DD+DIS022.

97E General Circuit Diagram/Fuses/Voltages/Code Switches

Section 6.5

General Circuit Diagram/Fuses/Voltages/Code Switches

List of Contents

1. General circuit diagrams .......................................................................... 6.5/1-2

2. Overview of all voltages .............................................................................. 6.5/3
3. Overview of all fuses ................................................................................ 6.5/4-5
4. Overview off all switch codes ................................................................... 6.5/6-7
5. Software registers ....................................................................................... 6.5/9
6. Block diagram dispenser (Typ 5101)......................................................... 6.5/10
Circuit diagram of the fuse distributor........................................................ 6.5/11

Appendix:

Rapid Feeder .................................................................................................... 6.5/1-6

General Circuit Diagram F1.5100.9005.0 (18.02.97): >FN2000 (Agfa), >FN5000 (Sterling)
General Circuit Diagram F1.5105.9005.0 (18.02.97): >FN4000 (Agfa), >FN6000 (Sterling)
>FN9000 (Agfa), >FN7000 (Sterling)

10.03.97 Curix Capacity plus Section 6.5 / I

5100/5105 DD+DIS024.92E

1 Table of voltages

Voltage Measuring point (MP) Tolerance / adjuster see LED

(meaning)

24V/5A regulated on 410 GS: MP1=+24V, MP2=-24V 23V to 25V, jadjustable by 410D1
supply voltage for loads means of poti R18
Poti R3: maximum current-->
factory-set, do not adjust

Poti R20: voltage window setting

xxxV --> factory-set, do not
adjust

8V/5A regulated on 420 GS:

supply voltage for I/O bus

Stepping motor supply at capacitor 400C1 not adjustable xxxx

(unregulated) Voltage range: minimal 32V (load
applied), maximal 46V at
minimal load of 30 mA

30V unregulated Transformer 400TR1, Pins 18 and 19 not adjustable, xxxx

permissible voltage tolerance:
xxxV to xxxV

16.04.92 Version 2 Register 6.5 / 3

DD+DIS024.92E 5100/5100

2 Table of fuses

2.1 Fuses for 5100 module (in-line arrangement) and 5105 models (side-by side arrangement);
for additional fuses see below
Component protected Fuse Fuse location Position of GS, see
part codes on
(listed in alphabetical order) Page

8Volt bus voltage 420Si1 1,6A quick-blow 8V-power supply unit (420GS)

Output roller motor(650M1) 414Si3 3,2A slow-blow Fuse patchboard (414GS)

Blower valve (200MG1) 270Si1 1,6A slow-blow Fuse patchboard (270GS)

Vapor lock motor (850M1) 502Si1 1,0A slow-blow Fuse patchboard (502GS)

Dispenser solenoide (100MG3 to 400Si2 2,0A slow-blow Power section

100MG12)

Pressure valve (400MG1) 414Si1 3,2A slow-blow Fuse patchboard (414GS)

Complete device 400Si1 3,2A slow-blow Power section, left side panel

Lifting belt motor (500M2) 502Si3 3,2A slow-blow Fuse patchboard (502GS)

Cam motor (200M3) 270Si3 3,2A slow-blow Fuse patchboard (270GS)

Linear motor (600M1) 414Si5 3,2A slow-blow Fuse patchboard (414GS)

Fan, left (400M2) 414Si1 3,2A slow-blow Fuse patchboard (414GS)

Fan, right (400M3) 414Si1 3,2A slow-blow Fuse patchboard (414GS)

Solenoid valve for suction cups 414Si1 3,2A slow-blow Fuse patchboard (414GS)
1. and 2. in robot (100MG1)

Solenoid valve for suction cups 270Si1 1,6A slow-blow Fuse patchboard (270GS)
1. and 2. in cassette unit
(200MG2)

Solenoid valve for suction cups 270Si1 1,6A slow-blow Fuse patchboard (270GS)
3. in cassette unit (200MG3)

Solenoid valve for suction 3. in 414Si1 3,2A slow-blow Fuse patchboard (414GS)
robot (100MG2)

Rapid Feeder (Type 5102) 410Si1 0,5A quick-blow 24 V power supply unit (140GS)

Suction shaft motor (200M4) 270Si5 3,2A slow-blow Fuse patchboard (270GS)

Side panel motor (200M2) 270Si2 3,2A slow-blow Fuse patchboard (270GS)

Separator motor (650M2) 414Si4 3,2A slow-blow Fuse patchboard (414GS)

Tandem pump (400M1) 400Si1 3,2A slow-blow Power section, left side panel

Carrier motor (500M1) 502Si4 3,2A slow-blow Fuse patchboard (502GS)

Roller motor (200M1) 270Si4 3,2A slow-blow Sicherungsverteiler (270GS)

Central drive motor (100M1) 414Si2 3,2A slow-blow Fuse patchboard (414GS)

Register6.5/4 16.04.92
CURIX CAPACITY plus DD+DIS012.93E

2.2 Fuses for 5105 models only (side-by-side arrangement)

Component protected (listed in Fuse Fuse location Position of GS, see

alphabetical order) part codes on
Page

Vapor lock motor (800M1) 10 Si 3 in processor

Lifting belt motor (750M1) 302Si4 2,5A slow-blow Fuse patchboard (302GS)
not applicable as of
Light shut-out motor (750M2) xxxxxxxx
FN3046 - 8004

Transverse carrier motor 302Si5 2,5A slow-blow Fuse patchboard (302GS)

(350M1)

25.02.93 Version 2 Register 6.5 / 5

CURIX CAPACITY plus DD+DIS012.93E

3 Table of coding switch settings

on = switch or jumper closed

off = switch or jumper open

3.1 Switch settings for 5100 models (in-line arrangement) and 5105 models (side-by-side
arrangement); see below for additional switch settings

GS Designation Switch Position Type

104 Central drive S1 7 Rotary hex switch

St6 off

234 IO-LS card S1 off Wire strap

off
off
on

236 IO-driver card SA0 on Wire strap

SA1 off
SA2 off
SA3 off
St24 Pin 1-2=off Jumper
Pin 2-3=on

260 (Suction shaft motor) S1 4 Rotary hex switch

St6 off Jumper

262 (Roller motor) S1 1 Rotary hex switch

St6 off Jumper

264 (Cam motor) S1 3 Rotary hex switch

S6 off Jumper

266 (Side panel motor) S1 2 Rotary hex switch

S6 off Jumper

268 Display card S1 off Wire strap

on
on
off
on
off
off
off

272 Real-time clock St2 on Jumper

406 IO-driver card SA0 on Wire strap

SA1 off
SA2 on
SA3 on
St24 Pin 1-2=off
Pin 2-3=on

602 (Linear motor) S1 6 Rotary hex switch

St6 off Jumper

Register6.5/6 25.02.93, Version 2

CURIX CAPACITY plus DD+DIS012.93E

664 (Separator motor, robot) S1 8 Rotary hex switch

St6 off

666 (Output roller motor) S1 9 Rotary hex switch

St6 off Jumper

504 (Transport motor) S1 5 Rotary hex switch

St6 off Jumper

3.2 Coding switch settings, 5100 models only (in-line arrangement)

GS Designation Switch Position Type

506 (Lifting belt motor) S1 A Rotary hex switch

St6 off Jumper

856 (Vapor lock motor) S1 off Wire strap

off
off
on

3.3 Switch codings, Typ 5105 only (side-by-side arrangement)

GS Designation Switch Position Type

352 (Transverse carrier motor) S1 C Rotary hex switch

St6 off Jumper

754 (Lifting belt motor) S1 E Rotary hex switch

St6 off Jumper

756 (Light shut-out motor) S1 off Wire strap

off
on
off

802 (Vapor lock motor) S1 off Wire strap

off
off
off

25.02.93 Version 2 Register 6.5 / 7

CURIX CAPACITY plus DD+DIS012.93E

4 Software registers

Note:
All the software registers in the table below are accessible via the Variable Displays (VDs) listed in
the right-hand column.
The software settings in this table are device-specific variables, the default settings can be changed
as necessary.

Software settings Meaning Default Change setting in VD

"INJECT POSITION CAM Blower position for realeasing 378 Cassette section Part 2
DISC" films stuck in open cassettes

"X_REF" Reference for calculation the 1170 Cassette section Part 1

X offset

"ENDPOS" End position of suction cup arm 1410 Robot Part 1

in robot.

Register6.5/8 25.02.93, Version 2

DD+DIS072.92E 5100/5105

5 Block diagram dispenser (Type 5101)

Typ = Type IO-Treiberkarte = I/O driver card

Adresse = Address Lichtschranke = Light barrier

Magazinentriegelung = Magazine release Lichtschranke = Light barrier

Dispenserklappe zu = Dispenser flap closed Magazin anwesend = Magazine present

Entnahmetaste = Removal button Magazinaufnahme = Magazine holder

28.09.92 Version 1 Register 6.5 / 9

DD+DIS038.93E CURIX CAPACITY plus

6 Individual circuit diagram of the fuse distributor

Note: This fuse distributor exists in various places of the machine (270GS, 302GS, 414GS.
502GS, in the rapid feeder: 118GS). Only the fuse values may be different (refer to the
overview table of all fuses)

Register6.5/10 08.06.93, Version1

DD+DIS078.94E CURIX CAPACITY plus-RAPID FEEDER

7 Explanations for the general circuit diagram

Short Code Meaning

I / O DC motor board GS116
D2 LED lights when the lift carriage unlocking solenoid 300MG1 is triggered.

D3 LED lights when vacuum pump 100M3 runs.

D4 LED lights when the lift carriage motor 300M1 drives the lift carriage down.

D5 LED lights when the lift carriage motor 300M1 drives the lit carriage up.

Driver board GS112

D1 LED lights when the connection to the IOBIC is being established.

D2 LED lights when double film is detected in the Rapid Feeder. At the same time
the LED D7 indicating "not ready" flashes.

D3 LED lights when the Rapid Feeder magazine has been detected as full.

D4 LED is not connected.

D5 LED lights when the single triac board GS110 is triggered.

D6 LED lights when the "magazine removal" key has been pressed and the
magazine is driven up.

D7 LED flashes when the Rapid Feeder is not ready.

D8 LED lights when the Rapid Feeder magazine has been detected as empty.

D9 LED lights if the "disable unload" key has been pressed and the Rapid Feeder
can only be loaded.

IO FIMA AD GS114
D19 LED lights when the connection to the IOBIC IC11 is being established.

D20 LED lights when the connection to the IOBIC IC10 is being established.

I / O stepper motor node 2A GS124

D4 LED lights when the connection to the IOBIC is being established.

13.09.94, Version 1 Register 6.5/11

CURIX CAPACITY plus-RAPID FEEDER DD+DIS078.94E

Short Code Meaning

Driver board GS122
D1 LED lights when the connection to the IOBIC is being established.

D2 LED lights when the solenoid valve 100MG1 for the 1. and 2. suction cup is
triggered.

D3 LED flashes when the right hand ultrasonic transmitter 144GS is active.

D4 LED not connected.

D5 LED flashes when the left hand ultrasonic transmitter 142GS is active.

D6 LED lights when the solenoid valve 100MG2 for the 3. suction cup is triggered.

D7 LED not connected.

D8 LED lights when the connection to the vacuum carriage board 210GS is being
established.

D9 LED not connected.

I / O DC motor node GS120

D2 LED lights when the friction wheel motor 200M2 is triggered.

D3 LED lights when the shaker motor 200M3 is triggered.

D4 LED lights when the vacuum feeder drive motor 200M1 moves the vacuum
carriage to the front.

D5 LED lights when the vacuum carriage drive motor 200M1 moves the vacuum
carriage to the back.

Display board GS410

D1 LED for the "reset" key.

D2 LED for the "disable unload" key.

D3 LED for the "magazine removal" key.

D4 LED for "not ready".

D5 LED for Rapid Feeder empty.

D6 LED for "double film".

D7 LED for Rapid Feeder full.

Single triac board GS110

D1 LED lights when the sorter motor 100M2 changes the position of the input
sorter.

Register 6.5/12 13.09.94, Version 1

DD+DIS078.94E CURIX CAPACITY plus-RAPID FEEDER

8 Overview of all switch codes

on = switch or wire strap closed

off = switch or wire strap open

GS Designation Switch Position Meaning

112 Driver board ST24 Pin 1-2: off Jumper

Pin 2-3: on
S1 on Wire strap switch
off
on
off

114 IO FIMA AD S1 off Wire strap switch

on
off
off
on
off
off
off

116 I / O DC motor board ST15 on Jumper

ST16 on
ST17 on
ST18 on
S1 off Wire strap switch
on
off
off

120 I / O DC motor node ST15 on Jumper

ST16 on
ST17 on
ST18 on
S1 on Wire strap switch
off
off
off

122 Driver board ST24 Pin 1-2: off Jumper

Pin 2-3: on
S1 off Wire strap switch
on
on
off

124 I / O stepper motor node S1 B Rotary hex switch

13.09.94, Version 1 Register 6.5/13

CURIX CAPACITY plus-RAPID FEEDER DD+DIS078.94E

9 Overview of all fuses

Protected Component Protected with Location of the fuse Location of the GS

(in alphabetical order) see reference
diagram on page

Exit roller motor 100M1 SI1 3.2 A slowblow Fuse distributor GS118 6.4/3

Lift carriage unlocking solenoid SI2 3.2 A slowblow Fuse distributor GS118 6.4/3
300MG1

Lift carriage motor 300M1 SI2 3.2 A slowblow Fuse distributor GS118 6.4/3

Solenoid valve for 1. and 2. SI4 2 A slowblow Fuse distributor GS118 6.4/3
suction cup 100MG1

Solenoid valve for 3. suction SI4 2 A slowblow Fuse distributor GS118 6.4/3
cup 100MG2

Friction wheel motor 200M2 SI3 1 A slowblow Fuse distributor GS118 6.4/3

Shaker motor 200M3 SI3 1 A slowblow Fuse distributor GS118 6.4/3

Vacuum carriage motor 200M1 SI3 1 A slowblow Fuse distributor GS118 6.4/3

Vacuum pump 100M3 SI2 3.2 A slowblow Fuse distributor GS118 6.4/3

Sorter motor 100M2 400SI2 2 A slowblow Power section (CC plus) 6.4/7

Register 6.5/14 13.09.94, Version 1