VICTRIX Zeus Superior KW I

VICTRIX ZEUS Superior kW I
VICTRIX ZEUS Superior kW I

Wall-mounted condensing boiler
with domestic hot water
storage tank
Technical Documentation Technical Documentation
VICTRIX ZEUS Superior 26-32 kW I
Wall-mounted, fan-assisted condensing boiler

with domestic hot water storage tank
VICTRIX ZEUS Superior 26 kW I

General features.
VICTRIX ZEUS Superior kW I is a wall-mounted, sealed Using the Super CAR it is possible to indifferently vary some
chamber, fan-assisted generator (type C) for central heating and settings from the boiler control panel and from the Super CAR
the production of domestic hot water with storage tank. control panel, such as: selection of Summer Winter, DHW set
The VICTRIX ZEUS Superior kW I range are type-approved point, DHW comfort status, Reset.
for installation outside the building in a partially protected The boiler has an anti-freeze safety device as per standard
place. that protects it to a minimum temperature of -5°C (optional
N.B.: A partially protected location is one in which the appliance to -15°C).
is not exposed to the direct action of the weather (rain, snow, The hydraulic circuit has a water-gas heat exchanger with
hail, etc..). coil in STAINLESS STEEL and uses the new hydraulic unit
The boiler can also be installed in the B23 configuration using composite material which, as well as the pump and electric
the relevant kit (optional). 3-way valve that according to necessity allow boiler water
The appliance is available with useful heat output of 21.0 to circulate in the CH system or in the storage tank coil for
kW(25.8 kW in DHW mode) and 32 kW which, thanks to the production of DHW, also houses the hydraulic control
condensing technology, distinguishes itself due to its high devices (absolute system pressure switch, 3 bar safety valve, system
efficiency and large field of modulation (from 20 % to 100 % adjustable by-pass, etc...).
of the nominal heat output). The boiler functioning parameters are set using the buttons
The boiler has a total premix combustion system that gua- and knobs while display of the status, functioning mode and
rantees particularly reduced pollutant emissions and allows anomalies takes place on the back-lit digital display.
functioning with natural gas or LPG. The VICTRIX ZEUS Superior kW I boiler must be installed
Adjustment and control are entrusted to an integrated P.C.B. using the intake/exhaust kits or the ducting systems (Ø 60 mm
with micro processor with continuous flame modulation by rigid, Ø 80 mm rigid and Ø 80 mm flexible) realised in plastic
means of 3 sensors (1 DHW and 2 CH). and designed expressly for Immergas condensing boilers.
The new electronics allows the connection of the appliance
to the Comando Amico Remoto remote control and to the
Super Comando Amico Remoto remote control; both allow
to easily manage and check the boiler at a distance. Moreover,
the Super CAR allows the display of the relative humidity of
the room and the weather forecast.
STVZSkW ed 09/08 1 VICTRIX ZEUS Superior kW I

VICTRIX ZEUS Superior kW I main components and connections.
Key:
Height (mm) Width (mm) Depth (mm)
V - Electric connection
G - Gas supply 900 600 466
SC - Condensate drain (minimum internal diameter CONNECTIONS
Ø 13 mm) DOMESTIC
R - System return GAS SYSTEM
HOT WATER
M - System flow G AC AF R M
RC - Domestic hot water pump (optional)
1/2” 1/2” 1/2” 3/4” 3/4”
AC - Domestic hot water outlet
AF - Domestic hot water inlet

VICTRIX ZEUS Superior kW I control panel.
Key: 11 - Boiler connected to remote control (Optional)

- Stand-by - On Button 12 - Functioning in summer mode
A - Summer ( ) and winter ( ) functioning mode selection 13 - Anti-freeze function in progress.
button 14 - Functioning in winter mode
B - Domestic hot water priority button ( ) 15 - Functioning with DHW priority active
C - (RESET) / menu exit (ESC) reset button 16 - Connection to external tools for technician
D - Menu entry button (MENU)/ data confirmation (OK) 17 - Display of menu items
1 - Domestic hot water temperature selector switch 18 - Functioning with external temperature probe active
2 - Domestic hot water temperature set 19 - Display of data confirmation or menu access
3 - Central heating water temperature selector switch 20 and 7- External temperature display
4 - Central heating temperature set with external probe connected (optional)
5 - Anomaly presence 21 - Display of reset or exit menu request
6 - Display of boiler functioning status 22 - Chimney sweep function in progress
8 - Flame presence symbol and relative power scale 23 - Boiler manometer
9 and 7 - Primary heat exchanger output water temperature 24 - Multifunction display
10 - Boiler in Stand-by

VICTRIX ZEUS Superior kW I main components.
Key: 16 - Air intake pipe

1 - System filling valve 17 - Sample points (air A) - (flue F)
2 - Condensate drain trap 18 - Negative signal pressure point
3 - System draining valve 19 - Burner
4 - Gas valve 20 - Positive signal pressure point
5 - Three-way valve (motorised) 21 - Manual air vent valve
6 - 3 bar safety valve 22 - Ignition electrodes
7 - System pressure switch 23 - System expansion vessel
8 - Boiler pump 24 - Delivery probe
9 - Air vent valve 25 - Safety thermostat
10 - Fan 26 - Domestic hot water probe
11 - Gas nozzle 27 - D.H.W. expansion vessel
12 - Venturi 28 - Return probe
13 - Detection electrode 29 - Stainless steel storage tank
14 - Condensation module 30 - 8 bar safety valve
15 - Flue safety thermostat 31 - Storage tank unit draining valve

VICTRIX ZEUS Superior kW I hydraulic diagram.
Key:
1 - Condensate drain trap
2 - Stainless steel coil for storage tank
3 - Magnesium anode
4 - Stainless steel storage tank
5 - Gas valve
6 - Gas valve outlet pressure point (P3)
7 - Air/gas Venturi manifold
8 - Fan
9 - Gas nozzle
10 - Detection electrode
11 - Flue safety thermostat
12 - Air intake pipe
13 - Condensation module
14 - Manual air vent valve
15 - Flue hood
16 - Air sample point
17 - ∆p gas pressure point
18 - Flue sample point
19 - Flow probe
20 - Safety thermostat
21 - Burner
22 - Ignition electrodes
23 - Condensation module cover
24 - Venturi negative sign (P2)
25 - Venturi positive sign (P2)
26 - Return probe
27 - System expansion vessel
28 - Boiler pump
29 - Adjustable by-pass
30 - System pressure switch
31 - System draining valve
32 - 3-way valve (motorised)
33 - Domestic hot water probe
34 - 3 bar safety valve
35 - System filling valve
36 - Domestic hot water expansion vessel
37 - 8 bar safety valve
38 - Cold water inlet non-return valve
39 - Storage tank drain cock
G - Gas supply
SC - Condensate drain (minimum internal diame-
ter Ø 13 mm)
AC - Domestic hot water outlet
AF - Domestic cold water inlet
R - System return
M - System flow
The hot water used for central heating and domestic hot water
is produced via a primary and a secondary circuit (DHW)
which are affected according to necessity.

Primary circuit (boiler circuit).
The primary circuit, with relative control and safety devices, (32), which depending on request, allows flow towards the
is started every time there is a central heating or domestic system flow (M) and return (R) pipes or causes diversion
hot water request. towards the coil (2).
Operation (see hydraulic diagram). Head-flow rate graphics.

The heat contained in the combustion products is absorbed The progress of the curve that represents the flow rate-head ratio
by the pipes of the water-gas primary heat exchanger with available to the system, depends on the functioning speed of the
coil (13) which then gives the heat up to the water made to pump and adjustment of the system by-pass which, according
circulate inside the boiler pump (28). to the position, allows to set greater or less head on he system.
The water is introduced directly into the system or can be The graphs below show the characteristic curves.
diverted inside the storage tank coil (2).
This depends on the position of the motorised 3-way valve
Head (m H2O)
Head (kPa)
D B A
F C
E
Flow rate Litres/h

Head (m H2O)
Head (kPa)
C B A
F D
Flow rate Litres/h
A = Head available to the system on the third speed with by-pass excluded (adjustment screws tightened fully home)
B = Head available to the system on the second speed with by-pass excluded (adjustment screws tightened fully home)
C = Head available to the system on the first speed with by-pass excluded (adjustment screws tightened fully home)
D = Total head available to the plant on the third speed (screws tightened by 1.5 revs with respect to the completely loose adjustment screws).
E = Total head available to the plant on the second speed (screws tightened by 1.5 revs with respect to the completely loose adjustment screws).
F = Total head available to the plant on the first speed (screws tightened by 1.5 revs with respect to the completely loose adjustment screws).

Boiler pump (1).

Operates on the primary circuit return immediately after the
3-way valve to which it is connected. It is part of the integrated
multifunction unit realised in composite material.
The pump leaves the factory with the speed set at "AUTO".
This means that the pump functions at three variable speed
2
in a way to keep the temperature difference between flow and
return constant.
There is a seat on the body where the automatic air vent valve
(2) is housed.
Primary heat exchanger

(condensation module).
It is formed by a casing that contains 4 (version 26 kW) and 5
1
(version 32 kW) coil-shaped elements.
Each element is made up from 5 elliptical spirals (3).
The entire module is realised in stainless steel and its internal
part makes up the sealed combustion chamber and the con-
densation chamber (2).
VICTRIX ZEUS Superior 26 kW I.
The first three elements are affected directly by the action of
the cylindrical burner applied to the front, while the fourth is
arranged in the condensation chamber, which is separated from
the combustion chamber by sheet steel (see flue circuit). 4
To reduce head losses to a minimum and increase the flow rate
available to the system, the flow is made up from the parallel COMBUSTION
connection of the first two elements, the return instead, is made PRODUCTS
up from the parallel connection of the last two elements.
VICTRIX ZEUS Superior 32 kW I.
The first four elements are affected directly by the action of
the cylindrical burner applied to the front, while the fifth is
arranged in the condensation chamber, which is separated from
5
3
the combustion chamber by sheet steel (see flue circuit).
To reduce head losses to a minimum and increase the flow
rate available to the system, the flow is made up from the
parallel connection of the first three elements, the return,
instead is made up from the parallel connection of the last
two elements.
For both versions, the heat exchanger inlet is connected to 2
the pump flow and the outlet, on which the NTC central
heating probe is positioned (1), is connected to the primary
circuit flow.
The primary circuit return and flow pipes are coupled using
1
threaded fittings with flat gasket.
The flue hood (4) is connected to the rear using a relevant
gasket blocked by a metal ring. FLOW
The condensate drain is also found in the lower part.
To ease the escape of any air bubbles still present in the coils,
there is a manual air vent in the upper part of the module
(5).
RETURN
CONDENSATE
DRAIN

Motorised 3-way valve.

It is an electric 3-way valve operating on he primary circuit
return that allows, according to request o (DHW or CH),
to introduce boiler water into the CH system or the storage Flow
Pump
tank coil.
This depends on the position of the shutter (5) which, closes
the passage towards the system opening it at the same time
towards the storage tank (DHW position) or vice versa (CH
position).
The shutter (5) is moved into both positions by powering the Storage tank
coil
motor (1).
return
The hydraulic part is made up from a group of composite
material (2) that also integrates the pump and is put into
action thanks to a motor (1) that causes movement according
to necessity.
Operation.
When it is necessary to reach the CH or DHW position, the
motor (1) is activated by the P.C.B.
Functioning of the motor leads to the movement of the shutter
System
(5) at every 180° rotation and compresses (CH position) or lea- Return
ves (DHW position) the shutter contrast spring to release (4).
Both the spring (4) and the shutter (5) are situated inside the
3-way cartridge (3).
The hydraulic arrival at the requested position alternatively
causes the opening and closure of one of the two end run micro
switches (6) organised inside the motor box (1).
This allows to remove voltage to the motor blocking it in the
position reached and to enable motor functioning only in the
presence of a different request (DHW or CH signal).
PUMP
RETURN
COIL RETURN
SYSTEM
RETURN

Safety devices and controls.
System adjustable by-pass (2).

Guarantees the circulation of water in the primary circuit
(between flow and return) also when the high resistance of the
system does not allow it.
It is mounted on the flow manifold unit (1) and can be adju-
sted by a screw that can be accessed from the lower part of the
valve support plate.
System filing unit (3).

It is a ball valve positioned between the boiler circuit and the
domestic cold water inlet that allows to pressurise the CH
system.
The valve is connected to a filling fitting (4), which is then Flow
connected to the motorised 3-way valve unit. System
4
6
System pressure switch (5).
Detects the pressure inside the primary circuit.
Its seat is in the flow manifold unit (1) and is coupled to a
micro switch that prevents functioning of the burner when
the pressure detected is below 0.3 bar.
Prevents overheating of the main heat exchanger.
Automatic air vent valve (6). 3

Allows the automatic expulsion of the gaseous substances that
may be present in the boiler circuit.
It is mounted on the pump flow directly on the hydraulic
unit.
3 bar safety valve (7).

Prevents the safety pressure in the primary circuit from being
exceeded (3 bar).
It is engaged in the front part of the flow manifold unit (1)
and is fixed onto the external side using a clip.
Its intervention causes water to escape from the flow pipe.
System expansion vessel (8).

It compensates the volume variation consequent to heating
the water, thus limiting the pressure variations.
It has a capacity of 10 litres (useful 7.1 litres) and a factory-set
pressure of 1.0 bar.
It is positioned in front of the storage tank in the area in front
of the appliance.

GIM Multifunction Integrated Unit.
9 6
8
2 7
3 1
14 10
5
4 11
15
12
13
Before replacing the various components present on the GIM By-pass cartridge replacement.
unit, the water present inside the primary circuit must be To replace the by-pass cartridge, loosen the relevant 2 screws
drained by opening the system draining valve (15). (12) that fix the cartridge body (11) to the flow manifold
Before draining, ensure that the system filling valve is closed. (10).
N.B.: when re-mounting the by-pass cartridge body pay par-
Three-way valve cartridge replacement. ticular attention not to damage the gasket.
To replace the 3-way cartridge (1) slide the blocking clip out
(2) and extract the small electric motor (3) and then unscrew 3 bar safety valve replacement.
the screw fasteners (4) that fix the cartridge (1) to the com- To replace the 3 bar safety valve (13) slide the relative blocking
posite body (6). clip out.
N.B.: when re-mounting the cartridge, pay particular atten- N.B.: when re-mounting the 3 bar valve, pay particular atten-
tion to correctly insert the two small sheet steel reinforcement tion to insert the relative OR gasket correctly.
plates (5).
System pressure switch replacement.
Pump motor replacement. To replace the system pressure switch (14) the relative blocking
To replace the pump body, remove the 4 screws (8) that fix the clip must be removed.
motor (7) to the composite body (6). N.B.: when re-mounting the system pressure switch, pay par-
ticular attention to insert the relative OR gasket correctly.
Replacement of the automatic air vent valve.
To replace the air vent valve, the relative blocking clip must
be removed and the valve extracted (9) paying attention not
to damage the relative OR gasket.
N.B.: when re-mounting the air vent valve, pay particular
attention to insert the relative OR gasket correctly.

Secondary circuit (domestic hot water circuit).
The DHW circuit is affected every time it is necessary to take The CH phase is excluded in this phase over which the pro-
the temperature of the water contained in the storage tank to duction of DHW has priority.
the desired temperature (2) and is measures using the DHW
NTC probe (9).
This can take place in the case of a domestic hot water with-
drawal or to restore the losses due to heat loss.
Operation.
Following a DHW request, the P.C.B. starts the boiler pump
(7) and powers the electric 3-way valve motor (8).
The consequent shifting of the valve into the DHW position
(see electric 3-way valve functioning) leads to the closure of the
system return pipe (R) and the simultaneous opening of the
passage towards the storage tank coil (4).
In this way circulation inside the CH system is prevented,
while it is allowed in the coil (4) which allows the cold water
to absorb the heat contained in the primary circuit water
through its walls.

Storage tank. DHW expansion vessel (11).

It is a 54 litre stainless steel storage tank with coil (useful 51 It compensates the volume variation consequent of heating of
litres) and insulated using self-extinguishing polystyrene. the water contained in the storage tank.
It has an external casing enclosed in the lower part by a flange It is connected to the safety valve unit and has a capacity of 2
fixed using 12 screws. litres with factory-set pressure of 3.5 bar.
A stainless steel double concentric coil is inserted in a pipe
(4) (coil) that passes through the entire height of the storage
tank and through the walls of which heat exchange takes place
between the hot water in the primary circuit and the water
contained in the storage tank.
This allows to keep the storage tank water at a constant tem-
perature and in the presence of a withdrawal guaranteed the
instant production of DHW.
If necessary, it is possible to extract the coil from the storage
tank after having removed the lower inspection flange.
Its regular functioning and its integrity are guaranteed by the
following devices:
Anode (1).
It is inserted into the storage tank and protects it from the Coil flow
1 4
action of galvanic currents.
It is screwed onto the lower flange.
Polyphosphate dispenser (optional).

Prevents the deposit of lime scale on the walls of the coil.
This kit is mounted at the inlet of the domestic cold water. Coil 9
Return
Pump kit (optional).
Allows to connect the pipes of any DHW pump system. Hot
It consists in a pipe that is inserted in the boiler after the anode water
and relative cap have been removed. outlet
With the installation of the kit the anode must be screwed to
the end of the pipe.
10
A further kit is available (optional) including (pumpe) for the 13 Cold
DHW circulation system.
The kit is installed within the clearance of the boiler and the
12 water
inlet
pump projects slightly below the appliances lower plastic
grid.
DHW NTC probe (B2) (9).

It allows the P.C.B. to detect the temperature of the water
contained in the storage tank.
It is fixed to the external wall of the storage tank and is inserted
inside an immersion sample point. 11
Safety valve unit (13).
It is a unit situated in the lower part of the storage tank in
correspondence of the domestic cold water inlet.
As well as an 8 bar valve (10) that prevents the safety pressure
in the storage tank from being exceeded, it includes:
- a filter, a 10 l/min flow limiter (26 kW version) and 14 l/min
(32 kW), a storage tank draining valve with hose union fitting
(12) and a one-way valve (see hydraulic circuit part. “5”) to
prevent the consequent pressure increase due to heating of
the DHW causes return towards the water network.

Air-gas circuit.
Gas valve.
The gas valve is equipped with two main coils controlled by
the electric circuit and with a pneumatic unit that modulates
the outlet gas pressure in 1:1 ratio to the pressure (P1) detected
on the inlet of the Venturi pipe.
The calibration of the ratio between the air and gas pressures
are carried out on the valve (off-set) (see gas regulations).
Electric coils (4).

There are two ON-OFF coils that are powered (24 V DC) by
an integrated P.C.B. when the burner must be ignited.
They are connected in series and powered by a voltage of 24
V through a connection connector (3).
Pneumatic unit (2).

Allows to vary the outlet pressure in 1:1 ratio with the pressure
(P1) detected at the inlet of the Venturi pipe that is taken back
to the valve using a small silicone pipe (1).
Thanks to this system, the percentages in the air-gas mixture
are maintained constant at optimal values on the entire range
of modulation, thus guaranteeing a more or less constant
combustion efficiency.
The circuit consists of a total premix combustion system com-
The air-gas ratio calibration can be performed using the off-set
posed of a fan (5), a pneumatic gas valve (7), a Venturi pipe
adjusting screw (2).
(3) and a special cylindrical burner (8) that operates inside the
This is necessary only when, after having performed flue
condensation module.
analysis, incorrect combustion parameter values are detected
(see air-gas ratio regulation).
Operation.
The fan (5) is controlled by the integrated P.C.B. that varies
its speed depending on the output requested.
Its functioning allows to withdraw combustion agent air from
outside of the sealed chamber and introduce it into a pipe
1
where a Venturi pipe is inserted (3).
At the inlet to the Venturi (3) there is a positive pressure signal
(P1) variable in a directly proportional manner to the amount
of air taken in by the fan (5) and which is detected by a pressure 2
point connected to the pneumatic gas valve (7).
The electric power supply of the valve main coils causes both
internal shutters to open and allows the passage of gas, whose
outlet pressure is regulated by the same pneumatic valve in a
1:1 ratio to pressure “P1”.
The gas is injected at the entry of the Venturi pipes (3) throu-
gh a nozzle (4), where the premix starts with the combustion
agent air. 3 4
The mixture obtained in this way is ignited on the surface
of the cylindrical burner (8) by the discharge of the ignition
electrodes (9).

Fan.
Operates upstream from the combustion chamber and is
positioned under the condensation module.
It is controlled by the integrated P.C.B. with a positive square
wave signal with variable ON-OFF (duty-cycle) ratio.
Its speed is adjusted (from about 1100 to about5100 rpm)
depending on the power requested and is controlled using a
sensor with Hall effect, which detects the number of revs.
The fan withdraws the combustion agent air through a plastic
pipe (1), which contributes to reducing the noise and optimises 1
burner ignition.
The variation of the air flow rate that is introduced into the
mixing pipe, leads to the change of the pressure signal (P1) at
the inlet of the Venturi pipe and allows the pneumatic valve
to regulate the pressure of the outlet gas.
Venturi.
IThe Venturi pipe (1) is inserted into a sealed pipe, inside which
the combustion agent air and the gas are mixed.
The air is introduced by the fan in the lower area of the pipe,
while the gas exiting the valve is injected by a nozzle (2) in
correspondence with the Venturi pipe inlet (1).
The passage of air in the pipe creates a depression (“Venturi
effect”) which, through the 4 holes (3) present at its base, allow
to “drag” the gas inside and to mix it with the air.
The nozzle (2) has a different diameter depending on whether
natural gas or LPG is used as, working with both gases with
more or less constant pressure, its section establishes the correct
gas flow rate.
There are two pressure points at the ends of the Venturi pipe, AIR
used to detect the inlet (P1) and outlet (P2) signals.
Using two small silicon pipes, these signals are taken respecti- 4
vely to the pneumatic gas valve, which must regulate the gas
pressure and to the negative pressure point (P2) arranged in 5
the upper part of the sealed chamber.
Burner.
It is a cylindrical burner (5) made up from 2 concentric sheet 8
steel sections, appropriately perforated and built using special 9
steel that is particularly resistant to high temperatures and 1
corrosion. 7
It is inserted inside the condensation module, in a sealed
combustion chamber closed by a flange (4) onto which the 2 6
burner is fixed, which in the meantime guarantees its direct
connection to the air-gas mixing pipe (6).
The premixing, the lack of secondary air and the construction
features of the burner ensure high combustion efficiency and
particularly reduced pollutant emissions (see technical data
depending on the model).
The material's high resistance to temperature, allows to work
with a very low flame at a minimum power of: 3 P2
VICTRIX ZEUS Superior 26 kW I = 4.7 kW (4,042 kcal/h)
(20 % of the nominal output). P1
VICTRIX ZEUS Superior 32 kW I = 6.9 kW (5,934 kcal/h) GAS
(20 % of the nominal output).
Ignition takes place by means of an integrated P.C.B. that
controls the ignition (7) and detection electrodes (9).

Ignition electrodes (7).

They are controlled by an igniter (activated by the integrated
P.C.B.) that causes an electrical spark between the two electro-
des on which, on contact, the air-gas mixture ignites. AIR
The electrode (8) has no ceramic insulation and is connected
directly to earth (blind electrode).
They are positioned on the right side of the burner and fixed
onto the flange (4) of the same. 4
Note: If the igniter must be replaced, for correct connection 5
of the ignition electrodes, follow the lay-out given below
(otherwise no discharge is obtained).
Detection electrode (9).

It is controlled by the integrated P.C.B. and detected burner
ignition.
It also acts as a flue safety device when any air intake problems 9 8
or problems with the evacuation of combustion products make 1
the burner function below minimum output. 7
In this case the flame block due to no detection by the elec-
trode. 2 6
In order to protect the combustion circuit, the same type of
block prevents the module from filling with water when there
is difficulty draining condensate (trap blocked, etc).
It is fixed onto the left side of the burner flange (4).
Note:In the case of ignition block, check the distances of the
ignition and detection electrodes keeping to the heights stated
in the figure below.
3 P2
P1
GAS
IGNITER DRAWING

Disassembly of combustion circuit main components.
4
2 3
7
9 6 5
14
8
A
11 10
12
15 13
16
18
17
A
19
23 24
9 25
7
26
26
22 26
21
20
Before disassembling the components, make sure the gas cock and of the condensate discharge pipe positioned in the lower
is closed. part of the module. Loosen the two screws (7) and (9) that fix
Gas nozzle replacement (19). the condensation module to the support back using brackets
Loosen the gas pipe (16) in order to access the gas nozzle (19) and sheet steel. Loosen the screws (2) positioned above the flue
positioned at the entry of the Venturi pipe, then replace it with hood and push the stub pipe down (4) in a way to release the
the gas nozzle that has the suitable diameter for the type of gas flue hood from the flange with sample points.
(see gas transformation). N.B.: when restoring the connection between the flue hood
N.B.: on re-assembly of the nozzle (19), pay particular atten- and flange with sample points, check the status of the two
tion to the correct positioning of the gas gasket. flue gaskets (3).
Important: in the 32 kW model functioning with natural Flue hood disassembly from the condensation module.
gas (G20) the gas nozzle (19) is not present and must not be Loosen the three nuts (26) that fix the flue hood to the rear
installed. of the condensation module (8) and then separate the hood
Burner disassembly (10). from the module.
Loosen the gas pipe (16) and unscrew the two screws (21) N.B.: when restoring the connection between flue hood and
that fix the manifold to the fan, then loosen the 6 blind nuts module, pay particular attention to the correct positioning of
(15) that block the gas manifold flange to the condensation the lip gasket (6) and the containment gasket (5).
module (8). To replace the burner graphite gasket (11) loosen Disassembly and replacement of ignition and detection
the 4 screws (24). electrodes.
N.B.: on re-mounting the burner/manifold unit, pay particular Loosen the two fixing screws on the ignition electrodes unit
attention to the correct positioning of the cord packing (23), (22). Loosen the two fixing screws on the detection electrode
gas gasket (25), gas pipe gasket (16) and gasket between fan (14).
flange and gas manifold (13). N.B.: when re-mounting the detection electrodes be sure to
Disassembly of the condensation module (8) and flue remount the gasket correctly. For the detection electrode be
hood (1). sure to re-mount the OR gasket. For both electrodes scrupu-
Before carrying out the operation drain off all water present lously follow the minimum heights stated in the drawing in
inside the module. the page at the side.
Loosen the tightening bolts on the system flow and return pipes

Air-gas adjustments.
The calibration of the total premix combustion system, when

necessary, envisions the adjustment of the nominal heat output
and the air-gas ratio (off-set).
The two operations are only normally requested after a gas
transformation, after extraordinary maintenance (replacement
of a component of the air-gas circuit, replacement of the integrated
P.C.B. etc.) or when the appliance is not calibrated.
N.B.: The nominal output must also be adjusted during
the initial check.
Adjustment of nominal and minimum heat

output.
The availability of maximum output is linked to the length of
the intake and exhaust pipes which, increasing, slightly reduces
the amount (flow rate) of inlet air and consequently also la
pressure of the burnt gas.
The boiler is calibrated as per standard for functioning with
P1
a Ø60/100 horizontal concentric kit with length of 1m and
therefore the use of the flue kit with greater head losses requi- P2
res a check and possible adjustment of the nominal output
according to the table give below.
Below find the default settings present on the boiler (length
1 m):
G20: GPL:
SPEED MAX.
5060 (rpm) 4400 (rpm) mode until a pressure value is obtained (P1-P2) correspon-
G20: GPL: ding to the nominal output.
MIN SPEED
1240 (rpm) 1440 (rpm)
- to modify the maximum number of fan revs. enter the
MAX. CEN. G20: GPL:
"Configurations" menu and inside the “BOILER PAR."
HEAT. 4700 (rpm) 4100 (rpm)
item, modify the value of the "MAX VEL" parameter as
MIN. CEN. G20: GPL:
HEAT. 1240 (rpm) 1140 (rpm)
stated in the heat output adjustment table, until the pressure
value (P1-P2) corresponding to the maximum heat output
is obtained.
- N.B.: for the 26 kW version, the maximum number of
G20: GPL:
SPEED MAX. revs. in CH mode is lower than the absolute maximum
4700 (rpm) 4200 (rpm)
speed.
G20: GPL:
MIN SPEED - to modify the maximum number of fan revs. in CH mode,
1260 (rpm) 1160 (rpm)
MAX. CEN. G20: GPL: enter the "Configurations" menu and inside the "BOILER
HEAT. 4700 (rpm) 4200 (rpm) PAR." item modify the value of the "MAX CH" parameter
MIN. CEN. G20: GPL: as stated in the heat output adjustment table, until a pressure
HEAT. 1260 (rpm) 1160 (rpm) value is obtained (P1-P2) that corresponds to the maximum
output in CH mode.
The operation must be performed as follows and with respect
to the values stated in the heat output adjustment table:
- connect a differential manometer to the pressure points P1
(positive point) and P2 (negative point) found in the upper
part of the sealed chamber (in this way the pressure difference
at the ends of the Venturi pipes (P1-P2) is detected and a pressure
signal is measured that corresponds to the real flow rate of the
air-gas mixture at the burner).
- start the boiler in the chimney sweep phase by pressing key
"C" and then check maximum fan speed (with burner igni-
ted);
- after about 5 minutes check and, if necessary, modify the
maximum number of fan revs. in CH mode and in DHW

Regulation of the air-gas ratio (off-set).

The correct regulation of the air-gas ratio (1:1) takes place
in the factory and must be retouched only when carbon
dioxide (CO2) values are detected in the fumes that are
not optimal.
With this scope, during the initial check or following extra-
ordinary maintenance interventions, flue analysis must be
performed at maximum heat output and minimum heat
output, which attests the goodness of the combustion in
reference to the values indicated in the table below:
CO2 at nominal output CO2 at minimum output
(central heating) (central heating)
G 20 9.40% ± 0,2 8.90% ± 0,2
G 30 12.10% ± 0,2 11.80% ± 0,2 Key:

1 - Gas valve inlet pressure point
2 - Gas valve outlet pressure point
G 31 10.70% ± 0,2 10.20% ± 0,2 3 - Off-Set adjustment screw
12 - Outlet gas flow rate adjuster

CO2 at nominal output CO2 at minimum output
(central heating) (central heating)
decreases, by turning in an anti-clockwise direction, it in-
G 20 9.40% ± 0,2 8.90% ± 0,2 creases.
G 30 12.30% ± 0,2 11.90% ± 0,2 Gas transformation.

The adaptation to the type of gas different to that for which
G 31 10.50% ± 0,2 10.30% ± 0,2 the boilers are prepared as per standard is performed using the
relevant kit (methane or LPG).
The transformation consists in the replacement of the gas noz-
To carry out the control correctly and, if necessary, regulate zle positioned in correspondence with the inlet of the Venturi
the air-gas ratio, proceed as follows: pipe and adjustment of the maximum heat output (see nominal
and minimum heat output regulation).
VK 8115 gas valve Finally, check the carbon dioxide value (CO2) at maximum
Calibration of the minimum CO2. and minimum power output which must be corrected if
- start the boiler in chimney sweep functioning mode without necessary by regulating the off-set signal (see air-gas ration
withdrawing DHW and adjust the C.H. temperature selec- regulation).
tor, present on the control panel, to minimum.
- withdraw the combustion products by inserting the analyser
probe fully home.
- check whether the value of carbon dioxide (CO2) is within
the limits indicated in the table regarding the minimum heat
output (see table);
- if the values are incorrect, take them within the limits by
acting on the off-set adjusting screws (3) of the gas valve.
By turning in a clockwise direction the CO2 value decreases,
by turning in an anti-clockwise direction, it increases.
Calibration of the maximum CO2.

- take the C.H. temperature selector, present on the control
panel, to maximum and check the correspondence of the
carbon dioxide (CO2) value measured with that indicated
in the table regarding the nominal heat output (see table).
- if the values are incorrect, take them within the limits by
acting on the gas flow rate adjusting screws (12) of the gas
valve. By turning in a clockwise direction the CO2 value

Flue circuit.
Flue exhaust
1 13
12
Gas
Air
Condensate Drain 10
Operation.
The functioning of the fan positioned at the entry of the air-
gas mixing pipe, guarantees the fan-assisted expulsion of the
combustion products (5). 4
These directly hit the first three elements (26 kW) or 4 (32
kW) of the primary heat exchanger inserted in the sealed
combustion chamber (6), which has a sheet steel section on
its base (7) that divides it from the condensation chamber (2) 11
and diverts the flow of combustion products to the outside
of the module.
In this way the flue gases, before entering the condensation A flue safety thermostat is inserted onto the condensation
chamber (2), hit the fourth (26 kW) or 5th (32 kW) element module (12), to protect the flue hood (1) and which intervenes
(3) of the heat exchanger inside which primary circuit return when the temperature detected on the condensation module
water runs. exceeds 110 °C.
This cools the combustion products further and makes their
condensation easier before escape from the flue hood (1). Condensate drain trap (4).
The water condensate formed inside the heat exchanger, in Collects the condensate that forms during boiler functioning
the flue hood and also in the evacuation pipes flows into the from the bottom of the module.
lower part of the module from where, before being discharged, Its outlet is connected to the draining pipe (11) towards which
is conveyed into a trap (4). Any water formed in the intake the passage of water is allowed but not the passage of combu-
pipes is collected in a valley gutter (13) and by means of a stion products, which could occur following obstruction of
silicone pipe (10) is conveyed into the siphon (4) to then be the evacuation pipes.
drained away. The height of the column of water in the siphon is in fact
greater than the pressure detected inside the sealed chamber
Flue hood (1). (module) with the fan at maximum speed and the evacuation
It is connected to the rear part of the condensation module pipes blocked at functioning limits.
and conveys the combustion products towards the drain fitting This, however, prevents the draining of combustion products
present in the upper part of the appliance. into the sewers.
It is affected by the passage of combustion products and water On commissioning combustion products may escape from
condensate formed inside it or in the exhaust pipes. the exhaust pipe (11), which disappear after a few minutes
It is constructed in plastic, resistant to the corrosive effects of of functioning when the condensate has reached a sufficient
the condensate and can work to a temperature of 130 °C (max. height. If this should take too long, fill the siphon with water
flue temp with flow 85 °C = 78 °C). manually (4).

Intake and exhaust systems.

(see intake and exhaust terminals instructions).
The VICTRIX ZEUS Superior kW I boiler is prepared for

connection to the appropriate snap-fit intake/exhaust pipes A B
and can be installed inside the home or outside the home
or outside of the home (in a partially protected place) in the
following configurations:
Outdoor (in partially protected place):
- with sealed chamber and fan-assisted circulation with direct
intake using an appropriate top cover kit (optional) manda-
tory;
- with sealed chamber and fan-assisted circulation (type C)
using the vertical or horizontal concentric kits, keeping the 1
lateral plugs without the obligation to use the top cover
kit.
Indoor:
- open chamber and fan-assisted circulation (type B23) using
an appropriate top cover kit (optional) mandatory;
- with sealed chamber and fan-assisted circulation (type C) 2
using the vertical or horizontal concentric kits or the Ø 80/80
separator kit.
For that regarding the head losses relative to each accessory, 3
for the various combinations that can be performed, see the
instructions relative to the intake and exhaust terminals
(boiler instruction book).
The generators with condensation technology must be installed
using the specific series of intake and exhaust pipes, which
have been designed to be coupled exclusively to the Immergas
condensing boiler.
The “GREEN SERIES” flue kit is made in plastic (PPS = self- Exhaust.
extinguishing polypropylene) suitable for resisting the corrosive The 80 mm diameter exhaust pipe fitting is obtained using the
action of the acid condensate. flange (2) used in the divided systems.
The use of relevant accessories allows horizontal (A) or vertical
(B) exhaust.
Configuration with sealed chamber and fan- To prevent condensate problems, the exhaust pipe must be
assisted circulation with direct intake for instal- limited to 30 straight metres
lation outdoors in a partially protected place
(see figure at the side). Configuration with open chamber and fan-
Using a relevant cover (1) to position on the upper part of the assisted circulation (type B23) for indoor instal-
sealed chamber, it is possible to install the boiler outdoors in lation (see figure above).
partially protected places. The previously-described cover kit is used.
By removing the plug (3) present in the upper part of the sealed
Intake. chamber, air intake takes place directly in the environment
Assembly of the cover (1) envisions the removal of the plug where the boiler is installed.
(3) positioned to close the hole present in the upper part of Flue exhaust takes place through the specific pipes with diame-
the sealed chamber. ter of 80 in an individual flue or directly to the outside.
Combustion air intake takes place directly from the environ-
ment, making use of the free space between the lower part of
the cover (1) and the upper part of the boiler.

Configuration with sealed chamber and fan- 60/100 push-fitting horizontal concentric kit.
assisted circulation (type C). The exhaust pipe in PPS (Ø 60 mm) is inserted inside the
aluminium exhaust pipe (Ø 100 mm).
Exhaust. Connection to the boiler takes place using a 90º bend (2),
The connection to the flue exhaust pipes takes place using a
which can be turned in all directions and by using necessary
flange (2) or a flanged curve to fix to the fitting (4) present on
extensions can be connected to the relevant intake and exhaust
the upper part of the sealed chamber, placing a shaped gasket
terminal (3).
between them (1).
The maximum total length allowed beyond the first bend (2)
The flange differs according whether the divided or concentric
is 12.9 straight horizontal metres.
system is used.
In the first case the passage for intake of the combustion agent
air (5) is closed while in the second case it is made use of.
2 3
Intake. 4 5
Using the divided system, connection to the intake pipes takes
place in the same way as the exhaust pipes, being connected 1
to the hole with diameter of 80 mm (3) present in the upper
part of the sealed chamber.
If co-axial pipes are used, intake takes place by making use of
the concentric hole outside of the exhaust fitting (5).
Intake and exhaust kit.

The kits with relative accessories allow the use of two concen-
tric systems, one divided system and three specific systems for
ducting (Ø 60 rigid, Ø 80 rigid or Ø 80 flexible).
For that regarding the head losses relative to each accessory, 60/100 push-fitting vertical concentric kit.
for the various combinations that can be performed, see the The exhaust pipe in PPS (Ø 60 mm) is inserted inside the
instructions relative to the intake and exhaust terminals aluminium exhaust pipe (Ø 100 mm).
(see boiler instruction book). Connection to the boiler takes place with a 60/100 concentric
Coupling between the various accessories (bends, extensions, flange (2) which, by means of the necessary extensions, is
terminals) is the push-fitting type and sealing is assured by connected to the relevant 60/100 intake and exhaust terminal
relevant silicon lip seals gaskets in EPDM peroxide resistant with aluminium tile (4).
to the action of the condensate. The maximum length allowed is 14.4 straight vertical me-
tres.
4 5
2
5
7
1
4 6
3
3

Push-fitting separator kit 80/80. System for ducting 60 rigid.

The intake and exhaust pipes (6 and 9) are both in PPS and It is a kit that allows ducting Ø 60 mm of existing flues/
have a diameter of 80mm. chimneys/technical slots to be used exclusively with a unique
Connections to the boiler take place using the two appropriate Immergas condensing appliance.
flanges that allow exhaust (4) from the central fitting and Fit a 90° bend (5) to the appliance exhaust pipe which, using
intake (3) from one of the two lateral holes with respect to the necessary vertical extensions (2), must be connected to the
the central one. relevant exhaust terminal (1).
The maximum length allowed (intake+ exhaust) is 36 straight Coupling of the various accessories envisions, as well as fitting
horizontal metres and 41 straight vertical metres. with gaskets in EPDM peroxide, also fastening using pipe
clamps (4).
These must be alternated with clips with spacer fins (3), which
allow centring of the exhaust pipe inside the old flue.
9 5 6
7 The system can be inspected through the hatch (6) positioned
5 8 at the mouth of the fitting with the boiler flue evacuation
pipe.
7 A
Using a divided kit 80/80 (1 bend + 1 m in intake and exhaust)
B
with intake grid, the maximum length allowed is 22 straight
4 3
vertical metres.
1 2
6 5

System for ducting 80 rigid. System for ducting 80 flexible.

It is a kit that allows ducting Ø 80 mm of existing flues/ It is a kit that allows ducting Ø 80 mm of existing flues/
chimneys/technical slots to be used exclusively with a unique chimneys/technical slots to be used exclusively with a unique
Immergas condensing appliance. Immergas condensing appliance.
Fit a 90° bend (5) to the appliance exhaust pipe which, using Fit an 87° bend (4) to the appliance exhaust pipe which, using
the necessary vertical extensions (2), must be connected to the the necessary vertical extensions (3), must be connected to the
relevant exhaust terminal (1). relevant exhaust terminal (1).
Coupling of the various accessories envisions, as well as fitting Remember to insert a spacer with fins every now and again
with gaskets in EPDM peroxide, also fastening using pipe (2), which allows the centring of the exhaust pipe inside the
clamps (4). old flue.
These must be alternated with clips with spacer fins (3), which The system can be inspected through the hatch (5) positioned
allow centring of the exhaust pipe inside the old flue. at the mouth of the fitting with the boiler flue evacuation
The system can be inspected through the hatch (6) positioned pipe.
at the mouth of the fitting with the boiler flue evacuation Using a divided kit 80/80 (1 bend + 1 m in intake and exhaust
pipe. + two variations of the vertical tract) with intake grid, the ma-
Using a divided kit 80/80 (1 bend + 1 m in intake and exhaust) ximum length allowed is 30 straight vertical metres.
with intake grid, the maximum length allowed is 30 straight
vertical metres.
1
1
3 2
2
3
4
6 5
5 4

Electric circuit.
Storage tank
function
jumper
Common black
DHW white
CH red
Purple
White
White
Black
Black
Black
White
Black
Brown
Black
Brown
Brown
White
Blue
Blue
Blue
White
Orange
Blue
Black
White
Pink
Grey
Grey
Blue
Blue
Red
ZONES CONTROL
UNIT (Optional)
IMG BUS
CONNECTION
Power supply CAR or Super
230 vac CAR remote
50HZ control (Optional)
Brown
Blue
N° OF FAN
REVS.
Key:
A4 - Display board F1 - Line fuse
B1 - Flow probe G2 - Igniter
B2 - Domestic hot water probe M1 - Boiler pump
B4 - External probe (optional) M20 - Fan
B5 - Return probe M30 - Three-way valve
CAR - Comando Amico Remoto remote control S5 - System pressure switch
(optional) S20 - Room thermostat (optional)
CZ - Zones control unit (optional) Super CAR - SUPER Comando Amico Remoto remote control
E1 - Ignition electrodes (optional)
E2 - Detection electrode T1 - Voltage transformer
E4 - Safety thermostat X40 - Room thermostat jumper
E6 - Flue safety thermostat Y1 - Gas valve
The electric circuit of the VICTRIX ZEUS Superior kW I is The control and safety devices partly operate at network voltage
completely interlocked to a P.C.B. with integrated micropro- (230 V AC) and partly at low voltage.
cessor, which controls the functions of the generator.

230 V AC circuit.
Detection electrode It detects burner ignition from where the flame is hit.
(E2) It is connected to the detection circuit of the integrated P.C.B.
It cuts off the power supply to the circuit when the current absorbed
Line fuse Fuse
exceeds 3.15A.
(F1) 3.15 AF 250 V
It is inserted onto the integrated P.C.B.
Loads.
It is controlled by the integrated P.C.B. when burner ignition is requested.

Igniter
It makes the ignition spark.
(G2)
It is placed on the left side of the condensation module.
Ignition electrodes They are controlled by the igniter that causes an electric spark between their ends and on
(E1) the contact with which the air-gas mix ignites.
Boiler pump It is powered by the integrated P.C.B. when there is a DHW, CH or anti-freeze request.
(M1) Allows circulation in the primary circuit.
The board is always powered independently from the position of the button (see in-
Integrated P.C.B.
tegrated P.C.B. functioning).
It allows the diversion of the water flow of the primary circuit from the CH system to the
Three-way valve
storage tank coil and vice versa.
(M30)
It is powered by the integrated P.C.B.

Low voltage circuit.
Allows long distance control of the generator (SUM/WIN selector See Comando
Comando Amico Remoto switch, temperature adjustment and indication, alarms display, reset, Amico Remoto
remote control etc.) and acts as weekly timer thermostat. remote control
(CAR) (optional) If the CAR is installed the pre-existing X40 jumper must be eli- functioning
minated. (CAR)
System pressure switch When the pressure of the boiler circuit is below 0.3 bar it determines Contact in
(S5) burner switch-off. Shut-off
Allows boiler functioning with 3 zone valves o external pumps

Zones control unit (CZ) controlled by the respective room thermostats. See zones control
Zone 1 is controlled (times and temperatures) by means of the remote
(external optional) control (if mounted), on which the pump anti-blocking and post- unit functioning
circulation, anti-freeze, chimney sweep functions etc. take place.
External probe Detects the external temperature and allows the integrated P.C.B. PTC probe
to vary the flow temperature depending on the external tempe-
(B4) (optional) rature. 1 kΩ 25 °C
Allows the integrated P.C.B. to detect the temperature of the pri-

Flow probe mary circuit flow water. NTC probe
Its breakage (signalled by relative anomaly) blocks burner functioning
(B1) both in central heating and domestic hot water modes. 10 kΩ 25 °C
It is positioned at the outlet of the main heat exchanger.
It allows the integrated P.C.B. to detect the temperature of the

Return probe primary circuit return water. NTC probe
Its breakage (signalled by the relative anomaly) forces pump functio-
(B5) ning t maximum speed (if pump speed is set on "AUTO"). 10 kΩ 25 °C
It is positioned at the inlet of the main heat exchanger.
It allows the integrated P.C.B. to detect the temperature of the

Domestic hot exiting domestic hot water.
Its breakage (signalled by relative anomaly) allows the boiler to NTC probe
water probe
continue working in the central heating mode. 10 kΩ 25 °C
(B2) It is inserted into a hole made on the outside wall of the boiler to
which it is fixed.
Allows long distance control of the generator (SUM/WIN fun-

ctioning, temperature adjustment and indication, programs and
Super CAR parameters setting alarms display, reset, etc.) and acts as weekly timer See Super CAR
(optional) thermostat. functioning
If the Super CAR is installed the pre-existing X40 jumper must
be eliminated.

Enables functioning in CH mode when the room temperature is

Room thermostat (S20) below that requested. Contact in
(external optional) If the CAR or Super CAR is installed, the room thermostat must Shut-off
be disconnected without restoring the pre-existing jumper X40.
When the safety temperature is exceeded (100 °C) remove the

Klixon thermostat
Safety thermostat power supply to the main coils of the gas valve.
with normally
(E4) It is positioned on the flow pipe at the outlet of the primary heat
closed contact
exchanger.
When the flue safety temperature is exceeded (110 °C) remove the Klixon thermostat
Flue safety thermostat
power supply to the main coils of the gas valve. with normally
(E6)
It is positioned on the condensation module. closed contact
Loads.
Buttons and selector switches can be used to RESET the boiler, set, modify and memorise
Display board boiler functioning values.
(A4) By means of the display and according to the buttons selected it is possible to display the
functioning values and error codes that have intervened on the boiler.
IMG BUS outlet It allows the connection of electronic devices e.g. the Immergas Virgilio Palmtop.
Gas valve (Y1) It is powered (24 V DC) by the integrated P.C.B. when burner ignition is necessary.
(main coils) Allows the passage of gas to the burner.
Guarantees the flow of air in the sealed chamber and the escape of combustion pro-
Fan
ducts.
(M20)
It is powered by the integrated P.C.B.

Electric circuit.
CH mode.
CIRCUIT EXTRA-LOW VOLTAGE CIRCUIT
Super CAR
(Optional)
ZONES
CONTROL
UNIT (Optional)
Domestic hot water
Central heating
LOGIC-CONTROLS MICROPROCESSOR
IMG BUS
connection
RELAY BOARD (Optional)
Connection for VIRGILIO

palmtop
Microprocessor
programming connector
Storage tank
function
jumper
Operating with room thermostat. Operation with Remote Control.

By pressing the main button ( )boiler activation is ena- In the case of connection to the CAR or Super CAR remote
bled. control, the boiler automatically detects the display and the
By using the button (A) to select (Winter) functioning, ( ) symbol appears on the display.
functioning in the CH mode is enabled. If the conditions detected by the remote control (CAR or Super
On closure of the room thermostat contact (S20) and if the CAR) require ignition in CH mode (CAR SUM/WIN selector
system pressure switch contact (S5) is closed (pressure detected switch in WINTER position or Super CAR button functioning
in the primary circuit higher than minimum value) the integrated (Winter), CH temperature adjustment higher than that detected
P.C.B. powers the pump (M1) by means of relay K2, at ma- by the central heating flow probe (B1), requested by the hourly
ximum speed by means of relay K5, after which, by diversion programmer, room temperature adjustment higher than that detec-
of the K4 relay contact it powers the motor (M) of the 3-way ted), the P.C.B. powers the boiler pump (M1) by means of the
valve (M30). This functions until the end run switch "1" opens relay K2 and ignition takes place as described previously.
when the CH position is reached. N.B.: By pressing the main switch ( ) and taking the boiler
If the temperature detected by the NTC flow probe (B1) is into Stand-by, the CAR will show the "CON" connection error
below the setting made on the control panel using the CH symbol and the "ERR>CM" error will appear on the Super
temperature selector switch, the integrated P.C.B. powers the CAR. The remote control is kept powered without losing the
fan (M20) and manages the speed. memorised programs.
With the consent of the safety thermostat (E4) and the flue
safety thermostat (E6) and the fan (M20) reaching the "vali- N.B.: Every time switch off occurs when temperature is
date ignition" speed, the integrated P.C.B. allows to start the reached, the integrated P.C.B. blocks burner functioning in
ignition cycle by controlling, first the ignition electrodes (E1) CH mode for a period of time equal to that set with board
by means of the K7 igniter relay and then the K3 request relay, parameters (see integrated P.C.B. functioning).
both the coils of the gas valve (Y1).
The ignition of the burner is detected by the integrated P.C.B.
by means of the ionisation electrode (E2).

Electric circuit.
DHW mode.
CIRCUIT EXTRA-LOW VOLTAGE CIRCUIT
Super CAR
(Optional)
ZONES
CONTROL
UNIT (Optional)
Domestic hot water
Central heating
LOGIC-CONTROLS MICROPROCESSOR
IMG BUS
connection
RELAY BOARD (Optional)
Connection for VIRGILIO

palmtop
Microprocessor programming
connector
Storage tank
function
jumper
Operation.
By pressing the main button ( )boiler activation is enabled,
which is enabled for functioning in the DHW phase.
If the temperature detected by the DHW NTC probe (B2)
is lower than the setting made on the control panel (or on the
CAR or Super CAR if mounted) and if the contact of the system
pressure switch (S5) is closed (pressure detected in the primary
circuit higher than minimum value),the integrated P.C.B uses
the K2 relay to power the boiler pump (M1) at maximum
speed using relay K5, after which by diversion of the K4 relay
contact it powers the motor (M) of the 3-way valve (M30).
This functions until the end run switch "2" opens when the
DHW position is reached.
Successively the integrated P.C.B. powers the fan (M20) and
manages the speed.
With the consent of the safety thermostat (E4) and the flue
safety thermostat (E6) and the fan (M20) reaching the "vali-
date ignition" speed, the integrated P.C.B. allows to start the
ignition cycle by controlling, first the ignition electrodes (E1)
by means of the K7 igniter relay and then the K3 request relay,
both the coils of the gas valve (Y1).
The ignition of the burner is detected by the in tegrated P.C.B.
by means of the ionisation electrode (E2).

Integrated P.C.B.
Fuse F1
Transformer
Inside the control panel the boiler is equipped with a P.C.B. This functions until the end run switch "1" opens when the
with integrated microprocessor for control of the appliance's CH position is reached.
electric devices, which takes care of linear modulation of If the temperature detected by the NTC flow probe (B1) is
burner power. below the setting made on the control panel using the CH
The display shows the status and functioning mode of the temperature selector switch, the integrated P.C.B. powers the
appliance, indicating any intervention of the safety devices, fan (M20) and manages the speed.
with which it is supplied. With the consent of the safety thermostat (E4) and the flue
The P.C.B. supplied with all models, whether with storage safety thermostat (E6) and the fan (M20) reaching the "vali-
tank or instant (VICTRIX ZEUS Superior kW I, VICTRIX date ignition" speed, the integrated P.C.B. allows to start the
Superior kW Plus, VICTRIX Superior kW) is the same. The ignition cycle by controlling, first the ignition electrodes (E1)
different type of boiler functioning is recognised automatically by means of the K7 igniter relay and then the K3 request relay,
by means of the appliance's wiring. both the coils of the gas valve (Y1).
The integrated P.C.B. is always powered independently from The ignition of the burner is detected by the integrated P.C.B.
the selection made on the main button ( ). by means of the ionisation electrode (E2).
The board carries out a periodical self-check to control its During the ignition phase the fan works at a speed equal to one
correct functioning. During functioning in CH mode or with third the maximum set (see heat output adjustment).
boiler in stand-by, the function activates every 18 hours from Successively the burner goes to the minimum value set by
the last check/powering of the boiler. If functioning in DHW means of the "MIN CH.*" parameter setting, to then reach
mode, the self-check starts within 10 minutes after the end f the the maximum value set (if requested) by setting the "MAX.
withdrawal in progress for the duration of about 10 seconds. CH" parameter in a determined time from the setting of the
N.B.: during the self-check, the boiler remains off. "CH RAMP*" parameter.
Successively, flame modulation takes place with reference to the
difference between the temperature set on the boiler control
Operation. panel and that detected by the DHW probe (B1).
On exceeding (+5°C) the temperature set, the contact of
Central heating request. relay K2 is opened with consequent burner switch off, whose
By pressing the main button ( )boiler activation is ena- switch/on time depends on the setting of the "Ignition timer*"
bled. parameter.
By using the button (A) to select (Winter) functioning, Every time the burner switches off the fan functions for ano-
functioning in the CH mode is enabled. ther 30 seconds.
On closure of the room thermostat contact (S20) and if the
system pressure switch contact (S5) is closed (pressure detected (**) the boiler leaves the factory with pump speed on "AUTO".
in the primary circuit higher than minimum value),the integrated This means that the pump functions at a speed such to maintain
P.C.B. powers the pump (M1) by means of relay K2, at maxi- the temperature difference between flow and return constant
mum speed set (**),after which, by diversion of the K4 relay (factory setting 15°C, but adjustable from 5 to 25 °C).
contact it powers the motor (M) of the 3-way valve (M30).

At every new central heating request the pump is started at anti-freeze).

maximum speed, after which if the ∆T value detected is lower The anti-freeze function is not activated if the main boiler
than that set (-2°C), the speed is changed to the lower one. button is selected (Stand-by).
The variation between one speed and another takes place with
a delay of 5 minutes.
DHW anti-freeze request.
If the temperature detected by the DHW probe (B2) falls
DHW request. below 4 °C, the board gives consent for boiler ignition and
By pressing the main button ( ) boiler activation is enabled, keeps the generator working with the burner at minimum
which is enabled for functioning in the DHW phase. output until a temperature of 20 °C is reached. Post-circulation
If the temperature detected by the DHW NTC probe (B2) is then activated in the central heating mode with duration
is lower than the setting made on the control panel (or on the of 150 seconds.
CAR or Super CAR if mounted) and if the contact of the system During functioning, the water in the primary circuit remains
pressure switch (S5) is closed (pressure detected in the primary below 42 °C as on reaching this temperature the board switches
circuit higher than minimum value), the integrated P.C.B uses the burner off.
the K2 relay to power the boiler pump (M1) at maximum If the DHW anti-freeze is activated in concomitance with a
speed using relay K5, after which by diversion of the K4 relay central heating request, the DHW anti-freeze is served for 2
contact it powers the motor (M) of the 3-way valve (M30). minutes and the central heating request for 6.5 minutes
This functions until the end run switch "2" opens when the (continuously).
DHW position is reached.
When the flame has been detected, the fan speed is increased
"Chimney sweep" request.
in a way to immediately reach (if requested) the maximum
Press the Reset button "C" for a time between 8 and 15 se-
adjusted value or that necessary to reach the set temperature.
conds, on its release the board gives consent for ignition of
Successively, flame modulation takes place with reference to
the generator and keeps it functioning at maximum heating
the difference between the temperature set using the DHW
output set for 15 minutes.
temperature selector switch and the temperature detected by
During this period only the limit thermostat function is
the DHW probe (B2).
respected (90 °C), which is performed by the central heating
When the temperature measured by the DHW probe (B2)
flow probe (B1).
exceeds the value requested (set temperature), the K3 relay is
The function is signalled by the relative symbol and the code
opened (burner switch-off) and after the post-functioning time
"07" on the remote control display (if mounted).
also relay K2(pump)in the meantime the pump functions and
It can be interrupted by pressing the main button ( ) in the
carries out post-ventilation.
off position or after 15 minutes have passed.
When the temperature of the DHW contained in the storage
tank drops below the value defined and that can be set using
the “DHW OFF” parameter with respect to the temperature System deaeration function.
set by the DHW temperature selector switch, the relays are To activate the “AIR PURGE” function, press buttons “A and
closed again in order to start a new ignition cycle. B” at the same time for 5 seconds with boiler in stand-by. The
If, during functioning, the flow probe (B1) measures a tem- function consists in the cyclic activation of the pump (100 s
perature exceeding 90°C, the contact of relay K3 is opened ON, 20 s OFF) and the 3-way valve (120 s domestic hot water,
(burner switch off) which are closed again when the temperature 120 s central heating).
drops to 75°C. The function ends after 18 hours or by switching the boiler
on using the ignition button ( ).
Solar function. * see integrated P.C.B. programming.
With the “DHW OFF” parameter on “OFF2” (DHW set-point
hysterisis 2), the boiler is prepared to receive pre-heated water
from a system of solar panels.
When the water contained in the storage tank is at the same
temperature of that set by the DHW selector switch (DHW
set-point -10°C), the burner and the pump are off.
The boiler is kept in the DHW status, shown on the display.
The boiler will exit the solar mode when the temperature
falls (-11°C) with respect to that set by the DHW selector
switch.
Central heating anti-freeze request.

When the temperature detected by the CH flow probe (B1)
falls below 4 °C, the board gives consent for ignition and keeps
the generator working with the burner at minimum output
until a boiler temperature equal to 42 °C is reached (radiators

Inputs.
Comando Amico Remo-

to remote control (CAR) It sends SUMMER/WINTER selector switch, DHW and CH temperature adjustment
(optional) and CH request signals to the board (time, room temperature, error codes, etc...).
(see CAR functioning)
IMG BUS inlet

It allows the connection of electronic devices e.g. the Immergas Virgilio Palmtop.
(external optional)
Open =
When the pressure of the primary circuit is lower than 0.3 bar No pressure
System pressure switch
remove the power supply to the K3 relay, thus preventing burner
(S5) Closed =
ignition.
Pressure OK
Button It sends the board a signal that allows ignition or boiler stand-by.
It sends the board a signal that allows boiler functioning in Summer mode
Button"A"
( ) or Winter mode ( ).
It sends the board a signal that allows to activate or deactivate the DHW priority fun-
Button "B"
ction.
It sends the board a signal that allows to release the integrated P.C.B. after the intervention
of an anomaly or boiler block, signalled with the relative "ERR xx"" error code (see errors
Button "C"
and anomalies list).
In the P.C.B. programming mode it allows to exit the configuration menu.
It sends the P.C.B. a signal that allows to enter the configuration menu and to confirm
Button "D"
the adjustments made.
It is a signal that indicates that the flame has been detected.

Flame detection Flame signal =
It allows the integrated P.C.B. to increase the fan speed after having
(E2) 6 ÷ 15 microA
limited it during the ignition phase.
It sends the board the signals of the various functioning state, programming setting,
information and reset buttons as well as DHW and CH temperature adjustment signals
Super CAR and CH request (time, room temperature, error codes, etc...).
(optional) Using the Super CAR it is possible to indifferently vary some settings from the boiler con-
trol panel and from the Super CAR control panel, such as: selection of Summer Winter,
DHW comfort status, DHW set point.

It is a resistance that can be varied proportionally to the external

External probe (B4) temperature. PTC probe
(optional) It allows the integrated P.C.B. to vary the system flow temperature 1 kΩ 25 °C
depending on the external temperature.
It is a resistance that can be varied in an inversely proportional

Flow probe NTC probe
manner to the temperature of the primary circuit flow water.
(B1) 10 kΩ 25 °C
It is also used as a limit thermostat on the flow (90 °C).
Return probe It is a resistance that can be varied in an inversely proportional NTC probe
(B5) manner to the temperature of the primary circuit return water. 10 kΩ 25 °C
It is a resistance that can be varied in an inversely proportional

Domestic hot water probe NTC probe
manner to the temperature of the water contained in the storage
(B2) 10 kΩ 25 °C
tank.
Open = Central
Room thermostat It is a clean contact switch that sends a signal (in low voltage) to
heating OFF
(S20) the board enabling functioning in the CH mode when the room
Closed = Central
(external optional) temperature is lower than that requested.
heating ON
Open = Functio-
It is a contact which, on opening, allows the board to identify and
Flue safety thermostat ning OFF
display any flue safety thermostat intervention (E6) with an "ERR
(E6) Closed = Functio-
03" error code.
ning ON
Open = Functio-
It is a contact which, on opening, allows the board to identify and
Safety thermostat ning OFF
display any flue safety thermostat intervention (E4) with an "ERR
(E4) Closed = Functio-
02" error code.
ning ON
It is a square wave signal detected with a Hall effect sensor inserted into the fan. It allows
Fan speed the integrated P.C.B. to measure the speed and correct it if it does not comply with the
requested value.

Outputs.
Gas valve power supply

It is a 24 V DC signal that indicates the power supply of the main coils of the gas valve.
(Y1)
Comando Amico Remo-

It is a signal (BUS) that shows boiler temperature, functioning in DHW and Ch mode,
to remote control (CAR)
the alarm codes that have intervened and the temperature detected by any external probe
(optional)
on the remote control display.
(see CAR functioning)
Igniter relay It is a unipolar relay that is excited when burner ignition is necessary. The electric spark takes
(K7) place at the ends of the ignition electrodes positioned on the burner, due to its contact.
Pump Relay It is a unipolar relay for pump control (M1) that is excited when its functioning is re-
(K2) quested.
3-speed pump relay It is a unipolar relay for pump control (M1) that is excited when its functioning is reque-
(K5) sted at third (maximum) speed.
1 or 2 speed pump relay It is a unipolar relay for pump control (M1) that is excited when its functioning is reque-
(K6) sted at second speed.
It is a relay that allows to power the motor (M) of the electric 3-way valve (M30). It is
Three-way valve relay
excited with a central heating request and remains in stand-by with a domestic hot water
(K4)
request.
Gas valve relay It is a unipolar relay that allows to power the gas valve coils when the boiler must be
(K3) ignited.
It is a signal (BUS) that shows boiler temperature, functioning in DHW and Ch mode,
Super CAR
the alarm codes that have intervened and the temperature detected by any external probe
(optional)
on the remote control display.
It is a signal that allows the zone control unit to know the functioning status of the ap-
Zones control unit (CZ)
pliance (domestic hot water/central heating) and, if mounted to recognise the CAR as the
(external optional)
main room thermostat in the zone (see Zones control unit technical board functioning).
IMG BUS outlet It is a signal that allows the P.C.B. to dialogue with the external devices (e.g. Immergas
(external optional) Virgilio Palmtop).
It is a positive square wave signal with variable ON-OFF relationship (duty-cycle) that
controls the fan.
Fan
Allows to vary the air flow rate to the Venturi pipe and therefore the gas pressure to the
burner.

Safety devices.
After 24 hours from the last activation, independently from the functioning status of the
Three-way valve/anti-block
boiler (Summer or Winter), the pump (M1) is started for a time of 30 seconds and the
pump
three-way valve (M30) is started for a period of 10 seconds.
If a fan speed is detected that is out of safe limits (700-5700 rpm) the burner is switched
off and it cannot be re-ignited for 7.5 minutes.
Fan speed anomaly
To re-start the appliance, press the “Reset” button "C" and then make a central heating
or domestic hot water request.
The P.C.B. carries out a periodical self-check to control its correct functioning. During
functioning in heating mode or with boiler in stand-by, the function activates every 18
hours after the last boiler check/power supply.
Periodical self-check In case of functioning in domestic hot water mode the self-check starts within 10 minutes
after the end of the withdrawing in progress, for duration of approx. 10 seconds.
N.B.: the boiler remains inactive during the self-check, the display continues to show the
functioning state previous to the self-check, to then re-start normal functioning.
In the case of: high resistance of the safety thermostat contact (contact not perfectly closed
or worn); anomaly on gas valve piloting circuit; no electric connection to the gas valve
(connector disconnected or gas valve coils shut-off); error inside the integrated P.C.B, the latter
Electro-mechanical con-
performs a reset and starts a new cycle to check contacts; if the problem persists after 6
tacts block
check cycles, boiler functioning is prevented.
To re-start the appliance, press the “Reset” button “C” and then make a central heating
In the case of dispersion of the detection circuit or anomaly in the flame control that
generates a correct ionisation current (without the gas valve being open) with the duration
Parasite flame block of at least 20 seconds, boiler functioning is blocked.
If within 10 seconds from the start of the ignition cycle, the detection electrode (E2) has
not detected flame presence on the burner, boiler functioning is blocked.
The integrated P.C.B. makes 2 ignition attempts with duration of 10 seconds, intervalled
by a time of 30 seconds, after which it blocks.
No ignition To re-start the appliance, press the “Reset” button “C” and then make a central heating
Ignition or domestic hot water request.
N.B.: It is possible to reset the anomaly up to 5 consecutive times, after which the fun-
ction is prevented for at least one hour and one attempt is gained after every hour. Five
attempts can be gained by pressing the or Stand-by key or by removing the power
supply to the circuit.
If the contact of the water overheating thermostat is opened (temperature of the primary
Safety circuit exceeding 100 °C), boiler functioning is blocked.
thermostat block To re-start the appliance, press the “Reset” button “C” and then make a central heating

If the contact of the flue overheating thermostat is opened(temperature of the external part
of the condensation module exceeding 110 °C) owing to the combustion impurities deposited
Flue safety thermostat
on the heat exchanger (soot, oxidations, etc...), boiler functioning is blocked.
block
To prevent overheating of the water-gas heat exchanger if the pump is blocked or due to
little circulation in the primary circuit, when the CH NTC flow probe (B1) detects an
Insufficient circulation increase in the temperature exceeding 5 °C per second (for more than 2 consecutive seconds),
the burner is switched off.
Re-start takes place when the flow temperature falls below 43°C.
To prevent overheating of the water-gas heat exchanger, at the end of CH (room thermostat
Pump post-circulation opening), anti-freeze or "chimney sweep" request, the pump (M1) is kept working for a
period of 10 seconds.
Sealed chamber post- The combustion chamber is washed after switch-off of the burner at the end of any request
ventilation and the fan works for 30 seconds.
Sealed chamber post-

ventilation following After burner switch-off following an overheating block (water or fumes), the fan is made
overheating safety block to work for 510 seconds (8.5 min) at a speed of about 1/3 of the maximum set.
intervention
Flow NTC breakage The breakage of the central heating flow probe (B1) is signalled by the relative anomaly
(B1) and prevents functioning both in the central heating and domestic hot water modes.
Return NTC breakage The breakage of the heating return probe (B5) is signalled by the relative anomaly and
(B5) forces pump functioning to maximum speed (if pump speed is set on "AUTO").
Breakage of the NTC DHW The breakage of the DHW outlet probe (B2) is signalled by the relative anomaly and
probe (B2) prevents functioning in DHW mode, but functioning in CH mode is allowed.
T prevent overheating of the water-gas heat exchanger, if the boiler temperature detected
Flow over-heating
by the NTC flow probe (B1) exceeds 105 °C, the fan is made to work until the tempera-
ventilation
ture drops below 100 °C.

Functioning status and mode.
The boiler is supplied with a control panel (where the buttons In normal functioning phase the display indicates the fun-
and temperature selector switches used to control the boiler are ctioning mode.
positioned) and a display that shows appliance functioning In the case shown below as an example, the boiler is functio-
mode and status. ning to satisfy a room central heating request.
Each key has the following function: During the request for central heating “HEATING” appears
Stand-by - On Button on the display on the status indicator (6) and at the same time
as burner ignition the flame presence indicator switches on
A Summer ( ) and Winter ( ) functioning mode (8) with relative power scale and the indicator (9 and 7) with
selection button. the instantaneous outlet temperature from the primary heat
exchanger at 55 °C to satisfy the setting of 45 °C in central
B Domestic hot water priority button ( ) heating mode made by the selector switch (3).
C Reset (RESET) / exit menu (ESC) button
D Menu entry (MENU)/ data confirmation button
(OK)

Below find a list of the various boiler functioning status that

appear on the malfunction display by means of the indicator
(6).
Display (6) Description of functioning states
Summer functioning mode in progress without request.

SUMMER
Boiler in stand-by for domestic hot water request.
Winter functioning mode without request in progress.
WINTER
Boiler in stand-by for domestic hot water or central heating request.
Domestic hot water mode in progress.
DHW ON
Boiler functioning, domestic hot water heating in progress.
Central heating mode in progress.
CH ON
Boiler functioning, central heating in progress.
F3 Anti-freeze mode in progress.

(ANTIFR.) Boiler functioning to restore the minimum safety temperature against boiler freezing.
CAR OFF Remote Control (Optional) off.
With domestic hot water priority disabled (symbol off), the boiler functions in room central heating
mode for duration of 1 hour, however keeping the domestic hot water at minimum temperature (20 °C),
after which the boiler goes back to the normal functioning, previously set.
DHW OFF
If used with Super CAR in concomitance with the functioning period in reduced DHW Timer mode,
DHW OFF appears on the display.
The disabled DHW priority function has priority over the anti-legionella function.
Postventilation in progress.
F4
Fan in function after a request for domestic hot water or central heating in order to evacuate residual
(POSTFAN)
fumes.
Postcirculation in progress.
F5
Pump in function after a request for domestic hot water or central heating in order to cool the primary
(POSTCIRC)
circuit.
With Remote Control (Optional) or room thermostat (TA) (Optional) in block mode, the boiler fun-
P33
ctions all the same in CH mode (can be activated using the “Customisations” menu, it allows to activate the
(EMERGENCY)
central heating even if the Remote Control or TA are out of service).
Reset attempts finished.
STOP
One hour must pass in order to acquire 1 attempt (See no ignition block).
Anomaly present with relative error code.
ERR xx
The boiler does not function (see troubleshooting paragraph).
SET During the rotation of the domestic hot water temperature selector switch, view the state of the
(DHWSET) adjustment of the domestic hot water temperature in progress.
SET During rotation of the central heating selector switch, view the adjustment status of the boiler flow
(CH SET) temperature for room central heating.
In presence of the external probe (Optional) replace the “SET CH” item.
SET
The value that appears is the correction of the flow temperature with respect to the functioning curve set
(OTCCORR)
by the external probe.
System deaeration in progress.
F8
During this phase, which lasts 18 hours, the boiler pump is started at pre-established intervals, thus
(AIRPURGE)
allowing deaeration of the heating system.

Programming the P.C.B.
The VICTRIX ZEUS Superior kW I boiler is prepared for Important: if the international language is to be restored (A1),
eventual programming and customisation of several operation proceed as follows:
parameters. - press button “D” to enter the configuration menu.
By modifying these parameters described below it will be possible - turn selector switch “3” to “PERSONAL”.
to adapt the boiler according to specific needs.
By pressing button “D” it is possible to access a menu divided - press button “D” to confirm.
into three main parts: - turn selector switch “3” to “DATI”.
- Information “M1” (INFO) - press button “D” to confirm.
- customisation “M3” (PERS.MENU) - turn selector switch “3” to “LINGUA”.
- configurations“M5” (CONFIG) menu reserved for the - press button “D” to confirm.
technician, which requires an access code.
- turn selector switch “3” to “A-1”.
Press button “D” to access programming, turn the heating
temperature selector (3) and scroll the menu items until - press button “D” to confirm.
reaching the desired item. Press button “D” to access the At this point the international items indicated in the menu
various menu sub-levels and the choice of parameters according tables appear on the display.
to personal requirements are confirmed. By pressing button“C”
go back one level.
(The first entry of the various options that appears inside the
parameter is that selected by default).
NB: To access the “M5” menu (reserved for the technician)

a three-figure access code must be introduced (the code is
472), which is carried out by turning the heating temperature
selector (3) until finding the correponding figure, then confirm
the selection by pressing button “D”, after which it is possible
to access the selection and modification of the parameters as
previously specified.

Information menu M1 (INFO). This menu contains the

various information relative to boiler operations:
1st
Button 2nd Level Button 3rd Level Button Description
Level
P11 Displays the management software version of the circuit board installed
(SOFTWARE) in the boiler
D
P12
Displays the total operating hours of the boiler
(HEAT.TIME)
C
P13
Displays the number of burner ignitions
(IGNIT.NR)
P14 P14/A Displays the current external temperature (if external probe is present
(OUTSIDET.) (CURRENT) Optional)
(with optionall P14/B Displays the minimum external temperature recorded (if external probe is
external probe (OUTT.MIN) present Optional)
present) D P14/C Displays the maximum external temperature recorded (if external probe is
(OUTT.MAX) present Optional)
M1 (INFO)
D -- C D
(NO EXT.P.) x
C (without optional By pressing button“D” the MIN and MAX temperatures measured are
RESET selection
external probe reset
present) C
P15
No display for this model
(DHW FLOW)
P17
Displays the speed in instantaneous revs of the fan
(FANSPEED)
P18 D
C Displays the instantaneous speed of the pump (from 1 to 3)
(PUMPSPEED)
Displays the last 5 events that have caused the boiler to shutdown
P19 The sequential number from 1 to 5 along with the relative error code
(FAILURE) By pressing button “D” repeatedly, it is possible to display opeating times
and the number of ignitions where the anomaly took place
Customisations menu M3 (PERS.MENU). AThis menu

contains all operating options that can be customised. (The
first entry of the various options that appears within the para-
meter is that selected by default).
1st
Button 2nd Level Button 3rd Level Button 4th Level Button Description
Level
The display lights up when the burner is
(LIGHT)
on and when the controls are accessed.
AUTO D It remains on for 5 seconds after the last
D (Default) x
P31 operation performed
selection
(DISPLAY) (LIGHT) ON The display is always lit
 C
C The display only lights up when the
(LIGHT) OFF controls are accessed and remains on for 5
seconds after the last operation performed
P32/A.1 The indicator displays the output
D (CH.TEMP.) temperature from the primary heat
P32/A (Default) exchanger
D
M3 (PERS. MENU)
(DISP.DESC.)
P32 D C P32/A.2 x The indicator displays the current external
D (DISP. (OUTSIDET.) selection temperature (with external probe Optional)
DATA) C ITALIAN
D All descriptions are given in Italian
C P32/B (Default) C
(LANGUAGE) A1 All descriptions are given in Alphanumeric
C
(ALPHANUM) mode
OFF D
By activating this function in winter mode,
P33 D (EMERG.) x
the room heating function can be activated
(EMER- selection
ON even if the Remote Control or TA are out
GENCY) C
(EMERG.) of order
C
D
RESET x By pressing button “D” the customisations
(RESET selection made are reset, restoring the values set in
ALL) the factory
C

Menu configurations M5 (CONFIG). This menu contains all

configuration options of the booiler operation parameters. (The
first entry of the various options that appears inside the parameter
is that selected by default).
M5 Menu (CONFIG)
(an access code must be introduced)
Value set
1st Level 2nd Level Options Description Default value by the
technician
24 KW
Identifies the output of the boiler on which the P.C.B. is installed
P53 Equal to Equal to
28 KW
(POWER) N.B.: in the case of boiler models called 26 kW set the parameter as: “24 boiler power boiler power
KW”.
32 KW
P54.1
Display the temperature measured by the probe on the storage tank unit - -
DHW NTC1
P54
P54.2
(NTC. Not used - -
DHW NTC 2
TEMP.)
P54.3
Displays the temperature read on the return probe - -
NTC 3
P55 Displays the C.H. flow temperature at which the boiler functions,
- -
(CALCCHT) calculated by the active controls on system heat-adjustment
1 First C.H. speed
P57 2 Second C.H. speed

AUTO
(PUMP
15 K
SPEED) 3 Third C.H. speed
Automatic pump speed. Set the ∆T value between system flow and
AUTO
return (can be set from 5 to 25 K)
P62 Set the maximum power in D.H.W. mode, setting the fan speed (in
4000 ÷ 5500 See page 17
(MAX SPEED) RPM)
P63 Set the minimum power in D.H.W. mode, setting the fan speed (in
1000 ÷ 1500 See page 17
(MIN SPEED) RPM)
P64 ≤ P62 (MAX Set the maximum power in C.H. mode,. The value must be less than or
See page 17
(MAX CH) SPEED) equal to "P62" (MAX. SPEED)
P65 ≥ P63 (MIN Set the minimum power in C.H. mode,. The value must be less than or
See page 17
(MIN CH) SPEED) equal to "P63" (MIN. SPEED)
Without external probe (Optional) defines the minimum flow
temperature. With the external probe present, it defines the minimum
SERVICE P66/A
flow temperature corresponding to operations with maximum external
(BOIL.PAR.) (MIN. CH 25°C
temperature. (can be set from 25°C to 50°C)
T.)
N.B.: the parameter must be confirmed in order to continue (press “D” or
exit from “P66” regulation by pressing “C”
Without external probe (Optional) defines the maximum flow
temperature. With the external probe present, it defines the maximum
P66/B
flow temperature corresponding to operations with minimum external
(MAX. CH 85°C
temperature (can be set from 50°C to 85°C)
P66 T.)
N.B.: the parameter must be confirmed in order to continue (press “D” or
(T.REG. exit from “P66” regulation by pressing “C”)
PAR.)
With external probe present it defines at which minimum external
P66/C temperature the boiler must operate at maximum flow temperature
(MIN. EXT (adjustable from -20°C to 0°C) -5°C
T.) N.B.: the parameter must be confirmed in order to continue (press “D” or
exit from “P66” regulation by pressing “C”)
With external probe present it defines at which maximum external
P66/D temperature the boiler must operate at minimum flow temperature
(MAX. EXT (adjustable from 5°C to +25°C) 25°C
T.) N.B.: the parameter must be confirmed in order to continue (press “D” or
exit from “P66” regulation by pressing “C”

M5 Menu (CONFIG)
(an access code must be introduced)
Value set by
1st Level 2nd Level Options Description Default value
the technician
P67.1
In winter mode the pump is always powered and therefore always
(CONTI-
functions
NUE)
P67
P67.2 In winter mode the pump is managed by the room thermostat or by P67.2
(PUMP
(INTERMIT) remote control (INTERMIT)
MODE)
P67.3
In winter mode the pump is managed by the room thermostat or by
(ECO-
remote control and by the boiler flow probe
NOMY)
The boiler is set to ignite the burner immediately after a room heating
P68
0s ÷ 500s request. In the case of particular systems (e.g. zone systems with motorised 0 seconds
(RT DALAY)
valves etc.) it could be necessary to delay ignition
P69 The boiler has an electronic timer that prevents frequent ignition of the
0s ÷ 255s 180 seconds
(ANTICYC) burner in the central heating mode
P70 The boiler carries out an ignition ramp to arrive from minimum heat 840 seconds
0s ÷ 840s
(CH RAMP) output to nominal heat output (14 minutes)
P71.1 The ignition of the boiler for heating domestic hot water occurs when
(OFF1) the water contained in the strorage tank falls by 3 °C with respect to
P71 (-3 °C) the set temperature P71.1
(DHW OFF) P71.2 The ignition of the boiler for heating domestic hot water occurs when (OFF 2)
(OFF2) the water contained in the strorage tank falls by 10 °C with respect to
(-10 °C) the set temperature
AUTO
OFF
P72 Independently from the options that can be displayed or set, this FIXED ON
8 L/M
(FLOW REG) parameter has no effect on boiler operation AUTO
10 L/M
12 L/M
RELE1.OFF Relay 1 not used
RELE1.1 In a system divided into zones, relay 1 controls the main zone
SERVICE
(BOIL.PAR.) RELE 1 The relay signals the intervention of a boiler block (Can be combined
RELE1.2 RELE1.1
(optional) with an external signalling device, not supplied)
The relay signals that the boiler is on
RELE1.3
(Can be combined with an external signalling device, not supplied)
Controls the opening of the external gas valve in concomitance with an
RELE1.4
ignition request of the burner in the boiler
Relay 2 activates the remote filling electrovalve (Optional) The control
RELE2.6
can take place by remote control
The relay signals the intervention of a boiler block (Can be combined
RELE2.2
RELE 2 with an external signalling device, not supplied)
RELE2.OFF
(optional) The relay signals that the boiler is on
RELE2.3
(Can be combined with an external signalling device, not supplied)
RELE2.4
RELE2.5 In a system divided into zones, relay 2 controls the secondary zone

Controls the storage unit pump
RELE3.7
(cannot be used on this model)
RELE 3 The relay signals the intervention of a boiler block (Can be combined
RELE3.2 RELE3.OFF
(optional) with an external signalling device, not supplied))
The relay signals that the boiler is on
RELE3.3
(Can be combined with an external signalling device, not supplied))
RELE3.4
P76
-10°C ÷ If the reading of the external probeis incorrect, it can be corrected to
(EXT. T. 0°C
+10°C compensate any environmental factors
CORR)

Fault and anomaly signals.
The VICTRIX ZEUS Superior kW I boiler signals any ano- error code described in the following table. To eliminate the
malies by the flashing symbol (5) along with the “ERRxx” block (where necessary), press the RESET "C" button positio-
indication on the indicator (6) where “xx” corresponds to the ned on the boiler panel.
Anomaly signalled Error code display Super CAR display Car display
No ignition block ERR 01 ERR 01 E01

Safety thermostat block (over-heating), flame
ERR 02 ERR 02 E02
control anomaly
Flue safety thermostat block ERR 03 ERR 03 E02 + E03
Contacts resistance block ERR 04 ERR 04 E02 + E04
Flow probe anomaly ERR 05 ERR 05 E05
Insufficient system pressure ERR 10 ERR 10 E10
Domestic hot water probe anomaly ERR 12 ERR 12 E12
Configuration error ERR 15 ERR 15 E15
Fan anomaly ERR 16 ERR 16 E16
Parasite flame block ERR 20 ERR 20 E02 + E20
Return probe anomaly ERR 23 ERR 23 E23
Push button control panel anomaly ERR 24 ERR 24 E24
Insufficient circulation ERR 27 ERR 27 E27
Loss of remote control communication ERR 31 ERR 31 / CM E31 / CON
Low power supply voltage ERR 37 not displayed not displayed
38
Loss of flame signal
(only displayed on VIRGILIO palmtop, or within the "M1" / "P19" menu)

Technical Data.
VICTRIX ZEUS Superior kW I technical data.
Victrix ZEUS Victrix ZEUS

Superior 26 kW I Superior 32 kW I
Domestic hot water nominal heating power kW (kcal/h) 26.9 (23137) 33.0 (28392)
Central heating nominal heat input kW (kcal/h) 21.7 (18678) 33.0 (28392)
Minimum heat input kW (kcal/h) 5.0 (4323) 7.3 (6279)
Domestic hot water nominal heat output (useful) kW (kcal/h) 25.8 (22188) 32.0 (27520)
Central heating nominal heat output (useful) kW (kcal/h) 21.0 (18060) 32.0 (27520)
Minimum heat output (useful) kW (kcal/h) 4.7 (4042) 6.9 (5934)
Efficiency 80/60 Nom./Min. % 96.7 / 93.5 96.9 / 94.5
Efficiency 50/30 Nom./Min. % 104.3 / 106,0 104.7 / 105.8
Efficiency 40/30 Nom./Min. % 106.5 / 106.5 107.3 / 107.3
Heat loss at casing with burner On/Off (80-60°C) % 0.70 / 1.00 0.87 / 0.20
Heat loss at flue with burner On/Off (80-60°C) % 0.04 / 3.10 0.03 / 2.90
Central heating circuit max. operating pressure bar 3 3
Central heating circuit max. operating temperature °C 90 90
Max. adjustable central heating temperature °C 25 - 85 25 - 85
Min. adjustable central heating temperature °C 25 - 50 25 - 50
Total volume system central heating expansion vessel l 7.1 7.1
Heating expansion tank pre-charge bar 1 1
Total volume domestic hot water expansion vessel l 1.2 1.2
Domestic hot water expansion vessel pre-charge bar 2.5 2.5
Water content in generator l 6.7 9.1
Total head available with 1000/h flow rate kPa (mm c.a.) 18.7 (1,9) 35.5 (3,62)
Hot water production useful heat output kW (kcal/h) 26.9 (23137) 33.0 (28392)
Domestic hot water adjustable temperature °C 20 - 60 20 - 60
Domestic hot water flow limiter l/min 10.0 14.0
Min. pressure (dynamic) domestic hot water circuit bar 0.3 0.3
Domestic hot water circuit max. working pressure bar 8 8
*Specific capacity “D” according to EN 6625 l/min 16.0 19.2
Drawing capacity in continuous duty (∆T 30°C) l/min 13.1 15.8
Domestic hot water performance classification according to N 13203-1 
Weight of full boiler kg 76.8 81.9
Weight of empty boiler kg 70.1 72.8
Electric connection V/Hz 230/50 230/50
Power input A 0.57 0.65
Installed electric power W 110 135
Pump consumption W 74.7 98.6
Fan consumption W 24.4 29
Equipment electrical system protection - IPX5D IPX5D
Flue gas max. temperature °C 75 75
NOX class - 5 5
Weighted NOX mg/kWh 48 52
Weighted CO mg/kWh 20 17
Type of appliance C13 / C33 / C43 / C53 / C83 / B23 / B33
Category II2H3B/P
- Fume temperature values refer to an air inlet temperature of - The maximum sound level emitted during boiler operation is <
15°C. 55dBA. The sound level value is referred to semianechoic chamber
tests with boiler operating at max. heat output, with extension of
- The data relevant to domestic hot water performance refer to a
fume exhaust system according to product standards.
dynamic inlet pressure of 2 bar and an inlet temperature of 15°C;
the values are measured directly at the boiler outlet considering that
to obtain the data declared mixing with cold water is necessary.

Combustion parameters.
G20 G30 G31

Supply pressure mbar (mm c.a.) 20 (204) 29 (296) 37 (377)
Gas nozzle diameter mm 5.70 4.10 4.10
Flue flow rate at max heat output kg/h 43 39 43
Flue flow rate at min heat output kg/h 8 7 8
CO2 at Q. Nom./Min. % 9.40 / 8.90 12.00 / 11.80 10.60 / 10.20
CO at 0% of O2 at Nom. Q./Min. ppm 200 / 7 670 / 11 270 / 7
NOX at 0% of O2 at Nom. Q./Min.. mg/kWh 50 / 25 188 / 68 69 / 41
Flue temperature at nominal output °C 78 86 79
Flue temperature at minimum output °C 73 82 75

Gas nozzle diameter mm WITHOUT 6.00 6.00
Flue flow rate at max heat output kg/h 52 47 53
Flue flow rate at min heat output kg/h 12 11 12
CO2 at Q. Nom./Min. % 9.40 / 8.90 12.30 / 11.90 10.50 / 10.30
CO at 0% of O2 at Nom. Q./Min. ppm 206 / 9 640 / 8 190 / 8
NOX at 0% of O2 at Nom. Q./Min. mg/kWh 50 / 25 188 / 68 69 / 41
Flue temperature at nominal output °C 73 82 74
Flue temperature at minimum output °C 64 72 66

VICTRIX ZEUS Superior 26 kW I variable heat output.
METHANE (G20) BUTANE (G30) PROPANE (G31)

HEAT HEAT BURNER BURNER NOZZLES BURNER BURNER NOZZLES BURNER BURNER NOZZLES
OUTPUT OUTPUT GAS FLOW RATE PRESSURE GAS FLOW RATE PRESSURE GAS FLOW RATE PRESSURE
(kW) (kcal/h) (m3/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O) (kg/h) (mbar) (mm H2O)
25.8 22188 2,85 5,00 51,0 2,12 5,50 56,1 2,09 6,50 66,3
25.0 21500 2,75 4,70 47,9 2,06 5,15 52,5 2,02 6,12 62,4
24.0 20640 D.H.W. 2,64 4,33 44,2 1,97 4,73 48,3 1,94 5,67 57,8
23.9 20554 2,63 4,30 43,8 1,96 4,69 47,9 1,93 5,62 57,4
22.0 18920 2,41 3,66 37,4 1,80 3,97 40,5 1,77 4,83 49,2
21.0 18060 2,30 3,35 34,2 1,72 3,62 36,9 1,69 4,44 45,3
20.0 17200 2,19 3,06 31,2 1,63 3,29 33,5 1,61 4,07 41,5
19.3 16590 2,13 2,92 29,8 1,59 3,13 31,9 1,57 3,90 39,7
18.0 15480 1,97 2,52 25,7 1,47 2,68 27,3 1,44 3,38 34,5
17.0 14620 1,86 2,27 23,1 1,39 2,40 24,5 1,37 3,07 31,3
16.0 13760 1,75 2,03 20,7 1,31 2,14 21,8 1,29 2,77 28,2
15.0 12900 1,64 1,81 18,4 1,23 1,90 19,4 1,21 2,48 25,3
14.0 12040 CEN. 1,54 1,60 16,3 1,15 1,67 17,0 1,13 2,21 22,6
13.0 11180 HEAT. 1,43 1,40 14,3 1,07 1,46 14,9 1,05 1,96 20,0
12.0 10320 + 1,32 1,21 12,4 0,99 1,27 12,9 0,97 1,72 17,5
11.0 9460 D.H.W. 1,22 1,04 10,6 0,91 1,09 11,1 0,89 1,49 15,2
10.0 8600 1,11 0,88 9,0 0,83 0,92 9,4 0,81 1,28 13,1
9.0 7740 1,00 0,73 7,4 0,75 0,77 7,9 0,73 1,09 11,1
8.0 6880 0,89 0,59 6,0 0,67 0,64 6,5 0,66 0,90 9,2
7.0 6020 0,78 0,46 4,7 0,59 0,52 5,3 0,58 0,73 7,5
6.0 5160 0,67 0,35 3,6 0,50 0,41 4,2 0,50 0,58 5,9
5.0 4300 0,57 0,25 2,5 0,42 0,32 3,3 0,41 0,44 4,5
4.7 4042 0,53 0,22 2,2 0,40 0,30 3,1 0,39 0,40 4,1
VICTRIX ZEUS Superior 32 kW I variable heat output.
METHANE (G20) BUTANE (G30) PROPANE (G31)

HEAT HEAT BURNER BURNER NOZZLES BURNER BURNER NOZZLES BURNER BURNER NOZZLES
OUTPUT OUTPUT GAS FLOW RATE PRESSURE GAS FLOW RATE PRESSURE GAS FLOW RATE PRESSURE
(kW) (kcal/h) (m3/h) (mbar) (mm c.a.) (kg/h) (mbar) (mm c.a.) (kg/h) (mbar) (mm c.a.)
32.0 27520 3.49 1.53 15.6 2.61 1.88 19.2 2.56 2.38 24.3
31.0 26660 3.38 1.44 14.7 2.52 1.76 17.9 2.48 2.20 22.4
30.0 25800 3.27 1.35 13.8 2.44 1.64 16.7 2.40 2.03 20.7
29.0 24940 3.16 1.27 12.9 2.36 1.53 15.6 2.32 1.87 19.1
28.0 24053 3.05 1.18 12.0 2.28 1.42 14.5 2.24 1.71 17.5
27.0 23220 2.94 1.10 11.2 2.20 1.32 13.4 2.16 1.57 16.0
26.0 22360 2.83 1.03 10.5 2.12 1.22 12.4 2.08 1.43 14.6
25.0 21500 2.73 0.95 9.7 2.03 1.13 11.5 2.00 1.30 13.3
24.0 20640 2.62 0.88 9.0 1.95 1.04 10.6 1.92 1.18 12.0
23.0 19780 2.51 0.81 8.3 1.87 0.95 9.7 1.84 1.07 10.9
22.0 18920 2.40 0.75 7.6 1.79 0.87 8.9 1.76 0.96 9.8
21.0 18060 2.29 0.69 7.0 1.71 0.79 8.1 1.68 0.86 8.8
20.0 17200 2.19 0.63 6.4 1.63 0.72 7.4 1.61 0.76 7.8
19.0 16340 2.08 0.57 5.8 1.55 0.65 6.7 1.53 0.68 6.9
18.0 15480 1.97 0.52 5.3 1.47 0.59 6.0 1.45 0.60 6.1
17.0 14620 1.87 0.47 4.8 1.39 0.53 5.4 1.37 0.53 5.4
16.0 13760 1.76 0.42 4,3 1.31 0.47 4.8 1.29 0.46 4.7
15.0 12900 1.65 0.37 3.8 1.23 0.42 4.3 1.21 0.40 4.1
14.0 12040 1.54 0.33 3.4 1.15 0.37 3.8 1.13 0.35 3.6
13.0 11180 1.44 0.29 2.9 1.07 0.33 3.4 1.05 0.31 3.1
12.0 10320 1.33 0.25 2.6 0.99 0.29 3.0 0.97 0.27 2.8
11.0 9460 1.22 0.22 2.2 0.91 0.25 2.6 0.90 0.24 2.4
10.0 8600 1.11 0.18 1.9 0.83 0.22 2.3 0.82 0.22 2.2
9.0 7740 1.00 0.15 1.6 0.75 0.19 2.0 0.74 0.20 2.0
8.0 6880 0.89 0.13 1.3 0.67 0.17 1.7 0.66 0.19 2.0
7.0 6020 0.78 0.10 1.0 0.58 0.15 1.5 0.58 0.19 1.9
6.9 5934 0.77 0.10 1.0 0.58 0.15 1.5 0.57 0.19 1.9

List of accessories and optionals.
Super Comando Amico Remoto remote control Comando Amico Remoto remote control
code 3.016577 code 3.011236
Digital weekly timer-thermostat Radio timer-thermostat (wireless)

code 3.014438 code 3.014439
External Probe Telephone control

code 3.014083 code 3.013305
Configurable relay interface kit Universal connection kit

code 3.015350 code 3.011667
DHW recirculation kit (including pump) Top cover kit

(indoor only) code 3.015380 code 3.018247
DHW recirculation probe kit code Polyphosphate dispenser kit (indoor only)
code 3.018287 code 3.013499
Water network cut-off kit GSM telephone control kit

code 3.018461 code 3.017182
Boiler anti-theft kit (mechanical) Cut-off cocks with filter kit

code 3.015412 code 3.015854
Additional system expansion vessel kit Cut-off cocks kit

code 3.018433 code 3.4297
Anti-freeze electric resistance kit (-15 °C) Zones control unit kit
code 3.017324 code 3.011668
The boiler is prepared for coupling to the DIM (multi-system distribution manifold), available in 5 recess kits.

VICTRIX ZEUS Superior kW I troubleshooting.
Before every intervention:

Check that the gas, water and electricity are correctly connected Before maintenance interventions or replacement of compo-
to the boiler, according to that indicated in the data plate and nents, remove the electric power supply upstream from the
the instruction manual. appliance.
Also make sure that: For correct use of the troubleshooting table, on intervention it
- the gas valve and boiler parameters are correctly adjusted; is recommended to press the Reset button, switch the boiler off
- all devices outside the boiler function and are appropriately and remove voltage from the appliance for at least 5 seconds.
adjusted; This is to allow the boiler to start a new ignition cycle.
- the external and internal fuses are integral.
Ignition cycle
Apply voltage to the boiler.
The display lights up. No See section A
Yes
The error 03 appears on the display Yes See error section 03 - a
The error 05 appears on the display Yes See error section 05
No
CENTRAL HEATING MODE DOMESTIC HOT WATER MODE
Press the main button ( ), and then press button A (WINTER). Press the main button ( ), and then button A (SUMMER)..
Turn the DHW selector switch to maximum and open the cock
Turn the central heating selector switch to maximum to prevent domestic
N.B.: the display must show DHW
hot water functioning by pressing button B.
N.B.: wait for the completion of any DHW request if the temperature in
The pump starts. See section B
the storage tank is below 20°C. No
Check the presence of the TA jumper on clamps Yes

40-41 of the P.C.B. The 3-way valve goes into the DHW
N.B.: the jumper must not be present when See section C
position. No
The pump starts. external devices are installed such as TA, CAR,
N.B.: the display No clock programmer, etc...
must show Check the effective request from any external
CH devices (TA/CAR programmer clock). See
error section 31.
See section B
No
Yes
The 3-way valve goes
into the CH posi- See section C
No
tion.
Yes
No The error 02 appears on the display See error section 02 - a
The pump starts.
No The error 16 appears on the display See error section 16 - a
Yes
The error 16 appears on the display Yes See error section 16 - b
No
The ignition electrodes make the The error 01 appears on the display
No See error section 01 - a
spark. (wait for the board to make 2 ignition cycles).
Yes

The error 01 appears on the display

No See error section 01 - b
(wait for the board to make 2 ignition cycles).
The burner ignites.
The error 04 appears on the display
No See error section 04.
(wait for the board to make 5 ignition cycle attempts).
Yes
The burner stays on after the first The error 01 appears on the display
No See error section 01 -c
10 seconds. (wait for the board to make 2 ignition cycles).
Yes
No
Check MAX CH pa-

Check that:
rameter and, if neces-
The boiler reaches - the OUTPUT para-
sary, adjust it until a
and maintains the set meter corresponds to
pressure value is ob- See section D
central heating tem- No the boiler output.
tained that correspon-
perature. The boiler reaches - check the MAX SPE-
ds to the requested
and maintains the set ED parameter and, See section D
output. No
DHW temperature. if necessary, adjust it
Yes until a pressure value
is obtained that cor-
The central heating request is satisfied. responds to the maxi-
mum output.
Yes
The domestic hot water request is satisfied.

Error codes.
ERROR 01 No ignition block

The cables between igniter and electrodes corresponds. No Restore the electric connection/replace the wiring.
01 Yes
a
The igniter makes the spark. No Replace the igniter. If the anomaly persists, replace the P.C.B.
At least 14 V DC is present on clamps 2-3 of the connector X19.

No Replace the P.C.B.
N.B: measure the voltage within the safety time (8-10 s)
Yes
01 The wiring between the gas valve and P.C.B. is OK. No Restore the electric connection/replace the wiring.
b Yes
Replace the gas valve.
N.B.: before replacing the valve make sure that there is enough gas inlet dynamic pressure and that the minimum and maximum output adjustment
are correctly made.
Replace the detection electrode and/or relative wiring.

The electrode detects a direct current of 2-4 µA during the burner
No Check correct position and distance between electrode and burner.
01 ignition phase.
Check that siphon and the condensate exhaust duct are not blocked.
c
Yes
Replace the P.C.B.
ERROR 02 Over-heating safety thermostat block

The wiring between the safety thermostat and P.C.B. is OK. No Restore the electric connection/replace the wiring.
02
Yes
a Check/replace the safety thermostat. If the anomaly persists, replace the P.C.B.
The safety thermostat functions regularly (intervention temperature

No Replace the over-heating safety thermostat.
higher than 100°C).
Yes
The pump functions correctly. No See section B
Yes
Restore circulation in the CH system by acting on the closed devices

and also check:
02 - the correct positioning/functioning of the boiler by-pass;
Any CH system zone valve or cut-off cocks are open. No
- the opening times of any zone valve (on requirement it is possible to delay
b ignition of the burner by acting on the boiler TIMER RT parameter);
- the correct functioning of any thermostatic valves.
Yes
The NTC flow probe is OK (10 kΩ at 25°C). No Replace NTC probe.
Yes
Check/clean/replace the main heat exchanger (condensation module).
N.B.: it is recommended to check the correct pressure of the inlet gas and check any obstructions of the gas piping upstream from the boiler. Error 02 intervenes
also if the board detects a loss of the flame signal 6 times in 8.5 minutes.

ERROR 03 Flue safety thermostat block

The wiring between the flue safety thermostat and P.C.B. is OK. No Restore the electric connection/replace the wiring.
03
Yes
a
Check/replace the flue safety thermostat. If the anomaly persists, replace the P.C.B.
Clean/restore the correct functionality of the flue extraction elements,

checking lengths and any obstructions.
Flue evacuation takes place correctly. No Clean/restore the correct functionality of the condensation module
03 checking that there are no combustion impurities deposited on the heat
b exchanger (soot, oxidations, etc..).
Yes
If the anomaly persists, replace the P.C.B.
ERROR 04 Contacts resistance block

Check the wiring and cleanliness of the electric connection, the continuity
The overheating safety thermostat functions regularly. No
of the thermostat contact and replace if necessary.
Yes
04 The connector and relative wiring between gas valve and P.C.B.
No Restore the electric connection/replace the wiring.
are OK.
Yes
Replace the gas valve. If the anomaly persists, replace the P.C.B.
ERROR 05 Flow probe anomaly

The wiring between the flow probe and the board (connector X9
terminals 10-11) is OK.
05 Yes
Replace the NTC flow probe. If the anomaly persists, replace the P.C.B.
ERROR 10 Insufficient system pressure

Restore the correct pressure by acting on the system filling valve.
N.B.: in this case it is always advisable to ensure that there are no leaks
The boiler manometer displays a pressure exceeding 0.8 bar. No
in the central heating plant and check the correct factory-set value of the
expansion vessel.
10 Yes
The wiring between the absolute pressure switch and the board is OK. No Restore the electric connection/replace the wiring.
Yes
Check/replace the system pressure switch. If the anomaly persists, replace the P.C.B.
Storage tank probe anomaly

ERROR 12 The boiler prevents functioning in DHW mode but can function in CH mode
The wiring between the storage tank probe and the board (connector
X9 terminals 6-7) is OK.
12 Yes
Replace the storage tank NTC probe. If the anomaly persists, replace the P.C.B.

Wiring configuration error

N.B.: This board can be used for instant type boilers (VICTRIX Superior kW)
ERROR 15 or with storage tank (VICTRIX ZEUS Superior kW I). The board automatically
recognises the type of boiler by means of the relative wiring of the P.C.B.
The board is configured as boiler with storage tank. For the VICTRIX ZEUS Superior kW I boiler check the PRESENCE of
No
(presence of the jumper between clamps 6-7 of the connector X7). the connection jumper between clamps 6-7 of the connector X7.
15
Yes
Replace the P.C.B.
ERROR 16 Fan anomaly

24 VDC is present to clamps 1-2 of the connector X7. No Replace the P.C.B.
Yes
16
The wiring between the P.C.B. and fan is OK. No Restore the electric connection/replace the wiring.
a
Yes
Replace the fan. If the anomaly persists, replace the P.C.B.
The wiring between the P.C.B. and fan is OK.

16 Check continuity of the cables on clamps 3-4-5 of the connector x7
b Yes
Replace the fan. If the anomaly persists, replace the P.C.B.
ERROR 20 Parasite flame block

The detection electrode and the relative wiring are integral. No Check/replace detection electrode/replace wiring.
20 Yes
Replace the P.C.B.
Return probe anomaly

ERROR 23 The boiler can function in CH mode even though not optimally
The wiring between the return probe and the board (connector X9
terminals 8-9) is OK.
23 Yes
Replace the NTC return probe. If the anomaly persists, replace the P.C.B.
ERROR 24 Push button control panel anomaly

The buttons on the control panel function regularly (check that a Check that there are no keys blocked or jammed under the control
No
"click" is heard when the button is pressed). panel.
24 Yes
Replace the display board
ERROR 27 Insufficient circulation

The pump functions correctly. No See section B
Yes
Restore circulation in the CH system by acting on the closed devices

and also check:
- the correct positioning/functioning of the boiler by-pass;
Any CH system zone valve or cut-off cocks are open. No
- the opening times of any zone valve (on requirement it is possible to delay
27 ignition of the burner by acting on the boiler TIMER RT parameter);
- the correct functioning of any thermostatic valves.
Yes
The NTC flow probe is OK (10 kΩ at 25°C). No Replace NTC probe.
Yes
Check/clean/replace the main heat exchanger (condensation module). If the anomaly persists, replace the P.C.B.

ERROR 31 Loss of remote control communication

The Remote Control is connected correctly. Check the connection between P.C.B. (clamps 42-43) and remote control
N.B.: it is possible to use only remote controls supplied by Immergas No (IN+ and IN-) carried out respecting the polarity and using a dedicated
(CAR or Super CAR). line to prevent interference.
31
Yes
Replace the remote control. If the anomaly persists, replace the P.C.B.
ERROR 37 Low power supply voltage

The boiler power supply voltage exceeds 190 VDC. No Restore the correct electric power of the appliance (230 VDC ±10%).
Yes
37 The electric power supply connection wires and relative external
No Restore the electric connection/replace the cables/external fuses.
fuses are integral.
Yes
Replace the P.C.B.

Sections
230 VDC are present on the L-N terminals of the P.C.B. No Check the electric power supply upstream from the boiler and restore it.
Yes
The P.C.B. fuse is integral. No See section E
A Yes
The wiring between the P.C.B. and display board is OK. No Restore the electric connection/replace the wiring.
Yes
Replace the P.C.B. If the anomaly persists, replace the display board.
230 VDC is present to clamps 3-4 of the connector X16. No Replace the P.C.B.
Yes
230 VDC is present on the Brown and Blue contacts (3-4) of the
pump connector (see drawing).
N.B.: carefully check the wiring of connector x16.
Brown = 4 White = 5 No Restore the electric connection/replace the wiring.

Blue = 3 Violet = 6
G/V Black = 7
B
Yes
Release the pump by acting on the shaft after having loosened the front
The motor shaft turns freely. No
cap.
Yes
The start-up condenser is integral. No Replace the condenser.
Yes
Replace the pump. If the anomaly persists, replace the P.C.B.
N.B.: It is advised to check pump functioning at all three speeds by acting on the PUMP SPEED parameter in the Configurations Menu.
CENTRAL HEATING MODE:

230 VDC are present to the clamps 1-3 of connector X1 on the
P.C.B.
No Replace the P.C.B.
DOMESTIC HOT WATER MODE:
230 VDC are present to the clamps 2-3 of connector X1 on the
P.C.B.
C Yes
The wiring between the 3-way motor and the board is OK. No Restore the electric connection/replace the wiring.
Yes
The 3-way cartridge functions regularly (it is not blocked). No Release/replace the 3-way cartridge.
Yes
Replace 3-way valve motor.
Adjust CO2 values to Minimum and Maximum in compliance with that

The gas valve is calibrated correctly. No
stated in the instruction book.
Yes
D The NTC flow probe is OK (10 kΩ at 25°C).
No Replace NTC probe.
In DHW functioning mode, also check the DHW NTC probe.
Yes
Replace the P.C.B.
The operations stated below are indispensable for checking the quality of the relay electric contacts positioned on the board.
Replace the fuses checking that there are no short circuited components (pump, fan, gas valve, etc...).
E Check safety device times and the complete power removal from the gas valve, operating as follows:
- close the gas supply and make a functioning request;
- check that, after 2 ignition attempts, the display shows error "01".
- with the help of the single wire wiring diagram, use a tester to check that there is no voltage (24 V DC) on the gas valve power supply cables.

VICTRIX Zeus Superior KW I - Manual Tehnic - STVZKW Ed 09-08 (En)

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VICTRIX Zeus Superior KW I - Manual Tehnic - STVZKW Ed 09-08 (En)

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Available Formats

VICTRIX ZEUS Superior kW I

VICTRIX ZEUS Superior 26-32 kW I

Wall-mounted, fan-assisted condensing boiler

VICTRIX ZEUS Superior 26 kW I

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VICTRIX ZEUS Superior kW I main components and connections.

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VICTRIX ZEUS Superior kW I control panel.

Key: 11 - Boiler connected to remote control (Optional)

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VICTRIX ZEUS Superior kW I main components.

Key: 16 - Air intake pipe

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VICTRIX ZEUS Superior kW I hydraulic diagram.

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Primary circuit (boiler circuit).

Operation (see hydraulic diagram). Head-flow rate graphics.

VICTRIX ZEUS Superior 26 kW I

Flow rate Litres/h

Flow rate Litres/h

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Boiler pump (1).

Primary heat exchanger

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Motorised 3-way valve.

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Safety devices and controls.

System adjustable by-pass (2).

System filing unit (3).

Automatic air vent valve (6). 3

3 bar safety valve (7).

System expansion vessel (8).

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GIM Multifunction Integrated Unit.

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Secondary circuit (domestic hot water circuit).

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Storage tank. DHW expansion vessel (11).

It is screwed onto the lower flange.

Polyphosphate dispenser (optional).

DHW NTC probe (B2) (9).

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Electric coils (4).

Pneumatic unit (2).

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Ignition electrodes (7).

Detection electrode (9).

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Disassembly of combustion circuit main components.

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The calibration of the total premix combustion system, when

Adjustment of nominal and minimum heat

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Regulation of the air-gas ratio (off-set).

G 20 9.40% ± 0,2 8.90% ± 0,2

G 30 12.10% ± 0,2 11.80% ± 0,2 Key:

VICTRIX ZEUS Superior 32 kW I

G 30 12.30% ± 0,2 11.90% ± 0,2 Gas transformation.

Calibration of the maximum CO2.

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