Professional Documents
Culture Documents
MASSEY-FERGUSON
MODELS
MF255 - MF265 - MF270 - MF275 - MF290
Tractor serial number is stamped on a name piate attached to the instrument consoie.
Engine seriai number is stamped on the side of engine cyiinder biocic.
TIGHTENING TORQUESt
Cylinder Head 122-129 N-m 95-102 N-m 135 N-m 122-129 N-m
(90-95 ft.-lbs.) (70-75 ft.-lbs.) (100 ft.-lbs.) (90-95 ft.-lbs.)
Main Bearing Caps 230-244 N-m 150-155 N-m 230-244 N-m 230-244 N-m
(170-180 ft.-lbs.) (110-115 ft.-lbs.) (170-180 ft.-lbs.) (170-180 ft.lbs.)
Connecting Rod Caps
Flywheel 100-108 N-m 100-108 N-m 108 N-m 100-108 N-m
(74-80 ft.-lbs.) (74-80 ft.-lbs,) (80 ft.-lbs.) (74-80 ft.-lbs,)
Crankshaft Pulley 380-406 N-m 136-149 N-m 392 N-m 380-406 N-m
(280-300 ft.-lbs,) (100-110 ft.-lbs,) (290 ft.-lbs.) (280-300 ft.-lbs,)
Rocker Shaft Supports 38-43 N-m 28-33 N-m 33 N-m 38-43 N-m
(21-24 ft,-lbs.) (24 ft.-lbs.) (28-32 ft.-lbs,)
(28-32 ft.-lbs.)
8-12 N-m 33 N-m 28-33 N-m
Intake Manifold 28-33 N-m (6-9 ft.-lbs.) (24 ft.-lbs.) (21-24 ft.-lbs.)
(21-24 ft.-lbs.) 28-33 N-m 33 N-m 33-38 N-m
Exhaust Manifold 33-38 N-m (21-24 ft.-lbs.) (24 ft.-lbs.) (24-28 ft.-lbs.)
(24-28 ft.-lbs.) 26-28 N-m 65 N-m 61-68 N-m
Camshaft Gear , 61-68 N-m (19-21 ft.-lbs.) (48 ft.-lbs.) (45-50 ft.-lbs.)
(45-50 ft.-lbs.) 26-28 N-m 41 N-m 26-28 N-m
Idler Gear Hub 27-33 N-m (19-21 ft.-lbs.) (30 ft.-lbs.) (20-24 ft.-lbs.)
(20-24 ft.-lbs,)
fibrque figures apply with threads clean and lightly oiled.
CONDENSED SERVICE DATA
MF265 MF270 MF275 MF290
Diesel Diesel Diesel Diesel
GENERAL
Engine Make Perkins Perkins Perkins Perkins
Engine Model A4,236 A4.236 A4.248 . A4.248
Number of Cylinders ....... 4 4 4 4
Bore 98.4 mm 98.4 mm . ; 101 mm 101 mm
(3.875 in.) . (3.875 in.) ^ (3,975 in.) (3.975 in)
Stroke \ 127 mm 127 mm ^" 127 mm 127 mm
(5,0 in.) (5.0 in.) V' (5.0 in.) (5.0 in)
Displacement 3.87 L 3.87 L : • 4.06 L 4.06 L
(236 cu. in.) (236 cu. in.) (248 cu. in.) (248 cu. in.)
Electrical System 1^ Volt Nocitivr
Forward Speeds 8 or 1*^
Reverse Speeds 2 or 4
TUNE-UP
Firing Order 1-3-4-2 1-3-4-2 1-3-4-2 1-3-4-2
Valve Clearance, Cold
Intake and Exhaust 0,30 mm 0.30 mm ^ . 0.30 mm 0.30 mm
(0.012 in.) (0,012 in,) (0.012 in.) (0,012 in.)
Valve Clearance, Hot
Intake and Exhaust 0,25 mm 0.25 mm 0.25 mm 0.25 mm
(0.010 in.) (0,010 in.) (0.010 in,) (0.010 in.)
Valve Face Angle . 45° 45° 45° 45°
Valve Seat Angle 45° 45° 45° 45°
Iryection Timing, Static 23° BTDC 23° BTDC 24° BTDC 24° BTDC
Iryector Opening Pressure 17235 kPa 17235 kPa 17235 kPa 17235 kPa
(2500 psi) (2500 psi) (2500 psi) (2500 psi)
Governed Speeds — Engine Rpm.
Low Idle 725-775 725-775 725-775 725-775
High Idle (no-load) 2185 2185 2185 2380
Rated (full load) 2000 2000 2000 2200
Power Rating at Pto
Shaft 44.7 kW 41.0 kw : 50.0 kW 49,2 kW
(60 hp) (55 hp) (67 hp) (66 hp)
SIZES-CLEARANCES
Crankshaft Main Journal
Diameter 76.162-76.175 mm 76.162-76.175 m m 76.162-76,175 m m 76,162-76.175 m m
(2.9985-2.9990 in.) (2.9985-2.9990 in.) (2.9985-2.9990 in.) (2.9985-2.9990 in.)
Bearing Clearance . 0.05-0.10 mm 0.05-0.10 m m 0,05-0.10 m m 0.05-0.10 m m
(0.002-0.004 in.) (0.002-0,004 in.) (0.002-0.004 in.) (0.002-0.004 in.)
Crankshaft Crankpin
Diameter 63.475-63.487 mm 63.475-63.487 m m 63.475-63,487 m m 63.475-63.487 m m
(2.4990-2.4995 in.) (2.4990-2.4995 in.) (2.4990-2.4995 in.) (2.4990-2.4995 in.)
Bearing Clearance 0.038-0.076 mm 0.038-0,076 m m 0.038-0.076 m m 0.038-0.076 m m
(0.0015-0.0030 in.) (0,0015-0,0030 in.) (0.0015-0,0030 in.) (0,0015-0.0030 in.)
Crankshaft End Play 0.10-0,38 mm 0.10-0.38 m m 0,10-0.38 m m 0.10-0,38 m m
(0,004-0.015 in,) (0.004-0,015 in.) (0.004-0.015 in.) (0.004-0.015 in.)
Camshaft Journal Diameter
Front 50,71-50.74 mm 50.71-50.74 m m 50,71-50.74 m m 50.71-50.74 m m
(1.9965-1,9975 in.) (1.9965-1.9975 in.) (1.9965-1.9975 in.) (1.9965-1.9975 in.)
50.46-50.48 m m 50.46-50.48 m m 50.46-50,48 m m
Center 50,46-50.48 mm (1.9865-1.9875 in.) (1.9865-1.9875 in.) (1.9865-1.9875 in.)
(1.9865-1.9875 in.) 49,95-49,97 m m 49.95-49.97 m m 49,95-49.97 m m
Rear 49.95-49.97 mm (1,9665-1.9675 in.) (1.9665-1,9675 in.) (1,9665-1,9675 in.)
(1.9665-1.9675 in.)
Camshaft Bearing Clearance 0.064-0,114 m m 0.64-0,132 m m 0.064-0.114 m m
Front 0,064-0.132 mm (0.0025-0,0045 in.) (0,0025-0.0052 in.) (0.0025-00.0045 in.)
(0,0025-0.0052 in.) 0.064-0,140 m m 0.064-0.140 m m 0.064-0.140 m m
Center & Rear 0.064-0.140 mm (0,0025-0.0055 in.) (0.0025-0.0055 in.) (0.0025-0.0055 in.)
(0.0025-0.0055 in.) 0.10-0.40 m m 0.10-0.40 m m 0.10-0.40 m m
Camshaft End Play 0,10-0.40 mm (0.004-0.016 in.) (0.004-0.016 in.) (0,004-0.016 in,)
(0,004-0.016 in.)
Paragraphs 1-2 ' MASSEY-FERGUSON
TIGHTENING TORQUESt
Cylinder Head 135 N-m 135 N-m 135 N-m 135 N-m
(100 ft.-lbs,) (100 ft.-lbs.) (100 ft.-lbs.) (100 ft.-lbs.)
Main Bearing Caps 244 N-m 244 N-m 244 N-m 244 N-m
(180 ft.-lbs.) (180 ft.-lbs.) (180 ft.-lbs,) (180 ft.-lbs.)
tn TVvt
Connecting Rod Caps
Flywheel 108 N-m 108 N-m 108 N-m 108 N-m
(80 ft.-lbs,) (80 ft.-lbs.) (80 ft.-lbs,) (80 ft.-lbs.)
Crankshaft Pulley 392 N-m 392 N-m 392 N-m 392 N-m
(290 ft,-lbs.) (290 ft.-lbs.) (290 ft.-lbs.) (290 ft.-lbs.)
Rocker Shaft Supports 33 N-m 33 N-m 33 N-m 33 N-m
(24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.)
Intake Manifold 33 N-m 33 N-m 33 N-m 33 N-m
(24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.)
Exhaust Manifold 33 N-m 33 N-m 33 N-m 33 N-m
(24 ft.-lbs,) (24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.)
Camshaft Gear 61-68 N-m 65 N-m 61-68 N-m 65 N-m
(45-50 ft.-lbs.) (48 ft.-lbs.) (45-50 ft.-lbs.) (48 ft.-lbs,)
Idler Gear Hub 27-32 N-m 40 N-m 27-32 N-m 40 N-m
(20-24 ft.-lbs.) (30 ft.-lbs.) (20-24 ft.-lbs,) (30 ft.-lbs,)
fibrque figures apply with threads clean and lightly oiled.
FRONT SYSTEM
AXLE ASSEMBLY le and engine separately. Remove retain- ft.-lbs.) torque. Add shims (15) as
ing clips, then remove retaining pin (14). necessary to limit fore and aft play of
Use a puller to withdraw pivot pin (16) axle to 0.08-0.25 mm (0,003-0.010 inch).
All Models out toward front. Fore and aft play of Be sure shims are to the front and thrust
axle is adjusted by thickness of shims washer (19) is to the rear.
1. Refer to Fig. 1 for an exploded view (15) and washer (19).
of adjustable axle typical of unit used Tb remove axle support (1), first SPINDLES AND WHEEL HUBS
on all tractors. Recommended toe-in is remove radiator and power steering
3,2 mm (1/8 inch) and is acyusted by cylinder Remove mounting bolts, then All Models
turning right-hand tie rod end (E) into lower support housing from tractor.
or out of tube (T), Inspect all parts for wear or damage 2. It is recommended that front wheel
Tb remove the axle assembly, first and renew if necessary. Ream new bearings be cleaned, inspected and
remove hood, grille, side panels, battery, bushings after installation to provide repacked with grease after every 500
battery support, shield and grille frame. desired operating clearance. hours of operation, or annually,
Remove snap ring (5) and pull the center To reinstall axle support and axle whichever comes first. A good quality
steering shaft (11) down out of arm (2) assembly, reverse the removal pro- multipurpose lithium base grease is
and support (1). Be careful not to lose cedure. Tighten cap screws retaining ax- recommended for repacking bearings.
shims (6) or damage seal (9), Support ax- le support casting to 271 N-m (200 Tb remove spindle (22—Fig. 1), loosen
6
Paragraphs 1-2 ' MASSEY-FERGUSON
TIGHTENING TORQUESt
Cylinder Head 135 N-m 135 N-m 135 N-m 135 N-m
(100 ft.-lbs,) (100 ft.-lbs.) (100 ft.-lbs.) (100 ft.-lbs.)
Main Bearing Caps 244 N-m 244 N-m 244 N-m 244 N-m
(180 ft.-lbs.) (180 ft.-lbs.) (180 ft.-lbs,) (180 ft.-lbs.)
tn TVvt
Connecting Rod Caps
Flywheel 108 N-m 108 N-m 108 N-m 108 N-m
(80 ft.-lbs,) (80 ft.-lbs.) (80 ft.-lbs,) (80 ft.-lbs.)
Crankshaft Pulley 392 N-m 392 N-m 392 N-m 392 N-m
(290 ft,-lbs.) (290 ft.-lbs.) (290 ft.-lbs.) (290 ft.-lbs.)
Rocker Shaft Supports 33 N-m 33 N-m 33 N-m 33 N-m
(24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.)
Intake Manifold 33 N-m 33 N-m 33 N-m 33 N-m
(24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.)
Exhaust Manifold 33 N-m 33 N-m 33 N-m 33 N-m
(24 ft.-lbs,) (24 ft.-lbs.) (24 ft.-lbs.) (24 ft.-lbs.)
Camshaft Gear 61-68 N-m 65 N-m 61-68 N-m 65 N-m
(45-50 ft.-lbs.) (48 ft.-lbs.) (45-50 ft.-lbs.) (48 ft.-lbs,)
Idler Gear Hub 27-32 N-m 40 N-m 27-32 N-m 40 N-m
(20-24 ft.-lbs.) (30 ft.-lbs.) (20-24 ft.-lbs,) (30 ft.-lbs,)
fibrque figures apply with threads clean and lightly oiled.
FRONT SYSTEM
AXLE ASSEMBLY le and engine separately. Remove retain- ft.-lbs.) torque. Add shims (15) as
ing clips, then remove retaining pin (14). necessary to limit fore and aft play of
Use a puller to withdraw pivot pin (16) axle to 0.08-0.25 mm (0,003-0.010 inch).
All Models out toward front. Fore and aft play of Be sure shims are to the front and thrust
axle is adjusted by thickness of shims washer (19) is to the rear.
1. Refer to Fig. 1 for an exploded view (15) and washer (19).
of adjustable axle typical of unit used Tb remove axle support (1), first SPINDLES AND WHEEL HUBS
on all tractors. Recommended toe-in is remove radiator and power steering
3,2 mm (1/8 inch) and is acyusted by cylinder Remove mounting bolts, then All Models
turning right-hand tie rod end (E) into lower support housing from tractor.
or out of tube (T), Inspect all parts for wear or damage 2. It is recommended that front wheel
Tb remove the axle assembly, first and renew if necessary. Ream new bearings be cleaned, inspected and
remove hood, grille, side panels, battery, bushings after installation to provide repacked with grease after every 500
battery support, shield and grille frame. desired operating clearance. hours of operation, or annually,
Remove snap ring (5) and pull the center To reinstall axle support and axle whichever comes first. A good quality
steering shaft (11) down out of arm (2) assembly, reverse the removal pro- multipurpose lithium base grease is
and support (1). Be careful not to lose cedure. Tighten cap screws retaining ax- recommended for repacking bearings.
shims (6) or damage seal (9), Support ax- le support casting to 271 N-m (200 Tb remove spindle (22—Fig. 1), loosen
6
SHOP MANUAL Paragraphs 3-4
spindle arm (13) clamp bolt and pull the
arm from spindle shaft. Remove key
from spindle shaft, then lower spindle Fig. 1—Exploded view of
I from axle extension (25). typical adjustable front axle
assembly used on all models, 13
Inspect thrust bearing (27) and A two-piece steering arm and
bushings (24 and 26) and renew if shaft (It) is used on some 23
24
necessary. Spindle bushings must be models.
reamed after installation to provide 1. Front support
2. Arm
desired shaft to bushing clearance. 3. Bushing
4. Grease fittings
Lubricate with multipurpose lithium 5. Snap ring
base grease. 6. Shim
7. Bushings
Reinstall spindle and arm with a new 8. "O" ring
dust seal (23), Position arm on spindle 9. Seal
10. "O" ring
so end play is less than 0.10 mm (0.004 11. Steering arm & shaft
inch), then tighten clamp bolt to 135 12. Tie rod
13. Spindle arm '
N-m (100 ft,- lbs.) torque. 14. Retaining pin
Tb adjust wheel hub bearings, tighten 15. Shims
16. Axle pivot pin
wheel retaining nut to 80 N-m (60 ft.- 17. Bushing
lbs.) torque while rotating wheel hub. 18. Bushing
19. Washer
Back off castellated nut to align nearest 20. Axle
slot with pin hole, then back off further 21. Woodruff key
22. Spindle 24. Bushing 26. Bushing
to the next slot and install cotter pin. 23. Seal 25. Axle extension 27. Thrust washer
ing gear case, on either the left-hand or pump. Reinstall pump and connect Use new seals and '*0" rings when
right-hand side of engine (depending on hydraulic lines. Fill reservoir with oil, reassembling. Be sure that relieved side
tractor model), and is driven by the tim- start engine and cycle steering from side of bearings (6) is located on outlet side
ing gears, to side several times to purge air from of pump. Tighten body retaining bolts '
system. Check relief valve pressure set- evenly to 41 N-m (30 ft.-lbs,) torque. Be
Parker-Hannifin Pump ting as outlined in paragraph 4. sure scribe marks made prior to
disassembly are aligned.
5, R&R AND OVERHAUL. Be sure to Sundstrand Pump Reinstall pump and tighten mounting
thoroughly clean outside of pump and cap screws to 27 N-m (20 ft.-lbs.) torque.
hydraulic lines before removing pump 6. R&R AND OVERHAUL. Thor- Connect hydraulic lines, refill reservoir
from engine. The pump mounting cap oughly clean exterior of pump and sur- and check relief valve pressure as
screws enter pump housing from the rounding area before removing. outlined in paragraph 4.
front and heads are located on timing Disconnect hydraulic Hnes, remove at-
gear front cover taching cap screws and withdraw pump Aero-Quip Pump
Before disassembling, scribe align- assembly.
ment marks across front cover (3—Fig. Prior to disassembly, scribe alignment 7. R&R AND OVERHAUL. Tb remove
3), body (9), rear cover (10) and reser- marks across pump body, end plates and pump, first thoroughly clean exterior of
voir (14). Separate reservoir from rear reservoir Remove reservoir (15—Fig. 4) pump and surrounding area. Disconnect
cover. Remove drive gear (1) and key and filter element (14). Remove drive hydraulic lines, remove attaching cap
from pump shaft. Remove tie bolts, then gear and key from pump drive shaft. screws and withdraw pump assembly.
tap end of pump drive shaft to separate Remove tie bolts, then carefully Before disassembling pump, scribe
rear cover from front cover Place align- separate end plates (3 and 12) from aligrmient marks across pump body, end
ment marks on teeth of pump gears so pump body (9). Remove pump gears (7 plates and reservoir to ensure correct
original contact pattern of gear teeth and 8) and bearings (6). Remove seal reassembly. Remove reservoir (17—Fig,
can be maintained if original gears are rings (4 and 5) and shaft oil seal (2). 5) and filter element (16). Remove drive
reinstalled. Remove gears, thrust plate Remove relief valve assembly (11), gear (2) and Woodruff key from pump
(19) and wear plate (18) from pump Inspect all parts for evidence of wear drive shaft. Remove tie bolts, then
body. Remove shield (17), gasket (16), or damage and renew as necessary. Note carefully separate end plates (5 and 14)
"V" seal (15) and drive shaft seal (2) that the pump gears are loaded toward from pump body (13). Remove pump
from front cover. inlet side of pump body (9) due to gears (8) and bearings (9). Remove relief
If relief valve (11) is to be disassem- hydraulic pressure within pump, thus valve assembly (19).
bled, count the number of turns re- gears will normally cut a track on inlet Inspect all parts for evidence of wear
quired to remove the ac^usting plug so side of pump body if pump gear shafts or damage and renew if necessary. A
plug can be reinstalled to its original set- and/or bearings are worn. If depth of seal repair kit is available for renewal
ting. Check relief pressure as outlined wear track exceeds 0,10 mm (0,004 of all seals and " 0 " rings.
in paragraph 4 after pump is reinstall- inch), pump assembly should be renew- Tb reassemble, reverse the disassem-
ed and adjust if necessary. ed. Overall thickness of gears and bear- bly procedure, T'ighten body retaining
Inspect all parts for evidence of wear ings should be 0,10-0,20 mm bolts evenly while making certain that
or damage. If pump body (9) is ex- (0.004-0.008 inch) less than thickness of pump drive shaft turns freely.
cessively worn, pump assembly should pump body. Reinstall pump and tighten mounting
be renewed. Renew all seals, gaskets,
thrust plate, wear plate and '*0" rings.
Tb reassemble, reverse the disassem-
bly procedure while noting the follow-
ing special instructions: Lip of oil seal
(2) should face inward in front cover.
T'he '*V*' groove of seal (15) should be
downward (facing away from gasket) in
front cover. The 1.5 mm (1/16 inch) hole
(H) in gasket (16), shield (17) and wear
plate (18) must be positioned upward Fig. 4—Exploded view of
(toward pressure side of pump) with Sundstrand power steering
bronze side of wear plate toward gear pump used on some models.
faces. Notch (N) on flat surface of pump 1. Snap ring
2. Oil seal
body must be over holes (H). Bronze side 3. Front cover
of thrust plate (19) must be toward gears 4. "O" ring
5. Seal ring
with large cut-out section toward inlet 6. Bearings
7. Drive gear
(bottom) side of pump. Make certain all 8. Driven gear
assembly marks on pump gears and out- 9. Pump body
10. Spacers
side of pump body are aligned, then 11. Relief valve assy.
tighten pump assembly cap screws 12. Rear cover
13. Filter element
evenly to 27 N-m (20 ft.-lbs.) torque. 14. "O" ring
Tighten reservoir mounting bolt to 11.3 15. Reservoir tank
N-m (100 in.-lbs.) torque.
If pump is mounted on left side of
engine, counterbore on drive gear (1)
should face away from pump. If pump
is mounted on right side of engine, in-
stall gear with counterbore toward
8
SHOP MANUAL Paragraph 8
cap screws to 27 N-m (20 ft.-lbs). Con-
nect hydraulic lines, refill reservoir and
check relief valve pressure as outlined
(in paragraph 4. Flg.6—Exploded view of
hydrostatic steering hand
pump and controi valve
HYDROSTATIC HAND PUMP assembiy used on some ear-
ly model tractors.
1. Snap ring
Early Models 2. Snap rings
3. Bearing
4. Steering wheel shaft
8. R&R AND OVERHAUL. Remove 5. Steering column
cover from left-hand side of instrument 6. Oil seal
7. End cover
panel. Disconnect the hydraulic lines 8. Locator bushing
from hydrostatic hand pump and plug 9. Bushing
10. Thrust bearing assy.
all openings to prevent entry of dirt. 11. " 0 " ring 11
Remove the four cap screws attaching 12. Valve spool
13. Valve sleeve
hand pump to mounting bracket and 14. Drive pin
steering column, then withdraw unit 15. Centering springs
16. Check valve assy.
from splined end of steering shaft (Fig. 17. Valve body
18. Drive link
7). 19. Disc
Tb disassemble, first thoroughly clean 20. Spacer plate
21. Rotor assy.
exterior of control unit. Remove cap 22. End cap
screws attaching metering pump to bot- 16
tom of housing, then remove end cap
(22-Fig. 6), rotor assembly (21), spacer
plate (20) and drive link (18) from valve
body. Remove screws retaining top cover
(7) and lift off cover. Use a brass rod
with one end bent 90° to push check
valve plug from valve body as shown in
Fig. 8. Remove check valve seat using
an Allen wrench, then remove check
valve ball and spring (Fig. 9). Carefully
push control valve spool and sleeve
assembly out bottom of housing as
shown in Fig. 10.
9
Paragraph 9 MASSEY-FERGUSON
Remove drive pin, then separate spool flush with surface of rotor set (21) when Prior to disassembly, thoroughly clean
and sleeve as shown in Fig. 11. Remove drive link is correctly installed. Install the exterior of hand pump unit. Remove
centering springs from spool. end cap (22) and tighten retaining cap screws retaining end plate (21—Fig. 15),
Thoroughly clean all parts in suitable screws evenly to 28 N*m (21 ft,-lbs.) tor- then lift off end plate, stator and rotor
solvent and blow dry with compressed que. Install locator bushing (8) with set (20), spacer (19), valve plate (17) and
air. Inspect lapped surfaces for scoring chamfer on outside diameter facing up. drive link (16), Remove threaded insert
or other damage and renew parts if Install top cover (7) and tighten retain- and ball (7). Slide spool (15) and sleeve
necessary. It is permissible to hand lap ing cap screws evenly to 26 N*m (19 ft.- (11) as an assembly from valve body.
light scratches or burrs from mating sur-, lbs.) torque. Remove locating bushing (12), ring (10),
faces of end cap (22—Fig. 6), rotor Reinstall assembled unit and bleed air if so equipped, thrust bearing assembly'
assembly (21), spacer plate (20) and from system as outlined in paragraph 3, (9), " 0 " ring (8) and Tfeflon ring (6).
valve body (17). Use 600 grit abrasive Remove oil seal (2) from top of valve
paper or lapping compound on a surface Late Models body. Push the drive pin (14) out of
plate or piece of plate glass. Rinse in sleeve and spool, then slide the spool
clean solvent and blow dry after 9. R&R AND OVERHAUL. Remove from the sleeve. Push the centering
polishing is complete. Rotor unit (21) and lower cover from instrument panel. springs (13) out of the slot in valve spool.
the valve body, spool (12) and sleeve (13) Note position of hydraulic pipes con- The steering shock valve (3) is set at
are available only as complete nected to hand pump to ensure correct the factory to open at a pressure of
assemblies. Renew oil seal and all '*0" reassembly. Disconnect hydraulic pipes 20000 kPa (2900 psi). Removal of shock
rings. and immediately plug all openings to valve is not recommended as a suitable
Tb reassemble, reverse the disassem- prevent entry of dirt. Remove the four hydraulic test stand is required to pro-
bly procedure while noting the follow- bolts attaching hand pump unit to sup- perly set opening pressure of valve.
ing special instructions: Tighten check port bracket and steering column. Thoroughly clean all parts in a
valve seat to a torque of 17.6 N-m (155 Remove cap screw retaining steering suitable solvent being careful not to
in.-lbs.). Install centering springs in column to instrument panel, raise the scratch or nick polished surfaces of
spool in sets of three with arches toward steering column for clearance and pump and control valve components. In-
the middle as shown in Fig. 12. Assem- remove hand pump from tractor. spect all parts for wear or damage and
ble valve spool into sleeve so centering renew if necessary. If either the spool,
springs are at slotted end of sleeve. In- sleeve or valve body is scored or damag-
sert drive pin. Lubricate parts with ed, the steering valve must be renewed
clean hydraulic oil, then install spool as a complete unit.
and sleeve into bottom end of valve If lapped surfaces of valve body (1),
body. Be sure that pin slot in end of valve plate (17), stator/rotor set (20) or
drive link is aligned with valley of in- end plate (21) are scored or nicked, they |
ner rotor as shown in Fig. 14. This will should be renewed. However, it is per-
correctly "time" pump metering ele- missible to hand lap very light scratches
ment to valve spool assembly. Be sure or burrs from these parts if desired. Use
that slot in drive link engages drive pin 600 grit abrasive paper or lapping com-
in valve spool. Disc (19—Fig. 6) will be pound on a surface plate or piece of
plate glass. Rinse parts in clean solvent
and blow dry after polishing is com-
pleted. A valve repair kit is available
which contains gaskets, seals and *'O"
rings necessary for reassembly of unit.
Lubricate parts with clean hydraulic
oil during reassembly, Tb reassemble,
reverse the disassembly procedure
Fig. 12~Vlew showing correct instaiiation of
while noting the following special in-
centering springs (arch to arch in sets of three, structions: Assemble centering springs
notched edge down). into slot in valve sleeve and spool in sets
of three with arches toward the middle
as shown in Fig. 12, Insert drive pin
' COVER
10
SHOP MANUAL Paragraph 10
(14-Fig. 15), then carefully slide valve correctly '*time" pump metering ele-
spool assembly into bottom of valve ment to valve spool assembly. Make sure
body. Be sure that pin slot in end of that slot in drive link engages drive pin
drive link is aligned with valley of in- in valve spool. Be sure that dowel pin
ner rotor as shown in Fig. 14. This will (22) engages threaded check ball insert
(7), Tighten end cover retaining cap
screws evenly to a torque of 27 N*m (20
ft.-lbs,).
Tb reinstall steering hand pump,
reverse the removal procedure. Bleed air
from system as outlined in paragraph 3.
STEERING CYLINDER Fig. 18—Holes (H) are used to remove and install
retaining wire (14—Fig. 17). Refer to text.
All Models
11
Paragraphs 11-13 MASSEY-FERGUSON
piston ring in hot oil will make installa- before assembling into cylinder. When reinstalling cylinder, be sure to
tion over piston easier Allow seal ring Lubricate " 0 " rings and seals with install shims (if used) with steering arm.
to cool and return to its original shape clean hydraulic oil during reassembly. Bleed system as outlined in paragraph 3.
12
Paragraphs 11-13 MASSEY-FERGUSON
piston ring in hot oil will make installa- before assembling into cylinder. When reinstalling cylinder, be sure to
tion over piston easier Allow seal ring Lubricate " 0 " rings and seals with install shims (if used) with steering arm.
to cool and return to its original shape clean hydraulic oil during reassembly. Bleed system as outlined in paragraph 3.
12
SHOP MANUAL Paragraphs 14-17
The exhaust valve seat insert can be is discolored, distorted or fails to meet and front rocker arms loose. No. 1 piston
renewed. Depth of service valve seat in- the following specifications: is on compression stroke; adjust the
. sert is 0.25 mm (0.010 inch) less than Outer Spring valves indicated on Fig, 25 first. Turn
I production insert which necessitates Test Length 45.2 mm crankshaft one complete turn until tim-
machining cylinder head gasket surface (1-23/32 in.) ing mark again aligns and ac^ust re-
0.25 mm (0.010 inch) before installing Tbst Load 169-186 N mainder of valves indicated in Fig. 26,
new seats. Depth of counterbore should (38-42 lbs.) If No, 4 piston is on compression stroke
be 6.35-6.48 mm (0.250-0.255 inch) Inner Spring (front rocker arms tight), adjust the four
before resurfacing head to reduce depth Tbst Length 39.69 mm valves indicated in Fig. 26 first, then
to 6,10-6.22 mm (0.240-0.245 inch). (1-9/16 in.)
Diameter of cylinder head counterbore Tfest Load 66-71 N
should be 0,05-0.08 mm (0.002-0.003
inch) smaller than insert diameter to (14,7-16.1 lbs.)
provide an interference fit. Shrink in-
sert in dry ice, then press fully into ROCKER ARMS
counterbore, Peen cylinder head around
insert to prevent insert from loosening. All Gasoline Modeis
Reface valve seat after installation. Be 16. The rocker arms and shaft
sure to check for correct valve stand assembly can be removed after remov-
out. ing hood, fuel tank and rocker arm
Standard valve stem diameter is cover. Rocker arms are right-hand and
9.4615-9.4869 mm (0.3725-0.3735 inch) left-hand units which must be installed
for intake valves and 9.4488-9.4678 mm on shaft as shown in Fig, 23.
(0.3720-0.3727) for exhaust valves. Desired diametral clearance between
Valves with oversize valve stems are also new rocker arm bushings and new shaft
available to provide correct valve stem Fig. 24^Tlmlng marks are located on crankshaft
is 0.025-0.089 mm (0,0010-0.0035 inch). pulley as shown.
to guide clearance. Special oversize Bushings must be reamed to
valve stem seals must be used with 0.38 19.063-19.101 mm (0,7505-0,7520 inch)
mm (0.015 inch) and 0.76 mm (0.030 after installation. Be sure to align hole
inch) oversize valve stems. in rocker arm and hole in bushing.
Valve springs and keepers are alike for Renew shaft and/or bushing if clearance
both intake and exhaust valves. Valve is excessive. Tighten rocker arm shaft
rotators are installed only on exhaust support retaining stud nuts to 38-43 N-m
valves and stem seals are installed only (28-32 ft.-lbs,) torque. Adjust valve
on intake valves. Install all valve springs clearance as outlined in paragraph 17
with closely wound coils toward after rocker arm assembly is reinstalled. FRONT i-
cylinder head,
VALVE CLEARANCE Fig. 25—With TDC timing marks aligned as shown
in Fig.24 and No. 1 piston on compression stroke,
VALVE GUIDES adjust the indicated vaives. Turn crankshaft one
Ali Gasoline Modeis complete turn, refer to Fig. 26 for remainder of
vaives.
Ali Gasoiine Models
17. Recommended valve clearance
14. Intake and exhaust valve guides (tappet gap) after engine reaches nor-
are cast into the cylinder head, and mal operating temperature is 0,30 mm
valves with oversize stems are available (0.012 inch) for intake valves, 0.38 mm
to provide correct stem to guide (0.015 inch) for exhaust valves. All
clearance. Standard bore of all valve valves can be adjusted from just two
guides is 9,50595-9.51865 mm crankshaft positions Using Figs. 25 and
(0,37425-0.37475 inch). Stem to guide 26 and the following procedure.
clearance should be 0,01905-0.05715 Turn crankshaft until TDC timing
mm (0.00075-0,00225 inch) for intake; mark on crankshaft pulley aligns with FRONT •-
0.03810-0.06985 mm (0.00150-0.00275 timing pointer as shown in Fig. 24 and Fig. 26—With TDC timing marks aligned as shown
inch) for exhaust. Be sure to use over- check rocker arms for front and rear In Fig.24 and No. 1 piston on exhaust stroke, ad-
size valve stem seal on valves that are cylinders. If rear rocker arms are tight Just the Indicated valves.
0,38 mm (0,015 inch) and 0.76 mm
(0.030 inch) oversize. Standard size stem
seal can be used on 0.08 mm (0,003
inch) oversize valve stem. Be sure to
reseat valves after resizing valve guides.
13
Paragraphs 18-24 MASSEY-FERGUSON
turn crankshaft one complete turn and attempting to remove any of the timing a cap screw. Camshaft gear is a transi-
ac^ust remainder of valves. gears, first remove fuel tank, rocker arm tion fit, 0.025 mm (0,001 inch) tight to
cover and rocker arms to avoid the 0,025 mm (0.001 inch) clearance, and
TIMING GEAR COVER possibility of damage to pistons or valve threaded holes are provided for pulling
train if camshaft or crankshaft should gear.
Ali Gasoline Modeis either one be turned independently of Make sure timing marks on gear face
the other. outward, and tighten retaining cap
18. Tb remove the timing gear cover, Number 1 piston will be at TDC on screw to a torque of 61-68 N-m (45-50
first drain the cooling system, remove compression stroke and gears properly ft.-lbs,) when installing gear.
front grille panels, disconnect battery timed when timing marks are aligned as
cables and remove hood. Disconnect shown in Fig. 28. However, all timing 22. GOVERNOR GEAR. The gover-
headlight wires, radiator hoses, air marks will not be aligned each time nor gear also drives the distributor.
"'^leaner hose and hydraulic oil cooler piston is at TDC on compression stroke Gears contain timing marks which are
lines. Detach battery cable from starter due to the odd number of teeth on idler convenient for assembly but not essen-
motor, remove left rear side panel and gear. The crankshaft gear also drives the tial for engine timing, as timing can be
disconnect power steering lines. Sup- engine balancer, and balancer must be accomplished externally when distri-
port tractor with a jack at front of timed to crankshaft as outlined in butor is installed.
transmission and place wedges between paragraph 35. Governor drive gear does Governor gear is a slip fit on shaft.
front axle and axle support to prevent not need to be timed, but alignment of Shaft contains governor weight unit as
tipping. Support front axle so it can be marks is a convenience for engine well as distributor drive, and unit can
moved forward, then unbolt and assembly. be removed from rear as outlined in
separate front assembly from engine. Normal backlash between timing paragraph 28 after gear is off. When in-
Remove fan belt, fan blades and gears (except balancer idler gear) is stalling gear, tighten retaining nut to a
crankshaft pulley. Unbolt and remove 0,08-0,15 mm (0.003-0.006 inch). torque of 31-34 N-m (23-25 ft,-lbs.).
timing gear cover being careful not to Backlash between balancer idler gear
bend cover. and its mating gears should be 0,15-0,23 23. CRANKSHAFT GEAR. Crank-
Crankshaft front oil seal can be mm (0,006-0,009 inch). Refer to the ap- shaft gear is keyed to shaft and is a tran-
renewed at this time. Install seal with propriate following paragraphs for sition fit on shaft. It is usually possible
lip to rear and with front edge of seal renewal of gears, idler shaft or bushings to remove the gear using two small pry
recessed 9.65-9.90 mm (0,380-0.390 if backlash is excessive or if parts are bars to move the gear forward. Engine
inch) into seal bore when measured damaged, balancer must be removed if puller is re-
from front of cover. A special tool (MFN quired,
747B) and spacer (MFN 747C) are 20. IDLER GEAR AND HUB.
available to properly position the seal. Diametral clearance of idler gear on 24. TIMING THE GEARS. Tb install
The timing gear cover is not doweled. hub should be 0.058-0.119 mm and time the gears, first install camshaft'
Special tool MFN 747B can be used as (0,0023-0.0047 inch). Permissible end
a pilot when reinstalling. If tool is not play 0,10-0.20 mm (0.004-0.008 inch).
available, reinstall crankshaft pulley to Idler gear bushing is renewable and
center the seal when reinstalling cover must be reamed to 50.8 mm (2.000 inch)
retaining screws. Assemble by reversing inside diameter after installation.
the disassembly procedure making sure Idler gear hub is a light press fit in tim-
pulley timing marks are aligned as ing gear housing bore. Due to uneven
shown in Fig. 27, Tighten the pulley re- spacing of mounting holes, hub can on-
taining cap screw to a torque of 380-405 ly be installed in one position. Tighten
N-m (280-300 ft.-lbs.). the three retaining cap screws to a tor-
que of 27-33 N-m (20-24 ft.-lbs,).
TIMING GEARS Measure end play with feeler gage (Fig,
29) after idler gear is installed.
Ail Gasoline Models Fig, 29—Idler gear end piay can be checked with
21. CAMSHAFT GEAR. Camshaft a feeier gage as shown. Specified end piay is
19. Refer to Fig, 28 for view of timing gear is keyed to shaft and retained by 0.10-0.20 mm (0.004-0.008 inch).
gear train with cover removed. Before
14
SHOP MANUAL Paragraphs 25-28
and crankshaft gears as outlined in the Rear 49.95-49.97 mm remove timing gear cover as outlined in
appropriate preceding paragraphs with (1.9665-1.9675 in.) paragraph 18 and governor gear as in
timing marks to front. Be sure Bearing paragraph 22. Remove the distributor as
I crankshaft gear is timed to balancer as Clearance . 0,064-0.140 mm shown in Fig. 32 and governor shaft
outlined in paragraph 35. Turn the thrust plate. Disconnect governor and
shafts until the appropriate timing (0.0025-0.0055 in.) throttle linkage and unbolt and remove
marks point toward idler gear hub, then housings as shown in Fig. 33,
install idler gear with marks aligned as CAM FOLLOWERS Unbolt and remove governor housing
shown in Fig. 28, The governor gear tim- from drive body. Withdraw thrust bear-
ing marks may be aligned for conve- Ali Gasoline Models ing and distributor drive gear, then
nience when all gears are removed, but 27. The mushroom type cam followers remove drive shaft assembly and gover-
alignment is not necessary for proper ig- (tappets) operate directly in machined nor weight unit.
nition timing. Secure idler gear as bores in engine block and can be remov- Distributor drive shaft end play is
outlined in paragraph 20, ed from bottom of cylinder block after 0.10-0.20 mm (0,004-0,008 inch), and
removing camshaft as outlined in thrust is forward because of governor
TIMING GEAR HOUSING paragraph 26 and oil pan. Keep cam action, Diameteral clearance of shaft in
followers in order as they are removed housing bore is 0.03-0.08 mm
Ali Gasoline Modeis so they can be reinstalled in their (0,001-0.003 inch).
original locations if reused. Always
25. Tb remove the timing gear hous- renew cam followers whenever cam-
ing, first remove timing gears as outlin- shaft is renewed.
ed in paragraphs 19 through 23 and the The 18.987-19.012 mm (0.7475-0.7485
distributor and drive unit as in inch) diameter cam followers are
paragraph 28, Timing gear housing must available in standard size only.
be removed before camshaft can be Diameteral clearance of cam followers
withdrawn. Remove cap screws retain- in block bores should be 0,038-0.095
ing timing gear housing to engine block mm (0,0015-0,0037 inch). Do not at-
and oil pan and lift off housing. Install tempt to resurface face of cam followers
by reversing the removal procedure. if worn, pitted, scored or otherwise
damaged.
CAMSHAFT
DISTRIBUTOR DRIVE SHAFT
Ail Gasoline Modeis Ail Gasoiine Modeis
' 26. Tb remove the camshaft, first 28. Refer to Fig, 31 for exploded view.
remove timing gears, distributor drive Fig. 32—Remove distributor damp and lift out
Tb remove or disassemble the unit, first distributor assembly.
unit (governor) and timing gear housing
as outlined in paragraphs 19 through 25.
Secure cam followers (tappets) in upper-
most position and lift off thrust washer
(Fig. 30), then withdraw camshaft from
block bores.
Thrust washer retains camshaft and
controls end play. Thrust washer
thickness is 5.49-5.54 mm (0,216-0.218
inch); check the washer for correct
thickness and for wear or scoring.
Recommended camshaft end play is
0,10-0.41 mm (0.004-0.016 inch). Cam-
shaft journal diameter and desired
clearance are as follows: 20
Journal Diameter 19
Front 50.71-50.74 mm
(1.9965-1.9975 in.)
Center 50.46-50.48 mm
(1.9865-1.9875 in.)
15
Paragraphs 29-30 MASSEY-FERGUSON
control ring for MF255 is chrome plated, Ring Side Clearance:
spring loaded and can be installed either Tbp 0.051-0,102 mm
side up. The fourth, oil control ring for (0.002-0,004 inch)
MF265 is three piece with chrome Second and
plated rails. Refer to the following for Third 0.048-0.099 mm
recommended ring end gap and side (0,0019-0.0039 inch)
clearance in groove. Fourth, MF255 0.064-0,114 mm
(0.0025-0.0045 inch)
Ring End Gap: Fourth, MF265 Not Applicable
Tbp 0,41-0.51 mm
(0.016-0.020 inch) Production sleeves are tight press a fit
Second and Third 0.31-0.43 mm in cylinder block and are finished after
(0,012-0.017 inch) installation. Service sleeves are a tran-
Fourth, MF255 0.41-0.53 mm sition fit and are prefinished. Sleeves
Fig, 33—Removing governor housing assembly. (0.016-0,021 inch) should not be bored and oversize pistons
Fourth, MF265 0,38-1.40 mm are not available. When installing new
Assemble by reversing the disassem- (0,015-0.055 inch) sleeves, make sure sleeves and bores are
bly procedure. Turn crankshaft until No.
1 piston is at TDC on compression stroke
and timing mark on crankshaft pulley
is aligned as shown in Fig. 24, Then in-
stall distributor gear with drive slot
perpendicular to crankshaft and offset
to rear as shown in Fig. 34. Install dis- Fig. 34—With No. 1 piston at
tributor and turn body until points just TDC on compression stroke,
begin to open, then install and tighten distributor drive siot should
clamp. Adjust governed speed as out- be nearly perpendicuiar to
crankshaft and offset to rear
lined in paragraph 112 and timing as in as shown.
paragraph 135.
ROD AND PISTON UNITS
Tighten connecting rod nuts to a torque showing correct instaiiation 3RD GROOVE
of piston rings in piston COMPRESSION RING
of 102-108 N-m (75-80 ft.-lbs.). grooves on Modei MF255. (CAST IRON,
INTERNALLY STEPPED)
16
SHOP MANUAL Paragraphs 31-34
absolutely clean and dry, then chill the Upper and lower main bearing inserts and oil pan bridge piece. Refer to the
sleeves and press fully into place by are not interchangeable. The upper following specifications when checking
hand. Tbp edge of sleeve should extend (block) half is slotted to provide crankshaft.
0.762-0.889 mm (0,030-0.035 inch) pressure lubrication to crankshaft and
above gasket face of cylinder block. In- connecting rods. Inserts are inter- Main Journal
side diameter of installed sleeve should changeable in pairs for all journals ex- Standard Diameter.76.162-76.175 mm
be 98.476-98.501 mm (3.877-3.878 cept center main bearing. The center (2.9985-2.9990 in.)
inches). journal controls crankshaft end thrust Maximum Allowable Out-
and renewable thrust washers are in- of-Round or Tkper 0,025 mm
PISTON PINS stalled at front and rear of cap and block (0.001 in.)
bearing bore. Lower half of insert is an- Bearing Diametral
Ail Gasoline Modeis chored by a tab to bearing cap; upper Clearance 0.064-0.114 mm
half can be rolled out and renewed after (0.0025-0,0045 in.)
31. The full floating piston pins are re- cap is removed. Center Main
tained in piston bosses by snap rings and Main bearing inserts are available in Journal Width
are available in standard size only. The undersizes of 0,25, 0.50 and 0,75 mm Standard 44,145-44,221 mm
renewable connecting rod bushing must (0,010, 0,020 and 0.030 inch) as well as (1,738-1.741 in.)
be final sized after installation to standard. Thrust washers are available Maximum Allowable 44.678 mm
25.41143-25.43048 mm (1.00045-1,00120 in standard size and 0.19 mm (0.0075 (1.759 in.)
inches). Be sure the predrilled oil hole inch) oversize. Oversize thrust washers Crankpin
in bushing is properly aligned with hole may be installed on one side in combina- Standard Diameter 63,475-63.487 mm
in top of connecting rod and install tion with standard washers on the other (2.4990-2.4995 in.)
bushing from chamfered side of bore. side for an ac^ustment of 0,19 mm Bearing Diametral
Piston pin diameter is 25.395-25.400 (0,0075 inch), or they can be installed Clearance 0.038-0.076 mm
mm (0.9998-1.0000 inch). Piston pin on both sides for an adjustment of 0.38 (0.0015-0.0030 in.)
should have 0.0114-0.0355 mm mm (0,015 inch). Recommended Crankshaft End
(0.00045-0,00140 inch) clearance in rod crankshaft end play is 0.05-0.38 mm Play 0,05-0.38 mm
bushing and 0.0-0.010 mm (0,0-0.0004 (0.002-0.015 inch). (0.002-0,015 in.)
inch) clearance in piston. Note that main bearing caps are not
interchangeable. Caps are numbered 1 ENGINE BALANCER
NOTE: Heating piston to 40«-50'* C through 5 from front to rear and are also
(lOOMao*" F) in hot water or oii wiii maice in- marked with a cylinder block identifica- Ail Gasoline Models
staiiation of piston pin in piston easier. tion number that must match number
stamped on bottom of cylinder block. 34. OPERATION. The Lanchester
CONNECTiNG RODS AND Recommended tightening torque for type engine balancer consists of two un-
BEARiNGS main bearing cap screws is 230-244 N-m balanced shafts which rotate in opposite
(170-180 ft.-lbs,). Refer to paragraph 37 directions at twice crankshaft speed.
Ali Gasoiine Models for installation procedure for rear seal The inerlia of the shaft weights is tim-
ed to cancel out natural engine vibra-
32. Connecting rod bearings are preci- tion, thus producing a smoother running
sion* type, renewable from below after engine. The balancer is correctly timed
removing oil pan, balancer unit and rod when the balance weights are at their
bearing caps. When renewing bearing lowest point when pistons are at TDC
shells, be sure the projection engages and BDC of their stroke.
the milled slot in rod and cap and that The balancer unit is driven by the
correlation marks are in register and crankshaft timing gear through an idler
face away from camshaft side of engine. gear attached to balancer frame. The
Connecting rod bearings should have engine oil pump is mounted at rear of
a diametral clearance of 0.038-0,076 balancer frame and driven by the
mm (0,0015-0.0030 inch) on the balancer shaft. Refer to Figs. 38 through
63.475-63.487 mm (2,4990-2,4995 inch) 40.
diameter crankpin. Recommended con- Fig. 37—Crankshaft end piay should be within
necting rod side clearance is 0.216-0,368 limits of 0,05-0.38 mm (0.002-0.015 inch).
mm (0,0085-0,0145 inch). Renew the
self-locking connecting rod nuts and
tighten to a torque of 102-108 N-m (75-
80 ft.-lbs.).
17
Paragraphs 35-36 MASSEY-FERGUSON
35. REMOVE AND REINSTALL. The Threadlocker," Loosen screws, then Driven Shaft (12)
balancer assembly can be removed after push balance shafts (11 and 12) forward Front Journal
removing the oil pan and mounting cap out of frame and weights, Diameter 31.704-31.724 mm
screws. Engine oil is pressure fed (1.2482-1,2490 in.)
through balancer frame and cylinder NOTE: Use care wiien removing shafts not Clearance in Front
block. Balancer frame bearings are also to aiiow i(eys (13) to damage frame bushings Bushing 0.064-0.122 mm
pressure fed. as bushings are not avaiiabie as a service (0.0025-0.0048 in.)
When installing balancer with engine Item. Rear Journal
in tractor, timing marks will be difficult Diameter 25.367-25.379 mm
to observe without removing gear cover Inspect all parts for wear or damage. (0.9987-0.9992 in.)
The balancer assembly can be safely in- Bushings in balancer frame are not Clearance in Rear
stalled as follows: Turn crankshaft un- available separately. If bushings are ex- Bushing 0.053-0.096 mm
til No.l and No. 4 pistons are at the exact cessively worn, balancer frame must be
renewed. Refer to Fig, 40 for identifica- (0.0021-0.0038 in.)
bottom of their stroke. Remove balancer Idler Gear (5)
idler gear (5—Fig. 40), if necessary, and tion of parts and following table for
specifications. Clearance on Hub . , .0.025-0.081 mm
reinstall with single punch-marked (0.0010-0.0032 in.)
tooth of idler gear meshed between the End Play 0.20-0,35 mm
two marked teeth on weight drive shaft Drive Shaft (11)
as shown in Fig. 38. Install balancer Front Journal (0.008-0.014 in.)
frame with balance weights hanging Diameter 31.725-31.737 mm When assembling balancer, use Loc-
normally. If carefully installed, timing (1,2490-1,2495 in.) tite 242 Threadlocker when installing
will be correct although timing marks at Clearance in Front screws retaining gears (14—Fig.4O) to
front of engine may not be aligned. Bushing 0,051-0.106 mm balance weights (15 and 16) and the set
(Marks align only occasionally when screws (S) retaining balance weights to
(0,0020-0.0042 in,) shafts. Make sure flat surfaces of
engine is running.) If engine is mounted Rear Journal
in stand or tractor front end is remov- weights are aligned when installed as
Diameter 25.375-25.387 mm shown in Fig, 39,
ed, timing marks can be observed by
removing timing gear cover, (0.9990-0,9995 in.) After renewing balancer assembly or
Clearance in Rear any parts of balancer, engine should be
NOTE: Balancer can be safely instaiied
Bushing 0.046-0,089 mm operated at idle speed for V^ hour.
with No. 1 and 4 pistons at either TDC or (0,0018-0,0035 in.)
BDC. BDC is seiected because interference
between connecting rod and baiance
weights can give warning if unit is badiy out
of time.
13
Fig. 40—Expioded view of Lanchester type engine balancer, engine oil pump and associated parts.
1. Locknut 7. Stud 13. Key 19. Shaft
2. Hub 8. Frame 14. Gear 20. Pump body
3. Dowel 9. Ring dowels 15. Balance weight 21. Valve piston
Ftg, 39—Assembled view of removed engine 4 Bushing 10. Plate 16. Balance weight 22. Valve spring
baiancer and oil pump unit. RefertoFlg. 40forex- 5! Idler gear 11. Drive shaft ' 17. Pump gear 23. Cap
pioded view. 6. Washer 12. Driven shaft 18. Pump gear S. Set screw
18
SHOP MANUAL Paragraphs 37-41
followed by another ^2 hour at 1000 rpm When installing cylinder block bridge Support tractor under transmission
to properly run-in new parts before piece, insert end seals as shown in Fig. housing, remove cap screws securing oil
returning tractor to normal service. 43. Use a straightedge as shown in Fig. pan to cylinder block, front support and
44 to make sure bridge piece is flush transmission housing and lower the oil
REAR OIL SEAL with rear face of cylinder block. pan from cylinder block.
Coat both sides of retainer gasket and Install by reversing the removal pro-
All Gasoline Models end joints of retainer halves with a cedure.
suitable gasket cement. Coat surface of
37. The asbestos rope type rear oil rope seal with graphite grease. Install re- OIL PUMP
seal is contained in a two-piece seal re- tainer halves and cap screws loosely and
tainer attached to rear face of engine tighten clamp screws thoroughly before Ail Gasoline Modeis
block as shown in Fig. 41. The seal re- tightening the retaining cap screws.
tainer can be removed after removing 40. The gear type oil pump is
flywheel. FLYWHEEL mounted on engine balancer frame and
The rope type crankshaft seal is preci- driven by balancer shaft. Refer to Fig.
sion cut to length, and must be install- All Gasoline Models 40. Oil pump can be removed after
ed in retainer halves with 0.25-0.50 mm removing engine oil pan.
(0.010-0.020 inch) of seal end protruding 38. Tb remove the flywheel, first The thickness of gears (17 and 18)
from each end of retainer groove. Do not separate engine from transmission hous- should be 25.35-25.40 mnr (0.998-1.000
trim the seal. Ib install the seal, clamp ing as outlined in paragraph 148 and inch). End clearance of gears with a 0.10
each retainer half in a vise as shown in remove the clutch. Flywheel is secured mm (^0.004 inch) gasket installed should
Fig. 42. Make sure seal groove is clean. to crankshaft flange. Tb properly time be 0.08-0.20 mm (0.003-0.008 inch).
Start each end in groove with the the flywheel, align the seventh (unus- Radial clearance of gears in pump body
specified amount of seal protruding. ed) hole in flywheel with untapped hole should be 0.05-0.23 mm (0.002-0.009
Allow seal rope to buckle in the center in crankshaft flange. Tighten flywheel inch). Examine gears, body and end
until about 25 mm (1 inch) of each end retaining cap screws to a torque of 100- plate for wear or scoring and renew any
is imbedded in groove, work center of 108 N.m (74-80 ft.-lbs.). parts which are questionable.
seal into position, then roll with round
bar as shown. Repeat the process with OIL PAN RELIEF VALVE
other half of seal retainer.
All Gasoline Models Ail Gasoline Models
39. The heavy cast iron oil pan serves 41. The plunger type relief valve is
as part of tractor frame and as attaching located in oil pump body as shown in
point for tractor front support. Tb Fig. 40. Oil pressure should be 210-380
remove the oil pan, fii^st drain the oil. kPa (30-55 psi) at full engine speed with
engine at normal operating tempera-
ture. Valve spring is retained by a cap
and cotter pin.
19
SHOP MANUAL Paragraphs 37-41
followed by another ^2 hour at 1000 rpm When installing cylinder block bridge Support tractor under transmission
to properly run-in new parts before piece, insert end seals as shown in Fig. housing, remove cap screws securing oil
returning tractor to normal service. 43. Use a straightedge as shown in Fig. pan to cylinder block, front support and
44 to make sure bridge piece is flush transmission housing and lower the oil
REAR OIL SEAL with rear face of cylinder block. pan from cylinder block.
Coat both sides of retainer gasket and Install by reversing the removal pro-
All Gasoline Models end joints of retainer halves with a cedure.
suitable gasket cement. Coat surface of
37. The asbestos rope type rear oil rope seal with graphite grease. Install re- OIL PUMP
seal is contained in a two-piece seal re- tainer halves and cap screws loosely and
tainer attached to rear face of engine tighten clamp screws thoroughly before Ail Gasoline Modeis
block as shown in Fig. 41. The seal re- tightening the retaining cap screws.
tainer can be removed after removing 40. The gear type oil pump is
flywheel. FLYWHEEL mounted on engine balancer frame and
The rope type crankshaft seal is preci- driven by balancer shaft. Refer to Fig.
sion cut to length, and must be install- All Gasoline Models 40. Oil pump can be removed after
ed in retainer halves with 0.25-0.50 mm removing engine oil pan.
(0.010-0.020 inch) of seal end protruding 38. Tb remove the flywheel, first The thickness of gears (17 and 18)
from each end of retainer groove. Do not separate engine from transmission hous- should be 25.35-25.40 mnr (0.998-1.000
trim the seal. Ib install the seal, clamp ing as outlined in paragraph 148 and inch). End clearance of gears with a 0.10
each retainer half in a vise as shown in remove the clutch. Flywheel is secured mm (^0.004 inch) gasket installed should
Fig. 42. Make sure seal groove is clean. to crankshaft flange. Tb properly time be 0.08-0.20 mm (0.003-0.008 inch).
Start each end in groove with the the flywheel, align the seventh (unus- Radial clearance of gears in pump body
specified amount of seal protruding. ed) hole in flywheel with untapped hole should be 0.05-0.23 mm (0.002-0.009
Allow seal rope to buckle in the center in crankshaft flange. Tighten flywheel inch). Examine gears, body and end
until about 25 mm (1 inch) of each end retaining cap screws to a torque of 100- plate for wear or scoring and renew any
is imbedded in groove, work center of 108 N.m (74-80 ft.-lbs.). parts which are questionable.
seal into position, then roll with round
bar as shown. Repeat the process with OIL PAN RELIEF VALVE
other half of seal retainer.
All Gasoline Models Ail Gasoline Models
39. The heavy cast iron oil pan serves 41. The plunger type relief valve is
as part of tractor frame and as attaching located in oil pump body as shown in
point for tractor front support. Tb Fig. 40. Oil pressure should be 210-380
remove the oil pan, fii^st drain the oil. kPa (30-55 psi) at full engine speed with
engine at normal operating tempera-
ture. Valve spring is retained by a cap
and cotter pin.
19
Paragraphs 42-43 MASSEY-FERGUSON
R&R ENGINE ASSEMBLY coolant bypass tube. Remove the oil line turns clockwise into tappets to make
(Fig. 47), exhaust manifold, main fuel sure valves do not strike the pistons
All Models So Equipped line (Fig. 46), fuel leak-off line, fuel when rocker arms are installed. Install
leak-off manifold, high pressure fuel rocker shaft assembly and tighten re-
42. Tb remove the engine and clutch lines, iryectors, rocker arm cover and taining nuts to 28-33 N-m (21-24 ft.- lbs.)
as a unit, first drain cooling system, and rocker arm shaft assembly. Loosen torque. Adjust valve clearance cold to
if engine is to be disassembled, drain oil cylinder head stud nuts in reverse of se- 0.30 mm (0.012 inch) for intake and ex-
pan. Remove front grille panels, discon- quence shown in Fig. 48. haust valves. Refer to paragraph 49 for
nect battery cables and remove hood. Check cylinder head gasket surface adjustment procedure. Remainder of in-
Disconnect headlight wires, radiator for distortion using a straightedge and stallation is reverse of removal pro-
hoses, air cleaner hose and hydraulic feeler gage. If cylinder head is warped cedure.
cooler lines. Detach battery cable from in excess of 0.10 mm (0.004 inch), head Retorque cylinder head and acyust
starter motor, remove left rear side should be resurfaced. A maximum of valve clearance after engine has reach-
panel and disconnect power steering oil 0.30 mm (0.012 inch) of material may be ed operating temperature. Valve
lines. Support tractor with a jack at removed to true the g£isket surface, pro- clearance should be 0.25 mm (0.010
front of transmission and place wedges viding overall thickness of cylinder head inch) for all valves after engine is at
between front axle and axle support to is not reduced below 75.69 mm (2.980 operating temperature.
prevent tipping. Remove alternator to inches) and iryector nozzle protrusion
gain access to front end mounting bolt, does not exceed 4.6 mm (0.181 inch).
then support front axle so that it can be Valve head recession must also be main-
moved forward when detached. Unbolt tained within specified limits as outlin-
and separate front assembly from ed in paragraph 44. Original cylinder
engine. head thickness is 75.82-76.58 mm
Shut fuel off at tank, disconnect fuel (2.985-3.015 inches).
gage sending unit wire, main fuel line Clean mating surfaces of block and
and fuel return line, then remove tank head, then position head gasket with
and support plate. Disconnect main wir- "TOP FRONT" marking facing up and
ing harness from starter motor and toward the front. Install cylinder head
water temperature gage sending unit. and tighten fasteners in sequence
Disconnect oil pressure gage line, shown in Fig. 48 in 15-20 N-m (10-15 ft.-
tachometer drive cable, fuel shut-off lbs.) increments until final torque of
cable, throttle rod and ether starting aid 95-102 N-m (70-75 ft.-lbs.) is obtained. Fig. 47—View Showing cylinder head being iifted
line (if so equipped). Disconnect fuel Turn tappet adjusting screws several off. Notice location of coolant bypass hose.
line between fuel filter and injection
pump at injection pump end. Discon-
nect fuel return line between fuel filter
and injector leak-off manifold at leak-
off manifold end. Disconnect exhaust
pipe from models with low exhaust. On
all models, remove fuel line from be-
tween fuel lift pump and fuel filter Be
Fig. 45—Be sure spacers are
sure that all wires, linkage and tubes are correctly positioned when
positioned out of the way for engine reinstaiiing front assembly.
removal.
Attach hoist to lifting eyes of engine
then remove starting motor and screws
attaching engine to transmission hous-
ing. Guide studs should be used while
separating and rejoining engine to
transmission.
Reassemble in reverse of removal pro-
cedure. Coat input shaft splines lightly
with lithium base grease before assem-
bling. Be sure that spacers (Fig. 45) are
correctly positioned when reinstalling
front end.
CYLINDER HEAD <
All Models So Equipped
Fig, 46—View of MF255 dlesei
showing temperature gage
43. REMOVE AND REINSTALL. Tb sending unit, fuei leaii-off
remove the cylinder head, drain cooling line, leaiC'Off manitoid and
system and remove hood. Disconnect main fuei iine.
fuel gage sending unit wire, main fuel
line and fuel return line then remove
fuel tank, heat shield and support plate.
Disconnect upper radiator hose, air
cleaner hose, water temperature gage
sending unit wire, breather tube and
20
SHOP MANUAL Paragraphs 44-48
the springs if they are distorted,
discolored or fail to meet the following
test specifications: When compressed to
Fig. 48~Tighten cylinder a length of 38.1 mm (1.5 inches), test
head stud nuts evenly to final load should be 93-110 kg (20-3/4 to
torque of 95-102 Nm (70-75
ft.-lbs.) using sequence
24-3/4 pounds).
shown.
CAM FOLLOWERS
Ail Modeis So Equipped
21
Paragraphs 49-50 MASSEY-FERGUSON
support brackets. This position is in- Fig. 54. If ifront rocker arms are tight on compression stroke. Adjust the
dicated by a slot in one end of the rocker and rear rocker arms loose. No. 4 piston clearance of front (intake) valve to 1.14
shaft as shown in Fig. 53. When the slot is on the compression stroke; adjust the mm (0.045 inch). Insert a 0.05 mm
is positioned horizontally, the maximum four valves shown in Fig. 55. Turn (0.002 inch) feeler gage between rocker
oil circulation is obtained. In produc- crankshaft one complete turn until arm and front valve, then slowly turn
tion, the slot is positioned 30° from the "TDC r ' timing mark is again aligned, crankshaft in normal direction of rota-
vertical and the position indicated by a then adjust the remaining valves. tion (clockwise viewed from front) un-
punch mark (P) on the adjacent support Recheck ac^ustment after engine has til feeler gage just becomes tight. At this
bracket. When reassembling, position reached operating temperature. point, the 'TDC 1" mark on flywheel
the rocker shaft slot as indicated by the Clearance hot should be 0.25 mm (0.010 should again be aligned with timing
punch mark and check the assembly for inch) for all valves. pointer as shown in Fig. 56.
proper lubrication. The shaft will not
normally need to be moved from the VALVE TIMING NOTE: Timing may be considered correct
marked position. The slot must be if "TDC 1 " mark is within 8 mm (5/16 inch)
located at rear of shaft as indicated in All Models So Equipped of aiignment with timing pointer. Readjust
Fig. 52. the front vaive to the recommended coid or
50. To check the valve timing when hot clearance setting before attempting to
VALVE CLEARANCE engine is assembled, first turn start the engine.
crankshaft until No. 1 piston is at TDC
All Models So Equipped
FRONT-
49. The recommended cold valve
clearance (tappet gap) setting is 0.30
mm (0.012 inch) for both the intake and Fig. 54-Wlth "TDC V timing
exhaust valves. Static setting of all mark aiigned as shown in Fig.
valves can be made from just two 56 and No. 1 piston on com-
crankshaft positions using the pro- pression stroke, adjust the in-
dicated valves. With
cedure outlined in Figs. 54 and 55. adjustment completed, turn
* Remove timing plug from left side of crankshaft one revolution and
flywheel adapter housing and turn refer to Fig. 55.
crankshaft until the "TDC 1" timing
mark is aligned with pointer as shown
in Fig. 56.
Check the rocker arms for the front
and rear cylinders. If rear rocker arms
are tight and front rocker arms loose.
No. 1 piston is on the compression
stroke; adjust the four valves shown in Flg. 55—With "TDC 1" timing
mark aiigned as shown in Fig,
56 and No, 4 piston on com-
pression stroke, adjust the in-
dicated valves. With
adjustment completed, turn
crankshaft one revolution and
refer to Fig. 54.
TIMING
MARK
ANSMfSSfON
ADAPTER
Fig. 56—View of "TDC 1" timing mark aiigned for
vaive adjustment as outlined In paragraph 49,
22
SHOP MANUAL Paragraphs 51-53
There is no adjustment for valve tim- any of their mating gears in the timing Retaining stud holes permit hubs to be
ing. If timing is incorrect, the timing gear train. Backlash between oil pump installed only one way, with oil holes (B)
gears are not meshed correctly. Timing idler gear and crankshaft or oil pump aligned. Idler hubs are a light press fit
gear marks (Fig. 59) may be viewed after gear should be 0.15-0.23 mm in engine block and can be pried out if
timing cover is removed as outlined in (0.006-0.009 inch). Replacement gears renewal is indicated. Refer to paragraph
paragraph 51. Refer to paragraph 52 for are available in standard size only. If 57 for installation and timing of idler
explanation of timing marks. backlash is not within the specified gears.
limits, renew idler gears, idler gear
TIMING GEAR COVER shafts and/or the other gears concerned.
Refer to the appropriate following
All Models So Equipped paragraphs for removal, installation and
timing of the gears:
51. 1b remove the timing gear cover
first drain cooling system and engine oil. 53. IDLER GEARS AND HUBS. Idler
Remove front grille panels, disconnect gears should have a diametral clearance
battery cables and remove hood. of 0.058-0.119 mm (0.0023-0.0047 inch)
Disconnect headlight wires, radiator on idler gear hubs. Idler hub retainer
hoses, air cleaner hose and hydraulic plates and the flanged bushings in the
cooler lines. Detach battery cable from lower idler gear (4—Fig. 58) are
starter motor, remove left rear side renewable. End play of assembled idler
panel and disconnect power steering oil gear should be 0.10-0.20 mm
line. Support tractor with jack at front (0.004-0.008 inch). Hubs (H-Fig. 61) are
of transmission and place wedges be- interchangeable for the two idler gears.
tween front axle and axle support to
prevent tipping. Remove alternator to
gain access to front end mounting bolt,
then support front axle so it can be roll-
ed forward when detached. Unbolt and
separate front assembly from engine.
Remove water pump, fan belt and
crankshaft pulley. Unbolt and remove
lower timing gear cover, then unbolt and
remove upper cover.
The timing gear cover is not located
by dowels or similar fixture and must be
Fig. 59—View of timing gears with marks correct-
correctly positioned before tightening iy aiigned. Because of the number of teeth on idier
the retaining screws. Special tool (MFN Fig. 57—View showing adjustment of vaive gears, aii marks wiii aiign oniy at)out once every
747AA) is available to center timing dearance (tappet gap). 2000 crankshaft revoiutions.
gear cover around crankshaft before
seal is installed. The special tool can also
be used to press the new seal into the
installed cover so seal is 8.13-8.38 mm
(0.32-0.33 inch) from front face of cover
Tighten crankshaft puUey retaining
screw to 136-149 N-m (100410 ft.-lbs.)
torque.
TIMING GEARS
All Models So Equipped
52. Timing gears may be viewed as Fig. 58—View of timing gear
shown in Fig. 59 after cover is removed cover, idier gears (3 and 4),
as described in paragraph 51. Due to the pump drive gear (2) and cam-
odd number of teeth on the two idler shaft drive gear (1),
gears, all timing marks will align only
once about every 2000 revolutions. Tim-
ing is therefore more easily checked by
removing one or both idler gears.
Before attempting to remove any of
the timing gears, first remove fuel tank,
rocker arm cover and rocker arms
assembly to avoid the possibility of
damage to pistons or valve train if cam-
shaft or crankshaft should be turned
with part of gears removed.
Recommended timing gear backlash is
0.08-0.15 mm (0.003- 0.006 inch) be-
tween either of the two idler gears and
23
Paragraphs 54-59 MASSEY-FERGUSON
properly aligned, reinstall idler gear re-
tainer washers, locks and stud nuts.
24
SHOP MANUAL
Paragraphs 60-61
gear. Thrust washer (A) is 3.18-3.30 mm Cylinder numbers are stamped on the
(0.125-0.130 inch) thick when new. The fourth groove uses a six piece oil
connecting rod and cap. When reinstall- ring as shown in Fig. 70. Install the ex-
The camshaft runs in three journal ing rod and piston units, make certain
bores machined directly in engine block. pander first. Install the two lower rails,
the correlation numbers are in register the spiral ring, then the two upper rails.
The front and rear camshaft bearings and face away from camshaft side of
are gravity lubricated by retum oil from Be sure to stagger gaps of the six parts
engine. Refer to Fig. 68. Tighten the con- of this ring. The lower groove contains
the rocker arms. The center journal is necting rod nuts to a torque of 54-61
pressure lubricated by an external oil a cast iron oil ring which may be install-
N-m (40-45 ft.-lbs.). ed either side up.
line. The center journal, in turn, meters
oil to the rocker shaft and cylinder head PISTONS, SLEEVES AND RINGS
through a second short oil feed line.
Camshaft bearing journals have a All Models So Equipped
recommended diametral clearance of
0.10-0.20 mm (0.004-0.008 inch) in all 61. The aluminum alloy, cam ground
three bearing bores. Journal diameters pistons are supplied in standard size on-
are as follows: ly and are available in a kit consisting
of piston, pin and rings for one cylinder.
Journal Diameter The toroidal combustion chamber is off-
Front 47.473-47.498 mm set in piston crown and piston is marked
(1.869-1.870 in.) (A—Fig. 68) for correct assembly. Be
Center 47.219-47.244 mm sure that connecting rod is assembled to
(1.859-1.860 in.) piston with correlation marks (C)
Rear 46.711-46.736 mm toward left side. Heating piston to
40°-50° C (100^-120° F) in hot water or
(1.839-1.840 in.) oil will make installation of piston pin
easier.
ROD AND PISTON UNITS Each piston is fitted with a plain fac-
ed chrome top ring which may be in-
All Models So Equipped stalled either side up. The plain faced
60. Connecting rod and piston units cast iron, second compression ring may
are removed from above after removing also be installed either side up. The third
cylinder head, oil pan and rod bearing compression ring consists of four steel
caps. Be sure to remove carbon and ring segments as shown in Fig. 69.
wear ridge (if present) from top of
Fig. 68—The piston shouid be assembied correctiy
cylinders before pushing pistons out of NOTE: Segments appear practically flat to rod as shown with rod correlation marks (C) on
cylinders. when not under compression; recommend- side Indicated, cylinder mark (B) at location shown
ed installation procedure is as follows: Grasp and "Front" or " F " mark at (A}.
CAMSHAFT « end and compress the segment as shown
THRUST
WASHFR in the inset (Fig. 69) until ring ends siightly
overlap. When compressed, ring ends wiii
curl up, as shown, or down if segment is
turned over. Ring ends should curi down on
segment placed in bottom of groove, up on
second segment, down on third segment
and up on top segment. Space end gaps
180® apart for alternate segments after all
are instaiied.
Fig. 66—Camshaft thrust washer (A) Is position- Fig. 67—Camshaft forward thrust is taken bypiate
ed In engine block by locating pin (B). Fig. 70—View of the six-piece fourth ring
attached to timing gear cover shown. ing correct assembly.
25
Paragraphs 62-64 MASSEY-FERGUSON
26
SHOP MANUAL Paragraphs 65-67
position when bearing cap is removed. After flywheel is off, remove the cap (0.010-0.020 inch) of seal ends projec-
Recommended crankshaft end play is screws securing adapter plate to engine ting from each end of retainer 1b install
0.10-0.35 mm (0.004-0.014 inch). block and tap plate free of locating the seal, clamp each half of retainer in
Thickness of standard size thrust dowels. a vise as shown in Fig. 74. Make sure
washer is 3.125-3.175 mm (0.123-0.125 Install by reversing the removal pro- seal groove is clean. Start each end of
inch) when new. Thrust washers are also cedure. Tighten flywheel retaining cap seal in groove with specified amount of
available in 0.18 mm (0.007 inch) over- screws to a torque of 100-108 N-m (74- free end protruding. Allow seal rope to
size. Be sure grooved side of thrust 80 ft.-lbs.). buckle in the center until about 25 mm
washers face crankshaft. (1 inch) of each end is bedded in groove,
Check the crankshaft journals against REAR OIL SEAL work center of seal into position, then
the following specifications: roll with a round bar as shown. Repeat
All Models So Equipped the process with the other half of seal.
Main Journal Install seal retainer as outlined in
Standard Diameter 69.812-69.825 mm 66, The asbestos rope type rear oil paragraph 67.
(2.7485-2.7490 in.) seal is contained in a two-piece seal re-
Main Bearing tained at rear of engine block. The seal 67. Use a straightedge as shown in Fig.
Clearance 0.08-0.13 mm retainer can be removed after removing 76 when installing oil pan seal housing
(0.003-0.005 in.) flywheel and adapter plate. to make sure rear face of housing and
Crankpin block are flush. Coat both sides of re-
IMPORTANT: When rear oil ieaks are pre- tainer gasket and end joints of retainer
Standard Diameter .57.112-57.125 mm sent, check before and during disassembly halves with a suitable gasket cement.
(2.2485-2.2590 in.) to make sure crankshaft seal is actuaily ieak- Coat shaft surface of rope seal with
Rod Bearing ing. Other points of possibie leakage are the graphite grease. Install retainer halves
Clearance 0.064-0.102 mm cup plug (P—Fig. 77) iocated in rear face of and all cap screws loosely, then tighten
engine biock to seal the main oii gallery, seai clamp screws to 8 N-m (6 ft.-lbs.) torque
(0.0025-0.0040 in.) retainer gaskets, or iower retainer cap before tightening the retaining cap
screws. screws gradually to 16 N-m (12 ft.-lbs.)
ENGINE ADAPTER PLATE torque. Then, finish tightening clamp
The rope type crankshaft seal is preci- bolts to 16 N-m (12 ft.-lbs.) torque. The
All Models So Equipped sion cut to length, and must be install- four lower cap screws (C—Fig. 75) are
65. The engine flywheel is housed in ed in retainer halves with 0.25-0.50 mm
a cast iron adapter plate which is
located to the engine block by two
dowels and secured to block rear face
by six cap screws. 1b obtain access to the
rear main bearing, crankshaft or rear oil
seal, it is first necessary to remove the
adapter plate as follows:
Split tractor between engine and
transmission as outlined in paragraph
148 and remove clutch and flywheel.
CAUTION: Flywheel is only lightly piloted
to crankshaft flange and is not doweled. Use
care when removing to prevent flywheel
from falling and causing possibie injury.
Fig. 75—instaiied view of rear oii seai. The four
cap scpews (C) are seaied witii aiuminum wasiiers.
Fig. 72^Renewabie thrust washers (B aod C) con- Fig. 76—When instaiiing rear oH seai housing, use
troi craniishaft end piay. Main bearing caps are Fig. 74—Use a round bar to seat the rope type seai a straightedge as shown to make sure rear edge
positiveiy iocated by ring doweis (A). into retainer haif. DO NOT trim ends of seai. is fiush with biock rear face.
27
Paragraphs 68-70 MASSEY^FERGUSON
sealed with aluminum washers to pre- OIL PAN 0.063 mm (0.0005-0.0025 inch). Outer
vent oil seepage at cap screw threads. rotor (annulus) to body clearance (Fig.
Make sure aluminum washers are in All Models So Equipped 81) should be 0.025-0.076 mm
good condition and properly installed. (0.001-0.003 inch). Check rotor end
69. The heavy cast-iron oil pan serves clearance with a straightedge and feeler
FLYWHEEL as the tractor frame and attaching point gage as shown in Fig. 82. End clearance
for the tractor front support. 1b remove of inner rotor should be 0.038-0.076 mm
the oil pan, first drain cooling system (0.0015-0.0030 inch), and end clearance
All Models So Equipped of outer rotor should be 0.013-0.063 mm
and oil pan. Remove front axle and tim-
(0.0005-0.0025 inch).
68. 1b remove the flywheel, first ing gear cover as outlined in paragraph
separate the engine from transmission 51. Unbolt power steering pump from Except for the drive idler gear, relief
housing as outlined in paragraph 148 engine. Remove oil pan attaching cap valve plunger and relief valve spring,
and remove the clutch. Flywheel is screws and stud nuts, then lower the oil the oil pump is available only as an
secured to crankshaft flange by six pan away from engine block. assembly. If rotor or body are scored or
evenly spaced cap screws. 1b properly When installing oil pan, tighten the otherwise damaged, or fail to meet test
time flywheel to engine during installa- 5/16 inch fasteners to 26-28 N-m (19-21 specifications listed, renew the pump.
tion, be sure that unused hole in ft.-lbs.) torque and the 7/16 inch When reassembling, be sure that an-
flywheel aligns with untapped hole in fasteners to 69-77 N-m (51-57 ft.-lbs.) nulus is installed chamfered end first in-
torque. Refer to paragraph 51 for in- to pump body.
crankshaft flange.
stallation of timing gear cover.
CAUTION: Flywheel is only iightiy piloted
to crankshaft. Use caution when unbolting OIL PUMP
flywheel to prevent flywheei from faiiing and
causing possible injury. All Models So Equipped
The starter ring gear can be renewed 70. The rotary type oil pump is
after flywheel is removed. Heat new mounted on front main bearing cap and
ring gear evenly to approximately 245° driven from the crankshaft timing gear
C (475^ F), then install on flywheel with through an idler as shown in Fig. 78.
beveled end of teeth facing front of 1b remove the oil pump, first remove
engine. oil pan as outlined in paragraph 69.
Check flywheel runout with a dial in- Pump can be removed as an assembly
dicator after flywheel is installed. Max- with front bearing cap or detached from Fig. 80—Ciearance between inner rotor and outer
imum allowable flywheel runout must cap as shown in Fig. 79 after removing rotor (annuius) shouid be measured as shown with
feeier gage.
not exceed 0.025 mm (0.001 inch) for idler gear.
each 25 mm (1 inch) from flywheel Check clearance between inner rotor
centerline to point of measurement. and annulus with a feeler gage as shown
Tighten the flywheel retaining cap in Fig. 80. Clearance should be 0.013-
screws to a torque of 100-108 N-m (74-80
ft.-lbs.) when installing the flywheel.
28
SHOP MANUAL Paragraphs 71-75
71. RELIEF VALVE. The plunger type
oil pressure relief valve (Fig. 83) is
located in the oil pump body. The relief
valve is set to open at 345-445 kPa
(50-65 psi). All components of relief
valv^ are renewable.
Relief valve spring should have a free
length of 38.1 mm (1-1/2 inches). Spring
should test 23.4-32.2 N (5-1/4 to 7-1/4
pounds) at 31.75 mm (1-1/4 inches).
Fig. 82—End dearance of inner rotor and outer
rotor (annuius) shouid be within recommended
iimits.
Fig. 83~Oii pump reiief vaive is iocated in the
pump end piate.
29
SHOP MANUAL Paragraphs 71-75
71. RELIEF VALVE. The plunger type
oil pressure relief valve (Fig. 83) is
located in the oil pump body. The relief
valve is set to open at 345-445 kPa
(50-65 psi). All components of relief
valv^ are renewable.
Relief valve spring should have a free
length of 38.1 mm (1-1/2 inches). Spring
should test 23.4-32.2 N (5-1/4 to 7-1/4
pounds) at 31.75 mm (1-1/4 inches).
Fig. 82—End dearance of inner rotor and outer
rotor (annuius) shouid be within recommended
iimits.
Fig. 83~Oii pump reiief vaive is iocated in the
pump end piate.
29
Paragraphs 76-78 MASSEY-FERGUSON
throttle rod. Disconnect exhaust pipe DRY" marking toward top front. Install for installation of valve seat inserts.
from models with low exhaust. On all the head and tighten fasteners in se- Depth (D-Fig. 90) of intake counter-
models, be sure that all wires, linkage quence shown in Fig. 88 in 27 N-m (20 bore should be 7.19-7.31 mm
and tubes are positioned out of the way ft.-lbs.) increments until final torque of (0.283-0.288 inch), width (W) should be
for engine removal. Attach hoist to lif- 135 N-m (100 ft.-lbs.) is obtained. Loosen 51.22-51.24 mm (2.0165-2.0175 inches)
ting eyes of engine then remove screws rocker arm adjusting screws several and radius (R) should be 0.38 mm (0.015
attaching engine to transmission hous- turns to ensure valves do not contact inch) maximum. Exhaust counterbore
ing. Guide studs should be used while the pistons, then install rocker shaft depth (D) should be 9.525-9.652 mm
separating and rejoining engine to assembly and tighten retaining nuts to (0.375-0.380 inch), width (W) should be
transmission. 33 N-m (24 ft.-lbs.) torque. Valve 42.62-42.64 mm (1.678-1.679 inches)
Reassemble in reverse of removal pro- clearance cold should be 0.30 mm (0.012 and radius (R) should be 0.38 mm (0.015
cedure. Coat input shaft splines lightly inch). Refer to paragraph 81 for ac^ust- inch) maximum.
with lithium base grease before assem- ment procedure. Chill insert in dry ice, then press in-
bling. Be sure that spacers (Fig. 85) are Remainder of installation is reverse of sert squarely into cylinder head until it
correctly positioned when reinstalling removal procedure. Retorque cylinder bottoms in counterbore. Reface valve
front end. Tighten engine to transmis- head and adjust valve clearance after seat as necessary to obtain valve reces-
sion attaching bolts to 75 N-m (55 ft.- engine has reached operating tem- sion within specified limits.
lbs.) torque. Tighten axle support retain- perature. Valve clearance hot should be
ing bolts to 235 N-m (175 ft.- lbs.) torque. 0.25 mm (0.010 inch) for all valves. VALVE GUIDES
All Models So Equipped Ail Models So Equipped 78. Intake and exhaust valve guides
are not renewable. Valves with 0.076,
76. REMOVE AND REINSTALL. 1b 77. Intake and exhaust valves seat 0.38 and 0.76 mm (0.003, 0.015 and
remove the cylinder head, drain cooling directly in cylinder head. Seat inserts 0.030 inch) oversize stems are available
system and remove hood. Disconnect are available for service installation. for service if stem-to- guide clearance
fuel gage sending unit wire, main fuel Valve face angle is 45° for intake and ex- exceeds specifications. The valve guides
line and fuel return line, then remove haust valves. Production valve seat must be reamed to provide desired
fuel tank, heat shield and support plate. angle is 46° for intake and exhaust; clearance when fitting valves with over-
Disconnect upper radiator hose, air however, valve seats may be refaced to size stems. Be sure to reface valve seats
cleaner hose, water temperature gage 45° angle for service. Intake valve seat after reaming valve guides. Valve stem
sending unit wire and breather tube. has a 30° *'flare" machined at top of seals are used on both intake and ex-
Remove intake and exhaust manifold, seat. Desired seat width is 1.6-2.4 mm haust valves.
fuel leak-off line, fuel leak-off manifold, (1/16 to 3/32 inch) for intake and 2.4-2.8
high pressure fuel lines, iiyectors, rocker mm (3/32 to 7/64 inch) for exhaust.
arm cover and rocker arm shaft Renew valve if bent, damaged or worn
assembly. Lift out all of the push rods, to point that valve head margin is less
then loosen cylinder head stud nuts and than 0.8 mm (1/32 inch).
retaining cap screws in reverse of order Valve heads must be recessed a
shown in Fig. 88. specified amount below surface of
Check flatness of cylinder head gasket cylinder head. The recession (clearance)
surface using a straightedge and feeler between top of valve head and cylinder
gage. If surface is warped more than head gasket surface can be measured
0.10 mm (0.004 inch), cylinder head may using a suitable depth gage or a
be resurfaced. Up to 0.30 mm (0.012 straightedge and feeler gage as shown
inch) of material may be removed from in Fig. 89. Desired valve recession is
cylinder head surface providing that in- 0.89-1.14 mm (0.035-0.045 inch) for in- Fig. 89—Vaive heads must be recessed the
take valves and 1.07-1.32 mm amount specified in text. Measure as shown us-
jector nozzles do not protrude more ing straightedge and feeier gage.
than 4.44 mm (0.175 inch). Check for (0.042-0.052 inch) for exhaust valves. If
correct valve head recession as outlin- intake valve is recessed more than 1.55
ed in paragraph 77, and reseat valves as mm (0.061 inch) or if exhaust valve is
necessary after cylinder head is recessed more than 1.40 mm (0.055
resurfaced. inch), new valve and/or seat insert
Thoroughly clean mating surface of should be installed.
cylinder block and head, then position The cylinder head must be machined
head gasket with ''TOP FRONT FIT to provide appropriate size counterbore
30
SHOP MANUAL Paragraphs 79-82
Rfefer to the following specifications: 0.30 mm (0.012 inch) for both the intake wires, radiator hoses, air cleaner hose
and exhaust valves. Static setting of all and hydraulic cooler lines. Detach bat-
Guide ID-Standard valves can be made from just two tery cable from starter and power steer-
Intake and crankshaft positions as follows: ing oil lines at upper left side of engine.
Exhaust 9.507-9.530 mm Rtemove plug from left side of cylinder Support tractor with a jack at front of
(0.3743-0.3752 in.) block and turn crankshaft until 'TDC" transmission and place wedges between
timing mark (Fig. 92) on flywheel is front axle and axle support to prevent
Valve Stem OD-Standard aligned with timing pointer. Check the tipping. Remove front weights if so
Intake 9.462-9.487 mm rocker arms for front and rear cylinders. equipped. Support front axle so that it
(0.3725-0.3735 in.) If rear rocker arms are tight and front can be moved forward when detached,
Exhaust 9.449-9.468 mm rocker arms have clearance. No. 1 piston then unbolt and separate front assembly
(0.3720-0.3728 in.) is on compression stroke; acyust the four from engine.
valves shown in Fig. 93. If front rocker Remove fan belt, fan blades,
Valve Stem-to-Guide suTTis are tight and rear rocker arms have crankshaft pulley and tachometer drive
Clearance clearance. No. 4 piston is on compres- unit, then unbolt and remove timing
Intake-Desired 0.019-0.070 mm sion stroke; adjust the four valves gear cover.
(0.00075-0.00275 in.) shown in Fig. 94. After adjusting the in- Crankshaft front oil seal can be
Wear Limit 0.13 mm dicated valves, turn crankshaft one renewed at this time. Install seal in
(0.005 in.) complete turn until "TDC" timing mark cover with sealing lip to rear, with front
Exhaust-Desired 0.038-0.081 mm (Fig. 92) is again aligned and ac^ust the edge of seal recessed approximately
(0.0015-0.0032 in.) remaining valves. 9.65-9.91 mm (0.380-0.390 inch) into
Wear Limit 0.15 mm Recommended valve clearance with seal bore when measured from front
engine at normal operating temperature cover.
(0.006 in.) is 0.25 mm (0.010 inch) for both the in- Timing gear cover is not doweled; use
take and exhaust valves. Clearance may Special Tbol MFN-747B or the crank-
VALVE SPRINGS be adjusted following the procedure shaft pulley as a pilot to properly align
recommended for initial adjustment. the oil seal when reinstalling the cover.
All Models So Equipped Aluminum sealing washers must be in-
79. Valve springs, retainers and locks TIMING GEAR COVER stalled on the four lower timing gear
are interchangeable for intake and ex- cover cap screws. Tighten timing gear
haust valves. Be sure to install valve All Modeis So Equipped cover retaining screws to 16-20 N-m
springs with closely wound end (damper (1245 ft.-lbs.) and the crankshaft pulley
coils) toward cylinder head. 82.1b remove the timing gear cover, retaining cap screw to a torque of
Renew valve springs that are rusted, drain cooling system, remove front grille 380-405 N-m (280-300 ft.- lbs.). Install
discolored or distorted. panels, disconnect battery cables and the tachometer drive unit, then com-
remove hood. Disconnect headlight plete the assembly by reversing the
ROOKER ARMS disassembly procedure.
All Models So Equipped
80. The rocker arms and shaft
assembly can be removed after remov-
ing the hood, fuel tank and rocker arm
cover. Rocker arms should be kept in
order as they are removed so they can
be reinstalled in their original locations.
Desired diametral clearance between
rocker arms and shaft is 0.025-0.089 mm
(0.0010-0.0035 inch). Shaft diameter
should be 19.012-19.037 mm (0.7485- Fig. 91—View of rocker arms showing correct FRONT
assembiy of ieft and right hand units.
0.7495 inch), and rocker arm bushing in-
Fig. 93—With "TDC" fiywheei timing marks aiign-
side diameter should be 19.063-19.101 ed and Wo. 1 piston on compression stroke, ad-
mm (0.7505-0.7520 inch). Bushings are fust the indicated vaives.
renewable. Be sure to align oil hole in
bushing with hole in rocker arm. New
bushings must be reamed to final size
after installation.
Rocker arms are right-hand and left-
hand units and must be installed on
shaft as shown in Fig. 91. Tighten rocker
shaft support bracket retaining nuts to
33 N-m (24 ft.-lbs.) torque.
VALVE CLEARANCE
Aii Models So Equipped
FRONT-
Fig. 92—View of fiywheei timing mark aiigned with
81. The recommended valve clear- pointer indicating number one cyiinder is at Fig. 94—With "TDC" fiywheei timing marks aiign-
"TDC". Number 4 cyiinder is aiso at "TDC" at this ed and No. 4 piston on compression stmke, ad-
ance (tappet gap) with engine cold is Just the indicated vaives.
31
Paragraphs 83-89 ; MASSEY-FERGUSON
TIMING GEARS 84. IDLER GEAR AND HUB. The 86. INJECTION PUMP DRIVE
timing idler gear (Fig. 95) should have GEAR. The iryection pump drive gear
All Models So Equipped a diametral clearance of 0.059-0.119 mm (Fig. 95) is retained to pump adapter by
(0.0023-0.0047 inch) and end play of three cap screws. When installing the
83. Fig. 95 shows a view of timing 0.10-0.20 mm (0.004-0.008 inch) on idler gear, align dowel pin with slot (Fig. 96)
gear train with cover removed. Before gear hub. The hub is a light press fit in in adapter hub, then install the retain-
timing gear housing, and can be loos- ing cap screws. The iryection pump
attempting to remove any of the timing drive gear and adapter are supported by
gears, first remove fuel tank, rocker arm ened with a soft hammer if renewal is
necessary. Due to uneven spacing of hub the iryection pump rotor bearings.
cover and rocker arms to avoid the
possibility of damage to pistons or valve studs, hub can only be installed in one
train if camshaft or crankshaft should position. 87. CRANKSHAFT GEAR. The
either one be turned independently of The two flanged bushings in idler gear crankshaft timing gear (Fig. 95) is keyed
the other. are renewable. Bushings must be to the shaft and is a transition fit, 0.025
Timing gear backlash should be reamed after installation to an inside mm (0.001 inch) tight to 0.025 mm
0.08-0.15 mm (0.003-0.006 inch) be- diameter of 50.795-50.818 mm (0.001 inch) loose on shaft. It is usually
tween idler gear and any of its mating (1.9998-2.0007 inches). Tighten idler possible to remove the gear using two
gears. Backlash between balancer idler gear retaining screws to a torque of 41 small pry bars to move the gear forward.
gear and either of its mating gears N-m (30 ft.- lbs.), then bend lock plate Remove timing gear housing an(} engine
should be 0.15-0.23 mm (0.006-0.009 around heads of cap screws. * balancer, then use a suitable puller if
inch). Replacement gears are available gear cannot be removed with pry bars.
in standard size only. If backlash is not 85. CAMSHAFT GEAR. The cam- Be sure that oil slinger is installed be-
within the specified limits, renew gears, shaft gear (Fig. 95) is pressed and keyed tween crankshaft gear and timing gear
idler shafts or other items concerned. to shaft and retained by a special cap cover with cup side toward front. Be
screw, tab washer and retaining plate. sure that engine balancer gears are cor-
Use a suitable puller to remove the gear. rectly timed to crankshaft gear as
NOTE: Because of the odd number of
Use the retaining plate and cap screw outlined in paragraph 88.
teeth on idier gear, ail timing marks wili not
align every time No. 1 piston is at TDC on to draw gear into position when
compression stroke. Compiete set of timing reinstalling. Do not attempt to drive 88. TIMING THE GEARS. 1b install
marks wili align oniy once in 18 crankshaft gear onto camshaft as the plug located and time the gears, first install
revoiutions. in cylinder block at rear of camshaft will crankshaft, camshaft and iryection
be damaged. Tighten retaining cap pump gears as outlined in paragraphs
1b remove the timing geaiB or time the screw to a torque of 68 N-m (50 ft.-lbs.), 85, 86 and 87 with timing marks to
engine, refer to the appropriate follow- then lock in place by bending tab front. Turn the shafts until timing marks
washer. Time the gears as outlined in (Fig. 95) point toward idler gear hub,
ing paragraphs: then install idler gear with all marks
paragraph 88.
aligned as shown. Secure idler gear as
in paragraph 84.
INJECTION PUMP
DRIVE GEAR TIMING GEAR HOUSING
32
SHOP MANUAL Paragraphs 90-93
securing timing gear housing to block cylinder block 0.66-0.79 mm (0.026-
front face and lift off the housing as in register and face away from camshaft
0.031 inch). Thickness of thrust washer side of engine. Each piston is stamped
shown in Fig. 97. when new is 5.49-5.54 mm (0.216-0.218 with a number corresponding to its
Timing gear housing must be removed inch). Thrust washer should be renew- cylinder location. The piston crown is
before camshaft can be withdrawn. In- ed if camshaft end play exceeds 0.51 also stamped with the word "FRONT"
stall by reversing the removal pro- mm (0.020 inch). or letter ' 'F'' to indicate correct installa-
cedure. Oil pan must be installed and Camshaft specifications are as follows: tion (Fig. 99).
tightened before tightening the cap
screws securing timing gear housing to Note that two different types of con-
Front Journal necting rod cap nuts, each with dif-
block front face. Journal OD 50.711-50.736 mm ferent tightening torque values, have
(1.9965-1.9975 in.) been used. Early models used cadmium
CAMSHAFT Bearing Bore ID 50.80-50.83 mm plated (bright finish) nuts while later
(2.000-2.001 in.) models use phosphated (dull black
All Models So Equipped finish) nuts. Threads should be lightly
Clearance Limits . . . .0.064-0.114 mm
(0.0025-0.0045 in.) oiled and nuts tightened to the follow-
90. 1b remove the camshaft, first ing torque values: 108 N-m (80 ft.-lbs.)
remove timing gear housing as outlined Center Journal for cadmium plated nuts and 129 N'm
in paragraph 89. Secure cam followers Journal OD 50.457-50.482 mm (95 ft.-lbs.) for phosphated nuts.
(tappets) in their uppermost position, (1.9865-1.9875 in.)
remove the fuel lift pump, then
withdraw camshaft and front thrust Bearing Bore ID 50.55-50.60 mm PISTONS, SLEEVES AND RINGS
washer (1.990-1.992 in.)
The camshaft runs in three bearings. Clearance Limits . . . .0.064-0.140 mm All Models So Equipped
The front bearing bore contains a pre- (0.0025-0.0055 in.)
sized renewable bushing, while the Rear Journal 93. The aluminum alloy, cam ground
center and rear journals ride directly in pistons are supplied in standard size on-
Journal OD 49.949-49.974 mm ly and are available in a kit consisting
machined bores in engine block (Fig (1.9665-1.9675 in.)
98). of piston, pin and rings for one cylinder
Bearing ID 50.04-50.09 mm The toroidal combustion chamber is off-
Camshaft end play of 0.10-0.40 mm
(0.004-0.016 inch) is controlled by a (1.970-1.972 in.) set in piston crown and piston is mark-
thrust washer which is located behind Clearance Limits . . . .0.064-0.140 mm ed *'FRONT" or ' T " for proper
timing gear housing in a recess machin- (0.0025-0.0055 in.) assembly as shown at (A— Fig. 99). Refer
ed in front face of cylinder block. Thrust CAM FOLLOWERS
washer should protrude above face of
All Models So Equipped
91. The mushroom type cam followers
(tappets) operate directly in machined
bores in cylinder block. Cam followers
can be removed through bottom of
cylinder block after removing camshaft
and oil pan. Identify cam followers as
they are removed so they can be
reinstalled in their original locations if
reused.
The 18.99-19.01 mm (0.7475-0.7485
inch) diameter cam followers are fur-
nished in standard size only and should
have a diametral clearance of 0.038-
0.095 mm (0.0015-0.0038 inch) in block
Fig. 97—Timing gear housing must be removed as
shown before camshaft can be withdrawn.
bores. Cam followers should be renew-
ed if scored, pitted or excessively worn.
Always renew cam followers whenever
camshaft is renewed.
33
Paragraph 93 (Cont.) MASSEY-FERGUSON
to Fig. 100 or 101 and the following for with top face internally stepped and ex- A4.248 Engine (4 Rings)
installation of piston rings. ternally chamfered. Second compres- Ring Side Clearance-
Five piston rings are used on A4.236 sion ring is cast iron with a tapered face. Compression Rings
models. Production piston rings (P) are Install with internal stepped groove up (1, 2 & 3) 0.05-0.10 mm
used with new sleeves and service ring and external step down. The spring (0.002-0.004 in.)
sets (S) should be used in worn sleeves. loaded oil control ring may be installed Oil Control
On production rings sets (P), the top either side up. Ring (4) 0.06-0.11 mm
ring (1) is chrome plated, parallel faced, 1b check piston ring grooves for wear (0.0025-0.0045 in.)
cast iron and may be installed with on all engines, use a feeler gage to Ring End G a p -
either side up. The second and third measure ring side clearance with new Compression Ring (1) .0.41-0.86 mm
compression rings (2 and 3) are equip- ring installed in groove. Renew piston (0.016-0.034 in.)
ped with groove (step) internally which assembly if side clearance exceeds Compression Ring
should be toward top with "BTM" specified limits. (2 & 3) 0.30-0.76 mm
marking down. The cast iron oil control Check ring end gap using a feeler gage (0.012-0.030 in.)
rings (4 and 5) may be installed with with rings positioned in unworn area of Oil Control
either side up. sleeve at top of cylinder. Refer to the Ring (4) 0.30-0.91 mm
On service piston ring sets (S), the following for piston ring specifications: (0.012-0.036 in.)
chrome plated top ring (1) should be in- A4.236 Engine (5 Rings)
stalled with groove in outer diameter Ring Side Clearance- A4.248 Engine (B Rings)
and side marked "TOP" toward top of Compression Rings Ring Side Clearance-
piston. The cast iron second ring (2) may (1, 2 & 3 ) 0.05-0.10 Compression Rings
be installed with either side up. The (0.002-0.004 in.) (1 & 2) 0.04-0.07 mm
third ring (3) should be installed with Oil Control Rings (0.0017-0.0027 in.)
groove (step) in inner diameter toward Oil Control
(4 & 5) 0.06-0.11 mm Ring (3) 0.05-0.10 mm
top of piston. The three-piece, fourth (0.0025-0.0045 in.)
ring (4) should be installed by position- (0.0020-0.0038 in.)
Ring End G a p -
ing expander first, then staggering the
end gaps of the two rails. The fifth ring Compression Ring (1) .0.41-0.86 mm On all models, check installed piston
(5) may be installed with either side up. (0.016-0.034 in.) height at TDC when any new piston is
Four piston rings are used on early Compression Rings installed (Fig. 102). Tbp of piston must
Model A4.248 engines (prior to engine (2 & 3) .0.30-0.76 mm be 0.41-0.62 mm (0.016-0.024 inch)
S.N. U839080J), while three piston rings (0.012-0.030 in.) above top face of cylinder block on
are used on late production A4.248 A4.236 engines and 0.08-0.25 mm
Oil Control Rings (0.003-0.010 inch) above top of cylinder
engines (starting with engine S.N. (4 & 5) 0.30-0.76 mm
U839080J). block on A4.248 engines. If piston
(0.012-0.030 in.) height exceeds specified limit it will be
On early A4.248 engines, the chrome
plated top compression ring is barrel necessary to machine piston crown to
faced and may be installed either side obtain specified installed height.
up. The second and third compression Cylinder sleeves used in original pro-
rings are chrome plated with internal duction are 0.03-0.08 mm (0.001-0.003
groove (step) which should be toward inch) interference fit in cylinder block
top with side marked "BTM" down. In- bores. Fit of service cylinder sleeves in
stall the spring into fourth groove mak- cylinder block is from 0.03 mm (0.001
ing sure that latch pin enters both ends inch) tight to 0.03 mm (0.001 inch) loose.
of spring, then install cast iron oil ring Original inside diameter of production
over spring with end gap positioned cylinder sleeves is 98.48-98.50 mm
180° from spring latch pin. (3.877-3.878 inches for A4.236 engines
On late Model A4.248 engines with and 101.05-101.07 mm (3.9785-3.9795
three rings, the molybdenum top com- inches) for A4.248 engihes. Sleeves
Fig. 101—Drawing of iate production A4.248 three- should be renewed if cylinder bore taper
pression ring (Fig. 101) is barrel faced ring piston showing correct instaiiation of piston
exceeds 0.2 mm (0.008 inch). A suitable
sleeve removal and installing tool is re-
quired to renew sleeves.
A4.236
34
SHOP MANUAL Paragraphs 94-97
Thoroughly clean and inspect cylinder camshaft side of engine. Replacement Check crankshaft journals and bear-
block bores and sleeves before install- rods should be marked with the cylinder ings against the values listed below:
ing new sleeves, as even the slightest number in which they are installed.
burr or dirt can cause distortion of new Bearings are available in standard as Main Journal Diameter
sleeve when pressed into the block. well as 0.25, 0.50 and 0.75 mm (0.010, Standard 76.16-76.18 mm
Lubricate cylinder bores with a thin 0.020 and 0.030 inch) undersizes. (2.9985-2.9990 in.)
lubricant prior to installing sleeves. Connecting rod bearings should have Maximum Allowable
Press sleeve into cylinder block until a diametral clearance of 0.031-0.079 mm Journal Wear 0.04 mm
sleeve flange bottoms in cylinder block (0.0012-0.0031 inch) on the 63.470- (0.0015 in.)
counterbore. When correctly installed, 63.490 mm (2.4988-2.4996 inch) stan- Center Main Journal
top of sleeve flange should be from 0.10 dard diameter crankpin. Recommended Width 44.145-44.221 mm
mm (0.004 inch) below to 0.10 mm connecting rod side clearance is (1.738-1.741 in.)
(0.004 inch) above top surface of 0.22-0.37 mm (0.0085-0.0145 inch). Crankpin Diameter .63.47-63.49 mm
cylinder block. Note that early produc- Note that two different types of con- (2.4990-2.4995 in.)
tion sleeves had a fire ring that protrud- necting rod cap nuts, each with dif- Diametral Clearance
ed above the sleeve flange. The late ferent tightening torque values, have Main Bearings 0.05-0.11 mm
style sleeves (without fire ring) may be been used. Early models used cadmium (0.002-0.004 in.)
used to replace early style sleeves when plated (bright finish) nuts while later
renewing complete set of sleeves. Do not models use phosphated (dull black Crankpin Bearings . . .0.03-0.08 mm
intermix early and late style sleeves. (0.0015-0.0030 in.)
finish) nuts. Threads of connecting rod
Allow time for sleeve to stabilize, then bolts should be lightly oiled and the nuts Main bearing caps are numbered 1
check to make sure that sleeve bore is tightened to the following torque through 5 with number 1 at front of
not distorted. Service cylinder sleeves values: 108 N-m (80 ft.-lbs.) for cadmium engine. Each cap is also marked with a
are prefinished and should not require plated nuts and 129 N-m (95 ft.-lbs.) for serial number which matches number
additional machining after installation. phosphated nuts. stamped on bottom of cylinder block.
Inside diameter of sleeves after installa- Tighten main bearing cap bolts to 244
tion should be 98.50-98.52 mm N-m (180 ft.- lbs.) torque. Lightly coat
(3.878-3.879 inches) for A4.236 engines CRANKSHAFT AND BEARINGS sealing surfaces of cylinder block bridge
and 101.09-101.12 mm (3.980-3.981 in- piece with nonhardening sealer. Make
ches) for A4.248 engines. All Models So Equipped sure bridge piece is flush with rear sur-
face of cylinder block as shown in Fig.
PISTON PINS 96. The crankshaft is supported in 104. Refer to appropriate paragraph 97
five precision type main bearings. 1b or 98 for rear oil seal installation.
All Models So Equipped remove the rear main bearing cap, it is
first necessary to remove the engine, CRANKSHAFT REAR OIL SEAL
94. The floating type piston pins are clutch, flywheel and real oil seal. The
retained in piston bosses by snap rings. remainder of the main bearing caps can Engines with the letter "L" in suffix
The 34.920-34.925 mm (1.3748-1.3750 be removed after removing the oil pan of engine serial number use a one-piece,
inches) diameter pins are available in and engine balancer. lip type crankshaft rear oil seal. Early
standard size only. The pins are a tran- Upper and lower main bearing inserts production engines without the letter
sitional fit, 0.0 mm (0.0 inch) in- are not interchangeable, the upper "L" in engine serial number use a two-
terference to 0.01 mm (0.0004 inch) (block) half being slotted to provide piece rope type rear oil seal.
clearance, in piston bosses. Heating pressure lubrication to crankshaft and
piston in hot water or oil will make connecting rods. Inserts are inter- All Models With One-Piece Lip
removal and installation of pins easier. changeable in pairs for all journals ex- Type Seal
The renewable connecting rod cept the center main bearing. Bearing
bushing must be final sized after in- inserts are available in standard size and 97. The hp type rear oil seal is con-
stallation to provide a diametral 0.25, 0.50 and 0.75 mm (0.010, 0.020 tained in a one-piece seal retainer at-
clearance of 0.019-0.043 mm (0.0008- and 0.030 inch) undersizes. tached to rear face of engine block. The
0.0017 inch) for the pin. Be sure that oil Crankshaft end play is controlled by seal retainer and seal can be removed
hole in bushing is aligned with hole in renewable thrust washers at front and after splitting tractor between engine
top of connecting rod when installing rear of center main bearing. The cap and transmission as outlined in
new bushings. half of thrust washer is prevented from paragraph 148 and removing engine
Piston pin retaining rings should be turning by the tab which fits in machin- clutch and flywheel.
renewed whenever they are removed. ed notch in cap. Block half of washer Remove old seal from retainer, then
can be rolled from position when bear- thoroughly clean retainer. Press new
CONNECTING RODS AND ing cap is removed. Recommended seal squarely into retainer making sure
BEARINGS crankshaft end play is 0.10-0.38 mm that seal lip will be toward the engine
(0.004-0.015 inch). Thrust washers are when installed. Note that latest style
All Models So Equipped available in 0.19 mm (0.0075 inch) over- seal also has a dust deflector lip that
size as well as standard thickness. One protrudes rearward.
95. Connecting rod bearings are preci- set (top and bottom half) of oversize Inspect sealing surface of crankshaft
sion insert type, renewable from below thrust washers may be installed on one flange for wear or damage. If flange is
after removing oil pan, engine balancer side (front or rear) in combination with grooved, new seal may be pressed slight-
and bearing caps. When renewing bear- standard size set at other side to provide ly further into retainer so it will contact
ing shells, be sure that the projection oversize adjustment of 0.19 mm (0.0075 an unworn area of flange. If a satisfac-
engages milled slot in rod and cap and inch). Two sets of oversize thrust tory sealing area on crankshaft cannot
that the correlation marks on rod and washers may be used to provide adjust- be obtained, it may be possible to
cap are in register and face away from ment of 0.38 mm (0.015 inch). machine worn sealing area of flange, but
35
Paragraphs 98-100 MASSEY-FERGUSON
do not alter area on which flywheel Tighten the two clamp bolts (Fig. 106) 100. REMOVE AND REINSTALL.
locates. first to 8 N-m (6 ft.-lbs.) torque, then The balancer assembly can be removed
Lubricate lip of seal and the tighten seal retainer cap screws evenly after removing the oil pan and moun-
crankshaft flange with clean oil. Install to 16 N-m (12 ft.-lbs.), and finaUy tighten ting cap screws. Engine oil is pressure
seal and retainer assembly and tighten clamp bolts to 16 N-m (12 ft.-lbs.) torque. fed through balancer frame and cylinder
retaining cap screws evenly to 24 N*m block. Balancer frame bearings are also
(18 ft.-lbs.) torque. ENGINE BALANCER pressure fed.
When installing balancer with engine
All Models With Two-Piece Rope Early Models (Prior to Engine in tractor, timing marks will be difficult
Type Seal S.N. U880190K) to observe without removing gear cover.
The balancer assembly can be safely in-
98. The rope type rear oil seal is con- 99. OPERATION. The Lanchester stalled as follows:
tained in a two-piece retainer attached type engine balancer consists of two un- Turn crankshaft until No. 1 and No.
to rear face of cylinder block. The seal balanced shafts which rotate in opposite 4 pistons are at the e^^ct bottom of their
retainer and seal can be removed after directions at twice crankshaft speed. stroke. Remove balancer idler gear
splitting tractor between engine and The inertia of the shaft weights is timed (5—Fig. 109) if necessary, and reinstall
transmission as outlined in paragraph to cancel out natural engine vibration, with single punch-marked tooth of idler
148 and removing engine clutch and thus producing a smoother running gear meshed between the two marked
flywheel. engine. The balancer is correctly timed teeth on weight drive shaft as shown in
The rope type crankshaft seal is preci- when the balance weights are at their Fig. 107. Install balancer frame with
sion cut to length, and must be installed lowest point when pistons are at TDC balance weights hanging normally (flat
in retainer halves with 0.25-0.50 mm and BDC of their stroke. surfaces of weights aligned and facing
(0.010-0.020 inch) of seal end protruding The balancer unit is driven by the upward). If carefully installed, timing
from each end of retainer groove. Do not crankshaft timing gear through an idler will be correct although timing marks at
trim the seal. 1b install the seal, clamp gear attached to balancer frame. The front of engine may not be aligned.
each retainer half in a vise as shown in engine oil pump is mounted at rear of (Marks align only occasionally when
Fig. 105. Make sure seal groove is clean. balancer frame and driven by the engine is running.) If engine is mounted
Start each end in groove with the balancer shaft. Refer to Figs. 107 in stand or tractor front end is removed,
specified amount of seal protruding. through 109. timing marks can be observed by remov-
Allow seal rope to buckle in the center ing timing gear cover.
until about 25 mm (1 inch) of each end
is imbedded in groove, work center of NOTE: Baiancer can be safely instaiied
seal into position, then roll with a round with No. 1 and 4 pistons at either TDC or
bar as shown. Repeat the process with BDC. BDC is selected because interference
other half of seal retainer. between connecting rod and baiance
When installing cylinder block bridge weights can give warning if unit is badiy out
piece, insert end seals as shown in Fig. of time. Also, alignment of timing marks is
103. Use a straightedge as shown in Fig. not essentlai but is a convenience for
104 to make sure bridge piece is flush originai engine assembiy.
with rear face of cylinder block.
Coat both sides of retainer gasket and With balancer correctly installed,
end joints of retainer halves with a tighten the retaining cap screws to a
suitable gasket cement. Coat surface of torque of 54 N-m (40 ft.-lbs.) and com-
rope seal with graphite grease. Install re- plete the assembly by reversing the
tainer halves and cap screws loosely. removal procedure.
36
SHOP MANUAL Paragraphs 101-102
When reassembling balancer, use Loc-
tite 242 on threads of screws retaining
gears (14-Fig. 109) to balance weights
and on threads of set screws (S) retain-
ing balance weights to shafts. Make cer-
Fig. 107—instaiied view of tain that flat surfaces of weights are
engine baiancer with timing aligned and facing upward as shown in
marks aiigned. Refer to text
for instaiiation procedure.
Fig. 108, then install idler gear aligning
single timing mark on idler gear with
double timing marks on balancer drive
gear. Tighten idler gear retaining nut to
54 N-m (40 ft.-lbs.) torque.
ENGINE BALANCER
Late Modeis (With Engine S.N.
U880190K and After)
101. OVERHAUL. Refer to Fig. 109 for 102. GENERAL. The late style engine
an exploded view of balancer frame and balancer consists of two shaft and
associated parts. 1b disassemble the weight assemblies (2 and 3—Fig. 110)
removed balancer unit, unbolt and which rotate in opposite directions at
remove oil pump housing (20) and twice crankshaft speed. The balancer
associated parts; and idler gear (5) and weights will be positioned at their
associated parts. Set screws (S) retain- lowest point (flat surfaces of weights up-
ing balance weights (15 and 16) are in- ward) each time the pistons are at TDC
stalled using "Loctite 242 and BDC of their stroke if properly
Threadlocker." Loosen screws, then timed.
push balance shafts (11 and 12) forward The balancer unit is driven by the
out of frame and weights. crankshaft gear through an idler gear
attached to balancer frame. The engine
NOTE: Use care when removing shafts not oil pump (16) is mounted in the center
to aliow keys (13) to damage frame bushings. Fig. 108—Assembied view of removed eariy styie
engine baiancer and oii pump unit. Refer to Fig, of balancer frame and is driven by the
109 for exploded view. balancer drive shaft.
Check the balancer components
against the following specifications:
Drive Shaft (11)
Journal Diameter- 23
Front 31.725-31.737 mm
(1.2490-1.2495 in.)
Rear 25.375-25.387 mm
(0.9990-0.9995 in.)
Bearing Clearance-
Front 0.051-0.107 mm
(0.0020-0.0042 in.)
Rear 0.046-0.089 mm
(0.0018-0.0035 in.)
Driven Shaft (12)
Journal Diameter-
Front 31.710-31.725 mm
(1.2485-1.2490 in.)
Rear 25.367-25.380 mm
(0.9987-0.9992 in.)
Bearing Clearance-
Front . .0.064-0.122 mm
(0.0025-0.0048 in.)
Rear 0.054-0.096 mm
(0.0021-0.0038 in.)
Idler Gear (5)
Bushing ID 38.100-38.140 mm
(1.5000-1.5015 in.) 13
Diametral Clearance
on Hub 0.025-0.081 mm Fig. 109—Expioded view of engine baiancer and engine oii pump used on eariy production engines
(0.0010-0.0032 in.) (prior to engine S.N. U880190K).
End Play 0.20-0.35 mm Locknut 7. Stud 13. Key 19. Shaft
2. Hub 8. Frame 14. Gear 20. Pump body
(0.008-0.014 in.) 3. Dowel 9. Ring dowels 15. Balance weight 21. Valve piston
4. Bushing 10. Plate 16. Balance weight
Backlash 0.15-0.23 mm 5. Idler gear 11. Drive shaft 17. Pump gear
22. Valve spring
6. Washer 23. Cap
(0.006-0.009 in.) 12. Driven shaft 18. Pump gear S. Set screw
37
Paragraphs 103-104 MASSEY-FERGUSON
103. REMOVE AND REINSTALL. and 3). Press bushings (1) from end Idler Gear (9)
The balancer assembly can be removed cover and frame if necessary. Hub OD 38.09-38.10 mm
after removing the oil pan and balancer Remove plugs (P) noting their position (1.4995-1.5000 in.)
mounting cap screws. for reassembly, and flush out lubricating Thrust Washer
To reinstall and "time" balancer to oil passages. Examine all parts for wear Thickness 4.14-4.29 mm
crankshaft, first rotate crankshaft un- or damage and renew if necessary. Refer (0.163-0.169 in.)
til No. 1 and 4 pistons are at TDC of their to the following specifications: End Play 0.08-0.23 mm
stroke. With balancer weights hanging (0.003-0.009 in.)
downward (flat surfaces of weights fac- Drive Shaft (12)
ing upward), position balancer unit on Journal OD— When renewing balance weight
bottom of cylinder block meshing idler Front 28.562-28.575 mm bushings (1-Fig. 110), press new
gear with crankshaft gear. Tighten (1.1245-1.1250 in.) bushings into balancer housing until
balancer mounting cap screws to 54 N*m Rear 23.787-23.800 mm rear end of bushings is 2.50-2.72 mm
(40 ft.-lbs.) torque. (0.098-0.107 inch) below machined sur-
(0.9365-0.9370 in.) face of housing bore. Press bushings in-
End Play .e 0.17-0.35 mm to end cover (6) until front end of
104. OVERHAUL. Refer to Fig. 110 for (0.0067-0.0137 in.)
an exploded view of balancer assembly. bushings is 2.75-3.25 mm (0.108-0.125
To disassemble the removed balancer Balance Weights (2 & 3) inch) below machined surface of cover.
unit, remove cap screw retaining idler Shaft OD 38.054-38.069 mm If drive shaft bearings are being
gear (9) and hub (11) to balancer frame. (1.4982-1.4988 in.) renewed, press rear bearing (17) into
Hold the drive shaft gear (12), then Bushing ID 38.133-38.174 mm housing bore until rear end of bearing
remove nut (19) from end of shaft. (1.501-1.503 in.) is 2.0-3.0 mm (0.079-0.118 inch) below
Withdraw drive shaft and balancer Shaft to Bushing rear face of housing. Press front bear-
drive gear (18). Remove cover plate (15). Diametral ClearanceO.064-0.0120 mm ing (13) into housing bore until it is 2.5-
Unbolt and remove oil pump (16) from (0.0025-0.0047 in.) 3.0 mm (0.098-0.118 inch) below front
the frame. Remove cap screws retaining Backlash 0.10-0.20 mm face of housing.
oil transfer plate (4) and end cover (6), (0.004-0.008 in. Install oil pump in housing and tighten
then separate plate and cover from End Play .0.186-0.377 mm mounting cap screws to 33 N*m (24 ft.-
frame. Remove the balance weights (2 (0.0073-0.0148 in.) lbs.) torque.
To assemble and correctly time
balancer weights, proceed as follows:
Position weights in balancer housing
with flat surfaces of weights aligned and
facing upward. The edge of the flat on
right-hand weight (3) should align with
scribed line on inner wall of balancer
housing. Insert drive shaft (12) through
the oil pump and position shaft so
smaller diameter hole (A-Fig. Ill) in
11
Fig. 110—Exploded view of engine baiancer and engine oii pump used on iate production engines
(engine S.N.U880190K and after).
fig. 111—To time baiance weights, position fiat sur
p. Plugs fyices of weights (2 and 3) upward and in iine with
1. Bushings 6. End cover 11. Hub 15. Cover plate
2. Balancer weight 7. Balancer frame 12. Drive shaft 16. Oil pump E^sy. each other, instaii drive shaft (12) with small
3. Balancer weight 8. Thrust washer 13. Bearing 17. Bearing diameter hoie (A) In end of shaft positioned 11*
4. Oil transfer plate 9. Idler gear 14. Oil pressure relief 18. Balancer drive gear ieft of vertical as shown.
5. Gasket 10. Bearing valve 19. Locknut
38
SHOP MANUAL Paragraphs 105-109
end of drive shaft/gear (12) is located ap- End clearance of gears in pump body locknut (19-Fig. 110), then tighten nut
proximately 11° left of vertical as with a 0.10 mm (0.004 inch) gasket in- to a torque of 95 N-m (70 ft.-lbs.).
shown. While holding balance weights stalled should be 0.08-0.20 mm Reinstall idler gear (9) assembly and
and drive shaft in timed position, install (0.003-0.008 inch). Radial clearance of tighten retaining cap screw to 75 N*m
balancer weight drive gear (18—Fig. 110) gears in body bores should be 0.05-0.23 (55 ft.-lbs.) torque.
onto drive shaft. Apply Loctite 242 to mm (0.002-0.009 inch). Reinstall balancer and oil pump
threads of locknut (19), then tighten nut assembly as outlined in paragraph 103.
to 95 N-m (70 ft.-lbs.) torque. Late Modeis (With Oii Pump
Install the end cover (6) and tighten Mounted in Center of Balancer
mounting cap screws to 54 N*m (40 ft.- Housing) OiL PRESSURE RELIEF VALVE
lbs.) torque. Install oil transfer plate (4) Aii Modeis So Equipped
with a new gasket and tighten mounting 107. The gerotor type oil pump is
cap screws to 33 N-m (24 ft.-lbs.) torque. mounted in the center of engine
Note that plugs (P) for lubricating oil 108. The plunger type relief valve is
balancer housing and driven by the located in oil pump body as shown in ap-
passages are of different lengths and balancer drive shaft. 1b remove oil propriate Fig. 109 or 110. The valve is
must be installed in correct locations. pump (16—Fig. 110), first remove oil pan set to open at approximately 415 kPa (60
The plugs have different shaped socket and engine balancer as outlined in psi). Normal operating oil pressure is
heads (hexagon socket on short plug, paragraph 103. Remove balancer idler 210-380 kPa (30-55 psi) with engine at
square socket on long plug), and correct gear (9). Remove nut (19) and balancer normal operating temperature and run-
assembly location of plugs is indicated drive gear (18) from drive shaft (12), ning at full speed.
by the raised hexagon symbol (H—Fig. then withdraw drive shaft from oil
112) and square symbol (S) on rear of oil pump and balancer housing. Remove oil
transfer plate (4). FLYWHEEL
pump mounting cap screws and lift out
Install idler gear (9—Fig. 110) and hub the oil pump assembly. Ail Modeis So Equipped
(11) assembly. Tighten retaining cap Remove end cover from oil pump body
screw to 75 N-m (55 ft.-lbs.) torque. and remove inner and outer rotors. 109. 1b remove the flywheel, first
Check rotors, pump body and end cover separate engine from transmission hous-
OIL PAN for wear or other damage. Individual ing as outlined in paragraph 148 and
parts are not available for pump repair remove the clutch. Flywheel is secured
Ali Modeis So Equipped other than relief valve assembly (14). to crankshaft flange by six cap screws.
Check parts against the following values The flywheel ring gear may be re-
105. The heavy cast iron oil pan to determine if pump assembly should moved at this time. 1b remove ring gear,
serves as part of tractor frame and as be renewed.
attaching point for tractor front sup- a 5 mm (3/16 inch) hole may be drilled
port. 1b remove the oil pan, first drain partially through ring gear at the root
Inner Rotor to Outer of any tooth. Then, use a chisel above
the oil. Support tractor under transmis- Rotor Clearance . . .0.025-0.150 mm the drilled hole to split the ring gear.
sion housing, remove cap screws secur- (0.001-0.006 in.)
ing oil pan to cylinder block, front Outer Rotor to CAUTION: Cover chisel point wfth a cloth
support and transmission housing and Body Clearance 0.31-0.44 mm to protect against fiying fragments as ring
lower the oil pan from cylinder block. (0.012-0.017 in.) gear may disintegrate when struck.
Install by reversing the removal pro- Inner and Outer Rotor
cedure. Tighten retaining screws to 19 End Clearance 0.025-0.076 mm
N-m (14 ft.-lbs.) torque. Tighten oil pan An alternate method of removal is to
(0.001-0.003 in.) heat ring gear with a torch to expand
to transmission housing cap screws to 75
N-m (55 ft.- lbs.) torque and oil pan to it, then drive gear off the flywheel.
When installing pump, tighten mount- Heat new ring gear to a temperature
front axle support to 270 N-m (200 ft.- ing cap screws to 33 N-m (24 ft.-lbs.) tor- of 245° C (475° F) using an oven.
lbs.) torque. que. Install drive shaft (12) making Heating new gear with a torch is not
certain that small hole (A—Fig. Ill) in recommended as excessive heat can
OiL PUMP end of shaft/gear is positioned as shown ruin the heat treatment of gear. Install
and flat surfaces of balancer weights (2 ring gear on flywheel with chamfered
Eariy iModeis (With Oii Pump and 3) are facing upward. Install side of teeth facing front of flywheel.
Mounted on Rear of Baiancer balancer drive gear on end of drive Allow ring gear to air cool.
Housing) shaft. Apply Loctite 242 to threads of To properly locate flywheel on
crankshaft, align the seventh (unused)
106. The gear type oil pump is hole in flywheel with untapped hole in
mounted on engine balancer frame and crankshaft flange. Tighten retaining cap
driven by balancer shaft as shown in screws evenly to 108 N-m (80 ft.-lbs.)
Fig. 109. Oil pump can be removed after torque.
removing oil pan. Use a dial indicator to check run out
Examine pump body (20—Fig. 109), of clutch face on flywheel. Push
gears (17 and 18) and plate (10) for wear crankshaft fully forward to remove end
or scoring and renew any parts that are play when making this check. Flywheel
questionable. Pump gears must be face should run true within 0.025 mm
renewed as a pair. Check parts against (0.001 inch) per 25 mm (1 inch) of
the following values: flywheel radius, measured from center
Thickness of oil pump gears should be
Fig. 112—The raised hexagon symbol (H) and of crankshaft to contact point of dial in-
25.35-25.40 mm (0.998-1.000 inch). square symbol (S) on rear of lubricating oii transfer dicator stylus. If run out is excessive,
Depth of pump body cavity should be piate (4) indicate correct instaiiation position of remove flywheel and check for burrs,
25.375-25.480 mm (0.999-1.002 inch). piugs in iubricating oii passages. Refer to text. foreign material or flywheel warpage.
39
Paragraphs 110-111 MASSEY-FERGUSON
40
SHOP MANUAL Paragraphs 112-114
GOVERNOR
All Gasoline Models
41
SHOP MANUAL Paragraphs 112-114
GOVERNOR
All Gasoline Models
41
Paragraphs 115-117 MASSEY-FERGUSON
culated within the system than is burn- With fuel supply system bled, push in separately on pump shown in Fig. 122.
ed in the engine, the excess serving as the stop button, partially open throttle A repair kit containing the diaphragm
a coolant and lubricant for the iryection lever and attempt to start the tractor. and other related components is
pump. If tractor fails to fire, loosen compres- available for all pumps.
Fuel enters the filter through inlet sion nut at all ii\jector nozzles and turn
line (I-Fig. 121) from the fuel lift pump engine over with starter until fuel INJECTOR NOZZLES
(L). Filtered fuel is fed to the iryection escapes from all loosened connections.
pump (P) as shown by arrows. The Tighten compression nuts and start All diesel models are equipped with
transfer pump incorporated in the ii\jec- engine. C.A.V. multi-hole ii\jector nozzles which
tion pump has the primary purpose of extend through the cylinder head to in-
charging the delivery plungers which FUEL LIFT PUMP ject fuel charge directly into the com-
distribute the high-pressure fuel to the bustion chamber.
iryectors. A greater quantity of fuel is All Models So Equipped
pumped than is actually required to run All Models So Equipped
the engine. The excess serves to cool 116. The fuel lift pump shown in Fig.
and lubricate the pump, then enters the 123 is type used on MF255 diesel 117. TESTING AND LOCATING A
return line to filter (F) where it is recir- models. All other diesel models are FAULTY NOZZLE. If rough or uneven
culated. Line (R) returns excess fuel to equipped with fuel lift pump shown in engine operation, or misfiring indicates
the tank. Fig. 122. All of the pumps are driven by a faulty iiyector, the defective unit can
Inspect glass bowl at bottom of filter an eccentric on the engine camshaft. usually be located as follows:
daily and drain off any dirt or water ac- Output delivery pressure should be With engine running at the speed
cumulation. Renew filter at 250 hour in- 35-55 kPa (5-8 psi) for Model MF255; where malfunction is most noticeable
tervals or sooner if loss of engine power 42-69 kPa (6-10 psi) for all other models. (usually low idle speed), loosen the com-
is evident. If evidence of substantial Prior to disassembling fuel lift pump, pression nut on high pressure line for
water or other contamination exists, scribe a mark across fuel pump body (8) each ii\jector in turn and listen for a
source of contamination should be and valve housing (4) to ensure correct change in engine performance. The faul-
found and corrected before resuming alignment when reassembling. Turn ty ii\jector is the one that least affects
operation of tractor. diaphragm (7) 90° to disengage it from the running of the engine when its line
actuator lever (9). Inspect all parts and is disconnected.
115. BLEEDING, Air must be bled renew as necessary. Note that inlet and If a faulty nozzle is found and con-
from fuel system whenever fuel tank outlet valves (6) are not available siderable time has elapsed since the in-
has run dry, fuel filter has been renewed jectors have been serviced, it is
or any fuel lines have been discon- recommended that all nozzles be remov-
nected. Tb bleed system, make sure that ed and serviced or that new or recon-
tank shut-off valve is open and all fuel ditioned units be installed. Refer to the
line connections are tight. Loosen air following paragraphs for removal and
vent plug (1—Fig. 121) on top of fuel test procedure.
filter housing. Operate priming lever on
fuel lift pump (L) until air free fuel flows
from vent plug, then tighten plug.
NOTE: If fuel lift pump does not pump fuel
and noresistancecan be feit when actuating
priming lever, rotate engine crankshaft to
reposition fuel pump actuating lobe on
camshaft.
42
SHOP MANUAL Paragraphs 118-123
118. REMOVE AND REINSTALL. 120. OPENING PRESSURE .Open the seating and ir\jector must be disassembl-
Before loosening any fuel lines, valve to tester gage and operate tester ed and overhauled as outlined in
thoroughly clean the lines, iiyectors and lever slowly while observing gage paragraph 124.
surrounding area. Disconnect fuel leak- reading. Opening pressure should be
off line and pressure line and im- 17240 kPa (2500 psi). If opening
mediately cap all openings to prevent 122. BACK LEAKAGE. If nozzle seat
pressure is not as specified, remove the as tested in paragraph 121 was satisfac-
entry of dirt into fuel system. Remove injector cap nut (1-Fig. 126) and turn
the two stud nuts and withdraw iryec- tory, check the iiyector and connections
adjusting sleeve (5) as required to obtain for wetness which would indicate
tor unit from cylinder head. the recommended pressure. leakage. If no visible external leaks are
noted, bring gage pressure to 15515 kPa
NOTE: If injector is difficuit to remove, NOTE: When adjusting a new injector or (2250 psi), release the lever and observe
apply penetrating oil and use a suitabie an overhauied injector with new pressure the time for gage pressure to drop from
puiier (such as iVIFN330) to puii injector from spring (6), set the pressure at 17720 kPa 15515 kPa (2250 psi) to 10345 kPa (1500
cylinder head. (2570 psi) to allow for initiai pressure loss. psi). For a nozzle in good condition, this
time should not be less than six seconds.
Thoroughly clean the nozzle recess in 121. SEAT LEAKAGE. The nozzle A faster pressure drop would indicate
cylinder head before reinstalling ii\jec- valve should not leak at pressure less a worn or scored nozzle valve piston or
tor unit. It is important that seating sur- than 15860 kPa (2300 psi). Tb check for body, and the nozzle assembly should be
face be free of even the smallest particle leakage, actuate tester lever slowly and renewed.
of carbon or dirt which could cause the as the gage needle approaches 15860
ii\jector unit to be cocked and result in kPa (2300 psi), observe the nozzle tip. NOTE: Leakage of the tester check valve
blowby. No hard or sharp tools should Hold the pressure at 15860 kPa (2300 or connections wili cause a false reading,
be used in cleaning. Do not reuse cop- psi) for ten seconds; if drops appear or showing up in this test as excessively fast
per sealing washer located between in- if nozzle tip is wet, the valve is not leakback. if aii injectors tested fail to pass
jector nozzle and cylinder head, always
the test, the tester rather than the unit
install a new washer. Each ir\jector
shouid be suspected as fauity.
should slide freely into place in cylinder
head without binding. Make sure that
dust seal is reinstalled and tighten the 123. SPRAY PATTERN. If leakage and
retaining stud nuts evenly to a torque pressure are as specified when tested as
of 16 N-m (12 ft.-lbs.). After engine is outlined in paragraphs 120 through 122,
started, examine iryectors for blowby, operate the tester handle several times
making the necessary corrections before while observing spray pattern. Four
releasing tractor for service. finely atomized, equally spaced, conical
sprays should emerge from nozzle tip,
with equal penetration into the sur-
119. TESTING. A complete job of rounding atmosphere.
testing and adjusting the injector re-
quires the use of special test equipment. /
43
: MASSEY-FERGUSON
Paragraphs 124-126
(0.009 inch) diameter cleaning wire for Retest and adjust the assembled ir\jec-
If pattern is uneven, ragged or not
finely atomized, overhaul the nozzle as MF255, MF265 and MF270 models and tor as outlined in paragraphs 119
outlined in paragraph 124. a 0.26 mm (0.010 inch) diameter clean- through 123.
ing wire for MF275 and MF290 models.
NOTE: Spray patterrv is not symmetricai The cleaning wire should protrude from INJECTION PUMP
with centerline of nozzle tip; refer to Fig. pin vise only far enough to pass through
spray holes, approximately 2 mm (1/16 The ii\jection pump is a completely
125. sealed unit. No service work of any kind
inch), to prevent bending and breaking.
124. OVERHAUL. Hard or sharp Rotate pin vise without applying undue should be attempted on the pump or
tools, emery cloth, grinding compound, pressure until each hole is clear. Clean governor unit without the use of special
or other than approved solvents or lap- valve seats by inserting small end of pump testing equipment and special
ping compounds must never be used. brass valve seat scraper into nozzle and training. Inexperienced or unequipped
An approved nozzle cleaning kit is rotating tool. Reverse the tool and clean service personnel should never attempt
available through any C.A.V. Service upper chamfer using large end. Refer to to overhaul a diesel iryection pump.
Agency and other sources. Fig. 129. Use the hooked scraper to
Wipe all dirt and loose carbon from clean annular groove in top of nozzle All Diesel Models
exterior of nozzle and holder assembly. body (Fig. 130). Use the same hooked
tool to clean the internal fuel gallery. 125. ADJUSTMENT. The slow idle
Refer to Fig. 126 and proceed as follows: stop screw (Fig. 132) should be ac^usted
Secure the nozzle in a soft-jawed vise With the above cleaning accom-
plished, back flush the nozzle by instaU- with engine warm and running to pro-
or holding fixture and remove cap nut vide the recommended slow idle speed
(1), then back off the adjusting sleeve ing the reverse Ousher adapter on
injector tester and nozzle body in of 725-775 rpm. Also check to make
(5) to completely unload the pressure sure that governor arm contacts the
spring (6). Remove the nozzle cap nut adapter, tip end first. Secure with the
knurled adapter nut and insert and slow idle screw and high speed screw
(12) and nozzle body (11). when throttle lever is moved to slow
Nozzle valve (10) and body (11) are rotate the nozzle valve while flushing.
Reclean aU parts by rinsing thoroughly and fast positions. Also check to make
matched assemblies and must never be sure that stop lever arm moves fully to
intermixed. Place all parts in a clean in clean diesel fuel or calibrating oil.
Make certain that nozzle Valve (10—Fig. operating position when stop button is
calibrating oil or diesel fuel as they are pushed in, and shuts off the fuel to in-
removed. Clean the exterior surfaces 126) slides freely into nozzle body (11).
If valve sticks, reclean nozzle assembly jectors when stop button is pulled.
with a brass wire brush. Soak in an ap-
proved carbon solvent, if necessary, to and recheck for burrs or carbon The high speed stop screw is set at the
loosen hard carbon deposits. Rinse the deposits. If valve still does not slide free- factory and adjustment is sealed.
parts in clean diesel fuel or calibrating ly, renew nozzle assembly. Be sure Governed speed under full load should
oil immediately after cleaning to lapped pressure faces of nozzle body be 2000 rpm on all tractors except Model
neutralize the carbon solvent and pre- and holder (8) are clean and free of MF290 which should be 2200 rpm. High
vent etching the polished surfaces. scratches or other damage (Fig. 131). idle (no-load) speed should not exceed
Reassemble iryector while wet with 2185 rpm on all models except MF290
Clean the pressure chamber of nozzle which should not exceed 2380 rpm.
tip using the special reamer as shown in diesel fuel. Tighten nozzle cap nut
(12—Fig. 126) to a torque of 68 N-m (50 Refer to paragraph 127 for iryection
Fig. 127. Clean the spray holes in noz- pump timing ac^ustment.
zle with a wire probe held in a pin vise ft.- lbs.). Do not overtighten as distor-
as shown in Fig. 128. Use a 0.24 mm tion may cause nozzle valve to stick.
126. REMOVE AND REINSTALL.
Prior to removing ii\jection pump,
thoroughly wash the pump and connec-
tions with clean diesel fuel or solvent.
Do not wash iryection pump with cold
water while engine is running as seizure
of close fitting parts may result.
Disconnect throttle control rod and
engine shut-off control cable from iryec-
tion pump. Shut off fuel supply at tank.
Disconnect fuel inlet, outlet and high
Fig. 127—Clean the pressure chamber in nozzle tip
using the speciai reamer as shown. t ACt-S MUST Bfc'CLEAN
44
SHOP MANUAL Paragraph 127
Fuel Shut-Off Arw should be aligned with timing mark at
In "Runr>1r»g** Position center of timing hole.
Ib check pump timing on all other
Wire Seal models, proceed as follows: Shut off fuel
And Cover Sleeve and remove pump timing window (W—
Fig. 134) from side of iryection pump.
Fig. 132—View of typicai in- Remove flywheel timing plug from left
Low Idle jection pump iinkage showing
iocation of iow speed and
side of transmission adapter plate. Turn
S|>eed Adjustinq crankshaft in normal direction of rota-
high speed adjustment
Screw screws. tion until the letter *'C" timing marks
on iryection pump rotor is aligned with
the straight edge of internal snap ring
Haximum Speed as shown in Fig. 138. At this point, the
Adjusting Screw 23° BTDC mark on flywheel should be
aligned with timing window indicator as
shown in Fig. 137 for MF255, MF265 and
pressure lines from pump and im- 127. INJECTION PUMP STATIC
mediately plug all openings to prevent TIMING. Ib check pump timing for
entry of dirt. Remove the inspection Model MF255 equipped with AD4.203
cover from front of timing gear cover, engine, proceed as follows: Shut off the
then remove the three cap screws re- fuel supply. Remove timing window
taining iryection pump drive gear to cover (W—Fig. 134) from side of iryec-
pump shaft. Remove stud nuts attaching tion pump. Remove flywheel timing
pump to timing gear housing and plug from left side of transmission
withdraw pump assembly. adapter housing. Turn crankshaft in
The injection pump drive shaft con- normal direction of rotation until the
tains a milled slot (S->Fig. 133) which letter *'B" timing mark on injection
engages a dowel pin in iryection pump pump rotor is aligned with the straight
' drive gear. The drive gear cannot edge of internal snap ring as shown in
become unmeshed from timing idler Fig. 136. At this point, the 26° BTDC
gear without removal of timing gear timing mark on flywheel (Fig. 135) Fig. 136—View of injection pump timing marks for
cover. Therefore, injection timing is not Model MF255 equipped with AD4.203 engine
disturbed by removal and installation of showing "B" timing mark properiy aligned with
square end of internai snap ring. Refer to text.
iryection pump.
Normal installation of injection pump
can be accomplished without reference
to crankshaft timing marks or internal
marks on iryection pump. Engage slot
(S—Fig. 133) in pump drive shaft with,
dowel pin in pump drive gear, and align *
timing marks (T—Fig. 134) scribed on
pump flange and timing gear housing.
Tighten pump stud nuts to a 27 N-m (20
ft.-lbs.) torque.
Complete installation of pump by
reversing the removal procedure. Bleed
air from system as outlined in paragraph Fig. 134—Timing marks (T) must be aligned when
Injection pump Is Installed. Pump internai timing Fig. 137—The 23"* mark on fiywheei is used for tim-
115. Check iryection pump static timing, marks are iocated behind timing window cover ing injection for MF255, MF265 and MF270 modeis
if necessary, as outlined in paragraph (W). with A4.236 engine. Correct timing for MF275 and
127. MF290 modeis with A4.248 engine is 24** which is
between the two marks. Refer to text.
Fig. 133—Siot (S) in pump shaft must align with Fig. 135—The 26^* BTDC mark on flywheel Is used
dowel in hub of Injection pump drive gear when for timing injection for MF255 models equipped showing "C ^ , _^. , _..^
pump is instaiied. with AD4.203 engine. square end of snap ring. Re^r to'text.
45
Paragraphs 130-132 MASSEY-FERGUSON
MF270 tractors equipped with A4.236 Refer to Fig. 140, 141 or 142 for an ex- counterface and seal (5). Remove snap
engine. On MF275 and MF290 tractors, ploded view of water pump and ther- ring (12), then press bearings (10) and
the indicator pointer should be halfway mostat housing. Tb disassemble the spacer (11) out front-of housing.
between the 23° and 25° marks which removed pump, remove nut (14), then Tb assemble, press one bearing (10) on-
will be 24° BTDC. pull the hub and pulley (13) from shaft. to shaft (4) with shielded side of bear-
On all models, the mounting holes in Notice and identify any screws that ing toward rear Install spacer (11) then
pump mounting flange are elongated to must be installed in mounting holes be- press other bearing (10) onto shaft with
permit minor timing adjustments. If fore pulley is reinstalled. Remove im- shielded side toward front. Pack both
pump housing is moved, be sure to peller housing or plate (1), then press bearings and the cavity between bear-
scribe appropriate timing marks (T—Fig. shaft (4) and impeller (3) out toward ings ^k full of high temperature lithium
134) on pump flange and timing gear rear of housing (6). Remove ceramic grease. Position flange (9) on shaft with
housing. If pump timing marks cannot
be properly aligned by shifting pump on
mounting studs, the timing gear cover
must be removed and gears retimed as
outlined in paragraph 88.
Fig. 140—Expioded view of
water pump and thermostat
used on MF255 tractors
COOLING SYSTEM equipped with AD4.203 diesel
engine.
1. Plate
2. Gasket
3. Impeller
4. Shaft
RADIATOR 5. Seal
BC. Ceramic counterface
6. Shaft housing
All Models 7. Seal housing
8. Felt seal
9. Retainer
130. To remove radiator, first drain 10. Bearings
cooling system and remove hood, side 11. Spacer
12. Snap ring
panels and grille. Remove air inlet tube 13. Pulley & hub
and the cap screws attaching fan shroud 14. Nut
15.Thermostat
to radiator, then move shroud back
toward engine. Disconnect upper and
lower radiator hoses and remove cap
screws securing radiator to support
frame, then lift radiator straight up out
of frame assembly.
Install by reversing the removal pro-
cedure. Refill with a 50/50 mixture of
water and ethylene glycol antifreeze.
THERMOSTAT
All Models
131. The thermostat is located in the
water outlet housing attached to
cylinder head. On MF255 model with Fig. 141—Expioded view of
typicai water pump and ther-
AD4.203 engine the thermostat should mostat used on tractors
start to open at 75°-78° C (167°-173° F) equipped with A4.236 and
and should be fully open at 92° C (198° A4.246 diesel engines.
F). On all other models, the thermostat 1. Impeller housing
2. Gasket
should begin to open at 80°-84° C 3. Impeller
(177°-183° F) and be completely open 4. Shaft
6. Seal
at 98° C (208° F). 5C. Ceramic counterface
6. Shaft housing
7. Seal retainer
WATER PUMP 8. Felt seal
9. Flange
10. Bearings
All Models 11. Spacer
12. Snap ring
13. Pulley & hub
132. R&R AND OVERHAUL. Ib 14. Nut
15. Thermostat
remove water pump, first drain cooling
system and remove hood and side
guards. Remove alternator ac^usting
brackets. Remove fan and fan belt.
Disconnect hoses from water pump.
Remove pump mounting cap screws and
withdraw water pump assembly from
engine.
46
Paragraphs 130-132 MASSEY-FERGUSON
MF270 tractors equipped with A4.236 Refer to Fig. 140, 141 or 142 for an ex- counterface and seal (5). Remove snap
engine. On MF275 and MF290 tractors, ploded view of water pump and ther- ring (12), then press bearings (10) and
the indicator pointer should be halfway mostat housing. Tb disassemble the spacer (11) out front-of housing.
between the 23° and 25° marks which removed pump, remove nut (14), then Tb assemble, press one bearing (10) on-
will be 24° BTDC. pull the hub and pulley (13) from shaft. to shaft (4) with shielded side of bear-
On all models, the mounting holes in Notice and identify any screws that ing toward rear Install spacer (11) then
pump mounting flange are elongated to must be installed in mounting holes be- press other bearing (10) onto shaft with
permit minor timing adjustments. If fore pulley is reinstalled. Remove im- shielded side toward front. Pack both
pump housing is moved, be sure to peller housing or plate (1), then press bearings and the cavity between bear-
scribe appropriate timing marks (T—Fig. shaft (4) and impeller (3) out toward ings ^k full of high temperature lithium
134) on pump flange and timing gear rear of housing (6). Remove ceramic grease. Position flange (9) on shaft with
housing. If pump timing marks cannot
be properly aligned by shifting pump on
mounting studs, the timing gear cover
must be removed and gears retimed as
outlined in paragraph 88.
Fig. 140—Expioded view of
water pump and thermostat
used on MF255 tractors
COOLING SYSTEM equipped with AD4.203 diesel
engine.
1. Plate
2. Gasket
3. Impeller
4. Shaft
RADIATOR 5. Seal
BC. Ceramic counterface
6. Shaft housing
All Models 7. Seal housing
8. Felt seal
9. Retainer
130. To remove radiator, first drain 10. Bearings
cooling system and remove hood, side 11. Spacer
12. Snap ring
panels and grille. Remove air inlet tube 13. Pulley & hub
and the cap screws attaching fan shroud 14. Nut
15.Thermostat
to radiator, then move shroud back
toward engine. Disconnect upper and
lower radiator hoses and remove cap
screws securing radiator to support
frame, then lift radiator straight up out
of frame assembly.
Install by reversing the removal pro-
cedure. Refill with a 50/50 mixture of
water and ethylene glycol antifreeze.
THERMOSTAT
All Models
131. The thermostat is located in the
water outlet housing attached to
cylinder head. On MF255 model with Fig. 141—Expioded view of
typicai water pump and ther-
AD4.203 engine the thermostat should mostat used on tractors
start to open at 75°-78° C (167°-173° F) equipped with A4.236 and
and should be fully open at 92° C (198° A4.246 diesel engines.
F). On all other models, the thermostat 1. Impeller housing
2. Gasket
should begin to open at 80°-84° C 3. Impeller
(177°-183° F) and be completely open 4. Shaft
6. Seal
at 98° C (208° F). 5C. Ceramic counterface
6. Shaft housing
7. Seal retainer
WATER PUMP 8. Felt seal
9. Flange
10. Bearings
All Models 11. Spacer
12. Snap ring
13. Pulley & hub
132. R&R AND OVERHAUL. Ib 14. Nut
15. Thermostat
remove water pump, first drain cooling
system and remove hood and side
guards. Remove alternator ac^usting
brackets. Remove fan and fan belt.
Disconnect hoses from water pump.
Remove pump mounting cap screws and
withdraw water pump assembly from
engine.
46
SHOP MANUAL Paragraphs 135-136
cupped side toward bearings (10), then pulley (13) onto shaft until bottomed.
position felt seal (8) and retainer (7) on impeller vanes and face of housing is
Install washer and retaining nut and 0.38-0.64 mm (0.015-0.025 inch) for
shaft against flange. Press shaft, bear- tighten to 75 N-m (55 ft.-lbs.) torque. MF255 models with AD4.203 diesel
ings, flange and felt seal assembly into Coat brass portion of rear seal (5) engine; 0.69-0.89 mm (0.027-0.035 inch)
housing (6) from the front until it bot- lightly with sealing compound and push for all other models.
toms. Install snap ring (12). it fully in place with carbon face toward
Make sure that cap screws that will be Use sealing compound on gasket and
rear. Install ceramic counterface (5C) assemble impeller housing to shaft
covered by pulley and hub are placed in- with grooved side out toward impeller. housing.
to holes in pump housing before install- Check shaft for freedom of rotation,
ing pulley. Support rear of shaft (4), Tb reinstall pump, reverse the disas-
then press impeller (3) onto rear of shaft sembly procedure.
install key in shaft, then press hub and until clearance (C—Fig. 143) between
47
SHOP MANUAL Paragraphs 135-136
cupped side toward bearings (10), then pulley (13) onto shaft until bottomed.
position felt seal (8) and retainer (7) on impeller vanes and face of housing is
Install washer and retaining nut and 0.38-0.64 mm (0.015-0.025 inch) for
shaft against flange. Press shaft, bear- tighten to 75 N-m (55 ft.-lbs.) torque. MF255 models with AD4.203 diesel
ings, flange and felt seal assembly into Coat brass portion of rear seal (5) engine; 0.69-0.89 mm (0.027-0.035 inch)
housing (6) from the front until it bot- lightly with sealing compound and push for all other models.
toms. Install snap ring (12). it fully in place with carbon face toward
Make sure that cap screws that will be Use sealing compound on gasket and
rear. Install ceramic counterface (5C) assemble impeller housing to shaft
covered by pulley and hub are placed in- with grooved side out toward impeller. housing.
to holes in pump housing before install- Check shaft for freedom of rotation,
ing pulley. Support rear of shaft (4), Tb reinstall pump, reverse the disas-
then press impeller (3) onto rear of shaft sembly procedure.
install key in shaft, then press hub and until clearance (C—Fig. 143) between
47
Paragraphs 137-139 MASSEY-FERGUSON
48
SHOP MANUAL Paragraph 139 (Cont.)
ohmmeter, check between points A and
Number D (Fig. 152) and then reverse the ohm-
And Rated Output meter lead connections. If diode trio is
good it will give one high and one low
reading. If both readings are the same,
Fig. 148—View of rear of
the diode trio is defective. Repeat this
Deico-Remy aiternator show- test at points B and D and at C and D.
ing location of test hole and The rectifier bridge (Fig. 153) has a
terminals. grounded heat sink (A) and an insulated
heat sink (E) that is connected to the
output terminal. Connect ohmmeter to
the grounded heat sink (A) and to the
flat metal strip (B). Then reverse the
ohmmeter lead connections. If both
readings are the same, the rectifier
bridge is defective. Repeat this test be-
tween A and C, A and D, B and E, C and
rotor for grounded, shorted or open cir- for grounds between the two insulated E, and D and E. Capacitor (11-Fig. 149)
cuits using an ohmmeter as follows: screws and regulator ground screw with connects to the rectifier bridge and
Refer to Fig. 150 and touch the ohm- an ohmmeter, using the lowest range
meter probes to points (1-2) and (1-3); scale. Then reverse the lead connec-
a reading near zero will indicate a short tions. If both readings are the same
circuit to ground. Tbuch ohmmeter pro- when tester leads are reversed, the
bes to the slip rings (2-3); reading should brushes may be grounded because of
be 5.3-5.9 ohms. A higher reading will defective insulating washer and sleeve
indicate an open circuit and a lower at the two screws. If the screw assembly
reading will indicate an internal short. is not damaged or grounded, the
If windings are satisfactory, mount rotor regulator is defective.
in a lathe and check runout at slip rings Tb test the diode trio, first remove the
using a dial indicator Runout should not stator. Then remove the diode trio,
exceed 0.05 mm (0.002 inch). Slip ring noting the insulator positions. With an
surface can be trued if runout is ex-
cessive or if surfaces are scored. Finish
with 400 grit or finer polishing cloth un-
til scratches or machine marks are
removed.
Before removing stator, brushes or
diode trio, refer to Fig. 151 and check A B
Fig. 152—Diode trio test points. Refer to text.
49
Paragraphs 140-141 MASSEY-FERGUSON
grounds to end frame, and protects the continuity of alternator ground lead imately 34 amperes. Adjust carbon pile
diodes from voltage surges. with an ohmmeter. so ammeter reading is less than 10
Test the stator windings for ground- If voltage is present at " + " and amperes. Voltage reading should be
ed or open circuits as follows: Connect "IND" leads, but warning light fails to within range of 13.6-14.4 volts.
ohmmeter leads successively between come on when leads are reconnected to If output is low, use a jumper lead to
each pair of leads. A high reading will alternator, a faulty regulator and/or field short together the *T" and "-" connec-
indicate an open circuit. The three (rotor) winding is indicated. tions (Fig. 154) on alternator. If output
stator leads have a common connection Tb check alternator output, first is now within specified range, a faulty
in the center of the windings. Connect disconnect battery ground cable. regulator and/or field winding is in-
ohmmeter leads between each stator Disconnect wiring from alternator, dicated. If output is still low, fault is
lead and stator frame. A very low remove cover from rear of alternator, elsewhere in alternator. Disassemble
reading would indicate a grounded cir- then reconnect wiring leads. Connect an and check as outlined in paragraph 141.
cuit. A short circuit within the stator ammeter between starter solenoid ter-
windings cannot be readily determined minal and alternator terminal (Fig. 154). 141. OVERHAUL. Tb disassemble
by test because of the low resistance of Connect a voltmeter between output alternator, first remove rear cover
the windings. terminal and ground. Connect a carbon (17—Fig. 155). Disconnect and remove
Brushes and springs are available on- pile across battery terminals. Reconnect surge protection diode (15), regulator
ly as an assembly which includes brush battery ground cable and start engine. (16) and brush holder (13) with brushes
holder (14—Fig. 149). If brushes are Operate engine at 2000 rpm, turn on (12). Note that these parts can be
reused, make sure all grease is removed headlights and adjust carbon pile as re- removed without removing the alter-
from surface of brushes before unit is quired to obtain full current output. nator from the engine. Any further
reassembled. When reassembling, first Ammeter reading should be approx- disassembly will require removal of
install regulator and then brush holder, alternator.
springs and brushes. Push brushes up
against spring pressure and insert a
short piece of straight wire through hole
in brush holder and through end frame Alternator
to outside. Be sure that the two screws Starter
at points A and B (Fig. 151) have in- Solenoid
sulating washers and sleeves.
Fig. 154—Connect ammeter
and voltmeter to charging cir-
NOTE: A ground at these points wiii cause cuit as shown to check output
no output, or controlied output. of Lucas alternator. Refer to
text.
Remove and inspect ball bearing
(6—Fig. 149). If bearing is in satisfactory
condition, fill bearing VA full with Delco-
Remy lubricant No. 1948791 and Carbon
reinstall. Inspect needle bearing (17) in Pile
slip ring end frame. This bearing should
be renewed if its lubricant supply is ex-
hausted; no attempt should be made to
relubricate and reuse the bearing. Press
old bearing out toward inside and press
new bearing in from outside until flush
with outside of end frame. Saturate felt
seal with SAE 20 oil and install seal.
Reassemble alternator by reversing
the disassembly procedure. Be sure in-
sulators are installed at points shown in
Fig. 151. Remove wire retaining the
-brushes after end frames are bolted
together. Tighten pulley retaining nut to
a torque of 68 N*m (50 ft.-lbs.).
50
SHOP MANUAL Paragraphs 142-143
Scribe match marks on slip ring hous- voltmeter reading is less than 13 volts, Current flows in one direction only in
ing (11), stator frame (10) and drive end insert a pin into small hole near the each of the six diodes. Check each diode
frame (3) to ensure correct alignment center of alternator rear housing to for directional continuity using a bat-
for reassembly. Unsolder stator wires ground the *T" terminal. If voltage is tery powered 12 volt test lamp or an
from rectifier (14), then remove rectifier now within range of 13 to 15 volts, ohmmeter Connect tester leads to
from housing. Remove retaining bolts regulator is faulty. If voltage remains positive and negative side of diode, then
and withdraw housing and stator from below 13 volts, disassemble alternator reverse tester lead connections. Tbst
end frame. and check field winding, diodes and lamp should light or ohmmeter should
Remove pulley and fan from rotor stator as outlined in paragraph 143. indicate continuity in one direction on-
shaft, then press rotor assembly (7) out ly. If continuity is indicated in both
of front bearing (5) and end frame (3). 143. OVERHAUL. Prior to disassem- directions or if there is no continuity in
Remove snap ring and retainer plate (6), bly, scribe matching marks across end either direction, diode is defective and
bearing (5) and felt seal and retainer frame (4—Fig. 157) and rear housing (14) rectifier assembly must be renewed.
assembly (4) from end frame. Tb remove to ensure correct alignment for Check rotor field winding for open cir-
rear bearing (8), the slip ring (9) connec- reassembly. Remove four through-bolts, cuit by connecting test lamp or ohm-
tions must first be unsoldered and the then separate end frame with rotor meter leads to each of the rotor slip
rings removed from shaft. Use a suitable from rear housing and stator. Hold rotor rings. If no continuity is indicated, rotor
puller to remove the bearing. in a vise, then remove pulley nut, pulley is faulty and must be renewed. Check
Inspect brushes and rotor slip rings for (1), fan (2) and spacer (3) from rotor for continuity between the slip rings
wear and renew if necessary. Brush shaft. Separate rotor from end frame. and rotor shaft. If continuity is in-
length when new is 20 mm (0.787 inch). Remove front bearing (5) from end dicated, winding is grounded and rotor
Renew brushes if length is less than 10 frame and rear bearing (8) from rotor if must be renewed.
mm (0.394 inch). Brush spring tension necessary. Check for continuity between each of
should be 1.3-2.7 N (4.7-9.8 ounces). Remove five nuts attaching brush the stator coil leads. Renew stator if an
Connect ohmmeter leads between the holder/diode/stator assembly to rear open circuit is indicated. Check for con-
two rotor slip rings to check field win- housing. Unsolder stator wires from tinuity between each of the stator coil
ding resistance. Ohmmeter should diodes. Drill out rivet between brush leads and the stator frame. If continui-
register 3.2 ohms. Check for continuity holder (12) and diode rectifier (11). Un- ty is indicated, winding is grounded and
between slip rings and rotor frame. If solder brush box and regulator from rec- stator must be renewed.
continuity is indicated, field winding is tifier Unsolder the regulator to brush Tb reassemble alternator, reverse the
grounded and rotor should be renewed. holder terminals and separate regulator disassembly procedure while noting the
Check directional continuity of rec- from brush holder. following speciai instructions: Tighten
tifier diodes using a battery powered 12 Renew brush holder assembly if brush brush holder/diode assembly retaining
volt test light or an ohmmeter. Tbuch "free" length from end of holder is less nuts to 3.1-3.9 N-m (28-34 in.-lbs.)
one test lead to diode stem and other than 2 mm (0.080 inch). This minimum torque. Tighten pulley retaining nut to
test lead to rectifier plate, then reverse allowable length is marked on the 44-59 N-m (33-43 ft.-lbs.) torque. Push
the test lead connections. There should brushes by a groove on one side of each brushes up into holder nnd insert a pin
be continuity in one direction only. If brush. through hole in center of rear cover to
there is continuity in both directions or
if there is no continuity in either direc-
tion, the diode is defective. If any diode
checks faulty, rectifier assembly must
be renewed.
Test stator windings for grounded or
open circuits as follows: Connect ohm-
meter leads between stator frame and
each lead wire. A low reading would in-
dicate a grounded circuit. Connect
tester leads successively between each
pair of stator leads. A high reading in-
dicates an open circuit.
Reassemble alternator by reversing
the disassembly procedure. Be sure to
align match marks on housings made
prior to disassembly. Tighten pulley re-
taining nut to 38 N-m (28 ft.-lbs.) torque.
51
Paragraphs 144-145 MASSEY-FERGUSON
hold brushes in this position. Remove Solenoid Current Consumption: All Models With Lucas Starter
brush retaining pin after rotor is in- Pull-in Winding-
stalled. Tighten the through-bolts to a Amps 26-29 145. A Lucas starting motor is used on
torque of 3.1-3.9 N-m (28-34 in.-lbs.). Volts 5 some tractors. Connect voltmeter and
Hold-in Winding- ammeter to starting motor as shown in
STARTING MOTORS Amps 18-20 Fig. 158 to perform no-load test.
Volts 10 Specifications are as follows:
Early tractor models were equipped
with Delco-Remy starting motors, while Refer to Fig. 159 for exploded view of Lucas Model No. M113
later production tractors use Lucas or typical Delco-Remy starting motor. No-Load Test-
Perkins (Hitachi) starting motors. Starter drive pinion clearance is not ad- Volts 11
justable; however, some clearance must Amperes (max.) 100
All Models with Delco-Remy be maintained between end of pinion Rpm 5000-7500
Starter and starter drive frame to assure solid
contact of the magnetic switch. Normal Lucas Model No. M127
144. Several different models of pinion clearance should be within the No-Load Test—
Delco-Remy starting motors have been limits of 0.25-3.56 mm (0.010-0.140 Volts 11
used. Be sure to note Delco-Remy model inch). Connect a 6 volt battery to Amperes (min.) 115
number stamped on starter name plate solenoid terminals to actuate solenoid Rpm 5500-8000
when servicing Delco-Remy starting but keep armature from turning when
motor. Refer to the following spec- measuring pinion clearance.
ifications:
Anmeter Voltmeter
D-R Model No. 1108396 ,
No-Load Test:
Volts 9
Amperes (w/solenoid) 50-80
Rpm 5500-10500 p,^, 158-Connect a volt-
Solenoid Current Consumption: meter and ammeter to star-
Pull-in Winding-
Amps 13-15.5
Volts 5 / 1 6^ t j E
"Ml —
Hold-in Winding- 11 MJM
1
Amps 14.5-16.5 ; > Tachometer —^
Volts 10 :-:'. Cranking
Hotor
ENGINE CLUTCH
Tractors may be equipped with a ADJUSTMENT adjust, loosen release arm clamp bolt (1),
flywheel mounted dual stage clutch All Models insert a punch through hole in end of
which permits continuous (live) pto or release shaft (2) and rotate shaft
with a split torque clutch with indepen- 147. Clutch pedal free play, measured clockwise until throwout bearing just
dent pto. Refer to the appropriate between clutch release arm and contacts clutch fingers. Move pedal un-
following paragraphs for acijustment transmission housing as shown at (F— til clearance (F) is correct, then tighten
and overhaul procedures. Fig. 165) should be 4 mm (5/32 inch). Tb clamp bolt.
53
SHOP MANUAL Paragraphs 146-147
Refer to Fig. 160 for exploded view of clearance. Push pinion lightly toward ar- Recommended clearance is 0.3-1.5 mm
typical Lucas starting motor. Brush mature to remove free play in linkage, (0.012-0.060 inch). Add or remove space
spring tension should be between 11.6- then measure clearance between face of washers (2) as required to obtain desired
15.5 N (42-55 ounces). Renew brushes pinion gear and the pinion stop (19). clearance.
if length is less than 8 mm (5/16 inch).
When renewing armature bushings, new
bushings should be soaked in engine oil
for 24 hours prior to installation.
Tighten the two through-bolts to a Fig. 160—Exploded view of
Lucas starting motor used on
torque of 11 N-m (8 ft.4bs.). some tractors.
Starter drive pinion end clearance is 1. Solenoid assy.
adjustable. Connect a 6 volt battery to 2. Plunger
3. Seal
blade terminal on solenoid to hold pin- 4. Shift lever
ion in engaged position. While pushing 5. End cover
6. Brushes
pinion lightly toward armature to 7. Brush plate assy.
8. Bushing
remove any free play in linkage, 9. Brake assy.
measure clearance between end of pin- 10. Brushes
11. Field frame
ion (13) and the thrust collar (14). T\irn 12. Armature
eccentric pin (16) as required to obtain 13. Drive pinion assy.
14. Thrust collar
recommended clearance of 0.13-0.38 15. Snap ring
mm (0.005-0.015 inch).Tighten locknut 16. Eccentric pin
17. Bushing
to secure the pin. 18. Drive end frame
ENGINE CLUTCH
Tractors may be equipped with a ADJUSTMENT adjust, loosen release arm clamp bolt (1),
flywheel mounted dual stage clutch All Models insert a punch through hole in end of
which permits continuous (live) pto or release shaft (2) and rotate shaft
with a split torque clutch with indepen- 147. Clutch pedal free play, measured clockwise until throwout bearing just
dent pto. Refer to the appropriate between clutch release arm and contacts clutch fingers. Move pedal un-
following paragraphs for acijustment transmission housing as shown at (F— til clearance (F) is correct, then tighten
and overhaul procedures. Fig. 165) should be 4 mm (5/32 inch). Tb clamp bolt.
53
Paragraphs 148-150 MASSEY-FERGUSON
54
SHOP MANUAL Paragraphs 151-152
NOTE: A new transmission clutch disc Fig. 173—Adjust pto pressure plate adjusting
Fig. 171—Use spedai tool MFN 202C to adjust screws to provide 2.0 mm (0.080 inch) dearance
(6—Fig. 168 or Fig. 169) must be instaiied dutch release levers to correct height on MF255, between head of screws and drive piate iugs.
to correctly adjust release lever iieight, even MF265 and MF270 dual clutch.
if oid disc wiii be reused. Make the adjust-
55
Paragraphs 153-155 MASSEY-FERGUSON
153. OVERHAUL. Tb disassemble the All Models With Late Style 155. OVERHAUL. Be sure that cover
removed pressure plate and cover unit, Clutch^ plate (U-Fig. 177), pto drive hub (12)
place the assembly in a press as shown and pressure plate (16) are punch mark-
in Fig. 175 and apply only enough 154. REMOVE AND REINSTALL. ed for correct reassembly before
pressure to relieve tension on pins. Refer to paragraph 148 and separate disassembling clutch. Clutch springs
Remove pins (7-Fig. 176) and lift off engine from transmission. Punch mark must be compressed using '*T' bolts and
cover the clutch cover, pressure plate and forcing nuts or a press before release
Inspect release levers and pins for flywheel so that original balance can be lever pivot pins can be removed. Pry re-
wear or damage and pressure plate for maintained when reassembling. Install tainer pins (2) out, then drive pivot pins
scoring, heat checks or wear at ac- the three special bolts shown in Fig. 166 (3) from release levers (5). Remove
tuating pin holes. Flywheel friction face and tighten the forcing nuts to compress release lever torsion springs (4), then
may be resurfaced up to a maximum the clutch springs. Remove the retain- relieve clutch spring tension slowly and
depth of 1.0 mm (0.040 inch). An equal ing cap screws and lift clutch assembly separate components of clutch.
amount of material must be removed from flywheel. Inspect all parts thoroughly and
from clutch mounting surface on Use guide studs in flywheel and posi- renew any which are damaged or worn.
flywheel to maintain original clutch tion disc (17—Fig. 177) with hub away Renew clutch springs if distorted or
mounting surface to friction surface from flywheel. Use pilot tool such as discolored from heat. Renew insulating
dimension of 35.48-35.99 mm (1.397- MFN753 through pto drive hub (12), washers (15) when reassembling. Fric-
1.417 inches). clutch disc (17) and into pilot bearing. tion face of flywheel may be resurfaced
Install clutch assembly with previously up to a maximum depth of 1.0 mm
CAUTION: It is not permissible to resur- affixed punch marks aligned. Tighten (0.040 inch). An equal amount of
face the ciutch pressure plate friction face. retaining screws to 27- 34 N-m (20-25 ft.- material must be removed from clutch
lbs.) torque, then remove " T " bolts. mounting surface on flywheel to main-
Assemble by reversing the disassem- Adjust release lever height using tain original distance of 39.62-39.75 mm
bly procedure, making certain that special tool 6179. Head of lever ad- (1.560-1.565 inches) from clutch mount-
previously affixed marks on cover and justing screws should just contact gage. ing surface to friction surface.
pressure plate are aligned. Install pins Distance from inner lip of flywheel to
|With heads leading in normal direction top of lever ac^usting screws should be CAUTiON: It is not permissibie to resur-
of rotation as shown in Fig. 175. Clutch 82.55-83.31 mm (3.250-3.280 inches). face pressure piate friction surface.
levers should be adjusted to equal
height after installation using a new NOTE: Release iever height should be set Tb reassemble clutch, reverse the
clutch disc as outlined in paragraph 152. with a new clutch disc instaiied, even if oid disassembly procedure.
disc is to be reinstailed.
TRANSMISSION
All models may be equipped with change transmission with six forward
Fig. 176—Exploded view of MF255 and MF265 split either a gear change transmission hav- and two reverse speeds which is addi-
torque dutch assembly. ing eight forward speeds and two tionally equipped with a hydraulically
1. Release lever 7. Retaining pin reverse speeds or a "Multi-Power" operated high-low range unit.
2. AcUusting screw 8. Washer
3. Torsion spring 9. Spring cup transmission which has 12 speeds for- Many of the service procedures and
4. Floating pin 10. Spring ward and four reverse speeds. The some of the parts are similar for the
5. Cotter pin 11. Pressure plate
6. Clutch cover 12. Clutch disc Multi-Power transmission is a gear 8-speed and Multi-Pbwer transmissions.
56
Paragraphs 153-155 MASSEY-FERGUSON
153. OVERHAUL. Tb disassemble the All Models With Late Style 155. OVERHAUL. Be sure that cover
removed pressure plate and cover unit, Clutch^ plate (U-Fig. 177), pto drive hub (12)
place the assembly in a press as shown and pressure plate (16) are punch mark-
in Fig. 175 and apply only enough 154. REMOVE AND REINSTALL. ed for correct reassembly before
pressure to relieve tension on pins. Refer to paragraph 148 and separate disassembling clutch. Clutch springs
Remove pins (7-Fig. 176) and lift off engine from transmission. Punch mark must be compressed using '*T' bolts and
cover the clutch cover, pressure plate and forcing nuts or a press before release
Inspect release levers and pins for flywheel so that original balance can be lever pivot pins can be removed. Pry re-
wear or damage and pressure plate for maintained when reassembling. Install tainer pins (2) out, then drive pivot pins
scoring, heat checks or wear at ac- the three special bolts shown in Fig. 166 (3) from release levers (5). Remove
tuating pin holes. Flywheel friction face and tighten the forcing nuts to compress release lever torsion springs (4), then
may be resurfaced up to a maximum the clutch springs. Remove the retain- relieve clutch spring tension slowly and
depth of 1.0 mm (0.040 inch). An equal ing cap screws and lift clutch assembly separate components of clutch.
amount of material must be removed from flywheel. Inspect all parts thoroughly and
from clutch mounting surface on Use guide studs in flywheel and posi- renew any which are damaged or worn.
flywheel to maintain original clutch tion disc (17—Fig. 177) with hub away Renew clutch springs if distorted or
mounting surface to friction surface from flywheel. Use pilot tool such as discolored from heat. Renew insulating
dimension of 35.48-35.99 mm (1.397- MFN753 through pto drive hub (12), washers (15) when reassembling. Fric-
1.417 inches). clutch disc (17) and into pilot bearing. tion face of flywheel may be resurfaced
Install clutch assembly with previously up to a maximum depth of 1.0 mm
CAUTION: It is not permissible to resur- affixed punch marks aligned. Tighten (0.040 inch). An equal amount of
face the ciutch pressure plate friction face. retaining screws to 27- 34 N-m (20-25 ft.- material must be removed from clutch
lbs.) torque, then remove " T " bolts. mounting surface on flywheel to main-
Assemble by reversing the disassem- Adjust release lever height using tain original distance of 39.62-39.75 mm
bly procedure, making certain that special tool 6179. Head of lever ad- (1.560-1.565 inches) from clutch mount-
previously affixed marks on cover and justing screws should just contact gage. ing surface to friction surface.
pressure plate are aligned. Install pins Distance from inner lip of flywheel to
|With heads leading in normal direction top of lever ac^usting screws should be CAUTiON: It is not permissibie to resur-
of rotation as shown in Fig. 175. Clutch 82.55-83.31 mm (3.250-3.280 inches). face pressure piate friction surface.
levers should be adjusted to equal
height after installation using a new NOTE: Release iever height should be set Tb reassemble clutch, reverse the
clutch disc as outlined in paragraph 152. with a new clutch disc instaiied, even if oid disassembly procedure.
disc is to be reinstailed.
TRANSMISSION
All models may be equipped with change transmission with six forward
Fig. 176—Exploded view of MF255 and MF265 split either a gear change transmission hav- and two reverse speeds which is addi-
torque dutch assembly. ing eight forward speeds and two tionally equipped with a hydraulically
1. Release lever 7. Retaining pin reverse speeds or a "Multi-Power" operated high-low range unit.
2. AcUusting screw 8. Washer
3. Torsion spring 9. Spring cup transmission which has 12 speeds for- Many of the service procedures and
4. Floating pin 10. Spring ward and four reverse speeds. The some of the parts are similar for the
5. Cotter pin 11. Pressure plate
6. Clutch cover 12. Clutch disc Multi-Power transmission is a gear 8-speed and Multi-Pbwer transmissions.
56
SHOP MANUAL Paragraphs 156-158
Rfefer to the appropriate following para- Check the clearance between rear be 0.4-2.5 mm (0.015-0.100 inch). If
graphs for service of both transmissions. drive shaft coupler tube and the lock- clearance is too large, reposition pin in
Main input shaft retainer, pto input ing collar on differential drive pinion holes in coupler tube closer to the front.
shaft and Multi-Power shift control with rear drive shaft pushed fully for- Move pin rearward if clearance is too
valve (if so equipped) can be serviced ward. Clearance should be 0.4-2.5 mm small.
after separating engine from transmis- (0.015-0.100 inch). Ifnecessary, reposi- Tighten retaining bolts in a clockwise
sion as outlined in paragraph 148. High- tion pin forward in coupler tube holes direction (as viewed from rear of trac-
low planetary unit, shift rails and forks to reduce clearance or move pin rear- tor) starting at top center bolt. Tighten
can be serviced after separating ward to increase clearance. bolts in two steps to a final torque of 105
transmission housing from rear axle and Tighten housing retaining bolts in a N'm (75 ft.-lbs.). Rejoin transmission to
differential housing as outlined in clockwise direction (as viewed from rear engine and complete installation by
paragraph 156. Transmission mainshaft of tractor) starting at top center bolt. reversing removal procedure.
with related gears and reverse idler gear Tighten bolts in two steps to a final
can also be serviced after performing torque of 105 N-m (75 ft.-lbs.). Complete TRANSMISSION TOP COVER
"rear split" if desired. Transmission installation by reversing the removal
assembly must be removed as outlined procedure. All Models
in paragraph 157 to service all other
components. TRANSMISSION REMOVAL 158. REMOVE AND REINSTALL. Tb
remove transmission top (shift) cover,
AM Modeis first remove instrument console lower
TRACTOR REAR SPLIT panels. Shift transmission to neutral,
157. To remove the complete then remove gear shift lever retaining
All Modeis transmission unit from the tractor, first pins (4—Fig. 180) and lift shift levers
drain transmission and hydraulic system from cover Remove cap screws at-
156. Tb separate tractor between fluid and separate engine from front of taching steering support and instrument
transmission housing and differential transmission housing as outlined in console to shift cover. Remove cap
housing, proceed as follows: Drain oil paragraph 148. If equipped with Multi- screws securing shift cover to transmis-
from transmission and differential hous- Power transmission or independent pto, sion housing. Work the shift cover from
ings. Remove step plates from both sides remove transmission top (shift) cover beneath console being careful not to
of tractor. Disconnect wiring to rear of and disconnect hydraulic line inside drop detent springs into transmission
tractor Disconnect horizontal exhaust transmission housing. Disconnect the housing.
pipe if so equipped. Disconnect clutch foot brake rods (mechanical brake Install top (shift) cover in reverse of
linkage. Disconnect foot brake rods models) or brake pipes (hydraulic brake removal procedure. Be sure that shift
(mechanical brake models) or foot brake models). Disconnect hand brake linkage levers properly engage shift forks.
hydraulic lines (hydraulic brake models) and clutch pedal rod, then remove
and parking brake linkage. Remove pedals with linkage and hand brake
clutch and brake pedals with cross shaft lever with linkage.
and hand brake lever (if equipped). If Block under the front of rear axle and
equipped with Multi-Power transmis- differential housing and under drawbar
sion,' independent pto or auxiliary to prevent tipping. Support transmission
hydraulic system, remove transmission housing with a suitable floor jack or
shift cover as outlined in paragraph 158 hoist. Remove bolts attaching transmis-
and disconnect hydraulic Jine inside sion to differential housing, install guide
transmission housing. studs, then slide transmission assembly
Install wedges between front axle and forward from differential housing,
axle support to prevent tipping. Place Tb reinstall transmission, first shift
suitable splitting stands and floor jack high/low planetary into low range and
under transmission housing and dif- main transmission into third gear Posi-
ferential housing. Remove bolts at- tion rear drive shaft into planetary unit
taching transmission to differential coupler Remove hitch response control
housing, install guide studs and careful- cover from right side of differential
ly separate tractor. housing or remove pto control lever
To rejoin tractor, shift high/low cover from left side of housing so align-
planetary into low range and position ment of rear drive shaft coupling and
rear drive shaft into planetary coupler. pto lower drive shaft can be observed.
Remove hitch response control cover Place a new gasket on guide studs, then
from right-hand side of differential carefully join transmission to differen-
housing or remove pto control lever tial housing.
cover from left-hand side of differential
housing so alignment of rear drive shaft NOTE: Make certain that housings are
coupling and pto lower drive shaft can completely together before retaining nuts
be observed. Place a new gasket on and boits are tightened.
guide studs, then carefully join'
transmission to differential housing. Push the rear drive shaft and coupler
forward until spring in front of drive Fig. 180—Expioded view of transmission top cover
shaft is fully compressed then measure and shift levers typicai of all models.
NOTE: Make certain that housings are 1. Gearshift lever
the distance between rear of coupler 2. High/Low shift lever 6. Spring
compieteiy together before retaining boits tube and front of locking collar on dif- 3. " 0 " ring 7. Oil filler plug
4. Pins (2) 8. Spring
are tigiitened. ferential drive pinion. Clearance should 5. Boot 9. Seat
57
Paragraphs 159-160 MASSEY-FERGUSON
PLANETARY UNIT
Fig. 183—Expioded view of high/iow range
All Models So Equipped planetary unit used on all modeis except MF255.
See Fig. 184 for MF255 models.
160. R&R AND OVERHAUL. Tb 1. Front shim 8. Pinion shaft
2. Front plate 9- Side washer
remove the planetary unit, first 3. Ring gear 10. Pinion
separate transmission from differential 4 Dowel
5! Snap ring
11- Spacer washer
12. Needle rollers
housing as outlined in paragraph 156. 6. Thrust washer 13- Rear plate
Fig. 181—View showing shift rails, forks, detent Remove shift fork and coupler from rear 7. PUnet carrier 14. Shift coupler
springs and plungers for 8-speed transmission. of planetary. Remove the four retaining
Set scmws (S) should be safety wired after cap screws and withdraw rear cover
assembly.
(13—Fig. 183 or Fig, 184), rear thrust
ring (6) and planet carrier (7). Pry
planetary ring gear (3) with dowels from
rear of housing. Remove planetary front
cover (2) and shim (1).
Tb disassemble planet carrier (7), first
remove snap ring (5) if used. Press
planet pins (8) forward out of carrier.
Remove planet gears (10) with needle
rollers (12) and thrust washers (9),
When reassembling, be sure to ac-
12 count for all of the needle rollers (12),
On Model MF255, there are two rows of
Fig. 182—Exploded view of 8-speed transmission 27 rollers each separated by three
shifter rails, forks and associated parts. spacer washers (11—Fig. 184), On all
1. Detent spring & other models, there are two rows of 16
plunger 10. Fourth gear selector
2. Second/high rail 11. Fourth gear shift rollers each separated by one spacer
3. Low/reverse rail fork
4. Shift forks 12. Fourth gear shift washer (11—Fig, 183). Use petroleum jel- Fig, 184—Exploded view of high/iow range
7. Selector rail ly to hold rollers in place while press- planetary unit used on MF255 models. Refer to
8. Planetary shift fork 13. Interlock balls & pin
9. Planetary shift rail 14. Stop plate assy. ing planet pins into carrier Gap in snap Fig. 183 for iegend.
58
SHOP MANUAL Paragraphs 161-162
Lubricate seals and bearings prior to
reassembly. Seal protectors should be
used when sliding input shaft into re-
tainer and when installing pto shaft and
retainer assembly over transmission in-
put shaft. Lightly coat threads of re-
tainer cap screws with ndnhardening
Fig. 185—The cutaway
(sianted) section of rear piate sealant, then tighten to 60 N*m (45 ft.-
shouid be over the lower ieft lbs,) torque. Remainder of installation is
mounting screw. reverse of removal procedure,
Cutaway TRANSMISSION INPUT SHAFT
Portion of
Rear Plate All Models So Equipped
NoTockwasheri
On This Bolt
162. Tb remove transmission input
shaft (11—Fig. 187), transmission must
is to be used on lower left-hand mount- depth in retainer housing. When install- first be removed from tractor as out-
ing bolt. Tighten mounting bolts even- ing new bearing (5) on input shaft, be lined in paragraph 157. Remove shift
ly to a torque of 47 N-m (35 ft.-lbs.). sure shielded side of bearing faces the rails and forks as outlined in paragraph
Complete installation by reversing the gear teeth. 159 and remove pto input shaft as out-
removal procedure,
45
Fig. 187—Exploded view of 8-speed transmission shafts, gears and related components.
Oil seal 14. Snap ring 28. Third gear (33T) 42. Retainer
Bearing 15. Bearing 29. Snap ring 43. Gasket
Retainer housing 16. Snap ring 30. Bearing 44. Snap ring
Snap ring 17. Spacer 31. Countershaft 45. Pto drive gear
Bearing 18. Bearing 32. Bearing 46. Pto lower drive
Snap ring 19. Mainshaft 33. Fourth gear (36T) shaft
"O" ring 20. Gear (1st & rev.) 34. Constant m^ih gear 50. Thrust washers
Pto input shaft 21. Gear cluster (2nd & 35. Snap ring 51. Washers
Fig. 186—Front view of transmission case show- Oil seal 3rd) 36. Cover plate 52. Spacer
ing pto input shaft (8) and retainer housing (3) as Thrust washer 22. Bearing 37. "O" ring 53. Needle rollers
a unit. Thmsmission Input shaft (11) Is removed Transmission input 23. Snap rings 38. Snap ring 54. Reverse idler gear
shaft 25. Snap ring 39. Spacer 56. Spacer
rearward from transmission case. Pressure Spacer 26. Bearing 40. Snap ring 57. Idler shaft
regulator valve (P) Is not used on all models. Gear (4th) 27. Second gear (23T) 41. Bearing 58. Retaining clip
59
Paragraphs 163-165 MASSEY-FERGUSON
lined in paragraph 161. Remove cover (13) onto front of shaft. Complete in- plate with new ' '0'' ring and tighten cap
plate (36), snap ring (38) and washer stallation by reversing the removal pro- screws to a torque of 60 N-m (45 ft.-lbs,).
(39) from front of pto lower shaft (46). cedure.
Thread two 3/8 inch UNC cap screws in- COUNTERSHAFT
to tapped holes of bearing retainer (42) PTO LOWER SHAFT AND
and tighten evenly to pull retainer with DRIVE GEAR All Models So Equipped
bearing froni front of pto shaft. Pull pto
shaft rearward to allow pto drive gear All Models So Equipped 165. Tb remove the transmission
(45) to drop to bottom of housing. countershaft (31—Fig. 187) and related
Remove mainshaft front sliding gear 164. To remove the pto lower shaft gears, first remove transmission as
(Fig. 188), then withdraw input shaft (45-_Fig. 187), the transmission must outlined in paragraph 157. Remove
from housing as showh in Fig. 189. first be removed as outlined in mainshaft as outlined in paragraph 163
When reinstalling, make sure that paragraph 157, The shift rails and forks, and remove pto lower shaft as outlined
grooves of rear thrust washer are pto input shaft and transmission input in paragraph 164. Remove snap rings (25
toward the rear as shown in Fig, 190, Be shaft must be removed as outlined in and 35) from rear and front of counter-
sure to use appropriate seal protector previous paragraphs in order to remove shaft, then bump the shaft forward un-
over splines of input shaft when pto drive gear (45). til free from rear bearing. Unseat snap
reinstalling pto input shaft and retainer. Remove brake cross shaft (if so equip- ring (29) from groove in center of shaft
ped). Remove cover plate (36), snap ring and move it forward onto unsplined sec-
MAIN (OUTPUT) SHAFT (38) and washer (39) from front of shaft. tion of shaft. Slide shaft rearward and
AND GEARS Thread two 3/8 inch UNC cap screws in- remove gears (34 and 33) from front of
to tapped holes in bearing retainer as shaft. Slide shaft forward through front
shown in Fig. 191 and tighten evenly to of housing and rernove rear gears (27
All Modeis So Equipped pull retainer with bearing from front of and 28).
shaft. Pull pto shaft rearward from Snap ring (29) should be around shaft
163. Tb remove mainshaft (31—Fig. housing and lift drive gear out top of in unsplined area and front bearing
187), first remove transmission as out- housing. should be in place on shaft before in-
lined in paragraph 157, Remove shifter When assembling, make sure that stalling shaft in housing. Insert counter-
rails and forks as outlined in paragraph snap ring (44—Fig. 187) is installed in in- shaft through front of housing and
159, remove planetary unit as outlined ner bore of drive gear (45) and hub of position gears on shaft. Slide center
in paragraph 160 and remove main in- gear faces forward. Use a suitable forc- snap ring (29) into its groove. Block front
put shaft as outlined in paragraph 162. ing screw and crossbar as shown in Fig, of shaft, then tap rear bearing onto
Pry or drive mainshaft rearward until 192 to pull pto shaft into front bearing.
front and rear bearings are free of hous- Apply a nonhardening sealer to threads
ing bores. Withdraw sliding gear (13) of retainer cap screws, install cover
from front of shaft. Remove snap ring
(14), bearing (15) and snap ring (16) from
front of mainshaft, then slide the shaft
rearward from housing and lift out gears
(20 and 21). Note that rear bearing (22)
must be removed forward off mainshaft.
The inner bearing (18) in front end of
shaft should be pressed into bore until
flush with counterbore. The rear bear-
r
ing (22) should be installed with outer
snap ring toward the rear. Insert main-
shaft from the rear while placing gears
onto shaft. Tkp shaft into forward bear-
ing (15) until rear snap ring (16) contacts Fig. 191—Thread two 3/8 inch UNC cap fcre¥im in-
bearing, then pull shaft and bearing to tapped hoies in bearing retainer and tighten
rearward and install front snap ring (14). Fig. 189—7hinsmfsslon Input shaft to wlihdmmn eveniy to puii retainer with bearing from pto iower
rearward through top opening as shown. shaft.
Tkp shaft and bearings forward into
bores in housing and install sliding gear
60
SHOP MANUAL Paragraphs 166-168
shaft as shown in Fig. 193 until rear transmission housing after removing the gear. The dummy shaft should be 55 mm
snap ring can be installed. Install snap transmission mainshaft as outlined in (2-3/16 inches) long by 25 mm (1 inch)
ring at front of shaft. Complete installa- paragraph 163. diameter. Push the dummy shaft into
tion by reversing the removal procedure. The idler shaft is retained in housing front of idler gear, displacing idler shaft
bore by a clip (58) and cap screw. The toward the rear. Lift out gear, washers
REVERSE IDLER ASSEMBLY idler gear contains two rows of loose and spacer along with dummy shaft and
needle rollers (28 rollers each row) needle rollers as a unit.
Aii Models So Equipped which use the shaft and gear as inner Tb reinstall, reverse the removal pro-
and outer races. Removal and installa- cedure.
166. The reverse idler shaft (57—Fig. tion is facilitated by using a dummy
187) and gear (54) can be removed from shaft (1—Fig. 194) to retain rollers in
MULTI-POWER TRANSMISSION
SHIFTERS RAILS AND FORKS terlock assembly (Fig. 196) from rear of PLANETARY UNIT
housing, then withdraw shifter rails and
Aii Models So Equipped forks from transmission housing. Iden- Aii Models So Equipped
tify shift rails and forks as they are 168. R&R AND OVERHAUL. Tb
167. Tb remove the shifter rails and removed to ensure correct reassembly. remove the planetary unit, first
forks, first remove transmission top When installing shift rails (2 and separate transmission from differential
cover as outlined in paragraph 158 and 3—Fig. 195) be sure that milled flat sur- housing as outlined in paragraph 156,
split tractor between transmission and faces are to the rear and facing up and Remove shift fork (Fig. 199) and coupler
differential housings as outlined in that interlock grooves in rear of rails from rear of planetary. Remove the four
paragraph 156. Unwire and remove the face each other. Place shift rails in retaining cap screws and withdraw rear
set screws retaining selector and shifter neutral and install interlock and stop cover (13-Fig. 197 or Fig. 198), rear
forks to rails. Remove detent springs and plate assembly on rear of housing. Com- thrust ring (6) and planet carrier (7). Pry
plungers (1—Fig. 195) from front of rails. plete installation making sure all set planetary ring gear (3) with dowels from
Remove shift rail stop plate and in- screws are safety wired to prevent rear of housing. Remove front plate (2)
loosening. and shim (1).
Shift Rail
Fig. 196—Assembled view of
Interlock
shift rails and forks.
Assembly
61
SHOP MANUAL Paragraphs 166-168
shaft as shown in Fig. 193 until rear transmission housing after removing the gear. The dummy shaft should be 55 mm
snap ring can be installed. Install snap transmission mainshaft as outlined in (2-3/16 inches) long by 25 mm (1 inch)
ring at front of shaft. Complete installa- paragraph 163. diameter. Push the dummy shaft into
tion by reversing the removal procedure. The idler shaft is retained in housing front of idler gear, displacing idler shaft
bore by a clip (58) and cap screw. The toward the rear. Lift out gear, washers
REVERSE IDLER ASSEMBLY idler gear contains two rows of loose and spacer along with dummy shaft and
needle rollers (28 rollers each row) needle rollers as a unit.
Aii Models So Equipped which use the shaft and gear as inner Tb reinstall, reverse the removal pro-
and outer races. Removal and installa- cedure.
166. The reverse idler shaft (57—Fig. tion is facilitated by using a dummy
187) and gear (54) can be removed from shaft (1—Fig. 194) to retain rollers in
MULTI-POWER TRANSMISSION
SHIFTERS RAILS AND FORKS terlock assembly (Fig. 196) from rear of PLANETARY UNIT
housing, then withdraw shifter rails and
Aii Models So Equipped forks from transmission housing. Iden- Aii Models So Equipped
tify shift rails and forks as they are 168. R&R AND OVERHAUL. Tb
167. Tb remove the shifter rails and removed to ensure correct reassembly. remove the planetary unit, first
forks, first remove transmission top When installing shift rails (2 and separate transmission from differential
cover as outlined in paragraph 158 and 3—Fig. 195) be sure that milled flat sur- housing as outlined in paragraph 156,
split tractor between transmission and faces are to the rear and facing up and Remove shift fork (Fig. 199) and coupler
differential housings as outlined in that interlock grooves in rear of rails from rear of planetary. Remove the four
paragraph 156. Unwire and remove the face each other. Place shift rails in retaining cap screws and withdraw rear
set screws retaining selector and shifter neutral and install interlock and stop cover (13-Fig. 197 or Fig. 198), rear
forks to rails. Remove detent springs and plate assembly on rear of housing. Com- thrust ring (6) and planet carrier (7). Pry
plungers (1—Fig. 195) from front of rails. plete installation making sure all set planetary ring gear (3) with dowels from
Remove shift rail stop plate and in- screws are safety wired to prevent rear of housing. Remove front plate (2)
loosening. and shim (1).
Shift Rail
Fig. 196—Assembled view of
Interlock
shift rails and forks.
Assembly
61
Paragraph 169 MASSEY-FERGUSON
To disassemble planet carrier, first grooved side facing planet carrier. Be transmission housing, then withdraw re-
remove snap ring (5), if used, from car- sure that slots in front plate and shim tainer, pto input shaft and shift valve as
rier. Press planet pins (8) forward out of (1) are aligned and are toward the top a unit.
carrier. Remove planet gears (10) with when installed on transmission housing. Unbolt and remove shift control valve
needle rollers (12) and thrust washers. Use petroleum jelly to hold thrust rings from retainer housing. Remove large
When reassembling, be sure to ac- (6) in place. Make certain that tangs of snap ring (29—Fig. 203) from rear of re-
count for all of the needle rollers (12). thrust rings engage notches in planet tainer, then bump pto input shaft (32)
On Models MF255, there are two rows carrier and that brass side of rings face with bearing rearward from retainer
of 27 rollers each and three spacer away from carrier The cutaway section housing. Remove oil seals (30 and 38),
washers (11-Fig, 198), On all other or slanted section of rear plate (Fig, 199) needle bearing (37), seal rings (31) and
models, there are two rows of 16 rollers should be positioned at lower left-hand ball bearing (33) if necessary.
each separated by one spacer washer corner of planetary, and no lockwasher Both oil seals (30 and 38) should be in-
(11—Fig. 197). Use petroleum jelly to is to be used on lower left-hand moun- stalled with lips facing rearward. Special
hold rollers in place while pressing ting bolt. Tighten mounting bolts even- tools (MFN850 and MFN850A) are
planet pins into carrier. Install snap ring ly to a torque of 47 N-m (35 ft.- lbs.). available for installing needle bearing
(5), if equipped, so gap in ring is located Complete installation by reversing the (37) and front seal to correct depth in
between two of the pins. removal procedure. retainer Be sure shielded side of ball
When reinstalling planetary, be sure bearing (33) is toward input shaft gear
that front plate (2-Fig. 197 or Fig. 198) PTO INPUT SHAFT AND teeth. Install new seal rings (31) and
and rear plate (13) are positioned with RETAINING HOUSING lubricate all parts with clean transmis-
sion oil.
All Models So Equipped Assemble shift control valve onto re-
tainer housing and tighten mounting
169. Tb remove pto input shaft and re- screws evenly. Suitable seal protectors
tainer (Fig, 200), first separate engine should be used over shaft splines when
from transmission housing as outlined sliding pto input shaft into retainer and
in paragraph 148. Remove clutch release when installing pto shaft and retainer
bearing, release fork and pivot shafts. assembly over main input shaft. Light-
Disconnect shift linkage and remove cap ly coat threads of retainer housing cap
screw retaining shift lever bracket. screws with nonhardening sealant, then
Disconnect hydraulic line from shift tighten cap screws to 60 N*m (45 ft.-lbs,)
control valve. Remove cap screws at- torque. Remainder of assembly is re-
taching pto input shaft retainer to verse of disassembly procedure.
Bolt Securing
Fig. 200—Front view of Shift Lever
transmission case showing Bracket
Multi' Power shift iinkage and
shift control valve.
Pto Inpu
Shaft And
Ritainer
Fig. 198—Exploded view of high/low range
planetary unit used on MF255 models. Refer to
Fig. 197 for legend.
62
SHOP MANUAL Paragraphs 170-173
SHIFT CONTROL VALVE remove planetary unit ^ as outlined in spacer plate to block front bearing (Fig.
paragraph 168. Pry mainshaft rearward 205) as mainshaft is tapped into the
All Models So Equipped until front bearing (15) is clear of bore bearing. Remove spacer plate, install
in transmission case. Remove snap ring front snap ring and bump shaft and
170.' The Multi-Power shift control (16) from front of mainshaft, then pull bearings forward into position. Com-
valve is removed with the pto input shaft rearward in a slide hammer action plete installation by reversing removal
shaft and retainer as outlined in to bump bearing from front of shaft. procedure.
paragraph 169. Ib disassemble the Withdraw shaft rearward from housing
removed valve, remove inlet fitting while lifting gears (12 and 13) from TRANSMISSION INPUT SHAFT
(10-Fig. 201) and detent assembly (12). housing. Note that rear bearing (11) AND MULTI-POWER CLUTCH
Withdraw shift valve (8) from valve must be removed forward off mainshaft.
body. Remove plug (1), spring (3) and When installing mainshaft, be sure All Models So Equipped
regulator valve (4). Remove spring (5) that cluster gear (12) is positioned with
and ball (6) if used. smaller gear toward the front and that 172. REMOVE AND REINSTALL. Tb
Examine all parts for wear, scoring or first/reverse gear (13) is positioned with remove transmission input shaft
other damage and renew if necessary. shift fork hub facing rearward. Use (23-Fig. 203) and Multi-Power clutch
All parts are available individually. special tool (MFN458) or similar thin unit (27), first remove transmission as
Renew all "O" rings and gasket. outlined in paragraph 157. Remove
When reassembling valve, make sure shifter rails and forks, planetary unit,
that regulating valve spool (4) is in- pto input shaft and retainer and main-
stalled with "V" notched end first into shaft as outlined in previous paragraphs.
valve body. Tighten plug (1) to a torque Remove seal rings (22) and thrust
of 27 N*m (20 ft.-lbs.). Install shift valve washer (24) from front of input shaft.
spool (8) before fitting (10) is installed. Remove spacer (17) and main drive pin-
Tb reinstall, reverse the removal pro- ion gear (19) from rear of shaft.
cedure. Use a suitable seal protector Withdraw input shaft rearward while
over splines of main input shaft to avoid lifting clutch (27) and associated parts
damaging pto input shaft oil seal. out top opening.
The control valve spool must move Examine all parts for wear or scoring
fully to high and low positions as Multi- and renew if necessary. Overhaul the
Power control lever (10—Fig. 202) is removed Multi-Power clutch unit as
moved to top and bottom of control slot. outlined in paragraph 173.
Tb adjust shift linkage, move hand lever Tb reinstall input shaft and clutch
toward *'HIGH" position until lever is unit, reverse the removal procedure. Be
within 1.5 mm (1/16 inch) from top of sure that tab of spacer (17) is correctly
slot. Loosen clamp bolt securing link (6) located and that convex side of spacer
to lower rod (4), then push lower con- is toward the clutch unit. Make certain
trol rod (4) downward as far as it will that bronze side of thrust washer (Fig.
go. Retighten clamp bolt to lock the ad- 206) faces away from Multi-Power
justment. clutch pack and that ends of input shaft
Refer to paragraph 242 for Multi- seal rings are properly hooked. A
Power pressure test procedure. suitable seal protector should be used
over end of input shaft to prevent
MAIN (OUTPUT) SHAFT damage to oil seal when assembling.
All Models So Equipped 173. MULTI-POWER CLUTCH. Tb
disassemble the removed clutch unit,
171. Tb remove mainshaft (14—Fig. place unit on a bench and lift out over-
203) and related gears, first separate drive pinion (25—Fig. 203). Push clutch
tractor between transmission housing retainer plate^(2—Fig. 207) inward and
Fig. 202—Exploded view of Multi-Power clutch
and differential housing as outlined in control llrtkage. remove snap ring (1). Remove retainer
paragraph 156. Remove shifter rails and 1. Bracket 6. Link plate, friction discs (4), plates (5) and
forks as outlined in paragraph 167 and 2. Shift lever 7. Upper link rod springs (3). Remove clutch piston (6)
3. Pivot bolt 8. Spacer
4. Lower link rod '^ - 9, Spring from housing (9) and remove piston seal
5. Bushing & boot , ^ 10, Lever rings (7 and 8).
Inspect all parts for wear, distortion
Fig. 201-'Exploded view of or other damage and renew iif necessary.
Multi-Power shift control The friction discs and plates must be
valve. Spring (5) and ball (6)
are not used on some renewed as a complete set. Refer to the
models. following specifications;
1. Plug
2. Gasket
3. Spring Friction D i s c s -
4. Regulating valve
5. Spring Thickness .2.41-2.59 mm
6. Ball . (0.095-0.102 in.)
7. Valve body
8. Shift valve Oil Groove Depth 0,38-0.63 mm
9. " 0 " ring (0.015-0.025 in.)
10. Fitting
12 11. Hydraulic line
12. Detent assy.
Maximum Allowable
Distortion 2.92 mm
13 13. Gasket
(0.115 in.)
63
Paragraph 174 MASSEY-FERGUSON
Clutch P l a t e s - Renew piston sealing rings (7 and 8) on top of piston with lugs (L) one spline
Thickness 1.67-1.75 mm whenever clutch is disassembled. When clockwise from bleed holes (B). Install
(0.066-0.069 in.) installing the piston, carefully compress an internally splined clutch disc (D),
Maximum Allowable the outer sealing ring (8) using a narrow then the second plate with drive lug (L)
Distortion 2.21 mm blade screwdriver or similar tool and one spline clockwise from lug on first
(0.088 in.) work the piston into its bore. The inner plate as shown. Repeat the procedure
Release Springs— ring (7) will normally compress because for remainder of discs and plates. Place
Free Length 17.8 mm of chamfer in inner bore of piston if care the piston return springs (3—Fig. 207)
(0.70 in.) is used in assembly. on the driving lugs of first plate install-
Test Length 12.7 mm When assembling clutch plates, note ed, then install retainer plate (2) and
(0.50 in.) that clutch drum (9) contains six bleed snap ring (1). Assemble input overdrive
Tfest Load 29.3-35.5 N holes which are evenly spaced, and that pinion into clutch assembly.
(6.6-8.0 lbs.) driving plates (5) have six external driv-
ing lugs. With piston installed, refer to PTO LOWER SHAFT AND DRIVE
Fig. 208 and install the first drive plate GEAR
Fig. 203—Exploded view of typlcai shaft, gears and related components used In Multi-Power
transmission.
1. Idler shaft 49. Direct drive geai
2. Retainer clip 18. Bearing 32. Pto input shaft 50. Bushing
3. Thrust washers 19. Direct drive pinion 33. Bearing 51. Jaw coupler
4. Washers 20. Thrust plug 34. Snap ring 52. Spring
5. Needle rollers 21. Spring 35. "O" ring 53. Overdrive gear
6. Spacer 22. Seal rings 36. Retainer housing 54. Snap ring
7. Reverse idler gear 23. Transmission input 37. Bearing 55. Pto lower shaft
8. Spacer shaft 38. Oil seal 56. Pto drive gear
10. Snap rings 24. Thrust washer 40. Snap ring 57. Snap ring
11. Hearing 25. Overdrive pinion 41. Bearing 58. Gasket
12. Cluster gear (2nd & 26. Bushing 42. Gear 59. Bearing retainer
3rd) 27. Multi-Power clutch 43. Gear 60. Bearing
13. Gear (1st & rev.) assy. 44. Snap ring 61. Snap ring
14. Mainshaft 28. Thrust washer 45. Bearing 62. Washer Fig. 205—A special tool (ih MFN458, or similar
15. Bearing 29. Snap ring 46. Countershaft 63. Snap ring
30. Oil seal 47. Bearing 64. O" ring thin spacer plate is required for Installing main-
16. Snap ring
17. Spacer 31. Seal rings 48. Thrust washer 65. Cover plate shaft (2) Into front bearing (3).
64
SHOP MANUAL Paragraphs 175-176
be installed. Complete installation by
reversing the removal procedure.
65
Paragraphs 177-180 MASSEY-FERGUSON
66
SHOP MANUAL Paragraphs 181-182
just contacts the stop. Tighten locknut Tb reinstall, reverse the removal pro- mechanics prefer to split the tractor and
to secure adjustment. cedure while noting the following remove hydraulic pump through front
special instructions: Install new ac- opening of differential housing. The
181. REMOVE AND REINSTALL. Tb tuating shaft oil seal (7-Fig. 219) and following procedure describes removal
remove differential lock actuating axle shaft oil seal (models so equipped) through top opening in differential
assembly, first remove right-hand final into carrier plate with seal lips facing housing.
drive unit as outlined in paragraph 188. toward differential. Be sure that recess Remove hydraulic lift cover as out-
Drive spring pin out of shift fork (2—Fig. in washer (4) fits over snap ring (5). lined in paragraph 215. Remove pto shift
219), remove two screws attaching car- Tighten inner coupler half retaining cap cover from left side of housing. Collapse
rier plate to axle housing, then remove screws to a torque of 108 N'm (80 ft.- and remove pinion drive shaft and
carrier plate, fork and jaw coupler (1) lbs.). If inner coupler half and/or dif- coupler. Remove the pto output shaft as
from axle housing. Remove spring (3), ferential carrier bearing was renewed, outlined in paragraph 200. Remove
washer (4) and snap ring (5) from ac- adjust carrier bearing preload as out- hydraulic pump retaining pins from
tuating shaft (6). Loosen locknut (8) and lined in paragraph 178. Adjust differen- each side of the differential housing,
unscrew shaft from clevis (10). Tb tial lock as outlined in paragraph 180. then lift pump out top opening of hous-
remove inner coupler half (8—Fig. 215), ing. Remove snap ring (16—Fig. 223 or
differential carrier bearing cone (7) BEVEL DRIVE GEARS 224) and pto ground speed drive gear
must first be removed using a suitable (15) from pinion shaft. Remove six cap
puller. Note that cap screws retaining All Models screws retaining bearing carrier (8) in
the inner coupler half also hold the dif- differential housing, then thread two
ferential case halves together. 182. BEVEL PINION. The main drive cap screws into tapped holes in carrier
bevel pinion is available only as a to force carrier with bevel pinion from
matched set with the bevel ring gear. housing bore.
Refer to paragraph 183 for renewal of Tb disassemble the removed bevel pin-
bevel ring gear. ion unit, proceed as follows: On early
Tb remove bevel pinion on models models using a lockwasher (M—Fig.
equipped with Multi-Power, indepen- 224) to retain adjusting nut (13), bend
dent pto and/or auxiliary hydraulic back locking tabs and remove nut and
system, it will be necessary to split the drive hub (11). On later models using
tractor between transmission housing two needle rollers (14—Fig. 223) to re-
and differential housing as outlined in tain adjusting nut (13), it will be
paragraph 156. Remove hydraulic lift necessary to split the nut to remove it
cover as outlined in paragraph 215. from pinion shaft. Be careful not to
Remove hydraulic pumps as outlined in damage threads of pinion when remov-
paragraph 222 and withdraw ipto clutch ing the nut. Remove sleeve (12) and
(if so equipped) as shown in Fig. 221. If splined hub (11) on models equipped
equipped with two-speed ipto, remove with single speed pto, or the bearing
snap ring (16—Fig. 222) and withdraw sleeve (21), keeper (20) and thrust
reduction gear cluster (19) with needle washer (22) on dual speed pto models.
bearings and thrust washer from front Remove bearing carrier (8) with front
of pinion shaft (4). On all models, bearing. Remove rear bearing cone (5)
remove cap screws attaching bearing re- and pilot bearing (3) from pinion shaft
tainer (8-Fig. 223 or 224) to differen- using a suitable puller.
tial housing, then thread two cap screws Inspect all parts for wear, scoring or
into tapped holes of retainer and tighten pitting and renew as necessary. The
Fig. 219—Expioded view of differentiai iodc ac- evenly to force retainer with bevel pin- bearing carrier, bearing cups and bear-
tuating mechanism used on modeis with dry ion assembly from housing.
brakes. Modeis with wet brakes are simiiar except
ing cones are serviced as an assembly.
that an *'O" ring is used in piace of oii seat (7). On models equipped with live pto
1. Jaw coupler 7. Oil seal (without auxiliary hydraulic pump), the
2. Shift fork 8. Locknut hydraulic lift pump and bevel pinion can
3. Spring 9. Boot
4. Washer 10. Clevis be removed through top opening in dif-
5. Snap ring 11, Pedal arm ferential housing after hydraulic lift
6. Actuating shaft 12. Pivot pin
cover is removed. However, some
Fig. 220—Differentiai iock pedai arm (11) shouid Fig, 221—On modets equtpped with independent Fig. 222—Remove snap ring (16) and gear duster
fust contact stop (S) when dtfferentiai iock is pto, remove hydrauiic pumps out front opening of (19) from front of pinion shaft (4). Unit shown is
disengaged. Refer to text for adjustment. housing and withdraw ipto dutch unit as shown. equipped with duai speed ipto.
67
Paragraph 183 MASSEY-FERGUSON
If bevel pinion is renewed, bevel ring
gear must also be renewed.
When assembling bevel pinion, install
pilot bearing with chamfered inside
diameter toward pinion gear. Be sure
that inner bearing cone is seated against Fig. 225—Use a torque
shoulder of pinion gear. Tighten bear- wrench to check pinion shaft
ing adjusting nut to obtain a preload roiitng torque when adjusting
reading of 2.1-2.4 N-m (18-22 in.-lbs.) bearing preioad.
rolling torque on pinion shaft measured
as shown in Fig. 225. Tkp ends of pinion
shaft with a soft face hammer to center (18 . 22 In.- lbsj
the bearings, then recheck rolling Rolling Torque
torque and readjust if necessary. Note On Pinion Shaft
that preload may also be checked using
a spring scale with a cord wrapped
around outer diameter of bearing re- N-m (18-22 in.-lbs.) rolling torque. When nut, or drive the needle rollers (14—
tainer. A pull of 2.5-2.9 kg (5.5-6.5 preload is correct, bend tabs of 226) down each side of one of the pin-
pounds) to turn flange is equal to 2.1-2.4 lockwasher (if so equipped) into slots of ion splines to lock the nut in place. Be
sure that needle rollers are driven flush
with end of ac^usting nut.
Tb reinstall pinion assembly, reverse
the removal procedure. Make sure that
Fig. 223—Expioded view of dowel pin (Fig. 227) in retainer is aligned
bevet pinion and retated com'
ponents used on tate produc- with drilled hole in housing before
tton tractors, ttems 17 through pressing retainer into housing. Tighten
22 are used on modets equip- retainer cap screws to a torque of 108
ped with duai speed indepen-
dent pto. N-m (80 ft.-lbs.).
1. Ring gear
2. Snap ring 183. BEVEL RING GEAR. The main
3. Pilot bearing
4. Bevel pinion drive bevel ring gear is available only in
5.
6.
Bearing cone
Bearing cup
a matched set with the bevel pinion.
7. Dowel pin Tb remove bevel ring gear, first remove
8. Bearing retainer differential assembly and disassemble
9. Bearing cup
10. Bearing cone differential case halves as outlined in
11. Drive gear hub paragraph 177. Rivets are used to attach
12. Spacer
13. Adjusting nut original production ring gear to differen-
14. Needle rollers tial case half, while nuts and bolts plus
15. Live pto ground speed
drive gear
16. Snap ring
17. Thrust washer
18. Needle bearings
19. Cluster gear
20. Retainer pin
21. Bearing sleeve
22. Thrust washer
68
SHOP MANUAL Paragraph 185
epoxy adhesive are used to retain and differential case half. Follow the in- 262 to threads, then tighten nuts to a
replacement ring gear. Drill and punch structions given in epoxy kit and apply torque of 160 N-m (120 ft.-lbs.). The
out rivets (if so equipped) or remove an even coating of adhesive to mating epoxy must cure for a minimum of 24
nuts and bolts, then drive ring gear from surfaces of ring gear and case half. Note hours at a temperature of 20° C (68° F)
case half. that these two components are an in- before reinstalling ring gear and dif-
An epoxy resin kit is available from terference fit, therefore their bolt holes ferential assembly. Cure time can be
Massey-Ferguson and should be used to must be aligned accurately before they reduced by increasing temperature;
bond ring gear to case half. Thoroughly are assembled. Install bolts with their follow instructions given in epoxy kit.
degrease mating surfaces of ring gear heads against ring gear. Apply Loctite
4
Fig. 230-'Expioded view ofpianetary finai drive and axie housing assembty used on earty production
modeis. On tractors with wet type disc brakes, oii seais (24 and 26) shouid not be used. Bushing (18)
is not used on some modeis.
1. Wheel axle 8. Split ring 22. Bearing cup
2. Dust shield 9. Planet carrier 15. Roll pin 23. Shim
3. Oil seal ' • 10. Shaft 16. Ring gear 24. Oil seal
4. Drive cover 11. Spacer 18. Bushing 25. Axle housing
5. Gasket 12. Planet gear 19. Sun gear 26. Oil seal
Fig. 229—Support axie housing as shown when 6. Bearing cup 13. Needle rollers 20. Axle shaft 27. Carrier plate
removing and instaiiing compiete finai drive unit. 7. Bearing cone 14, Thrust washers 21. Bearing cone 28. "0'* ring
69
SHOP MANUAL Paragraph 185
epoxy adhesive are used to retain and differential case half. Follow the in- 262 to threads, then tighten nuts to a
replacement ring gear. Drill and punch structions given in epoxy kit and apply torque of 160 N-m (120 ft.-lbs.). The
out rivets (if so equipped) or remove an even coating of adhesive to mating epoxy must cure for a minimum of 24
nuts and bolts, then drive ring gear from surfaces of ring gear and case half. Note hours at a temperature of 20° C (68° F)
case half. that these two components are an in- before reinstalling ring gear and dif-
An epoxy resin kit is available from terference fit, therefore their bolt holes ferential assembly. Cure time can be
Massey-Ferguson and should be used to must be aligned accurately before they reduced by increasing temperature;
bond ring gear to case half. Thoroughly are assembled. Install bolts with their follow instructions given in epoxy kit.
degrease mating surfaces of ring gear heads against ring gear. Apply Loctite
4
Fig. 230-'Expioded view ofpianetary finai drive and axie housing assembty used on earty production
modeis. On tractors with wet type disc brakes, oii seais (24 and 26) shouid not be used. Bushing (18)
is not used on some modeis.
1. Wheel axle 8. Split ring 22. Bearing cup
2. Dust shield 9. Planet carrier 15. Roll pin 23. Shim
3. Oil seal ' • 10. Shaft 16. Ring gear 24. Oil seal
4. Drive cover 11. Spacer 18. Bushing 25. Axle housing
5. Gasket 12. Planet gear 19. Sun gear 26. Oil seal
Fig. 229—Support axie housing as shown when 6. Bearing cup 13. Needle rollers 20. Axle shaft 27. Carrier plate
removing and instaiiing compiete finai drive unit. 7. Bearing cone 14, Thrust washers 21. Bearing cone 28. "0'* ring
69
Paragraphs 186-189 MASSEY-FERGUSON
torque of 75 N-m (55 ft.-lbs.). Refill unit small openings. Use new roll pins (15) to Remove shims equal to average
to proper level with Permatran 111 Oil retain shafts (10), and drive the pins in measured gap plus 0.25 mm (0.010 inch)
or equivalent. until flush with outer edge of carrier. to establish the recommended preload.
Press new bearing cone (21), if removed, Reinstall bearing cup, main axle shaft
186. OVERHAUL PLANETARY onto planet carrier hub. and final drive unit with new gaskets.
UNIT. Tb disassemble the removed final Tb renew inner bearing cup (22), first
drive unit, first remove ring gear lock the parking brake to hold brake
(16—Fig. 230) from planet carrier. Drive pistons in place. Withdraw axle shaft FINAL DRIVE AND AXLE
out roll pins (15) retaining planet gear (20), then pry bearing cup and oil seal HOUSING ASSEMBLY
shafts (10). Thread a 3/8 inch cap screw (models with dry brakes) from axle
into end of planet gear shafts and pull housing. Install new seal (if used) with All Models
shafts from planet carrier. Remove drain hole downward and seal lip fac-
planet gears (12) and thrust washers (14) ing outward (toward planetary). Add 188. REMOVE AND REINSTALL. Tb
being careful not to lose the needle 0.76 mm (0.030 inch) thickness of shims remove planetary final drive and axle
rollers (13). Remove sun gear (19) to original shim pack, then install shims housing as a unit, first drain oil from
through large opening in side of carrier. and bearing cup in housing. planetary housing and from transmis-
Use a suitable puller to remove bearing Install the assembled planetary final sion and differential housings. Suitably
cone (21) from carrier hub. drive unit omitting main axle shaft (20) support rear of tractor. If both axle
Using Special Nut (MFN265) and For- and gaskets (5). Check and adjust bear- housings are to be removed, drive
cing Screw (MFN764-3) or other suitable ing preload as outlined in paragraph wooden wedges between front axle and
puller, remove planet carrier from 187. axle support to prevent tipping. Remove
wheel axle splines as shown in Fig. 231. When preload is properly adjusted, in- rear wheel and tire, fender and ROPS.
Remove the two half rings (8—Fig. 230), stall main axle shaft and final ddve unit Disconnect brake linkage rods on
then press wheel axle (1) from drive using new gaskets. Be sure that stepped models with mechanical brakes, or
cover (4). Remove bearing cup (6) and side of ring gear faces outward as shown disconnect hydraulic brake pipes and
outer oil seal (3) from drive cover. in Fig. 232. parking brake linkage on models with
Coat outside diameter of new outer oil hydraulic brakes. Disconnect hitch lift
seal (3) with a suitable sealant. Press link at the lift arm yoke and disconnect
seal (with lip facing inward) into drive 187. BEARING PRELOAD ADJUST- lower lift arm at the axle housing. If
cover (4) until outer face of seal is 2 mm MENT. The planet carrier bearing right-hand axle is being removed discon-
(0.080 inch) above surface of cover. preload is adjusted by means of shims nect differential lock pedal. Support ax-
Press bearing cup (6) into drive cover installed between inner bearing cup and le housing assembly with a suitable
until it bottoms in cover counterbore. shoulder of axle housing (Fig. 232). hoist or floor jack, remove retaining
Lubricate lip of seal, then assemble Shims should be selected to provide bolts and withdraw axle housing as
wheel axle and bearing cone into drive 0.15-0.40 mm (0.006-0.016 inch) preload shown in Fig. 229. When removing left-
cover. Press bearing cone onto axle un- as follows: hand axle housing, be careful that dif-
til rollers are fully seated in bearing cup. With final drive unit removed, first ferential assembly does not fall out of
Install a pair of half ring segments (8) lock the brakes to hold brake discs in center housing.
of appropriate thickness to give a place and withdraw main axle shaft Tb reinstall, reverse the removal pro-
clearance of 0.00-0.025 mm (0.000-0.001 (20—Fig. 230). Remove bearing cup (22) cedure while noting the following
inch) between bearing cone and half and add 0.76 mm (0.030 inch) thickness special instructions: Tighten ROPS
rings. of shims to existing shim pack (23). frame mounting bolts to 17O'N*m (125
Assemble sun gear and planet gears Reinstall bearing cup and final drive ft.-lbs.) torque. Tighten wheel stud nuts
into carrier. Be sure to account for all unit omitting main axle shaft (20) and evenly to a torque of 270 N-m (200 ft.-
the needle rollers (13). Each planet gear gasket (5). Install three equally spaced lbs.) on tractors equipped with 16.0 mm
contains two rows of loose needle rollers mounting bolts and tighten evenly un- (5/8 inch) diameter studs, or to a torque
(29 rollers in each row) separated by a til wheel axle end play is just removed. of 325 N*m (240 ft.-lbs.) on tractors
washer (11). Note that large thrust Bump outer end of wheel axle with a equipped with 17.5 mm (11/16 inch)
washers (14) are used in large openings hammer to make sure that bearings are diameter studs. Bleed hydraulic brakes
in carrier and small washers are used in seated. Measure the gap between as outlined in paragraph 192.
planetary ring gear and axle housing
next to each of the three bolts and 189. AXLE SHAFT AND HOUSING.
average the measurements. Remove the Axle shaft (20-Fig. 230) can be
final drive unit and inner bearing cup. withdrawn after removing wheel axle
and planetary unit as outlined in
^ I n s t a l l Pre-Uad paragraph 185. Lock the wheel brake
Shims Behind
Bearing Cup
prior to removing axle shaft to keep
brake discs properly aligned.
On models equipped with dry brakes,
the axle housing outer oil seal (24) can
be renewed after removing axle shaft
and bearing cup (22). Outer diameter of
new seal should be coated with a
suitable sealer and should be installed
with lip facing outward (toward
planetary unit).
Main axle inner oil seal (26) is located
Fig, 231—Use spedai nut and forcing screw to
remove pianet carrier from wheei axte shaft as Fig, 232—Pianetary ring gear must be positioned in differential carrier plate on models
shown. with stepped side outward. with dry brakes. Seal can be renewed
70
SHOP MANUAL Paragraphs 190-193
after removing axle housing from dif- on side that pulls until brakes are other, loosen the ac^uster nut on *'lock-
ferential housing. Coat outer diameter equalized. ing" brake until brakes apply evenly.
of new seal with sealant before install-
ing. Make sure that seal lip faces away Models With Hydraulic Brakes BLEEDING BRAKE SYSTEM
from brake contact surface of carrier
(Fig. 233) and oil drain holes are aligned. 191. Tb adjust hydraulically actuated Models With Hydraulic Brakes
brakes, first make sure that brake pedals
are at the top of their travel against the 192. Tb bleed air from hydraulic brake
stops and that pedal latch can be free- system, first check level of brake fluid
ly latched between the pedals. Loosen in reservoir and fill if necessary. Be sure
locknuts on each master cylinder push to maintain full fluid level during
rod (5—Fig. 241) and turn push rod into bleeding procedure.
or out of clevis (6) until front end of A bleeder screw (2—Fig. 236) is
push rod is just free to move. This en- located on each brake slave cylinder. At-
sures push rods are clear of master tach a plastic tube to bleeder screw and
cylinder pistons and brakes are fully place free end of tube into a container
released. partially filled with brake fluid. Loosen
Turn adjusting nut (1-Fig. 236) on the bleeder screw and fully depress
each brake lever clockwise until brakes pedal for brake being bled."Repeat this
are fully engaged. Then, turn both ad- procedure until air-free fluid flows from
Ftg. 233—On modets wtth dry brakes, drain holes juster nuts counterclockwise two tums. submerged end of tube.
in oii seat and carrier piate must be aiigned when Make certain both rear wheels lock up
seai ts instaiied. Both seat ttps face away from
brake at the same time with pedals latched NOTE: If a piastic tube and container are
together. If one wheel locks before the not used as outiined above, bieeder screw
must be ciosed before releasing brake pedai
to prevent air from being drawn into system.
BRAKES
Be sure to tighten bleeder screw
before removing plastic tube from
All models are equipped with disc bleeder screw or container. Repeat the
type brakes. Brake assemblies on some procedure on slave cylinder on opposite
tractors are designed to be operated in side.
a completely dry compartment (Fig.
237), while other models are equipped BRAKE DISCS AND ACTUATOR
with brake assemblies that operate in oil ASSEMBLY
(Fig. 240). The brakes on early models
are actuated by mechanical linkage. Models With Dry Brakes
Later models use two master cylinders
and two slave cylinders to hydraulical- Fig. 236—Vtew of hydrautic brake adjusting screw 193. OVERHAUL. Tb remove brake
ly actuate the brakes. (1) and bieeder screw (2). assemblies, first remove complete final
ADJUSTMENT
Models With Mechanical Brakes
190. Tb adjust mechanically actuated
brakes, first be sure that both brake pull
rods are adjusted to a length of 508 mm Fig. 237—Exptoded vtew of
dry, disc type indivtduat
(20 inches). Turn each brake lever ad- wheet brakes and controt
justing nut (Fig. 235) as required until iinkage used on some
brake pedal free play is 70 mm (2-3/4 modeis.
inches) measured at pedal pad. Be sure 1. Pedal shaft
2. Brake pedal
both pedals are adjusted equally. '3, Parking paw!
4. Brake pedal
Road test and check operation of 5. Brake rods
brakes. If there is a tendency for brakes (j. Brake lever
7. Lever support
to pull to one side, loosen adjusting nut 8. Return spring
9. Woodruff key
10. Spacer
11. Crf>ss shaft hinge
bracket
12. Snap ring
14. Acyusting nut
15. Trunnion
17. Brake rod
18. Lined discs
18. Actuating disc
71
SHOP MANUAL Paragraphs 190-193
after removing axle housing from dif- on side that pulls until brakes are other, loosen the ac^uster nut on *'lock-
ferential housing. Coat outer diameter equalized. ing" brake until brakes apply evenly.
of new seal with sealant before install-
ing. Make sure that seal lip faces away Models With Hydraulic Brakes BLEEDING BRAKE SYSTEM
from brake contact surface of carrier
(Fig. 233) and oil drain holes are aligned. 191. Tb adjust hydraulically actuated Models With Hydraulic Brakes
brakes, first make sure that brake pedals
are at the top of their travel against the 192. Tb bleed air from hydraulic brake
stops and that pedal latch can be free- system, first check level of brake fluid
ly latched between the pedals. Loosen in reservoir and fill if necessary. Be sure
locknuts on each master cylinder push to maintain full fluid level during
rod (5—Fig. 241) and turn push rod into bleeding procedure.
or out of clevis (6) until front end of A bleeder screw (2—Fig. 236) is
push rod is just free to move. This en- located on each brake slave cylinder. At-
sures push rods are clear of master tach a plastic tube to bleeder screw and
cylinder pistons and brakes are fully place free end of tube into a container
released. partially filled with brake fluid. Loosen
Turn adjusting nut (1-Fig. 236) on the bleeder screw and fully depress
each brake lever clockwise until brakes pedal for brake being bled."Repeat this
are fully engaged. Then, turn both ad- procedure until air-free fluid flows from
Ftg. 233—On modets wtth dry brakes, drain holes juster nuts counterclockwise two tums. submerged end of tube.
in oii seat and carrier piate must be aiigned when Make certain both rear wheels lock up
seai ts instaiied. Both seat ttps face away from
brake at the same time with pedals latched NOTE: If a piastic tube and container are
together. If one wheel locks before the not used as outiined above, bieeder screw
must be ciosed before releasing brake pedai
to prevent air from being drawn into system.
BRAKES
Be sure to tighten bleeder screw
before removing plastic tube from
All models are equipped with disc bleeder screw or container. Repeat the
type brakes. Brake assemblies on some procedure on slave cylinder on opposite
tractors are designed to be operated in side.
a completely dry compartment (Fig.
237), while other models are equipped BRAKE DISCS AND ACTUATOR
with brake assemblies that operate in oil ASSEMBLY
(Fig. 240). The brakes on early models
are actuated by mechanical linkage. Models With Dry Brakes
Later models use two master cylinders
and two slave cylinders to hydraulical- Fig. 236—Vtew of hydrautic brake adjusting screw 193. OVERHAUL. Tb remove brake
ly actuate the brakes. (1) and bieeder screw (2). assemblies, first remove complete final
ADJUSTMENT
Models With Mechanical Brakes
190. Tb adjust mechanically actuated
brakes, first be sure that both brake pull
rods are adjusted to a length of 508 mm Fig. 237—Exptoded vtew of
dry, disc type indivtduat
(20 inches). Turn each brake lever ad- wheet brakes and controt
justing nut (Fig. 235) as required until iinkage used on some
brake pedal free play is 70 mm (2-3/4 modeis.
inches) measured at pedal pad. Be sure 1. Pedal shaft
2. Brake pedal
both pedals are adjusted equally. '3, Parking paw!
4. Brake pedal
Road test and check operation of 5. Brake rods
brakes. If there is a tendency for brakes (j. Brake lever
7. Lever support
to pull to one side, loosen adjusting nut 8. Return spring
9. Woodruff key
10. Spacer
11. Crf>ss shaft hinge
bracket
12. Snap ring
14. Acyusting nut
15. Trunnion
17. Brake rod
18. Lined discs
18. Actuating disc
71
Paragraph 194 MASSEY-FERGUSON
drive and axle housing units as outlined plates should also be renewed whenever tuator unit (Fig. 239). Remaining friction
in paragraph 188. On right-hand side, friction plates are renewed. Renew plates and separator plates are to be in-
remove differential lock fork and coupl- plates that indicate signs of overheating stalled alternately on carrier plate side
ing (paragraph 181). Remove carrier or distortion. of actuator. Install a new rubber boot
plate from axle housing. Remove ad- (16—Fig. 240) making sure that garter
justing nut (14—Fig. 237) and trunnion IMPORTANT: Dip each friction piate, spring end of boot seats properly in
(15) from end of brake rod (17). Unbolt separator piate and the actuator unit in clean ridge of brake rod (17).
and remove brake lever and support (7), transmission oii before reassembling. On models with mechanical brakes,
then withdraw brake discs (18) and ac- adjust brakes as outlined in paragraph
tuator (19) from axle housing. To reinstall brakes, reverse the 190. On models with hydraulic brakes,
Unhook the actuator return springs removal procedure. Note that two fric- bleed air from system as outlined in
and separate actuator plates. Examine tion plates and one separator plate must paragraph 192 and adjust brakes as
plates, actuating balls and ramps for be installed on axle housing side of ac- outlined in paragraph 191.
wear or damage and renew as required.
If any evidence of oil is present on
brakes, find and correct the cause
before reassembling brakes. Refer to
paragraph 189 for axle housing oil seal
renewal procedure.
Tb reinstall, reverse the removal pro-
Fig. 239—View of wet type
cedure. Apply a light coat of a dry disc brake components
molybdenum disulphide lubricant to ax- assembied onto carrier piate.
le shaft splines where brake discs are Identtfication notches (N) in-
located. Be sure there is no lubricant on dicate number of brake discs
(2) used. Note that two brake
any of the brake components. discs and one separator piate
Adjust brakes after assembly as are always instaited on axie
outlined in paragraph 190. housing side of actuator
assembiy (1). ,
Models With Wet Brakes
194. OVERHAUL. Tb remove brake
assemblies, first remove complete final
drive and axle housing units as outlined
in paragraph 188. Remove brake ad-
justing nut (14—Fig. 240), then unbolt
and remove brake lever (6) and lever
support (7) as an assembly. Remove car-
rier plate and withdraw brake com-
ponents from axle housing.
Disassemble actuator unit and inspect
plates, balls and ramps for wear or
damage and renew as required. Depth
of grooves in friction plates (18) is 0.3
mm (0.012 inch) when new. Plates
should be renewed if worn to the extent
that grooves are beginning to disappear.
Separator plates (20) should be renewed
if excessively scored or worn. Separator
Ftg, 240—Expioded view of typicai wet type disc brake with mechanicai actuating tinkage used on some
modeis. Brake actuator and brake discs are simiiar on modeis with hydrauiicaiiy actuated brakes.
1. Pedal shaft 6. Brake lever 16. Boot
2. Brake pedal 7. Lever support 11. Cross shaft bracket 17. Brake rod
Fig, 238—Carrier piate removed from ieft axie 3. Parking pawl 8. Return spring 12. Snap ring 18. Friction disc
housing showing instaited dry type brake 4. Brake pedal 9. Woodruff key 14. Adjusting nut 19. Actuator assy.
assembiy. 5. Brake rods 10. Spacer 15. Trunnion 20. Separator plate
72
SHOP MANUAL Paragraphs 195-196
MASTER CYLINDERS pipes to stop flow of brake fluid. Discon- (9) and spindle assembly from master
nect outlet pipes and plug ends of pipes. cylinder. Separate the spindle (3) from
Models With Hydrauiic Brakes Disconnect clevis (6) from brake pedal locking cap (7).
bracket, remove mounting cap screws Master cylinder assembly should be
195. R&R AND OVERHAUL. Tb and withdraw master cylinder from the renewed if cylinder bore or piston show
remove brake master cylinders (4—Fig. mounting bracket. signs of excessive wear, scoring or pit-
241), first remove right-hand foot step. Remove rubber boot and push rod ting. A seal kit is available for
Disconnect supply pipes from master from master cylinder. Remove retaining reassembly of master cylinder if piston
cylinders and drain reservoir or plug ring (10—Fig. 242) and withdraw piston and cylinder bore are in good condition.
Tb reassemble, reverse the disassem-
bly procedure. After master cylinder is
installed, bleed air from system as
outlined in paragraph 192 and adjust
brakes as outlined in paragraph 191.
SLAVE CYLINDERS
Models With Hydraulic Brakes
73
Paragraphs 200-203 MASSEY-FERGUSON
OUTPUT SHAFT
Singie Speed Models Fig. 246—Drawing of singie speed independent pto output shaft (10), dutch (7) and associated parts I
used on some tractors,
203. R&R AND OVERHAUL. Tb 1 Handle
2 Cover
6. Shift lever
7. Clutch assy.
H. Snap ring
12. Bearing & snap ring
15. "0'* ring
16. Retainer plate
remove ipto output shaft (10— Fig. 246), 3. Detent 9. Needle bearing ' 13. Seal 17. Cover
rear seal (13) and bearing (12), first drain 5. Gasket 10. Pto shaft 14. Retainer 18. Shield
74
Paragraphs 200-203 MASSEY-FERGUSON
OUTPUT SHAFT
Singie Speed Models Fig. 246—Drawing of singie speed independent pto output shaft (10), dutch (7) and associated parts I
used on some tractors,
203. R&R AND OVERHAUL. Tb 1 Handle
2 Cover
6. Shift lever
7. Clutch assy.
H. Snap ring
12. Bearing & snap ring
15. "0'* ring
16. Retainer plate
remove ipto output shaft (10— Fig. 246), 3. Detent 9. Needle bearing ' 13. Seal 17. Cover
rear seal (13) and bearing (12), first drain 5. Gasket 10. Pto shaft 14. Retainer 18. Shield
74
SHOP MANUAL Paragraphs 204-207
oil from differential housing. Remove and remove retaining plate (22). Pull paragraph 156. Remove pto output
shield (18) and retainer plate (16). Pull seal retainer (20) with the oil seal and shaft. Remove hydraulic pumps through
the seal housing (14) out with pto cover the sleeve (13) with rear bearing from front opening in differential housing
(17), then pull shaft and bearing rear- housing bore. Remove seal (17) and and withdraw ipto clutch assembly (4).
ward from differential housing. metal shield (18) from retainer. Remove snap ring (27), thrust washer
Inspect all parts artd renew if Refer to paragraph 205 for removal of (26), gear cluster (25) and bearings (24)
necessary. Be sure lip of oil seal faces pto driven gear (6), reduction gears (25) from bevel pinion shaft^ Remove pto
forward. Front needle bearing (9) can be and needle bearings. driven gear (6) and thrust washer (7).
renewed after removing left-hand axle Press a new metal shield and oil seal Tb renew needle bearings (8) it will be
housing and differential assembly. Use into retainer housing making sure that necessary to first remove left-hand ax-
a suitable piloted driver to install new lip of shield and lip of seal both face for- le housing and differential assembly.
bearing, pressing against lettered side of ward. Renew '*0" rings (14 and 19). Drive the shaft guide tube (10) rearward
bearing. Press bearing into housing bore Tb reinstall, reverse the removal pro- from housing. Use a suitable puller to
until rear edge of bearing is flush with cedure. remove bearings and spacer (9) from
rear face of housing bore. housing bore. When installing new bear-
Tb reinstall output shaft assembly, REDUCTION GEARS ings, press against side of bearing
reverse the removal procedure. stamped with part number. Press shaft
Dual Speed Models guide tube (10) into housing until rear
Dual Speed Models end of tube is no more that 1.5 mm
205. REMOVE AND REINSTALL. Tb (0.060 inch) past shoulder of counter-
204. R&R AND OVERHAUL. Tb remove dual speed pto reduction gears bore for rear bearing (12).
remove pto output shaft (15—Fig. 247), (25—Fig. 247) and pto driven gear (6), Tb reinstall gears and related com-
oil seal (17) and rear bearing (12), first first drain oil from transmission hous- ponents, reverse the removal procedure.
drain oil from differential housing. ing. Remove hydraulic lift cover as
Remove pto shield (23) and cap (21). outlined in paragraph 215. Split tractor
Remove snap ring (16), then withdraw between transmission housing and dif- IPTO CLUTCH AND CONTROL
output shaft from the housing. Unbolt ferential housing as outlined in VALVE
75
Paragraph 208 MASSEY-FERGUSON
Fig. 248—Expioded view of ipto mutttpte disc dutch assembty used on eariy production tractors.
1. Retaining ring
2. Retaining plate 7. Clutch piston 12. Brake disc 16. Snap ring
3. Friction disc 8. Piston seal ring 13. Seal rings 17. Wear plate Fig. 252—insert rods Into bleed hoies in dutch
4. Wave spring 9. Piston seal ring 14. Control valve 18. Spring houstng to hotd separator springs compressed
5. Separator plate 10. Roll pin housing 19. Brake piston
6. Drive hub 11. Clutch housing 15. Thrust washer 20. Brake cylinder during dutch assembty. Refer to text.
76
SHOP MANUAL Paragraph 210
Unbolt and remove brake pad (40) and screw to a torque of 6.8 N*m (60 in.-lbs.). edge inward. Beginning with an exter-
brake cylinder (37) from control valve Be sure brake pad moves freely. nally splined separator plate, alternately
housing. Remove retaining ring (34) and Tb reassemble control valve, reverse install seven separator plates, six wave
withdraw piston (39) from cylinder. the removal procedure. Install roll pin springs and six friction discs. Push down
Renew all " 0 " rings and seal rings. (23) with split side of pin facing away on last separator plate to compress wave
Renew clutch separator plates and fric- from plunger (33). Tighten detent plug springs and insert two rods through
tion plates if excessively worn, warped to a torque of 47 N'm (35 ft.-lbs.). bleed holes in clutch housing as shown
or discolored from overheating. When assembling clutch unit, in Fig. 252 to hold plates in place. Install
When assembling pto brake, a new lubricate piston seal rings with clean remaining friction disc and wave spring,
shoulder bolt (41) should be installed to hydraulic oil. Install piston, flat side shims (if used), hub, thrust washer and
retain brake pad. If a new bolt is not first, and the spacer ring into clutch retainer plate. Remove rods retaining
available, apply Loctite 262 to threads housing. Install Belleville washer with clutch plates after snap ring is in place.
of used bolt before installing. Tighten concave (dished) side outward, and in-
shoulder bolt and other mounting cap stall piston front plate with stepped
HYDRAULIC
SYSTEM
The hydraulic lift system consists of
a piston type pump which is submerged
in hydraulic fluid in the differential
housing and driven by the pto drive
shaft. A control valve is located in the
pump unit which meters'the operating
fluid at pump inlet. A single acting
hydraulic cylinder, attached to bottom
of lift cover, actuates the hitch
rockshaft.
A gear type auxiliary pump supplies
pressure for the Multi-Fbwer clutch, ipto
clutch and/or remote hydraulic cylinder
applications on models so equipped. The
auxiliary pump is mounted above the
main hydraulic pump and is driven by
a gear train located at the front of the
pumps.
41
RESERVOIR AND FILTERS
All Models
77
SHOP MANUAL Paragraph 210
Unbolt and remove brake pad (40) and screw to a torque of 6.8 N*m (60 in.-lbs.). edge inward. Beginning with an exter-
brake cylinder (37) from control valve Be sure brake pad moves freely. nally splined separator plate, alternately
housing. Remove retaining ring (34) and Tb reassemble control valve, reverse install seven separator plates, six wave
withdraw piston (39) from cylinder. the removal procedure. Install roll pin springs and six friction discs. Push down
Renew all " 0 " rings and seal rings. (23) with split side of pin facing away on last separator plate to compress wave
Renew clutch separator plates and fric- from plunger (33). Tighten detent plug springs and insert two rods through
tion plates if excessively worn, warped to a torque of 47 N'm (35 ft.-lbs.). bleed holes in clutch housing as shown
or discolored from overheating. When assembling clutch unit, in Fig. 252 to hold plates in place. Install
When assembling pto brake, a new lubricate piston seal rings with clean remaining friction disc and wave spring,
shoulder bolt (41) should be installed to hydraulic oil. Install piston, flat side shims (if used), hub, thrust washer and
retain brake pad. If a new bolt is not first, and the spacer ring into clutch retainer plate. Remove rods retaining
available, apply Loctite 262 to threads housing. Install Belleville washer with clutch plates after snap ring is in place.
of used bolt before installing. Tighten concave (dished) side outward, and in-
shoulder bolt and other mounting cap stall piston front plate with stepped
HYDRAULIC
SYSTEM
The hydraulic lift system consists of
a piston type pump which is submerged
in hydraulic fluid in the differential
housing and driven by the pto drive
shaft. A control valve is located in the
pump unit which meters'the operating
fluid at pump inlet. A single acting
hydraulic cylinder, attached to bottom
of lift cover, actuates the hitch
rockshaft.
A gear type auxiliary pump supplies
pressure for the Multi-Fbwer clutch, ipto
clutch and/or remote hydraulic cylinder
applications on models so equipped. The
auxiliary pump is mounted above the
main hydraulic pump and is driven by
a gear train located at the front of the
pumps.
41
RESERVOIR AND FILTERS
All Models
77
Paragraphs 211-213 MASSEY-FERGUSON
SYSTEM CHECKS AND
ADJUSTMENTS
Ail Models
Fig, 255—Oii drain ptugs (P)
are tocated on teft-hand side 212. MASTER CONTROL SPRING.
of transmission and differen-
tiai housings, OH strainer eie-
Tb check master control spring (7—Fig.
ment is iocated above filter 257) acyustment, first disconnect con-
cover (6). trol beam at upper end and pivot the
beam down out of th** wav. Check for
end play by pulling and pushing on
spring clevis (10). If end play is present,
loosen Allen head set screw (3) in side
of housing. Pull back rubber boot (9) to
TROUBLE-SHOOTING 2. Lift links raise unevenly (jerky). expose acyusting nut (8), then unscrew
Could be caused by: the nut and withdraw master control
All Models a. Valve sticking in pump valve spring assembly from lift cover. Grasp
chamber. spring (7) while holding clevis (10) and
211. The following are symptoms attempt to rotate spring on plunger (5).
which may occur during operation of 3. Lift links will not raise to full Spring should fit snugly with no end
the hydraulic lift system and their possi- height. Could be caused by: play but should still turn with moderate
ble causes. Use this information in con- a. Transport stop misadjusted. effort. If acyustment is incorrect, drive
junction with the System Checks and b. Control valve misadjusted. groove pin (11) out of clevis and thread
Adjustments information to isolate the c. Control linkage misadjusted. clevis on or off plunger (5) until end play
cause of the problem before proceeding is just eliminated. Tighten plunger (5) if
with component disassembly. 4. Lift links will not lower. Could be necessary until slot is aligned and
caused by: reinstall pin (11).
1. Hitch will not raise. Could be caused a. Control valve sticking. Reinstall control spring assembly in
by: b. Control valve misadjusted. lift cover. Move draft control lever to
a. Internal oil leak in system. Remove c. Lift arms binding. fully DOWN position, then tighten ad-
response control side cover and justing nut (8) until end play is just
check for leakage. 5. Hitch lowers too fast with response eliminated. Install a new nylon plug (2)
b. Damaged, binding or misa^justed control at *'SLOW" position. Could be and tighten set screw (3).
control valve linkage. caused by:
c. Misadjusted or faulty servo valve a. Response control misacyusted. NOTE: End play will be present If ad|usting
(pressure control units), or faulty b. Control linkage binding or nut (8) is eithier too ioose or too tight.
safety relief valve (nonpressure damaged.
control units). 213. INSTALLED ADJUSTMENTS.
d. Faulty hitch hydraulic pump. 6. Erratic action when operating in The following checks and acyustments
draft control. Could be caused by: should be performed with lift cover in-
a. End play in master control spring. stalled and tractor operational. Connect
b. Control linkage binding or a 35000 kPa (5000 psi) pressure gage to
damaged. test port (9—Fig. 258) in lift cover. At-
tach a weight of 400 kg (900 pounds) to
7. Lift links creep down. Could be the hitch lower links. Start the engine,
caused by: then raise and lower the links several
a. Internal leakage in lift cylinder, times to expel all air from the system.
control valve or valve chambers. Perform system checks after oil has
78
I SHOP MANUAL Paragraph 213 (Cont.)
reached operating temperature of ap- diaphragm adjusting screw (1—Fig. 261) section. When lift links are fully raised,
proximately 50° C (120° F). out y-i turn. Temporarily reinstall scribe lines (L—Fig. 262) across lift cover
Tb check system maximum pressure, response control side cover and recheck casting and lift arm. Move position con-
engine speed at 1500 rpm. Move for excessive fluctuation. Acyust as trol lever to TRANSPORT position and
draft control lever to fully UP position. described y^ turn at a time until fluctua- measure the distance that scribed lines
For pressure control models, move posi- tion stops, then turn screw out an addi- are separated. If separation is not
tion control lever to CONSTANT PUM- tional one turn. within range of 1.6-4.7 mm (1/16-3/16
PING position and observe pressure Tb check and adjust transport stop inch), loosen the two nuts (N—Fig. 263)
indicated by gage (7). For nonpressure and position control setting, run engine securing inner quadrant and move inner
control models, move position control at idle speed and move draft control quadrant and lever to obtain correct set-
lever past the transport stop (4) and lever to full UP position. Move position ting. Tighten the nuts and recheck
observe pressure. On all models, max- control lever to CONSTANT PUMPING setting.
imum pressure should be 20340-21375 Tb check and adjust draft control set-
kPa (2950-3100 psi) and should not fluc- ting, start engine and set speed at 1200
tuate more than 690 kPa (100 psi). rpm. Place position control lever in
On nonpressure control models, max- TRANSPORT position. Move draft con-
imum pressure is controlled by the safe- trol lever so lower links are suspended
ty relief valve (37-Fig. 295) located on in a horizontal position and note loca-
lift pump housing. The relief valve is not tion of control lever. If lever is not
acyustable. within sector marks (M—Fig. 263) on
On pressure control models, maximum draft control quadrant, loosen screws (S)
pressure is controlled by the adjustable and relocate draft quadrant so lever is
servo valve (4—Fig. 259) located on top
of lift pump. Tb adjust pressure setting,
remove rear cap screw from transfer
plate and use a screwdriver through the
opening to turn the servo valve ad-
justing screw as shown in Fig. 260. Each
% turn will change pressure approx-
imately 345-690 kPa (50-100 psi). If
pressure fluctuates more than 690 kPa
(100 psi), shut engine off, move position
control lever fully down and remove Fig. 260—On pressure controi modeis, maximum
response control side cover. Turn system pressure is adjusted with a screwdriver
through opening for rear cap screw of transfer
piate.
79
Paragraph 214 MASSEY-FERGUSON
within the sector marks. Be careful not trol rod stop screw (S—Fig. 265) to pro- shown in Fig. 269 and apply a M/2 kg
to move position control quadrant. vide clearance (A) of 5.8 mm (0.230 (3 pounds) pull to vertical lever. The ver-
Tighten the screws and recheck setting. inch) between head of screw and lift tical lever should make light contact
To acyust response control, first cover casting. with bushing (B).
remove outer cover from response con- Install special tool MFN1080D (2-Fig.
trol side cover. Loosen retaining screw 266) on lift cover using special Nuday NOTE: Be sure that the straight edge of
(3—Fig. 264) and position response con- 6088 bushings (3) and two nuts and verticai iever (note the cutout) contacts the
trol lever 6 mm (1/4 inch) from rear end bolts. Be sure that the vertical lever (1) bushing.
(slow position) of quadrant. Rotate in- is to the rear of setting rod of special
ner lever (2) until internal cam contacts tool, then slide special Nuday 6089 If draft control setting is incorrect,
slide valve lever on the pump, then bushing (B-Fig. 269) over the setting straighten locking clip (6—Fig. 270) and
tighten retaining screw. rod. loosen nut (7). While applying 1-1/2 kg
Tb acyust draft control linkage, first (3 pounds) pull to vertical lever, move
214. INTERNAL LINKAGE AD- turn position control adjusting screw pivot bracket with a screwdriver until
JUSTMENT. The following adjustment (5-_Fig. 267) several turns out of posi- vertical lever makes light contact with
to internal lift linkage must be made tion control cam linkage. Move position bushing (B-Fig. 271). Tighten nut and
before reinstalling lift cover. Two special control lever to TRANSPORT position lock it in place by bending locking clip
tools (MFN970 gage and MFN1080D and place draft control lever in SECTOR when acyustment is correct.
gage with Nuday No. 6088 and 6089 position as shown in Fig. 268. Attach a Tb acyust position control linkage,
bushings) are required to properly make suitable spring scale to vertical lever as move draft control lever to full UP posi-
the internal linkage adjustments. On tion and move position control lever to
models equipped with flat seat deck and TRANSPORT position. Install special
raised control quadrant, special tool Gage MFN970 (T-Fig. 272) on rear of
(Nuday No. 12443) is also required. This lift cover with side of tool marked
tool is attached to outer end of quadrant
support tube and is used to place posi-
tion control and draft control linkage in
proper position during adjustment.
Invert the lift cover in a fixture or on
a bench, blocking up the cover so
rockshaft can be moved to the normal
raised TRANSPORT position. Make sure
that master control spring is properiy
adjusted as outlined in paragraph 212.
Place draft control lever in full UP posi- Ftg. 265—Ctearance (A) between draft rod cap
tion and place position control lever in screw (S) and ttft cover casting should be 5,8 mm
TRANSPORT position. Adjust draft con- (0.230 inch). Refer to text. Fig. 267—Refer to text for internal adjustment to
the iift cover Hnkage.
2, Tool MFN1080D 4. Pressure control lever
3. Bolts & Nuday 6088 5. Position control
bushings adjusting screw
Fig. 263—View of controt
quadrant for pressure control
modeis.
M. Sector marks
N. Nuts
5. Screws
1. Draft control lever
2. Friction screw
4. Transport stop
6, Inner quadrant lever
Fig. 266—The special tooi (MFN1080D) shown at Fig, 269—Use a spring scaie to apply 1-1/2 Agr (3
Fig, 264—View of response controi showing (2) shouid be instaiied using two Nuday 6088 pounds) pull to verticai iever (1) when adjusting
points of adjustment. Refer to text. bushings (3). Verticai iever Is shown at (1). draft controi iinkage. Refer to text.
80
SHOP MANUAL Paragraphs 215-216
".636" contacting rockshaft arm. Use remove upper link control beam from 216. OVERHAUL. Refer to Figs. 280,
spring scale to apply 1-1/2 kg (3 pounds) master control spring clevis. Disconnect 281 and 282 for exploded view of lift
pull to vertical lever and check that ver- wiring, control linkage and hydraulic cover and linkage. Lift arms (23 and
) tical lever still makes light contact with lines as necessary. Unbolt and remove 28-Fig. 281), rockshaft arm (26) and
bushing (B). If setting is incorrect, turn seat, seat support deck and auxiliary rockshaft (27) all have master splines for
position control adjusting screw (5) as hydraulic filter (if so equipped) as a unit correct assembly. Rockshaft bushings
necessary until vertical lever contacts as shown in Fig. 275. Drain oil from dif- (25) are slip fit in lift cover bores.
setting bushing. Tighten adjusting screw ferential housing, then remove response Tb disassemble, loosen set screw
locknut, then recheck adjustment. control side cover (5—Fig. 276) and (5—Fig. 280) and unscrew adjusting nut
Remove special tools after adjustments transfer plate (4) or selector control (13). Withdraw master control spring
are completed. valve. Withdraw standpipe from lift (12) assembly and disc (7) from lift cover.
On models equipped with raised con- pump. Remove attaching cap screws, in- Remove pressure control lever
trol quadrant, be sure that draft and stall two guide studs, then remove lift (50-Fig. 282) if so equipped. Loosen the
position control quadrant rods are ad- cover from differential housing. position control adjusting screw
justed to a length (L—Fig. 288) of 168 When installing lift cover, be sure that (36-Fig. 283), then remove spring (38).
mm (6-5/8 inches), measured between vertical control lever (4—Fig. 277) is to
the control rod upper and lower arms the rear of lever on hydraulic pump. Be
(3). sure that "butterfly" bracket (2—Fig.
278) is installed on top of pump servo
LIFT COVER valve (if so equipped) and carefully
guide the pressure control lever (1) into
Ail Models "butterfly" as shown. A piece of
welding rod can be used to guide stand-
215. REMOVE AND REINSTALL. pipe into position as shown in Fig. 279.
Disconnect lift links from lift arms and Tighten lift cover mounting cap screws
to a torque of 88 N-m (65 ft.-lbs.)
81
Paragraph 216 (Cont.) MASSEY-FERGUSON
Thread a screw into quadrant retaining Hook spring (38) between position con- 284) to obtain minimum linkage side
pin (P), then pull or pry pin from lift trol cam and finger (37). Install pressure play, but make sure cams move freely.
cover. Hold draft and position control control lever (50—Fig. 282) if so equip- Tighten set screw (S) to secure pivot
fingers away from control cams as ped. Ac^ust cam pivot shaft (P—Fig. shaft.
quadrant assembly is withdrawn from
cover. Insert cotter pins through drilled
holes in cam spring guide rods to hold Fig. 281—Exploded view of
hydraulic lift cylinder,
springs (34—Fig. 282) in compressed
position. Remove nut (29) retaining
rockshaft and associated 27
parts,
pivot bracket (31), then remove vertical 17. Cylinder
lever (32) with fingers and pivot bracket 18. " 0 " ring
19. Piston rings
23 18
as a unit. Remove plug from left-hand 20. Piston
side of cover and loosen set screw (S— 21. Connecting rod
22. Lock clip
Fig. 284) retaining cam pivot shaft (P). 23. Lift arm , ; A
24. "O" ring , • '
Withdraw pivot shaft and remove posi- 25. Bushings
tion control and draft control cams (39 26. Rockshaft arm
27. Rockshaft
and 40-Fig. 282). 28. Lift arm ' •
Remove right-hand lift arm (23—Fig.
281), then withdraw rockshaft (27) with Fig. 282—Drawing of hy-
left-hand lift arm from cover. Remove draulic iift internai iinkage
rockshaft arm (26) with piston rod (21). typical of aU modeis. Inset
shows parts that are used for
Withdraw piston (20) from cylinder (17) pressure controi models.
and unbolt and remove cylinder from p. Pivot shaft
cover if necessary. S. Set screw
When assembling, tighten lift cylinder 29. Nut
30. Support bracket
retaining nuts to a torque of 160 N-m 31. Pivot bracket
(120 ft.-lbs.). Grooved end of piston rod 32. Vertical lever
33. Adjusting screw
(21—Fig. 281) is retained in rockshaft 34. Springs
arm by a set screw. If set screw was 35. Cam roller
36. Position control
removed, reinstall using Loctite 262 on a(^usting screw
37. Position control finger
threads of screw. Turn set screw in un- 38. Spring
til it bottoms, then back it out V4 turn. 39. Position control cam
40. Draft control cam
Align master splines when installing 41. Spring
rockshaft and lift arms. Tighten lift arm 42. Draft control rod 34 37 32 29
43. Stop screw
retaining cap screws until minimum 50. Pressure control lever
shaft side play is obtained, but arms can 51. "Butterfly" bracket
still be raised and lowered freely.
Install control linkage as follows:
Locate control cams (39 and 40—Fig.
282) in cover and start pivot shaft (P)
through left-hand side of cover, but not Fig, 283—Underside of
into cams. Install vertical lever spring hydraulic lift cover showing
(41—Fig. 285) over pivot bracket (31) and parts correctly installed,
around vertical lever (32), then insert p. Quadrant retainer pin
29. Nut
pivot shaft into control cams. Do not 36. Position adjusting screw
tighten set screw at this time. Insert 37. Position control cam
38. Spring
spring rods (34—Fig. 282) into mounting
bracket (30), then remove cotter pins to
release the springs. Install assembled
quadrant while holding control fingers
away from quadrant rollers. Install
quadrant retaining pin (P—Fig. 283).
82
SHOP MANUAL Paragraph 217
Install and adjust master control the seat deck. The draft and position With selector valve in ''linkage" posi-
spring as outlined in paragraph 212. Ad- control levers (9 and 10—Fig. 287) are tion, the lift linkage and auxiliary
just internal linkage as outlined in connected to the control shafts (1 and hydraulics may be operated in-
paragraph 214 before reinstalling lift 2) by control rods (19 and 21) and levers dependently. With selector valve in
cover. (20 and 22). Control rod length, *'auxiliary" position, the oil flow from
measured between upper and lower hydraulic lift pump and auxiliary
CONTROL OUADRANT arms (3—Fig. 288), should be set at 168 hydraulic pump is combined to provide
mm (6-5/8 inches). maximum flow at the remote couplers.
All Models The control quadrant support tube The lift linkage is locked and hitch can-
(3-Fig. 286 or Fig. 287) is retained in not be used.
217. On early models with auxiliary lift cover by a pin (P—Fig. 283) in bot-
valve control levers located on left-hand tom side of cover. With lift cover re-
side, the hitch control quadrant is moved as outlined in paragraph 215,
mounted on outer end of quadrant sup- thread a screw into the retainer pin and
port tube (3-Fig. 286). Draft and posi- pull or pry pin from cover. Remove
tion control levers (9 and 10) are pressure control lever (50— Fig. 282), if
attached directly to the control shafts so equipped,, and disconnect position
(1 and 2). control cam spring (38—Fig. 283). Hold
On late models with auxiliary valve draft and position control fingers away
control levers on right-hand side, the from quadrant cams, then rotate sup-
hitch control quadrant is mounted on port tube back and forth while pulling
it from lift cover.
Tb reinstall, reverse the removal pro-
cedure.
SELECTOR
Some models are equipped with a
selector control valve which allows
operation of lift linkage and auxiliary
Fig. 288—Length (L) of raised controi quadrant
hydraulics simultaneously, or allows on- rods (1 and 2} should be 168 mm ($-5/8 Inches},
ly the operation of auxiliary hydraulics. measured between upper and lower arms (3},
8. Draft control
N. Special nuts quadrant
S. Screws 9. Draft control lever
1. Draft control shaft 10. Position control
2. Position control lever
shaft 11. Position control
3. Support quadrant
83
Paragraphs 220-222 MASSEY-FERGUSON
All Models So Equipped cylinder from shock loads when mechanics prefer to split the tractor be-
transporting heavy mounted im- tween transmission and differential
220. LINKAGE ADJUSTMENT. Ib plements over rough terrain with valve housing and remove pump out front
adjust selector valve control linkage, in external (auxiliary only) position. opening of differential housing. With lift
first move draft control and position Relief valve is set to open at 26200- cover removed, remove "butterfly"
control levers to DOWN position. 27600 kPa (3800-4000 psi). A suitable bracket (1-Fig. 293) from upper tube (2)
Disconnect control linkage from selec- hydraulic test stand is required to check of pump servo valve (3) if so equipped.
tor valve bellcrank (7-Fig. 291). Rotate and at^ust relief valve opening pressure. Collapse and remove the drive shaft and
bellcrank clockwise until internal Ib reassemble selector valve, reverse coupler connecting transmission output
resistance is felt. Adjust lower control the disassembly procedure. Reinstall shaft to bevel pinion shaft. Remove pto
rod clevis (8) until retaining pin (9) fits valve and tighten mounting screws output shaft. Remove pump mounting
freely into clevis and control valve evenly to 34-54 N-m (25-40 ft.-lbs.) pins from both sides of differential
bellcrank, then lengthen the rod by one torque. Adjust control linkage as out- housing, then lift pump out through top
turn of the clevis. Install the retaining lined in paragraph 220. opening of housing.
pin and tighten clevis jam nut. On models equipped with ipto, Multi-
On models equipped with auxiliary HYDRAULIC LIFT PUMP Power or auxiliary hydraulics, tractor
control levers on left-hand side of trac- must be split between transmission and
tor, adjust length of operating link (3) so All Models differential housings as outlined in
force required to move hand control paragraph 156 in order to remove lift
lever (1) to the external (auxiliary only) 222. REMOVE AND REINSTALL. On pump. Remove lift cover as outlined in
position is 11-18 N (2.5-4.0 pounds). Use models not equipped with ipto, Multi- paragraph 215. Remove "butterfly" ad-
a spring scale at outer end of control Power or auxiliary hydraulics, the lift juster from upper tube of servo valve
lever to measure force required to move pump can be removed through top (3—Fig. 293) if so equipped. Remove pto
lever. opening of differential housing after side cover. Disconnect and remove
On models equipped with auxiliary removing lift cover as outlined in hydraulic lines from auxiliary pump.
control levere on right-hand side of trac- paragraph 215. However, some R«emove pump mounting dowels from
tor, acyust the operating link screw (6)
so force required to move hand control
lever (4) to external (auxiliary only)
position is 11-18 N (2.5-4.0 pounds).
Measure force at end of handle using a
spring scale.
ti
Fig. 291—Exploded view of response control, right side cover and selector valve assembly used on
some models, inset shorn parts used on early modeis equipped with auxiiiary vaive control levers on
ieft side of tractor.
D. Dipstick 7. Belicrank 23. Safety relief valve
Fig. 290—Expioded view of response control and 1. Selector control 8. Clevis 15, Response control poppet
handle 9. Retaining pin handle 24. Sleeve
right side cover used on tractors not equipped 2. Retaining pins 10. Lower control rod 16. Block 25. Detent
with a selector vaive, 3. Control link 11. Lockout lever 17. Side cover 26. Actuator shaft
D. Dipstick 4. Side cover 4. Selector control 12. Bushing 18. Shaft 27. Selector valve body
1. Control cover 5. Spring handle 13. Arm 19. Spring 28. Valve spool
2. Response handle 6. Shaft 5. Pivot 14. Response control 20. Response cam 29. Shift fork
3. Block , ' 7. Response cam 6. Adjusting screw cover 22. Shims 30. End plate
84
SHOP MANUAL Paragraphs 223-225
both sides of differential housing. trol lever (5). Remove nut from mount- Ib disassemble the valve and oscillator
Withdraw lift pump and auxiliary pump ing stud, then use a brass drift to bump assembly, unseat and remove retaining
as a unit through front opening of hous- servo valve from pump housing. ring (16) from internal groove in
ing as shown in Fig. 292. Remove retainer clip (40—Fig. 294 or oscillator housing (7) and withdraw
Ib reinstall pump, reverse the removal 295), then slide control lever (41) from valve from oscillator unit. Remove re-
procedure. control valve rollers. Remove rollers and taining ring (8) while compressing spring
pin from end of control valve (42). (11). Push rod (12) in and remove.snap
223. OVERHAUL. Ib disassemble the Remove filter element (36—Fig. 294) ring (21), then withdraw remaining
removed pump, first remove the two and cover (35), then unbolt and remove parts.
"C" clips attaching auxiliary pump intake housing (34-Fig. 294 or 295) Assemble by reversing disassembly
drive train (if so equipped) to front of with cover plate (39) and slide valve procedure. End of valve spool (24) with
lift pump and separate auxiliary pump assembly from pump rear body. narrow slot should be toward oscillator
from lift pump. Remove the servo valve Remove end cap (1—Fig. 297) from rod (32); end with larger slots should be
(30-Fig. 293), if so equipped, as foUows: front of oscillator drive, and remove pin toward actuating rod (12).
Remove upper tube (2) and spring from (4) retaining oscillator (7) to cam Assemble spacer washer (17), spacer
valve. Turn diaphragm adjusting screw follower (5). Remove nuts attaching (18), back-up washer (19) and "O" ring
(8) out until end of screw is flush with pump bodies together, then slide front (20) into rear body bore. Install sleeve
inside of pivot lever (7). Disconnect body (24-Fig. 294 or 295) off mounting (25) with "O" ring (27) and back-up
diaphragm lever link (6) from pump con- studs. Withdraw control valve (42) and washer (26) into body bore making sure
oscillator as a unit from rear body. that roll pin (23-Fig. 296) is located at
Carefully slide piston yokes (28), valve bottom of bore. Outer surface of sleeve
chambers (25), cam blocks (26 and 30) should be flush with machined surface
and camshaft (31) from rear body (33). of body when properly assembled.
Separate cam blocks, piston yokes and
valve chambers from camshaft. 225. VALVE CHAMBERS. Both valve
Use a bronze welding rod with a hook chambers (25-Fig. 294 or 295) are iden-
formed on one end to pull valve sleeve tical and interchangeable, and each con-
(25—Fig. 296) from rear body. Remove tains two sets of valve components (5
"O" ring, back-up ring, spacer and through 12-Fig. 298). Ib disassemble
washer from bore of rear body. the chamber, remove snap ring (12) and
Overhaul the removed assemblies as thread a V4 inch UNC bolt into plug (11)
outlined in the appropriate following to provide leverage. Plug can be pulled
paragraphs. by hand. A reseating reamer (Ibol No.
N-6007A) is available which dresses
Fig. 292—Hydrauiic iift pump and auxiiiary
hydrauiic pump are removed as » unit through 224. CONTROL VALVE. The control both seats in one bore at the same time.
front opening of dlfferentiai housing. valve is serviced as a matched assembly If tool is used, remove only enough
which consists of rod (12—Fig. 297) and metal to smooth the seats. All parts are
all parts (21 through 32). available individually.
5
Fig. 293—Rear view of hydrauiic iift pump (4}
showing pump controi iinkage. Unit shown is
equipped with pressure controi servo valve (3} and
auxiiiary hydraulic pump (9}. Fig. 294—Exploded view of hydraulic lift pump used on models with pressure control. Chamfered cor-
1. Adjusting block assy. 6. Link ners (C} of piston yokes face away from each other.
2. Tube 7. Diaphragm pivot 23. Bushing 28. Piston 33. Rear body 38. Gasket
3. Servo valve assy. lever 24. Front cover 29. Piston rings 34. Intake housing 39. Rear cover
4. Lift pump 8. Diaphragm ac^usting 25. Valve chambers .^ 30. Cam block .. 35. Filter bowl 40. Retainer clip
5. Pump control valve screw 26. Cam block 31. Camshaft 36. Filter element 41. Actuating lever
lever 9. Auxiliary pump 27. Oscillator drive 32. Needle bearing 37. Servo valve 42. Control valve
85
Paragraphs 226-228 MASSEY-FERGUSON
When installing, do not compress re- (39) over gasket (38) and tighten the two should be 5.530-5.542 mm (0.2177-
tainer plug (11) deeper than 5.8 mm attaching cap screws to 27 N-m (20 ft.- 0.2182 inch). Inside diameter of plunger
(0.23 inch) from top of plug to top of lbs.) torque. guide (19) should be 5.644-5.669 mm
valve chamber. Be sure to pull plug up (0.2222-0.2232 inch). Renew ball valve
against snap ring (12) after snap ring is 227. SERVO VALVE. Refer to Fig. 300 seat (21) if pitted or scratched. Renew
seated. for exploded view of servo valve. Unbolt all "O" rings and back-up washers.
and remove diaphragm cover (9). Use an Install new back-up washer (22) and
226. INTAKE HOUSING. The re- Allen wrench to remove orifice plug "O" ring (23) on ball valve seat (21),
sponse control valve and the nonreturn (12). Thread a suitable screw into re- then install in bore of housing. Install
valve are contained in the intake hous- tainer plug (29) and remove retainer, new " 0 " ring (18) on plunger guide (19),
ing (34-Fig. 294 or 295). Refer to Fig. spring (28), discs (27) and secondary then insert plunger guide into bore with
299 for an exploded view of intake relief valve (26). Remove guide (16) and cross drilled hole toward ball valve seat.
housing and components. spring support (17), then bump housing Insert ball (20A) into bore and make
Be sure that "O" ring (9-Fig. 299), to remove plunger (20) and ball (20A). sure that it enters bore of guide (19). In-
washer (8) and retaining clip (7) are cor- Use hooked wire to pull plunger guide stall plunger (20) with tapered (small)
rectly installed on cover plate (39). In- (19) from bore then use needlenose end toward ball. Install spring support
stall ring (11) on nonreturn valve (10), pliers to pull ball valve seat (21) from (17) with large flat end against plunger
then insert valve through bore in hous- bore. guide (19). Apply 2 or 3 drops of ''Loc-
ing. Install seal (1) over valve stem Inspect all parts for excessive wear or tite" grade 271 or equivalent sealant on
followed by retainer (2), spring (3), cap damage and renew if necessary. threads of spring guide (16), then install
(4) and " E " ring (5). Install cover plate Diameter of plunger (20), at large end. and tighten to a torque of 40 N-m (30
ft.-lbs.).
Insert secondary relief valve (26), disc
(27), spring (28) and retainer (29) into
bore in bottom of housing. Press re-
tainer in until flush with bottom of
housing. Install orifice plug (12),
diaphragm (11), spring (10), cover (9),
lever (2) and related parts.
Adjust servo valve after pump is
reinstalled as outlined in paragraph 213.
228. ASSEMBUT. When reassembling
pump, be sure to renew all " 0 " rings
and back-up washers and lubricate all
parts with clean hydraulic oil. When in-
stalling new bushings (23) in pump
bodies, be sure that split in bushing is
located at the top and that chamfered
surface of bushing does not extend
above machined surface of bodies.
Assemble piston yokes into valve
chambers using a suitable ring com-
pressor to compress piston rings. Be sure
that chamfered corners (C—Fig. 301) of
piston yokes face away from each other.
Install camshaft, cam follower and cam
blocks into piston yokes making sure
that cam block with shoulder is at front
(widest lobe) of camshaft and that
42
23
Fig. 296—Use a brass welding rod (R} with a hoo
Fig. 295—Exploded view of hydraulic lift pump used on models without pressure control. Refer to Fig. on one end to puii spool sieeve (25} from rear bod
bore. Roll pin (23) must be iocated at the bottom
294 for iegend except for the foliowlng: Preset safety reiief valve (37) is used in piace of servo valve.
Thrust washers (45} are used on iate production pumps. when sleeve Is reinstalled.
86
SHOP MANUAL Paragraph 228 (Cont.)
Fig. 297-Exploded view of
20 19 hydraulic pump control valve
and camshaft driven
osdilator which prevents
valve from sticking.
7. Oscilliator
8. Snap ring
9. Collar
10. Guide
11. Spring
12. Rod
13. Rollers
14. Pin
15. Disc , .
16. Snap ring
17. Washer
18. Spacer
19. Washer
20. "O" ring
21. Snap ring
22. Washer ' '
23. Pin
24. Valve spool
25. Valve sleeve
26. Washer
27. "O" ring
28. Spring • •
29. Snap ring
. Cap 4. Pin 30. Collar
2. Clip 5. Oscillator drive 31. "O" ring
3. " 0 " ring 6. Snap rings 32. Rod
shoulder faces inward. Slide camshaft Assemble pin (14) and rollers (13) on-
assembly into rear body making sure to end of control valve with flat side of
that end of cam follower (27—Fig. 294 rollers against spool. Install pump con-
or 295) is toward bottom of pump. trol lever (41-Fig. 294 or 295) and re-
Install control valve assembly (42) tainer clip (40). Install servo valve
with oscillator into rear body, then posi- assembly (if so equipped) and tighten
tion front body over camshaft and mounting stud nut to a torque of 40 N*m 29 ^
mounting studs. Install stud nuts mak- (30 ft.-lbs.). Connect diaphragm pivot Fig. 300—Expioded view of servo vaive assembiy
ing sure that nuts with grooves for aux- lever link to pump control lever. Turn used on pressure controi modeis.
iliary pump retaining clips (if so diaphragm adjusting screw into pivot 1. Adjusting screw
equipped) are installed on top right- lever until three threads are visible on 2. Lever 1(). Guide
3. Clip 17. Suppfirt
hand stud (viewed from rear) and bot- inner side of pivot lever to provide in- 4. Link 18. "O" ring
tom left-hand stud. Tighten stud nuts itial adjustment. Final adjustment of 5. Clip 19. Sleeve
6. Pin 20. Plunger
evenly to a torque of 40 N-m (30 ft.-lbs.) servo valve is made after pump is in- 7. Pin 20A. Ball
while making sure that camshaft rotates 8. Spring 21. Seat
stalled as outlined in paragraph 213. 9. Diaphragm cover 22. Washer
freely. Install cap in bore of front body. 10. Spring 23. "(>•• ring
Connect oscillator to cam follower. 11. Diaphragm 24. Body
12. Orifice plug 25. Dowel
Position intake housing onto rear body 13. Pressure adjusting 26. Valve
bracket 27. Disc
making sure that roll pin (23—Fig. 296) Fig. 299—Exploded view of 14. Tube 28. Spring
in valve sleeve engages slot in intake intake housing with non- 15. Spring 29. Retainer
housing. Tighten the four retaining cap return vaive and response
screws to a torque of 27 N*m (20 ft.-lbs.). controi slide vaive com-
ponents. Servo vaive (SV} or
safety relief valve is iocated SV
on top of rear body (33).
1. Seal
2. Retainer
3. Spring
4. Cap
5. Snap ring
(>. Gasket
7. Snap ring ^
8. Washer
9. "O" ring
10. Nonreturn valve
11. Ring
12. Pin
13. Orifice
14. Spring
15. Ball
16. Retainer
17. Bushing
18. Washer
19. Slide valve lever
20. Spring
21. O" rings
22. "O" ring
23. Cap screws (short)
24. Cap screws (long)
33. Rear body
Fig. 298—Expioded view of vaive chamber and 34. Intake housing ^.
35. Filter housing
associated parts. 36. Filter element . ,.
1. Piston ring 7. Outlet valve 37. "O" ring, washer ^
2. Piston 8. Spring & spring
3. Chamber 9. "O" ring 38. Gasket
4. "O" rings 10. Back-up ring 39. Cover
5. Inlet valve 11. Plug 40. Retainer clip
6. Spring 12. Snap ring 41. Pump control lever
87
Paragraphs 230-232 MASSEY-FERGUSON
88
SHOP MANUAL Paragraphs 235-237
Ib disassemble the removed pump, If low pressure relief valve was remov- Remove screw (17), spring (18), poppet
first remove snap ring retaining drive ed, reinstall and thread adjusting screw (19) and pin (22) or ball from regulator
gear (6-Fig. 302) to pump drive shaft. (1-Fig. 304 or 305) into front body the barrel (10). Unscrew regulator barrel
Remove cap screws attaching pump to same number of turns required for from spool, then remove roll pin (20)
gear train mounting plates and remove removal. If original setting of adjusting and guide (23) from regulator barrel.
pump from rear plate (5). Itemove tie screw is unknown, tighten adjusting Remove switch valve (6) and check
bolts attaching pump bodies to end screw until spring bottoms, then back valve (8) from valve body.
cover, then carefully separate pump screw out four turns. This should set
bodies and gears. Inspect all parts for wear, scoring or
relief valve opening pressure within other damage and renew if necessary.
specified range of 4825-6895 kPa Valve spools and body are available on-
NOTE: On fate style pump, identify the
(700-1000 psi). ly as a complete valve assembly. Be sure
bushings (27—Fig. 305) and the bores from Relief valve opening pressure can be to renew all "O" rings.
which they were removed so they can be checked as outlined in paragraphs 240 Ib reassemble valve, reverse the
reinstalled in their original positions If and 241 after pumps are reinstalled. disassembly procedure. Adjust spool de-
reused. tent and '*kick out" pressure setting as
AUXILIARY VALVE outlined in the following paragraph.
When removing low pressure relief All Models So Equipped 237. ADJUSTMENT. A hydraulic
valve, count the number of turns re- flow meter must be used to properly ad-
quired to remove the adjusting screw 235. Two different types of auxiliary just the auxiliary valve. Connect flow
(1-Fig. 304 or 305) so it can be reinstall- control valves have been used. The meter inlet hose to coupler No. 1 and
ed to its original setting. On early style valve assembly shown in Fig. 306 is us- connect flow meter outlet hose to
pump, do not remove high pressure ed on early models and the valve shown coupler No. 2. Operate engine at 1000
relief valve adjusting screw (24—Fig. in Fig. 307 is used on later models. Refer rpm and move auxiliary valve control
304) from rear plate (23). On late style to the appropriate following paragraphs handle to *'lift" position. Tighten detent
pump, high pressure relief valve for service procedures covering each acyusting screw (2-Fig. 306) until han-
(25—Fig. 305) is serviced as a unit and control valve. dle remains in *'lift'' position. Slowly
is not adjustable. close flow meter restrictor valve and
Check all parts for wear or damage 236. EARLF PRODUCTION VALVE. note pressure at which valve spool
and renew if necessary. If pump hous- Refer to Fig. 306 for an exploded view "kicks out'' of detent and control han-
ings show evidence of wear or scoring of 2-spool early style auxiliary valve. A dle returns to neutral position. Spool
in gear pocket area, complete pump single spool valve is also available. Serv- should "kick out" of detent when
assembly should be renewed. Pump ice procedures are similar for either pressure is between 13100-14480 kPa
gears must be renewed as pairs. Renew valve. (1900-2100 psi).
all seals, back-up gaskets and " 0 " rings. Ib disassemble, remove snap ring (16) If valve spool "kicks out" before
Lubricate all parts with hydraulic oil and end plug (15). Loosen detent pressure reaches 13100 kPa (1900 psi),
prior to assembly. assembly (2) adjusting screws, then un- shut off engine and operate control
When assembling early style pump, be bolt and remove end cap (1) from valve valve handle to relieve any trapped
sure that pressure seal (8—Fig. 304) is body. Withdraw spool assembly from pressure. Remove snap ring (16) and end
installed into wear plate (9) first, then spring end of valve body. plug (15), then turn regulator valve ad-
install back-up gasket (7). The seal side justing screw (17) inward to increase
of wear plates must face away from gear NOTE: Vaive spoois are selective fitted to "kick out" pressure.
faces. Omit high pressure relief valve their body bores and must not be inter-
spring (22) when assembling pump changed. When servicing duai spooi vaive, NOTE: Several attempts at adjustment
bodies. Tighten the tie bolts evenly to identify spoois as they are removed to en- may be necessary before desired "kick out"
draw bodies together over dowel pins, sure correct reassembiy. pressure is obtained. Be sure to shut off
then remove tie bolts and separate end engine and reiieve system pressure before
cover (23) from spacer plate (21). Install Remove retaining ring, centering removing end plug from vaive.
high pressure spring (22) into bore in spring (12) and spring seats from spool.
rear body, position end cover (23) on
pump and tighten retaining bolts to 27
N-m (20 ft.-lbs.) torque.
When assembling late style pump, be Fig. 305—Exploded view of
sure that seal ring (8—Fig. 305) is in- dual section auxiiiary pump
used on iate production
stalled on bushings (27) first, then install models.
back-up washer (7). Instail shaft 1. Adjusting plug
bushings into body bores using hand 2. Ball seat
3. Spring
pressure only. When installing front 4. Low pressure relief
body bushings, be sure that upper poppet
5. Ball
bushing is positioned with relieved face 6. Front body
on pressure port side of body. When pro- 7. Back-up washer
8. Seal ring
perly assembled, face of rear bushings 10. Tie bolts
11. Driven gear ' •
should protrude 0.0-0.5 mm (0.0-0.020 12. Drive gear - .
inch) above rear surface of front body 13. " 0 " rings
16. Rear body
(6), and face of rear gears (17 and 18) 17. Driven gear
should protrude 0.0-0.5 mm (0.0-0.020 18. Drive gear
23. End cover
inch) above rear surface of rear body 25. High pressure relief
(16). Tighten the tie bolts evenly to a tor- valve
26. Centering pin
que of 45 N-m (33 ft.-lbs.). 27. Bushings
89
Paragraphs 238-240 MASSEY-FERGUSON
HYDRAULIC TESTING
90
SHOP MANUAL Paragraphs 241-244
Relief valve opening pressure should be and return hydraulic lines at top left- ward to disengaged position. Pressure
15860-17925 kPa (2300-2600 psi) on hand side of transmission housing. Con- should drop to zero and pto shaft should
Models MF255, MF265 and MF275. On nect inlet hose of a suitable hydraulic stop in about five seconds.
Models MF270 and MF290, relief flow meter to supply line (pipe nearest
pressure should be 17240-19305 kPa left-hand side of tractor). Connect All Modeis So Equipped
(2500-2800 psi). Hydraulic lift cover outlet hose of flow meter to retum pipe.
must be removed as outlined in Open flow meter restrictor valve and 244. PRESSURE MAINTAINING
paragraph 215 for access to auxiliary operate engine at 2000 rpm. With Multi- CHECK VALVE. Late production trac-
pump high pressure relief valve. Power in HIGH or LOW, pressure should tors equipped with eight speed
be 1585-1860 kPa (230-270 psi). transmission and independent pto use
All Models So Equipped Multi-Power pressure regulator valve a pressure maintaining valve located in
is contained in the Multi-Power shift pressure line to the oil cooler, to main-
241. AUXILIARY PUMP LOW valve which is mounted on transmission tain back pressure in hydraulic system.
PRESSURE. Ib check auxiliary pump input shaft retainer housing. Refer to The back pressure ensures that oil
low pressure relief valve setting, discon- paragraph 170 to service the control under pressure is available to operate in-
nect pressure line to oil cooler (located valve assembly. dependent pto clutch pack.
at top left-hand side of transmission Ib check pressure maintaining valve
housing). Install a 10000 kPa (2000 psi) All Models So Equipped operating pressure, install a 4000 kPa
pressure gage in pressure line and cap (600 psi) hydraulic test gage into oil cool-
end of line going to oil cooler. Place ip- 243. IPTO PRESSURE TEST. To er pressure line using a tee fitting. Op-
to lever in disengaged position, start check ipto operating pressure, install a erate engine at 1000 rpm and note pres-
engine and observe pressure gage 4000 kPa (600 psi) pressure gage in test sure gage reading. The pressure at
reading. Pressure should be 4825-6895 port in pto side cover on left-hand side which valve regulates is stamped on the
kPa (700-1000 psi). Hydraulic lift cover of differential housing (Fig. 308). Start valve body. Pressure maintaining valve
must be removed as outlined in engine and run at 2000 rpm. Oil can be removed after removing front
paragraph 215 for access to auxiliary temperature should be 50°-60° C grille and hood and disconnecting hy-
pump low pressure relief valve. (120°-140° F). draulic lines from the valve. Unscrew
Move pto control lever rearward to adapter fitting (6—Fig. 309) and remove
engaged position and note pressure gage sleeve (4), spring (3) and poppet (2). In-
All Models So Equipped reading. On models with single speed spect poppet and seat and renew if
pto, pressure should be 1895-2240 kPa necessary.
242. MULTI-POWER PRESSURE (275-325 psi). On models with two speed Be sure to note direction of oil flow
TEST. Ib check Multi-Power system pto, pressure should be 1550-1895 kPa when reconnecting valve to oil cooler
pressure, disconnect oil cooler supply (225-275 psi). Move control lever for- lines.
01
Paragraph 245 MASSEY-FERGUSON
WIRING DIAGRAMS
All Models
245. Refer to appropriate Fig. 310, 311
or 312 for tractor wiring diagram. Serv-
ice procedures covering electrical
system components are contained in
paragraphs 135 through 146,
^ TERMINAL 4
YELLOW GRAY
\ OFF y TERMINAL 1
TERMINALS. -TERMINAL 2
DETAIL OF LIGHT SWITCH
^.^ WATER
( ) TEMPERATURE
SENDER BLACK
LT GREEN w/BLACK
Fig. 310—Wiring diagram typical of Models MF25S and MF26S with gasoline engines.
92
SHOP MANUAL Wiring Diagrams
INSTRUMENT
PANEL LIGHTS
TERMINAL 2
RIGHT HAND WARNING DETAIL or LIGHT SWTICH
LIGHT (ACCESSORY) POSITION ON LIGHT SMITCH
- BEAM. FLOOD PANEL AND WORK LAMPS
2 - BEAM, FLOOD PANEL AND REAR RED M FLASHER
3 - BEAM. PANEL AHD REAR RED w FUSKER
STARTER
SOLENOID
FLASHER SWITCH
INTEGRAL WITH S BAT R
REAR LAMP
OIL PRESSURE
SWITCH
AUTOMATIC LIGHTER
5 - 7 AMP
(ACCESSORY)
Fig. S11—Wiring diagram typical of Models MF255, MF265 and MF275 with diesel engines.
.•'. „ • J
93
Wiring Diagrams MASSEY-FERGUSON
ALTERNATOR
AIROROIt OIL"
>\VACUUM LIGHT VACUUM SWITCH
\r (MF250ONLy»
BK. Ulack
UL. Blue
BN. Brown
GR. Green
, GY. Gray ( ^ BD Q 0« 3 BN
OR. Orange
PP. Purple
RD. Red AUX SOCKET
WT. White (OPTrONAL)
YL. Yellow
LT. Light Fig. 312'~Wlring diagram typical of Models MF270 and MF290.
94