Professional Documents
Culture Documents
Project Shaheen
Bauxite Supply Chain Review
June 2014
This report: has been prepared by GHD for Mubadala and Dubal and may only be used and relied on by
Mubadala and Dubal for the purpose agreed between GHD and the Mubadala and Dubal as set out in
Section 2 of this report.
GHD otherwise disclaims responsibility to any person other than Mubadala and Dubal arising in connection
with this report. GHD also excludes implied warranties and conditions, to the extent legally permissible.
The services undertaken by GHD in connection with preparing this report were limited to those specifically
detailed in the report and are subject to the scope limitations set out in the report.
The opinions, conclusions and any recommendations in this report are based on conditions encountered
and information reviewed at the date of preparation of the report. GHD has no responsibility or obligation
to update this report to account for events or changes occurring subsequent to the date that the report was
prepared.
The opinions, conclusions and any recommendations in this report are based on assumptions made by
GHD described in this report (refer Section 2.3 of this report). GHD disclaims liability arising from any of
the assumptions being incorrect.
GHD has prepared this report on the basis of information provided by Mubadala and Dubal and others who
provided information to GHD (including Government authorities)], which GHD has not independently
verified or checked beyond the agreed scope of work. GHD does not accept liability in connection with
such unverified information, including errors and omissions in the report which were caused by errors or
omissions in that information.
5. Conclusion .............................................................................................................................. 14
5.1 Environmental ............................................................................................................... 14
5.2 Social ............................................................................................................................ 14
6. References ............................................................................................................................. 15
Figure index
Figure 2-1 GHD Staff Interviewing CBG EHS Manager at Mine Concession ..................................... 2
Figure 3-1 Mining Operations at CBG Mine Concession ................................................................... 4
Figure 3-2 Location of Guinea Inspection Sites ................................................................................. 1
Figure 3-3 Loading Blasted Ore for Transfer to Stockpile Areas ........................................................ 2
Figure 3-4 Mined Plateau Left to Naturally Regenerate ..................................................................... 2
Figure 3-5 Mined Plateau Planted with Cashew Crop ....................................................................... 3
Figure 3-6 Ore Drying Plant at Kamsar Port...................................................................................... 3
Figure 3-7 Settlement Pond at Kamsar Port...................................................................................... 4
Appendices
Appendix A – Survey Methodology
Appendix B – CBG Mining Areas
GHD | Report for Mubadala and Dubal - Project Shaheen, 76/10430 | iii
1. Introduction
1.1 Background of Project Shaheen
Based on the principles set out in the Government’s Policy Agenda 2007-2008, the Abu Dhabi
Economic Vision 2030 is a roadmap for the Emirate’s economic progress. As per the Vision,
the Emirate will build a sustainable and stable economy through diversification and broadening
of its enterprise base across a range of different sectors, and by taking steps to improve the
competitiveness of the local private sector. The industrial metals sector is expected to form one
of the Emirate’s engines of economic growth and diversification.
Project Shaheen is being proposed to protect current and future midstream investment in
aluminium smelting in the UAE, especially the Emirates Aluminium Company (EMAL) which is
one of the largest industrial operations in the UAE outside of the oil and gas sector.
Aluminium production requires the key intermediate material alumina, which is extracted from
bauxite. Currently, EMAL sources alumina from third party suppliers. To reduce reliance on
external suppliers, and to minimise the risk of future volatile alumina prices, Mubadala have
signed an off-take agreement with Compagnie des Bauxites de Guinée (CBG), Guinea to supply
the proposed Project Shaheen with bauxite from CBG; and initiated a proposal (in association
with Dubal Aluminium (Dubal)) to develop a greenfield alumina refinery (Project Shaheen)
adjacent to the EMAL smelter located in Khalifa Industrial Zone (KIZAD), Abu Dhabi, UAE.
As part of the project permitting, pre-feasibility and feasibility assessments for Project Shaheen,
MDC and Dubal has engaged GHD Global Pty Ltd (GHD) to perform an environmental and
social study in accordance with local Government, Equator Principles and International Finance
Corporation (IFC) and World Bank guidance documents.
2.2 Methodology
The supply chain review was performed by a combination of the following:
Walk through of the bauxite mine and its vicinity (with photograph taking);
Interviewing with site personnel (Figure 2-1) and local Non-Government Organisations
(NGOs); and
Document review.
Figure 2-1 GHD Staff Interviewing CBG EHS Manager at Mine Concession
The mining concession consists of a central office area, an operational control room, water
treatment plants, an ore stockpile area, a light fuel oil (LFO) power plant and a railway siding for
loading ore onto the train line used to transfer ore from Sangaredi to Kamsar. Once plateaus
have been fully exploited areas are either left to naturally regenerate (Figure 3-4) or replanted
with cash crops, such as cashew (Figure 3-5).
The Port at Kamsar consists of an ore crushing plant, a diesel-powered ore drying plant
(Figure 3-6), diesel and water storage tanks, a waste-water dust settlement pond (Figure 3-7)
and an ore stockpile area. A jetty extends approximately 1.6 km offshore to the loading docks.
Ore is transferred to the loading facility via a covered conveyor belt and loaded on to vessels for
onward transfer (Figure 3-8).
Figure 3-8 Jetty and Ore Transfer Conveyor Belt at Kamsar Port
Treatment of the bauxite prior to export consists of crushing and drying. Ore wagons are tipped
individually, the material being crushed to 100 mm before stockpiling. After reclamation using
bucket-wheel stacker-reclaimers, the ore is dried from an average of 12.5% moisture to 6.7% for
shipping.
2. Kamsar Port:
a. Generation of airborne particulates and combustion gases (Figure 3-10);
b. Noise generation;
c. Increased deposition of dust into the marine environment; and
d. Waste (solid and liquid) generation.
1
The EIA was submitted to, and reviewed by, GHD as part of the inspection.
The bauxite mine staff members also noted that a Waste Management Plan (WMP)2 was in
place.
2
The WMP was not available for GHD to review.
Discussions with a locally based ecological NGO revealed that ecological surveys of
neighbouring concessions had recorded the presence of significant chimpanzee (Pan
troglodytes) populations as well as populations of the Red Colobus Monkey (Procolobus
badius). Both species are listed as endangered on the IUCN Red List. There is currently
baseline information specific to the CBG concession and there is no biodiversity action plan in
place.
There is a habitat regeneration programme in place that runs in conjunction with mining
operations until 2017 that aims to re-use excavated topsoil where possible. A large proportion of
the site is, however, given over to planting with cash crops such as cashew. Members of the
local community are allowed to use areas of the concession to plant crops as part of the
informal resettlement packages. Subsequently, evidence suggests that CBG come under a
certain amount of pressure to plant larger areas of cashews than may necessarily be beneficial
to the recovery of local ecology.
The town of Sangaredi did not exist prior to the establishment of the CBG mine site. Similarly
the port town of Kamsar was a small village on the Atlantic coast. The scale of CBG operations
and the perception that jobs pay well draws people from all over Guinea to the areas to look for
work. The social initiatives and housing and power provided by CBG for their employees also
acts as an incentive, encouraging inward migration. As a result both Kamsar and Sangaredi
have grown exponentially since the start of operations in the 1970s. The number of people
migrating into these areas exceeds the number of jobs available. As a result, informal
communities have developed outside of the CBG housing areas. As a consequence, areas of
forest around the CBG concession are exploited with illegal logging for charcoal generation and
hunting for bush meat.
CBG has developed programmes that help young members of the community by setting up
micro-finance initiatives that promote development of new businesses in both Sangaredi and
Kamsar.
Environmental
Habitat regeneration programme at the CBG mining concession. Areas of the site no
longer in operation are covered with stockpiled topsoil and allowed to naturally
regenerate;
Waste management plan implemented with hazardous waste (PCBs) exported to Europe
for disposal;
Social
Schools – new build and improvement of existing;
Hospitals and health centres;
Orphanages;
Places of worship (mosques, churches);
Community centres;
Employment – TPEs, new jobs for permanent and sub-contracted staff members at CBG
as well as in new developments mentioned above;
5.1 Environmental
Positive
On-going development of Environmental Health and Safety Management System with
aim of achieving ISO 14001 certification by 2014;
Habitat regeneration programme devised to run in conjunction with mining operations
until 2017 that re-uses excavated topsoil where possible; and
Waste management plan implemented with hazardous waste exported to Europe for
disposal.
Areas of concern
Minimal environmental monitoring of air emissions, water resources and noise at either
Kamsar or CBG mining concession; and
Airborne particulate matter generated by crushing and drying processes at Kamsar Port
site.
5.2 Social
Positive
Provision of jobs, housing, amenities and infrastructure (electricity, running water, roads),
schools, hospitals, mosques and community centres;
Public grievance mechanism in place allowing members of the community in both
Sangaredi and Kamsar to register concerns / complaints with CBG;
Micro-finance initiatives set up to promote development of new businesses;
No evidence of sub-standard/hazardous working conditions or use of forced or child
labour; and
No evidence of involuntary resettlement. Compensation provided to those resettled.
Areas of concern
No formal resettlement plan / set compensation package – informal negotiations with
compensation varying on a case-by-case basis.
1. Objective As part of the preparation of the Shaheen Alumina Refinery Social and Environmental Impact
Assessment (SEIA) the CGB Supply Chain Survey will be undertaken to gather site
information / data to facilitate a review of the:
Environmental and social performance at the mine site and potential environmental and
social impacts associated with the mines operations.
Existing environmental and social management systems and other measures in place to
mitigate negative environmental and social impacts associated with the mines operations.
Please note that the survey is not intended to be a detailed compliance audit but rather an
inspection in order for GHD to obtain an overview of the environmental / social management
measures that are currently in place.
The IFC Sustainability Framework & IFC Performance Standards on Environmental and Social
2. Survey
Sustainability, as set out in the Equator Principles, requires the project proponent to manage
Guidance their supply chain. As such, GHD will visit the CBG bauxite mine in Guinea to ensure the
Documents mine’s environmental and social performance are compliant with IFC standards.
The Environmental survey will be undertaken to develop and understanding of the:
3. Environmental,
Survey Focus Local environmental regulatory requirements / government operational permit(s) under
which the mine currently operates.
Areas
Current CBG environmental management system (documentation) and implementation of
the environmental requirements set out in the system, these documents may include:
o pervious environmental studies (EIA’s and air, noise, water and soil monitoring
programs etc)
o operational environmental management plans / documents
Key areas of potential environmental impact (e.g. off-site discharge, waste management,
rehabilitation / closure plans) to identify key locations / items of environmental risk.
Surrounding land-use to identify potential sensitive environmental receptors (e.g. marine
environment) that may be impacted by the sites activities.
Sites existing environmental monitoring programs.
Potential community / social grievances (if existing) regarding environmental performance
of mine site.
Shaheen Social and Environmental Impact Assessment - Social and Environmental Study
SHAHEEN ALUMINA REFINERY SEIA – SUPPLY CHAIN SURVEY (GUINEA)
Survey Program
DAY 1 (25th October 2013)
Shaheen Social and Environmental Impact Assessment - Social and Environmental Study
SHAHEEN ALUMINA REFINERY SEIA – SUPPLY CHAIN SURVEY (GUINEA)
Air France (AF 727) Depart 20:30 / Arrive 05:50
DAY 7 (1st November 2013)
o Paris – Conakry:
Air France (AF 3800) Depart: 11:00 / Arrive 20:40
Shaheen Social and Environmental Impact Assessment - Social and Environmental Study
Appendix B – CBG Mining Areas
1235000
1235000
CBG
N
Seilai
Kourawel
SILIDARA NORTH /
SILIDARA NORD
1089.17 ha CBG Conceptual closure plan/
Plan de fermeture conceptuel
DALAGALA (BOWAL 6)
696.66 ha 1584.28 ha
Legend / Légende
Daba Deposit limit - actual operation /
Gisement - opération actuelle
2012
Sinch
2013
1230000
1230000
SILIDARA SOUTH /
Ndanta
ikho
u ré SILIDARA SUD 2014
p
Tia Para Gogo 299.78 ha
2015
TIAPIKOURÉ NORTH (BOWAL 8) /
TIAPIKOURÉ NORD (BOWAL 8)
2016
Bandodji 722.92 ha
oré 2017
B ou r Ndantari Dounsi
er
2021-2030
v
1795.53 ha
Ri
N.22
n
go
WESTERN RESERVE /
Ko
Hamdallaye RÉSERVE OCCIDENTALE
N
Sinthiorou SENEGAL MALI
241.11 ha
BOUNDOU WAADE
1221.33 ha
1225000
1225000
GUINEA-
BISSAU
Bo u Sangaredi
nd ou-
Fassali Wa
adé
GUINEA
Pétoun Boundou-Waadé
BIDIKOUM NORTH / Kamsar
Daroul PELLEL (BOWAL 55)
BIDIKOUM NORD 156.51 ha
PARAWI NORTH / 615.54 ha
PARAWI NORD
943.88 ha N.22 N'DANGARA
1474.33 ha SIERRA
BIDIKOUM CENTER / ATLANTIC LEONE
Pora
PARAWI SOUTH / Bourefi SEA
PARAWI SUD BIDIKOUM CENTRE
Gogore 504.79 ha 511.25 ha
Hore Fello
Lafou Baïla LIBERIA
Madina Kankalaré
Paravi La
fo u
Paraouol-Sitako METADATA / MÉTADONNÉES
Hore Lafou Projection: Universal Transverse Mercator, zone 28
KOOBI (BOWAL 22) Datum : WGS 84
Teli Bofi
416.48 ha Kantebade
ko
Timbi SOURCE:
Sita
Copyright © 2011 DigitalGlobe. All Right Reserved.
BIDIKOUM EAST /
WorldView-2 satellite (Spatial Resolution / Résolution spatiale: 0.5 m)
Dabhel BIDIKOUM EST
December 3, 2010
Parawol 263.34 ha
1220000
1220000
Diarinden Garanke BIDIKOUM SOUTH-WEST /
BIDIKOUM SUD-EST BIDIKOUM SOUTH / 0 700 1 400 2 100 m
185.54 ha BIDIKOUM SUD
283.48 ha
641.7 ha Scale / Échelle 1 : 70 000
Tiewere
Diarinden Rounde
150.04 ha 87.58 ha
Kalinko Guessore 66.05 ha