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Journal of Thermal Analysis and Calorimetry

https://doi.org/10.1007/s10973-020-10102-5

An experimental work on the performance of solar cell cooled by flat


heat pipe
Aly M. A. Soliman1,2 · Hamdy Hassan1,3

Received: 13 July 2019 / Accepted: 20 July 2020


© Akadémiai Kiadó, Budapest, Hungary 2020

Abstract
This paper introduces an experimental study for concentrating solar cell performance cooled by using flat heat pipe. The
cell represents the heat pipe evaporator, and the heat pipe condenser is cooled by using a rectangular finned heat sink. This
study is investigated at various heat pipe condenser and adiabatic regions lengths and concentration ratios of the radiation
intensity incident on the cell, and for forced and free convection airflow cooling through the finned heat sink. The required
radiation energy supplied to the cell is provided by solar simulator. The findings illustrate that cell efficiency and output
power increase with increasing the heat pipe condenser and decrease its adiabatic regions’ lengths. However, cell efficiency
reduces with rising the incident radiation intensity. The heat pipe temperature increases with radiation intensity, but its maxi-
mum temperature difference does not change greatly with variation solar intensity. Cooling the cell by heat pipe increases its
output power by 24.3% compared to free convection without utilizing heat pipe at incident energy 500 W m−2. Using forced
convection with double condenser length increases the cell output power by about 9.1% compared to one heat sink for free
convection at falling radiation intensity 3000 W m−2.

Keywords Solar cell · Flat heat pipe · Heat sink · Performance · Cooling

Introduction uniformity and cell temperature must be adjusted by utiliz-


ing an appropriate cooling system. The system of cooling
One of the greatest important sustainable energy resources is could be categorized into active and passive systems based
the solar energy which could be utilized in various applica- on the inlet power utilized in the system of cooling. Passive
tions as solar cell, solar heating, solar cooling, heating, and cooling systems don’t need inlet power, however, they have
power systems [1]. The cell system is able to alter the energy low cooling performance whereas active systems need inlet
from solar to electrical by means of photovoltaic system. In power to carry out the cooling process. Several studies have
solar cells, only twenty percent of the falling solar energy is been investigated for diverse systems of cooling for the solar
altered to electricity, nevertheless, greater than fifty percent cells due to the notable impact of utilizing the system of
is transmitted to excess energy as heat. The cell temperature cooling on the cells performance. Moreover, utilizing the
rising is a result of the reduction of both cell efficiency and cooling in enhancing the performance and working of con-
cell power. Furthermore, the extra heat in diverse positions centrated photovoltaic (CPV) has paid attention to the sights
in the cell can influence the cell silicon layer and yields recently due to the notable influence of solar cell working
a small lifetime of the cell system. Consequently, both temperature on its performance [2]. It’s noticed that cell
efficiency is reduced by nearly 0.5 percent when the tem-
* Hamdy Hassan perature of the cell augments one degree [3]. Besides, the
hamdy.aboali@ejust.edu.eg; hamdyaboali@yahoo.com distributions of temperature over the cell which impacts the
temperature homogeneity of the cell have a strong influence
1
Energy Resources Engineering, Egypt-Japan University on its life and performance [4]. The non-homogeneity of
of Science and Technology (E-JUST), Alexandria, Egypt
the cell causes a decrease in the cell performance attributed
2
Mechanical Engineering Department, Shoubra, Faculty to the output power loss from the cell. Moreover, thermal
of Engineering, Benha University, Cairo, Egypt
fatigue can be occurred because of thermal stresses augmen-
3
Mechanical Engineering Department, Faculty tation. Therefore, increasing the hot spot within the cell can
of Engineering, Assiut University, Assiut, Egypt

13
Vol.:(0123456789)
A. M. A. Soliman, H. Hassan

damage it [4, 5]. Many investigations and researches that drives the vapor from the evaporator section to condenser
deal with the cooling of solar cells have been numerically section. Then, the vapor condenses at the HP condenser sec-
and experimentally investigated. They stated that the more tion and released its heat to the heat sink. With the help of
effective techniques for cell cooling lead to good homoge- the capillary force generated in the wick structure, the con-
neity and low temperature of the cells with lower power densate liquid is pumped again to the HP evaporator section
of pumping for active cooling systems yielding higher cell [32]. Recent studies on using the heat pipes in the solar cell
performance [6]. cooling systems have been demonstrated. Tang et al. [35]
Various cooling techniques that are active or passive have proposed a cooling technique of solar cells by utilizing a
been applied to enhance the cells performance. As examples micro-HP array. The condenser section of the heat pipes was
of techniques of passive cooling are cooling by applying cooled by using air and water. In comparison with uncooled
energy storage of phase change materials (PCMs) [7, 8], cells, the cell temperature lessened by 4.7 °C and 12.7 °C
cooling by means of heat spreaders and/or heat sinks [9–11], when using air-cooled and water-cooled HPs, respectively.
immersion or submersion the cells in low-temperature fluids Additionally, the cell efficiency increased by 8.4% for air-
[12–14]. Active cooling requests additional compresses air cooled system and 13.9% more than the air-cooled system
or power of the pump, etc. Active techniques have greater for water-cooled system. Gang et al. [36] developed a theo-
performance in cooling than passive ones [15]. However, retical model for photovoltaics thermal (PV/T) model that
cooling by means of water spraying and jet impingement cooled by HP which transfers the dissipated energy into
[16–18], cooling employing medium flowing through ducts useful thermal energy. They studied different parameters
or channels [19–22], cooling by microchannels (MCs) [4, affecting the system performance, solar absorber coatings,
23, 24] are some application of passive techniques of cool- and flow rates. They informed that the cell performance
ing. The simple technique of cooling of a concentrated cell increases with increasing the water flow rate. Anderson et al.
at 50 concentration ratio (CR) by applying an aluminum flat [37] examined the performance of utilizing copper and alu-
plate was suggested by Kenji et al. [25]. They revealed that minum finned heat pipes in the cooling of the concentrated
the applied system has about 10 °C inferior to the traditional photovoltaic (CPV). Their findings revealed that heat pipes
system without a flat plate. Additionally, Araki et al. [26] can be used effectively in the cooling of CPV. The perfor-
suggested a simple cooling structure of concentrated cell mance of the cooling system of pulsating HP (PHP) for solar
employing a heat sink (HS). It is established that HS tech- cells was studied theoretically by Alizadeh et al. [38]. Their
nique of cooling reduced the cell temperature by about 21 findings proved that the cell temperature reduced by 16.1 °C
and 18 °C at CR of 400 and 500, respectively. A cell cooling when PHP cooling system is utilized while the cell tem-
by applying a cotton wick structure and HS was developed perature decreased by 4.9 °C when a solid copper heat sink
by Chandrasekhar et al. [27]. The cell temperature is reduced is utilized. Furthermore, the cell electrical power increased
by around 6 °C when utilizing the suggested system of cool- by 18% at solar radiation 1000 W m−2 when PHP cooling
ing. Cell performance by utilizing HS was investigated by system is used. Modhinou et al. [39] compared the PV per-
Soliman et al. [9]. They specified that applying HS cool- formance coupled with encapsulate phase change material
ing elevated the efficiency of cell and cell power by 9 and system PV/PCM, PV with micro heat pipe system PV/MHP
10 percent, respectively. Serag and Kandil [28] presented and conventional PV/T. They found that PV/PCM system
numerical and experimental work on the cell cooling by has the best performance figures for thermal, electrical and
using a perforated cell. They stated that the perforated cell combined efficiency with 28.7%, 7.9% and 36.7%, respec-
temperature is smaller than the cell of the non-perforated tively. Moreover, PV/MHP system thermal, electrical and
form. Additionally, there was a critical value of the diameter combined efficiency is 27.7%, 7.7% and 35.5%, respectively
of the holes in the perforated cell where his value is lesser or and the conventional PV/T system efficiencies are 23.9%,
greater than this, at which the cell temperature augmented. 7.8% and 31.7%, respectively. The cooling of an unconcen-
Heat pipe (HP) is one of the passive techniques of cool- trated solar cell by using water-cooled heat pipe was carried
ing that used in the cooling of high heat fluxes systems such out by Du et al. [40]. The cell temperature was reduced by
as electronic devices [29–31], computer components, and 47% when the water-cooled heat pipe was used. Akbarzedh
recently, solar cells [32]. The flat heat pipe (FHP) [33, 34] et al. [41] investigated experimentally the heat pipe cooling
is a closed solid domain which its inner surface contains system for CPV. Their results stated that the output system
wick structure. Flat heat pipe transfers the energy from a power is augmented by 50% and the cell temperature did
heat source and dissipates it to sink of heat by utilizing the not exceed 320 K.
working fluid of the heat pipe through a phase change pro- From the preceding literature review, it can be stated that
cess. The working fluid inside the wick absorbs heat from there are some researches examined the solar cells cool-
the source of heat at the evaporator where it is evaporated, ing by utilizing HP, but few works have considered the HP
and the created pressure force due to the evaporation process performance as a passive technique for cooling the cells.

13
An experimental work on the performance of solar cell cooled by flat heat pipe

Moreover, to the best of the authors survey, no former work solar radiation. The halogen lamps are enclosed inside a
has been presented for the flat HP (FHP) design and operat- reflector as shown in Fig. 1 to concentrate their power
ing parameters on the cooling system performance of the on the cell surface. The output power from the lamps is
concentrated cells. Therefore, the current study investigates regulated by using a volt regulator to provide the cell with
experimentally the performance of FHP cooling technique the required radiation intensity. The used solar cell is a
on the concentrated cell cooling at diverse condenser and polycrystalline cell with 6 V and 12.5 mA and dimension
adiabatic regions lengths and different concentration ratios of 65 mm × 165 mm. Three flat heat pipes from AMEC-
that was not presented earlier. The HP condenser region of THERMASOL company with 500 mm length and 50 mm
the present study is cooled by using a HS with forced and width and 75 watts heat capacity are utilized. The mate-
free convection air cooling of the HS which also not con- rial of HP is aluminum (Aluminum 1050), and the HP
sidered before. Different incident radiation intensities are working fluid is acetone with groove wick structure of
applied to the cell by using a solar simulator. The advantage the heat pipe wick. The HP is used to cool the cell by
of this cooling system (HP plus HS) is that it is simple and transferring the heat from the source of heat (solar cell) to
has not any excess cost especially for free convection air the HS (Aluminum Fins). The used HP length is 500 mm
cooling of the heat pipe condenser except the initial cost divided into 100 mm for the evaporator section (solar
of the HP. Moreover, using the flat heat pipe on cell cool- cell), and the rest 400 mm is divided as (1) 200 mm for
ing transfers the extracted heat from the cell to a distance the adiabatic section and 200 mm for the condenser sec-
far from the surrounding of the solar cell. The influence tion (2) 300 mm for the adiabatic section and 100 mm
of the studied previous parameters on the cell temperature, for the condenser section. Acrylic sheet with 5 mm thick-
efficiency, output power, heat pipe temperature and I–V char- ness and low thermal conductivity is used to insulate the
acteristics of the cell is offered. adiabatic section of the heat pipe. ELEGIANT manufac-
turer supplied the Aluminum finned HS that is utilized to
remove heat from the HP at the condenser section which
Experimental has a number of fins 18 and the dimensions of the HS are
180 mm × 100 mm × 45 mm. The heat is detached from the
Interior experiments are accomplished to examine the HS (HP condenser) by using natural or forced convection
performance of a FHP for cooling the concentrated cell. air produced by 12 V Dc fan. An air conditioner is used
The experimental setup used in this work as shown in the to fix the surrounding temperature around the experimen-
image of Fig. 1 and layout in Fig. 2 consists of a solar tal setup constant. The cell performance was inspected
cell, flat heat pipe, solar simulator and heat sink. The solar by measuring the cell temperature, output voltage and
simulator is used to simulate the solar radiation where it ampere. Moreover, temperature distribution over the heat
supplies the solar cell with the equivalent solar energy. pipe. Finally, the cell power and efficiency are calculated
The solar simulator consists of three halogen lamps to inspect the cooling system performance.
each of 1000 W, and they are utilized to represent sun

Fig. 1  Experimental setup


image
Heat sink
eet

Solar simulator
lic sh
PV

Acry

Laptop Acquation center

Thermocouple
Power
regulator

13
A. M. A. Soliman, H. Hassan

Fig. 2  The layout of the experi-


mental setup (dimension in mm) Solar

PV Simulator

Acrylic sheet
Heat sink
Solar cell
Acrylic sheet

Solar cell
Heat pipe

Air flow
Fan
30
Positions of measured temperatures
100
450
500

Measured values Table 1  Uncertainty of the measuring instruments


Parameter Instrument Uncertainty
During the experimental work, different measurements are
carried out by using different instruments. K-type thermo- Temperature Thermocouple type K ± 0.1 C
couples are utilized to measure cell and HP temperatures. Solar cell ampere Multimeter ± 0.017 A
The cell temperatures are measured at its center area. The Logging and voltage Data logger ± 0.05%
measurement
temperatures through the heat pipe length at a line passes
Incident radiation Pyranometer ± 3%
through its center are measured at distances of 30, 100, 250,
Air speed Thermo anemometer ± 1%
350, 450 mm from the starting of the evaporator section as
specified in Fig. 2. The output signals from the thermocou-
ples are measured by using a data logger of type Squirrel
SQ2040 Series GRANT, and the reading data from the data the uncertainty of the measuring instruments. Moreover, the
logger are registered on a laptop as stated in Fig. 1. The cell uncertainty Δ of any value z as cell efficiency resulted from
exit voltage is measured by utilizing the data logger, and the the experimental data is computed on the base of the next
output current is measured by a multimeter. Pyranometer equation [42–44].
of mark LI-200R is utilized to measure the intensity of the √
falling radiation from the simulator. Moreover, the air speed ( )2 ( )2
𝜕z 𝜕z (1)
Δ= Δ2x + Δ2y
at the inlet of the HS is measured by thermo anemometer 𝜕x 𝜕y
of type PROVA AVM-03 Primo instrument. The measure-
ments are carried out at steady-state conditions when the where the Δx uncertainty of measured value x and Δy of
maximum difference among two successive temperatures of measured values y. Rely on the previous formula, the maxi-
the supreme cell temperature is less than ­10−3 °C s−1. mum calculated daily cell efficiency and power errors are
found to be ± 0.6% and ± 0.10%, respectively.
Uncertainty and error analysis
Thermal equations
During this work, the uncertainty and error analysis is con-
sidered of the measured and calculated values. Moreover, all
The electrical cell efficiency [4, 45] is estimated by:
necessary precautions are considered to decrease as possible
the errors yielding from changing the surrounding condi- (2)
( )( )
𝜂c = 𝜂ref 1 − Tref Tc − Tref
tions and other related errors. For example, to carry out the
experiments under the same ambient temperature, the ambi- where 𝜂ref and 𝜂ref are constant which are supplied by the
ent temperature surrounding the experimental setup is con- producer datasheet at the given reference temperature
trolled by using an air conditioning unit. Table 1 indicates Tref = 25 °C and Tc is the average cell temperature in °C.

13
An experimental work on the performance of solar cell cooled by flat heat pipe

Electrical power of the cell module [4, 45] is estimated studied cooling cases, the cell temperature is lower than the
by: uncooled case. It also indicated that the forced convection
cooling is more performant in cooling the cell than the natu-
Pe = 𝜂c 𝜏g GWc Lc (3) ral convection cooling. Additionally, it is noted that the cell
where 𝜏g is the glass transmissivity, G is the falling solar temperature of natural convection cooling with 2HS is not
radiation in W m−2, and Lc and Wc, are the cell length and greater than the case of 1HS with forced convection. This
width in m, respectively. means that decreasing the adiabatic region with increasing
the condenser region increasing the cooling performance
of the heat pipe. It is observed that increasing the incident
Results and discussion energy 6 times for forced convection cooling augments the
cell temperature by approximately 57%, and 53.7% for 2HS
The cell performance is inspected under diverse solar and 1HS, respectively. Using HP at 500 W m−2 incident radi-
radiation intensities changing from 500 to 3000 W m−2. ation decreases the HP temperature by about 36.3%, 40.9%,
The study is performed under constant evaporator region 43%, 46.3% for natural 1HS, natural 2HS, forced 1HS and
100 mm length which equals the solar cell width and under forced 2HS, respectively. The variant of the cell efficiency
two adiabatic and condenser regions. The first (1HS) repre- based on cell temperature from Eq. 1 with incident radia-
sents 100 mm of the condenser region length which equals tion at different cooling types is stated in Fig. 4. This figure
the HS width and 300 mm the adiabatic region length. The demonstrates that the cell efficiency decreases with rising
second (2HS) where the condenser region length represents the falling solar energy because of rising the cell tempera-
200 mm having a heat sink with the same width and the ture despite the increase in the cell power as will be shown
adiabatic region length is 200 mm. Additionally, the study later. This signifies that the cell temperature is the dominant
is performed for forced and free convection airflow through factor in the cell efficiency compared to cell power. It also
the HS fins. The cooled cell performance by utilizing the HP demonstrates that the cell efficiency for forced cooling is
is compared with the cell performance cooled directly by greater than natural convection cooling due to reducing the
using free convection cooling over the solar cell surface at a cell temperature like stated formerly. Additionally, in case
radiation intensity of 500 W m−2 which is called “uncooled.” of using natural convection, cooling the cell with using HP
raises its efficiency compared to natural convection cooling
Cell temperature and efficiency without heat pipe where it augments the cell efficiency by
about 13.5% and 15.3% for 1HS and 2HS, respectively at
Figure 3 illustrates the cell temperature change with falling incident radiation 500 W m−2. Moreover, using forced con-
incident radiation intensity for different cooling techniques. vection cooling of the heat pipe raises the cell efficiency by
Moreover, the cell temperature for the uncooled case is about 6.5% and 5.3% for 1HS and 2HS, respectively, com-
superimposed on Fig. 3. This figure reveals that the cell tem- pared to natural convection of the HP at incident radiation
perature increases with rising the incident energy and for all of 3000 W m−2.

Fig. 3  Variation of cell tem- 75


perature with incident radiation
at diverse cooling rates 70
Solar cell temperature/°C

65

60
Natural 1HS
55
Natural 2HS
50
Forced 1HS
45
Forced 2HS
40

35 Uncooled

30
0 500 1000 1500 2000 2500 3000 3500
Solar radiation/W m–2

13
A. M. A. Soliman, H. Hassan

The HP temperature at different positions on the HP for condenser region and the temperature through the adiabatic
different incident radiation and cooling types is shown in region is almost constant. They also indicate that the heat
Fig. 5 for natural convection cooling and Fig. 6 for forced pipe temperature in case of forced convection cooling is
convection cooling. Figures 5 and 6 reveal that the HP lower than natural convection cooling. Moreover, it is noted
temperature decreases from the evaporator region to the that the heat pipe temperatures lines for the different cases

Fig. 4  Variation of cell effi- 0.145


ciency with falling radiation at
diverse cooling rates
0.14

Natural 1HS

Solar cell efficiency


0.135
Natural 2HS
0.13
Forced 1HS
0.125
Forced 2HS
0.12
Uncooled

0.115
0 500 1000 1500 2000 2500 3000 3500
Solar radiation/W m–2

Fig. 5  HP temperature at differ- 45


ent positions for free convection
cooling 43
Natural 1HS
41
Heat pipe temperature/°C

500
39
37 Natural 1HS
1000
35
33 Natural 1HS
1500
31
29 Natural 1HS
27 2000

25
0 100 200 300 400 500
Position on heat pipe/mm

Fig. 6  Temperature evolution of 45


the HP at different positions for 43 Forced 1HS 500
forced convection air cooling
Heat pipe temperature/°C

41
Forced 1HS 1000
39
37 Forced 1HS 1500
35
33 Forced 1HS 2000
31
Forced 1HS 2500
29
27
Forced 1HS 3000
25
0 100 200 300 400 500
Position on heat pipe/mm

13
An experimental work on the performance of solar cell cooled by flat heat pipe

are approximately parallel (maximum HP temperature differ- Figures 7 and 8 reveal that the output voltage decreases with
ence is nearly the same). This signifies that the temperature increasing the output current depending on the cell load.
drop through the HP length is about constant, and the impact They also indicate that the output voltage increases with
of the cooling technique is on the overall heat pipe tem- increasing the incident radiation intensity and increasing
perature. This is maybe due to the HP performance depends the cooling rates of the HP condenser because reducing the
mainly on the internal HP properties) working fluid, wick cell temperature. Moreover, the output cell current increases
type, HP cross section dimensions, region dimensions, etc.). with increasing the radiation intensity. The figures also
illustrate that after a certain solar intensity, the cell current
Cell power reaches its maximum value which depends on the tested cell
characteristics. If the results of Figs. 7 and 8 are compared,
The evolution of the output cell voltage with its output cur- it is stated that the I–V characteristic trend of the tested solar
rent at different loads (I–V curve) is shown in Figs. 7 and 8 cell doesn’t change from forced and free convection cooling
in case of forced and free convection cooling, respectively. of the HS. However, the output voltage increases in case of

Fig. 7  Variation of cell voltage Forced 1HS 500 Forced 1HS 1000 Forced 1HS 1500
with the current for forced cool-
ing of the condenser Forced 1HS 2000 Forced 1HS 2500 Forced 1HS 3000

14

12

10

8
Voltage/V

0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Current/A

Fig. 8  Variation of cell voltage Natural 1HS 500 Natural 1HS 1000
with the current for free cooling Natural 1HS 1500 Natural 1HS 2000
of the condenser 10
9
8
7
Voltage/V

6
5
4
3
2
1
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
Current/A

13
A. M. A. Soliman, H. Hassan

forced convection compared to free convection due to reduc- uncooled cell (Free convection cooling of the cell without
ing cell temperature as specified before and the cell output using HP). It also indicates that the cell power for forced
current is nearly the same for forced and free convection convection cooling is greater than free convection cooling
cooling. The theoretical maximum power of the cell calcu- due to reducing the cell temperature as declared formerly
lated based on short circuit current × open-circuit voltage at and increasing the HP condenser region rises its output
different incident radiation energies is illustrated in Fig. 9. power (Output power is greater in case of 2HS than 1HS),
This figure indicates that the maximum cell power rises with and this effect increases with rising the incident radiation
increasing the incident radiation power and with increas- intensity on the surface of the cell. It is noticed that using
ing the condenser cooling. It is specified that increasing the HP in cooling the cell increases its output power by about
radiation energy from 500 to 2000 increases the maximum 24.3% compared to the uncooled solar cell for incident radia-
cell power by about 172% and 134% for forced and free air tion 500 W m−2. Moreover, using forced convection cooling
convection cooling of the HS, respectively. with a double HP area increases the cell output power by
Figure 10 shows the output electrical power from the cell about 9.1% compared to one HS at 3000 W m−2. Increasing
for different incident radiation intensities and at cooling the falling radiation intensity by 6 times increases the cell
rates based on the cell efficiency in Eq. 3. Figure 10 reveals power output by about 5.4 times. By comparing the results
that the cell exit power in case of cell cooled by using heat of Figs. 9 and 10, it is found that the cell output power for
pipe for natural or forced convection air is greater than the forced convection cooling represents about 24.3% and 47%

Fig. 9  Variation of theoretical 8.5


maximum cell power output
with incident radiation Natural 1HS
7.5

6.5 Forced 1HS


Maximum power/W

5.5

4.5

3.5

2.5

1.5

0.5
500 1000 1500 2000 2500 3000
Solar radiation/W m–2

Fig. 10  Variation of cell power 4


output with incident radiation at
diverse cooling rates 3.5
Electrical power/W

2.5 Natural 1HS

Natural 2HS
2
Forced 1HS
1.5
Forced 2HS

1 Uncooled

0.5
500 1000 1500 2000 2500 3000
Solar radiation/W m–2

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An experimental work on the performance of solar cell cooled by flat heat pipe

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