Among the benefits derived from computer-aided process
planning, some of them are the following:
a. Process Rationalization and Standardization: Automated
process planning leads to more logical and consistent plans than when process planning is done completely manually. Standard plans tend to result in lower manufacturing costs and higher product quality.
b. Increased Productivity of Process Planners: The
systematic approach and the availability of standard process plans in the data files permit more work to be accomplished by the process planners. One system was reported to increase productivity by 600%.
c. Reduced Lead Time for Process Planning: Process
planners working with the CAPP system can provide route sheets in a shorter lead time compared to manual preparation.
d. Improved Legibility: Computer-prepared route sheets are
neater and easier to read than manually prepared route sheets. 57
f. Incorporation of Other Application Programs: The CAPP
program can be interfaced with other application programs, such as cost estimating, work standards, and others.
Modern CAPP systems are focused around two technologies.
These technologies are called:
5.2. Retrieval CAPP systems
5.3. Generative CAPP systems
5.2. Retrieval CAPP systems
The Retrieval-type computer-aided process planning systems
also called Variant CAPP systems requires a catalog of standard process plans to be stored in a computer systems. The part being planned is classified and coded using the principles of Group Technology (GT). GT approach is required
for parts classification and coding system to organize the
computer files and to permit efficient retrieval of the appropriate process plan. The variant approach uses library retrieval procedures to find standard plans for similar components. A process plan that can be used by a family of