You are on page 1of 146

VEHICLE OPERATION STRUCTURE AND STANDARDS

(VOSS)

FORD Robot Programming Guide - FANUC Implementation


Next Gen - Integrated Ethernet Safety for R-30iA and R-30iB
Controllers

Appendix Laser Weld With Highyag RLSK Laser Weld Head


Table of Contents
1 SAMPLE TEACH PENDANT PROGRAMS – LASER WELD .......... 5
1.1 PG21 – LASER WELD .................................................................................................................... 5
1.2 PG16 – WELD COUPON ................................................................................................................ 8
1.3 PG08 – MAINTENANCE POSITION .................................................................................................11
1.4 PG09 – MINOR MAINTENANCE POSITION......................................................................................13
1.5 PG10 – POWER METER ................................................................................................................15
1.6 LASER01 – LASER PATH ..............................................................................................................17
1.7 LASERON – TURN LASER ON MACRO ........................................................................................21
1.8 LASEROFF – TURN LASER OFF MACRO ....................................................................................21
1.9 RLSK_SEL – SET UP RLSK MACRO ..........................................................................................23
1.10 PWR_M_SHOT – POWER METER SHOT MACRO ........................................................................24
1.11 HOME_IO – RESET INPUT/OUTPUT MACRO ..............................................................................26

2 SOFTWARE I/F PANELS ................................................................... 29


2.1. GEN MENU I/F ..........................................................................................................................29
2.2. LASER MENU I/F.......................................................................................................................30

3 PMC LOGIC (S-LOGIC) FOR R-30IA CONTROLLERS.................. 31

4 PMC LOGIC (S-LOGIC) FOR R-30IB CONTROLLERS .................. 32

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 2 of 32
Revision History
Revision Modification Date Description
1.0 2013-03-18 Initial Release
1.1 2013-07-08 Added a new TP Program PG09 which is a copy of
PG08, but for PG09, DO[6] is changed to DO[587].
Updated GEN MENU I/F to reflect the addition of
Minor Maintenance Position SS.
1.2 2013-08-07 Updated iA PMC: Modified logic for rung with output
R0388.0 OPSFTY_FLT_LATCH. Added a rung for
this modification that has output R0388.1 F1008.1
DELAY ON.
Updated iB PMC: Removed logic for fault decoding for
SRVO 379-385 alarms (R387.1 - R87.7). Removed
comments for R387.1 - R387.7. Modified comment for
R387.0 for new R30iB fault description. Modified logic
for rung with output R0388.0 OPSFTY_FLT_LATCH.
Added a rung for this modification that has output
R0388.1 F1008.1 DELAY ON.
1.3 2014-06-24 Updated iA PMC: Modified facility code reset logic.
Modified safety chain fault detection logic.
Updated iB PMC: Facility code reset logic modified.
Updated HOME_IO to reset Robot at Minor
Maintenance;
Added DO[587:RBT AT MINMAINT]=OFF
1.4 2015-01-30 Added Second Program Verify to Main Style Program
Updated (Minor) Maintenance Programs:: Moved
position at which the at (Minor) Maintenance position
signal is turned off to come immediately after the wait
for the PLC (Minor) Maintenance clear signal.
Updated PMC: Added Couple and Decouple pass
through signals to Tool Changer Subprogram ;;;
Adjusted Laser Head Fault logic
1.5 2016-02-12 Updated PMC (iA) : Removed the Pilot Enable Selector
Switch from the Interface Anti-Tiedown Logic
Updated PMC: Added TC Cover Open/Close to the
Interface Anti-Tiedown Logic
Updated PMC: 2015-10-30 : Added Logic to allow for
Robot Cycle Start from Multiple Home Positions;
Added Logic to require a TP Interface Button Press to
(Un)Lock the Tool Changer while in Teach; Added
Logic to not allow the signal for the Lock Command to
go low while the Tool Change Application Bit is

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 3 of 32
inactive

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 4 of 32
1 Sample Teach Pendant Programs – Laser Weld

1.1 PG21 – Laser Weld


/PROG PG21
/ATTR
OWNER = MNEDITOR;
COMMENT = "Laser Weld Prog1";
PROG_SIZE = 2158;
CREATE = DATE 12-09-18 TIME 09:05:38;
MODIFIED = DATE 13-03-11 TIME 16:47:12;
FILE_NAME = PG21;
VERSION = 0;
LINE_COUNT = 96;
MEMORY_SIZE = 2670;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = 1,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: !Laser Weld PG21 ;
3: ! ;
4: !******************************** ;
5: ;
6: !Verify Program ;
7: PROGRAM VERIFY(21) ;
8: ;
9: !Set Robot UTOOL Number ;
10: UTOOL_NUM=1 ;
11: ;
12: !Set Robot UFRAME Number ;
13: UFRAME_NUM=1 ;
14: ;
15: !-------------------------------- ;
16: !Set Robot Payload ;
17: PAYLOAD[2] ;
18: ;
19: !Setup App Specific Outputs ;
20: SETUP OUTPUTS ;
21: ;
22: !Move to Home ;
23: GO TO HOME POS ;
24: ;
25: !Move to Pounce Position ;
26: GO TO POUNCE ;
27: ;
28: !Clr to Adv Xfer ;
29: DO[954:CLRTOADVXFR]=ON ;
30: ;
31: !Clr to Ret Xfer ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 5 of 32
32: DO[955:CLRTORETXFR]=ON ;
33: ;
34: !Clear to Unclamp ;
35: DO[956:CLRTOUNCLMP]=OFF ;
36: ;
37: !-------------------------------- ;
38: LBL[33:Loop Back] ;
39: ;
40: !Robot waiting in loop ;
41: DO[24:RBT IN LOOP]=ON ;
42: ;
43: !-------------------------------- ;
44: !Wait Continue from Pounce or Ret ;
45: WAIT DI[9:START CYCLE]=ON OR DI[13:RETURN TO HOME]=ON ;
46: ;
47: !Robot NOT waiting in loop ;
48: DO[24:RBT IN LOOP]=OFF ;
49: ;
50: !If Return to Home jump to label ;
51: IF DI[13:RETURN TO HOME]=ON,JMP LBL[13] ;
52: ;
53: !If Continue from Pounce jump to ;
54: IF DI[9:START CYCLE]=ON,JMP LBL[9] ;
55: ;
56: JMP LBL[33] ;
57: ;
58: !-------------------------------- ;
59: !Continue from Pounce ;
60: LBL[9:Pounce Cont] ;
5: ;
6: !Verify Program ;
7: PROGRAM VERIFY(21) ;
8: ;
62: !Clr to Ret Xfer ;
63: DO[955:CLRTORETXFR]=OFF ;
64: ;
65: !Clr to Adv Xfer ;
66: DO[954:CLRTOADVXFR]=OFF ;
67: ;
68: !Clear to Unclamp ;
69: DO[956:CLRTOUNCLMP]=OFF ;
70: ;
71: !***************************** ;
72: !Laser Path ;
73: !***************************** ;
74: !Enter Zone ;
75: !ENTER ZONE() ;
76: ;
77: !Contains Laser Weld Points ;
78: CALL LASER01 ;
79: ;
80: !Exit Zone ;
81: !EXIT ZONE() ;
82: ;
83: !Clr to Ret Xfer ;
84: DO[955:CLRTORETXFR]=OFF ;
85: ;
86: !Clr to Adv Xfer ;
87: DO[954:CLRTOADVXFR]=OFF ;
88: ;
89: !Clear to Unclamp ;
90: DO[956:CLRTOUNCLMP]=OFF ;
91: ;
92: !------------------------------ ;
93: LBL[13:Return to Home] ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 6 of 32
94: ;
95: !Move to Home ;
96: GO TO HOME POS ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 7 of 32
1.2 PG16 – Weld Coupon
/PROG PG16
/ATTR
OWNER = SHIFT;
COMMENT = "Weld Coupon";
PROG_SIZE = 3480;
CREATE = DATE 12-04-06 TIME 02:26:08;
MODIFIED = DATE 13-03-11 TIME 16:45:26;
FILE_NAME = PG16;
VERSION = 0;
LINE_COUNT = 152;
MEMORY_SIZE = 3912;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = 1,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: !Laser Weld Coupon ;
3: !******************************** ;
4: ;
5: !Verify program ;
6: PROGRAM VERIFY(16) ;
7: ;
8: !Set Robot UTOOL Number ;
9: UTOOL_NUM=1 ;
10: ;
11: !Set Robot UFRAME Number ;
12: UFRAME_NUM=1 ;
13: !-------------------------------- ;
14: !Set Robot Payload ;
15: PAYLOAD[2] ;
16: ;
17: !Setup App Specific Outputs ;
18: ! Runs HOME_IO ;
19: SETUP OUTPUTS ;
20: ;
21: !Move to Home ;
22: GO TO HOME POS ;
23: ;
24: !Move to Pounce Position ;
25: GO TO POUNCE ;
26: ;
27: !Clr to Adv Xfer ;
28: DO[954:CLRTOADVXFR]=ON ;
29: ;
30: !Clr to Ret Xfer ;
31: DO[955:CLRTORETXFR]=OFF ;
32: ;
33: !------------------------------- ;
34: LBL[33:Loop Back] ;
35: ;
36: !Turn ON Robot in Loop ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 8 of 32
37: DO[24:RBT IN LOOP]=ON ;
38: ;
39: !-------------------------------- ;
40: !Wait Continue from Pounce ;
41: ! or Return to Home ;
42: WAIT DI[9:START CYCLE]=ON OR DI[13:RETURN TO HOME]=ON ;
43: ;
44: ! Turn OFF Robot in LOOP ;
45: DO[24:RBT IN LOOP]=OFF ;
46: ;
47: !If Return to Home ;
48: ! jump to LB[13] ;
49: IF DI[13:RETURN TO HOME]=ON,JMP LBL[13] ;
50: ;
51: !If Continue from Pounce ;
52: ! jump to LB[9] ;
53: IF DI[9:START CYCLE]=ON,JMP LBL[9] ;
54: ;
55: JMP LBL[33] ;
56: ;
57: !-------------------------------- ;
58: !Continue from Pounce ;
59: LBL[9] ;
60: ;
61: !Clr to Return Xfer ;
62: DO[955:CLRTORETXFR]=OFF ;
63: ;
64: !Clr to Adv Xfer ;
65: DO[954:CLRTOADVXFR]=OFF ;
66: ;
67: !Clr to Unclamp ;
68: DO[956:CLRTOUNCLMP]=OFF ;
69: ;
70: !******************************* ;
71: ! Coupon Stand Path ;
72: !******************************* ;
73: ;
74: !Set Laser Controller Program ;
75: GO[35:LSR CNTR PG]=1 ;
76: ;
77: !Set Laser Power ;
78: GO[36:LSR CNTR ANALOG]=3900 ;
79: ;
80: WAIT DI[665:EXTACTIVATIONACTIVE]=ON AND DI[666:LASER IS ON]=ON
;
81: ;
82: !Enable Laser ;
83: DO[866:LASERWELDENABLE]=ON ;
84: ;
85: !Request Laser ;
86: DO[680:LASER REQUEST]=ON ;
87: ;
88: !Set-up RLSK Laser Head Schedule ;
89: R[33:RLSK Part Num]=0 ;
90: R[34:RLSK Track Num]=1 ;
91: R[35:RLSK Track Pnt]=0 ;
92: R[36:RLSK Seam Sel]=255 ;
93: ;
94: !Run RLSK_SEL to Setup Laser Head ;
95: RUN RLSK_SEL ;
96: ;
97: !Move to Coupon Position ;
98: ;
99: !TURN LASER ON ;
100: CALL LASER_ON ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 9 of 32
101: ;
102: !Perch Point Above Part for Coupo ;
103:L P[1] 120mm/sec FINE ;
104: ;
105: !Check to See if RLSK_SEL is Comp ;
106: WAIT (F[22:RLSK SEL Running]=OFF) ;
107: ;
108: !Wait for Scanner At Work ;
109: WAIT DI[734:SCANNER AT WORK]=OFF ;
110: ;
111: !Fire Trigger Signal ;
112: DO[741:TRIGGER]=ON ;
113: ;
114: !Wait for Scanner At Work ;
115: WAIT DI[734:SCANNER AT WORK]=ON ;
116: ;
117: !Turn Trigger Off ;
118: DO[741:TRIGGER]=OFF ;
119: ;
120: !Wait for Scanner At Work ;
121: WAIT DI[734:SCANNER AT WORK]=OFF ;
122: ;
123: !TURN LASER OFF ;
124: CALL LASER_OFF ;
125: ;
126: !Move away from the Coupon Stand ;
127: ;
128: !Disable Laser ;
129: DO[866:LASERWELDENABLE]=OFF ;
130: ;
131: !Reset Program ;
132: GO[35:LSR CNTR PG]=0 ;
133: ;
134: !Laser Power ;
135: GO[36:LSR CNTR ANALOG]=0 ;
136: ;
137: !-------------------------------- ;
138: !Clr to Return Xfer ;
139: DO[955:CLRTORETXFR]=ON ;
140: ;
141: !Clr to Adv Xfer ;
142: DO[954:CLRTOADVXFR]=ON ;
143: ;
144: !Clr to Unclamp ;
145: DO[956:CLRTOUNCLMP]=ON ;
146: ;
147: LBL[13:Return to Home ] ;
148: !-------------------------------- ;
149: ;
150: !Move to Home ;
151: GO TO HOME POS ;
152: ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 10 of 32
1.3 PG08 – Maintenance Position

/PROG PG08
/ATTR
OWNER = MNEDITOR;
COMMENT = "Maintenance PRG";
PROG_SIZE = 1532;
CREATE = DATE 09-10-02 TIME 10:57:02;
MODIFIED = DATE 13-03-11 TIME 16:45:28;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 54;
MEMORY_SIZE = 1816;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = 1,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !***************************** ;
2: ! Moves robot to Maint Position ;
3: ! ;
4: !***************************** ;
5: ;
6: !Verify Program ;
7: PROGRAM VERIFY(8) ;
8: ;
9: !Clr to Adv Xfer ;
10: DO[954:CLRTOADVXFR]=ON ;
11: ;
12: PAYLOAD[2] ;
13: ;
14: !Set Robot UTOOL Number ;
15: UTOOL_NUM=1 ;
16: ;
17: !Set Robot UFRAME Number ;
18: UFRAME_NUM=1 ;
19: ;
20: !Setup App Specific Outputs ;
21: SETUP OUTPUTS ;
22: ;
23: !Move to Home ;
24: GO TO HOME POS ;
25: ;
26: !------------------------------ ;
27: !Approach to Maint Pos ;
28:J P[1] 20% CNT10 ;
29: ;
30: !Maintenance Position ;
31:J P[2] 10% FINE ;
32: ;
33: !Maint Position ON ;
34: DO[6:RBT AT MAINT]=ON ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 11 of 32
35: ;
36: !Turn ON Robot in Loop ;
37: DO[24:RBT IN LOOP]=ON ;
38: ;
39: !Wait for Maintenance Clear ;
40: WAIT DI[7:MAINT POS CLR]=ON ;
41: ;
42: !Turn OFF Robot in Loop ;
43: DO[24:RBT IN LOOP]=OFF ;
44: ;
49: !Maint Position OFF ;
50: DO[6:RBT AT MAINT]=OFF ;
45: !------------------------------ ;
46: !Depart from Maint Pos ;
47:J P[1] 20% CNT10 ;
48: ;
49: !Maint Position OFF ;
50: DO[6:RBT AT MAINT]=OFF ;
51: ;
52: !Move to Home ;
53: GO TO HOME POS ;
54: ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 12 of 32
1.4 PG09 – Minor Maintenance Position

/PROG PG09
/ATTR
OWNER = MNEDITOR;
COMMENT = "Maintenance PRG";
PROG_SIZE = 1532;
CREATE = DATE 09-10-02 TIME 10:57:02;
MODIFIED = DATE 13-03-11 TIME 16:45:28;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 54;
MEMORY_SIZE = 1816;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = 1,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !***************************** ;
2: ! Moves robot to Maint Position ;
3: ! ;
4: !***************************** ;
5: ;
6: !Verify Program ;
7: PROGRAM VERIFY(9) ;
8: ;
9: !Clr to Adv Xfer ;
10: DO[954:CLRTOADVXFR]=ON ;
11: ;
12: PAYLOAD[2] ;
13: ;
14: !Set Robot UTOOL Number ;
15: UTOOL_NUM=1 ;
16: ;
17: !Set Robot UFRAME Number ;
18: UFRAME_NUM=1 ;
19: ;
20: !Setup App Specific Outputs ;
21: SETUP OUTPUTS ;
22: ;
23: !Move to Home ;
24: GO TO HOME POS ;
25: ;
26: !------------------------------ ;
27: !Approach to Maint Pos ;
28:J P[1] 20% CNT10 ;
29: ;
30: !Maintenance Position ;
31:J P[2] 10% FINE ;
32: ;
33: !Maint Position ON ;
34: DO[587:RBT AT MIN MAINT]=ON ;
35: ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 13 of 32
36: !Turn ON Robot in Loop ;
37: DO[24:RBT IN LOOP]=ON ;
38: ;
39: !Wait for Maintenance Clear ;
40: WAIT DI[7:MAINT POS CLR]=ON ;
41: ;
42: !Turn OFF Robot in Loop ;
43: DO[24:RBT IN LOOP]=OFF ;
44: ;
49: !Maint Position OFF ;
50: DO[587:RBT AT MIN MAINT]=OFF ;
45: !------------------------------ ;
46: !Depart from Maint Pos ;
47:J P[1] 20% CNT10 ;
48: ;
49: !Maint Position OFF ;
50: DO[587:RBT AT MIN MAINT]=OFF ;
51: ;
52: !Move to Home ;
53: GO TO HOME POS ;
54: ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 14 of 32
1.5 PG10 – Power Meter
/PROG PG10
/ATTR
OWNER = MNEDITOR;
COMMENT = "Power Meter";
PROG_SIZE = 1274;
CREATE = DATE 11-11-26 TIME 04:58:52;
MODIFIED = DATE 13-03-11 TIME 16:50:46;
FILE_NAME = PG23LAS1;
VERSION = 0;
LINE_COUNT = 39;
MEMORY_SIZE = 1626;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = 1,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: !Power Meter Program ;
3: !******************************** ;
4: ;
5: !Verify Program ;
6: PROGRAM VERIFY(10) ;
7: ;
8: !Set Robot UTool Number ;
9: UTOOL_NUM=1 ;
10: ;
11: !Set Robot UFrame Number ;
12: UFRAME_NUM=1 ;
13: ;
14: !Set Robot Payload ;
15: PAYLOAD[2] ;
16: ;
17: !Setup App Specific Outputs ;
18: SETUP OUTPUTS ;
19: ;
20: !Move to Home ;
21: GO TO HOME POS ;
22: ;
23:J P[1] 100% CNT20 ;
24: ;
25: !Turn on laser here ;
26:J P[2] 100% FINE ;
27: ;
28: !Wait For Power Meter Ready ;
29: WAIT DI[509:PWRMETERRDY]=ON ;
30: ;
31: CALL PWR_M_SHOT ;
32: ;
33: !Wait For Power Meter Complete ;
34: WAIT DI[512:PWRMETERCMP]=ON ;
35: ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 15 of 32
36:J P[3] 100% FINE ;
37: ;
38: !Move to Home ;
39: GO TO HOME POS ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 16 of 32
1.6 LASER01 – Laser Path

NOTE1: Enter all laser weld positions in this program.

NOTE2: RLSK laser weld head schedule registers are used to setup the head.
 RLSK Part Number should be set to the current model style
number.
 RLSK Track Number should be set to the actual corresponding
track number from the RLSK.
 RLSK Track Point for non-on the fly applications will always be
set to zero. There will be only one track point in each track,
which will contain all seams.
 RLSK Seam Select must always be set to 255 to use all seams in
the track.

/PROG LASER01
/ATTR
OWNER = MNEDITOR;
COMMENT = "Laser Path 01";
PROG_SIZE = 3412;
CREATE = DATE 12-09-27 TIME 00:12:12;
MODIFIED = DATE 13-03-11 TIME 16:48:08;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 155;
MEMORY_SIZE = 3700;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = 1,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: !Laser Path 01 ;
3: ! ;
4: !******************************** ;
5: ;
6: !Set Laser Controller Program ;
7: GO[35:LSR CNTR PG]=1 ;
8: ;
9: WAIT DI[665:EXTACTIVATIONACTIVE]=ON AND DI[666:LASER IS ON]=ON
;
10: ;
11: !Enable Laser ;
12: DO[866:LASERWELDENABLE]=ON ;
13: ;
14: !Request Laser ;
15: DO[680:LASER REQUEST]=ON ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 17 of 32
16: ;
17: !Set-up RLSK Laser Head Schedule ;
18: R[33:RLSK Part Num]=0 ;
19: R[34:RLSK Track Num]=1 ;
20: R[35:RLSK Track Pnt]=0 ;
21: R[36:RLSK Seam Sel]=255 ;
22: ;
23: !Set Mode Select ;
24: GO[40:RLSK MODE SEL]=1 ;
25: ;
26: !Turn ON Cross Jet ;
27: DO[743:CRSJET ON OFF]=ON ;
28: ;
29: !TURN LASER ON ;
30: CALL LASER_ON ;
31: ;
32: !Wait for Laser Ready ;
33: WAIT DI[858:LASER READY]=ON ;
34: ;
35: !Turn ON Process Error ;
36: DO[731:PROCESS ERROR]=ON ;
37: ;
38: !Turn ON Laser Error ;
39: DO[732:LASER ERROR]=ON ;
40: ;
41: !Run RLSK_SEL to Setup Laser Head ;
42: RUN RLSK_SEL ;
43: ;
44: !Move to Weld Position ;
45: ;
46: !Perch Point Above Part for Weld ;
47:L P[1] 120mm/sec FINE ;
48: ;
49: !Check to See if RLSK_SEL is Comp ;
50: WAIT (F[22:RLSK SEL Running]=OFF) ;
51: ;
52: !Wait for Scanner At Work ;
53: WAIT DI[734:SCANNER AT WORK]=OFF ;
54: ;
55: !Fire Trigger Signal ;
56: DO[741:TRIGGER]=ON ;
57: ;
58: !Wait for Scanner At Work ;
59: WAIT DI[734:SCANNER AT WORK]=ON ;
60: ;
61: !Turn Trigger Off ;
62: DO[741:TRIGGER]=OFF ;
63: ;
64: !Wait for Scanner At Work ;
65: WAIT DI[734:SCANNER AT WORK]=OFF ;
66: ;
67: !Turn OFF Cross Jet ;
68: DO[743:CRSJET ON OFF]=OFF ;
69: ;
70: !Turn OFF Process Error ;
71: DO[731:PROCESS ERROR]=OFF ;
72: ;
73: !Turn OFF Laser Error ;
74: DO[732:LASER ERROR]=OFF ;
75: ;
76: !TURN LASER OFF ;
77: CALL LASER_OFF ;
78: ;
79: !Move Away from Weld Position ;
80: ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 18 of 32
81: !Set-up RLSK Laser Head Schedule ;
82: R[33:RLSK Part Num]=0 ;
83: R[34:RLSK Track Num]=1 ;
84: R[35:RLSK Track Pnt]=0 ;
85: R[36:RLSK Seam Sel]=255 ;
86: ;
87: !Set Mode Select ;
88: GO[40:RLSK MODE SEL]=1 ;
89: ;
90: !Turn ON Cross Jet ;
91: DO[743:CRSJET ON OFF]=ON ;
92: ;
93: !TURN LASER ON ;
94: CALL LASER_ON ;
95: ;
96: !Wait for Laser Ready ;
97: WAIT DI[858:LASER READY]=ON ;
98: ;
99: !Turn ON Process Error ;
100: DO[731:PROCESS ERROR]=ON ;
101: ;
102: !Turn ON Laser Error ;
103: DO[732:LASER ERROR]=ON ;
104: ;
105: !Run RLSK_SEL to Setup Laser Head ;
106: RUN RLSK_SEL ;
107: ;
108: !Move to Next Weld ;
109: ;
110: ;
111: !Perch Point Above Part for Weld ;
112:L P[2] 120mm/sec FINE ;
113: ;
114: !Check to See if RLSK_SEL is Comp ;
115: WAIT (F[22:RLSK SEL Running]=OFF) ;
116: ;
117: !Wait for Scanner At Work ;
118: WAIT DI[734:SCANNER AT WORK]=OFF ;
119: ;
120: !Fire Trigger Signal ;
121: DO[741:TRIGGER]=ON ;
122: ;
123: !Wait for Scanner At Work ;
124: WAIT DI[734:SCANNER AT WORK]=ON ;
125: ;
126: !Turn Trigger Off ;
127: DO[741:TRIGGER]=OFF ;
128: ;
129: !Wait for Scanner At Work ;
130: WAIT DI[734:SCANNER AT WORK]=OFF ;
131: ;
132: !Turn OFF Cross Jet ;
133: DO[743:CRSJET ON OFF]=OFF ;
134: ;
135: !Turn OFF Process Error ;
136: DO[731:PROCESS ERROR]=OFF ;
137: ;
138: !Turn OFF Laser Error ;
139: DO[732:LASER ERROR]=OFF ;
140: ;
141: !TURN LASER OFF ;
142: CALL LASER_OFF ;
143: ;
144: !Move Away from Weld Position ;
145: ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 19 of 32
146: !Disable Laser ;
147: DO[866:LASERWELDENABLE]=OFF ;
148: ;
149: !Request Laser ;
150: DO[680:LASER REQUEST]=OFF ;
151: ;
152: !Move Away from Weld Position ;
153: ;
154: !Reset Laser Controller Program ;
155: GO[35:LSR CNTR PG]=0 ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 20 of 32
1.7 LASERON – Turn Laser On MACRO
/PROG LASERON Macro
/ATTR
OWNER = MNEDITOR;
COMMENT = "Laser ON";
PROG_SIZE = 432;
CREATE = DATE 12-03-25 TIME 21:46:16;
MODIFIED = DATE 13-03-13 TIME 09:42:42;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 7;
MEMORY_SIZE = 776;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = *,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT : TRUE ;
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: ! Turn Laser ON ;
3: !******************************** ;
4: ;
5: !Turn Laser ON ;
6: DO[865:LASERPRGSTRTSTAT]=ON ;
7: ;
/POS
/END

1.8 LASEROFF – Turn Laser Off MACRO


/PROG LASEROFF Macro
/ATTR
OWNER = MNEDITOR;
COMMENT = "Laser OFF";
PROG_SIZE = 434;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 21 of 32
CREATE = DATE 11-12-03 TIME 00:41:12;
MODIFIED = DATE 13-03-13 TIME 09:42:44;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 7;
MEMORY_SIZE = 778;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = *,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT : TRUE ;
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: ! Turn Laser OFF ;
3: !******************************** ;
4: ;
5: !Turn Laser OFF ;
6: DO[865:LASERPRGSTRTSTAT]=OFF ;
7: ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 22 of 32
1.9 RLSK_SEL – Set Up RLSK MACRO
/PROG RLSK_SEL Macro
/ATTR
OWNER = MNEDITOR;
COMMENT = "RLSK Select";
PROG_SIZE = 1794;
CREATE = DATE 12-03-25 TIME 21:46:16;
MODIFIED = DATE 13-03-11 TIME 16:50:00;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 78;
MEMORY_SIZE = 2110;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = *,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
SPOT Welding Equipment Number : 1 ;
CYCLE_REFERENCE = 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0, 0;
CYCLE_TARGET = 0.00 ;
/MN
1: !******************************** ;
2: ! Setup RLSK Laser Head with ;
3: ! Schedule Specifics ;
4: !******************************** ;
5: ;
6: F[22:RLSK SEL Running]=(ON) ;
7: ;
8: !-------------------------------- ;
9: !Set Num Sel to Part Number ;
10: GO[42:RLSK NUM SEL]=R[33:RLSK Part Num] ;
11: ;
12: !Check to Ensure it is Set ;
13: WAIT GO[42:RLSK NUM SEL]=R[33:RLSK Part Num] ;
14: ;
15: WAIT .10(sec) ;
16: ;
17: !Pulse Preselect Part ;
18: DO[733:PRESELECT PART]=PULSE,0.5sec ;
19: ;
20: !Wait for Preselect Part to be OF ;
21: WAIT DO[733:PRESELECT PART]=OFF ;
22: ;
23: WAIT .10(sec) ;
24: ;
25: !-------------------------------- ;
26: !Set Num Sel to Track Number ;
27: GO[42:RLSK NUM SEL]=R[34:RLSK Track Num] ;
28: ;
29: !Check to Ensure it is Set ;
30: WAIT GO[42:RLSK NUM SEL]=R[34:RLSK Track Num] ;
31: ;
32: WAIT .10(sec) ;
33: ;
34: !Pulse Preselect Track ;
35: DO[734:PRESEL TRACK]=PULSE,0.5sec ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 23 of 32
36: ;
37: !Wait for Preselect Track to be O ;
38: WAIT DO[734:PRESEL TRACK]=OFF ;
39: ;
40: WAIT .10(sec) ;
41: ;
42: !-------------------------------- ;
43: !Set Num Select to Track Point ;
44: GO[42:RLSK NUM SEL]=R[35:RLSK Track Pnt] ;
45: ;
46: !Check to Ensure it is Set ;
47: WAIT GO[42:RLSK NUM SEL]=R[35:RLSK Track Pnt] ;
48: ;
49: WAIT .10(sec) ;
50: ;
51: !Pulse Preselect Track Point ;
52: DO[735:PRESEL TRKPOINT]=PULSE,0.5sec ;
53: ;
54: !Wait for Preselect Track Point t ;
55: WAIT DO[735:PRESEL TRKPOINT]=OFF ;
56: ;
57: WAIT .10(sec) ;
58: ;
59: !-------------------------------- ;
60: !Set Num Select to Seams ;
61: GO[42:RLSK NUM SEL]=R[36:RLSK Seam Sel] ;
62: ;
63: !Check to Ensure it is Set ;
64: WAIT GO[42:RLSK NUM SEL]=R[36:RLSK Seam Sel] ;
65: ;
66: WAIT .10(sec) ;
67: ;
68: !Pulse Preselect Seam ;
69: DO[736:PRESEL SEAM]=PULSE,0.5sec ;
70: ;
71: !Wait for Preselect Seam to be OF ;
72: WAIT DO[736:PRESEL SEAM]=OFF ;
73: ;
74: WAIT .10(sec) ;
75: ;
76: !Turn In Macro Flag OFF ;
77: F[22:RLSK SEL Running]=(OFF) ;
78: ;
/POS
/END

1.10 PWR_M_SHOT – Power Meter Shot MACRO


/PROG PWR_M_SHOT Macro
/ATTR
OWNER = MNEDITOR;
COMMENT = "Power Meter Shot";
PROG_SIZE = 804;
CREATE = DATE 12-03-25 TIME 21:46:16;
MODIFIED = DATE 13-03-11 TIME 16:50:16;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 35;
MEMORY_SIZE = 1180;
PROTECT = READ_WRITE;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 24 of 32
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 50,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 0,
ABORT_REQUEST = 0,
PAUSE_REQUEST = 0;
DEFAULT_GROUP = *,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
/MN
1: !******************************** ;
2: !Power Meter Prg. Setup ;
3: !Laser Power Sample Shot ;
4: !******************************** ;
5: ;
6: !Set Laser Controller Program ;
7: GO[35:LSR CNTR PG]=10 ;
8: ;
9: WAIT DI[665:EXTACTIVATIONACTIVE]=ON AND DI[666:LASER IS ON]=ON
;
10: ;
11: !Enable Laser ;
12: DO[866:LASERWELDENABLE]=ON ;
13: ;
14: !Request Laser ;
15: DO[680:LASER REQUEST]=ON ;
16: ;
17: WAIT .25(sec) ;
18: ;
19: !Pulse Laser For Power Meter ;
20: CALL LASER_ON ;
21: ;
22: WAIT .25(sec) ;
23: ;
24: !Laser Off ;
25: CALL LASER_OFF ;
26: ;
27: !Disable Laser ;
28: DO[866:LASERWELDENABLE]=OFF ;
29: ;
30: !Reset Laser Controller Program ;
31: GO[35:LSR CNTR PG]=0 ;
32: ;
33: !Laser Power ;
34: GO[36:LSR CNTR ANALOG]=0 ;
35: ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 25 of 32
1.11 HOME_IO – Reset Input/Output MACRO
/PROG HOME_IO Macro
/ATTR
OWNER = MNEDITOR;
COMMENT = "SET AT HOME I-O";
PROG_SIZE = 2372;
CREATE = DATE 10-06-13 TIME 04:00:06;
MODIFIED = DATE 13-03-11 TIME 16:45:52;
FILE_NAME = ;
VERSION = 0;
LINE_COUNT = 128;
MEMORY_SIZE = 2744;
PROTECT = READ_WRITE;
TCD: STACK_SIZE = 0,
TASK_PRIORITY = 60,
TIME_SLICE = 0,
BUSY_LAMP_OFF = 1,
ABORT_REQUEST = 7,
PAUSE_REQUEST = 3;
DEFAULT_GROUP = *,*,*,*,*;
CONTROL_CODE = 00000000 00000000;
/APPL
/MN
1: !******************************** ;
2: !MACRO SET AT HOME I-O ;
3: ! ;
4: !Also runs Automatically when ;
5: ! robot goes from non_home pos ;
6: !to home pos: ;
7: ! ;
8: !NOTE: This program has NO ;
9: ! GP[1:robot] and ;
10: ! GP[2:servogun] motion ;
11: !******************************** ;
12: ;
13: ! CLR to ADV. TRANSFER ;
14: DO[954:CLRTOADVXFR]=ON ;
15: ;
16: ! CLR TO RET. TRANSFER ;
17: DO[955:CLRTORETXFR]=ON ;
18: ;
19: ! CLEAR TO UNCLAMP ;
20: DO[956:CLRTOUNCLMP]=ON ;
21: ;
22: !ROBOT USER DEFINE OFF ;
23: DO[41:UDEF RBT OUT 1]=OFF ;
24: DO[42:UDEF RBT OUT 2]=OFF ;
25: DO[43:UDEF RBT OUT 3]=OFF ;
26: DO[44:UDEF RBT OUT 4]=OFF ;
27: DO[45:UDEF RBT OUT 5]=OFF ;
28: DO[46:UDEF RBT OUT 6]=OFF ;
29: DO[47:UDEF RBT OUT 7]=OFF ;
30: DO[48:UDEF RBT OUT 8]=OFF ;
31: ;
32: !RESET FAULT RESET ;
33: DO[959:FAULTRESET]=OFF ;
34: ;
35: ! RESET ROBOT LOOP ;
36: DO[24:RBT IN LOOP]=OFF ;
37: ;
38: !Program Select Fault ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 26 of 32
39: DO[963:PRGRM FLT]=OFF ;
40: ;
41: ! AT REPAIR OFF ;
42: DO[6:RBT AT MAINT]=OFF ;
42: DO[587:RBT AT MINMAINT]=OFF ;
43: ;
44: ;
45: !RESET PICKUP POS ;
46: DO[49:RBT @ PKUP POS 1]=OFF ;
47: DO[59:RBT AT DRP OFF 1]=OFF ;
48: DO[50:RBT @ PKUP POS 2]=OFF ;
49: DO[60:RBT AT DRP OFF 2]=OFF ;
50: DO[51:RBT @ PKUP POS 3]=OFF ;
51: DO[61:RBT AT DRP OFF 3]=OFF ;
52: DO[52:RBT @ PKUP POS 4]=OFF ;
53: DO[62:RBT AT DRP OFF 4]=OFF ;
54: ;
55: ;
56: !RESET WRK POS ;
57: DO[177:MDL WRK POS 1]=OFF ;
58: DO[178:MDL WRK POS 2]=OFF ;
59: DO[179:MDL WRK POS 3]=OFF ;
60: DO[180:MDL WRK POS 4]=OFF ;
61: DO[181:MDL WRK POS 5]=OFF ;
62: DO[182:MDL WRK POS 6]=OFF ;
63: DO[183:MDL WRK POS 7]=OFF ;
64: DO[184:MDL WRK POS 8]=OFF ;
65: ;
66: ! Call Exit Zone Macros ;
67: !CLEAR EXIT ZONES ;
68: DO[900:CLROFZONE1]=ON ;
69: DO[901:CLROFZONE2]=ON ;
70: DO[902:CLROFZONE3]=ON ;
71: DO[903:CLROFZONE4]=ON ;
72: DO[904:CLROFZONE5]=ON ;
73: DO[905:CLROFZONE6]=ON ;
74: DO[906:CLROFZONE7]=ON ;
75: DO[907:CLROFZONE8]=ON ;
76: DO[908:CLROFZONE9]=ON ;
77: DO[909:CLROFZONE10]=ON ;
78: DO[910:CLROFZONE11]=ON ;
79: DO[911:CLROFZONE12]=ON ;
80: DO[912:CLROFZONE13]=ON ;
81: DO[933:CLROFZONE14]=ON ;
82: ;
83: !Turn Laser OFF ;
84: DO[865:LASERPRGSTRTSTAT]=OFF ;
85: ;
86: !Disable Laser ;
87: DO[866:LASERWELDENABLE]=OFF ;
88: ;
89: !Laser Request ;
90: DO[680:LASER REQUEST]=OFF ;
91: ;
92: !Turn Off Monitoring ;
93: DO[873:INQUIRY1 SYNC1]=OFF ;
94: ;
95: !Reset RLSK Select Registers ;
96: R[33:RLSK Part Num]=0 ;
97: R[34:RLSK Track Num]=0 ;
98: R[35:RLSK Track Pnt]=0 ;
99: R[36:RLSK Seam Sel]=0 ;
100: ;
101: !Turn Off Preselect Outputs ;
102: DO[733:PRESELECT PART]=OFF ;

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 27 of 32
103: DO[734:PRESEL TRACK]=OFF ;
104: DO[735:PRESEL TRKPOINT]=OFF ;
105: DO[736:PRESEL SEAM]=OFF ;
106: ;
107: !Turn Off Trigger ;
108: DO[741:TRIGGER]=OFF ;
109: ;
110: !Reset Num SEL ;
111: GO[42:RLSK NUM SEL]=0 ;
112: ;
113: !Turn OFF Cross Jet ;
114: DO[743:CRSJET ON OFF]=OFF ;
115: ;
116: !Turn OFF Process Error ;
117: DO[731:PROCESS ERROR]=OFF ;
118: ;
119: !Turn OFF Laser Error ;
120: DO[732:LASER ERROR]=OFF ;
121: ;
122: !Reset RLSK Macro Running Flag ;
123: F[22:RLSK SEL Running]=(OFF) ;
124: ;
125: !RESET the Register that holds ;
126: !the Program Number to run ;
127: R[153:ProgSelNum]=0 ;
128: ;
/POS
/END

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 28 of 32
2 Software I/F Panels

2.1. GEN MENU I/F

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 29 of 32
2.2. LASER MENU I/F

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 30 of 32
3 PMC Logic (S-Logic) for R-30iA Controllers

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 31 of 32
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 1

N00001 R0000.0 R0000.0


A 1 ALWAYS ON
ALWAYS ALWAYS
ON ON

R0000.0
B
ALWAYS
ON

N00002 R0000.0 G1000.0


C 4 IMMEDIATE STOP
ALWAYS IMSTP
ON

N00003 X0000.0 R0100.5 G1000.1


D 6 *HOLD
DI 1 EXT BREAK A *HOLD
RNENBL NO HOLD

N00004 X1026.4 R0100.5


E 9 S BREAK A NO HOLD
SI12 HOL BREAK A
DSW NO HOLD

N00005 X1026.5 R0100.5


F 11 R BREAK A NO HOLD
SI13 RES BREAK A
ETSW NO HOLD

X1026.4 X1025.6
G
SI12 HOL CYCLE
DSW START

X0000.1 X1026.4
H
DI 2 EX SI12 HOL
RNEN RST DSW

N00006 R0000.0 G1000.2


I 19 SAFE SPEED
ALWAYS SFSPD
ON

N00007 X1000.3 G1000.3


J 21

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 2

N00008 X1025.1 G1000.4


A 23 FAULT RESET
FAULT RB FAULT
RESET RESET

X0000.1 X0001.2
B
DI 2 EX DI 11
RNEN RST PLC AUTO

X1026.5
C
SI13 RES
ETSW

X0000.3
D
DI 4 EXT
CY STRT

X0000.2
E
DI 3 EXT
MTR ON

Y0119.6
F
DO 959 F
LT RESET

N00009 X1000.6 G1000.6


G 32 GO HOME
HOME

N00010 R0000.0 G1000.7


H 34 ENABLE
ALWAYS ENABLE
ON

N00011 F1000.0 Y1000.0


I 36
COMMAND
ENABLE

N00012 F1000.1 Y1000.1


J 38
SYSTEM
READY

Y1025.5
K MOTORS ENABLE
MOTORS
ENABLE

N00013 F1000.2 Y1000.2


L 41
PROGRAM
RUNNING

N00014 F1000.3 Y1000.3


M 43
PAUSED

N00015 F1000.4 Y1000.4


N 45
HELD

Y0000.0
O ROBOT RUN ENABLE INTERRUPT ACK
DO 1 RUN
ENB ACK
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 3

N00016 F1000.5 ACT R0338.0


A 48 SUB 3 0031 INTERNAL FAULT DELAY
FAULT TMR INT FLT
DELAY

N00017 F1000.5 G1000.4 R0397.0 R0338.0 Y1000.5


B 52
FAULT RB FAULT FILTERED INT FLT
RESET FAULT DELAY

Y0120.2 Y0000.4
C ROBOT CONTROLLER FAULT
DO 963 DO 5 RBT
PRG FLT CNT FLT

Y0001.6
D
DO 15 CO
LL DTCT

R0211.2
E
DI882 HE
AD COLLI

N00018 F1000.6 Y1000.6


F 61
AT HOME

Y0002.0 Y0000.1
G ROBOT AT HOME
DO 17 RB DO 2 RBT
T @ HM1 @ HOME

Y0002.1
H
DO 18 RB
T @ HM2

Y0002.2
I
DO 19 RB
T @ HM3

Y0002.3
J
DO 20 RB
T @ HM4

Y0002.4
K
DO 21 RB
T @ HM5

Y0002.5
L
DO 22 RB
T @ HM6

Y0002.6
M
DO 23 RB
T @ HM7

N00019 F1000.7 Y1000.7


N 71
TPENABLE

Y0119.7 Y0000.3
O ROBOT IN TEACH
DO 960 DO 4 RBT
AUTO KEY IN TCH
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 4

N00020 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 R1402.6 1


A 75
ECO17 ECO18 ECO19 ECO20 ECO21 ECO22 ECO23
FC1 FC2 FC4 FC8 FC16 FC32 FC64

1 R1402.7 R1405.0
B S
ECO24 FACILITY
FC128 CODE 11

N00021 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 R1400.6 1


C 84
EC01 EC02 ECO3 ECO4 ECO5 ECO6 ECO7

1 R1400.7 R1401.1 R1401.2 R1401.3 R1401.5 R1401.6 2


D
ECO8 ECO10 ECO11 ECO12 ECO14 ECO15

2 R1401.7 R1405.1
E
ECO16 ERROR 4

N00022 R1405.0 R1405.1 G1000.4 R1405.2


F 99 FENCE FAULT
FACILITY ERROR 4 RB FAULT FENCE
CODE 11 RESET FAULT

R1405.2
G
FENCE
FAULT

N00023 R0000.1 F1000.5 R1466.0 F1000.0 F1000.1 K0010.3


H 104 POWER FAIL RECOVERY
INT EXT FAULT BRK PWR COMMAND SYSTEM PWR FAIL
MTR ON FL RCVRY ENABLE READY RECVRY

R0000.2
I
INT EXT
CYC STRT

K0010.3
J
PWR FAIL
RECVRY

N00024 K0010.3 ACT R1466.0


K 112 SUB 3 0027 BREAK POWER FAIL RECOVERY
PWR FAIL TMR BRK PWR
RECVRY FL RCVRY

N00025 Y0000.3 F1000.0 Y0000.4 R0000.1 R0000.2 F1000.1 F1008.0 1


L 116
DO 4 RBT COMMAND DO 5 RBT INT EXT INT EXT SYSTEM STEP
IN TCH ENABLE CNT FLT MTR ON CYC STRT READY

R1404.5 Y0000.2
M
DRP AUTO DO 3 RBT
FAULT IN AUTO

1 F1008.2 X1025.0 R1405.2 K0010.0 Y0001.6 Y0000.2


N ROBOT IN AUTOMATIC
TP FANUC FENCE TEACH DO 15 CO DO 3 RBT
E-STOP E-STOP FAULT MEMORY LL DTCT IN AUTO

N00026 Y0119.5 Y0072.4


O 133 INPUT SIMULATED
DO 958 I DO 581 I
NPUTSIM NPUTSIM
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 5

N00027 R1404.4 R1456.0 R1404.2 F1000.5 G1000.4 R1404.5


A 135 S DROP AUTO FAULT
FC AVAIL APPL FC ZERO FAULT RB FAULT DRP AUTO
ALARMS RESET FAULT

N00028 F1000.5 R1404.5


B 141 R DROP AUTO FAULT
FAULT DRP AUTO
FAULT

G1000.4
C
RB FAULT
RESET

N00029 F1000.5 R1404.0 R1404.1 R1404.4


D 144
FAULT ECO33 ECO FC AVAIL
STROBE RETRIEVE

N00030 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


E 148
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R1404.3


F S
ECO23 ECO24 SPOT
FC64 FC128 ALARM

N00031 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


G 158
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.0


H S
ECO23 ECO24 ARC
FC64 FC128 ALARM

N00032 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


I 168
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.1


J S
ECO23 ECO24 SEALER
FC64 FC128 ALARM

N00033 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


K 178
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.2


L S
ECO23 ECO24 SERVOGUN
FC64 FC128 ALARM

N00034 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


M 188
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.3


N S
ECO23 ECO24 TOOLCHNG
FC64 FC128 ALARM

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 6

N00035 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


A 198
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.4


B S
ECO23 ECO24 SYSTEM
FC64 FC128 ALARM

N00036 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


C 208
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R1406.0


D S
ECO23 ECO24 FACILITY
FC64 FC128 CODE 15

N00037 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


E 218
FC AVAIL ECO17 ECO18 ECO19 ECO20 ECO21 ECO22
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R1404.2


F
ECO23 ECO24 FC ZERO
FC64 FC128

N00038 R1404.1 ACT R1404.3


G 228 SUB57 0001 R
ECO DIFU SPOT
RETRIEVE ALARM

R0330.0
H R
ARC
ALARM

R0330.1
I R
SEALER
ALARM

R0330.2
J R
SERVOGUN
ALARM

R0330.3
K R
TOOLCHNG
ALARM

R0330.4
L R
SYSTEM
ALARM

R1405.0
M R
FACILITY
CODE 11

R1406.0
N R
FACILITY
CODE 15

N00039 R1404.4 ACT R1404.6


O 239 SUB 3 0006
FC AVAIL TMR RETRIEVE
DELAY
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 7

N00040 R1404.6 R1404.1


A 243 S
RETRIEVE ECO
DELAY RETRIEVE

N00041 R1404.1 ACT R1404.1


B 245 SUB 3 0007 R
ECO TMR ECO
RETRIEVE RETRIEVE

N00042 R1404.4 R1404.3 R1404.2 F1000.5 Y0015.5


C 249 S WELD FAULT #1
FC AVAIL SPOT FC ZERO FAULT DO 126 W
ALARM LD FLT 1

N00043 X0083.1 Y0015.5


D 254 R WELD FAULT #1
DI 666 L DO 126 W
ASER ON LD FLT 1

N00044 K0010.1 K0010.0 R0000.1


E 256
EXT MTR TEACH INT EXT
ON MEMORY MTR ON

N00045 X0000.2 K0010.0 K0010.5 K0010.1


F 259 S EXTERNAL MOTORS ON
DI 3 EXT TEACH MAINT ME EXT MTR
MTR ON MEMORY M ON

X1026.5 Y0000.4 F1000.5


G
SI13 RES DO 5 RBT FAULT
ETSW CNT FLT

X1025.1
H
FAULT
RESET

X0000.1 X0001.2
I
DI 2 EX DI 11
RNEN RST PLC AUTO

K0010.3
J
PWR FAIL
RECVRY

N00046 Y0000.2 Y0000.4 G1000.4 K0010.1


K 272 R EXTERNAL MOTORS ON
DO 3 RBT DO 5 RBT RB FAULT EXT MTR
IN AUTO CNT FLT RESET ON

N00047 K0010.2 K0010.0 K0010.5 R0000.2


L 276
EXT CYC TEACH MAINT ME INT EXT
START MEMORY M CYC STRT

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 8

N00048 X0000.3 K0010.0 K0010.2


A 280 S EXTERNAL CYCLE START
DI 4 EXT TEACH EXT CYC
CY STRT MEMORY START

X1026.5 Y0000.4 F1000.5


B
SI13 RES DO 5 RBT FAULT
ETSW CNT FLT

X1025.1
C
FAULT
RESET

X0000.1 X0001.2
D
DI 2 EX DI 11
RNEN RST PLC AUTO

K0010.3
E
PWR FAIL
RECVRY

R0340.0
F
MANUAL
WELD

N00049 Y0000.2 Y0000.4 G1000.4 K0010.2


G 293 R EXTERNAL CYCLE START
DO 3 RBT DO 5 RBT RB FAULT EXT CYC
IN AUTO CNT FLT RESET START

N00050 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


H 297
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.0
I PROGRAM 1
DI 24 PG PROGRAM
SLCT128 1

N00051 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


J 306
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.1
K PROGRAM 2
DI 24 PG PROGRAM
SLCT128 2

N00052 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


L 315
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.2
M PROGRAM 3
DI 24 PG PROGRAM
SLCT128 3

N00053 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


N 324
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.3
O PROGRAM 4
DI 24 PG PROGRAM
SLCT128 4
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 9

N00054 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


A 333
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.4
B PROGRAM 5
DI 24 PG PROGRAM
SLCT128 5

N00055 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


C 342
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.5
D PROGRAM 6
DI 24 PG PROGRAM
SLCT128 6

N00056 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


E 351
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.6
F PROGRAM 7
DI 24 PG PROGRAM
SLCT128 7

N00057 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


G 360
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0507.7
H PROGRAM 8
DI 24 PG PROGRAM
SLCT128 8

N00058 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


I 369
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.0
J PROGRAM 9
DI 24 PG PROGRAM
SLCT128 9

N00059 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


K 378
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.1
L PROGRAM 10
DI 24 PG PROGRAM
SLCT128 10

N00060 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


M 387
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.2
N PROGRAM 11
DI 24 PG PROGRAM
SLCT128 11

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 10

N00061 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


A 396
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.3
B PROGRAM 12
DI 24 PG PROGRAM
SLCT128 12

N00062 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


C 405
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.4
D PROGRAM 13
DI 24 PG PROGRAM
SLCT128 13

N00063 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


E 414
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.5
F PROGRAM 14
DI 24 PG PROGRAM
SLCT128 14

N00064 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


G 423
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.6
H PROGRAM 15
DI 24 PG PROGRAM
SLCT128 15

N00065 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


I 432
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0508.7
J PROGRAM 16
DI 24 PG PROGRAM
SLCT128 16

N00066 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


K 441
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0509.0
L PROGRAM 17
DI 24 PG PROGRAM
SLCT128 17

N00067 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


M 450
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0509.1
N PROGRAM 18
DI 24 PG PROGRAM
SLCT128 18

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 11

N00068 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


A 459
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0509.2
B PROGRAM 19
DI 24 PG PROGRAM
SLCT128 19

N00069 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


C 468
DI 17 PG DI 18 PG DI 19 PG DI 20 PG DI 21 PG DI 22 PG DI 23 PG
SLCT 1 SLCT 2 SLCT 4 SLCT 8 SLCT 16 SLCT 32 SLCT 64

1 X0002.7 R0509.3
D PROGRAM 20
DI 24 PG PROGRAM
SLCT128 20

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 12

N00070 X0000.4 Y0000.2 F1000.2 F1000.3 F1000.6 X0001.2 G1000.1 1


A 477
DI 5 MV DO 3 RBT PROGRAM PAUSED AT HOME DI 11 *HOLD
TO POUNC IN AUTO RUNNING PLC AUTO

Y0000.2 F1000.3 F1000.2 X0001.2


B
DO 3 RBT PAUSED PROGRAM DI 11
IN AUTO RUNNING PLC AUTO

F1000.6 R0507.0 F1000.2 F1000.3


C
AT HOME PROGRAM PROGRAM PAUSED
1 RUNNING

R0507.1
D
PROGRAM
2

R0507.2
E
PROGRAM
3

R0507.3
F
PROGRAM
4

R0507.4
G
PROGRAM
5

R0507.5
H
PROGRAM
6

R0507.6
I
PROGRAM
7

R0507.7
J
PROGRAM
8

R0508.0
K
PROGRAM
9

R0508.1
L
PROGRAM
10

R0508.2
M
PROGRAM
11

R0508.3
N
PROGRAM
12

R0508.4
O
PROGRAM
13
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 13

R0508.5
A
PROGRAM
14

R0508.6
B
PROGRAM
15

R0508.7
C
PROGRAM
16

R0509.0
D
PROGRAM
17

R0509.1
E
PROGRAM
18

R0509.2
F
PROGRAM
19

R0509.3
G
PROGRAM
20

Y0000.2 F1000.3 F1000.2 X0000.1 X0001.2


H
DO 3 RBT PAUSED PROGRAM DI 2 EX DI 11
IN AUTO RUNNING RNEN RST PLC AUTO

X1025.6
I
CYCLE
START

1 R0000.1 D0603.0 Y0000.4 R0100.5 F1000.5 G1000.5


J UOP CYCLE START
INT EXT CYCLE DO 5 RBT BREAK A FAULT UOP CYC
MTR ON STRT DLY CNT FLT NO HOLD START

N00071 G1000.5 F1000.2 ACT D0603.0


K 528 SUB 3 0008 S CYCLE START DELAY
UOP CYC PROGRAM TMR CYCLE
START RUNNING STRT DLY

N00072 D0603.0 ACT D0603.0


L 533 SUB 3 0009 R CYCLE START DELAY
CYCLE TMR CYCLE
STRT DLY STRT DLY

N00073 F1000.2 D0603.0


M 537 R CYCLE START DELAY
PROGRAM CYCLE
RUNNING STRT DLY

N00074 Y0000.5 K0008.1 Y0072.2


N 539 ROBOT BYPASS SELECTED
DO 6 RBT RBT IN B DO 579 B
@ MAINT YPASS YPASSSEL

N00075 Y0072.2 K0016.4


O 542 ROBOT BYPASSED
DO 579 B ROBOT BY
YPASSSEL PASSED
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 14

N00076
A 544 SUB 1
END1

N00077 Y0119.7 ACT K0010.4


B 545 SUB 3 0011 TEACH MEMORY DELAY
DO 960 TMR TEACH ME
AUTO KEY M DELAY

N00078 Y0000.3 X1026.5 X1025.1 X1025.6 K0010.0


C 549 TEACH MEMORY
DO 4 RBT SI13 RES FAULT CYCLE TEACH
IN TCH ETSW RESET START MEMORY

K0010.4
D
TEACH ME
M DELAY

K0010.0
E
TEACH
MEMORY

N00079 K0008.0 R0350.0


F 556 MAINTENANCE MODE
AUTO/MAI IN MAINT
NT SS

N00080 R0350.0 ACT D0610.0


G 558 SUB 3 0012 MAINTENANCE MODE DELAY
IN MAINT TMR MAINT
DELAY

N00081 D0610.0 Y0000.2 Y0000.1 X1026.5 X1025.1 K0010.5


H 562 MAINTENANCE MEMORY
MAINT DO 3 RBT DO 2 RBT SI13 RES FAULT MAINT ME
DELAY IN AUTO @ HOME ETSW RESET M

K0010.5 X0000.6
I
MAINT ME DI 7 MAI
M NT PSCLR

N00082 X0000.2 X0000.3 Y0000.2 K0010.6


J 571 EXTERNAL START ANTI-TIE DOWN
DI 3 EXT DI 4 EXT DO 3 RBT EXT STRT
MTR ON CY STRT IN AUTO ANTI TD

K0010.6
K
EXT STRT
ANTI TD

N00083 X0002.0 G1001.0


L 576
DI 17 PG PNS 1
SLCT 1

N00084 X0002.1 G1001.1


M 578
DI 18 PG PNS 2
SLCT 2

N00085 X0002.2 G1001.2


N 580
DI 19 PG PNS 3
SLCT 4

N00086 X0002.3 G1001.3


O 582
DI 20 PG PNS 4
SLCT 8
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 15

N00087 X0002.4 G1001.4


A 584
DI 21 PG PNS 5
SLCT 16

N00088 X0002.5 G1001.5


B 586
DI 22 PG PNS 6
SLCT 32

N00089 X0002.6 G1001.6


C 588
DI 23 PG PNS 7
SLCT 64

N00090 X0002.7 G1001.7


D 590
DI 24 PG PNS 8
SLCT128

N00091 X0000.6 K0008.0 Y0120.5


E 592 MAINTENANCE POSITION CLEAR
DI 7 MAI AUTO/MAI DO 966 M
NT PSCLR NT SS ANTP CLR

N00092 K0008.0 Y0001.4


F 595 SEND ROBOT TO MAINTENANCE
AUTO/MAI DO 13 SN
NT SS DRBT MNT

N00093 Y0112.3 Y0003.0


G 597 CLEAR OF ZONE #1
DO 900 DO 25 CL
CLR ZN 1 R ZON 1

N00094 Y0112.4 Y0003.1


H 599 CLEAR OF ZONE #2
DO 901 DO 26 CL
CLR ZN 2 R ZON 2

N00095 Y0112.5 Y0003.2


I 601 CLEAR OF ZONE #3
DO 902 DO 27 CL
CLR ZN 3 R ZON 3

N00096 Y0112.6 Y0003.3


J 603 CLEAR OF ZONE #4
DO 903 DO 28 CL
CLR ZN 4 R ZON 4

N00097 Y0112.7 Y0003.4


K 605 CLEAR OF ZONE #5
DO 904 DO 29 CL
CLR ZN 5 R ZON 5

N00098 Y0113.0 Y0003.5


L 607 CLEAR OF ZONE #6
DO 905 DO 30 CL
CLR ZN 6 R ZON 6

N00099 Y0113.1 Y0003.6


M 609 CLEAR OF ZONE #7
DO 906 DO 31 CL
CLR ZN 7 R ZON 7

N00100 Y0113.2 Y0003.7


N 611 CLEAR OF ZONE #8
DO 907 DO 32 CL
CLR ZN 8 R ZON 8

N00101 Y0113.3 Y0004.0


O 613 CLEAR OF ZONE #9
DO 908 DO 33 CL
CLR ZN 9 R ZON 9
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 16

N00102 Y0113.4 Y0004.1


A 615 CLEAR OF ZONE #10
DO 909 C DO 34 CL
LR ZN 10 R ZON 10

N00103 Y0113.5 Y0004.2


B 617 CLEAR OF ZONE #11
DO 910 C DO 35 CL
LR ZN 11 R ZON 11

N00104 Y0113.6 Y0004.3


C 619 CLEAR OF ZONE #12
DO 911 C DO 36 CL
LR ZN 12 R ZON 12

N00105 Y0113.7 Y0004.4


D 621 CLEAR OF ZONE #13
DO 912 C DO 37 CL
LR ZN 13 R ZON 13

N00106 Y0116.4 Y0004.5


E 623 CLEAR OF ZONE #14
DO 933 C DO 38 CL
LR ZN 14 R ZON 14

N00107 Y0118.7 Y0004.6


F 625 CLR OF INDEPENDENT MOTION ZN1
DO952 CL DO 39 CL
RMOTZN1 R INDMOT

N00108 Y0119.0 Y0004.7


G 627 CLR OF INDEPENDENT MOTION ZN2
DO953 CL DO 40 CL
RMOTZN2 R INDMT2

N00109 Y0119.1 X0000.0 Y0000.6


H 629 CLEAR TO ADVANCE TRANSFER
DO 954 C DI 1 EXT DO 7 CLR
LRAV XFR RNENBL ADV

N00110 Y0119.2 X0000.0 Y0000.7


I 632 CLEAR TO RETURN TRANSFER
DO 955 C DI 1 EXT DO 8 CLR
LRET XFR RNENBL RET XFR

N00111 Y0119.3 X0000.0 Y0001.0


J 635 CLEAR TO UNCLAMP
DO 956 C DI 1 EXT DO 9 CLR
LR UNCLP RNENBL 2 UNCLP

N00112 Y0000.3 R1000.0 Y0073.0


K 638 PROMPT BOX
DO 4 RBT DO 19001 DO 585
IN TCH PRPTBX PRMPT BX

N00113 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 R1402.6 1


L 641
ECO17 ECO18 ECO19 ECO20 ECO21 ECO22 ECO23
FC1 FC2 FC4 FC8 FC16 FC32 FC64

1 R1402.7 R1405.3
M SYSTEM FACILITY CODE (24)
ECO24 SYS FCLY
FC128 CODE

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 17

N00114 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 650
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0365.0


C SRVO-001 OPERATOR PANEL E-STOP
ECO13 ECO14 ECO15 ECO16 SRVO-001

N00115 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 668
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0366.0


F SRVO-002 TEACH PENDANT E-STOP
ECO13 ECO14 ECO15 ECO16 SRVO-002

N00116 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 686
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0367.0


I SRVO-003 DEADMAN SWITCH RELEAS
ECO13 ECO14 ECO15 ECO16 SRVO-003

N00117 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 704
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0368.0


L SRVO-005 ROBOT OVERTRAVELL
ECO13 ECO14 ECO15 ECO16 SRVO-005

N00118 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 722
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0370.0


O SRVO-007 EXTERNAL EMERGENCY ST
ECO13 ECO14 ECO15 ECO16 SRVO-007
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 18

N00119 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 740
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0370.1


C SRVO-408 DCS SSO EXT EMERGSTOP
ECO13 ECO14 ECO15 ECO16 SRVO-408

N00120 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 758
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R1406.3


F SRVO-50 COLLISION DETECT
ECO13 ECO14 ECO15 ECO16 SRVO-50

N00121 R1406.3 X1025.1 Y0001.6


G 776 COLLISION DETECT
SRVO-50 FAULT DO 15 CO
RESET LL DTCT

Y0001.6
H
DO 15 CO
LL DTCT

N00122 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


I 780
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


J
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R1406.2


K SRVO-65 LOW BATTERY
ECO13 ECO14 ECO15 ECO16 SRVO-65
LOW BATT

N00123 F1001.0 Y0001.1


L 798 ROBOT BATTERY LOW
BATALM DO 10 RB
T BAT LW

N00124 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 800
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0371.0


O SRVO-101 ROBOT OVERATRAVEL
ECO13 ECO14 ECO15 ECO16 SRVO-101
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 19

N00125 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 818
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R1406.1


C DISTURBANCE EXCESS(SRVO11)
ECO13 ECO14 ECO15 ECO16 DISTURBA
NCE EXCE

N00126 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 836
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0373.0


F SRVO-199 CONTROL STOP
ECO13 ECO14 ECO15 ECO16 SRVO-199
CONTROL

N00127 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 854
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0374.0


I SRVO-232 NTED INPUT
ECO13 ECO14 ECO15 ECO16 SRVO-232
NTED IN

N00128 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 872
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0375.0


L SRVO-233 TP OFF IN T1,T2/DOOR
ECO13 ECO14 ECO15 ECO16 SRVO-233
TP OFF

N00129 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 890
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0376.0


O SRVO-280 SVOFF INPUT
ECO13 ECO14 ECO15 ECO16 SRVO-280
SVOFF I
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 20

N00130 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 908
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.0


C SRVO-378 OPSFTY11 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-378
OPSFT11

N00131 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 926
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.1


F SRVO-379 OPSFTY12 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-379
OPSFT12

N00132 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 944
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.2


I SRVO-380 OPSFTY21 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-380
OPSFT21

N00133 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 962
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.3


L SRVO-381 OPSFTY22 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-381
OPSFT22

N00134 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 980
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.4


O SRVO-382 OPSFTY31 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-382
OPSFT31
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 21

N00135 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 998
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.5


C SRVO-383 OPSFTY32 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-383
OPSFT32

N00136 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 1016
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.6


F SRVO-384 OPSFTY41 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-384
OPSFT41

N00137 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 1034
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE 11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.7


I SRVO-385 OPSFTY42 STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-385
OPSFT42

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 22

N00138 R0387.0 R0388.0


A 1052 SRVO OPSFTY ABNORM FAULT LATCH
SRVO-378 OPSFTY F
OPSFT11 LT LATCH

R0387.1
B
SRVO-379
OPSFT12

R0387.2
C
SRVO-380
OPSFT21

R0387.3
D
SRVO-381
OPSFT22

R0387.4
E
SRVO-382
OPSFT31

R0387.5
F
SRVO-383
OPSFT32

R0387.6
G
SRVO-384
OPSFT41

R0387.7
H
SRVO-385
OPSFT42

R0388.0 F1000.5
I
OPSFTY F FAULT
LT LATCH

N00139 R0388.0 Y0073.1


J 1064 SAFETY CHAIN FAULT
OPSFTY F DO 586 S
LT LATCH FTY CHN

N00140 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


K 1066
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


L
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0377.0


M SYST-034 HOLD SIGNAL FROM SOP/
ECO13 ECO14 ECO15 ECO16 SYST-034
HOLD SI

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 23

N00141 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 1084
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0378.0


C SYST-038 OPERATION MODE T1 SEL
ECO13 ECO14 ECO15 ECO16 SYST-038
OPERATI

N00142 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 1102
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0379.0


F
ECO13 ECO14 ECO15 ECO16 SYST-039

N00143 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 1120
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0380.0


I SYST-040 OPERATION MODE AUTO S
ECO13 ECO14 ECO15 ECO16 SYST-040
OPERATI

N00144 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 1138
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0381.0


L SYST-042 DEADMAN DEFEATED
ECO13 ECO14 ECO15 ECO16 SYST-042
DEADMAN

N00145 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 1156
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0382.0


O SYST-043 TP DISABLE IN T1/T2
ECO13 ECO14 ECO15 ECO16 SYST-043
TP DISA
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 24

N00146 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 1174
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0383.0


C SYST-045 TP ENABLE IN AUTO MO
ECO13 ECO14 ECO15 ECO16 SYST-045
TP ENAB

N00147 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 1192
SYS FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0384.0


F SYST-154 NO START IN ISOLATE/B
ECO13 ECO14 ECO15 ECO16 SYST-154
NO STAR

N00148 R0397.0 F1000.0 R0397.0


G 1210 FILTERED FAULT
FILTERED COMMAND FILTERED
FAULT ENABLE FAULT

R0398.0
H
FILTER
FLT GRP1

R0399.0
I
FILTER
FLT GRP2

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 25

N00149 R0365.0 R0398.0


A 1215 FILTER FAULTS GROUP1
SRVO-001 FILTER
FLT GRP1

R0366.0
B
SRVO-002

R0367.0
C
SRVO-003

R0368.0
D
SRVO-005

R0369.0
E
R369.0
RESERVED

R0370.0
F
SRVO-007

R0371.0
G
SRVO-101

R0372.0
H
R372.0
RESERVED

R0373.0
I
SRVO-199
CONTROL

R0374.0
J
SRVO-232
NTED IN

R0375.0
K
SRVO-233
TP OFF

R0376.0
L
SRVO-280
SVOFF I

R0370.1
M
SRVO-408

R1456.0
N
APPL
ALARMS

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 26

N00150 R0377.0 R0399.0


A 1230 FILTER FAULTS GROUP2
SYST-034 FILTER
HOLD SI FLT GRP2

R0378.0
B
SYST-038
OPERATI

R0379.0
C
SYST-039

R0380.0
D
SYST-040
OPERATI

R0381.0
E
SYST-042
DEADMAN

R0382.0
F
SYST-043
TP DISA

R0383.0
G
SYST-045
TP ENAB

R0384.0
H
SYST-154
NO STAR

X1025.0
I
FANUC
E-STOP

F1008.2
J
TP
E-STOP

X1026.1
K
SI9
AUTOMDSW

Y0000.3
L
DO 4 RBT
IN TCH

K0010.0
M
TEACH
MEMORY

R1405.2
N
FENCE
FAULT

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 27

N00151 R0330.0 F1000.5 R1456.0


A 1245
ARC FAULT APPL
ALARM ALARMS

R0330.1
B
SEALER
ALARM

R0330.2
C
SERVOGUN
ALARM

R0330.3
D
TOOLCHNG
ALARM

R0330.4
E
SYSTEM
ALARM

R1404.3
F
SPOT
ALARM

R1456.0
G
APPL
ALARMS

N00152 D0001.0 Y0079.0


H 1254 S TOOL CHANGER LOCK
TOOL CHA DO 633 T
NGE APP C LOCK

Y0079.1
I R TOOL CHANGER UNLOCK
DO 634 T
C UNLOCK

N00153 D0001.0 ACT


J 1257 SUB10 0000
TOOL CHA JMP
NGE APP

N00154
K 1260 SUB66 P0001
CALLU TOOL CHANGING

N00155
L 1262 SUB30
JMPE

N00156
M 1263 SUB66 P0004
CALLU AIR SWITCH

N00157
N 1265 SUB66 P0006
CALLU UALM

N00158
O 1267 SUB66 P0007
CALLU INTERFACE
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 28

N00159
A 1269 SUB66 P0008
CALLU MH

N00160
B 1271 SUB66 P0009
CALLU APPLICATION

N00161
C 1273 SUB66 P0018
CALLU LASER CONTROLLER

N00162
D 1275 SUB66 P0021
CALLU LASER WELDHEAD

N00163
E 1277 SUB 2
END2

N00164 ### P0001 ###


F 1278 SUB71 P0001
SP TOOL CHANGING

N00165 X0080.0 R0347.0


G 1280 GUN ID NOT 0
DI 641 GUN ID
TOOL ID1 NOT 0

X0080.1
H
DI 642
TOOL ID2

X0080.2
I
DI 643
TOOL ID4

X0080.3
J
DI 644
TOOL ID8

N00166 X0080.0 X0080.1 X0080.2 X0080.3 R0321.0


K 1285
DI 641 DI 642 DI 643 DI 644 GUN 1 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00167 X0080.0 X0080.1 X0080.2 X0080.3 R0322.0


L 1290
DI 641 DI 642 DI 643 DI 644 GUN 2 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00168 X0080.0 X0080.1 X0080.2 X0080.3 R0323.0


M 1295
DI 641 DI 642 DI 643 DI 644 GUN 3 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00169 X0080.0 X0080.1 X0080.2 X0080.3 R0324.0


N 1300
DI 641 DI 642 DI 643 DI 644 GUN 4 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00170 X0080.0 X0080.1 X0080.2 X0080.3 R0325.0


O 1305
DI 641 DI 642 DI 643 DI 644 GUN 5 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 29

N00171 X0080.0 X0080.1 X0080.2 X0080.3 R0326.0


A 1310
DI 641 DI 642 DI 643 DI 644 GUN 6 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00172 X0080.0 X0080.1 X0080.2 X0080.3 R0326.1


B 1315
DI 641 DI 642 DI 643 DI 644 GUN 7 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00173 X0080.0 X0080.1 X0080.2 X0080.3 R0326.2


C 1320
DI 641 DI 642 DI 643 DI 644 GUN 8 ON
TOOL ID1 TOOL ID2 TOOL ID4 TOOL ID8 ARM

N00174 R0321.0 R0328.6


D 1325 TOOL ON ROBOT
GUN 1 ON TOOLONRO
ARM BOT

R0322.0
E
GUN 2 ON
ARM

R0323.0
F
GUN 3 ON
ARM

R0324.0
G
GUN 4 ON
ARM

R0325.0
H
GUN 5 ON
ARM

R0326.0
I
GUN 6 ON
ARM

R0326.1
J
GUN 7 ON
ARM

R0326.2
K
GUN 8 ON
ARM

N00175 R0321.0 R0322.0 R0323.0 R0324.0 R0325.0 R0326.0 R0326.1 1


L 1334
GUN 1 ON GUN 2 ON GUN 3 ON GUN 4 ON GUN 5 ON GUN 6 ON GUN 7 ON
ARM ARM ARM ARM ARM ARM ARM

1 R0326.2 R0348.0
M ANY GEO TOOL PRESENT ON ROBOT
GUN 8 ON GEOTOOLP
ARM RSNT

N00176 X0080.0 Y0038.0


N 1343
DI 641 DO 305
TOOL ID1 TOOL ID1

N00177 X0080.1 Y0038.1


O 1345
DI 642 DO 306
TOOL ID2 TOOL ID2
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 30

N00178 X0080.2 Y0038.2


A 1347
DI 643 DO 307
TOOL ID4 TOOL ID4

N00179 X0080.3 Y0038.3


B 1349
DI 644 DO 308
TOOL ID8 TOOL ID8

N00180 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 X0038.6 1


C 1351
DI 305 DI 306 DI 307 DI 308 DI 309 DI 310 DI 311
TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6 TCSTND7

1 X0038.7 R0327.0
D GUN 1-8 (ALL TOOLS IN STAND)
DI 312 GUN 1-8
TCSTND8

N00181 Y0117.4 K0011.1


E 1360 TOOL CHANGER RELEASE
DO 941 TC
TC UNLCK RELEASED

N00182 Y0117.3 Y0000.2 X0079.4 X0079.5 R0328.6 Y0079.0


F 1362 S TOOL CHANGER LOCK
DO 940 DO 3 RBT DI 637 DI 638 TOOLONRO DO 633 T
TC LOCK IN AUTO RDY2LCK1 RDY2LCK2 BOT C LOCK

F1000.7 Y0119.7 K0015.0 R0328.6


G
TPENABLE DO 960 TC LOCK TOOLONRO
AUTO KEY PB BOT

N00183 X0079.0 Y0040.6


H 1375
DI 633 DO 327 T
TC LOCKD CCOUPMON

N00184 Y0117.4 Y0117.3 Y0000.2 Y0079.0


I 1377 R TOOL CHANGER LOCK
DO 941 DO 940 DO 3 RBT DO 633 T
TC UNLCK TC LOCK IN AUTO C LOCK

F1000.7 Y0119.7 K0016.0


J
TPENABLE DO 960 TC UNLOC
AUTO KEY K PB

N00185 K0011.1 Y0079.0 Y0000.2 X0080.4 X0080.5 1


K 1386
TC DO 633 T DO 3 RBT DI 645 T DI 646 T
RELEASED C LOCK IN AUTO SIV SRV

F1000.7 Y0119.7 K0016.0 R0328.6 2


L
TPENABLE DO 960 TC UNLOC TOOLONRO
AUTO KEY K PB BOT

1 R0328.6 Y0079.1
M TOOL CHANGER UNLOCK
TOOLONRO DO 634 T
BOT C UNLOCK

2
N

N00186 K0015.0 K0016.0 F1000.7 Y0119.7 K0015.0


O 1400 TC LOCK PUSH BUTTON
TC LOCK TC UNLOC TPENABLE DO 960 TC LOCK
PB K PB AUTO KEY PB
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 31

N00187 K0016.0 K0015.0 F1000.7 Y0119.7 K0016.0


A 1405 TC UNLOCK PUSH BUTTON
TC UNLOC TC LOCK TPENABLE DO 960 TC UNLOC
K PB PB AUTO KEY K PB

N00188 X0079.1 Y0040.7


B 1410
DI 634 DO 328 T
TC ULCKD CRELMON

N00189 R0328.6 K0008.0 R0218.4


C 1412 TOOL CHANGER NO TOOL DETECTED
TOOLONRO AUTO/MAI DI 940 T
BOT NT SS C NOTOOL

N00190 Y0117.5 Y0117.6 Y0000.2 Y0038.5


D 1415 TOOL CHANGER OPEN COVERS
DO 942 DO 943 DO 3 RBT DO 310 T
TCOPNCVR TCCLSCVR IN AUTO C OPNCVR

K0011.4 K0011.5 Y0000.3


E
TC OPENG TC CLOS DO 4 RBT
UNCOVER GUNCOVER IN TCH

N00191 Y0117.5 Y0117.6 Y0000.2 Y0038.6


F 1423 TOOL CHANGER CLOSE COVERS
DO 942 DO 943 DO 3 RBT DO 311 T
TCOPNCVR TCCLSCVR IN AUTO C CLSCVR

K0011.5 K0011.4 Y0000.3


G
TC CLOS TC OPENG DO 4 RBT
GUNCOVER UNCOVER IN TCH

N00192 X0038.0 R0321.0 R0329.0


H 1431 GUN1 POSITION
DI 305 GUN 1 ON GUN1 POS
TCSTND1 ARM ITION

X0038.0 X0039.3
I
DI 305 DI 316 G
TCSTND1 EOTPDCK

N00193 X0038.1 R0322.0 R0329.1


J 1437 GUN2 POSITION
DI 306 GUN 2 ON GUN2 POS
TCSTND2 ARM ITION

X0038.1 X0039.3
K
DI 306 DI 316 G
TCSTND2 EOTPDCK

N00194 X0038.2 R0323.0 R0329.2


L 1443 GUN3 POSITION
DI 307 GUN 3 ON GUN3 POS
TCSTND3 ARM ITION

X0038.2 X0039.3
M
DI 307 DI 316 G
TCSTND3 EOTPDCK

N00195 X0038.3 R0324.0 R0329.3


N 1449 GUN4 POSITION
DI 308 GUN 4 ON GUN4 POS
TCSTND4 ARM ITION

X0038.3 X0039.3
O
DI 308 DI 316 G
TCSTND4 EOTPDCK
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 32

N00196 X0038.4 R0325.0 R0329.4


A 1455 GUN5 POSITION
DI 309 GUN 5 ON GUN5 POS
TCSTND5 ARM ITION

X0038.4 X0039.3
B
DI 309 DI 316 G
TCSTND5 EOTPDCK

N00197 X0038.5 R0326.0 R0329.5


C 1461 GUN6 POSITION
DI 310 GUN 6 ON GUN6 POS
TCSTND6 ARM ITION

X0038.5 X0039.3
D
DI 310 DI 316 G
TCSTND6 EOTPDCK

N00198 X0038.6 R0326.1 R0329.6


E 1467 GUN7 POSITION
DI 311 GUN 7 ON GUN7 POS
TCSTND7 ARM ITION

X0038.6 X0039.3
F
DI 311 DI 316 G
TCSTND7 EOTPDCK

N00199 X0038.7 R0326.2 R0329.7


G 1473 GUN8 POSITION
DI 312 GUN 8 ON GUN8 POS
TCSTND8 ARM ITION

X0038.7 X0039.3
H
DI 312 DI 316 G
TCSTND8 EOTPDCK

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 33

N00200 R0329.0 R0328.7


A 1479 ALL GUN1-8 POSITION
GUN1 POS GUN1-8 P
ITION OSITION

R0329.1
B
GUN2 POS
ITION

R0329.2
C
GUN3 POS
ITION

R0329.3
D
GUN4 POS
ITION

R0329.4
E
GUN5 POS
ITION

R0329.5
F
GUN6 POS
ITION

R0329.6
G
GUN7 POS
ITION

R0329.7
H
GUN8 POS
ITION

N00201 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


I 1488
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.0


J TOOL 1 IN OPDOCK
DI 311 DI 312 TOOL1INO
TCSTND7 TCSTND8 PDOCK

N00202 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


K 1498
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.1


L TOOL 2 IN OPDOCK
DI 311 DI 312 TOOL2INO
TCSTND7 TCSTND8 PDOCK

N00203 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


M 1508
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.2


N TOOL 3 IN OPDOCK
DI 311 DI 312 TOOL3INO
TCSTND7 TCSTND8 PDOCK

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 34

N00204 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


A 1518
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.3


B TOOL 4 IN OPDOCK
DI 311 DI 312 TOOL4INO
TCSTND7 TCSTND8 PDOCK

N00205 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


C 1528
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.4


D TOOL 5 IN OPDOCK
DI 311 DI 312 TOOL5INO
TCSTND7 TCSTND8 PDOCK

N00206 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


E 1538
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.5


F TOOL 6 IN OPDOCK
DI 311 DI 312 TOOL6INO
TCSTND7 TCSTND8 PDOCK

N00207 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


G 1548
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.6


H TOOL 7 IN OPDOCK
DI 311 DI 312 TOOL7INO
TCSTND7 TCSTND8 PDOCK

N00208 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


I 1558
DI 316 G DI 305 DI 306 DI 307 DI 308 DI 309 DI 310
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.7


J TOOL 8 IN OPDOCK
DI 311 DI 312 TOOL8INO
TCSTND7 TCSTND8 PDOCK

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 35

N00209 R0320.0 R0319.0


A 1568 ALL TOOLS IN OPDOCK
TOOL1INO ALLTOOLS
PDOCK INOPDOCK

R0320.1
B
TOOL2INO
PDOCK

R0320.2
C
TOOL3INO
PDOCK

R0320.3
D
TOOL4INO
PDOCK

R0320.4
E
TOOL5INO
PDOCK

R0320.5
F
TOOL6INO
PDOCK

R0320.6
G
TOOL7INO
PDOCK

R0320.7
H
TOOL8INO
PDOCK

N00210 X0082.6 Y0038.7


I 1577
DI 663 T DO 312 T
CCOMMOK CCOMMOK

N00211 X0082.7 Y0039.2


J 1579
DI 664 T DO 315 T
CTLSLDPW LSLIDPWR

N00212 X0079.4 X0079.5 G1008.4


K 1581 RTL1ANDL2SWITCHMISMATCH
DI 637 DI 638 UALM 5
RDY2LCK1 RDY2LCK2

X0079.4 X0079.5
L
DI 637 DI 638
RDY2LCK1 RDY2LCK2

N00213 R0328.6 G1008.5


M 1587 NO TOOL ON ARM
TOOLONRO UALM 6
BOT

N00214 K0013.1 R0000.7 Y0126.7


N 1589 NO TOOL ON EOAT SS
NOTOOLON PART PRE DO 1016
EOATSS SENT NOEOATSS

N00215 K0013.1 R0000.7 K0013.1


O 1592 R NO TOOL ON EOAT SS
NOTOOLON PART PRE NOTOOLON
EOATSS SENT EOATSS
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 36

N00216 Y0039.3 Y0039.3


A 1595 S WRONG TOOL IN STAND
DO 316 W DO 316 W
RNGTLSTD RNGTLSTD

N00217 Y0039.3 X1025.1 Y0000.1 Y0039.3


B 1597 R WRONG TOOL IN STAND
DO 316 W FAULT DO 2 RBT DO 316 W
RNGTLSTD RESET @ HOME RNGTLSTD

N00218
C 1601 SUB72
SPE

N00219 ### AIR SWITCH ###


D 1602 SUB71 P0004
SP AIR SWITCH

N00220 X1020.6 Y0001.5


E 1604 END OF ARM AIR ON
RI 7 AIR DO 14 EO
FL SW A AIR ON

N00221
F 1606 SUB72
SPE

N00222 ### UALM ###


G 1607 SUB71 P0006
SP UALM

N00223 Y0120.2 X1025.1 Y0120.2


H 1609 PROGRAM FAULT
DO 963 FAULT DO 963
PRG FLT RESET PRG FLT

N00224 Y0120.2 G1008.0


I 1612 PROGRAM VERIFY FAULT
DO 963 UALM1
PRG FLT

N00225 K0010.0 Y0119.7 Y0000.3 G1010.6


J 1614 TEACH MEMORY ON
TEACH DO 960 DO 4 RBT UALM23
MEMORY AUTO KEY IN TCH

N00226 R0000.0 G1011.0


K 1618 GUN DISABLED SELECTOR SWITCH
ALWAYS UALM 25
ON

N00227 R0000.0 G1011.1


L 1620 RETRACT ENABLED
ALWAYS UALM 26
ON

N00228 Y0002.7 G1011.4


M 1622 IN PROGRAM LOOP
DO 24 RB UALM 29
T LOOP

N00229 Y0039.3 G1009.7


N 1624 TC PRESS FAULT RESET
DO 316 W UALM 16
RNGTLSTD

N00230
O 1626 SUB72
SPE
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 37

N00231 ### INTERFACE ###


A 1627 SUB71 P0007
SP INTERFACE

N00232 D0612.1 ACT D0612.0


B 1629 SUB 3 0040 ALL INTERFACE PB TIMEOUT
MH IF PB TMR ALL IF P
TO B TO

D0612.2
C
SEAL IF
PB TO

D0612.3
D
STUD IF
PB TO

D0612.4
E
LASER IF
PB TO

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 38

N00233 K0002.0 D0612.1


A 1636 MH IF PB TO
CLMP1CLS MH IF PB
TO

K0002.1
B
CLMP1OPN

K0002.2
C
CLMP2CLS

K0002.3
D
CLMP2OPN

K0002.4
E
CLMP3CLS

K0002.5
F
CLMP3OPN

K0002.6
G
CLMP4CLS

K0002.7
H
CLMP4OPN

K0003.0
I
CLMP5CLS

K0003.1
J
CLMP5OPN

K0003.2
K
CLMP6CLS

K0003.3
L
CLMP6OPN

K0003.4
M
CLMP7CLS

K0003.5
N
CLMP7OPN

K0003.6
O
CLMP8CLS
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 39

K0003.7
A
CLMP8OPN

K0004.0
B
CLMP9CLS

K0004.1
C
CLMP9OPN

K0004.2
D
CLP10CLS

K0004.3
E
CLP10OPN

K0014.2
F
VAC 1 ON
PB

K0014.3
G
VAC 2 ON
PB

K0014.4
H
VAC 3 ON
PB

K0014.5
I
BLOWOFF
1 ON PB

K0014.6
J
BLOWOFF
2 ON PB

K0014.7
K
BLOWOFF
3 ON PB

K0000.4
L
RERUNPRC
PB

K0000.5
M
ACCPTPRC
PB

K0000.6
N
REJCTPRC
PB

K0000.7
O
INSPCTSE
LPB
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 40

K0011.4
A
TC OPENG
UNCOVER

K0011.5
B
TC CLOS
GUNCOVER

K0016.1
C
VAC 4 ON
PB

K0016.2
D
BLOWOFF
4 ON PB

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 41

N00234 K0009.4 D0612.2


A 1671 SEAL IF PB TO
MAN FLOW SEAL IF
PB1 PB TO

K0008.7
B
RESEAL P
B1

K0011.2
C
AUTO PUR
GE PB1

K0008.2
D
ACCEPTSE
ALER1 IF

K0008.3
E
REJECTSE
ALER1 IF

K0012.3
F
INSPECTI
ON PB 1

K0009.5
G
MAN FLOW
PB2

K0009.0
H
RESEAL P
B2

K0011.3
I
AUTO PUR
GE PB2

K0012.4
J
INSPECTI
ON PB 2

K0013.5
K
ACCEPTSE
ALER2 IF

K0013.6
L
REJECTSE
ALER2 IF

N00235 K0012.1 D0612.4


M 1684 LASER IF PB TO
LASER RE LASER IF
SET PB PB TO

K0012.2
N
LASERGLS
SNOTPRSS

N00236
O 1687 SUB72
SPE
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 42

N00237 ### MH ###


A 1688 SUB71 P0008
SP MH

N00238 Y0000.3 K0004.4 R1410.0


B 1690 MANUAL GRIP ENABLE
DO 4 RBT MAN GRP MAN GRP
IN TCH ENBLE SS ENABLE

N00239 R1410.0 ACT


C 1693 SUB10 0000
MAN GRP JMP
ENABLE

N00240 R0000.0 Y0114.0


D 1696 OPEN CLAMP 1
ALWAYS DO 913
ON OPNCLMP1

N00241 R0000.0 Y0114.1


E 1698 CLOSE CLAMP 1
ALWAYS DO 914
ON CLSCLMP1

N00242 R0000.0 Y0114.2


F 1700 OPEN CLAMP 2
ALWAYS DO 915
ON OPNCLMP2

N00243 R0000.0 Y0114.3


G 1702 CLOSE CLAMP 2
ALWAYS DO 916
ON CLSCLMP2

N00244 R0000.0 Y0114.4


H 1704 OPEN CLAMP 3
ALWAYS DO 917
ON OPNCLMP3

N00245 R0000.0 Y0114.5


I 1706 CLOSE CLAMP 3
ALWAYS DO 918
ON CLSCLMP3

N00246 R0000.0 Y0114.6


J 1708 OPEN CLAMP 4
ALWAYS DO 919
ON OPNCLMP4

N00247 R0000.0 Y0114.7


K 1710 CLOSE CLAMP 4
ALWAYS DO 920
ON CLSCLMP4

N00248 R0000.0 Y0115.0


L 1712 OPEN CLAMP 5
ALWAYS DO 921
ON OPNCLMP5

N00249 R0000.0 Y0115.1


M 1714 CLOSE CLAMP 5
ALWAYS DO 922
ON CLSCLMP5

N00250 R0000.0 Y0115.2


N 1716 OPEN CLAMP 6
ALWAYS DO 923
ON OPNCLMP6

N00251 R0000.0 Y0115.3


O 1718 CLOSE CLAMP 6
ALWAYS DO 924
ON CLSCLMP6
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 43

N00252 R0000.0 Y0115.4


A 1720 OPEN CLAMP 7
ALWAYS DO 925
ON OPNCLMP7

N00253 R0000.0 Y0115.5


B 1722 CLOSE CLAMP 7
ALWAYS DO 926
ON CLSCLMP7

N00254 R0000.0 Y0115.6


C 1724 OPEN CLAMP 8
ALWAYS DO 927
ON OPNCLMP8

N00255 R0000.0 Y0115.7


D 1726 CLOSE CLAMP 8
ALWAYS DO 928
ON CLSCLMP8

N00256 R0000.0 Y0116.0


E 1728 OPEN CLAMP 9
ALWAYS DO 929
ON OPNCLMP9

N00257 R0000.0 Y0116.1


F 1730 CLOSE CLAMP 9
ALWAYS DO 930
ON CLSCLMP9

N00258 R0000.0 Y0116.2


G 1732 OPEN CLAMP 10
ALWAYS DO 931
ON OPNCLP10

N00259 R0000.0 Y0116.3


H 1734 CLOSE CLAMP 10
ALWAYS DO 932
ON CLSCLP10

N00260 R0000.0 Y0127.2


I 1736 VACUUM 1 ON
ALWAYS DO1019 V
ON AC1ON

N00261 R0000.0 Y0127.3


J 1738 BLOWOFF 1 ON
ALWAYS DO1020 B
ON LWOF1ON

N00262 R0000.0 Y0127.4


K 1740 VACUUM 2 ON
ALWAYS DO1021 V
ON AC2ON

N00263 R0000.0 Y0127.5


L 1742 BLOWOFF 2 ON
ALWAYS DO1022 B
ON LWOF2ON

N00264 R0000.0 Y0127.6


M 1744 VACUUM 3 ON
ALWAYS DO1023 V
ON AC3ON

N00265 R0000.0 Y0127.7


N 1746 BLOWOFF 3 ON
ALWAYS DO1024 B
ON LWOF3ON

N00266 R0000.0 Y0118.5


O 1748 VACUUM 4 ON
ALWAYS DO 950 V
ON AC4ON
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 44

N00267 R0000.0 Y0118.6


A 1750 BLOWOFF 4 ON
ALWAYS DO 951 B
ON LWOF4ON

N00268
B 1752 SUB30
JMPE

N00269 R1410.0 ACT R0001.1


C 1753 SUB 3 0038
MAN GRP TMR MAN GRP
ENABLE TO

N00270 R0001.1 ACT


D 1757 SUB10 0000
MAN GRP JMP
TO

N00271 K0002.1 X1026.1 Y0114.0


E 1760 OPEN CLAMP 1
CLMP1OPN SI9 DO 913
AUTOMDSW OPNCLMP1

N00272 Y0114.0 Y0009.0


F 1763 OPEN CLAMP #1
DO 913 DO 73 OP
OPNCLMP1 N CLMP1

N00273 K0002.0 X1026.1 Y0114.1


G 1765 CLOSE CLAMP 1
CLMP1CLS SI9 DO 914
AUTOMDSW CLSCLMP1

N00274 Y0114.1 Y0009.1


H 1768 CLOSE CLAMP #1
DO 914 DO 74 CL
CLSCLMP1 S CLMP1

N00275 K0002.3 X1026.1 Y0114.2


I 1770 OPEN CLAMP 2
CLMP2OPN SI9 DO 915
AUTOMDSW OPNCLMP2

N00276 Y0114.2 Y0009.2


J 1773 OPEN CLAMP #2
DO 915 DO 75 OP
OPNCLMP2 N CLMP2

N00277 K0002.2 X1026.1 Y0114.3


K 1775 CLOSE CLAMP 2
CLMP2CLS SI9 DO 916
AUTOMDSW CLSCLMP2

N00278 Y0114.3 Y0009.3


L 1778 CLOSE CLAMP #2
DO 916 DO 76 CL
CLSCLMP2 S CLMP2

N00279 K0002.5 X1026.1 Y0114.4


M 1780 OPEN CLAMP 3
CLMP3OPN SI9 DO 917
AUTOMDSW OPNCLMP3

N00280 Y0114.4 Y0009.4


N 1783 OPEN CLAMP #3
DO 917 DO 77 OP
OPNCLMP3 N CLMP 3

N00281 K0002.4 X1026.1 Y0114.5


O 1785 CLOSE CLAMP 3
CLMP3CLS SI9 DO 918
AUTOMDSW CLSCLMP3
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 45

N00282 Y0114.5 Y0009.5


A 1788 CLOSE CLAMP #3
DO 918 DO 78 CL
CLSCLMP3 S CLMP3

N00283 K0002.7 X1026.1 Y0114.6


B 1790 OPEN CLAMP 4
CLMP4OPN SI9 DO 919
AUTOMDSW OPNCLMP4

N00284 Y0114.6 Y0009.6


C 1793 OPEN CLAMP #4
DO 919 DO 79 OP
OPNCLMP4 N CLMP4

N00285 K0002.6 X1026.1 Y0114.7


D 1795 CLOSE CLAMP 4
CLMP4CLS SI9 DO 920
AUTOMDSW CLSCLMP4

N00286 Y0114.7 Y0009.7


E 1798 CLOSE CLAMP #4
DO 920 DO 80 CL
CLSCLMP4 S CLMP4

N00287 K0003.1 X1026.1 Y0115.0


F 1800 OPEN CLAMP 5
CLMP5OPN SI9 DO 921
AUTOMDSW OPNCLMP5

N00288 Y0115.0 Y0010.0


G 1803 OPEN CLAMP #5
DO 921 DO 81 OP
OPNCLMP5 N CLMP5

N00289 K0003.0 X1026.1 Y0115.1


H 1805 CLOSE CLAMP 5
CLMP5CLS SI9 DO 922
AUTOMDSW CLSCLMP5

N00290 Y0115.1 Y0010.1


I 1808 CLOSE CLAMP #5
DO 922 DO 82 CL
CLSCLMP5 S CLMP5

N00291 K0003.3 X1026.1 Y0115.2


J 1810 OPEN CLAMP 6
CLMP6OPN SI9 DO 923
AUTOMDSW OPNCLMP6

N00292 Y0115.2 Y0010.2


K 1813 OPEN CLAMP #6
DO 923 DO 83 OP
OPNCLMP6 N CLMP6

N00293 K0003.2 X1026.1 Y0115.3


L 1815 CLOSE CLAMP 6
CLMP6CLS SI9 DO 924
AUTOMDSW CLSCLMP6

N00294 Y0115.3 Y0010.3


M 1818 CLOSE CLAMP #6
DO 924 DO 84 CL
CLSCLMP6 S CLMP 6

N00295 K0003.5 X1026.1 Y0115.4


N 1820 OPEN CLAMP 7
CLMP7OPN SI9 DO 925
AUTOMDSW OPNCLMP7

N00296 Y0115.4 Y0010.4


O 1823 OPEN CLAMP #7
DO 925 DO 85 OP
OPNCLMP7 N CLMP 7
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 46

N00297 K0003.4 X1026.1 Y0115.5


A 1825 CLOSE CLAMP 7
CLMP7CLS SI9 DO 926
AUTOMDSW CLSCLMP7

N00298 Y0115.5 Y0010.5


B 1828 CLOSE CLAMP #7
DO 926 DO 86 CL
CLSCLMP7 S CLAMP7

N00299 K0003.7 X1026.1 Y0115.6


C 1830 OPEN CLAMP 8
CLMP8OPN SI9 DO 927
AUTOMDSW OPNCLMP8

N00300 Y0115.6 Y0010.6


D 1833 OPEN CLAMP #8
DO 927 DO 87 OP
OPNCLMP8 N CLMP8

N00301 K0003.6 X1026.1 Y0115.7


E 1835 CLOSE CLAMP 8
CLMP8CLS SI9 DO 928
AUTOMDSW CLSCLMP8

N00302 Y0115.7 Y0010.7


F 1838 CLOSE CLAMP #8
DO 928 DO 88 CL
CLSCLMP8 S CLAMP8

N00303 K0004.1 X1026.1 Y0116.0


G 1840 OPEN CLAMP 9
CLMP9OPN SI9 DO 929
AUTOMDSW OPNCLMP9

N00304 Y0116.0 Y0011.0


H 1843 OPEN CLAMP #9
DO 929 DO 89 OP
OPNCLMP9 N CLMP9

N00305 K0004.0 X1026.1 Y0116.1


I 1845 CLOSE CLAMP 9
CLMP9CLS SI9 DO 930
AUTOMDSW CLSCLMP9

N00306 Y0116.1 Y0011.1


J 1848 CLOSE CLAMP #9
DO 930 DO 90 CL
CLSCLMP9 S CLMP9

N00307 K0004.3 X1026.1 Y0116.2


K 1850 OPEN CLAMP 10
CLP10OPN SI9 DO 931
AUTOMDSW OPNCLP10

N00308 Y0116.2 Y0011.2


L 1853 OPEN CLAMP #10
DO 931 DO 91 OP
OPNCLP10 N CLMP10

N00309 K0004.2 X1026.1 Y0116.3


M 1855 CLOSE CLAMP 10
CLP10CLS SI9 DO 932
AUTOMDSW CLSCLP10

N00310 Y0116.3 Y0011.3


N 1858 CLOSE CLAMP #10
DO 932 DO 92 CL
CLSCLP10 S CLMP10

N00311 K0014.2 X1026.1 K0014.1 Y0127.2


O 1860 VACUUM 1 ON
VAC 1 ON SI9 VAC/BLOW DO1019 V
PB AUTOMDSW OFFTIMER AC1ON
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 47

N00312 Y0127.2 Y0008.0


A 1864
DO1019 V DO 65 VA
AC1ON C 1 ON

N00313 K0014.5 X1026.1 K0014.1 Y0127.3


B 1866 BLOWOFF 1 ON
BLOWOFF SI9 VAC/BLOW DO1020 B
1 ON PB AUTOMDSW OFFTIMER LWOF1ON

N00314 Y0127.3 Y0008.1


C 1870
DO1020 B DO 66 BL
LWOF1ON WOFF1ON

N00315 K0014.3 X1026.1 K0014.1 Y0127.4


D 1872 VACUUM 2 ON
VAC 2 ON SI9 VAC/BLOW DO1021 V
PB AUTOMDSW OFFTIMER AC2ON

N00316 Y0127.4 Y0008.2


E 1876
DO1021 V DO 67 VA
AC2ON C 2 ON

N00317 K0014.6 X1026.1 K0014.1 Y0127.5


F 1878 BLOWOFF 2 ON
BLOWOFF SI9 VAC/BLOW DO1022 B
2 ON PB AUTOMDSW OFFTIMER LWOF2ON

N00318 Y0127.5 Y0008.3


G 1882
DO1022 B DO 68 BL
LWOF2ON WOFF2ON

N00319 K0014.4 X1026.1 K0014.1 Y0127.6


H 1884 VACUUM 3 ON
VAC 3 ON SI9 VAC/BLOW DO1023 V
PB AUTOMDSW OFFTIMER AC3ON

N00320 Y0127.6 Y0008.4


I 1888
DO1023 V DO 69 VA
AC3ON C 3 ON

N00321 K0014.7 X1026.1 K0014.1 Y0127.7


J 1890 BLOWOFF 3 ON
BLOWOFF SI9 VAC/BLOW DO1024 B
3 ON PB AUTOMDSW OFFTIMER LWOF3ON

N00322 Y0127.7 Y0008.5


K 1894
DO1024 B DO 70 BL
LWOF3ON WOFF3ON

N00323 K0016.1 X1026.1 K0014.1 Y0118.5


L 1896 VACUUM 4 ON
VAC 4 ON SI9 VAC/BLOW DO 950 V
PB AUTOMDSW OFFTIMER AC4ON

N00324 Y0118.5 Y0008.6


M 1900
DO 950 V DO 71 VA
AC4ON C 4 ON

N00325 K0016.2 X1026.1 K0014.1 Y0118.6


N 1902 BLOWOFF 4 ON
BLOWOFF SI9 VAC/BLOW DO 951 B
4 ON PB AUTOMDSW OFFTIMER LWOF4ON

N00326 Y0118.6 Y0008.7


O 1906
DO 951 B DO 72 BL
LWOF4ON WOFF4ON
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 48

N00327
A 1908 SUB30
JMPE

N00328 Y0008.0 ACT K0014.1


B 1909 SUB 3 0032 VACUUM / BLOWOFF TIMER
DO 65 VA TMR VAC/BLOW
C 1 ON OFFTIMER

Y0008.1
C
DO 66 BL
WOFF1ON

Y0008.2
D
DO 67 VA
C 2 ON

Y0008.3
E
DO 68 BL
WOFF2ON

Y0008.4
F
DO 69 VA
C 3 ON

Y0008.5
G
DO 70 BL
WOFF3ON

Y0008.6
H
DO 71 VA
C 4 ON

Y0008.7
I
DO 72 BL
WOFF4ON

N00329 K0002.0 D0612.0 K0002.0


J 1920 CLMP1 CLOSE
CLMP1CLS ALL IF P CLMP1CLS
B TO

N00330 K0002.1 D0612.0 K0002.1


K 1923 CLMP1 OPEN
CLMP1OPN ALL IF P CLMP1OPN
B TO

N00331 K0002.2 D0612.0 K0002.2


L 1926 CLMP2 CLOSE
CLMP2CLS ALL IF P CLMP2CLS
B TO

N00332 K0002.3 D0612.0 K0002.3


M 1929 CLMP2 OPEN
CLMP2OPN ALL IF P CLMP2OPN
B TO

N00333 K0002.4 D0612.0 K0002.4


N 1932 CLMP3 CLOSE
CLMP3CLS ALL IF P CLMP3CLS
B TO

N00334 K0002.5 D0612.0 K0002.5


O 1935 CLMP3 OPEN
CLMP3OPN ALL IF P CLMP3OPN
B TO
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 49

N00335 K0002.6 D0612.0 K0002.6


A 1938 CLMP4 CLOSE
CLMP4CLS ALL IF P CLMP4CLS
B TO

N00336 K0002.7 D0612.0 K0002.7


B 1941 CLMP4 OPEN
CLMP4OPN ALL IF P CLMP4OPN
B TO

N00337 K0003.0 D0612.0 K0003.0


C 1944 CLMP5 CLOSE
CLMP5CLS ALL IF P CLMP5CLS
B TO

N00338 K0003.1 D0612.0 K0003.1


D 1947 CLMP5 OPEN
CLMP5OPN ALL IF P CLMP5OPN
B TO

N00339 K0003.2 D0612.0 K0003.2


E 1950 CLMP6 CLOSE
CLMP6CLS ALL IF P CLMP6CLS
B TO

N00340 K0003.3 D0612.0 K0003.3


F 1953 CLMP6 OPEN
CLMP6OPN ALL IF P CLMP6OPN
B TO

N00341 K0003.4 D0612.0 K0003.4


G 1956 CLMP7 CLOSE
CLMP7CLS ALL IF P CLMP7CLS
B TO

N00342 K0003.5 D0612.0 K0003.5


H 1959 CLMP7 OPEN
CLMP7OPN ALL IF P CLMP7OPN
B TO

N00343 K0003.6 D0612.0 K0003.6


I 1962 CLMP8 CLOSE
CLMP8CLS ALL IF P CLMP8CLS
B TO

N00344 K0003.7 D0612.0 K0003.7


J 1965 CLMP8 OPEN
CLMP8OPN ALL IF P CLMP8OPN
B TO

N00345 K0004.0 D0612.0 K0004.0


K 1968 CLMP9 CLOSE
CLMP9CLS ALL IF P CLMP9CLS
B TO

N00346 K0004.1 D0612.0 K0004.1


L 1971 CLMP9 OPEN
CLMP9OPN ALL IF P CLMP9OPN
B TO

N00347 K0004.2 D0612.0 K0004.2


M 1974 CLMP10 CLOSE
CLP10CLS ALL IF P CLP10CLS
B TO

N00348 K0004.3 D0612.0 K0004.3


N 1977 CLMP10 OPEN
CLP10OPN ALL IF P CLP10OPN
B TO

N00349 K0014.2 D0612.0 K0014.2


O 1980
VAC 1 ON ALL IF P VAC 1 ON
PB B TO PB
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 50

N00350 K0014.3 D0612.0 K0014.3


A 1983
VAC 2 ON ALL IF P VAC 2 ON
PB B TO PB

N00351 K0014.4 D0612.0 K0014.4


B 1986
VAC 3 ON ALL IF P VAC 3 ON
PB B TO PB

N00352 K0016.1 D0612.0 K0016.1


C 1989
VAC 4 ON ALL IF P VAC 4 ON
PB B TO PB

N00353 K0014.5 D0612.0 K0014.5


D 1992
BLOWOFF ALL IF P BLOWOFF
1 ON PB B TO 1 ON PB

N00354 K0014.6 D0612.0 K0014.6


E 1995
BLOWOFF ALL IF P BLOWOFF
2 ON PB B TO 2 ON PB

N00355 K0014.7 D0612.0 K0014.7


F 1998
BLOWOFF ALL IF P BLOWOFF
3 ON PB B TO 3 ON PB

N00356 K0016.2 D0612.0 K0016.2


G 2001
BLOWOFF ALL IF P BLOWOFF
4 ON PB B TO 4 ON PB

N00357 K0000.4 Y0012.6


H 2004 RERUN PROCESS
RERUNPRC DO 103 R
PB ERUNPRC

N00358 K0000.5 Y0012.7


I 2006 ACCEPT PROCESS
ACCPTPRC DO 104 A
PB CCPTPRC

N00359 K0000.6 Y0013.0


J 2008 REJECT PROCESS
REJCTPRC DO 105 R
PB EJCTPRC

N00360 K0000.7 Y0013.1


K 2010 INSPECTION SELECTED
INSPCTSE DO 106 I
LPB NSP SEL

K0001.3 K0001.5
L
VISIONIN ABORTPRO
TERVENSS CESS

N00361 K0000.4 D0612.0 K0000.4


M 2015 S RERUN PROCESS PB
RERUNPRC ALL IF P RERUNPRC
PB B TO PB

N00362 K0000.4 D0612.0 K0000.4


N 2018 R RERUN PROCESS PB
RERUNPRC ALL IF P RERUNPRC
PB B TO PB

N00363 K0000.5 D0612.0 K0000.5


O 2021 S ACCEPT PROCESS PB
ACCPTPRC ALL IF P ACCPTPRC
PB B TO PB
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 51

N00364 K0000.5 D0612.0 K0000.5


A 2024 R ACCEPT PROCESS PB
ACCPTPRC ALL IF P ACCPTPRC
PB B TO PB

N00365 K0000.6 D0612.0 K0000.6


B 2027 S REJECT PROCESS PB
REJCTPRC ALL IF P REJCTPRC
PB B TO PB

N00366 K0000.6 D0612.0 K0000.6


C 2030 R REJECT PROCESS PB
REJCTPRC ALL IF P REJCTPRC
PB B TO PB

N00367 K0000.7 D0612.0 K0000.7


D 2033 S INSPECTION SELECTED PB
INSPCTSE ALL IF P INSPCTSE
LPB B TO LPB

N00368 K0000.7 D0612.0 K0000.7


E 2036 R INSPECTION SELECTED PB
INSPCTSE ALL IF P INSPCTSE
LPB B TO LPB

N00369 K0011.4 D0612.0 K0011.4


F 2039 TOOL CHANGER OPEN GUN COVER
TC OPENG ALL IF P TC OPENG
UNCOVER B TO UNCOVER

N00370 K0011.5 D0612.0 K0011.5


G 2042 TOOL CHANGER CLOSE GUN COVER
TC CLOS ALL IF P TC CLOS
GUNCOVER B TO GUNCOVER

N00371 X0008.2 R0000.7


H 2045 PART PRESENT ON EOAT
DI 67 PR PART PRE
T PRES1 SENT

X0008.3
I
DI 68 PR
T PRES2

X0008.4
J
DI 69 PR
T PRES3

X0008.5
K
DI 70 PR
T PRES4

X0008.6
L
DI 71 PR
T PRES5

X0008.7
M
DI 72 PR
T PRES6

N00372
N 2052 SUB72
SPE

N00373 ### APPLICATION ###


O 2053 SUB71 P0009
SP APPLICATION
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 52

N00374 D0000.0 Y0048.0


A 2055 MATERIAL HANLDING APPLICATION
MH APP DO 385 M
H APP

N00375 D0000.1 Y0048.1


B 2057 WELD 1 APPLICATION
WELD 1 A DO 386
PP WLD1 APP

N00376 D0000.2 Y0048.2


C 2059 WELD 2 APPLICATION
WELD 2 A DO 387 W
PP LD2 APP

N00377 D0000.3 Y0048.3


D 2061 NUT FEED APPLICATION
NUT FEED DO 388 N
APP UTFD APP

N00378 D0000.4 Y0048.4


E 2063 SEALER 1 APPLICATION
SEAL 1 A DO 389 S
PP LR 1 APP

N00379 D0000.5 Y0048.5


F 2065 SEALER 2 APPLICATION
SEAL 2 DO 390 S
APP LR 2 APP

N00380 D0000.6 Y0048.6


G 2067 STUD WELD 1 APPLICATION
STUD 1 A DO 391 S
PP TDW 1APP

N00381 D0000.7 Y0048.7


H 2069 STUD WELD 2 APPLICATION
STUD 2 A DO 392 S
PP TDW 2APP

N00382 D0001.0 Y0049.0


I 2071 TOOL CHANGE APPLICATION
TOOL CHA DO 393 T
NGE APP C APP

N00383 D0001.1 Y0049.1


J 2073 RIVET 1 APPLICAYION
RIVET 1 DO 394 R
APP VT 1 APP

N00384 D0001.2 Y0049.2


K 2075 RIVET 2 APPLICATION
RIVET 2 DO 395 R
APP VT 2 APP

N00385 D0001.3 Y0049.3


L 2077 NUT RUNNER APPLICATION
NUT RUNN DO 396 N
ER APP UTR APP

N00386 D0001.4 Y0049.4


M 2079 MIG WELD APPLICATION
MIG WELD DO 397 M
APP IGW APP

N00387 D0001.5 Y0049.5


N 2081 ROLL HEMMER APPLICATION
ROLLER H DO 398 R
EMM APP LLHEM AP

N00388 D0001.6 Y0049.6


O 2083 LASER CUT APPLICATION
LASER CU DO 399 L
T APP SRCT APP
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 53

N00389 D0001.7 Y0049.7


A 2085 PLASMA CUT APPLICATION
PLASMA C DO 400 P
UT APP LSMA APP

N00390 D0002.0 Y0050.0


B 2087 LASER WELD APPLICATION
LASER WE DO 401 L
LD APP SRWLDAPP

N00391 D0002.1 Y0050.1


C 2089 OPERATOR LOAD APPLICATION
OPER LOA DO 402 O
D APP P LD APP

N00392 D0002.2 Y0050.2


D 2091 VISION APPLICATION
VISION A DO 403 V
PP IS APP

N00393 D0002.3 Y0050.3


E 2093 PROGRAM LOCATOR APPLICATION
PROG LOC DO 404 P
APP RG LCAPP

N00394 D0002.4 Y0050.4


F 2095 INTERFACE DEFINITION BIT 21
IF DEF DO 405
21 INDEFB21

N00395 D0002.5 Y0050.5


G 2097 NUT FEEDER 2 APPLICATION
NUT FEED DO 406 N
ER 2 APP TFD 2APP

N00396 D0002.6 Y0050.6


H 2099 INTERFACE DEFINITION BIT 23
IF DEF DO 407 I
23 NDEF B23

N00397 D0002.7 Y0050.7


I 2101 INTERFACE DEFINITION BIT 24
IF DEF DO 408 I
24 NDEF B24

N00398 D0003.0 Y0051.0


J 2103 INTERFACE DEFINITION BIT 25
IF DEF DO 409 I
25 NDEF B25

N00399 D0003.1 Y0051.1


K 2105 INTERFACE DEFINITION BIT 26
IF DEF DO 410 I
26 NDEF B26

N00400 D0003.2 Y0051.2


L 2107 INTERFACE DEFINITION BIT 27
IF DEF DO 411 I
27 NDEF B27

N00401 D0003.3 Y0051.3


M 2109 INTERFACE DEFINITION BIT 28
IF DEF DO 412 I
28 NDEF B28

N00402 D0003.4 Y0051.4


N 2111 INTERFACE DEFINITION BIT 29
IF DEF DO 413 I
29 NDEF B29

N00403 D0003.5 Y0051.5


O 2113 INTERFACE DEFINITION BIT 30
IF DEF DO 414 I
30 NDEF B30
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 54

N00404 D0003.6 Y0051.6


A 2115 INTERFACE DEFINITION BIT 31
IF DEF DO 415 I
31 NDEF B31

N00405 D0003.7 Y0051.7


B 2117 INTERFACE DEFINITION BIT 32
IF DEF DO 416 I
32 NDEF B32

N00406
C 2119 SUB72
SPE

N00407 ### P0018 ###


D 2120 SUB71 P0018
SP LASER CONTROLLER

N00408 X0064.3 R0208.1


E 2122 LASER IS ON
DI 516 L DI857 LA
ASERISON SER ON

X0001.1
F
DI 10 AU
TO REPT

N00409 X0083.2 R0208.2


G 2125 LASER READY
DI 667 L DI858 LA
ASERRDY SER RDY

X0001.1
H
DI 10 AU
TO REPT

N00410 X0083.3 R0208.3


I 2128 LASER PRG ACTIVE
DI 668 P DI859 PR
RGACTIV G ACTIVE

X0001.1
J
DI 10 AU
TO REPT

N00411 X0084.3 R0209.1


K 2131 LASER FAULT
DI 676 L DI865 FA
ASERFLT ULT

Y0061.5
L LASER FAULT
DO 494 L
SR FAULT

N00412 X0084.1 R0209.2


M 2134 LASER SIK OPEN
DI 674 S DI866 SI
IK K OPEN

N00413 G1000.1 Y1025.5 Y0000.3 Y0000.2 Y0083.0


N 2136 LASER EXTERNAL ACTIVATION
*HOLD MOTORS DO 4 RBT DO 3 RBT DO 665 E
ENABLE IN TCH IN AUTO XTACTIV

Y0083.0
O
DO 665 E
XTACTIV
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 55

N00414 Y0083.0 Y0083.1


A 2142 LASER LOCK OPERATING UNIT
DO 665 E DO 666
XTACTIV LCKOPUNT

N00415 Y0083.0 X0083.0 X0001.1 Y0083.2


B 2144 LASER ON
DO 665 E DI 665 A DI 10 AU DO 667 L
XTACTIV CTACTIVE TO REPT ASRON

N00416 X0083.1 X0001.1 Y0083.3


C 2148 LASER STANDBY
DI 666 L DI 10 AU DO 668 S
ASER ON TO REPT TANDBY

N00417 R0303.0 ACT D0601.0


D 2151 SUB 3 0001 DELAY FOR LASER START
R303 DEL TMR D601 DLY
AYTIM 4LASRSTR

N00418 Y0000.0 Y0000.3 Y1025.5 R0301.0


E 2155 START STATICAL SAFETIES
DO 1 RUN DO 4 RBT MOTORS R301 STA
ENB ACK IN TCH ENABLE TSAFE

N00419 Y0108.1 X0001.1 D0601.0 R0302.0


F 2159 START STATICAL ENABLES
DO866 WL DI 10 AU D601 DLY R302 STA
DENBL TO REPT 4LASRSTR TENBLES

N00420 Y0000.0 G1000.1 R0208.2 R0303.0


G 2163 AUX FLAG FOR DELAY TIMER
DO 1 RUN *HOLD DI858 LA R303 DEL
ENB ACK SER RDY AYTIM

R0208.3
H
DI859 PR
G ACTIVE

N00421 Y0108.0 R0301.0 R0302.0 F1000.5 Y0083.4


I 2169 LASER START STATICAL
DO865 ST R301 STA R302 STA FAULT DO 669 S
RTSTAT TSAFE TENBLES TRTSTAT

N00422 Y0108.4 Y0083.6


J 2174 LASER PROGRAM STOP
DO869 ST DO 671 P
OP RGSTOP

N00423 Y0108.5 Y0084.2


K 2176 LASER PILOT LASER ON
DO870 PI DO 675 P
LOTLIGHT ILTLSRON

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 56

N00424 Y0108.6 Y0084.3


A 2178 LASER RESET
DO871 LA DO 676 R
SRRESET ESET

Y0107.7 R0209.1
B
DO864 RE DI865 FA
SETERR ULT

X0060.1
C
DI 482 E
XTERRRST

K0012.1
D
LASER RE
SET PB

Y0112.2
E
DO899 BR
ZHDRST

N00425 Y0108.7 Y0084.4


F 2186 LASER FAULT EXTERNAL
DO872 FA DO 677 F
ILUREEXT LTEXT

N00426 Y0109.0 Y0084.5


G 2188 LASER INQUIRY INPUT 1
DO873 IN DO 678 I
QUIRSYN1 NQRYIN1

N00427 Y0109.1 Y0084.6


H 2190 LASER INQUIRY INPUT 2
DO874 IN DO 679
QUIRSYN2 INQRYIN2

N00428 X0084.3 G1008.6


I 2192 LASER UNIT ERROR
DI 676 L UALM 7
ASERFLT

N00429 X0083.2 G1008.7


J 2194 LASER UNIT NOT READY ERROR
DI 667 L UALM 8
ASERRDY

N00430 X0083.1 Y0060.0


K 2196
DI 666 L DO 481 L
ASER ON ASERON

N00431 X0083.3 Y0060.2


L 2198
DI 668 P DO 483 L
RGACTIV ASERISON

N00432 X0083.5 Y0060.1


M 2200
DI 670 P DO 482 A
RGCANCEL BTPRCS

N00433 X0084.7 Y0060.4


N 2202
DI 680 C DO 485 C
HILLRDY HILLERON

N00434 X0083.4 Y0061.1


O 2204
DI 669 P DO 490 L
RGCOMP SRPGCOMP
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 57

N00435 X0083.2 Y0061.2


A 2206
DI 667 L DO 491 L
ASERRDY SRSTDBY

N00436 X0084.6 Y0061.3


B 2208
DI 679 C DO 492 L
OMM OK SRCOMMOK

N00437 K0012.0 Y0000.3 Y0084.2


C 2210 LASER PILOT LASER ON
PILOTLAS DO 4 RBT DO 675 P
ERONSS IN TCH ILTLSRON

N00438 K0012.1 D0612.0 K0012.1


D 2213 S LASER RESET PB
LASER RE ALL IF P LASER RE
SET PB B TO SET PB

N00439 K0012.1 D0612.0 K0012.1


E 2216 R LASER RESET PB
LASER RE ALL IF P LASER RE
SET PB B TO SET PB

N00440 K0012.2 D0612.0 K0012.2


F 2219 S LASER GLASS NOT PRESENT SS
LASERGLS ALL IF P LASERGLS
SNOTPRSS B TO SNOTPRSS

N00441 K0012.2 D0612.0 K0012.2


G 2222 R LASER GLASS NOT PRESENT SS
LASERGLS ALL IF P LASERGLS
SNOTPRSS B TO SNOTPRSS

N00442 X0084.4 Y0061.4


H 2225 LASER WARNING
DI 677 L DO 493 L
ASERWARN SR WARNG

N00443 K0012.2 Y0060.7


I 2227
LASERGLS DO 488 L
SNOTPRSS SRCOUPRQ

N00444
J 2229 SUB72
SPE

N00445 ### P0021 ###


K 2230 SUB71 P0021
SP LASER WELDHEAD

N00446 X0092.1 Y0062.2


L 2232
DI 738 C DO 499 G
VRSLDERR LASFLT

N00447 X0092.0 Y0062.3


M 2234
DI 737 C DO 500 D
VRSLDWAR IRTYWARN

N00448 X0091.7 Y0063.0


N 2236
DI 736 C DO 505 G
SM HOLDR LSSNPRES

O
[FORD_NEXTGEN_ENETSafe_LASERWELDING_RLSK_2015_10_30]
Ladder Diagram 58

N00449 X0093.3 Y0060.3


A 2238
DI 748 C DO 484 L
HK CRASH SRHDCOLL

X0093.4
B
DI 749 P
SSWCRASH

N00450 X0091.0 Y0063.3


C 2241
DI 729 S DO 508 L
CANAVAIL SRCOMMOK

N00451 X0091.3 X0091.4 X0092.2 X0092.3 X0092.4 X0092.5 Y0063.4


D 2243 LASER WELD HEAD FAULT
DI 732 G DI 733 S DI 739 P DI 740 T DI 741 C DI742 WE DO 509 L
EN ERROR TRUC ERR OS ERR EMP ERR RSJETERR LD ERR SRWLDFLT

N00452
E 2250 SUB72
SPE

O
4 PMC Logic (S-Logic) for R-30iB Controllers

Ford-FANUC R30iA_R30iB NextGen_ENET_Safe_LaserWeld_RLSK_Appendix - 2016_02_12.doc


Page 32 of 32
[f3l1lsrwld21] Ladder Diagram 1

N00001 R0000.0 R0000.0


A 1 ALWAYS ON
ALWAYS__ ALWAYS__
ON ON

R0000.0
B
ALWAYS__
ON

N00002 R0000.0 G1000.0


C 4 IMMEDIATE STOP
ALWAYS__ IMSTP
ON

N00003 X0000.0 R0100.5 G1000.1


D 6 *HOLD
DI_1_EXT BREAK_A_ *HOLD
_RNENBL NO_HOLD

N00004 X1026.4 R0100.5


E 9 S BREAK A NO HOLD
SI12_HOL BREAK_A_
DSW NO_HOLD

N00005 X1026.5 R0100.5


F 11 R BREAK A NO HOLD
SI13_RES BREAK_A_
ETSW NO_HOLD

X1026.4 X1025.6
G
SI12_HOL CYCLE___
DSW START

X0000.1 X1026.4
H
DI_2_EX_ SI12_HOL
RNEN_RST DSW

N00006 R0000.0 G1000.2


I 19 SAFE SPEED
ALWAYS__ SFSPD
ON

N00007 X1000.3 G1000.3


J 21

O
[f3l1lsrwld21] Ladder Diagram 2

N00008 X1025.1 G1000.4


A 23 FAULT RESET
FAULT___ RB_FAULT
RESET _RESET

X0000.1 X0001.2
B
DI_2_EX_ DI_11___
RNEN_RST PLC_AUTO

X1026.5
C
SI13_RES
ETSW

X0000.3
D
DI_4_EXT
_CY_STRT

X0000.2
E
DI_3_EXT
MTR_ON

Y0119.6
F
DO_959_F
LT_RESET

N00009 X1000.6 G1000.6


G 32 GO HOME
HOME

N00010 R0000.0 G1000.7


H 34 ENABLE
ALWAYS__ ENABLE
ON

N00011 F1000.0 Y1000.0


I 36
COMMAND_
ENABLE

N00012 F1000.1 Y1000.1


J 38
SYSTEM__
READY

Y1025.5
K MOTORS ENABLE
MOTORS__
ENABLE

N00013 F1000.2 Y1000.2


L 41
PROGRAM_
RUNNING

N00014 F1000.3 Y1000.3


M 43
PAUSED

N00015 F1000.4 Y1000.4


N 45
HELD

Y0000.0
O ROBOT RUN ENABLE INTERRUPT ACK
DO_1_RUN
_ENB_ACK
[f3l1lsrwld21] Ladder Diagram 3

N00016 F1000.5 ACT R0338.0


A 48 SUB 3 0031 INTERNAL FAULT DELAY
FAULT TMR INT_FLT_
__DELAY

N00017 F1000.5 G1000.4 R0397.0 R0338.0 Y1000.5


B 52
FAULT RB_FAULT FILTERED INT_FLT_
_RESET _FAULT __DELAY

Y0120.2 Y0000.4
C ROBOT CONTROLLER FAULT
DO_963__ DO_5_RBT
PRG_FLT _CNT_FLT

Y0001.6
D
DO_15_CO
LL_DTCT

R0211.2
E
DI882_HE
AD_COLLI

N00018 F1000.6 Y1000.6


F 61
AT_HOME

Y0002.0 Y0000.1
G ROBOT AT HOME
DO_17_RB DO_2_RBT
T_@_HM1 _@_HOME

Y0002.1
H
DO_18_RB
T_@_HM2

Y0002.2
I
DO_19_RB
T_@_HM3

Y0002.3
J
DO_20_RB
T_@_HM4

Y0002.4
K
DO_21_RB
T_@_HM5

Y0002.5
L
DO_22_RB
T_@_HM6

Y0002.6
M
DO_23_RB
T_@_HM7

N00019 F1000.7 Y1000.7


N 71
TPENABLE

Y0119.7 Y0000.3
O ROBOT IN TEACH
DO_960__ DO_4_RBT
AUTO_KEY _IN_TCH
[f3l1lsrwld21] Ladder Diagram 4

N00020 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 R1402.6 1


A 75
ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___ ECO23___
FC1 FC2 FC4 FC8 FC16 FC32 FC64

1 R1402.7 R1405.0
B S
ECO24___ FACILITY
FC128 _CODE_11

N00021 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 R1400.6 1


C 84
EC01 EC02 ECO3 ECO4 ECO5 ECO6 ECO7

1 R1400.7 R1401.1 R1401.2 R1401.3 R1401.5 R1401.6 2


D
ECO8 ECO10 ECO11 ECO12 ECO14 ECO15

2 R1401.7 R1405.1
E
ECO16 ERROR_4

N00022 R1405.0 R1405.1 G1000.4 R1405.2


F 99 FENCE FAULT
FACILITY ERROR_4 RB_FAULT FENCE___
_CODE_11 _RESET FAULT

R1405.2
G
FENCE___
FAULT

N00023 R0000.1 F1000.5 R1466.0 F1000.0 F1000.1 K0010.3


H 104 POWER FAIL RECOVERY
INT_EXT_ FAULT BRK_PWR_ COMMAND_ SYSTEM__ PWR_FAIL
MTR_ON FL_RCVRY ENABLE READY _RECVRY

R0000.2
I
INT_EXT_
CYC_STRT

K0010.3
J
PWR_FAIL
_RECVRY

N00024 K0010.3 ACT R1466.0


K 112 SUB 3 0027 BREAK POWER FAIL RECOVERY
PWR_FAIL TMR BRK_PWR_
_RECVRY FL_RCVRY

N00025 Y0000.3 F1000.0 Y0000.4 R0000.1 R0000.2 F1000.1 F1008.0 1


L 116
DO_4_RBT COMMAND_ DO_5_RBT INT_EXT_ INT_EXT_ SYSTEM__ STEP
_IN_TCH ENABLE _CNT_FLT MTR_ON CYC_STRT READY

R1404.5 Y0000.2
M
DRP_AUTO DO_3_RBT
_FAULT _IN_AUTO

1 F1008.2 X1025.0 R1405.2 K0010.0 Y0001.6 Y0000.2


N ROBOT IN AUTOMATIC
TP______ FANUC___ FENCE___ TEACH___ DO_15_CO DO_3_RBT
E-STOP E-STOP FAULT MEMORY LL_DTCT _IN_AUTO

N00026 Y0119.5 Y0072.4


O 133 INPUT SIMULATED
DO_958_I DO_581_I
NPUTSIM NPUTSIM
[f3l1lsrwld21] Ladder Diagram 5

N00027 R1404.4 R1456.0 R1404.2 F1000.5 G1000.4 R1404.5


A 135 S DROP AUTO FAULT
FC_AVAIL APPL____ FC_ZERO FAULT RB_FAULT DRP_AUTO
ALARMS _RESET _FAULT

N00028 F1000.5 R1404.5


B 141 R DROP AUTO FAULT
FAULT DRP_AUTO
_FAULT

G1000.4
C
RB_FAULT
_RESET

N00029 F1000.5 R1404.0 R1404.1 R1404.4


D 144
FAULT ECO33___ ECO_____ FC_AVAIL
STROBE RETRIEVE

N00030 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


E 148
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R1404.3


F S
ECO23___ ECO24___ SPOT____
FC64 FC128 ALARM

N00031 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


G 158
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.0


H S
ECO23___ ECO24___ ARC_____
FC64 FC128 ALARM

N00032 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


I 168
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.1


J S
ECO23___ ECO24___ SEALER__
FC64 FC128 ALARM

N00033 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


K 178
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.2


L S
ECO23___ ECO24___ SERVOGUN
FC64 FC128 _ALARM

N00034 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


M 188
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.3


N S
ECO23___ ECO24___ TOOLCHNG
FC64 FC128 __ALARM

O
[f3l1lsrwld21] Ladder Diagram 6

N00035 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


A 198
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R0330.4


B S
ECO23___ ECO24___ SYSTEM__
FC64 FC128 _ALARM

N00036 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


C 208
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R1406.0


D S
ECO23___ ECO24___ FACILITY
FC64 FC128 _CODE_15

N00037 R1404.4 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 1


E 218
FC_AVAIL ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___
FC1 FC2 FC4 FC8 FC16 FC32

1 R1402.6 R1402.7 R1404.2


F
ECO23___ ECO24___ FC_ZERO
FC64 FC128

N00038 R1404.1 ACT R1404.3


G 228 SUB57 0001 R
ECO_____ DIFU SPOT____
RETRIEVE ALARM

R0330.0
H R
ARC_____
ALARM

R0330.1
I R
SEALER__
ALARM

R0330.2
J R
SERVOGUN
_ALARM

R0330.3
K R
TOOLCHNG
__ALARM

R0330.4
L R
SYSTEM__
_ALARM

R1405.0
M R
FACILITY
_CODE_11

R1406.0
N R
FACILITY
_CODE_15

N00039 R1404.4 ACT R1404.6


O 239 SUB 3 0006
FC_AVAIL TMR RETRIEVE
_DELAY
[f3l1lsrwld21] Ladder Diagram 7

N00040 R1404.6 R1404.1


A 243 S
RETRIEVE ECO_____
_DELAY RETRIEVE

N00041 R1404.1 ACT R1404.1


B 245 SUB 3 0007 R
ECO_____ TMR ECO_____
RETRIEVE RETRIEVE

N00042 R1404.4 R1404.3 R1404.2 F1000.5 Y0015.5


C 249 S WELD FAULT #1
FC_AVAIL SPOT____ FC_ZERO FAULT DO_126_W
ALARM LD_FLT_1

N00043 X0083.1 Y0015.5


D 254 R WELD FAULT #1
DI_666_L DO_126_W
ASER_ON LD_FLT_1

N00044 K0010.1 K0010.0 R0000.1


E 256
EXT_MTR_ TEACH___ INT_EXT_
ON MEMORY MTR_ON

N00045 X0000.2 K0010.0 K0010.5 K0010.1


F 259 S EXTERNAL MOTORS ON
DI_3_EXT TEACH___ MAINT_ME EXT_MTR_
MTR_ON MEMORY M ON

X1026.5 Y0000.4 F1000.5


G
SI13_RES DO_5_RBT FAULT
ETSW _CNT_FLT

X1025.1
H
FAULT___
RESET

X0000.1 X0001.2
I
DI_2_EX_ DI_11___
RNEN_RST PLC_AUTO

K0010.3
J
PWR_FAIL
_RECVRY

N00046 Y0000.2 Y0000.4 G1000.4 K0010.1


K 272 R EXTERNAL MOTORS ON
DO_3_RBT DO_5_RBT RB_FAULT EXT_MTR_
_IN_AUTO _CNT_FLT _RESET ON

N00047 K0010.2 K0010.0 K0010.5 R0000.2


L 276
EXT_CYC_ TEACH___ MAINT_ME INT_EXT_
START MEMORY M CYC_STRT

O
[f3l1lsrwld21] Ladder Diagram 8

N00048 X0000.3 K0010.0 K0010.2


A 280 S EXTERNAL CYCLE START
DI_4_EXT TEACH___ EXT_CYC_
_CY_STRT MEMORY START

X1026.5 Y0000.4 F1000.5


B
SI13_RES DO_5_RBT FAULT
ETSW _CNT_FLT

X1025.1
C
FAULT___
RESET

X0000.1 X0001.2
D
DI_2_EX_ DI_11___
RNEN_RST PLC_AUTO

K0010.3
E
PWR_FAIL
_RECVRY

R0340.0
F
MANUAL__
WELD

N00049 Y0000.2 Y0000.4 G1000.4 K0010.2


G 293 R EXTERNAL CYCLE START
DO_3_RBT DO_5_RBT RB_FAULT EXT_CYC_
_IN_AUTO _CNT_FLT _RESET START

N00050 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


H 297
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.0
I PROGRAM 1
DI_24_PG PROGRAM_
_SLCT128 1

N00051 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


J 306
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.1
K PROGRAM 2
DI_24_PG PROGRAM_
_SLCT128 2

N00052 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


L 315
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.2
M PROGRAM 3
DI_24_PG PROGRAM_
_SLCT128 3

N00053 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


N 324
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.3
O PROGRAM 4
DI_24_PG PROGRAM_
_SLCT128 4
[f3l1lsrwld21] Ladder Diagram 9

N00054 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


A 333
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.4
B PROGRAM 5
DI_24_PG PROGRAM_
_SLCT128 5

N00055 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


C 342
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.5
D PROGRAM 6
DI_24_PG PROGRAM_
_SLCT128 6

N00056 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


E 351
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.6
F PROGRAM 7
DI_24_PG PROGRAM_
_SLCT128 7

N00057 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


G 360
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0507.7
H PROGRAM 8
DI_24_PG PROGRAM_
_SLCT128 8

N00058 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


I 369
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.0
J PROGRAM 9
DI_24_PG PROGRAM_
_SLCT128 9

N00059 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


K 378
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.1
L PROGRAM 10
DI_24_PG PROGRAM_
_SLCT128 10

N00060 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


M 387
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.2
N PROGRAM 11
DI_24_PG PROGRAM_
_SLCT128 11

O
[f3l1lsrwld21] Ladder Diagram 10

N00061 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


A 396
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.3
B PROGRAM 12
DI_24_PG PROGRAM_
_SLCT128 12

N00062 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


C 405
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.4
D PROGRAM 13
DI_24_PG PROGRAM_
_SLCT128 13

N00063 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


E 414
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.5
F PROGRAM 14
DI_24_PG PROGRAM_
_SLCT128 14

N00064 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


G 423
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.6
H PROGRAM 15
DI_24_PG PROGRAM_
_SLCT128 15

N00065 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


I 432
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0508.7
J PROGRAM 16
DI_24_PG PROGRAM_
_SLCT128 16

N00066 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


K 441
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0509.0
L PROGRAM 17
DI_24_PG PROGRAM_
_SLCT128 17

N00067 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


M 450
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0509.1
N PROGRAM 18
DI_24_PG PROGRAM_
_SLCT128 18

O
[f3l1lsrwld21] Ladder Diagram 11

N00068 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


A 459
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0509.2
B PROGRAM 19
DI_24_PG PROGRAM_
_SLCT128 19

N00069 X0002.0 X0002.1 X0002.2 X0002.3 X0002.4 X0002.5 X0002.6 1


C 468
DI_17_PG DI_18_PG DI_19_PG DI_20_PG DI_21_PG DI_22_PG DI_23_PG
_SLCT_1 _SLCT_2 _SLCT_4 _SLCT_8 _SLCT_16 _SLCT_32 _SLCT_64

1 X0002.7 R0509.3
D PROGRAM 20
DI_24_PG PROGRAM_
_SLCT128 20

O
[f3l1lsrwld21] Ladder Diagram 12

N00070 X0000.4 Y0000.2 F1000.2 F1000.3 F1000.6 X0001.2 G1000.1 1


A 477
DI_5_MV_ DO_3_RBT PROGRAM_ PAUSED AT_HOME DI_11___ *HOLD
TO_POUNC _IN_AUTO RUNNING PLC_AUTO

Y0000.2 F1000.3 F1000.2 X0001.2


B
DO_3_RBT PAUSED PROGRAM_ DI_11___
_IN_AUTO RUNNING PLC_AUTO

F1000.6 R0507.0 F1000.2 F1000.3


C
AT_HOME PROGRAM_ PROGRAM_ PAUSED
1 RUNNING

R0507.1
D
PROGRAM_
2

R0507.2
E
PROGRAM_
3

R0507.3
F
PROGRAM_
4

R0507.4
G
PROGRAM_
5

R0507.5
H
PROGRAM_
6

R0507.6
I
PROGRAM_
7

R0507.7
J
PROGRAM_
8

R0508.0
K
PROGRAM_
9

R0508.1
L
PROGRAM_
10

R0508.2
M
PROGRAM_
11

R0508.3
N
PROGRAM_
12

R0508.4
O
PROGRAM_
13
[f3l1lsrwld21] Ladder Diagram 13

R0508.5
A
PROGRAM_
14

R0508.6
B
PROGRAM_
15

R0508.7
C
PROGRAM_
16

R0509.0
D
PROGRAM_
17

R0509.1
E
PROGRAM_
18

R0509.2
F
PROGRAM_
19

R0509.3
G
PROGRAM_
20

Y0000.2 F1000.3 F1000.2 X0000.1 X0001.2


H
DO_3_RBT PAUSED PROGRAM_ DI_2_EX_ DI_11___
_IN_AUTO RUNNING RNEN_RST PLC_AUTO

X1025.6
I
CYCLE___
START

1 R0000.1 D0603.0 Y0000.4 R0100.5 F1000.5 G1000.5


J UOP CYCLE START
INT_EXT_ CYCLE___ DO_5_RBT BREAK_A_ FAULT UOP_CYC_
MTR_ON STRT_DLY _CNT_FLT NO_HOLD START

N00071 G1000.5 F1000.2 ACT D0603.0


K 528 SUB 3 0008 S CYCLE START DELAY
UOP_CYC_ PROGRAM_ TMR CYCLE___
START RUNNING STRT_DLY

N00072 D0603.0 ACT D0603.0


L 533 SUB 3 0009 R CYCLE START DELAY
CYCLE___ TMR CYCLE___
STRT_DLY STRT_DLY

N00073 F1000.2 D0603.0


M 537 R CYCLE START DELAY
PROGRAM_ CYCLE___
RUNNING STRT_DLY

N00074 Y0000.5 K0008.1 Y0072.2


N 539 ROBOT BYPASS SELECTED
DO_6_RBT ROBOT_BY DO_579_B
_@_MAINT PASS YPASSSEL

N00075 Y0072.2 K0016.4


O 542 ROBOT BYPASSED
DO_579_B ROBOT_BY
YPASSSEL PASSED
[f3l1lsrwld21] Ladder Diagram 14

N00076
A 544 SUB 1
END1

N00077 Y0119.7 ACT K0010.4


B 545 SUB 3 0011 TEACH MEMORY DELAY
DO_960__ TMR TEACH_ME
AUTO_KEY M_DELAY

N00078 Y0000.3 X1026.5 X1025.1 X1025.6 K0010.0


C 549 TEACH MEMORY
DO_4_RBT SI13_RES FAULT___ CYCLE___ TEACH___
_IN_TCH ETSW RESET START MEMORY

K0010.4
D
TEACH_ME
M_DELAY

K0010.0
E
TEACH___
MEMORY

N00079 K0008.0 R0350.0


F 556 MAINTENANCE MODE
AUTO/MAI IN_MAINT
NT_SS

N00080 R0350.0 ACT D0610.0


G 558 SUB 3 0012 MAINTENANCE MODE DELAY
IN_MAINT TMR MAINT___
DELAY

N00081 D0610.0 Y0000.2 Y0000.1 X1026.5 X1025.1 K0010.5


H 562 MAINTENANCE MEMORY
MAINT___ DO_3_RBT DO_2_RBT SI13_RES FAULT___ MAINT_ME
DELAY _IN_AUTO _@_HOME ETSW RESET M

K0010.5 X0000.6
I
MAINT_ME DI_7_MAI
M NT_PSCLR

N00082 X0000.2 X0000.3 Y0000.2 K0010.6


J 571 EXTERNAL START ANTI-TIE DOWN
DI_3_EXT DI_4_EXT DO_3_RBT EXT_STRT
MTR_ON _CY_STRT _IN_AUTO _ANTI_TD

K0010.6
K
EXT_STRT
_ANTI_TD

N00083 X0002.0 G1001.0


L 576
DI_17_PG PNS_1
_SLCT_1

N00084 X0002.1 G1001.1


M 578
DI_18_PG PNS_2
_SLCT_2

N00085 X0002.2 G1001.2


N 580
DI_19_PG PNS_3
_SLCT_4

N00086 X0002.3 G1001.3


O 582
DI_20_PG PNS_4
_SLCT_8
[f3l1lsrwld21] Ladder Diagram 15

N00087 X0002.4 G1001.4


A 584
DI_21_PG PNS_5
_SLCT_16

N00088 X0002.5 G1001.5


B 586
DI_22_PG PNS_6
_SLCT_32

N00089 X0002.6 G1001.6


C 588
DI_23_PG PNS_7
_SLCT_64

N00090 X0002.7 G1001.7


D 590
DI_24_PG PNS_8
_SLCT128

N00091 X0000.6 K0008.0 Y0120.5


E 592 MAINTENANCE POSITION CLEAR
DI_7_MAI AUTO/MAI DO_966_M
NT_PSCLR NT_SS ANTP_CLR

N00092 K0008.0 Y0001.4


F 595 SEND ROBOT TO MAINTENANCE
AUTO/MAI DO_13_SN
NT_SS DRBT_MNT

N00093 Y0112.3 Y0003.0


G 597 CLEAR OF ZONE #1
DO_900__ DO_25_CL
CLR_ZN_1 R_ZON_1

N00094 Y0112.4 Y0003.1


H 599 CLEAR OF ZONE #2
DO_901__ DO_26_CL
CLR_ZN_2 R_ZON_2

N00095 Y0112.5 Y0003.2


I 601 CLEAR OF ZONE #3
DO_902__ DO_27_CL
CLR_ZN_3 R_ZON_3

N00096 Y0112.6 Y0003.3


J 603 CLEAR OF ZONE #4
DO_903__ DO_28_CL
CLR_ZN_4 R_ZON_4

N00097 Y0112.7 Y0003.4


K 605 CLEAR OF ZONE #5
DO_904__ DO_29_CL
CLR_ZN_5 R_ZON_5

N00098 Y0113.0 Y0003.5


L 607 CLEAR OF ZONE #6
DO_905__ DO_30_CL
CLR_ZN_6 R_ZON_6

N00099 Y0113.1 Y0003.6


M 609 CLEAR OF ZONE #7
DO_906__ DO_31_CL
CLR_ZN_7 R_ZON_7

N00100 Y0113.2 Y0003.7


N 611 CLEAR OF ZONE #8
DO_907__ DO_32_CL
CLR_ZN_8 R_ZON_8

N00101 Y0113.3 Y0004.0


O 613 CLEAR OF ZONE #9
DO_908__ DO_33_CL
CLR_ZN_9 R_ZON_9
[f3l1lsrwld21] Ladder Diagram 16

N00102 Y0113.4 Y0004.1


A 615 CLEAR OF ZONE #10
DO_909_C DO_34_CL
LR_ZN_10 R_ZON_10

N00103 Y0113.5 Y0004.2


B 617 CLEAR OF ZONE #11
DO_910_C DO_35_CL
LR_ZN_11 R_ZON_11

N00104 Y0113.6 Y0004.3


C 619 CLEAR OF ZONE #12
DO_911_C DO_36_CL
LR_ZN_12 R_ZON_12

N00105 Y0113.7 Y0004.4


D 621 CLEAR OF ZONE #13
DO_912_C DO_37_CL
LR_ZN_13 R_ZON_13

N00106 Y0116.4 Y0004.5


E 623 CLEAR OF ZONE #14
DO_933_C DO_38_CL
LR_ZN_14 R_ZON_14

N00107 Y0118.7 Y0004.6


F 625 CLR OF INDEPENDENT MOTION ZN1
DO952_CL DO_39_CL
RMOTZN1 R_INDMOT

N00108 Y0119.0 Y0004.7


G 627 CLR OF INDEPENDENT MOTION ZN2
DO953_CL DO_40_CL
RMOTZN2 R_INDMT2

N00109 Y0119.1 X0000.0 Y0000.6


H 629 CLEAR TO ADVANCE TRANSFER
DO_954_C DI_1_EXT DO_7_CLR
LRAV_XFR _RNENBL _ADV

N00110 Y0119.2 X0000.0 Y0000.7


I 632 CLEAR TO RETURN TRANSFER
DO_955_C DI_1_EXT DO_8_CLR
LRET_XFR _RNENBL _RET_XFR

N00111 Y0119.3 X0000.0 Y0001.0


J 635 CLEAR TO UNCLAMP
DO_956_C DI_1_EXT DO_9_CLR
LR_UNCLP _RNENBL _2_UNCLP

N00112 Y0000.3 R1000.0 Y0073.0


K 638 PROMPT BOX
DO_4_RBT DO_19001 DO_585__
_IN_TCH _PRPTBX PRMPT_BX

N00113 R1402.0 R1402.1 R1402.2 R1402.3 R1402.4 R1402.5 R1402.6 1


L 641
ECO17___ ECO18___ ECO19___ ECO20___ ECO21___ ECO22___ ECO23___
FC1 FC2 FC4 FC8 FC16 FC32 FC64

1 R1402.7 R1405.3
M SYSTEM FACILITY CODE (24)
ECO24___ SYS_FCLY
FC128 CODE

O
[f3l1lsrwld21] Ladder Diagram 17

N00114 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 650
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0365.0


C SRVO-001 OPERATOR PANEL E-STOP
ECO13 ECO14 ECO15 ECO16 SRVO-001

N00115 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 668
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0366.0


F SRVO-002 TEACH PENDANT E-STOP
ECO13 ECO14 ECO15 ECO16 SRVO-002

N00116 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 686
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0367.0


I SRVO-003 DEADMAN SWITCH RELEAS
ECO13 ECO14 ECO15 ECO16 SRVO-003

N00117 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 704
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0368.0


L SRVO-005 ROBOT OVERTRAVELL
ECO13 ECO14 ECO15 ECO16 SRVO-005

N00118 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 722
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0370.0


O SRVO-007 EXTERNAL EMERGENCY ST
ECO13 ECO14 ECO15 ECO16 SRVO-007
[f3l1lsrwld21] Ladder Diagram 18

N00119 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 740
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0370.1


C SRVO-408 DCS SSO EXT EMERGSTOP
ECO13 ECO14 ECO15 ECO16 SRVO-408

N00120 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 758
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R1406.3


F SRVO-50 COLLISION DETECT
ECO13 ECO14 ECO15 ECO16 SRVO-50

N00121 R1406.3 X1025.1 Y0001.6


G 776 COLLISION DETECT
SRVO-50 FAULT___ DO_15_CO
RESET LL_DTCT

Y0001.6
H
DO_15_CO
LL_DTCT

N00122 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


I 780
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


J
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R1406.2


K SRVO-65 LOW BATTERY
ECO13 ECO14 ECO15 ECO16 SRVO-65_
LOW_BATT

N00123 F1001.0 Y0001.1


L 798 ROBOT BATTERY LOW
BATALM DO_10_RB
T_BAT_LW

N00124 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 800
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0371.0


O SRVO-101 ROBOT OVERATRAVEL
ECO13 ECO14 ECO15 ECO16 SRVO-101
[f3l1lsrwld21] Ladder Diagram 19

N00125 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 818
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R1406.1


C DISTURBANCE EXCESS(SRVO11)
ECO13 ECO14 ECO15 ECO16 DISTURBA
NCE_EXCE

N00126 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 836
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0373.0


F SRVO-199 CONTROL STOP
ECO13 ECO14 ECO15 ECO16 SRVO-199
_CONTROL

N00127 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 854
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0374.0


I SRVO-232 NTED INPUT
ECO13 ECO14 ECO15 ECO16 SRVO-232
_NTED_IN

N00128 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 872
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0375.0


L SRVO-233 TP OFF IN T1,T2/DOOR
ECO13 ECO14 ECO15 ECO16 SRVO-233
_TP_OFF

N00129 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 890
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0376.0


O SRVO-280 SVOFF INPUT
ECO13 ECO14 ECO15 ECO16 SRVO-280
_SVOFF_I
[f3l1lsrwld21] Ladder Diagram 20

N00130 R1405.0 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 908
FACILITY EC01 EC02 ECO3 ECO4 ECO5 ECO6
_CODE_11

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0387.0


C SRVO-378 SFDIxx STATUS ABNOR
ECO13 ECO14 ECO15 ECO16 SRVO-378
_SFDIxx

N00131 F1008.1 ACT R0388.1


D 926 SUB24 0001 F1008.1 SYSRST DELAY ON
SYSRST TMRB F1008.1_
DELAY ON

E 0000000124

N00132 R0387.0 R0388.1 R0388.0


F 931 SRVO OPSFTY ABNORM FAULT LATCH
SRVO-378 F1008.1_ OPSFTY_F
_SFDIxx DELAY ON LT_LATCH

R0388.0 F1000.5
G
OPSFTY_F FAULT
LT_LATCH

N00133 R0388.0 Y0073.1


H 937 SAFETY CHAIN FAULT
OPSFTY_F DO_586_S
LT_LATCH FTY_CHN

N00134 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


I 939
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


J
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0377.0


K SYST-034 HOLD SIGNAL FROM SOP/
ECO13 ECO14 ECO15 ECO16 SYST-034
_HOLD_SI

N00135 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


L 957
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


M
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0378.0


N SYST-038 OPERATION MODE T1 SEL
ECO13 ECO14 ECO15 ECO16 SYST-038
_OPERATI

O
[f3l1lsrwld21] Ladder Diagram 21

N00136 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 975
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0379.0


C
ECO13 ECO14 ECO15 ECO16 SYST-039

N00137 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


D 993
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


E
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0380.0


F SYST-040 OPERATION MODE AUTO S
ECO13 ECO14 ECO15 ECO16 SYST-040
_OPERATI

N00138 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


G 1011
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


H
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0381.0


I SYST-042 DEADMAN DEFEATED
ECO13 ECO14 ECO15 ECO16 SYST-042
_DEADMAN

N00139 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


J 1029
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


K
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0382.0


L SYST-043 TP DISABLE IN T1/T2
ECO13 ECO14 ECO15 ECO16 SYST-043
_TP_DISA

N00140 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


M 1047
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


N
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0383.0


O SYST-045 TP ENABLE IN AUTO MO
ECO13 ECO14 ECO15 ECO16 SYST-045
_TP_ENAB
[f3l1lsrwld21] Ladder Diagram 22

N00141 R1405.3 R1400.0 R1400.1 R1400.2 R1400.3 R1400.4 R1400.5 1


A 1065
SYS_FCLY EC01 EC02 ECO3 ECO4 ECO5 ECO6
CODE

1 R1400.6 R1400.7 R1401.0 R1401.1 R1401.2 R1401.3 2


B
ECO7 ECO8 ECO9 ECO10 ECO11 ECO12

2 R1401.4 R1401.5 R1401.6 R1401.7 R0384.0


C SYST-154 NO START IN ISOLATE/B
ECO13 ECO14 ECO15 ECO16 SYST-154
_NO_STAR

N00142 R0397.0 F1000.0 R0397.0


D 1083 FILTERED FAULT
FILTERED COMMAND_ FILTERED
_FAULT ENABLE _FAULT

R0398.0
E
FILTER__
FLT_GRP1

R0399.0
F
FILTER__
FLT_GRP2

O
[f3l1lsrwld21] Ladder Diagram 23

N00143 R0365.0 R0398.0


A 1088 FILTER FAULTS GROUP1
SRVO-001 FILTER__
FLT_GRP1

R0366.0
B
SRVO-002

R0367.0
C
SRVO-003

R0368.0
D
SRVO-005

R0369.0
E
R369.0__
RESERVED

R0370.0
F
SRVO-007

R0371.0
G
SRVO-101

R0372.0
H
R372.0__
RESERVED

R0373.0
I
SRVO-199
_CONTROL

R0374.0
J
SRVO-232
_NTED_IN

R0375.0
K
SRVO-233
_TP_OFF

R0376.0
L
SRVO-280
_SVOFF_I

R0370.1
M
SRVO-408

R1456.0
N
APPL____
ALARMS

O
[f3l1lsrwld21] Ladder Diagram 24

N00144 R0377.0 R0399.0


A 1103 FILTER FAULTS GROUP2
SYST-034 FILTER__
_HOLD_SI FLT_GRP2

R0378.0
B
SYST-038
_OPERATI

R0379.0
C
SYST-039

R0380.0
D
SYST-040
_OPERATI

R0381.0
E
SYST-042
_DEADMAN

R0382.0
F
SYST-043
_TP_DISA

R0383.0
G
SYST-045
_TP_ENAB

R0384.0
H
SYST-154
_NO_STAR

X1025.0
I
FANUC___
E-STOP

F1008.2
J
TP______
E-STOP

X1026.1
K
SI9_____
AUTOMDSW

Y0000.3
L
DO_4_RBT
_IN_TCH

K0010.0
M
TEACH___
MEMORY

R1405.2
N
FENCE___
FAULT

O
[f3l1lsrwld21] Ladder Diagram 25

N00145 R0330.0 F1000.5 R1456.0


A 1118
ARC_____ FAULT APPL____
ALARM ALARMS

R0330.1
B
SEALER__
ALARM

R0330.2
C
SERVOGUN
_ALARM

R0330.3
D
TOOLCHNG
__ALARM

R0330.4
E
SYSTEM__
_ALARM

R1404.3
F
SPOT____
ALARM

R1456.0
G
APPL____
ALARMS

N00146 D0001.0 Y0079.0


H 1127 S TOOL CHANGER LOCK
TOOL_CHA DO_633_T
NGE_APP C_LOCK

Y0079.1
I R TOOL CHANGER UNLOCK
DO_634_T
C_UNLOCK

N00147 D0001.0 ACT


J 1130 SUB10 0000
TOOL_CHA JMP
NGE_APP

N00148
K 1133 SUB66 P0001
CALLU TOOL_CHANGING

N00149
L 1135 SUB30
JMPE

N00150
M 1136 SUB66 P0004
CALLU AIR_SWITCH

N00151
N 1138 SUB66 P0006
CALLU UALM

N00152
O 1140 SUB66 P0007
CALLU INTERFACE
[f3l1lsrwld21] Ladder Diagram 26

N00153
A 1142 SUB66 P0008
CALLU MH

N00154
B 1144 SUB66 P0009
CALLU APPLICATION

N00155
C 1146 SUB66 P0018
CALLU LASER_CONTROLLER

N00156
D 1148 SUB66 P0021
CALLU LASER_WELDHEAD

N00157
E 1150 SUB 2
END2

N00158 ### TOOL_CHANGING ###


F 1151 SUB71 P0001
SP TOOL_CHANGING

N00159 X0080.0 R0347.0


G 1153 GUN ID NOT 0
DI_641__ GUN_ID__
TOOL_ID1 NOT_0

X0080.1
H
DI_642__
TOOL_ID2

X0080.2
I
DI_643__
TOOL_ID4

X0080.3
J
DI_644__
TOOL_ID8

N00160 X0080.0 X0080.1 X0080.2 X0080.3 R0321.0


K 1158
DI_641__ DI_642__ DI_643__ DI_644__ GUN_1_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00161 X0080.0 X0080.1 X0080.2 X0080.3 R0322.0


L 1163
DI_641__ DI_642__ DI_643__ DI_644__ GUN_2_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00162 X0080.0 X0080.1 X0080.2 X0080.3 R0323.0


M 1168
DI_641__ DI_642__ DI_643__ DI_644__ GUN_3_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00163 X0080.0 X0080.1 X0080.2 X0080.3 R0324.0


N 1173
DI_641__ DI_642__ DI_643__ DI_644__ GUN_4_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00164 X0080.0 X0080.1 X0080.2 X0080.3 R0325.0


O 1178
DI_641__ DI_642__ DI_643__ DI_644__ GUN_5_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM
[f3l1lsrwld21] Ladder Diagram 27

N00165 X0080.0 X0080.1 X0080.2 X0080.3 R0326.0


A 1183
DI_641__ DI_642__ DI_643__ DI_644__ GUN_6_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00166 X0080.0 X0080.1 X0080.2 X0080.3 R0326.1


B 1188
DI_641__ DI_642__ DI_643__ DI_644__ GUN_7_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00167 X0080.0 X0080.1 X0080.2 X0080.3 R0326.2


C 1193
DI_641__ DI_642__ DI_643__ DI_644__ GUN_8_ON
TOOL_ID1 TOOL_ID2 TOOL_ID4 TOOL_ID8 _ARM

N00168 R0321.0 R0328.6


D 1198 TOOL ON ROBOT
GUN_1_ON TOOLONRO
_ARM BOT

R0322.0
E
GUN_2_ON
_ARM

R0323.0
F
GUN_3_ON
_ARM

R0324.0
G
GUN_4_ON
_ARM

R0325.0
H
GUN_5_ON
_ARM

R0326.0
I
GUN_6_ON
_ARM

R0326.1
J
GUN_7_ON
_ARM

R0326.2
K
GUN_8_ON
_ARM

N00169 R0321.0 R0322.0 R0323.0 R0324.0 R0325.0 R0326.0 R0326.1 1


L 1207
GUN_1_ON GUN_2_ON GUN_3_ON GUN_4_ON GUN_5_ON GUN_6_ON GUN_7_ON
_ARM _ARM _ARM _ARM _ARM _ARM _ARM

1 R0326.2 R0348.0
M ANY GEO TOOL PRESENT ON ROBOT
GUN_8_ON GEOTOOLP
_ARM RSNT

N00170 X0080.0 Y0038.0


N 1216
DI_641__ DO_305__
TOOL_ID1 TOOL_ID1

N00171 X0080.1 Y0038.1


O 1218
DI_642__ DO_306__
TOOL_ID2 TOOL_ID2
[f3l1lsrwld21] Ladder Diagram 28

N00172 X0080.2 Y0038.2


A 1220
DI_643__ DO_307__
TOOL_ID4 TOOL_ID4

N00173 X0080.3 Y0038.3


B 1222
DI_644__ DO_308__
TOOL_ID8 TOOL_ID8

N00174 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 X0038.6 1


C 1224
DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__ DI_311__
TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6 TCSTND7

1 X0038.7 R0327.0
D GUN 1-8 (ALL TOOLS IN STAND)
DI_312__ GUN_1-8
TCSTND8

N00175 Y0117.4 K0011.1


E 1233 TOOL CHANGER RELEASE
DO_941__ TC______
TC_UNLCK RELEASED

N00176 Y0117.3 Y0000.2 X0079.4 X0079.5 R0328.6 Y0079.0


F 1235 S TOOL CHANGER LOCK
DO_940__ DO_3_RBT DI_637__ DI_638__ TOOLONRO DO_633_T
TC_LOCK _IN_AUTO RDY2LCK1 RDY2LCK2 BOT C_LOCK

F1000.7 Y0119.7 K0015.0 R0328.6


G
TPENABLE DO_960__ TC_LOCK_ TOOLONRO
AUTO_KEY PB BOT

N00177 Y0117.4 Y0117.3 Y0000.2 Y0079.0


H 1248 R TOOL CHANGER LOCK
DO_941__ DO_940__ DO_3_RBT DO_633_T
TC_UNLCK TC_LOCK _IN_AUTO C_LOCK

F1000.7 Y0119.7 K0016.0


I
TPENABLE DO_960__ TC_UNLOC
AUTO_KEY K_PB

N00178 X0079.0 Y0040.6


J 1257
DI_633__ DO_327_T
TC_LOCKD CCOUPMON

N00179 K0011.1 Y0079.0 Y0000.2 X0080.4 X0080.5 1


K 1259
TC______ DO_633_T DO_3_RBT DI_645_T DI_646_T
RELEASED C_LOCK _IN_AUTO SIV SRV

F1000.7 Y0119.7 K0016.0 R0328.6 2


L
TPENABLE DO_960__ TC_UNLOC TOOLONRO
AUTO_KEY K_PB BOT

1 R0328.6 Y0079.1
M TOOL CHANGER UNLOCK
TOOLONRO DO_634_T
BOT C_UNLOCK

2
N

N00180 K0015.0 K0016.0 F1000.7 Y0119.7 K0015.0


O 1273 TC LOCK PUSH BUTTON
TC_LOCK_ TC_UNLOC TPENABLE DO_960__ TC_LOCK_
PB K_PB AUTO_KEY PB
[f3l1lsrwld21] Ladder Diagram 29

N00181 K0016.0 K0015.0 F1000.7 Y0119.7 K0016.0


A 1278 TC UNLOCK PUSH BUTTON
TC_UNLOC TC_LOCK_ TPENABLE DO_960__ TC_UNLOC
K_PB PB AUTO_KEY K_PB

N00182 X0079.1 Y0040.7


B 1283
DI_634__ DO_328_T
TC_ULCKD CRELMON

N00183 R0328.6 K0008.0 R0218.4


C 1285 TOOL CHANGER NO TOOL DETECTED
TOOLONRO AUTO/MAI DI_940_T
BOT NT_SS C_NOTOOL

N00184 Y0117.5 Y0117.6 Y0000.2 Y0038.5


D 1288 TOOL CHANGER OPEN COVERS
DO_942__ DO_943__ DO_3_RBT DO_310_T
TCOPNCVR TCCLSCVR _IN_AUTO C_OPNCVR

K0011.4 K0011.5 Y0000.3


E
TC_OPENG TC__CLOS DO_4_RBT
UNCOVER GUNCOVER _IN_TCH

N00185 Y0117.5 Y0117.6 Y0000.2 Y0038.6


F 1296 TOOL CHANGER CLOSE COVERS
DO_942__ DO_943__ DO_3_RBT DO_311_T
TCOPNCVR TCCLSCVR _IN_AUTO C_CLSCVR

K0011.5 K0011.4 Y0000.3


G
TC__CLOS TC_OPENG DO_4_RBT
GUNCOVER UNCOVER _IN_TCH

N00186 X0038.0 R0321.0 R0329.0


H 1304 GUN1 POSITION
DI_305__ GUN_1_ON GUN1_POS
TCSTND1 _ARM ITION

X0038.0 X0039.3
I
DI_305__ DI_316_G
TCSTND1 EOTPDCK

N00187 X0038.1 R0322.0 R0329.1


J 1310 GUN2 POSITION
DI_306__ GUN_2_ON GUN2_POS
TCSTND2 _ARM ITION

X0038.1 X0039.3
K
DI_306__ DI_316_G
TCSTND2 EOTPDCK

N00188 X0038.2 R0323.0 R0329.2


L 1316 GUN3 POSITION
DI_307__ GUN_3_ON GUN3_POS
TCSTND3 _ARM ITION

X0038.2 X0039.3
M
DI_307__ DI_316_G
TCSTND3 EOTPDCK

N00189 X0038.3 R0324.0 R0329.3


N 1322 GUN4 POSITION
DI_308__ GUN_4_ON GUN4_POS
TCSTND4 _ARM ITION

X0038.3 X0039.3
O
DI_308__ DI_316_G
TCSTND4 EOTPDCK
[f3l1lsrwld21] Ladder Diagram 30

N00190 X0038.4 R0325.0 R0329.4


A 1328 GUN5 POSITION
DI_309__ GUN_5_ON GUN5_POS
TCSTND5 _ARM ITION

X0038.4 X0039.3
B
DI_309__ DI_316_G
TCSTND5 EOTPDCK

N00191 X0038.5 R0326.0 R0329.5


C 1334 GUN6 POSITION
DI_310__ GUN_6_ON GUN6_POS
TCSTND6 _ARM ITION

X0038.5 X0039.3
D
DI_310__ DI_316_G
TCSTND6 EOTPDCK

N00192 X0038.6 R0326.1 R0329.6


E 1340 GUN7 POSITION
DI_311__ GUN_7_ON GUN7_POS
TCSTND7 _ARM ITION

X0038.6 X0039.3
F
DI_311__ DI_316_G
TCSTND7 EOTPDCK

N00193 X0038.7 R0326.2 R0329.7


G 1346 GUN8 POSITION
DI_312__ GUN_8_ON GUN8_POS
TCSTND8 _ARM ITION

X0038.7 X0039.3
H
DI_312__ DI_316_G
TCSTND8 EOTPDCK

O
[f3l1lsrwld21] Ladder Diagram 31

N00194 R0329.0 R0328.7


A 1352 ALL GUN1-8 POSITION
GUN1_POS GUN1-8_P
ITION OSITION

R0329.1
B
GUN2_POS
ITION

R0329.2
C
GUN3_POS
ITION

R0329.3
D
GUN4_POS
ITION

R0329.4
E
GUN5_POS
ITION

R0329.5
F
GUN6_POS
ITION

R0329.6
G
GUN7_POS
ITION

R0329.7
H
GUN8_POS
ITION

N00195 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


I 1361
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.0


J TOOL 1 IN OPDOCK
DI_311__ DI_312__ TOOL1INO
TCSTND7 TCSTND8 PDOCK

N00196 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


K 1371
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.1


L TOOL 2 IN OPDOCK
DI_311__ DI_312__ TOOL2INO
TCSTND7 TCSTND8 PDOCK

N00197 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


M 1381
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.2


N TOOL 3 IN OPDOCK
DI_311__ DI_312__ TOOL3INO
TCSTND7 TCSTND8 PDOCK

O
[f3l1lsrwld21] Ladder Diagram 32

N00198 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


A 1391
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.3


B TOOL 4 IN OPDOCK
DI_311__ DI_312__ TOOL4INO
TCSTND7 TCSTND8 PDOCK

N00199 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


C 1401
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.4


D TOOL 5 IN OPDOCK
DI_311__ DI_312__ TOOL5INO
TCSTND7 TCSTND8 PDOCK

N00200 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


E 1411
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.5


F TOOL 6 IN OPDOCK
DI_311__ DI_312__ TOOL6INO
TCSTND7 TCSTND8 PDOCK

N00201 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


G 1421
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.6


H TOOL 7 IN OPDOCK
DI_311__ DI_312__ TOOL7INO
TCSTND7 TCSTND8 PDOCK

N00202 X0039.3 X0038.0 X0038.1 X0038.2 X0038.3 X0038.4 X0038.5 1


I 1431
DI_316_G DI_305__ DI_306__ DI_307__ DI_308__ DI_309__ DI_310__
EOTPDCK TCSTND1 TCSTND2 TCSTND3 TCSTND4 TCSTND5 TCSTND6

1 X0038.6 X0038.7 R0320.7


J TOOL 8 IN OPDOCK
DI_311__ DI_312__ TOOL8INO
TCSTND7 TCSTND8 PDOCK

O
[f3l1lsrwld21] Ladder Diagram 33

N00203 R0320.0 R0319.0


A 1441 ALL TOOLS IN OPDOCK
TOOL1INO ALLTOOLS
PDOCK INOPDOCK

R0320.1
B
TOOL2INO
PDOCK

R0320.2
C
TOOL3INO
PDOCK

R0320.3
D
TOOL4INO
PDOCK

R0320.4
E
TOOL5INO
PDOCK

R0320.5
F
TOOL6INO
PDOCK

R0320.6
G
TOOL7INO
PDOCK

R0320.7
H
TOOL8INO
PDOCK

N00204 X0082.6 Y0038.7


I 1450
DI_663_T DO_312_T
CCOMMOK CCOMMOK

N00205 X0082.7 Y0039.2


J 1452
DI_664_T DO_315_T
CTLSLDPW LSLIDPWR

N00206 X0079.4 X0079.5 G1008.4


K 1454 RTL1&L2SWITCHMISMATCH
DI_637__ DI_638__ UALM_5
RDY2LCK1 RDY2LCK2

X0079.4 X0079.5
L
DI_637__ DI_638__
RDY2LCK1 RDY2LCK2

N00207 R0328.6 G1008.5


M 1460 NO TOOL ON ARM
TOOLONRO UALM_6
BOT

N00208 K0013.1 R0000.7 Y0126.7


N 1462 NO TOOL ON EOAT SS
NOTOOLON PART_PRE DO_1016_
EOATSS SENT NOEOATSS

N00209 K0013.1 R0000.7 K0013.1


O 1465 R NO TOOL ON EOAT SS
NOTOOLON PART_PRE NOTOOLON
EOATSS SENT EOATSS
[f3l1lsrwld21] Ladder Diagram 34

N00210 Y0039.3 Y0039.3


A 1468 S WRONG TOOL IN STAND
DO_316_W DO_316_W
RNGTLSTD RNGTLSTD

N00211 Y0039.3 X1025.1 Y0000.1 Y0039.3


B 1470 R WRONG TOOL IN STAND
DO_316_W FAULT___ DO_2_RBT DO_316_W
RNGTLSTD RESET _@_HOME RNGTLSTD

N00212
C 1474 SUB72
SPE

N00213 ### AIR_SWITCH ###


D 1475 SUB71 P0004
SP AIR_SWITCH

N00214 X1020.6 Y0001.5


E 1477 END OF ARM AIR ON
RI_7_AIR DO_14_EO
_FL_SW A_AIR_ON

N00215
F 1479 SUB72
SPE

N00216 ### UALM ###


G 1480 SUB71 P0006
SP UALM

N00217 Y0120.2 X1025.1 Y0120.2


H 1482 PROGRAM FAULT
DO_963__ FAULT___ DO_963__
PRG_FLT RESET PRG_FLT

N00218 Y0120.2 G1008.0


I 1485 PROGRAM VERIFY FAULT
DO_963__ UALM1
PRG_FLT

N00219 K0010.0 Y0119.7 Y0000.3 G1010.6


J 1487 TEACH MEMORY ON
TEACH___ DO_960__ DO_4_RBT UALM23
MEMORY AUTO_KEY _IN_TCH

N00220 R0000.0 G1011.0


K 1491 GUN DISABLED SELECTOR SWITCH
ALWAYS__ UALM_25
ON

N00221 R0000.0 G1011.1


L 1493 RETRACT ENABLED
ALWAYS__ UALM_26
ON

N00222 Y0002.7 G1011.4


M 1495 IN PROGRAM LOOP
DO_24_RB UALM_29
T_LOOP

N00223 Y0039.3 G1009.7


N 1497 TC PRESS FAULT RESET
DO_316_W UALM_16
RNGTLSTD

N00224
O 1499 SUB72
SPE
[f3l1lsrwld21] Ladder Diagram 35

N00225 ### INTERFACE ###


A 1500 SUB71 P0007
SP INTERFACE

N00226 D0612.1 ACT D0612.0


B 1502 SUB 3 0040 ALL INTERFACE PB TIMEOUT
MH_IF_PB TMR ALL_IF_P
_TO B_TO

D0612.2
C
SEAL_IF_
PB_TO

D0612.3
D
STUD_IF_
PB_TO

D0612.4
E
LASER_IF
_PB_TO

O
[f3l1lsrwld21] Ladder Diagram 36

N00227 K0002.0 D0612.1


A 1509 MH IF PB TO
CLMP1CLS MH_IF_PB
_TO

K0002.1
B
CLMP1OPN

K0002.2
C
CLMP2CLS

K0002.3
D
CLMP2OPN

K0002.4
E
CLMP3CLS

K0002.5
F
CLMP3OPN

K0002.6
G
CLMP4CLS

K0002.7
H
CLMP4OPN

K0003.0
I
CLMP5CLS

K0003.1
J
CLMP5OPN

K0003.2
K
CLMP6CLS

K0003.3
L
CLMP6OPN

K0003.4
M
CLMP7CLS

K0003.5
N
CLMP7OPN

K0003.6
O
CLMP8CLS
[f3l1lsrwld21] Ladder Diagram 37

K0003.7
A
CLMP8OPN

K0004.0
B
CLMP9CLS

K0004.1
C
CLMP9OPN

K0004.2
D
CLP10CLS

K0004.3
E
CLP10OPN

K0014.2
F
VAC_1_ON
_PB

K0014.3
G
VAC_2_ON
_PB

K0014.4
H
VAC_3_ON
_PB

K0014.5
I
BLOWOFF_
1_ON_PB

K0014.6
J
BLOWOFF_
2_ON_PB

K0014.7
K
BLOWOFF_
3_ON_PB

K0000.4
L
RERUNPRC
PB

K0000.5
M
ACCPTPRC
PB

K0000.6
N
REJCTPRC
PB

K0000.7
O
INSPCTSE
LPB
[f3l1lsrwld21] Ladder Diagram 38

K0011.4
A
TC_OPENG
UNCOVER

K0011.5
B
TC__CLOS
GUNCOVER

K0016.1
C
VAC_4_ON
_PB

K0016.2
D
BLOWOFF_
4_ON_PB

O
[f3l1lsrwld21] Ladder Diagram 39

N00228 K0009.4 D0612.2


A 1544 SEAL IF PB TO
MAN_FLOW SEAL_IF_
_PB1 PB_TO

K0008.7
B
RESEAL_P
B1

K0011.2
C
AUTO_PUR
GE_PB1

K0008.2
D
ACCEPTSE
ALER1_IF

K0008.3
E
REJECTSE
ALER1_IF

K0012.3
F
INSPECTI
ON_PB_1

K0009.5
G
MAN_FLOW
_PB2

K0009.0
H
RESEAL_P
B2

K0011.3
I
AUTO_PUR
GE_PB2

K0012.4
J
INSPECTI
ON_PB_2

K0013.5
K
ACCEPTSE
ALER2_IF

K0013.6
L
REJECTSE
ALER2_IF

N00229 K0012.1 D0612.4


M 1557 LASER IF PB TO
LASER_RE LASER_IF
SET_PB _PB_TO

K0012.2
N
LASERGLS
SNOTPRSS

N00230
O 1560 SUB72
SPE
[f3l1lsrwld21] Ladder Diagram 40

N00231 ### MH ###


A 1561 SUB71 P0008
SP MH

N00232 Y0000.3 K0004.4 R1410.0


B 1563 MANUAL GRIP ENABLE
DO_4_RBT MAN_GRP_ MAN_GRP_
_IN_TCH ENBLE_SS ENABLE

N00233 R1410.0 ACT


C 1566 SUB10 0000
MAN_GRP_ JMP
ENABLE

N00234 R0000.0 Y0114.0


D 1569 OPEN CLAMP 1
ALWAYS__ DO_913__
ON OPNCLMP1

N00235 R0000.0 Y0114.1


E 1571 CLOSE CLAMP 1
ALWAYS__ DO_914__
ON CLSCLMP1

N00236 R0000.0 Y0114.2


F 1573 OPEN CLAMP 2
ALWAYS__ DO_915__
ON OPNCLMP2

N00237 R0000.0 Y0114.3


G 1575 CLOSE CLAMP 2
ALWAYS__ DO_916__
ON CLSCLMP2

N00238 R0000.0 Y0114.4


H 1577 OPEN CLAMP 3
ALWAYS__ DO_917__
ON OPNCLMP3

N00239 R0000.0 Y0114.5


I 1579 CLOSE CLAMP 3
ALWAYS__ DO_918__
ON CLSCLMP3

N00240 R0000.0 Y0114.6


J 1581 OPEN CLAMP 4
ALWAYS__ DO_919__
ON OPNCLMP4

N00241 R0000.0 Y0114.7


K 1583 CLOSE CLAMP 4
ALWAYS__ DO_920__
ON CLSCLMP4

N00242 R0000.0 Y0115.0


L 1585 OPEN CLAMP 5
ALWAYS__ DO_921__
ON OPNCLMP5

N00243 R0000.0 Y0115.1


M 1587 CLOSE CLAMP 5
ALWAYS__ DO_922__
ON CLSCLMP5

N00244 R0000.0 Y0115.2


N 1589 OPEN CLAMP 6
ALWAYS__ DO_923__
ON OPNCLMP6

N00245 R0000.0 Y0115.3


O 1591 CLOSE CLAMP 6
ALWAYS__ DO_924__
ON CLSCLMP6
[f3l1lsrwld21] Ladder Diagram 41

N00246 R0000.0 Y0115.4


A 1593 OPEN CLAMP 7
ALWAYS__ DO_925__
ON OPNCLMP7

N00247 R0000.0 Y0115.5


B 1595 CLOSE CLAMP 7
ALWAYS__ DO_926__
ON CLSCLMP7

N00248 R0000.0 Y0115.6


C 1597 OPEN CLAMP 8
ALWAYS__ DO_927__
ON OPNCLMP8

N00249 R0000.0 Y0115.7


D 1599 CLOSE CLAMP 8
ALWAYS__ DO_928__
ON CLSCLMP8

N00250 R0000.0 Y0116.0


E 1601 OPEN CLAMP 9
ALWAYS__ DO_929__
ON OPNCLMP9

N00251 R0000.0 Y0116.1


F 1603 CLOSE CLAMP 9
ALWAYS__ DO_930__
ON CLSCLMP9

N00252 R0000.0 Y0116.2


G 1605 OPEN CLAMP 10
ALWAYS__ DO_931__
ON OPNCLP10

N00253 R0000.0 Y0116.3


H 1607 CLOSE CLAMP 10
ALWAYS__ DO_932__
ON CLSCLP10

N00254 R0000.0 Y0127.2


I 1609 VACUUM 1 ON
ALWAYS__ DO1019_V
ON AC1ON

N00255 R0000.0 Y0127.3


J 1611 BLOWOFF 1 ON
ALWAYS__ DO1020_B
ON LWOF1ON

N00256 R0000.0 Y0127.4


K 1613 VACUUM 2 ON
ALWAYS__ DO1021_V
ON AC2ON

N00257 R0000.0 Y0127.5


L 1615 BLOWOFF 2 ON
ALWAYS__ DO1022_B
ON LWOF2ON

N00258 R0000.0 Y0127.6


M 1617 VACUUM 3 ON
ALWAYS__ DO1023_V
ON AC3ON

N00259 R0000.0 Y0127.7


N 1619 BLOWOFF 3 ON
ALWAYS__ DO1024_B
ON LWOF3ON

N00260 R0000.0 Y0118.5


O 1621 VACUUM 4 ON
ALWAYS__ DO_950_V
ON AC4ON
[f3l1lsrwld21] Ladder Diagram 42

N00261 R0000.0 Y0118.6


A 1623 BLOWOFF 4 ON
ALWAYS__ DO_951_B
ON LWOF4ON

N00262
B 1625 SUB30
JMPE

N00263 R1410.0 ACT R0001.1


C 1626 SUB 3 0038
MAN_GRP_ TMR MAN_GRP_
ENABLE TO

N00264 R0001.1 ACT


D 1630 SUB10 0000
MAN_GRP_ JMP
TO

N00265 K0002.1 X1026.1 Y0114.0


E 1633 OPEN CLAMP 1
CLMP1OPN SI9_____ DO_913__
AUTOMDSW OPNCLMP1

N00266 Y0114.0 Y0009.0


F 1636 OPEN CLAMP #1
DO_913__ DO_73_OP
OPNCLMP1 N_CLMP1

N00267 K0002.0 X1026.1 Y0114.1


G 1638 CLOSE CLAMP 1
CLMP1CLS SI9_____ DO_914__
AUTOMDSW CLSCLMP1

N00268 Y0114.1 Y0009.1


H 1641 CLOSE CLAMP #1
DO_914__ DO_74_CL
CLSCLMP1 S_CLMP1

N00269 K0002.3 X1026.1 Y0114.2


I 1643 OPEN CLAMP 2
CLMP2OPN SI9_____ DO_915__
AUTOMDSW OPNCLMP2

N00270 Y0114.2 Y0009.2


J 1646 OPEN CLAMP #2
DO_915__ DO_75_OP
OPNCLMP2 N_CLMP2

N00271 K0002.2 X1026.1 Y0114.3


K 1648 CLOSE CLAMP 2
CLMP2CLS SI9_____ DO_916__
AUTOMDSW CLSCLMP2

N00272 Y0114.3 Y0009.3


L 1651 CLOSE CLAMP #2
DO_916__ DO_76_CL
CLSCLMP2 S_CLMP2

N00273 K0002.5 X1026.1 Y0114.4


M 1653 OPEN CLAMP 3
CLMP3OPN SI9_____ DO_917__
AUTOMDSW OPNCLMP3

N00274 Y0114.4 Y0009.4


N 1656 OPEN CLAMP #3
DO_917__ DO_77_OP
OPNCLMP3 N_CLMP_3

N00275 K0002.4 X1026.1 Y0114.5


O 1658 CLOSE CLAMP 3
CLMP3CLS SI9_____ DO_918__
AUTOMDSW CLSCLMP3
[f3l1lsrwld21] Ladder Diagram 43

N00276 Y0114.5 Y0009.5


A 1661 CLOSE CLAMP #3
DO_918__ DO_78_CL
CLSCLMP3 S_CLMP3

N00277 K0002.7 X1026.1 Y0114.6


B 1663 OPEN CLAMP 4
CLMP4OPN SI9_____ DO_919__
AUTOMDSW OPNCLMP4

N00278 Y0114.6 Y0009.6


C 1666 OPEN CLAMP #4
DO_919__ DO_79_OP
OPNCLMP4 N_CLMP4

N00279 K0002.6 X1026.1 Y0114.7


D 1668 CLOSE CLAMP 4
CLMP4CLS SI9_____ DO_920__
AUTOMDSW CLSCLMP4

N00280 Y0114.7 Y0009.7


E 1671 CLOSE CLAMP #4
DO_920__ DO_80_CL
CLSCLMP4 S_CLMP4

N00281 K0003.1 X1026.1 Y0115.0


F 1673 OPEN CLAMP 5
CLMP5OPN SI9_____ DO_921__
AUTOMDSW OPNCLMP5

N00282 Y0115.0 Y0010.0


G 1676 OPEN CLAMP #5
DO_921__ DO_81_OP
OPNCLMP5 N_CLMP5

N00283 K0003.0 X1026.1 Y0115.1


H 1678 CLOSE CLAMP 5
CLMP5CLS SI9_____ DO_922__
AUTOMDSW CLSCLMP5

N00284 Y0115.1 Y0010.1


I 1681 CLOSE CLAMP #5
DO_922__ DO_82_CL
CLSCLMP5 S_CLMP5

N00285 K0003.3 X1026.1 Y0115.2


J 1683 OPEN CLAMP 6
CLMP6OPN SI9_____ DO_923__
AUTOMDSW OPNCLMP6

N00286 Y0115.2 Y0010.2


K 1686 OPEN CLAMP #6
DO_923__ DO_83_OP
OPNCLMP6 N_CLMP6

N00287 K0003.2 X1026.1 Y0115.3


L 1688 CLOSE CLAMP 6
CLMP6CLS SI9_____ DO_924__
AUTOMDSW CLSCLMP6

N00288 Y0115.3 Y0010.3


M 1691 CLOSE CLAMP #6
DO_924__ DO_84_CL
CLSCLMP6 S_CLMP_6

N00289 K0003.5 X1026.1 Y0115.4


N 1693 OPEN CLAMP 7
CLMP7OPN SI9_____ DO_925__
AUTOMDSW OPNCLMP7

N00290 Y0115.4 Y0010.4


O 1696 OPEN CLAMP #7
DO_925__ DO_85_OP
OPNCLMP7 N_CLMP_7
[f3l1lsrwld21] Ladder Diagram 44

N00291 K0003.4 X1026.1 Y0115.5


A 1698 CLOSE CLAMP 7
CLMP7CLS SI9_____ DO_926__
AUTOMDSW CLSCLMP7

N00292 Y0115.5 Y0010.5


B 1701 CLOSE CLAMP #7
DO_926__ DO_86_CL
CLSCLMP7 S_CLAMP7

N00293 K0003.7 X1026.1 Y0115.6


C 1703 OPEN CLAMP 8
CLMP8OPN SI9_____ DO_927__
AUTOMDSW OPNCLMP8

N00294 Y0115.6 Y0010.6


D 1706 OPEN CLAMP #8
DO_927__ DO_87_OP
OPNCLMP8 N_CLMP8

N00295 K0003.6 X1026.1 Y0115.7


E 1708 CLOSE CLAMP 8
CLMP8CLS SI9_____ DO_928__
AUTOMDSW CLSCLMP8

N00296 Y0115.7 Y0010.7


F 1711 CLOSE CLAMP #8
DO_928__ DO_88_CL
CLSCLMP8 S_CLAMP8

N00297 K0004.1 X1026.1 Y0116.0


G 1713 OPEN CLAMP 9
CLMP9OPN SI9_____ DO_929__
AUTOMDSW OPNCLMP9

N00298 Y0116.0 Y0011.0


H 1716 OPEN CLAMP #9
DO_929__ DO_89_OP
OPNCLMP9 N_CLMP9

N00299 K0004.0 X1026.1 Y0116.1


I 1718 CLOSE CLAMP 9
CLMP9CLS SI9_____ DO_930__
AUTOMDSW CLSCLMP9

N00300 Y0116.1 Y0011.1


J 1721 CLOSE CLAMP #9
DO_930__ DO_90_CL
CLSCLMP9 S_CLMP9

N00301 K0004.3 X1026.1 Y0116.2


K 1723 OPEN CLAMP 10
CLP10OPN SI9_____ DO_931__
AUTOMDSW OPNCLP10

N00302 Y0116.2 Y0011.2


L 1726 OPEN CLAMP #10
DO_931__ DO_91_OP
OPNCLP10 N_CLMP10

N00303 K0004.2 X1026.1 Y0116.3


M 1728 CLOSE CLAMP 10
CLP10CLS SI9_____ DO_932__
AUTOMDSW CLSCLP10

N00304 Y0116.3 Y0011.3


N 1731 CLOSE CLAMP #10
DO_932__ DO_92_CL
CLSCLP10 S_CLMP10

N00305 K0014.2 X1026.1 K0014.1 Y0127.2


O 1733 VACUUM 1 ON
VAC_1_ON SI9_____ VAC/BLOW DO1019_V
_PB AUTOMDSW OFFTIMER AC1ON
[f3l1lsrwld21] Ladder Diagram 45

N00306 Y0127.2 Y0008.0


A 1737
DO1019_V DO_65_VA
AC1ON C_1_ON

N00307 K0014.5 X1026.1 K0014.1 Y0127.3


B 1739 BLOWOFF 1 ON
BLOWOFF_ SI9_____ VAC/BLOW DO1020_B
1_ON_PB AUTOMDSW OFFTIMER LWOF1ON

N00308 Y0127.3 Y0008.1


C 1743
DO1020_B DO_66_BL
LWOF1ON WOFF1ON

N00309 K0014.3 X1026.1 K0014.1 Y0127.4


D 1745 VACUUM 2 ON
VAC_2_ON SI9_____ VAC/BLOW DO1021_V
_PB AUTOMDSW OFFTIMER AC2ON

N00310 Y0127.4 Y0008.2


E 1749
DO1021_V DO_67_VA
AC2ON C_2_ON

N00311 K0014.6 X1026.1 K0014.1 Y0127.5


F 1751 BLOWOFF 2 ON
BLOWOFF_ SI9_____ VAC/BLOW DO1022_B
2_ON_PB AUTOMDSW OFFTIMER LWOF2ON

N00312 Y0127.5 Y0008.3


G 1755
DO1022_B DO_68_BL
LWOF2ON WOFF2ON

N00313 K0014.4 X1026.1 K0014.1 Y0127.6


H 1757 VACUUM 3 ON
VAC_3_ON SI9_____ VAC/BLOW DO1023_V
_PB AUTOMDSW OFFTIMER AC3ON

N00314 Y0127.6 Y0008.4


I 1761
DO1023_V DO_69_VA
AC3ON C_3_ON

N00315 K0014.7 X1026.1 K0014.1 Y0127.7


J 1763 BLOWOFF 3 ON
BLOWOFF_ SI9_____ VAC/BLOW DO1024_B
3_ON_PB AUTOMDSW OFFTIMER LWOF3ON

N00316 Y0127.7 Y0008.5


K 1767
DO1024_B DO_70_BL
LWOF3ON WOFF3ON

N00317 K0016.1 X1026.1 K0014.1 Y0118.5


L 1769 VACUUM 4 ON
VAC_4_ON SI9_____ VAC/BLOW DO_950_V
_PB AUTOMDSW OFFTIMER AC4ON

N00318 Y0118.5 Y0008.6


M 1773
DO_950_V DO_71_VA
AC4ON C_4_ON

N00319 K0016.2 X1026.1 K0014.1 Y0118.6


N 1775 BLOWOFF 4 ON
BLOWOFF_ SI9_____ VAC/BLOW DO_951_B
4_ON_PB AUTOMDSW OFFTIMER LWOF4ON

N00320 Y0118.6 Y0008.7


O 1779
DO_951_B DO_72_BL
LWOF4ON WOFF4ON
[f3l1lsrwld21] Ladder Diagram 46

N00321
A 1781 SUB30
JMPE

N00322 Y0008.0 ACT K0014.1


B 1782 SUB 3 0032 VACUUM / BLOWOFF TIMER
DO_65_VA TMR VAC/BLOW
C_1_ON OFFTIMER

Y0008.1
C
DO_66_BL
WOFF1ON

Y0008.2
D
DO_67_VA
C_2_ON

Y0008.3
E
DO_68_BL
WOFF2ON

Y0008.4
F
DO_69_VA
C_3_ON

Y0008.5
G
DO_70_BL
WOFF3ON

Y0008.6
H
DO_71_VA
C_4_ON

Y0008.7
I
DO_72_BL
WOFF4ON

N00323 K0002.0 D0612.0 K0002.0


J 1793 CLMP1 CLOSE
CLMP1CLS ALL_IF_P CLMP1CLS
B_TO

N00324 K0002.1 D0612.0 K0002.1


K 1796 CLMP1 OPEN
CLMP1OPN ALL_IF_P CLMP1OPN
B_TO

N00325 K0002.2 D0612.0 K0002.2


L 1799 CLMP2 CLOSE
CLMP2CLS ALL_IF_P CLMP2CLS
B_TO

N00326 K0002.3 D0612.0 K0002.3


M 1802 CLMP2 OPEN
CLMP2OPN ALL_IF_P CLMP2OPN
B_TO

N00327 K0002.4 D0612.0 K0002.4


N 1805 CLMP3 CLOSE
CLMP3CLS ALL_IF_P CLMP3CLS
B_TO

N00328 K0002.5 D0612.0 K0002.5


O 1808 CLMP3 OPEN
CLMP3OPN ALL_IF_P CLMP3OPN
B_TO
[f3l1lsrwld21] Ladder Diagram 47

N00329 K0002.6 D0612.0 K0002.6


A 1811 CLMP4 CLOSE
CLMP4CLS ALL_IF_P CLMP4CLS
B_TO

N00330 K0002.7 D0612.0 K0002.7


B 1814 CLMP4 OPEN
CLMP4OPN ALL_IF_P CLMP4OPN
B_TO

N00331 K0003.0 D0612.0 K0003.0


C 1817 CLMP5 CLOSE
CLMP5CLS ALL_IF_P CLMP5CLS
B_TO

N00332 K0003.1 D0612.0 K0003.1


D 1820 CLMP5 OPEN
CLMP5OPN ALL_IF_P CLMP5OPN
B_TO

N00333 K0003.2 D0612.0 K0003.2


E 1823 CLMP6 CLOSE
CLMP6CLS ALL_IF_P CLMP6CLS
B_TO

N00334 K0003.3 D0612.0 K0003.3


F 1826 CLMP6 OPEN
CLMP6OPN ALL_IF_P CLMP6OPN
B_TO

N00335 K0003.4 D0612.0 K0003.4


G 1829 CLMP7 CLOSE
CLMP7CLS ALL_IF_P CLMP7CLS
B_TO

N00336 K0003.5 D0612.0 K0003.5


H 1832 CLMP7 OPEN
CLMP7OPN ALL_IF_P CLMP7OPN
B_TO

N00337 K0003.6 D0612.0 K0003.6


I 1835 CLMP8 CLOSE
CLMP8CLS ALL_IF_P CLMP8CLS
B_TO

N00338 K0003.7 D0612.0 K0003.7


J 1838 CLMP8 OPEN
CLMP8OPN ALL_IF_P CLMP8OPN
B_TO

N00339 K0004.0 D0612.0 K0004.0


K 1841 CLMP9 CLOSE
CLMP9CLS ALL_IF_P CLMP9CLS
B_TO

N00340 K0004.1 D0612.0 K0004.1


L 1844 CLMP9 OPEN
CLMP9OPN ALL_IF_P CLMP9OPN
B_TO

N00341 K0004.2 D0612.0 K0004.2


M 1847 CLMP10 CLOSE
CLP10CLS ALL_IF_P CLP10CLS
B_TO

N00342 K0004.3 D0612.0 K0004.3


N 1850 CLMP10 OPEN
CLP10OPN ALL_IF_P CLP10OPN
B_TO

N00343 K0014.2 D0612.0 K0014.2


O 1853
VAC_1_ON ALL_IF_P VAC_1_ON
_PB B_TO _PB
[f3l1lsrwld21] Ladder Diagram 48

N00344 K0014.3 D0612.0 K0014.3


A 1856
VAC_2_ON ALL_IF_P VAC_2_ON
_PB B_TO _PB

N00345 K0014.4 D0612.0 K0014.4


B 1859
VAC_3_ON ALL_IF_P VAC_3_ON
_PB B_TO _PB

N00346 K0016.1 D0612.0 K0016.1


C 1862
VAC_4_ON ALL_IF_P VAC_4_ON
_PB B_TO _PB

N00347 K0014.5 D0612.0 K0014.5


D 1865
BLOWOFF_ ALL_IF_P BLOWOFF_
1_ON_PB B_TO 1_ON_PB

N00348 K0014.6 D0612.0 K0014.6


E 1868
BLOWOFF_ ALL_IF_P BLOWOFF_
2_ON_PB B_TO 2_ON_PB

N00349 K0014.7 D0612.0 K0014.7


F 1871
BLOWOFF_ ALL_IF_P BLOWOFF_
3_ON_PB B_TO 3_ON_PB

N00350 K0016.2 D0612.0 K0016.2


G 1874
BLOWOFF_ ALL_IF_P BLOWOFF_
4_ON_PB B_TO 4_ON_PB

N00351 K0000.4 Y0012.6


H 1877 RERUN PROCESS
RERUNPRC DO_103_R
PB ERUNPRC

N00352 K0000.5 Y0012.7


I 1879 ACCEPT PROCESS
ACCPTPRC DO_104_A
PB CCPTPRC

N00353 K0000.6 Y0013.0


J 1881 REJECT PROCESS
REJCTPRC DO_105_R
PB EJCTPRC

N00354 K0000.7 Y0013.1


K 1883 INSPECTION SELECTED
INSPCTSE DO_106_I
LPB NSP_SEL

K0001.3 K0001.5
L
VISIONIN ABORTPRO
TERVENSS CESS

N00355 K0000.4 D0612.0 K0000.4


M 1888 S RERUN PROCESS PB
RERUNPRC ALL_IF_P RERUNPRC
PB B_TO PB

N00356 K0000.4 D0612.0 K0000.4


N 1891 R RERUN PROCESS PB
RERUNPRC ALL_IF_P RERUNPRC
PB B_TO PB

N00357 K0000.5 D0612.0 K0000.5


O 1894 S ACCEPT PROCESS PB
ACCPTPRC ALL_IF_P ACCPTPRC
PB B_TO PB
[f3l1lsrwld21] Ladder Diagram 49

N00358 K0000.5 D0612.0 K0000.5


A 1897 R ACCEPT PROCESS PB
ACCPTPRC ALL_IF_P ACCPTPRC
PB B_TO PB

N00359 K0000.6 D0612.0 K0000.6


B 1900 S REJECT PROCESS PB
REJCTPRC ALL_IF_P REJCTPRC
PB B_TO PB

N00360 K0000.6 D0612.0 K0000.6


C 1903 R REJECT PROCESS PB
REJCTPRC ALL_IF_P REJCTPRC
PB B_TO PB

N00361 K0000.7 D0612.0 K0000.7


D 1906 S INSPECTION SELECTED PB
INSPCTSE ALL_IF_P INSPCTSE
LPB B_TO LPB

N00362 K0000.7 D0612.0 K0000.7


E 1909 R INSPECTION SELECTED PB
INSPCTSE ALL_IF_P INSPCTSE
LPB B_TO LPB

N00363 K0011.4 D0612.0 K0011.4


F 1912 TOOL CHANGER OPEN GUN COVER
TC_OPENG ALL_IF_P TC_OPENG
UNCOVER B_TO UNCOVER

N00364 K0011.5 D0612.0 K0011.5


G 1915 TOOL CHANGER CLOSE GUN COVER
TC__CLOS ALL_IF_P TC__CLOS
GUNCOVER B_TO GUNCOVER

N00365 X0008.2 R0000.7


H 1918 PART PRESENT ON EOAT
DI_67_PR PART_PRE
T_PRES1 SENT

X0008.3
I
DI_68_PR
T_PRES2

X0008.4
J
DI_69_PR
T_PRES3

X0008.5
K
DI_70_PR
T_PRES4

X0008.6
L
DI_71_PR
T_PRES5

X0008.7
M
DI_72_PR
T_PRES6

N00366
N 1925 SUB72
SPE

N00367 ### APPLICATION ###


O 1926 SUB71 P0009
SP APPLICATION
[f3l1lsrwld21] Ladder Diagram 50

N00368 D0000.0 Y0048.0


A 1928 MATERIAL HANLDING APPLICATION
MH_APP DO_385_M
H_APP

N00369 D0000.1 Y0048.1


B 1930 WELD 1 APPLICATION
WELD_1_A DO_386__
PP WLD1_APP

N00370 D0000.2 Y0048.2


C 1932 WELD 2 APPLICATION
WELD_2_A DO_387_W
PP LD2_APP

N00371 D0000.3 Y0048.3


D 1934 NUT FEED APPLICATION
NUT_FEED DO_388_N
_APP UTFD_APP

N00372 D0000.4 Y0048.4


E 1936 SEALER 1 APPLICATION
SEAL_1_A DO_389_S
PP LR_1_APP

N00373 D0000.5 Y0048.5


F 1938 SEALER 2 APPLICATION
SEAL_2__ DO_390_S
APP LR_2_APP

N00374 D0000.6 Y0048.6


G 1940 STUD WELD 1 APPLICATION
STUD_1_A DO_391_S
PP TDW_1APP

N00375 D0000.7 Y0048.7


H 1942 STUD WELD 2 APPLICATION
STUD_2_A DO_392_S
PP TDW_2APP

N00376 D0001.0 Y0049.0


I 1944 TOOL CHANGE APPLICATION
TOOL_CHA DO_393_T
NGE_APP C_APP

N00377 D0001.1 Y0049.1


J 1946 RIVET 1 APPLICAYION
RIVET_1_ DO_394_R
APP VT_1_APP

N00378 D0001.2 Y0049.2


K 1948 RIVET 2 APPLICATION
RIVET_2_ DO_395_R
APP VT_2_APP

N00379 D0001.3 Y0049.3


L 1950 NUT RUNNER APPLICATION
NUT_RUNN DO_396_N
ER_APP UTR_APP

N00380 D0001.4 Y0049.4


M 1952 MIG WELD APPLICATION
MIG_WELD DO_397_M
_APP IGW_APP

N00381 D0001.5 Y0049.5


N 1954 ROLL HEMMER APPLICATION
ROLLER_H DO_398_R
EMM_APP LLHEM_AP

N00382 D0001.6 Y0049.6


O 1956 LASER CUT APPLICATION
LASER_CU DO_399_L
T_APP SRCT_APP
[f3l1lsrwld21] Ladder Diagram 51

N00383 D0001.7 Y0049.7


A 1958 PLASMA CUT APPLICATION
PLASMA_C DO_400_P
UT_APP LSMA_APP

N00384 D0002.0 Y0050.0


B 1960 LASER WELD APPLICATION
LASER_WE DO_401_L
LD_APP SRWLDAPP

N00385 D0002.1 Y0050.1


C 1962 OPERATOR LOAD APPLICATION
OPER_LOA DO_402_O
D_APP P_LD_APP

N00386 D0002.2 Y0050.2


D 1964 VISION APPLICATION
VISION_A DO_403_V
PP IS_APP

N00387 D0002.3 Y0050.3


E 1966 PROGRAM LOCATOR APPLICATION
PROG_LOC DO_404_P
_APP RG_LCAPP

N00388 D0002.4 Y0050.4


F 1968 INTERFACE DEFINITION BIT 21
IF_DEF__ DO_405__
21 INDEFB21

N00389 D0002.5 Y0050.5


G 1970 NUT FEEDER 2 APPLICATION
NUT_FEED DO_406_N
ER_2_APP TFD_2APP

N00390 D0002.6 Y0050.6


H 1972 INTERFACE DEFINITION BIT 23
IF_DEF__ DO_407_I
23 NDEF_B23

N00391 D0002.7 Y0050.7


I 1974 INTERFACE DEFINITION BIT 24
IF_DEF__ DO_408_I
24 NDEF_B24

N00392 D0003.0 Y0051.0


J 1976 INTERFACE DEFINITION BIT 25
IF_DEF__ DO_409_I
25 NDEF_B25

N00393 D0003.1 Y0051.1


K 1978 INTERFACE DEFINITION BIT 26
IF_DEF__ DO_410_I
26 NDEF_B26

N00394 D0003.2 Y0051.2


L 1980 INTERFACE DEFINITION BIT 27
IF_DEF__ DO_411_I
27 NDEF_B27

N00395 D0003.3 Y0051.3


M 1982 INTERFACE DEFINITION BIT 28
IF_DEF__ DO_412_I
28 NDEF_B28

N00396 D0003.4 Y0051.4


N 1984 INTERFACE DEFINITION BIT 29
IF_DEF__ DO_413_I
29 NDEF_B29

N00397 D0003.5 Y0051.5


O 1986 INTERFACE DEFINITION BIT 30
IF_DEF__ DO_414_I
30 NDEF_B30
[f3l1lsrwld21] Ladder Diagram 52

N00398 D0003.6 Y0051.6


A 1988 INTERFACE DEFINITION BIT 31
IF_DEF__ DO_415_I
31 NDEF_B31

N00399 D0003.7 Y0051.7


B 1990 INTERFACE DEFINITION BIT 32
IF_DEF__ DO_416_I
32 NDEF_B32

N00400
C 1992 SUB72
SPE

N00401 ### LASER_CONTROLLER ###


D 1993 SUB71 P0018
SP LASER_CONTROLLER

N00402 X0064.3 R0208.1


E 1995 LASER IS ON
DI_516_L DI857_LA
ASERISON SER_ON

X0001.1
F
DI_10_AU
TO_REPT

N00403 X0083.2 R0208.2


G 1998 LASER READY
DI_667_L DI858_LA
ASERRDY SER_RDY

X0001.1
H
DI_10_AU
TO_REPT

N00404 X0083.3 R0208.3


I 2001 LASER PRG ACTIVE
DI_668_P DI859_PR
RGACTIV G_ACTIVE

X0001.1
J
DI_10_AU
TO_REPT

N00405 X0084.3 R0209.1


K 2004 LASER FAULT
DI_676_L DI865_FA
ASERFLT ULT

Y0061.5
L LASER FAULT
DO_494_L
SR_FAULT

N00406 X0084.1 R0209.2


M 2007 LASER SIK OPEN
DI_674_S DI866_SI
IK K_OPEN

N00407 G1000.1 Y1025.5 Y0000.3 Y0000.2 Y0083.0


N 2009 LASER EXTERNAL ACTIVATION
*HOLD MOTORS__ DO_4_RBT DO_3_RBT DO_665_E
ENABLE _IN_TCH _IN_AUTO XTACTIV

Y0083.0
O
DO_665_E
XTACTIV
[f3l1lsrwld21] Ladder Diagram 53

N00408 Y0083.0 Y0083.1


A 2015 LASER LOCK OPERATING UNIT
DO_665_E DO_666__
XTACTIV LCKOPUNT

N00409 Y0083.0 X0083.0 X0001.1 Y0083.2


B 2017 LASER ON
DO_665_E DI_665_A DI_10_AU DO_667_L
XTACTIV CTACTIVE TO_REPT ASRON

N00410 X0083.1 X0001.1 Y0083.3


C 2021 LASER STANDBY
DI_666_L DI_10_AU DO_668_S
ASER_ON TO_REPT TANDBY

N00411 R0303.0 ACT D0601.0


D 2024 SUB 3 0001 DELAY FOR LASER START
R303_DEL TMR D601_DLY
AYTIM 4LASRSTR

N00412 Y0000.0 Y0000.3 Y1025.5 R0301.0


E 2028 START STATICAL SAFETIES
DO_1_RUN DO_4_RBT MOTORS__ R301_STA
_ENB_ACK _IN_TCH ENABLE TSAFE

N00413 Y0108.1 X0001.1 D0601.0 R0302.0


F 2032 START STATICAL ENABLES
DO866_WL DI_10_AU D601_DLY R302_STA
DENBL TO_REPT 4LASRSTR TENBLES

N00414 Y0000.0 G1000.1 R0208.2 R0303.0


G 2036 AUX FLAG FOR DELAY TIMER
DO_1_RUN *HOLD DI858_LA R303_DEL
_ENB_ACK SER_RDY AYTIM

R0208.3
H
DI859_PR
G_ACTIVE

N00415 Y0108.0 R0301.0 R0302.0 F1000.5 Y0083.4


I 2042 LASER START STATICAL
DO865_ST R301_STA R302_STA FAULT DO_669_S
RTSTAT TSAFE TENBLES TRTSTAT

N00416 Y0108.4 Y0083.6


J 2047 LASER PROGRAM STOP
DO869_ST DO_671_P
OP RGSTOP

N00417 Y0108.5 Y0084.2


K 2049 LASER PILOT LASER ON
DO870_PI DO_675_P
LOTLIGHT ILTLSRON

O
[f3l1lsrwld21] Ladder Diagram 54

N00418 Y0108.6 Y0084.3


A 2051 LASER RESET
DO871_LA DO_676_R
SRRESET ESET

Y0107.7 R0209.1
B
DO864_RE DI865_FA
SETERR ULT

X0060.1
C
DI_482_E
XTERRRST

K0012.1
D
LASER_RE
SET_PB

Y0112.2
E
DO899_BR
ZHDRST

N00419 Y0108.7 Y0084.4


F 2059 LASER FAULT EXTERNAL
DO872_FA DO_677_F
ILUREEXT LTEXT

N00420 Y0109.0 Y0084.5


G 2061 LASER INQUIRY INPUT 1
DO873_IN DO_678_I
QUIRSYN1 NQRYIN1

N00421 Y0109.1 Y0084.6


H 2063 LASER INQUIRY INPUT 2
DO874_IN DO_679__
QUIRSYN2 INQRYIN2

N00422 X0084.3 G1008.6


I 2065 LASER UNIT ERROR
DI_676_L UALM_7
ASERFLT

N00423 X0083.2 G1008.7


J 2067 LASER UNIT NOT READY ERROR
DI_667_L UALM_8
ASERRDY

N00424 X0083.1 Y0060.0


K 2069
DI_666_L DO_481_L
ASER_ON ASERON

N00425 X0083.3 Y0060.2


L 2071
DI_668_P DO_483_L
RGACTIV ASERISON

N00426 X0083.5 Y0060.1


M 2073
DI_670_P DO_482_A
RGCANCEL BTPRCS

N00427 X0084.7 Y0060.4


N 2075
DI_680_C DO_485_C
HILLRDY HILLERON

N00428 X0083.4 Y0061.1


O 2077
DI_669_P DO_490_L
RGCOMP SRPGCOMP
[f3l1lsrwld21] Ladder Diagram 55

N00429 X0083.2 Y0061.2


A 2079
DI_667_L DO_491_L
ASERRDY SRSTDBY

N00430 X0084.6 Y0061.3


B 2081
DI_679_C DO_492_L
OMM_OK SRCOMMOK

N00431 K0012.0 Y0000.3 Y0084.2


C 2083 LASER PILOT LASER ON
PILOTLAS DO_4_RBT DO_675_P
ERONSS _IN_TCH ILTLSRON

N00432 K0012.1 D0612.0 K0012.1


D 2086 S LASER RESET PB
LASER_RE ALL_IF_P LASER_RE
SET_PB B_TO SET_PB

N00433 K0012.1 D0612.0 K0012.1


E 2089 R LASER RESET PB
LASER_RE ALL_IF_P LASER_RE
SET_PB B_TO SET_PB

N00434 K0012.2 D0612.0 K0012.2


F 2092 S LASER GLASS NOT PRESENT SS
LASERGLS ALL_IF_P LASERGLS
SNOTPRSS B_TO SNOTPRSS

N00435 K0012.2 D0612.0 K0012.2


G 2095 R LASER GLASS NOT PRESENT SS
LASERGLS ALL_IF_P LASERGLS
SNOTPRSS B_TO SNOTPRSS

N00436 X0084.4 Y0061.4


H 2098 LASER WARNING
DI_677_L DO_493_L
ASERWARN SR_WARNG

N00437 K0012.2 Y0060.7


I 2100
LASERGLS DO_488_L
SNOTPRSS SRCOUPRQ

N00438
J 2102 SUB72
SPE

N00439 ### LASER_WELDHEAD ###


K 2103 SUB71 P0021
SP LASER_WELDHEAD

N00440 X0092.1 Y0062.2


L 2105
DI_738_C DO_499_G
VRSLDERR LASFLT

N00441 X0092.0 Y0062.3


M 2107
DI_737_C DO_500_D
VRSLDWAR IRTYWARN

N00442 X0091.7 Y0063.0


N 2109
DI_736_C DO_505_G
SM_HOLDR LSSNPRES

O
[f3l1lsrwld21] Ladder Diagram 56

N00443 X0093.3 Y0060.3


A 2111
DI_748_C DO_484_L
HK_CRASH SRHDCOLL

X0093.4
B
DI_749_P
SSWCRASH

N00444 X0091.0 Y0063.3


C 2114
DI_729_S DO_508_L
CANAVAIL SRCOMMOK

N00445 X0091.3 X0091.4 X0092.2 X0092.3 X0092.4 X0092.5 Y0063.4


D 2116 LASER WELD HEAD FAULT
DI_732_G DI_733_S DI_739_P DI_740_T DI_741_C DI742_WE DO_509_L
EN_ERROR TRUC_ERR OS_ERR EMP_ERR RSJETERR LD_ERR SRWLDFLT

N00446
E 2123 SUB72
SPE

You might also like