Production Size Vertical Mixer User Manual (16PVM, 600liter)

B&P Production Size
Vertical Mixers
User Manual
Copyright © 1997, 2011 B&P Process Equipment and Systems, LLC.
All rights reserved.
Trademarks of companies other than B&P Process

Equipment and Systems, LLC may appear in this
manual. References are to the benefit of the
trademark holder and no infringement is intended.
1000 Hess Avenue

Saginaw, MI 48601
(989) 757-1300 Phone
(989) 757-1301 Fax
E-mail: bpprocess@bpprocess.com
Rev. 01/2011
Preface
Use of this Manual

This Owner's Manual of operating and maintenance information for the B&P Production Size Vertical
Mixer should be considered a permanent part of this equipment, and must remain with the equipment
at time of transfer or resale. The instructions contained herein should be followed to assure dependable
performance.
This Owner's Manual provides instructions for Production Size Vertical Mixing machines of various sizes.
The manual also includes information pertinent to optional equipment that may or may not be included in
the original purchase.
The seller's warranty applies in so far as the unit is operated within the rating and service condition for
which it was specifically sold. The purchaser must prevent the existence of any destructive external
condition which might typically include: loading due to critical speed, severe shock loading, mechanical or
thermal overloads or other conditions of which the seller was not fully advised. Also, the unit must be
installed, operated and maintained in accordance with instructions contained in this manual.
Adequate installation, maintenance, and safety instructions must be given by the user to personnel
directly responsible for the operation of the equipment.
Please remember that when service is required, B&P Process Equipment knows your equipment best.
Consult B&P for any assistance you may require.
General Information
Product History
B&P's vertical mixers have been in service in leading chemical, aerospace and research facilities since
1958. Major applications include the mixing of solid rocket propellants and explosives. B&P's units range
in size from laboratory models up to full scale production units.
System Description
The B&P vertical planetary mixer is a two blade, dual planetary, change bowl mixer. Unlike mixer designs,
which incorporate a stationary blade, the B&P design assures complete mixing of different materials and
the elimination of dead spots. The bottoms of both agitators are chamfered to work material against the
bottom of the bowl. This unique feature is extremely effective for processing critical solid propellant
materials. Agitator shafts are equipped with mechanical seals and sumps to prevent oil or grease from
contaminating the batch. Stainless steel mixing bowls are normally jacketed for heating or cooling and
may be fitted with a discharge valve at the bottom. Provisions are included for thermocouples to monitor
the batch temperature. The bowl interior is machined to a 23 µ inch [0.90 µ meter] or better surface finish.
Mixing bowls can be moved into and out of the machine quickly to maximize machine utilization by
reducing nonproductive changeover periods.
B&P Customer Service

B&P maintains complete dossiers on all equipment built. These files are coded for immediate access and
contain detail and assembly drawings, work orders and service history. This practice saves time and
money in ordering replacement parts - especially in instances where modifications have been made to
standard units. Information on the cost and availability of spare parts is also included in these files. These
files are readily available for answering customer's questions on replacement parts or service needs.
The B&P customer service department is prepared to send qualified technical personnel anywhere in the
world to maintain B&P equipment. B&P's customer service representatives can also help set up
preventive maintenance programs and train customer operating and maintenance personnel. When major
repair is required, B&P can often rebuild old machines to "like new" condition in less time and at less cost,
than equivalent new machines.
Rev. 01/2011 i
Table of Contents
Table of Contents
Section 1: Safety .......................................................................................................................5

1.1 Safety Guidelines ..................................................................................................................6
1.2 Safety Devices ......................................................................................................................7
Section 2: System Description ................................................................................................8

2.1 Vertical Mixing Machine ........................................................................................................8
Stand ...............................................................................................................................8
Electrical Controls............................................................................................................8
Drive System ...................................................................................................................8
2.2 Housing...............................................................................................................................10
2.3 Mixing Blades......................................................................................................................11
2.4 Bowl Assembly....................................................................................................................13
Section 3: Handling and Storage Procedures .......................................................................16

3.1 Check-In Procedure ..........................................................................................................117
3.2 Handling Precautions ..........................................................................................................18
3.3 Storage Requirements .......................................................................................................19
Section 4: Installation .............................................................................................................23

4.1 Structural Requirements......................................................................................................23
4.2 Utility Requirements ............................................................................................................25
4.3 Preoperational Setup ..........................................................................................................26
4.4 Hydraulic Systems ............................................................................................................227
4.5 Blade to Blade Clearance....................................................................................................31
4.6 Blade to Bowl Wall Clearance .............................................................................................32
4.7 Blade to Bowl Bottom Clearance .........................................................................................34
Section 5: Operation ...............................................................................................................36

5.1 Lift System ..........................................................................................................................36
5.2 Control System ...................................................................................................................36
5.3 Procedures..........................................................................................................................36
Section 6: Maintence ..............................................................................................................39

6.1 General Information ............................................................................................................39
6.2 Lubricants ...........................................................................................................................39
6.3 Scheduled Maintenance ......................................................................................................41
6.4 Disassembly and Reassembly Procedures .........................................................................46
6.5 Troubleshooting ..................................................................................................................48
Section 7: Spare Parts ............................................................................................................50
Rev. 01/2011 ii
Preface
List of Illustrations
Figure Title Page
2-1 Typical Stationary Housing Details 10

2-2 Blade Rotational Directions 11
2-3 Sensor Blade Positions 12
2-4 Typical Mixing Bowl Assembly 13
4-2 High Speed Blade Wax Positions 32
4-3 Plan View of Bowl I.D. Reference Positions 33
4-4 Blade Bottom Wax Positions 35
6-1 Tapered Roller Bearings 48
List of Tables
Table Title Page
3-1 Approximate Machine and Component Weights 16

3-1A Approximate Machine and Component Weights 16
4-1 Approximate Torque Values for Bolts 24
4-2 Filter Ratings 27
4-3 Levels of Cleanliness 28
6-1 Recommended Lubricants 41
6-2 Bearing Dimension Data Chart 47
6-3 Radial Positive Contact Seal Problems 49
Reference Manual Appendixes
APPENDIX A: PURCHASED COMPONENTS DOCUMENTATION
APPENDIX B: RECOMMENDED SPARE PARTS INVENTORY
APPENDIX C: B&P MIXER DRIVE INFORMATION AND OPERATION
APPENDIX D: B&P DRAWINGS
Rev. 01/2011 iii

Section 1: Safety
Section 1: Safety
Introduction This User's Manual, that includes operating and maintenance information,
should be considered a permanent part of this equipment and must remain
with the equipment at times of transfer or resale.
In this manual, statements preceded by the following words and symbols are of
special significance:
Symbol Meaning
DANGER: Action represents an immediate potential hazard.
MANDATORY: Failure to act represents an immediate potential

hazard.
WARNING: Potential hazard, unsafe situation, or equipment

damage could result.
NOTE: Point of interest for efficient operation and/or

maintenance.
Current legislation places responsibility on the employer to meet safety and

health regulations. B&P's equipment is designed and built to meet existing
standards of safety and health in effect at the time of manufacture. Industrial
equipment is neither everlasting, nor self restoring. It is B&P's expectation that
its equipment, when installed, operated, and maintained properly, will enable
the employer to comply with OSHA regulations and interpretations. However,
B&P makes neither representation nor warranty that its equipment meets all
present OSHA requirements, because of the varied interpretations of the Act,
and the equipment can only be shipped with this understanding.
Where possible, B&P, at buyer's specific request, will modify its equipment, at
prices in effect at that time, so that the buyer may meet future required safety
and health standards.
To prevent injuries, be sure the following items are checked before staring the
equipment:
• The operator has received adequate instructions for safe operation.
• All access openings are closed and properly secured.
• The surrounding area is free of obstacles or spillage, which could
increase the chances of a person falling or slipping.
• All electric motors must be properly grounded.
Rev. 01/2011 5
Section 1: Safety
1.1 Safety Guidelines
General Specific operating instructions for your particular use of this equipment should
Guidelines be prepared by your company and should include the following requirements:
• Compliance with state, and local safety OSHA regulations and codes.
• Protection of employees against any bodily injury by using safety devices,
for example: hard-hats, safety glasses, ear protection.
• Protection of employees against exposure to various hazards, such as hot
surfaces.
• Maintaining clear visibility of CAUTION and DANGER warning signs.
• Installation of advisory alarm systems to alert employees in the vicinity that
equipment is about to be started.
• Vents on pressure equipment should be piped to a safe place.
• Operators should be instructed on how to handle any process issues that
may arise.
In addition, the following cautions should be observed:

• When stopping the equipment, keep clear of any moving part.
Remember that rotating equipment will continue rotation by momentum
for some period after power has been shut off. Serious injury could
result if a limb or loose clothing, such as a tie, is caught by a moving
part.
• Maintenance on the equipment should be performed only when it has
been locked out, to prevent accidental restarting.
• To resume operation, replace any guard, shield, or barrier that may
have been removed for maintenance.
• Interlocks, guards, shields, barriers, chains and similar devices are
designed for personal protection. Do not operate this equipment with
any safeguards removed and/or altered as this could create an unsafe
condition causing personal injury to the operator or others.
• Adequate installation, maintenance, and safety instructions must be
given by the user to personnel directly responsible for the operation of
the equipment.
• All unauthorized personnel should be required to remain a safe distance
away from rotating shafts, couplings, clutches, etc.
Rev. 01/2011 6
Section 1: Safety
A.N.S.I.
The following information is quoted from the A.N.S.I. standards:
Standards
Instructions The EMPLOYER SHALL ensure original and continuing competence of

operating and maintenance personnel, training them in safe operation and in
the use of safety devices. The EMPLOYER SHALL ensure that safe operating
procedures are always being employed.
Inspection and The EMPLOYER SHALL establish and follow a properly documented inspection
Maintenance and maintenance program, ensuring that all guards and emergency stop
devices are in place and functioning properly. This standard will require
processors to define maintenance/test procedures for their staffs and to
assemble documentary evidence that the procedures are routinely carried out.
Careful attention to these procedures will likely produce improved machine
operation and reduced downtime as side benefits, easily covering the cost of
implementation.
Work Area The EMPLOYER SHALL provide a work area with adequate clearances for safe
operation, proper ventilation, proper housekeeping and adequate material
handling facilities.
Hazards The EMPLOYER SHALL correct any known hazardous defects before returning
machinery to service. We believe this is being done already and will, therefore,
cause no additional burden to the processors.
Apparel The EMPLOYER SHALL provide protective apparel, as required, to prevent

injury from point of operation hazards - such items as gloves, safety glasses
and safety shoes. As above, no major changes should be required for most
processors.
Tools The EMPLOYER SHALL provide tools and handling equipment, and SHALL
establish a safe method for fastener removal. In most cases, the equipment
needed to meet this standard is already in place.
1.2 Safety Devices
Introduction The users must install guards, alarms, interlocks and other safety devices
furnished by the manufacturer. In addition, the procedure set forth in the
operating instructions must be carefully followed. The user is also responsible
for furnishing and installing any guards or other safety equipment needed to
protect operating personnel even though such safety equipment may not have
been furnished by the seller with the equipment purchased.
Rev. 01/2011 7
Section 2: System Description

2.1 Vertical Mixing Machine
Stand The stand is fabricated of heavy steel plate and provides a rigid structure to
support the drive system, internal gearing, both the stationary and rotating
housing, blades, bowl lift mechanisms and bowl up limit switch.
The bowl up limit switch is mounted to the stand and connected to the
control circuit. It functions as a safety interlock that allows the machine to be
powered up when it detects the bowl in the "up" position.
Interrupting the limit switch causes loss of electrical power to the

machine, which, in turn, will cause the blades to coast to a stop.
Because of its safety function, the limit switch should never be

removed or jumped out. Failure to follow this caution can result in
severe personal injury.
Electrical The electrical system for the Vertical Mixer is installed by the user, based on
Controls circuit diagrams provided by B&P. Mixer controls can be supplied by B&P
as an option.
Drive System Optional drive systems are available for Production Size Vertical Mixers,
depending on the size of the mixer and its specific application.
All moving drive components are guarded according to OSHA

requirements.
Two Speed Drive The two speed drive is the standard equipment for the Vertical Mixer. It is
coupled to a right angle reducer via a matched set of V-belts. A mechanical
torque limiter can be ordered as an option, to prevent machine damage in
the event of over torque.
The reducer is directly coupled to a drive shaft pinion, which in turn drives a
dual planetary gear system to turn both the high speed and low speed
mixing blade.
Rev. 01/2011 8
Hydrostatic Drive The hydrostatic drive is offered by B&P as an option. Those components
(Optional) that are located on the mixer are inherently explosion proof. The system has
a built-in over torque protection. The hydrostatic drive has excellent speed
control capability and uses a fire retardant fluid. It can be operated at a
100% torque level for indefinite lengths of time without sustaining damage.
The hydrostatic drive uses a shrink disc coupling to establish a mechanical
shrink fit between shaft and hub. The shrink disc coupling is a frictional
keyless shaft/hub connection device that exerts an external clamping force
on the hub.
The shrink disc coupling consists of two locking collars, a solid, double
tapered inner ring, locking bolts and an O-ring for sealing. By tightening the
locking bolts, the locking collars are pulled together, exerting radial forces
on the double tapered inner ring and the hub, thus establishing a positive
frictional connection.
Adjustable- Another option is an adjustable frequency electric motor that can be

Frequency Drive installed to drive the mixer. The motor output is coupled to a right angle
(Optional) reducer by means of a matched set of V-belts. The reducer is directly
coupled to the mixer input shaft. All moving drive components are guarded
as per OSHA requirements. The drive system is electrically connected to
the variable frequency drive controller.
The operating speed of the mixer blades is set at the control station. An
optional mechanical torque limiter can be provided between the drive motor
and reducer to prevent machine damage if over torque occurs.
Torque Limiter The torque limiter disengages the drive completely when an overload or
(Standard) jamming of the drive occurs. The main part of the torque limiter that
disengages consists of two plates with steel balls seated between them.
When the machine overloads or becomes jammed, the plates slip, forcing
the steel balls from their seated positions. When this unseating of the steel
balls occurs, a proximity switch is activated, thus shutting down the drive.
After disengagement the drive runs free, permitting high-speed

operation (at or above normal electric motor speeds) and continues to
run for a brief period of time in the tripped condition without causing
damage.
Rev. 01/2011 9
2.2 Housing
The stationary housing of the machine is fabricated of stainless steel in the
Stationary
area that might normally come in contact with the materials being mixed,
Housing
and of carbon steel above the mixing area.
The stationary housing is vacuum-tight. The vacuum connection in the
upper housing should be interconnected with the lower housing by the
customer to assure equal vacuum levels in both the mixing and drives
areas.
The lower portion of the stationary housing contains feed (charging) ports
(Figure 2-1). These ports allow the mixing bowl to be filled when fully raised
into place.
BLADES
FEED PORTS
RUPTURE PORTS
Figure 2-1
Typical Stationary Housing Details
The rotating or planetary housing is supported within the stationary housing
Rotating Housing
by the fixed central shaft. The planetary housing contains the mixer blade
axles, bearings and gears.
The lower blade bearings and the rotating to stationary housing bearing are
grease packed at time of machine manufacture. All other bearings and
gears are lubricated by a positive displacement oil lubrication system.
To prevent lubricant from entering the process area, or propellant materials
Seals
from entering the bearing area, lip seals are provided to seal between the
rotating and stationary housings.
The mixing blade shafts are equipped with mechanical seals as well as lip
seals. O-ring type seals are contained between the lower stationary housing
and the mixing bowl. For more detailed information on lip seals, refer to
Appendix B, Radial Positive Contact Seals.
Liquid seals are provided on some machines as an option.
.
Rev. 01/2011 10
2.3 Mixing Blades

The mixing blade shafts are equipped with mechanical seals as well as lip seals.
Introduction
O-ring type seals are contained between the lower stationary housing and the
mixing bowl. For more detailed information on lip seals, refer to Appendix B, Radial
Positive Contact Seals.
Liquid seals are provided on some machines as an option, (see Specification
Sheets in the Foreword). The Vertical Mixer uses two specifically designed
stainless steel blades (agitators). The unique dual planetary movement of these
blades and their helical configuration prevent stratification of ingredients by
providing top to bottom flow of material.
The top surface of each blade is chamfered to prevent propellant from collecting on
the top surface when the bowl is lowered. The bottom of the blade is chamfered to
provide mixing between the blades and the bowl bottom. The surfaces of the mixing
blades that come into contact with the materials being mixed are polished to a
finish of 23 µ inch [0.90 µ meter] or better.
REDUCER
MOTOR
COUPLING OR OPTIONAL
TORQUE LIMITER
LOW SPEED BLADE
HIGH SPEED BLADE
Figure 2-2
Blade Rotational Directions
The mixing blade clearances are held to tolerances designed to ensure proper
shear rate and mixing action. Infrequent deviations in blade clearances are possible
and would be the result of "polishing indications" on the blades or bowl. Blade
clearances are listed on the Specification Sheets in the Foreword.
The design of the mixer blade shafts and the precision fit of two anti-friction
bearings, sufficiently spaced on each shaft, limit blade deflection at the tip to a
minimum when full load torques are applied. The vertical and axial position of the
entire rotary assembly is maintained through the precision fit of the double row
roller bearings on the supporting shaft, and the precise fit of the large ball type
bearing, which centers the lower rotary housing in the stationary housing. The
"hunting tooth" design of the B&P gear train and mixing blade alignment assures
that the entire surface of the bowl wall and bottom are swept.
Rev. 01/2011 11
Optionally, the Vertical Mixer can be equipped with a blade position sensor. The
sensor mounts on top of the mixer, directly connected to the main drive shaft.
(Hydrostatic drive only). The sensor is used as a guide when turning the fast blade
into one of four safe positions (see Figure 2-3). These positions allow maximum
clearance between the blades and the inside surface of the bowl. This clearance is
necessary to allow the bowl to be raised or lowered into position without causing
damage to the mixing blades.
Figure 2-3
Sensor Blade Position
Inner Blade The low speed blade or agitator is offset from the mixer centerline in order to
provide continuous wiping of the mixing bowl bottom. This blade is of a solid
design.
The opening in the outer agitator prevents excessive peak loads and power draws,
which would result from high viscosity material being "pinched" between solid
blades. The mixing energy is channeled into a folding action, which will effectively
wet out particles while minimizing any tendency to grind down the size of these
particles.
Outer Blade The faster outside blade or agitator is further offset from the centerline of the mixer
to provide continual wiping of the inner blade, the bowl walls and bottom. This
blade is of an open design to allow material to flow through it.
Rev. 01/2011 12
2.4 Mixing Bowl Assembly
Mixing Bowl The mixing bowl (Figure 2-4) is designed, fabricated, inspected and created in
accordance with the latest edition of, and addenda to, section VIII, Division 1
of the ASME code for unfired pressure vessels in effect at time of
manufacture.
For bowl rating information (i.e., working capacity, total capacity, pressure,
temperature, etc.) see the Specification Sheets in the Foreword.
The interior of the mixing bowl is fabricated of stainless steel. The interior surfaces
of the mixing bowl are polished to a finish of 23 µ inch [0.90 µ meter] or better. The
inside bottom corner of the mixing bowl has a continuous radius to assure easy
cleaning and smooth discharge. The outside bottom corner of the high speed blade
is contoured to closely follow the bowl corner radius. This assures complete mixing
action, even in the bowl corners.
The mixing bowl has four casters for easy removal of the bowl from the mixer. The
top flange of the mixing bowl is designed to mate with the mixer by compressing an
O-ring against the inside diameter of the bowl, and a specially designed elastomer
gasket against the top surface of the bowl flange. The flange is also designed to
seal against the optional bowl cover assembly. All precision surfaces are suitably
protected during shipment.
The mixing bowl is equipped with a single thermocouple assembly. The

thermocouple assembly includes an iron constantan element, with a male
connector plug and removable protective shield.
Figure 2-4
CASTOR
THERMOCOUPLE
ASSEMBLY
TRUNNION
PIPE TAP WATER
OUTLET
PIPE TAP WATER
INLET
Figure 2-4
Typical Mixing Bowl Assembly
Rev. 01/2011 13
Thermal The mixing bowl is jacketed for either heating or cooling the unit. A fluid heating
Jacket or cooling medium should only be used with a system that provides for the
forced circulation of the medium, thereby providing even distribution and insuring
against pockets of intense heat or cold.
When a fluid (hot oil, water, brine, etc.) is used as the cooling or heating
medium, it is circulated through the jacket in an upward direction. The fluid line is
connected to the water inlet and the return line to the water outlet as indicated
on the Bowl Assembly drawing in Volume II of this manual. When fluid is first
admitted to the jacket, petcocks (customer supplied) should be opened to let the
air inside of the jacket escape. Close the petcocks as soon as the fluid begins to
flow from the outlet of the jacket.
The mixing bowl is jacketed for either heating or cooling the unit. A fluid heating
or cooling medium should only be used with a system that provides for the
forced circulation of the medium, thereby providing even distribution and insuring
against pockets of intense heat or cold.
When a fluid (hot oil, water, brine, etc.) is used as the cooling or heating
medium, it is circulated through the jacket in an upward direction. The fluid line is
connected to the water inlet and the return line to the water outlet as indicated
on the Bowl Assembly drawing in Volume II of this manual. When fluid is first
admitted to the jacket, petcocks (customer supplied) should be opened to let the
air inside of the jacket escape. Close the petcocks as soon as the fluid begins to
flow from the outlet of the jacket.
Mixing Bowl The optional bowl cover is manufactured from stainless steel. The cover is
Cover designed to match up with the mixing bowl and is sealed to the bowl by an
(Optional) O-ring. The mixing bowl flange and bowl cover flange are held by a "V" band
type clamping mechanism.
The interior surface of the cover is polished to 23 µ inch [0.90 µ meter] or better.
All inside surfaces are dye penetrant checked according to B&P Quality
Assurance Standards, to assure that the fabrication is free of cracks, voids or
other harmful imperfections.
The optional bowl cover is designed, fabricated, inspected and certified in

accordance with the latest edition of, and addenda to, section VIII, Division
1 of the ASME code for unfired pressure vessels in effect at time of
manufacture.
The cover is typically designed for 75 psig [5.2 bar] internal pressure at a
working temperature of 200 °F [93 °C]. Typically, the cover can be lifted by
brackets welded to the top surface of the cover. The bowl cover may also
contain an American Standard pipe tap connection to allow the bowl to be
pressurized or to force the material in the bowl out the discharge opening.
As an added option, the bowl cover can include a flange mounted bursting disc
which is located in the center of the cover. This bursting disc provides
overpressure protection. (See Assembly Drawing(s) in Volume II of this manual.)
Rev. 01/2011 14
Mixing Bowl The mixing bowl hoist is designed to raise the mixing bowl into operating
Hoist (mixing) position, and to lower it for discharge. The bowl is raised and lowered
by two hydraulic cylinders. It is provided with pilot pins which mate with the
mixing bowl to align the bowl with the stationary housing.
A hydraulic power unit for the bowl lift system is furnished. The hydraulic power
unit is capable of continuously "dead-heading" without the use of auxiliary
cooling.
Rev. 01/2011 15
Section 3: Handling and Storage Procedures

Introduction This section provides information to guide the user in the check in process
upon receipt of the equipment, and precautions necessary for equipment
lifting and moving, to preclude damage. Procedures for short term and
long term (30 days or more) storage of the mixer are also included. Table
3-1 is provided to list the various machine and component weights for
shipping purposes.
Table 3-1 APPROXIMATE MACHINE AND COMPONENT WEIGHTS

Weight approx 12- 1/2
14 PNM 16 PVM 18 PRM 18 PUMM
[lb] PUM
A. Machine 12,000 24,000 40,000 52,000 58,000
B. Bowl 1,200 1,400 2,400 5,000 7,800
C. Bowl Cover 1,000 1,200 1,575 2,200 2,950
D. Hydraulic Power Unit
300 350 400 450 500
(Bowl Raise and Lower)
E. Hydrostatic Drive Unit 2,100 2,800 3,600 4,300 5,000
Table 3-1A APPROXIMATE MACHINE AND COMPONENT WEIGHTS

Weight approx 12- 1/2
14 PNM 16 PVM 18 PRM 18 PUMM
[kg] PUM
F. Machine 5445 10890 18145 23590 26310
G. Bowl 545 635 1090 2270 3540
H. Bowl Cover 455 545 715 1000 1340
I. Hydraulic Power Unit
140 160 185 205 230
(Bowl Raise and Lower)
J. Hydrostatic Drive Unit 955 1270 1635 1950 2270
Rev. 01/2011 16
3.1 Check In Procedure
Introduction In most instances, the machine will be shipped, horizontally on its back.
B&P Process Equipment & Systems recommends that the customer
requests the assistance of a B&P representative for advice and to observe
the unloading process. This representative will assist in the documentation
of any shipping or handling damage that may occur. This could also aid the
purchaser with future warranty considerations based on shipping or
handling accidents.
Warranty could be affected by failure to follow proper procedures
Carrier Inspection The carrier (trucking company) is responsible for any in transit damage.
Inspect all components for damage at points of tie down, blocking and
support. Photograph and document all conditions deviating from the
factory's "as shipped" condition. The truck driver must agree and sign
damage reports intended to support insurance claims.
Packing Inspection Inspect all packaging, bridging, dunnage, supports, cartons, etc., for
external failure or damage before unloading. Photograph and document all
conditions departing from "as shipped" condition. Following the unloading of
equipment, inspect all packaging, bridging, dunnage, supports, cartons, etc.
for internal failure. Open and unpack as necessary to facilitate inspection.
Photograph and document all conditions departing from the "as shipped"
condition.
Inventory Confirm that all components, accessories, optional equipment etc. that was
Confirmation ordered is accounted for and received. Refer to the purchase order,
shipping invoice, bill of materials, bill of lading, Specification Sheets in the
Foreword of this manual and any other applicable document providing
pertinent information.
Reports of components lost in transit must be confirmed by the truck driver
or carrier representative, if recovery by insurance is intended.
Missing components, without indication of pilferage or loss by packaging
failure and not listed as shipped by separate carrier, will be provided by
B&P without cost if confirmed at time of arrival and unloading, or at the
discretion of the B&P representative.
Rev. 01/2011 17
3.2 Handling Precautions
Introduction Observing the handling precautions below minimizes the potential for
damage.
The mixer is factory equipped with lifting brackets for horizontal and vertical
lifting. These brackets are painted red for ease of identification and will be
removed following final setting of the machine.
The mixer will usually be unloaded in a horizontal position using the red
lifting brackets. Place the mixer on a firm (preferably concrete) surface
supported by wood or suitable cushioning blocks.
Do not remove internal packing materials until the equipment is in its

final installation location
Next the mixer must be placed vertically to prevent damage. Cables or

chains must be held away from the mixer top components using a suitable
spreader bar or bars. The mixer must be moved from the unloading site to
the installation site vertically and lowered over the foundation bolts.
Exercise caution when handling the machine, to prevent damage caused by

striking other objects. Avoid supporting or lifting the machine in a manner
that places excessive stress on parts that are not designed to support the
machine's weight. When the machine is resting on the floor, it always should
be in a normal upright position with the weight resting on the mounting
surface. The unit should be lifted only with the lifting brackets and holes
provided for this purpose. Slings should be used to distribute the load
evenly. Never attempt to lift the unit by light eye bolts fixed into covers or
thinner housing sections. In addition, the following precautions should be
observed in handling the unit:
• Never drag the machine on its base. This will mar the machine mounting
surfaces and may over stress the housing.
• When attaching slings to the unit, attention should be given to the

behavior of the slings under load. Do not attach a sling in a manner
which will cause it to crush or rip loose exterior piping or gauges, etc.,
when it is placed under load.
• Use spreader bars to prevent lifting cables or chains from damaging the
mixer components.
Rev. 01/2011 18
3.3 Storage Requirements
If installation is delayed, proper storage of the machine becomes a

very important
Short Term For short term storage the machine should be in a normal upright position
Storage with the weight resting on the machine's mounting surface. The surface
should be level and free of debris or any objects that might cause damage
to the mounting surface.
Long Term Storage If installation and operation of the machine are to be delayed for more than
one month after factory shipment, special rust preventing precautions
should be taken. These precautions may be taken by the factory if full
information concerning storage conditions is provided by the user at time of
ordering.
B&P generally advises against any long term outdoor storage of mixing
machines, because of the inherent risk of corrosion and other potential
weather related harm. If, however, outdoor storage is unavoidable, these
risks should be minimized by selecting a relatively dry environment with
minimum temperature fluctuations and by observing the methods described
in the following protection subsections.
Machine Exterior To protect the overall exterior of the machine, there are two methods that
Protection can be utilized.
First Method The first method is the best and highly recommended: The machine should
be completely covered with a canvas or some other heavy material which
(Highly
has been treated to prevent breathing of air through the material, so that
Recommended)
moisture laden air is not absorbed into the material and thereby into the
machine. If such a cover is utilized, a wood frame should be constructed, of
the same height as the machine, so that the cover is held away from the
motor, gearbox, etc., and cannot come in contact with the equipment. It is
suggested that this cover have a zippered opening, so that once every two
weeks, an individual can enter the covered area and visually examine the
exterior of the machine. Inside the enclosure, either desiccate bags should
be placed to absorb moisture, and changed as frequently as required, or a
room dehumidifier should be put inside of the enclosure to keep the major
portion of the equipment dry and to prevent corrosion, scaling and rust.
The desciccate bags are available from: Desiccant Schoofs Inc.
Desiccant Schoofs Inc.
P.O. Box 67
Moraga, CA 94556
Military Specification No. MIL-D-3464
Rev. 01/2011 19
Second Method The second recommendation would be, not to apply the cover or enclosure
to the machine, but to liberally coat all exposed metal portions of the
machine with a thick, staying type rust inhibitor, to prevent corrosion of all of
the unpainted non-stainless steel surfaces. Recommended are:
Recommended Rust Guard #6603 Epprot Oil Co., Eppco Petrotec Rust Preventive, from
Rust Inhibitors Eppert & Company, Oil & Chemical Company, or Mobilarama 633.
Machine Interior The internal parts of the machine also need to be protected from corrosion
Protection and other environmental damages. The main protectant being lubrication of
all gears and seals.
These coatings provide long term protection under severe conditions, such
as unprotected outdoor storage and presence of corrosive fumes. The
treated parts will withstand considerable scuffing and moderately rough
handling, but they should be protected against severe physical damage,
since the hard, dry film is not self repairing. The film is somewhat similar to
paint and although semi-permanent, it can be removed even after prolonged
aging by rubbing vigorously with solvent soaked rags.
All the corrosion protection steps are recommended even if the

machine is covered with a canvas. In the event that this method is
employed, all the surfaces should be checked on a monthly basis.
Where inhibitor is brushed, or worn off, it should be repaired as
required.
This method will require, after it is pulled from storage, and prior to
actual installation of the machine, a complete wash down of the
equipment to remove residue which has accumulated over time and
also to remove all of the rust inhibitor or anti-corrosion material that
has been applied to the equipment.
For all electrical cabinets, attach bags of:

Vapor Corrosion Inhibitor Pellets, from Deakyne Chemical Company.
Fill all gearboxes to one inch above top of highest gear or bearing with:
Pennsylvania Refining Petrotect 90B or Mobile-Mobilarama 500 Series.
When it is time to take the unit out of storage, the gearbox can be drained
and any oil trapped in the box must be removed. It is not necessary to wipe
down surfaces, except for those parts that retain pools of oil.
It is desirable to hook up power to the main drive of the mixer, so that the
mixer is operated for a period of 10 minutes at low speed, once every two
weeks. The purpose of this is to distribute the lubricant to all of the internal
parts to prevent corrosion and also to reposition the roller bearings so that
they do not acquire flat spots or pitting from the static weight resting on
them in the same position continuously.
Rev. 01/2011 20
Mixing Bowl Beginning with the bowl area of the machine, the O-ring seals around
Protection the bowl pilot section of the lower stationary housing should be
lubricated with a medium, which is acceptable to the customer's
process. This lubrication is intended to keep the o-rings from drying out
and to check cracking during storage.
After the o-ring area is lubricated, the bowl should be raised up into
position and should then be shored up mechanically with house jacks or
some other type of support that will prevent the bowl from coming down
after pressure is released from the hydraulic system. The purpose of
raising the bowl is to keep the housing area clean and to prevent the
blades or any of the highly polished areas of the housing, blades, and
internal surfaces of the bowl, from getting nicked or scratched
inadvertently.
Extra bowls that may be supplied with the unit should be fitted with a
large wooden cover to prevent the possibility of damage to the flange
and the highly machined and polished internal surfaces. Again, any
exposed carbon steel components, which are not painted, should be
liberally coated with a long lasting anti-corrosion, anti-rust material.
The bowls should be raised off the floor and supported on wooden
blocks. The caster air motors, if supplied, should be run once every two
weeks for approximately 10 minutes, utilizing an air supply which filters
out moisture and provides lubrication.
Rev. 01/2011 21
External Machine The feed ports on the lower stationary housing should be capped. These
Component ports can be covered with wooden flanges using a gasket between the
Protection stainless steel flanges on the housing and the wooden flange. The
rotating assembly should be filled with oil to the proper operating level
and the vacuum connection on the lower stationary portion of the
machine should also be capped to prevent the entrance of dirt and
moisture into the assembly.
As the upper vacuum connection is the only breather apparatus for the
gear housing permitting expansion and contraction of internal air, an
indicating desiccate canister should be hooked to the connection so
that, as the upper rotating assembly breathes through expansion and
contraction, air drawn into it is filtered, and moisture in the air is
entrapped. This indicating desiccate canister should be checked every
time the machine is operated in storage (every two weeks). Once it
becomes completely contaminated with moisture, it should be removed
and replaced with a clean canister.
In addition to storing the basic machine, there is also a requirement for
storing the hydraulic power unit that operates the lift system. The
hydraulic power unit should be stored with the reservoir completely filled
to the top with clean, filtered, hydraulic fluid. This includes all of the
lines, pump, etc., which are actually above the reservoir. The pipe,
tube, air breather, all openings, etc., should be capped, with the
exception of the air breather for the reservoir which must be left open to
accommodate thermal expansion and contraction. This breather should
be fitted with an indicating desiccate canister to filter out moisture and
other contaminants contained in the air. It should be inspected every two
weeks for as long as the machine is in storage, and replaced as
necessary.
Additionally, all of the hydraulic tubes and cylinders on the main
machine should be filled with hydraulic fluid and capped so that debris
or moisture do not collect on the inside of the hydraulic piping, and will
not create the potential for a hydraulic system failure after the machine
is pulled from storage and installed.
In the event that the machine is stored for an extended period (e.g., over
a year), it is recommended that the drive belt be replaced before start-up
because of the dry-cracking probability. In any event, the belt should be
inspected prior to the machine being put in service.
The commercial gear reducer, if so equipped, mounted on the stand
cap, should be filled with the appropriate oil and the breather replaced
with a desiccate filled, indicating breather as described for the main gear
housing.
Rev. 01/2011 22
Section 5: Operation
Section 4: Installation
Introduction This section describes the facility preparations necessary for the installation
of the Vertical Mixer. Information is included on utility requirements and
preoperational setup.
4.1 Structural Requirements
Footings The machine foundation is provided by the purchaser. Anchor bolts will be
installed in sleeved holes of a diameter allowing a minimum of 1/2 in. bolt
center variation.
Two hot rolled hard plates (3 in. x 10 in. x 1 in.) [76.2 mm x 254 mm x 25.4
mm], must be placed on either side of each bolt on the foundation before
the machine is lowered onto it.
Alignment and Check for distortion of the frame or base after the foundation bolts are
Bolting tightened. Where necessary, additional leveling of the machine may be
required to eliminate any distortion or out of level condition.
Anchor bolts must protrude above the hard plates, shims, machine
base, washers and full thread of the nut.
For additional information on foundation construction, see

Installation Drawing
Use the following procedure to mount and align the Vertical Mixer:
1. Place mixer on the user provided foundation (see Section 4.1.1,

Footings) to fit over the foundation bolts.
2. Using U-shaped shims of various thicknesses (0.003 in., 0.010 in.

and 0.020 in.) [0.076 mm, 0.254 mm and 0.508 mm]. Proceed with
the optical alignment of the mixer. It is recommended that an
assortment of these shims be kept on hand (see Section 4.1.3,
Mounting Accessories).
3. After leveling the machine, the anchor bolts will be torqued to the
appropriate bolt torque value. Leveling verification will follow the
torquing process.
Bolts, unless otherwise specified, should be SAE Grade 5 or greater. Use

Table 4-1 for information on proper torque for specific mounting bolts.
Rev. 01/2011 23
4. Following mixer level verification, the mixer bowl guide tracks, which are
supplied by the customer, can be installed. The track must be level and flat
to assure ease of mixer bowl travel.
5. A non-shrink, heavy equipment grout (EMBECO or equivalent) must be

uniformly and completely distributed under the machine base leveling
pads, to assure a complete fill of cracks, gaps and bolt holes. See
Appendix D for more information.
The gear unit together with the prime mover and the driven machine
has been correctly aligned at the factory. After precise alignment,
each member has been securely bolted and doweled in place
according to B&P’s coupling alignment instructions.
6. Remove the shipping frame from the blades.
7. The gear unit together with the prime mover and the driven machine
should be correctly aligned. After precise alignment, each member must be
securely bolted and doweled in place. Coupling alignment instructions
should be followed carefully.
Any field mounted couplings, sprockets, pinions, pulleys, etc. should

be carefully installed to provide good contact on the driving keys, as
well as to prevent cocking on shaft extensions. Since an end blow on
the shaft may damage gears and bearings, these attachments should
not be hammered into position, but preferably should be heated to
about 375 °F (preferably in a hot oil bath or oven), and slipped onto
shafts.
Bolt Size [inch] Torque [lb-ft] Torque [N – m]
1/2 78 106
5/8 166 225
3/4 210 285
7/8 320 434
1 472 640
1 1/4 864 1172
1 1/2 1460 1980
Table 4-1
APPROXIMATE TORQUE VALUES FOR BOLTS
Rev. 01/2011 24
Mounting The following is a list of hardware items that should be on hand for the
Accessories installation and alignment of the mixer:
• 14 pieces hot rolled steel plate 3 in. x 10 in. x 1 in. [76.2 mm x 254
mm x 25.4 mm] minimum.
• 28 pieces U-shaped stainless steel shims 0.003 in. [0.076 mm] thick.
4.2 Utility Requirements
Introduction All placement of the power source and control panel will be left to the
customer's preference and control. Safety must be a major factor in the
placement of these parts.
Electrical The electrical system for the Vertical Mixer system is installed partly by
B&P and partly by the user, based on circuit diagrams provided by B&P.
This installation will include all safety limit switches and interlocking
controls as shown on the drawings provided by B&P in Volume II of this
manual.
Heating and When a fluid (hot oil, water, brine, etc.) is used as a cooling or heating
Cooling medium, it is circulated through the bowl jacket. The jacket may contain
antifreeze for protection against damage from freezing temperatures
during shipping and storage. Check jacket and, if necessary, drain
antifreeze and flush out any residue. Connect the supply line to the
jacket inlet port, and the return line to the jacket outlet port as indicated
on the Bowl Assembly drawing(s) in Volume II of this manual.
Vacuum There are either two or three vacuum ports on the mixer (Figure 4-1)
which must be interconnected and hooked up to a vacuum source to be
supplied by the customer. This setup will provide for balanced levels of
vacuum in the bowl and in the gear housing when mixing, thereby
keeping oil and grease from entering the mix, and dust from interfering
with the lubrication of the blade shaft seals. The machine is designed for
a full vacuum setup and can accept a positive pressure of up to 1 psig.
Hydraulic Install the hydraulic power unit at a remote location, not to exceed 100 ft
from mixer. Install all interconnecting hydraulic tubing and fittings
between the hydraulic power unit and mixer. Refer to hydraulic piping
drawings found in Volume II of this manual.
Rev. 01/2011 25
4.3 Pre-Operational Setup
Introduction The mixer has been set up and fully tested at the factory. After making
electrical, heating and cooling, vacuum and hydraulic connections to the
machine, the mixer should be rendered operable by following the
preoperational setup procedure.
Lubrication 1. Fill the gear reducer, located on top of the machine, with oil up to the
proper level. (Non-hydrostatic units).
Gear reducers are shipped without oil. Units MUST be filled to the
oil-level, indicator before starting. Check the oil level at regular
intervals when unit is warm and not running.
Any storage gear oil should be drained, the systems properly

flushed, and replenished with ht proper operating fluids (See
Section 6.1 General Information) prior to putting the equipment into
operation.
2. Lubricate motor bearings if required.
If blades or housings are rotated, be careful of pinch points on

blade to blade intermeshing helix angles on outside diameters of
blades. Clearance between the blades is less than a finger width
(see section 4.3.4, blade clearance checks).
3. Remove lower lip seals from the rotating housing and inspect for
foreign matter or oil leakage which may have occurred during
shipment.
The lip seals should be removed and manually lubricated with a
material compatible with the customer's process. Care must be taken
not to damage the seals. The seals must be installed as received in
the correct orientation. For more information see the Assembly
drawing(s) in Volume II of this manual.
4. Lubricate the lower rotating housing bearing (see Section 6.1,

General Information, for the correct lubricant). Rotate housing slowly
while lubricating and continue pumping until it is apparent that the
lubricant has covered the complete circumference of this bearing.
During this procedure the blades are in motion. Extreme care must
be used by the installer to avoid personal injury.
5. The lower antifriction bearings of the high and low speed blade axles
have been packed with grease (see Section 6.1, General
Information, for correct lubricant) before assembly at the factory.
Rev. 01/2011 26
The lube fitting for the mixing blades lower axle bearings is located
on the rotating housing and is accessible through the lower cover-
plate opening on the stationary housing.
6. The lower mechanical seals of the high and low speed blade axles are
packed with grease before assembling.
7. Install O-rings on lower stationary housing and lubricate with
petroleum jelly.
4.4 Hydraulic Systems

Hydraulic Hoist
System For information on the hydraulic system installation and operation,
see the hoist piping assembly drawings(s) in Volume II of this
manual.
1. After the hydraulic connection (Section 4.2.4, Hydraulic) has been

completed, fill the hydraulic reservoirs to the high level mark, and
precharge the accumulator with "dry" nitrogen. See hydraulic
schematic drawing for correct charge pressure.
NEVER use compressed air or oxygen for precharging the
accumulator. When oxygen is mixed with oil under compression, it
could cause an explosion.
NEVER disassemble or tamper with a charged accumulator.
NEVER disconnect lines from cylinders with a mix bowl or saddle in
the raised position.
2. To prevent contaminants from entering the hydraulic system,
disconnect the hydraulic lines from the upper and lower cylinder ports
and connect these lines to the proper inlet and outlet ports of a no
bypass, high pressure filter. (One filter assembly will be required for
each cylinder.) The filter element should have a 40 micron rating as
shown in Table 4-2.
Siz Particle Count For 100 ml Of Fluid by

e Class
[µ
µ] 0 1 2 3 4 5 6
5- 2,70 4,6 9,70 24,0 32,0 87,0 128,
10 0 00 0 00 00 00 000
10- 670 1,3 2,68 5,36 10,7 21,4 42,0
25 40 0 0 00 00 00
25- 93 210 380 780 1,51 2,13 6,50
50 0 0 0
50- 16 28 56 110 225 430 1,00
100 0
100 1 3 5 11 21 41 92
+
Table 4-2
FILTER RATINGS
Rev. 01/2011 27
Check that all hydraulic lines, including all components, are free
of contaminants before starting the hydraulic or hydrostatic
system. It is mandatory that a cleanliness level be achieved as
indicated in table 4-3.
Failure to observe these instructions could cause severe damage

to the hydraulic or hydrostatic system and is the responsibility of
the user.
LEVELS OF CLEANLINESS
Degree of Level of Cleanliness
Application
Filtration [µ
µ] Generally Achieved
1-5 Class 0 to Class 1 Servo System
10 Class 2 to Class 4 Hydraulic system with piston pumps, piston

motors, flow controls, reducing valves.
(Extended service life for any type
component).
20-25 Class 4 to Class 5 Hydraulic system with gear or vane pumps.
40 Class 6 Hydraulic system with infrequent duty

cycle, and non-critical components.
Table 4-3
3. Run the hydraulic system by pressing and holding the [RAISE]

button for 30 minutes, to allow the hydraulic oil to pass through the
filter in one direction, and then replace the filter element. During
this time carefully monitor the filter visual indicators, as well as the
oil and oil line temperatures. Replace the filter elements during this
time if the indicator shows that the element is becoming plugged.
At this time the hydraulic system is probably the dirtiest it will ever
be.
4. After this first run-in period, replace the filter elements with filter
elements of a 10-micron rating and run the lift system for one hour.
Carefully monitor the filter visual indicators and replace the filter
elements if required.
5. After one hour of operation install new filter elements (10 micron).
Rev. 01/2011 28
6. Run the hydraulic system for two hours and press and hold the
[RAISE] button several times per hour, then remove the filter
elements. Inspect filter elements and filter bowl for dirt, scale or
other contamination. If the filter elements or the filter bowl show
any contamination, replace with new elements and operate the
system for 2-hour periods until the elements are clean when
removed. Disconnect the lines from the filter assemblies and
reconnect them to the hydraulic cylinders.
Hydrostatic Drive Check that all hydraulic lines, including all system components are
System (Optional) free of contaminants before starting the hydrostatic drive system. It is
mandatory that a cleanliness level be achieved as indicated in Table
4-3.
For information on the Hydrostatic Drive System installation and

operation, see the Hydrostatic drive schematic drawings(s) in
Volume II of this manual.
1. After the hydrostatic drive connections have been completed, fill

the reservoir to its high level mark. When adding hydraulic fluid to
the reservoir, use a filter transfer pump system. The filter element
should have a 10-micron rating as shown in Table 4-2.
2. Disconnect the hydrostatic drive pressure and return lines at the

hydraulic motor on top of the mixer. Seal the hydraulic motor ports
to prevent contaminants from entering the motor. Connect the
pressure and return lines together to form a closed loop.
3. Using the hydrostatic drive [START] and [STOP] buttons jog the
electric motor of the hydrostatic drive and confirm correct rotation
of the electric motor.
4. With correct rotation of the electric motor confirmed, run the

hydrostatic drive system by pressing the hydrostatic drive [START]
button.
At this time the hydrostatic drive system will be at its highest

possible contamination level.
5. This procedure will collect any remaining contaminants in the filter

element on the hydrostatic drive power unit. During this time,
carefully monitor the filter visual indicator. Replace the filter
element during this time if the indicator shows that the element is
becoming plugged.
Rev. 01/2011 29
6. The hydrostatic drive unit should be run for 15 minutes to ensure

that all the lines have been flushed completely and no
contaminants can be forced through the hydraulic motor. The
hydrostatic drive unit should not be left unattended during this
operation.
7. Stop the drive and reconnect the pressure and return lines to the
hydraulic motor on top of the mixer. Remove the filter element and
replace it with a new filter element.
Blade Position As an option, some machines are supplied with a blade position
Sensor (Optional) sensor.
Clearance Check
It is possible that during shipping one or more of the indicator

arms may have vibrated loose, allowing the arm to hit the
electrical pickup if the machine is started.
The following procedure is used to check the clearance between the

blade position sensor electrical pickups and the four indicator arms.
1. Lock out the electrical panel.
2. (Non-hydrostatic units only). Remove the coupling guard between

the motor and the reducer. Then remove the cover of the blade
position sensor assembly located on top of the machine.
3. Rotate the coupling by hand and check the clearance between the
blade position sensor electrical pickups and the four indicator
arms. The gap between these parts should range from 0.005 in. to
0.010 in.
Blade Clearance Before placing the machine into operation, the blade-to-blade and
Checks blade-to-mixing bowl clearances should be within the specified design
dimensions (see Specification Sheets in the Foreword).
These clearance checks should be incorporated into the normal

maintenance schedule for the mixer.
There is a sudden or exaggerated change in clearances, do not

operate the machine until the cause has been determined and
corrective action taken.
Never operate the machine when the clearance checks indicate less
clearance than the minimum stated in the mixer specification sheets in
the foreword.
Rev. 01/2011 30
4.5 Blade to Blade Clearance

1. With the mixing bowl removed from the machine and the electrical
power panel locked out, remove the electrical motor to reducer
coupling guard before making the blade to blade clearance
checks.
2. Turning the motor/reducer coupling by hand, position the high

speed blade to obtain maximum clearance between the low speed
blade and the high speed blade.
3. Mark the wing of the high speed blade which will wipe the concave
surface of the low speed blade with the letter "A". Mark the wing of
the high speed blade which will wipe the back side of the low
speed blade with the letter "B". Mark the low speed blade wings
"C" and "D".
4. Apply a strip of beeswax around the land of the high speed blade
at points A1, A2, A3, A4 and A5 (or B1, B2, B3, B4 and B5) of
each wing depending on which wing is used (see Figure 4-2).
5. Using the reducer input shaft, rotate the high speed blade by hand
until both wings of the high speed blade have passed their closest
position of the low speed blade. Continue to rotate the high speed
blade until it reaches the maximum clearance position.
It may be necessary to coat the exposed surface of the beeswax

with petroleum jelly to prevent the wax from being wiped off
during rotation of the blades.
6. Carefully remove the wax and measure the blade to blade

clearance by measuring the beeswax thickness with a micrometer.
7. Record these readings and identify the wing of the high speed
blade, "A" or "B", and the wing of the low speed blade, "C" or "D",
the position of the beeswax (A1, A2, A3, A4, and A5), the date the
reading was taken and the name of the person making the
readings.
8. Apply a second set of beeswax strips to the high speed blade and
take the second set of readings. Record the second set of
readings in the same manner as the first set of readings.
Only one wing of the high speed blade wipes the concave surface
of both wings of the low speed blade. Therefore, the beeswax on
the opposite wing of the high speed blade may not be
compressed. This condition is normal and should not be a point
of concern.
9. The blade to blade clearance readings should agree with the

stated specified design clearances.
Rev. 01/2011 31
4.6 Blade to Bowl Wall Clearance

1. With the mixing bowl removed from the machine and the
electrical power panel locked out, remove the electrical reducer
input shaft before making the blade to bowl wall clearance checks.
2. Turning the reducer input shaft by hand, position the high speed
blade to obtain maximum clearance between the high speed blade
and the inside diameter of the mixing bowl wall.
3. Apply strips of beeswax to the high speed blade wing which will
first approach the mixing bowl wall when the blade is rotated in the
proper direction. Again, the wax should be placed at five positions
on the blade wing: Al, A2, A3, A4, and A5 (see Figure 4-2).
Figure 4-2
High Speed Blade Wax Positions
It may be necessary to coat the exposed surface of the beeswax

with petroleum jelly to prevent the wax from being wiped off
during rotation of the blades.
4. Insert the mixing bowl into the machine and raise it into the full up
position.
5. Turning the reducer input shaft by hand, rotate the high speed
blade so that it passes close to the mixing bowl. It will be easy to
feel the wax contacting the bowl wall as this is done. Rotate the
reducer input shaft to ensure that the blade wing is no longer near
the bowl wall.
6. Lower the mixing bowl to its full down position and carefully
remove the beeswax from the blade wing. Measure the blade to
bowl wall clearance beeswax thickness with a micrometer and
record the readings.
Rev. 01/2011 32
REAR
FRONT
Figure 4-3
PLAN VIEW OF BOWL I.D.

REFERENCE POSITIONS
Radial position on mixing bowl (see Fig. 4-3): ___________

Measurements can be recorded as Wing "A" Positions:
A1: A4:
A2: A5:
A3: A6:
Date:___/___/___Name:____________
blade to obtain maximum clearance between the high speed blade
and the inside diameter of the mixing bowl wall.
8. Apply strips of beeswax to the opposite wing of the high speed

blade which will now approach the mixing bowl wall when the
blade is rotated in the proper direction. The wax should be placed
at five positions on the blade wing (see Figure 4-2).
9. As previously done, insert the mixing bowl into the machine and
raise it into the full up position.
Rev. 01/2011 33
10. Turning the reducer input shaft by hand, rotate the high speed
blade so that it passes close to the mixing bowl wall. It will be easy
to feel the wax contacting the bowl wall as this is done. Rotate the
reducer input shaft to ensure that the blade wing is no longer near
the bowl wall.
Radial position on mixing bowl (see Fig. 4-3): ___________
Measurements can be recorded as Wing "B" Positions:
B1: B4:
B2: B5:
B3: B6:
Date:___/___/___Name:____________
11. Lower the mixing bowl to its full down position and carefully remove
the beeswax from the blade wing. Measure the beeswax thickness
with a micrometer to obtain the blade to bowl wall clearance, and
record the readings.
12. Continue checking blade to bowl wall clearance until both wings of
the high speed blade have been checked three or four times each.
13. These readings should confirm that the bowl and blades are
centered with respect to each other.
14. The blade to bowl wall clearance readings should agree with the
stated specified design clearances given in the mixer Specification
Sheets of the Foreword.
4.7 Blade to Bowl Bottom Clearance

blade to give maximum clearance between the high speed blade
and the mixing bowl inside diameter.
2. Apply five strips of beeswax to the bottom of the high speed and low
speed blades as shown in Figure 4-4.
3. Insert the mixing bowl into the machine and raise it into the full up
position.
Do not rotate the blades.
Rev. 01/2011 34
4. Turn on the vacuum pump to the machine and draw vacuum until
the vacuum level has stabilized. When the vacuum level has
reached its maximum level, turn off the vacuum source and release
vacuum to the mixer. When there is no longer any vacuum in the
mixing bowl, lower the bowl to its full down position.
5. Carefully remove the wax from the bottom of the high speed and
low speed blades. Measure beeswax thickness with a micrometer to
obtain the blade to bowl bottom clearance.
6. Record all readings and note the location of the wax, the position of
the blades, the date and the name of the person making the
clearance checks.
7. The blade to bowl bottom clearance readings should match the

stated specified design clearances given in the mixer Specification
Sheets of the Foreword.
8. Check blade to bowl bottom clearance with the blades in several

positions.
Figure 4-4
Blade Bottom Wax Positions
Rev. 01/2011 35
5.1 Lift System
Introduction The operation of the lift is controlled hydraulically. Refer to the
Hydraulic Piping Assembly and Schematic drawing(s) in Volume II of
this manual for more information.
5.2 Control System

Introduction The Vertical Mixer control system is based on electrical wiring
diagrams provided by B&P, but installed by the customer. For
machines equipped with the hydrostatic drive option, refer to Appendix
A, Mixer Drive Information and Operation.
5.3 Procedures
Start Up Prior to start-up, examine the torque limiter, if supplied, to ensure that
it is fully engaged, with the balls seated correctly in both plates. The
torque limiter is preset at the factory.
The starting torque is usually the highest torque that the torque limiter
must transmit, but occasionally the torque limiter must be set to
accommodate higher peak operating torques. If an increased torque
setting is desired, the user is advised to contact B&P. The torque
limiter setting must not be changed without approval of B&P.
To start up the machine use the following procedure:
1. Check runout of lower rotating housing.
2. Remove inspection covers and inspect the interior of the machine.
3. Check blade position sensor clearance (see Section 4.3.3, Blade

Position Sensor Clearance Check).
4. Check all blade clearances (see Section 4.3.4, Blade Clearance

Checks) against the Specification Sheets in the Foreword.
5. Charge hydraulic accumulator on hydraulic power unit, if supplied,

with "dry" nitrogen. Refer to Hydraulic Schematic for correct
charge pressure.
Never use compressed air or oxygen for charging the

accumulator. When oxygen is mixed with oil under compression,
it could cause an explosion.
6. Run the bowl lift up and down, 3 or 4 times, to see that it is level
and air has been removed from system.
Rev. 01/2011 36
7. Insert mixing bowl and check out all limit switches if used, and
check blade to bowl clearance.
8. Start machine, observing oil flow indicator located at the top of the
machine. If there is no visible oil flow within one minute, shut
machine down and examine the lubrication circuit for causes of the
problem.
9. Check out fire protection system if used.
10. If machine is supplied with the Quick Drop feature it will have
either stand pipes or accumulators. In either case the stand pipes
or accumulators must be charged with 60 psi nitrogen.
The following three steps should be done at initial start-up and at

the first start-up after the machine has been overhauled.
11. Run the machine six hours under no load condition.
12. If an accumulator is used, check the precharge of the system at

operating temperature. This is necessary since the pressure could
increase to an undesirable level when it becomes heated.
13. Run the machine for six hours under simulated load (inert material)
before mixing product, and monitor the machine for any unusual
noises, motor amperage changes or hot spots. (Non-hydrostatic
drives only.)
Operating Cycles The Vertical Mixer operating sequence is as follows:
1. Energize control and power circuits
2. Press [RESET] on the Master Control Station to deactivate the

safety circuit.
3. Place mixing bowl in position to be raised.
THE BOWL ACTIVATES A POSITION-INDICATING LIMIT SWITCH

THAT ALLOWS THE [RAISE] PUSHBUTTON TO FUNCTION.
4. Press and hold [RAISE] on the Master Control Station. The Bowl
will now rise. Release the pushbutton when bowl reaches mixing
position.
Rev. 01/2011 37
5. Press and hold [LOWER] on the Master Control Station to lower

bowl.
A vacuum/pressure switch, monitoring the mixing chamber
pressure or vacuum, will activate the safety circuit when the
vacuum or pressure loss has reached a preset level.
Since the raising and lowering system of the Vertical Mixer can
vary from one machine design to another, the user is advised to
refer to the drawing(s) in Volume II of this manual, to become
completely familiar with the system currently used.
Be sure that the vertical mixer is in operation before turning on

the vacuum source.
Torque Limiter The torque limiter is designed to disengage under overload or

(Optional) jamming of the machine. To reset the torque limiter use the following
Resetting steps:
1. Shut down the drive.
2. Investigate and remove the cause of overload or jam.
3. Reset the torque limiter by rotating the unit in the reverse direction
by hand. The torque limiter should reset within one complete
revolution.
Rev. 01/2011 38
Section 6: Maintenance
6.1 General Information
All maintenance on the production vertical mixing equipment should be

performed only after its power has been locked out, to prevent
accidental starting. Turn the main control panel main disconnect switch
to “OFF” and lock it in this position.
6.2 Lubricants
Whenever adding grease to the lower blade axle bearings, use a good
lubricating grease of NLGI #1 or #2 consistency having a melting point
approximately 50 °F above maximum operating temperature (see Table 6-1).
To insure dependable and trouble free service from a hydraulic system, use
only high quality hydraulic oil and maintain it free of impurities. The oil used
must lubricate as well as stand up under severe pressure and temperature
changes.
TO PREVENT DAMAGE TO THE SYSTEM, USE ONLY HYDRAULIC

FLUIDS SPECIFIED FOR THE HYDRAULIC-LIFT SYSTEM.
USE ONLY MOBIL DTE-13M HYDRAULIC FLUID IN THE OPTIONAL
HYDRADRIVE. SEE OPERATION OF HYDRADRIVE IN THE APPENDIX.
Hydraulic oils should have good lubricating qualities, a high viscosity index,
good chemical stability and rust preventive properties in addition to having
the proper viscosity.
The following hydraulic oils are suggested:

• MOBIL DTE-24 (ISO VG32) ---------MOBIL OIL CO., INC.
(for moderate to high ambient temperatures)
• MOBIL DTE-25 (ISO VG46)----------MOBIL OIL CO., INC.
(for high ambient temperatures)
If another brand of oil is used, extreme care should be used to assure

that the oil is equivalent to the oils suggested above and with no
additives. Use of recommended oils will extend pump life under severe
operating conditions.
For extremely high or low ambient temperatures, consult MOBIL OIL
COMPANY or other supplier for a proper recommendation.
Rev. 01/2011 39
Brands of Grease Brands of Oil Manufacturers
Mobilux #2 DTE "BB" (ISO VG220) Mobil Oil Company
Amolith #2 Industrial Oil #95 American Oil Company
Multifak #2 Regal Oil G-R & O The Texas Company
Gulf Crown #2 Harmony 97 Gulf Refining Company
Table 6-1
Recommended Lubricants
With the initial factory lubrication, the torque limiter may, under reasonably
clean operating conditions, be considered to be lubricated for life. Thus,
frequent servicing should be unnecessary. It is a good practice to perform a
general Torque Limiter inspection of the torque limiter, when other equipment
in the drive train is down for service. Check for tightness of the torque limiter
on its shaft, tightness of the sprocket, etc., and check for appearance of
adequate lubrication.
Checking for adequate lubrication may be done by backing off the adjusting
nut and separating the plate set to permit viewing of the interior components.
If there is any indication that further servicing may be desirable, contact B&P.
Do not attempt to disassemble the torque limiter. If disassembly is

required, call B&P for assistance.
For unusual conditions such as very high drive speeds, high ambient
temperatures, strong vibrations or a dirty environment, more frequent or
special maintenance may be required.
If, after the drive has been in operation for some time, the torque limiter
suddenly starts disengaging for no apparent reason, check to see whether
something in the drive train or the driven portion of the machine, such as
normal wear, a bad bearing, damaged sprocket, misalignment, change in
machine duty, etc., is causing the problem,
Rev. 01/2011 40
6.3 Scheduled Maintenance
Introductions The following preventive maintenance procedures are typical for Production
Size Vertical Mixers. Type of installation, process requirements and safety
considerations may dictate modified, additional or more frequent use of
these procedures. The user should review these procedures with
consideration to specific application conditions, and then establish
procedures and schedules to meet the user's specific needs. All procedures
should be clearly documented.
This schedule does not include those housekeeping procedures or

precautions followed during normal operations, which are necessary to
assure safe conditions for the user's application.
Daily The lower gear housing bearing is usually an anti-friction bearing. It may
Procedures require lubrication with grease at weekly intervals depending on the usage
of the machine. A suitable instruction plate is attached to the machine.
Weekly The following maintenance operations should be performed weekly, or

Procedures every 100 hours of operation, whatever comes first:
1. Lower the seal guards and inspect for leakage past the shaft seals.
Clean the area thoroughly and then raise the guards, repair or replace
seals if needed.
2. Inspect rotating housing in the vicinity of the stationary housing seals.

Clean the area thoroughly or replace seals if needed.
3. Inspect all hydraulic components and piping for leaks. Repair if needed.
4. Check all controls for correct operation. Correct all deficiencies before
operating with product.
Rev. 01/2011 41
Monthly Once a month, or every 400 hours of operation, whatever comes first, the
Procedures following maintenance operations should be performed:
1. Inspect bowl pilot O-rings. Clean or replace if needed.
2. Inspect blades and inside of bowl for scratches or other damage. Any
marks that indicate metallic contact must be investigated to determine
cause of contact. Correct any problem before the machine is used
again.
3. Lubricate the rotating housing bearing, drive shaft seals and bearings
and the lower blade axle bearings.
4. Check for vacuum leaks. With the bowl in the "up" position, pull normal
vacuum and isolate the mixer from the vacuum system. Normal vacuum
drop should be less than 0.5 in. mercury column in 30 minutes. If the
vacuum drop is excessive, locate leaks and correct.
5. Inspect the hydraulic filter. Replace filter, if indicator shows that it is
becoming plugged.
6. Observe lubricating oil flow during mixer operation under vacuum.
7. Check for unusual noises or vibrations while mixer is operating under
vacuum.
8. Check all user supplied auxiliary components.
9. Check blade clearances (see Section 4.3.4, Blade Clearance Checks).
Rev. 01/2011 42
Quarterly The following maintenance procedures should be performed every three

Procedures months:
1. Lubricate lover blade bearings.
2. Check lubricant level in rotating housing. Replace lubricant during
the first and second quarter inspections. After that, replace the
lubricant annually unless the condition of the lubricant indicates that
more frequent change is needed.
3. Check the lubricant in the right angle reducer (not required on
machines equipped with a hydrostatic drive system). Follow Step 2
above.
4. Inspect all fasteners for tightness, paying special attention to drive
components, control supports, bowl lift mechanism and all internal
fasteners.
5. Check and record blade to blade and blade to bowl side and bottom
clearances (see Section 4.3, Blade Clearance Checks. If clearances
change, investigate to determine cause, and correct.
6. Check and record housing pilot to bowl clearance. If clearance at
any point is less than minimum specification, determine the cause
and correct.
7. Inspect the drive belts for stretch and wear (not required on
machines equipped with a hydrostatic drive system). Adjust or
replace if needed.
8. Check megohm readings on all windings of main drive motor.
9. Inspect wheels on all bowls. Wheels must turn freely to avoid
skidding. Lubricate if needed
10. Check the hydraulic unloading relief valve for proper setting and
function.
Semi-Annually Perform the following maintenance procedures twice a year:

Procedures
1. The gears and bearings inside the gear housing are lubricated by a
circulating oil system. Fill the gear housing until the oil overflows at the
oil level pipe extending up from the lower housing plate. Then run the
machine to fill the oil lines, oil holding pockets, etc. Stop the machine,
give the oil a chance to drain and add makeup oil to re-establish correct
level.
2. Use a high quality lubricating oil with a viscosity of 750 to 1000 SSU at
100 °F (SAE 40-50). Either change the oil at six month intervals or have
your lubricant supplier run a laboratory test on a sample, to determine its
condition. Do not depend upon sight, feel or simple filtration to judge or
maintain the oil.
Rev. 01/2011 43
DO NOT overfill the gear housing. Oil may leak into the process area. If
this occurs, the mixer must be dismantled and cleaned.
In some cases machines are required to operate in exposed locations

where external temperatures may vary from extreme cold in winter to
extreme heat in summer. If the oil is permitted to thin out to the extent that it
loses a considerable portion of its protective and lubricating value,
premature wear will occur, and the longevity of the equipment will decrease.
Heavier oils are therefore used to offset the effect of these high
temperatures.
For cold weather operation, lighter oil is recommended because it is

absolutely necessary that the oil be free to circulate at all times. The pour
point of the oil should be less than the minimum external temperature
encountered. In addition to regular oil changes (determined either by
number of running hours, or by laboratory tests) it may be necessary to
change the oil to meet seasonal temperature changes.
A more acceptable method would be to use heaters or coolers to control the
oil temperature within acceptable limits.
Annual Once a year, the following maintenance procedures should be performed:

Procedures
1. Check and lubricate the bearings in the main drive motor. Operate the
motor and check for noise and vibration.
2. Inspect all electrical wiring for solid connections and sound insulation.
3. Inspect the mixing blades for horizontal and vertical play, and record
results. Increased play may indicate worn bearings.
4. Inspect gearing for galling and excessive backlash. Record findings.
Correct any conditions that indicate imminent failure. Inspect frequently
if unusual wear is seen.
5. Test the lift cylinders for leakage past the piston in the "up" position.
Disconnect the top hydraulic connection, pressurizing the bottom
connection (normal operating pressure) and measure leakage from each
cylinder.
6. Inspect mixer for corrosion. Repaint as needed.
7. If any conditions develop that are not understood, contact B&P.
Rev. 01/2011 44
Cleaning Rust or scale is gradually formed on the inside of the jacket or piping,
Information especially where water is used as a cooling medium. As the thickness of
this formation increases, the individual unit cannot perform within its
specified tolerances. To keep this unit operating at its maximum efficiency,
the user must develop a schedule for cleaning to maintain proper
performance.
A satisfactory material for this cleaning is manufactured by:
Oakite Products, Inc., New York City, NY.
It is especially prepared for the removal of rust and hard water scale without
causing damage to sound underlying metals. It is a liquid material, diluted
with water for use, and is much safer to use than ordinary commercial acids.
The proportion of Oakite Compound to water varies with the type of scale or
deposit to be removed and with the time available in which the cleaning
must be accomplished.
When jacket cleaning is necessary, it is advisable to communicate
directly with the nearest Oakite representative. Refer to Appendix B.
Rev. 01/2011 45
6.4 Disassembly and Reassembly Procedures

Introduction After replacing any parts of the Vertical Mixer system, there may be a need
for readjustment on some of the components. For more information on
readjustments contact B&P.
O-Ring Due to manufacturing tolerances, approximately 1-1/2% to 2-1/2% should be
removed from specified lengths. The O-ring should fit firmly in the groove
around the perimeter of the lower stationary housing. It is important that the
O-ring does not sag at any point. The O-ring should be stretched and
snapped intermittently to be assured that its area or volume is natural and not
constrained. The O-ring should also be checked for a uniform diameter at a
minimum of four equidistant places around the circumference, using a
micrometer.
After installation, the outside surfaces of both O-rings MUST be lightly
lubricated with a fluid that is compatible with the material being mixed.
Tapered Roller For initial setup or when replacing tapered roller bearings, spacer length
Bearings must be checked. Due to manufacturing tolerances in the bearings, each
individual bearing assembly should be measured and recorded in Table
6-2, and the correct spacer made. The spacer is not interchangeable
between similar bearing assemblies. Grind the spacer to fit, or make a
new one if the old one is too short, when replacing a bearing.
BEARING DIMENSION DATA CHART

Bearing No. Bearing End Play
Cup Cone (B.E.P.)
Bearing No. Bearing End Play

Cup Cone (B.E.P.)
Rev. 01/2011 46
Bench end play is normally given on the assembly or foundation

drawing. If not given on the drawing consult with B&P.
The following procedure should be used to replace the bearings

(see Figure 6-1):
1. Measure cup width "A".
2. Place cone #l and the cup on bench surface plate. Rotate the cup to
assure proper seating of rollers and measure dimension "B". Place the
gauge bar across the top of the cup, and measure dimension "B" plus
gauge bar in four places with a depth micrometer, and use the average
reading (less gauge bar thickness).
3. Dimension "C" is measured in a similar way using the other cone, set
down on the surface plate and the cup turned over. The cups should be
kept in the same side of the cone on which the measurements were
made.
D = Space between cone from faces.
D= B+C-A
Spacer length = D + bench end play.
GAP
CUP
CONE #1
CONE #2
Figure 6-1
Tapered-Roller Bearings
Rev. 01/2011 47
6.5 Troubleshooting
Introduction The most important troubleshooting required for this machine is related to
seal failure. If immediate failure occurs (within minutes or hours of
installation), this indicates a defective or damaged seal, shaft or both.
However, after a number of operational hours, seal failure is a common
occurrence. Table 6-3 lists the more common causes and remedies of seal
problems.
Table 6-3 - RADIAL POSITIVE-CONTACT SEAL PROBLEMS
SYMPTOM CAUSE REMEDY
Leakage Nicks, cuts or tears in

See symptom 2.
seal lip.
Scratches or nicks on Finish shaft to 20 micro-inch rms or smoother. Protect

shaft surface. surface after finishing.
Lead on shaft finish. Plunge grind shaft surface.
Machine the housings and the wear sleeves

Shaft whip or runout. accurately. Install new bearings. Locate seal close to
bearing.
Use correct mounting tools and procedure to assure

Cocked seal.
square installation.
Light fit on shaft. Check size of shaft and oil seal.
Excess preinstallation Apply only small quantity of lubricant to shaft or seal

lubricant. lip before installing.
Damaged spring. See symptom 7.
Damaged case. See symptom 6.
Improve bore finish to eliminate need for cement; use

Cement on shaft or
plastic coated seals; or use more care in applying
element.
cement to O.D.
Turned- under lip. Mask seal and adjacent shaft before painting.
Nicks, cuts or Remove all burrs and sharp edges from shaft surfaces
Rough shaft.
tear in lip. contacting seal lip.
Splines, keyways or
Use correct mounting tools to protect seal lip.
sharp shoulders.
Keep seals packaged in storage and in transit.

Rough handling.
Handle same as antifriction bearings.
Rev. 01/2011 48
Excessive wear Provide vents in housing, drain from seal cavity to

Pressure.
or hardening or main housing.
sealing
element. Tight fit on shaft. Check size of shaft and oil seal.
No lubrication. Provide lubrication to seal.
Rough finish on shaft. Provide 20 microinch rms or smoother surface.
Shaft wear Clean parts before assembly. Apply small amount of

lubricant to shaft or to seal lip before installing. In
Abrasives.
dirty environments use seals with auxiliary dust lip and
harden shaft to Rockwell C 30 minimum.
Scored seal Machine the housing bore to 125 microinch O.D. rms
Course machining.
or smoother.
Sharp corner on
Chamfer housing bore. Break sharp edges.
housing bore.
Undersize bore. Check diameter.
Damaged seal Use correct mounting tools and procedure to apply

Incorrect installation.
case press-fit force uniformly.
Extremely rough
Protect seals in storage and in transit.
handling.
Damaged Use correct mounting tools and procedure to avoid

Incorrect installation.
spring touching spring during installation.
Rough handling. Protect seals in storage and in transit.
Turned-under Machine the chamfer to 32 micro-inch rms lip or

Rough chamfer.
smoother and blend into shaft diameter.
Steep chamfer surface. Maximum angle 30 degrees to shaft.
Use correct mounting tools and procedure to maintain

Careless handling.
lip position during installation.
Rev. 01/2011 49
Section 7: Spare Parts

General For a detailed listing of parts see the Appendix of this manual. Generally,
Information parts lists are located on their respective drawings. Some separate parts
lists, however, are filled after their respective drawing(s). For parts lists on
the drive assembly or other pieces of equipment not covered in these
drawings, refer to their respective (third-party) instruction manuals.
B&P recommends that only new, genuine B&P parts of their equivalents be
used. The use of other replacement parts, which are not of equivalent quality,
may impair the effectiveness of you equipment.
Ordering In order to provide quick and efficient service to its customers, B&P requires
Information the following information for properly identifying replacement parts.
1. The name and code, or part number of the part. This can be found by
locating the part on the drawing(s) in Volume II of this manual. Use the
parts on that drawing to locate the proper name and number of the part.)
2. The part’s item letter and number of the assembly drawing on which it is
found.
3. The type of machine, including the machine serial number. (The machine
serial number will be found on the machine’s nameplate.)
Examples:
Main drive shaft Pt. #248-699-IMP Item “M”, Dwg. #22944-699-DE for S-12
Centrifugal, Serial #48152.
(or Code # X )
4. The quantity desired and shipping instructions should also be included

with each individual order.
If a casting component is required and it has a number cast on it, add this
number to the above information. (As this number may not be entirely legible
or may be chipped so as to be unreliable, state that it is a cast number.) In
case of doubt, attaching a copy of the drawing would be helpful.
Rev. 01/2011 50

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Section 1: Safety .......................................................................................................................5

Section 2: System Description ................................................................................................8

Section 3: Handling and Storage Procedures .......................................................................16

Section 4: Installation .............................................................................................................23

Section 5: Operation ...............................................................................................................36

Section 6: Maintence ..............................................................................................................39

Section 7: Spare Parts ............................................................................................................50

Figure Title Page

2-1 Typical Stationary Housing Details 10

Table Title Page

3-1 Approximate Machine and Component Weights 16

Reference Manual Appendixes

APPENDIX A: PURCHASED COMPONENTS DOCUMENTATION

APPENDIX B: RECOMMENDED SPARE PARTS INVENTORY

APPENDIX C: B&P MIXER DRIVE INFORMATION AND OPERATION

APPENDIX D: B&P DRAWINGS

Rev. 01/2011 iii

DANGER: Action represents an immediate potential hazard.

MANDATORY: Failure to act represents an immediate potential

WARNING: Potential hazard, unsafe situation, or equipment

NOTE: Point of interest for efficient operation and/or

Current legislation places responsibility on the employer to meet safety and

1.1 Safety Guidelines

In addition, the following cautions should be observed:

Instructions The EMPLOYER SHALL ensure original and continuing competence of

Apparel The EMPLOYER SHALL provide protective apparel, as required, to prevent

1.2 Safety Devices

Section 2: System Description

Interrupting the limit switch causes loss of electrical power to the

Because of its safety function, the limit switch should never be

All moving drive components are guarded according to OSHA

Adjustable- Another option is an adjustable frequency electric motor that can be

After disengagement the drive runs free, permitting high-speed

2.3 Mixing Blades

2.4 Mixing Bowl Assembly

The mixing bowl is equipped with a single thermocouple assembly. The

The optional bowl cover is designed, fabricated, inspected and certified in

Section 3: Handling and Storage Procedures

Table 3-1 APPROXIMATE MACHINE AND COMPONENT WEIGHTS

Table 3-1A APPROXIMATE MACHINE AND COMPONENT WEIGHTS

3.1 Check In Procedure

Warranty could be affected by failure to follow proper procedures

3.2 Handling Precautions

Do not remove internal packing materials until the equipment is in its

Next the mixer must be placed vertically to prevent damage. Cables or

Exercise caution when handling the machine, to prevent damage caused by

• When attaching slings to the unit, attention should be given to the

3.3 Storage Requirements

If installation is delayed, proper storage of the machine becomes a

All the corrosion protection steps are recommended even if the

For all electrical cabinets, attach bags of:

4.1 Structural Requirements

For additional information on foundation construction, see

1. Place mixer on the user provided foundation (see Section 4.1.1,

2. Using U-shaped shims of various thicknesses (0.003 in., 0.010 in.

Bolts, unless otherwise specified, should be SAE Grade 5 or greater. Use

5. A non-shrink, heavy equipment grout (EMBECO or equivalent) must be

6. Remove the shipping frame from the blades.