MACHINE DESIGN 1 PS 9.

A turbine is connected to a generator by means of flange coupling that has a bolt circle diameter of
500 mm. The generator output is 40 MW, 3600 rpm and 90% efficiency. If there are16 bolts,
1. Two cylinders rolling in the opposite direction has a speed ratio of 3. If the diameter of driver is 10 determine the force acting on each bolt.
inches, find the center distance between cylinders.
A. 26.41 KN B. 29.47 KN C. 35.62 KN D. 32.61 KN
A.15 in B. 10 in C. 25 in D. 20 in
10. The stress area of UNC bolt is 0.763 in2, if material used is carbon steel, determine the applied load
2. A shaft is used to transmit 200 KW at 300 rpm by means of a 200 mm diameter sprocket. Determine on the bolt.
the force tangent to the sprocket.
A. 3407.14 lbs. B. 3846.71 lbs. C. 4025.86 lbs. D. 3102.74 lbs.
A.60.44 KN B. 60.33 KN C. 60.88 KN D. 63.66 KN
11. Determine the bursting steam pressure of a steel shell with diameter of 20 inches and made of 5/16
3. A flange coupling having 180 mm bolt circle and 19 mm thick uses 8 bolts, 16 mm diameter to steel plate. The joint efficiency is at 80% and a tensile strength is 63,000 psi.
connect two shafts. It is use to transmit 60 KW at 180 rpm. Determine the factor of safety in bearing
A. 2,445.6 psi B. 3,150.0 psi C. 5,233.4 psi D. 4,736.4 psi
if yield point in compression is 448 Mpa.
12. A spring with plain ends has 15 active coils diameter of 6 mm and pitch of 10 mm. If spring rate is
A. 15.6 B. 18.5 C. 30.8 D. 25.4
100 KN/m, determine the solid force.
4. Determine the permissible working stress of a UNC bolts that has a stress area of 0.606 in2 if material
A. 4 KN B. 5 KN C. 6 KN D. 7 KN
used in carbon steel.
13. Four cylinders rolling in opposite directions has a speed ratio of A:B:C:D = 5:3:1:4. If center distance
A. 4055.5 psi B. 5244.5 psi C. 4675.5 psi D. 4186.5 psi
between cylinder A and C is 70 inches, find the diameter of cylinder D.
5. Determine the internal pressure of cylindrical tank 500 mm internal diameter, 20 mm thick and 3 m
A.18.75 in B. 26.34 in C. 12.45 in D. 16 .37 in
length if stresses limited to 140 Mpa.
14. A pulley has a tangential velocity of 75 fpm. If pulley diameter is 10 inches, find the speed of the
A. 10.06 MPa B. 10.53 Mpa C. 11.20 Mpa D. 12.88 Mpa
speed.
6. A squared and ground ends spring has a pitch of 20 mm, wire diameter of 12.5 mm. If there are 12
A.24.34 rpm B. 28.65 rpm C. 34.22 rpm D. 32.34 rpm
actual number of coils the deflection when spring is compressed to its solid length.
15. A shaft has an ultimate stress of 350 Mpa and has a factor of safety of 5. The torque developed by
A. 78mm B. 75 mm C. 77 mm D. 79 mm
the shaft is 3 KN-m and the diameter outside diameter is 80 mm. Find the inside diameter of the shaft.
7. Two cylinders rolling in the same direction has speed ratio of 2.5 and center distance of 50cm. Find
A.83.45 mm B. 76.45 mm C. 69.62 mm D. 66.34 mm
the diameter of the larger cylinder.
16. A 75 mm diameter shaft is transmitting 300 KW at 600 rpm. As solid coupling has a bolts of 6 and
A.56.34 in B. 263.45 in C. 166.67 in D. 66.67 in
each 18 mm in diameter. Find the required bolt circle diameter if shearing stress in bolt is 27.5 Mpa.
8. Find the diameter of a steel shaft which will be used to operate a 110 KW motor rotating at 5 rps if
A. 227.4 mm B. 233.6 mm C. 254.5 mm D. 272.6 mm
torsional stress is 90 Mpa.
17. The total force of 125 KN is required of flange coupling that has 5 bolts has also a shearing stress of
A.60.20 mm B. 58.30 mm C. 38.30 mm D. 46.20 mm
30 Mpa for bolt. Determine the required bolt diameter.
 A. 62.45 KN B. 54.21 KN C. 45.62 KN D. 32.57 KN 26. A flat key is to be designed for 75 mm diameter shaft which will transmit 150 KWat 400 rpm. If
allowable shearing stress is 200 Mpa and key width is 15 mm, determine the length of key.
18. Compute the working strength of 1 1/2 in. bolt which is screwed up tightly in packed joint when the
allowance working stress is 13,000 psi. A. 30.65 mm B. 31.83 mm C. 33.75 mm D. 32.85 mm

A. 11,465.5 lbs. B. 13,860.5 lbs. C. 11,212.5 lbs. D. 11,854.5lbs. 27. A 12 cm x 16 cm air compressor have 5 bolts on cylinder head with yield stress of 440 Mpa. If the
bolt stress area is 0.13 in2, determine the maximum pressure inside the cylinder.
19. Determine the diameter of bolt needed to tightly packed the joint is bolt working strength is 90.76
KN and working stress is 82.71 Mpa. A. 142.23 psi B. 671.96 psi C. 742.78 psi D. 840.60 psi

A. 0.5 in. B. 1.0 in. C. 1.5 in. D. 2.0 in. 28. Determine the safe wall thickness of a 50 inches steel tank with internal pressure of 8 Mpa. The
ultimate stress is 296 Mpa. The factor of safety to use is 3.
20. A water tank 10 m x 12 m is completely filled with water. Determine the minimum thickness of the
plate if stress is limited to 50 Mpa. A. 2 in B. 3 in C. 5 in D. 4 in

A. 11.77 mm B. 12.66 mm C. 14.55 mm D. 12.44 mm 29. A spring has a load of 50 lb. with a spring index of 8. If stress induced is 90,000 psi, determine the
wire diameter.
21. A spring rate has a spring rate of 30 KN/m. If wire diameter is 10mm with a mean diameter of 70
mm, determine the number of active coils. G = 80 GN/m2. A. 0.058 in. B. 0.828 in. C. 0.452 in. D. 0.1157 in.

A. 6.54 B. 7.82 C. 8.42 D. 9.72 30. If the ultimate shear strength of steel plate is 45,000 psi, what force is necessary to punch a0.9 in
diameter hole in a 0.5 in thick plate using a factor of safety of 3.5.
22. Shaft A with 12 inches diameter pulley running at 250 rpm is connected to shaft B by means of 26
inches diameter pulley. Another pulley on shaft B 16 inches diameter is connected to 10 inches A.63,617 lbs B. 61,567 lbs C. 65,378 lbs D. 69,345 lbs

diameter pulley on shaft C. Find the speed of shaft C. 31. A steel shaft transmit 50 hp at 1400 rpm. If allowable stress is 500 psi, find the shaft diameter.

A.184.61 rpm B. 284.56 rpm C. 173.45 rpm D. 197.44 rpm A.3.58 in. B. 2.84 in. C. 1.65 in. D. 2.54 in.

23. A steel tie rod on bridge must be withstand a pull of 6200 lbs. Find the diameter of the rod assuming 32. The shaft of a motor has a length of 20 times its diameter and has a maximum twist of 1 degrees
a factor of safety of 4 and ultimate stress of 66,000 psi. when twisted at 2 KN-m torque. If the modulus of rigidity of the shaft is 80 Gpa, find the shaft

A.0.234 in B. 0.534 in C. 0.691 in D. 0.734 in diameter.

24. What is the speed of 63.42 mm shaft transmitted 75 KW if stress is not to exceed 26 Mpa. A.69.23 mm B. 73.23 mm C. 64.23 mm D. 66.33 mm

A.550 rpm B. 600 rpm C. 650 rpm D. 700 rpm 33. A 70 mm diameter shafting of SAE 1040 grade, cold rolled, having a yield point of 52 ksi and1/2 x
3/4 x 4 inches key. Compute the minimum yield point in the key in order to transmit the torque of the
25. A flange coupling with bolt circle diameter of 250 mm uses 8 bolts, 25 mm diameter. The torque shaft. The factor of safety is 3.
transmitted is 15 KN-m and compressive stress of bolts is 15 Mpa. Determine the required flange
thickness A. 51,698 psi B. 45,986 psi C. 54,907 psi D. 58,096 psi

A. 25 mm B. 30 mm C. 35 mm D. 40 mm 34. A rectangular key is used in pulley connection to transmit 100 KW at 1000 rpm on 50 mm shaft
diameter. Determine the force required to remove the shaft from the hub if f = 0.4.
 A. 33.24 KN B. 36.85 KN C. 38.19 KN D. 30.55 KN 43. A 7/16” height x 3” length flat key is keyed to a 2 inches diameter shaft. Determine the torque
developed in key if bearing stress allowable is 25 Ksi.
35. The cylinder head of ammonia compressor has core gasket are of 80 cm2 and flange pressure of 90
kg/cm2. Determine the torque applied on the bolt if nominal diameter of bolt used is 3/5 inch and A. 16.406.25 in-lb B. 15,248.56 in-lb C. 17,420 in-lb D.16,246.75 in-lb
there are 5 bolts.
44. A rectangular key was used in a pulley connected to a line shaft at 15 KWand 600 rpm. If shearing
A. 476.28 in.lb B. 586.28 in.lb C. 381.02 in.lb D. 666.28 in.lb of key is 230 Mpa, determine the force acting on key length if key width is one-fourth of shaft
diameter and key length of one inch.
36. The total torque required to turn the power screw is 50 N.m. If the linear speed of screw is 7ft./min
and lead of 8mm, find the horsepower input of the power screw. A. 43 KN B. 48 KN C. 45 KN D. 46 KN

A. 2.86 hp B. 1.84 hp C. 2.14 hp D. 2.38 hp 45. A single square thread power screw has a lead of 6 mm and mean diameter of 34 mm. If it is used to
lift a load of 26 KN and coefficient of friction of thread is 0.15, determine the torque required to turn
37. The internal pressure of a 400 mm inside diameter cylindrical tank is 10 Mpa and thickness is25 mm.
the screw.
Determine the stress developed if joint efficiency is 95%.
A. 91.9 N.m B. 65.8 N.m C. 72.6 N.m D. 86.5 N.m
A. 80 MPa B. 84.21 Mpa C. 86.75 MPa D.78.42 Mpa
46. A cylinder has maximum load of 2500 kg while the pressure is 2,550 kpa. If the ultimate stress is
38. It is found that a load of 50 lb. an extension coil spring deflects 8.5 in. What load deflect the spring
55,000 Kpa and factor of safety of 4, find the required wall thickness of the cylinder.
2.5 in?
A. 8.45 mm B. 11.42 mm C. 9.34 mm D. 10.26 mm
A. 10.64 lb. B. 12.48 lb. C. 13.48 lb. D. 14.70 lb.
47. A spring sustain 200 ft-lb of energy with deflection of 3 in. Assume that the main coil diameter is 7
39. A 2.5 in diameter by 1.8 in long journal bearing is to carry 5000 lb load at 320 rpm using SAE40 lube
times the wire diameter and allowable stress of 100,000 psi, determine the wire diameter.
oil at 200 oF through a single hole at 30 psi. Compute the bearing pressure.
A. 0.416 in. B. 0.321 in. C. 0.568 in. D. 0.672 in.
A.1111.11 psi B. 142.23 psi C. 123.34 psi D. 197.34 psi
48. A cable steel has a length of 100 m and stretch to 5 cm when the load is applied at both ends. If tensile
40. A journal bearing has 8 cm diameter and length to diameter ratio of 3. Find the projected area in mm2.
stress is 50 psi, find the modulus of elasticity of the steel.
A.19,200 B. 20,009 C. 18,058 D. 17,017
A.100,000 psi B. 120,000 psi C. 110,000 psi D. 130,000 psi
41. A hollow shaft developed a torque of 5 KN and shaft stress is 40 Mpa. If outside diameter of shaft is
49. A shaft whose torque varies from 2200 to 6400 in-lb. It has a diameter of 1.25 inches and yield stress
100 mm, determine the shaft inner diameter.
of 63,000 psi. Find the variable component stress.
A.68.43 mm B. 63.28 mm C. 58.38 mm D.77.64 mm
A.6524.45 psi B. 4245.56 psi C. 5475.95 psi D. 7834.56 psi
42. A hollow shaft that has 100 mm outside diameter and 80 mm inside diameter is used to transmit 100
50. What is the polar moment of inertia of a solid shaft that has a torque of 1.5 KN and a stress of 25
KW at 600 rpm. Determine the shaft stress.
Mpa?
A.13.73 MPa B. 16.82 MPa C. 19.86 MPa D.17.21 Mpa
A.2.46 x 10-6m4 B. 2.02 x 10-6m4 C. 3.46 x 10-6m4 D. 1.24 x 10-6m4
51. A force tangent to 1 foot diameter pulley is 5 KN and is mounted on a 2 inches shaft. Determine the 59. What is the minimum diameter of a steel shaft which will be used to operate a 14 KN.m torque and
torsional deflection if G = 83 x 106 Kpa. will not twist more than 3⸰ in a length of 6 m? (G = 83 x 106 kPa)

A.0.804⸰/m B. 0.654⸰/m C. 0.786⸰/m D. 0.938⸰/m A.100.64 mm B. 96.80 mm C. 118.45 mm D. 120.72 mm

52. A square key is to be used in a 40 mm diameter flat key and that will develop a 2 KN.m torque. If 60. A solid shaft 5 m long is stressed to 60 Mpa when twisted through 4⸰. Find the shaft diameter if G
bearing stress of the key is 448 Mpa, determine the cross-sectional dimension of flat key to be used =83 Gpa.
using key length of 21.12 mm. A. 95. 46 mm B. 90.42 mm C. 101.32 mm D. 103.54 mm
61. A one meter pulley is fastened to a 100 mm shaft by means of 25 mm square key and 150mm long.
A. 21.12 mm B. 25.61 mm C. 28.21 mm D. 18.61 mm
What force tangent to pulley rim will shear the key if shearing stress is 200 Mpa.
53. A 100 KN force is acting on a key that has a length of 4 times its height. If bearing stress of key is
A. 65 KN B. 70 KN C. 75 KN D. 80 KN
400 Mpa, determine the height of key.
62. A double square thread power screw has a mean radius of 80 mm and a pitch of 10 mm is used to lift
A. 10.54 mm B. 11.18 mm C. 12.65 mm D. 15.25 mm
a load of 80 KN. If friction of screw is 0.13 and collar torque is 20% of input torque, determine the
54. An ACME thread power screw that has a mean diameter of 25 mm and pitch of 5 mm is used to lift input torque required.
a load of 500 kg. If friction on threads is 0.1, determine the torque needed to turn the screw.
A. 830.75 N-m B. 1365.40 N-m C. 840.76 N-m D. 846.76 N-m
A. 11.10 N.m B. 126.3 N.m C. 13.10 N.m D. 10.30 N.m
63. A 19mm stud bolts is used to fastened on a 250 mm diameter cylinder head of diesel engine. If there
55. A spherical tank 15 mm thick has an internal pressure of 5 Mpa. The joint efficiency is 96%and stress are 10 stud bolts, determine the pressure inside the cylinder if bolt stress is 50 Mpa.
is limited to 46875 Kpa. Find the inner diameter of the tank.
A.288.8 KPa B. 2888 KPa C. 3426 KPa D.4828 Kpa
A. 150 mm B. 200 mm C. 250 mm D. 540 mm
64. Compute the maximum unit shear in a 2 inches diameter steel shafting that transmits 24,000 in-lb of
56. A weight of 100 lbs. strikes a coil spring from a height of 18 inches and deflects the spring of 6 torque at 120 rpm.
inches. Find the average force acting on the spring.
A.15,279 psi B. 17,456 psi C. 14,233 psi D. 16,344 psi
A. 600 lb. B. 700 lb. C. 800 lb. D. 900 lb.
65. A 1.2 m pulley is fastened to a 120 mm shaft by means of square key with 140 mm long. What force
57. How many 1/2 inch diameter hole that can be punch in one motion of a 1/8 inch thick plate using a tangent to pulley rim will crush and key if bearing stress is 410 Mpa. Assume key and shaft are of
force of 50 tons. The ultimate shear stress is 52 ksi and factor of safety of 3. the same material.

A.7 B. 9 C. 8 D. 10 A. 160.25 KN B. 172.20.25 KN C. 180.42 KN D. 86. 10 KN

58. Determine the minimum diameter of a taper pin for use to fix a lever to a shaft, if it is to transmit a 66. A press is used to punch 10 holes per minute of 30 mm diameter hole from 25m thick plate. Determine
maximum torque of 750 in-lb. The shaft diameter is 1.5 inches and has a stress of 20,000 psi. the power needed to punch a hole if ultimate shear stress is 400 Mpa.

A.0.252 in B. 0.452 in C. 0.642 in D. 0.826 in A. 2.68 KW B. 1.96 KW C. 3.58 KW D. 0.96 KW

67. The root diameter of a double square thread power screw is 0.55 in. The screw has a pitch of 0.2 in.
Determine the major diameter.
 A. 0.524 in. B. 0.750 in. C. 0.842 in. D. 0.961 in. 76. During a punching process of 350 kg flywheel the speed varies from 200 rpm to 180 rpmwith1m

68. A column supports a compressive load of 250 KN. Determine the outside diameter of column if mean diameter. Determine the kinetic energy needed.
inside diameter is 185 mm and compressive stress of 50 Mpa.
A. 3.63 KJ B. 6.28 KJ C. 4.51 KJ D. 5.62 KJ
A. 200.62 mm B. 201.47 mm C. 216.42 mm D. 208.41 mm
77. A plate 200 mm wide and 25 mm thick with strength of 410 Mpa. is to be shear. During shearing
69. What is the diameter of line shaft that transmit 150 KW at 15 rps?
process an 800 mm mean diameter flywheel changes its speed from 200 rpm to 180 rpm. Determine
A.2.28 in. B. 3.54 in. C. 1.62 in. D. 2.06 in.
the weight of flywheel to be used.
70. The kinetic energy needed to punch a hole is 5 KJ. What is the maximum thickness of hole that can
A. 3265.84 kg B. 3452.71 kg C. 3621.72 kg D. 3846.86 kg
be punched if hole diameter is 25 mm and ultimate stress of plate is 420 Mpa.
78. A square thread power screw has a pitch diameter of 1.5 and a lead of 1 in. Neglecting collar friction,
A. 12.61 mm B. 14.68 mm C. 17.41 mm D. 19.62 mm
determine the coefficient of friction for threads if screw efficiency is 63.62%
71. A power screw consumes 6 hp in raising a 2800 lb weight at the rate of 30 ft/min. Determine the
A. 0.113 B. 0.121 C. 0.146 D. 0.151
efficiency of the screw.
79. A 20 mm diameter rivet is used to fastened two 25 mm thick plate. If the shearing stress of rivet is
A. 12.5% B. 16.8% C. 42.42% D. 66.62%
80 Mpa, what tensile force applied each plate to shear the bolt?
72. A spherical tank has a diameter of 10 m and (80 cm thickness-NOT INCLUDED). If tangential stress
A.26.35 KN B. 28.42 KN C. 30.41 KN D. 25.13 KN
of tank is 16 Mpa, find the maximum internal pressure of the tank. can carry if the wall thickness is
25.4 cm. 80. A 2 inches diameter main shaft running at 600 rpm is mounted by a 12 inches diameter pulley and is
then connected to the shaft of driven machine mounted by a 40 inches diameter pulley by means of
A. 1625.60 kpa B. 1863.45 kpa C. 2357.43 kpa D. 3422.45 kpa
a belt. The belt efficiency is 90%. Find the diameter of the short shaft.
73. If it is determined experimentally that a load of 20 kg applied to an extension coil spring will provide
A.4.23 inches B. 3.23 inches C. 2.25 inches D. 1.45 inches
a deflection of 200 mm. What load will deflect the spring 60 mm.
81. The energy required to punch a square from 20 mm thick plate is 10 KJ. If the ultimate strength of
A. 4 kg B. 5 kg C. 6 kg D. 7 kg
plate is 420 Mpa, determine the maximum sides of square that can be punched.

A. 45 mm B. 30 mm C. 60 mm D. 55 mm
74. A steel hollow tube is used to carry a tensile load of 500 KN at a stress of 140 Mpa. If outside diameter
is 10 times the tube thickness of the tube. 82. A square thread screw has an efficiency of 70% when friction of threads is 0.10 and collar friction is
negligible. Determine the lead angle.
A.11.24 mm B. 107 mm C. 20.64 mm D. 22.61 mm
A. 12.6ᵒ B. 14.3ᵒ C. 16.5ᵒ D. 18.3ᵒ
75. A main shaft has 50 mm diameter is running at 300 rpm. What is the power that could be deliver by
the shaft. 83. A cylindrical tank has an inside diameter of 5 in and is subjected to internal pressure of 500 psi. If
maximum stress is 1200 psi, determine the required thickness.
A.30.40 hp B. 28.60 hp C. 32.50 hp D. 16.42 hp
A. 1.04 in. B. 1.20 in C. 1.40 in. D. 1.60 in.
84. Three extension coil spring are hooked in series and supports a weight of 70 kg. One spring has a 93. The energy required to punch a hole is 3.0 KJ from a flywheel mean diameter of 800 mm that slows
spring rate of 0.209 kg/mm. and the other two have spring rates of 0.643 kg/mm. Find the deflection. down to 3 rps from 3.3 rps during punching. If weight of arm and hub account 10%of rim weight,
determine the rim weight.
A. 346.71 mm B. 389.30 mm C. 426.71 mm D. 552.66 mm
A. 421.68 kg B. 456.68 kg C. 482.68 kg D. 416.68 kg
85. Two 30 mm thick plate is fastened by two bolts, 25 mm in diameter. If the plate is subjected to 50
KN tension, find the bearing stress in bolts. 94. What weight can be lifted by a screw that has an efficiency of 80% if it is operatedbya50 lb force at
the end of a 30 in lever? The pitch diameter of the screw is ½ in.
A.33333.33 KPa B. 4444.44 KPa C. 5555.55 KPa D. 555555 Kpa
A. 12,000 lbs B. 13,000 lbs C. 14,000 lbs D. 15,000 lbs
86. A 1.5” diameter short shaft is used to transmit 44.4 hp. Determine the shaft speed.
95. A 2.5 inches shaft is subjected to 3 KN.m torque. Find the stress developed.
A.500 rps B. 8.33 rps C. 400 rpm D. 450 rpm

87. A 1 m mean diameter flywheel, 500 kg weight changes its speed from 220 rpm to 200 during shearing A.48.62 MPa B. 52.75 MPa C. 59.67 MPa D. 38.64 Mpa

process. What force is needed to shear a 30 mm thick plate. 96. A motor is used to drive a centrifugal pump that discharges 3000 li/min at a head of 10 m. The pump

A. 384.13 KN B. 683.71 KN C. 4216.12 KN D. 4565.25 KN efficiency is 68% and running at 550 rpm. Find the torsional stress of shaft if shaft diameter is 35
mm.
88. A 12 cm x 16 cm air compressor is operating with a maximum pressure of 10 kg/cm2. There are 5
bolts which held the cylinder head to the compressor. What is the maximum load per bolt in KN? A.13.85 MPa B. 11.85 MPa C. 12.85 MPa D. 14.87 Mpa

A. 2.22 B. 4.44 C. 3.33 D. 5.55 97. A flywheel has a total weight of 500 kg and the weight of arm and hub is 8%of total weight. If it has
a mean diameter of 1 m and (weight) width of 300 mm. Determine the thickness of the flywheel if
89. A thickness of cylindrical tank is 50 mm. The internal diameter is 300 mm and has a tangential stress density of material is 7000 kg/m3.
of 8423.58 Kpa. Determine the maximum internal pressure.
A. 60 mm B. 65 mm C. 70 mm D. 75 mm
A. 20 MPa B. 25 Mpa C. 30 Mpa D. 2358.41 kpa
98. A flywheel has a rim weight of 450 kg and mean radius of 450 mm. If rim width is 5 times the rim
90. Four compression coil spring in parallel support a load of 360 kg. Each spring has a gradient of 0.717 thickness and material density is 7200 kg/m3, determine the width of flywheel.
kg/mm.
A. 332.45 mm B. 242.61 mm C. 286.76 mm D. 298.78 mm
A. 125.52 mm B. 132.52 mm C. 138.52 mm D. 145.52 mm
99. Find the horsepower lost when a collar is loaded with 1000 lb, rotates at 25 rpm, and has a coefficient
91. What force is necessary to punch a 30 mm hole in 12.5 mm thick plate if ultimate shear stress is 410 of friction of 0.15. The outside diameter of the collar is 4 inches and inside diameter is 2 inches.
Mpa?
A. 0.0629 Hp B. 0.0926 Hp C. 0.0269 Hp D. 0.0692Hp
A.480 KN B. 481 KN C. 482 KN D. 483 KN
100. A round vertical steel tank has an inside diameter of 3 m and is 6 m in height. It contains gasoline
92. A 3” diameter solid shaft is desired to replace a hollow shaft having 4” outside diameter. Consider with a density of 750 kg/m3. If the allowable tensile stress is 25 Mpa, find the minimum thick
the strength to be the same, determine the inside diameter of hollow shaft. required.

A.2.5 in. B. 3.0 in. C. 3.5 in. D. 4.0 in. A. 2.65 mm B. 2.85 mm C. 3.65 mm D. 1.82 mm
101. A spring has a diameter of 25 mm and 12 active coils. If a load of a 10 KN is applied it deflects 75 109. A 48 in. diameter flywheel has a weight of 800 lb. During operation the speed is 180 rpm. If
mm. Determine the mean diameter of the spring G = 80 GN/m2. coefficient of fluctuation is 0.1, determine the energy released by flywheel.

A. 20 mm B. 134.65 mm C. 150.34 mm D. 40 mm A. 3541.71 ft-lb B. 3842.68 ft-lb C. 3911.62 ft-lb D. 4612.71 ft-lb

102. A shaft when subjected to pure torsion developed a stress of 50 Mpa. If polar moment of inertia is 110. A flywheel weighing 1000 kg has a (weight of 800 lb. During operation) a radius of gyration of 1.5

6.1359 x 10-7 m4, determine the maximum torque the shaft could handle. m. The normal operation speed is160 rpm and coefficient of fluctuation is 0.08. Determine the kinetic
energy released by flywheel.
A.1.23 KN.m B. 1.68 KN.m C. 1.84 KN.m D. 2.48 KN.m
A. 31 KN.m B. 36 KN.m C. 41.56 KN.m D. 46.65 KN.m
103. A circular saw blade has a circular speed of 25 m/sec and 500 mm diameter is driven by a belt that
has a slip of 7%. Find the required speed of driven shaft if speed ratio is 3. 111. What is the working strength of 2” bolt which is screwed up tightly in packed joint when the allowable
working stress is 12,000 psi.
A.954.80 rpm B. 2533.56 rpm C. 3542.45 rpm D. 3015.57 rpm
A. 20,120 lbs B. 20,400 lbs C. 20,400 lbs D. 20,200 lbs
104. The power required to shear a plate 50 mm thick for 10 sec. is 5 kw. If ultimate strength of plate
materials is 420 Mpa, how wide should the plate be? 112. In a 2.0 m cantilevered I-beam, 2 Mton weight is applied at free end. If the allowable stress in beam
is 110 Mpa, determine the section modulus.
A. 80.42 mm B. 85.65 mm C. 90.28 mm D. 95.23 mm
A. 18.54 in3 B. 21.77 in3 C. 26.83 in3 D. 24.28 in3
105. A 900 mm mean diameter flywheel has a width of 350 mm, 75 mm thick and density of 7100kg/m3.
Neglecting the weight of arm and hub, find the energy released if its speed changes from280 rpm to 113. A machine shaft is supported on bearings 1 m apart is to transmit 190 KW at 300 rpm while subjected

250 rpm. to bending load of 500 kg at the center. If shearing stresses 40 Mpa, determine the shaft diameter.

A. 7.79 KJ B. 9.30 KJ C. 2.87 KJ D. 6.71 KJ A.100 mm B. 90 mm C. 94 mm D. 98 mm

106. Compute the working strength of 1” bolt which is screwed up tightly in a packed joint when the 114. A 5 ft. mean diameter flywheel has to absorb 3500 ft-lb of energy and maintain a coefficient of

allowable working stress is 13,000 psi. fluctuation of 0.09. If mean speed is 80 ft/sec, find the weight of the flywheel.

A. 3600 lbs B. 3950 lbs C. 3900 lbs D. 3800 lbs A. 190.66 lbs. B. 195.66 lbs. C. 198.66 lbs D. 200.77 lbs.

107. A lever, secured to a 50 mm round shaft by a steel tapered pin (d = 10 mm), has a pull of 200 N at a 115. What is the frictional HP acting on a collar loaded with 100 kg weight? The collar has an outside

radius of 800 mm. Find S, the working stress on the pin, in Mpa. Consider double shear on the pin. diameter of 100 mm and an internal diameter of 40 mm. The collar rotates at 1000 rpm and the
coefficient of friction between the collar and the pivot surface is 0.15.
A.41 B. 43 C. 46 D. 48
A. 0.8 HP B. 0.5 HP C. 0.3 HP D. 1.2 HP
108. An 800 mm diameter circular saw blade is driven by a 1800 rpm motor with gear speed ratio of 1.8.
Find the peripheral speed of the blade. 116. A 6 mm steel wire is 5 m long and stretches 8 mm under a given load. If modulus of elasticity is 200
Gpa, find the load applied.
A.137.43 ft/sec B. 140.65 ft/sec C. 132.43 ft/sec D. 135.21 ft/sec
A.7 KN B. 8 KN C. 9 KN D. 10KN
117. A 100 mm diameter shaft is subjected to a torque f 6 KN.m and bending moment of 2.5 KN.m. Find 124. An eyebolt is lifting a block weighing 350 lbs. The eyebolt is of SAE 1040 material with Su =67 ksi
the maximum bending stress developed. and Sy = 55 ksi what is the stress area (in inches square) of the bolt if it is under the unified coarse
series thread?
A.45.84 MPa B. 60.25 MPa C. 50.28 MPa D. 55.46 Mpa
A. 1341 B. 0.1134 C. 0991 D. 1043
118. A mechanical press is used to punch 6 holes per minute on a 25 mm thick plate. The hole is 25 mm
in diameter and the plate has an ultimate strength in shear of 420 Mpa. The normal operating speed 125. A cylinder having an internal diameter of 18 inches and an external diameter of 30 inches is subjected
is 200rpm and it slows down to 180 rpm during the process of punching. The flywheel has a mean to an internal pressure of 8,000 psi. If the hoop stress at the inner is13,000 psi, find the external
diameter of one meter and the rim width is 3 times the thickness. Assume that the hub and arm account pressure.
for 5% of the rim weight concentrated at the mean diameter and the density of cast iron is 7200 kg
A. 1280 psi B. 1384 psi C. 1450 psi D. 1653 psi
per cubic meter. Find the power in KW required to drive the press.
126. All four-compression coil spring support one load of 400 kg. All four springs are arranged in parallel
A. 1.310 KW B. 5.67 KW C. 8.92 KW D. 9.03 KW
and rated same at 0.709 kg/mm. Compute the deflection in mm.
119. If the pitch of a screw is 2/9, find the thread per inch.
A. 564 B. 1457 C. 171 D. 141
A. 0.34 B. 4.5 C. 5.4 D. 17
127. An iron rod 4 m long and 0.5 cm2 in cross section stretches 1 mm when a mass of 225kg is hang on
120. A coil spring is to have a mean diameter of 50 mm and is to support a load of 1000 N. The allowable it. Compute the modulus of elasticity of the iron.
working stress is 415 Mpa and the modulus of elasticity in shear is 80 Gpa. Find the wire diameter
A.176.58 GPa B. 169.81 Gpa C. 160.41 GPa D. 180.26 Gpa
of the spring in mm.
128. A 12 ft shaft is running at 260 rpm. What that this shaft could safely deliver?
A. 7.195 mm B. 5.719 mm C. 5.197 mm D. 1.579 mm
A.3.37 hp B. 5.34 hp C. 4.56 hp D. 2.34 hp
121. A steel wire 10 m long, hanging vertically supports a tensile load of 2 KN. Neglecting the weight of
wire, determine the required diameter if the stress is not to exceed 140 Mpa and the total elongation 129. A sheet metal working company purchase a shearing machine from a surplus dealer without a
is not to exceed 5 mm. Assume E = 200 Gpa. flywheel. It is calculated that the machine will use 238 Joules of energy to shear a 1.2 mm thick sheet
metal. The flywheel to be used will have a mean diameter of 91.44 cm with a width of 25.4cm. The
A.2 mm B. 3 mm C. 4 mm D. 5 mm
normal operating speed is 180 rpm and slows down to 160 rpm during the shearing process. Assuming
122. A shaft has a length of 10 ft. Find the diameter of the shaft that could safely deliver. that the arms and the hub will account for 12% of the rim weight concentrated at the mean diameter
and that the material density is 0.26 lb/cu.in, compute for the weight of the flywheel.
A.1.18 in B. 7.55 in C. 2.34 in D. 1.64 in
A. 296 kg B. 304 kg C. 347 kg D. 493 kg
123. It is found that the shearing machine requires 205 Joules of energy to shear a specific gauge of sheet
metal. The mean diameter of the flywheel is to be 76.2 cm. The normal operating speed is 200 rpm 130. Compute how many 3/8 inch diameter set screws required to transmit 3 Hp at a shaft speed of 1000
and slows down to 180 rpm during shearing process. The rim width is 30.48 cm and the weight of rpm. The shaft diameter is 1 inch.
cast iron is 7,196.6 kg/m3. Find the thickness of the rim, assuming that the hub and arms account for
A. 1 ½ B. 2 C. 3 D. 1
10% of the rim weight concentrated on the mean diameter.

A. 0.583 cm B. 0.587 cm C. 0.672 cm D. 0.480 cm

131. A force of 1.1 KN is acting on a 7.5 active coils with wire diameter of 13 mm. The outside diameter A.15 mm B. 86 mm C. 16.8 mm D. 14.2 mm
of coil is 117 mm and G = 80 GN/m2. Determine the deflection.
139. A cast iron flywheel with a mean diameter of 36 inches changes speed from 300 rpm to 280while it
A. 27.6 mm B. 29.8 mm C. 32.5 mm D. 34.6 mm gives up 8000 ft-lb energy. What is the coefficient of fluctuation?

132. A 20 m rod is stretches to a strain of 0.001. Determine the deflection of the rod. A. 0.069 B. 0.015 C. 0.082 D. 0.020

A.20 mm B. 25 mm C. 30 mm D. 35 mm 140. An eye bolt is lifting 500 lbs weight. The Su = 70 ksi ans Sy = 58 ksi. What is the stress area of the
bolt?
133. Two circular shafts, one hollow shaft and one solid shaft, are made of the same material and have
diameters as follows: hollow shaft inside diameter is one-half of the external diameter. The external A. 0.009 in2 B. 0.026 in2 C. 0.1388 in2 D. 0.1276 in2
diameter is equal to the diameter of the solid shaft. What is the ratio of the twisting moment of the
141. What temperature will the rails just touched if steel railroad is 10 m long are laid with clearance of 3
hollow shaft to that of the solid shaft?
mm at initial temperature of 15C. Use k = 11.7 x 10-6 m/mC.
A.¼ B. 1/3 C. 9/16 D. 15/16
A.35.64C B. 40.56C C. 45.64C D. 50.64C
134. A shearing machine requires 150 kg-m of energy to shear a steel sheet, and a normal speed of 3.0
142. A hollow shaft has an inner diameter of 0.035 m and outer diameter of 0.086 m. Determine the polar
rev/sec, slowing down to 2.8 rev/sec during the shearing process. The flywheel of the machine has a
moment of inertia of the hollow shaft.
mean diameter of 75 cm and weighs 15.5 kg/cm3. The width of the rim is 30 cm. If the hub and arms
of the flywheel account for 15% of its total weight, find the thickness of the rim in cm. A.1.512 x 10-6 m4 B. 1.215 x 10-6 m4 C. 1.52 x 10-6 m4 D. 1.125 x 10-6 m4

A. 0.00487 cm B. 0.00432 cm C. 0.00363 cm D. 0.00482 cm 143. An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 KW at 2,000 rpm. The
combined efficiency of the differential and transmission is 75% with an overall speed reduction of
135. For a bolted connection, specification suggests that a high-grade material of 13 mm bolt be tightened
25 is to 1. Determine the torque to be delivered by the clutch in N-m.
to an initial tension of 55,000 N. What is the appropriate tightening torque?
A.239 B. 359 C. 432 D. 471
A. 41 N-m B. 139 N-m C. 145 N-m D. 143 N-m
144. Two short shafts having identical diameters of 38.1 mm and rotating at 400 rpm are connected by a
136. A spring with plain ends has 15 active coils diameter of 6 mm and pitch of 10 mm. If spring rate is
flange coupling having 4 bolts with 100 mm bolt circle. The design shearing stress of the bolts is 12
100 KN/m, determine the solid force.
N/mm2 and design compressive stress of the flange is 15 N/mm2. What is the power transmitted by
A. 4 KN B. 5 KN C. 6 KN D. 7 KN the short shaft in KW?

137. A rail having a coefficient of linear expansion of 11.6 x 10 -6 m/mC increases its length when heated A. 30.4 KW B. 26.5 KW C. 29.3 KW D. 32.3 KW
from 70F to 133F. Determine the strain.
145. Find the horsepower required to drive a power screw lifting a load of 4000 lbs. A2and ½ inches
A.2.04 x 10-4 B. 6.05 x 10-4 C. 4.06 x 10-4 D. 2.77 x 10-4 double square thread with two threads/inch is to be used. The frictional radius of the collar is 2 inches
and the coefficients of friction are 0.10 for the threads and0.15 for the collar. The velocity of the nut
138. Determine the thickness of a hollow shaft having an outside diameter of 100 mm if it is subjected to
is 10 ft/min.
a maximum torque of 5,403.58 N-m without exceeding a shearing stress of 60 Mpa or a twist of 0.5
degree per meter length of shaft. G = 83,000 Mpa. A. 5.382 HP B. 4.395 HP C. 3.683 HP D. 6.472 HP
146. Compute deflection of a 16 coils helical spring having a load of 120 kg. The modulus of elasticity in
shear of spring is 100 Gpa, outside diameter of 10 cm and with 10 mm wire diameter. The spring is
squared and ground ends.
A. 96.12 mm B. 90.43 mm C. 102.34 mm D. 108.45 mm
147. It is a problem of expansion and shrinkage of steel material so that the slightly smaller hole of a steel
bushing of 1.999 diameter with the following process/materials/data to apply: Coefficient of
expansion of carbon steel = 0.0000068 in/in-F. Temperature raised by gas heating= 24.5 oF Cooling
media to use dry ice with boiling point of -109.3 oF (-78.5 oC). Shrinkage rate below boiling point is
0.00073 in/in. Determine the final clearance between the expanded steel bushing hole against the
shrinkage of the steel shaft.
152. A cylinder having an internal diameter of 16 in and wall thickness of 6 inches is subjected to an
internal pressure of 65 Mpa and external pressure of 13 Mpa. Determine the hoop stress at the outer
A. 23.58 Mpa B. 28.45 Mpa C. 37.42 Mpa D. 33.45 Mpa
153. What modulus of elasticity in tension is required to obtain a unit deformation of 0.00105 m/m from
a load producing a unit tensile stress of 44,000 psi?
A.42,300 x 106 psi B. 41,202 x 106 psi C. 43,101 x 106 psi D. 41,905 x 106 psi
154. A 102 mm diameter solid shaft is to be replaced with a hollow shaft equally strong (torsion) and made
of the same material. The outside diameter of the hollow shaft is to be 127 mm. What should be the
inside diameter? The allowable shearing stress is 41.4 Mpa.

A.0.000793 B. 0.000693 in C. 0.000750 in D. 0.000800 in A.107.88 Mpa B. 105.82 Mpa C. 291.53 mm D. 109.60 mm

148. An engine of a motor vehicle with a wheel diameter of 712 mm develops 50 KW at 2,000 rpm. The 155. Two short shafts having identical diameters of 38.1 mm and rotating at 400 rpm are connected by a
combined efficiency of the differential and transmission is 75% with an overall speed reduction of flange coupling having 4 bolts with 100 mm bolt circle. The design shearing stress of the bolts is 12
25 is to 1. Determine the draw bar pull developed in KN. N/mm2 and design compressive stress of the flange is 15 N/mm2. How thick should the flange be?

A.13.40 KN B. 15.45 KN C. 14.55 KN D. 12.57 KN A. 11.51 mm B. 13.60 mm C. 12.49 mm D. 15.65 mm

149. Two short shafts having identical diameters of 38.1 mm and rotating at 400 rpm are connected by a
flange coupling having 4 bolts with 100 mm bolt circle. The design shearing stress of the bolts is 12
2 2
N/mm and design compressive stress of the flange is 15 N/mm . What is the diameter of bolt should
be used?
156. A double thread Acme screw driven by a motor at 400 rpm raises the attached load of 900kgat a speed
of 10 meters per minute. The screw has a pitch diameter36 mm. The coefficient of friction on threads
is 0.15. The friction torque on the thrust bearing of the motor is taken as 20%of the total torque input.
Determine the motor power required to operate the screw.

A. 19.30 mm B. 22.37 mm C. 20.40 mm D. 18.32 mm A. 3.239KW B. 4.658 KW C. 2.482 KW D. 4.391 KW

150. Determine the diameter of the stud bolt that are required to fasten down the cylinder head of a 203 157. The pressure inside the cylindrical tank varies from 800 kpa to 3200 kpa continuously. The diameter
mm x 304 mm gas engine. There are ten bolts on the block. The explosion pressure is 31 kg/sq cm of shell is 1.6 m. Find the wall thickness if yield point is 460 Mpa, endurance strength is200 Mpa and
and studs are made of ordinary bolts material SAE 1020. How deep should the bolt be drilled? factor of safety of 3.

A. 38.1 mm B. 40.2 mm C. 37.3 mm D. 35.5 mm A. 18.34 mm B. 24.83 C. 20.45 mm D. 28.45 mm

151. Find the Wahl factor of the spring having an inside diameter of 10 inches and wire diameter of 0.75 158. A high alloy spring having squared and ground ends and has a total of 16 coils and modulus of
in. elasticity in shear of 85 Gpa. Compute the Wahl factor. The spring outside diameter is 9.66 cm and
wire diameter is 0.65 cm.
A. 1.056 B. 0.374 C. 1.863 D. 1.099
A. 1.056 B. 1.10 C. 1.185 D. 1.2
159. If the weight of 6” diameter by 48” long SAE 1030 shafting is 174.5 kg, then what will be the weight 167. A flange bolt coupling consists of eight steel 20 mm diameter steel bolts spaced evenly around a bolt
of chromium SAE 51416 of same size? circle 300 mm in diameter. If the coupling is subjected to a torque of 15.1 KN-m, determine the
maximum shearing stress in the bolts.
A.305.5 lbs B. 426.4 lbs C. 384.6 lbs D. 465.1 lbs
A. 40450 KPa B. 63320 Kpa C. 40054 Kpa D. 31298 Kpa
160. A steel shaft operates at 188 rad/sec and must handle 2 KW of power. The shearing stress is not to
exceed 40 MN/m2. Calculate the minimum shaft diameter based on pure torsion. 168. The root diameter of a double square thread is 0.55 inch. The screw has a pitch of 0.20 inch. Find the
outside diameter and the number of threads per inch.
A.9 mm B. 11 mm C. 13 mm D. 15 mm
A. 0.75 inch and 5 threads/inch B. 0.50 inch and 5 threads/inch
161. A flange coupling is to be designed, using 25 mm diameter bolts at a distance of 152 mm from the
center of the shaft. Allowable shearing stress on the bolt is 103 Mpa. If the shaft is to transmit 5,800 C. 0.75 inch and 4 threads/inch D. 0.50 inch and 4 threads/inch
hp at a speed of 1,200 rpm, how many bolts are needed in the connection?
169. Determine the safe wall thickness of a 26 inches steel tank with internal pressure of 8 Mpa. The yield
A. 2 B. 3 C. 4 D. 5 stress of material is at 280 Mpa. The factor of safety is 3.

162. A 12 cm x 16 cm air compressor is operating with a maximum pressure of 10 kg/cm2 which held the A. 23.23 mm B. 28.30 mm C. 30.12 mm D. 39.23 mm
cylinder head to the compressor. The core gasket area is 60 cm2 with a flange pressure of 100 kg/cm2.
170. A helical spring having squared and ground ends has a total of 18 coils and its material has modulus
Determine the size of UNF bolts in inches.
of elasticity in shear of 78.910 Gpa. If the spring has an outside diameter of 10.42 cm and a wire
A. ½ in B. ¼ in C. 1/3 in D. ½.5 in diameter of 0.625 cm, compute the deflection in the spring due to a load of 50 kgs.

163. Determine the bursting steam pressure of a steel shell with diameter of 12 inches and made of 1/4 A. 302 mm B. 490 mm C. 400 mm D. 322 mm
thick steel plate. The joint efficiency is at 85% and the tensile strength is 64 ksi.
171. If the ultimate shear stress of a 1/8 inch thick drawn steel plates is 35 ksi what force is required to
A. 4234.32 psi B. 8382.44 psi C. 4533.33 psi D. 5345.55 psi punch a 1 1½ inch diameter hole?

164. A coiled spring with 5 cm of outside diameter is required to work under the load of 190N with square A.10,011 lbs B. 22,322 lbs C. 11 Mtons D. 20620 lbs
and ground end. The wire diameter is 5 mm, the spring is to have 6 active coils. The modulus of
172. A 25 mm diameter shaft is to be replaced with a hollow shaft of the same material, weighing half as
rigidity is 809 Gpa and the mean radius is to be 23 mm, with 7 mm pitch of the spring.
much, but equally strong in torsion. The outside diameter of the hollow shaft is to be 38 mm. Find
A. 6.5 coils B. 7.5 coils C. 8.5 coils D. 9.5 coils the inside diameter.

165. Compute the maximum unit shear in a 3 inches diameter steel shafting that transmits 2400in-lb of A.21.25 mm B. 33.64 mm C.47.21 mm D. 50.28 mm
torque at 99 rpm.
173. A pulley is keyed to a 2 and ½ inches diameter shaft by a 5/8 in x 7/16 in x 3 in flat key. The shaft
A. 4530 psi B. 4250 psi C. 3860 psi D. 4930 psi rotates at 50 rpm. The allowable shearing stress for the key is 22 ksi. The allowable compressive
stress for the key, hub and shaft are 66 ksi, 59 ksi and 72 ksi, respectively. Determine the maximum
166. A round steel shaft transmits 373 watts at 1800 rpm. The torsional deflection is not to exceed 1 deg
torque the pulley can safely deliver.
in a length equal to 20 diameters. Find the shaft diameter.
A. 48398.4 in-lb B. 54140.6 in-lb C. 51562.5 in-lb D. 67495.2 in-lb
A.6.53 mm B. 8.72 mm C. 12.84 mm D. 18.16 mm
174. A single square thread power screw is to raised load of 70 KN. The screw has a major diameter of 36 181. Determine the bursting steam pressure of a steel shell with diameter of 10 inches and made of ¼ inch
mm and a pitch of 6 mm. The coefficient of thread friction and the collar friction are 0.13 and 0.10 thick steel plate. The joint efficiency is at 70% and the tensile strength is 60 ksi.
respectively. If the collar mean diameter is 90 mm and the screw turns at 60 rpm, find the combined
A. 4200 psi B. 10.5 ksi C. 42.8 ksi D. 8500 psi
efficiency of screw and collar.
182. A link has a load factor of 0.80 the surface factor of 0.80. The surface factor is 0.92 and the endurance
A. 13.438% B. 15.530% C. 14.526% D. 12.526%
strength is 28000 psi. Compute the alternating stress of the link if it is subjected to a reversing load.
175. A water tank 10 m x 12 m is completely filled with water. Determine the minimum thickness of the Assume a factor of safety of 3.
plate if stress is limited to 50 Mpa.
A.8150 B. 10920 C. 9,333 D. 7260
A. 11.77 mm B. 14.55 mm C. 12.66 mm D. 12.44 mm
183. A tubular shaft, having an inner diameter of 30 mm and an outer diameter of 42 mm, is to be used to
176. Compute the maximum deflection of a 20 coils helical spring having a load of 75 kgs. The spring is transmit 90 KW of power. Determine the frequency of rotation of the shaft so that the shear stress
a square/ground ends with modulus of elasticity in shear of 79.84 Gpa outside diameter of 101.6 mm cannot exceed 50 Mpa.
and wire diameter of 9.525 mm.
A.26.6 Hz B. 20.6 Hz C. 97.5 Hz D. 66.5 Hz
A. 140.7 mm B. 112.7 mm C. 15.17 mm D.
184. What pressure is required to punch a hole 2” diameter through a ¼ in steel plate?
126.7 mm
A. 10 tons B. 20 tons C. 30 tons D. 40 tons
177. The shaft whose torque varies from 2000 to 6000 in-lbs has 1 ½ inch in diameter and 60,000psi yield
strength. Compute for the shaft mean average stress. 185. The collar of the capstan has an outside diameter of 8 in and an inside diameter of 6 in. The total load
supports is 2000 lbs. If the coefficient of friction is 0.10, what is the collar friction torque?
A.6036 psi B. 6810 psi C. 5162 psi D. 5550 psi
A. 705 in-lb B. 802 in-lb C. 1012 in-lb D. 972 in-lb
178. What factor of safety is needed for a 1.998 in diameter shaft with an ultimate strength of 50,000 psi
to transmit 40,000 in-lb torque. 186. Compute the safe wall thickness of a 76.2 cm diameter steel tank. The tank is subjectedto7.33 Mpa
pressure and the steel material has yield stress of 215.4 Mpa. The factor of safety touse is 3.
A.2.25 B. 1.95 C. 2.14 D. 1.55
A. 1 ½ inches B. 3.89 cm C. 4.09 cm D. 3.59cm
179. A rectangular key was used in a pulley connected to a line shaft with a power of 7.46 KWat a speed
of 1200 rpm. If the shearing stress of the shaft and key are 30 N/mm2 and 240 N/mm2, respectively. 187. The smaller of two concentric helical springs is made of 22 mm diameter steel spring and has an
What is the diameter of the shaft? outside diameter of 100 mm with 10 active coils. The outer spring is made of 32 mm steel spring and
has an outside diameter of 250 mm with 8 active coils. Before load is applied, the outer spring is 25
A. 18.7 mm B. 21.7 mm C. 25.8 mm D. 30.2 mm
mm longer than the inner spring. If the load is 90 KN is applied to this rest of springs. Find the rate
180. A single threaded trapezoidal metric thread has a pitch of 4 mm, and a mean diameter of 18mm. It is of each spring.
used as a translation screw in conjunction with a collar having an outside diameter of 37mm and an
A. 507.5 KN/m, 143.6 KN/m C. 493.8 KN/m, 126.5 KN/m
inside diameter of 27 mm. Find the required torque in N-m to raise a load of 400 kg if the coefficient
of friction is 0.3 for both threads and collar. B. 731.5 KN/m, 212.5 KN/m D. 976.1 KN/m, 318.8 KN/m

A. 34.6 N-m B. 32.6 N-m C. 39.1 N-m D. 38.5 N-m

188. The shaft is subjected to a steady load of 36,000 in-lb at a shear stress of 10,000 psi. Compute the 196. . A 2 in diameter 6-spline shaft (d = 0.9D, w = 0.25D, h = 0.25D) and permanent fit has a compressive
diameter of the said shaft in inches. force of 2000 lbs. Find the compressive stress if hub length is 1 ½ in.

A.1 7/8 B. 2 ¼ C. 3 D. 2 ¾ A. 244.44 psi B. 344.44 psi C. 444.44 psi D. 544.44 psi

189. A solid transmission shaft is 3.5 inches in diameter. It is desired to replace it with a hollow shaft of 197. A double-thread Acme-form power screw of 50 mm major diameter is used. The nut makes1 turn per
the same material and same torsional strength but its weight should only be half as much as the solid cm of axial travel. A force of 60 kg is applied at the end of a 750 mm wrench used on the nut. The
shaft. Find the outside diameter and inside diameter of the hollow shaft in millimeters. mean diameter of the collar is 90 mm. If the coefficient of friction at the thread and at the collar are
0.15 and 0.13, respectively. Determine the weight that is being lifted.
A.107.315 mm ; 86.97 mm B. 112.231 mm ; 84.60 mm
A. 42.95 KN B. 39.50 KN C. 45.82 KN D. 32.72 KN
C.120.217 mm ; 65.97 mm D. 131.204 mm ; 54.30 mm
198. A steel 0.5 inch x 1 inch steel 200 ft long is subjected to a 5000 lbs tensile load. Find the deformation
190. Find the force needed to punch 2 in hole from a 1.5 in thick plate.
along its width if poison’s ratio is 0.25.
A. 200 tons B. 210 tons C. 220 tons D. 240 tons
A.0.000007 in B. 0.0000417 in C. 0.000015 in D. 0.000067 in
191. Calculate the bolt area in mm2 of each of 20-bolts used to fasten the hemispherical joints of a580
199. A solid steel shaft whose Sy = 300 Mpa and Su = 400 Mpa, is used to transmit 300 KW at 800 rpm.
mm pressure vessel with an internal pressure of 10 MPa and a material strength of 80 MPa and a bolt
Determine its diameter.
strength of 150 MPa:
A.70 mm B. 65 mm C. 80 mm D. 90 mm
A. 880.69 B. 920.5 C. 820 D. 790
200. A 4-spline shaft (d = 0.75D, w = 0.24D, h = 0.25D) and to slide when not under load has a diameter
192. A cylinder tank with 10 inches inside diameter contains oxygen gas at 2500 psi. Calculate the required
of 2.5 in. Find the shearing stress if shearing force is 2500 lbs. If hub length is 2 inches.
wall thickness in millimeter under stress of 28,000 psi.
A. 420.83 psi B. 520.83 psi C. 620.83 psi D. 720.83 psi
A. 10.54 B. 11.34 C. 10.24 D. 12.24
201. Determine the stress area in in2 of a 1-8UNC bolt.
193. Calculate the wire diameter of a steel spring that could support a load of 50 kg. Allowable working
stress is 427 x 106 N/m2, the spring mean diameter is to be 44.45 mm and G = 79.3 Gpa. A. 0.563 in2 B. 0.606 in2 C. 0.334 in2 D. 0.785 in2

A. 0.2106 in B. 0.3028 in C. 0.3924 in D. 0.6931 in 202. A steel rod is stretched between two rigid walls and carries a tensile load of 5000 N at 20 oC. If the
allowable stress is not to exceed 130 MN/m2 at -20oC, what is the minimum diameter of the rod?
194. A shear pin is to be shear at 15 hp and 1000 rpm. The pin attaches a hub to a shaft 1.5 inches in
Assume k = 11.7 µm/(m-oC); E = 200 Gpa
diameter and ultimate shearing stress of 50,000 psi. Find the diameter of the pin.
A. 10.22 mm B. 11.22 mm C. 12.22 mm D. 13.22 mm
A.1/8 in B. ¼ in C. ¾ in D. 1 in
203. A 1.5 in diameter 10-spline shaft d = 0.91D, w = 0.156D, h = 0.045D) and permanent fit has a
195. A 76 mm solid shaft is to be replaced with a hollow shaft of equal torsional strength. Find the
compressive force of 2200 lbs. Find the torque applied if hub length 1 ¾ in.
percentage of weight saved, if the outside of the hollow shaft is 100 mm.
A. 1,575.75 in-lb B. 1,675.75 in-lb C. 1,775.75 in-lb D. 1,875.75 in-lb
A.56.53% B. 67.31% C. 48.49% D. 72.50%
 204. Determine the stress in psi of a 1-4UNC bolt if applied force is 4000 lb.

A. 4991 psi B. 5991 psi C. 6991 psi D. 8901 psi

205. A semi-elliptic laminated spring is made of No. 10 BWG steel 2 inches wide. The length between
support is 26 ½ inches and the band is 2 ½ in wide. The spring has two full-length and five graduated
leaves. A central load of 350 lb is carried. Assume that the distance from bolt to end of band is 1/6 of
the band width and plate thickness is 0.134 inch.

Le=L /2- (bw-1/3 bw)/2--- effective length

Where: bw—band width; L—length bet support

A. Determine the maximum stress if each set of leaves for an initial condition of no stress in the
leaves.

Ans. Sf = 68,000 psi, Sg = 45,300 psi

B. Determine the maximum stress if initial stress is provided to cause equal stresses when
loaded. Ans. 51,900 psi

C. Determine the deflection in Part A. Ans. 1.74 inches