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EX

Automotive Solutions
Solutions for Multi-Ply Cutting with P-CAM

Having established a reputation for high-efficiency, productivity and quality, SHIMA SEIKI's
P-CAM® multi-ply computerized cutting machine (NC cutting machine) lineup has undergone
further improvement. The new lineup features increased cutting-head clearance to enable easier
loading of multi-ply fabric before suction. A renewed knife mechanism yields higher strength
and durability. Available electrically controlled high-output turbofan and presser foot both
contribute to stable cutting by fabric type. A new cutting head features lower vibration and noise
for improving the work environment. A stiffer frame, one-touch drill attachment and revised
controller position all enhance operability and ease of maintenance. The multi-ply computerized
cutting machines (NC cutting machines) P-CAM® machines are the perfect choice for a new era
of global production for such applications as automotive parts (car seat fabrics, headrests,
armrests, airbags, carpeting), furnishings, industrial material, felt, container bags, flexible
container bags, cloth containers, carbon fiber fabric, carbon cloth, aramid fiber, woven fabric,
tent, canvas, nonwoven fabric, filters, and urethane foam, as well as apparel, workwear, sewing
and knitting companies.

Multi-Ply Cutting Machine

*Optional equipment shown.


DIMENSIONS

( ) indicates L・LT type. All dimensions are in millimeters. Parts and dimensions in blue are for P-CAM®183/223 and turbofan-equipped P-CAM® only.

A B C D E F G H I Average Weight S type L type LL type ST type LT type LLT type


P-CAM®131 1,350~1,380 P-CAM®131/132 1,900kg (4,180 lbs.) 2,300kg (5,060 lbs.) 2,500kg (5,720 lbs.)
1,260 1,460 1,880 1,265 1,425 1,990 -
P-CAM®132 1,395~1,425 P-CAM®161/162 2,500kg (5,500 lbs.) 2,900kg (6,380 lbs.) -
P-CAM®161 1,350~1,380 - P-CAM®181 3,500kg (7,700 lbs.) - -
1,600 1,795 2,215 - 1,600 1,760 2,325 2,800kg (6,160 lbs.) 3,200kg (7,040 lbs.) 3,600kg (7,920 lbs.)
P-CAM®162 1,395~1,425 P-CAM®182 3,200kg (7,040 lbs.) 4,000kg (8,800 lbs.)
-
P-CAM®181 1,350~1,380 P-CAM®183 3,400kg (7,480 lbs.) 3,750kg (8,250 lbs.)
2,440 2,550 -
P-CAM®182 1,800 1,395~1,425 2,020 1,825 1,985 P-CAM®201 3,700kg (8,140 lbs.)
2,605 3,000kg (6,600 lbs.) 3,400kg (7,480 lbs.)
P-CAM®183 1,520~1,550 2,510 2,605 - P-CAM®202 - 3,400kg (7,480 lbs.) 3,800kg (8,360 lbs.) 4,200kg (9,400 lbs.)
P-CAM®201 1,350~1,380 - P-CAM®221 3,900kg (8,580 lbs.) -
2,000 2,245 2,665 2,050 2,210 2,770 3,200kg (7,040 lbs.) 3,600kg (7,920 lbs.)
P-CAM®202 1,395~1,425 2,825 P-CAM®222 3,650kg (8,030 lbs.) 4,050kg (8,910 lbs.) 4,500kg (9,900 lbs.)
- -
P-CAM®221 1,350~1,380 - P-CAM®223 3,850kg (8,470 lbs.) 4,200kg (9,240 lbs.) -
2,890 2,270 2,995
P-CAM®222 2,200 1,395~1,425 2,470 2,430 3,050 Actual weight is dependent upon optional equipment.
P-CAM®223 1,520~1,550 2,960 3,055 2,275 - 3,055

SPECIFICATIONS Computerized
Computerized
Cutting
Cutting
Machine
Machine
Model P-CAM131 P-CAM132 P-CAM161 P-CAM162 P-CAM181 P-CAM182 P-CAM183 P-CAM201 P-CAM202 P-CAM221 P-CAM222 P-CAM223
S・ST type 1,260mm × 1,700mm 1,600mm × 1,700mm 1,800mm × 1,700mm 2,000mm × 1,700mm 2,200mm × 1,700mm
Cutting area
L・LT type 1,260mm × 2,160mm 1,600mm × 2,160mm 1,800mm × 2,160mm 2,000mm × 2,160mm 2,200mm × 2,160mm
(W × L) *1
LL・LLT type 1,260mm × 2,730mm - 1,800mm × 2,730mm - 2,000mm × 2,730mm 2,200mm × 2,730mm -
Cutting thickness
33mm 55mm 33mm 55mm 33mm 55mm 80mm 33mm 55mm 33mm 55mm 80mm
(Max.upon suction) *2
Blower motor fan ○ S・L only - ○ S・L only ○ S・L only -
Turbo fan - LT only ST・LT・LLT only ○ - ST・LT・LLT only - ST・LT・LLT only ○
Cutting method Reciprocating knife
Cutting Knife sharpening Built-in automatic grinding (rotating whetstone). Surface grinding. Automatic measurement of blade width.
Head speed (straight line) *2 Cutting: 62m/min. Moving: 70m/min.
Head height control Z-axis height-position control (P-CAM®183/223: Air cylinder)
Drilling Drill-type
Cutting table Brush-type conveyor. Feeding speed 10m/min. Suction chamber cleaning. Intake mechanism for suction chamber cleaning.
Suction Inverter controlled blower or turbo fan. Automatic pressure control.
Origin positioning 2-point teaching method (fabric angle compensation). Laser marker positioning.
Stop motion Stop units activation (see below), cutting area over, servo alarm, fabric bulge detection, blade life, grindstone unit inspection, etc.
Stop units Emergency stop switch at all 4 corners. Pause switch and collision detection bar on Y-beam.
Interface Touch-sensitive display panel. Menu-interactive using touch or stylus.
Microsoft Windows 10 IoT Enterprise LTSB2016 64bit
Operating system
OS language selected upon setup (English, Japanese, Simplified Chinese, Traditional Chinese, Korean, Italian, Spanish, Vietnamese and Thai).
Processor Intel Core i3-7101E(3.9GHz, 2Core HT)
Main memory (RAM) 4GB
Operation
Internal storage 256GB SSD
External interface USB3.0 × 6ports(Front × 2ports, Rear × 4ports), USB2.0 × 2ports
Display type 17-inch LCD full-color display (touch panel)
Display resolution 1,280 x 1,024 pixels
Display colors 24-bit full color (16,777,216 colors)
Operating noise 71dB (P-CAM®183/223 and other turbofan-equipped P-CAM®: 73dB)
3 phase AC220/380/400/415V
Power Main unit S・L・LL type 12.5kVA 25.0kVA 57.0kVA 25.0kVA 25.0kVA (L・LL:37.5kVA) 57.0kVA
ST・LT・LLT type - 35.0kVA - 35.0kVA - 35.0kVA(LLT:57.0kVA) -
Projector, Pick-up projector, Digital camera scan (for sublimation print cutting), Pattern matching camera, Search camera, QR-code, Operation lamp, Pick-up table (1.5m, 2.5m, 3.5m), Pick-up cleaner, Feeding conveyor table, Rail system (SHIMA), Pattern matching camera,
Options *3 Pen plotting (Except 3-inch type), Separate main controller, Main and sub-controller (rear), Area sensor, Auto vinyl feeder, Vinyl winding unit, Sheet sealer, Dual vinyl holder, Vertical exhaust(Blower type only), Auto presser foot(3-inch type is standard), Y axis laser, 1, 2,

1
4-drill upgrade, Drill waste ejection, Drill waste suction, P-EDITOR, Drag knife (Except 3-inch type), Dust prevention, etc.
*1 Cutting area may be limited by optional equipment and machine type. *2 Depends on material and other conditions. *3 Available options depend upon model.
Solutions for Leather Cutting with P-CAM

SHIMA SEIKI’s P-CAM®160L and P-CAM®270L are computerized cutting machines Patternmaking (zone setting)
(NC cutting machines) capable of high-speed cutting of leather, showing their strength in
regular production as well as in small lot production such as samplemaking, short-cycle- and
supplementary-production. The single-ply machine series is available in two cutting widths,
at 1,600mm for P-CAM®160L and 2,700mm for P-CAM®270L, supporting cutting of both half-
hides and full-hides respectively. A scanning camera detects colored tape used to indicate
defects in the leather, allowing quality ranking in products. Both machines feature a compact
size and a surprisingly large cutting area, not to mention smooth and quiet operation.
The new integrated control monitor also features a touch-sensitive panel with superior user-
interface for greater operator efficiency. P-CAM®160L and P-CAM®270L are the perfect choice
for such applications as automotive interiors, furnishings, bags, shoes and other leather goods.

Single-Ply Leather Cutting Machine

* Fabric feeder shown is optional equipment.

2
DIMENSIONS

3,275
2,120
■ Controller ■ PMS-10 Leather Cutting Programming CAD
4,890 4,750
1,000
Weight: 40kg (88 lbs.) Total weight: 104kg (229 lbs.)

44
1,499∼1,519
1,310∼1,330

1,333∼1,353
1,095∼1,115

1,129∼1,149

800
755∼775

780∼800

495
130

390
566
215 1,330 710 810 1,010 585 725 710 755 755 710 795
100 100 60

100
30 90 90 60
4,890 4,750 520

381.5∼538.5
Average Weight

662
P-CAM®160L 1,540kg (3,388 lbs.)

1,422
P-CAM®270L 1,750kg (3,850 lbs.)

940
940
Actual weight is dependent upon optional equipment.
420 1,160 1,160 310 1,160 1,160 310
440 1,220 460 460 1,220 440 180 155
2,120 2,120 2,800 3,275 All dimensions are in millimeters. 695

SPECIFICATIONS Computerized Cutting Machine SPECIFICATIONS

Model P-CAM160L P-CAM270L MODEL PMS-10


Cutting area (W x L) *1 1,600mm × 3,200mm 2,700mm × 3,200mm Patternmaking
Application software
Cutting thickness Marking
Single hide (half-hide) Single hide (half- or full-hide)
(Max.upon suction) *2
Operating system Windows10 IoT Enterprise CBB 64bit
Cutting method Circular knife (clearance through raising and lowering)
Processor Intel Corei7-8700 3.2GHz Turbo 4.6GHz 6 Core with HyperThread
Camera Scanning camera for detecting colored tape that indicates defects in the leather. Allows quality ranking.
Main memory (RAM) 4GB
Head speed (straight line) *2 Cutting: 60m/min. Moving: 100m/min.
Host Hard disk 1000GB
Cutting Drilling Drill-type
10/100/1000 BASE-T Ethernet × 2
Cutting table Belt conveyor. Cutting mat.
Interface USB2.0 × 4 ports(Rear × 4 ports )
Suction Inverter controlled blower. Automatic pressure control. USB3.1Gen1 × 4 ports((Front × 2 ports, Rear × 2 ports)
Origin positioning 2-point teaching method (fabric angle compensation). Laser marker positioning. Camera scanning. USB3.1Gen2 × 2 ports(Rear × 2 ports)
Vinyl sheet Automatic spreading User interface Menu-interactive
Stop motion Stop unit activation (see below), cutting area over, servo alarm, fabric thickness sensor, danger zone avoidance sensor (P-CAM®270L only), etc. Large size(430mm × 287mm USB) + cordless
Tablet
pressure-sensitive pen
Stop units Emergency stop switch at all 4 corners. Pause switch and collision detection bar on Y-beam. Operation
Trackball unit Single trackball with function buttons (USB)
Interface Touch-sensitive display panel. Menu-interactive using touch or stylus.
Keyboard English keyboard (USB)
Microsoft Windows 10 IoT Enterprise LTSB2016 64bit Mouse Optical mouse with scroll wheel(USB)
Operating system
OS language selected upon setup (English, Japanese, Simplified Chinese, Traditional Chinese, Korean, Italian, Spanish, Vietnamese and Thai).
Display type 24-inch full-color LCD widescreen display
Processor Intel Core-i7 3700 (3.4GHz/TURBO 4.0GHz 4Core HT) Resolution 1,920 × 1,200 pixels 60Hz
Display
Main memory (RAM) 4GB Color 24-bit full-color (16,777,216 colors)
Operation Internal storage 256GB SSD Operation lamp Red/flashing red, amber/flashing amber
External interface USB3.0 × 6ports (Front × 2ports, Rear × 4ports), USB2.0 × 2ports Main unit size W165mm (6.5") x D395mm (15.6") x H378mm (14.9")
Keyboard English keyboard (USB) Miscellaneous Main unit weight 11kg (24.2 lbs.)
Mouse Optical mouse with scroll wheel (USB) Power AC100-240V/8-4A 50/60Hz
Display type 17 inch LCD full-color display (touch panel)
Display resolution 1,280 x 1,024 pixels
Display colors 24-bit full color (16,777,216 colors)
Operating noise 76dB
Power Main unit 3 phase AC200V 23kVA 3 phase AC200V 41kVA
Options Feeding conveyor table (1.5m), Mat cleaner, Horizontal exhaust, etc. Mat cleaner, Horizontal exhaust, etc.

*1 Cutting area may be limited by optional equipment and machine type. *2 Depends on material and other conditions.

3
Functions

Search Camera (Optional)


Accuracy for checking cutting area is improved using
a camera that allows the operator to check remotely.

Spring-Type Sheet Sealer (Optional)


The sheet sealer prevents air leaks through Suction Chamber Conveyor System
the cover sheet, allowing higher efficiency of For conveyor-type machines, a conveyor
the blower motor. Blower output can then system is housed within the suction chamber,
be reduced, contributing to lower electrical permitting suction while feeding fabric,
consumption. By using a spring-type mechanism “MotionX®“. With higher suction efficiency
for the sheet sealer, optimum tension allows blower output can be reduced for reduced
sealing without too much tension or slack. power consumption and quieter operation.

Highly Accurate Cutting Sheet Sealer (Optional) Pattern Matching Camera (Optional)
Conventional die-cutting presses require costly Cutting thickness is measured automatically, A high-definition camera is equipped on the
dies and space for storing them. SHIMA SEIKI's and the sheet sealer then switches between two cutting head so the operator can check patterns
P-CAM® on the other hand uses CAD data for different height positions automatically.
Fabric Fabric
remotely on the CCD panel. Detailed positioning
cutting, so there is no need for dies, allowing OUT IN (minimum 0.1mm) and angle adjustment based
accurate and efficient cutting of even the most
on material mark can be performed easily.
complex shapes. A highly sophisticated cutting
mechanism features with a reciprocating knife
for precision cutting of material thickness
selectable among 1, 2, or 3 inches.
Suction Chamber Cleaning
Knife Width Auto Measurement Function
By housing the conveyor system inside the
For machines with reciprocating knife, when the
suction chamber, cutting waste can be disposed
knife blade becomes worn from repeated cutting
continuously.
and sharpening, precision cutting becomes
increasingly difficult. To alleviate this situation,
P-CAM® measures the actual knife blade width Cutting waste collects

automatically and adjusts cutting parameters


accordingly, thereby maintaining accuracy for such
detailed cutting as sharp corners and notches.
The Knife Width Auto Measurement Function also
monitors blade wear in realtime, notifying the
operator when replacement is necessary.

4 Cutting waste disposed


Common functions

Drill Waste Suction (Optional)


Drill waste is collected in a dust box, managing
waste and increasing production efficiency.

Double-Cut Prevention Function


When cutting two patterns that are next to each
other and share a common pattern line, P-CAM®
can cut the line with a single cut for improved
accuracy and efficiency by preventing double
cut. By applying this process automatically,
leadtime for editing data can be reduced as well.

Pick-up projector (Optional) Projector (Optional)


Cut parts are projected in color onto the fabric Pattern images are projected onto the material
along with associated text information to based on cutting data for effective control over
increase efficiency and prevent mistakes in pick parts positioning, and where necessary,
up and sorting. re-positioning. It is also possible to reposition
the patterns to avoid wrinkles and other flaws in
the material.

Drill Waste Suction Drill Waste Ejection Double-Cut Cutting Speed


Prevention Function Auto Set Function

Cutting Speed Auto Set Function


Drill Waste Ejection (Optional) When cutting two lines between patterns
Drill waste is maintained within the material, to that are next to each other, cutting speed is
prevent suction leakage for stable cutting. reduced for improved accuracy and efficiency.
Drill Upgrade (Optional)
By applying this process automatically, leadtime
2 types of marking drills (needle and pipe
for editing data can be reduced as well. Cutting Table Brush
shapes) are available for each size for drilling and
positioning.The drill upgrade option offers choices With the brush-type cutting table, strong and
for 1, 2 or 4 drills, reducing time and potential for effective suction can be applied across the
human error while changing drill bits. entire material for stable cutting. Brushes have
a long wear-life, and should the need arise
they be exchanged piece-by-piece for easy
maintenance.

5
Common functions

Pen Plotting (Optional)


Support of Barcodes and QR Codes (Optional) Stop Units It is possible to add pattern information on to each
By using bar codes and QR codes, selection of Emergency stop switches are located at all piece on the top vinyl sheet using the plotting
parts can be performed instantly using a scanner. 4 corners of the machine, and stop units such as a pen. Parts names and size information can be
Eliminating manual selection ensures quality pause button and collision detection bar are fitted inscribed to help in organizing parts for further
control by lowering the possibility for human error. on the Y-beam to ensure safe operation. stages in production, adding to higher efficiency.

P-EDITOR (Optional)
In addition to the above features, P-CAM® is
In order for our customers to maximize
equipped with a function to cut waste into
their use of P-CAM®'s cutting accuracy and
pieces, a laser marking function, and a function
efficiency, we offer P-EDITOR software that
that limits cutting only to necessary parts.
can edit cutting data created on third-party
Furthermore, functions such as automatic
CAD systems. For example, special points on
scheduling of cutting data and converting
P-CAM® (start, reverse, fold, etc.) can now be
cutting requirements into files, contribute to
set. Such commands as speed change per part,
efficient operation. Stronger parts and simplified
notch, drill, as well as the addition, removal Touch-Sensitive Control Monitor maintenance requirements also help to make
and rearranging of parts can be performed as
A large touch-sensitive LCD monitor is used for P-CAM® an extremely reliable cutting machine.
well. Even cutting parameters whose use was
the operation screen. The menu is designed for Area Sensor (Optional)
previously limited can now be utilized for high-
easy operation even for beginners. In addition Invisible infrared beam creates a protective
precision cutting.
to English and Japanese menus, Traditional and shield and automatically stops P-CAM® when
Simplified Chinese menus are also available for the sensor reacts to anything entering the
supporting current trends in global sourcing. operation area except for material while the
cutting head is in motion.
Image shows the effectiveness of infrared beam.

6
Cut Samples
P-CAM® can cut various materials shown below.
(Some cutting samples may not be cut according to materials, thickness, and cutting conditions.)

sponge (urethane foam / urethane / urethane chip car mat / floor mat car seat / seat cover
/ filter / melamine / silicon) (nylon / polyester / polypropylene) (fabric / synthetic leather / genuine leather)

urethane foam

urethane chip car seat

nonwoven fabric (polyester / nylon / polyethylene


genuine leather PVC (synthetic leather) / EVA / TPE / polypropylene / rayon acrylic fiber )

PVC (synthetic leather)

Materials supported with P-CAM


carbon fiber prepreg sheet, glass fiber prepreg
glass fiber / glass cloth rubber sponge (NR / CR / EPDM) sheet ( UD, multi-spool, twill, plain weave)
Machine name Supported materials

P-CAM®131/132/161/162/ fabric, knit, lining, interlining cloth,


181/182/183/ denim, tricot, quilting, textile,
multi-spool sheet
201/202/ leather, sponge, cotton,
221/222/223 airbag (Fabric is limited.)

twill sheet
P-CAM®160L/270L leather

Supported materials vary according to fabric thickness and cutting conditions.

7
Conveyor Table and Automatic Labeling Unit in One

SHIMA SEIKI's P-LAB® automatically print essential information such


as part no. and size onto labels and affix them automatically on to the
fabric. Labeling is performed with optimum positioning according to
piece data for easier production management downstream of cutting.
P-LAB® is capable of sharing marker data produced on the SDS®-ONE
APEX4 CAD system, so there is no need for creating any new data or
markers. With the conveyor table, labeling can be performed while
feeding fabric for higher efficiency. Combined with spreading machine
and P-CAM®, P-LAB® contributes to Shima Cutting Solutions as an
integral part of the production flow.

Automatic Labeling Machine


(with conveyor table)

8
DIMENSIONS

A B C D
P-LAB®16 1,570 1,600 1,670 2,380
P-LAB®18 1,790 1,800 1,890 2,600

500
P-LAB®22 2,240 2,270 2,340 3,050
All dimensions are in millimeters.

B(Conveyor Area)
(Labeling Area)

75
1,210 1,325

1,410
A

735 845
100
685 940 360 560

1,650(Labeling Area)
55 225 C 225 205 130 2,270
2,400 Average Weight
2,300 (Conveyor Area) D
P-LAB®16 550kg (1,210 lbs.)
P-LAB®18 600kg (1,320 lbs.)
P-LAB®22 700kg (1,540 lbs.)
Actual weight is dependent upon optional equipment.

SPECIFICATIONS Labeling Machine


Model P-LAB16 P-LAB18 P-LAB22
Labeling area (W × L) 1,570mm x 1,650mm 1,790mm x 1,650mm 2,210mm x 1,650mm
Labeling thickness *1 55mm
Head speed (straight line) Max. 60m/min.
Labeling time *2 1 ~ 2.5 seconds
Labeling precision *1 ± 1mm
Label specification Thermal printing, label size: 25 x 50mm 4,000 labels per roll, 30 x 30mm 3,500 labels per roll, adhesive type
Label font code Shift-JIS (Japanese), ASCⅡ (Alphanumeric)
Conveyor feed speed Max. 10m/min.
Origin positioning 2-point teaching method (fabric angle compensation). Laser marker positioning.
Stop motion Stop unit activation (see below), labeling device error detection, labeling area over, servo alarm, etc.
Stop units Emergency stop switch at 2 corners, pause switch and collision detection bar on Y-beam.
Operation Operation via function keys
Air supply 0.45 ~ 0.5MPa, 100L/min. continuous, 5L/min. for single label
Power 3 phase AC200V (180V - 220V) 1kVA

*1 Depends on material and other conditions. *2 Depends on head speed.

Shima Cutting Solutions

Pick up table
ピックアップ テーブル
P-CAM®
P-CAM® (自動裁断機)
(Cutting machine) P-LAB®(自動ラベリングマシン)
P-LAB® (Labeling machine) 延反機
Spreading machine
各パーツを裁断
Cutting of each part 各パーツ内にラベルを貼付
Labeling of each part 反物の生地を解反→延反
Unrolling and spreading of fabric

9
Computerized Spreading Machine with Improved Cost-Performance and User-Friendliness

P-SPR®2/P-SPR®2K/P-SPR®2L are automatic spreading knit fabric by taking into consideration the stretch
machines that spread and stack fabric to the required characteristics of knits. Furthermore with the new Lay-
length and number of plies before cutting. P-SPR®2/ Up Device on P-SPR®2L, fabric is first unraveled across
P-SPR®2K/P-SPR®2L feature improved ergonomics by a belt to relieve tension for more stable cutting. Fabric
concentrating often-used switches in a single, easy-to- loading is performed with the Auto Loader, so that
reach location, while other operations are performed heavy bolts of fabric can be placed easily. P-SPR®2/
through a display panel. In addition to knife sharpening, P-SPR®2K/P-SPR®2L can be linked to P-CAM® automatic
sensors for selvedge position, fabric slack and thickness cutting machines (NC cutting machines), allowing
allow for optimum fabric spreading for cutting. spreading and cutting to be performed together as
Moreover, the fabric holddown unit on P-SPR®2K an integrated production system for improved work
allows smooth spreading without undue stress on the efficiency as well as significant savings in labor.

Spreading Machine P-SPR2 *1 P-SPR2K *1

Spreading Machine Specialized


for Knit Manufacturing

P-SPR2L *2

Spreading Machine with Lay-Up Unit

10 *1 Pictured existing table not included. *2 Optional equipment shown.


DIMENSIONS
1,142

(37)
168 878

A (Maximum spreading length)


570
398

378
143 A 143

B
B
1,371
178 1,108 275 C 275
42 D 37

(42)
3,600 (Maximum spreading length)

600
426

408
Average Weight

1,245 1,310
P-SPR®2-16 240kg (528 lbs.)

1,090 1,155
173 A 168
B The grey portion of the diagram is not included.
P-SPR®2-18 250kg (550 lbs.)

800
P-SPR®2-20 260kg (572 lbs.)
75 E 40
A (Table width) B 5,500 400
F 63
P-SPR®2K-18 250kg (550 lbs.)
1,810~1,835 2,121
400 800 1,100 200 1,520 1,060 390 257 260 73
P-SPR®2-16 P-SPR®2K-20 260kg (572 lbs.)
160
G
6,060
P-SPR®2-18 2,010~2,035 2,321 P-SPR®2L-16 1,300kg (2,860 lbs.)
A B C D E F G
P-SPR®2-20 2,210~2,235 2,521 P-SPR®2L-18 1,500kg (3,300 lbs.)
P-SPR®2L-16 1,600 1,950 1,405 1,950 1,880 1,995 2,060
P-SPR®2K-18 2,010~2,035 2,376
P-SPR®2L-18 1,800 2,150 1,605 2,150 2,080 2,195 2,260 Optional equipment shown. P-SPR®2L-20 1,650kg (3,630 lbs.)
P-SPR®2K-20 2,210~2,235 2,576 P-SPR®2L-20 1,950 2,300 1,755 2,300 2,230 2,345 2,410 All dimensions are in millimeters. Actual weight is dependent upon optional equipment.

SPECIFICATIONS Computerized Spreading Machine


Model P-SPR2-16 P-SPR2-18 P-SPR2-20 P-SPR2K-18 P-SPR2K-20 P-SPR2L-16 P-SPR2L-18 P-SPR2L-20
Fabric width 1,600mm 1,800mm 2,000mm 1,800mm 2,000mm 1,600mm 1,800mm 1,950mm
Spread direction One-way (face on inside of roll) One-way
Total fabric thickness* 80mm 110mm 130mm
Maximum roll diameter 400mm 350mm For use with roll-fabric feeder for apparel: 350mm. For use with roll-fabric feeder for car seat: 800mm
Maximum roll weight 30kg
Maximum spreading length - 3,600mm (Max 6,000mm)
Speed Spreading:Max 35m/min. Moving:Max 70m/min. Max 60m/min.
Spreading table - Air table, 1,750mm width Air table, 1,950mm width Air table, 2,100mm width
Unraveling unit Roller method; bucket type Free-standing
Selvedge alignment Selvedge detection using photoelectric sensor
Automatic fabric adjustment Fabric edge, height and slack are detected to calculate and adjust ideal spread amount, spread position and slack amount.
Spreading method Fabric roll-out unit Fabric pull-out unit
Defect detection unit(optional) - Camera for detecting defect tag. Automatic overlapping through pattern recognition.
Automatic cutting unit Circular knife, variable rotation/move speed/cut stroke, automtatic sharpening
Stop motion Stop units activation (see below), spreading area over, servo alarm, etc.
Stop units Emergency stop switch on front and back of main unit, pause switch on control panel Emergency stop switch on front and back of carriage and four corners of main unit, pause switch on control panel
Operation Operation via LCD touch panel, toggle switch, push buttons
Power Single phase AC200V (180V-220V) 1kVA 3 phase AC200V (180V-220V) Air table use: 4.2kVA (1 blower), 7.4kVA (2 blowers). Conveyor table use: 1kVA.
Options Main and sub-controller (rear), Surface spreading, Yard cloth table, Catcher unit (P-SPR®2-16/18/20 only), Static electricity eliminator Defect detection unit, Auto seat sealer, Auto marking system, conveyor table, defect tag detection camera, Additional PC monitor

* Depends on material and other conditions.

Pick up table
P-CAM® (Cutting machine) P-SPR®2 (Spreading machine)
Cutting of each part Unrolling and spreading of fabric
11
CAD Solutions with SDS-ONE APEX4

SDS®-ONE APEX4 CAD system features New PGM software often-used functions, allowing simultaneous use of both
and provides smooth and efficient workflow from hands for maximum productivity. In addition,
patternmaking and nesting (marking) to cutting. Highly SDS®-ONE APEX4 features such useful functions as online
efficient "AutoMarking Premium" nesting software and help, macro functions and seamless switching between PGM
barcode generation are available as well. SDS®-ONE APEX4 software programs. SDS®-ONE APEX4 and P-CAM® cutting
combines a full array of expert functions with easy-to-use machines are the perfect combination for automotive parts
instinctive operation, allowing anyone—beginners and (car seat fabrics, headrests, armrests, airbags, floormats
professionals alike—to take full advantage of cutting-edge etc.), furnishings, industrial material, felt, container bags,
CAD technology. The familiar SDS® operating environment flexible container bags, cloth containers, carbon fiber fabric,
consists of a pressure-sensitive cordless pen and digitizer carbon cloth, aramid fiber, woven fabric, tent, canvas,
tablet as well as a trackball unit with duplicate keys for nonwoven fabric, filters, felt, and urethane foam.

12
■ Main Features
Picture Directory Online Help/Operation Guide by Industry
Saved files can be checked with image as By having help functions readily available,
well as file name. Grouping and keyword assistance is available at all times. Online help
search are available as well. for functions currently in use can be called up for
immediate reference. Operation guides are also
available for each industry such as automotive
and furniture, allowing the operator to check
each function according to workflow.

Macro Functions
Operation steps can be registered
Coordination Among Software Programs
as macros and called up later to be
Patternmaking and nesting (marking) software can be
used as guidelines. Each function can
switched among each other seamlessly, allowing quick
be called up in sequence with each
editing without the need for storing and loading data
click, so operation is made simple. By
before and after using each program. Relation marking
storing more macros, user know-how
function allows changes in piece data to be applied to
can be accumulated.
marker data automatically.

After-Sales Support
Training is provided with machine purchase.
Software updates are provided free of charge,
so the latest version is always available for use.

13
■ Patternmaking

Enlarging and Reducing Parts Adjusting Perimeter


Taking into account the elasticity of The outer perimeter of parts can be
fabrics, parts sizes can be enlarged or increased or decreased by setting
reduced by several percent. perimeter width.

Drawing curved lines Seam Checker Evolving CAD software


Curved lines can be drawn by specifying the By rotating parts according to sewing sequence, seams New PGM software released in 2018 features
radius and depth of the arc. can be checked and notch marks can be input. a user-interface that allows speedy, intuitive
operation by patternmakers to bring their ideas
to shape. Operation steps for each function are
simplified, and working efficiency is imporoved
on average by approximately 40% compared
with previous CAD software.

14
■ Nesting (Marking)

Parts Load
By setting material name and required
number orientation for each part
and set number are performed
automatically developed according to
nesting material.

Automatic Nesting (Marking)


Start Point Editing
Software for automatic nesting (marking) according to material width is standard.
After nesting (marking), the start point can be optimized so as not to affect patterns
The required amount of fabric can be determined easily.
that are next to each other, overcuts and heel cuts to adjacent parts can be prevented.
Before optimization After optimization

Loop Parts Generation


Special functions are available for effectively creating such shapes as
parallelograms in different sizes.

Automatic Setting of Cutting Speed


Cutting speed that is set for P-CAM® can be further set for each pattern or line.
Cutting speed is automatically reduced for areas where two or more patterns are close
to one another to maintain accuracy.

Before Editing After Editing

15
Setting of Cutting Order Cutting of Selected Lines
Cutting order is automatically The order and direction of cutting can be set for each cutting line

■ Options
optimized. Priority can be placed of each part, which is effective for those portions such as sharp
on such parameters as production angles or where parts are touching.
efficiency and cutting accuracy.

AutoMarking Premium
AutoMarking Premium provides an average of 3% better efficiency in marking
than standard automatic nesting (marking) software. Material loss is minimized,
and cost is effectively reduced.

Data Formats
A variety of data formats are
supported, including input Nesting (Marking)Information Output
and output of TIIP, AAMA and
Marking data can be output to Excel format. Detailed information such as cutting
AutoCAD DXF formats, as well
time as well as outline dimensions and area for each piece can be output for cost
as Gerber and other cutting
estimation.
machine formats*.

* Some data may not be supported.

16
DIMENSIONS
BASIC SPEC DESIGN SPEC Hyper Simulation SPEC

All dimensions in millimeters.

SPECIFICATIONS SHIMATRONIC Design System


SHIMATRONIC Design System
MODEL SDS-ONE APEX4 [BASIC SPEC] SDS-ONE APEX4 [DESIGN SPEC] SDS-ONE APEX4 [Hyper Simulation SPEC]
Software Package P Full Spec
Design - 〇
KnitPaint - 〇
Application Software 3DModelist® - 〇
Embroidery - 〇

PGM *1 〇 〇
Operating System Microsoft Windows 10 IoT Enterprise SAC 64bit
Processor Intel Corei7-8700 3.2GHz Turbo 4.6GHz 6 Core with HyperThread

Main Memory (RAM) 8GB 32GB


Hard Disk 2TB
SSD - 500GB

Host 10/100/1000 BASE-T Ethernet × 2

Interface USB2.0 × 4 ports (Rear × 4 ports )


USB3.1Gen1 × 4 ports (Front × 2 ports, Rear × 2 ports)
USB3.1Gen2 × 2 ports (Rear × 2 ports)

Serial Interface 2 ports


Video Card On-board graphics Standard graphics Hyper graphics
Accelerator 〇

User Interface Menu-interactive


Tablet Large size(430mm × 287mm USB) + cordless pressure-sensitive pen

Operation Subkeyboard Single trackball with function buttons (USB) 3D Subkeyboard(Single trackball + 3D manipulator + function buttons) (USB) or Single trackball with function buttons (USB)*2

Keyboard Japanese or English keyboard (USB)


Mouse Optical mouse with scroll wheel (USB)
Display Type *3 24-inch full-color LCD widescreen display(CMS unsupported) 24-inch full-color LCD widescreen display 27-inch full-color LCD widescreen display
Display Resolution 1,920 × 1,200 pixels 60Hz 1,920 × 1,200 pixels 60Hz 2,560 × 1,440 pixels 60Hz
Color 24-bit full-color (16,777,216 colors), sRGB supported 24-bit full-color (16,777,216 colors), Adobe RGB supported

Main Unit Size W165mm × D395mm × H378mm


Miscellaneous Main Unit Weight 10.7kg (23.59 lbs.) 11.0kg (24.25 lbs.) 11.7kg (25.79 lbs.)
Power AC100-240V 8-4A 50/60Hz

i1 Color measuring device - 〇


Monitor hood - 〇
Options
PANTONE FASHION, HOME +
- 〇
INTERIORS Color Guide

*1:PGM software includes paternmaking, grading and marking functions. *2:Selectable between 2 types of subkeyboards.*3:Submonitor (dual monitor) connection not supported.

ISO9001 Certification SHIMA SEIKI has ISO9001 certification for Design and Manufacturing of Apparel Design Systems.

This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit (http://www.openssl.org/). This product includes cryptographic software written by Eric Young (eay@cryptsoft.com). This product includes software written by Tim Hudson (tjh@cryptsoft.com). 17
3D Solutions with SDS-ONE APEX4 * Supported with full-spec software package

Taking Full Advantage of 3D Capability


It is possible to extract 2D parts from 3D data. By generating
a 3D simulation based on the extracted modified 2D parts,
the product image can be examined while rotating it
360 degrees on the monitor. Final product image can be
checked by mapping fabric onto the 3D image.

3D Simulation
2D parts can be re-fitted back onto 3D data based on fabric qualities. It is possible
to display fabric tension and pressure distribution, contributing to effective
product engineering.

3D Mapping
Fabric images can be mapped onto
3D simulation data, allowing accurate
evaluation of the final product image.

3D to 2D Development
2D parts can be extracted from 3D modeling data by
drawing cut lines and opening it up.

18
Examples of 3D Applications

1 3D data Input 3 3D-2D Conversion 4 Conversion based on layer position and


Supported formats : OBJ, STL, Collada, CATIA (optional) material thickness

2 Line drawing for 2D Conversion 5 Nesting based on material

19
Fast, High-Quality Marker Outputs in Actual Size

SHIMA SEIKI's PMK®1600 and PMK®2000 inkjet marking plotters produce


life-size patterns and markers quickly and in high-quality, up to a printing width
of 1,650mm and 2,050mm respectively. In sharp contrast with conventional
pen-plotting systems, with the inkjet system, total print time remains the same
regardless of the amount of information printed on the paper. File scheduling
functions boost productivity even further during continuous operation.
PMK®1600 and PMK®2000 are both suited for such industries as automotive,
furniture, industrial material, workwear, fashion and apparel.

Inkjet Marking Plotter

Take-up device shown is optional equipment.

20
DIMENSIONS

2550 (PMK ® 1600)


2950 (PMK ® 2000)

Fast, high-quality marker outputs

1200
Suction and multi-point pressure rollers
prevent paper jams, so smooth and stable
delivery of even long markers is possible
with high precision. 1790 (PMK ® 1600)
2190 (PMK ® 2000)
520

SPECIFICATIONS Marking Plotter

Model PMK1600 PMK2000

Maximum paper width 1,650mm 2,050mm

Maximum printing width 1,650mm 2,050mm

Drawing speed (@300dpi) 107/m2/h 112m2/h


Ink(color) Dedicated ink (Black)
Take-up device Resolution 300 × 150dpi, 300 × 300dpi

With the optional take-up device and General paper 40g to 60g/m2
Paper
rewind device, efficient paper output is Outside diameter 200mm or less (weight 30 kg or less)

possible. Stop motion Out of paper, Out of ink, Front cover open, etc.

Safely devices Front cover

Interface Ethernet (when sending from SHIMA SEIKI CAD to PMK ® ), USB memory interface

Data format HP-GL compliant (when sending from SHIMA SEIKI CAD to PMK ® )

Paper set Suction device/Manual lever

Take up device 1 Front winder system, Paper auto take up device, rewind device

Dimensions W2,550mm × D550mm × H1,200mm W2,950mm × D550mm × H1,200mm

Power Single phase AC220V 300VA

Weight 160kg (352 lbs.) 240kg (528 lbs.)

System Requirements
17 to 30℃ /80% or less (non condensing)
Temperature/Humidity

Option :
(1)Paper take up device

21
Website Global network

ISO14001 Certification: SHIMA SEIKI Headquarters is certified as an ISO14001 accredited company.

SAFETY NOTICE In order to ensure safe operation of the equipment, SHIMA SEIKI, SDS, SDS-ONE, SDS-ONE APEX, P-CAM, P-LAB, P-SPR, MotionX, PMK and 3DModelist are either registered trademarks or trademarks of SHIMA SEIKI MFG., LTD. in Japan and / or other
please review all operation manuals carefully before use. countries. Product names, brand names and company names within this catalogue are registered trademarks or trademarks of their respective companies. SDS-ONE APEX contains embedded software
that is subject to license terms, and the end user must agree to the license terms before using the system. SHIMA SEIKI maintains a policy of continuous improvement for its products, and therefore
specifications and appearances are subject to change without notice. Please contact your nearest authorized sales representative for the latest information.

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