Damages found during the handling of shop primed coated materials

Handling damages at laydown area for shop primed coated materials.

internal and external protective coatings are specified

to provide corrosion protection for equipment, piping and concrete
structures in accordance with PDRR-8440-SP-0004 &0008.
cathodic protection shall be applied to provide
corrosion protection. Cathodic protection scope and requirements are
defined in PDRP-8440-SP-0003.

05.04.2024
Laydown area –
SWAIN ENGG.
Testing Equipment Calibration checks: No calibration cert. to verify.

Sr. no. Description Model no. Cal. Cert. no. Cal. Date Due date.
1 Conductivity HORIBA ACL/006734 18.02.2025
meter
2 Surface 625491 ACL/006736 18.02.2025
Profile
Gauge

Blasting/Painting –

Sr. Description IT no. Mark Qty Paint Profile Contamination Dust

no. no. system µm µS/cm Level
1 Chequered IT no. 02 CS-1 45 -55 25,22 2
plates 40 nos
2 ISA 50 06-11 IL-2 50-75 19 2
____________________________________________________________________

Tender Specification

6.2.2.Section_2_Standard_Spe
Cifications
BASIC ENGINEERING DESIGN DATA Page 41 of 47
Painting
13.7.1 Painting for all piping, equipment structures and all externals shall be in
accordance with Project Standard PDRP-8440-SP-0006 Protective Paint and
Coatings
Remarks! As per process requirements. Includes paint colour coding, (linings of
internals are excluded).
13.8 Coating Underground Pipe
13.8.1 Coating of underground steel pipe shall be in accordance with Project Standard
PDRP-8440-SP-0008 Coating of Buried Pipework
Remarks: None
13.9 Galvanising
Galvanising of iron and steel items shall be accordance with ASTM A153.
Remarks: Hot dip galvanised gratings. Suitable Piping material
to be procured from vendors
'

PDRP-8440-PH-0001
PAGE : 42 of 56
pg.293 Galvanizing the pipes to ISO 1461 requires a minimum
average
coating thickness of 85 micrometer. In practice it is possible to
produce the galvanized surface in excess ' of 130. Micrometer
Assuming an average annual corrosion rate of 8
micrometer per year a 130 micrometer galvanized coating would have
a coating life longer than the required 15 years lifetime. Therefore, for
this project, when galvanised steel is used in water service, it has to
be specified with a minimum coating thickness of 130 micrometer

pg,1556 Zinc base primer and galvanized materials shall not be in contact
with stainless steel piping,
regardless of metal temperature.
Piping 2" and smaller shall be assembled from threaded components, pre-
galvanized.
Piping 3" and larger shall be prefabricated and consequently hot dip
galvanized in acc. with
ASTM A153

PDRP-8440-SP-0006
PAGE : 29 of 43 5.2 Repairs For touch-up of drilled and/or cut edge damage
areas of galvanised steel,
surfaces shall be hand tool cleaned and painted with one coat of zinc-rich
epoxy to a nominal DFT of 60 micron. Major damage shall be re-galvanised
in accordance with the above mentioned standard.

DOC NO.:
IPPX-6394-871Q-PR-000-
0007-T1
Coating Specifications for Shop applied and Field Applied Field Weld
Joints of Pipe Sections of carbon steel piping
6.2
6.2.1 Shop applied coating:
All pipe sections shall be left out with 50mm cut back on both the ends
without internal glass flake epoxy coating as per 6.1 with the shop.
The cut back area shall be applied with 1 Coat of welding grade
Inorganic Zinc Silicate Primer (Two pack) @ 20 microns DFT/Coat after :
blast cleaning the pipe surface at Shop itself by spray application.

COATING OF BURIED
PIPEWORK IPPX-6394-8710-PR- pg - 5543
000-0007-T1
The CONTRACTOR shall prepare a field (weld) joint coating and a repair
procedure for review and approval by the IOCL/PMC Engineer In-charge.
The repair procedure shall be for coating holidays and defects up to 50mm
in diameter only. All defects or areas requiring recoating which are above
the 50mm criteria shall be cause for complete stripping and recoating of the
7.9
A l(**f
A/Vyl [f^ffNav! Mumbai
Cl 400701 JrfciSS
DOC NO.:
IPPX-6394-8710-PR-000-
0007-T1
wmm Annexure -1 ^BSaSSSSSB
Toyo Engineering India Pvt. Ltd.
ISSUED: 10.07.2020 IPPX PAGE 10 OF 19
entire field joint. Field joint and repair coating qualification, inspection and
testing shall comply with section.
7.10 Coatings, catalysts and thinners shall be stored in well ventilated
buildings free

8.1 InspectionThe coating inspector shall-have full knowledge

of pipe internal coating application and shall be approved by the IOCL/PMC

8.1.5 CONTRACTOR’S Supervisor shall have in his possession at all

times,
for his own use and that of the Engineer In-charge, a wet film thickness
gauge for continuous checking of the wet film.
8.1.6 Following application of coatings and after curing the coating shall be
100% holiday tested using a low voltage D.C. detector.
10.0 FIELD JOINTS AND REPAIR OF COATING
10.1 The field joint coating system to be used on field (cosing weld) joints
and
repair areas shall be based on the base coating system i.e. glass flake
reinforced solvent free Epoxy.
10.5 Field joint and repair coating procedure qualifications testing:
10.3 It is a requirement that the CONTRACTOR shall prequalify his
procedures for
the application of all field joint and repair materials, and shall satisfy the
Engineer In-charge of IOCL7 PMC that he has the knowledge and
expertise to
apply the specified system.

JOB SPECIFICATION
FOR INTERNAL LINING OF CARBON
STEEL FIRE WATER PIPING AND
FITTINGS
Annexure -1 iPPX-6394-8710-PR-000-0007-T1
shop/field applied internal lining of carbon steel fire water piping including
bends, valves, fittings etc. and field painting of weld joints by ambient
temperature curable solvent free glass flake reinforced liquid epoxy.

JOB SPECIFICATION FOR EXTERNAL

COATING OF BURRIED
PIPING & FITTINGS
Annexure - II IPPX-6394-8710-PR-000-0007 T1

____________________________________________________________
_
9.6 Austenitic stainless steels
During storage and after issue to the site construction conti^tpr. -
ajijkustenitic
^stainless steel components, equipment and materia lows:
• .i If* 400 701 \ mi r* o;
' 'j&r- DOC NO.
1PPX-6394-8710-PR-000-0003-T1 craves MAT-ERIAbHANDbING &-
ST0RING
PROCEDURE
t tx≪jn≪g≫oia
TOYO ENGINEERING INDIA
PVT. LTD.
ISSUED: 10.01.2020 IPPX Page 21 of 31
(1) Exposure to salt water or spray shall not be permitted.
(2) Contact with the ground shall not be permitted.
(3) Contact with galvanized materials, zinc-rich compounds or paints shall
not be
permitted.
(4) Contact with carbon steel materials shall not be permitted. These items
are to
be stacked separately.
(5) All openings shall be blanked off with suitable end caps.
____________________________________________________________

IPPX-6394-8710-PR000-0005-
PIPING MATERIAL TRACEABILITY PROCEDURE
AT SITE
Painting Work
During the painting work, color marking and heat number shall be re-
marked on the coating by
painting group as per the following steps.
Before starting the blasting work, color marking and heat number shall be
painted inside of the
piping materials or identification tag shall be wired to the piping materials.
2.2.1.2
2.2.1.3
(a)
(b) After painting, colour marking and heat number shall be re-marked
outside of thepiping
materials.
Total Traceability: This section applies only to materials requiring total
traceability throughout
field fabrication and installation, refer para no.1.1.1
When material ( Pipe & Pipe Fittings) are received, receiving inspection
shall be carried out
IPPX-6394-8710-PR-000-0006-
CALIBRATION PROCEDURE FOR MEASURING
AND TESTING EQUIPMENT
XL
3.2 All inspection, measuring and test equipment shall have its calibration
status displayed bn the
equipment using a tag or sticker
FIELD QUALITY CONTROL
PROCEDURE IPPX-6394-8710-PR-000-0002-T1
5.5 Inspection Report
(1) For INSPECTIONS carried out under all classifications, a"FIELD
INSPECTION
REPORT", as per EXHIBIT E hereto, together with any relevant drawings,
certification or technical information shall be submitted to the OWNER
and/or PMC
by the CONTRACTOR at the time and place the inspection is to be
performed. The
CONTRACTOR shall also supply all the inspection equipment necessary in
order
to complete the INSPECTION. A copy of each report and its scanned file
(pdf) s,hall
be forwarded to the OWNER and PMC within a period of Seyep.
(7)jworking days
after the day of the INSPECTION was performe
5.6 (1) In order to summarize the overall status and history of the
INSPECTION
complete print out of the FIELD INSPECTION SUMMARY SHEET will be
submitted to the OWNER and PMC as part of the Turn-over package, upon
MECHANICAL COMPLETION of the facil
COATING OF BURIED PIPEWORK PDRP-8440-SP-0008 PAGE: 8 of
11REV: F1

'5.4 "."l Cb ' Field Jolntffoa^

i5747 Once the field* joint* coating has dried/lhe \rea~shair"FF""T00%
^TjSiidayi
detected in accordance with section6j
^ cured. Curing times are dependent on the environmental conditionsand?
are!
butlined in the MANUFACTURER’S datasheets]
Repairs
Coating repairs shall be in accoidance vyjth PDRP-8440-SP-0006, section
m
8.0 DOCUMENTATION General
The APPLICATOR shall submit detailed ,procedures^andTquantir plani
Covering all coating activities for the- MAIN CONTRACTOR’S review and
approval.!"