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13.1 Introduction
In past decades, the number of countries experiencing water scarcity has increased
significantly owing to steady demographic expansion and the amplified demand for
water in industrial activities, in agriculture, and for municipal (including domestic)
purposes. In particular, agriculture accounts for about 70% of global freshwater
withdrawal (FAO Water Report, 2012). Average consumption per capita of water per
day spans from 150 L in Western countries to about 20 L on the African continent;
the latter value dramatically approaches the lower limit fixed by the World Health
Organization, which is sufficient to guarantee basic needs such as drinking, personal hy-
giene, and food preparation. The demand for water is expected to increase by 50% in the
next 40 years, driving about 3.9 billion people under water stress (Mountford, 2011).
Paradoxically, water is one of the most abundant resources on earth (the estimated
amount in the ocean is 1.4 109 km3 (Bengtsson, 2010)). Seawater (SW) represents
about 96.7% of total available water; the remaining part is underground and surface
waters, mostly frozen in glaciers. Only 0.7% of the total amount (1.2 107 km3) is
available in lakes, rivers, and aquifers (Figure 13.1).
Water is classified primarily according to its salinity content: Freshwater has
salinity up to 1500 ppm, brackish water (BW) has a saline content in the range of
1500e10,000 ppm, and SW salinity is between 10,000 and 45,000 ppm. For
reference, the average salinity of SW is conventionally normalized at 35,000 ppm
(‘standard SW’ is arbitrarily defined on the basis of certain samples taken from North
Atlantic surface water, as first proposed by Martin Knudsen at the International
Conference for the Exploration of the Sea, held in Stockholm in 1899 (Knudsen,
1903)). The main ionic constituents of SW are sodium (30%) and chloride (55%).
Table 13.1 lists the composition of standard SW.
To date, SW and BW desalination represents the most reliable and economically
sustainable way to produce drinking water for human consumption. The total global
desalination capacity is currently around 66.4 million m3/day and is expected to reach
about 100 million m3/day by 2015; the annual market growth is about 55%. SW
represents the main source for the desalination industry (about 58.9%), whereas BW
accounts for 21.2% (Global Water Intelligence).
Water source
Atmosphere 0.001
Groundwater 1.69
0 20 40 60 80 100
Amount (%)
Figure 13.1 Rough estimate of global water distribution.
Data elaborated from Shiklomanov (1993).
Thermal desalination processes dominate in the Gulf region (more than 90% of total
production), where water is generated together with electricity in large cogeneration
plants. There, steam drives turbines and acts as a source for SW evaporation. Multi-
stage flash (MSF) distillation is the prevalent desalination technology in the Middle
East with more than 80% of installed capacity, followed by multiple effect distillation
(MED) (IDA Media Analytics Ltd, 2007).
MSF consumes a larger amount of total energy than other desalination processes
(around 17e18 kWh/m3) with a gain output ratio (GOR) of 8e10 kg of distillate per ki-
logram of steam; however, its highly reliable performance (early plants began operation
in 1978 with an expected life of over 30 years) makes MSF competitive in the Middle
EasteNorth Africa region. MSF plants are generally built to be large. The Jebel Ali MSF
plant in Dubai, contracted by Fisia and officially opened in 2013, has a productivity of
6,26,400 m3/day and 2060 MW/day of generated power (Borsani & Ghiazza, 2012).
MED plants are generally designed for operative temperature below 70 C to limit
scale formation on the outside surface of evaporator tubes; total energy consumption is
6e7 kWh/m3 for a GOR of 8e16 kg of distillate per kilogram of steam. In recent
years, the productivity of MED integrated with thermal vapour compression (TVC)
units has increased exponentially. For example, the MEDeTVC Marafiq Jubail (Saudi
Arabia) desalination plant (27 units), completed in 2010 by Veolia’s subsidiary,
Sidem, produces a total of 8,00,000 m3/day of desalted water with a GOR of 9.84
kg of distillate per kilogram of steam. Huge MED plants are in operation at Fujairah,
United Arab Emirates (4,63,000 m3/day), Ras Laffan, Qatar (2,86,000 m3/day), and Al
Hidd, Bahrain (2,72,000 m3/day) (sidem-desalination.com, 2014).
Developed in the 1980s, mechanical vapour compression units have a small capac-
ity with respect to MSF and MED (usually lower than 5000 m3/day) and an average
energy consumption of around 8 kWh/m3 of electrical power (Lokiec & Ophir, 2007).
Desalination processes are classified according to the type of separation. Conven-
tionally, two groups are identified: membrane systems and thermal technologies
Membrane technologies for seawater desalination and brackish water treatment 413
Desalination technology
(Figure 13.2). The first group includes reverse osmosis (RO), which currently
dominates desalination technology; the second is electrodialysis. Both membrane
operations require electrical energy.
Currently, the largest SWRO plant, with a productivity of 6,24,000 m3/day is
installed in Sorek, Israel, and is operated by IDE Technologies. The SWRO plant in
Ashkelon, Israel, operated by Veolia Water since 2005, reaches a daily productivity
of 3,20,000 m3/day. Feed water passes through 32 modules that decrease salt
414 Advances in Membrane Technologies for Water Treatment
concentration down to 30 mg/L with a cost of 0.50 Euro/m3. The SWRO plant
installed in Perth, Australia, designed and built in only 18 months by Multiplex
Degrémont Joint Venture in 2006, produces 1,44,000 m3/day of desalinated water
(Clemente & Mercer, 2011).
Electrodialysis and electrodialysis reversal (EDR) are electrochemical separation
processes in which ions are transferred through ion exchange membranes under direct
current; both are typically operated for BW desalination purposes. One of the major
facilities installed in Europe is the 57,000-m3/day EDR plant operated in Sant Boi
de Llobregat, Spain (Segarra, Iglesias, Pérez, & Salas, 2009).
13.2 Principle of RO
RO allows dissolved ions to be separated from feed water using semipermeable
membranes operated under the driving force of a difference in chemical potential
(function of pressure, concentration, and temperature). From a phenomenological
point of view, RO separation is based on countering the natural osmotic process
by applying hydrostatic pressure to the side contacted by SW, thus driving the
solvent flux in the opposite direction with respect to that established by natural
osmosis.
The value of osmotic pressure P (defined as the equilibrium pressure at which the
net flux of solvent stops) depends on the salt concentration, ci, according to the
following equation (Fell, 1995):
X
P ¼ RT ni ci (13.1)
i
The osmotic pressure of SW is typically around 2.3 MPa. As long as the applied
hydrostatic pressure, DP, is higher than the osmotic pressure difference DP
between the feed and permeate solutions, the solvent (water) will flow from the
more concentrated solution (feed) to the dilute solution (permeate), and the trans-
membrane flux will reverse from the direction of natural osmosis, as illustrated in
Figure 13.3.
The solution-diffusion model is frequently adopted with the aim of describing the
transport phenomenon in RO (Merten, 1966). It is assumed that the volumetric flux of
water (Jv) and the flux of solutes (Js), both of which occur by diffusing through the
membrane, are related to their mobility, driving force (effective pressure difference
of DP DP), and salt concentration gradient:
kw Dw V w DP DP
Jv ¼ (13.2)
RT d
Ds f
Js ¼ ks cs csp (13.3)
d
Membrane technologies for seawater desalination and brackish water treatment 415
0
ΔP = ΔΠ Applied pressure
Natural osmosis
ΔP < ΔΠ
COCl COCl
Trimesoyl chloride
in hexane
Interfacial Polymerization
HN NHOC CO HN NHOC CO
m n
CO COOH
Figure 13.4 Sample scheme of interfacial polymerization for the preparation of the top layer of
a thin-film composite, fully aromatic polyamide membrane.
Feed water enters tangentially in the module and the permeate goes through the mem-
brane and flows perpendicularly in the collector tube, while the retentate leaves the
module at the opposite end.
Advances in membrane desalination (innovation in membrane materials, optimiza-
tion of module fluid dynamics, and improvement in process design, pretreatment, and
energy recovery systems) resulted in progressive enhancement of membrane rejection
and a decrease in overall energy consumption, as illustrated in Figure 13.5.
Currently, some major suppliers of RO membrane modules are Dow (Filmtech),
Toray, Hydranautics (Nitto Group), and Koch Membrane Systems. Standard modules
for current SWRO desalination plants are 8 inches in diameter. However, recent devel-
opments in module design and hydrodynamics optimization are moving towards larger
modules (Yun, Gabelich, Cox, Mofidi, & Lesan, 2006). Tables 13.2 and 13.3 summa-
rize the main characteristics of eight modules commercialized by these companies.
SWMs are contained in pressure vessels consisting of a cylindrical housing, each
hosting typically six to eight modules. From a technical point of view, each group
of parallel connected vessels forms a ‘stage’. Connection in parallel leads to an in-
crease in productivity. A configuration ratio of 2:1, representing the ratio between
the number of pressure vessels from one stage to the next, is generally adopted in
RO plants. SWRO plants are typically composed of two stages to increase the total wa-
ter recovery factor to 50e60% at an operating pressure of 50e70 bar. The number of
‘passes’ identifies the number of times that permeate is treated in the system. Addi-
tional passes are necessary whenever high permeate quality is requested. A single-
pass RO plant typically guarantees a total dissolved solids (TDS) content around
Membrane technologies for seawater desalination and brackish water treatment 417
Figure 13.5 Improvement in salt rejection (%) and energy consumption (kWh/m3) of SWRO
technology.
Data from Lee, Arnot, and Mattia (2011).
500 mg/L, whereas a two-pass configuration decreases TDS below 300 mg/L. Stages
interconnected in series form a ‘train’; SWRO plants are generally composed of
several trains. Typical examples of RO flow sheets are given in Figure 13.6(a) and (b).
Note:
a
Test conditions: 2000 ppm NaCl, 15.3 bar, 25 C, 15% recovery, pH 8.
b
Test conditions: 2000 ppm NaCl, 1.55 MPa, 25 C, 15% recovery, pH 7.
c
Test conditions: 1500 ppm NaCl, 1.05 MPa, 25 C, 15% recovery, pH 6.5e7.
d
Test conditions: 2000 ppm NaCl, 1.55 MPa, 25 C, 15% recovery, pH 7.5.
Membrane technologies for seawater desalination and brackish water treatment
Table 13.3 Product specifications of selected seawater desalination modules
Koch Membrane
Systems/Fluid
Toray Standard Nitto/Hydranautics Systems®
Element model Filmtec™ SW30HR-380a SWRO TM820C-400b SWC4-LDc TFC®-SW 400-34d
Note:
a
Test conditions: 32,000 ppm NaCl, 55 bar, 25 C, 8% recovery, pH 8.
b
Test conditions: 32,000 ppm NaCl, 5.52 MPa, 25 C, 15% recovery, pH 7.
c
Test conditions: 32,000 ppm NaCl, 5.5 MPa, 25 C, 10% recovery, pH 6.5e7.
d
Test conditions: 32,800 ppm NaCl, 5.52 MPa, 25 C, 7% recovery, pH 7.5.
419
420 Advances in Membrane Technologies for Water Treatment
Discharged
Feed brine
Permeate
Figure 13.6 Reverse osmosis train configuration: (a) single-pass/two stages. Example: Tampa
Bay SWRO plant, United States; (b) two-pass/two stages per pass. Example: Point Lisas SWRO
plant, Trinidad.
removal of solvent through the membrane, the solubility limit of some components
dissolved in the feed (typically calcium carbonate, magnesium carbonate, calcium sul-
phate, silica, barium sulphate, strontium sulphate, and calcium fluoride) may be
exceeded (van de Lisdonk, Rietman, Heijman, Sterk, & Schippers, 2001).
The scaling propensity of a given feed water is usually evaluated by the Langelier
saturation index for BW (Patzay, Stahl, Karman, & Kalman, 1998), and by the Stiff
and Davis stability index for SW (Al-Shammiri & Al-Dawas, 1997). Scaling does
not occur for negative values of these indexes.
Typical countermeasures to limit scaling problems are to:
• reduce the water recovery factor to operate below solubility limits
• decrease pH by adding acids to regulate the calcium carbonate speciation (moving solubility
equilibrium towards the formation of carbonates and bicarbonates into carbon dioxide)
• add inhibitors or antiscalants that delay the induction time of precipitation
• eliminate calcium and magnesium to limit the risk of calcium/magnesium carbonate precip-
itation (softening)
• use ion exchange resins to eliminate undesirable ions.
Particulate fouling is caused by particles and suspended colloidal matter present in
solution. Clogging can be mitigated by limiting the amount of particles by conven-
tional coagulationeflocculation (a critical issue is the appropriate dosage of
Membrane technologies for seawater desalination and brackish water treatment 421
Reject to
Feed waste
1st Pass
Permeate
1st pass
(fed to
2nd pass)
Recycle
2nd Pass
Permeate
2nd pass
1st Stage 2nd Stage
Figure 13.6 Continued.
Fouling
because of the additional cake layer resistance; moreover, the hindered back-diffusion
of salt ions within the deposit layer increases the ion concentration at the membrane
surface, thus enhancing the osmotic pressure and decreasing the net driving force.
Biological fouling originates from the growth of colonies of bacteria or algae on the
surface of the membrane (Nguyen, Roddick, & Fan, 2012). Washing with biocides
may be necessary to prevent the development of biomass; for membranes resistant
to chlorine, shock chlorination is the preferred option.
Natural organic matter (NOM) is considered a major foulant among all species pre-
sent in natural water (Pressman et al., 2012). NOM is a complex mixture of both inor-
ganic and organic components, characterized by a wide range of molecular weight and
functional groups (phenolic, hydroxyl, carbonyl groups, and carboxylic acid), origi-
nated by allochthonous (terrestrial and vegetative debris) and autochthonous input
(algae). Particularly aggressive fouling is caused by dissolved organic matter
composed of humic substances, polysaccharides, amino acids, proteins, fatty acids,
phenols, carboxylic acids, quinines, lignins, carbohydrates, alcohols, etc. (Zularisam,
Ismail, & Salim, 2006). Fouling mechanisms of NOM typically include preliminary
adsorption on the surface, followed by the formation of a continuous gel. The structure
of the gel layer depends on both chemical conditions (pH, ionic strength, and the pres-
ence of multivalent cations) and physical conditions (permeate flux and cross-flow
velocity). The presence of inorganic ions in solution exacerbates the fouling problem
(for example, through NOMecalcium complexation), resulting in the formation of a
dense and highly resistant fouling layer (Lee, Cho, & Elimelech, 2005).
Cleaning procedures partially restore the efficiency of a membrane process. As a
rule, membrane elements should be cleaned whenever a critical performance parameter
(usually permeate flux, salt rejection, or trans-membrane pressure) changes by at least
10e15%. Cleaning methods are usually classified into four groups: mechanical,
hydrodynamic, airewater cleaning, and chemical.
Membrane technologies for seawater desalination and brackish water treatment 423
Flocculants,
Chlorination pH adj
Screen Clarifier
Seawater Antiscaling
dechlorination
Cartridge
Intake pump
filtration
Flocculation chambers
To RO trains
Screens are used to protect water pumps from particle clogging and remove coarse
floating solids from the feed (used for both BW and SW). To limit the environmental
impact, screens are designed to reduce the risk of impingement on marine organisms.
Traditional travelling water screens are equipped with revolving wire mesh panels with
6- to 9.5-mm openings.
Chlorination is a standard disinfection method aiming at destroying or inactivating
pathogenic microorganisms (bacteria, amoebic cysts, algae, spores, and viruses).
In general, sodium hypochlorite is dispersed in SW, where the following reaction
occurs:
In principle, chlorine gas can be injected directly into the feed stream: it readily dis-
solves in water to a maximum concentration of 3500 mg/L and reacts as:
0.44 mg/L of carbon dioxide. If the natural alkalinity of the water is not sufficient to
react with the alum and buffer the pH, alkalinity is increased by adding lime or
soda ash (coagulant aids).
After the coagulation/flocculation stage, simple and inexpensive slow sand filtra-
tion (SSF) can be successfully applied to treat feed with a turbidity of less than 50
NTU. SSF consists of the filtration of BW or SW through a bed of fine sand at low
velocity, which causes the retention of organic and inorganic suspended matter in
the upper 0.5e2 cm of the filter bed. Slow sand filters are also appropriate for
removing pathogenic organisms that are eventually present in surface waters. Scraping
off the top layer cleans the filter and restores its original efficiency. Although sludge
handling is negligible and close control by an operator is not strictly necessary,
slow sand filters require a large footprint, huge quantities of filter medium, and exten-
sive labour for manual cleaning.
Dual media filtration (DMF) more efficiently removes suspended solids and path-
ogens and reduces the turbidity of the RO feed water to about 0.4 NTU with an SDI
typically around 2.5 or slightly less. DMF consists of coarse anthracite coal over a bed
of fine sand (Zouboulis, Traskas, & Samaras, 2007). Cleaning is usually required when
water head loss through the filter exceeds 1.5e2.5 m.
Before entering the cartridge filters, the pH value of feed water has to be reduced at
moderate values to prevent calcium carbonate scaling and damage to RO membranes.
Sulphuric acid is typically injected to adjust the pH to around 7.5. The addition of anti-
scaling agents is also requested for SWRO systems operated with a recovery greater
than 35% (Hasson, Drak, & Semiat, 2003). In past decades, sodium hexametaphos-
phate (SHMP) was extensively used as an antiscalant; today, it has been replaced
by polymeric compounds such as polyphosphates and polyacrylates, because of the
eutrophicating properties of SHMP and associated disposal problems. Dechlorination
has to be performed before the RO stage to avoid oxidation damage by residual chlo-
rine in the feed water (Saeed, 2002). Commonly, sodium metabisulphite (SMBS) is
used for dechlorination owing to its high cost effectiveness: 3.0 mg of SMBS is
used to remove 1.0 mg of free chlorine.
Cartridge filters with a pore size of 5e10 mm represent the last pretreatment stage
before RO trains; they are used to capture contaminants and particles throughout the
whole thickness of the filtering medium.
Antiscaling
dechlorination
To RO trains
Flocculants,
Chlorination pH adj
MF/UF
Screen
Seawater
Intake pump
Air bubbling
Figure 13.9 Seawater pretreatment based on submerged MF/UF unit (Di Profio, Ji, Curcio, &
Drioli, 2011). Integration of standard MF/UF modules is also frequently applied.
DMF method; (3) improved membrane lifetime; and (4) a significant reduction in
chemical dosing.
Although the capital cost of membrane pretreatment still exceeds that of conven-
tional processes by about 10% (for instance, membranes are about twice as expensive
as dual media filters), this is compensated for by the reduction of operation and main-
tenance (O&M) costs in subsequent RO trains. Whereas a typical annual replacement
rate for RO membranes operated with a conventional pretreatment system is 15e20%,
it is reduced to 10e15% when MF/UF pretreatment technology is used. The frequency
of RO cleaning is also shortened. As the desalination industry gains long-term expe-
rience with membrane pretreatment systems, MF and UF are expected to become the
standard for the next generation of BWRO and SWRO plants (operational scheme in
Figure 13.9) (Voutchkov, 2010).
60 bar 1 bar
Feed Permeate
58 bar Retentate
Brine Turbine
Figure 13.10 Scheme of an SWRO desalination unit with a Pelton wheel energy recovery
device (ERD).
Pelton wheels and Francis turbines (usually denoted as Class III ERD) convert the
hydraulic energy of the reject stream into rotational energy, which is delivered in the
form of mechanical shaft power. Although these systems can reach 80e88% efficiency
in converting hydraulic energy into rotational mechanical power, a second conversion
is needed to obtain useful hydraulic energy. Overall, the real net transfer efficiencies
fall to 63e76% (MacHarg, 2001).
Hydraulically driven pumps, such as hydraulic turbochargers, Pelton-drive pumps,
and hydraulic pressure boosters, are centrifugal in nature and belong to the second
class of ERDs; their hydraulic energy transfer efficiency is less than Class III devices.
Class I energy recovery technologies use the principle of positive displacement:
Energy is transferred directly from the reject stream to an incoming SW stream that
combines with the total feed stream to the RO membranes (operational principles of
Desalco’s Work Exchanger Energy Recovery (DWEER) system and Energy
Recovery Inc.’s Pressure Exchanger (PX) are illustrated in Figure 13.11(a) and (b)).
Positive displacement devices achieve net energy transfer efficiencies between
91% and 96% (Clemente & Mercer, 2011). Theoretically, Class I devices are
able to decrease the energy consumption of SWRO plants to about 2 kWh/m3
(MacHarg, 2001).
(a) Permeate
High pressure
Piston/Barrier retentate
Feed
Brine
Piston/Barrier
High pressure
retentate
PX
Low pressure
reject
Figure 13.11 Operational schemes of: (a) DWEER system (Ashkelon SWRO plant, Israel);
and (b) PXs (Qingdao SWRO plant, China).
Generator
SWRO brine
Turbine PX
Water
Diluted brine To RO train
discharge Pressure
exchanger
Pretreated
seawater
Figure 13.12 A possible scheme of pressure retarded osmosis (PRO) system to recover osmotic
power from SWRO brine.
respectively (Achilli, Cath, & Childress, 2009). When using SWRO brine (6% NaCl),
lab-made TFC hollow fibres specifically developed for PRO resulted in a power den-
sity higher than 10 W/m2 (Wang, Tang, & Fane, 2012).
The first osmotic power plant prototype, with a designed capacity to generate
10 kW of electricity, was constructed by the Norwegian state-owned power company
Statkraft in 2009. It is currently operated by Sintef Energy Research, a research divi-
sion of the Sintef Group (Melanson, 2014).
RE is an emerging technology with the potential to generate energy from salinity
gradients power (SGP). In a typical SGP-RE module, cation exchange membranes
and anion exchange membranes are stacked alternately in a module (Figure 13.13).
Electron flow
Load
+ + + +
– – –
Seawater
Seawater
Seawater
Electrode
SWRO
SWRO
SWRO
brine
brine
brine
Seawater
Tfeed Vapour
Vapour
while sustaining a vapoureliquid interface at the entrance of each pore. There, water
evaporates (whereas nonvolatile solutes are retained), diffuses across the membrane,
and condenses on the opposite side (‘distillate’) of the module (Figure 13.14).
The specific method used to activate the vapour pressure gradient across the mem-
brane (driving force) has four major MD configurations. In the most common and
simplest arrangement, direct contact MD, the permeate side of the membrane consists
of condensing pure water. Alternatively, the water vapour can be extracted by vacuum,
recovered on a condensing metallic surface separated from the membrane by an air gap
(AGMD), or removed by a sweep gas.
Ideally, MD guarantees the complete rejection of nonvolatile solutes such as mac-
romolecules, colloidal species, and ions. Low-temperature gradients are generally suf-
ficient to establish an acceptable trans-membrane flux (1e20 kg/m2h); typical feed
temperatures vary in the range of 50e80 C, permitting the efficient recycle of low-
grade or waste heat streams as well as the use of alternative energy sources (solar,
wind, or geothermal). An interesting advantage with respect to RO is that MD does
not have the limitations of concentration polarization; therefore, it can be applied to
RO brines to increase the water recovery factor and decrease the amount of disposed
brine.
Currently, no MD systems have reached a large industrial scale or are available on
the market; most installations are at the pilot stage. The Swedish company Scarab
Development provides flat-plate MD modules. Production rates of 10e20 kg/h are
reported for high-temperature gradients across the membrane. These modules were
also tested within European Union (EU)-funded project MEDESOL (SW desalination
by innovative solar-powered MD system) (psa, 2014).
The MemstillÒ process was developed by TNO (The Netherlands) for SW desali-
nation using air gap MD carried out in a countercurrent flow configuration. Cold SW
flows through a condenser with nonpermeable walls, through a heat exchanger, and
from there into the membrane evaporator. The wall of the evaporator is a microporous
hydrophobic membrane through which water vapour diffuses and liquid salted water is
retained (Hanemaaijer et al., 2006).
432 Advances in Membrane Technologies for Water Treatment
(a) (b)
Figure 13.15 MEDIRAS project: Membrane Distillation (MD) pilot plant installed in
Pantelleria, Italy. (a) Solar thermal collectors; (b) multi-module MD system.
From MEDIRAS Project website (2014) with kind permission.
Figure 13.16 Principle of AGMD module with integrated heat recovery developed by
SolarSpring GmbH.
Membrane technologies for seawater desalination and brackish water treatment 433
brine (thus approaching the concept of zero liquid discharge) was developed within the
EU-funded project MEDINA (membrane-based desalination, an integrated approach)
(Al Obaidani et al., 2008; Macedonio, Curcio, & Drioli, 2007). The possibility of
driving MD towards concentrations overcoming the saturation levels of salts dissolved
in solution (MDecrystallization) led to the recovery of pure crystallized salts (sodium
chloride, epsomite, etc.) from SW brine (Drioli, Criscuoli, & Curcio, 2005; Ji et al.,
2010).
2010
Electric power
Maintenance
2002
Capex charges
Year
1992
1982
0 0.5 1 1.5 2
Unit water cost ($/m3)
Figure 13.17 Historical trend of unit cost of drinking water produced by SWRO desalination.
Data from Water Reuse Association (2012).
434 Advances in Membrane Technologies for Water Treatment
The total annual cost is determined by: (1) the annual cost of debt service on capital
items ($/year), and (2) the annual operating and maintenance cost ($/year).
The annual cost of debt service on capital items ($/year) is composed of: (1.1) the
annual debt service on water conveyance ($/year), and (1.2) the annual debt service of
water production ($/year). (1.1) is calculated by multiplying the total capital cost of
conveyance ($) by the capital recovery factor (CRF); (1.2) is calculated by multiplying
the total capital cost of concerns and treatment ($) by the CRF.
The total capital cost of conveyance refers to the cost of constructing pipelines and
any accessories and turnout on the pipeline route, including water storage tanks. The
total capital cost of concerns and treatment includes both the cost of the contract asso-
ciated with the delivery of the desalination plant and the cost of the engineering, legal,
and administrative tasks associated with developing the contract documentation and
executing the contract.
The CRF is calculated on the basis of a net present value of the asset, defined for a
given discount rate (usually 6%) and a series of future payments over a defined period
of time (usually serviced over 25 years).
The annual O&M costs, which emerge after plant commissioning and during plant
operation include: (2.1) the cost of energy (in RO plants primarily electrical power,
typically in the range of 3.5e5 KWh/m3); (2.2) chemical costs (typically chlorine
for disinfection, acid against calcium carbonate precipitation, antiscaling agents, coag-
ulants and flocculants, caustic soda, etc.); (2.3) membranes and filtration media
replacement; (2.4) maintenance costs covering all activities and consumables associ-
ated with scheduled and emergency servicing of mechanical equipment, calibrating
and servicing instrumentation, data acquisition and electrical systems, and monitoring
(collecting, analysing, and reporting on water quality data); and (2.5) labor costs.
A rough breakdown of total capital costs and O&M costs is provided in
Figure 13.18(a) and (b).
Membrane technologies for seawater desalination and brackish water treatment 435
(a) Maintenance
and spares
under warranty
General and
External
preliminaries
works
Architectural and
Control and
landscape
instrumentation 2% 1% 3%
5% 2%
Civil 10% Structural
works
works
20%
Electrical
20% works
2%
Testing and
commissioning
35%
Mechanical and
process works
8% Labour
Figure 13.18 Percent breakdown of: (a) capital costs elements and (b) O&M cost elements.
After UNESCO Centre for Membrane Science and Technology (2008).
13.8 Conclusions
Driven by RO, membrane science has exponentially grown over the past 40 years to
become the leader in technology for BW and SW desalination. Despite this enormous
success, many technological challenges still need to be addressed.
The recent development of ERDs has resulted in a drastic improvement in the
energetic efficiency of desalination plants; however, the large energetic potential of
concentrated streams remains unexploited. In this regard, emerging technologies
436 Advances in Membrane Technologies for Water Treatment
such as PRO and RE promise a considerable reduction in the energy input and
ultimately the unit water costs.
Further advances are expected to come from new RO membrane materials
and module designs, and in particular from larger-diameter SWMs and high-flux
membranes with enhanced selectivity.
Driven by rapid technological development, MF/UF operations are expected to in-
crease in acceptance as standard pretreatment methods in the near future, with major
benefits in terms of improved water quality and a lower RO membrane replacement rate.
Today, extensive expansion in the number and capacity of coastal desalination plants
exacerbates the negative impact of rejected concentrate on the fauna and flora of the sur-
rounding seas. Although far from being fully implemented on an industrial scale, MD
and related operations (such as membrane crystallization) have emerged as an inter-
esting answer to the brine disposal problem in the logic of zero liquid discharge.
In general, considering the strategic relevance of the desalination industry for
many countries, continuous multidisciplinary research efforts are mandatory to
make BWRO and SWRO affordable worldwide.
List of symbols
Italic font
c Molar concentration
D Diffusion coefficient
Js Solute molar flux
Jv Volumetric flux
k Partition coefficient
R Ideal gas constant
T Absolute temperature
V Partial molar volume
Greek font
d Membrane thickness
n Van’t Hoff coefficient
P Osmotic pressure
Superscripts
f Feed
p Permeate
Subscripts
i ith ion
s Solute
w Water
Membrane technologies for seawater desalination and brackish water treatment 437
List of acronyms
AEM Anion exchange membrane
AGMD Air gap membrane distillation
BW Brackish water
CA Cellulose acetate
CEM Cation exchange membrane
COD Chemical oxygen demand
CRF Capital recovery factor
DCMD Direct contact membrane distillation
DMF Dual media filtration
DOM Dissolved organic matter
ED Electrodialysis
EDR Electrodialysis reversal
EDTA Ethylenediaminetetraacetic acid
ERD Energy recovery devices
GOR Gain output ratio
LSI Langelier saturation index
MD Membrane distillation
MED Multiple effect distillation
MENA Middle East and North Africa
MF Microfiltration
MSF Multistage flash
MVC Mechanical vapour compression
NOM Natural organic matter
NTU Nephelometric turbidity units
O&M Operating and maintenance (costs)
PRO Pressure retarded osmosis
PX Pressure exchanger
RE Reverse electrodialysis
RO Reverse osmosis
SDI Silt density index
S&DSI Stiff and Davis stability index
SHMP Sodium hexametaphosphate
SMBS Sodium metabisulphite
SGMD Sweep gas membrane distillation
SGP Salinity gradient power
SSF Slow sand filtration
SW Seawater
SWM Spiral-wound module
TCA Cellulose triacetate
TDS Total dissolved solids
TFC Thin-film composite
TSS Total suspended solids
TVC Thermal vapour compression
UF Ultrafiltration
VMD Vacuum membrane distillation
WHO World Health Organization
438 Advances in Membrane Technologies for Water Treatment
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