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Messanger Installation
Messanger Installation
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Shutdown SIS
Previous Screen
Special Instruction
Installation and Operation of the Caterpillar Messenger Driver Information Display
{7490}
Media Number -REHS1413-06 Publication Date -15/07/2008 Date Updated -15/07/2008
i02943045
Introduction
ReferenceSystems Operation
Do not perform any procedure in this Special Instruction until you read and understand this
information.
This Special Instruction explains the functionality and the features of the Caterpillar Messenger.
This Caterpillar Messenger display is adaptable on the following Caterpillar Engines. 3176B,
3176C, C-10, C11, C-12, C13, C15, C-15, C-16 and 3406E.
Note: This Caterpillar Messenger will support the 3116, 3126B, 3126E, C7, and C9 Engines.
However, it will only support these engines if they were manufactured after August 1996.
NOTICE
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Illustration 1 g00916428
Messenger display
The Messenger display will show information for the engine and information for the vehicle. For
detailed operating information, see the Operation Section of this manual. The driver should review
the information in this manual prior to driving. Before driving, the driver should review the
Messenger Screen Map in order to select the most important information for the trip. This will
avoid the entry of data during the operation of the vehicle.
On the first pass of flashing new messenger software over an old existing version, the standard
defaults will be as follows.
• The contrast, brightness, and backlighting will all be set to the factory default
All the above settings can be changed as required by the operator. After the changes are made a
two minute wait time is required. After the two minute wait time, the messenger will have a "Key
Cycle" to enforce the changes with the messenger.
Note: A Caterpillar Electronic Technician (ET) may be used to make changes to the Messenger.
For Illustration purposes this document uses English units.
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Maintenance Information
The last oil change may be entered. This allows the display to indicate when the next oil change is
due.
Diagnostic Data
Engine diagnostic codes may be displayed for the driver. The Messenger display will
automatically display potentially serious engine problems. When one of these codes appears, the
driver should bring the vehicle to a safe stop. After the display of a serious diagnostic code, the
engine may shut down within 20 seconds. Refer to the Diagnostic Code Chart for a list of these
codes.
Theft Deterrent
Messenger provides the capability to allow the engine to start or the capability to prevent the
engine from starting. The Messenger display can shut down the engine after entering a password
with four characters into the display when the engine is at idle.
Table 1
Units
Parameter Identifier English Unit Abbreviation Metric Unit Abbreviation
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Miles Kilometers
"Distance"
MI KM
Revolutions per minute Revolutions per minute
"Engine speed"
RPM RPM
Kilometers per liter
Miles per gallon KPL
"Fuel economy"
MPG Liters per 100 KM
l/100KM
Gallons (US or Imperial gallons) Liters
"Fuel quantity"
GAL LTR
Gallons per hour Liters per hour
"Fuel rate"
GPH LPH
Pounds per square inch Kilopascals
"Pressure"
PSI kPa
Miles per hour Kilometers per hour
"Speed"
MPH KPH
Degrees Fahrenheit Degrees Celsius
"Temperature"
F C
Hours Hours
"Time"
HR HR
State Crossing
Messenger allows the driver to enter the current state.
Access to Parameters
The availability of parameters is determined by the engine manufacturer, the model year of the
engine, and the ECM settings for the Customer Programmable Parameters.
Note: The Messenger display may be used on engines that are not manufactured by Caterpillar.
Limited instantaneous data and diagnostic data will be available for these engines. Also,
Messenger will only support 3116, 3126 HEUI, C7, and C9 engines that have been produced after
August 1996.
Display Functions
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Simultaneously pressing and releasing the two center buttons (Down and Up) will cause the
display screen to return to the title screen (Instantaneous Data) of the display.
The display will automatically be dimmed when the headlights are turned ON and the display is
connected to the lighting circuit. The illumination of the display may be adjusted manually.
1. The contrast may be adjusted by pressing and releasing the Right arrow button and the Left
arrow button from the Adjust Contrast screen. The characters may be lightened by pressing
and releasing the Left arrow button until the illumination is satisfactory. The background
may be darkened by pressing and releasing the Right arrow until the background is
satisfactory.
2. The Down arrow button may be used in order to change the backlight. The backlight may be
turned off by pressing and releasing the Left arrow button. The backlight may be turned on
by pressing and releasing the Right arrow button.
3. The backlight may be adjusted by pressing the Down arrow button. Pressing and releasing
the Left arrow button will decrease the backlight. Pressing and releasing the Right arrow
button will increase the backlight.
Note: The automatic dim feature will not function if the display has been placed in a manual dim
mode. To reactivate the automatic dim feature, turn the power to the display OFF, then back ON.
Illustration 2 g01112554
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Additional Features
• The Messenger display may be mounted in the dash or on the dash.
• The display allows an inside view of the engine's operation. The Messenger display
provides information to the driver from the engine Electronic Control Module (ECM)
through the J1708 Data Link.
The first row of the screen map indicates the title screen for each of the columns on the screen
map. The farthest title screen to the right and the "INSTANTANEOUS DATA" title screen in
column 1 are adjacent in operation. Pressing the right arrow button from the farthest right title
screen moves to the "INSTANTANEOUS DATA" title screen in column 1.
Movement between the columns of information is permitted when the title screen can be viewed.
The exception is movement between the "Fleet Trip"," Driver Trip", and "Lifetime Total"
columns. These columns are available with 3176B, 3176C, C-10, C11, C-12, C13, C15, C-15, C-
16, and 3406E engines.
The Up and Down arrow buttons allow movement up and down through the columns. When the
bottom screen of a column is being viewed, press the Down arrow button in order to view the title
screen at the top of the column. You cannot press the Up arrow button from the title screen to get
to the bottom screen.
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Illustration 3
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15, and C-16 Engines
Colums (1-4) are expanded screen maps on heavy duty truck engines
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Illustration 4
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
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Illustration 5
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
Column 3 Driver Economy Reward is for Expanded screen maps for the messenger.
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Illustration 6
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
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Illustration 7
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
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Illustration 8
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
Column 6 and column 7 are for Expanded screen maps for messenger.
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Illustration 9
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
Column 8, column 9, and column 10 are for Expanded screen maps for the messenger.
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Illustration 10
3176B, 3406E, C-10, C11, C-12, C13, C15, C-15 and C-16
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Pressure", "Intake Manifold Temperature", "Ambient Air Temperature", "Cold Mode Status",
"Multi-Torque Status", "Throttle", "Exh Gas Temp", and "DPF Out Temp".
Remember that not all engines support all of the "INSTANTANEOUS DATA" parameters. The
parameters that are supported depend on the type of engine. For example, 3126B engines only
support 12 of the 19 possible "INSTANTANEOUS DATA" parameters. View the appropriate
screen map for the particular engine for a complete listing of "INSTANTANEOUS DATA"
parameters.
Note: The engine parameters use the ECM as the source of information for the display. The
Messenger display and the instrument panel gauges may indicate different values. The display
may respond differently to changing conditions as the vehicle operates. The readings between the
gauges and display may be different. This does not indicate that the components are faulty.
"Instantaneous Data "Screens for the 3176B, 3176C, C-10, C11, C-12, C13,
C15, C-15, C-16, and 3406E Engines
Table 2
"INSTANTANEOUS DATA" SCREENS FOR 3176B, 3176C, 3406E, C-10, C11, C-12,
C13, C15, C-15, and C-16 ENGINES
Screen Parameter Description
The display will return to this screen at any time
during operation by pressing the Down button and
Up button at the same time.
Press the Right arrow button in order to move the
Instantaneous Instantaneous Data column of the display to the right.
Data title screen Press the Left arrow button in order to move the
column of the display to the left.
Press the Down arrow button in order to view the
"FUEL ECONOMY/AVERAGE FUEL
ECONOMY".
With a vehicle speed of zero, the fuel economy is
zero.
Current fuel
Fuel Economy Data is available for 1994 or newer 3176B, 3176C,
economy
MPG or 3406E engines only.
The average fuel
Average MPG Press the Down arrow button to view "VEHICLE
economy of the fleet
SPEED/CRUISE SET SPEED".
trip segment (1)
Press the Up arrow button to view
"INSTANTANEOUS DATA".
The screen shows the vehicle speed that the ECM is
using for cruise control and PTO operation.
The screen shows the current cruise control speed
Vehicle speed
Vehicle speed that is set. The value will be zero if a cruise set
MPH
Cruise control set speed has not been entered.
Cruise set
speed Press the Up arrow button in order to view "FUEL
speed MPH
ECONOMY/AVERAGE".
Press the Down arrow button in order to view
"FUEL RATE/ENGINE LOAD".
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Illustration 11
Column 1, column 2, and column 3 are for Expanded screen maps for the messenger.
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Illustration 12
Column 4, and column 5 are for Expanded screen maps for the messenger.
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Illustration 13
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Illustration 14
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"INSTANTANEOUS DATA" SCREENS FOR 3116, 3126B, 3126E, C7, AND THE C9
ENGINES
Screen Parameter Description
The display will return to this screen at any time by
pressing the Down button and Up button at the same
time.
Instantaneous Press the Right arrow button in order to move the
Instantaneous
Data title screen column of the display to the right. Press the Left arrow
Data
button in order to move the column of the display to
the left.
Press the Down arrow button in order to view the
"CURRENT FUEL ECONOMY/OIL PRESSURE".
This screen displays the fuel economy and the oil
pressure.
With a vehicle speed of zero, the fuel economy is zero.
Fuel Economy Current Fuel Data is available for 1994 or newer 3116, 3126B, or
MPG Economy 3126E engines only.
Oil PSI Oil Pressure Press the Down arrow button in order to view
"VEHICLE SPEED/CRUISE SET SPEED".
Press the Up arrow button in order to view
"INSTANTANEOUS DATA".
The screen shows the vehicle speed that the ECM is
using for cruise control and PTO operation.
The screen shows the current cruise control speed that
Vehicle speed
Vehicle Speed is set. The value will be zero if a cruise set speed has
MPH
Cruise Control set not been entered.
Cruise Set
Speed Press the Up arrow button in order to view "FUEL
Speed MPH
ECONOMY/OIL PRESSURE".
Press the Down arrow button in order to view "FUEL
RATE/ENGINE LOAD".
This screen displays the fuel consumption per hour.
Engine Load is a measure of the load demand on the
engine. A higher value indicates that the engine is
Instantaneous
Fuel rate GPH operating with a heavy load or the vehicle is being
Fuel Rate
Engine load % driven hard.
Percent Load on
Press the Up arrow button in order to view "VEHICLE
the Engine
SPEED/CRUISE SET SPEED".
Press the Down arrow button in order to view
"ENGINE SPEED/PTO SET SPEED".
This screen displays the current engine speed and the
PTO Set engine speed.
This screen displays the engine speed setpoint while
the engine is in PTO operation or extended idle. The
Engine RPM
Engine Speed value will be zero if a PTO set speed has not been
PTO Set RPM
PTO set Speed entered.
Press the Up arrow button in order to view "FUEL
RATE/ENGINE LOAD".
Press the Down arrow button in order to view
"COOLANT TEMP/INTAKE TEMP".
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Lifetime Totals
Lifetime totals are permanently stored in the ECM on the engines. The information is recorded
throughout the life of the engine. The Lifetime Totals cannot be reset under normal operation. The
Lifetime Totals cannot be deleted under normal operation. The Lifetime Totals are shown on the
screen map for the Messenger display.
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"Totals Information" (3176B, 3176C, 3406E, C-10, C11, C-12, C13, C15, C-15,
and C-16 Engines)
The "Totals Information" column facilitates access to the "Driver Trip", "Fleet Trip", and
"Lifetime Totals" columns. Press the Down arrow button on the "Totals Information" title screen
in order to access the three totals.
Illustration 15
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Table 4
Example of the Trip Segment
Miles
Event Driver Totals Mileage Totals
"DRIVER ID1=500
miles" "State 1=500
500 "State crossing entered"
"DRIVER ID2=0 miles" miles"
"State 1=500
"DRIVER ID1=1000 miles"
miles" "State 2=1500
2800 "Driver trip segment reset"
"DRIVER ID2=1800 miles"
miles" "State 3=800
miles"
"State 1=500
"DRIVER ID1=1000 miles"
miles" "State 2=1500
3300 "DRIVER ID1 entered as driver"
"DRIVER ID2=2300 miles"
miles" "State 3=1300
miles"
"State 1=500
"DRIVER ID1=1500 miles"
miles" "State 2=1500
3800 "State crossing entered"
"DRIVER ID2=2300 miles"
miles" "State 3=1800
miles"
"State 1=500
"DRIVER ID1=2700 miles"
"Fleet trip segment reset"
miles" "State 2=2700
5000 "DRIVER ID`s cleared-must be re-
"DRIVER ID2=2300 miles"
entered."
miles" "State 3=1800
miles"
Table 5
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Note: The fleet trip segment includes State Information and information on the DRIVER ID.
Table 6
"Trip Segment Example"
Miles
Description
A state crossing is entered and the vehicle operation is now recorded for State 2. The
500
data for State 1 is stored.
1000 Driver 2 begins driving and the vehicle operation is now recorded for Driver 2. The
data for Driver 1 is stored.
2000 A third state crossing is entered and the vehicle operation is now recorded for State 3.
The data for State 1 and State 2 is stored.
2800 The Driver Trip Segment is reset. The Fleet and "Lifetime" information is not
affected.
3300 Driver 1 returns as the driver. New information is now added to the previous Driver 1
records. The records for Driver 2 are stored.
3800 The vehicle has re-entered State 2. Operational information is now added to the State
2 records. The information for State 1 and State 3 are still stored.
5000 The Fleet Trip is reset. This clears the records for the State and the DRIVER ID.
Driver Trip and Lifetime Totals are unaffected.
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the DRIVER ID will not reset the Driver Trip Segment. The screen for the Driver Trip segment
has ten parameters. The parameters are "Average Fuel Economy", "Distance Traveled", "Average
Speed", "Fuel Used", "Engine Run Hours", "PTO Fuel Used", "PTO Hours", "Idle Fuel Used",
"Idle Hours", and "Percent Idle Time".
Table 7
Driver Trip Screens (1)
Screen Parameter Description
"Down arrow-View Driver Trip Average
Driver Trip Totals "Driver Trip Totals" Fuel Economy Data"
Screen "Right arrow-Moves one column to the right,
to "FLEET""
"Shows Driver Trip Average Fuel
Economy."
"Right arrow-Fleet Trip Average Fuel
"Driver Trip
"DRV" Economy."
Segment/Average Fuel
"AVG - MPG" "Down arrow-Driver Trip Distance Traveled
Economy"
and Average Vehicle Speed."
"Up arrow-DRIVER TRIP TOTALS title
screen."
"Shows Distance Traveled for the current
Driver Trip Segment. Shows Average
Vehicle Speed for the current Driver Trip
"Driver Trip Segment
Segment."
Distance Traveled"
"DRV- MI" "Up arrow-Driver Trip Average Fuel
"Driver Trip Segment
"AVG - MPH" Economy screen."
Average Vehicle Speed"
"Down button-Driver Trip Segment Fuel
Used and Engine Hours."
"Right arrow-Fleet Trip Distance Traveled
and Average Speed."
"Shows fuel used during the current Driver
Trip Segment. Shows Driver Trip Segment
Engine Hours."
"Driver Trip Segment
"Up arrow-Driver Trip Segment Distance
"DRV - GAL " Fuel Used"
and Average Vehicle Speed."
"HR" "Driver Trip Segment
"Down arrow-Driver Trip Segment PTO Fuel
Engine Hours"
and PTO Time."
"Right arrow-Fleet Trip Fuel and Engine
Hours."
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The Fleet Trip Reset may be controlled by the Fleet Owner. The display may be reset with
Caterpillar Fleet Information Software or with an Cat ET.
ECM Allows The Messenger Display to Reset The Fleet Trip Segment
The Fleet Trip Reset may be controlled by the driver. The display is reset with the dash display,
with Caterpillar Fleet Information Software, or with an Cat ET.
All Data Has Been Cleared and The Fleet Trip Segment is Reset
A Fleet Trip Reset will clear all "Fleet Trip Totals", "Fleet Trip State Totals", "DRIVER ID", and
"State Crossings". No other information is affected.
Table 8
"Fleet Trip " Screens (1)
"Screen" "Parameter" "Description"
"Down arrow-View Fleet Trip Average Fuel Economy
Data."
"FLEET TRIP "Fleet Trip Totals "Left arrow-Moves one column to the left, to
TOTALS" Title Screen" "DRIVER""
"Right arrow-Moves one column to the right, to
"LIFETIME""
"Shows average fuel economy and distance traveled
during the current Fleet Trip Segment."
"Fleet Trip "Left arrow-Driver Trip Average Fuel Economy."
"FLT"
Segment Average "Right arrow-Lifetime Average Fuel Economy."
"AVG - MPG"
Fuel Economy" "Down arrow-Fleet Trip Segment Distance Travelled
and Fleet Trip Segment Average Vehicle Speed"
"Up arrow-FLEET TRIP TOTALS title screen."
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"To Reset the Fleet Trip Segment, press the Left arrow
button."
"Up arrow-Fleet Trip Percent Idle Time."
"Down arrow-FLEET TRIP RESET NOT
PERFORMED"
"FLT RESET"
"Fleet Trip Reset" "Down arrow again-FLEET TRIP SEGMENT title
"TRIP TOTALS"
screen"
(If the 3176B ECM, 3176C ECM, 3406E ECM, C-10
ECM, C11 ECM, C-12 ECM, C13 ECM, C15 ECM, C
-15 ECM, or the C-16 ECM has not been programmed
to allow the Fleet Trip Reset by the driver, this screen
is not available.)
"Indicates the Fleet Trip Segment has been reset.
Pressing any button will return display to the FLEET
"FLEET TRIP"
TRIP SEGMENT title screen."
"RESET "Fleet Trip Reset
(The 3176B ECM, 3176C ECM, 3406E ECM, C-10
PERFORMED" Completed"
ECM, C11 ECM, C-12 ECM, C13 ECM, C15 ECM, C
-15 ECM, or the C-16 ECM must be programmed in
order to allow the "Fleet Trip Reset" by the driver.)
(1)
The messenger will show **** until data is received from the engine controller.
Table 9
"Lifetime" Screens
"Screen" "Parameter" "Description"
"Down arrow-View Lifetime Average Fuel
"LIFETIME "Lifetime Totals Title Economy."
TOTALS" Screen" "Left arrow-Moves one column to the left, to
"FLEET""
"Lifetime Total "Shows Lifetime Total Average Fuel
"LIF"
Segment /Average Fuel Economy."
"AVG MPG"
Economy" "Left arrow-Fleet Trip Average Fuel
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Economy."
"Down arrow-Lifetime Mileage/Lifetime
Average Speed"
"Up arrow-Lifetime Totals Title Screen."
"Shows Distance Traveled for the engine to
date. Shows Average Vehicle Speed for the
engine to date."
"Lifetime Mileage" "Left arrow-Fleet Trip Segment Distance
"LIF MI"
"Lifetime Average Speed" Traveled and Average Vehicle Speed."
"AVG MPH"
"Up arrow-Lifetime Total Segment /Average
Fuel Economy."
"Down arrow-Lifetime Total Fuel Used and
Lifetime Total Segment Engine Hours"
"Shows Fuel Used for the engine to date.
Shows Engine Hours for the engine to date."
"Left arrow-Fleet Trip Segment Fuel Used and
"Lifetime Total Fuel Used"
"LIF - GAL" Engine Hours."
"Lifetime Total Segment
"HR" "Up arrow-Lifetime Mileage/Lifetime Average
Engine Hours"
Speed."
"Down arrow-Lifetime Total PTO Fue
Used/Lifetime Total PTO Time."
"Shows PTO Fuel Used for the engine to date.
Shows PTO Engine Hours for the engine to
date."
"Lifetime Total PTO Fuel
"Left arrow-Fleet Trip Segment PTO Fuel
"LIF - GAL" Used"
Used and PTO Engine Hours."
"PTO - HR" "Lifetime Total PTO Time"
"Up arrow-Lifetime Total Fuel Used and
Lifetime Total Segment Engine Hours."
"Down arrow-Lifetime Total Idle Time and
Lifetime Total Idle Fuel Used."
"Shows Idle Fuel Used for the engine to date.
Shows Idle Time for the engine to date. "
"Lifetime Total Idle Fuel
"Left arrow-Fleet Trip Segment Idle Time and
"LIF - GAL" Used"
Idle Fuel Used."
"IDLE - HR" "Lifetime Total Idle Time"
"Up arrow-Lifetime Total PTO Fuel Used and
Lifetime Total PTO Time."
"Down arrow-Lifetime Percent Idle Time."
"Shows a value for the percent of total
operating time idling, calculated from:
(Lifetime Idle Hours ÷ Total Lifetime Hours)."
"LIF " "Lifetime Percent Idle "Left arrow-Fleet Percent Idle Time."
"IDLE %" Time" "Up arrow-Lifetime Total Idle Time and
Lifetime Total Idle Fuel Used."
"Down arrow-LIFETIME TOTALS title
screen."
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The 3176B, 3176C, C-10, C11, C-12, C13, C15, C-15, C-16, and 3406E Engines
Only
The ECM for the Caterpillar 3176B, 3176C, C-10, C11, C-12, C13, C15, C-15, C-16, and 3406E
will store the data for the distance that is driven, the total fuel consumption number, the idle fuel
that has been used, and the PTO fuel that has been used for each state. More than one state may be
selected during a "Fleet Trip Segment" up to a maximum of 50 states. Before the data is stored,
the current state must be entered into the display.
After programming the parameters in the ECM, the power must be turned OFF and the power
turned ON again in order for the display to recognize the change.
Table 10
"Fleet Trip State Totals" Screens
Screen Parameter Description
The Down arrow button selects a state and the data
for that state. If "State Crossing" has not been
entered, the message "NO SELECTIONS
AVAILABLE" will appear.
"FLEET TRIP "Fleet Trip State
Press any button in order for the display to return to
STATE Totals Title Screen"
the "FLEET TRIP STATE TOTALS" title screen.
TOTALS"
From the title screen, the Left arrow button moves to
the "LIFETIME TOTALS" title screen. The Right
arrow button moves to the "MAINTENANCE
DATA" title screen.
Press the Left arrow button in order to begin viewing
"Fleet Trip State" information.
"Select A State To Press the Down arrow button in order to view other
"STATE 1" View State Trip states, if other states are available.
Data" If more than one state is available, use the Down and
Up arrow buttons to review the list of states with
recorded data.
The display shows the distance that has been driven
in the selected state for the current "Fleet Trip".
"Fleet Trip State
The selected state will be shown as "State 1".
"STATE 1" Distance Traveled
The Up arrow button returns to "STATE
"MI" For Selected State"
SELECTION" screen.
The "Down" arrow button will display the fuel that
has been used in the selected state.
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Table 11
"Economy Model" Screens
Screen Parameter Description
This screen will indicate if the reward is active and
the driver "VSL bonus" is active. The reward will be
THE REWARD IS The Reward is
active if the overall Driver Incentive score is above
ACTIVE OR THE not active.
the programmed threshold score.
REWARD IS NOT The Reward is
If the reward is active, the second line of the display
ACTIVE. active.
will indicate the current "Driver Bonus" reward that
is available.
"TARGET SCORE The screen will display the threshold score. This is
"Target vs. referred to as the target score. This may be viewed
XXX"
Actual" on the top line.
"ACTUAL SCORE
"XXX" The bottom line of the display will indicate the
XXX"
current overall "actual score".
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Table 12
"Maintenance" Screens (1)
"Screen" "Parameter" "Description"
Press the Down arrow button in order to view
maintenance data.
"Maintenance
"MAINTENANCE Press the Left arrow button in order to move one
Data title screen"
DATA" column to the left.
Press the Right arrow button in order to move one
column to the right.
The display shows when the PM 1 Maintenance
should next be performed. This screen will be shown
automatically when the display is first turned on and
PM 1 the PM 1 maintenance is due within 3000 miles or 60
PM 1-DUE
"Maintenace Due hours. This screen will be viewed until an arrow
"MI or HR"
Data" button is pressed.
Press the Down arrow button in order to view the
maintenance interval and the last performed
maintenance interval.
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Table 13
Automatically Displayed Diagnostic Codes
PID-FMI "Code Description"
100-11 "Very Low Oil Pressure"
110-11 "Very High Coolant Temperature"
111-11 "Very Low Coolant Level"
100-01 "Low Oil Pressure Warning"
110-00 "High Coolant Temperature Warning"
111-01 "Low Coolant Level Warning"
105-00 "High Inlet Manifold Temp Warning"
105-11 "Very High Inlet Manifold Temp"
The diagnostic codes in the " Automatically Displayed Diagnostic Codes" chart will be displayed
whenever the codes are active. The display will continue to show these codes until any button is
pressed. The display will continue to show these codes until the diagnostic goes from an active
state to an inactive state. If no other codes are active, the Messenger display will return to the
screen that was displayed before the diagnostic event.
The diagnostic codes may alert the driver to conditions that may damage engine components. The
diagnostic codes 100-11 "Very Low Oil Pressure", 111-11 "Very Low Coolant Level" and 110-11
"Very High Coolant Temperature" indicate that the engine is experiencing a serious problem.
NOTICE
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driver to the codes. As an example, only intermittent service codes that are a persistent problem
should be serviced.
Table 14
Suggested Driver Action for Diagnostic Codes for Heavy Duty and Medium Duty Truck
Engines
"Shutdown "Service "Schedule
Code Diagnostic Description Messenger
Vehicle" (1) ASAP" (2) Service" (3)
Text
Cylinder #1 Injector
Cyl 1 Inj
1-5 Actuator #1 current low X
Current Low
(DOC)
Cylinder #1 Injector Cyl 1 Inj
1-6 Actuator #1 Current X Current High
High (DOC)
1-07 Cylinder #1 Injector Cyl 1 Inj Not
X
Not Responding Responding
Cylinder #1 Injector Cyl 1 Inj
1-11
Actuator #1 Current X Current Fault
Fault (DOC)
Cylinder #2 Injector
Cyl 2 Inj
2-5 Actuator #1 current low X
Current Low
(DOC)
Cylinder #2 Injector Cyl 2 Inj
2-6 Actuator #1 Current X Current High
High (DOC)
2-07 Cylinder #2 Injector Cyl 2 Inj Not
X
Not Responding Responding
Cylinder #2 Injector Cyl 2 Inj
2-11
Actuator #1 Current X Current Fault
Fault (DOC)
Cylinder #3 Injector
Cyl 3 Inj
3-5 Actuator #1 current low X
Current Low
(DOC)
Cylinder #3 Injector Cyl 3 Inj
3-6 Actuator #1 Current X Current High
High (DOC)
3-07 Cylinder #3 Injector Cyl 3 Inj Not
X
Not Responding Responding
Cylinder #3 Injector Cyl 3 Inj
3-11
Actuator #1 Current X Current Fault
Fault (DOC)
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Cylinder #4 Injector
Cyl 4 Inj
4-5 Actuator #1 current low X
Current Low
(DOC)
Cylinder #4 Injector Cyl 4 Inj
4-6 Actuator #1 Current X Current High
High (DOC)
4-07 Cylinder #4 Injector Cyl 4 Inj Not
X
Not Responding Responding
Cylinder #4 Injector Cyl 4 Inj
4-11
Actuator #1 Current X Current Fault
Fault (DOC)
Cylinder #5 Injector
Cyl 5 Inj
5-5 Actuator #1 current low X
Current Low
(DOC)
Cylinder #5 Injector Cyl 5 Inj
5-6 Actuator #1 Current X Current High
High (DOC)
5-07 Cylinder #5 Injector Cyl 5 Inj Not
X
Not Responding Responding
Cylinder #5 Injector Cyl 5 Inj
5-11
Actuator #1 Current X Current Fault
Fault (DOC)
Cylinder #6 Injector
Cyl 6 Inj
6-5 Actuator #1 current low X
Current Low
(DOC)
Cylinder #6 Injector Cyl 6 Inj
6-6 Actuator #1 Current X Current High
High (DOC)
6-07 Cylinder #6 Injector Cyl 6 Inj Not
X
Not Responding Responding
Cylinder #6 Injector Cyl 6 Inj
6-11
Actuator #1 Current X Current Fault
Fault (DOC)
Incorrect
10-02 Incorrect Crank w/o Inj
X Crank w/o Inj
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Timing Sys
22-03 Timing System Voltage
X Voltage High
High
Timing Sys
22-04 Timing System Voltage
X Voltage Low
Low
Rack Snsr
24-04 Rack Sensor Voltage
X Voltage Low
Low
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Turbo Wstgt
32-06 Turbo Wstgt Solenoid
X Sol Cur High
Current High
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Fan Clutch
33-08 Fan Clutch Output
X Output Driver
Driver Fault
Flt
35-11 Gear Switch Position Gear Switch
X
Invalid Pos Invalid
2nd Fuel Lvl
38-03 2nd Fuel Level Voltage
X Voltage High
High
8 Volt Supply
41-4 8 Volt Supply Voltage
X Voltage Low
Low
Inj Act Pr
42-05 Inj Act Pr Output
X Output Cur
Current Low
Low
Inj Act Pr
42-06 Inj Act Pr Output
X Output Cur
Current High
High
Inj Act Pr
42-08 Inj Act Pr Output Pulse
X Output Plse
Width
Wdth
42-11 Inj Act Pr Output Fault Inj Act Pr
X
Output Fault
43-02 Key Switch
Key Switch Fault X
Fault
51-05 Auxiliary Output 3 Aux Output 3
X
Current Low Cur Low
51-06 Auxiliary Output 3 Aux Output 3
X
Current High Cur High
Air Inlet
52-11 Air Inlet Shutoff
X Shutoff
Shutdown
Shutdown
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Inlet Air
70-05 Inlet Air Heater Current
X Heater Current
Low
Low
Inlet Air
70-06 Inlet Air Heater Current
X Heater Current
High
High
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Engine
71-11 Engine Shutdown
X Shutdown
Override
Override
71-14 PTO
PTO Shutdown X
Shutdown
Cyl 1 Compr
79-11 Cylinder 1 Compressor
X Brake Cur Flt
Brake Current Fault
Cyl 2 Compr
80-11 Cylinder 2 Compressor
X Brake Cur Flt
Brake Current Fault
Cyl 3 Compr
82-11 Cylinder 3 Compressor
X Brake Cur Flt
Brake Current Fault
Vehicle
84-00 Vehicle Overspeed
X Overspeed
Warning
Warning
Veh Speed
84-01 Vehicle Speed Loss of
X Loss of Signal
Signal
Veh Speed
84-02 Vehicle Speed Signal
X Signal Invalid
Invalid
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Fuel Prs
94-04 Fuel Pressure Voltage
X Voltage Low
Low
Fuel Filter
95-00 Fuel Filter Restrict
X Rstrict
Warning
Warning
Fuel Level
96-03 Fuel Level Voltage
X Voltage High
High
Fuel Level
96-04 Fuel Level Voltage Low
X Voltage Low
Oil Pressure
100- Oil Pressure Voltage
X Voltage Low
04 Low
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Crankcase Prs
101- Crankcase Pressure
X Voltage Low
04 Voltage Low
High
101- High Crankcase
X Crankcase
11 Pressure
Pressure
Hi Crkcase Air
101- High Crkcase Air
X Prs Shutdown
14 Pressure Shutdown
Excessive
102- Excessive Boost
X Boost Pressure
00 Pressure
Boost Pressure
102- Boost Pressure Voltage
X Voltage Low
04 Low
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Atm Prs
106- Atm Pressure Voltage
X Voltage Low
04 Low
Barometric Prs
108- Barometric Pressure
X Voltage Low
04 Voltage Low
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Barom. Prs
108- Barometric Pressure
X Rate of
10 Rate of Change
Change
Hi Coolant
110- High Coolant Temp
X Temp Warning
00 Warning
Coolant Temp
110- Coolant Temperature
X Voltage Low
04 Voltage Low
Very High
110- Very High Coolant
X Coolant Temp
11 Temperature
Coolant Lvl
111- Coolant Level Voltage
X Voltage Low
04 Low
Very Low
111- Very Low Coolant
X Coolant Level
11 Level
Low Coolant
111- Low Coolant Level
X Level Warning
14 Warning
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Med/Hi
122- Medium/High Retarder
X Retarder Cur
05 Current Low
Low
Med/Hi
122- Medium/High Retarder
X Retarder Cur
06 Current High
High
Fuel Rail
126- Fuel Rail Pump Output
X Pump Out Cur
05 Current Low
Low
Fuel Rail
126- Fuel Rail Pump Output
X Pump Out Cur
06 Current High
High
127- High Tx Oil Pressure High Tx Oil
X
00 Warning Prs Warning
127- Low Tx Oil Pressure Low Tx Oil
X
01 Warning Prs Warning
Tx Oil Prs
127- Tx Oil Pressure Voltage
X Voltage High
03 High
Tx Oil Prs
127- Tx Oil Pressure Voltage
X Voltage Low
04 Low
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Start Aid
132- Start Aid Lamp Current
X Lamp Current
05 Low
Low
Start Aid
132- Start Aid Lamp Current
X Lamp Current
06 High
High
Inj Disable
133- Inj Disable Lamp
X Lamp Current
05 Current Low
Low
Inj Disable
133- Inj Disable Lamp
X Lamp Current
06 Current Hi
Hi
Intake Act Oil
139- Intake Act Oil Tmp
X Tmp Volt
03 Volt High
High
Intake Act Oil
139- Intake Act Oil Tmp
X Tmp Volt Low
04 Volt Low
Cyl 4 Compr
148- Cyl 4 Compressor
X Brake Cur Flt
11 Brake Current Fault
Cyl 5 Compr
149- Cyl 5 Compressor
X Brake Cur Flt
11 Brake Current Fault
Cyl 6 Compr
150- Cyl 6 Compressor
X Brake Cur Flt
11 Brake Current Fault
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Gas Pressure
159- Gas Pressure Voltage
X Voltage Low
04 Low
Rated Engine
166- Rated Engine Power
X Power Derate
11 Derate
ECM Batt.
168- ECM Battery Power
X Pwr
02 Intermittent
Intermittent
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High ECU
168- High ECU Battery
X Battery Power
03 Power
Low ECU
168- Low ECU Battery
X Battery Power
04 Power
No Ambient
171- No Ambient Air
X Air Temp Data
02 Temperature Data
Hi Exhaust
173- High Exhaust Gas
X Gas Tmp
00 Temperature Derate
Derate
Exhaust Gas Exhaust Gas
173-
Temperature Volt High X Temp Volt Hi
03
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High Fuel
174- High Fuel Temperature
X Temp Warning
00 Warning
Fuel Temp
174- Fuel Temperature
X Voltage High
03 Voltage High
Fuel Temp
174- Fuel Temperature
X Voltage Low
04 Voltage Low
Tx Oil Temp
177- Tx Oil Temperature
X Voltage High
03 Voltage High
Tx Oil Temp
177- Tx Oil Temperature
X Voltage Low
04 Voltage Low
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PTO
186- PTO Shutdown Sw
X Shutdown Sw
14 Occur.
Occur.
190- Engine
Engine Overspeed X
00 Overspeed
190- Loss of Engine RPM Loss of Engine
X
02 Signal RPM Signal
Prim Engine
190- Primimary Engine
X Spd Signal
08 Speed Signal Loss
Loss
Eng Speed
190- Engine Speed Rate of
X Rate of
10 Change
Change
No Pattern
190- No Pattern RPM Signal
X RPM Signal 1
11 1
Loss Eng
190- Loss Engine Crank
X Crank RPM
12 RPM Signal
Signal
190- Engine Overspeed Eng Overspeed
X
14 Shutdown Shutdown
High Tx
191- High Tx Output Speed
X Output Speed
00
5 Volt Supply
211- Sensor Supply #2
X 2 Voltage Lo
04 Voltage Low
5 Volt Supply
212-3 Sensor Supply #1
X 1 Voltage Hi
Voltage High
5 Volt Supply
212-4 Sensor Supply #1
X 1 Voltage Lo
Voltage Low
Theft
224- Theft Deterrent Active
X Deterrent
11
Active
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5 Volt Supply
232- 5 Volt Supply Voltage
X Voltage Low
04 Low
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Check
253- Customer or System
X Customer
02 Parameters Incorrect
Parameters
Fuel Tank
253- Fuel Tank Map Cal Not
X Map Cal Not
03 Prog
Prog
253- Check Transmission Check Trans
X
11 Customer Parameters Cust Params
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Truck Mfg
253- Truck Mfg Param Not
X Param Not
14 Prog
Prog
254-
ECM Fault X ECM Fault
12
Intake Valve Actuation
Intake Act
283-5 System Oil Pressure
X SysOilPrs Cur
Solenoid Current Low
Lo
Intake Act 1
285-7 Intake Valve Actuator
X Not
#1 Not Responding
Responding
286-5 Intake Valve Actuator Intake Act 2
X
#2 Current Low Current Low
Intake Act 2
286-6 Intake Valve Actuator
X Current High
#2 Current High
Intake Act 2
286-7 Intake Valve Actuator
X Not
#2 Not Responding
Responding
287-5 Intake Valve Actuator Intake Act 3
X
#3 Current Low Current Low
Intake Act 3
287-6 Intake Valve Actuator
X Current High
#3 Current High
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Intake Act 3
287-7 Intake Valve Actuator
X Not
#3 Not Responding
Responding
288-5 Intake Valve Actuator Intake Act 4
X
#4 Current Low Current Low
Intake Act 4
288-6 Intake Valve Actuator
X Current High
#4 Current High
Intake Act 4
288-7 Intake Valve Actuator
X Not
#4 Not Responding
Responding
289-5 Intake Valve Actuator Intake Act 5
X
#5 Current Low Current Low
Intake Act 5
289-6 Intake Valve Actuator
X Current High
#5 Current High
Intake Act 5
289-7 Intake Valve Actuator
X Not
#5 Not Responding
Responding
290-5 Intake Valve Actuator Intake Act 6
X
#6 Current Low Current Low
Intake Act 6
290-6 Intake Valve Actuator
X Current High
#6 Current High
Intake Act 6
290-7 Intake Valve Actuator
X Not
#6 Not Responding
Responding
Aftertreat
310-0 Aftertreatment
X success regen
successful regen (1)
(1)
Aftertreat
310-1 Aftertreatment
X success regen
successful regen (2)
(2)
Aftertreat
310-2 Aftertreatment
X success regen
successful regen (3)
(3)
Aftertreat
310-3 Aftertreatment
X success regen
successful regen (4)
(4)
Particulate Trap Active
Part. Trap
311- Regeneration Inhibited
X Regen
14 Due to Low Exhaust
Inhibited
Gas Temperature (2)
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CGI Tmp
315-4 CGI Temperature
X Voltage Low
Voltage Low
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Exhaust Gas
328-4 Exh Gas Tmp
Temperature #3 Voltage X
3 Volt lo
Low
Low Aftertreat
332-1 Low Aftertreatment
X Main Fuel Prs
Main Fuel Pressure
Aftertreatment Main
332-3 Aftertreat main
Fuel Pressure Voltage X
fuel prs V hi
High
Aftertreatment Main
332-4 Aftertreat main
Fuel Pressure Voltage X
fuel prs V lo
Low
High Aftertreatment Hi aftertreat
332-
Main Fuel Pressure (2) X main fuel prs
11
(2)
Aftertreatment Fuel
Aft.trt. fuel prs
333-5 Pressure Control
X ctrl sol cur lo
Solenoid Current Low
Aftertreatment Fuel
Aft.trt. fuel prs
333-6 Pressure Control
X ctrl sol cur hi
Solenoid Current High
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High Aftertreatment
336- Hi Aft.tr. pilot
Pilot Fuel Pressure (2) X
11 fuel prs (2)
Low Aftertreatment
336- Lo Aft.tr. pilot
Pilot Fuel Pressure (2) X
14 fuel prs (2)
Aftertreatment #1 Purge
341-5 Aft.tr. 1 purge
Air Actuator Current X
air act cur lo
Low
Aftertreatment #1 Purge
341-6 Aft.tr. 1 purge
Air Actuator Current X
air act cur hi
High
Aftertreatment Air
Aft.tr. air prs
350-5 Pressure Control
X ctrl sol cur lo
Solenoid Current Low
Aftertreatment Air
Aft.tr. air prs
350-6 Pressure Control
X ctrl sol cur hi
Solenoid Current High
Aftertreatment Air
Aft.tr. air prs
350-7 Pressure Control
X ctrl sol no resp
Solenoid Not
Responding
356- Aftertreatment Failed Aft.tr. failed to
X
11 To Ignite (2) ignite (2)
357- Aftertreatment Loss of Aft.tr. loss of
X
11 Combustion (2) combust. (2)
Aftertreatment
360- Afttr regen dvc
Regeneration Device X
11 man disable
Manually Disabled
Cylinder #1 Injector
362-5 Cyl 1 Inj Act 2
Actuator #2 current low X
current low
(Spill)
Cylinder #1 Injector
362-6 Cyl 1 Inj Act 2
Actuator #2 Current X
current hi
High (Spill)
Cylinder #2 Injector
363-5 Cyl 2 Inj Act 2
Actuator #2 current low X
current low
(Spill)
Cylinder #2 Injector
363-6 Cyl 2 Inj Act 2
Actuator #2 Current X
current high
High (Spill)
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Cylinder #3 Injector
364-5 Cyl 3 Inj Act 2
Actuator #2 current low X
current low
(Spill)
Cylinder #3 Injector
364-6 Cyl 3 Inj Act 2
Actuator #2 Current X
current high
High (Spill)
Cylinder #4 Injector
365-5 Cyl 4 Inj Act 2
Actuator #2 current low X
current low
(Spill)
Cylinder #4 Injector
365-6 Cyl 4 Inj Act 2
Actuator #2 Current X
current high
High (Spill)
Cylinder #5 Injector
366-5 Cyl 5 Inj Act 2
Actuator #2 current low X
current low
(Spill)
Cylinder #5 Injector
366-6 Cyl 5 Inj Act 2
Actuator #2 Current X
current high
High (Spill)
Cylinder #6 Injector
367-5 Cyl 6 Inj Act 2
Actuator #2 current low X
current low
(Spill)
Cylinder #6 Injector
367-6 Cyl 6 Inj Act 2
Actuator #2 Current X
current high
High (Spill)
Aftertreatment #1
373-3 Secondary Air Aft.tr. 1 sec air
X
Differential Pressure diff prs V hi
Voltage High
Aftertreatment #1
373-4 Secondary Air Aft.tr. 1 sec air
X
Differential Pressure diff prs V lo
Voltage Low
385- Intake Act Oil Pressure Intake Act Oil
X
00 High Prs High
Intake Valve Actuation
385-1 Intake Act Oil
System Oil Pressure X
Prs Low
Low
Intake Valve Actuation Intake Act Oil
385-3
System Oil Pressure X Prs Volt High
Voltage High
Intake Valve Actuation Intake Act Oil
385-4
System Oil Pressure X Prs Volt Low
Voltage Low
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(1)
The "Shutdown Vehicle" code indicates the presence of a condition that could potentially damage the engine. The
driver should bring the vehilcle to a stop off the road and out of traffic.
(2)
The "Service ASAP" code indicates that the driver should go to the nearest qualified location for service if
vehicle performance is adversely affected.
(3)
The "Schedule Service" code should be addressed at the next convenient opportunity if vehicle operations is
adversely affected.
In the powerup sequence, the display will indicate if the "Theft Deterrent System" is enabled,
automatically enabled, or disabled. The "Theft Deterrent System" may be enabled or the system
may be automatically enabled. The engine will not start until the customer password with four
characters is successfully entered into the display. If the system is disabled, the engine will start
without the password. To enable the system, the customer password must be successfully entered.
The passwords that are entered will not be accepted if the engine is not at idle condition. In order
to automatically enable the system, the vehicle needs to be shut off in a normal manner. The
"Theft Deterrent" parameter needs to be programmed in order to be in the "Automatically Enable"
mode.
After the parameters are programmed in the ECM, the power must be turned OFF and the power
turned ON again in order for the display to recognize the change.
Table 15
"Theft Deterrent" Entry Screens
Screen Parameter Description
The screen shows the current status of the "Theft Deterrent"
system when "STATUS" text is indicated. The system may be
"Theft "Theft "ENABLED" and the engine will not start until the correct
Deterrent Deterrent Title password is entered. The system may be "DISABLED" and
Status" Screen" the "Theft Deterrent" system is not active. The engine may be
started if the "Theft Deterrent" system is "Disabled".
This screen is shown when the display is first powered up and
the "Theft Deterrent" system is programmed to be active.
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After the parameters are programmed in the ECM (via ET), power to the display must be turned
Off and the power turned On again in order for the display to recognize the change.
The procedure to modify "Low Idle", "Fast Idle #1", and "Fast Idle #2" is identical. Follow the
procedure that is listed below.
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Illustration 16 g01459598
1. From the "CUSTOMER PARAMETERS" title screen, press the Down arrow button and go
to the desired customer parameter. The display will show "Low Idle", "Fast Idle #1", and
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"Fast Idle #2" on the first line, depending on the parameter selected. The display will show
the current setting of the parameter on the second line. ("Soft Cruise" is explained in the
next section.)
2. Press the Left arrow button from the selected customer parameter screen. The display will
also show a screen via which a new numeric value can be set. (As shown in Illustration 16).
The "highligted" digit is the digit that can be changed.
a. Each press of the Down arrow button scrolls the data set to the right as shown in the
example. e.g. 0, ".", "-", 9, 8, 7, 6, 5, 4, 3, 2, 1
b. Each press of the Up arrow button scrolls the data set to the left as shown in the
example. e.g. 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, "-" and "."
c. If the first position is not required, press the right arrow button. The space for the
second digit will be highlighted. When the appropriate number is viewed, press the
Right arrow button in order to move to the next digit. When the last digit is
successfully selected, press the Right arrow button. The display will indicate the value
that was entered.
3. A message will appear to verify the modification. The screen will ask "ACCEPT DATA?"
or "CANCEL DATA?". If the number is correct, press the Right arrow button to "Accept
the data". Press the Down button and then press the Right arrow button in order to "Cancel
the data". The display will return to the "CUSTOMER PARAMETERS" title screen and the
value may be re-entered.
4. If a value is out of the allowable limits for the selected customer parameter, the Messenger
display will display "OUT OF RANGE" on the first line for 10 seconds and revert to the
earlier engine set rpm value. If the value is within the allowable limits, the Messenger will
display "ACCEPTED" for 10 seconds and then indicate the new programmed value on the
second line.
Note: Ranges for the allowable settings of the "Low Idle", "Fast Idle #1" and "Fast Idle #2"
parameters are stored in the Engine ECM. All "-" negative values are considered "OUT OF
RANGE" and "." decimal values are truncated to the nearest rpm.
Soft Cruise
1. From the "CUSTOMER PARAMETERS" title screen, press the Down arrow button and go
to the "SOFT CRUISE" screen. The second line of the display will show the current setting
of the "Soft Cruise" ("ENABLED" or "DISABLED").
2. Press the Left arrow button in order to move to a screen that will allow the driver to "Enable
Soft Cruise" or the driver to "Disable Soft Cruise", that depends on the current system
setting. For example, if the "Soft Cruise" is "Enabled", the screen will give the prompt for
the user to "Disable the Soft Cruise".
◦ To change the status of the "Soft Cruise", press the Left arrow button.
◦ To keep the current settings of the "Soft Cruise", press the Up, Down, or Right arrow
button.
3. If the Left arrow button is pressed and the status of the "Soft Cruise" is changed, the display
will return to "Soft Cruise" status screen. The screen will show the updated status.
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Illustration 17 g01163017
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"Fuel Correction Adjustments" should be made following extensive operation of the vehicle.
During this period, the vehicle should be operated in the usual manner. The "Fuel Correction
Adjustment" affects all future "Fuel Used" data, "Instantaneous", "Driver Trip", "Fleet Trip", and
"Lifetime Totals". The "Fuel Correction Adjustment" should be made when the vehicle is not
moving.
The actual fuel usage and travel distance must be recorded in order to make an accurate
adjustment. The display uses the "Fleet Trip Segment" as a basis for "fuel correction adjustment".
The actual fuel usage and the travel distance should be recorded immediately after a "Fleet Trip
Segment Reset". Calculate the "Actual Fuel Economy" after driving on a typical route for an
extended period of time. Calculate the fuel economy from the "Fuel Used" and "Distance
Traveled" per the following formula.
Illustration 18 g01112679
1. From the "FUEL CORRECTION ADJUSTMENT" title screen, press the Down arrow
button. The display will show the current "Fleet Fuel Economy" on the top line. The
messenger will show **** while the messenger is waiting. The second line of the display
will show the following. "ACTUAL" 0.00 MPG
2. Pressing the Down arrow will move to a screen in order to enter data. The screen will allow
you to enter 5 characters. (0-9, -, .). The two square boxes are visible on the right hand side
of the screen with special graphic symbols.
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3. Pressing the Down arrow button scrolls through numbers 0 to 9 beginning with 9. Pressing
the Up arrow button begins with the number 1. Begin entering the first nonzero digit and
select the decimal point when the decimal point is necessary. When the appropriate number
is viewed, press the Right arrow button and repeat for each successive digit. When the last
digit is successfully selected, press the Right arrow button. Zeroes that follow are
permissible. When the fifth character is entered, press the Up arrow or the Down arrow until
"ACCEPT DATA?" appears.
4. If the "Actual Fuel Economy" is correct, press the Up button or Down button until
"ACCEPT DATA?" appears. Then, press the Enter (OK) button. A message will appear to
verify the "fuel correction adjustment". If you enter the value incorrectly, press the Up
button or the Down button until "CANCEL DATA?" appears. Then, press Enter (OK)
button in order to cancel the data. The display will return to the "FUEL CORRECTION
ADJUSTMENT ENTRY" screen.
The "FUEL CORRECTION OUT OF RANGE" message will be displayed if the value for the
"Fuel Rate Correction" exceeded the allowable limits. Press any button in order for the display to
return to the "FUEL CORRECTION ADJUSTMENT" title screen.
Illustration 19 g01459652
The units of measure for the display may be selected by the driver. There are four groups of units:
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Illustration 20
Units of Measure
From the "DISPLAY CONFIGURATION" title screen, press the Down arrow button. This screen
displays the current units for the measurements.
Select the Display Language from the "DISPLAY CONFIGURATION" title screen. Press the
Down arrow button two times.
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The Down arrow button may be used in order to change the backlight. The backlight may be
turned off by pressing and releasing the Left arrow button. The backlight may be turned on by
pressing and releasing the Right arrow button.
The backlight may be adjusted by pressing and releasing the Right arrow button or the Left arrow
button. Pressing and releasing the Left arrow button will decrease the backlight. Pressing and
releasing the Right arrow button will increase the backlight.
Note: The automatic dim feature will not function if the display has been placed in a manual dim
mode. To reactivate the automatic dim feature, turn the power to the display OFF, then back ON.
The Messenger display will indicate the last driver as the active driver in the system. If the Fleet
Trip Segment has been reset, the display will indicate "NO ACTIVE DRIVER". Press any button
in order to continue.
The "Fleet Trip" information is unavailable for display on the Messenger display to either driver.
This information is only available through use of the "Caterpillar Fleet Information Software"
program.
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Caterpillar 3176, 3406B, and 3406C engines. This is not available for all Detroit Diesel,
Cummins, or Mack engines.
Illustration 21 g01112410
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Illustration 22 g01459661
Table 16
"Driver Entry Screens Table"
"Screen" "Parameter"
"Description"
This screen shows the current DRIVER IDs whenever the text
for "ACTIVE DRIVER" is indicated. This is the second screen
after the display is first powered up. This is shown
automatically. Pressing any button will display the next screen
in the power up sequence.
"Driver Press the Left arrow button in order to move one column to the
Entry" "Driver Entry Left.
"Active Title Screen" Press the Right arrow button in order to move one column to
Driver" the Right.
Press the Down arrow button in order to select the screen for
the DRIVER ID.
If the "Fleet Trip" has been reset, the screen will indicate "NO
ACTIVE DRIVER" when the "ACTIVE DRIVER" text is
indicated.
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Press the Left arrow button in order to select one of the two
"Select
DRIVER IDs. The first DRIVER ID will be shown.
Previously
"Select " If no DRIVER IDs have been entered, a message "NO
Entered
DRIVER IDs ENTERED! " will appear. Press any button to go
DRIVER ID"
back to the "DRIVER ENTRY" title screen.
This screen shows the first DRIVER ID. The screen will
"Select indicate "DRIVER ID 1". Press the Left arrow button in order
"DRIVER
DRIVER ID to enter the ID code as the current driver. The display will
ID"#1
#1" begin recording information for this driver. Display returns to
"DRIVER ENTRY" title screen.
This screen shows the second DRIVER ID that was entered.
"Select Press the Left arrow button in order to enter this ID code as the
"DRIVER
DRIVER ID current driver. The display will begin to record information on
ID #2"
#2" the second driver. Display returns to "DRIVER ENTRY" title
screen.
Press the Down arrow button or the Up arrow button in order to
scroll through numbers 0 to 9. Press the Down arrow button or
the Up arrow button in order to scroll through letters A to Z.
The Right arrow button and Left arrow button move between
locations for the characters. A space may be entered by moving
through a space for a character without selecting a character.
Press the Down arrow button and release the Down arrow
"Enter
"Enter New button in order to scroll through the available characters. Press
DRIVER
DRIVER ID" the Up arrow button and release the Up arrow button in order
ID"
to scroll through the available characters.
If two DRIVER IDs have been entered, a "MAX DRIVER IDs
ENTERED!" message will appear. Press any button in order to
return to the "DRIVER ENTRY" title screen.
If no characters have been entered a message will appear. The
display will show "A CHARACTER MUST BE ENTERED!"
on the screen.
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Left from the "INSTANTANEOUS DATA" title screen. This will cause the display to skip the
"STATE CROSSING" screen.
After programming the parameters in the ECM, the power must be turned OFF and the power
turned ON again in order for the display to recognize the change.
Selecting a State
The currently selected state is displayed in the following screen. "STATE CROSSING". This is
illustrated as the "CURRENT STATE" in illustration 23. Press the Down arrow button in order to
show more states. The display will list all adjacent states to the current state first. The display will
list all adjacent states in an alphabetical order to the current state. Press the Up and Down arrow
buttons in order to scroll through the list.
Continue to scroll through the list of adjacent states in order to select a state that is not adjacent to
the current state. The list will start with a full alphabetical list of all available states and provinces.
When the desired state is displayed, press the Left arrow button. The display will again show the
selected state. Press the Left arrow button in order to enter the displayed state as the current state.
Press any other button in order to select a different state.
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Illustration 23 g01118075
Table 17
"State Entry Screens"
"Screen" "Parameter" "Description"
This screen shows the "Current State" of operation. If a state
has not been entered, the message "No Active State" will
"State appear. The "No Active State" will occur only with a new
Crossing" State Crossing display until one state is entered.
"Current "Title Screen" This screen will be automatically shown when the display is
State" first powered up. This screen will be shown after the "Active
Driver" screen. Press any button in order to show the next
screen in the powerup sequence.
If the "Fleet Trip" information has been reset, the current state
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is maintained.
Press the Left arrow button in order to move one column to
the Left.
Press the Right arrow button in order to move one column to
the Right.
Press the Down arrow button in order to select another state.
Fifty entries for "State Crossing" are the maximum number
that is allowed until the display is reset. A "STATES
ALLOWED EXCEEDED!" message will appear after the
entry of fifty.
Press any button in order to return to the STATE CROSSING
title screen. The display will not allow the addition of any
additional "State Crossings" until the "Fleet Trip" has been
reset.
Press the Up arrow button or press the Down arrow button in
order to scroll through the list of states.
The display will list all adjacent states to the current state
"Select a first. The display will list all adjacent states in an alphabetical
"Adjacent
different state" order to the current state. When adjacent states are exhausted,
State #1"
the display begins listing all states in alphabetical order.
Press the Left arrow button in order to select the desired state.
The Up and Down arrow buttons will scroll forward and
backward through the list.
Note: If data for selected State appears incorrect, go back to Fleet State Totals screen and wait 10
seconds before re-selecting the State. In some cases longer wait times, (greater than 10 seconds)
will be required. In some cases, depending on number of States in the list.
Troubleshooting
The following list may be some of the possible problems that may occur.
Probable Cause
◦ Portions of the display may not light. Part of a character is missing, etc. The unit must
be replaced.
Probable Cause
◦ After checking the above items, if condition still exists refer to Step 1 of Diagnostic
Test.
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Probable Cause
◦ No connection or an intermittent connection in one of the two Data Link lines to the
engine ECM
◦ Connection to the J1922 Data Link or the J1939 Data Link instead of the J1708 ATA
Data Link
◦ The engine has no power, intermittent power, or poor ground connections to the
engine ECM. After checking the above items, if a condition still exists refer to Step 4
of the Diagnostic Test.
Probable Cause
◦ The data has been intentionally reset with the display, "Caterpillar Fleet Information
Software", or the Cat ET. Determine the reason for the reset and avoid the conditions
that caused this event. If a different system problem is suspected, consult a qualified
service shop.
5. The Fleet, Driver Trip Data, and Lifetime Totals Have Been Reset.
Probable Cause
◦ The engine ECM was recently replaced. Determine the reason for the reset and avoid
the conditions that caused this event. If a different system problem is suspected,
consult a qualified service shop.
6. The driver is Unable to Adjust The Fleet Trip or Unable to Reset the Maintenance.
The driver is Unable to Reset the "Fuel Correction".
Probable Cause
◦ The ECM parameters are programmed to prevent the reset of these parameters by the
customer. Cat ET and authorization from the owner will be necessary to reset the
ECM. This will allow access to these functions from the display.
◦ The power to the display was turned OFF and the power was turned ON in order for
the display to recognize the change.
7. The Driver Is Unable to Access The "Fleet Trip State Totals" and "State Crossing"
Information.
Probable Cause
◦ The ECM parameters are programmed OFF in order to prevent access to this
information. Cat ET and authorization from the owner will be necessary to reset the
ECM. This will allow access to this information.
◦ The power must be turned OFF and the power turned ON in order for the display to
recognize any changes to the ECM.
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◦ This information is not available on the data link. Verify that the appropriate sensors
are installed. For example, if Ambient Air Temperature is not shown by the display,
verify that an Ambient Air Sensor is installed on the vehicle.
9. The Display Will Not Become Dim On The Circuit For The Panel Dimmer.
◦ The dimmer circuit on the vehicle is not a Pulse Width Modulated (PWM) circuit.
Contact the vehicle manufacturer in order to determine if the vehicle has a PWM
dimmer circuit.
Diagnostic Test
Table 18
"Result"
"Test " "Action"
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General Information
Components For The Messenger Display
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Illustration 24 g01231923
Table 19
Callout Description Quantity
1 245-2943 Electronic Control Module 1
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2 208-8375 Bracket 2
3 156-6198 Screw 4
4 114-3477 Bracket 1
Illustration 25
Table 20
"CONNECTOR A WIRE TABLE" "CONNECTOR B WIRE TABLE"
"Signal ID" Pin # Color "Signal ID" Pin # Color
ATA+ 1 Yellow +Battery 1 Red
ATA- 2 Lt. blue Battery ground 2 Black
+Battery 3 Red Keyswitch 3 Red
Battery ground 4 Black Dimmer 4 Purple
Dimmer 5 Purple ATA- 5 Lt. blue
Plugged 6 * ATA+ 6 Yellow
J1939 7 Yellow
J1939 8 Green
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Illustration 26 g01232118
Table 21
278-0086 Harness Assembly Wire Table
ID of Signal Pin Number Color
+ Battery 1 Red
Battery Ground 2 Black
Keyswitch 3 Red
Dimmer 4 Purple
ATA - 5 Lt. Blue
ATA + 6 Yellow
J1939 7 Yellow
J1939 8 Green
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Illustration 27
Typical example
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Illustration 28
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Illustration 29 g01118092
Illustration 30 g01118089
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Illustration 31 g01232472
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Illustration 32 g01232515
The adapter cables are used to adapt the Messenger display to existing applications.
Table 22
Connectors
Part Number Description
3E-3378 "Deutsch 6 pin DT plug"
8T-8735 "Deutsch 9-pin HD plug"
8T-8730 "Deutsch #16/#18 AWG plug socket (for 3E-3378 and 8T-8735)"
7X-1873 "Deutsch 6-pin HD plug"
3E-5226 "Deutsch 6-pin HD plug socket"
155-2264 "Deutsch 8-pin connector"
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Required Tools
Table 23
Part number Description
151-0968 Drill
9U-7330 Digital multimeter
3S-2093 Tie strap
6V-6193 Diagonal cutting pliers
1U-7264 Standard screwdriver
1U-7267 Phillips screwdriver
6V-6194 Needle nose pliers
1U-7319 Flashlight
140-9944 Terminal kit
Installation procedure
Note: Caterpillar Messenger will fit in existing openings for CAT ID driver information
displays without any additional modifications.
The measurements for the Messenger display are 112 mm (4.45 inch) wide by 53 mm (2.0
inch) high. The display is 56 mm (2.3 inch) deep. The dash must be 2 mm (0.08 inch) thick
at a minimum. The dash panel may only be 6 mm (0.25 inch) thick at a maximum. This will
allow the brackets to be secured to the back of the Messenger display.
Note: If the dash is more than 6 mm (0.25 inch) thick, the brackets may be carefully
trimmed.
3. Locate all the wiring connections. The Messenger display requires a fused key switch for
the +battery, battery ground, "+ATA Data Link", and "-ATA Data Link" for proper
operation. The display may be wired to the panel dimmer switch. This connection allows the
display to be dimmed automatically with the dash panel lights. The display requires less
than 500 mA of power.
a. The key switched power to the +battery and the battery ground should be available in
the fuse panel of the cab.
b. The "+ATA Data Link" and "-ATA Data Link" may be located behind the dash data
link. A two-pin connector for the data link connection may be supplied by the vehicle
manufacturer. Do not confuse the lines for the J1708 ATA Data Link with the lines
for the J1922 or the J1939 Data Link.
c. The connection for the panel dimmer switch should be accessible from behind the
dash. The circuit for the panel dimmer switch must be a Pulse Width Modulated
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(PWM) circuit. Contact the vehicle manufacturer in order to determine the type of
circuit for the panel dimmer or refer to the wiring schematic of the vehicle. The data
link for the +battery and the battery ground have connections for the display. The
connection for the +battery may be unswitched. Do not connect the display to
unswitched power. Connect the Messenger display to the key switched battery
connection for the +battery and the battery ground.
4. Connect the key switched battery connection to the +battery and the battery ground. Crimp
a terminal from the display connector (+battery) (pin 1) to the key switched battery
connection for the +battery. Crimp a terminal from the display connector (battery ground)
(pin 2) to the key switched battery connection for the battery ground.
Table 24
Messenger Pinout Specification
Pins Function
1 + Battery
2 - Battery
3 Keyswitch
4 PWM input
5 ATA/1708-
6 ATA/1708+
7 CAN/J1939 High
8 CAN/J1939 Low
a. Use a multimeter to measure the voltage. Measure the voltage between the +battery
(pin 3) and battery ground (pin 4) with the key switch in the On position. The voltage
should be 11 to 13.5 volts DC.
b. Turn the key switch to the Off position and measure the voltage again. The voltage
should be 0 volts when the key switch is in the Off position.
Note: The supply voltage to the Messenger display may be from 9 volts to 32 volts
DC.
Note: The data link lines must be connected correctly or the display will not work. The
data link lines must be the twisted pair.
b. Turn the key switch to the On position. The display should come on.
c. Verify that the display comes on. If there is no communication, turn the key switch to
the Off position. Switch the data link lines.
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d. If this does not solve the problem, either the connections are not sufficient or the lines
are connected to the wrong data link connector. The connection is to the J1922 Data
Link or to the J1939 Data Link instead of the J1708 ATA Data Link.
e. Remove the dash panel and cut the opening to the proper size for the display.
Determine the location for the Messenger display in the dash panel. Verify that the
location that is chosen is adequate for the installation of the Messenger display.
Carefully cut a 113 mm (4.45 inch) by 53 mm (2.0 inch) opening in the dash panel at
the appropriate location.
Note: Do not make the hole for the Messenger display too large. Use a file or other
means to avoid a hole that is oversize. The body of the Messenger display should fit
snugly into the hole in the dash panel.
a. Insert the display into the cutout in the front of the dash.
b. Install the rear brackets and loosely tighten the four screws that hold the brackets in
place.
c. Ensure that the face of the Messenger display is straight and positioned correctly in
the opening.
d. Fully tighten the four screws that hold the brackets in place.
8. Secure the Messenger display wiring with tie straps in order to avoid wiring abrasion and
interference with the driver.
Note: Do not locate the wiring harness for the Messenger display near any radio wiring.
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2 6 mm (0.25 inch) by
25.4000 mm (1.0 inch) machine screws
2
6 mm (0.25 inch) nut
4
6 mm (0.25 inch) flat washers
2
6 mm (0.25 inch) lock washers
or Double faced tape for fastening the mounting bracket
Installation procedure
1. Determine the location for the Messenger display. Mark the location for the Messenger
display.
a. Do not place the Messenger display in a location that would interfere with the safe
operation of the vehicle.
b. The Messenger display is approximately 125 mm (5.0 inch) wide by 76 mm (3.0 inch)
high. The depth is approximately 75 mm (3.0 inch).
Note: The location of the Messenger display must be within reach of the Messenger
wiring harness and data link connector.
2. Locate all the wiring connections. The Messenger display requires a fused key switch for
the +battery, battery ground, "+ATA Data Link", and "-ATA Data Link" for proper
operation. This connection allows the display to be dimmed automatically with the dash
panel lights. The display requires less than 500 mA of power.
a. The key switched power of the +battery and battery ground should be available in the
fuse panel of the cab.
b. The "+ATA Data Link" and "-ATA Data Link" are located behind the dash data link.
A two-pin connector for the data link connection may be supplied by the vehicle
manufacturer. Do not confuse the lines for the J1708 ATA Data Link with the lines
for the J1922 or the J1939 Data Link.
c. The connection for the panel dimmer switch should be accessible from behind the
dash. The circuit for the panel dimmer switch must be a Pulse Width Modulated
(PWM) circuit. Contact the vehicle manufacturer in order to determine the type of
dimmer circuit or refer to the wiring schematic for the vehicle for wiring access.
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Note: The dash data link has the +battery and the battery ground connections
available. The +battery may be unswitched. Connect the Messenger display to power
from the key switch.
3. Connect the key switched battery connection to the +battery and to the battery ground of the
display. Crimp a terminal from the display connector (+battery) (pin 1) to the key switched
battery connection for the +battery. Crimp a terminal from the display connector (battery
ground) (pin 2) to the battery ground of the vehicle.
Table 27
Messenger Pinout Specifications
Pins Function
1 + Battery
2 - Battery
3 Keyswitch
4 PWM input
5 ATA/1708-
6 ATA/1708+
7 CAN/J1939 High
8 CAN/J1939 Low
a. Use a multimeter to measure the voltage between the +battery (pin 1) and battery
ground (pin 2). Measure the voltage with the key switch in the On position. The
voltage may be from 9 volts to 32 volts DC.
b. Turn the key switch to the Off position and measure the voltage again. The voltage
should be 0 volts when the key switch is in the Off position.
Note: The data link lines must be connected correctly or the display will not work. The
data link lines must be the twisted pair.
b. Turn the key switch to the On position. The display should come on.
c. Verify that the display comes on. If there is no communication, turn the key switch to
the Off position. Switch the data link lines.
d. If this does not solve the problem, either the connections are not sufficient or the lines
are connected to the wrong data link connector. The connection is to the J1922 Data
Link or to the J1939 Data Link instead of the J1708 ATA Data Link.
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e. Carefully drill a 10 mm (0.40 inch) hole through the dash for the wiring harness. The
wiring harness may also be routed to the data link connector in an appropriate
manner.
Note: Temporarily remove the connector from the end of the Messenger wiring
harness in order to avoid drilling a larger hole for the wiring.
a. Mark the holes and drill the holes for the gimbal mounting bracket when mounting
with the machine screws. The length of the machine screws is determined by the
thickness of the dash. The required fasteners for this procedure are not supplied with
the Messenger display.
b. If the installation will be by using double faced tape, cut and place the tape onto the
dash.
a. Insert the Messenger display into the gimbal mounting bracket. Secure the Messenger
display with two thumb screws. Do not tighten the thumb screws fully.
b. Tilt the Messenger display to the desired angle and fully tighten the thumb screws.
8. Secure the Messenger display wiring with tie straps in order to avoid wiring abrasion and
interference to the driver.
Note: Do not locate the wiring harness for the Messenger display near any radio wiring.
Copyright 1993 - 2013 Caterpillar Inc. Mon Apr 29 15:58:50 UTC+0800 2013
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