
Surfacing.

02.0

Provide concrete tiles of min. 3 cm thickness, complying with the


requirements
specified in Section 2500 - Paving and
surfacing, yet with a reduced flexural
strength, relative to the
thickness.

03.0

Provide terrazzo tiles of min. 4 cm thickness, complying with the


requirements
specified in Section 9400 -Terrazzo and Natural
Stone Flooring.

04.0

Provide terrazzo tiles of min. 3 cm thickness, complying with the


requirements
specified in Section 9400 -Terrazzo and Natural
Stone Flooring.

2 08

Insulation

2 08 01

Insulation for 'Warm Roofs'

2 08 01 01

Mineral Fiber Boards


01.0

Mineral fiber boards for roof insulation shall be composed of fine,


stable and uniformly textured mineral fibers, bonded together by
non-water soluble and fire-retardent thermosetting resin, and
formed into rectangular, rigid board of high density.

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Division 07 Thermal and Moisture Protection

2 08 01 02

ODAC
Section 07500 Membrane Roofing

02.0

They shall comply with the requirements of ASTM C726 or an


equivalent Standard.

03.0

Boards for sloped roofs > 5 deg. (not ballasted) shall be faced
both sides to allow fixing by means of cold or hot applied
compounds.

04.0

Nominal thermal conductivity shall be less than 0,04 (W/m,deg.C),


unless otherwise indicated.

05.0

The compressive resistance shall be min. 80 kPa at 25 %


deformation, when tested according to ASTM C165 or an
equivalent Standard.

Polystyrene Boards
Expanded polystyrene boards shall have a rigid structure and good mechanical
properties. They shall comply with the requirements of ASTM C578 or an equivalent
Standard.

2 08 01 03

01.0

Nominal thermal conductivity shall be less than 0,035


(W/m,deg.C), unless otherwise indicated.

02.0

The compressive resistance shall be min. 80 kPa at 10 %


deformation, when tested according to ASTM C165 or an
equivalent Standard.

Polyurethane Boards
Polyurethane boards shall have a rigid structure and good mechanical properties.
They shall comply with the requirements of ASTM C1013 or an equivalent Standard.

2 08 02

01.0

Nominal thermal conductivity shall be less than 0,03 (W/m,deg.C),


or as otherwise indicated.

02.0

The compressive resistance shall be min. 100 kPa at 10 %


deformation, when tested according to ASTM C165 or an
equivalent Standard.

Insulation for 'Inverted Roofs'


01.0

Extruded polystyrene: Shall have a rigid, closed cell structure,


which has a high resistance to water absorption and good
mechanical properties. It shall comply with the requirements of DIN
18164 Pt. 1, type WS, or an equivalent Standard.
Water Absorption shall be less than 1 % in volume, when tested in
accordance with ASTM D2842, or less than 0,2 % when tested
according to DIN 53428.

2 09

Accessories

2 09 01

Capping Profiles
Aluminum profiles to fix the waterproofing along parapets and walls shall be extruded
and have an anodized finish.

2 09 02

Roof Drains (Inlets)


Roof drains shall be of ultra-violet stabilized PVC, unless otherwise indicated, with a
welding-flange compatible with the waterproofing material. Drains for 'warm roofs' with
vapor barrier shall be double-story elements and have two welding flanges.
Roof drains for 'inverted roofs' or for roofs with gravel protection layers shall be
supplied with a gravel guard of adequate height.
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 09 03

ODAC
Section 07500 Membrane Roofing

Separation Layers
01.0

Provide a separation layer between roofdeck and non-bituminous


waterproofing or polyethylene vapor barrier consisting of nonwoven fabric of min. 200 g/m2.

02.0

Provide a separation layer to protect the insulation of inverted


roofs. It shall consist of woven polyethylene (polyolefin) fabric,
which resists water from penetrating and UV-radiation. The unit
weight shall be min. 80 g/m2. The breaking force shall be min. 450
N and the elongation at break more than 15 %, when tested
according to ASTM D5034.

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Part 3:

Execution

3 01

General Examination
Examine structure where work of this Section will be installed. Check flat roof deck for
the min. slope of 1% towards the roof drains. Correct conditions detrimental to the
proper and timely completion of the work. Verify that materials to be used for the work
comply with requirements in specifications and schedules. Do not proceed with
installation until unsatisfactory conditions have been corrected.

3 02

General Preparation

3 03

Installation

3 03 01

Warm Roof System

3 03 01 01

Warm Roof with Vapor Barrier

If tiles are used as a protection layer, they should preferably be laid in sand bedding.
This allows better expansion and contraction and reduces the risk of damaging the
waterproofing, especially along the edges, construction joints and roof projections.
PVC sheeting may be used without a specific protection unless otherwise
recommended by the manufacturer.
Provide the following layers:
01.0

Precoating: The surface shall be thoroughly cleaned and all dust,


dirt, oil and
greasy substances removed; concrete shall be
completely cured before application. Use min. 3 ltr/m2,
depending on roughness of substrate. Allow
primer to dry
before application of subsequent layers.

02.0

Vapor barrier: Bituminous vapor barriers shall be strip or spot


welded by means of hot applied bonding material complying with
para 2 02. Overlapping joints (min. 8 cm) shall be fully welded.
Polyethylene foils shall be loosely laid with joints welded onto a
separation layer complying with para 2 09 03, without any
precoating.

03.0

Thermal Insulation: Insulation boards of material indicated shall be


laid loosely with butt joints. Insulation boards without facing
(polyurethane) may need a separation layer - follow manufacturer's
instructions.

04.0

Vapor pressure equalizing layer: Shall comply with para 2 05 and


laid loosely onto the thermal insulation.

05.0

Waterproofing layer: Shall be loosely laid with overlapping joints of


min. 8 cm fully welded. Select welding procedure to comply with
manufacturer's instructions for the material indicated.
For unballasted roofs, the Contractor shall propose a
comprehensive solution for fixing the various layers to prevent
uplift, subject to approval by the Engineer.

06.0

Protection layer

06.1

The last waterproofing layer shall have granules of min. 3 kg/m2


embedded in the coating and shall be fully bonded to the previous
one by either bonding material or torch-welding, whichever is
specified for the indicated waterproofing layers.

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Division 07 Thermal and Moisture Protection

3 03 01 02

ODAC
Section 07500 Membrane Roofing

06.2

Gravel: Shall be applied loosely in min. 5 cm thickness onto a


separation layer complying with para 2 09 03.

06.3

Tiles: Provide tiles of indicated type and size. They shall be laid in
a sand bedding of 3 cm thickness, sloped as the underlying. A
separation layer complying with para 2 09 03, shall be placed
under the sand bedding. Joints of max 5 mm thickness shall be
filled with fine sand. Areas along walls, parapets or any roof
projections of less than a tile width shall be filled with gravel.
Follow the execution instructions of Section 02500 - Paving and
Surfacing.

Warm Roof without Vapor Barrier


Provide the following layers:

3 03 02

01.0

Thermal Insulation: Insulation boards of material indicated shall be


laid loosely with butt joints.

02.0

Separation layer: Shall comply with para 2 05 and laid loosely onto
the thermal insulation.

03.0

Waterproofing layer(s): The first layer shall be loosely laid with


overlapping joints of min. 8 cm fully welded. Any further layer,
depending on the type of waterproofing and the indicated amount
of layers, shall be fully welded to the previous one. Select welding
procedure to comply with manufacturer's instructions for the
indicated material.
For unballasted roofs, the Contractor shall propose a
comprehensive solution for fixing the various layers to prevent
uplift, subject to approval by the Engineer.

04.0

Protection layer

04.1

The last waterproofing layer shall have granules of min. 3 kg/m2


embedded in the coating and shall be fully bonded to the previous
one by either bonding material or torch-welding, whichever is
specified for the indicated waterproofing layers.

04.2

Gravel: Shall comply be applied loosely in min. 5 cm thickness


onto a separation layer complying with para 2 09 03.

04.3

Tiles: Provide tiles of indicated type and size. They shall be laid in
a sand bedding of 3 cm thickness, sloped as the underlying. A
separation layer complying with para 2 09 03, shall be placed
under the sand bedding. Joints of max 5 mm thickness shall be
filled with fine sand. Areas along walls, parapets or any roof
projections of less than a tile width shall be filled with gravel.
Follow the execution instructions of Section 02500 - Paving and
Surfacing.

Inverted Roof System


Provide the following layers:
01.0

Precoating for bituminous waterproofing: The surface shall be


thoroughly
cleaned and all dust, dirt, oil and greasy
substances removed; concrete shall be
completely cured before
application. Use min. 3 ltr/m2, depending on roughness
of
substrate. Allow primer to dry before application of subsequent
layers.

01.1

Provide a separation layer for non-bituminous waterproofing


complying with para 2 09 03, without precoating.
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

02.0

Waterproofing layer(s): The first layer shall be loosely laid with


overlapping joints of min. 8 cm fully welded. Any further layer,
depending on the type of waterproofing and the indicated amount
of layers, shall be fully welded to the previous one. Select welding
procedure to comply with manufacturer's instructions for the
indicated material.

03.0

Thermal Insulation: Insulation boards of material indicated shall be


laid loosely in a staggered manner with close joints. Insulation
material without facing may need a separation layer - follow
manufacturer's instructions.

04.0

Protection layer

04.1

The last waterproofing layer shall have granules of min. 3 kg/m2


embedded in the coating and shall be fully bonded to the previous
one by either bonding material or torch-welding, whichever is
specified for the indicated waterproofing layers.

04.2

Gravel: Shall be applied loosely in min. 5 cm thickness onto a


separation layer complying with para 2 09 03.

04.3

Tiles: Provide tiles of indicated type and size. They shall be laid in
a sand bedding of 3 cm thickness, sloped as the underlying. A
separation layer complying with para 2 09 03, shall be placed
under the sand bedding. Joints of max 5 mm thickness shall be
filled with fine sand. Areas along walls, parapets or any roof
projections of less than a tile width shall be filled with gravel.
Follow the execution instructions of Section 02500 - Paving and
Surfacing.

3 03 03

Accessories

3 03 03 01

Connections to Upstands

3 03 03 02

01.0

Along walls, parapets or bases for equipment separate strips of


waterproofing sheets shall be applied, overlapping the horizontal
waterproofing. A min. of two layers shall be welded to the
upstands. The top layer shall meet the requirements stated in para
2 07 01. Angle fillets consisting of insulation material shall be
placed along the edges.

02.0

The top elevation shall be min. 10 cm above the last layer.

03.0

The upper edge shall be fixed to the wall by aluminum capping


profiles, bolted to the base by means of dowels and non-corrosive
screws, 30 cm on centers.

04.0

The space between the capping and wall shall be filled with joint
sealant as indicated, complying with Section 7900 - Joint Sealers.

05.0

The sealed joint shall be covered by a formed galvanized sheet


metal strip, preferably fixed by clipping it to the bolts of the capping
profile (see Annex 6, Figure 2).

Roof Drains (Inlets)


Roof drains shall be of ultra-violet stabilized PVC, unless otherwise indicated, with a
welding-flange, compatible with the waterproofing material. Drains for 'warm roofs'
with vapor barrier shall have two flanges. The top of the drain shall not be higher than
the adjacent waterproofing. Provide gravel stops for ballasted roofs with fittings for
being connected to the drain. They shall be of galvanized steel , unless otherwise
indicated.

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Division 07 Thermal and Moisture Protection

3 03 03 03

ODAC
Section 07500 Membrane Roofing

Roof Projections
For roof projections like pipe stacks etc. prefabricated elements shall be used. If these
are not available for the indicated membranes, the connection with the horizontal
waterproofing shall be prepared according to manufacturer's instructions with the
greatest care. Pipe clamps shall be used to secure the vertical part in place. The top
shall be covered by a metal flashing and the space between the flashing and the
projection filled with joint sealant as indicated, complying with Section 7900 - Joint
Sealers.

3 04

Field Quality Control

3 05

Adjusting and Cleaning

3 07

Protection
Protect all works to ensure that it is without damage at time of handing over.

3 08

Schedules
Contractor shall provide schedules of his works, coordinated with other trades, prior to
commencing with installation.

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Where work is measured by area, no deductions will be made for voids not exceeding
2,5 m2

4 02

Units of Measurement
Precoating, bedding layer, vapor barrier, separation layer, vapor equalizing layer,
waterproofing layer, insulation and protection will be measured by m2.
Connections along any kind of upstands will be measured by m length.
Structural expansion joints will be measured by m length.
Roof drains will be enumerated.
Connections to roof projections (vent stacks etc.) will be enumerated.

14
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Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all material, equipment,
tools, scaffolding, storage facilities, water, power, for all labor, samples and mock-ups,
coordinating work with other trades, checking, examination, testing, quality assurance,
cleaning and protecting.

5 02

Ancillary Works to be included in the Unit Rate


Refer to 07100 Part 5 : Basis of Payment
The following ancillary works shall be included in the unit rate:
Cleaning and preparing the roof deck for installation works of this Section

15
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Annex : Tables and Figures


6 01

Tables

6 02

Figures

Fig. 1: Inverted roof - principle

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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07500 Membrane Roofing

Fig.2: Inverted roof roof detail

Fig. 3: Inverted roof structural join

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07570: Epoxy Coatings

AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07570 Epoxy Traffic Coatings

SECTION 07570: EPOXY COATINGS

1.

GENERAL
Resinous flooring includes penetrating, moisture tolerant, two-component
epoxy primer, a high performance, three-component mortar consisting of
epoxy resin, curing agent and selected, graded aggregates blended with
inorganic pigments and a two-component, general service epoxy coating.
1.1

Reference Documents
Drawings and general provisions of contract, including General and
Supplementary Conditions.

1.2

Submittals
Product Data: Submit manufacturers technical data, installation
instruction, and general recommendation for each resinous flooring
material required. Include certification-indicating compliance of
materials with requirements.
Samples: Submit, for verification purposes, 4-inch square samples of
each type of resinous flooring required, applied to a rigid backing, in
color and finish indicated.
For initial selection of colors and finishes, submit manufacturers
color charts showing full range of colors and finishes available.

1.3

Quality Assurance
Single Source Responsibility; Obtain primary resinous flooring
materials including primers, resins, hardening agents, finish or
sealing coats from a single manufacture with not less than ten years
of successful experience in manufacturing and installing principal
materials described in this section. Contractor shall have completed
at least five project of similar size and complexity; Standard or
approved equal. Provide secondary materials only of type and from
source recommended by manufacturer of primary materials.
Pre-Installation Conference;
The Contractor shall arrange a meeting not less than thirty days prior
to starting work.
Attendance
Contractor
Engineer or Engineers Representative
Manufacturer/installers Representative
ISO 9002: All materials, including primers, resins, curing agents
finish coats; aggregates and sealant are manufactured and tested
under an ISO 9002 registered quality system.
2
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AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

1.4

Section 07570 Epoxy Traffic Coatings

Delivery, Storage and Handling


Material shall be delivered to job site and checked by flooring
contractor for completeness and shipping damage prior to job start.
All materials used shall be factory pre-weighed and pre-packaged in
single, easy to manage batches to eliminate on site mixing errors. No
on site weighing or volumetric measurements allowed. Materials
used shall be stored in a dry, enclosed area protected from exposure
to moisture. Temperature of storage area shall be maintained
between 60 and 85oF/16 and 30oC.

1.5

Project Conditions
Concrete substrate shall be properly cured for a minimum of 30 days.
A vapor barrier must be present for concrete subfloors on or below
grade. Otherwise, an osmotic pressure resistant grout must be
installed prior to the resinous flooring.
Utilities, including electric, water, heat (air temperature between 60
and 85oF/16 and 30oC) and finished lighting to be supplied by the
Contractor.
Job area to be free of other trades during, and for a period of 24
hours, after floor installation.
Protection of finished floor from damage by subsequent trades shall
be the responsibility of the Contractor.

1.6

Warranty
Manufacturer shall furnish a single, written warranty covering both
material and workmanship for a period of one (1) full year from date
of installation.

2.

PRODUCTS
2.1

Colors
Colors: As selected by Engineer from manufacturers standard
colors.

2.2

Epoxy Flooring

2.2.1

Stonclad GS coated with Stonkote GS4 as manufactured by


Stonhard Inc., Maple Shade, NJ, (800) 257-7953 is a nominal /6
mm thick system comprised of a penetrating, moisture tolerant, twocomponent epoxy primer, a high performance, three-component
mortar consisting of epoxy resin, curing agent and selected, graded
aggregates blended with inorganic pigments and a two-component,
3
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JV

AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07570 Epoxy Traffic Coatings

100% solids, general service, epoxy coating.


Physical Properties: Provide flooring system in which physical
properties of topping including aggreagate, when tested in
accordance with standards or procedures referenced below, are as
follows:
Compressive Strength .......................................... 10,000 psi
(ASTM C-579)
Tensile Strength ................................................... 1,750
(ASTM C-703)

psi

Flexural Strength .................................................. 4,000


(ASTM C-580)

psi

Hardness ...................................................................... 85-90


(ASTM D-2240/Shore D Durometer)
Bond Strength ...................................................... > 400
(ASTM D-4541)

psi

Impact Resistance ................................................ > 160 in. ibs.


(ASTM D-4226)
Abrasion Resistance...................... 0.08gm max weight loss.
......................................................
(ASTM D-4060, Taber Abrader CS-17 wheel)
Coefficient of Friction .................................................... 0.75
(ASTM D-2047)
Flexural Modulus of Elasticity ............................... 2.0 x 106 psi
(ASTM C-580)
Flammability ................................................ Self
Extinguishihng
(ASTM D-635)
Extent of burning 0.25 inches
max.
Thermal Coefficient of
Linear Expansion ......................................... 1.8 x 10-5 in/in OC.
(ASTM C-531)
Water Absorption .......................................................... 0.2%
(ASTM C-413)
Heat Resistance Limitation ................................... 140OF/60OC
(for continuous exposure) ..................................... 200 OF/93OC
Cure Rater allow ................................................... 140OF/60OC
(at 77OF/25OC) ............................24 hours for normal
operations

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AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

2.3

Section 07570 Epoxy Traffic Coatings

Joint Sealant Materials


Type produced by manufacturer of resinous flooring system for type
of service and joint condition indicated.

3.

EXECUTION
3.1

Preparation
Substrate: Concrete preparation shall be by mechanical means and
include use of a scabbler, scarifier or shot blast machine for removal
of bond inhibiting materials such as curing compounds or laitance.

3.2

Application
General; Apply each component of resinous flooring system in
compliance with manufactures directions to produce a uniform
monolithic wearing surface of thickness indicated, uninterrupted
except at divider strips, sawn joints or other types of joints (if any),
indicated or required.
Primer; Mix and apply primer over propared substrate with strict
adherence to manufacturers installation procedures and coverage
rates. Coordinate timing of primer application with application of
trawled mortar to ensure optimum adhesion between resinous
flooring materials and dubdtrate.
Troweled Mortar; Mix mortar material according to manufacturers
recommended procedures. Uniformly spread mortar over substrste
using manufacturers specially designed screed box adjusted to
manufacturers recommended height. Hand trowel apply mixed
material over freshly primed substrate using stainless steel finishing
towels.

3.2.1

Coating; remove any surface imperfections by lightly and vacuuming


the floor surface Mix, squeegee apply and backroll coating with strict
adherence to manufacturers installation procedures and coverage
rates.

3.3

Field Quality Control


The right is reserved to invoke the following material testing
procedure at any time, and any number of times during period of
flooring application.
The Employer will engage service of an independent testing
laboratory to sample materials being used on the job site. Samples of
material will be taken, identified and sealed, and certified in presence
of contractor.
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AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07570 Epoxy Traffic Coatings

Testing laboratory will perform tests for any of characteristics


specified, using applicable testing procedures referenced herein, or if
none referenced, in manufacturers product data.
If test results show materials being used do not comply with specified
requirements contractor may be directed by the Employer to stop
work; remove non-complying materials; pay for testing; reapply
flooring materials to properly prepared surfaces which had previously
been coated with unacceptable materials.
3.4

Curing, protection and cleaning


Cure resinous flooring materials in compliance with manufactures
directions, taking care to prevent contamination during stages of
application and prior to completion of curing process. Close area of
application for a minimum of 24 hours.
Protect resinous flooring materials from damage and wear during
construction operation. Where temporary covering is required for this
purpose, comply with manufacturers recommendations for protective
materials and method of application. The contractor is responsible for
protection and cleaning of surfaces after final coats.
Cleaning: Remove temporary covering and clean resinous flooring
just prior to final inspection. Use cleaning materials and procedures
recommended by resinous flooring manufacturer.

6
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

Division

07 Thermal and Moisture Protection

Section

07600 Flashing and Sheet Metal

Part 1:

General

1 01

Summary
The work covered by this Section consists of providing all tools, labour, equipment and
materials, and performing all operations in connection with flashing and sheet metal.

1 01 01

Section includes
01. Flashing and Counter flashing
02. Gutters and Downspouts
03. Sheet Metal Roofing
04. Other Fabricated Sheet Metal Items

1 01 04

Related Sections
07700 Roof Specialties & Accessories
07900 Joint Sealers

1 02

References

1 02 01

Applicable Standards

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)

1 02 01 06

ASTM A167 : 96

Standard Specification for Stainless and Heat-Resisting


Chromium-Nickel Steel Plate

ASTM A653 : 98

Specification for Steel Sheet, Zinc-Coated (Galvanized) or ZincIron Alloy Coated (Galvannealed) by the Hot-Dip Process.

ASTM B32 : 96

Standard Specification for Solder Material

ASTM B101 : 96

Standard Specification for Lead-Coated Sheet and Strip for


Building Construction.

ASTM B209 : 96

Standard Specification for Aluminum and Aluminum-Alloy Sheet


and Plate.

ASTM B370 : 98

Standard Specification for Copper Sheet and Strip for Building


Construction.

ASTM B749 : 97

Standard Specification for Lead and Lead-Alloy Strip, Sheet and


Plate Products.

ASTM D2178 : 97a

Standard Specification for Asphalt Glass Felt used in Roofing


and Waterproofing.

British Standards
BS 6582 : 85

Specification for continuously hot-dip lead alloy (terne) coated


cold reduced carbon steel flat rolled products

1 02 03

Other References

1 02 03 01

Copper Development Association (CDA)


Copper in Architecture - Handbook
1
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

1 02 03 02

American Architectural Manufacturers Association (AAMA)

AAMA 603 : 98

Voluntary Performance Requirements and Test Procedures for Pigmented Organic


Coatings on Extruded Aluminum.
AAMA 605 : 98

Voluntary Specifications for High Performance Organic Coatings


on Architectural Extrusions and Panels.

AAMA 606.1 : 76

Voluntary Guide Specifications and Inspection Methods for


Integral Color Anodic Finishes for Architectural Aluminum.

AAMA 607.1 : 77

Voluntary Guide Specification and Inspection Methods for Clear


Anodic Finishes for Architectural Aluminum.

1 03

Definitions

1 03 01

Technical Terms
coping flashing for a parapet
cornice flashing flashing of a special finish element at parapet level or at a roof
edge
girth unfolded width of an e.g. multiple bend and seamed flashing
reglets formed metal elements, which are installed recessed (into concrete) or
surface mounted to receive snap-in flashing
scupper flashing for horizontal water drainage through parapet

1 03 02

Abbreviations
deg. C
max.
min.
o.c.
UL
m

1 05

degree Celsius
maximum
minimum
off center
Underwriters Laboratories (US)
Micrometer = 1/10 mm

Submittals
Submit the following in accordance with Conditions of Contract and specification of
Section 01300.

1 05 01

Product Data
Provide product data for each type of prefabricated components and their accessories.

1 05 02

Shop Drawings
Provide shop drawings indicating material profile, jointing pattern, jointing details,
fastening methods, flashings, terminations and installation details. Do not proceed with
fabrication and / or installation until approval from the Engineer.

1 05 03

Samples
Samples of typical prefabricated components with required finish, shall be submitted
to the Engineer for approval prior to application.

1 05 04

Quality Control Submittals


Documented experience of Contractors site supervisor(s)
Certificates for all elements indicated showing compliance with referenced Standards
and requirements of local authorities.
Records and reports of Contractors Internal Q.C..
Records and reports of Contractors External Q.C..
2
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturers
regularly engaged in this work, with a history of successful production acceptable to
the Engineer, or preferably a certification according to ISO 9000 series.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work .
Contractors site supervisor(s) shall have knowledge of referenced Standards and at
least five (5) years of documented experience.

1 06 03

Certifications
Provide 'Third Party' certificates issued by an authorized and independent agency or
laboratory where indicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
Checking suppliers certificates of compliance with specification and referenced
Standards prior to application or installation.
Checking suppliers delivery tickets for compliance with supply order and specification.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Deliver materials to site originally packed by manufacturer. Protect materials during
delivery to comply with manufacturers directions. Damaged materials shall be
replaced at Contractor's cost.

1 07 02

Storage and Protection


Store materials and prefabricated components at site in an adequate manner to
prevent twisting, bending and abrasion, and make sure that the storage stays dry and
is properly ventilated.

Part 2:

Products

2 01

Basic Materials

2 01 01

Galvanized Steel
Galvanized sheet steel shall comply with ASTM A653 G90 (275 g/m2) zinc-coating.
Minimum thickness shall be 0,6 mm.

2 01 02

Coating to Galvanized Steel


Coating to galvanized sheet steel shall be as follows:
01.0 Modified Silicone, baked enamel system, complying with AAMA 603.
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

02.0 Acrylic, baked enamel system, complying with AAMA 603.


03.0 Polyester, baked enamel system, complying with AAMA 603.
04.0 PVDF (polyvinylidene fluoride), multiple coat, thermally cured,
complying with AAMA 605.

2 01 03

Aluminium Sheet
Aluminium sheet shall comply with ASTM B209 or an equivalent Standard; minimum
thickness shall be 0,8 mm.
Finish / Coating shall be as follows:

2 01 04

01.0

mill finish

02.0

Anodized finish of min. 15 m thickness, complying with AAMA


607.1- Class I (clear) or AAMA 606.1- Class I (color)

03.0

Shop coated with modified silicone, baked enamel system,


complying with AAMA 603.

04.0

Shop coated with acrylic, baked enamel system, complying with


AAMA 603.

05.0

Shop coated with polyester, baked enamel system, complying


with AAMA 603.

06.0

Shop coated with PVDF (polyvinylidene fluoride), multiple coat,


thermally cured, complying with AAMA 605.

07.0

Color as indicated.

08.0

Color as selected from manufacturers color chart.

Lead
Lead shall comply with ASTM B749 or an equivalent Standard.

2 01 05

Stainless Steel
Stainless Steel sheet shall comply with ASTM A167, type 304; minimum thickness 0,4
mm. Provide pattern and finish as indicated.

2 01 06

Copper
Copper sheet shall comply with ASTM B370, cold rolled, minimum thickness 0,5 mm,
natural or lacquered finish as indicated.

2 01 07

Terne Coated Steel


Terne coated steel sheet shall be minimum 0,4 mm thick copper bearing steel core
material with min. 0,45 kg/m2 terne (lead alloy) coating, complying with BS 6582 or an
equivalent Standard.

2 01 08

Titan Zinc
Titan zinc sheets shall comply with the relevant Standards.

2 01 09

Underlayment
Underlayment shall be glass roofing felt complying with ASTM D2178 or an equivalent
Standard.

2 02

Accessories
01.0

Fasteners shall be of the same material as the flashing metal.

02.0

Protective backing paint shall be zinc molybdate alkyd or


bituminous paint as appropriate.

03.0

Sealant shall be acrylic, silicon, polyurethane or polysulfide


based, unless otherwise indicated. Material and installation
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

shall comply with requirements in Section 07900 Joint


Sealers.

2 03

04.0

Solder shall comply with ASTM B32 or an equivalent Standard.

05.0

Reglets shall be surface mounted or recessed as shown in


drawings unless otherwise indicated . They shall be factory
finished, made of galvanized steel or extruded aluminum.

06.0

Downspout boots shall be of steel or cast iron, unless otherwise


indicated.

Fabrication
Form sections true to shape, accurate size, square and free from distortion or defects.
Fabricate cleats of same material as sheet, interlocked with them.
Form pieces in longest possible lengths.
Hem exposed edges on underside min. inch, mitre and seam corners.
Form material with standing, batten or flat lock seams, unless otherwise indicated. At
moving joints use sealed lapped, bayonet-type or interlocking hooked seams.
Solder shop formed metal joints. After soldering remove flux, wipe, wash clean and
weather seal joints.
Fabricate corners from one piece with adequate legs; seam for rigidity.
Fabricate vertical faces with bottom edge formed outward min. 6 mm and hemmed to
form drip.
Fabricate flashing to allow toe to extend min. 50 mm, unless otherwise indicated, over
roof gravel or pavers.
Fabricate gutters to profile and size indicated or required by design manual.
Fabricate downspouts to profile and size indicated or required by design manual.
Fabricate accessories (brackets) in profile and size to suit gutters and downspouts.

Part 3:

Execution

3 01

General Examination
Examine structure and previous work where work of this Section will be installed.
Correct conditions detrimental to the proper and timely completion of the work. Verify
that materials to be used for the work comply with requirements in specifications and
schedules. Do not proceed with installation until unsatisfactory conditions have been
corrected.

3 02

General Preparation

3 03

Installation

3 03 01

General Flashing
Install starter, edge strips and cleats before starting application of flashings.
Install surface mounted reglets true to line and levels. Seal top of reglets with sealant
follow requirements in Section 07900 Joint Sealers.
Paint concealed surfaces with protective backing paint to a min. dry-film thickness of
200 microns.
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

Insert flashings into reglets to form tight fit. Secure in place with plastic wedges, fill
empty space with joint filler and sealant follow requirements in Section 07900 Joint
Sealers.
Secure flashings in place using concealed fasteners.
Fit flashings tight in place. Make corners square, surfaces true and straight in planes,
and lines accurate to profiles.
Coping and cornice flashing shall have drip-edges minimum 2 cm off finished
surfaces.
Seal metal joints watertight, or solder metal joints for full metal surface contact.

3 03 02

Gutters and Downspouts


Provide gutters and downspouts of material, shape and size indicated, or required by
Design Manual.
Provide brackets of same material, formed to fit the shapes of gutters and
downspouts. Fix brackets by one of the following methods, depending on the type of
substrate:
-

Nailing or screwing for wood substrates

Doweling and bolting for concrete substrates

Bolting or riveting for steel substrates

Slope gutters minimum 5 mm/m length.


Connect downspouts to downspout boots. Provide min. 10 cm overlapping and cover
connection joint with a metal hood, which allows thermal expansion.

3 04

Field Quality Control

3 05

Adjusting and Cleaning


Clean flashings from any on-site soldering and soiling. Special care shall be taken not
to soil adjacent finished construction.

3 07

Protection
Protect completed work from damage until handing over.

3 08

Schedules
Contractor shall provide schedules of his works, coordinated with other trades, prior to
commencing with installation.

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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Where work is measured by area, no deductions will be made for voids not exceeding
1,0 m2.

4 02

Units of Measurement
Flashings will generally be measured by m length according to different materials,
coatings and widths (girth).
Gutters and downspouts will be measured by m length according to different
materials, coatings and sizes.
Pipe collars, chimney flashing, scuppers etc. will be enumerated according to different
materials, coatings and sizes.

7
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Division 07 Thermal and Moisture Protection

Section 07600 Flashing and Sheet Metal

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all material, equipment,
tools, scaffolding, storage facilities, water, power, for all labour, samples, coordinating
work with other trades, checking, examination, testing, quality assurance, cleaning
and protecting.

5 02

Ancillary Works to be included in the Unit Rate


The following ancillary works shall be included in the unit rate and will not be
measured separately:
- Painting of concealed surfaces
- Brackets for gutters and downspouts
- Cleats and any other holding devices
- Sealing of joints

8
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07700 Roof Specialties & Accessories

Division

07 Thermal and Moisture Protection

Section

07700 Roof Specialities & Accessories

Part 1:

General

1 01

Summary
The work covered by this Section consists of providing all tools, labour, equipment and
materials, and performing all operations in connection with roof specialties.

1 01 01

Section includes
01. Copings
02. Gravel Stops
03. Expansion Joint Covers
04. Roof Hatches

1 01 02

Products delivered but not installed under this Section

1 01 03

Products installed but not delivered under this Section

1 01 04

Related Sections
05810
07500
07600
07900
15750
15880

Expansion Joint Cover Assembly


Membrane Roofing
Flashing and Sheet Metal
Joint Sealers
Heat Transfer
Air Distribution

1 02

References

1 02 01

Applicable Standards

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)


ASTM A167 : 99

Standard Specification for Stainless and Heat-Resisting


Chromium-Nickel Steel Plate, Sheet and Strip

ASTM B209 : 01

Standard Specification for Aluminum and Aluminum-Alloy Sheet


and Plate.

ASTM B221 : 00

Standard Specification for Aluminum and Aluminum-Alloy


Extruded Bars, Rods, Wire, Profiles, and Tubes.

ASTM B370 : 98

Standard Specification for Copper Sheet and Strip for Building


Construction

ASTM B749 : 97

Standard Specification for Lead and Lead-Alloy Strip, Sheet and


Plate Products.

1
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 02 01 04 14

ODAC
Section 07700 Roof Specialties & Accessories

ASTM D2178 : 97

Standard Specification for Asphalt Glass Felt used in Roofing


and Waterproofing.

ASTM D2822 : 97

Specification for Asphalt Roof Cement

Sheet Metal & Air Conditioning Contractors National Association Inc


(SMACNA)
Architectural Sheet Metal Manual

1 02 02

Codes
UBC

Uniform Building Code

1 02 03

Other References

1 02 03 01

American Architectural Manufacturers Association (AAMA)


AAMA 603 : 98

Voluntary Performance Requirements and Test Procedures for


Pigmented Organic Coatings on Extruded Aluminum.

AAMA 605 : 98

Voluntary Specifications for High Performance Organic Coatings


on Architectural Extrusions and Panels.

AAMA 606.1 : 76

Voluntary Guide Specifications and Inspection Methods for


Integral Color Anodic Finishes for Architectural Aluminum.

AAMA 607.1 : 77

Voluntary Guide Specification and Inspection Methods for Clear


Anodic Finishes for Architectural Aluminum.

1 03

Definitions

1 03 01

Technical Terms
EPDM elastomer - propylene diene rubber

1 03 02

Abbreviations
B.o.Q.
deg. C
kPa
max.
min.
o.c.
UL
m

Bills of Quantities
degree Celsius
kilo Pascal
maximum
minimum
off center
Underwriters Laboratories (US)
Micrometer = 1/10 mm

1 04

System Description

1 05

Submittals
Submit the following in accordance with Conditions of Contract and specification
Section 01300.

1 05 01

Product Data
Provide product data for each type of prefabricated components and their accessories.

2
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

1 05 02

ODAC
Section 07700 Roof Specialties & Accessories

Shop Drawings
Provide shop drawings indicating material profile, jointing details, fastening methods,
and installation details. Do not proceed with fabrication and / or installation until
approval received from the Engineer.

1 05 03

Samples
Samples of typical prefabricated components with required finish, shall be submitted
to the Engineer for approval prior to application.

1 05 04

Quality Control Submittals


Documented experience of Contractors site supervisor(s) (see ref. 1 06 01 02)
Certificates for all elements indicated showing compliance with referenced Standards
and requirements of local authorities.
Records and reports of Contractors Internal Q.C..
Records and reports of Contractors External Q.C..

1 05 05

Handing-Over Submittals

1 05 05 01

Project Records

1 05 05 02

Operation and Maintenance Data

1 05 06

Other Submittals

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers
Products used in the work of this Section shall be produced by manufacturers
regularly engaged in this work, with a history of successful production acceptable to
the Engineer, or preferably a certification according to ISO 9000 series.

1 06 01 02

Qualifications of Installers
Use adequate number of skilled workmen who are thoroughly trained and experienced
in the necessary crafts and who are completely familiar with the specified
requirements and the methods needed for proper performance of work .
Contractors site supervisor(s) shall have knowledge of referenced Standards and at
least five (5) years of documented experience.

1 06 03

Certifications
Provide 'Third Party' certificates issued by an authorized and independent agency or
laboratory where indicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control


Contractors internal Quality Control shall include but not be limited to:
3
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07700 Roof Specialties & Accessories

Checking of suppliers certificates of compliance with specification and referenced


Standards prior to application or installation.
Checking of suppliers delivery tickets for compliance with supply order and
specification.

1 06 04 02

External Quality Control


see 1 06 03 Certifications

1 06 04 03

Source Quality Control

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping


Deliver materials to site originally packed by manufacturer. Protect materials during
delivery to comply with manufacturers directions. Damaged materials shall be
replaced at Contractor's cost.

1 07 02

Storage and Protection


Store materials and prefabricated components at site in an adequate manner to
prevent twisting, bending and abrasion, and make sure that the storage stays dry and
is properly ventilated.

1 08

Project and Site Conditions

1 08 01

Existing Conditions
Note: Should include references to documents where information may be found
pertaining to such items as existing structures, public utility lines, geophysical reports
etc.

1 08 02

Environmental Requirements
Refer to Section 01060 Regulatory Requirements, 1 01 02 .

1 09

Schedules and Programs


Note: Specify requirements for coordinating certain works which must be done in
special sequence with, or at the time as work in other Sections.

1 10

Special Warranty
Note: Describe special or extended warranty only (e.g. in landscaping when warranty
depends on growing, periods may be exceeding the normal warranty period).

1 11

Maintenance

1 11 01

Maintenance Service

1 11 02

Operation Services

1 11 03

Extra Material
Note: Specify products to be supplied by the Contractor for future maintenance and
repair and state to whom, when and where the items are to be delivered.
4
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AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07700 Roof Specialties & Accessories

5
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

Part 2:

Products

2 01

Basic Materials

2 01 01

Galvanized Steel

ODAC
Section 07700 Roof Specialties & Accessories

Galvanized sheet steel shall comply with ASTM A361, Grade A or ASTM A526 G90
(275 g/m2) zinc-coating. Minimum thickness shall be 0,6 mm.

2 01 01 01

Coating to Galvanized Steel


Coating to galvanized sheet steel shall be as follows:

2 01 02

2 01 02 01

2 01 03

01.0

Modified Silicone, baked enamel system, complying with


AAMA 603.

02.0

Acrylic, baked enamel system, complying with AAMA 603.

03.0

Polyester, baked enamel system, complying with AAMA 603.

04.0

PVDF (polyvinylidene fluoride), multiple coat, thermally


cured, complying with AAMA 605.

Aluminium
01.0

Aluminium sheet shall comply with ASTM B209 or an


equivalent Standard; minimum thickness shall be 0,8 mm.

02.0

Extruded aluminium shall comply with ASTM B221 or an


equivalent Standard; min. thickness shall be 0,8 mm.

Finish and Coating for Aluminium


01.0

mill finish

02.0

Anodized finish of min. 15 m thickness, complying with


AAMA 607.1- Class I (clear) or AAMA 606.1- Class I (color)

03.0

Shop coated with modified silicone, baked enamel system,


complying with AAMA 603.

04.0

Shop coated with acrylic, baked enamel system, complying


with AAMA 603.

05.0

Shop coated with polyester, baked enamel system,


complying with AAMA 603.

06.0

Shop coated with PVDF (polyvinylidene fluoride), multiple


coat, thermally cured, complying with AAMA 605.

07.0

Color as indicated or to be selected by the Engineer from


manufacturers color chart.

Stainless Steel
Stainless Steel sheet shall comply with ASTM A167, type 304; minimum thickness 0,4
mm. Provide pattern and finish as indicated.

2 01 04

Copper
Copper sheet shall comply with ASTM B370, cold rolled, minimum thickness 0,5 mm,
natural or lacquered finish as indicated.

6
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

2 01 05

ODAC
Section 07700 Roof Specialties & Accessories

Titan Zinc
Titan Zinc sheets shall comply with the relevant Standards

2 02

Manufactured Items

2 02 01

Copings and Gravel Stops


Note: Select the required material from one of the options marked with asterisk (*) and
indicate the finish in B.o.Q..
Copings and gravel stops shall be made of material as follows:
* 01.0

Extruded aluminum, of min. 0,8 mm thickness.

* 02.0

Aluminum sheet, of min. 0,8 mm thickness.

* 03.0

Stainless Steel sheet, of min. 0,4 mm thickness.

* 04.0

Galvanized steel sheet of min. 0,6 mm thickness.

* 05.0

Copper sheet of min. 0,5 mm thickness.

* 06.0

Titan zinc sheet of min. 0,7 mm thickness.

Copings and gravel stops shall be shaped as indicated or selected by the Engineer
from manufacturers production range. It shall include special supports and cover
plates to conceal and weather seal joints and attachment flanges.
Finish shall be as indicated.

2 02 02

Expansion Joint Covers


Expansion joint covers shall be of composite construction with flexible EPDM or
neoprene flashing with closed-cell polyurethane foam backing. Each edge shall be
seamed to aluminum or stainless steel sheet flanges, designed for indicated joint
width, inclusive special formed corners, tees, intersections, each sealed watertight.
Expansion joint covers shall comply with requirements established in Section 05810.

2 02 03

Roof Hatches
01.0

Provide roof hatches of size, material, curb, leaf-type and


model indicated.

02.0

Integral steel curb shall be of min. 2 mm galvanized steel


(G90), min. 25 mm rigid glassfiber or foam insulation and
shall have integral cap flashing and extended flange for
mounting.

03.0

Integral aluminum curb shall be of min. 3 mm aluminum,


anodized, min. 25 mm rigid glassfiber or foam insulation and
shall have integral cap flashing and appropriate extended
flange for mounting.

04.0

Flush steel cover shall be of min. 2 mm galvanized steel


(G90), min. 25 mm rigid glassfiber or foam insulation, steel
interior liner of min. 0,6 mm galvanized sheet steel and
continuous neoprene or vinyl gasket to provide a
weatherproof seal.

05.0

Flush aluminum cover shall be of min. 3 mm aluminum,


anodized, min. 25 mm rigid glassfiber or foam insulation,
aluminum interior liner of min. 1 mm mill-finish aluminum and
continuous neoprene or vinyl gasket to provide a
weatherproof seal.

7
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

06.0

ODAC
Section 07700 Roof Specialties & Accessories

Skylight cover shall be single or double lined as indicated.


Double lined ones
shall have a min. 12 mm
airspace between the two panes.
Skylights shall be fabricated from polycarbonate according
to shape, color and
pattern indicated; design shall be for
a min. live load of 1,5 kPa; a continuous neoprene or vinyl
gasket shall provide a weatherproof seal.
The external face shall have an UV-protection of min. 50
micron.
Live load of min. 1,5 kPa shall be tested by an authorized
and independent laboratory.

07.0

Hardware:
- Compression spring operator with shock absorber
- Steel manual pull handle for interior and exterior operation
- Steel hold open arm with grip handle for easy release
- Heavy duty type hinges

08.0

2 03

Fire rating: Roof hatches which are to be used as heat or


smoke vents shall be certified by an authorized laboratory
for the required fire rating and automatic opening system as
indicated.

Accessories
01.0

Sealant shall be acrylic, silicon, polyurethane or polysulfide


based, unless otherwise indicated. Sealant and execution
shall comply with requirements in Section 07900 Joint
Sealers.

02.0

Roofing Cement shall comply with ASTM D2822, Type I or


II.

8
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

Part 3:

Execution

3 01

General Examination

ODAC
Section 07700 Roof Specialties & Accessories

Examine structure where work of this Section will be installed. Verify that deck, curbs,
roof membrane and base flashing are in place and positioned correctly. Correct
conditions detrimental to the proper and timely completion of the work. Verify that
materials and prefabricated items to be used for the work comply with requirements in
specifications and schedules. Do not proceed with installation until unsatisfactory
conditions have been corrected.

3 02

General Preparation

3 03

Installation
Install components in accordance with manufacturers instructions.
Conform to SMACNA and NRCA manuals or/and drawing details.
Coordinate installation of components with installation of roofing membrane and base
flashings.
Apply sealant indicated and follow requirements in Section 07900 Joint Sealers.
Apply bituminous paint on surfaces of units in contact with cementitious materials or
dissimilar metals.
Automatic operated hatches shall be tested after installation and report submitted to
the Engineer for approval.

3 04

Field Quality Control

3 05

Adjusting and Cleaning


Adjust hinges of hatches for smooth operation.
Clean flashings from any on-site soldering and soiling. Special care shall be taken not
to soil adjacent finished construction.

3 06

Demonstration

3 07

Protection
Protect completed work from damage until handing over.

3 08

Schedules
Contractor shall provide schedules of his works, coordinated with other trades, prior to
commencing with installation.

9
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07700 Roof Specialties & Accessories

Part 4: Method of Measurement


4 01

General
The quantities to be paid for will be measured from drawings.
Where work is measured by area, no deductions will be made for voids not exceeding
1,0 m2.

4 02

Units of Measurement
Copings, gravel stops and expansion joint covers etc. will be measured by m length
according to different material, coating and size.
Roof hatches will be enumerated according to different size, type, material and finish.

10
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

AL FATEH UNIVERSITY
Division 07 Thermal and Moisture Protection

ODAC
Section 07700 Roof Specialties & Accessories

Part 5: Basis of Payment


5 01

General
Payment will be made for complete work including furnishing all material, equipment,
tools, scaffolding, storage facilities, water, power, for all labor, samples, coordinating
work with other trades, checking, examination, testing, quality assurance, cleaning
and protecting.

5 02

Ancillary Works to be included in the Unit Rates


The following ancillary works shall be included in the unit rate and will not be
measured separately:
- Painting of concealed surfaces
- Brackets, cleats and any other holding devices
- Sealing of joints

11
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE JV

07 - Thermal and Moisture Protection


Section

07900 - Joint Sealers

Part 1:

General

1 01

Summary

Theworkcoveredbythissectionconsistsofprovidingalltools,labor,equipmentandmaterials,
andperformingalloperationsinconnectionwithjointsealing.

1 01 01

1 01 04

Section includes
01.0

Standard Sealants and Accessories

02.0

Sealants and Accessories for Concrete Pavement

03.0

Fire Resistant Sealants and Accessories

04.0

Compression Seals

Related Sections
03400 Cast-in Place Concrete
05810 Expansion Joint Cover Assembly
07100 Waterproofing

1 02

References

1 02 01

Applicable Standards

1 02 01 03

International Standards

1 02 01 03 01

International Standards Organization (ISO)

ISO11600:93 BuildingconstructionSealantsClassificationand

requirements

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Materials (ASTM)

ASTMC570:00 StandardSpecificationforOilandResinBaseCaulking

CompoundforBuildingConstruction(Amendment1989)
ASTMC834:00

StandardSpecificationforLatexSealant

ASTMC920:01 StandardSpecificationforElastomericJointSealants

ASTMC1184:00

StandardSpecificationforStructuralSiliconeSealantsE(2001)

ASTMD1751:99
StandardSpecificationforPreformedExpansionJointFillerfor

ConcretePavingandStructuralConstruction(Nonextrudingand

ResilientBituminousTypes)

ASTMD1752:84
StandardSpecificationforPreformedSpongeRubberandCork

ExpansionJointFillersforConcretePavingandStructural

ConstructionE(1996)R(1996)

1 02 01 06

British Standards

BS476
BS476Pt.20:87

Firetestsonbuildingmaterialsandstructures
Methodfordeterminationofthefireresistanceofelementsof
construction(generalprinciples)

BS2499
BS2499Pt.1:93
BS2499Pt.3:93

Hotappliedjointsealantsystemsforconcretepavements
Specificationforjointsealants
Methodsoftest

BS4254:83(91)Specificationfortwopartpolysulfidebasedsealants

BS5212
BS5212Pt.1:90
BS5212Pt.3:90

Coldappliedjointsealantsystemsforconcretepavements
Specificationforjointsealants
Methodsoftest

BS5215:86

Specificationforonepartgungradepolysulfidebasedsealants

BS6213:00

Selectionofconstructionalsealants

1 02 02

Codes

BS2499Pt.2:92

Codeofpracticefortheapplicationanduseofjointsealants

BS5212Pt.2:90

Codeofpracticefortheapplicationanduseofjointsealants

Codeofpracticefordesignofjointsandjointinginbuilding
construction

BS6093:93

1 03

Definitions

1 03 01

Technical Terms

Compatibilitythecapabilityoftwoormorematerialstobeplacedincontactorcloseproximity
withoneanotherandeachmaterialmaintainingitsusualphysicalorchemicalproperties,orboth.

Compoundanintimatemixtureofalltheingredientsnecessaryforafinishedmaterialor
product.

Constructionjointaformedorassembledjointatapredeterminedlocationwheretwo
successiveplacementsofconcretemeet.


Controljointaformed,sawed,tooled,orassembledjointactingtoregulatethelocationand
degreeofcrackingandseparationresultingfromthedimensionalchangeofdifferentelementsofa
structure.

Curetheprocessbywhichacompoundattainsitsintendedpropertiesthroughevaporation,
chemicalreaction,heat,radiation,orcombinationsthereof.

Expansionjointastructuralseparationbetweenbuildingelementsthatallowsindependent
movementwithoutdamagetotheassembly.

Hotappliedsealantacompoundthatisappliedinamoltenstateandcuresprimarilyby
coolingtoambienttemperatures.

Jointthespaceoropeningbetweentwoormoreadjoiningsurfaces.

Latexsealantacompoundthatcuresprimarilythroughwaterevaporation.

Nonsagsealantacompoundthatexhibitslittleornoflowwhenappliedinverticalorinverted
joints.

Potlifethetimeintervalaftermixingthecomponentsofamulticomponentsealant,during
whichapplicationandtoolingispossible.

Primeracompatiblecoatingdesignedtoenhanceadhesion.

Sealabarrieragainstthepassageofliquids,solids,orgases.

Sealantamaterialthathastheadhesiveandcohesivepropertiestoformaseal.

Sealantbackingacompressivematerialplacedinajointbeforeapplyingasealant.

Solventreleasesealantacompoundthatcuresprimarilythroughsolventevaporation.

Tapesealantasealanthavingapreformedshape,andintendedtobeusedinajointinitially
undercompression.

1 03 02

Abbreviations and Symbols


degC
MAF
max.
min.
RH
TRM
UL
WSmin

degreeCelsius
movementaccommodationfactor
maximum
minimum
RelativeHumidity
totalrelevantmovement
UnderwritersLaboratories(US)
min.sealantwidth

1 05

Submittals
SubmitthefollowinginaccordancewithConditionsofContractandspecificationSection01300.

1 05 01

Product Data

Provideproductdataforeachtypeofsealant,jointfiller,primer,preformedfoamsealant,
includinglabelcomplianceandfireratings.

1 05 02

Shop Drawings

1 05 03

Samples

SamplesofallmaterialsusedforjointsealingshallbesubmittedtotheEngineerpriorto
installationforapproval.

1 05 04

Quality Control Submittals

DocumentedexperienceofContractorssitesupervisor(s)(seeref.1060102)

CertificatesforallelementsindicatedshowingcompliancewithreferencedStandardsand
requirementsoflocalauthorities.

RecordsandreportsofContractorsInternalQ.C.

RecordsandreportsofContractorsExternalQ.C.

1 06

Quality Assurance

1 06 01

Qualifications

1 06 01 01

Qualifications of Manufacturers

ProductsusedintheworkofthisSectionshallbeproducedbymanufacturersregularlyengaged
inthisbusiness,withahistoryofsuccessfulproductionacceptabletotheEngineer.
1 06 01 02

Qualifications of Installers

Useadequatenumberofskilledworkmenwhoarethoroughlytrainedandexperiencedinthe
necessarycraftsandwhoarecompletelyfamiliarwiththespecifiedrequirementsandthemethods
neededforproperperformanceofwork.
Contractorssitesupervisor(s)shallhaveknowledgeofreferencedStandardsandatleastfive(5)years
ofdocumentedexperience.

1 06 03

Certifications

Provide'ThirdParty'certificatesissuedbyanauthorizedandindependentagencyorlaboratory
whereindicated.

1 06 04

Quality Control

1 06 04 01

Internal Quality Control

ContractorsinternalQualityControlshallincludebutnotbelimitedto:


Checkingofsupplierstestcertificatesandcertificatesofcompliancetoconformwith
specificationandreferencedStandardspriortoapplicationorinstallation.

Checkingofsuppliersdeliveryticketsforcompliancewithsupplyorderandspecification.

1 07

Delivery, Storage and Handling

1 07 01

Packing and Shipping

Delivermaterialstositeoriginallypackedbymanufacturerinunopenedcontainers.Protect
materialsduringdeliverytocomplywithmanufacturersdirections.Damagedmaterialsshallbe
replacedatContractor'scost.

1 07 02

Storage and Protection

Storematerialsatbuildingsitestrictlyaccordingtomanufacturersinstructions.Storeproducts
inadryandventilatedplace.

1 10

Special Warranty
01.0

The Contractor shall provide min. ten (10) years warranty for
Bitumen, Rubber/Bitumen and Butyl products and the related
workmanship.

02.0

The Contractor shall provide min. fifteen (15) years warranty for
Acrylic/Latex products and the related workmanship.

03.0

The Contractor shall provide min. twenty (20) years warranty for
Polysulfide, Polyurethane and Silicone products and the related
workmanship.

Part 2:

Products

2 01

Sealant Mater

FollowBS6213'BritishStandardGuidetoSelectionofconstructionalsealants'toselecttheright
sealantforthespecificjob.

2 01 01

Acrylic-Based Sealants (Latex)

AcrylicbasedsealantsshallcomplywiththerequirementsofASTMC834oranequivalent
Standard,fortheindicatedapplication,useandclass.Complianceshallbecertifiedbyanauthorizedand
independentlaboratory.

2 01 02

Butyl-Rubber Sealants

ButylrubbersealantsshallcomplywiththerequirementsofASTMC1085oranequivalent
Standard,fortheindicatedapplication,useandclass.Complianceshallbecertifiedbyanauthorizedand
independentlaboratory.

2 01 03

Elastomeric Sealants

2 01 03 01

Silicone-Based Sealants

SiliconebasedsealantsshallcomplywiththerequirementsofBS5889oranequivalent
Standard,fortheindicatedapplication,useandclass.Complianceshallbecertifiedbyanauthorizedand
independentlaboratory.
2 01 03 02

Polysulfide-Based Sealants

PolysulfidebasedsealantsshallcomplywiththerequirementsofASTMC920oranequivalent
Standard,fortheindicatedapplication,useandclass.Complianceshallbecertifiedbyanauthorizedand
independentlaboratory.
2 01 03 03

Polyurethane-Based Sealants

PolyurethanebasedsealantsshallcomplywiththerequirementsofASTMC920oranequivalent
Standard,fortheindicatedapplication,useandclass.Complianceshallbecertifiedbyanauthorizedand
independentlaboratory.

2 01 04

2 01 05

Joint Sealants for Concrete Pavement


01.0

Cold-applied sealants for concrete pavements, hardstands,


runways etc. shall comply with BS 5212 or an equivalent Standard.
Compliance shall be certified by an authorized and independent
laboratory.

02.0

Hot-applied sealants for concrete pavements, hardstands, runways


etc. shall comply with BS 2499 or an equivalent Standard.
Compliance shall be certified by an authorized and independent
laboratory.

Fire Resistant Joint Sealants

FirestoppingsealantsareingeneralavailableasonepartproductswithlowtomediumMAF(10%),or
twopartproductswithhighMAF(25%)

Providemanufacturer'sstandardfirestoppingsealant,withaccessorymaterials,havingfire
resistanceratingsindicatedasestablishedbytestingidenticalassembliesperBS476Pt.20oran
equivalentStandardatanauthorizedandindependentlaboratory.

2 02

Primer
Useonlymanufacturer'srecommendedprimerfortherespectivesealantandsubstrate.

2 03

2 04

Joint Filler
01.0

Joint Fillers for cold applied sealants shall be open cell


polyurethane or closed cell polyethylene foams, whichever is
recommended by the sealant manufacturer for the respective
sealant or joint location.

02.0

Joint fillers for hot applied sealants or joints under hydrostatic


pressure shall be of processed cork or another adequate product
acceptable to the Engineer.

03.0

Joint fillers for concrete paving shall be of cork, self-expanding


cork, or sponge rubber complying with ASTM D1752, or bituminous
fiber complying with ASTM D1751, or an equivalent product
acceptable to the Engineer.

04.0

Joint fillers for fire resistant joints shall be of mineral or ceramic


fibers or another adequate product acceptable to the Engineer.

Bond Breaker Tape

Bondbreakertapeshallbeofpolyethyleneunlessotherwiserecommendedbysealant
manufacturer.

2 05

Preformed Foam Sealant - Compression Seals

Providemanufacturer'sstandardpreformed,precompressed,impregnatedopencellfoam
sealant,producedfromhighdensityurethanefoamandimpregnatedwithanondrying,waterrepellent
agent.Itshallbefactoryproducedinprecompressedrollstofitjointwidthsindicatedandtodevelopa
waterandairtightsealwhencompressedtothedegreespecifiedbymanufacturer.Itshallbe
permanentlyelastic,mildewresistant,nonmigratory,nonstainingandcompatiblewithjointsubstrates.
Backingshallbepressuresensitiveadhesive,factoryappliedtooneside,withprotectivewrapping.

Part 3:

Execution

3 01

General Examination

ExaminestructurewhereworkofthisSectionwillbeinstalled.Correctconditionsdetrimentalto
theproperandtimelycompletionofthework.Verifythatmaterialstobeusedfortheworkcomplywith
requirementsinspecificationsandschedules.Donotproceedwithinstallationuntilunsatisfactory
conditionshavebeencorrected.

3 02

General Preparation

3 03

Installation

3 03 01

Preparation
01.0

Clean out joints immediately before applying joint sealers to comply


with manufacturer's recommendations and the following
requirements:

01.1

Remove all foreign material from joint substrates which could


interfere with adhesion of joint sealer, including oil, grease, water
repellents, dust and paints, except for permanent, protective
coatings approved for sealant adhesion and compatibility by
sealant manufacturer.

01.2

Clean concrete, masonry, unglazed surfaces of ceramic tiles and


similar porous joint substrate surfaces, by brushing, grinding,
blasting, mechanical abrading, or a combination of these methods
to produce a clean, sound substrate capable of developing
optimum bond with joint sealers. Remove laitance and formwork
release agents from concrete. Remove loose particles by
vacuuming or blowing out joints with oil-free compressed air.

01.3

Clean metal, glass, porcelain enamel, glazed surfaces by chemical


cleaners or other means, which are not harmful to substrates or
leave residues capable of interfering with adhesion of joint sealers.

02.0

Priming: Prime joint substrates where indicated or where


recommended by sealer manufacturer, based on substrate tests or
prior experience. Apply primer to comply with joint sealer
manufacturer's recommendations. Confine primer to areas of joint
sealer bond; do not allow spillage or migration onto adjoining
surfaces.

03.0

Masking tape: Use masking tape where required to prevent contact


of sealant with adjoining surfaces, which otherwise would be
permanently stained or damaged by such contact. Remove tape
immediately after tooling without disturbing joint seal.

04.0

Sealant Backing: Install joint fillers of type indicated to provide


support of sealants during application and at position required to
produce the cross-sectional shapes and depths of installed
sealants relative to joint widths which allow optimum sealant
movement capability. Use special adjustable rollers to guarantee a
constant depth.
Do not leave gaps between ends of joint fillers.
Do not stretch, twist, puncture, or tear joint fillers.

05.0

3 03 02

Bond breaker: Install bond breaker tape between sealant and joint
fillers, or back of joints where adhesion of sealant would result in
sealant failure.

Installation of Sealants

ForstandardtypejointsseeAnnex6,Figure1.

3 03 02 01

General

Complywithjointsealermanufacturerswritteninstallationinstructionsapplicabletoproducts
andapplicationsindicated,exceptwheremorestringentrequirementsapply.
3 03 02 02

3 03 02 03

Installation Standards
01.0

Elastomeric sealant installation shall comply with ASTM C962 or


an equivalent Standard.

02.0

Solvent-release curing sealant installation shall comply with ASTM


C804 or an equivalent Standard.

03.0

Latex sealant installation shall comply with ASTM C790 or an


equivalent Standard.

04.0

Acoustical sealant installation shall comply with ASTM C804 or an


equivalent Standard.

05.0

Cold-applied pavement sealant installation shall comply with BS


5212 - Pt.2 or an equivalent Standard.

06.0

Hot-applied pavement sealant installation shall comply with BS


2499 - Pt.2 or an equivalent Standard.

Sealant Application
01.0

Install sealant by proven techniques that result in sealants directly


contacting and fully wetting joint substrates, completely filling
recesses and providing uniform, cross-sectional shapes and
depths relative to joint widths which allow optimum sealant
movement capability.

02.0

Tooling: Nonsag sealants shall be tooled immediately after


application prior to skinning and curing. Tool sealant to form
smooth, uniform beads of configuration indicated, to eliminate
airpockets and to ensure contact and adhesion. Remove excess
sealant from surfaces adjacent to joint. Do not use tooling agents,
which discolor sealant or adjacent surfaces or are not approved by
sealant manufacturer.

03.0

Concrete pavement sealing: Make sure, that at no time during the


anticipated operating cycle of the joint, the sealant will protrude
above the surface of the concrete pavement. To ensure this, it will
be necessary to recess the level of the sealant 5 to 8 mm below
the pavement surface, depending on the temperature prevailing at
time of application (see Annex 6, Figure 2).

04.0

Firestopping sealant: Follow strictly manufacturer's, respectively


testing agencies instructions for the installation of sealant and
required backing materials to ensure the indicated fire ratings after
curing.

3 03 02 04

Installation of Preformed Foam Seals - Compression Seals

Installeachlengthofsealantimmediatelyafterremovingprotectivewrapping,takingcarenotto
pullorstretchmaterial,andtocomplywithsealantmanufacturer'sdirectionsforinstallationmethods,
materialsandtoolswhichproducesealcontinuityatends,turnsandintersectionsofjoints.

3 04

Field Quality Control

3 05

Adjusting and Cleaning

Cleanoffexcesssealantsorsealantsmearsadjacenttojointsasworkprogressesbymethods
andwithcleaningmaterialsapprovedbymanufacturerofjointsealersandjointsubstrates.

3 06

Demonstration

3 07

Protection

Protectjointsealersduringandaftercuringperiodfromcontactwithcontaminatingsubstances
orfromdamageresultingfromconstructionoperations,tobewithoutdeteriorationordamageattime
ofhandingover.If,despitesuchprotection,damageoccurs,cutoutandremovethispartsimmediately
andresealjointswithnewmaterialtoproducejointsealerinstallationswithrepairedareas
indistinguishablefromoriginalworkandapprovedbytheEngineer.

3 08

Schedules

Contractorshallprovideschedulesofhisworks,coordinatedwithothertrades,priorto
commencingwithinstallation.

Part 4: Method of Measurement


4 01

General

Thequantitiestobepaidforwillbemeasuredfromdrawings.

4 02

Units of Measurement

Jointswillbedifferentiatedintotypeofjoint,width,typeofmaterialusedandmeasuredbym
length.

Part 5: Basis of Payment


5 01

General

Paymentwillbemadeforcompleteworkincludingfurnishingallmaterial,equipment,tools,
scaffolding,storagefacilities,water,power,foralllabour,samples,coordinatingworkwithothertrades,
checking,examination,testing,qualityassurance,cleaningandprotecting.

5 02

Ancillary Works to be included in the Unit Rate

Thefollowingancillaryworksshallbeincludedintheunitrateandwillnotbemeasured
separately:

Allnecessarycleaningworkbeforeapplicationofjointfillingmaterials.

Requiredapplicationofprimers.

Requiredbackingmaterialandjointfillers.

Annex : Tables and Figures


6 02

Figures

Fig.1:Typicalconstructionjoint

Fig. 2: Typical joint in concrete pavement

07920 SEALANTS

AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07920 Sealants

SECTION 07920: SEALANTS


1.

GENERAL
1.1

Work Included
- Exterior joints formed by the intersection of different materials and
surfaces.
- Sleeves, inserts and other items penetrating or passing through the
exterior walls.
- Joints between paving and intersecting vertical surfaces.
- Joints between abutting stone or masonry.
- Control joints.
- Exterior door saddles.
- Joints in ceramic tile work
- Sealant for Glazed Curtain Wall System.
- Foam fire safing.

1.2

Quality Assurance
1.2.1 Joint Design:
- In joints up to 6.35mm in width, the sealant shall be the same as the
joint width.
- In joints over 6.35mm wide, the depth of the sealant shall be
approximately one half the width of the joint, but in no case less
than 6.35mm deep.
- When joints exceed the depth requirements, insert back-up material
to the necessary depth stated above.
- When perimeter joints around frames that are to be sealed or
caulked do not have built-in stops, insert back-up material to provide
a joint with a minimum of 9.5mm and a maximum depth of 12.7mm .
- Seal between drywall partition and curtain wall with neoprene strips.

1
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE
JV

AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

1.3

Section 07920 Sealants

Reference Standards / Current Edition


A. Comply with Egyptian specifications and code authorities as they
relate to the referenced US standards.
B. American institute for testing and Materials (ASTM).
1. C804
2. C834
3. C920
4. D1056
5. D1565

2.

Recommended Practice for Use of Solvent


Release Type Sealants,
Specification for Latex Sealing Compounds,
Specification for Electrometric Joint Sealants,
specification for Flexible Cellular Materials
Sponge or Expanded Rubber,
Specification for Flexible Cellular materials - Vinyl
chloride polymers and copolymers (Open Cell
Foam),

PRODUCTS
2.1

Materials
A. Sealant, Type1: Two part polyurethane compound, complying with
ASTM C920, Type M, Grade NS, Class 25, Use NT, formulated for
gun, knife or trowel application; non-staining to adjacent finish
materials; color as selected.
B. Sealant, Type 2: Two part polyurethane compound to ASTM C920,
Type M, Grade P, class 25, Use NT; color as selected.
C. Sealant, Type 3: Two part polyurethane conforming to ASTM C920,
Type M, Grade P, class 25, Use T, self-leveling, color as selected.
D. Sealant, Type 4: Silicone conforming to ASTM C920, Type S,
Grade NS, Use NT, gun applied, non-staining; color as selected.
E. Sealant, Type 5: Mildew resistant silicone conforming to ASTM
C920, Type S, Grade NS, Use NT, Sanitary sealant, gun applied,
color as selected.
F. Sealant, Type 6: Acrylic latex, conforming to ASTM C834, gun
applied, color as selected.
G. Sealant, Type 7: Acrylic-impregnated polyurethane foam. Foam
shall have open-cell structure, with not less than 90% of cells open.
Impregnation shall be acrylics with special stabilizing agents.
H. Acoustical sealant for concealed joints: Manufacturers standard
non drying, non-hardening, non-staining, gunnable, synthetic
2
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE
JV

AL FATEH UNIVERSITY

ODAC

Division 07 Thermal and Moisture Protection

Section 07920 Sealants

rubber sealant recommend for sealing interior concealed joints to


reduce transmission of airborne sound.

3.

I.

Foam fire Safing: Two part fire-retardant, UL Classified, class A;


product of chase technology corporation, Dow chemical and
general electric.

J.

Joint backer rod shall be a closed cell extruded polyethylene foam,


highly flexible, compressible, compatible with sealant, resistant to
oil, gasoline and solvents and remaining flexible in temperature
ranges from 4.4 deg. C to 60 deg. C [-40F to 140F].

EXECUTION
3.1

Application
A. Use following type as indicated herein in accordance with
manufacuters recommendations:
1. Joints in horizontal surfaces, traffic.
areas: Type 3 and/or Type 7.
2. Joints in horizontal surfaces, non
traffic areas: Type 2 and/or Type 7.
3. Joints in vertical surfaces, exterior
Type 1 or Type 4 with Type 7 as a primary seal
4. Joints in ceramic tile, wet areas: Type 5
5. Interior joints, in vertical surfaces, to be painted: Type 6
6. Sealant at joint between buildings, at underside of relieving
angles
between metal and masonry: Type 7.

B. Foam fire safing: install foam fire safing in walls, partitions and
floors not otherwise sealed by other trades. Apply foam fire safing in
accordance with manufacturers written instruction. Install temporary
damming material to contain foam during placing and curing
operations. Damming material left in place shall be incombustible.

3
Al LABINA / AL MANAR
in partnership with Hamza/ ECH/ LCE
JV

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