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8% R1 Project:
6X52 85.2 rpm 81.1% R1 Yard / Plant:
IMO Tier II / III compliant Owner:
Delta Bypass tuning Created: 15.03.2023 / PANDREADIS
Rating field
R3
R2
2
100
1 CMCR
90
80 R4
70 CSR
60
50 6 5 3 4
40
40 50 60 70 80 90 100
CMCR Speed [%]
Engine Configuration
Engine Data
CMCR Power Rx: 7250 kW = 66.8% R1 MCR Power R1: 10860 kW
CMCR Speed Rx: 85.2 rpm = 81.1% R1 MCR Speed R1: 105.0 rpm
CSR Power: 5500 kW = 75.9% CMCR
CSR Speed: 77.7 rpm
Turbocharger (Accelleron): 1 x A165-L *1) Bore: 520 mm
Scavenge air cooler: 1 x SAC-A34-SF Stroke: 2315 mm
Tuning: Delta Bypass
Options: SCR HP
NOx emission compliance: IMO Tier II / III compliant
Type of propeller: Fixed pitch
Ancillary System
Cooling system: FW cooled / Separate HT circuit
Cylinder cooling water inlet temperature: 75 °C
Cylinder cooling water outlet temperature: 90 °C
Lubricating oil system: integrated TC lubrication
Oil temperature before engine: 45 °C
Oil pressure before engine: 4.5 bar
Viscosity: 84.3 mm²/s
Tier II
Power [%] 110.0 100.0 95.0 90.0 85.0 80.0 75.9 75.0 70.0 60.0 50.0 40.0 30.0 25.0
BSFC [g/kWh] 165.5 164.5 161.5 158.8 157.2 156.4 156.1 156.0 156.0 157.9 160.3 162.0 163.1 164.2
BSFC: Brake specific fuel consumption with LHV MDO = 42700 kJ/kg
*1) TC maker must be contacted for final specification and frame size.
Summary
Oil Consumption
System oil consumption per cylinder and per day 6.0 kg
Cylinder oil consumption, guide feed rate (pulse lubricating system) PLS 0.6 g/kWh
Guide feed rate 0.6 g/kWh for low sulphur content only.
Other Components
Aux. blower: min. installed electric motor power (shaft) 2 x 30 kW (400/440 V / 50/60 Hz)
Turning gear capacity -
*1) Pressure difference across pump (final delivery head) must be according to the actual piping layout. The capacities do not account for other
components than the engine itself. For details please see the Installation Manual.
*2) LO system excluding heat and oil flow for damper and back flushing filter flow. System pressure loss 2.1 bar assumed.
The capacities are for the engine only and without PTO.
Engine inertia is given for engine without damper and front
disc on crankshaft but including smallest flywheel.
Tolerances
BSFC + 5 % 100-85 % Power
+ 6 % <85-65 % Power
+ 7 % <65-50 % Power
BSEF ± 5 %
tEaT ± 15 °C
Tolerances apply from and above 50% power. In general, an increase of BSEF by 5% corresponds to a decrease of tEaT by
15°C.
The above performance values correspond to the lower calorific value of 42.7 MJ/kg (MDO). Based on experience during seatrials with HFO,
exhaust gas temperature may increase by up to 15°C compared to MDO figures according GTD.
The auxiliary blower performance, configuration and position significantly influence engine performance below 40% power. Thus effective values
and shape of curves up to 40% power will depend on final settings of the auxiliary blower. The engine performance values below 25% engine
power shall be considered for guidance only.
Tolerances
BSFC + 5 % 100-85 % Power
+ 6 % <85-65 % Power
+ 7 % <65-50 % Power
BSEF ± 5 %
tEaT ± 15 °C
Tolerances apply from and above 50% power. In general, an increase of BSEF by 5% corresponds to a decrease of tEaT by
15°C.
The above performance values correspond to the lower calorific value of 42.7 MJ/kg (MDO). Based on experience during seatrials with HFO,
exhaust gas temperature may increase by up to 15°C compared to MDO figures according GTD.
The auxiliary blower performance, configuration and position significantly influence engine performance below 40% power. Thus effective values
and shape of curves up to 40% power will depend on final settings of the auxiliary blower. The engine performance values below 25% engine
power shall be considered for guidance only.
168
166
164 ISO
162
160
Design
158
156
154
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
11
10 ISO
8 Design
6
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
9.0
8.5
ISO
8.0
7.5
7.0 Design
6.5
6.0
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
320
300
ISO
280
260
240 Design
220
200
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
*1) Steam production power for a constant temperature after economizer of 180°C.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
*1) Steam production power for a constant temperature after economizer of 180°C.
*1) Turbine bypass as a percentage of the total exhaust gas mass flow. Since the exhaust waste gate is controlled by the scavenge air
pressure, the indicated power is an approximation only. The opening/closing hysteresis is not shown.
*2) Exhaust gas temperature drop of 2°C from mixed temperature after turbine to economizer inlet.
*3) Guiding steam production capacity at 7 bar(a) / 165°C, boiler efficiency 100%, pinch point temperature difference 15°C, feed water
temperature 80°C.
*1) Turbine bypass as a percentage of the total exhaust gas mass flow. Since the exhaust waste gate is controlled by the scavenge air
pressure, the indicated power is an approximation only. The opening/closing hysteresis is not shown.
*2) Exhaust gas temperature drop of 2°C from mixed temperature after turbine to economizer inlet.
*3) Guiding steam production capacity at 7 bar(a) / 165°C, boiler efficiency 100%, pinch point temperature difference 15°C, feed water
temperature 80°C.
*4) Solution of 40% mass fraction of solid urea, density of 1.1 kg/l at 20°C (must comply with ISO 18611-1:2014 standard).The consumption
values are for guidance only; the final urea flow rates are related to the measured NOx output and are determined on the testbed.
166
164
162
160
500 158
450 156
400 154
350
16 1.0
14
12
Speed [rpm]
10 90
[bar] BMEP
8 85
6 80
75
70
65
60
55
50
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
166
164
162
160
500 158
450 156
400 154
250
pScav [bar]
200 5.0
150 4.5
4.0
3.5
3.0
2.5
20 2.0
18 1.5
16 1.0
14
12
Speed [rpm]
10 90
[bar] BMEP
8 85
6 80
75
70
65
60
55
50
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
Turbocharger: 1 x A165-L
ISO Conditions
Air temperature before compressor: 25 °C
Coolant temperature before SAC: 29 °C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
*1) Turbine bypass as a percentage of the total exhaust gas mass flow. Since the exhaust waste gate is controlled by the scavenge air
pressure, the indicated power is an approximation only. The opening/closing hysteresis is not shown.
Turbocharger: 1 x A165-L
ISO Conditions
Air temperature before compressor: 25 °C
Coolant temperature before SAC: 29 °C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
*1) Turbine bypass as a percentage of the total exhaust gas mass flow. Since the exhaust waste gate is controlled by the scavenge air
pressure, the indicated power is an approximation only. The opening/closing hysteresis is not shown.
SAC-A34-SF
SAC layout according to rating: CMCR
Cooling System
Design Conditions
Air temperature before compressor: 45 °C
Coolant temperature before SAC: 36 °C
Relative humidity: 60 %
36 °C 745 kW 75 °C 1220 kW
65 m³/h 46 °C ENGINE 90 °C
LOC
0 kW 70 m³/h
0 m³/h Anc 36 °C 75 °C 90 °C
CWC
46 °C 62 °C
1220 kW
5145 kW
59 °C
CC
32 °C
Design Conditions
Air temperature before compressor: 45 °C
Coolant temperature before SAC: 36 °C
Relative humidity: 60 %
Crosshead pump
745 kW 725 kW
55 °C 45 °C 24 m³/h
LOC
45 °C
ENGINE
159 m³/h 0 m³/h
135 m³/h Separ.
0 m³/h
90 °C
55 °C Drain Heater
tank
159 m³/h 13.0 m³ 1.2 m³/h 22 kW
Lubricating oil pump (initial filling)
ENGINE
from service tank
HFO
Feed circuit
85 °C Mixing Booster circuit
unit
1.8 m³/h 65 lt
MDO / MGO 50 kW
Heater
140 °C
3.3 m³/h
Installation Data
F1
D
C
G
A B
Dimensions A 6925 mm
In mm with a tolerance of approx. ± 10mm B 3514 mm
C 1205 mm
D 8415 mm
F1 10350 mm
G 1910 mm
Weight masses
Net engine mass 251 t
Weight water/oil 2.5 t
Engine mass is calculated according to nominal dimensions of drawings, incl. turbochargers and scavenge air coolers (specified for R1), piping
and platforms but without oil / water. The dimensions are in mm across R1-rated engines with a tolerance of approx. ± 10mm.
The standard piston dismantling height as shown in the sketch can be reduced by using special tools and / or tilted lift of the piston.
The data on this page is for guidance in an early project stage only and is not binding. For detailed information and updates, please visit the
WinGD homepage.
Design Conditions
1 x A165-L
dA Exhaust gas
Mass flow 13.9 kg/s
Temperature after TC 293 °C
Density 0.634 kg/m³
Back pressure 300 mm WC
Air fans
Main engine
References
*1) The seawater temperature will be 4°C lower than the specified coolant temperatures.
Abbreviations
BMEP Brake mean effective pressure pExh Exhaust gas pressure before turbine
BSEF Brake specific exhaust gas flow pScav Scavenge air pressure
BSFC Brake specific fuel oil consumption PTO Power take-off
Byp Bypass, waste gate
RH Air relative humidity before compressor
CMCR Contract max. continuous rating (Rx)
SAC Scavenge air cooler
CPP Controllable pitch propeller
SCR Selective catalytic reduction
CSR Continuous service rating
SPC Steam production control
etaTC Turbocharger overall efficiency SPP Steam production power