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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 0 6 7 2 e4 0 6 8 2

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High-solid dark fermentation of cassava pulp and


cassava processing wastewater for hydrogen
production

Noppamas Chantawan a,b, Ayyapruk Moungprayoon a,b,


Siriporn Lunprom a,b, Alissara Reungsang a,b,c, Apilak Salakkam a,b,*
a
Department of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen, 40002, Thailand
b
Research Group for Development of Microbial Hydrogen Production Process from Biomass Khon Kaen University,
Khon Kaen, 40002, Thailand
c
Academy of Science, Royal Society of Thailand, Bangkok, 10300, Thailand

highlights

 Hydrogen production from cassava pulp (CP) and cassava processing wastewater (CPW).
 Enzymatic hydrolysis of CP-CPW suspension was statistically optimized.
 Proper mixing improved hydrogen production in high-solid dark fermentation.
 Hydrogen yield (HY) equivalent to 83.1% of a stoichiometric maximum HY was attained.

article info abstract

Article history: Dark fermentation (DF) is a promising biological process for hydrogen production from
Received 28 March 2022 biomass. However, low hydrogen yield (HY) is a major hurdle impeding its use at large-
Received in revised form scale operation. A potential way to mitigate this problem is to increase the concentra-
22 July 2022 tion of substrate in the process to increase hydrogen production. The present study
Accepted 11 September 2022 investigated the possibility of using high-solid DF to produce hydrogen from cassava
Available online 6 October 2022 processing wastes, i.e., cassava pulp (CP) and cassava processing wastewater (CPW). CP was
suspended in CPW and hydrolyzed enzymatically under optimum conditions of 150 g-CP/L,
Keywords: 29 U/g of a-amylase, 47 U/g of glucoamylase, and 60 FPU/g of cellulase. The hydrolysis
Cassava wastes performed at 50  C for 24 h yielded a reducing sugar concentration of 117.7 ± 1.8 g/L,
Enzymatic hydrolysis equivalent to 0.78 g-reducing-sugar/g-CP. Subsequent DF of CP-CPW enzymatic slurry,
High-solid fermentation which contained 12.1% water insoluble solids, resulted in a cumulative production of
Biofuels 13.72 ± 0.22 L-H2, equivalent to 225.2 ± 3.7 mL-H2/g-VS. This was 83.1% of a maximum
Waste valorization stoichiometric HY, based on carbohydrate content of CP and soluble metabolites produc-
tion. The present study shows clearly the applicability of high-solid DF in the production of
hydrogen from cassava processing wastes.
© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

* Corresponding author. Department of Biotechnology, Faculty of Technology, Khon Kaen University, Khon Kaen, 40002, Thailand.
E-mail addresses: noppamas_ch@kkumail.com (N. Chantawan), m.ayyapruk@kkumail.com (A. Moungprayoon), sirilun@kku.ac.th
(S. Lunprom), alissara@kku.ac.th (A. Reungsang), apilsa@kku.ac.th (A. Salakkam).
https://doi.org/10.1016/j.ijhydene.2022.09.106
0360-3199/© 2022 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 0 6 7 2 e4 0 6 8 2 40673

solid fermentation [22e25]. This process is known to be ad-


Introduction vantageous in many aspects, including reducing water con-
sumption [26], bioreactor volume [27], and specific energy
Hydrogen is a gas that has a very wide range of applications, consumption [28], as well as increasing product titer [29],
including the use as a propellant in aerospace sector [1], as a which can lead to lower capital and operating costs. In fact,
reactant in ammonia production [2], as a therapeutic gas [3], when complex biomass, e.g. lignocellulose biomass, is used,
and as an extractant of rare-earth metals [4]. In recent years, high-solid fermentation is considered a requisite for large-
however, it has gained much attention as an alternative bio- scale economic process [30]. However, one major drawback
fuel [5], owing to its high energy content (120 MJ/kg), which is of high-solid systems is the high viscosity of the medium [31]
much higher than that of other conventional fuels, e.g., gas- that impedes efficient mass and heat transfers, thus
oline (44 MJ/kg). Besides, hydrogen is clean energy, giving only hampering substrate consumption and product formation,
water as a by-product during its combustion [6]. For these and resulting in low hydrogen yield and a delay of active
reasons, hydrogen is widely regarded as a potential solution to hydrogen production phase [32]. This effect is generally
issues related to both increasing global energy demand and referred to as “high-solid effect” [8]. Furthermore, pH control is
global warming. However, one major concern about hydrogen difficult under high-solid conditions, and this can substan-
utilization is that the majority of it is presently produced via tially affect some physiological functions of the hydrogen
steam reforming of non-renewable hydrocarbons, which producers, e.g., the internal pH membrane potential and pro-
leaves enormous greenhouse-gas footprint [7]. Hydrogen can ton motive force [33]. pH also plays a key role in controlling of
be alternatively produced through more environmentally metabolic pathways for hydrogen production. For instance,
processes, e.g., photo-fermentation (PF) and dark fermenta- acetate-type pathway is favored at neutral pH, while acidic pH
tion (DF). PF has an advantage of high substrate conversion conditions favor the butyrate pathway [34]. However, at low
rate, i.e., 12 mol-H2/mol-glucose, and can convert volatile fatty pH in the range 4.0e5.0, the fermentation pathway could shift
acids, e.g., acetate, malate, butyrate, lactate, formate, succi- to ethanol-type fermentation, which yields ethanol and acetic
nate, and propionate, into hydrogen [8]. However, it has a acid as the soluble metabolite products [35]. Other undesirable
major drawback of light dependence [9]. DF, on the other products, e.g., lactic acid, could also be produced at low pH
hand, gives lower hydrogen yield (4 mol-H2/mol-glucose) [10], [28]. Besides, hydrogenase, which is responsible for hydrogen
but does not require light. DF operation is also simpler, and production [36], has optimum pH in the range 5.0e7.0 [37].
this process can be used with various biomasses [11], Therefore, deviation of pH outside this range could result in
including lignocellulosic biomass [12] and starchy wastes [13], reduced hydrogen production. Fed-batch fermentations, in
making it a highly promising process for environmentally which solid substrate is fed intermittently or periodically into
friendly hydrogen production. the bioreactor, can be employed to avoid this effect [14,26].
Lignocellulosic biomass has been widely investigated as Alternatively, hydrolysis of the substrate can be conducted
hydrogen feedstock. However, its use is hampered by the preceding the fermentation to reduce the viscosity of the
presence of lignin and the complexity of its structure, which medium, and the resulting hydrolysis slurry is used directly in
underlies the need of complicated pretreatment and the fermentation process without solids separation. This
saccharification processes. This not only increases the pro- approach has an advantage that the entire substrate can be
duction costs, but also generates microbial inhibitors [14] that added into the bioreactor at once. Mixing is also considered an
adversely affect the subsequent fermentation. Wasted starch- important factor that needs to be controlled properly to
rich biomass, e.g., cassava pulp (CP), is considered a potential ensure homogeneity of the fermentation medium [38].
alternative to lignocellulosic biomass. This kind of biomass With the advantages of high-solid fermentation, and the
has advantages over lignocellulose in that it has less lignin limited information on hydrogen production from CP, the
content and comprises mainly starch that is easily hydrolyzed present study aimed to develop a high-solid DF process to
[15]. Cassava (Manihot esculenta Crantz) pulp is starch-rich produce hydrogen from CP. Cassava processing wastewater
fibrous residues generated as a by-product of a starch (CPW) was used to prepare CP suspensions to reduce the use
extraction process from cassava roots. Around 10%e15% of of clean water. Conditions for CP-CPW hydrolysis, i.e., CP
cassava roots entering the process ends up as CP [16]. Starch loading and enzymes (a-amylase, glucoamylase, cellulase)
content in CP can be very high, ranging from 54.4% [17] to loading, were optimized. The CP-CPW enzymatic slurry was
88.0% [18], which is higher than cellulose content of typical subsequently fermented in 120-mL serum bottles and a 2-L
lignocellulosic biomasses [19]. Despite this, CP is scarcely bioreactor to investigate the effect of mixing on substrate
utilized as fermentation feedstock, and is instead used as consumption and hydrogen production. Based on the results
animal feed with a low economic value [15]. It is only recently of the 2-L bioreactor experiment, applicability of the high-
that CP has gained increasing attention as a feedstock for solid DF was assessed.
industrially valuable products, e.g. lactic acid [20], ethanol
[15,16], and hydrogen [21]. However, a survey of recent liter-
ature showed only a handful of reports on hydrogen produc- Material and methods
tion from CP, and to the best of our knowledge, there has been
no reports on hydrogen production from CP under high-solid Inoculum
conditions.
A fermentation process in which at least 10% (w/v) of solid Anaerobic granules collected from an anaerobic digester of a
substrate is present in the system can be referred to as high- wastewater treatment plant of Khon Kaen Brewery Co., Ltd.,
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Khon Kaen, Thailand, were used as hydrogen inoculum. The glucoamylase, and cellulase, each at 20 U/g-CP. Then, pH of
granules were heated at 105  C for 3 h to inactivate metha- the suspensions was adjusted to 6.0 ± 0.1 before these were
nogens [36], and stored in screw-cap glass bottles at room incubated at 50  C, 120 rpm, for 24 h. The optimum CP con-
temperature (35 ± 2  C) until use. Total solids (TS) and volatile centration was selected based on hydrolysis efficiency (Eq. (1))
solids (VS) of the granules were 75.29 ± 0.04% and and reducing sugar production.
87.23 ± 0.01% of TS, respectively.
RS
HEð%Þ ¼  100 (1)
½ðCP  SCP Þ þ ðCP  CCP Þ  1:11
Substrates
where HE is the hydrolysis efficiency (%), RS is the reducing
Dry CP, commercially available as animal feed, was purchased sugar concentration (g/L), CP is the concentration of CP (g/L),
from a local vendor. It was sieved to obtain particles of SCP is the starch content of CP (%), CCP is the cellulose content
0.5e1 mm, and stored in an air-tight plastic container at room of CP (%), and 1.11 is the conversion factor for starch or cel-
temperature until use. Composition analysis revealed that CP lulose to glucose [15].
contained 47.7% starch, 20.32% cellulose, 18.32% hemicellu- Enzymes loadings were optimized using RSM with CCD.
lose, and 3.36% lignin. CPW was provided by Kaensiri Starch Each factor was varied in 5 levels, i.e., extreme low (a), low
Co., Ltd., Phra Yuen, Khon Kaen, Thailand. It was filtered (1), center (0), high (þ1), and extreme high (þa). The design
through muslin cloth to remove suspended solids (e.g., dirt matrix consisted of 19 runs, 5 of which were conducted at the
and sand), then stored in screw-cap plastic bottles at 20  C center point. CP was suspended in CPW at the optimum
until use. CPW contained 5.71 g/L of starch, and several min- concentration (150 g/L) before a-amylase (10e30 U/g-CP), glu-
erals as listed in Table 1. coamylase (20e60 U/g-CP), and cellulase (20e60 FPU/g-CP)
were added at the designated loadings (Table 2). The range
Enzymes of each enzyme was selected based on our preliminary study
(unpublished data). pH of the mixtures was adjusted to
iKnowZyme HTAA (a-amylase), iKnowZyme GA (glucoamy- 6.0 ± 0.1 with 5 M NaOH before incubation at 50  C, 120 rpm, for
lase), and Cellic® CTec2 (cellulase), were used in the present 24 h. HE and reducing sugar production were used as the re-
study. iKnowzyme HTAA and iKnowZyme GA contained 135 sponses. The results obtained were used to generate quadratic
U/mL of a-amylase and 1300 U/mL of glucoamylase, respec- models to describe the relationship between the variables and
tively, and were purchased from Reach Biotechnology Co., the responses, and to optimize the conditions. The optimum
Ltd., Bangkok, Thailand. Cellic® CTec2, with an activity of 100 conditions obtained from this experiment were later used to
filter paper unit (FP) per mL, was purchased from Novozyme, hydrolyze CP-CPW suspension in 2-L bottles (1.5-L working
Denmark. All the enzymes were stored in screw-cap glass volume) to produce CP-CPW enzymatic slurry.
bottles at 4  C until use.
High-solid DF of CP-CPW enzymatic slurry in 120-mL serum
Enzymatic hydrolysis of CP-CPW suspension bottles

Enzymatic hydrolysis of CP-CPW suspension was conducted CP-CPW enzymatic slurry obtained after the hydrolysis under
in 250-mL Erlenmeyer flasks, with a working volume of the optimum conditions was supplemented with basic
100 mL. The conditions for CP-CPW hydrolysis, i.e., CP con- anaerobic (BA) nutrients following the formula of Angelidaki
centration and enzymes loadings, were optimized using one- and Sanders [39], but without resazurin and a vitamin solu-
factor-at-a-time method, and response surface methodology tion. After adjusting pH of the slurry to 6.0 using 5 M NaOH and
(RSM) with central composite design (CCD), respectively. In mixing well, 70 mL of the slurry was transferred into 120-mL
optimizing CP concentration, CP was suspended in CPW at serum bottles and inoculated with 10% (w/v) heat-treated
50e225 g/L, and the suspensions were added with a-amylase, anaerobic granules. The bottles were then tightly capped
and flushed with nitrogen gas for 5 min to create anaerobic
conditions. Then, the bottles were incubated at room tem-
Table 1 e Mineral composition of cassava processing perature (35 ± 2  C) for 120 h on an orbital shaker set at
wastewater. 100 rpm. During the fermentation, liquid samples were
Component Concentration (mg/L) collected to follow changes in volatile fatty acids (VFAs) and
Calcium 47.8 reducing sugars concentrations, while gas samples were
Copper 0.06 collected for hydrogen production determination.
Chloride 365.0
Iron 0.92 High-solid DF of CP-CPW enzymatic slurry in 2-L bioreactor
Magnesium 62.0
Manganese 1.44
The experiment was conducted in a 2-L bioreactor (B.E. Mar-
Nitrate as N 0.92
ubishi, Thailand), with a working volume of 0.5 L. The biore-
Phosphorus 61.8
Potassium 585.0 actor was equipped with 4 baffles and a six-blade Rushton
Sodium 172.0 impeller. After transferring CP-CPW enzymatic slurry into the
Sulfur 34.1 bioreactor and supplementing with BA nutrients, the inoc-
Total Kjeldahl Nitrogen 156.0 ulum (10%, w/v) was added, and the bioreactor was flushed
Zinc 0.5 thoroughly with nitrogen gas for 10 min with an agitation rate
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Table 2 e Design matrix for optimization of enzymes loading for CP-CPW hydrolysis.
Run a-amylase (U/g) Glucoamylase (U/g) Cellulase (FPU/g) Reducing sugar (g/L) HE (%)
1 20 40 40 107 89.6
2 20 6 40 88 73.9
3 20 40 6 90 75.1
4 37 40 40 107 89.6
5 30 20 60 109 91.8
6 20 40 40 103 86.1
7 20 40 40 103 86.4
8 30 20 20 96 80.3
9 20 40 40 101 84.9
10 10 20 20 89 74.4
11 20 40 40 101 84.3
12 20 74 40 101 84.9
13 20 40 74 112 94.2
14 30 60 20 96 80.3
15 3 40 40 91 75.9
16 10 60 20 94 78.2
17 30 60 60 113 95.3
18 10 60 60 106 89.0
19 10 20 60 98 82.1

of 300 rpm to create anaerobic conditions. The fermentation following the method of Phanduang et al. [36]. Cumulative
was carried out at pH 6.0 ± 0.1, controlled using 1 M NaOH and hydrogen production was calculated using Eq. (2), where V is
1 M HCl, an agitation rate of 150 rpm, and a temperature of cumulative hydrogen production (mL), V0 is head space vol-
35 ± 2  C. Liquid samples were collected regularly to follow ume (mL), Vi is biogas volume at time i (mL), and gi is the
VFAs and reducing sugar concentrations, and gas samples hydrogen content in the biogas at time i (%) [49].
were collected for determination of hydrogen production. X
V ¼ V0 gi þ Vi gi (2)
Analytical methods
Hydrogen yield (HY) was calculated by dividing the cu-
mulative hydrogen production by the initial VS of substrate.
Cellulose, hemicellulose, and lignin contents of CP were
The modified Gompertz model (Eq. (3)) was used to estimate
determined using the method of Goering and Van Soest [40] at
the kinetic parameters for hydrogen production, i.e., the
the Animal Nutrition Laboratory, Kasetsart University,
maximum hydrogen production (Hm, mL/g-VS), the maximum
Bangkok, Thailand. Starch content of CP was analyzed using a
hydrogen production rate (Rm, mL/(g-VS$h)), and the lag time
Total Starch HK assay kit (K-TSHK, Megazyme, Ireland). Total
(l, h), where e is the Euler's number (2.71828), and t is the
solids (TS) and volatile solids (VS) were determined according
fermentation time (h).
to the standard methods of the American Public Health As-
sociation (APHA) [41]. Mineral compositions of CPW were   
Rm  e
analyzed at the ALS Laboratory Group (Thailand), Co., Ltd., H ¼ Hm  exp  exp ðl  tÞ þ 1 (3)
Hm
Bangkok, Thailand, using standard methods of the American
Public Health Association (APHA) [42] and the United States
Environmental Protection Agency (US EPA) [43]. Water insol- Results and discussion
uble solids (WIS) content in CP-CPW enzymatic slurry was
determined using a no-wash method reported by Sluiter et al. Enzymatic hydrolysis of CP-CPW suspension
[44]. Alpha-amylase activity was determined following the
method of Dey et al. [45]. One unit of a-amylase was defined as Fig. 1 shows that reducing sugar production increased with
an amount of enzyme that released 1 mmol of reducing sugar increasing CP concentration. The production increased from
(maltose equivalent) from starch under the assay conditions. 29.45 ± 0.39 g/L to 119.32 ± 5.28 g/L when the CP concentration
Glucoamylase activity was determined using the method of was increased from 50 to 225 g/L. However, the highest HE
Huo et al. [46]. One unit of glucoamylase was defined as an (83.0 ± 1.9%) was observed at 75 g-CP/L, and this tended to
amount of enzyme that released 1 mg of glucose from starch decrease with further increasing CP concentration, implying
under the assay conditions. Cellulase activity was determined adverse effects of increasing solids concentration on mixing
using the method of Adney and Baker [47] and reported as and mass transfer during the process. Similar effects were
FPU/mL. Reducing sugar concentration was determined using reported in a study of Larnaudie et al. [50], where HE of liquid
the DNS method [48] with D-glucose as the standard. Glucose hot water-pretreated switchgrass decreased with increasing
and VFAs concentrations were determined using a high- solids loading from 10% to 25%, using a cellulase (Cellic®
performance liquid chromatography (HPLC) using the CTec2) loading of 10 mg-protein/g-glucan. Du et al. [31] also
method of Phanduang et al. [36]. Volume of biogas was reported the same phenomenon when the loading of
measured using a 50-mL wetted glass syringe. Hydrogen delignified corncob residues was increased from 2% to 20%.
content was determined using gas chromatography (GC), The low HE at high solid loadings could be attributed to
40676 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 0 6 7 2 e4 0 6 8 2

reducing sugar production and HE. It was found that both


reducing sugar production and HE increased with increasing
enzymes loadings, and the highest reducing sugar production
(113.6 g/L) and HE (95.6%) could be attained using 30 U/g-CP of
a-amylase, 47 U/g-CP of glucoamylase, and 60 FPU/g-CP of
cellulase (Fig. 2). A confirmation experiment conducted under
these predicted conditions gave 117.7 ± 1.8 g/L of reducing
sugar, and HE of 98.8 ± 1.6%. These fell within the 95% pre-
diction intervals (PI) of 107e120 g/L, and 90.0%e101.1%,
respectively, confirming the validity of the predicted condi-
tions. Compared with the results shown in Fig. 1, where each
enzyme was used at 20 U/g, it was found that more enzymes
were required to efficiently hydrolyze CP at 150 g/L. This was
consistent with a report of Larnaudie et al. [50] that high
Fig. 1 e Reducing sugar production and hydrolysis enzyme loading could be used to compensate the effects of
efficiency at CP concentrations of 50e225 g/L. feedback inhibition. The CP-CPW enzymatic slurry obtained
after the hydrolysis had 12.1% WIS, and a VS concentration of
121.9 ± 5.0 g/L.
feedback inhibition and mass transfer limitation. It is well
known that cellulase is susceptible to glucose [51], which is Reducing sugar ðg=LÞ ¼ 65:28 þ 0:77A þ 0:67B þ 0:17C
the end product of cellulose and starch hydrolyses, while
 0:0056AB  0:0056AC þ 0:0021BC
amylases have long been shown to be inhibited by glucose
 0:0094A2  0:0063B2  0:0006C2
feedback inhibition [52]. Therefore, with high glucose pro-
duction at high solid loadings, higher degrees of feedback in- (4)
hibition could be expected. The high solid loading could also
increase the viscosity of the mixture, impeding efficient Hydrolysis efficiency ð%Þ ¼ 54:9 þ 0:66A þ 0:53B þ 0:14C
mixing and decreasing the contact frequency between the  0:0045AB  0:005AC þ 0:002BC
substrate and enzymes [31]. It should, however, be noted that  0:0084A2  0:005B2  0:0005C2
despite high HE is desirable for the biomass saccharification, (5)
high sugar production is also crucial for high product forma-
tion. Therefore, in any reaction, a solid loading should be High-solid DF of CP-CPW enzymatic slurry in 120-mL serum
carefully selected to ensure high HE, while maintaining high bottles
sugar production. In the present study, the CP concentration
of 75 g/L gave 83.0 ± 1.9% HE, with only 47.1 ± 1.1 g/L of The CP-CPW enzymatic slurry obtained after the hydrolysis
reducing sugar being produced. This was considered inade- was used in high-solid DF in 120-mL serum bottles. The
quate for high hydrogen productivity. Further inspection of fermentation showed a lag period followed by a production
the results revealed that a slightly lower yet relatively high HE period that started at around 12 h and lasted until 72 h,
(ca. 80%), and reasonably high reducing sugar production yielding 22.5 ± 0.6 mL-H2/g-VS (Fig. 3A). Eq. (3) estimated the
(89.10 ± 1.67 g/L) were still achievable at 150 g-CP/L. Therefore, lag time, maximum hydrogen production rate (Rm), and
150 g-CP/L was selected for the subsequent optimization step. maximum hydrogen yield (Hm) to be 10.3 h, 0.69 mL/(g-VS$h)
The use of higher substrate concentration in a hydrolysis re- and 22.7 mL/g-VS, respectively. The low HY correlated well
action could be beneficial in reducing the size of the reactor, with the low acetic and butyric acids production, where only
saving both the capital and operating costs. 6.2 ± 0.9 g/L of acetic acid, and 7.4 ± 1.1 g/L of butyric acid were
Using the selected CP concentration of 150 g/L, a-amylase, detected at the end of the process. However, a vigorous pro-
glucoamylase, and cellulase loadings were optimized through duction of lactic acid and ethanol were observed after 48 h,
RSM with CCD. Reducing sugar production and HE obtained in reaching 18.8 ± 1.7 and 10.4 ± 0.6 g/L at 120 h, respectively
each experimental run are given in Table 2. Analysis of vari- (Fig. 3B). Reducing sugar was consumed steadily during the
ance (ANOVA) of the results (Table 3) showed that the data course of the fermentation, though it was not depleted. The
sets were best described by quadratic equations (Eq. (4) and volumetric reducing sugar consumption rate was 0.35 ± 0.03 g/
(5)), with the p-values of both equations being less than 0.05 (L$h). With a relatively high WIS content of 12.1%, and the
and lack of fit greater than 0.05. The coefficient of determi- presence of heat-treated anaerobic granules at 10% (w/v),
nation (R2) of Eqs. (4) and (5) were 0.9492 and 0.9495, respec- orbital shaking at 100 rpm was thought to be inadequate to
tively. The ANOVA also revealed that, for both equations, the efficiently mix the fermentation medium. Since the insoluble
mean square of the lack of fit was close to the mean square of solid concentration of ca. 12%e15% has been reported to
the pure error. These indicated that both equations fitted the represent the upper limit for efficient mixing [30], it was
data well, and were adequate to predict the responses. The therefore possible that both the substrate and microbial cells
ANOVA also showed that enzymes loadings had significant were not uniformly mixed, leading to low substrate con-
effects on reducing sugar production and HE, despite their sumption and thus low HY.
interactions did not affect significantly the results. Numerical The inadequate mixing could also result in a decrease of
optimizations were subsequently performed to maximize the local pH of the medium, leading to a metabolic shift of the
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Table 3 e Analysis of variance for response surface quadratic models (Eq. (4) and (5)).
Source Sum of Squares df Mean Square F value p-value
Eq. (4) 1010.85 9 112.32 18.44 <0.0001
A-a-amylase 213.18 1 213.18 34.99 0.0002
B-Glucoamylase 110.94 1 110.94 18.21 0.0021
C-Cellulase 567.09 1 567.09 93.08 <0.0001
AB 10.12 1 10.12 1.66 0.2295
AC 10.13 1 10.13 1.66 0.2295
BC 6.13 1 6.13 1.01 0.3422
A2 12.58 1 12.58 2.06 0.1846
B2 88.17 1 88.17 14.47 0.0042
C2 0.9007 1 0.9007 0.1478 0.7095
Residual 54.83 9 6.09
Lack of Fit 30.83 5 6.17 1.03 0.5035
Pure Error 24 4 6
Eq. (5) 757.41 9 84.16 19.74 <0.0001
A-a-amylase 162.29 1 162.29 38.06 0.0002
B-Glucoamylase 78.55 1 78.55 18.42 0.002
C-Cellulase 435.53 1 435.53 102.15 <0.0001
AB 6.48 1 6.48 1.52 0.2489
AC 8 1 8 1.88 0.204
BC 5.45 1 5.45 1.28 0.2877
A2 10.02 1 10.02 2.35 0.1597
B2 56.49 1 56.49 13.25 0.0054
C2 0.4872 1 0.4872 0.1143 0.7431
Residual 38.37 9 4.26
Lack of Fit 21.48 5 4.3 1.02 0.5075
Pure Error 16.89 4 4.22

microbes towards undesirable metabolic pathways that do observed this phenomenon at the substrate (organic fraction
not yield hydrogen [53], e.g. lactic acid fermentation [28]. of municipal solid waste) concentrations greater than 14%.
Considering that no pH control was performed in this exper-
iment, the local pH of the medium might decrease, as a result High-solid DF of CP-CPW enzymatic slurry in 2-L bioreactor
of VFAs accumulation, to an unfavorable level for hydrogen
production, e.g. pH 4.0e4.5 [54,55], but facilitative for lactic Since it was difficult to achieve adequate mixing and pH
acid production. As a consequence, lactic acid was produced control in the serum bottle experiment, fermentation in a
vigorously after 48 h (Fig. 3B). Furthermore, a slight increase in bioreactor with mechanical agitation was conducted. The
HY after 48 h together with ethanol production suggested that presence of baffles in the vessel, as well as the use of me-
the metabolic pathway could possibly shift to ethanol-type chanical agitation, could improve mixing [59], facilitating pH
fermentation. This pathway was reported to be active at low control and enhancing hydrogen production. Comparing with
pH, e.g., pH 4.0e5.0 [35], and is used to reduce acidic terminal the serum bottles experiment, HY obtained in the bioreactor
products [56] to maintain the acidogenic fermentation. A close was much higher. Hydrogen production was observed shortly
inspection of the results (Fig. 3A and B) revealed that only after the commencement of the process, and the rapid
12.2 ± 2.6 g/L of reducing sugar (20.7 ± 3.5% of the initial hydrogen production period continued until around 54 h.
concentration) was used for hydrogen, acetic acid, and butyric During this period, the reducing sugar was depleted, with a
acid production during the first 48 h, while a larger portion of consumption rate of ca. 1.0 ± 0.0 g/(L$h) (Fig. 4A). This revealed
the reducing sugar (29.5 ± 0.7 g/L, equivalent to 50.4 ± 2.0% of the importance of mixing in improving substrate utilization
the initial value) was used for lactic acid and ethanol forma- and product formation in high-solid fermentation process.
tion after 48 h. The consumption of reducing sugar for lactic After 54 h, HY still increased, but at a lower rate, reaching
acid and ethanol production not only lowers the substrate for 225.2 ± 3.7 mL/g-VS at 132 h. This was around 10.2 times that
hydrogen production, but lactic acid also acidifies the medium obtained in the serum bottle experiment. Determinations of
to the pH level that might be unfavorable for hydrogen syn- acids and ethanol concentration showed that acetic acid and
thesis. Ethanol can also be inhibitory to cells at certain levels ethanol were produced until 30 h, whereas lactic acid was
[57]. These are considered other possible reasons for the low produced until 42 h, and the production of butyric acid
hydrogen production observed in this experiment. These re- continued until the end of the process (Fig. 4B). During the first
sults were in accordance with studies of Ghimire et al. [58] and 42 h, despite the use of baffles and mechanical agitation,
Motte et al. [28]. Using food waste as the substrate, Ghimire mixing might not be very efficient as solid substrate was
et al. [58] reported a simultaneous decrease in hydrogen pro- present at a high concentration. Therefore, pH of the medium
duction and increase in lactic acid production at the substrate might not be constantly controlled, resulting in the decrease
concentration greater than 10%, while Motte et al. [28] in local pH, which led to lactic acid and ethanol production as
40678 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 0 6 7 2 e4 0 6 8 2

Fig. 2 e Interaction effects between glucoamylase and a-amylase (A), cellulase and a-amylase (B), and cellulase and
glucoamylase (C) on reducing sugar production; and glucoamylase and a-amylase (D), cellulase and a-amylase (E), and
cellulase and glucoamylase (F) on hydrolysis efficiency.

discussed above. Nevertheless, with the progression of the during acidogenic fermentation. The kinetic parameters for
fermentation, substrate would be continually degraded, hydrogen production during Phase I were a lag time of 12.9 h,
reducing the viscosity of the medium. This facilitated better Rm of 8.5 mL/(g-VS$h), and Hm of 167.1 mL/g-VS.
mixing that helped to control pH at the designated level. Phase II started at 54 h, as indicated by the reduction of
Consequently, lactic acid and ethanol were not further pro- lactic acid concentration (Fig. 4B). In this phase, HY increased
duced. Interestingly, unlike the concentration of ethanol that more or less linearly with time at a rate of 0.63 mL/(g-VS$h),
stayed relatively constant, lactic acid concentration while lactic acid decreased at a rate of 0.15 g/(L$h). It is
decreased after 54 h, reaching zero at 108 h (Fig. 4B). The lactic noteworthy that although some Clostridia, e.g. Clostridium
acid profile was found to differ from that observed in the butyricum and C. beijerinckii, were reported to be able to utilize
serum bottle experiment, suggesting that the metabolic lactic acid and acetic acid for hydrogen production (Eq. (6))
pathway in the two experiments might be different. Close [62], the relatively constant concentration of acetic acid
inspection of the results revealed a possibility that the during Phase II suggested that this reaction did not likely
fermentation in the 2-L bioreactor consisted of two phases, occur. Direct conversion of lactic acid into hydrogen was also
i.e., Phase I: hydrogen production from reducing sugar, and difficult under the conditions used in the present study. This
Phase II: hydrogen production from lactic acid. Phase I was because large positive free energy is required to drive the
covered the period of the first 54 h, during which reducing reaction (Eq. (7)) [63]. To produce hydrogen from lactic acid,
sugar was consumed for the production of hydrogen, acetic typically, energy is supplied in the form of light to purple
acid, butyric acid, lactic acid, and ethanol. At the end of this non-sulfur bacteria to ferment lactic acid to hydrogen
phase, HY and concentrations of acetic, butyric, and lactic through PF [64]. Alternatively, as recently reported by Park
acids, and ethanol were 176.5 ± 11.6 mL/g-VS, 9.9 ± 0.2 g/L, et al. [65], a proper mixing could have enhanced the expres-
18.0 ± 0.0 g/L, 8.3 ± 0.2 g/L, and 2.9 ± 0.3 g/L, respectively sion of some genes involving in the metabolism of hydrogen
(Fig. 4A and B). Despite the simultaneous occurrence of producers, including LDH which encodes lactate dehydroge-
ethanol-type and butyrate-type pathways, the high produc- nase. Therefore, it was rather that lactic acid was converted
tion of butyric acid observed in this experiment indicated that into pyruvate and used in the butyric acid pathway to pro-
the latter was the main pathway for hydrogen production duce hydrogen during Phase II [66], thus decreasing lactic
[28,60]. These results agreed well with a report of Ma et al. [61] acid concentration and increasing butyric acid concentration
that starch is the main feedstock for butyrate formation after 54 h.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 0 6 7 2 e4 0 6 8 2 40679

Fig. 4 e Hydrogen production and reducing sugar


Fig. 3 e Hydrogen production and reducing sugar
consumption (A), and acids and ethanol production (B)
consumption (A), and acids and ethanol production (B)
during DF of CP-CPW enzymatic slurry in 2-L bioreactor.
during DF of CP-CPW enzymatic slurry in 120-mL serum
The broken line in (A) represents the data estimated using
bottles. The broken line in (A) represents the data
Eq. (3).
estimated using Eq. (3).

CH3 COOH þ 2CH3 CHðOHÞCOOH/H2 þ 2CO2 was 83.1% of the stoichiometric maximum. The fermentation
þ 1:5CH3 CH3 CH2 COOH þ H2 O (6) also produced 10.1 ± 0.1 g/L of acetic acid (0.084 mol), and
23.1 ± 1.0 g/L of butyric acid (0.129 mol). The ratio between
 0  butyric and acetic acids (B/A ratio) was 1.53 mol/mol, which
CH3 CHOO þ 6H2 O/3HCO þ
3 þ2H þ6H2 DG0 ¼ þ 100:4 kJ
was close to the stoichiometric ratio 1.5 mol/mol used to
(7)
quantitatively indicate substrate metabolism and hydrogen
production [37,67]. Calculation of chemical oxygen demand
Applicability of high-solid DF of CP-CPW enzymatic slurry
(COD) balance revealed that the majority of substrate was
for hydrogen production
consumed for butyric acid formation (34.2%), followed by
hydrogen (14.4%), acetic acid (8.9%), lactic acid (7.3%), and
With the use of 150 g-CP/L, the starch and cellulose contents of
ethanol (5.6%). The COD of biomass was not included in the
47.7% and 20.32%, respectively, and the production of acetic,
calculation as it was not determined. Nevertheless, it could be
butyric, and lactic acids, as well as ethanol, as the main sol-
assumed that ca. 10% of COD is converted into biomass [68].
uble metabolites, a stoichiometrically maximum hydrogen
The rest (19.7%) could be attributed to the production of other
production from CP was estimated to be 0.64 mol (Eq. (8)),
metabolites, e.g., propionic, citric, and succinic acids [69].
equivalent to 14.1 L of hydrogen at standard temperature and
With the high HY obtained in the present study, it is clear
pressure (STP, 273.15 K and 1 atm).
that the high-solid DF of CP-CPW enzymatic slurry is highly
applicable for hydrogen production, provided that proper
0:32C6 H12 O6 þ 0:16H2 O / 0:64H2 þ 0:58CO2
(8) agitation and pH control are performed during the process. The
þ 0:097C2 H4 O2 þ 0:16C4 H8 O2 þ 0:097C3 H6 O3
hydrogenic effluent containing acetic and butyric acids can be
The high-solid DF in the 2-L bioreactor gave a cumulative further used in a photo-fermentation to produce additional
hydrogen production of 13.73 ± 0.22 L at the fermentation hydrogen. Stoichiometrically, 0.084 mol-acetate and 0.129 mol-
temperature. This was equivalent to 0.54 mol-H2 (12.17 L) at butyrate can be converted into 0.34 and 1.29 mol-H2, respec-
STP and a HY on glucose of 1.7 mol-H2/mol-glucose, which tively [64]. These, coupling with the production of 0.54 mol-H2
40680 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 4 0 6 7 2 e4 0 6 8 2

through the high-solid DF, lead to a total hydrogen production and equipment, and Kaensiri Starch Co. Ltd., Phra Yuen, Khon
of 2.17 mol-H2, which was equivalent to HY of 6.8 mol-H2/mol- Kaen, Thailand, for the provision of cassava processing
glucose, being close to a desirable range of 7.2e9.6 mol-H2/mol- wastewater used in the present study.
glucose (60%e80% of the theoretical HY on glucose) recom-
mended for economically sustainable hydrogen production
[70]. However, further study, particularly process optimization
references
and upscaling, should be carried out to further assess the en-
ergy and economic feasibilities of this process.
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