Windals Precision (P) Ltd.

PART NAME :-Rear Spring Cross Member Scrap Rs.

PART NO : B5B15102 1.03 19 DATED: 7.8.2013
SI no Part No Descrip Detail No Off Matl Spec Blank No of Total Total Total Total End Total RM Rate Matl Cost Scrap Cost Nett Rej 1.00% ICC 2.25% Total Conv Cost Identificat Sub Profit TMC 2% Finish Finish Finish Total Price R/O
Comp/ Blank Input Finish Bit Crop Matl Matl with Rej ion Mark Total 5.00% Type area/w Cost Price/Pce
L W T Blank Weight Weight Weight Weight Weight Cost Cost eight
mm mm mm

1 Gusset LH Detail - 1 1 HSLA Steel BSK-46 285.00 577.00 8.00 1 10.327 10.637 8.607 0.310 1.720 46.50 494.62 38.57 456.05 4.56 10.26 470.87 0.27

2 Gusset RH Detail - 2 1 HSLA Steel BSK-46 285.00 577.00 8.00 1 10.327 10.637 8.607 0.310 1.720 46.50 494.62 38.57 456.05 4.56 10.26 470.87 0.27

3 Bearer Detail - 3 1 HSLA Steel BSK-46 800.00 408.00 6.00 1 15.373 15.835 14.793 0.461 0.580 46.50 736.31 19.79 716.52 7.17 16.12 739.81 0.63

4 Closer Plate Detail - 4 2 HSLA Steel BSK-46 190.00 60.00 6.00 2 1.074 1.106 0.965 0.032 0.108 46.50 51.43 2.67 48.76 0.49 1.10 50.35 0.04
ROUND HEAD
5 RIVET DIA 12 Detail - 5 20 STEEL TO BS1109 BOP 3.25 65.00
32.973 1796.90 171.65 0.25 1968.80 98.44 3.43 PC 1.22 106.52 2177.20 2177.20

1. TOOL COST EXTRA

2. PKG & FRT EXTRA AS ACTUALS
3. RM RATE & SCRAP RATE TENTATIVE FOR COSTING TO BE ACTUALISED AT THE TIME OF FINALISATION

Operation Machine UOM Rate/UOM Cost No. off Conv+Rej

Detail - 1 Detail: 1
Shear Strip Shearing 1.724 5.00 8.62 285.00 577.00 8.00 Net 10.32715
Punching & Corner Nothi500 T hyd 2.000 6.00 12.00 Length Width Thk Nos. Gross Scrap
Bending 500 T hyd 1.000 6.00 6.00 2500 1250 8 12.281 1.954
Deburr 1.00 8.00 2.00 0.125 16 165.44
4.00 4.00 0.250 16 165.44
27.62 1 28.01

Detail - 2 Detail: 2
Shear Strip Shearing 1.724 5.00 8.62 285.00 577.00 8.00 Net 10.32715
Punching & Corner Nothi500 T hyd 2.000 6.00 12.00 Length Width Thk Nos. Gross Scrap
Bending 500 T hyd 1.000 6.00 6.00 2500 1250 8 12.281 1.954
Deburr 1.00 8.00 2.00 0.125 16 165.44
4.00 4.00 0.250 16 165.44
27.62 1 28.01

Detail - 3 Detail: 3
Shear Strip Shearing 2.440 2.50 6.10 800.00 408.00 6.00 Net 15.37344
Punching 500 T hyd 2.000 6.00 12.00 Length Width Thk Nos. Gross Scrap
Cut-out Punching 100 T 2.000 0.75 1.50 2500 1250 6 16.375 1.002
Bending PB 150 T 2.000 2.00 4.00 3.00 3.00 0.333 9 138.54
Deburr 1.00 6.00 1.00 0.167 6 92.36
Drill Drilling m/C 6.000 1.00 1.00
25.60 1 25.96

Detail - 4 Detail: 4
Shear Strip Shearing 0.333 2.50 2.56 190.00 60.00 6.00 Net 0.53694
Blanking 100 T 1.000 0.50 0.50 Length Width Thk Nos. Gross Scrap
0.00 2500 1250 6 0.567 0.030
13.00 20.00 0.050 260 139.78
41.00 6.00 0.024 246 132.26
3.06 2 6.21

Detail - 5
Riviting 20.000 1.80 36.00
0.00

36.00 1 36.50

Assy
Tag Weld 20 0.25 5.00
Full Welding 0.356 26.34 9.38
Chipping and Finishing 1 5 5.00
0.00
0.00
0.00
19.38 1 19.65

144.3298 171.65
Windals Precision (P) Ltd.

PART NAME :-Rear Spring Cross Member Scrap Rs.

PART NO : B5B15102 1.03 19 DATED: 7.8.2013
SI no Part No Descrip Detail No Off Matl Spec Blank No of Total Total Total Total End Total RM Rate Matl Cost Scrap Cost Nett Rej 1.00% ICC 2.25% Total Conv Cost Identificat Sub Total Profit TMC 2% Finish Finish Finish Total Packing and Price R/O
Comp/ Blank Input Finish Bit Crop Matl Matl with Rej ion Mark 5.00% Type area/w Cost Price/Pce forwarding in
Blank Weight Weight Weight Weight Weight Cost Cost eight Returnable Trolley
L W T
mm mm mm

1 Gusset LH Detail - 1 1 HSLA Steel BSK-46 282.00 577.00 8.00 1 10.218 10.525 8.498 0.307 1.720 46.100 485.20 38.51 446.70 4.47 10.05 461.21 0.27

2 Gusset RH Detail - 2 1 HSLA Steel BSK-46 282.00 577.00 8.00 1 10.218 10.525 8.498 0.307 1.720 46.100 485.20 38.51 446.70 4.47 10.05 461.21 0.27

3 Bearer Detail - 3 1 HSLA Steel BSK-46 800.00 408.00 6.00 1 15.373 15.835 14.853 0.461 0.520 46.100 729.98 18.64 711.33 7.11 16.01 734.45 0.63

4 Closer Plate Detail - 4 2 HSLA Steel BSK-46 190.00 60.00 6.00 2 0.537 0.553 0.429 0.016 0.108 46.10 25.50 2.36 46.27 0.46 1.04 47.78 0.02
ROUND HEAD
5 RIVET DIA 12 Detail - 5 20 STEEL TO BS1109 BOP 3.25 65.00
32.279 1769.66 155.68 0.25 1925.59 96.28 3.11 PC 1.19 104.14 2129.12 42.58 2171.71

1. TOOL COST EXTRA

2. PKG & FRT EXTRA AS ACTUALS
3. RM RATE & SCRAP RATE TENTATIVE FOR COSTING TO BE ACTUALISED AT THE TIME OF FINALISATION

Operation Machine UOM Rate/UOM Cost No. off Conv+Rej

Detail - 1 Detail: 1
Shear Strip Shearing 3.00 3.75 282.00 577.00 8.00 Net 10.21844 no of cut per sheet 20
Corner Nothing 250T 1.000 2.00 2.00 Length Width Thk Nos. Gross Scrap cut per sheet 60
Punching 500 T hyd 1.000 6.00 6.00 2500 1250 8 12.281 2.063 no of pcs 16
Bending 500 T hyd 1.000 6.00 6.00 8.00 2.00 0.125 16 163.70 shearing cost per pc 3.75
Deburr 1.00 4.00 4.00 0.250 16 163.70
18.75 1 18.94

Detail: 2
Detail - 2 282.00 577.00 8.00 Net 10.21844 no of cut per sheet 20
Shear Strip Shearing 3.00 3.75 Length Width Thk Nos. Gross Scrap cut per sheet 60
Corner Nothing 250T 1.00 2.00 2.00 2500 1250 8 12.281 2.063 no of pcs 16
Punching 500 T hyd 1.00 6.00 6.00 8.00 2.00 0.125 16 163.70 shearing cost per pc 3.75
Bending 500 T hyd 1.00 6.00 6.00 4.00 4.00 0.250 16 163.70
Deburr 1.00

18.75 1 18.94
Detail: 3
800.00 408.00 6.00 Net 15.37344 no of cut per sheet 12
Detail - 3 Length Width Thk Nos. Gross Scrap cut per sheet 30
Shear Strip Shearing 2.50 3.33 2500 1250 6 16.375 1.002 no of pcs 9
Punching & cut out cutting 500 T hyd 2.000 6.00 12.00 3.00 3.00 0.333 9 138.54 shearing cost per pc 3.333333
Bending PB 150 T 2.000 2.00 4.00 6.00 1.00 0.167 6 92.36
Deburr 1.00
Drill Dia 6 -6 nos Drilling m/C 6.000 1.00 6.00
Drill Dia 7 -6 nos Drilling m/C 6.000 1.00 6.00
26.33 1 26.60
Detail: 4
Detail - 4 190.00 60.00 6.00 Net 0.53694 no of cut per sheet 15
Shear Strip Shearing 2.50 0.14 Length Width Thk Nos. Gross Scrap cut per sheet 37.5
Blanking 100 T 1.000 0.50 0.50 2500 1250 6 0.567 0.030 no of pcs 260
13.00 20.00 0.050 260 139.78 shearing cost per pc 0.144231
41.00 6.00 0.024 246 132.26

0.64 2 1.30

Detail - 5
Riviting 20.000 1.80 36.00

36.00 1 36.36

Assy
Tag Weld 20 0.25 5.00
Full Welding 0.8 26.34 21.07
Chipping and Finishing 1 5 5.00
31.07 1 31.38 133.5157 155.68 As per 1.1.2012