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FINE AGGREGATE:
Fine aggregate used in this study is obtained from nearby source and its clear river sand adhering to the norms
prescribed in IS:383 and it confirms to Zone-II with a specific gravity of 2.68 and free from any foreign particles.
Sand obtained is stored in large containers without moisture entry and its managed clean and dry to manage
the water content in the mix design.
COARSE 2AGGREGATE:
Coarse aggregate adopted in this work is obtained from nearby crusher unit which is derived from basalt rock
and it is non flaky with clear edges. The aggregates are sieved on crusher end with clear edges. The aggregates
are sieved on crusher end with nominal size of 20 mm as per IS 383 it adheres strictly to the protocols. The
coarse aggregate has a specific gravity of 2.65 and abrasion value of less than 6% with good impact crushing
WATER:
The water used in the entire process is tap water and the density is taken as 1000 kg/m 3 and a pH of 6.2 with
TDS of less than 500 ppm with clear and no color. The water is stored in plastic with clear and no color. The
water is stored in plastic containers and closed with a cap to avoid dust or foreign particles entry before mixing
with concrete.Water fit for drinking is generally considered fit for making concrete. Water should be free from
acids, oils, alkalis, vegetables or other organic Impurities. Soft waters also produce weaker concrete. Water has
two functions in a concret mix. Firstly, it reacts chemically with the cement to form a cement paste in which the
inert aggregates are held in suspension until the cement paste has hardened. Secondly, it serves as a vehicle or
lubricant in the mixture offine aggregates.
CRUMB RUBBER:
Crumb Rubber is recycled rubber produced from automotive and truck scrap tyres. During the recycling
process steel and tyre cord are removed, leaving the rubber with a granular consistency. Continued processing
with a granulator or cracker mill, possible with the aid of cryogenics or mechanical means, reduces the size and
classified based on the various criteria including color. The granulate is sized by passing through a screen, the
size based on a dimension (1/4 inch ) or mesh (holes per inch: 10 20).
When dealing with asphalt overlays, reflection cracks can arise and cause an unwanted asphalt uses the stress
absorbing membranes that reduces the reflective cracking because of its elastic properties. With fewer cracks,
there are fewer repairs, so crumb rubber assists in reducing maintenance costs. The pavement has an increased
lifespan because after multiple uses and exposures to different elements, regular asphalts losses elasticity over
time. The use of the artificial rubber resists the formation of cracks and has an anti-aging effect that keeps the
asphalt in a better condition. The tyre crumbs are poured in between the artificial grass blades, giving the
artificial fields more cushion and support.
COMPONENT CONTENT
Ash content 4.98
Acetone extract 10.59
Natural rubber content 25.79
Rubber hydrocarbon content 36.91
Carbon black content 21.193
Relative density 1.192
EPS
Expanded polystyrene (EPS) concrete (also known as EPScrete, EPS concrete or lightweight concrete) is a form
of concrete known for its light weight made from cement and EPS (Expanded Polystyrene). It is a popular
material for use in environmentally "green" homes. It has been used as road bedding, in soil or geo-stabilization
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projects and as sub-grading for railroad trackage.It is created by using small lightweight Styrofoam or EPS balls
as an aggregate instead of the crushed stone that is used in regular concrete. It is not as strong as stone-based
concrete mixes,but has other advantages such as increased thermal and sound insulation properties, easy
shaping and ability to be formed by hand with sculpturing and construction tools.EPS concrete combines the
construction ease of concrete with the thermal and hydro insulation properties of EPS and can be used for a
very wide range of application where lighter loads or thermal insulation or both are desired.
1 Type of cement OPC
2 Maximum nominal size of aggregate 20 mm
3 Maximum nominal size of EPS beds 1.34
4 Maximum water cement ratio 0.40
5 Size of Crumb rubber
6 Fly ash
AIM:
To achieve maximum compressive strength ,and flexeral strength with lower density and minimum cost of tyre
rubber with eps concrete.
Objective:
The following objective is to be considered while performing the project:
To produce the economical blocks in compare to conventional block.
To get lowest density EPS concrete block wall.
To evaluate a lightweight concrete which can be used at various sections of a building.
To know the essential properties of material used as a part of the concrete.
To make the concrete lightweight
To make a concrete eco-friendly and less costly
To compare light weight concrete with conventional concrete.
To decrease water absorption properties of concrete
Experimental outcomes:
Development of a special type of concrete i.e. EPC also known as light weight Concrete which has medium
compressive strength as compared to conventional concrete allowing the concrete to bend without cracking
under heavy loads.
Application: EPC have found use in a number of large-scale applications, these include:
1. An alternative building technology for concrete blocks is the use of expanded polystyrene (EPS) regrind and
virgin beads in its structure. ..
2. Used pavements and tunnels lining.
3. Fire resistant structure.
4. Protection from freezing and throw.
5. In sound barriers as a sound absorber.
6. In non-load bearing members as lightweight concrete walls.
7. In highway constructions as a shock absorber.
II. LITERATURE REVIEW
Review Paper 1: Afia S. Hameed, A.P Shashikala.
Suitability of rubber concrete for railway sleepers. Perspective in Science 8 p(32-35). Elseveir
2016.Experimental investigations were carried out to study the mechanical properties like fatigue strength and
impact resistance of rubber concrete and ordinary concrete as per Indian standards and ACI standards. The
following on clusions are arrived at.1. Presence of crumb rubber in concrete has increased the resistance to
crack initiation under impact load by 80 —110%.2. Impact load at failure was 50% high for concrete with
crumb rubber. This is due to the energy absorption capacity of the crumb rubber.3. Failure cycle for the crumb
120
Slump Value of Concrete in mm
100
80
60 Column1
M1
40
M2
M3
20
M5
0
Conventional Combination 1 Combination 2 Combination 3
Concrte
Concrete Material with different Combinations
Grade and proportion of rubber aggregates in concrete or cement mixture directly influence the workability . A
higher rubber content has generally been found to reduce workability of concrete. The possible reasons for this
reduction include:
Reduction of slump area and roughness of aggregate, which increases particles friction within the concrete,
that requires more energy to flow
High water absorption of rubber particles, which increases water requirement
Reduction of the plastic unit weight of concrete, dur to entrapment of air in its jagged surface texture and
relatively low specific gravity of the tyre rubber.
28
27
26
25 Column1
24 M1
M2
23 M3
22 M5
Conventional Combination 1 Combination 2 Combination 3
Concrte
Concretecubes with different variations
4
3.5
3
2.5
2 Column1
1.5 M1
1 M2
0.5 M3
0 M5
Conventional Combination 1 Combination 2 Combination 3
Concrte
Concretecubes with different variations
Mixing
V. RESULTS AND DISCUSSION
The result of compression test shows that the strength increases as cement/sand ratio increases.
Combinations
Conventional concrete M20 Grade of Normal Concrete
Cement 30% , EPS 20%
Combination 1
Crumb Rubber 10%
Partial replacement