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Sensitivity factors of aircraft mass for the conceptual design

Article in Aircraft Engineering and Aerospace Technology · April 2021


DOI: 10.1108/AEAT-11-2020-0256]

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Sensitivity factors of aircraft mass for the
conceptual design
Anatolii Kretov
Nanjing University of Aeronautics and Astronautics, Nanjing, China

Abstract
Purpose – The purpose of this work is to further develop the methodology for calculating the aircraft take-off mass and its main functional
components for the conceptual analysis and synthesis of new projects.
Design/methodology/approach – The method is based on the assessment of changes in the take-off gross mass (TOGM) of the already developed
project or already existing a basic version of the aircraft when making local mass changes for its modification or for the numerical researches to
create a more advanced project. The method is based on the “sensitivity factors of mass” (SFM) of aircraft, which represents the ratio of TOGM to
initial (local) mass changes of its main functional components. The method of analytical refined calculation of SFM for the initial mass change and
the main aerodynamic characteristics is given.
Findings – In comparison with the long-known method based on weight (mass) growth factors, which were considered constant, this method takes
into account the dependence from the value of the initial local mass change and its functional purpose.
Practical implications – This method allows the designer to calculate more strictly the final changes in the TOGM on the initial stages of
conceptual design when finding new project solutions. Numerical calculations are given on the example of passenger aircraft. The dependence of
SFM and TOGM and its functional masses on the value of the initial change of the structure mass are shown. This method is used in the educational
process at the college of Aerospace Engineering in the Aircraft Design department.
Originality/value – The considered method based on SFM is simple and convenient and more accurate for conducting project research on many
project parameters when analyzing and synthesizing a new project.
Keywords Conceptual design, Aircraft take-off mass, Sensitivity factors
Paper type Research paper

Introduction Torenbeek (2013), Raymer (2018); and Poghosyan (2018).


However, these formulas work in fairly narrow weight corridors for
One of the most important parameters of any aircraft is its a certain class of aircraft and cannot always successfully assess
maximum take-off gross mass (TOGM). How important has been
possible changes.
“weight (mass)” in aviation at all times speaks that in 1939, the As a rule, the main criterion for evaluating the aircraft
Society of Aviation Weight Engineers was organized in Los project, if all the requirements are met, is first considered also
Angeles, CA, which continues to exist today (since 1973, the its TOGM – mTO. Mathematically, TOGM is a continuous
Society of Allied Weight Engineers, Inc.). In October 1954, at
function of n variable parameters qj that are of direct interest to
the meeting of this Society, a report “Clear design thinking using
the designer. The total mass differential for an infinitesimal
the aircraft grow factor” (Ballhays, 1954) was made which opened
change its parameters can be written in the following form:
the bright direction in conceptual design that will be also
Xn
@mTO
considered in this work. The discussion of this topic continues to dmTO ¼ dqj (1)
this day (Scholz, 2020). j¼1
@qj
A passenger plane contains millions of parts (e.g. a Boeing 747
has about six million ones) ranging from light rivets to heavy load- For finite but small values of the parameters Dqj, the increment of
bearing elements, and each contributes its part to TOGM. And the function can be approximately replaced by its main (linear)
any change in the mass of each of these parts will affect the weight part, then:
of the aircraft and all its main components, and this effect will be Xn
@mTO
DmTO ¼ Dqj (2)
like a snowball if a designer wants to keep the flight characteristics @qj
j¼1
unchanged, for example. For conceptual design on the initial
design steps, semi-empirical weight formulas are usually used in The transition to a new design solution will be reduced to the
the evaluation of the mass of the aircraft and its components: formation of initial (partial) changes in the mass of the functional
parts of the aircraft of the basic project separately for each new
The current issue and full text archive of this journal is available on Emerald technical solution. Any new technical solution for any part of the
Insight at: https://www.emerald.com/insight/1748-8842.htm aircraft begins to be worked out with the “frozen” values of the
remaining parts, including the entire mass of the aircraft. Changes

Aircraft Engineering and Aerospace Technology Received 13 November 2020


© Emerald Publishing Limited [ISSN 1748-8842] Revised 12 January 2021
[DOI 10.1108/AEAT-11-2020-0256] Accepted 28 January 2021
Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

in the properties of the aircraft and its functions at first with the framework of the constant payload mass and the preservation of the
initial mass of the aircraft will require partial changes in the masses aircraft’s flight characteristics.
of the functional elements of the system, which will then develop
into a general (final) change in the mass of the aircraft, as a system Calculation of the sensitivity factors
formed of the interconnected elements.
So, any changes to the project will be implemented through Initial mass change near the aircraft mass center
initial changes to the corresponding functional mass Dmi0 (the Initially, an airplane is considered as a material point that coincides
index i is the ith mass component; 0 indicates the initial mass with its center of gravity (CG). For the mass analysis, we will take
changes). Just this problem, i.e. Dqj = Dmi0, will be discussed in the following representation of the dependent and independent
more detail in this paper, i.e.: parts of the take-off mass by the functional components:
@mTO mDep TO ¼ mstr 1 meng:s 1 mfuel:s ; mIndep TO ¼ mtarget (7)
DmTO ¼ Dmi0 ¼ m m i Dmi0 (3)
@mi where mstr is the mass of structures (mass subsystem implements
where m m i is the sensitivity factors of mass (SFM) of aircraft, the aerodynamic principle of flight: wing, fuselage, tail, landing
which represents the ratio of TOGM to an initial (local) mass gear, control system); meng.s is the mass of the engine subsystem,
change of the ith element. The term SFM more accurately which provides the creation of thrust (engines, pylons, nacelles);
reflects the physical meaning of this value than the “weight mfuel.s is the mass of the fuel subsystem which provides fuel for the
(mass) grow factor” which was usually used in the literature engines (fuel and fuel storage and submit system); mtarget is the
(Roskam, 1985; Hays, 1993; Grebenkov, 1999). mass of the target load that is associated with the appointment of
By this, we can only consider minor initial changes in mass aircraft: commercial load (payload) and service load, included
(no more than 10%–15%). Otherwise, a significant error may the equipment payload, the equipment providing reliable
be made when calculating the final mass (Figure 1). operation of the aircraft, crew, thus m target = m paryload 1 m servic .
Following this idea, it is better to present the take-off mass as The coefficients m str , m eng;s and m fuel:s are determined by the
follows: requirements of the technical specification for flight properties, as
mTO ¼ mDep TO 1 mIndep TO (4) well as the level of technology development. Thus, changes in the
technical perfection indicators of the aircraft of the basic design or
where mDepTO and mIndepTO are mass components accordingly the selected prototype through changes in m str , m eng;s and m fuel:s
dependent and independent from the take-off mass, respectively. will lead to a change in the mass of the aircraft.
To calculate m mi, we add Dmi0 to equation (4) and Thus, SFM can be expressed in terms of functional mass
differentiate it concerning the mTO: components in the following representation:
1 ¼ dmDep TO =dmTO 1 dDmi 0 =dmTO (5) m m i ¼ 1=ð1  m str  m eng:s  m fuel:s Þ ¼ 1=m target (8)
And if we take the linear dependence of mDep on mTO, we will get: However, when calculating the relative mass of a component in
 
m m i ¼ 1= 1  dmDep TO =dmTO  1=ð1  m Dep TO Þ (6) which the mass was changed mi ¼ mi 1 Dmi 0 , it must also be
taken into account:
Here and further, the relative masses m i of the mass components
are used, calculated relative to the take-off mass m i = mi/mTO. m i ¼ m i 1 Dm i 0 (9)
There are two approaches to using SFM: (1) Despite changes in Then, 1 ¼ m str 1 m eng:s 1 m fuel:s 1 m target  Dm i 0 and
the initial mass of the base project, the payload and flight
m m i ¼ 1=ð1  m str  m eng:s  m fuel:s Þ ¼ 1=ðm target  Dm i 0 Þ
characteristics must remain unchanged; (2) the task is to change the
consumer properties of the base project aircraft (payload, flight- (10)
take-off and landing characteristics, indicators of technical As we can see, in contrast to the traditional form of representation
excellence, component solutions), which will require initial changes m mi, when it was constant, in this case, there is another term that
in functional parts. SFM can be the main tool to solve both of these depends on the value of the initial mass change Dmi0. For the first
problems. In the synthesis of a new project, any changes will be time, this peculiarity was discovered by Gogolin (1973). Another
considered as equivalent to a change in mass. But in this work, the feature is related to the fact that, according to equation (10), we
main focus is on the consideration of the first direction of application must exclude from the denominator all relative masses that do not
– that is, any changes in the basic project are performed within the
depend on the take-off mass change. If the project is carried out
according to the first scenario (the payload that is in the fuselage
Figure 1 Dependence of the take-off mass on the initial changes Dmi0 does not change), then the cost of fuel and thrust to overcome the
aerodynamic drag of the fuselage will also not change, as its
dimensions will remain the same. To do this, the relative masses can
be written as follows:
m eng:s 1 m fuel:s ¼ ðm eng:s 1 m fuel:s ÞCD fus =CD
 
1 ðm eng:s 1 m fuel:s Þ 1  CD fus =CD (11)

where CD fus and CD are drag coefficients of the fuselage and the
entire aircraft, respectively. Let the thrust of the power plant be
determined by the cruising mode. Then the first component of
the right part of equation (11) determines the mass cost for the
Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

thrust and fuel during transporting of the fuselage of the Then:


original (unchanged) dimensions in cruising flight, so it does  
m m R ¼ m m ¼ 1= m target 1 ðm eng:s 1 m fuel:s ÞCD fus =CD
not change when implementing Dmi0 and, accordingly, d
(24)
((meng1mfuel)CD fus/CD)/d(mTO) = 0, in contrast to the second
member. And then equation (10) will take the following form: and
 
m m i ¼ 1= m target  Dm i 0 1 ðm eng:s 1 m fuel:s ÞCD fus =CD m m ¼ m m target ¼ m meng:s ¼ m mfuel:s ¼ m mstr (25)
(12)  If the thrust of the power plant is determined by take-off
The general formula for determining the SFM of an aircraft as a mode, and not by cruising mode:
result of initial changing the masses of all four possible X 4
functional components is as follows: m m R ¼ DmTO = Dmi 0 ¼ 1=½m target 1 m eng:s
i¼1
X
4  
m m R ¼ DmTO = Dmi 0 ¼1=½m target  Dm str 0 1 m fuel:s CD fus =CD  Dm str 0  Dm fuel:s 0 1  CD fus =CD 
i¼1
  (26)
ðDm eng:s 0 1 Dm fuel:s 0 Þ 1  CD fus =CD
 If the aircraft is being designed for a given engine:
1 ðm eng:s 1 m fuel:s ÞCD fus =CD  (13)
X
4
The final changes of the aircraft mass and its functional m m R ¼ DmTO = Dmi 0 ¼ 1=½m target 1 m eng:s
components will be as follows: i¼1
 
X 4
1 m fuel:s CD fus =CD  Dm str 0  Dm fuel:s 0 1  CD fus =CD 
DmTO ¼ m m R Dmi 0 (14)
i¼1 (27)

Dmtarget ¼ Dmtarget 0 (15)


Accounting for distance from the center of gravity
Dmstr ¼ Dmstr0 1 ðm str 1 Dm str0 ÞDmTO (16) SFM was obtained for the aircraft, which was considered as a
material point. But the initial change in mass at a significant
Dmeng:s ¼ Dmeng:s 0 1 ðm ens:s 1 Dm ens:s 0 Þ distance from the center of mass of the aircraft will cause the
 
1  CD fus =CD DmTO (17) appearance of concomitant changes in the mass of parts of the
aircraft, which will also have an initial private character. These
Dmfuel:s ¼ Dmfuel:s 0 1 ðm fuel:s 1 Dm fuel:s 0 Þ changes can be caused by changes in the load, aerodynamics,
  displacement of the CG and as a result, changes in the parameters
1  CD fus =CD DmTO (18)
of the tail. This task will be relevant, for example, when assessing
Using equations (15)–(18) we can write the SFM for each the impact of cargo rearrangement on the weight of the aircraft. In
functional mass as follows: this case, it is necessary to go to the dimensional model of the
X
4 X4 aircraft, in particular, the simplest aircraft to consider as a system
w target ¼ Dmtarget = Dmi 0 ¼ Dmtarget 0 = Dmi 0 (19) of intersecting beams in the center of mass of the aircraft: the
i¼1 i¼1 fuselage and two wing beams.
In this case, the initial change in mass Dmi0 at a distance from
X
4 X
4
w str ¼ Dmstr = Dmi 0 ¼ Dmstr 0 = Dmi 0 the CG will cause the appearance of P concomitant initial
i¼1 i¼1 changes in the mass of parts of the aircraft Dmi0 com from the
1 m str m m (20) condition of maintaining the flight characteristics of the aircraft
and payload at the same level (the first scenario). Because of
X4 this, the total initial mass change will already be as follows:
w eng:s ¼ Dmeng:s = Dmi 0 ¼ Dmeng:s 0
i¼1 Dm00 ¼ Dm0 1 RDmi0 com (28)
X4
 
= Dmi 0 1 m eng:s m m 1  CD fus =CD (21) If we again use the previously obtained parameter SFM, then
i¼1
the final change in the aircraft mass can be written as follows:
X4
w fuel:s ¼ Dmfuel:s = Dmi 0 ¼ Dmfuel:s 0 DmTO ¼ m m Dmi00 ¼ m m ðDmi0 1 RDmi0 com Þ ¼ m m Dmi0
X
i¼1 (29)
4
 
= Dmi 0 1 m fuel:s m m 1  CD fus =CD (22) 
i¼1 where m mi is corrected SFM taking into account the location of
where w i are the SFM of the aircraft functional masses. the place where the initial mass change occurred:
Three special cases simplify this expression as follows:
 If the sum of partial changes is relatively small: m m ¼ DmTO =Dmi0 ¼ m m ð1 1 RDmi0 com =Dmi0 Þ ¼ m m k m mi
  (30)
Dm str 0 1 ðDm eng:s 0 1 Dm fuel:s 0 Þ 1  CD fus =CD << m target
1 ðm eng:s 1 m fuel:s ÞCD fus =CD  (23) Of course, we can only estimate very roughly the value of the
correction coefficient km mi depending on the coordinates of the
Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

location of the initial mass change Dmi0. But this assessment will comparative assessment of the position of engines on the tail of the
generally answer a fundamental question about such an impact. We fuselage with engines on the wing.
will consider the fuselage as a beam directed along the xf axis, while
the beginning of this axis is more convenient to place on the nose of Sensitivity factors of mass by aerodynamic
the fuselage. And each wing cantilever is considered as a beam
parameters
directed along the xw axis (Figure 2). At the same time, we assume
that these beams intersect at a point close to CG. The introduced design solutions, along with changes in mass,
When Dmi0 is on or in the wing owing to the symmetry of the can be associated with changes in aerodynamics and have a
aircraft, we consider the mass location on each console Dmi0/2 at a significant impact on the aerodynamic characteristics, in
distance of xw i 0 from the plane of symmetry (this may be an particular on drag. And, as a rule, these effects on mass and
additional fuel tank or simply pumping fuel to unload the wing, a aerodynamics are opposite in their effect (e.g. the descending
new engine with a different mass, the application or vice versa nose of a supersonic aircraft). The concept based on SFM is
removal of the cross joint in the wing, etc.). First of all, this will lead convenient in such a problem of resolving contradictions
to a change in the bending moment from the force Dmi0gn/2, between the mass and aerodynamic drag of aircraft parts.
where n is the load factor. For a more rigorous estimation of the
correction coefficient, the third z coordinate perpendicular to the Sensitivity factors of mass by the aerodynamic drag
xfxw-plane must also be taken into account. In particular, if Assume that the thrust of the power plant is determined by the
the mass addition is on the wing, it can make a difference as to cruising mode of flight – altitude, and speed of flight:
whether the mass addition is inboard or outboard. TH;V ¼ D ¼ CD qS (31)
The correction coefficient is km mi < 1 for a positive additional
mass, so the calculation case with a positive overload will be where TH,V and D are the thrust and drag, respectively, q is dynamic
decisive. An approximate estimate, taking into account the pressure and S is the area of the wing planform. If we proceed from
change in the bending moment and the corresponding the constancy of the main flight properties of the aircraft and the
concomitant change in the mass of the force elements that specific characteristics of the power plant and consider the
perceive this bend, is presented in (Grebenkov, 1999). dependencies proportional to (meng.s1mfuel.s)g from TH,V, then we
When considering the coefficient km in the case of the location can accept that the initial change in aerodynamically drag DD0will
of the initial mass Dmi0 on the fuselage with the xf i 0 coordinate (e. result in a change in thrust as follows:
g. the installation of a fuel tank in the keel, additional equipment, DD0 ¼ DTH;V ¼ TH;V =ðmeng:s 1 mfuel:s ÞðDmeng:s 0 1 Dmfuel:s 0 Þ
etc.), in addition to changing the bending moment, the position of (32)
the CG and the tail arm of the xf CG Old will change. At xf CG Old<
x0 (in the rear fuselage), and if Dmi0 > 0, then CG will move Given that D= TH,V = mg/E, where E is L/D ratio, we get the
backward and there will be associated costs mass as a result of following:
increasing the area of the vertical tail, and this, in turn, will lead to DD0 ¼ g=E ðm eng:s 1 m fuel:s ÞðDmeng:s 0 1 Dmfuel:s 0 Þ (33)
increased aerodynamic drag, and therefore need to increase thrust
and fuel costs. It is obvious that in this case km mi > 1. According to definition, SFM by drag is m D ¼ @mTO =@D0 and
In the case of an initial mass change in the nose of the fuselage (xf taking into account DmTO ¼ m m ðmeng:s 1 mfuel:s Þ we receive:
CG Old > xf i 0), the concomitant change in the mass of the fuselage m D ¼ DmTO =DD0 ¼ m m Eðm eng:s 1 m fuel:s Þ=g (34)
coincides, but the change in the concomitant mass of the tail,
powerplant and fuel system will be the opposite sign.
The solution of the problem related to the study of the influence Sensitivity factors of mass by the aerodynamic drag
of the location of the additional mass 6Dmi0 on the final mass of the coefficient
aircraft allows us to consider another relevant problem of estimating As in the previous case, we assume a proportional relationship
the mass of the aircraft when the position of the cargo changes from between the change in the drag coefficient and the change in
one point to another along the xw and xf axes. This is the case when the mass of the engine and fuel as follows:
choosing a layout solution. A classic example of this problem is a CD =ðmeng:s 1 mfuel:s Þ ¼ DCD0 =ðDmeng:s 0 1 Dmfuel:s 0 Þ (35)

and then we will obtain the following:


Figure 2 Aircraft – as a system of intersecting beams in the center
m CD ¼ DmTO =DCD0 ¼ m m ðm eng:s 1 m fuel:s ÞmTO =CD
gravity
(36)

Sensitivity factors of mass by the lift/drag ratio


Similarly, given a proportional relationship (meng.s1mfuel.s)
TH,V1/E. For fairly small changes, we can take the following:
 
ðDmeng:s 1 Dmfuel:s Þ=DE0 ¼ ðmeng:s 1 mfuel:s ÞE Old =EOld
2
E
(37)
According to definition, SFM by lift to drag ratio m L/D = dm/
dE:
Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

m L=D ¼ DmTO =DE0 ¼  m m ðm eng:s 1 m fuel:s ÞmTO =E of the SFM on the value of the initial mass change. As a basic
(38) project, the aircraft is considered with characteristics close to
the Boeing 747. The initial data for the Boeing 747-200B is
accepted as follows from Table 1 (http://en.wikipedia.org/wiki/
Evaluation of aerodynamic changes in a project Boeing_747), and also we will assume that CDfus/CD = 0.3.
Consider the scheme for solving the problem of whether it is We can analyze the transition from the metal structure of the
appropriate to switch to a new aerodynamic version using the wing, fuselage and tail, for which mass in the basic project was
“mass” criterion. Suppose we consider the implementation of a m fus1 m wing 1 mtail = 81.3 t, to the composite one. According
new value of the drag D1DD0. For example, using to design experience, such a transition can reduce the initial
equation (34), we can calculate the following equivalent mass mass of the construction by 20%–30%, i.e. Dmstr0 =
of this model from the point of view of aerodynamics: 81.3  0.3 = 24.4 t.
Dm1 ¼ m D DD0 ¼ m m E ðm eng:s 1 m fuel:s ÞDD0 =g (39) Figure 3 shows the values of the coefficient m m in the range of
the initial change in the mass of the structure Dmstr0 from
The physical implementation of this solution in the construction is
25 t to 125 t (solid line), which was 2.0 < m m < 2.7. The
expressed in terms of the initial mass Dmstr0, which is eventually
dotted line corresponds to the constant value m m = 2.31, which
transformed into the mass Dm2 ¼ m m str Dmstr0 .
is obtained by equation (24) accordingly. The dashed line
The condition for whether this option is appropriate is as follows:
corresponds to the value m m = 3.33, which is obtained by
Dm ¼ Dm1 1 Dm2 < 0 (40)
equation (8).
Issues of the aerodynamic nature of the project should also be Figure 4 shows the final changes in take-off and functional
evaluated by the fuel efficiency criterion. As it is easy to see, this masses with the initial change in the mass of the structure 25
scheme differs from the previous one only by the transition from t < Dmstr0 < 125 t. The thin lines correspond to the take-off
Dm to Dmfuel, so using the results of the previous problem and the mass change calculated by equations (8) and (24), which are
mass structure after the implementation, we have the following: usually used in the design.
Dmfuel 0 ¼ mfuel DD0 =D ¼ mfuel DD0 E=ðmTO g Þ ¼ m fuel EDD0 =g And two numerical examples related to the estimation of
SFM to the initial change in aerodynamic characteristics are:
(41) (1) to the aerodynamic drag; and (2) to L/D ratio. If we assume
Dmfuel 1 ¼ Dmfuel 0 1 ðmfuel 1 Dm fuel 0 Þ that for cruising mode L/D = 18, then by equation (34) m D =
 
1  CDfus =CD Dm1 (42) 1.76 (kg/N), and by equation (38) m L/D = 18,000 (kg/per unit
L/D). These numbers mean that the change of the 1 (N)
Dm2 ¼ m mstr Dmstr 0 ; Dm ¼ m fuel
  fuel 2 aerodynamic drag will cause a change in the total mass of
1  CDfus =CD Dm2 (43)
1.76 (kg), and the change of L/D factor by one unit will lead to a
Ignoring the second-order quantities of smallness (DD), we can change of the mass of the aircraft by 18 (tons) with a different
find the algebraic sum Dmfuel ¼ Dmfuel 1 1 Dmfuel 2 , substituting sign.
instead of Dmfuel 0, Dm1 and Dm2 their expanded expressions: Studies of the development of the basic project to new layout
    schemes at the initial stage are also convenient to perform based
Dmfuel ¼ m fuel f E=g 1 1  CDfus =CD m D DD 0
  on mass sensitivity analysis. Figure 5 shows one of the most
1 1  CDfus =CD m mstr Dmstr 0 g (44) popular passenger aircraft to date, the A320 [Figure 5(a)], and
its three possible new layout options: with engines located in
According to the Dmfuel sign, we conclude according to the “fuel
the tail part of the fuselage [Figure 5(b)]; a high-wing scheme
mass” criterion that it is advisable to switch to a new version of
with engines in the tail part of the fuselage and a strut-braced
the constructive solution.
From the condition Dmfuel = 0, we can determine the limit wing [Figure 5(c)]; and a high-plane scheme with engines
value of the change Dm str0 compensating for the following located under the strut-braced wing [Figure 5(d)]. The task is
change: to choose the most efficient new option based on the minimum
   mass (or fuel) criterion. As the solution to this problem is quite
Dmstr 0 ¼ f1= 1  CDfus =CD m mstr 1 ðm eng:s 1 m fuel:s ÞgEDD 0 voluminous, we will focus only on an approximate comparative
(45) analysis, using the minimum take-off mass as a criterion.
In the transition to Figure 5(b) scheme, the transfer of
engines from the wing to the rear of the fuselage is considered.
Numerical research To do this, we solve the problem of recomposing the mass
The important question is the analysis of the effect of the (Dmi0 = meng.s) from the wing with coordinates xw i to the
correction associated with taking into account the dependence fuselage with coordinate xf i. As a result of removing the engines

Table 1 Components of the mass of Boeing 747-200B


Main functional parts Elements of structure
Masses mTO mpayload 1 mservic = mtarget mstr meng.s mfuel.s m fus m wing mtail
Absolute masses mi, t 377.8 68.18 1 44.9 = 113.08 97.3 28.4 139 29. 3 43.5 8.5
Relative massesmi 1 0.18 1 0.12 = 0.3 0.26 0.07 0.37 0.08 0.11 0.02
Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

Figure 3 Values of SFM for the Boeing 747 the wing will increase (the accompanying mass Dmi0 com1 will
appear).
The transfer of the engines to the aft fuselage and the
appearance of an additional concentrated force will cause a
bending moment, which in this case is the main load on the aft
fuselage. At the same time, the nose of the fuselage will be
lengthened, which will also lead to an increase in the bending
moment on it and therefore the mass. The third component of
the initial concomitant mass will be associated with the need to
increase the area of the horizontal tail (HT) from the condition
of preserving the static moment. To minimize the increase in
the area of the HT, as a rule with such an engine layout, it is
carried to the top of the vertical tail (VT, T-shaped tail). This,
in turn, will require an increase in VT, and a fourth component
of
P the initial accompanying mass will appear. Knowing
Figure 4 Change in take-off mass of the aircraft Boeing 747 and its Dmi0 com 2 it is possible to correct the SFM and calculate the
components following initial mass change:
DmTO2 ¼ m m ð1 1 RDmi0 com2 =Dmi0 ÞDmi0 ¼ m m k m 2 Dmeng:s
(47)

Studies show (Grebenkov, 1999) that it is approximately


possible to take the following:

k m 1 ¼ 1  0:15xwi =lw (48)


 
k m 2 ¼ 1 1 0:3 xfi =lf  0:5 ; for xfi =lf > 0:5 (49)

where lw is the cantilever wing length, counted from the plane


from the wing (Dmi0 = meng.s), the final mass according to of symmetry of the aircraft; lf is the fuselage length.
equation (29) will change by the following: Table 2 shows the mass characteristics of the A320 aircraft. To
determine the CFM when recomposing, we use equation (24), then
DmTO1 ¼ m m ð1 1 RDmi0 com1 =Dmi0 ÞDmi0 ¼  m m k m 1 Dmeng:s for CD fus/CD = 0.3, and in this case m m i = 2.16.
(46) Calculation by equations (48) and (49) at xw i/lw = 0.35 and
xf i/lf = 0.755 gives the values of the coefficients km 1 = 0.95 and
The coefficient km 1 will correct the CFM as the engines on the km 2 = 1.06.
wing had unloaded the structure during the action of the As a result of recomposing the engines from the wing to the
maximum aerodynamic force (the gravity of the engine tail of the fuselage, the relative change in mass will be as follows:
multiplied by the calculated overload coefficient had led to a
change of the bending moment, starting from the cross-section Table 2 Data of A320 masses
xwi). Besides, engines located near the leading edge of the wing Mass component mTO mgoal meng mfuel mstr mw
will contribute to an increase in the critical flutter speed. Thus,
mi, t 77 28 8 18 23 8.5
without engines on the wing, an additional increase in its
Relative masses m i 1.0 0.36 0.1 0.24 0.3 0.11
strength and rigidity will be required; therefore, the weight of

Figure 5 Aircraft A320 and three variants of a transformation of its layout


Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

Figure 6 Strut-braced wing aircraft

DmTO =mTO ¼ ðDmTO1 1 DmTO2 Þ=mTO ¼ m m efficiency. The prospects of transition from the traditional to
ðk m 1 1 k m 2 ÞDm eng:s ¼ 2:16  ð0:95 1 1:06Þ  0:1 date classical scheme of the mainline passenger aircraft to the
scheme with a high and strut-braced wing are shown.
¼ 0:024
(50)
References
So, the mass of the aircraft increased by 2.4%, i.e. by 1.8 tons,
which indicates the unsatisfactoriness of such a design solution Ballhays, W.F. (1954), “Clear design thinking using the aircraft
associated with the relocation. growth factor”, 14th National Conference, Society of Aviation
As we know, installing struts on the wing is one of the ways to Weight Engineers.
reduce the mass of the wing. Figure 6(a) shows the design Chepurnykh, I. (2015), Strut-Braced Wing’s Weight Calculation,
model of such a strut wing with hinged cantilevers. In Scientific notes of Komsomolsk-on-Amur State Technical
Chepurnykh (2015), it is shown that at lw/h = 4 and xw/xw str = 2, University, Vol. I-1(21).
the mass of the strut-braced wing is 23% less than that of the Gogolin, V.P. (1973), Determination of the Growth Coefficient of
cantilever wing (Dmstr com = 0.23  8.5 = 2.7 t). However, this Take-off Weight Changes in the Implementation of Initial
will increase the aerodynamic drag (by about 4%–5%), which Changes in the Weight of the Structure, Works of KAI, Kazan,
will cause additional fuel and thrust costs. From formula (35), Vol. 160, pp. 11-14.
it follows that these associated mass costs will be Dmeng1fuel Grebenkov, O.A., Gogolin, V.P. and Osokin, A.I. (1999), The
Design of Aircraft, KSTU Publishing House, Kazan, p. 320.
com = 0.045  (mfuel 1 meng) = 1.2 t. Following formula (13),
m m i = 2.08, and the final mass of such an aircraft will change to Hays, A.P. (1993), “Zen and the art of airplane sizing”, SAE
DmTO = 2.08  (2.7 1 1.2)  3 t, so it will decrease by Paper 931255.
3.9%. Poghosyan, M.A. (2018), Aircraft Design, 5th ed., Innovative
Returning the engines under the wing but already in the engineering, Moscow, p. 864.
version of the high positioning of the wing [Figure 5(d)] will Raymer, D.P. (2018), Aircraft Design: A Conceptual Approach,
6th ed., AIAA, p. 1062.
further reduce the weight compared to the scheme showed in
Roskam, J. (1985), Airplane Design Part V: Component Weight
Figure 5(c) [there will be no mass loss of 1.8 t, which occurred
Estimation, Roskam Aviation, and Engineering Corp.
during the transition from scheme Figure 5(a), to the scheme of
Scholz, D. (2020), “Understanding the aircraft mass growth and
Figure 5(b)]. Currently, such a layout scheme is seen in several
reduction factor”, Paper presented at the 15th European
promising projects of Boeing [Figure 6(b)], in particular, for an
Workshop on Aircraft Design Education (EWADE 2020) and
environmentally friendly SUGAR Volt aircraft with a
Research and Education in Aircraft Design (READ 2020), 21
combined power plant and an ultralong strut-braced wing.
October, Warsaw, Poland, available at: www.fzt.haw-hamburg.
de/pers/Scholz/arbeiten/TextCheemaProject.pdf
Conclusion Torenbeek, E. (2013), Advanced Aircraft Design: Conceptual
There is proposed a new term for aircraft design “SFM.” The Design, Analysis, and Optimization of Subsonic Civil Airplanes,
methodology presented in this paper for refined evaluating of the John Wiley and Sons, p. 410.
aircraft take-off mass and its functional parts provides rapid
evaluation of new project solutions. Numerical studies have shown
that when using the presented algebraic refined sensitivity analysis
Further reading
method with a change in the initial total mass by 6%, the refinement Badyagin, A.A., Yeger, S.M. and Mishin, V.F. (1972), Aircraft
of the change in the final mass can be 20%–40% compared to the Design, Mashinostroenie, Moscow, p. 516.
previously using weight (mass) growth factors. Elham, A., Rocca, G. and Tooren, M. (2012), “An advanced quasi-
The concept of the SFM allows for an operational analytical weight estimation method for airplane lifting surfaces”,
assessment of the rationale for changing the scheme of the base Conference: 71th Annual Conference of Society of Allied Weight
aircraft according to the criterion of minimum mass or fuel Engineers, SAWE Paper No. 3571 Category No. 10.
Sensitivity factors of aircraft mass Aircraft Engineering and Aerospace Technology
Anatolii Kretov

Howe, D. (2000), Aircraft Conceptual Design Synthesis, SAWE (2019), “Introduction to aircraft weight engineering”,
Professional Engineering Publishing, London. Society of Allied Weight Engineers, Los Angeles, CA, available
Risse, K. (2016), “Preliminary overall aircraft design with at: www.sawe.org/technical/publications/aircrafttextbook
hybrid laminar flow control”, Dissertation, Faculty of
Mechanical Engineering, RWTH Aachen, Aachen, doi: Corresponding author
10.18154/RWTH-2017-00974 Anatolii Kretov can be contacted at: kretov-ac@mail.ru

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