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1.installation Guide D501313-10
1.installation Guide D501313-10
INSTALLATION GUIDE
D501313-10
Contents
3
4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Assembling the Stands and the Device . . . . . . . . . . . . . . . . . . 4-3
4.3 Centering of the Roll Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4 Mounting the Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4
4.5 Removing the Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.6 Storage of packing components . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.7 Check and cleaning the LM guide . . . . . . . . . . . . . . . . . . . . . 4-18
6
6.2 Connecting the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 Pressure Check / Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.5 Turning the Power OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Outline
This document is a collection of information for service engineers when setting up UCJV150/300 inkjet printers.
During the setup, proceed with the work by referring to this document and the following related documents.
1
Operation Manual (included with product)
Mechanical Drawing
Maintenance Manual
Accessories List
Outline
Hand the “Material Safety Data Sheet (MSDS)” over to the user who will actually use this unit.
Furthermore, explain about the following items with regards to using the product safely.
Usage environment
Emergency measures
Specifications
Item Remarks
UCJV150-160 UCJV300-160
Power supply specifications AC100 - 120V /200 ~ 240 ±10% x2 50/60Hz ± 1 Hz
Power consumption 1440 W or less (AC100V) / 1920 W or less (AC200V) x2 Main unit including heater
1
Usable temperature 20°C to 30°C
Relative humidity 35 to 65%Rh (no condensation)
Precision In environments outside of
Installation guaranteed 20°C to 25°C the range shown on the left,
environment temperature the ink ejection stability may
Temperature deteriorate
2
±10°C/h or less
gradient
Dust Office equivalent
W 2,960 mm 2,960 mm
Outer D 776 mm 776 mm
Overall Dimensions
Dimensions H*1 1,475 mm 1,475 mm
Weight
W
183 kg
3,305 mm
188 kg
3,305 mm 3
Outer
When D 750 mm 750 mm
Dimensions
packaged H 1,180 mm 1,180 mm
Weight 248 kg 253 kg
*1 Excluding the height of ink bottle.
4
1000 mm or more 1
500 mm 500 mm
or more or more
2800 mm
2
1000 mm or more
3
4000 mm
2
Room temperature is between 20°C to 30°C, while humidity is between 30% to 65% RH (non condensing).
Machine accuracy assurance temperature is between 20°C to 25°C with gradient not over ±10°C/h.
The temperature of the place for storing ink shall be between 15°C and 35°C, and be in the shaded environment.
An evacuation facility shall be considered if required.
2 A carry-in route and a space to unpack the machine are sufficiently secured.(Refer to “2. Machine Specifications”.)
3
3 Power supply (AC100 - 120V / 200 - 240V, 50/60Hz and [GND] grounded) was prepared.
The power supply shall be taken from a different system from PC or other machine.
(Power consumption: 1440 W or less (AC100V) / 1920 W or less (AC200V) x 2)
4 A computer to used with the machine meets the RIP software specifications.
5 [Prepare ink bottles]
4
UCJV150 UCJV300
C M Y K C M Y K Y K M C
_ _ _ _ C M Y K Lm Lc W W
5
Length of the cable depends on distance between the computer and the machine.
The USB cable shall be 5 m and below and the extension cable shall be up to 20 m including the repeater.
In order to prevent accidental cuts, always wear gloves when performing disassembly and assembly
work.
When carrying out the work, ensure that there is sufficient surrounding space, and install in a stable 6
location.
As this product is extremely heavy, handle with 4 more persons with great care or work complying
with national regulations.
Work procedure
1. Remove the lid and sleeve of the box packing the main unit, cut
the tapes stuck on 4 corners of the main unit tray.
Lid
Lift up vertically
Because of the small clearance between the main 1
unit and sleeve, lift the sleeve up vertically to
avoid touching the main unit.
When unpacking, if the front or rear filters of the
bottle supply unit are detached, reinstall.
2
Filter
Sleeve
4
Main unit tray
Tape
6
Metal sheet
for packing
7
Rubber feet
Work procedure
Right leg 1
1. Fix the right leg 2 to the right leg 1 with the 6 screws (M5x15
Left leg 2 Right leg 2 screw).
Assemble the other side as the same.
1
labels attached on the leg1 and 2.
Assemble the right leg 1 and left leg 1 correctly.
3
Right leg 2
2. Fix the leg stay to the leg with the 12 screws (M5x15).
Temporary
tightening
Use the provided hexagonal wrench.
For the tank tray, make sure that the tank tray is 4
assembled after the assembling of accessories is
completed. Otherwise, it may cause an injury by
catching a foot or so.
Hold down the leg stay and fix it.
Leg stay
5
Direction to press
6
Direction to press
3. Fix the roll guide BKT A/B to the leg with the 10 screws
7
Roll guide BKT B
(M5x15).
Roll guide
1
6. Put the take-up units on the roll guide, and tighten the take-up
2
Take-up unit unit fixing screws.
Take-up unit
3
screw
Roll guide
7. Fit the guide caps on both sides of the roll holder assy and the 4
Guide take-up assy, then temporarily tighten them with the 4 hexagon
cap
Temporary tightening
socket head screws (SSWP4x4(R)) (such that the screw touches
the roll guide).
Temporary tightening
8. Provisionally fix the roll holder assy and take-up assy. to the
6
Guide
cap roll guide BKT, using the 4 screws (M5x15 screws).
Fasten the ground line on the right side of the front side roll
guide together.
Ground line
Temporary tightening
1
Pressing
Attach facing up the side having a screw hole.
Tightening
Pressing
direction Tightening Make the guide cap ridge press against the roll
guide BKT. (Refer to the left figure)
2
10. Tighten the 4 hexagon socket head screws (SSWP4x4(R)) at the
feeding side that were temporarily tightened on the step 7.
Tightening (Tighten the screw 90°angle once it hits the roll guide.)
3
Tightening 5
11. Lock the stopper of the stand.
12. Remove screws of the stay 1 of both sides of the main unit.
The main unit is fixed to the pallet.
Release the main unit by removing the screw.
Stay 1 2
13. Using the 8 screws (CS6x55 Black), attach the stay 2 to the stay
1.
4
Stay 2
5
14. Hold the handles of the printer by 4 people.
16. Fix the main unit and legs with the 8 screws (M5x15). 2
Use the provided hexagonal wrench.
4
If the screw holes of the main unit and of the stand do not fit,
5
follow the steps below.
1.Loosen the 4 screws (M5x15) of the upper stand stay on the back
of the main unit, turning one-half with the supplied hexagonal
wrench.
6
Be sure to turn “one-half” to loosen the screw.
Do not loosen the screw of the lower stand stay
on the front of the main unit.
2.Fitting the screw holes of the main unit and the stand, temporar-
ily tighten the 8 screws (M5x15).
7
Leg stay
3.Fully tighten the screws that were loosened on the step (1).
Outline
Carry out centering so that the axes of roller holder (axis of both feeding side and take-up side) are aligned, by
positioning them face-to-face.
Good example: The axes of the roller holder Bad example: The axes of the right or left side of the
are in alignment. roller holder are out of alignment.
Adjustment procedure 3
1. Carry out centering so that the axes of roll holder are aligned by
positioning the feeding side and the take-up side face-to-face.
4
Loosen
3. After the both axes have been aligned, tighten up screws and
check for any misalignment of axis at the right, left and central
part of the main body.
Loosen
Work procedure
1. If the installation location is decided, lift up the main unit by the
stay, and put the lift-up block.
2
Inwardly
Lift-up block
4
Stay 1
4. Fix the stay 2 to the stand with the 8 screws (M5x15 screw).
Tightening
Stay 2
6
5. Fix the tank tray to the right leg with the 2 screws (M5x15).
Tank tray
7
Right leg
6. Attach the tank trim plate to the right leg with the 2 screws
(M5x15).
1
Tank trim plate
8. Insert the cable of the take-up device into the connector on the
bottom surface of electric unit.
2
9. Connect the ground line to the right leg of the take-up device.
3
(screw: M5x15, x1)
10. Mount the ground line between the right leg and the roll guide
screw. (Screw: M5×15, 1 piece. The roll guide side is fastened
together)
Ground line
5
Screw
11. Fix the cable of the take-up device with the cable clamps (x2).
Head stopper
4
Head stopper
6
Head stopper
7
Carriage fixing BKT removing procedure
1
Supply transport stay F
3
necessary part at the time of transportation so that
keep it in a safe place.
Supply transport stay F
4
Under slider PCB cushioning material removing procedure
1. Remove the under slider PCB cushioning material.
5
Under slider PCB cushioning material
1
If removing is difficult, it may be good to release it
by pushing the carriage once to the right.
2
Top view 2. Move the carriage to the notch of the main unit.
Carriage
3
Notch
4
4. Move the carriage to the maintenance position at the left side of
the device.
5
Carriage cover
Front view
5. Remove the carriage transport spacer. (screw x2)
7
Carriage transport spacer
Explain that the carriage transport spacer is a
necessary part at the time of transportation so that
keep it in a safe place.
Work procedure
3
To put away the parts used for packaging, use the screws that were installed during packaging.
1. Attach the metal sheet for packing and the rubber feet on the
back surface of main unit with the screws (P4x20SMW x4). 4
Rubber feet
5
Metal sheet
for packing
6
2. Attach the stay 1 on the back surface of main unit with the
screws (CS6x20SMW x6).
Stay 1
7
3. Attach the surplus stay 2 to the stay 1 with the screws (CS6x55
Stay 1 black, x4).
1
Stay 2
Stay 1
4. Attach the head stopper to the stay 1 with the screws
(P3x8SMW x2). (Right/left 2 positions)
2
Head stopper 3
Work procedure
1. Move the carriage back and forth along all over the LM guide
several times. (manual operation)
Carriage
LM guide
3
The grease is applied for the purposes of corrosion
prevention and lubrication, so do not remove any
more than necessary, and do not use alcohol or
similar.
UCJV150 UCJV300
1
1 2 7 8
1 2 3 4 3 4 5 6
1
UCJV150
2 3 4 1 2 3
UCJV300
4 5 6 7 8
3
C M Y K C M Y K Y K M C
– – – – C M Y K Lm Lc W W
4
Outline
The above ink setting is available.
Circulation path is not connected when shipped from the factory, so change the joint when use W ink.
5
The following describes the procedure for changing the joint.
6
2 Paste the name label Paste color name label
Be sure to wear protective glasses and working gloves during the operation.
Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch
the ink.
Outline
UCJV300 is shipped in the 4 color composition. When using in the 6 colors, it is necessary to change the fitting.
(UCJV150 is only the 4 colors)
1
To change the joint, change the ink supply side and the sub-tank side. The operation procedure is described below.
2
The image of connection at the
ink supply side. (Rear view)
3
Joint
To sub-tank 4
6
sub-tank side. (Top view)
4-color 6-color
4 8 4 8
1 5 1 5
10 7
9
2 6 2 6
3 7 3 7
2
Cartridge rear cover 2
8 7
Be sure to confirm that the hook of the fitting is
hanging on the 3-way fitting (or FitL3). 4
3-ways fitting φ3 or FitL3
F seal rubber 300
Fitting
6
3. Remove the fitting stopper valve (x2) on the side of the W ink
tank and connect the joint at the bottom right of the circulation
pump.
8 7
1
8 7
6
F seal rubber 300
1
4 Pressure Check / Adjustment Check / adjust whether the pressure adjustment value is correct. 6.4 (p.5)
5 Turning the Power OFF Turn OFF the power supply 6.5 (p.6)
Outline
The device voltage should be switched to 100 to 120V or 200 to 240V to match the power supply voltage.
Because the device may be damaged by an incorrect setting, do not change the setting after installation.
1
1. Switch the voltage selector switch to the side for the voltage
you are using.
“220” at shipping.
2
Outline
This device connects to the included power cable.
If you do not use the included power cables, use cable that match your region.
Connect the power cables into a power outlet with the following specifications.
1
Frequency 50/60Hz
AC100 - 120V: 1440W
Capacity
AC200 - 240V: 1920W
Always connect the cables to a power outlet near the device so that the cables can be easily removed.
When plugging the cables into the power outlets, connect the cable into outlets on a separate circuit
from other devices. Because of the large power consumption, the power supply breaker may be
2
tripped.
Power supply cables should be connected to an earthed outlet. Otherwise, there is a risk of electrical
shock or of damaging the device.
When connecting the power cables, ensure that the power switch of the device is OFF.
3
1. Insert the power cable clamp into the power supply box.
Power cable x2
4
Power cable
clamp
Outline
Check whether the pressure adjustment value is correct.
Work Procedure
1
1. Press the [SEL] key and select [#TEST] - [Air Pressure Check]
Air Pressure Check - [Negative Pressure].
Negative Pressure >
Positive Pressure (Check) >
Atmospheric Pressure >
Positive Pressure >
<< >>
2
P/N :- 2.98| P : 0.20=
PUMP:OFF 0 [== ]
2. Check the negative pressure.
Target value: -2.9±0.2kPa
VACUUM VALVE
When it does not reach the target value, air leak may
3
occur at the point before the two-way valve. Check
connection state of tubes and chambers.
5
<< >>
VACUUM VALVE
range.
When the positive pressure does not reach the target
6
value, it is informed by a buzzer.
If weaker (lower) than the target value:
a long interval buzzer.
If stronger (higher) than the target value:
a short interval buzzer. 7
Throttle valve
Outline
When turning the power OFF, check that the unit is not receiving data, and there is no remaining un-output data.
Furthermore, check that the head is in the capping station.
If you turned the power OFF without performing capping, turn the power back ON again. Return the
head to the capping station to prevent the head from drying out.
If the power is turned OFF during plotting, the head might not be parked in the capping station.
Leaving the head for a long time without capping may cause nozzle blockages. 1
Do not turn OFF the main power switch on the side, as this will stop the function for preventing nozzle
blockages from functioning.
4
1. Turn the power OFF, by giving the [END/POWER] key a long
press.
5
2. The confirmation screen of power OFF is displayed.
Work Procedure
Boot
UCJV300 2
ver1.00
3. Wait for a while until “LOCAL” is displayed.
4. Press the []/[] keys and select INK SET, and then press the 3
[ENTER] key.
INK SET UCJV150: 4color
:4color
UCJV300: 4color or 6color + W
or 6color+WW
4
5. Install the ink bottles after attaching all ink IC to the ink supply
unit.
SET INK I C * The color display
5
CMYKYKMC disappears when
attached. In case of UCJV300 (4-color)
When all are installed,
go to the next screen.
6
go to the next screen.
Outline
Discharge the air in the head together with the ink. Discharge air by opening the air control to the atmosphere,
pushing out air by its own weight. The target is all heads and all ports.
Be sure to wear protective glasses and working gloves during the operation.
1
It is possible to prevent the risk of ink entering the eyes and rough skin due to contact with ink.
Work procedure
1. From the maintenance menu, select [AIR PG].
MAINTENANCE
* After the initial filling, it automatically goes to the air purge
2
Overflow
AIR PG screen.
2. Select the head 1 and the head 2. (Execute from the head 1) 3
SELECT HEAD
HEAD1
HEAD2 [^]: Cursor up
[v]: Cursor down
[FUNC2]: Select / Release
4
AIR PG Head1
MOVING CARRIAGE * Wait for the carriage
5
movement
PLEASE WAIT (Move to the head 1
wiping position and turn
the excitation OFF)
3. Open the front cover, remove the screw and open the carriage
cover lid.
5. Lift the carriage cover lid and remove the air purge jig from
the clamp.
Clamp
1
6. Push the air purge jig into the port until it is bottomed and lock
it by rotating about 30 degrees.
6
If it does not meet the criteria, execute [FUNC2] or
retry.
ink discharging
Lift up the tube and drain the ink inside. If ink
remains in the tube, there is a risk of hardening in the
tube.
7
9. When air purge of the connection port has ended normally, end
AIR PG Head1 with [ENT].
AIR PG
COMPLETED [ENT]
10. Similarly, executed the air purge of the remaining three ports of
AIR PG Head1 the head 1.
AIR PG After executing all 4 ports, press [<] to exit.
END < > RETRY
2
RESET THE CARRIAGE?[ENT]
13. Close the carriage cover lid and the front cover.
14. Press the [ENT] key to move the carriage to the cap position.
3
AIR PG Head1
MOVING CARRIAGE If the front cover is not closed, the carriage will not
*Wait for the carriage
PLEASE WAIT movement
(Y motor excitation ON, move.
cap on)
5
16. Same as the head 1, remove air from the head 2.
6
AIR PG Head2
AIR PG
EXECUTE < > CANCEL [<]: Move to the air release position
[>]: Resume the negative pressure control, go to cleaning
17.After executing the air bleeding at all ports of the head 2, return
the air purge jig to its original location
7
Clamp between jig tip and banding band
Clamp
Banding band
1
19. Perform hard cleaning for all heads.
AIR PG
It goes to the local screen with normal termination.
** CLEANING **
2
PLEASE WAIT
Outline
Perform a test print to check that there are no ejection problems (smears or gaps) such as blocked nozzles.
If you are using loose-leaf media, load media with a size larger than A4 size portrait.
If you are using roll media, wind back the roll media by hand to remove any slack before beginning
printing. Otherwise, this could cause poor printing quality.
1
Is media loaded (Operation Manual)
Items to check before the test print Is the origin point set
Is the head cap adjusted (Operation Manual)
2
Work procedure
1. Press the [FUNC2] key in local mode.
LOCAL
3
MEDIA WIDTH 1590mm
Heater///
Ink///
TEST PRINT/
MENU REMOTE
CLEANING
4
Press [] [] to change the orientation of the test pattern.
Refer to the Operation Manual for details on the test print direction.
6
TEST PRINT
SCAN DIR.
FEED DIR.
TEST PRINT
PRINTING
Please Wait…
Nozzle is Ink is
dirty blocked
Outline
There are three kinds of head cleaning. The type to use depends on the results of the test plot (7.3 (p.7)).
Work procedure
1
1. Press the [FUNC2] key in local mode.
LOCAL
MEDIA WIDTH 1590mm
Heater///
2
Ink///
TEST PRINT/
MENU REMOTE
CLEANING
4
CLEANING 3. Press [] [] and select the cleaning type.
SOFT >
5
NORMAL >
HARD >
6
CLEANING 4. Select the head to be cleaned.
HEAD 1
HEAD 2
CLEANING
5. Press the [ENTER] key.
• The remaining cleaning time is displayed in the bottom level 7
Please Wait… of the display.
00:00
• When the cleaning finishes, the printer returns to local.
1
Ink pooled in the waste ink tank under the wiper, cap, etc. may be hardened.
As the risk of hardening of the head becomes higher, avoid leaving the lighting on for long periods of
time.
After testing, execute the nozzle cleaning since the nozzle is possible to get stuck during a long term
lighting.
2
When the temperature displayed is “XX”, it means that XX the LED PCB is not connected.
(When it is not connected, a warning is displayed at start-up and at moving to the remote operation.)
Since the temperature rise of the UV lamp affects nearby resin parts, make sure that to confirm the
lighting should be done in a short time.
Work Procedure 3
1. Select [#TEST]-[UV LAMP].
FUNCTION
#TEST [ENT]
#TEST
UV LAMP [ENT] 4
2. Select [LAMP] by [] [] key.
UV LAMP
:TEMPERATURE
UV LAMP
:LAMP 5
3. Select the LAMP PATTERN “LED-Block” by [] [] key.
LAMP PATTERN
:LED-BLOCK
[U/D] :LED-Cycle
:LED-Block
:LED-ALL
<--
6
-->
Outline
A difference of the dot shape or the ink volume on each head may cause a banding.
Perform the head volt adjustment in order to relax the difference of speed, density or dot shape between heads.
Make sure to revise the head volt adjustment every time on the setting of ink, the changing the ink type
and replacing the head. Since the dot position will be moved after the adjustment, perform the dot
1
position correction, too.
Before executing the head voltage adjustment, make sure to check if the carriage does not lean in
front/back or right/left.
If executing the adjustment while the carriage leans in front/back or right/left, the adjustment becomes
inaccurate.
Measure the gap between the head and the media in advance.
Adjustment must be done in the condition that the gap between the head and the media is within 1.5
mm ± 0.2 mm.
2
Method to adjust; Adjust the speed
1. Check the tilt of the carriage in front/back and right/left.
Function
#Adjust [ENT]
If it tilts, execute the adjustment.
(Refer to the “Carriage tilt adjustment” and “Carriage right/left
3
gap adjustment” in the maintenance manual.)
#Adjust
Head Volt Adj [ENT]
2. Measure the gap between the head and the media.
5. Input the value of the gap between the head and the media
6
[Head]-[Media] which has been measured in advance.
Gap = 2.0mm
The numeric value must be input accurately.
7
If there is a difference between the input value and
the actual gap, any accurate adjustment is not
available.
1
Pattern drawing matches.
Correction value input After the first matched position, the lines no longer
have such a large difference.
H1-A If the voltage is high, the satellites increase and
2
V=18.0(Offset=0.0) ripples occur.
3
Pattern (in case of 4-colors)
A B C D A B C D
Head 1 Head 2
4
Not Good;
from left side
Register the
value of the
matched +3 +2 +1 0 -1 -2 -3
5
position.
Scan Check the pattern from the line on the right side.
1
Gap = 2.0mm
Numeric value be entered exactly.
#HEAD VOLT If there are the difference from the actual gaps, it
PRINT START [ENT] cannot be accurately adjusted.
#HEAD VOLT
2
** PRINTING **
H1-A
V=17.0(Offset=3.0)
4. Check the pattern and input the voltage value.
3
Check the pattern, paying attention to the following points.
Pattern (in case of 4-colors)
1) Ripple
• Until the ripples visually disappear. Lower it in units of 0.5
V.
4
If the ripples visually disappear, it is OK if some
Head line1 satellites occur.
5
Stop by “Value adjusted in [Speed] – 1.0 V”.
(E.g.) If the value adjusted in [Speed] is 3.0 V, you
can decrease to 2.0 V.
Ripple • Adjust for dots that have larger diameters than others. 7
The color does not have to be matched completely.
Roughly the same shade is OK.
Stop by “Value adjusted in [Speed] – 1.0 V”.
2) Color (E.g.) If the value adjusted in [Speed] is 3.0 V, you
variation can decrease to 2.0 V.
Dark = Lower the voltage
Be sure to adjust the head volt before carrying out the mechanical adjustment.
Outline
SLANT adjustment and POSITION adjustment can be performed at the same time.
1
Adjust mechanically while checking the pattern. Auxiliary use.
Adjustment pattern (image) * The illustration shows the case of the 4 colors.
Head1-2 stagger
2
3
Head1-D ReDir SiDir Head2-B ReDir SiDir
1 scan 4
2 scan
3 scan
5
4 scan
Work procedure
1
Adjustment lever
for Slant adjustment
Adjustment lever
for position adjustment 2
Do not touch
Do not touch
FUNCTION
1. Select [#ADJUST]-[HEAD ADJUST]-[SLANT ADJUST].
3
ADJUST [ENT]
#ADJUST
HEAD ADJUST [ENT]
#HEAD ADJUST 4
SLANT ADJUST [ENT]
5
PRINT START [ENT]
#SLANT ADJUST
PRINTING
Head
1
Loosen the screw
3
below;
When the head has slanted to left: turn it
counterclockwise (CCW).
When the head has slanted to right: turn it
clockwise (CW).
It is necessary to adjust slant prior to performing the position adjustment (staggered adjustment).
After the position adjustment (staggered adjustment), re-check the slant of the head.
Tolerable:
0±10 μm
6. Check if the gap of pattern is in compliance with the
specification.
1
head 1
Be careful that head positions of dots seen with a
head 2 loupe is opposite from the actual position.
Tolerable range: 0 ± 10 μm 2
When the dots are misaligned exceeding the tolerable range,
proceed to the following procedure.
7. Loosen the screw (x1) fixing the head to be adjusted.
Loosen the screw of the adjustment lever.
3
Adjust Head1 on the basis of Head2.
Head
4
Do not touch
10. When finished, tighten the screw (x1) to secure the head.
Outline
Draw the built-in patterns, and compensate the parameter so that the drop positions of other heads are on the same
line as the drop position of reference head (Head 1A) in the Y-direction. To each of the discharged waveforms,
execute [SiDir], [ReDir] and [BiDir] in each resolution. Perform adjustment in accordance with the following chart.
(O: Implement this without fail., -:Not needed.)
2
WF2 (Small droplet waveform)
Y-resolution
300 600 1200
Std
SiDir
O
BiDir
– *1
ReDir
– *1
SiDir BiDir ReDir
O O O
SiDir
O
BiDir
O
ReDir
O 3
Hi – – – O O O O – *2
– *2
*1: SiDir and ReDir adjustment values of 300 dpi Std reflect the adjustment value of 600 dpi Hi.
*2: SiDir and ReDir adjustment values of 1200 dpi Hi reflect the adjustment value of 600 dpi Std.
4
Work Procedure
1. Display [#ADJUST] - [PRINT ADJUST].
FUNCTION
5
#ADJUST [ENT]
#ADJUST
PRINT ADJUST [ENT]
7
#PRINT ADJUST
:300Std [] / []: Y-resolution & Scanning speed change
300Std - 1200Hi [ENTER]: Confirms (Next)
SiDir adjustment
4. Select “SiDir” on the [SELECT] display.
#PRINT ADJUST
SELECT :SiDir [] / []: Switches
ReDir [ENTER]: Confirms (Next)
BiDir
5. Press the [ENTER] key to draw the pattern.
1
#PRINT ADJUST [ENTER]: To start Pattern drawing
SELECT :SiDir
[]: To the compensation display
(Without drawing)
#PRINT ADJUST
SiDir :PRINT
2
Pattern drawing
3
2D 2C 2B 2A 1D 1C 1B
direction, referring to the reference nozzle H1A line.
(Reference)
[] / []: Compensating value input
Scanning direction
All nozzles (7 lines) adjusted [ENTER]: Confirms (Next)
Magnified
Bad Good Good Input the compensating value, referring to the left
Example Example Example figure, if the displacement on the drop position of
head applied for the compensation occurs either right
or left against the reference head. 4
7. When compensated, draw and check the patterns again.
Adjustment
Reference line
line Repeat “Drawing -> Checking (Compensating)” until
ReDir adjustment
8. On the [SELECT] display, select “ReDir”, and adjust it in the
6
#PRINT ADJUST
SELECT :ReDir
same way as “SiDir”.
SiDir [] / []: Switches
7
BiDir [ENTER]: Confirms (Next)
#PRINT ADJUST
SELECT:ReDir 9. Press the [ENTER] key to draw the pattern.
[ENTER]: To start Pattern drawing
#PRINT ADJUST
ReDir:PRINT []: To the compensation display
(Without drawing)
Pattern drawing
BiDir adjustment
11. Select “BiDir” on the [SELECT] display.
#PRINT ADJUST [] / []: Switches
SELECT:BiDir [ENTER]: Confirms (Next)
SiDir
ReDir
1
12. Press the [ENTER] key to draw the pattern.
#PRINT ADJUST
BiDir:PRINT [ENTER]: To start Pattern drawing
[]: To the compensation display
(Without drawing)
Pattern drawing
2
Feeding direction 13. Check and compensate the patterns.
The reference lines are drawn in going, and then the adjustment
lines are drawn at the same Y-coordinate positions in returning.
The position where the lines above are overlapped on one
vertical line is specified as the correct dot position (H1A: M-
Scanning direction Check if the displacement is color fixed)
3
almost equal in the right,
the center and the left of the Confirm that the dots are on the same line.
Magnified drawn area.
Bad Good Good * The adjusting procedure is the same although the drawing
Example Example Example pattern is different depending on mode.
[] / []: Compensating value input (Measured value)
[ENTER]: Confirms
Reference
Adjustment If the displacement is significantly different in the 4
line right and left, other reasons are considered.
line
5
300Std BiDir WF3
= 0.0 Repeat “Drawing -> Checking (Compensating)” until
-50.0~50.0 any compensation is not required.
Work procedure
1. Load the media and set the print origin.
LOCAL
1590mm
2. Press the [MENU] key in local mode.
Heater///
1
Ink///
TEST PRINT/
MENU REMOTE
CLEANING
MENU
SETUP > 3. Select [SETUP] and press the [] key.
MAINTENANCE >
2
MACHINE SETUP >
INFORMATION >
SETUP
3
FEED COMP. > 4. Select [DROP.POScorrect] and press the [] key.
DROP.POScorrect >
HEATER >
LOGICAL SEEK HOST
DROP.POScorrect
PRINT START
5. Press the [ENTER] key.
4
5
DROP.POScorrect 6. Press the [ENTER] key to start the pattern print.
PRINTING
Please Wait… Multiple test patterns are printed.
(The are called patterns 1, 2, 3, etc. in printing order)
6
7. Press [] [] to correct the dot position of pattern 1.
DROP.POScorrect
7
PATTERN1 0 • Correction value: -40 to 40
PATTERN2 0 • Check the test pattern to ensure the correction value is the
PATTERN3 0
PATTERN4 0 position where the outgoing direction and return direction
form a single straight line.
• If the correction value is not in the range of -40 to 40, adjust
:-40.0~40.0 the head height and then repeat the procedure from Step 2.
9. Correct the dot positions for pattern 2 onwards in the same way
DROP.POScorrect as Step 6, then press the [ENTER] key.
PATTERN1 0
PATTERN2 0
PATTERN3 0 Print patterns 1 to 8. Each matches the following
PATTERN4 0 chart.
:-40.0~40.0
PATTERN1
PATTERN2
WF3
WF2
300
300
Std
Std 1
PATTERN3 WF2 600 Std
PATTERN4 WF2 600 Hi
PATTERN5 WF2 1200 Std
PATTERN6 WF2 1200 Hi
2
10. Press the [END] key several times to finish.